Summary-Costing Sheet For Shell & Tube Heat Exchanger
Summary-Costing Sheet For Shell & Tube Heat Exchanger
Summary-Costing Sheet For Shell & Tube Heat Exchanger
Rs.
Lcost
367945 3.3%
553272 44.9%
959220 31.0%
224328 5.7%
89160 2.3%
18575 0.5%
448392 6.6%
2253 0.1%
0.0%
10455 0.3%
0.0%
0.0%
112164 1.3%
10513 0.1%
482 0.0%
4536 0.2%
3.8%
2801294 100.0%
23818418 340263
26200260
32750325 467862
52400520
58222801
Customer: Kentz By: PB Date 12/3/2018
Tag.no Heat exchanger Project: AES
SHELL Length Dia Thk Labour /kg 60
(mm) 6200 1575 25 Labour cost 367945.20
MOC CS Cost Ratio 3.0%
Weight Kg 6132.42
Rate/m<300 0 #N/A Rs/m Area 823.74 m²
Rate/kg>300 70 45 Rs/kg
Total cost Rs.for dia <300 0
cost Rs. for dia >300 429269.4
TUBE
Size Length Dia Thk Labour/kg 60
(mm) 6200 25.40 2.80 Labour cost 553271.84
MOC SS-316-Smls Cost Ratio 40.8%
Weight kg 18442.39
Rate/Kg Rs 0 #N/A 550.00
No.of tubes 1665
Cost Rs. ###
TUBE SHEET
Size dia thk +130 +150 Labour/kg 60
(mm) 1825 200 1705 1725 Labour cost 959220.00
MOC SS316 Cost Ratio 28.2%
Weight 15987.00
rate/kg 400 173
No.of holes 1665
Rate/hole 20
Drilling Cost 33300
Proces cost 1825
Matl cost 6394800.00
Total cost ###
BONNET labour/kg 60
Size Length Dia Thk labour cost 224327.88
(mm) 1890 1575 25 Cost Ratio 5.1%
MOC SS316 (length=1.2 dia of shell OR based on Nozzle size)
Weight 3738.80
Rate/m<300 0 #N/A
Rate/kg>300 300 246
Cost for dia<300nb 0
Cost for dia>300nb ###
DISH END Labour/kg 60
Size Eff. dia. thk dia MOC Labour cost 89159.62
(mm) 1890 26 1575 SS316 Cost Ratio 2.0%
weight 1485.99
Rate/kg 300 246
Mtl cost 445798.08
Proces cost 1890 (dia=1.2dia of shell, thk=shell thk +1)
total cost ###
PARTITION PLATE MOC Labour/kg 60
No.of passes 4 SS316 Labour cost 18574.92
Dia of shell 1575 Cost Ratio 0.4%
Total weight 309.58
Rate/kg 300 246
Total cost 92874.60
Customer: Kentz Tag.No: Heat exchanger
BONNET FLANGE Labour/kg 60
Size O.Dia I.Dia thk Qty Labour cost 448392.00
(mm) 1825 1575 200 7 Cost Ratio 6.0%
MOC CS Qty 2 for integral and 4 for internal tube sheet
Weight 7473.20 Cladding Charges = OD for 500NB or < for 500NB or > OD*2
Rate/kg 150 45
Total cost ### Cost includes cladding
NOZZLE MOC length dia thk Qty Labour/kg 60
Nozzle 1 SS316 200 406.44 4.78 2 Labour cost 2252.91
Nozzle 2 SS316 200 323.85 5.54 2 Cost Ratio 0.1%
weight 37.55
Rate/m-Nozzl 12012 12012 Rs/m 400
Rate/m-Nozzl 11092 11092
Total cost 15019
NOZZLE FL MOC ID OD Thk Qty Labour/kg 60
Flange 1 SS316 406.44 596.9 46 2 Labour cost 10454.67
Flange 2 CS 323.85 482.6 39.7 2 Cost Ratio 0.3%
Rate/kg (1) 400 246 Rate/Kg (2150 45
Total Weight 174 55 32
Rate for flan 0 Rate for Falnge 2 0
Total Cost 69698 69698 <--Material Cost of Flange
STUB END
MOC CS Qty. 0
Rate/st.end 0 cost Ratio 0.0%
Total cost 0.00
BAFFLES Labour/kg 60
Size Dia Thk MOC Labour cost 112163.94
(mm) 1575 10 CS Cost Ratio 1.1%
No.of baffles 12
Weight 1869.40
Rate/kg 100 #N/A
cost ###
TIE ROD Labour/kg 60
Size dia length MOC Labour cost 10512.72
(mm) 15 6200 CS Cost Ratio 0.1%
No.of rods 20
Weight 175.21
Rate/kg 100 #N/A
Cost 17521.20
