Exhaust Duct Design Page 1 of 16 2016-10-07 (C)

Oven Exhaust Guide Version: R5

Exhaust Duct Design

The following section is for your guidance in establishing a design to suit your
Exhaust duct design requirements.

Exhaust ductwork should be carried out by a qualified, experienced trade

team with knowledge of local authority requirements. The following
information is supplied ONLY as a guide.

NOTE: The temperature of the oven is dependent on the size of the fire and the
volume of airflow to the exhaust duct. The ’exhaust flow’ is controlled by the
system damper and the fan capacity.

Access to the system damper is required for initial adjustment, for cleaning
and maintenance and for further adjustment should ambient conditions
change.

Flue Material

Check your local authority requirements.

A variety of specialised proprietary flue systems including stainless steel twin and
triple skinned products are available and highly recommended. Beech Ovens
recommend all joins, seams and flanges to be fully sealed and preferably fully
welded. (Your local mechanical contractor should advise you of available systems.)

Recommended Flue size

300mm square or equivalent cross-sectional area in round or rectangular section. For

ducted systems more than 6 metres long or containing more than 4 bends,
professional ducting advice should be obtained.

Nominal airflow required (at Flue Connection)

150Pa Static Pressure (measured 50mm directly below to the duct connection point).
Maximum total flue airflow - 450 litres / second (at exhaust duct connection point).
The oven flue can be connected to any exhaust system with a much higher flow rate
by controlling the suction utilising an inline damper (by others).
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General Information on Flues

Due to the nature of wood fired ovens, the exhaust temperatures can be quite high
and sparks or embers may be present (hence fire danger should be considered.)
To avoid problems there are a number of options to be considered:

 It is always important to keep the flue system clean.

 When firing the oven with wood, we strongly recommend the use of good,
clean hardwood fuel only.
 A build-up of soot and/or creosote in the flue is not good in
any situation. We recommend inspections every three months.
Through these regular inspections you can develop a program
for regular cleaning of your system.

Flue Fires

To reduce the possibility of flue fire we recommend the following steps.

1. Keep the flue system clean. This includes the oven spigot
(prior to the Spray Filter if fitted) and all ductwork. Introduce
regular inspections to develop a program for regular cleaning
of your system.
2. For solid fuel ovens it is recommended they be connected to a dedicated
exhaust extraction system.

3. To further reduce the risk of fire, a high temperature sprinkler head can be
installed into the duct, connected to a constant/ secure water supply. This can
be included on any flue system. Contact your local fire safety consultant for
more information.

4. Where possible, if connecting to a communal kitchen extraction system,

connect oven to ducting from the dishwasher canopy.

5. For additional safety, use a Beech Oven Spray Filter.

6. Cool air from the ceiling void, restaurant or ideally from outside the building
can be introduced into the Cool Air make-up inlet.

7. Where possible, install the oven under a recommended canopy exhaust

system.
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Possible cause of Flue fire

Flue fires are primarily due to poor maintenance and the lack of a
rigid cleaning schedule. Most flue fires can be prevented by
implementing a regular and thorough maintenance schedule as
outlined in the Maintenance section of the Installation and
Operation Manual.

The illustration below outlines the possible cause of a flue

fire and highlights the most vulnerable area which
requires regular cleaning and maintenance.

Although all Spray Filters supplied from July 2010 are

designed to prevent the spread of fire past the
cyclonic filter, this should not be assumed to be a
fire blocking mechanism. Fire prevention by
regular maintenance and cleaning is always best
practise.

2. The fire, fuelled by a residual build up

of grease, fat and creosote, is drawn
into the Spray filter.

REGULAR DUCT MAINTENANCE IS

ESSENTIAL. WE RECOMMEND A 3
MONTHLY MAINTENANCE
FIRE
SCHEDULE.

1. Grease build up on
spigot walls ignites
from flash fire on Char
Grill
THE SPIGOT WALLS
MUST BE CLEANED
DAILY OR WEEKLY
DEPENDING ON THE
GREASE BUILD UP
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Possible cause of fire behind the façade

Poor sealing between façade and oven door leads to grease contamination between
façade and oven wall. This grease contamination is then ignited by a flash fire off the
grill.

Solution: Ensure that the area above the oven door and façade is fully sealed with a
fire proof material. (See Installation – Assembly section in this manual)
For added safety, install an Ansul sprinkler head directly above the oven in the event
of a fire in this area.

2. The fire, fuelled by a residual build up of

grease, is drawn into the area above the
oven igniting any flammable material in this
area.

