Angle and Straightaway Hose Valves
Angle and Straightaway Hose Valves
Angle and Straightaway Hose Valves
for
Angle and
Straightaway Hose Valves
December 2014
Products submitted for certification by FM Approvals shall demonstrate that they meet the intent of the Approval
Standard, and that quality control in manufacturing shall ensure a consistently uniform and reliable product. Approval
Standards strive to be performance-oriented. They are intended to facilitate technological development.
a) must be useful to the ends of property conservation by preventing, limiting or not causing damage under
the conditions stated by the Approval listing; and
Continuance of Approval and listing depends on compliance with the Approval Agreement, satisfactory performance in
the field, successful re-examinations of equipment, materials, and services as appropriate, and surveillance audits of the
manufacturing facility.
FM Approvals LLC reserves the right in its sole judgment to change or revise its standards, criteria, methods, or
procedures.
Table of Contents
1. INTRODUCTION ...............................................................................................................................................................1
1.1 Purpose ......................................................................................................................................................................1
1.2 Scope ..........................................................................................................................................................................1
1.3 Basis for Requirements ............................................................................................................................................1
1.4 Basis for Approval ....................................................................................................................................................1
1.5 Basis for Continued Approval .................................................................................................................................2
1.6 Effective Date ............................................................................................................................................................2
1.7 System of Units .........................................................................................................................................................2
1.8 Applicable Documents .............................................................................................................................................2
1.9 Definitions .................................................................................................................................................................3
2. GENERAL INFORMATION ............................................................................................................................................5
2.1 Product Information ................................................................................................................................................5
2.2 FM Approval Application Requirements ...............................................................................................................5
2.3 Requirements for Samples for Examination ..........................................................................................................6
3. GENERAL REQUIREMENTS .........................................................................................................................................6
3.1 Review of Documentation ........................................................................................................................................6
3.2 Physical or Structural Features ..............................................................................................................................6
3.3 Materials ...................................................................................................................................................................7
3.4 Markings ...................................................................................................................................................................7
3.5 Manufacturer's Installation and Operation Instructions .....................................................................................8
3.6 Calibration ................................................................................................................................................................8
3.7 Tolerances .................................................................................................................................................................8
4. PERFORMANCE REQUIREMENTS .............................................................................................................................9
4.1 Examination ..............................................................................................................................................................9
4.2 Seat Leakage Test .....................................................................................................................................................9
4.3 Seat Leakage Test – Pressure Reducing Hose Valves Only ....................................................................................9
4.4 Stem Seal Leakage Test .........................................................................................................................................10
4.5 Stem Seal Leakage Test – Pressure Reducing Hose Valves Only ........................................................................10
4.6 Hydrostatic Strength Test......................................................................................................................................10
4.7 Valve Stem Strength Test – Traditional & Pressure Restricting Hose Valves Only............................................10
4.8 Valve Stem Strength Test – Pressure Reducing Valves Only ...............................................................................11
4.9 Seat Assembly Strength Test– Pressure Reducing Hose Valves Only .................................................................11
4.10 Durability Test – Pressure Reducing Hose Valves Only .....................................................................................12
4.11 Friction Loss Test – Traditional Hose Valves Only ..............................................................................................12
4.12 Operational Range Test – Pressure Restricting and Pressure Reducing Valves Only ........................................12
4.13 Water Absorption Test ..........................................................................................................................................13
4.14 Aging Test ...............................................................................................................................................................13
4.15 Additional Tests ......................................................................................................................................................13
5. OPERATIONS REQUIREMENTS.................................................................................................................................14
5.1 Demonstrated Quality Control Program .............................................................................................................14
5.2 Surveillance Audit Program ..................................................................................................................................15
5.3 Installation Inspections ..........................................................................................................................................16
5.4 Manufacturing and Production Tests ...................................................................................................................16
5.5.1 Test Requirement No. 1 - Hydrostatic Test ...........................................................................................................16
5.5.2 Test Requirement No. 2 – Seat Leakage Test ........................................................................................................16
5.5.3 Test Requirement No. 3 – Pressure Reducing Valve Setting.................................................................................16
APPENDIX A: Units of Measurement ...................................................................................................................................17
APPENDIX B: FM Approvals Certification Marks .............................................................................................................18
APPENDIX C: Tolerances ......................................................................................................................................................21
Appendix D – Sample Listings ..................................................................................................................................................22
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1. INTRODUCTION
1.1 Purpose
1.1.1 This standard states Approval criteria for angle and straightaway hose valves for use in aboveground standpipe
systems, hose cabinets, and in fire pump discharge lines with playpipes.
1.1.2 Approval criteria may include, but are not limited to, performance requirements, marking requirements,
examination of manufacturing facility(ies), audit of quality assurance procedures, and a surveillance audit
program.
1.2 Scope
1.2.1 This standard encompasses the design and performance requirements for right angle and straightaway hose
valves for use in aboveground standpipe pipe systems designed and installed in accordance with FM Global
Property Loss Prevention Data Sheets.
1.2.2 This Approval standard has been based on NPS (Nominal Pipe Size) 1-1/2 and 2-1/2 in (DN 40 and DN 65
mm) common sizes. Other sizes may be considered for Approval on case by case basis.
1.2.3 Hose valves considered under this standard may be designed with horizontal, bib-nosed, oblique, or right angle
body patterns.
1.2.4 This standard encompasses traditional hose valves, pressure restricting hose valves, and pressure reducing hose
valves. Note: Hose valves with pressure reducing features are not intended to replace the pressure reducing
valve that sets the water supply pressure for combined systems that supply water to the sprinkler system and the
standpipe system.
1.2.5 The minimum rated working pressure for hose valves evaluated using this standard is 175 psi (1205 kPa).
1.2.6 This standard is intended to verify that the product described will meet stated conditions of performance, safety,
and quality useful to the ends of property conservation.
1.3.1 The requirements of this standard are based on experience, research and testing, and/or the standards of other
organizations. The advice of manufacturers, users, trade associations, jurisdictions and/or loss control
specialists was also considered.
