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OPERATING INSTRUCTION

OL35E-NA Code

Version

Date
PM.7.002374.EN
D
20.03.2018

*pM.7.002374.en$111*

OVERSPEED GOVERNOR

Original Instruction

Product manufacturer reference can be found on


the product type label. For any support or further
questions please contact your trading office.

No part of this publication may be reproduced or translated, even in part, without prior written permission from
WITTUR. Subject to change without notice! © Copyright WITTUR 2016

www.wittur.com
Overspeed Governor Blatt/sheet PM.7.002374.001
Datum/date 08.04.2011
OL35E-NA Stand/version D-20.03.2018
Geprüft/approved WAT/MZE
Operating instructions

Contents Page

1 General information prior to installation


1.1 Description and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.002
1.2 Liability and guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.003
1.3 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.003
1.4 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.004
1.5 Advice for when working on safety components . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.004
1.6 Content of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.005

2 Name plate, designation, identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.006


3 Installation
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.007
3.1.1 Handling of the OL35E-NA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.007
3.1.2 OL35E-NA Fixing possibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.008
3.1.3 Installation tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.008
3.2 Installing the overspeed governor in the machine room . . . . . . . . . . . . . . . . . .PM.7.002374.009
3.3 Roping of the overspeed governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.010
3.3.1 Variations of OL35E-NA overspeed governor arrangements . . . . . . . . .PM.7.002374.010
3.4 Overspeed contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.011
3.5 Electrical installation of the remote control (optional) . . . . . . . . . . . . . . . . . . .PM.7.002374.012
3.5.1 Wiring of the remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.012
3.6 Electrical installation of the Magnetic-Ring Encoder (optional) . . . . . . . . . . . .PM.7.002374.014
3.6.1 Specification of the encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.014
3.6.2 Wiring assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.014
3.7 Attaching the safety cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.015

4 Function testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.016


4.1 Standard speed settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.018

5 Maintenance, inspection and repair


5.1 Maintenance and inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.019
5.2 Recommended checking periods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.019
5.3 Inspection checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.020
5.3.1 General checkings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.020
5.3.2 Check the flyweights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.020
5.3.3 Check the axial movement of the flyweights . . . . . . . . . . . . . . . . . . . . .PM.7.002374.020 D
5.3.4 Check the condition (wearing) of the wheel rope groove . . . . . . . . . . .PM.7.002374.021
5.3.5 Check the condition of the wheel bearing . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.021
5.3.6 Check the function of the overspeed contact . . . . . . . . . . . . . . . . . . . .PM.7.002374.022
5.4 Functional check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.022
5.4.1 Tripping speed (CS/TS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.022
5.4.2 Brake force (lifting force) of the OL35E-NA governor . . . . . . . . . . . . . .PM.7.002374.022
5.5 Carrying out repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.024
5.5.1 Tensioning the governor rope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.024
5.6 Disposal of waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.024
5.7 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM.7.002374.024

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.002
Datum/date 08.04.2011
OL35E-NA Stand/version C-20.09.2017
Geprüft/approved WAT/MZE
Operating instructions

1 General information prior to installation


1.1 Description and functions

The overspeed governor is a safety device that If the nominal elevator speed is exceeded, the fly-
comes into operation when the lift car exceeds its weight (1) will hit the contact plate (7), activating
permitted speed. the overspeed contact (5) to switch off the safety
circuit.
If the lift car exceeds its rated speed upon descent,
the overspeed governor release when its tripping If the speed still increases, the eccentric wheels
speed is reached and triggers the safety gear on will grip into the non-rotating trip wheel (6),
the lift car via the governor rope. which will block the governor wheel and activate
The lift car is brought to a standstill and clamps the safety gear.
onto the guide rails.
The trip wheel has a friction coupler, which limit
The basic functions of the governor are to detect the force in the rope to max. 1000 / 1300N. If the
overspeed mechanical and electrically: force in the rope exceeds the brake force, the trip
wheel starts to rotate together with the governor
• to activate the safety gear mechanical wheel. This to protect rope and the safety gear sys-
• to stop the elevator drive electrically tem from damage.

A tension weight is needed to tighten the rope of Travel upwards:


the overspeed governor. In upwards direction the safety circuit is switched
off in the same way as for downwards direction.

