Manual Danfoos
Manual Danfoos
Manual Danfoos
Page
Specification Chart 2
Installation
Safety 4
Dimensions 5
Cooling 7
Wiring 8
Quick Setup 10
Operation 11
Programming
Group 0 -- Operation and Display 16
Group 1 -- Load and Motor 18
Group 2 -- Reference and Limits 22
Group 3 -- Functions and Timers 25
Group 4 -- Inputs and Outputs 27
Group 5 -- Serial Data Interface 31
Group 6 -- Service and Display 38
Appendix
Motor Coil and Filter Options 41
PI Regulation 42
Parameter Groups
Factory Default Settings 46
Customer Settings Chart 47
1
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Installation; Safety VLT ® Series 2000
The VLT® Series 2000 Adjustable It is possible for the VLT to start upon application of AC
Frequency Drive (AFD) contains power. DO NOT attempt any maintenance on the VLT,
dangerous voltages when connected to motor or system machinery without verifying that the AC
line voltage. Only a competent electrician power has been disconnected.
should carry out the electrical installation.
WARNING DO NOT touch any electrical parts after the AC line has
been disconnected for at least 14 minutes. This allows
Improper installation of the motor or the AFD may cause for capacitor discharge.
equipment failure, serious injury or death. Follow this
manual and local and national safety codes.
NOTE: The STOP key on the VLT keypad DOES NOT
disconnect the AC line.
Caution:
The motor may start without warning during operation It is the responsibility of the user or the person installing
and programming of the parameters. Activate the STOP the AFD to provide proper grounding and branch circuit
key on the VLT keypad when changing data. protection for incoming power and motor overload
protection according to the National Electrical Code
(NEC) and local codes.
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VLT ® Series 2000 Installation; Dimensions
VLT 2010-2030
Single-phase, 220-240 V
Three-phase, 208-240 V 4.3 0.21
(110) (5.5)
3.5
(90) 0.29
(7.5)
7.1
(180) 0.43
(11)
NOTE:
Minimum space above and below the unit is 4 inches.
Minimum space to the sides of the unit is 0 inches. 9.3 0.21
(235) (5.5)
10.2
(260) 0.17
(4.5)
NOTE:
Minimum space above and below the unit is 4 inches.
Minimum space to the sides of the unit is 0 inches. 14.3 0.21
(338) (5.5)
14.3
(363) 0.17
(4.5)
5
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Installation; Dimensions VLT ® Series 2000
VLT 2020-2050
Three-phase, 380-415/460 V 4.3 0.21
(110) (5.5)
VLT 2040-2050 3.5
Three-phase, 208-240 V (90) 0.29
(7.5)
7.1
(180) 0.43
(11)
NOTE:
13.2 0.21
Minimum space above and below the unit is 4 inches. (335) (5.5)
Minimum space to the sides of the unit is 0 inches. 14.2
(360) 0.17
(4.5)
NOTE:
Minimum space above and below the unit is 4 inches. 17.2 0.21
Minimum space to the sides of the unit is 0 inches. (437) (5.5)
18.2
(462) 0.17
(4.5)
6
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VLT ® Series 2000 Installation; Cooling
Mechanical Installation
Minimum
Clearance
The VLT Series 2000 is cooled by natural or forced air 4 Inches
convection. Therefore air must be able to pass freely (100 mm)
under and over the unit
To enable the VLT to get rid of the cooling air, you must
allow free air space both above and below the adjustable
frequency drive.
Minimum
Clearance
4 Inches
(100 mm)
® ® ®
VLT VLT VLT
® ® ®
VLT VLT VLT
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Installation; Wiring VLT ® Series 2000
CAUTION:
It is the responsibility of the user or the person installing The Electronic Thermal Relay (ETR) in UL listed VLT's
the drive to provide proper grounding and branch circuit provides class 20 motor overload protection in
protection for incoming power and motor overload. accordance with NEC in single motor applications, when
National Electrical Codes (NEC) and local codes must be parameter 315 is set to Trip [2] and parameter 107 is set
observed. to nominal motor (nameplate) current.
Prefuses
Prefuses must be installed in the AC line feeding the The correct sizes and ratings can be found in the
adjustable frequency drive. Specification Chart.
Wiring
Cables for the control signals and the brake cable must Any motor cable shielding is connected to the ground
be shielded in order to comply with EMC specifications. terminals in the adjustable frequency drive and the motor.
The maximum cable length and the maximum cable If non-shielded cables are used, the control inputs can
cross section is listed in the Specification Chart. occasionally be subject to signal disturbances. Normally
such a disturbance will not affect the VLT.
Signal Wiring
61
71
72
02
01
0UT
+24V
DIN1
DIN2
DIN3
DIN4
10V
A IN
A IN
RS 232 RXD
RS 232 TXD
Menu +
Line and Motor Wiring Data –
Alarm On
Jog Fwd.
Rev.
Stop Start
Reset
®
VLT
L1 L2 L3 PE U V W 81 82
M Tmax
®
VLT
LINE MOTOR BR
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VLT ® Series 2000 Installation; Wiring
START/STOP
REVERSING
JOGGING
(par. 402)
(par. 403)
(par. 405)
1k
46
12
18
19
20
27
29
50
53
55
60
03
61
71
72
02
01
0UT
+24V
DIN1
DIN2
DIN3
DIN4
10V
A IN
A IN
RS 232 RXD
RS 232 TXD
94 / 95
91 L1
92 L2
93 L3
94
96
97
98
81
82
L1 L2 L3 PE U V W 81 82
M Tmax
L3
Three-phase connection
L2
L1
LINE
L1 L2 L3 PE
N Single-phase connection
L1
9
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Installation; Quick Setup VLT ® Series 2000
Quick Setup
If you know how to operate the VLT Series and and are If you are not familiar with the VLT Series Adjustable
familiar with the menus and parameters, go directly to the Frequency Drive refer first the Operation section of this
How to Program section of this manual. manual.
How to Program NOTE: If you use a brake module, you must program
parameter 300. If you want local operation via the display
This setup is based on the assumption that you want keys you must program parameters 003 and 004. To
your VLT to operate with the following: store the data press the "Menu" key.
1. External start/stop If you have connected your VLT as shown in the Typical
2. Potentiometer connected for external speed control Wiring Example, you must program the parameters as
3. Option to change rotation direction listed in the chart below.
4. Option to select a fixed speed (Jog)
Standard motor with constant torque load without a brake module on the adjustable frequenct drive
Step Parameter Designation Settings Display Indication
1 000 Language Choose English ENGLISH
2 103 Motor output Read motor plate
3 104 Motor voltage Read motor plate
4 105 Motor frequency Read motor plate
5 201 Minimum frequency Set wanted frequency
6 202 Maximum frequency Set wanted frequency
7 215 Ramp up 1 Set wanted ramping time
8 216 Ramp down 1 Set wanted ramping time
9 Start the This is done by supplying terminals 18 and 27 with 24 VDC from
adjustable frequency the adjustable frequency drive's terminal 12 or by using an
drive external 24 VDC voltage.
If you want local operation and start, program the following parameters
Step Parameter Designation Settings Display Indication
1 003 Operation site Choose Loc/ext stop LOC/EXT STOP
2 004 Local reference Record wanted output frequency by means of the "+" and "–" keys
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VLT ® Series 2000 Operation
VLT Control Panel All Danfoss VLT Series 2000 AC drives utilize the same
control card throughout the entire HP range. The VLT control
panel consists of a keyboard and a display.
