Valve Material Application
Valve Material Application
Valve Material Application
Australian Pipeline Valve (APV) offers valves in a wide variety of material combinations in carbon
steel, stainless steels, exotic and special materials. Australian Pipeline Valve manufactures the
following valves in all grades:-
GRADE 304
One of the most versatile and commonly used stainless steels on the market, Grade 304 stainless
steel is the most standard used alloy of this type. Essentially, Grade 304 is an austenitic chromium
alloy which is also known as an “18/8” stainless as the make-up of the steel is 18% chromium and
8% nickel. 304 grade is also cheaper than 316 grade.
The chromium content promotes the material’s considerable resistance to the effects of corrosion and
oxidation. The stainless steel alloy resists most oxidising acids and will withstand ordinary rusting
though this does not mean that the steel will not tarnish over time. The steel needs to be cold worked
to generate higher tensile strength. For valves which are welded heavily, post-weld annealing may be
necessary to provide maximum corrosive resistance.
Type 304 Stainless Steel has excellent welding and deep drawing characteristics.
304 & 304L valves & piping components have similar properties and in certain cases are
manufactured with dual certification, where it is confirmed that each item has properties and a
composition which comply with both steel types. Grade 304H cannot be included in this equation due
to the steel’s higher carbon content which is intended for use in elevated temperature applications.
GRADE 304L
Type 304L is a lower carbon variant of Grade 304 - the steel can be welded without the resulting
issue of carbon precipitation (precipitation of chromium carbide as heat is applied during the welding
process which depletes the chromium element of the steel thus reducing its anti-corrosive/oxidation
effectiveness). It’s corrosive and strength properties are similar to 304.
Type 304L stainless steel is a sort after material for use in severely corrosive conditions. Weld
annealing is only neccessary in applications where stress loads are excessive. 304L has a slightly
lower pressure rating at very high temperatures compared to 304.
This steel Grade is found in a variety of commerical sectors, particularly in the chemical industry.
Page 2 of 16
YYYCWUVTCNKCPRKRGNKPGXCNXGEQOCW
Benefits of using 304L Stainless Steel
• Low carbon content elliminates carbon precipitation in the welding process
• Can be used in severe corrosive environments
• Weld annealing only required in high stress applications
• Very similar to Type 304
304 & 304L valves & piping components have similar properties and in certain cases are
manufactured with dual certification, where it is concluded that each item has properties and a
composition which comply with both steel types. Grade 304H cannot be included in this equation due
to the steel’s higher carbon content which is intended for use in elevated temperature applications.
The below tables are correct as per ASTM A182/A182M-13
Chemical Composition
Grade C (Max) Si (Max) Mn (Max) P (Max) S (Max) Cr Mo Ni N (Max)
Mechanical Properties
Yield Strength Tensile Strength Elongation (%) Reduction of Area (%) Hardness Max
Grade
Min (Mpa) Min (Mpa) Min Min (50mm) HB HRB
304L 170 485 30 50 201* 92*
ASTM
A312, A376, A358, A269, A249, A403, A182, A351
ASME
SA312, SA376, SA358, SA269, SA249, SA403, SA182, SA351
Applications
COMMON API TRIM #
FORGING WROUGHT BAR FOR BASE MATERIAL
COMMON DESIGNATION MATERIAL SUFFIX SERVICE RECOMMENDATIONS (1)
SPECIFICATION SPECIFICATION
150 TO 600 # 900 TO 2500 #
For technical references and ASTM/ASME cross reference information on stainless, duplex,
chrome-moly and alloy steel used in valves & piping systems in the petrochemical and refining
go to the technical section of our website: http://www.australianpipelinevalve.com.au
Page 3 of 16
YYYCWUVTCNKCPRKRGNKPGXCNXGEQOCW
316/316L STAINLESS VALVES
Valves are manufactured in ASTM A182 316/316L forgings and ASTM A351 CF8/CF3 castings. Trim
components can also be in UNS S31600 and AISI-SAE 316/316L. Welded end valves can be in 316
but 316L is often preferred due to the lower carbon content which avoids inter granular corrosion in
the as-welded state thereby providing superior corrosion resistance compared to 316. However 316
can be post-weld annealed to promote maximum corrosion resistance.
316 and 316L are molybdenum steels with enhanced resistance to pitting by solutions with chlorides
and other halides. These grades offer tensile, creep and stress-rupture strength in higher-temperature
applications. 316 and 316L offer better resistance to atmospheric and mild environments than 304
and 304L.