1.3.2 The requirements of this standard reflect tests and practices used to examine characteristics of hose valves for
the purpose of obtaining Approval. Hose valves having characteristics not anticipated by this standard may be
Approved if performance equal, or superior, to that required by this standard is demonstrated, or if the intent of
the standard is met. Alternatively, hose valves that meet all of the requirements identified in this standard may
not be FM Approved if other conditions which adversely affect performance exist or if the intent of this
standard is not met.
Approval is based upon satisfactory evaluation of the product and the manufacturer in the following major areas:
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1.4.2 An initial audit shall be conducted to evaluate the manufacturer’s ability to consistently produce the product
that was examined and tested as part of the Approval project. The audit shall review the facility and in-place
quality control procedures used in the manufacturing of the product. Typically, areas of review are incoming
inspection, work in progress, production testing, final quality control, marking, calibration of equipment,
shipping procedures, and document and drawing control. These examinations are repeated periodically as part
of the FM Approvals Surveillance Audit Program. (Refer to Section 5.2, Surveillance Audit Program).
1.5.2 Also, as a condition of retaining FM Approval, manufacturers shall not change an FM Approved product or
service without prior written authorization by FM Approvals. (Refer to Section 5.1.3 for further details
regarding changes.)
The effective date of an FM Approval standard mandates that all products tested for FM Approval after that date shall
satisfy the requirements of the standard. Products FM Approved under a previous edition shall comply with the new
version by the effective date or forfeit FM Approval.
The effective date of this Standard is April 1, 2015 for compliance with all requirements.
Units of measurement used in this Standard are United States (U.S.) customary units. These are followed by their
arithmetic equivalents in International System (SI) units, enclosed in parentheses. The first value stated shall be regarded
as the requirement. The converted equivalent value may be approximate. Appendix A lists the selected units and
conversions to SI units for measurements appearing in this standard. Conversion of U.S. customary units is in
accordance with the Institute of Electrical and Electronics Engineers (IEEE)/American Society for Testing Materials
(ASTM) SI10 - 2010 American National Standard for Metric Practice.
The following standards, test methods, and practices are referenced in this standard or are beneficial in understanding
this standard:
American National Standards Institute (ANSI)/American Water Works Association (AWWA) C606 - 2011, Standard for
Grooved and Shouldered Joints
American Society of Mechanical Engineers (ASME) B1.20.1 - 2013, Pipe Threads, General Purpose (Inch)
ASME B1.20.7, Hose Coupling Screw Threads (Inch) – 1991(R2013)
ASME B16.5-2013, Pipe Flanges and Flanged Fittings NPS ½ Through 24, Metric / Inch Standard
ASME B16.24-2011, Cast Copper Alloy Pipe Flanges and Flanged Fittings: Classes 150, 300, 400, 600, 900, 1500, and
2500
ASME B36.10M - 2004, Welded and Seamless Wrought Steel Pipe
ASTM A53/A53M - 12, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and
Seamless
ASTM D471-12a, Standard Test Method for Rubber Property – Effect of Liquids
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ASTM D 572-04(R2010), Standard Test Method for Rubber – Deterioration by Heat and Oxygen
British Standard (BS) 10-2009, Specification for Flanges and Bolting for Pipes, Valves and Fittings
BS 336-2010, Specification for Fire Hose Couplings and Ancillary Equipment
BS (European Norm) EN (International Organization for Standardization) ISO 228-1 - 2003, Pipe threads where
pressure-tight joints are not made on the threads, Part 1: Dimensions, tolerances, and designations
BS EN 10226-1-2004, Pipe threads where pressure-tight joints are made on the threads, Part 1: Taper external threads
and parallel internal threads – Dimensions, tolerances, and designation
EN 10226-2-2006, Pipe threads where pressure-tight joints are made on the threads, Part 2: Taper external threads
and taper internal threads – Dimensions, tolerances, and designation
EN 1092-1-2007, Flanges and Their Joints – Circular Flanges for Pipes, Valves, Fittings and Accessories, PN
Designated - Part 1: Steel Flanges
FM Global Property Loss Prevention Data Sheets
IEEE/ASTM SI 10 - 2010, American National Standard for Metric Practice
ISO 9001-2008, Quality Management Systems - Requirements
ISO / International Electrotechnical Commission (IEC) 17025-2005 (R2010), General Requirements for the Competence
of Testing and Calibration Laboratories
National Fire Protection Association (NFPA) 14-2013, Standard for the Installation of Standpipe and Hose Systems
NFPA 1963, Standard for Fire Hose Connections
1.9 Definitions
Accepted
This term refers to installations acceptable to the authority enforcing the applicable installation rules (Authority
Having Jurisdiction). When this authority is FM Global, such locations are termed “FM Global Accepted.”
Acceptance is based upon an overall evaluation of the installation. Factors other than the use of FM Approved
equipment impact upon the decision to accept the product. Acceptance is not a c haracteristic of a p roduct, it is
installation specific. A product accepted for one installation may thus not be acceptable elsewhere. (Contrast with
FM Approved.)
End Connections
The term refers to the types of joints used to connect components of a pipe system. Typical end connections in hose
pipe systems are: t hreaded (pipe threads), threaded (hose threads), flanged, instantaneous connections (those
meeting the requirements of BS 336), and Storz connections.
FM Approved
This term refers to products FM Approved by FM Approvals. Such products are listed in the Approval Guide, an
online resource of FM Approvals. All products so listed have been successfully examined by FM Approvals, and
their manufacturers have signed and returned a Master Agreement to FM Approvals. These forms obligate the
manufacturer to allow re-examination of the product and surveillance audits at the discretion of FM Approvals. It
further requires the manufacturer not to deviate from the as - FM Approved configuration of the product without
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review by and agreement of FM Approvals. Approval is product specific.
Hose Station
This term refers to the combination of a hose rack, hand held nozzle, fire hose, and hose valve with threaded
connection.
Landing Valve
This term is commonly used to describe a hose valve used at each floor of a multi-story structure.
