FRD Blasthole Drill 2017

Download as pdf or txt
Download as pdf or txt
You are on page 1of 44

BLASTHOLE

DRILLS
PRODUCTIVE
RELIABLE
ECONOMICAL

HIGH-PERFORMANCE DRILLING OPTIONS. MORE PRODUCTIVE. LESS MAINTENANCE. www.frdusa.com


1/2

INSIDE
FURUKAWA
ROCK DRILL USA
TRADITION AND HIGH-TECH FROM ONE COUNTRY.
Furukawa Rock Drill USA is a wholly owned subsidiary of FURUKAWA ROCK DRILL CO., LTD.
Furukawa was founded in 1875 by Ichibei Furukawa to mine and smelt copper. The business
steadily expanded to include FRD USA which includes the Breaker/Attachment Division (formerly
Kent Demolition Tools) specializing in attachments for skid steer, mini excavators, backhoes and
excavators. The F Series Furukawa hydraulic breaker is now a leading brand throughout North and
Central America.

Our Rock Drill Division offers a complete line of advanced blasthole drills and accessories for
construction and quarry sites. As a technology company our products are always on the leading
edge, driving equipment advancements.

FURUKAWA CO., Ltd. has diversified over the years to become a leading corporation in Japan.
Today, in addition to mining and smelting we also manufacture machinery, electronic materials and
chemicals, as well as supply fuel and electric power.

www.frdusa.com
Content

Inside Furukawa USA 1/2

HD700 Drifter 3/4

HD822 Drifter 5/6

Heavy-Duty Under Carriage 7/8

HCR900 ESII 9/12

HCR1100 ER 13/16

HCR1200 EDII 17/20

HCR1500 EDII / D20II 21/24

Specifications HCR 25/26

DCR20 27/28

DCR20 DTH 29/30

Specifications DCR 31/32

PCR200 33/36

Options 37/38

Global Distributor Network 39/40

Service & Support 41/42

High-performance drilling options. More productive. Less maintenance.


3/4

Advanced Drifter System The Ultimate Combination of


Performance & Economy
HD700 Series Dual-Damper System
Drill faster and straighter with the
patented HD700 series drifter
The Furukawa HD700 series drifter is designed to minimize
Easy to maintain accumulators drill noise and vibration without sacrificing performance.
feature long-life diaphragms. Incorporating a new piston design, the HD700 series drifter
maximizes energy transmission and drills effectively in a
Compact valve design features rugged, variety of rock types.
dirt-resistant in-line shuttle valve that requires
little maintenance. Integrated drilling system
Incorporates all-hydraulic controls for automatic adjustment
New variable-stroke piston is designed to of impact and feed force to accommodate changing rock
maximize energy transmission, delivering optimum drill conditions. A reactive dampening control system regulates
performance in a variety of rock types. the pressure based on rock hardness, providing superior
drilling performance.
Dual-damper system provides straighter
holes and increased drill tool life. Dual-damper system DDS
FRD has developed the Dual-Damper System, a first in the
industry. For maximum energy transfer, active DDS minimizes
Internally lubricated fronthead means the return of shock waves by keeping the bit firmly against
no oiler to fill and no bearings to grease.
the rock at all times during drilling. Active DDS minimizes
percussion energy loss and by optimizing the overall feed
force, greatly improves the life of drilling accessories. Active
DDS (U.S. Patent No.5,896,937).

Compact valve design


A compact shuttle valve minimizes loss of oil pressure and
maintains total power output of the drifter.

HD700 SERIES DRIFTER


Model HD709 HD712 HD715
Specification US Standard Metric US Standard Metric US Standard Metric
Max. impact pressure 2,538 psi 17.5 Mpa 2,538 psi 17.5 Mpa 2,538 psi 17.5 Mpa

Impact energy - long stroke 279 ft-lbs 378 joules 357 ft-lbs 484 joules 452 ft-lbs 613 joules

Impact energy - short stroke 205 ft-lbs 278 joules 260 ft-lbs 353 joules 378 ft-lbs 513 joules

Blow - long stroke 2,250 bpm 2,250 bpm 2,250 bpm

Blow - short stroke 2,500 bpm 2,500 bpm 2,500 bpm

Max. impact output - long stroke 19.03 hp 14.2 kW 24.40 hp 18.2 kW 30.83 hp 23 kW

Max. impact output - short stroke 15.55 hp 11.6 kW 19.70 hp 14.7 kW 28.82 hp 21.5 kW

Stroke adjustment variable type variable type variable type

Max. rotation pressure 2,624.5 psi 18.1 Mpa 2,914.5 psi 20.1 Mpa 2,914.5 psi 20.1 Mpa

Max. rotation torque 486.8 ft-lbs 660 Nm 1,045.1 ft-lbs 1,417 Nm 1,045.1 ft-lbs 1,417 Nm

Max. no. of rotation 250 rpm 190 rpm 190 rpm


Flushing system Swivel Type Swivel Type Swivel Type

Flushing volume 215 psi 6.1 m /min


3
275 psi 7.8 m /min
3
433.5 psi 12.3 m3/min

Flushing pressure 149.35 psi 1.03 Mpa 149.35 psi 1.03 Mpa 149.35 psi 1.03 Mpa

"These drills perform day after day


without the worry of downtime."

High-performance drilling options. More productive. Less maintenance.


