DEHUMIDIFIER 2013

SERVICE MANUAL No.MJW-E-1207A

Model MJ-E21BG-S1-IT

Sold from 2013

CONTENTS
1. Precautions 2
2. Names and Functions of Parts 3
3. Specifications 5
4. Outer Dimensions 5
5. Wiring Diagram 6
6. Function 8
7. Technical Points 9
8. Precautions for failure diagnosis 10
9. Troubleshooting Procedure 11
10. Troubleshooting 18
11. Maintenance 19
12. Service Checklist 21
13. Precautions for Disassembly and Reassembly 22
14. Disassembly and Reassembly Hints 24
15. Parts Catalog 32
2

1. Precautions Note) This page is extracted from the instruction manual.

 Note) This page is extracted from the instruction manual. 2. Names and Functions of Parts
3
4
Note) This page is extracted from the instruction manual.
3. Specifications Note) This page is extracted from the instruction manual.

4. Outer Dimensions

5
 5. Wiring Diagram
1) Wiring Diagram

Compressor

Blower fan motor

Solenoid valve
C

R
CM FM SV
S Operation
Yellow
control board Sensors
(Humidity and room
White

Black
Gray

Blue

Blue
Blue
P201
Red

P200
temperature sensing)

Orange
Orange
Red
Red
Yellow/Green

P5 P2 P3 P100 P101
P10
Blue 1℃ (defrost)/12℃ (end)
P1 White Thermistor (Tube
Brown P11 temperature sensing)
Power plug Power control board White

Gray
Run capacitor P4
P20 SM Stepping motor
Gray

P13 Gray Float switch

Gray

Safety Devices
(1) Current fuse ....................Overcurrent flow caused by deterioration in electrical parts or other problems
turns the power source to OFF.
<Current setting: 2A>

(2) Motor protector................The compressor stops operating if the room temperature exceeds 35°C.
(Overload relay) The compressor will also shut down when malfunctions or other problems
cause the current flow to exceed 5.3A.

(3) Control circuitry ...............The room temperature thermister senses temperature below about 0°C, and
shuts down the compressor.

(4) Thermal fuse ...................When blower motor temperature exceeds 133°C due to blower locking or other
malfunctions, blower operation shuts down.

(5) Current fuse for compressor protection

................... If the protection by motor protector and control circuitry is not effective,
the compressor shuts down when the current to it exceeds approximately 10A.
<Setting current: 10A>

6
2) Board Diagram
[Power control board]

[Operation control board]

7
 6. Function
■ Function List

Operation mode
Dehumidifying operation

dehumidifying

Intelligent Laundry
Mildew guard
Operation off

Drying inside

Off timer on
Air purifier
Low Temp

Child lock
being set

counting
On timer

On timer
Defrost
Auto

Easy
High

Low

Full
Compressor
Blower fan
Solenoid valve
Swing louvre
Power
LED indicator

Lamps Intelligent

Air Purifier
Full
Drying inside
Humidity (set/current)
Operation mode HIGH

Swing area
LCD indicator

Swing monitor
Off/on timer
Mildew guard
Defrost
Low temp
Child lock
Power
Selection
Mode
Humidity Selection
Button

Air purfier
Swing louvre

Off/on timer

Drying inside

Child lock

Note : Display lamp/Operable : LCD/LED lights at each operation mode

: Timer - flashes when on : LCD/LED flashes at each operation mode
: Off/stopped/inoperable : Lights at room temperatures of 14℃ or under
: Operable only when swing on/lit : Varies by conditions.
: Operable only when swing on and blower fan rotates ON : ON LED lit or flashing
OFF : OFF LED lit

8
7. Technical Points
■ Coolant Circuit
φ6.35
Coolant flow Compressor
Dehumidifying
Defrosting φ5
φ5
φ6.35
φ6.35 Tube temperature
sensing thermistor

Solenoid
valve Intake

Heat exchanger
Blow (closed when
Heat exchanger
(heat radiation) dehumidifying
and open
when

(cooling)
defrosting)

Capillary tube Humidity

Fan sensor
φ5.0×φ4.0
Room
temperature
sensing thermistor
φ6.35
φ6.35

Capillary tube
φ2.0×φ0.8×φ340

■ Performance curve Note) This page is extracted from the instruction manual.

9
 8. Precautions for failure diagnosis

The following precautions should be observed in order to perform troubleshooting safely and correctly.
The following diagrams indicate circumstances where danger can result from mishandling the unit.

WARNING Mishandling may result in fatal or serious injury, or fire.

CAUTION Mishandling may result in minor or damage to your home or property ,etc.

Meanings of graphic symbols are explained below.

Always follow the

Forbidden instructions Alert

WARNING
Remove the power plug When performing work with
from the socket. the power on, be careful
Unplug
not to touch the live part. Electric shock

Failure to do so may cause electric shock or injuries. This may cause electric shock.

Do not touch a rotating object Do not work with wet hands.

until it completely stops.
Don’t touch No wet hands
The rotating object may catch your hand etc,
and result in injuries. This may cause electric shock.

Check the wiring diagram After the work,

before wiring processing. lay the wire out as it was before.
Check Return to as it was
Failure to do so may cause combustion, Failure to do so may cause combustion,
generation of smoke, and/or malfunction. generation of smoke, and/or malfunction.

CAUTION
Wear protective gloves. Keep children away.