Nominal speed max. 600ft/min (3,05m/s) The safety gear will not be activated in upward
direction!
Travel height max. 500ft (152,4m)

Rope diameter d = 6 / 6,5mm

Setting 1 Setting 2

Brake force of min. 500N 800N


the governor max. 1000N 1300N

Tension weight min. 250N 600N


max. 800N 800N

Travel downwards: 1. Flyweight 5. Overspeed contact


Because of the centrifugal force, two rotating 2. Spring 6. Trip wheel
spring loaded flyweights (1) are forced outwards. 3. Eccentric wheel 7. Contact plate
Thereby, the two eccentric wheels (3) connected 8. Governor wheel
with the flyweights move towards the trip wheel
(6) in the centre.
Änderungen vorbehalten! Subject to change without notice!
Overspeed Governor Blatt/sheet PM.7.002374.003
Datum/date 08.04.2011
OL35E-NA Stand/version 08.04.2011
Geprüft/approved WAT/MZE
Operating instructions

1.2 Liability and guarantee 1.3 Safety precautions


This instruction handbook is written for people WITTUR machine installation or repair engineers
who are familiar with lift servicing and installa- are chiefly responsible for the safe operation of
tion. Sufficient knowledge of lifts is essential. machinery.

WITTUR accept no responsibility for damage It is essential to comply with and keep abreast of
caused by improper handling, or for damage all safety rules and legal obligations in order to
caused as a result of actions other than those stat- avoid personal / product damage during installa-
ed in these operating instructions. tion, maintenance and repair work.

The WITTUR guarantee may be voided if parts Important safety advice and danger warnings are
other than those described in these instructions emphasized with the following symbols:
are installed.
General danger warning

Unless stated otherwise, the following are not per-


missible due to technical safety reasons:
High danger risk warning (i.e. crushing
• The use of components other than those edge, cutting edge etc.).
installed
• Carrying out modifications, of any kind on the
overspeed governor
• The installation of overspeed governors other Risk of damage to machinery parts (i.e. due
than those described or the installation of to incorrect installation, or such like).
unsuitable overspeed governors.
• Destruction of the lead seal
• Carrying out faulty or improper maintenance
or inspection checks Important information sign
• using unsuitable accessories, spare parts or
operating material which has neither been re-
leased by the WITTUR Company nor consists of
original WITTUR spare parts These operating instructions belong with the
whole installation and must be kept in a safe place
at all times (i.e. machine room).

The proper assembly and installation of WITTUR


swingarm tensions weights requires correspond-
ingly well trained fitting engineers. The responsi-
bility of training lies with the company appointed
to carry out the work.

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.004
Datum/date 08.04.2011
OL35E-NA Stand/version 08.04.2011
Geprüft/approved WAT/MZE
Operating instructions

Before starting installation work: 1.5 Advice for when working on


safety components

Only properly trained personnel may carry Overspeed governors are classified as safety com-
out work, or be allowed access to the ponents. It is most important that the standards
installation site. and guidelines described in this section be com-
plied with as well as those given in the rest of this
- Attach safety devices to guard against falling operating manual.
(platform or harnesses)
- Cover any floor openings These instructions, and especially the sec-
- Secure installation tools or objects against tion on safety precautions, should be read
accidental falling and fully understood before work begins.
- Lift shaft openings should be cordoned off
and suitable warning signs should be erected Safety devices require special attention. It is com-
when working in shaft openings pulsory that they function perfectly to ensure
- Work involving electrical equipment should danger free installation operation.
only be carried out by an electrical engineer or
qualified personnel. Safety devices that can only be adjusted after
installation should be done so immediately after
installation.
1.4 Preparation
Operation of safety devices installed ex-works
Before beginning installation work it is in your must be tested immediately.
own interest to ascertain the constructional and
spatial conditions. Where (workshop or on site) If it is necessary to disassemble a safety device
and when which installation operations can or during servicing or repair, they should be reassem-
must be carried out. It is recommended therefore, bled and comply with the required tests, as soon as
taking into account all the given circumstances, to the work has been carried out.
plan the various operational sequences in advance,
rather than carrying them out prematurely and in
an unconsidered manner.
On receipt of the delivery, the goods or compo-
nents should be checked for correctness and com-
pleteness with the order sheet.