5/6

Designed specifically for the HCR1100 Drill Better Penetration with


Increased Impact
The Furukawa HD822 drifter (patent applied for) is designed
to minimize drill noise and vibration, while increasing
performance. With 20% more impact, this drill has the
ability to perform in harder rock at a larger diameter.
The new design increases percussion frequency by 26%
versus the HD712 drifter.
New piston actuating mechanism
performs with 26% more percussion and Dual Damper System DDS
generates 20% more power at the same time, Stabilizes the bit against the rock, ensuring efficient energy
outperforming the FRD’s HD712 drifter. transfer and straighter holes.
The Dual Damper System automatically adjusts the drifter
for maximum performance regardless of the rock condition.
Wedge type piston allows for greater
impact efficiency.

Dual-damper piston stabilizes the


behavior of the drifter by absorbing repulsion
from the rock face during impact.

HD822 DRIFTER
SPECIFICATIONS

Dimensions US Standard Metric


Max. Impact Pressure 2,900 psi 20Mpa
Blow - Long Stroke, BPM 2,700
Blow - Short Stroke, BPM 3,300
Max. Impact Output - Long Stroke 29.5 hp 22.0 kW
Stroke Adjustment Variable Type
Max. Rotation Torque 1,045.1 ft-lbs 1,417 Nm
Max. No. of Rotation Per Minute 190
Flushing System Swivel Type

The new design increases


impact by 20%, giving it the
ability to perform in harder
rock at a larger diameter.

High-performance drilling options. More productive. Less maintenance.


7/8

Heavy-Duty Under Carriage

Heavy-duty track frames provide strength and durability. They feature a pentagonal
section design to reduce dirt build up and track wear. One-piece drive sprockets are
manufactured with hardened wear surfaces for longer life. Track rollers and carrier
rollers are forged and hardened for durability and lifetime-lubricated to reduce
maintenance requirements. Heavy-duty track links are forged from high-manganese
alloy steel, and pins and bushings are induction-hardened. Alloy steel front idlers
are hardened and lifetime-lubricated. Standard full track guards protect the under
carriage. Track tension can be easily adjusted with a grease gun.

HEAVY-DUTY UNDER CARRIAGE


Ground contact
900's supplied with single grouser, 1500s
and DCR20s supplied with triple grousers,
1200's supplied with single or triple grousers.

Track oscillation
Independent track oscillation +/- 10°, provides
safe tramming in any terrain.

Low gravity point


Due to the low center of gravity, a stable position
and safe working are guaranteed.

High-performance drilling options. More productive. Less maintenance.


9 /10

ECO-Friendly, Energy-Saving and Highly Productive

Combining performance and economy


The HCR900 is ideal for demanding site preparation applications. Simple, durable and efficient,
the HCR900 ESII and the HCR900 ES20 incorporate a self-adjusting drill system designed
to maximize drilling efficiency through to the bottom of the hole. By automatically controlling
the impact force, feed force, rotation force and dual dampener pressure, the HCR900 ES Series
continuously adapts to the changing rock conditions. As a result, drilling performance and the
life of the drill tools are increased, while lowering fuel consumption.

Extension boom
Extension boom increases drilling pattern flexibility.

Extended guide shell


HCR900 ES20 is ideal when drilling requirements exceed 12'. Depths up to 18' can be
drilled utilizing the first rod.

Advanced hydraulic & pneumatic systems


Thanks to advanced hydraulic and pneumatic technology, output energy can be transferred
to each component with minimum power loss. These systems ensure high productivity.

Power-saving selector
By using the power-saving selector, fuel consumption is reduced during light working conditions.
Standard: 2500 RPM
Power-saving: 2200 RPM

Low-emission engine
The powerful CAT engine is fully compliant with
Tier 3/ Euro stage-3 emission control regulations.
CATERPILLAR® C7 Manual throttle over-ride

HCR900 ESII / ES20


ES20

ESII

Suction
Cap
Travel

Maximize operator performance with the ultimate in drilling technology


Ergonomically designed to minimize operator fatigue. The engine, compressor and hydraulic oil
temperature gauges are highly visible, allowing the operator to monitor machine functions while
remaining focused on the drilling.

High output compressor & dust collector


The upgraded dust collector has a suction capacity higher than previous models and includes an
effective pre-cleaner to reduce the escape of drilling dust. An optional water/dust suppression
system is available for difficult drilling conditions.

High-performance drilling options. More productive. Less maintenance.


11 / 12

Job Site, Construction and Small Quarry Dimensions

10'-7" (3,220mm)

Overall Shipping Height


8'-11.5" (2,730mm)
Shipping Width 7'-10" (2,390mm) 900 ESII 32'-0" (9,750mm) 900 ES20 33'-3" (10,150 mm)
(with minimal preparation) Overall Shipping Length

Horizontal drilling coverage Vertical drilling coverage

HCR900 ESII / ES20


"FRD makes it easy
to service our drills with
access panels allowing
us to perform routine
Access to the right side cover Access to the left side cover Access to the rear cover
maintenance."

Fan guard Undercarriage clearance Rear step

Maintenance & safety


Walk-around, ground-level maintenance provides fast, easy upkeep or repair. Hinged service
doors provide easy access to required areas.

Accessibility for maintenance


Fully opened covers make access to the radiator, grease can and drilling control valves easier.
Service for the engine and electric control panel can be made from the left side access cover.
Filters are all within reach.

Synthetic hose reels

High-performance drilling options. More productive. Less maintenance.


