Scribd Logo
Upload

Welcome to Scribd!

  • 2K views

    Workshop and Spare Parts Manual IQ & IQM MK3 Actuators

    Uploaded by

    fernando
    manual

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Workshop and Spare Parts Manual IQ & IQM MK3 Actuators

    Uploaded by

    fernando
    2K views5 pages
    manual

    Original Title

    Intro to Workshop Manual

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    manual

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2K views5 pages

    Workshop and Spare Parts Manual IQ & IQM MK3 Actuators

    Uploaded by

    fernando
    manual

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 5

    Publication 002-47 issue 06/13

    Workshop and Spare Parts manual


    IQ & IQM MK3 Actuators Pub 002-047 Issue 06/13

    Full details from the actuator nameplate must be given when enquiring about or ordering spare parts
    Publication 002-47 issue 06/13
    Workshop and Spare Parts Manual for
    IQ, IQM and IQML Mk 3 Range Actuators
    Publication
    Publication002-47
    002-47issue
    issue 06/13
    06/13

    Pic 3 Pic 8

    Module 2 Bases & Drive Nuts Module 1 Gearcase Module 7 Terminal Bung
    Sizes 10-95

    Pic 11

    Module 4 Handwheel Module 11 Comprehensive


    Spares Kit

    Module 20 Electronics Cover

    Module 18 Linear Drive Assembly

    Pic 5 Pic 71 Pic 9

    Module 5 Motor Module 6 Electronics Module 55 Terminal Cover


    Publication 002-47 issue 06/13

    Health and Safety


    This manual is produced to enable The mechanical installation should code of practice relevant for that Only persons competent by virtue
    a competent user to install, be carried out as outlined in the particular Hazardous Gas Area of their training or experience
    operate, adjust and inspect Rotork manual and also in accordance certification. should be allowed to install,
    IQ range valve actuators. with relevant standards such as maintain and repair Rotork
    British Standard Codes of No inspection or repair should be actuators. Work undertaken must
    The electrical installation, Practice. undertaken unless it comforms to be carried out in accordance with
    maintenance and use of these the specific Hazardous Gas Area instructions in the manual. The
    actuators should be carried out in If the actuator has nameplates certification requirements. Under user and those persons working
    accordance with the National indicating that it is suitable for no circumstances should any on this equipment should be
    Legislation and Statutory installation in Hazardous Gas modification or alteration be familiar with their responsibilities
    Provisions relating to the safe use Areas then the actuator is suitable carried out on the actuator as this under any statutory provisions
    of this equipment, applicable to the for use in Zone 1 and Zone 2 (or could invalidate the conditions relating to the Health and Safety
    site of installation. Div.1 and Div.2) explosive under which its certification was of their workplace.
    atmospheres where gasses are granted.
    For the UK: Electricity at Work present with an ignition WARNING
    Regulations 1989 and the temperature less than 135oC, Access to live electrical Motor Temperature
    guidance given in the applicable unless suitability for lower ignition conductors is forbidden in the With excessive use the motor
    edition of “IEE Wiring Regulations” temperatures has been indicated hazardous area unless this is done surface temperature could reach
    should be applied. Also the user on the actuator nameplate. under a special permit to work, 132oC (270oF).
    should be fully aware of his duties otherwise all power should be
    under the Health and Safety Act Any test instruments applied to the isolated and the actuator moved to
    1974. actuator should be of equivalent a non hazardous area for repair or
    For the USA: NFPA70, National certification. The electrical attention.
    Electrical Code is applicable.®. installation , maintenance and the
    use of these actuators should be
    carried out in accordance with the

    Before starting work on Remember that your actuator is Ordering of spare parts
    actuator only as watertight or
    explosionproof as you make it, It is essential when ordering a
    The Rotork spare parts module after completing work. Conduit spares module to give the
    sheets, contained in this manual, entries should be sealed in actuator type and serial
    give detailed instructions on the accordance with surrounding number.
    removal and replacement of environment and with any
    modules. requirements of the regulatory Additional information obtained
    authority. from the actuator name plate
    Before commencing work, isolate would be helpful to enable Rotork
    all electrical supplies to the Seal unused entries with threaded to double check the actuator
    actuator and observe site safety metal plugs. Do not use plastic specification.
    regulations. plugs if supplied with the actuator,
    as these are purely to protect the Spares modules may be ordered
    On completion of repair, refer to actuator during transit. from your local representative,
    publication Pub 002-39 for valve supplier, or direct from
    commissioning and start up For ease of dismantling the Rotork Rotork.
    procedures. IQ tool kit is available.