The following should be checked also:


- that the factory and order number correspond
- that the details on the name plate correspond
to those on the order
- the elevator speed
- the elevator travel height
- the rope wheel diameter suites to the over-
speed governor rope

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.005
Datum/date 08.04.2011
OL35E-NA Stand/version 22.03.2013
Geprüft/approved WAT/MZE
Operating instructions

1.6 Content of supply


After delivery, check the overspeed governor for damage and for full delivery of parts. The content of
supply covers:
Blatt/sheet D7A0MDE.000
Geschwindigkeitsbegrenzer Datum/date 16.04.2002
OL35 Stand/version D-09.03.2009

*D7A0MDE$111*
Geprüft/approved WAT/MZE
Betriebsanleitung

Geschwindigkeitsbegrenzer OL35

D7A0MDE 03.2009
- Operating instructions manual
WITTUR GmbH
Sowitschstrasse 1 • A-3270 Scheibbs, Austria
Tel. +43 (0) 7482/42542-0 • Fax +43 (0) 7482/42542-32
http://www.wittur.at • E-Mail: [email protected]
Nachdruck, Übersetzung und Vervielfältigung in Änderungen gegenüber den in dieser Betriebsanlei-
jeglicher Form - auch auszugsweise - bedürfen der tung aufgeführten Angaben und Abbildungen behal-
schriftlichen Genehmigung der WITTUR AG. ten wir uns vor.

Änderungen vorbehalten! Subject to change without notice!

- Overspeed governor OL35E-NA (pre-adjusted


and calibrated at the factory) including over-
speed contact

- Magnet Encoder (pre-assembled; optional)

- Remote control (pre-assembled; optional)

- Safety cover

- Different types of bases (optional)


including screw package

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.006
Datum/date 08.04.2011
OL35E-NA Stand/version B-21.10.2013
Geprüft/approved WAT/MZE
Operating instructions

2 Name plate, designation, identification


The overspeed governor OL35E-NA identification
indicators are located on the governor safety
cover. The overspeed governor is pre-adjusted
and calibrated at the factory. No re-adjust-
These consist of a metal name plate and a identi- ment is allowed.
fication sticker which gives following data
(meeting ASME A17.1):

• Mechanical tripping speed


• Size, material and construction of the gover-
nor rope
• Governor pull through tension force

• Type term of overspeed governor


• Nominal speed
• Safety circuit switch off speed
• Serial number
Type term
• Elevator number

Tripping speed TS

Data of governor rope

Pull through tension force

Date of manufacture

Type term

Serial
number

min. brake force (N)

Order number - Elevator number Safety circuit switch off Rope diameter
(refer to delivery or order sheet) speed (m/s)

Nominal speed NS = (m/s) Tripping speed TS = (m/s)


Änderungen vorbehalten! Subject to change without notice!
Overspeed Governor Blatt/sheet PM.7.002374.007
Datum/date 08.04.2011
OL35E-NA Stand/version 08.04.2011
Geprüft/approved WAT/MZE
Operating instructions

3 Installation
3.1 General 3.1.1 Handling of the OL35E-NA

Check the direction of rotation: When the Don’t take / carry the governor by the fly-
car / counterweight travels downwards the weight or overspeed contact!
governor has to rotate in the arrow
direction. Don´t use oil or grease as lubrication! This
might reduce the governor breaking force!

Electrification of the safety


circuit contact, refer to
wiring diagram

Arrow indicating the gover-


nor tripping direction

Rope part connected to the safety


gear must hang plumb

M12x40-8.8
tightening torque 80Nm

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.008
Datum/date 08.04.2011
OL35E-NA Stand/version 20.06.2013
Geprüft/approved WAT/MZE
Operating instructions

3.1.2 OL35E-NA Fixing possibilities

OL35E-NA can be mounted standing only

3.1.3 Installation tolerances

The overspeed governor must be installed


vertically.

The overspeed governor must be installed


in a way, that the governor rope runs par-
allel into the wheel groove!

The max. allowed tolerances are: max. ±2°

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.009
Datum/date 08.04.2011
OL35E-NA Stand/version 08.04.2011
Geprüft/approved WAT/MZE
Operating instructions

3.2 Installing the overspeed governor


in the machine room

Always pay attention to the overspeed Preparation


governor rotational direction during each
stage of installation. The overspeed governor can either be installed
directly on the machine room floor or on a support
structure.
Safety collar
Lifts complying with EN-81 require the
Concrete rope aperture to be kept as small as possi-
ble and to be fitted with a 50 mm high col-
lar. A corresponding safety collar must be fastened
to the floor before installation takes place.