Failure to do so may result in injuries Wear gloves Failure to do so may result in Keep away
by the edge of metal, electric shock, electric shock and/or injuries when moving
and/or burns caused by contact with hot section. the unit or using a measuring device.

10
9. Troubleshooting procedure
1) Failure diagnosis flowchart

Are error codes

displayed? YES Refer to “Error Indications and
CorrectiveActions,” and follow
“E0” “E1” “E7” “E8”
the procedures.
“A1” “A2” “A3” “A6” “P4”
NO

Does the power lamp light NO OK

Check the continuity of power cord. NG Replace the power cord.
by turning the power on?
OK
YES
NG OK
Check the current fuse of Replace the power control board.
power control board (2A/250V).
OK

Does the detective buzzer beep NO NG NG

Check if the lamps and LCD Check if there is no Insert the connector OK
by turning the power on?
of control panel light. disconnection or contact and connector pins
YES *How to put out all lighting(Press failure of the connectors securely.
the mode switch and the humidity and connector pins of NG
selection switch together 4 times powercontrol board.
when the power is off. Turn on OK
Replace the operation control board.
the power within 2 seconds.)
NG
*Check if LED on the operation
control board is down. Replace the power control board.
(When LED is down, correct it.)
OK OK

Is “Full lamp” lighting? YES YES

Is the tank filled with water ? Drain water from the tank.
NO NG
NO
Check the float. NG
Check the float.
‡,VWKHIORDWVZLWFKFRPLQJRII NG
or attached upside-down?
‡Is the float movement smooth?
‡Is a magnet attached to the float?
OK

NG NG OK
Check the float switch. Replace the float switch. Replace the power control board.
‡Check if there is no disconnection or NG
contact failure of the connector (P13) and
connector pins of power control board. Replace the operation control board.
‡Check the continuity between connecter (P13)
terminals when the water tank is equipped. OK
Normal… Tank full:open
Empty:short
OK

NO OK
Does it dehumidify? Does the blower fan motor rotate? NO Check if there is no disconnection NG Insert the connector
or contact failure of the connector and connector pins
YES (P2) and connector pins of power securely.
YES
control board. NG
OK
OK
Check the resistance of the NG Replace the blower fan motor.
blower fan motor. NG
Normal:Between yelORZDQGEOXHȍ
%HWZHHQEODFNDQGEOXHȍ
Abnormal: Open or short
OK

Replace the power control board. OK

NG
Replace the operation control board.
OK

A B

11
 A B

Does the compressor operate? NO Is the operating environment YES Dehumidification may not be OK
low temperature? possible in low temperature
YES
(less than 2°C) environments. (The compressor
NO does not operate by detecting
abnormal low temperature)
NG

Check if there is no disconnection NG Insert the connector OK

or contact failure of the connector and connector pins
(P5) and connector pins of power securely.
control board. NG
OK

Check the current fuse of NG Replace the current fuse. OK

motor protector (2A/250V). NG
OK

OK
Check the continuity of the NG Replace the motor protector.
motor protector. NG
Nornal:Open
Abnormal:Short
* Check it at room temperature
when the power is off.
OK

Check the resistance of NG OK

Replace the compressor.
the compressor. NG
Nornal:Terminal C-R 17ȍ
7HUPLQDO&6ȍ
Abnormal:Open or short
OK

YES OK
Is there an overcurrent? Replace the compressor.
(The surface of the compressor is hot.) NG
NO

Replace the power control board. OK

NG

Replace the operation control board.

OK

Check the coolant circuit.

(If the coolant leaks. NG Replace the parts that
NO
Is the heat exchanger If the tube clogs.) coolant is leaking or the
(evaporator) cold? ƔThe part of the cooler near tube is clogged.
YES the tube temperature sensor OK
should be at least 10°C lower
than room temperature when
Are the power consumption NO normal.
and current normal? ƔThe bottom of the heat
exchanger has frost when the
YES
quantity of coolant is little by
coolant leaking.

Check the resistance of the NO Replace the tube temperature OK

tube temperature sensing thermistor. sensing thermistor
Nornal:%HWZHHQ3SLQVNȍ NG
WRNȍ OK
Abnormal:Open or short Replace the power control board.
YES NG

Replace the operation control board.

OK

*Note: Do not replace the compressor easily excpet when the overcurrent(Lock),
C D the abnormal noise or the abnormal vibration is occured.
(includes the oil leak in the compressor)

12
 C D

Does the solenoid valve operate? NO Check if there is no disconnection NG Insert the connector
(Shorten J301 and J302) or contact failure of the connector and connector pins
(P3) and connector pins of power securely.
YES
control board. NG
OK

NG
Check the resistance of the Replace the solenoid valve coil. OK
solenoid valve coil.(P3 connector) NG
Nornal:Between the pin1 and
pin2 2.0kȍ-2.2kȍ OK
Replace the power control board.
Abnormal:Open or short NG
OK
Replace the operation control board.
OK

YES OK
Are there any clogs or dust on Clean filter.
the filter. NG
NO

YES It is normal.
Is the operating environment
low humidity and low temperature? Dehumidication may not be
possible in low humidity and OK
NO
low temperature environments.
Explain the performance
curve on P9.
The unit is normal.