A
The keyboard is used for two purposes: local control and
60 Hz B
programming. The display communicates VLT, motor and
0000000000000060 application information to the operator.
USE±000000000015
C Located on the control panel is a red and green status LED.
When the green status LED is illuminated, there is AC power
applied to the VLT. The red LED is used for alarm indications.
In an ALARM MODE, the LED will flash.
Menu +
The display is a three-line LCD display. Line A is used for
operating displays. It shows the value corresponding to the
setting in DISPLAY MODE. The set value remains in the
Data – display line during programming of parameters. Line B
shows information about parameters and direction of motor
Alarm On operation. Line C shows information about status and setup
or data value.
Jog Fwd.
Rev.
Stop
Start
Reset
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Operation VLT ® Series 2000
Programming Keys
Menu is used to enter MENU MODE from either DATA The + and – keys are used for scrolling through
MODE or DISPLAY MODE. MENU is also used for entering Groups, Parameters and Data Value selections. Additionally
a specific group of parameters. these keys are used for speed up and down when operating
in Local mode.
Data is used for entering DATA MODE or DISPLAY
Operator Keys
Four keys are provided for local control: Local Stop: Local Stop is accomplished by pressing the
Stop/Reset key on the front control panel. The local stop
Stop Fwd
Start
Reset
Jog
Rev command has been designed to override all run signals
whether local or remote. When a local stop has been made
With theexception of the Start key the keys can be the top line of the display will flash. The only way to resume
programmed to be enabled or disabled to prevent unwanted running from a local stop condition is to initiate a local start.
use in certain applications.
Local Forward/Reverse: Local Forward/Reverse will be
automatically disabled if remote operation is selected. In
remote, it is not possible to make direction changes from
the keypad.
Operational Modes
The VLT will be in DISPLAY MODE when the motor is The MENU MODE is used to select and change operating
running in normal operation. DISPLAY MODE provides
various information concerning the current status of the VLT parameters. The + and – keys are used in the
and motor.
MENU MODE to select a parameter group or an individual
The + and – keys are used to scroll among parameter or the data value of a given parameter.
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VLT ® Series 2000 Operation
The left digit indicates the Group, and the two digits at the
right specify the parameter number in the specific Group.
Menu key.
The new data value will be stored in the software when or – key.
leaving the DATA MODE.
Stop
parameters, it is necessary to press Reset
.
Time-out
If the VLT is left in DATA MODE, a 20 second time-out will It is possible to return to DATA MODE and program the
prevent unwanted change of data. parameter that was blocked by the time-out with a single
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Operation VLT ® Series 2000
Operational Modes
Display Mode
Shows value and unit —
15.0 Hz
Defines the display — FREQUENCY — Direction of rotation
Status, and source of control — RUN OK LOCAL. 1 — Setup number
Menu Mode
0.0 Hz
Parameter number flashes — 0 . .OPERATION — Parameter group
0.. = Cursor flashes AND0DISPLAY 0000 — Name
Parameter Mode
Flashing parameter numbe —
0.0 Hz
0 = Cursor flashes — 0000LANGUAGE0000 — Parameter name
Selected data value — ENGLISH000000001 — setup number
Data Mode
0.0 Hz
LANGUAGE0ENGLISH — Parameter name
E = Cursor flashes — ENGLISH000000001 — Setup number
Selected data value
NOTE: To store the newly selected data value,
you must quit Data group, by pressing "Menu".
Alarm Mode
ALARM
Reset mode — TRIP000000000000
Cause of alarm — MOTOR TRIP000000
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VLT ® Series 2000 Operation
Display Mode
60 Hz Menu Mode
Alarm Mode 0000000000000060
Stop USE±000000000015
Reset
Menu Group + Group + +
0 1 6 0
Menu + Data – – –
Alarm On
+ 00X –
+ 000 –
20 Sec.
Time Out Data Menu
No Action
Data Mode
+ +
English Deutsch
– –
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Programming VLT® Series 2000
Group 0 -- Operation and Display 002 Setup Copy ((MENU SET COPY)
Value
000 Language (LANGUAGE) ★ No copying (DO NOT COPY) [0]
Value: Copy setup 1 to 2 (COPY 1 TO 2) [6]
★ English (ENGLISH) [0] Copy to 2 to 1 (COPY 2 TO 1) [7]
German (DEUTSCH) [1] Copy from fact. setting to 1 (Fact. setting ➔1) [8]
French (FRANCAIS) [2] Copy from fact. setting to 2 (Fact. setting ➔2) [9]
Danish (DANSK) [3] Function:
Function and Description: You can copy Setup 1 to Setup 2 and vice versa. You can
Determines the language of the display. always copy the factory setting back to Setup 1 or Setup 2.
You can choose between English, German, French and Description:
Danish. The copying starts when you have entered the desired
copying function and Data mode is left by pressing the
001 Menu Setup Select (MENU SETUP) “Menu” key, or after 20 seconds of no activity. Line 3 in the
Value: display flashes while copying is in progress. Time out does
★ Setup 1 (SETUP 1) [1] not activate the copying function.
Setup 2 (SETUP 2) [2]
Multi-setup (MULTI SETUP) [5] 003 Operation Site (LOCAL /REMOTE)
Value:
Setup Terminal 29 ★ Remote (REMOTE) [0]
1 0 Local with external stop (LOC/EXT./STOP) [1]
2 1 Local (LOCAL) [2]
Function: Local and remote (LOCAL - REMOTE) [3]
You can select a menu setup which is different from the Function:
factory setting and store it in Setup 1 or Setup 2. You can choose four different operation sites: Remote,
Description: Local with external stop, Local and Local and remote.
You start by selecting the setup you want to make or alter. Description:
You can choose between Setup 1 or setup 2. Then you can If you choose Remote, you can control the adjustable
alter any data value you like. Your alterations make a setup frequency drive via the control terminals. However, you can
different from the factory setting. If you choose Multi-setup still use the stop key of the control panel (provided you
you can switch between the two setups via terminal 29. The have not chosen to disable this function in parameter (007).
parameters which can be chosen for the two setups have If you choose Local with external stop you must disconnect
been specially selected. Refer to the Parameter/Default the connection between terminals 12 and 27 to activate
Settings chart in the back of this manual. stop. Local with external stop can only be chosen if Motor
coasting, Quick stop, Reset and motor coasting or Stop
have been chosen in parameter 404 (terminal 27).
Choose Local if you want to operate the unit via the
keyboard (must be activated in parameter 007). Local and
remote adds local and external reference. This function is
selected for access to local reference even when the unit is
operated remotely.
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
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VLT® Series 2000 Programming
004 Local Reference (LOCAL SPEE) 010 Local Reference (LOC REFERE)
Value: Value:
0 to fMAX Disable (DISABLE) [0]
Function: ★ Enable (ENABLE) [1]
Enable and save (ENABLE AND SAVE) [2]
You choose Local reference if you want to set the speed
(frequency) via the control panel. Function:
Description of choice: You can enable/disable the function via the control panel.
To use this parameter you must choose Local with external You also can choose whether it must be possible to change
the output frequency via parameter 004.
stop or Local and remote in parameter 003. the output
frequency of the adjustable frequency drive can be Description:
changed by means of the "+" and "–" keys. If the AC line is If you choose Disable in parameter 006, 007, 008 or 009
disconnected the value changes to 0.00. Parameter 004 you cannot activate the function via the control panel.
cannot be controlled via the serial bus, RS 232. If you choose Disable in parameter 010 the output
There is no automatic switch back to Parameter Group from frequency cannot be changed via parameter 004.
this parameter. In parameter 010 you can lock data You can prevent data change by setting parameter 013 to
Locked.
changes in parameter 004.