If a cement floor is to be poured over the


concrete after installation, bear this in
mind when fitting the collar.
Shaft ceiling

Screw M12x40

Installation procedure (1)


Always pay attention to the overspeed
governor rotational direction during each
stage of installation.

(1) If a supporting base is being used, it must be


screwed to the overspeed governor.
(2) Position the overspeed governor (with or
without base) and align the plumb line over (3-4)
the centre of the safety gear
(3) Mark the drill holes and put the stud anchor in Stud anchor: M10 or M12
place (stud anchors are delivered with sup- (depending on base deliv-
porting base) ered)
(4) Fasten down the overspeed governor (with or
without supporting base) (2)
Take care of tightening torque
Screw M10: 46Nm
Screw M12: 80Nm

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.010
Datum/date 08.04.2011
OL35E-NA Stand/version C-20.09.2017
Geprüft/approved WAT/MZE
Operating instructions

3.3 Roping of the overspeed governor

The overspeed governor can only operate perfect-


ly if the governor rope and the tension weight are OL35E-NA placed in shaft top
installed correctly.

(1) Leave enough extra length on the governor OL35E-NA


rope and lay it over the overspeed governor
wheel
Base 86118 /
(2) Connect the first rope end to the rope socket 97037
and attach it to the safety gear

(3) Install the tension weight (refer to operating


instructions of tension weight)

(4) Connect the second rope end to the rope sock-


et of the safety gear linkage

3.3.1 Variations of OL35-NA overspeed gov-


ernor arrangements Rope socket

Governor rope

Guide rail

Tension weight

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.011
Datum/date 08.04.2011
OL35E-NA Stand/version 08.04.2011
Geprüft/approved WAT/MZE
Operating instructions

3.4 Overspeed contact


Work involving electrical equipment Take note of the following when laying the
should only be carried out by an electrical connection cable:
fitter or qualified personnel.
• that the single polarity cables have dou-
Before carrying out work, switch off all ble insulation
voltage to installation equipment. • the use and laying of cables is governed
by the EMC

The overspeed contact opens the lift instal-


lation’s remotely controlled safety circuit.

The contact is adjusted and sealed in the


factory. It is not allowed to be adjusted on
site.

(1) Connect the contact Contact plate


(2) Test the contact function

The contact plate and the detent pin must


be put back to the initial position after
being manually tested.

(1,2)
Overspeed contact

- use category: AC 15, B300, Overspeed contact


Ue/Ie 240V (1,5A)
- thermal current: Ithe = 5A
- insulation voltage: Ui = 250V AC
- protection type: IP 43
- approved in accordance: VDE 0660 T100
IEC/EN 60947-5-1

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.012
Datum/date 08.04.2011
OL35E-NA Stand/version C-20.09.2017
Geprüft/approved WAT/MZE
Operating instructions

3.5 Electrical installation of the


remote control (optional)

The remote control allows to trigger the overspeed Motor protection:


governor electrically in downward direction with Contact plate
rated or service speed.

Additionally the remote control can be used to Overspeed contact


reset the contact plate electrically.

3.5.1 Wiring of the remote control


Connection box
The overspeed contact and the motor are
pre-wired, adjusted and sealed in the fac- Motor
tory.

Power supply of the motor:

Voltage 24VDC +10/-15%


Current 1,6A +/-10% The motor protection (PTC) is included in the con-
switch-on time min. 2 sec nection box of the remote control.
max.30 sec - response time for the motor protection:
typical 5 sec. max. 30 sec.
- recovery time for the motor protection:
in. 120 sec.

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.013
Datum/date 08.04.2011
OL35E-NA Stand/version D-20.03.2018
Geprüft/approved WAT/MZE
Operating instructions

Motor Position “A” - right


WHUPLQDO
Safety pin trip mechanical reset switch
WHUPLQDO switch
6 +24 VDC GND
WHUPLQDO 7 GND +24 VDC
Remote
D 0 control
WHUPLQDO
Motor Motor Position “B” - left
pin trip mechanical reset switch
7 +24 VDC GND
The control panel should be able to oper-
ate the motor in both directions for the 8 GND +24 VDC
specified time.