IT IS ESSENTIAL THAT THE OVEN IS

INSTALLED CORRECTLY IN
ACCORDANCE WITH THE
INSTALLATION MANUAL PROVIDED FIRE

1. Grease build up
between the façade
and spigot ignites
from flash fire on Char
Grill

THE AREA BETWEEN

THE SPIGOT AND THE
FAÇADE MUST BE
SEALED WITH A
FIREPROOF MATERIAL
E.g. METAL STRIP
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Methods of Exhaust ducting

The exhaust system is an integral part of the oven’s safe and reliable operation. It is
strongly recommended that all exhaust ductwork be carried out using a qualified and
experienced trade team with knowledge of local authority requirements. All ductwork
will require access for cleaning and require regular maintenance.

Due to the lack of cleaning and exhaust duct maintenance we have seen through our
years of experience, Beech Ovens have implemented greater fire safety measures to
ensure all ovens are as fire safe as possible. Beech Ovens strongly recommend a
strict and thorough maintenance schedule be implemented for all installations.
Please refer to your Installation and Operation Manual for further information or visit
our website www.beechovens.com

NOTE: Because of the residual build-up in the flue, it is highly

recommended that the flue be inspected after three (3) months and a
cleaning schedule be implemented as required.

Spigots should be cleaned daily using the supplied spigot brush.

Ensure the duct temperature does not exceed 80 degrees Celsius.

All oven enclosures must have sufficient ventilation and access both above and
below the oven (minimum 600mm x 600mm vented access panel)

Failure to properly maintain the flue may result in flue failure and
potential fire hazard.

The following methods are to be used ONLY as a guide.

There are typically five (5) methods of exhausting a Beech Oven. The methods listed
below are listed starting with item one (1) as most fire safe.

1. Approved Canopy with dedicated Ansul system (Beech Preferred Method)

2. Approved Canopy

3. Beech Spray filter with dedicated Ansul system

4. Beech Spray Filter

5. Beech Flue Transition with Natural draft or dedicated Exhaust System

(Single level installations only)
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Method 1 & 2 – Canopy Method

The installation of a canopy has several benefits. These are;

1. Easy access to filters for regular cleaning

2. Visible break between spigot and canopy to alert if flash fire should occur
3. Better access to oven spigot to allow for regular cleaning
4. Allowance for Spray heads to be fitted for fire protection
5. Options such as an Automatic Water Wash and Misting Spray System for high use
applications (Contact Beech Ovens for detailed information)

Optional Ansul Spray

heads for fire
protection
Optional high temp
sprinkler head connected
to sprinkler system

Canopy with Cyclonic filter

to remove grease, fat and
creosote and help to
prevent embers entering
ductwork

Gas Fired Char

Grill (RGO1250)

Oven Facade
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Method 3 & 4 – Beech Ovens Spray Filter

Beech Ovens have developed a system to treat all oven exhausts with a water
misting spray and cyclonic type filter operation. Included in the system is a “cool air
make-up device” (barometric controller), which further dilutes the exhaust to a much
lower temperature.

The misting spray is effective in treating the 150-180l/s of oven exhaust.

Cool air make-up

device (Barometric
controller)

Cyclonic Filter Damper

The inclusion of the cool air make-up (approx. 300l/s) can drop the temperature to
between 35°C and 100°C.

Services required for this system are extensively outlined in Spray Filter –
Technical Specification in this manual.

This spray filter system is applicable to all (and only) fan driven systems.

For further information, see Spray Filter section earlier in this manual.
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Spray Filter (Update)

The improved Spray Filter, released into production in
August 2010, includes a removable cyclonic filter. The
cyclonic filter is permanently washed with a water
misting spray which is designed to adhere to
particulate such as soot, ash and grease and contain it
in the waste water, which is then drained away.

The basic function is outlined below.

Oven exhaust mixes with cool air.

Water mist throughout Exhaust is now less than 75 degrees C
entire intake cavity when it enters the duct

Water misting sprays (X2)

Cool air
make-up
inlet
(Barometric
controller)

Cyclonic filter
(Side section)
Cyclonic action with water mist collects ash and
debris. Dirty Water runs out the base of the filter
Hot air from oven spigot to the floor of the Spray Filter and drains out
through the waste at the rear.
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Spray Filter - Technical Specifications

Water Usage
@ 1.5 bar – 11.2l/Hr X 2 = 22.4l/Hr Total
@ 3 bar – 15.8l/Hr x 2 = 31.6l/Hr Total

Air Flow Volume

450 litres/sec (1620m3/Hr)

Cool Air Make-up

Ensure a fresh air supply is available. If the area above the oven is NOT well
ventilated, the cool air inlet should have access to a fresh (cool) air supply (outside
air recommended)

Exhaust Connection
300mm x 300mm standard duct flange. (See above for required Air flow volumes)

Water Connection
Minimum flow rate = 1.5 bar
Maximum flow rate = 6 bar (greater than 3 bar is less effective and noisy)
½” BSP (15mm ID) fitting connected to the shut off valve fitted to Spray Filter.