GRADE 316
After 304, 316 is the most common stainless steel on the market. It is an austenitic grade with the
addition of 2-3% molybdenum which further improves corrosion resistance. It is often referred to as a
marine grade stainless steel because of its effective resistance to chloride corrosion in comparison to
other stainless steel grades.
The material has superior welding and forming qualities. Grade 316 will require post-weld annealing
to promote maximum corrosion resistance, though this is not necessary if Type 316L is used.
Page 4 of 16
YYYCWUVTCNKCPRKRGNKPGXCNXGEQOCW
316 & 316L steel valves have common properties and are often manufactured by Australian Pipeline
Valve with dual certification, where it is determined that both have properties and composition which
comply with both steel types.
Type 316H is excluded from this overview but as a brief explanation, 316H is engineered to
constantly work in even higher working temperatures than 316/316L. It should also be noted that
316L has a slightly lower maximum temperature rating and maximum cold working pressure rating
than 316.
GRADE 316L
Type 316L is the low carbon version of 316 stainless. Again compared to 304/304L having the
addition of molybdenum, the steel is popular for use in severe corrosion environments due to the
materials immunity from boundary carbide precipitation (sensitisation) caused by welding.
Weld annealing is only required where the material is for use in high stress environments. 316L has
an extensive variety of uses especially in highly corrosive applications.
316 & 316L valves have common properties and are often manufactured by Australian Pipeline Valve
with dual certification, where it is determined that both have properties and composition which comply
with both steel types.
The below tables are correct as per ASTM A182/A182M-13
Chemical Composition
Grade C (Max) Si (Max) Mn (Max) P (Max) S (Max) Cr Mo Ni N (Max)
316L 0.030 1.00 2.00 0.045 0.030 16.00/18.00 2.00/3.00 10.00/15.00 0.10
316 0.080 1.00 2.00 0.045 0.030 16.00/18.00 2.00/3.00 10.00/14.00 0.10
Mechanical Properties
Yield Strength Tensile Strength Elongation (%) Reduction of Area (%) Hardness Max
Grade
Min (Mpa) Min (Mpa) Min Min (50mm) HB HRB
316L 170 485 30 50 217* 95*
ASTM
A312, A376, A358, A269, A249, A403, A182, A351
ASME
SA312, SA376, SA358, SA269, SA249, SA403, SA182, SA351
Page 5 of 16
YYYCWUVTCNKCPRKRGNKPGXCNXGEQOCW
Applications
COMMON API TRIM #
FORGING WROUGHT BAR FOR BASE MATERIAL
COMMON DESIGNATION MATERIAL SUFFIX SERVICE RECOMMENDATIONS (1)
SPECIFICATION SPECIFICATION
150 TO 600 # 900 TO 2500 #
Page 6 of 16
YYYCWUVTCNKCPRKRGNKPGXCNXGEQOCW
ADELAIDE • BRISBANE • PERTH
Duplex stainless steel is designed to combine improved resistance to stress corrosion cracking
(including sulfide stress corrosion cracking), pitting, crevice corrosion and high strength when
compared with other stainless alloys. This alloy resists chloride environments and sulfide stress
corrosion. It is also roughly double the strength of standard austenitic stainless steels.
Applications
• Petrochemical
• Desalination plants
• Chemical processing and transportation
• Chloride-handling industries
• Valve stems
UNS S32205
C Cr Mn Mo N Ni P S Si
0.030 22.0- 2.00 3.00- 0.14- 4.50- 0.030 0.020 1.00
max 23.0 max 3.50 0.20 6.50 max max max
www.australianpipelinevalve.com.au
Applicable Standards
As well as ASTM A182 and A351 other standards such as ASTM A240, A789 and A790 also cover
Duplex grades of valve bodies and trim materials.
Equivalent Grades
GRADE A990-1A* A990/A995-1B A990-1C* A990/A995-2A* A990/A995-3A* A990/A995-4A* A990/A995-5A* A990/A995-6A A990/A995-7A
Type 25Cr5NiMoCu 25Cr5Ni2Mo3Cu 25Cr6NiMoCuN 24Cr10Ni4MoV 25Cr5NiMoV 22Cr5Ni3MoN 25Cr7Ni4MoN 25Cr7Ni3.5MoWCb 27Cr7Ni-Mo-W-N 25Cr7Ni3.5MoWCb
UNS No. J93370 J93372 J93373 J93345 J93371 S31803/S32205† S32750 S32760 S31254
ASTM No. A351-CD4MCuN A995-1B A351-CD3MCuN* A351-CE8MN/CD3MCuN A351-CD6MN* A351-CD3MN A351-CE3MN* A995-CD3MWCuN-6A A351-CD3MWN A351-CK3MCuN
Forged Equiv. A182-F50* F61* A182-F51 A182-F53 A182-F55 (Zeron 100™) A182-F44
Common Name Duplex Duplex Duplex Duplex Duplex Duplex 2205 Super Duplex 32750 Super Duplex Super Austenitic/Duplex Super Duplex
† S31803 has been supplemented by S32205 which has a higher minimum N, CR and Mo.