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.014
Datum/date 08.04.2011
OL35E-NA Stand/version 22.03.2013
Geprüft/approved WAT/MZE
Operating instructions

3.6 Electrical installation of the


Magnet-Ring Encoder (optional)

The magnetic ring encoder is used for measuring


the accurate car position. 3.6.2 Wiring assignment

The signal may be used only as reference


to another available source.

The encoder is delivered with 4 ft cable


protected by a flexible conduit.

Magnet-Ring

Encoder

3.6.1 Specification of the magnet sensor

type voltage supply output accuracy


range +Vs

Phönix P9500 7,5 .. 13 VDC 20 mA / 5 V DC 800 pulses/rev.

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.015
Datum/date 08.04.2011
OL35E-NA Stand/version 22.03.2013
Geprüft/approved WAT/MZE
Operating instructions

3.7 Attaching the safety cover

Move the delivered covering via the overspeed


governor and attach as represented with screws

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.016
Datum/date 08.04.2011
OL35E-NA Stand/version 08.04.2011
Geprüft/approved WAT/MZE
Operating instructions

4 Function testing
Granting that the installation will be done under Static functions test:
strict observance of all standards the operational
reliability of the system is assured. The quality and Overspeed governor with manual tripping:
function of individual components are subject to • Trigger the overspeed governor manually by
thorough inspection and is checked before dis- pushing a screwdriver trough the hole on the
patch from our works. back of the governor stand
• Let the lift car slowly descend
The overspeed governor system should undergo an
operational test before commissioning or before
possible inspection from a technical institute.

First test run after installation

Before the first test run:


Clean the guide rails!

Clear all people and objects from the ele-


vator shaft before commencing the test
run -> Risk of crushing injuries!

The entire elevator travel path should be slowly


travelled (in inspection mode) before the functions
rubber puffer
tests. Attention should be paid to the clearance of
tripping plate
all fastened parts, especially with regards to the
guide brackets/safety gear devices. Find and
remove any salient bolts or other dangerous
restrictions well in advance. Overspeed governor with remote control:
• Operate the remote tripping function
A static functions test should be carried out • Let the lift car slowly descend
afterwards.
The overspeed governor must actuate the safety
gear. The overspeed contact must interrupt the
safety circuit by activating the overspeed contact.

Reset the overspeed governor, the safety


gear and the overspeed contact!

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.017
Datum/date 08.04.2011
OL35E-NA Stand/version D-20.08.2018
Geprüft/approved WAT/MZE
Operating instructions

Testing all functions

Refer to “Section 8.10 Acceptance inspec-


tions and tests” of the ASME A17.1.

In the following the check of electrical tripping,


the release of the safety gear as well as the verifi-
cation of the tripping speed is described.

The operation of the electrical tripping (CS)


must be checked in both directions of
movement.

Check of tripping speed (CS / TS):


• Disconnect the rope clamp from the synchro- Trigger testing is a dynamic functions test that
nization. can be carried out with or without the car rated
• Rotate the governor manually in tripping load.
direction - Simultaneously measure the speed
on the rope with a speedometer. No one should be in the car when carrying
• Accelerate the rotation speed - as slow as out test runs or functions tests!
D
possible - until the speed governor triggers
electrical and mechanical.
• Compare the measured value with the values After each test, the contact plate must be
given in the chapter 4.1. reset by hand or by the use of the remote
• Connect the rope clamp with the synchroniza- control.
tion lever again after successful testing!
Check of the electrical tripping (CS):
The electrical tripping must be checked in • Let the car ascent at rated speed
up direction too - the governor triggers • Trigger the speed governor manually
only electrically in up direction. (by pushing a screwdriver trough the hole on
the back of the governor stand) or by the use
The resulted figures may not be exactly (up of the remote control
to a few percent) the same as on the type
label, although it is still correct. The overspeed governor must stop the elevator
electrically by interrupting the safety circuit.
Reason:
a) Figure in label is the nominal as ordered (for Check of the mechanical tripping (TS):
tolerances see 4.1). • Let the car descend at rated speed
b) The un-defined acceleration via hand possibly • Trigger the speed governor manually
cause different measuring results. The acceler- (by pushing a screwdriver trough the hole on
ation should be as less as possible (~0.10m/s²) the back of the governor stand) or by the use
of the remote control
The governor must be replaced if the
measured tripping speeds don’t correspond The overspeed governor must stop the elevator
roughly with the values in chapter 4.1. mechanical by actuating the safety gear.
Adjustments on site are not allowed!
Änderungen vorbehalten! Subject to change without notice!
Overspeed Governor Blatt/sheet PM.7.002374.018
Datum/date 08.04.2011
OL35E-NA Stand/version C-20.09.2017
Geprüft/approved WAT/MZE
Operating instructions

4.1 Standard speed settings

The overspeed governor of the car (C) and


counterweight (CWT) are adjusted at the
factory to the following tripping values
(ASME A17.1).