Snoot
This term refers to a threaded adapter that allows the connection of fire hose to standpipe connections. Common
connections utilize different combinations male of female tapered pipe threads x male or female hose threads.
Standpipe
This term refers to the piping within a building that provides water supply to the hose connections, hose stations, as
well as sprinkler systems (on combined systems). Standpipes are classified as either “Automatic” or “Manual”,
where the difference is whether or not the standpipe is connected to a water supply. If connected to a water supply
on continuous basis, and all that is required to get water at the hose valve is to open the hose valve, then the system
is regarded as “Automatic”. For standpipe systems that receive primary water supply from the fire department
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connection at the exterior wall of the building, this is regarded as “Manual”. Secondary classifications for standpipes
are “Dry” or “Wet” which is a reference to the normal condition within the actual standpipe. Standpipe systems are
further classified as vertical when supplying water to hose connections floor to floor, and horizontal when supplying
water to hose connections on the same floor.
Storz Connection
This term refers to a joint comprised of mating identical ends with interlocking hooks and flanges originally
designed by August Guido Storz. The joint is made with the insertion of the hooks into the receiving hole on the
mating flange, and then turning a quarter turn until the joint locks in place.
2. GENERAL INFORMATION
2.1 Product Information
2.1.1 Traditional hose valves discussed in this standard are assemblies of the following common types of
components: body, bonnet, stem, seat assembly, seat ring, seat clamping ring, seat ring clamping nut, stem seal,
hand wheel, and hand wheel nut. Please note that product designs and part names may vary between
manufacturers.
2.1.2 Pressure restricting hose valves differ from the traditional hose valve by the addition of pressure restriction
feature components. While designs differ between manufacturers, this valve assembly achieves pressure
restriction by limiting the travel of the seat assembly.
2.1.3 Pressure reducing hose valves differ from the traditional hose valve by the addition of the pressure reducing
feature components that typically replace the bonnet assembly entirely. While the designs vary, the pressure
reducing feature allows for a maximum outlet pressure to be set in the flowing condition.
2.1.4 In order to meet the intent of this Standard, hose valves must be examined on a model-by-model, type-by-type,
manufacturer-by-manufacturer, and plant-by-plant basis. This is predicated on the basis that identical designs,
fabricated using identical materials by different manufacturers, or even by different plants of the same
manufacturer, have been seen to perform differently in testing. Sample hose valves, selected in conformance to
this criterion, shall satisfy all of the requirements of this Standard.
2.2.1 To apply for an FM Approval examination, the manufacturer, or an authorized representative, shall submit a
request to:
Manager of Fire Protection
FM Approvals - Hydraulics Laboratory
743A Reynolds Road
West Glocester, RI 02814 U.S.A.
2.2.2 The manufacturer shall provide the following preliminary information with any request for Approval
consideration:
• A complete list of all models, types, sizes, end connections, and options for the products being submitted
for Approval consideration,
• General assembly drawings, one complete set of manufacturing drawings, materials list(s), anticipated
marking format, brochures, sales literature, specification sheets, installation, operation and maintenance
procedures, and
• Number and location(s) of manufacturing facilities making the products submitted for Approval.
2.2.3 All of the above referenced documents shall be controlled by the manufacturer’s Quality Assurance procedures,
and shall identify the manufacturer's name, document number or other form of reference, title, date of last
revision, and revision level. All foreign language documents shall be provided with English translation at the
time of submittal.
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2.3.1 Sample requirements are to be determined by FM Approvals following review of the preliminary information
used in the preparation of the examination proposal. Sample requirements may vary depending on size range of
product under consideration, design features, or results of prior testing. F ollowing the authorization of the
examination proposal, the manufacturer shall submit samples for examination and testing using the shipping
guidance information included with the proposal letter.
2.3.2 It is the manufacturer’s responsibility to submit samples representative of production. Any decision to use data
generated utilizing prototypes is at the discretion of FM Approvals. The manufacturer shall provide any special
test fixtures which may be required to evaluate the hose valve.
2.3.3 In addition to the sample requirements, manufacturers submitting samples of pressure restricting, or pressure
reducing, hose valves shall also supply instructions how to properly make field adjustments to the valve.
2.3.4 If there are failures encountered during the examination testing, FM Approvals will provide the manufacturer
with information regarding what testing will need to be repeated and any additional sample requirements.
3. GENERAL REQUIREMENTS
3.1 Review of Documentation
3.1.1 During the initial investigation and prior to physical testing, the manufacturer's specifications, technical data
sheets, and design details shall be reviewed to assess the ease and practicality of installation and use. The
product shall be capable of being used within the limits of the Approval investigation.
3.1.2 The manufacturer’s dimensional specifications and/or dimensional drawings shall fully describe the product.
All critical dimensions shall be indicated with the allowed upper and lower tolerance limits clearly shown.
3.1.3 All documents pertaining to the product materials, dimensions, processing, and marking shall be controlled by
the manufacturer’s Quality Assurance procedures, and shall identify the manufacturer's name, document
number or other form of reference, title, date of last revision, and revision level. All foreign language
documents shall be provided with English translation.
3.2.1 Hose valves shall be designed for a minimum rated working pressure of 175 psi (1205 kPa) for use in standpipe
systems. Hose valves may be evaluated based on a higher pressure rating at the manufacturer’s option.
3.2.2 NPS 1-1/2 in (DN 40) hose valves shall be designed to allow a flow of 100 gpm (380 L/min) across its range of
water supply pressure. NPS 2-1/2 in (DN 65) hose valves shall be designed to allow a flow of 250 gpm (945
L/min) across its range of water supply pressure.
3.2.3 The waterway at the seat ring should be equal to or greater than the waterway formed by the nominal inner
diameter of like-sized Schedule 40 steel pipe as shown in Table 3.2.3 below.
3.2.4 The lift of the disc holder (face of the seat ring to the face of the disc when valve is wide open) should be at
least equal to the values in Table 3.2.4 below.