The unit stop working in the YES Is the defrost mode selected? YES It is normal.
middle of operation. Does the defrost indicator light? Defrost mode is operating.
Airflow stops in a few minutes.
NO NO

Is automatic operation YES Is the operating YES Dehumidication may

selected? environment low humidity not be possible in low
Easy dehumidifying / and low temperature? humidity and low
Intelligent laundry / temperature environments.
Mildew guard / Auto / Off timer Explain the performance
NO curve on P9.

1) Easy dehumidifying:It stops according to the humidity level.

2) Intelligent laundry:It stops in a minimum of about 60 minutes and a maximum of about
12 hours.
3) Mildew guard:It operates intermittently 2-4 hours (24 hours).The operating time varies
depending on the humidity.
4) Auto:Compressor and blower fan stop when current humidity is -1% of set humidity or less.
5) Off timer:It stops at the set time.
6) All operation mode:Is the off timer operation selected with other operation mode?
Off timer operation has priority over other modes.
1-6 indicate that the unit is operating normally. Explain that to the customer.

Stepping motor (louvre) YES Is the swing louvre switch YES Does the swing direction of YES The unit is normal.
does not operate. “OFF”? the louvre change to “Wide”,
NO NO “Upward”,or ”Rear”?
NO

Check if there is no disconnection or NG Insert the connector and

contact failure of the connector (P20) and connector pins securely.
connector pins of power control board.
OK
OK

Check the resistance between NG NG OK

Replace the stepping motor. Replace the power control board.
connector pins of the stepping
motor (P20 connector). OK NG
Normal: OK
Terminal1-2 Replace the operation control board.
Terminal1-3
342-418ȍ
Terminal1-4
Terminal1-5
Abnormal:Each interval is
open or short
OK

E
13
 E

Only a small quantity of YES Is the operating environment YES Dehumidication may not be OK
water is dehumidified. low humidity and low possible in low humidity and
NO temperature? low temperature environments.
NO Explain the performance
curve on P9.

Is there any dust on the room YES Remove the dust from the room OK
temperature and humidity sensor? temperature and humidity sensor.
NO

Check if there is no disconnection or NG Insert the connector and

contact failure of the connector (P10) and connector pins securely.
connector pins of power control board.
OK
OK

Check the resistance of the room NG Replace the room temperature

temperature and humidity sensor. and humidity sensor.
(P10 connector) OK
Normal:Between the pin3 and pin4
NȍNȍ
Abnormal:Open or short
OK

The unit is normal.

14
2) Simple Check Table for Main Parts
Component name Testing procedure
Detach the connector and measure the resistance using a multimeter
(component temperature: 10℃ to 30℃).
Tube temperature
sensing thermistor Normal Abnormal
Between P11 pins: 8.0kΩ to 20.8kΩ Open or shorted

Room Detach the connector and measure the resistance using a multimeter
(component temperature: 10℃ to 30℃).
temperature and
humidity sensor Normal: 47 to 51kΩ (between P10 pins 3 and 4)
board Abnormal: Open or shorted

With the connector detached, measure the resistance across the terminals using a multimeter
(winding temperature: 10℃ to 30℃).

Compressor Normal Abnormal

C-R side 17Ω ~ 19Ω
Open or shorted
C-S side 32Ω ~ 36Ω

Measure the resistance between terminals using a multimeter

(winding temperature: 10℃ to 30℃).

Normal Abnormal
Blower fan motor
Yellow-Blue 217Ω ~ 236Ω
Open or shorted
Black-Blue 219Ω ~ 237Ω

Measure the resistance between terminals using a multimeter

(component temperature: 10℃ to 30℃).
Solenoid valve coil Normal Abnormal
2.0kΩ ~ 2.2kΩ Open or shorted

Measure the resistance across terminals with a multimeter.

(Part temperature: approx 25℃)

Normal Abnormal
Terminals 1-2
Stepping motor
Terminals 1-3
342Ω ~ 418Ω Open or shorted
Terminals 1-4
Terminals 1-5

15
 3) Error Indications and Corrective Actions
Indication
Error (failure) Corrective action
(Timer display)
P10 connector out of position
E0
Room temperature thermistor blowout Check the P10 connection.
Check the room temperature and humidity sensor
Room temperature thermistor short
board.
E1 Room temperature and humidity
sensor board failure
P11 connector out of position
E7
Tube temperature thermistor blowout Check the P11 connection.
Tube temperature thermistor short Check the tube temperature thermistor.
E8
Tube temperature sensor failure

Microprocessor failure
A1 Replace the main board.
RAM error

Frequency determination error

A2
(When power is on) Outlet/power check
Frequency determination error (Replace the main and power supply boards.)
A3
(During operation)

A6 Watchdog timer error Replace the main board.

Follow the “Does it dehumidify?” in the “Failure

P4 Compressor
diagnosis flowchart” of P11.

4) Self-Test Program and Execution Procedure

(1) Deactivating 3-minute restart prevent lock
① Start: Press the MODE and HUMIDITY SELECTION buttons together 3 times when the power
is off. Press the POWER button within 2 seconds.
② Functions:
① Deactivates 3-minute restart prevention lock (immediate operation)
② Fan: Fix at rank 6 (max. airflow)
③ Activates compressor
④ Operating mode: Low Temp
⑤ Low temperature is indicated on LCD.
⑥ When E2PROM error is detected, FULL, DRYING INSIDE and AIR PURIFIER LEDs are lit.
③ To end: Turn power off. The solenoid valve functions for 3 seconds.