* Not referenced in ASME B16.34 - 2009.
Applications
FORGING WROUGHT BAR
COMMON DESIGNATION MATERIAL SUFFIX SERVICE RECOMMENDATIONS (1)
SPECIFICATION SPECIFICATION
(2.54 SMO) Acetic acid, antibiotics and drugs, bleaching compounds, formic acid, fruit and
20% Chrome; 18% Nickel; ASTM A351
ASTM A182 ASTM A479 juices, hot air, hot water, hydrocarbons, hydrochloric acid, organic liquids and acids, nitric
6% Mo; 0.25% C Super Grade CK3MCuN
F44 S31254 acid, organic salts, oxalic acid, phosphoric acid, sea water, sewage, sodium bisulfite, steam,
Stainless Steel Super Austenitic
sulfamic acid, 10% sulfuric acid.
25.5% Chrome; 5.5% Concentrate brine, fatty acids, potable water, pulp water, pulp liqurs at 220ºF (104ºC), sea
ASTM A351 ASTM A479
Nickel; 2% Mo; 0.040% C water, steam, sulfuric acid (15-30% @ 140-160ºF (60-71ºC), sulfuric acid (35-40% @ 185ºF
Grade CD4MCu S32550
Super Stainless Steel (85ºC), plus 5% organics).
24% Chrome; 9.5% Nickel; Concentrate brine, fatty acids, potable water, pulp water, pulp liqurs at 220ºF (104ºC), sea
ASTM A351
4% Mo; 0.080% C Duplex water, steam, sulfuric acid (15-30% @ 140-160ºF (60-71ºC), sulfuric acid (35-40% @ 185ºF
Grade CE8MN
Stainess Steel (85ºC), plus 5% organics).
22% Chrome; 5% Nickel; Concentrate brine, fatty acids, potable water, pulp water, pulp liqurs at 220ºF (104ºC), sea
ASTM A182 ASTM A351 ASTM A479
3% Mo; N; 0.030% C water, steam, sulfuric acid (15-30% @ 140-160ºF (60-71ºC), sulfuric acid (35-40% @ 185ºF
F51 Grade CD3MN 31803
Duplex Stainless Steel (85ºC), plus 5% organics).
Page 8 of 16
www.australianpipelinevalve.com.au
SPECIALITY ALLOY VALVES A20/MONEL
Forged Alloy 20 (ASTM A182 F20) and it’s cast equivalent A351 CN7M is a speciality grade of
Austenitic Stainless steel often referred to as ‘super’ stainless steels. Forged Monel 400
(UNS N14400) and it’s cast equivalent A494 M35-1 are Nickel Copper Alloy Steels as is Monel K500.
Australian Pipeline Valve can also manufacture valves in other Nickel Alloys such as 600,
625, and 825. We can also manufacture other material grades of valves like hastelloy, titanium, etc.
ALLOY 20 (A20)
Alloy 20 resists acid, general pitting attack, and chloride stress corrosion cracking. Ideal for
fabrication and possessing exceptional mechanical capabilities. Alloy 20 can be welded with minimal
carbide precipitation due to the inclusion of columbium. Alloy 20 is widely accepted for uses as
diverse as chemical pharmaceutical processing, food, petrochemical and gasoline, solvents, plastics,
synthetics, and explosives. Cast Alloy 20 grade A351-CN7M is suitable for service -46ºC to 150ºC.
‘New Alloy 20’ cast grade A990-CN3MCu is suitable for -29ºC to 320ºC. Forged Alloy 20 ASTM A182-
F20 and B462 Grade N08062 (35Ni-35Fe-20Cr-Cb) is suitable up to 316ºC.
Design Features
• Exceptional stress-corrosion resistance in boiling 20% to 40% sulfuric acid
• Sulfuric acid general corrosion resistance
• Ideal fabricability and mechanical characteristics
• Welding products minimal carbide precipitation
Applications
• Chemical and allied industries
• Pharmaceutical processing
• Food and dye
• Sulfur dioxide (SO2) scrubbers
• Pickling racks
• Tanks
• Severe environments
0.070 Carbon-1.00 19.0-21.0 3.0-4.0 2.0 2.0-3.0 32.0-38.0 0.045 0.035 1.0 Carbon-1.00
MONEL
Monels are a Nickel alloy material with the addition of copper (Cu), Silicon (Si) and Maganese (Mn).