13 / 14

Better Penetration with Increased Impact

The HCR1100-ER drill incorporates innovative features for higher output, capable of drilling
at larger diameters. Utilizing a Cummins® Tier-IV EPA compliant engine, the HCR1100-ER
combines higher performance with fuel efficiency.

Higher output with


the HD822 drifter
The Furukawa HD822 drifter (patent applied
for) is designed to minimize drill noise and
vibration, while increasing performance.
With 55% more impact and 28% more
air flow than its predecessor, this drill
has the ability to perform in harder rock
at a larger diameter.

 New design increases percussion


frequency by 20% versus the
HD709 drifter.
 Duel dampening system stabilizes the
bit against the rock, ensuring efficient
energy transfer and straighter holes.
The system automatically adjusts the
drifter for maximum performance HD822 Drifter
regardless of the rock condition.

HCR1100-ER
Winch-ready Frame Automatic Rod Changer

Improved operator control station complies with industry regulations


The relocated control station keeps the operator away from drill rotation and dust from drilling.
 The improved electro-hyrdaulics allows easier operation.
 With FRD’s TFSS (total fuel savings system), the operator selects the optimum engine
speed for the application, allowing all fuel savings functions to be automatically
managed during drilling operation.
Improved Operator Control Station  The monitoring system incorporates gauges ne xt to the drilling station, allowing the
operator a quick visual of engine temperature, hydraulic oil temperature and fluid levels.

Automatic Rod Changer


Incorporates an automatic rod changer to eliminate the need for operators to manually
install drill steel, resulting in increased production and enhanced operator safety.

Upgraded Compressor Upgraded Compressor


275 cfm increases free air delivery by nearly 28% to accommodate larger diameter drilling.

High-performance drilling options. More productive. Less maintenance.


15 / 16

Innovative Features for Higher Performance Rear panel


Cooling systems located
Right access cover in the rear, providing
 Low emission, Tier-IV Cummins® engine meets strict Easy access to filters and battery. quieter work environment
North American exhaust emissions regulations. for the operator.

 Rod changer with proven design allows for the install Left access cover
of five drill steels plus one starter rod. Easy access to fluid
level, gauges and engine
 Winch-ready frame adds application versatility.
maintenance points.
 Optional wireless remote allows tramming and drilling
from a secondary location.

 Also increases:
- Impact rates up to 3,300 blows per minute.
- Drifter power up to 29.5 HP.
- Free air delivery up to 275 cfm.
- Traction up to 19,700 lb-force.
- Shoe width up to 13" (330 mm).
- Dust collector capacity up to 918 cfm (26m3/min.).
- Suction hose size up to 5" (125 mm).

HCR1100-ER
RAD 16' 5" (5000 mm)

Dimensions in Inches

Boom lift angle 0° Boom lift angle +30.3° 312" (7925mm)


Oscillating angle 7.5° Boom lift angle +40.2°
Oscillating angle +7.5° Oscillating angle -7.5°

123.8" (3145mm) (SHIPPING)


Boom lift angle +44.8°
m)
(12 5"
7m

Oscillating angle -7.5°

128.2" (3258mm)
33.3" (846mm)
24.3" (618mm)
Center shaft
106.1" (2695mm)

14" (355mm)
30°

19°
33.4" (850mm) 3.5"
94.1" (2395mm) (90mm)
175.2" (4451mm) 124.3" (3159mm) 69.3" (1765mm)
97.4" (2475mm)

372.6" (9465mm) (SHIPPING)


381.8" (9700mm)
30°

Machine center
98.4" (2500mm) (SHIPPING)

RAD 8' 7.5" (2625 mm) Boom swing center

RAD 9' 3" (2815 mm)


(12

Vertical Drilling Coverage


5" m)
7m

RAD 16' 11.5" (5170 mm) on Horizontal Plane


RAD 16' 5" (5000 mm)

Vertical Drilling Coverage

13"
(330 mm)

12.8" 22.2"
23" (585mm)
(326mm) (564mm)
312" (7925mm) 94" (2390mm)
129.1" (3280mm)
123.8" (3145mm) (SHIPPING)
128.2" (3258mm)

High-performance drilling options. More productive. Less maintenance.


33.3" (846mm)
24.3" (618mm)
17 / 18

The HCR Quarry and Construction Solution

Air conditioned ventilation

ROPS/FOPS cab

Engine panel

Comfortable cab
43 inches (1100mm) wide cab provides
large windows at the front and on the right
side to maximize operator visibility. Cab is

HCR1200 EDII
air conditioned and pressurized with filtered
air to keep out dust.
Ergonomic operator seat Comfortable control levers
Easy-to-use rod changer
Joystick operated rod changer assures fast
rod changing.
Advanced hydraulic & pneumatic
Right side control box systems
Thanks to advanced hydraulic and pneumatic
technology, output energy can be transferred
to each component with minimum power loss.
These systems support high productivity.

Left side control box

A single multi-function lever controls


all the drilling functions.

Suction
Cap
Travel

Easy access
panels
High output compressor & dust collector
High output AIRMAN® compressor increases flushing air, provides faster drilling and decreases
wear of drilling accessories. It also reduces re-drilling of cuttings and improves drilling speed.
Large suction capacity of the dust collector minimizes environmental concerns.

