Facade System Installation Manual
Facade System Installation Manual
Facade System Installation Manual
Installation Manual
REDArt® • BrickShield®
ROCKWOOL Façade Systems Installation Manual
Contents
4
Stone Wool - The Benefits
5
Façade Systems Overview
6
Section 1:
Preparing the Substrate
8
Section 2:
Installing the Insulation
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13 EDArt®
Section 3: R
Base Coat and Reinforcing Mesh
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Section 4: REDArt®
4.1 REDArt® Silicone . . . . . . . . 16
4.2 REDArt® Dash . . . . . . . . . . . 19
4.3 REDArt® Brick Effect . . . . . 21
Rendering Finishes
24
Section 5: BrickShield®
Adhesive for Brick Slip Application
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Section 6: BrickShield®
Brick Slip Finishes
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Contact Systems and Solutions ROCKWOOL Limited
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ROCKWOOL Façade Systems Installation Manual
■ uperior Acoustics
S
Special fibrous nature of ROCKWOOL helps
reduce and dampen noise from both inside
and outside the building
■ Dimensional Stability
Made from stone it performs for the
lifetime of the building and does not
expand, contract or degrade, continuing
to perform year after year
■ Vapour Permeability
Because ROCKWOOL insulation can 'breathe', it can be
used in constructions which reduce the risk of condensation
by allowing natural drying out of the building fabric.
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Façade Systems Overview
REDArt® • BrickShield®
13/4997
15/5207
ROCKWOOL Façade
Systems comprise a REDArt® Systems
A reinforcing base coat is applied
decorative and protective to the surface of the insulation layer
finish applied onto a stone followed by the desired render
wool insulation layer. finishing. There are three finishes
available: Silicone, Brick Effect and
The REDArt® and BrickShield® systems Dry Dash aggregates.
are designed to significantly improve the
thermal performance and appearance of Walsall Estate - REDArt® Silicone and REDArt® Dash
a building.
This installation manual is a comprehensive BrickShield® System
guide to using REDArt® and BrickShield®
External Wall Insulation systems. Both the BrickShield® Natural Clay Brick Slips
systems comprise stone wool insulation are bonded to the insulation layer
which is mechanically and adhesively fixed with BrickShield® Adhesive and joints
to the substrate. pointed with BrickShield® BrickPoint
Pointing Mortar for a traditional
brick appearance.
1. PREPARING 2. INSTALLING 3. REDART® 4.1 FINISHES 4.2 FINISHES 4.3 FINISHES 5. BRICKSHIELD® 6. FINISHES
SUBSTRATE INSULATION BASE COAT REDArt® Silicone REDArt® Dash REDArt® Brick Effect ADHESIVE BrickShield®
Section 1 1.1
Preparing the Substrate
1.1 Cleaning the Substrate
The surface should be thoroughly checked and prepared before any work
commences. Walls should be stable, dry and free from dirt, dust, old peeling paint
and other contaminants as these will reduce the adhesion of the board adhesive.
The recommended method is to wash the entire wall using a pressure washer or
mechanically (e.g. using a wire brush). If required, the façade should receive an
application of ROCKWOOL Fungicidal Wash.
It is recommended that render coatings are removed around window and door
jambs to expose the substrate and allow a secure bond. If present, old paint should
be checked for stability by running a sharp tool across its surface and applying and
removing adhesive tape. If the paint comes off in whole areas it should be completely
removed and thoroughly cleaned until the substrate is exposed.
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1.3 Levelling the Substrate
1.4
ROCKWOOL Façade Systems will accommodate local deviations in the substrate of +/- 5mm.
If needed, the substrate can be levelled by using a suitable levelling mortar, or thicker
insulation boards.
Remember that when levelling, longer mechanical fixings may be required to ensure the correct
embedment depth is achieved.
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REDArt® Adhesive should be used in conjunction with all the REDArt® systems.
Use approximately 5.5 litres of cool, clean water for 25kg of dry substance.
BrickShield® Adhesive should be used in the BrickShield® system to bond the brick slips to the
insulation boards.
The adhesive can be applied covering the whole surface of the board or in a perimeter with
dabs. It should cover not less than 40% of the board surface.
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2.2 Applying Board Adhesive to Insulation
2.2
The insulation board surface must be cleaned of dust and loose material.