If you choose Enable and savs a change of local speed
reference will be saved automattically after 15 sec.
005 Display Value (VALUE AT M)
Value:
013 Data Change Lock (DATA CHC. LOCK)
1 to 9999 ★ 1000
Value:
Function:
★ Not locked (NOT LOCKED) [0]
Yoy can choose to have the speed/frequency displayed Locked (LOCKED) [1]
without the unit Hz behind the value.
Function:
Description of choice:
There is a way to avoid unintended programming.
The value will only be read out if Display is selected in
Description:
Display Group.
If you choose Locked you cannot make any data change in
It is not possible to change Hz to another unit.
any parameter. However, it is still possible to change the
local reference.
006 Local Reset (LOCAL RESE)
If data change is attempted with data change lock, the
Value:
display shows: DATA LOCKED.
Disable (DISABLE) [0]
★ Enable (ENABLE) [1]
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
17
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Programming VLT® Series 2000
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
18
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VLT® Series 2000 Programming
107 Motor Current (MOTOR CURR) 110 Start Compensation (START COMP)
Value: Value:
IMAG (par. 108) - IVLT, MAX (par. 209) 0.00 - 99 V/A
Function: Function:
It is important to specify the rated motor current because it Using this parameter you acn make a load dependent
is used in part to calculate torque and thermal motor torque adaptation. This is for example used for motors and
protection, (ETR), applications where there is a large difference between the
Description: motor's full-load current (parameter 107) and no-load
The rated motor current, which can be seen from the motor current (parameter 108).
nameplate, must be entered. This is also chosen in Quick Description:
Set Up Menu step 2. If the factory setting is not sufficient, you can set the
parameter so that the motor can start at the actual load.
108 Motor Magnetizing Current (MOTOR MAG AMP) You can also combine start compensation with parameter
Value: 109.
∆!
0.3 - IM,N (par. 107) WARNING: Should not be used with
Function: synchronous motors and parallel-coupled motors
The VLT uses the value for different calculations such as and where quick load changes may occur. To
compensation. avoid instability do not increase the value more
Description: than necessary.
If the factory setting is unsuitable, the motor current on
running idle should be measured with suitable
111 V/f Ratio (V/F RATIO)
amperemeter (RMS). The magnetizing current is then set to
Value:
the measured value.
0.00 - 20 V/Hz
Function:
109 Start Voltage (START VOLT)
Value: Using this parameter you can change the linear ratio
between voltage (V) and frequency (f) to correct motor
0 to (VM,N + 10%)
magnetization, optimal dynamics, accuracy or efficiency.
Function:
Description:
By increasing the start voltage, a high start torque can be
Use this parameter only if you cannot record the correct
obtained. Small motors (<1 HP) normally require a high
motor data in parameters 104 and 105.
start voltage. When motors are connected in parallel, it
The value can be calculated as follows:
may be desirable to increase the starting torque.
Description:
Motor voltage (para. 104)
Do not forget to consider that the motor must be able to V/f =
Motor frequency (para. 105)
start with the required torque:
1. Choose a value to make start possible with the load in
The value of the factory setting is based on no-load
question.
operation. Therefore it is lower than the value calculated.
2. Reduce value until starting up with the given
The compensation will give the necessary voltage
load is just possible.
supplement.
3. Choose a value where operation in the rest of the
For factory settings refer to the Parameter Chart in the back
frequency range is possible at the lowest possible
of this manual.
current consumption.
If the start voltage makes normal operation impossible, you
can change the V/f ratio in parameter 111.
∆!
WARNING: If the use of start voltage is
excessive, it can lead to magnetic saturation and
motor overheating.
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
19
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Programming VLT® Series 2000
112 Slip Compensation (SLIP COMP.) 120 Control Range (CONTRL RAN)
Value: Value:
0.0 - 20 Hz 0 to 100% ★ 100%
Function: Function:
Slip Compensation increases the output frequency and The regulator range (bandwidth) limits the output from the
voltage of the VLT adjustable frequency drive with an PID controller as a % of fMAX.
increasing load to compensate for the motor's increasing Description of choice:
slip (loss). This achieves a load-independent speed. A desired % value of fMAX can be selected. If the regulator
Description: range is reduced, speed variations will become smaller
Choose a value so that the speed remains constant when during initial adjustment.
∆!
the load increases. If the value is too high the speed
WARNING: The output frequency is limited by
increases with the load. This may lead to unstable motor
0.9 x fMIN and 1.1 x fMAX no matter what the band
operation.
width setting is. The controller can therefore be
When you use synchronous motors and motors connected
active without affect the output frequency can
in parallel, set slip compensation to 0 Hz. Slip
exceed fMAX by 10%.
compensation should be avoided in case of high dynamics.
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
20
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VLT® Series 2000 Programming
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
21
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Programming VLT® Series 2000
∆!
204 Digital Reference Type (DIG. REF.)
WARNING: Only choose 0-500 Hz if you use Value:
special motors designed for high speeds. ★ Sum (SUM) [0]
Relative (RELATIVE) [1]
Function:
The digital references are generated internally in the unit
201 Minimum Frequency (MIN FREQUE) and presented as a percentage of the difference between
Value:
the fMAX and fMIN selected in parameters 201 and 202, added
0.0 to fMAX ★0 to fMIN.
Function: Description:
Choose the minimum frequency that corresponds to the If Sum is selected, one of the digital references (parameters
minimum speed at which the motor is to run. The minimum 205-208) is added as a percentage of the difference
frequency can never be higher than the maximum between fMAX and fMIN with the other references. If Relative
frequency, fMAX. is selected, one of the digital references )parameters 205-
Description: 208) is added as a percentage of the sum of the other
A value from 0.0 Hz to the max. frequency (fMAX) selected in references.
parameter 202 can be chosen. This is also chosen in Quick
Set Up Menu step 5. 205 Digital Reference 1 (REF. 1 DIG)
Value:
202 Maximum Frequency (MAX FREQUE) -100.00% to +100.00% ★ 0 % of fMAX .- fMIN
Value:
0.0 - value in para. 200 ★ 60 Hz 206 Digital Reference 2 (REF. 2 DIGI)
Function: Value:
Choose a maximum frequency that corresponds to the -100.00% - +100.00% ★ 0 % of fMAX .- fMIN
maximum speed at which the motor is to run. The maximum
frequency can never be lower than the minimum frequency, 207 Digital Reference 3 (REF. 3 DIG)
fMIN. Value:
Description: -100.00% - +100.00% ★ 0 % of fMAX. - fMIN
A value from fMIN to the value selected in parameter 200 for
fMAX (120 Hz or 500 Hz) This is also chosen in Quick Set
Up Menu step 6.
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
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VLT® Series 2000 Programming
208 Digital Reference 4 (REF. 4 DIG) 210 Warning: Low Frequency (LO FREQ. W)
Value: Value:
-100.00% - +100.00% ★ 0 % of fMAX - fMIN 0 to 500 Hz ★ 120 Hz
Function: Function:
The digital speed references are generated internally in the Set the low frequency (fLOW) at which the warning is to
unit and presented as a percentage of the difference occur.
between the fMAX and fMIN selected in parameters 201 and Description:
202, added to fMIN. If the output frequency falls below the frequency set (fLOW),
Description: the display shows LO FREQ. WARN.