EXPERIENCE COUNTS
High-performance drilling options. More productive. Less maintenance.
WHERE
19 / 20

Dimensions
10'- 4" (3,125mm)

11'- 8" (3,590mm)

Overall Shipping Height


9’-9” (2,972mm)
Shipping Width 8'- 0" (2,438mm) 32'- 9" (9,975mm) Overall Shipping Length
(with minimal preparation)

Horizontal drilling coverage

Vertical drilling coverage

HCR1200 EDII
Left service door

Rear cover removed Access panels

Cyclone filter Hydraulic lock lever Hose reels Hose connections

High-performance drilling options. More productive. Less maintenance.


21 / 22

The HCR Quarry Professional

Ergonomic operator seat

ROPS/FOPS cab

Comfortable cab
51inches (1300mm) wide cab provides large
windows at the front and on the right side
to maximize operator visibility. Cab is air
conditioned and pressurized with filtered air to
keep out dust.

HCR1500 EDII / D20II


AM/FM radio Air conditioned ventilation
Easy-to-use rod changer
Joystick operated rod changer assures fast rod
changing.

Advanced hydraulic &


pneumatic systems
Right side control box Thanks to advanced hydraulic and pneumatic
technology, output energy can be transferred to
each component with minimum power loss. These
systems support high productivity.

Left side control box


A single
multi-function Suction
lever controls Cap
all the drilling Travel
functions.

High output compressor & dust collector


High output AIRMAN® compressor increases flushing air, provides faster drilling and decreases wear
of drilling accessories. It also reduces re-drilling of cuttings and improves drilling speed. Large suction
capacity of the dust collector maintains the environment.
Extendable or fixed boom, the choice is yours
Performance and economy come standard on Furukawa drills. Simple, durable and efficient, the HCR1500 ED
(extendable boom) and 1500 D20 (fixed boom) incorporate a self-adjusting drill system that ensures high
productivity no matter what the drilling situation. By automatically controlling the impact force, feed force,
rotation force and dual damper pressure, the HCR1500 continuously adapts to the changing rock condi-
tions, increasing drilling performance and the life of drill tools while decreasing fuel consumption. The
HCR1500 D20 utilizes a 20' starter rod to accomodate the most common drilling depths. This minimizes
the use of additional rods.

High-performance drilling options. More productive. Less maintenance.


23 / 24

Dimensions
EDII 12'-2.5" (3,720mm) D20 12'-8" (3,860mm)
26'-3" (8,000mm)

EDII 11' (3,325mm) D20 11'- 2" (3,400mm)


13'-0" (3,990mm)

Overall Shipping Height


10'-0" (3,055mm)
Shipping Width 8'- 0" (2,438mm) EDII 32'-10" (10,010mm) D20 33'-5.5" (10,200mm)
(with minimal preparation) Overall Shipping Length

Horizontal drilling coverage Vertical drilling coverage

HCR1500 EDII / D20II


D20II

EDII

Cyclone filter Easy access for drill maintenance

Hose connections Hose reels for the EDII

Hose reel for D20II

High-performance drilling options. More productive. Less maintenance.


25/ 26 Model HCR900 ESII / HCR900 ES20 HCR1100-ER HCR1200 EDII HCR1500 EDII / HCR1500 D20II
Weight & Dimensions US Standard Metric US Standard Metric US Standard Metric US Standard Metric
Operating weight with fuel/oil
22,645 lb / 24,096 lb 10,270 kg / 10,930 kg 27,500 lbs 12,460 kg. 34,408 lb 14,700 kg 39,286 lb / 40,616 lb 17,820 kg / 18,420 kg
(with ROPS/FOPS cab if applicable)
Overall length 32'-0" / 33'-3" 9,750 mm / 10,150 mm 44.5" 1,130 mm 32'-9" 9,975 mm 32'-10" / 33'-5.5" 10,010 mm / 10,200 mm
Ground contact length 7'-11.5" 2,425 mm 23" 585 mm 9'-1.5" 2,780 mm 9'-1" / 9'-5" 2,780 mm / 2,865 mm
Overall width with pre-cleaner 10'-7" 3,220 mm – – 10'4" 3,125 mm 12'-2" / 12'-8" 3,720 mm / 3,860 mm
Overall width 7'-10" 2,390 mm 14.7" 373 mm 7'-10.5" 2,400 mm 7'-10.5" 2,400 mm
Width of shoe 11.8" 300 mm – – 13" 330 mm 13" 330 mm
Overall height shipping 8'-11.5" 2, 730 mm – – 9'-9" 2,975 mm 11' / 11'-2" 3,325 mm / 3,400 mm
Drifter
Model HD709 HD 822 HD712 HD715 II
Weight 408 lb 185 kg 533 lbs. 242 kg. 485 lb 220 kg 551 lb 250 kg
Impact rate 2,250 - 2,500 bpm 2,700 to 3,300 bpm 2,250 - 2,500 bpm 2,250 - 2,500 bmp
Number of rotations 0 - 250 rpm 190 rpm 190 min-1 0 - 190 rpm 0 - 150 rpm
Undercarriage
Ground clearance 21.65" 550 mm 23" 585 mm 18.11" 460 mm 20.4" / 19.2" 515 mm / 495 mm
Oscillating angle ±10° deg ±7.6° deg ±7.5° deg ±7.5° deg
Travel speed 0 - 2.2 mph 0 - 3.5 km/h 0 to 2 mph 0 to 3.2 km/h 0 - 1.9 mph 0 - 3.1 km/h 0 - 2.6 mph 0 - 4.2 km/h
Max grade of hill climb 57.7 (30°) % 57.7 (30°) % 57.7 (30°) % 57.7 (30°) %
Engine
Make/model CATERPILLAR / C7 CUMMINS / QSB 6.7 CUMMINS / QSB 6.7 CATERPILLAR / C9
Turbocharged and air to air after cooled diesel, direct fuel Turbocharged and air to air after cooled diesel, direct fuel Turbocharged and air to air after cooled diesel, direct fuel
Type Water Cooled, 6-Cylinder Diesel Engine
injection, electronic governor injection, electronic governor injection, electronic governor
Rated output 225hp / 2,200rpm 168kw / 2,200rpm 226 HP/2200 rpm 168Kw / 2,200rpm 240hp / 2,500rpm 179kw / 2,500rpm 348hp / 2,200rpm 260kw / 2,200rpm
Meets Tier III and EU stage-3 Meets Tier III and EU stage-3 Meets Tier III and EU stage-3
Low-emission, low fuel consumption Tier III Caterpillar® Low-emission, low fuel consumption Tier III Cummins® Low-emission, low fuel consumption Tier III Caterpillar®
engine meets major exhaust emissions regulations in US engine meets major exhaust emissions regulations in US engine meets major exhaust emissions regulations in US
and Europe. – and Europe. and Europe.
Net usable output available at flywheel of the installed Net usable output available at flywheel of the installed
engine with all the standard accessories. SAEJ1349, engine with all the standard accessories. SAEJ1349,
SAEJ1995 conditions. SAEJ1995 conditions.
Piston displacement 2 gal 7.2 liter – – 1.7 gal 6.7 liter 2.3 gal 8.8 liter
Fuel tank capacity 87 gal 330 liter – – 111 gal 420 liter 166 gal 630 liter
Hydraulic pump
2-variable displacement axial piston pumps supply 2-variable displacement axial piston pumps supply 2-variable displacement axial piston pumps; largest 2-variable displacement axial piston pumps; largest
pressure oil for both travel and drilling. 3-gear pumps pressure oil for both travel and drilling. 3-gear pumps for travel, impact and feed, smaller for drifter rotation. for travel, impact and feed, smaller for drifter rotation.
Type for cooling and dust collector. for cooling and dust collector. 3-gear pumps for cooling and dust collector, boom and 3-gear pumps for cooling and dust collector, boom and
rod changer. rod changer.