SPACER Labour/kg 60
Size O.dia Thk Length MOC Labour cost 481.83
(mm) 25.4 2.03 6200 CS Cost Ratio 0.0%
No.of spacer 20
Weight 8.03
Rate/kg 100 #N/A
Cost 803.05
SADDLE Weight 75.60 Qty 10 Labour/kg 60
Rate/kg 50.00 Labour cost 4536
Cost 37800.00 Cost Ratio 0.14%
MOC SS316
Comp. Cost-to-Total Cost 99.9%
OTHERS Cost Ratio Bnt-Flgs/Tota6.00% Cost/m² 31806
Fastners 300000.00 1.15% Ts/TotalCst 28% Cost/Kg 469
Gaskets 300000.00 1.15% Tube/Total Cs41% Kg/m² 68
Others 300000.00 1.15% Shell/Total cs3% Price/m² 70681
Material cost of the heat exchanger21017125 Cost with contingency 10% Rs 26200260
Total labour 2801294 Quote (Internal - 0.80 f) Rs. 32750325
Total Weight Kgs. 55834 Quote (External - 0.50 f) Rs. 52400520
Total cost of the heat exchanger ### With (NM+KB - 0.90 f) 58222801
Customer: Kentz Area 823.74 K 16650 6200
Price for NB based
MOC Rate
CS 45 /kg
SS304L
1.65 2.11 2.77 3.05 3.40 3.40 3.76 3.96 4.19 4.57
33.40 62 80 105 115 128 128 142 150 158 173
48.26 90 115 151 166 186 186 205 216 229 249
60.30 113 144 189 208 232 232 256 270 286 312
73.03 136 174 229 252 281 281 311 327 346 377
88.90 166 212 279 307 342 342 378 398 421 459
114.30 213 273 358 394 440 440 486 512 542 591
141.30 264 337 443 487 543 543 601 633 670 730
168.28 314 402 527 580 647 647 716 754 797 870
219.18 409 523 687 756 843 843 932 982 1039 1133
273.05 510 652 855 942 1050 1050 1161 1223 1294 1411
323.85 604 773 1015 1117 1245 1245 1377 1450 1535 1674
355.60 664 849 1114 1227 1367 1367 1512 1593 1685 1838
406.44 758 970 1273 1402 1563 1563 1728 1820 1926 2101
457.20 853 1091 1432 1577 1758 1758 1944 2048 2167 2363
508.00 948 1212 1591 1752 1953 1953 2160 2275 2407 2626
609.60 1138 1455 1910 2103 2344 2344 2592 2730 2889 3151
1.65 2.11 2.77 3.05 3.40 3.40 3.76 3.96 4.19 4.57
33.40 341 436 572 630 702 702 776 818 865 944
48.26 492 630 826 910 1014 1014 1122 1182 1250 1364
60.30 615 787 1033 1137 1268 1268 1402 1476 1562 1704
73.03 745 953 1251 1377 1535 1535 1698 1788 1892 2063
88.90 907 1160 1522 1676 1869 1869 2067 2177 2303 2512
114.30 1166 1491 1957 2155 2403 2403 2657 2798 2961 3230
141.30 1441 1843 2420 2665 2970 2970 3285 3459 3660 3992
168.28 1717 2195 2882 3173 3537 3537 3912 4120 4359 4755
219.18 2236 2859 3754 4133 4607 4607 5095 5366 5678 6193
273.05 2785 3562 4676 5149 5740 5740 6348 6685 7073 7715
323.85 3304 4225 5546 6107 6808 6808 7528 7929 8389 9150
355.60 3628 4639 6090 6706 7475 7475 8267 8706 9212 10047
406.44 4146 5302 6961 7664 8544 8544 9448 9951 10529 11484
457.20 4664 5964 7830 8621 9611 9611 10628 11194 11844 12918
508.00 5182 6627 8700 9579 10679 10679 11809 12438 13160 14353
609.60 6219 7952 10440 11495 12814 12814 14171 14925 15792 17224
SS316 246 For Nozzle Two
1.65 2.11 2.77 3.05 3.40 3.40 3.76 3.96 4.19 4.57
33.40 341 436 572 630 702 702 776 818 865 944
48.26 492 630 826 910 1014 1014 1122 1182 1250 1364
60.30 615 787 1033 1137 1268 1268 1402 1476 1562 1704
73.03 745 953 1251 1377 1535 1535 1698 1788 1892 2063
88.90 907 1160 1522 1676 1869 1869 2067 2177 2303 2512