By means of terminal 29 you can switch between the other You can also choose to program the signal outputs in
references (terminal 29 = 0 V) and the sum of the other/ parameters 408 and 409 to give a signal.
digital references (terminal 29 = 24 V).
You must select Digital reference in parameter 402 and 403 211 Warning: High Frequency (HI FREQ. W)
to file one of the digital references: Value:
0 to 500 Hz ★ 120 Hz
Terminal 18/27 Terminal 19 Function:
0 0 Digital reference 1
Set the high frequency (fHIGH) at which the warning is to
1 0 Digital reference 2
occur.
0 1 Digital reference 3
Description:
1 1 Digital reference 4
If the output frequency increases above the frequency set
(fHIGH), the display will read HI FREQ. WARN.
209 Current Limit (CURRENT LI)
You can also choose to program the signal outputs in
Value:
parameters 408 and 409) to give a signal.
0.3 to IVLT,MAX
Function:
213 Warning: High Current (HI CURR. W)
Use this parameter to set the maximum intermittent output Value:
current. If the current limit is exceeded, the output
0.0 to IVLT,MAX ★ IVLT,MAX
frequency is reduced until the current falls to below the
Function:
current limit. The output frequency will not increase to the
reference level until the current has fallen below the current Set the current (IHIGH) at which the warning is to occur.
limit. Description of choice:
Description of choice: If the motor current rises above the IHIGH programmed, the
The value set at the factory corresponds to a load which is display will read HI CURR. WARN.
160% (VLT 2030, 3Ø 208-240 V: 140%) of the rated output You can also choose to program the signal outputs in
current. If the current limit is to be used as motor protection, parameters 408 and 409 to give a signal.
the rated motor current must be programmed. Parameter
310 determines the length of time that the drive will run in 215 Accel (ramp-up) Time (RAMP UP TI)
current limit before an overcurrent fault. The load range Value:
between 100 and 160% can be programmed, but it is only 0.1 to 800 sec. ★5s
intended for intermittent operation therefore the unit can Function:
only give an output of 160% (VLT 2030, 3Ø 208-240 V: Using this parameter you can record the required
140%) for 60 seconds. The intermittent operating time will acceleration time from 0.1 Hz to the rated output frequency
be extended as the load drops below 110%, and becomes (parameter 105).
unlimited at 100%. Description:
To ensure the fastest possible start, choose a value for the
If the switching frequency is higher than 4.5 kHz ramp-up time so that the current limit is not activated. The
this period will be shorter. ramp-up time is always defined as the acceleration time
from 0 Hz to the rated motor frequency.
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
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Programming VLT® Series 2000
216 Decel (ramp-down) Time (RAMP DOWN) 230 Digital Speed Up/Down (DIG. SPEED UP/DOWN)
Value: Value:
0.1 to 800 sec. ★5s ★ Disable (DISABLE) [0]
Function: Enable (ENABLE) [1]
Using this parameter you can record the required Enable and Save (ENABLE and SAVE) [2]
deceleration time from rated output frequency to 0 Hz. Function:
Description: Using this parameter you can make the VLT adjustable
The ramp-down time can be selected in the range 0.1-800 frequency drive lock the output frequency to the latest
seconds. If the ramp-down time is too short the VLT's indicated speed reference.
voltage limit becomes active, which will extend the ramp- Description:
down time. Short ramp-down times will require a VLT unit You can choose to have either digital speed up/down
with a brake function and installation of a brake resistor. (terminal 18/27 and 19) or other speed references. When
The ramp-down time is always defined as the deceleration you have chosen Enable you must choose Speed Up
time from the rated motor frequency to 0 Hz. (terminal 18) and Speed Down (terminal 19) in parameters
402/404 and 403.
218 Quick Stop Ramp (QUICK STOP RAMP) When Enable and Save is selected a speed will be saved
Value: automatically after new start-up.
0.1 - 800 sec. ★1s The other references will not be active so that the digital
Function: references cannot be combined with other references.
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
24
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VLT® Series 2000 Programming
∆!
have been connected.
Description: WARNING: At frequent DC-braking the DC brake
Choose Applied if you use a brake function and a brake voltage should not be too high. This is to avoid
resistor. motor overload. The DC brake voltage must be ≠
0 to activate DC braking.
306 DC Braking Time (DC-BRAKE T)
Value: 309 Reset Function (RESET MODE)
0 to 60 sec. ★ 0 sec. Value:
Function: ★ Manual reset (MANUAL) [0]
Using this parameter you can record how long the DC Automatic reset 1 (AUTO 1) [1]
braking must be active Automatic reset 5 (AUTO 5) [5]
Description: Function:
When you choose the braking time you must consider if you Using this parameter you can choose how you want to
want to maintain the braking torque or if you want to use a reset an alarm
stop function. Description:
The DC braking time must be ≠ 0 to activate DC braking. If you choose Manual Reset you must reset the VLT
adjustable frequency drive via the keyboard or via terminals
307 DC Brake Cut-in Frequency (DC-BRK ON) 19, 27, or 29. The display shows TRIP.
Value: If you choose Auto Reset 1 the VLT will automatically try to
0 to 500 Hz ★ 1 Hz. reset once after alarm. The display shows AUTO START.
Function: As long as the display shows AUTOSTART the unit will try
to reset every 20 minutes.
Using this parameter you can record the output frequency
If you choose Auto Reset 5 thr VLT will automatically try to
at which DC braking must start when ramping down to
reset 5 times after alarm. The display shows AUTO START.
standstill.
∆!
Description:
WARNING: The motor may start without warning.
The cut-in frequency depends on the application. The cut-in
frequency must be ≠ 0 to activate DC braking. Instaed of
using this parameter you can activate DC braking via
terminal 27 if a DC braking time and a DC brake voltage
have been recorded.
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
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Programming VLT® Series 2000
∆!
WARNING: If you choose Infinite, and your load
is between 105% and 160%, trip may occur after
a given interval.
1000
6
5
4
3
2
2xPAR 105
60 0.2xPAR 105
50
40
30
20
IM
10 IM NOM
1.0 1.2 1.4 1.6 1.8 2.0 MENU 107
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
26
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VLT® Series 2000 Programming
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
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Programming VLT® Series 2000
404 Terminal 27 Stop (INPUT 27) 405 Terminal 29 Jog (TERMINAL 29 JOG)
Value: Value:
Motor Coasting Stop (MTR. COAST) [0] ★ Jog (JOG) [0]
Quick-Stop (Q-STOP) [1] Start (START) [1]
DC Braking (DC-BRAKE) [2] Digital Reference (DIGITAL REF.) [2]
★ Reset and Motor Coasting (RST & COAST) [3] Pulse Input, 100 Hz (PULSES 100 Hz) [3]
Stop (STOP=PRESS) [4] Pulse Input, 1 KHz (PULSES 1 KHz) [4]
Reset and Start (RST & START) [5] Pulse Input, 10 KHz (PULSES 10 KHz) [5]
Speed Down (SPEED DOWN) [6] Setup Select (SETUP SELECT) [6]
Digital Reference Select (SPEED SELECT) [7] Reset (RESET) [7]
Function: Reversing (REVERSING) [8]
Using this parameter (terminal 27) you can give the motor Speed Down (SPEED DOWN) [9]
various stop signals. Function:
Description: Using this parameter (terminal 29) you can give the motor
[0] Motor coasting stop: different jog signals.