Nominal Application Contact speed Contact speed Tripping speed


speed CSdown CSup TS
NS ft/min ft/min (m/s) ft/min (m/s) ft/min (m/s)
(m/s) min. max. min. max. min. max.

C 157,5 210,0 157,5 210,0 172,5, 210,0


150 (0,80) (1,07) (0,80) (1,07) (0,88) (1,07)
(0,76) CWT 157,5 231,0 157,5 231,0 181,6 231,0
(0,80) (1,17) (0,80) (1,17 ) (0,92) (1,17)

C 210,0 252,0 210,0 280,0 230,0 280,0


200 (1,07) (1,28) (1,07) (1,42) (1,17) (1,42)
(1,02) CWT 210,0 277,2 210,0 308,0 242,2 308,0
(1,07) (1,41) (1,07)) (1,56)) (1,23) (1,56)

C 367,5 406,8 367,5 452,0 402,5 452,0


350 (1,87) (2,07) (1,87) (2,30) (2,05) (2,30)
(1,78) CWT 367,5 448,2 367,5 497,2 423,7 497,2
(1,87) (2,28) (1,87 ) (2,53 ) (2,15) (2,53)

C 525,0 562,5 525,0 625,0 575,0 625,0


500 (2,67) (2,86) (2,67) (3,18) (2,92) (3,18)
(2,54) CWT 525,0 618,8 525,0 687,5 592,8 687,5
(2,67) (3,14) (2,67 ) (3,49)) (3,01) (3,49)

C 630,0 703,0 630,0 740,0 690,0 740,0


600 (3,20) (3,57) (3,20) (3,76) (3,51) (3,76)
(3,05) CWT 630,0 773,3 630,0 814,0 711,4 814,0
(3,20) (3,93) (3,20 (4,14 ) (3,61) (4,14)

Contact speed CSdown:


(for car side valid only)
CS < 1,0 x TS for NS ≤ 150 ft/min (0,762 m/s)
CS ≤ 0,9 x TS for NS ≤ 500 ft/min (2,54 m/s)
CS ≤ 0,95 x TS for NS > 500 ft/min (2,54 m/s)

Adjustment tolerances:
CS down -4%/+0%
TS -4%/+0%

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.019
Datum/date 08.04.2011
OL35E-NA Stand/version D-20.08.2018
Geprüft/approved WAT/MZE
Operating instructions

5 Maintenance, inspection and repair


5.1 Maintenance and inspection
The overspeed governor OL35E-NA is mainte- The lift installation must be immediately
nance-free, subject to elevator-specifically normal taken out of use should any damage or
operation within its wear limits. irregularities arise which could possibly
Inspection checks must be carried out at regular impair operational safety.
intervals to guarantee safe operation.
The checks and tests mentioned below are
Alterations, damage or other irregularities should the minimum required checks to ensure
be reported, and repaired if possible. Frequent product safety. The required checks to
servicing and control checks not only make opera- adhere national laws or requlation can dif-
tion of the installation safer, but also ensure long fer from the shown table and have to be
and reliable service life. It is recommended that fullfilled.
control checks and servicing be carried out before
legally prescribed functional tests (e.g. before TÜV Maintenance work should be expertly car-
tests). ried out with utmost care in order to guar-
The lift must be out of service before you antee safe installation operation.
can start with maintenance checks where
the safety cover must be removed. Pleasecontact us at WITTUR if you have
any problems or queries.
The table below shows the standard mandatory
tests and intervalls. With the consent of Wittur, the test proce-
dure and intervals can be changed. D

5.2 Recommended checking periods


Acceptance Mandatory periodical tests
Chapter
test OL35E-NA
Check of the mechanical tripping (TS) 4 x
Check of the electrical tripping (CS) 4 x
Check of the tripping speed (CS/TS) 4 x
Cleaning 5.3 once a year
Condition of the flyweights and springs 5.3 once a year
Operation of the overspeed contact 5.3 once a year
Condition of the pulley (main) bearings 5.3 once a year
Mechanical tripping test 4 every second year
Tripping speed test 5.4 every second year
Brake force (pull through force) 5.4 every second year
Wear of the rope groove 5.3 every second year
After every operation (tripping) a visual check of the governor, the rope and the connection to the
safety gear syncronisation as well as a check of the flyweights (see 5.3.2/5.3.3) has to be performed.