These materials are also known as Monel, Alloy 400 and Alloy K500.
0.070 Carbon-1.00 19.0-21.0 3.0-4.0 2.0 2.0-3.0 32.0-38.0 0.045 0.035 1.0 Carbon-1.00
Page 9 of 16
YYYCWUVTCNKCPRKRGNKPGXCNXGEQOCW
www.australianpipelinevalve.com.au
Common Material Specifications
Others
• Wrought equivalent Alloy 400 (UNS N04400)
Typical Properties
• Tensile 430 N/mm2
• Yield 170-205 N/mm2
• Elongation 20-25%
• Hardness HB 100-150
• Density 8.8 g/cm3
• Pressure temperature rating: B16.34 Group 3.4
Corrosion Properties
• Good general corrosion for seawater service
• Especially good for higher flow rates
• Excellent trim material for NAB, gains cathodic protection with many alloys
• Not recommended for low velocities
Additional Uses
• Variety of wrought/ bar specifications available, good for trim material. Excellent strength from K500
• Used for oxygen service
• Welded with lower Si content
• Excellent for hydrofluoric & other acids (not nitric)
Cautions
• Ease of manufacture: trade-off between castability and weldability
• Pitting can be a problem at low velocities
• Don’t use as trim for austenicitc stainless
Applications
COMMON API TRIM #
FORGING WROUGHT BAR FOR BASE MATERIAL
COMMON DESIGNATION MATERIAL SUFFIX SERVICE RECOMMENDATIONS (1)
SPECIFICATION SPECIFICATION
150 TO 600 # 900 TO 2500 #
Page 10 of 16
YYYCWUVTCNKCPRKRGNKPGXCNXGEQOCW
www.australianpipelinevalve.com.au
LOW TEMPERATURE CARBON STEEL VALVES LCC/LCB/LF2
Australian Pipeline Valve manufactures a large range of carbon steel valves in low temperature
carbon steel such as forged ASTM A350 LF2 and it’s cast equivalent ASTM A352 LCB. Higher
grades such as ASTM A352 LCC and Alloy (Nickel) based forged carbon steel A350-LF3 and it’s cast
equivalent A352-LC3 are also available on an indent basis. LF2 and LCB low temperature carbon
steels are suitable for continuous service down to -46ºC, up to 345ºC. However alloy - Nickel based
carbon steels like LCB, LF3, etc. are rated to lower temperatures (see below table). For cryogenic
service colder than these temperatures austenitic stainless grades such as 304, 316 (CF8, CF8M) are
required. Grades A352-LC4 and LC9 are no longer referenced in ASME B16.34 - 2009.
Low Temp Carbon Steel A350 LF2 A352 LCB Carbon Steel -46ºC
Applications
Other than temperature capabilities, LF2 and LCB are suitable for the same standard service
applications as outlined as outlined at this website for A105 and WCB such as steam, hydrocarbons
and general industrial services. The main difference between LF2/ LCB and A105/WCB is that
LF2/LCB is Charpy impact tested at -46ºC for this reason.
Page 11 of 16
YYYCWUVTCNKCPRKRGNKPGXCNXGEQOCW
www.australianpipelinevalve.com.au
ASTM Carbon Steel Types Key Chemical Properties
KEY PHYSICAL PROPERTIES CAST FORGED
CARBON STEEL
0.30/0.35 MAX C A216-WCB A105
0.25/0.35 MAX C A216-WCC A105N
Page 12 of 16
YYYCWUVTCNKCPRKRGNKPGXCNXGEQOCW
www.australianpipelinevalve.com.au
CARBON STEEL VALVES WCB/WCC/A105
Carbon steel valves are manufactured in forged ASTM A105 and it’s cast equivalent
ASTM/A216-WCB. The European/DIN equivalent is C22.8 DIN17243 (1.0460). ASTM A216-WCC is
also available. ASTM A216 WCC has a slightly higher pressure/ temperature rating than A216 WCB
as it has a higher yield strength and a slightly higher manganese content. A216 LCC is basically the
same as A216 WCC except it is charpies impact tested at -46ºC for low temperature service. Refer to
low temperature carbon steel overview previous page. A105 and WCB are for non corrosive service
applications from -29ºC (-20ºF) to 427ºC (800ºF) for petrochemicals, gas, water, steam and general
industrial applications. For H2S Sour Service, Australian Pipeline Valve manufactures carbon steel
valves fully conforming to NACE MR0175/ISO 15156. This is specified for petroleum, natural gas and
geothermal production services containing small amounts of H2S. For higher percentages of H2S,
Australian Pipeline Valve also manufactures upstream wellhead, corrosion resistant, alloy valves and
chokes manufactured in chrome-moly 4140 and 4130 that resists sulfide stress corrosion and
hydrogen embrittlement cracking. A105 and WCB are compatible with A234 WPB fittings, and ASTM
A106/API5LB line pipe.