16
(2) LED, LCD and fan tests
① Start: Press the MODE and HUMIDITY SELECTION buttons simultaneously 4 times when the
power is off. Press the POWER button within 2 seconds.
② Mode select: Use the OFF/ON TIMER button to change the diagnosis mode (0 - 5).

Room Tube
LCD and Current Current fan Determined
temperature temperature
LED all lit humidity rank frequency
indicator indicator

Examples

Mode displayed

For current humidity

(all displays in decimal)

(3) Operation/Error history mode

① Start: Press the MODE and HUMIDITY SELECTION buttons simultaneously 5 times when the
power is off. Press the POWER button within 2 seconds.
② Mode select: Use the OFF/ON TIMER button to select indicator mode (0-F).

Example: Latest error display

Compressor
malfunction detected

P4 error
Error history display

Tube temperature 0: Latest error

7: Oldest error
Thermistor short-circuit
detected
E8 error
Watchdog error

Tube temperature A6 error

Thermistor open-circuit
detected
Latest error Display mode
E7 error Frequency determination
error at power ON
When “display mode” is 8 to F, the number of error
Room temperature A2 error generations is displayed in hexadecimal.
Thermistor short-circuit
detected
E1 error Frequency error
when fan operated

Room temperature A3 error

Thermistor open-circuit
detected
E0 error

(4) Demo program

① Start: With the power OFF, hold down the MODE and HUMIDITY SELECTION buttons,
and press the POWER button. The demo program starts in 3 seconds.
② Operations (all buttons are disabled):
① Fan: Fixed at rank 3
② Compressor/solenoid valve: Stopped
③ LCD/LED: Lights in random sequence
④ Swing louvre: Wide
③ End: Remove power plug.
17
18

10. Troubleshooting Note) This page is extracted from the instruction manual.
 11. Maintenance Note) This page is extracted from the instruction manual.
19
 Note) This page is extracted from the instruction manual.

20
12. Service Checklist
(1) Points to be checked after completing repairing
After completing repairing, check the all items below to prevent re-repair.

Check items Check

Was the proper tool used?

Are the parts on the parts catalog used?
Verify that there is no problem in the lead wire (layout and connection) and/or clamp.
Verify that there is no defect, such as lead wire caught in other parts, damage, and/or intermediate connection.
Verify that there is no defect, such as deteriorated or damaged power cord and/or intermediate connection.
Verify that there is no slack and/or damage to power cord.
At installation

Are the connectors and metal terminals inserted securely?

Verify that there is no abnormal sound of the motor etc.
If electrical parts are replaced, was the insulation performance checked?
Verify that there is no insufficient inserting or gap in the fitting and/or calking sections.
Is the cushioning attached without fail? Is the parts requires silicon coating surely coated with silicon?
Are the all sorts of specified screws on the parts catalog used?
Are the all sorts of packing, washers, etc. installed without fail?
Are the waterproofing and rust prevention performed on the products which require those treatment?
Is the unit installed at the flat place?
Is the unit installed at the stable place? (The unit is not easy to fall down?)
Installation conditions

Is a firm ground selected for the installation place? (Be careful with a hollow floor, corrosion, etc.)
Is there enough space around the unit? (Is there no wall, ceiling, curtains, etc. near the unit?)
Verify that the unit is not installed where it is exposed to direct sunlight or near heat- generating devices.
Verify that the unit is not installed in a special environment. (places where chemicals are used or there is a lot of dust.)
Is the product which requires earthing correctly earthed? (Do not connect the earth wire to a water pipe or gas pipe.)
Is the installation criteria described in the instruction or installation manual fulfilled?
Is the power on when you turn it on?
Operation check

Is the basic operation described in the instruction manual successfully performed?

Verify that there is no problem in operation around the open and close part, rotation part, slide part, etc.
Verify that no abnormal sound or smell is emitted.
Is the power off when you turn it off.
Explain the content of repair, check, and/or adjustment to the customer well.
Explanation
after repair

Tell the customer to read the instruction manual well to use this dehumidifier.
Tell the customer not to disassemble the product.
Explain to the customer if the installation place is not good or if there is more efficient way.

21
 13. Precautions for Disassembly and Reassembly
The following precautions should be observed in order to perform disassembly and reassembly safely and correctly.
The following diagrams indicate circumstances where danger can result from mishandling the unit.

WARNING Mishandling may result in fatal or serious injury, or fire.

CAUTION Mishandling may result in minor or damage to your home or property etc.

Meanings of graphic symbols are explained below.

Always follow the

Forbidden instructions Alert

WARNING
Remove the power plug When replacing parts,
from the socket. use the specified parts
listed on the parts catalog.
Unplug Return to
Failure to do so may cause combustion,
Failure to do so may cause electric shock or injuries. smoke, and/or malfunction, as it was

Do not touch a rotating object Do not work

until it completely stops. with wet hands.
The rotating object may
catch your hand etc, Don’t touch No wet hands
and result in injuries. This may cause electric shock.

Check the wiring diagram After the work,

before wiring processing. lay the wire out as it was before.

Failure to do so may cause combustion,

Check Failure to do so may cause combustion,
Return to
generation of smoke, and/or malfunction. generation of smoke, and/or malfunction. as it was

Do not alter the product. Comply with the law.

Follow the applicable laws and regulations,
such as “Fire Prevention Ordinance” and
This may cause fire, electric shock, No alteration “Electric Equipment Technical Standards.” Obey the law
and/or injuries. Failure to do so may cause fire and electric shock.