If no levelling is required, the adhesive should be applied using a full comb method. Apply
■
the board adhesive to the insulation using a 10mm notched trowel. Leave ridges in the
board adhesive and ensure the slab face is fully covered.
If localised levelling is required, the adhesive should be applied using the ribbon and dab
■
method.It should be noted that when using the ribbon method, the maximum that can be
added to the back of the board is 15mm. Any more than this and the specified fixing will
not achieve the correct embedment depth. Apply a tight scratch coat to the perimeter
of the insulation and also at the locations of the dabs to improve adhesion. Place a band
of adhesive 50mm wide to the perimeter and a minimum of 3 additional dabs across the
centre. A minimum of 40% of the board face must be covered.
Adhesive applied to the perimeter of the board must be applied in a uniform manner
to ensure it does not extend into the board joints when fixed to the wall.
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2.3
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2.5 Checking the Level 2.6 Sealing Tape 2.7 Infilling Gaps
of the Insulation Boards between Insulation Boards
The surface of the insulation should be ROCKWOOL Sealing Tape must be installed Gaps between insulation boards larger
checked for plumb, level and flushness at all junctions of the insulation and building than 2mm should be filled using strips of
using a long spirit level. components, i.e. window frames, door ROCKWOOL insulation.
frames, window sills, etc.
Filling of the joints with mortar or foam
Sealing tape should also to be installed is not acceptable as this may cause cold
around all punctures through the system, bridging (and potential cracking of the
such as boiler flues, pattresses, air brick finished render in the REDArt® Systems).
extenders, etc.
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2.8
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Section 3
REDArt® Base Coat and Reinforcing Mesh
3.1 Preparation of Base Coat
3.1
Please ensure the correct base coat is being used for the specified render finish.
REDArt® Silicone, Dash and Brick Effect Systems use REDArt® Base Coat Plus as a mesh
reinforced base coat.
Base coats should be properly prepared by thoroughly mixing a full 25kg bag with 5 litres of
clean cool water. Slowly pour the contents of the bag into a container with the correct amount
of clean water stated above and stir thoroughly with a slow-speed drill until an even paste
consistency is achieved.
Leave for 10 minutes and then stir again before use. Do not add any more water. The product
is suitable for use for up to 3 hours. During application, mix the mortar every 30 minutes.
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3.2
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Reinforcing Mesh
This must be applied whilst the base coat is still wet as detailed below. ROCKWOOL Universal Mesh 3.3
must be installed evenly over the surface ensuring there are no waves or bumps. The reinforcing mesh
should not be installed directly on to the surface of the insulation.
ROCKWOOL Universal Mesh has two red bands that follow the first 100mm of either side of the mesh.
The reinforcing mesh must have a minimum 100mm overlap at all vertical and horizontal joints and
must cover the complete facade, including reveals at openings.
There are two methods of applying the base coat and reinforcement mesh:
A tight 1mm layer of base coat MUST NOT be applied to the finished base to remove minor
deviations as this will debond during curing.
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REDArt®
Silicone Top Coat
REDArt®
Silicone Primer
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4.1.2 Preparation of Top Coat
4.1.2
Leave the priming coat to dry for a minimum of 24 hours prior to the application of the
REDArt® Silicone Top Coat. It is important that the scaffold is cleaned and all site dust and
rubbish is removed.
Each elevation must be finished using material from the same production batch to ensure
consistency of colour. Where different production batches are to be used, the material should
be mixed together in a large tub.
Gently mix each tub using a slow rotational mixer to disperse the aggregate. If water
is required to be mixed with the top coat then a maximum of 200ml should be added
to each bucket.
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4.1 FINISHES
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REDArt® Silicone
4.1.3 Application of Top Coat
4.1.3
Weather conditions must be closely monitored as the top coat cures through the evaporation
of moisture. The temperature must not be below 5°C on a falling thermometer or below 3°C
on a rising thermometer (ensuring it rises above 5°C). There must be no risk of frost within 48
hours of application. The finish coat must be suitably protected against rain, strong winds or
rain and high exposure to the sun.
Apply the REDArt® Silicone Top Coat to the wall at a thickness equal to the grain size using
either a steel trowel or plastic float.
Ensure adequate coverage of the base coat is achieved and any excess material is removed.
In order to avoid any visible lines, a sufficient number of operatives must be used to ensure
that a wet on wet application is achieved with no breaks during the application.