YYYCWUVTCNKCPRKRGNKPGXCNXGEQOCW
CHROME MOLY/ALLOY/STEEL VALVES F11/F22/F5
Australian Pipeline Valve manufactures a large range of ‘chrome-moly’ valves. These valves are
manufactured from low alloy steel containing chromium and molybdenum making them suitable for
higher temperature service especially for higher pressure and temperature combinations. In addition,
these valves have the added advantage of anti-corrosive properties. Grades include forged ASTM
A182 F5, F5a, F9, F11 and F22, and their cast equivalents ASTM A217 C5, C12, WC5, WC6 and
WC9. Higher grades like A112 F9/ASTM A217 C12A are available on an indent basis.
Description
Chrome moly alloy is lightweight but strong, (similar to AISI 4130). With the additions of molybdenum
and chromium, chrome moly alloy offers exceptional weldability along with oxidation and scaling
resistance.
Design Features
• Resistant to scaling and oxidation
• Harden through heat treatment
• Excellent weldability
• Strong and tough
• Excellent ductility
Applications
• Pressure piping
• Pressure vessels
• Welded tubing applications
Page 14 of 16
YYYCWUVTCNKCPRKRGNKPGXCNXGEQOCW
www.australianpipelinevalve.com.au
Equivalent Grades & Applications
Material Common Type UNS Forging Spec. Casting Spec. DIN DIN W Application
Group Name Equivalent No.
Moly Steel C-1/2Mo K12822 A182-F1 cl 1 A217-WC1 15M03 1.5415 Up to 470ºC (875ºF)
Low Alloy Steel
Applications
COMMON API TRIM #
FORGING COMMON DESIGNATION MATERIAL WROUGHT BAR SERVICE RECOMMENDATIONS THIS BASE MATERIAL
SPECIFICATION SUFFIX SPECIFICATION
150 TO 600 # 900 TO 2500 #
The information in this publication is a rough guide and should not be used for specifying the use of valves.
Always consult latest relevant ASME and API publications.
We can manufacture exotic grades like Nickel, Super Duplex F55 and Monel (ASTM A494-M35-1), Cd4M-Cu, Hastealloy C
(ASTM A-494 CW12MW), 317 (C8G8M) in short lead-time.
For other ANSI, ASME, ISO, API, BS, API valve related technical cross reference charts and tables relating to standards,
codes, pressure, temperature, application, suitability, equivalents, body & trim materials, valve manufacturing & test
standards, etc., go to the technical section of our website: http://www.australianpipelinevalve.com.au
We manufacture valves in API600, API602, API6D, BS1868, API603, API6A and numerous other standards including Ball,
Butterfly, Check, Gate, Globe, Needle and Plug valves.
Page 15 of 16
YYYCWUVTCNKCPRKRGNKPGXCNXGEQOCW
www.australianpipelinevalve.com.au
PRODUCTS MANUFACTURED BY AUSTRALIAN PIPELINE VALVE
Gate Valves
• API 603 & 600 150# - 2500#
• API 602 & ANSI B16.34 800#, 1500#, 2500#, 2690#
Globe Valves
• ANSI B16.34 & BS1873 150# - 2690#
• API 602 & BS5352 & ANSI B16.34 800#, 1500#, 2500#
Check Valves
• ANSI B16.34
• API 602 & BS5352 & ANSI B16.34 800#, 1500#, 2500#, 2690#
Ball Valves
• ANSI Class 150# - 2500#
For technical references and ASTM/ANSI cross reference information on stainless, duplex,
chrome-moly and Alloy steel used in valves & piping systems in the petrochemical and refining
Go to our website: http://www.australianpipelinevalve.com.au
We can manufacture exotic grades like F55, Nickel, Super Duplex F55 and Monel (ASTM A494
M35-1) Cd4M-Cu, Hastelloy C (ASTM A-494 CW12MW), 317 (C8G8M) in short lead time.
Major stockist and master distributors:- Global Supply Line Pty Ltd. Global Supply Line will
provide a quotation or arrange for your Local Australian Pipeline Valve agent to contact you.
You can also view catalogues and stocklists of Australian Pipeline Valves by going to the following
website:- http://australianpipelinevalve.com.au
www.australianpipelinevalve.com.au