If 0 V is applied to terminal 27 the motor will coast to a stop. Description:
[1] Quick Stop: You can set the output frequency to a pre-programmed
If 0 V is applied to terminal 27 the motor will brake to a stop value (jog in parameter 203). Recording Digital reference
according to the ramp-down time set in parameter 218. you can enable/disable values stored in parameters 205-
A DC current brakes the motor after ramping down to 0, 208.
according to the setting of parameters 306-308. If terminal 29 is used for either pulse signal reference (open
[2] DC Brake: loop) or pulse signal feedback (closed loop) choose one of
If 0 V is applied to terminal 27 the motor will brake to a stop the pulse inputs [3] - [5].
according to the settings of parameters 306 and 308. If Multi Setup is selected in parameter 001, the terminal can
[3] Reset and Motor Coasting: be used to switch between setups 1 and 2.
If 0 V is applied to terminal 27 the motor will start coasting
and the VLT adjustable frequency drive is reset.
[4] Stop = Press:
A circuit breaker between terminals 12 and 27, when
opened briefly causes ramp-down to stop.
[5] Reset and Start:
This can be used as a start function when you use
terminals 18 and 19 to select a digital reference. 24 V
applied to terminal 27 will make the adjustable frequency
drive reset and the motor ramp up to the set reference
according to the ramp-up time set in parameter 215.
[6] Speed Down:
This is used together with parameter 230. It is possible to
make the output frequency drop towards fMIN, as long as 24
V is applied to terminal 27.
At 0 V applied to terminal 27, the output frequency in
question is maintained. Also refer to parameter 402.
[7] Digital Reference Select:
Together with parameter 402 you can choose between four
different digital references:
Terminal 18/27 Terminal 19
0 0 Digital reference 1
1 0 Digital reference 2
0 1 Digital reference 3
1 1 Digital reference 4
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
28
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VLT® Series 2000 Programming
Connection example where the signal is active high:
408 Terminal 46 Output (TERMINAL 46 OUTPUT)
Value: VLT 12
Unit Ready (UNIT READY) [0] Impmin = 600
★ Unit Ready Remote Control (UNT RDY RCTL) [1]
Enabled not Warning (ENABLED no WR) [2]
Imax = 40mA
Running (RUNNING) [3]
Running, no warning (RUNNING noWR) [4]
Running in range, no warning (RUNinRANGE) [5]
Speed = reference, no warning (RUN@REF noWR) [6]
Alarm (ALARM) [7]
Alarm or warning (ALARM or WARN) [8]
Current limit (CURRENT LIMIT) [9]
Out of frequency range (OUT FREQ RGE) [10]
Out of current range (OUT CURR RGE) [11]
Reversing (REVERSING) [12] 20
Pulse output 15 Hz - 1.5 kHz (PULSEOUT 1500) [13]
Pulse output 15 Hz - 3.0 kHz (PULSEOUT 3000) [14]
Pulse output 15 Hz - value par. 005 (PULSPAR005) [15] Connection example where the signal is active low:
Send/receive RS485 (CTS/RTS-RS485) [18]
Receive/send RS485 (CTS/RTS-RS485) [19] VLT 12
20
VLT 12 12V
Impmin = 600
46 Imax = 30mA
SND/RCV
20
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
29
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Programming VLT® Series 2000
409 Terminal 01 Relay Output (RELAY 01) 412 Terminal 53 Analog Input Voltage
Value: (INPUT #53)
★ Unit ready (UNIT READY) [0] Value:
Unit ready - remote control (UNT RDY RCTL) [1] No Function (NO FUNCTION) [0]
Enabled no warning (ENABLED noWR) [2] ★ 0 to 10 V (0 to 10 V DC) [1]
Running (RUNNING) [3] 10 to 0 V (10 to 0 V DC) [2]
Running, no warning (RUNNING noWR) [4]
Description:
Running in range, no warning (RUNinRANGE) [5]
Running on reference, no warn (RUN@REF noWR) [6] Record the polarity of analog control signals to inputs 53
Alarm (ALARM) [7] and 60. You can choose between voltage, current and
Alarm or warning (ALARM or WARN) [8] polarity.
Current limit (CURRENT LIMIT) [9] If you use both inputs for reference signals the total
Out of frequency range (OUT FREQ RGE) [10] reference signal will be a summation.
Out of current range (OUT CURR RGE) [11]
Reversing (REVERSING) [12]
413 Terminal 60 Analog Input Current
Description: (INPUT #60)
You can use the relay output 01 to indicate selected status Value:
and warnings. The relay is activated when the conditions No Function (NO FUNCTION) [0]
for the selected data values are fulfilled. ★ 0 to 20 mA (0 to 20 mA) [1]
When relay output 01 is not active, there is no connection 4 to 20 mA (4 to 20 mA) [2]
between terminal 01 and 02. The relay output is potential- 20 to 0 mA (20 to 0 mA) [3]
free and the maximum load is 2 A at 24 VDC or 250 VAC. 20 to 4 mA (20 to 4 mA) [4]
Description:
411 Analog Input Current (ANALOG REFTYPE) If you are using a PI controller one of the inputs or the pulse
Value:
input must be used for the feedback signal.
★ Linear between minimum and maximum (LINEAR) [0] If you are using current control, one of the inputs must be
Proportional with lower limit (PROP W/LIMIT) [1] used to set a current limit.
Function: Naturally these choices block the same type of reference
Is used to determine which frequency converter is to follow signal.
an analog reference signal.
Description:
When you select [1] the reference signal will not affect the
output frequency until it reaches a value equivalent to the
set minimum frequency (parameter 201).
Output
Frequency
MAX
0
1
MIN
Ref.
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
30
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VLT® Series 2000 Programming
Group 5 -- Serial Data Interface 501 Bits/Sec. Baud Rate (BAUD RATE)
Value:
500 Address (ADDRESS) 300, 600, 1200 ★1200
Value: Function:
01 to 99 (echo) Using this parameter you can set the speed at which a
101 to 199 ★ 01 character is transmitted via the RS 232 port. It is defined as
Function: the number of bits transmitted per second.
Using this parameter you set the bus address for each VLT Description:
via the control panel. Howeve,r the first telegram after the The transmission rate of the VLT must be set in accordance
voltage connection can change the bus address. This with the transmission rate of the PLC/PC applied. The
means that address change from the bus is no longer transmission rate can only be altered via the control panel.
possible. The echo function enables connection of several
VLT 2000 adjustable frequency drives to the same PC.
