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    Pre Heater For Liqueaction

    Uploaded by

    Ibrahim Nick Dibal
    This document contains calculations for the heating and cooling needs of several steps in a wheat processing and ethanol production process. It calculates the heat transfer rates (Q) in kW/hr required for preheating wheat slurry, cooling after liquefaction, heating for saccharification, cooling after saccharification, cooling for fermentation, and heating before distillation. It also calculates heat transfer during the fermentation and distillation steps.

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    Pre Heater For Liqueaction

    Uploaded by

    Ibrahim Nick Dibal
    24 views3 pages
    This document contains calculations for the heating and cooling needs of several steps in a wheat processing and ethanol production process. It calculates the heat transfer rates (Q) in kW/hr required for preheating wheat slurry, cooling after liquefaction, heating for saccharification, cooling after saccharification, cooling for fermentation, and heating before distillation. It also calculates heat transfer during the fermentation and distillation steps.

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    Original Title

    Energy Balance

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    This document contains calculations for the heating and cooling needs of several steps in a wheat processing and ethanol production process. It calculates the heat transfer rates (Q) in kW/hr required for preheating wheat slurry, cooling after liquefaction, heating for saccharification, cooling after saccharification, cooling for fermentation, and heating before distillation. It also calculates heat transfer during the fermentation and distillation steps.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    24 views3 pages

    Pre Heater For Liqueaction

    Uploaded by

    Ibrahim Nick Dibal
    This document contains calculations for the heating and cooling needs of several steps in a wheat processing and ethanol production process. It calculates the heat transfer rates (Q) in kW/hr required for preheating wheat slurry, cooling after liquefaction, heating for saccharification, cooling after saccharification, cooling for fermentation, and heating before distillation. It also calculates heat transfer during the fermentation and distillation steps.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 3

    Pre Heater for Liqueaction

    Inputs Output
    Wheat Slurry: 4250 Wheat Slur 4893.025
    enzyme 5.525
    Water 637.5
    4893.025
    Tref 298 K
    T2 363 K
    Cp (water) 4185.5 J/kgK
    Cp (Wheat) (25deg/14. 2035.4 J/kgK
    T2-Tref 65 K
    Cp 2313.2328672 J/kgK
    Q=mCp(T2-Tref) 735715906.25 J/hr
    Q 735715.90625 kJ/hr
    Q (Heater Duty) 204.36554586 KW/hr

    Cooler for Saccrification


    Feed 4893.025 kg/hr
    T1 363 K
    T2 333 K
    T2-T1 -30
    Cp (Water) 4185.5 J/kgK
    Cp( Wheat) (70deg,14. 3939.1 J/kgK
    Cp 3966.7549726
    Q -582282937.5 J/hr
    Q -582282.9375 kJ/hr
    Q (Cooler Duty) -0.161745273 KW/hr

    SACCRIFICATION
    Input Output
    Wheat Slurry 4893.025 Wheat Slur 4903.785
    Enzyme 10.76
    Total 4903.785 Total 4903.785

    T1 298
    T2 333
    Cp 3966.7549726
    Q 680823973.67 J/hr
    Q 680823.97367 kJ/hr
    Q (Coil Duty) 189.11778559 KW/hr

    COOLER FOR FERMENTATION


    Feed 4903.789
    T1 333
    T2 303
    T2-T1 -30
    Cp 3966.7549726
    Q -583563882 J/hr
    Q -583563.882 kJ/hr
    Q (Cooler Duty) -162.1010913 KW/hr

    FERMENTATION
    Input m Cp T1 T2 T2-T1 H(J/hr)
    Wheat Mash 4903.78 3966.755 30 80 50 972604685

    Output
    CO2 1373.06 1600 30 80 50 109844800
    Fermented Mash 3530.72 35640.1 30 80 50 6.292E+09

    Q across Fermentation 5429001434 J/hr


    Q across Fermentation 5429001.4337 kJ/hr
    Q across Fermentation1503.8333971 KW/hr

    PREHEATHER FOR DISTILLATION


    Feed 3530.72
    T1 30
    T2 80
    Cp 35640.103541
    T2-T1 50
    Q 6291761319 J/hr
    Q 6291761.3187 kJ/hr
    Q (Heater Duty) 1742.8178853 KW/hr

    DISTILLATION
    Fermented Mash Cp (J/kgK)
    Glucose 0.364589 1287 92832
    Ethanol 0.535411 1890 2570
    Water 0.1 353 4185.5
    3530
    Cp (Fermented Mash) 35640.1

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