If any damage is recognized the product has to be changed.


Änderungen vorbehalten! Subject to change without notice!
Overspeed Governor Blatt/sheet PM.7.002374.020
Datum/date 08.04.2011
OL35E-NA Stand/version C-20.09.2017
Geprüft/approved WAT/MZE
Operating instructions

5.3 Inspection checks

Lubrication will reduce the braking force 5.3.3 Check the axial movement of the fly-
of the overspeed governor and therefore it weights
is strictly prohibited to lubricate any part
MUST not touching
of the governor or the governor rope!

5.3.1 General checkings

• Check the overspeed governor and belonging


components for damages and deformation
• Check the fixing of the overspeed governor

5.3.2 Check the flyweights Do not adjust the flyweight-springs or do


(performance of the springs, proper any other settings! If the adjustment of
operation/movement) the overspeed governor is faulty, please
contact us at WITTUR.
N

touching

open by hand

MUST close easily


by automatically

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.021
Datum/date 08.04.2011
OL35E-NA Stand/version C-20.09.2017
Geprüft/approved WAT/MZE
Operating instructions

5.3.4 Check the condition (wearing) of the 5.3.5 Check the condition of the wheel
wheel rope groove bearing

1. Check the groove type Check it by listening to the running


noise.
2. Measure the groove wear (T) in the center of
the rope on the top of a strand

3. Check the wearing out


Tmax for d=6mm ... 4,5mm
d=6,5mm ... 2,5mm

the pulley MUST not


move in axial direction!
After getting the maximum allowed wearing out
(=Tmax), the governor must be replaced!

Keep the governor clean, especially the flyweight


springs, because they are mainly responsible for
proper operation and correct tripping

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.022
Datum/date 08.04.2011
OL35E-NA Stand/version D-20.03.2018
Geprüft/approved WAT/MZE
Operating instructions

5.3.6 Check the function of the overspeed The resulted figures may not be exactly (up
contact to a few percent) the same as written on
the type label, although it is still correct.
Turn contact plate by hand so that contact cam
on Overspeed contact is pushed. If controller is in Reason:
normal mode you should not be able to drive the a) Figure in label is the nominal as ordered (for
elevator. tolerances see 4.1).
b) The un-defined acceleration via hand possibly
cause different measuring results.
Contact plate (The acceleration should be as less as possible,
~0.10m/s²)
Overspeed contact
5.4.2 Brake force (lifting force) of the
OL35E-NA governor

OL35E-NA
Allowed brake force 500N - 1000N 800N- 1300N D
Max lifting force* 300N 480N
*governor force must be 67% greater than safety
gear activation force, according ASME A17.1

5.4 Functional check


Influences what will reduce the brake force:
5.4.1 Tripping speed (CS / TS):
a) Lubrication inside the brake
The tripping speed must be checked by an author- b) Worn out of the breaklining (see lifetime of
ized person. the brake)
c) Damaged or broken plate spring
• Disconnect the rope clamp from the synchro-
nization. Lifetime of the brake:
• Rotate the governor manually in tripping
direction - Simultaneously measure the speed a) Maximum 250 turns with maximum 15 turns
D on the rope with a speedometer. per test
• Accelerate the rotation speed - as slow as pos- b) If more than 10 turns per test, the brake of the
sible - until the speed governor triggers governor must cool off for 30 minutes mini-
mechanical. mum.
• Compare the measured value with the values
given in the chapter 4.1.
• Connect the rope clamp with the synchroniza-
tion lever again after successful testing!