502 Data Readout (DATA READO)
Description: Value:
Specify an address of each unit connected. If the PC/PLC ★ [0] Reference (REFERENCE %) %
addresses 00, all drives connscted will be written to at the [1] Frequency (FREQUENCY Hz) Hz
same time. The units in this case not give a reply to the [2] Display/Feedback (FDBK UNIT) “unit”
master. [3] Current (CURRENT A) A
address change via bus enables address change on units [4] Torque (TORQUE %) %
without display. [5] Power (POWER kW) kW
The echo function is active on address 101-199, shown as [8] Motor voltage (OUTPUT VOLT.V) V
01-99 ECHO. The ring is built up by connecting Tx on the [9] DC voltage (DC BUS V) V
first VLT to Rx on the next VLT. [10] Motor thermal load (ETR (MOT) %) %
[11] Thermal inverter load (ETR (VLT) %) %
[12] Digital input (DIG IN CODE) binary code
[13] Analog input 1 (ANALOG IN 53) in terminal 53
[14] Analog input 2 (ANALOG IN 60) in terminal 60
[15] Warning parameter (WARN CODE) binary code
[16] Control word (CONTROL WORD)
[17] Status word (STATUS WORD)
[18] Alarm parameter (ALARM CODE) binary code
[19] Software version no. 4 digits
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
31
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Programming VLT® Series 2000
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
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VLT® Series 2000 Programming
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
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Programming VLT® Series 2000
Using the serial RS 232 port (terminals 71 and 72) you can The communication protocol for the VLT Series 2000
read and set parameters of the VLT adjustable frequency consists of 22 ASCII characters make it possible to operate,
drive and issue reference and control commands. The set and read parameters, and to receive status feedback
serial port can be used for point to point communication from the VLT adjustable frequency drive.
between the VLT and a PC. Communication takes place by
means of a protocol specified by Danfoss, and using the The communication takes place in the following way:
echo function (parameter 500) you can connect several VLT
adjustable frequency drives. The master sends a telegram to a VLT adjustable frequency
drive. Then the master awaits a reply from the VLT before
The data format consists of 10 bits: sending a new message. The reply to the master resembles
the telegram sent by the master, but now contains any
One start bit (logical 0) updated data values and the status of the VLT.
Eight data bits
One stop bit (logical 1)
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VLT® Series 2000 Programming
Byte 22:
Stop byte, stating the end of the telegram. The character
“>” is used (ASCII: 62).
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Programming VLT® Series 2000
VLT Status
Status word
Byte 8 Byte 7 Byte 6 Byte 5
T C V V D O L S N S O O N C V C
I U O L O U O P O T N N O O L O
M R L T E T C E A A T N
E R T S A E W R 3 2 F S T
R E A O O L D A T A T N R
S N G K N F O R / / U O O
T E O P ≠ N E L / T L
O / T O E I N O O T S
K O O P R R N A F F E R
K K S R E A E G B F F / N E N
/ T U R T F L A A O
/ / A N A E / E 3 2 T B D T
O L T / D R L Y
V O O L / I / W I E R
E V V S N S A / P D / E
0 R E E R G B P R A
S R R A U U E N S R D
ASCII / H S S U N R S E I T E Y
O H H T S A C D N A A
1 O O O O N O G R D /
T O O – G N = T Y
T T S E T R
T / R R N E
A F O E O A
R R L F T D
T E Y
Q E
N
L A
I B
M L
I E
T D
O
K
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
@ 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
A 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1
B 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0
C 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
D 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0
E 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
F 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0
G 0 1 1 1 0 1 1 1 0 1 1 1 0 1 1 1
H 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0
I 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1
J 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
K 1 0 1 1 1 0 1 1 1 0 1 1 1 0 1 1
L 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0
M 1 1 0 1 1 1 0 1 1 1 0 1 1 1 0 1
N 1 1 1 0 1 1 1 0 1 1 1 0 1 1 1 0
O 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
NOTE: Each byte consists of 8 bits, but the frequency converter uses only the last 4 bits.
36
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VLT® Series 2000 Programming
VLT Control Commands OFF 1: Makes a normal ramp stop of the motor and
opens the relay output of the VLT (relay off).
The four control and status bytes are used to send control OFF 2: Makes a motor coast and opens the relay output
commands to the VLT adjustable frequency drive when the (relay off)
telegram is sent from the master, and to send status from OFF 3: Same as OFF 1, but the motor makes a
the VLT to the master when the telegram is returned from quick-stop.
the VLT. When these four bytes are used for control, they Bit 10: This bit has to be 1, if any of the control commands
have the following meaning: should cause a reaction.
CONTROL WORD
Byte 8 Byte 7 Byte 6 Byte 5
N C C N N D J J N R H Q C O O O
0 H H O O A O O O A O U O F F F
O O T G G M L I A F F F
F I I F F A F P D C S
U C C U U 2 1 U K T 3 2 1
N E E N N N N S / -
C C C O O O C T S / / / /
T O O T T T F F T O R T
I F F I I F F I P A O E O O O
O O O V O M P N N N N
0 N S S N N A / / N / P A
/ E E L / B 3 2 1
ASCII / R T T / / I O O / S E L
E - - D N N T N R E
V U U C S R A A A D
1
E P P A L / E R B M
R T O S T L P
S 2 1 C W V E E
I H D A T D
N - O L
G U W I
P N D
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
@ 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
A 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1
B 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0
C 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
D 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0
E 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
F 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0
G 0 1 1 1 0 1 1 1 0 1 1 1 0 1 1 1
H 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0
I 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1
J 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
K 1 0 1 1 1 0 1 1 1 0 1 1 1 0 1 1
L 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0
M 1 1 0 1 1 1 0 1 1 1 0 1 1 1 0 1
N 1 1 1 0 1 1 1 0 1 1 1 0 1 1 1 0
O 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
P
NOTE: Each byte consists of 8 bits, but the frequency converter uses only the last 4 bits.
37
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Programming VLT® Series 2000
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
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VLT® Series 2000 Programming
Status Messages
RUN OK (LOCAL)
UNIT READY (LOCAL)
Unit is running on reference.
Control card and power section are powered up and OK.
JOGGING (LOCAL)
When the adjustable frequency drive's output
RAMPING (LOCAL)
frequency is reduced more quickly than the motor
speed (due to inertia) can be changed, the motor
If the warning OVERVOLTAGE is displayed when
will act as a generator. It will send energy back to
the speed is reduced, you can increase the ramp-
the VLT and as a result the intermediate circuit
down time. If that is not possible, it may be
voltage will increase.
necessary to activate the dynamic brake function
with brake resistor. If the warning occurs in other
ENABLED STOP (LOCAL)
situations, the problem is due to the AC line.
Unit ready and Q-stop signal active.
START (LOCAL)
Alarm Messages
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
39
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Programming VLT® Series 2000
Warning Messages
Messages Caused by Consequence Reset
CURRENT LIMIT Over load VLT decreases speed --
VOLTAGE HIGH Regenerative motor operation or The power section of the VLT --
supply voltage too high stops within 5 sec. --
VOLTAGE LOW Missing phase or low supply The power section of the VLT --
stops within 5 sec.
INVERTER TIME Inverter overload At 98.2% load VLT displays the --
following warning:
"INVERTER TIME"
At 100% load:
"ALARM OVERLOAD"
MOTOR TIME Motor overload VLT operates at least 60 sec. *) --
VLT operates between 100% and depending on the value of the --
load before the power section of
the VLT stops
LOW FRQ WARN Output frequency lower than the Depending on application --
value in parameter 210 Warning only
HI FRQ WARN Output frequency higher than the Depending on application --
value in parameter 211 Warning only
HI CUR WARN Motor current higher than the Depending on application --
value in parameter 213 Warning only
*) The time is reduced at a higher switch frequency.
Reset Messages
★ = ROM default setting. Text in ( ) = display text. Figures in [ ] are used when communicating with the bus.