Electrical Connection
240VAC Single Phase - 10Amp

The solenoid should be interlocked with the exhaust fan: When the exhaust fan is on,
the solenoid is open and water can flow - when the exhaust fan is turned off the
solenoid should close.

NOTE: The solenoid should ALWAYS be activated (open) whenever the

oven is hot – this includes approx 3 hours after shut down.

Waste Water Connection

1½” BSP fitting connected to rear of spray filter with 40mm (or equivalent) copper
pipe to be plumbed to the kitchen waste via a clearly visible tundish.

(The tundish should be clearly visible so that the operator can see that water is
flowing through the spray filter and it is operational)

NOTE: Do NOT use plastic or PVC pipe as the waste water can be
warm/hot and melt the plastic.

See System Connection section for connection locations.

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Spray Filter normal operating Temperatures and Air flow volumes

The diagram below identifies the normal operating temperatures for the Spray filter
System.

NOTE: Normal operating temperatures should be under 100°C. This will

rapidly increase due to the following; Fan failure, Power Failure and/or
Mechanical Ventilation Failure.

If an Ansul system is required, we recommend a single head at top of the exhaust

spigot which should be manually activated by the oven operator.

Exhaust Exit temperature less Optional high temp

than 100°C (@450l/sec) sprinkler head connected to
sprinkler system

Optional manually activated

Ansul Spray head for fire
protection
(Refer to local specialist)

Cool Air make-up unit.

Approx 30°C
(@ approx 300 l/sec)
Exhaust Temperature
entering Spray filter
approx 100-120°C
(@ approx 150l/sec)

Cyclonic Filter helps

to removes pollutants
(Creosote, ash, etc)

Fresh air (approx 22°C) Oven Temperature

mixes with hot air from approx 350°C
oven cavity

Oven Facade
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Method 5 – Natural Draft or Dedicated Exhaust System

Flue Transition Overview

The main function of the Flue Transition is to form a transition from the oven spigot to
a standard commercial flue duct connection point directly above the oven. The
system has an integrated System Damper and two (2) inspection/ cleaning ports.

Flue Transition

Each unit is fitted with two

(2) inspection/ cleaning Inspection/
ports to allow for Cleaning port
easy access.

The System Damper is designed to regulate the

amount of air allowed to be drawn from the oven to
achieve a correct operational balance.

System Damper
adjuster

The Cool Air make-up system

(Barometric Controller) is a factory set,
balanced exhaust dilution device designed
to, automatically regulate the amount of
Cool Air cool air required to maintain an acceptable
make-up flue gas temperature.
inlet

(Wherever possible, it is recommended that cool air from an outside

environment be available to the cool air make-up device. Consult
your mechanical service consultant to design supply.)
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Beech Ovens Flue Transition - Natural Draft

Natural draft uses a Beech Ovens Flue Transition and a

dedicated flue less than 15m in length with less than 3m
horizontal. Normally this system is used for Wood Only ovens
though if used with Gas, a special test should be performed to
ensure that no spillage occurs. Contact Beech Ovens
Technical Support for more information.
[email protected]

The recommended flue size is 300mm x 300mm or

equivalent (internal dimension). The integrated system
damper in the Flue Transition is designed to control the
draft. Access to the system damper is required to allow
small adjustments for varying conditions (In some
instances a fan may need to be fitted later if natural draft
does not work effectively or reliably.) Use of a
weatherproof vertical discharge capable of minimizing the
effect of wind is recommended. Allow access to duct for
periodic cleaning.

Refer to local regulations for discharge and installation

requirements.

Optional high temp sprinkler

head connected to sprinkler
system
Beech Ovens Flue Transition -
Dedicated oven system

For ovens that will be using wood fuel, we

recommend the use of a dedicated flue for the
oven and that this flue be connected to a dedicated
fan.

Extraction systems in excess of 700l/s can be set up to

extract approx 150l/s per door from the oven. With the
use of the Flue Transition with the system damper and
the cool air make-up device (Barometric Controller), cool
air can be introduced to add additional safety to the
system by lowering the flue temperature and
increasing the flue gas velocity. This helps to keep the
system clean and efficient.
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Interlock System - Australian markets ONLY.