The test must be repeated if the mechani-


cal tripping speed don’t correspond with
the values in chapter 4.1.
Änderungen vorbehalten! Subject to change without notice!
Overspeed Governor Blatt/sheet PM.7.002374.023
Datum/date 08.04.2011
OL35E-NA Stand/version 08.04.2011
Geprüft/approved WAT/MZE
Operating instructions

5.4.2.1 Measuring of the brake (lifting) force


with force gauge

Each test has to be documented

a) Detach the safety gear lever (1) from the rope


anchorage (2).
b) Fasten a clamp (3) with a force gauge (4) to the
governor rope.
c) Open the flyweight by hand (see mark A) or via
tripping device as long as they are going in
contact with the trip wheel shown at mark B.
d) Pull down the force gauge in the tripping
direction as long as the governor pulley or/and
the governor rope starts to move.
e) The shown value must be higher than the min.
brake force (ref. chapter 5.4.2)
f) Reset all to initial situation.

If the brake force is smaller the overspeed


governor must be replaced!

If, during this test, the governor rope moves


while the governor pulley stand still, the
sliding force of the rope inside the V-groove
is already smaller than the adjusted brake force.
This can be accepted when the force is higher than
the min. brake force expected.
Normally, with unworn V-groove, the sliding force
of the rope is higher than 1300N.

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.024
Datum/date 08.04.2011
OL35E-NA Stand/version 20.06.2013
Geprüft/approved WAT/MZE
Operating instructions

5.5 Carrying out repairs


As a rule, the overspeed governor should 5.5.1 Tensioning the governor rope
neither be taken apart or altered in any
other way (sealants, sealing wax). This also Shortening of the governor rope may be required
applies to repairs. Damage or deformation of the after the commissioning of the lift installation or
tension weight or mounting supports (i.e. as result after longer usage.
of bending or heating) cannot be repaired or
straightened. Pay attention to a proper operation sphere
of the tension weight (sufficient move-
It is forbidden to replace faulty or worn ment).
parts yourself.

The reasons are: • Move the tension weight on the guide rails or
• Liability and safety engineering reasons • Shorten the governor rope on the rope socket
• Only official spare parts are to be used

Lift installation operation without a over- 5.6 Disposal of waste


speed governor, even for short periods of
time, is forbidden. Observe the country-specific laws, directives,
standards and guidelines for the disposal.
The following repairs should be carried out on site
by qualified fitters/service personnel:
5.7 Spare Parts
• Tensioning the governor rope
There are no standard spare parts defined / avail-
Please contact WITTUR if for any reason able for the Overspeed Governor.
something is unclear, or you encounter
damage that cannot be repaired with the
help of these instructions.

Änderungen vorbehalten! Subject to change without notice!


Overspeed Governor Blatt/sheet PM.7.002374.025
Datum/date 08.04.2011
OL35E-NA Stand/version D-20.03.2018
Geprüft/approved WAT/MZE
Operating instructions

6 Revision table
Issue Datum Beschreibung der Änderung CR

C 20.09.2017 some minor changes CRW-7572

D 20.03.2018 Wiring picture changed, table added,,text changed CRW-8407

Änderungen vorbehalten! Subject to change without notice!


WITTUR manufacturing locations
Product manufacturer reference can be found on the product type label.

ARGENTINIA ITALY

WITTUR S.A. WITTUR S.P.A.


Av. Belgrano 2445 Via Macedonio Melloni no 12
Sarandi - Pcia. de Buenos Aires, Argentinia 43052 Colorno, Italy

AUSTRIA INDIA

WITTUR Austria GmbH WITTUR Elevator Components India Pvt. Ltd.


Sowitschstrasse 1 Survey nos 45/1B , 3 & 4 , Pondur Village
3270 Scheibbs, Austria Sriperumbudur – 602 105
Tamil Nadu, India

BRAZIL SLOVAKIA

WITTUR LTDA WITTUR S.R.O.


Rodovia Celso garcia Cid Priemyselná ulica 2747/7
1406 Cambé Parana, Brazil 963 01 Krupina, Slovakia

CHINA SPAIN

WITTUR Elevator Components (Suzhou) Co. Ltd. WITTUR ELEVATOR COMPONENTS S.A.U.
18 Shexing Road, FOHO Economic Development Zone, Polig. Ind. Malpica, Calle E - Parcela 8
Wujiang City, Jiangsu Province, 50016 Zaragoza, Spain
P.R. China 215214

GERMANY TURKEY

WITTUR ELECTRIC DRIVES GMBH WITTUR Asansör San. ve Tic. A.S.


Offenburger Str. 3 Y Dudullu Organize - Sanayi Bolgesi n° 13
01189 Dresden, Germany 34776 Istanbul, Turkey

Änderungen vorbehalten! Subject to change without notice!

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