Hydraulic oil tank capacity 45 gal 170 liter 45 gal 170 liter 57 gal 215 liter 63 gal 240 liter

HCR SPECIFICATIONS
Model HCR900 ESII / HCR900 ESII (20) HCR1100-ER HCR1200 EDII HCR1500 EDII / HCR1500 D20II
US Standard Metric US Standard Metric US Standard Metric US Standard Metric
Compressor
Model AIRMAN® PDS265-S35B AIRMAN PDS265-S37C AIRMAN® PDS265-S35D AIRMAN® PDS290-S15B
Free air delivery 215.4 CFM 6.1 m3/min 275 CFM 7.8 m3/min 275.2 CFM 7.8 m3/min 476.4 CFM 13.5 m3/min
Working air pressure 149 psi 1.03 MPa 149 psi 1.03 Mpa 149 psi 1.03 MPa 149 psi 1.03 MPa
Boom
Model JE326 JE326 JE326-132 JE326-142 / JE325-141
Lift angle (up-down) 45° - 15° 45° - 15° 45° - 20° 45° - 20° / 45° - 25°
Swing angle (right-left) 37° - 43° 30° - 30° 35° - 5° 38° - 7° / 35° - 7°
Extension length 4'-10" 1,500 mm 3'-11" 1,200 mm 3'-10" 1,200 mm 2'-10" / NA 900 mm / NA
Guide shell
Model GH831 GH831 GH832-30 GH885-41 / GH830-51
8,000 mm / 10,200
Length 24'-8" / 29'-3.5" 7,534 mm / 8,944 mm 26'-0" 7,925 mm 25'-6" 7,800 mm 26'-2" / 33'-5"
mm
Feed length 14'-7" / 18'-11" 4,480 mm / 5,786 mm 15'-8" 4,781 mm 15'-0" 4,620 mm 15'-5" / 22'-2" 4,700 mm / 6,763 mm
Swing angle (right-left) 40° - 40° 30° - 30° 30° - 90° 38° - 38° / 25° - 90°
Tilt angle 180° 180° 170° 170°
Maximum pulling force 6,407 lbs 28.5 kN 7,060 lbs 31.4 kN 6,632 lbs 29.5 kN 6,969 lbs 31kN
Dust collector
Suction capacity 706 CFM 20 m3/min 918 CFM 26 m3/min 1,058 CFM 30 m3/min 1,400 CFM 40 m3/min
Number of filters 4 5 5 6
Rod arrangement
Type Rack Rod changer Rod changer Rod changer
Number of rods 4 + 1 (starter rod) 5 6 + 1 (starter rod) 6 + 1 / 4 + 1 (starter rod)
Bit and rod
Bit diameter 2.5" - 3.5" 65 mm - 90 mm 2.5" to 4" 64 mm - 102 mm 3" - 4" 76 mm - 102 mm 3.5" - 5" 89 mm - 127 mm
Type of bit Cross, Button, Spike – Cross, Button, Spike Cross, Button, Spike
Rod size H32, R38, R45 (H38) T38 T45 38H, 38R, 45R (51R) 51R
Rod length 10' to 12' 3,050 to 3,660 mm 10' to 12' 3,050 to 3,660 mm 12' 3,660 mm 12' / 20' 3,660 to 6,100 mm
3,050 to 3,050 to
Starter rod length 10' to 14' / 20' 13' 4,000 mm 10' to 14' 3,050 to 4,270 mm 10' to 14' / 20'
4,270 mm / 6,100 mm 4,270 mm / 6,100 mm
Maximum hole depth 62' / 68' 18,900 / 20,700 mm – – 86' 26,200 mm 86' / 100' 26,200 / 30,500 mm
The contents of these specifications are subject to change without notice.