40
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Appendix; Options
Appendix
VLT 2000/2000 PACK, Motor Coil and Filter Options
3Ø (3 x 380-460 V)
VLT 2020 VLT 2025 VLT 2030 VLT 2040 VLT 2050
EMC and motor coil module 195H6522 195H6522 195H6522 195H6522 195H6522
IP20, (380-415 V only)
Motor coil option, IP10 (VGB-4) 195H6521 195H6521 195H6521 195H6521 195H6521
LC and EMC filter module 195H6527 195H6527 195H6527 195H6526 195H6526
IP20
Motor coil module IP20 195H6529 195H6529 195H6529 195H6529 195H6529
4.0
(102)
3.1
(80)
195H6521, IP10
U1 V1 W1
PE
7.5
(190)
PE
U2 V2 W2
5.1
(130)
6.3 4.3
(160) (110)
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Appendix; PI Regulation
The following instructions will enable quick and easy set- Parameter 120:
up of the PI regulation and associated parameter Controls the bandwidth of the output from PID controller.
settings. Detailed information about each parameter can Set at 100%.
be found in the parameter section of this manual.
Parameter 121:
Parameter 100: Controls the gain of the system. For most fan and pump
Set the load type. There are several choices in each systems it should not be higher than 0.9. If set to higher
group but variable torque medium or variable torque values the system may become unstable.
medium with AEO will suit most pumps or fans. • Centrifugal fans - between 0.1 - 0.6
• Centrifugal pumps - between 0.3 - 0.8
Parameter 101:
Select closed loop operation. Parameter 122:
Improves the final accuracy by integrating out the error.
Parameter 114: • Centrifugal fans - between 10-12 seconds
Choose the type of feedback signal the transmitter is • Centrifugal pumps - between 3-8 seconds
using. The default value is current as it is the most
widely used signal type. Parameter 123:
Differential time is not used in pump and fan systems.
Parameter 115 & 116: Set to Off.
Are used to scale a display read-out which is proportional
to the feedback transmitter signal. The value is displayed Parameter 124:
only if feedback has been selected in display mode. To If the feedback signal is fluctuating it can be dampened
get to display mode from any other mode press MENU & with a time constant. This can occur on pump systems
DATA keys simultaneously. where the pipe can be shut off quickly and cause a
If a transmitter has a range of 0-5 bar, 0 can be set in standing wave of water.
parameter 115 and 5 in parameter 116. In parameter 117 Set initially to 0 seconds.
the unit bar can be programmed.
The default values are 0 & 100, to display 0-100%. Parameter 125:
Leave at the default value of 100% unless the
Parameter 117: following conditions occur.
Choose the unit of measurement for scaling the • If the feedback signal does not match the standard
feedback signal of the transmitter set in parameter 115 & analog signal choices in parameter 412 & 413 a value
116. The default value is %. must be programmed which scales the feedback signal
to a standard analog value.
Parameter 119: • When using min. speed, parameter 201, it must be
The feed forward factor allows a part of the set-point ensured that the min. speed % value is not greater than
signal to by-pass the PID regulator. This gives faster the set-point % value, otherwise the min. speed will
response when starting up a system where the over-ride the set-point.
integration time (parameter 122) is very long, and the (See example on page 43.)
system error is small.
Set at 0%. Only add 5% at a time, and only if the system
takes a long time to start up. The drawing shows the
influence of the feed forward.
Feedforward
Setpoint (P: 119)
Process
or
+
Reference + e
PID M
(Ramps –
P: 215, 216)
FB Feedback signal
factor
42
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Appendix; PI Regulation
Example: Example:
The set-point is 40%, and the min. speed is 50%. A pressure transmitter has range of 0-10 bar. A set-point
of 4 bar is required.
1. Selecting a new set-point. Choose a value that will Set-point = 4/10 x 100 = 40%
raise the set-point about 10% higher than the min. Enter 40 in parameter 205.
speed.
New set-point = % min. speed x 1.1 = 55% Parameter 214:
Use only linear ramps.
2. Setting parameter 125. Apply the same increase to
this parameter. 100 x 1.1 = 110% Parameter 215 & 216:
The ramps only function on starting and stopping the
Parameter 201: system.
Set min. frequency if required. Enter the ramp up and down times in seconds.
If you enter a min. speed you must observe the following:
• When min. speed is used parameter 411 must be set Parameter 315:
to "proportional with min. limit". Set the motor thermal protection to trip 1 if thermal
• If the min. frequency % is higher than the set-point % protection of the motor is required.
you must re-scale parameter 125 and the set-point.
Parameter 411:
Parameter 202: This parameter must be changed from its default value
Max. frequency is normally set to 50 Hz. Running when PID regulation is used.
centrifugal pumps and fans above this speed will cause Set to "proportional with min. limit".
overload of the pump or fan, as the power increases to
the third power of the speed change. Parameter 412-413:
Set the type of analog input signal for the set-point
Example: and feedback signals. Parameter 114 has previously set
If the speed increased to 60 Hz the power will increase up the selection of the feedback signal type.
by a massive 173%. If parameter 205 (internal set-point) is used either current
Set at 50 Hz. or voltage can be used as the feedback signal.
If one of the inputs is not used it must be set to no
Parameter 205: operation.
The internal set-point for the regulator.
Enter the set-point % value.
Externally it can be one of the choices of the analog Normal or Inverse Control
values. Use of one of the analog choices will prevent its
use as the feedback signal. Introduction:
The use of the internal set-point reduces installation The control is called normal, if the motor speed is
costs. Up to 4 internal set-points (by using parameters increased when the feedback signal goes down, and the
205-208) can be selected by a combination of 2 switches. motor speed is reduced if the feedback signal goes up.
Refer to the instruction manual for further information. Typical for pump pressure systems and air handling units
The set-point can be found by calculating the percentage in variable air volume systems.
of required signal from the transmitter range. The control is called inverse if the motor speed is
increased when the feedback signal is increased. Typical
for pit pumping where: the faster the water flows into the
pit, the faster the pump must pump out the water.
43
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Appendix; PI Regulation
55 –
0 7.5 15 Ft 0 7.5 15 Ft 60 +
Figure A. Figure B. 0/4-20 mA transmitter
VLT control terminals parameter 413 (0/4-20mA)
Normal signal from transmitter where Inverted signal from par:413
12 ft. represents 16mA (80%) 12 ft. represents 100%-80%=20%
% Setpoint 18
100
50
53 Internal setpoint
Setpoint = 20% parameter 205
55
0 12 15 Feet Set parameter 412
Figure C. to (no operation)
Inverted signal from par:413 (current)
where 12 ft. represents 100%-80%=20%
55 –
60 +
• If the internal set-point is used, ensure that parameter 0/4-20 mA transmitter
parameter 413 (0/4-20mA)
412 (voltage input) is set to no operation. VLT control terminals
44
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Appendix; PI Regulation
External Manual Control Over-ride • Parameter 315; Set the motor thermal overload
It is often necessary to run the machine manually for protection to trip 2.
maintenance reasons.
Manual control can be carried out manually from the • Parameter 412; Set to 0-10 V.
keypad of all the units.
If remote control of the manual over-ride is required • Parameter 413; Set to no operation.
additional circuitry is necessary.
For the VLT Series 3500 special parameters are available
for external manual over-ride. Refer to the VLT Series
3500 instruction manual.
The following circuit and instructions for external manual External Manual Control Over-ride
over-ride relates to the VLT Series 3000. The proposed 12
control scheme is based on using 2 of the 4 menu set- Link Auto Manual
27 Start/Stop
ups. Menu set-up 1 has the parameters set for PI Par: 402
operation and Menu set-up 2 has the parameters set for 16 (start)
manual control.
18
1. Set parameter 001 to multi set-up.
Manual control
+ potentiometer.
2. Set parameter 400 to select set-up. 50
1 kOhm wire wound.