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3.2.5 For traditional angle and straightaway hose valve designs that fail to satisfy Section 3.2.3 or 3.2.4 above, the
valve will be subjected to a friction loss test as described in Section 4.11 in order to verify compliance with this
standard.
3.2.6 The sealing disc shall have a durometer (Shore®), Type A hardness (See ASTM D2240) of 80 – 94.
3.2.7 Manual operation of the valve shall be accomplished by rotating the hand wheel counterclockwise to open the
valve. The hand wheel shall be marked with the word “OPEN” and a directional arrow pointing appropriately.
3.2.8 Pressure restricting hose valves shall be designed to be field adjustable so that the user can set the valve
assembly to the desired flow restriction, and then return the valve to the closed position. The pressure restriction
feature shall be accompanied by externally visible graduations on an adjacent component so that field
adjustment may be made using the operational range performance information in the manufacturer’s literature.
3.2.9 Pressure restricting valves shall be designed so the pressure restriction feature may be defeated, allowing the
valve to open completely.
3.2.10 Pressure reducing valves shall be designed so that field adjustment shall be possible with the valve installed in
the hose pipe system. The field adjustment shall be possible using the manufacturer’s adjustment procedure,
and standard tools. Pressure reducing valves that have been pre-set at the manufacturer’s facility shall be
marked with the current setting so that the installer will be able to make the adjustments appropriate for the
intended installation, using the operational range performance information in the manufacturer’s literature.
3.2.11 Hose valves considered under this standard may be designed with a variety of end connections. Generally, the
valve inlets are either flanged, threaded, or grooved. Hose valve outlets are usually threaded, or provided with
an instantaneous connection. Valve designs with other end connections may be evaluated on a case-by-case
basis.
3.3 Materials
3.3.1 All materials used in the fabrication of the hose valves discussed in this Approval Standard shall be suitable for
the intended application. Raw materials shall be evaluated in accordance with the appropriate sections of the
manufacturer’s Quality Assurance Manual plus any applicable national and/or international standards.
3.3.2 Examples of suitable materials are brass, bronze, stainless steel, etc.
3.4 Markings
3.4.1 Each hose valve shall be permanently marked with the following minimum information:
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• Rated working pressure;
• Manufacturing source code where necessary;
• FM Approvals Certification Mark (See Appendix B).
3.4.2 Markings shall be cast, painted, inked, or contained on a corrosion resistant nameplate that is permanently
attached to the valve.
3.4.3 Any additional pertinent marking information required by the national or international standard to which the
valves are manufactured shall be included using any of the marking conventions listed in Section 3.4.2.
3.4.4 Each required marking listed in Section 3.4.1 shall be legible and durable and shall be applied in any of, or any
combination of, the above methods.
3.4.5 The model or type identification shall correspond with the manufacturer's catalog designation and shall
uniquely identify the product as FM Approved. The manufacturer shall not place this model or type
identification on any other product unless covered by a separate agreement.
3.4.6 The Approval Mark shall be displayed visibly and permanently on the product. The manufacturer shall not use
this Mark on any other product unless such product is covered by separate agreement with FM Approvals.
3.4.7 Hose valves are often used to make transitions between end connections used in steel piping systems and those
used in hose systems. For valve designs that have different styles of end connections for the inlet and the
outlet, each end shall be suitably marked in order to aide in the installation. In some designs, the end
connections for the valve are also used to transition sizes between the inlet and outlet. In this case, the valve
shall be marked with the inlet size, outlet size, and the nominal valve size (which would relate to the waterway
bore).
An Installation, Operation, and Maintenance (IOM) Manual for each product considered for Approval shall be furnished
by the manufacturer. The IOM manual for pressure restricting and/or pressure reducing hose valves shall include the
operation range information for the different settings. This information may be supplied in tabular or graphical format.
Field setting instructions shall be provided with each pressure restricting and pressure reducing valve.
3.6 Calibration
Each piece of equipment used to verify the test parameters shall be calibrated within an interval determined on the basis
of its stability, purpose, and usage. A copy of the calibration certificate for each piece of test equipment shall be
submitted to FM Approvals for its records. The certificate shall indicate that the calibration was performed against
working standards whose calibration is certified as traceable to the National Institute of Standards and Technology
(NIST) or traceable to other acceptable reference standards and certified by an ISO 17025, "General Requirements for
the Competence of Testing and Calibration Laboratories", calibration laboratory. The test equipment shall be clearly
identified by label or sticker showing the last date of the calibration and the next due date. A copy of the service
accreditation certificate as an ISO/IEC 17025 calibration laboratory is required for FM Approvals’ records.
The calibration of new equipment is also required. Documentation indicating either the date of purchase or date of
shipment, equipment description, and model and serial number is required for identification. The new test equipment
shall be clearly identified by label or sticker showing the date of the initial calibration and the next due date. When the
inspection equipment and/or environment is not suitable for labels or stickers, other methods such as etching of control
numbers on the measuring device are allowed, provided documentation is maintained on the calibration status of this
equipment.
3.7 Tolerances
Tolerances on units of measure shall be as described in Appendix C, unless otherwise specified in this standard.
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4. PERFORMANCE REQUIREMENTS
4.1 Examination
4.1.1 Requirement
The hose valves shall conform to the manufacturer’s drawings and specifications and to FM Approvals
requirements.
4.1.2 Test/Verification
A sample shall be examined and compared to drawings and specifications. The hardness of the sample’s sealing
disc shall also be measured. It shall be verified that the sample conforms to the requirements described in
Section 3, General Requirements.
4.2.1 Requirement
The hose valves considered for Approval shall provide leak-free sealing when subjected to water supply
pressures up to the rated working pressure.
4.2.2 Test/Verification
Representative samples of each size valve under consideration shall be subjected to a seat leakage test at the
rated working pressure. The evaluation shall incorporate each different nominal valve size as well as each
different seat design (as applicable) for this test. With the valve in the manually closed position, the valve inlet
will be filled with water, making sure to remove any trapped internal air. Once filled, the inlet of the valve will
be connected to a pressure pump and the internal pressure will be raised to 50 psi (345 kPa) and the greater of
175 psi (1205 kPa) or the rated working pressure of the valve for a duration of five minutes at each setting.