Use appropriate tools. Earth the product which

requires earthing correctly.
Failure to do so may result in Incomplete earthing or connection to
an accident caused by contact failure Use a gas pipe, water pipe, etc. Earth
or loose parts. proper tools may cause an explosion or electric shock.

Do not damage or process Replace the damaged or

the power cord or lead wire. deteriorated power cord or
lead wire.
This may cause fire, combustion,
Forbidden Failure to do so may cause fire,
Replace
and/or electric shock. combustion, and/or electric shock.

22
 CAUTION
Wear protective gloves. Keep children away.

Failure to do so may result in injuries Wear gloves Failure to do so may result in Keep away
by the edge of metal, electric shock, electric shock and/or injuries when moving
and/or burns caused by contact with hot section. the unit or using a measuring device.

Do not put the unit Check the firmness

where it may burn. of installation location.
Do not Check
This may cause fire, install unit The product may fall down,
or combustion. which could cause an accident or injuries.

Perform operation Do not wash the unit

check after reassembly. with water.
Operation No water
Failure to do so may result check This may result in fire,
in an accident or malfunction. combustion, or malfunction

Safety precautions for the inspection and service

1. When the service requires disassembly, be sure to remove the power cord from the outlet.
2. When it is necessary to perform the work with the power on, be careful not to touch the live part.
3. Use appropriate tools for the work.
4. Use the specified parts listed on the “Parts Catalog” of the applicable model.
5. Check the deterioration of the power cord and lead wire at service.
Replace the damaged or deteriorated power cord and lead wire.
6. After the service, perform the operation check.
Verify that the tank full detection works properly and the unit operates without a problem.

23
 14. Disassembly and Reassembly Hints
【Precautions for disassembly】
Ɣ&RQQHFWLRQVKRXOGEHSHUIRUPHGZLWKRXWIDLOHVSHFLDOO\ZKHQVFUHZVDUHXVHGIRULW
7LJKWHQWKHVFUHZVLQWKDWFDVH
Ɣ:KHQWKHFDEOHWLHIL[LQJWKHOHDGZLUHLVFXWEHVXUHWRUHSODFHLWZLWKDQHZRQH
Ɣ5HPRYHGOHDGZLUHVKRXOGEHIL[HGWRDFODPSHUHWFDQGSHUIRUPZLULQJ
(1)Removing the water tank

①Open the front door and pull out the ①

water tank.ĺ5HPRYLQJWKHZDWHUWDQN
Main unit

Water tank

(2)Removing the front panel and air filter

①Push the front panel downward, and ①

SXOOWRZDUG\RXWRUHOHDVHWKHFDWFKHV
RQWKHERWWRP3XVKXSWRUHPRYH
Front panel
ĺ5HPRYLQJWKHIURQWSDQHO

Catches

Tabs

②Hold the tabs and pull the air filter ② Air filter
WRZDUG\RXWRUHPRYH
ĺ5HPRYLQJWKHDLUILOWHU

Air filter Tabs

24
(3)Removing and replacing the front casing assembly
①Remove the water tank. Special setscrews
ĺ（Reference:(1)Removing the water ③
tank)

②Removing the front panel assembly and ④ Catch(left side:1)

④ Catch(Right side:1)
air filter.
ĺ5HIHUHQFH5HPRYLQJWKHIURQW
panel and air filter)

③5HPRYHWKHVSHFLDOVHWVFUHZVDQG
front casing assembly setscrews(4).
Front casing
④'HWDFKWKHFDWFKHVIURPWKHVLGHRI assembly setscrews
front casing assembly and pull the front
casing assembly toward you so that it is Front casing assembly
away from the main unit.
④
⑤Raise the handle and remove the power
control board box setscrew.

⑥Pull the power control board box toward Main unit

\RXGHWDFKWKHFDWFKHVRQWKHER[OLG
(one on each side), and remove the lid.

⑦Remove connectors P100 and P101 from

the power control board and remove the
IURQWFDVLQJDVVHPEO\ĺ5HPRYLQJDQG
replacing the front casing assembly)

Power control board box setscrew Power control board box lid Front casing assembly
⑤ ⑥ ⑦

Catches
⑦
Handle

Power control board Connectors(P100,P101)

(4)Removing and replacing the operation control board

Operation control board
①Remove the front casing assembly.
ĺ5HIHUHQFH5HPRYLQJDQGUHSODFLQJ ②
the front casing assembly)

②Detach the catches(bottom:4,right

side:1) to remove the operation control Front casing
assembly
ERDUGĺ5HPRYLQJDQGUHSODFLQJWKH
operation control board)

Catch Catches

25
 (5)Removing and replacing the power control board
Remove all connectors
①Remove the power control board box lid. from the power control board Power control board
ĺ5HIHUHQFH5HPRYLQJDQGUHSODFLQJWKH
②
front casing assembly)

②Remove all connectors from the power

control board to remove the power control
ERDUGĺ5HPRYLQJDQGUHSODFLQJWKHSRZHU
control board)

(6)Removing and replacing the condenser for compressor and tube temperature thermister
Power
①Remove the power control board box lid. control
ĺ5HIHUHQFH5HPRYLQJDQGUHSODFLQJWKH Connector(P4) board Connector(P11)
front casing assembly) Tube
temperature ②
②Remove the connector P4 to remove the ③ thermister ③
condenser for compressor from the power
FRQWUROERDUGĺ5HPRYLQJDQGUHSODFLQJWKH
condenser for compressor)

③Remove the connector P11 from the power

control board to remove the tube temperature
thermister from the right side of heat
exchanger.
ĺ5HPRYLQJDQGUHSODFLQJWKH Heat exchanger Condenser for compressor
temperature/humidity sensor)

(7)Removing the rear casing

①Remove the front casing. ② Louvre

ĺ5HIHUHQFH5HPRYLQJDQGUHSODFLQJWKH

front casing assembly)

②Detach the rear casing setscrews(6).