Texture the top coat using a plastic float while the top coat is still wet. Ensuring constant and
consistent pressure is applied, rub the float over the surface in a circular motion. During this
process, excess material from the top coat will be removed. This must not be re-used.
Once a consistent and acceptable finish has been achieved, lightly rub the float over the
surface in a figure of eight to remove any lines.
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Section 4.2 Mechanical Fixing
4.2.1
REDArt®
Adhesive
Dry Dash
Finish
Dash
Receiver
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4.2 FINISHES
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REDArt Dash
®
4.2.2 Preparation of Spar Dashing Aggregate
4.2.3
Bags of spar dashing aggregate should be opened and emptied into a large self-draining tub.
Wash the aggregate with cool, clean water to remove any dirt and dust and allow to dry.
Install REDArt® Dash Receiver using a metal trowel to a thickness of 6mm to 8mm with a
level finish.
4.2.4
4.2.4 Installing Spar Dash Aggregate
While the REDArt® Dash Receiver is still soft, apply 3mm to 8mm of spar dash aggregate
onto the receiver using a hawking trowel.
For best results, flick the wrist with the trowel parallel to the render at the time the aggregate
is released.
Aggregate that falls and does not stick can be reused providing it is cleaned as set out in
section 4.2.2.
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Section 4.3 Mechanical Fixing
4.3.1
REDArt®
Adhesive
Brick Effect
Finish
Brick Effect
Base Coat
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Install REDArt® Brick Effect Base Coat using a metal trowel to a thickness of 6 to 8mm with a level
finish. Allow to stiffen before the application of the REDArt® Brick Effect Top Coat. It must not be
allowed to set prior to the application of the finish coat.
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4.3.4 Installing Brick Effect Top Coat
4.3.4
Weather conditions must be closely monitored during the application of the REDArt® Brick Effect
Top Coat. The temperature must not be below 5°C on a falling thermometer or below 3°C on a
rising thermometer (ensuring it rises above 5°C). There must be no risk of frost within 48 hours
of application.
Apply REDArt® Brick Effect Top Coat onto the stiffened REDArt® Brick Effect Base Coat using
a metal trowel to a thickness of 3 to 5mm with a level finish. Once applied, create texture using
a brush or roller to achieve the desired effect.
Once it has hardened it should be raked out to create the agreed brick effect pattern ensuring
that no more than 1mm of the REDArt® Brick Effect Base Coat is removed during this process.
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BrickShield® Rapid Adhesive Mortar is applied to the ROCKWOOL Façade Ultra Slab to
a depth of usually 2-6 mm using a 6mm serrated trowel. This gives an approximate application
rate of 5.0 kg/m² for a 20kg bag. Mix with 4.4 litres of water. Once mixed the mortar has a
working time of 30 minutes at 20°C.
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Section 6
ROCKWOOL
Stone Wool
Insulation
BrickShield® Finish BrickShield®
Adhesive
BrickShield®
Adhesive
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Very important - movement joints in the main structure must be continued through
to the surface of the cladding system. Movement joints should be included in the 6.2
BrickShield® system where the length of uninterrupted walling clad exceeds 6-7metres
long and every two storeys horizontally.
The width of the movement joint should be approximately 10mm and filled with a
proprietary non-hardening sealant.
Before pointing commences it is recommended that water is applied to the edge of the slips.
This can be applied using a fine mist spray. This will reduce the amount of pointing mortar
that will potentially stain the Brick-slips. It also prevents shrinkage cracking by controlling the 6.3
suction from the brickslip. Pointing can be completed by a hand pointing gun or using
an electric pointing machine.
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www.rockwool.co.uk
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ROCKWOOL Limited reserves the right to alter or amend the specification of products without
notice as our policy is one of constant improvement. The information contained in this brochure
is believed to be correct at the date of publication. Whilst ROCKWOOL will endeavour to
keep its publications up to date, readers will appreciate that between publications there
may be pertinent changes in the law, or other developments affecting the accuracy of the
information contained in this brochure. The applications referred to within the brochure do
not necessarily represent an exhaustive list of applications for ROCKWOOL external wall
systems. ROCKWOOL Limited does not accept responsibility for the consequences of using
ROCKWOOL external wall systems in applications different from those described within this
brochure. Expert advice should be sought where such different applications are contemplated,
or where the extent of any listed application is in doubt.
ROCKWOOL Façade Systems Installation Manual