    Spares module assemblies for each size of actuator


    Module Number Description

    Module 1 GEARCASE

    1A Gearcase, Centre Column, Wormshaft & Wormwheel, Torque Transducer . Encoder NOT Included
    1B Centre Column, Clutch Assembly, Wormwheel, Wormshaft.
    1B/1 Spring & Sliding Coupling
    1C Encoder Drive Mechanism, PCB, Oil Seals, Drive Shaft Gear.
    1D Encoder Assembly
    1E Wormshaft & Wormwheel Maintenance Kit, ‘O’ Rings, Seals, Bearings, Screws etc.
    1F Gearcase Maintenance Kit, ‘O’ Rings, Seals, Bearings, Circlips, Screws etc.
    1G Hand/Auto Mechanism, Lever, Cam, Spring, Seal
    1G/1 Hand /Auto Kit ( No Lever) Cam, Spring, Seal
    1J Torque Transducer
    1K Battery Removal Strap, Cover Plug
    1K/1 Battery only
    1L Battery Cover Plug only
    Spares module assemblies for each size of actuator Publication 002-47 issue 06/13

    Module Number Description

    Module 2 Bases
    2A Base Assembly Complete, Castings, Bearing, Drive Bush, Seals, Screws. Sizes 10 to 95
    2B Base Assembly Less Drive Bush
    2C Drive Bush only. Sizes 10 to 95
    2D Thrust Bearing Assembly only. Sizes 10 to 95
    2E Drive Bush & Thrust Bearing Assembly. Sizes 10 to 95
    2F Base Maintenance Kit.

    Module 4 Handwheel

    4A Top Handwheel Assembly - Complete.


    4B Side Handwheel Assembly - Complete.
    4C Handwheel Maintenance Kit.
    4D Cover Tube Assembly or Cap Assembly

    Module 5 Motor

    5A Stator/Rotor Assembly, Motor Cover, Bearing, Screws & ‘O’ Ring.


    5B Stator/Rotor Maintenance Kit, Bearing, Screws & ‘O’ Ring.

    Module 6 Electronics

    6A Complete Electronics Assembly, Chassis, PCB’s, Transformer, Cable Looms,Contactors, Fixings.


    6B Electronic Chassis Assembly Power 1, Power PCB with Transformer.
    6C Electronic Chassis Assembly Power 2, as Module 6B plus Contactors.
    6D Contactor Assembly, Contactors & Bracket only.
    6E BBC Remote Input PCB, 120VDC Remote Input PCB, Positive or Negative Switching.
    6F Optional Extra Relays (S5-S8) (S9 - S12)
    6G Logic Control PCB .
    6H Analogue Input PCB
    6J Folomatic & Current Position Transmitter (CPT) Combined PCB.
    6K CPT PCB.
    6L CPT & Current Torque Transmitter (CTT) Combined PCB.
    6M Pakscan 2 Wire Control PCB.
    6P CTT only PCB.
    6Q DC/DC Convertor PCB. (Aux Power )
    6R Single or Dual Channel Modbus / Repeater PCB.
    6S Hart PCB
    6W Power Module & Single Phase Starter.
    6X Single or Dual Channel Profibus PCB.
    6Y Foundation Fieldbus PCB.

    Module 6/2 Electronics for IQM & IQML Actuators


    6T Power Module and Solid State Starter (SSS).

    Module 7 Terminal Bung


    7A Terminal Bung, Cable Looms, Watertight & Explosionproof.
    7B Commissioning Bag, Terminal Screws & Washers, ‘O’ Ring Seal.
    7C Power Terminal - Flash guard

    Module 11 Comprehensive Spares Kit


    Comprised of all components in kits 1E, 1F, 2F, 4C/1, 4C/2, 5B & 55C.

    Module 18 Linear Drive Unit


    18A Linear Drive Assembly Complete

    Module 20 Electronics Cover


    20A Electronics Cover Complete, Control Knobs, HMI PCB, Glass Window,
    Enclosures, Watertight, Explosionproof, ATEX, FM & CSA.
    20B Electronics Cover Without HMI PCB.
    20C HMI PCB Assembly
    20D UV Screen Protector
    20G Locking Latch Assembly.
    20H Control Knob Kit Open/Close Knob & Local/Stop/Remote Knob (Red), Fixing Clip.
    20K Vandal Resistant Cover Assembly

    Module 55 Electrical Covers


    55A Terminal Cover, Fixing Screws, ‘O’ Ring , Label.
    55B Profibus Disconnect Module
    55C Cover Maintenance Kit, Terminal Cover Screws & ‘O’ Ring Seal. Electronics Cover Screws & ‘O’ Ring Seal.
    55D Extra Conduit Adaptor Assembly
    55E Pakscan Wireless Option Module

    You might also like