53
3. Install an "Auto-Manual" switch across terminals 12 & Internal
16. This will allow selection between the 2 menu set- 55
– setpoint
ups. The bottom right hand corner of the display will Par: 205
show the menu set-up you are in.
• Parameter 100; Set to the same load type as in NOTE: All control wiring needs to be
menu 1. You can check the parameter data in menu shielded and the shield grounded to
2 against the parameter data in menu 1 by switching the clamps as shown in the respective
between menu set-ups while you are in that instruction manuals.
parameter.
45
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VLT SERIES 2000 PARAMETER GROUPS AND FACTORY DEFAULT SETTINGS
OPERATION and LOAD and REFERENCES and FUNCTIONS and INPUTS and SERIAL DATA SERVICE and
DISPLAY: MOTOR: LIMITS: TIMERS: OUTPUTS: INTERFACE: DIAGNOSTICS:
000 LANGUAGE SELECT S) 101 SPEED CONTROL 2,S) 200 FREQUENCY RANGE 300 BRAKE FUNCTION S) 402 TERMINAL 18 START S) 500 ADDRESS 606 TOTAL OPERATION
ENGLISH SLIP COMPENSATED 0-120 Hz NOT APPLIED START 1 HOURS
001 MENU SETUP SELECT S) 102 CURRENT LIMIT CONT. S) 201 MIN. FREQUENCY 2, S) 306 DC BRAKING TIME 2, S) 403 TERMINAL 19 501 BAUD RATE 607 RUNNING HOURS
SETUP 1 PROGRAMMED SET 0.00 Hz 0 REVERSING S) 1.2 K
002 SETUP COPY 103 MOTOR POWER 202 MAX. FREQUENCY 2, S) 307 DC BRAKE CUT-IN REVERSING 502* DATA READ-OUT S) 608 NUMBER OF
DO NOT COPY NOMINAL SIZE DEPENDING ON UNIT FREQUENCY 2, S) 404 TERMINAL 27 STOP S) POWER UPS
003 LOCAL REMOTE S) 104 MOTOR VOLTAGE 203 JOG FREQUENCY 2, S) 1 MOTOR COASTING 503* COASTING S) 609 NIMBER OVER-TEMP
REMOTE DEPENDING ON UNIT 10 308 DC BRAKE VOLTAGE 2, S) 405 TERMINAL 29 INPUT S) OR
004 LOCAL REFERENCE S) 105 MOTOR FREQUENCY 204 DIGITAL REF. TYPE 2, S) 10 JOG 504* Q-STOP S) 610 NUMBER OF
0 Hz DEPENDING ON UNIT SUM 309 RESET MODE S) 408 TERMINAL 46 OUTPUT S) OR OVER-VOLTAGE
005 DISPLAY VALUE S) 107 MOTOR CURRENT 2, S) 205 DIGITAL REF. 1 2, S) MANUAL RESET UNIT READY 505* DC BRAKE S)
1000 DEPENDING ON UNIT 00.0 310 TRIP DELAY AT REMOTE CONTROL OR
006 LOCAL RESET S) 108 MOTOR MAGNETIZE 2,S) 206 DIGITAL REF. 2 2, S) CURRENT LIMIT S) 409 TERMINAL 01 506* START S)
ENABLE DEPENDING ON UNIT 0 INFINITE RELAY OUTPUT S) OR
007 LOCAL START/STOP S) 109 START VOLTAGE 2, S) 207 DIGITAL REF. 3 2, S) 315 MOTOR THERMAL 2, S) READY 507* DIRECTION S)
ENABLE DEPENDING ON UNIT 0 PROTECTION 411 ANALOG REF. TYPE S) DIGITAL
008 LOCAL REVERSING S) 110 START COMP 2,S) 208 DIGITAL REF. 4 2, S) OFF LINEAR 508* RESET S)
DISABLE DEPENDING ON UNIT 0 412 TERMINAL 53 OR
009 LOCAL JOGGING S) 111 U/F RATIO 2,S) 209 CURRENT LIMIT 2, S) ANALOG VOLTAGE 2, S) 509* SET-UP SELECT S)
ENABLE DEPENDING ON UNIT DEPENDING ON UNIT 0-10VDC OR
010 LOCAL SPEED 112 SLIP COMP 2, S) 210 WARN FREQ. LOW 2, S) 413 TERMINAL 60 510* SPEED SELECT S)
SELECT S) DEPENDING ON UNIT 0 ANALOG I 2, S) OR
ENABLE 114 FEEDBACK SIGNAL S) 211 WARN FREQ. HIGH 2, S) 0-20 mA 511 BUS JOG 1 S)
013 DATA CHANGE LOCK S) CURRENT 20mA fRANGE (from 200) 10
NOT LOCKED 119 FEED FWD FACTOR 2, S) 213 WARN CURRNT HIGH 2,S) 514 BUS BIT 4 S)
100% IVLT MAX (from 209) Q-STOP
120 CONTROL RANGE 42 S) 215 RAMP-UP TIME 2, S) 516 BUS REFERENCE S)
100% 5 SEC 0
121 PROPORTION GAIN 2, S) 216 RAMP-DOWN TIME 2, S) 517 STORE DATA VALUES S)
0.01 5 SEC OFF
122 INTEGRAL TIME 2, S) 218 QUICK-STOP RAMP
OFF 1 SEC
125 FEEDBACK SCALING 2, S) 224 CARRIER FREQ 2, S)
100% 4.5
230 SPEED UP/DOWN
DISABLE
* NOTE: Menu 502 can only be selected from the bus.
DISPLAY MODE These values are read-only values.
READOUTS:
REFERENCE % The PC/PLC may prompt for a value from an index
FREQUENCY Hz between 0 and 19.
DISPLAY FEEDBACK "UNIT"
CURRENT A In parameters 503 to 510 you can choose to control
TORQUE % the VLT adjustable frequency drive via the control
POWER kW
POWER HP unit's terminals (digitally) and or via the bus.
ENERGY KWh When using Logical and Bus values in parameters
OUTPUT VOLYAGE V
DC VOLTAGE V 503-510, the digital control terminals are either
MOTOR ETR value % 2) AVAILABLE IN BOTH SETUPS
S) CAN BE CHANGED IN START MODE (RUNNING MOTOR) dependent on or overruled by the bus commands.
INVERTER ETR value %
46
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OPERATION & DISPLAY: LOAD & MOTOR: REFERENCES & LIMITS: FUNCTIONS & TIMERS: INPUTS & OUTPUTS: SERIAL DATA INTER.: SERVICE & DIAG.:
000 101 200 300 402 500 606
001 102 201 306 403 501 607
002 103 202 307 404 502* 608
003 104 203 308 405 503* 609
004 105 204 309 408 504* 610
005 107 205 310 409 505*
006 108 206 315 411 506*
007 109 207 412 507*
008 110 208 413 508*
009 111 209 509*
010 112 210 510*
013 114 211 511
119 213 514
120 215 516
121 216 517
122 218
125 224
230
* NOTE: Menu 502 can only be selected from the bus.
These values are read-only values.
The PC/PLC may prompt for a value from an index
between 0 and 19.
In parameters 503 to 510 you can choose to control
the VLT adjustable frequency drive via the control
unit's terminals (digitally) and or via the bus.
When using Logical and Bus values in parameters
503-510, the digital control terminals are either
CUSTOMER PARAMETER SETTINGS dependent on or overruled by the bus commands.
47
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