Spray Filter
For all Gas fired Oven installations within
Australia, there is a requirement by the
Australian Gas Association (AGA) for the Gas
system of your Beech Oven to comply with the
Gas Installation Standard AS5601.

To meet this requirement, all Gas fired Beech

Ovens are required to be fitted with a “Power
flue” system of exhaust extraction. This is to
safeguard against spillage of combustion
product gases into the kitchen area. In line with
this requirement, it is required that the Gas
system of the oven is interlocked with the performance of the Flue. If the flue
performance deteriorates (so that spillage may occur) the Gas system should shut off
and “lock-out” in such a manner that to re-start the Gas system, the operator must
manually reset the system. (This will give warning to the operator that there may be a
problem with the “Power Flue.”)

To reset the system, turn the Main Control switch on the front of the Gas control
cabinet to OFF, then ON again.
Interlock Thermocouple
(Shown here fitted into the
Flue Transition using a
Gland nut)

Alternate fitting position

if space is not available
above oven
(Side of Flue Transition)

Thermocouple cable
(Wired into Gas
control box)
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Beech Ovens supply a flue performance monitoring system that will fulfil the
requirement of this Standard. The system consists of an Interlock Thermocouple, a
mounting gland nut and a temperature controller, most of which are assembled into
the Gas control cabinet. The operation of this system is to monitor the temperature of
the exhaust gas at the top of the flue spigot above the oven mouth.

During normal operation with the flue fan operating, this area of the exhaust is
around 100-120°C. This temperature is caused by a mixture of hot gases from the
oven and cool gases (air), from the area in front of the oven, being draw together into
the exhaust spigot.

Should the power for the system fail or deteriorate to an extent where there may be
spillage of combustion product from the oven, the amount of cool air from the kitchen
area being drawn into the flue spigot will decrease and the temperature in this spigot
area will rapidly increase.

The interlock temperature controller is preset to 200°C. When this temperature is

found in the flue spigot by the thermocouple probe, the system controller will interrupt
the power supply to the main oven gas system. This will in effect turn off the gas to
the oven burners.

The gas system will automatically relight and resume its pre-programmed operation
when the main control switch on the front of the Gas control cabinet has been reset.
(Turn OFF and turn ON.) Before this is done, to stop repeated cut-outs, the flue
system should be inspected to verify correct operation. (Refer to System Damper
Calibration in this Manual.)

The before mentioned 200°C limit is used, as this temperature is quickly achieved
even when the oven is started from cold and the fan has not been switched on. (In
testing, the Gas system will turn off in less than 2 minutes if this situation occurs)
Once the oven is hot, this interruption time is much less. 200°C is also a good flue
temperature to avoid because of the ability for spontaneous combustion to occur at
temperatures above this value.

The only additional work required outside of normal installation, is to fit the Interlock
Thermocouple probe to the Flue Transition (Adapter) above the oven mouth as
illustrated on the previous page.

NOTE: When coiling the cable to the Thermocouple, be sure not to kink or damage
the cable. The cable is to be routed in a tidy manner using the supplied clips
and cable ties under the oven base ensuring that it is not attached to other
cables, metallic or sharp objects.
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Water Flow Sensor - UK market ONLY

For those ovens supplied to the United Kingdom with a Spray Filter, a Water Flow
Sensor is fitted to safeguard that the water supply to the spray filter is on and
constant. This device is fitted into the water inlet assembly and the electrical cable
from the flow switch should be connected to the dedicated plug on the back of the
gas control cabinet.

Because the water inlet solenoid should be connected to the exhaust fan (when the
exhaust fan is on the solenoid should be on/open) when the oven is switched on, the
flow switch should be activate which allows the oven to proceed to normal use.

In the event that the water supply is interrupted due to any of the following, the
sensor will close and the Gas supply to the oven will be stopped.

 exhaust fan failing

 exhaust fan being switched off (or not switched on)
 water supply is interrupted (or not turned on)
 spraying nozzles are blocked
 in line mesh water filter is blocked

When the water supply has been restored, the system will then need to be manually
reset, by turning the main control switch to OFF, and then ON again. If the water
supply is no longer interrupted, the gas will not turn on again and the system will
function normally.

To test the system is working correctly, shut off the water supply to the spray filter.
The Gas system should shut down.

Should the sensor be faulty, replace and test before commencing normal oven
operation.