③Detach the screw stop bosses(2) on the top

of rear casing and the guides(2) on the side
of the fan assembly.

④Lift the rear casing upward, and remove from Rear casing setscrews
XQGHUWKHORXYUHĺUHPRYLQJWKHUHDU
casing) Louvre

③ ③
④

Catches (one on each side)

Rear casing

26
(8)Removing and replacing the stepping motor and temperature/humidity sensor

①5HPRYHWKHUHDUFDVLQJĺ5HIHUHQFH
②
(7)Removing the rear casing) Connector(P10)
③

②Remove the connector P20 and stepping Connector(P20)

motor setscrews(2) to remove the stepping
PRWRUĺ5HPRYLQJDQGUHSODFLQJWKH
stepping motor)
Stepping motor setscrews
③Remove the connector P10 and tape to
②
separate the lead wire from the blower fan
guide casing.

④Detach the catch(1) from the blower fan

Stepping motor
assembly to remove the
WHPSHUDWXUHKXPLGLW\VHQVRUĺ5HPRYLQJ Blower fan assembly
and replacing the temperature/humidity
sensor) Temperature/humidity sensor Blower fan assembly

Blower fan assembly Catch

③
④ Blower fan assembly
④ ④

Drainpan assembly
Temperature/humidity sensor
Drainpan assembly

(9)Removing and replacing the solenoid valve and plug cord

①Remove the rear casing. Connector(P1) Connector(P3)

ĺ5HIHUHQFH5HPRYLQJWKH ②
rear casing) ④

②Remove the connector P3 from the

power control board and remove
the solenoid valve setscrew(1) to
remove the solenoid valve.
ĺ5HPRYLQJDQGUHSODFLQJWKH
solenoid valve) Solenoid valve Solenoid valve setscrew

③ ④
③Remove the earth wire setscrew(1)
to remove the earth wire.

④Remove the connector P1 and

separate the power plug cord wire
from the clamper to remove the
power plug from the gap of the
EDVHĺ5HPRYLQJDQGUHSODFLQJ
Earth wire setscrew Earth wire Plug cord Gap Base
the plug cord)

27
 (10)Removing and replacing the blower fan and blower fan motor
Blower fan
①Removing the rear casing. Blower fan Blower fan locknut guide casing Catch
ĺ5HIHUHQFH5HPRYLQJWKHUHDU
③ ③
casing)
④
②Remove the power control board.
ĺ5HIHUHQFH5HPRYLQJDQG
replacing the power control board)

③Remove the blower fan locknut(1)

to remove the blower fan.
ĺ5HPRYLQJDQGUHSODFLQJWKH
blower fan) Blower fan motor Blower fan motor
Blower fan motor holding plate
④Detach the catch which fixes the holding plate setscrews Blower fan motor Cushion
blower fan motor lead wires to ④ ⑥
blower fan guide casing and detach ⑤
lead wires from the blower fan
guide casing.
Blower fan motor
⑤Remove the blower fan motor (blower fan side)
holding plate setscrews(3). Cushion
⑥
⑥Remove the blower fan motor
holding plate and cushions to
remove the blower fan motor.
ĺ5HPRYLQJDQGUHSODFLQJWKH
blower fan motor) Blower fan motor
Blower fan motor holding plate (casing side)

(11)Removing and replacing the blower fan assembly

Heat exchanger Drainpan assembly
①Removing the rear casing. assembly
ĺ5HIHUHQFH5HPRYLQJWKHUHDU ④
casing)

②Removing the power control

ERDUGĺ5HIHUHQFH5HPRYLQJ
and replacing the power control
board)

③Remove the lead wires from the

clampers on the blower fan guide Catches(2)
casing sides.

④Detach the catches from the ④ ④ Blower fan assembly

blower fan assembly and drainpan
assembly.Then Pull upward the
blower fan assembly leaning
toward the heat exchanger to Blower fan
assembly
remove the blower fan assembly.
ĺ5HPRYLQJDQGUHSODFLQJWKH
blower fan assembly)

Drainpan
assembly Catches(2)

28
(12)Removing and replacing the float switch

①Remove the blower fan assembly.

ĺ5HIHUHQFH5HPRYLQJDQGUHSODFLQJ Drainpan assembly Heat exchanger assembly
WKHEORZHUIDQDVVHPEO\ ②

②Remove the float switch form the drainpan

DVVHPEO\ĺ5HPRYLQJDQGUHSODFLQJWKH
IORDWVZLWFK

Float switch

(13)Removing the drainpan

①Remove the blower fan assembly.

③
ĺ5HIHUHQFH5HPRYLQJDQG Rear side of the drainpan assembly
UHSODFLQJWKHEORZHUIDQDVVHPEO\

②Separate all the lead wires from the

clampers on the drainpan assembly.