EXPERIENCE COUNTS
High-performance drilling options. More productive. Less maintenance.
WHERE
27 / 28

Down-The-Hole Quarry Operations

Comfortable control levers

ROPS/FOPS cab Ergonomic operator seat

Comfortable cab
43 inches (1100mm) wide cab
provides large windows at the
front and on the right side to
maximize operator visibility. Cab
is air conditioned and pressurized
with filtered air to keep out dust.

Air conditioned ventilation

DCR20
"The cabs are comfortable with Easy handling pipe changer
Joystick operated pipe changer assures fast
everything at my fingertips. pipe changing.
That makes my job easier."
Advanced hydraulic & pneumatic
systems
Thanks to advanced hydraulic and pneumatic
technology, output energy can be transferred
to each component with minimum power loss.
These systems support high productivity.
Prominent engine gauges

Suction
AM/FM radio Cap
Travel
A single multi-function lever controls
all the drilling functions.
Pipe changer carousel (lower portion)

High-output and pressure


compressor & dust collector
High-output and pressure AIRMAN® compressor
increases flushing air, provides faster drilling
and decreases wear of drilling accessories. It
also reduces re-drilling of cuttings and improves
drilling speed. Large suction capacity of the
IMS is always monitoring machine conditions
dust collector maintains the environment.
and supports troubleshooting by the operator
and mechanics. IMS helps to reduce daily
Control lever Control lever maintenance time and downtime.

High-performance drilling options. More productive. Less maintenance.


29 / 30

Dimensions
14'- 2.5" (4,330mm)

12'- 5" (3,800mm)

12'- 5" (3,800mm)


Shipping Height
Shipping Width 8'- 0" (2,438mm) 35'- 0" (10,645mm) Overall Shipping Length
(with minimal preparation)

Vertical drilling coverage


Coverage of vertical drilling
Oscillating raised 7.5°
12'- 8" (3,866mm)

Boom lift angle 39.8°

30°
30°

(1,329mm)
R354

(1,320mm)
7

4'-4"
R3491 R2944

4'-4"
R2945 R2944
R3390

(1,242mm)
(1,238mm)

4'-0"
4'-0"
13°
13°

Boom lift angle -14°

Coverage of vertical drilling


Oscillating angle 0°
Coverage of vertical drilling 12'- 9" (3,894mm)
Oscillating lowered 7.5°

DCR20 DTH
Access to the right sider Access to the left side

Access to the top Cyclone filter Gullwing door

Tool box Hose connections Hydraulic lock lever

High-performance drilling options. More productive. Less maintenance.


Model DCR20 Model DCR20
31 / 32
Overall Dimension US Standard Metric Overall Dimension US Standard Metric
Overall weight 44,313 lb 20,100 kg Compressor
Overall length 35'-0" 10,645 mm Model AIRMAN® PDSK 900
Overall width 14'-2" 4,330 mm Type Screw, double stage, oil-cooled
Overall width for transportation 7'-9.6" 2,400 mm Max. air delivery 363 psi 2.5 MPa
Overall height 12'-5" 3,800 mm Max. free air delivery 847 CFM 24m3/min
Traveling unit
Boom
Track length 11'-8" 3,570 mm
Boom swing angle 30° R - 13° L deg
Ground contact length 9'-3.5" 2,865 mm
Boom lift angle 49° UP - 14° Down deg
Track width 1'-0" 330 mm
Guide shell
Ground clearance 1'-8" 514 mm
Length 32'-7" 9,964 mm
Oscillating angle ±7.5° deg
Feed distance 18'-7" 5,678 mm
Traveling speed 2.2 mph 3.6 km/h
Grade ability 25 deg Guide slide distance 3'-11" 1,200 mm

Max. traction force 23,604 lb 105 kN Guide swing angle L77°- R16° deg

Drill motor Max. pulling force 6744 lb 30 kN

Drill motor model DOWMAX / ME 350 Feed system Hydraulic motor

Max. rotation torque 2,397 lb-ft 3,250 Nm Pipe carousel


Max. rotation speed 120 rpm Number of pipes 8
Drilling bit range 3.5 - 6.5 in 89 - 165 mm Pipe weight 176 lb 80 kg
Engine Pipe length 16'-5" 5,000 mm
CAT C-13 meets Tier III and EU stage-3 Pipe diameter 3", 3.5" and 4" 76, 89 and 102 mm
Make/model Low-emission, low fuel consumption Tier III Caterpillar® engine meets major
exhaust emissions regulations in Europe and US. Auto grease Automatic
Dust collector
Turbo-charged & air to air after cooled diesel, direct fuel injection,
Type
electronic governor Suction air volume 2,472 CFM 70 m3/min
Output 440 / 2,100 hp/rpm 328 / 2,100 kW/min-1 Air filter 20 pcs.
Fuel tank capacity 185 gal 700 liter Dust removal system Air pulse jet
Hydraulic pump Suction cap Sliding
Main pump Tandem variable displacement pump Inner diameter of dust hose 6" 150 mm
Dust collector pump Gear pump Pre-cleaner standard
Boom/fan/pilot line pump Gear pump
The contents of these specifications are subject to change without notice.