There shall be no observed leakage as a result of this test.
4.3.1 Requirements
Pressure reducing hose valves considered for Approval shall be able to remain leak-free when subjected to a
pressure differential from valve inlet to outlet of 50 psi (345 kPa) above the rated working pressure. This
pressure differential shall be maintained for a duration of 2 hours.
4.3.2 Test/Verification
The valve shall be manually closed at the start of this test. A maximum seating torque specified in Table 4.3.2
below may be then applied to further close the valve. The valve inlet shall be filled with water so that all
internal air is removed. Once filled, the inlet shall be connected to a pressure pump and the internal pressure
shall be raised to the test pressure for a duration of 2 hours. There shall be no observed leakage as a result of
this test.
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4.4 Stem Seal Leakage Test
4.4.1 Requirements
The hose valves considered for Approval shall be provided with a stem seal that shall provide leak-free sealing
at water supply pressures up to the rated working pressure.
4.4.2 Tests/Verification
Representative samples of each size valve under consideration shall be subjected to a stem seal leakage test at
the rated working pressure. The evaluation shall incorporate each different nominal valve size and/or each
different stem seal design (as applicable) for this test. For this test, the valve outlet shall be closed off, the
valve brought to the partially open position, and the valve inlet filled with water making sure to remove any
trapped internal air. Once filled, the inlet of the valve will be connected to a pressure pump and the internal
pressure will be raised to the rated working pressure of the valve and maintained for a duration of five minutes.
During the test, the valve hand wheel will be rotated in both directions several times. There shall be no
observed leakage as a result of this test.
The tested valve shall then have the internal pressure relieved, and be drained completely. It shall then be
placed in an air-circulating oven for a period of 72 hours, at 120 °F (50 °C), and then the stem seal leakage test
above shall be repeated. There shall be no observed leakage as a result of this test.
4.5 Stem Seal Leakage Test – Pressure Reducing Hose Valves Only
4.5.1 Requirement
Pressure reducing hose valves considered for Approval shall be able to withstand an internal pressure equal to
the rated working pressure plus an additional 50 psi (345 kPa) for a duration of two hours without leakage
through the stem seal.
4.5.2 Test/Verification
The valve shall be in the partially open position at the start of this test. The outlet of the valve shall be closed
off, and the valve shall be brought to the partially open position, and the valve inlet will be filled with water
making sure that all internal air is removed. Once filled, the inlet shall be connected to a pressure pump and the
internal pressure shall be raised to the rated working pressure plus and additional 50 psi (345 kPa) and
maintained for a period of 2 hours. During this test, the valve hand wheel shall be rotated several times in both
directions. There shall be no leakage as a result of this test.
4.6.1 Requirement
Each size and end connection style shall be able to withstand an internal hydrostatic pressure equal to four
times the rated working pressure without cracking, rupture, or permanent distortion.
4.6.2 Test/Verification
Compliance shall be verified by testing a minimum of one of each size valve and end connection style
submitted for Approval. The valves under test shall be subjected to a hydrostatic test pressure of 700 psi (4830
kPa) minimum, or four times the rated working pressure, whichever is greater. Each hydrostatic pressure test
shall be maintained for a duration of five minutes.
4.7 Valve Stem Strength Test – Traditional & Pressure Restricting Hose Valves Only
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4.7.1 Requirement
The hose valves considered for Approval shall be able to resist the effects of over-tightening. Each valve size
shall be subjected to the torque values contained in Table 4.7.1 below applied to the valve stem in the direction
to further close the valve. There shall be no signs of sticking or binding, component failure, or permanent
deformation as a result of this test.
4.7.2 Tests/Verification
Representative samples of each size of valve under consideration shall be subjected to a valve stem strength
test. The valve shall be manually closed, and then subjected to an increasing torque applied to the valve hand
wheel or directly to the valve stem until the applicable value in Table 4.7.1 is reached. After application, the
valve assembly shall be able to demonstrate full range of motion of the seat assembly. The valve shall also be
visually examined for signs of component failure or permanent deformation.
4.8.1 Requirement
The hose valves considered for Approval shall be able to resist the effects of over-tightening. Each valve size
shall be subjected to the torque values contained in Table 4.8.1 below applied to the valve stem in the direction
to further close the valve.
4.8.2. Tests/Verification
Representative samples of each size of valve under consideration shall be subjected to valve stem strength
testing. At the start of the test, the valve shall be manually closed, and then subjected to the applicable torque
values shown in Table 4.8.1 above applied to the valve stem in the direction to further close the valve. Once
the specified torque value has been applied, the valve can be opened so that the valve stem can be examined for
signs of permanent distortion or failure which would be regarded as not meeting this requirement.
4.9 Seat Assembly Strength Test– Pressure Reducing Hose Valves Only
4.9.1 Requirement
Pressure reducing hose valves considered for Approval shall be subjected to a seat assembly strength test. For
this test, the valve shall be pressurized in the reverse flow direction at twice the rated working pressure.
Afterwards, the valve shall be rotated through its full range of travel of the seat assembly. T here shall be no
signs of sticking or binding, component failure, or permanent distortion as a result of this test.
4.9.2 Tests/Verification
For this test, the valve shall be brought to the closed position, and the valve outlet filled with water making sure
to remove any trapped internal air. Once filled, the outlet of the valve will be connected to a pressure pump and
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the internal pressure will be raised to twice the rated working pressure of the valve and maintained for a
duration of five minutes. At the completion of five minutes at the test pressure, the pressure shall be removed
and the valve shall be rotated through its full range of travel of the seat assembly. There shall be no signs of
sticking or binding, component failure, or permanent distortion as a result of this test.
4.10.1 Requirement
Pressure reducing hose valves considered for Approval shall be subjected to durability testing. For this test, the
valve will be subjected to operating conditions selected to evaluate the stability of the valve settings, as well as
the durability of the valve. At the completion of the tests outlined in Section 4.10.2, the valve shall be leak-free
when retested for seat leakage testing at the rated working pressure.