③'HWDFKWKHFDWFKHVRQWKHUHDUVLGH
RIGUDLQSDQDVVHPEO\DQGFDWFKHVRQ
the front side of drainpan assembly.
Pull the base backward while lifting the
right side of the heat exchanger and
remove the drainpan assembly from the Catches
EDVHĺ5HPRYLQJWKHGUDLQSDQ
DVVHPEO\ Heat exchanger
③

③ Front side of the

drainpan assembly

Base Catch
Drainpan assembly

③ Front side of the

drainpan assembly

Base Compressor Catch Base

29
 (14)Removing and replacing the compressor/heat exchanger assembly

①Remove the drainpan assembly. Heat exchanger assembly

ĺ5HIHUHQFH5HPRYLQJWKH
②
drainpan assembly)
③

②Put a support under the right side

RIWKHKHDWH[FKDQJHUDVVHPEO\
Remove the compressor setscrews


③Remove the compressor and heat

H[FKDQJHUDVVHPEO\IURPWKH Drainpan
EDVHĺ5HPRYLQJDQGUHSODFLQJ assembly
the compressor/heat exchanger) Compressor

Base
<Compressor part:wiring layout>

Red(S) Gray(R)

White(C)

Base Compressor setscrews

30
31
 15. Parts Catalog
Model MJ-E21BG-S1-IT Exploded View
<Casing and Structure>

114

109
107

108 B C

106
113
105
112
111 117

110

116

115

Ins
t
Borouction
k
102 103 101 104 118

32
 Model MJ-E21BG-S1-IT Parts List
<Casing and Structure>
Notes:
1. Circled reference numbers indicate performance parts.
2. New parts and the parts that are used only with these models lack compatibility.
3. Those parts that are marked by and are of critical importance for sustaining safety and performance. Use specified
parts atreplacement.
4. When ordering parts without part numbers, use the design number. The order may take a while to process.
Exploded
View Part Name Part No. Safety Pc/1 Compatibility/Miscellaneous
Matching No. Part unit
101 TANK＊160VX M22 C89 345 1 E100BF-C
102 COVER-T＊ASSY-E16VX-W M22 C39 741 1 E22VX
103 LID-TANK＊160VX M22 B29 697 1 160VX
104 FLOAT＊ASSY-100S(X) M22 B25 379 1 100VX
105 CASE-F＊100VX-C M22 B25 233H 1 100VX
106 ESC-SW＊E21BG-S1-IT M22 C96 440 1 New
107 PCA＊E21BG-S1-IT＊M M22 C96 689 1 New
108 CLAER-PLATE＊E16VX M22 C62 449 1 E16AX-H
109 FIXTURE-PCA-M＊100T(X) M22 B19 781 1 100T
110 PANEL-F＊ASSY-E16VX-W M22 C39 001 1 E22VX
111 FILTER＊ASSY-E82CF M22 C84 320 1 E82CF-H
112 FILTER-MJPR-ECGFT M48 5C7 859 1 Expendable item E92CG-TW
113 CASE-R＊160VX M22 C56 310R 1 E22VX-C
114 HANDLE＊100/160V(X) M22 B25 063 1 100VX
115 BASE＊EBG M22 C96 200 1 New
116 DRAINPAN＊E22WX M22 C73 340 1 E21CX-S1-IT
117 SWITCH-LEVEL＊160WX M22 C44 501 1 E16VX-S1-IT
118 TANK＊ASSY-160VX M22 C89 345T 1 E100BF-C

A SCW-PL-TBFZR 4X12 4
B SCW-MPFZR M4X14-TORX 2
C SCW-PL-TBFZR 4X12 8
D SCW-PL-TBFZR 4X16 1

*1. If the part is out of production, you may be required to use a common part.
*2. Parts found installed in products may have a different part number from service parts. However, there should be
no difference inperformance and can be installed.

33
 Model MJ-E21BG-S1-IT Exploded View
<Casing and Structure>

209 213 212 211

206 205
207
216 214

210
218
A
208

220
204

219

202
203
Ins 221
t
Borouction
k

201

217 215
34
 Model MJ-E21BG-S1-IT Parts List
<Casing and Structure>
Notes:
1. Circled reference numbers indicate performance parts.
2. New parts and the parts that are used only with these models lack compatibility.
3. Those parts that are marked by and are of critical importance for sustaining safety and performance. Use specified
parts atreplacement.
4. When ordering parts without part numbers, use the design number. The order may take a while to process.
Exploded
View Part Name Part No. Safety Pc/1 Compatibility/Miscellaneous
Matching No. Part unit
201 SPRING-S＊100S(X) M22 B15 128 1 100SX
202 STOPPER-PLATE＊100S(X) M22 B15 788 1 100SX
203 PACKING-RUB M22 J67 923 1 100NX
204 CASING-E22WX M22 C73 310 1 E21CX-S1-IT
205 STEPPING-MOTOR＊CX M22 B46 620S 1 H100CX
206 RUN CAPACITOR＊E26RX M22 C15 353 1 440V 8.0UF E26RX-H
207 LEAD WIRE-R/C＊140TX M22 B19 130 1 100T
208 BOX-PCA＊S100D M22 C79 311 1 E100WX-TW2
209 INS-PLATE-MICA＊S100D M22 B59 730 1 E100WX-TW1
210 COVER-BOX＊S100D M22 C79 320 1 E100WX-TW2
211 NET-100B M22 B41 360 1 S100B
212 LOUVER-V(X) M22 B25 045 1 100VX
213 SUPPORT-LOUVER＊S(X) M22 B15 036 1 100SX
214 LEAD WIRE S/M＊VX 1
215 WHEEL＊P(X) M22 J90 908 4 100P
216 SUPPORT-HANDLE＊160WX M22 C99 261 1 E20BG-E1
217 SHAFT-B＊HX M22 B70 100 4 100HX
218 ESC-PL＊E22VX M22 C59 468 1 E22WX-H-C
219 ESC-FILTER＊E22WX M22 C58 468F 1 E26WX-H
220 NAME-PL＊E21BG-S1-IT M22 C96 450 1 New
221 I.B＊E21BG-S1-IT M22 C96 936 1 New
- P-CASE＊E21BG-S1-IT M22 C96 754 1 New