DCR20 SPECIFICATIONS
High-performance drilling options. More productive. Less maintenance.
33 / 34

Pneumatic Crawler Drill


CRAWLER ASSEMBLY

The crawler uses parts designed and time tested by Furukawa. These include the track-link
crawler chains and track rollers. The ruggedly constructed crawler demonstrates effortless
maneuverability on rough ground and is designed for easy maintenance.

Exceptional stability on soft ground


Shoe plate width is 11.8 inches ( 300mm ), which is wider than that of any other competitive
model. Low ground-contact pressure as well as a low center of gravity further ensure
dependable traction on soft ground and maximum stability during the drilling operation. Pneumatic drive motor
Lifetime floating seals for minimum maintenance
Lifetime floating seals are used in the front idlers and track rollers, making lubrication
unnecessary over an extended period of time. Track guards prevent the shoe links from
misalignment and also protect and help extend the life of the links.
Convenient crawler-tension adjustment
Crawler tension may be hydraulically adjusted with the utmost ease by using a grease gun.
Effortless mobility on rough terrain
Powerful 12HP air motors and a hydraulic oscillating system permit ample mobility and
traction even on rough terrain. The motors provide adequate power to climb slopes while
towing a compressor. Ample clearance
Direct motor-connected final drive
The final drive is directly connected to the air motor to minimize power loss and ensure
drive efficiency.
Highly reliable automatic brake
An automatic brake is incorporated
inside the air motor and interlocked
with the traction control valve.

PCR200
PNEUMATIC DRIFTER (PD200)

Super high-speed drilling


The PD200 pneumatic drifter, newly perfected for the PCR200 crawler drill by FRD,
has a large bore 5 inches (130mm) cylinder, providing a powerful drive for the rapid
and reliable hammering action. A dependable and durable geared motor as well
as an independent rotation device further ensure outstanding drilling performance.
The drifter can withstand severe working conditions, and can also easily handle a
wide range of jobs involving various kinds of rock. A variety of bits ranging in size
from 2.5 inch (65mm) to 4 inch (100mm) is available.

Air components Controls Pneumatic drifter PD200r Triple noise-muffling system


Two-stage noise diffusion takes place within the drifter to reduce the exhaust noise.
The exhaust then passes through a muffler hose and another diffusion muffling
device, located in the guide shell, which reduce the noise level even lower.

Streamlined piston
The piston has a streamlined design, a unique FRD development, that has successfully
increased hammering power and efficiency. The special piston has been in use in
different drifter models, as well as in other FRD products, such as air leg drills, and
has proved its superiority. Less stress is placed on the rod and a consistently high
long-hole drilling performance is achieved.

Minimized rotation stress


Heavy-duty track Sub valve for rod change Centralizer
The integrated motor speed-reduction unit and front head are fixed onto the carriage,
which means that the front head movement is not exerted on the through bolts. This
greatly reduces rotation stress on the bolts and on the entire drifter.

1. Reduction gear
2. 2-rotor gear motor
3. Shank rod
4. Valve plug
5. Valve
6. Valve chest
7. Chuck
8. Chuck driver
9. Blow tube
10. Piston
11. Cylinder

Feed motor Double pilot check valve

High-performance drilling options. More productive. Less maintenance.


35 / 36

Wide drilling coverage BOOM


Dimensions
and versatile application
Easy 180 degree power dumping
The guide shell is hydraulically operated within a 180 degree
range without inconvenient index pin change.

Toe-hole drilling made simple


Changeover from vertical drilling to toe-hole drilling can be
made easily without changing the pin.

GUIDE SHELL

Sturdy structure incorporating the third muffler


The box-type guide shell (patent pending) incorporates a
third-stage of the diffusion muffling system for quiet operation.
The firmly supported foot pad and other design features provide
top rigidity for the guide shell. The third muffler is incorporated
along almost the entire length of the guide shell to guarantee
95°
complete muffling efficiency.
95°

Quick and powerful rod pull-out


The piston-type air motor with an output of 5HP provides an
extremely high rod retracting force and ensures rapid operation.
This air motor is interchangeable with the power pump motor to
reduce your parts stock requirements.
The advanced design of the boom and hydraulic
system assures outstanding versatility and high Extra-long guide shell slide
performance for handling all types of drilling The extra-long 4 ft. (1200mm) guide shell slide facilitates drilling
operations. Road construction, dam work, open and drill-extending operations. It permits easier drilling with the
area drilling, mining, quarrying operations, tunneling foot pad firmly pressed against the rock – even on rough and
and other drilling operations are all performed with irregular surfaces. It also ensures safe guide shell retraction with
unsurpassed efficiency. no danger of damage to the guide shell tip.