4.10.2 Test/Verification
4.10.2.1 Representative samples of pressure reducing hose valves shall be installed in a f low loop and
subjected to a combination of inlet pressure and flow rates that are selected to exercise the pressure
reducing components for 1000 cycles.
4.10.2.2 Representative samples of pressure reducing hose valves shall be installed in a f low loop and
subjected to a combination of inlet pressure and flow rate that result in: A, the minimum flow rate
and the maximum pressure drop; and B, the maximum flow rate and the minimum pressure drop.
The test shall be run for 90 minutes for each setting without evidence of fluctuation, vibration, or
damaging cavitation.
4.11.1 Requirement
The valve shall be designed so that the obstruction in the waterway is minimal. For valves found to be non-
compliant with Sections 3.2.3 and/or 3.2.4, friction loss testing is necessary. The valve will be tested in the full
open position, and the friction loss through the valve will be measured at a flow rate that produces a fluid
velocity of 20 ft/sec (6.1 m/sec) in Schedule 40 steel pipe of the same nominal diameter as the valve. The
measured friction loss shall be less than 10 psi (69 kPa).
4.11.2 Test/Verification
Representative samples of traditional hose valves shall be installed in a horizontal flow line and subjected to
friction loss testing. T he valve under test shall be manually brought to the full open position, and then
subjected to the applicable flow rates specified in Table 4.11.2 below. M easurements of upstream and
downstream pressure shall be recorded. T he valve shall be then replaced with a section of steel pipe of the
same nominal pipe size, and the test shall be re-run. The difference between the readings shall be regarded as
the friction loss across the valve.
4.12 Operational Range Test – Pressure Restricting and Pressure Reducing Valves Only
4.12.1 Requirement
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Pressure restricting and pressure reducing hose valves shall be subjected to operational range testing in order to
determine their dynamic performance. For this test, the valve will be subjected to combinations of inlet
pressure and constant flow in order to determine the dynamic outlet pressure. T he manufacturer’s field
adjustment procedure shall be used in order to make adjustments between settings. The results will be tabulated
as shown in Appendix D.
4.12.2 Test/Verification
For this test, the valve will be subjected to combinations of inlet water supply pressure and constant flow rate in
order to determine the outlet pressure in the flowing condition. The range of flow rates and inlet water supply
pressures will be based on the rated working pressure and nominal valve size. In each test, the flow line will be
adjusted as necessary to provide the combination of inlet water supply pressure and constant flow rate. Once
the desired combination is established, the outlet pressure can be measured.
For pressure restricting valves, this test will be repeated for each of the major gradations on the externally
visible adjustment range scale. This will result in an outlet pressure table for each major gradation.
For pressure reducing valves, this test will be repeated with the valve adjustment in its minimum and maximum
setting. This will result in the total outlet pressure range possible to be shown in the table at the completion of
the test. I f needed, field adjustments may be made during testing in order to maximize the outlet pressure
range.
4.13.1 Requirement
For resilient seated hose valves, water absorption of the rubber facings shall not exceed 1.5 percent of the
original thickness or weight (mass).
4.13.2 Test/Verification
A sample of seal assembly facing shall be initially measured for initial thickness and weight. The sample shall
then be maintained in water at a temperature of 212°F (100°C) for 6 hours. The comparative ability of rubber
to withstand the effect of water shall be evaluated in accordance with ASTM D 471, “Standard Test Method for
Rubber Property – Effect of Liquids”. At the conclusion of the exposure period, the sample shall be measured
again for thickness and weight (mass). T he comparison against initial measurements shall not vary by 1.5
percent for either thickness or weight (mass).
4.14.1 Requirement
For resilient seated valves, there shall be no observed evidence of cracking of the rubber facings as a result of
being subjected to an aging test.
4.14.2 Test/Verification
A minimum of three samples of rubber sealing facings, each approximately 1 x 3 in (25 x 75 mm) by 1/8 in (3
mm) thick shall be subjected to an accelerated aging test in accordance with ASTM D572, “Standard Test
Method for Rubber – Deterioration by Heat and Oxygen”. T he test duration shall be 96 hours. After the
exposure the sample shall be visually examined for signs of cracking when the sample is bent 180 degrees.
At the discretion of FM Approvals, additional tests may be deemed to be required, depending on design features, results
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of any tests, material application, or to verify the integrity and reliability of the hose valve.
Unexplained failures shall not be permitted. A re-test shall only be acceptable at the discretion of FM Approvals and
with adequate technical justification of the conditions and reasons for failure.
5. OPERATIONS REQUIREMENTS
A quality control program is required to assure that subsequent hose valves produced by the manufacturer, at an
authorized location, shall present the same quality and reliability as the specific samples examined. Design quality,
conformance to design, and performance are the areas of primary concern. Design quality is determined during the
Approval examination and tests, and is documented in the Approval Report. Conformance to design is verified by
control of quality and is covered in the Surveillance Audit Program. Quality of performance is determined by field
performance and by periodic re-examination and testing.
5.1.1 The manufacturer shall demonstrate a q uality assurance program which specifies controls for at least the
following areas:
5.1.2 Documentation/Manual
There shall exist an authoritative collection of procedures and policies. Such documentation shall provide an
accurate description of the quality management system while serving as a p ermanent reference for
implementation and maintenance of that system. The system shall require that sufficient records are maintained
to demonstrate achievement of the required quality and verify operation of the quality system.
The manufacturer shall establish a system of product configuration control that shall not allow unauthorized
changes to the product. Revisions to critical documents, identified in the Approval Report, must be reported to,
and authorized by, FM Approvals prior to implementation in production. The manufacturer shall assign an
appropriate person or group to be responsible for reporting proposed revisions to FM Approved products to FM
Approvals. In situations involving significant modifications to an FM Approved product, the notification shall
be in the form of a formal request for an FM Approval reexamination. For modifications of a more common
nature, the manufacturer shall provide notification to FM Approvals by means of FM Approvals Form 797, FM
Approved Product/Specification-Tested Revision Request Form. Records of all revisions to all Approved
products shall be maintained.