A SCW-TPFZR 3X8N 2

*1. If the part is out of production, you may be required to use a common part.
*2. Parts found installed in products may have a different part number from service parts. However, there should be
no difference inperformance and can be installed.

35
 Model MJ-E21BG-S1-IT Exploded View
<Electrical Parts>

301

306

307 303
E
C

302
B

D 304

309 308 305

36
 Model MJ-E21BG-S1-IT Parts List
<Electrical Parts>
Notes:
1. Circled reference numbers indicate performance parts.
2. New parts and the parts that are used only with these models lack compatibility.
3. Those parts that are marked by and are of critical importance for sustaining safety and performance. Use specified
parts atreplacement.
4. When ordering parts without part numbers, use the design number. The order may take a while to process.
Exploded
View Part Name Part No. Safety Pc/1 Compatibility/Miscellaneous
Matching No. Part unit
301 PBA-T＊E14CG＊P M22 C92 689 1 E14CG-S1-SWE
302 SENSOR＊HUM-E22WX M22 C73 150 1 E21CX-S1-IT
303 FAN-S100D＊ASSY M22 B25 500 1 100VX
304 HOLDING PLATE-M＊NX-R M22 C98 260 1 E14EG-E1
305 MOTOR-E22WX M22 C73 620 1 E21CX-S1-IT
306 LEAD WIRE-C/P＊EV(X) 1
307 MOTOR PRO＊ASSY-E22VX M22 C59 502 1 Lead wire attached E22WX-H
308 RUBBER-MOUNT＊S(X) M22 B13 511 3 180SX
309 PLUG CORD＊EVX-K/S1 M22 C60 509 1 E100VX-K

A NUT-LFZR M6 M22 C60 041 1

B SCW-PL-TBFZR 4X12 3
C SCW-TPFZR 5X35M 3
D SPL WASHER-R 3
E SCW-BPBN M4X6 1

*1. If the part is out of production, you may be required to use a common part.
*2. Parts found installed in products may have a different part number from service parts. However, there should be
no difference inperformance and can be installed.

37
 Model MJ-E21BG-S1-IT Exploded View
<Compressor Parts>

419 411 412

401
403

402

413
414

415
416
417 406
418

421 404 405

407

408

409

420 422 410

38
 Model MJ-E21BG-S1-IT Parts List
<Compressor Parts>
Notes:
1. Circled reference numbers indicate performance parts.
2. New parts and the parts that are used only with these models lack compatibility.
3. Those parts that are marked by and are of critical importance for sustaining safety and performance. Use specified
parts atreplacement.
4. When ordering parts without part numbers, use the design number. The order may take a while to process.
Exploded
View Part Name Part No. Safety Pc/1 Compatibility/Miscellaneous
Matching No. Part unit
401 S/COIL TAPE＊ASSY-EDX M22 C78 629 1 220-240V E140DX-H
402 SOLENOID VALVE-R M22 C84 629 1 E82CF-H
403 TAPE 1
404 THERMISTOR-EVA＊CG M22 C91 555 1 E92CG-TW
405 COOLER＊E22WX M22 C77 390 1 E100DX-H
406 CONDENSER＊E22WX M22 C77 390H 1 E100DX-H
407 CLIP＊1400PX M22 B60 069 1 E180VX-TW1
408 COVER TERMINAL＊1400 M22 J93 018 1 160PX
409 PACKING＊1400PX M22 J93 923 1 160PX
410 COMP＊6TD068DCA41 M22 C77 118 1 6TD068DCA41 E100DX-H
411 PIPE-SV-CT＊E22WX 1
412 PIPE-CT＊E100DX 1
413 CHARGE-PIPE＊CG 1
414 JOINT-E16V(X) M22 C91 420 1 E92CG-TW
415 PIPE-DJ＊EBG 1
416 PIPE-IN-COOL＊EBG 1
417 PIPE-OUT-COOL＊EBG 1
418 PIPE-OUT-CON＊E22WX 1
419 PIPE-IN-CON＊EBG 1
420 PIPE COVER＊COMP M22 C92 320 1 E14CG-S1-SWE
421 PIPE-SUC＊E100DX＊ASSY M22 C88 420S 1 E80CF-C
422 PIPE-DIS＊E100DX＊ASSY M22 C96 420 1 New Damper attached

A SCREW SEMS M5X0.8X6 1

*1. If the part is out of production, you may be required to use a common part.
*2. Parts found installed in products may have a different part number from service parts. However, there should be
no difference inperformance and can be installed.

39