PCR200
Outstanding drilling performance Model
Performance of PD200 drifter
The powerful PCR200 crawler drill features a
high-performance PD200 drifter. It’s capable of Dimensions US Standard Metric US Standard Metric
high maneuverability and exceptional operation Weight 11,020 lb 5,000 kg Hydraulic Units
ease on any site to assure you a total drilling Overall length 17'- 9" 5,400 mm Boom length 6'- 6" 2,000 mm
capability that ranks as the best in this class. All Feed travel 12' 3,710 mm Boom lift (up / down) 45°/25°
figures were compiled during consecutive factory/
Track length 8'- 5" 2,580 mm Boom swing (right / left) 45°/45°
on-site actual-use testing.
Length of ground contact 6'- 1" 1,885 mm Guide swing (right / left)
50° / 50°
Tow hitch height 1'- 9.5" 550 mm (95° right, 15° left with pin change)

Total muffling system for operator Overall width 7'- 9.5" 2,390 mm Guide tilt (without pin change) 180°

comfort Track width 7'- 3" 2,200 mm Power pump (Model MP12) 4 kW
Exhausts of the drifter and all other motors are Performance data of long hole drilling Width of grousers 1' 300 mm Drifter ( Model PD200 )
channeled through mufflers. A portion of the Overall height (boom lowered) 4'- 2" 1,250 mm Weight without shank rod 396 lb 180kg
exhaust is recycled and used to lubricate the Ground clearance 11" 280 mm Length without shank rod 3'- 3.5" 1,020 mm
guide shell and chain of the sprocket. The rest Crawler traction Cylinder diameter 5.1" 130 mm
is discharged after passing through the muffling
Ground pressure .45 kg/cm2 Piston stroke 3.1" 80 mm
system.
Traveling speed (towing a Air consumption 565 CFM 16 CBM
1.9 mph 3.2 km/h
compressor on level ground) Blows / min ~ 1,600

Grade ability 22° Main air hose connection 2" 50 mm

Oscillating angle 15°


Traction air motor (Model
8,8 kW
Performance data of long hole drilling MR13,piston-type)
Guide Shell
Max. horizontal drill height 10' 3,050 mm
Guide slide travel 3'- 11" 1,200 mm
Air feed motor (Model MC2) 4 kW
Steel change 10' 3,050 mm

High-performance drilling options. More productive. Less maintenance.


37 / 38 Option HCR900 ESII HCR900 ES20 HCR1100-ER HCR1200 EDII HCR1500 EDII HCR1500 D20 DCR20 PCR200

Water/dust suppression system        


Remote control — —  — — — — —

Rod setter   — — — — — —

Heavy-duty rear-mounted bumper — — —    — —

Cold start kit (ESPAR, WEBASTO)        —

2D angle indicator — —      —

3D angle indicator — — —     —
Drill monitoring system with
GPS capabilities
— — —     —

Heating pad        —

Handrails        —

Central greasing system — — —     


Tropical kit — — — — — —  —

Back camera — — —     — Heating pad


 = option — = not available

Water/dust suppression system HCR Heavy-duty rear-mounted bumper Choice of cold start kits Tropical kit

OPTIONS
A variety of options are available to fit the Furukawa
crawler drill. Contact your local dealer for more
information.

HCR900 rod setter Rear camera

3D angle indicator Choice of 2D angle indicators

EXPERIENCE COUNTS
High-performance drilling options. More productive. Less maintenance.
WHERE
39 / 40

BREAKER ATTACHMENT DIVISION


With over 55 years of experience, FRD USA Attachment Division offers a one-stop shop for attachments that
cover almost any demolition job. What’s more – built to last – FRD attachments meet the everyday need for
reliability and high-performance.

FRD USA is backed by the resources of Furukawa Corporation – one of Japans largest and most diverse
corporations. Today – a multi-billion dollar company – Furukawa provides FRD USA with the engineering and
manufacturing support of a global company whose roots are based in mining and construction.

FRD’s complete line of products maximizes the versatility of your equipment, while minimizing your
overhead costs. With more than 30 different attachments, FRD USA helps you get any job done right.

www.frdusa.com

GLOBAL DISTRIBUTOR NETWORK


“For a professional, problem-free job, FRD offers the best combination of
quality equipment and instant service and support. The distributor network
is outstanding.”

Distributors
Branches
Main warehouses and office

High-performance drilling options. More productive. Less maintenance.


41 / 42

LOCAL SERVICE AND SUPPORT


FRD USA seeks to supply a product of value and dependability. We back this up with a support
network of dedicated distributors to ensure your needs.

FRD distributors have been selected for their professional competence, market coverage,
dedication to quality and their willingness to work. They receive intense training on all machines
and systems and every support that a committed manufacturer can provide. They actively
exchange experience with each other to ensure their customers are up-to-date.

Top:
Corporate Headquarters
Kent, Ohio
Bottom:
Branch Office
Spartanburg, South Carolina

SERVICE & SUPPORT


FRD Headquarters
Structured for success with nearly 85,000 square feet.

Aerial view of
Corporate Headquarters
Kent, Ohio

High-performance drilling options. More productive. Less maintenance.


HIGH-PERFORMANCE DRILLING OPTIONS. MORE PRODUCTIVE, LESS MAINTENANCE.

DISTRIBUTOR:

Scan this code for more information


on Furukawa Rock Drills.

Furukawa Rock Drill USA Southeast Sales & Service Facility


805 Lake Street, Kent, Ohio 44240-0017 155 Dexter Road, Spartanburg, SC 29303
Phone 800-358-4476, Fax 330-673-8504 Phone 864-541-0125
www.furukawarockdrill.com www.furukawarockdrill.com
FRD-RD-2017

You might also like