5.1.3.1 The table below has been included as a guide to manufacturers of what is considered to be a
significant change to FM Approvals. As mentioned above, modifications that fit this category shall
be documented by means of a letter stating the change, and requesting a quotation for an Approval
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reexamination.
Modification Description/Example
Increase in Pressure Rating The product was originally FM Approved for 175 psi (1205 kPa),
and now is to be evaluated to 300 psi (2070 kPa).
Increase in Pressure Regulation The product was FM Approved for pressure regulation in the range
Range of 45 – 115 psi (3 – 8 bar) and now is able to regulate in the 45 –
130 psi (3 – 9 bar) range.
Addition of Product Sizes The product was originally Approved for NPS 1-1/2 and 2 (DN 40
and 65), and now Approval of NPS 3 (DN 80) is desired.
Addition or Relocation of the The product was originally FM Approved in location A, and now is
Manufacturing Location desired to be made in locations A and B, or only in location B.
Changes to Critical Dimensions Modifications to the end connections that would depart from the
national or international standards that are used in the
manufacturing of the product as originally FM Approved.
Modifications that would have an effect on the ability of the
product to maintain the same performance as the originally FM
Approved product. An example of this would be a significant
reduction of valve body wall thickness, change in spring rate
(constant), reduction in stem diameter, etc.
5.1.3.2 The table below has been included as a guide to manufacturers of modifications that are commonly
submitted on FM Approvals Form 797.
Modification Description/Example
Change in Company Contact Name, Title, Phone Number, Fax Number, Email Address,
Information Company Name, Company Office Address
Updating of Drawings The Form 797 i s used to notify FM Approvals in the event of:
minor dimensional changes to non-critical features, minor changes
in notes, location of title block, re-creation of the same drawing on
CAD, etc.
Changes in Markings Minor change in marking, such as “175” to the more complete “175
psi”
Changes in Materials Where new material is either superior, or comparable to material
used in original Approval
Updating of Documentation Creation of new or revisions to sales literature, installation
instructions, field adjustments, Quality Manual, etc.
5.1.3.3 For the instances where the modification is difficult to categorize, manufacturers are encouraged to
contact FM Approvals to discuss the nature of the change, and inquire about how to send the
information to FM Approvals. The examples shown in Sections 5.1.3.1 and 5.1.3.2 are based on
common examples of modifications as they relate to the manufacture of hose valves.
5.2.1 An audit of the manufacturing facility is part of the Approval investigation to verify implementation of the
quality control program. The surveillance audit shall ensure that the appropriate controls are in place to verify
that the product bearing the Approval Mark conforms to the specified requirements. Although the structure
defined in ISO 9001 “Quality Management Systems - Requirements” may be applied, the focus of surveillance
audits is principally the FM Approved or Listed product. Initial inspections of facilities already producing
similar FM Approved products may be waived at the discretion of FM Approvals.
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5.2.2 Surveillance audits shall be conducted by FM Approvals, or its representatives, at least annually at each
location that manufactures the product, and/or applies the Approval Mark as listed in the final Approval Report
to confirm continued compliance. The frequency of, and time needed to complete, the surveillance audit is
dependent on t he product class, product complexity, jurisdictional requirements, FM Approvals accreditation
requirements, and findings.
5.2.3 The manufacturer shall manufacture the product or service only at the location(s) audited by FM Approvals and
as specified in the Approval Report. Manufacture of products bearing the Approval Mark is not permitted at
any other locations without prior written authorization by FM Approvals.
5.2.4 In the event that all or part of the quality inspection is subcontracted, the manufacturer shall provide FM
Approvals with documentation outlining the nature of the inspection, frequency, test details, and pass / fail
criteria that was provided to the subcontracted company, and documentation that they have received and
implemented these procedures.
Field inspections may be conducted to review an installation. The inspections are conducted to assess ease of
application, and conformance to written specifications. When more than one application technique is used, one or all
may be inspected at the discretion of FM Approvals.
The manufacturer shall perform hydrostatic pressure testing on 100 percent of production valves that have the
Approval certification mark. Production valves shall be subjected to twice the rated working pressure of the
valve while in the partially open position for a minimum duration of 1 minute.
The manufacturer shall perform seat leakage tests on 100 percent of production valves that have the Approval
certification marking. Production seat leakage testing shall be run at a minimum test pressure equal to the rated
working pressure for a minimum duration of 1 minute.
The manufacturer shall perform valve setting tests on 100 percent of production valves that have the Approval
certification mark. Production setting tests may result in either setting to a common factory setting used to
compare performance against production norms, or to customer’s specification. In either case, the valve shall
be marked with the setting at the completion of the test.
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APPENDIX B: FM APPROVALS CERTIFICATION MARKS
FM APPROVED mark:
Authorized by FM Approvals as a certification mark
for any product that has been FM Approved. There is
no minimum size requirement for the mark, but it must
be large enough to be readily identifiable and shall be
permanent. The mark should be produced in black
on a light background, or in reverse on a dark
background.
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FM Approvals Certification Marks
Usage Guidelines Use of FM Approvals Certification Marks
on Packaging/Marketing Materials
All FM Approvals certification marks are the sole
property of FM Approvals LLC (“FM Approvals”) FM Approvals certification marks shall appear on
and are registered or the subject of applications for all products or packaging materials of FM
registration in the United States and many other Approved products in accordance with the FM
countries. They are for use only according to these Approval requirements for those products. Any
guidelines. similar products that are not marketed as FM
Approved shall be uniquely identified and
Who May Use FM Approvals Certification Marks distinctive from the FM Approved product(s).
The use of the term “FM Approved” or use of the FM Approvals certification marks are strictly
trademark certification logo shall not be used by limited to use in association with those products
any company without a valid relationship with FM that have attained FM Approval. Use of FM
Approvals. Approvals certification marks in advertisements,
FM Approvals certification marks shall be used catalogs, news releases, websites or email
only on FM Approved products in accordance marketing is not a substitute for use of the
with the product listing requirements. complete FM Approvals certification mark on FM
Approved products and/or product packaging.