114.30 1166 1491 1957 2155 2403 2403 2657 2798 2961 3230
141.30 1441 1843 2420 2665 2970 2970 3285 3459 3660 3992
168.28 1717 2195 2882 3173 3537 3537 3912 4120 4359 4755
219.18 2236 2859 3754 4133 4607 4607 5095 5366 5678 6193
273.05 2785 3562 4676 5149 5740 5740 6348 6685 7073 7715
323.85 3304 4225 5546 6107 6808 6808 7528 7929 8389 9150
355.60 3628 4639 6090 6706 7475 7475 8267 8706 9212 10047
406.44 4146 5302 6961 7664 8544 8544 9448 9951 10529 11484
457.20 4664 5964 7830 8621 9611 9611 10628 11194 11844 12918
508.00 5182 6627 8700 9579 10679 10679 11809 12438 13160 14353
609.60 6219 7952 10440 11495 12814 12814 14171 14925 15792 17224
MOC Rate
SS-316-Smls 492
S. No. Nominal Bore Schedule Wall Weight SS 304 SS 304 SS 316 SS 316
O.D. Thickness per meter ASTM A 312 ASTM A 358 ASTM A 312 ASTM A 358
mm / in / mm mm kg/mtr in Rs./mtr in Rs./mtr in Rs./mtr in Rs./mtr
NOMINAL OUTSIDE FLANGE DIA. OF SLIP O N HOLE NUMBER BOLT SIZE FLANGE
DIA OF BOLT
PIPE SIZE FLANGE THK MM CIRCLE SOCKET MM OF BOLTS WIDTH
NB O.D T
15 88.9 11.2 60.3 22.4 15 4 M-12 33.8
20 98.5 12.7 69.9 27.7 15 4 M-12 35.915
25 108 14.3 79.4 34.5 15 4 M-12 37.3
32 117.5 15.9 88.9 43.2 15 4 M-12 37.65
40 127 17.5 98.4 49.5 15 4 M-12 39.35
50 152.4 19 120.7 62 18 4 M-16 46.05
65 177.8 22.2 139.7 74.7 18 4 M-16 52.4
80 190.5 23.8 152.7 90.7 18 4 M-16 50.8
90 215.9 23.8 177.8 103.4 19 8 M-16 57.15
100 228.6 23.8 190.5 116 19 8 M-16 57.15
125 254 23.8 216 143.8 23 8 M-20 56.35
150 279.4 25.4 241.3 170.7 23 8 M-20 55.55
200 342.9 28.6 298.5 221.5 23 8 M-20 61.85
250 406.4 30.2 362 276.4 23 12 M-20 66.7
300 482.6 31.8 431 327.2 27 12 M-24 79.35
350 533.4 34.9 476.3 359.2 27 12 M-24 88.9
400 596.9 36.5 539.8 410.5 27 16 M-24 95.2
450 635 39.7 577.9 461.8 31 16 M-28 83.9
500 698.5 42.9 635 513 31 20 M-28 95.25
550 749.3 46 692.2 584.4 33 20 M-30 90.25
600 812.8 47.6 749.3 616 33 20 M-30 101.6
650 874.61 51.09 798.83 677.22 35 20 437.30333
700 932.95 53.94 852.16 730.58 37 20 466.47485
750 991.29 56.79 905.49 783.94 38 20 495.64636
800 1049.6 59.64 958.82 837.3 39 20 524.81788
850 1108 62.49 1012.2 890.66 41 20 553.98939
900 1166.3 65.34 1065.5 944.02 42 20 583.16091
950 1224.7 68.19 1118.8 997.38 44 20 612.33242
1000 1283 71.04 1172.1 1050.74 45 20 641.50394
1050 1341.4 73.89 1225.5 1104.1 46 20 670.67545
1100 1399.7 76.74 1278.8 1157.46 48 699.84697
1150 1458 79.59 1332.1 1210.82 49 729.01848
Page 13
ANSI B16.5 30#
33.25 21.3
35.4 26.67
36.75 33.4
37.15 42.2
38.75 48.3
45.2 60.3
51.55 73
49.9 88.9
56.25 101.6
56.3 114.3
55.1 141.3
54.35 168.3
60.7 219.2
65 273
77.7 323.9
87.1 355.6
93.2 406.5
86.6 467.2
92.75 508
82.45 568.8
98.4 609.6
98.693333 660.65714
101.18485 710.12143
103.67636 759.58571
106.16788 809.05
108.65939 858.51429 EXTRAPOLATED
111.15091 907.97857
113.64242 957.44286
116.13394 1006.9071
118.62545 1056.3714
121.11697 1105.8357
123.60848 1155.3
Page 14
flange rate
STANDARD RATES
Page 15
flange rate
Page 16
flange rate
SS 316
390
490
555
910
1170
2405
3185
Page 17
4.44
24.41017 30.41062
262 327
255 510
66810 166770
9437
527.7876
0.527788