FM Approvals customers often have legitimate
FM Approval for products being advertised and When an FM Approvals certification mark is used
sold by others, including online trading platforms, in advertising material, website display, electronic
drop-ship companies, web-based advertisers, imaging, and quick reader scanner code or on
distributors, suppliers and other legitimate product packaging, all material must reflect the
business entities. The FM Approvals customer specific circumstances under which the product
may not transfer the right to use FM Approvals was FM Approved. The material must clearly
certification marks or the use of the term “FM differentiate between products that are FM
Approved” when dealing with any advertisers or Approved and those that are not, and may not, in
marketers of these products. any way, imply a more substantial relationship
• In order for the advertiser or marketer to depict the with FM Approvals.
FM Approvals certification mark, the FM
Approvals customer (owner) must be clearly Invalid Use of FM Approvals Certification Marks
identified in the advertisement or marketing
literature. Otherwise, a Private Labeler Agreement No FM Approvals certification mark or aspect
(PLA) must exist among the two parties and FM thereof may be incorporated as part of a business
Approvals.. name, Internet domain name, or brand
name/trademark for products/product lines. This
includes both design aspects (the FM Approvals
“diamond”, etc.) and word aspects (“FM,”
“FM Approved,” etc.) The use of any FM
Approvals certification mark as a trademark is
strictly prohibited.
The Approval Standard number or class number
may not be incorporated as part of a b usiness
name, Internet domain name or brand
name/trademark for products/product lines. For
example, a company may not say “ABC
Company’s 4100 Fire Door is FM Approved”; the
proper terminology is, “ABC Company’s Fire
Door is FM Approved per Approval Standard
4100.”
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FM Approvals certification marks, except for the Proper Appearance of FM Approvals Certification Marks
FM Approvals Quality System Registration mark,
may not be used on business Only original artwork issued by FM Approvals should be
stationery/cards/signage, because this could used. The FM Approvals certification marks should not be
mischaracterize the relationship with FM altered in any way other than to resize the artwork
Approvals. Additionally, these items should not proportionately. Unacceptable uses of the marks include,
reference any FM Approvals certification mark. but are not limited to, adding/deleting wording or artwork,
reducing the artwork to an illegible size, animation or
FM Approvals certification marks may not be used distortion.
in a ‘general’ context on websites or other online The text of the FM Approvals certification marks may not
trading platforms. The certification mark must be be translated into any language other than English.
used in conjunction with the actual product which FM Approvals certification marks must appear in a size and
is FM Approved and if being advertised by an location that is readily identifiable, but less prominent than
entity other than the Original Equipment the name of the owner of the certification or
Manufacturer (OEM) the FM Approved manufacturer/seller/distributor of the certified products.
manufacturer’s name must be evident.
Examples of Misuse of FM Approvals Brand Identity
Products or services may not be marketed under
any mark or name similar to “FM Global,” “FM
Approvals” or any of the FM Approvals Factory Mutual Approved;
certification marks. Further, products or services FM Global Approved;
may not be marketed to imply a relationship Factory Mutual Research Corporation tested and certified;
beyond the scope of any Approval made by FM Third party tested by FM;
Approvals. Accepted for use by FM Global;
Approved for use in Factory Mutual insured facilities;
A company may not reference the intent to submit Factory Mutual System Approved
a product for Approval or the expectation that a
company will have a certain product FM
Approved in the future. For example, a co mpany
may not state “Approval by FM Approvals
pending” or “Approval by FM Approvals
applied for.”
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APPENDIX C: Tolerances
+0.1/–0 minutes
Unless stated otherwise, all tests shall be carried out at a room (ambient) temperature of 68 ± 9°F (20 ± 5°C).
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Model C – Results at Setting “10”
Inlet Pressure, Outlet Pressure, psi (kPa) at Constant Flow Rate Settings
psi (kPa) 50 gpm 100 gpm 150 gpm 200 gpm 250 gpm
(190 L/min) (380 L/min) (570 L/min) (760 L/min) (945 L/min)
50 48 38 26 22 20
(345) (330) (260) (180) (150) (140)
75 73 65 55 45 25
(515) (505) (440) (380) (310) (170)
100 98 92 80 65 45
(690) (675) (635) (550) (440) (310)
150 147 140 125 120 110
(1035) (1015) (965) (860) (825) (760)
175 172 165 150 140 120
(1205) (1185) (1135) (1035) (965) (825)
Inlet Pressure, Outlet Pressure Range, psi (kPa) at Constant Flow Rate Settings
psi (kPa) 50 gpm 100 gpm 150 gpm 200 gpm 250 gpm
(190 L/min) (380 L/min) (570 L/min) (760 L/min) (945 L/min)
50 40 – 50 40 – 50 40 – 45 35 – 45 30 – 40
(345) (275 – 345) (275 – 345) (275 – 310) (240 – 310) (205 – 275)
75 40 – 70 45 – 70 50 – 70 50 – 65 55 – 60
(515) (275 – 485) (310 – 485) (345 – 485) (345 – 450) (380 – 415)
100 40 – 95 45 – 95 50 – 90 55 – 85 60 – 80
(690) (275 – 655) (310 – 655) (345 – 620) (380 – 585) (415 - 550)
125 45 – 95 40 – 115 60 – 105 65 – 100 55 – 100
(860) (310 – 655) (275 – 795) (415 – 725) (450 – 690) (380 – 690)
200 60 – 100 55 – 105 55 – 130 60 – 120 65 – 115
(1380) (415 – 690) (380 - 725 ) (380 – 895) (415 – 825) (450 – 795)
250 75 – 120 75 – 110 55 – 125 55 – 115 65 – 115
(1725) (515 – 825) (515 – 755) (380 – 860) (380 - 795) (450 – 795)
300 60 – 120 60 – 115 55 – 115 55 – 116 50 – 100
(2070) (415 – 825) (415 – 795) (380 – 795) (380 – 795) (345 – 690)
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