Indian Standard Sand For Plaster - Secifi

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PROPERTIES OF

CONCRETE AND PLASTER


MADE USING ALTERNATIVES
FOR RIVER SAND

This thesis was submitted to the Department of Civil


Engineering of the University of Moratuwa in partial fulfillment
of the requirements for the Degree of Master of Science

G. A. P. S. N. Seneviratne

Supervised by
Prof. W. P. S. Dias

Department of Civil Engineering


University of Moratuwa
Sri Lanka

2006

87849
Abstract

This research was done to find an alternative for river sand for concrete, mortar and
plaster. Offshore sand, quarry dust and manufactured sand were considered as
alternatives and offshore sand was taken as the most suitable alternative for Sri
Lanka. The major difference between river sand and offshore sand is the absence of
shells and chloride in river sand, not like in offshore sand. In addition to a literature
review various study programmes and test methods were followed to come to a
conclusion.

ICT AD Specifications (1980) were used to choose appropriate volume batched


proportions for both mortars and plasters and tested according to BS 4551 (1980). A
2m high sand column was fabricated to check the effects of natural drainage and
simulated rain on the chloride levels in offshore sand. Also, special moulds were
fabricated to produce corrosion test specimens having low (i.e. 20 mm) covers of
concrete made with normal sized (i.e. 20 mm) aggregate. A figure of 0.075% by
weight of the sand was arrived at as a conservative limit for allowable Cl ions in
offshore sand for OPC based reinforced or metal-embedded concrete. The
accelerated corrosion tests were carried out in a 5% NaCI bath and a carbonation
chamber. Half-cell potential measurements were taken to detect corrosion activity.

Offshore sand saturated with sea water had a cr content of around 0.3%. It reduced to
around 0.075% (i.e. allowable content) when the sea water is gravity drained. The
action of even 80 rnrn of rain reduced cr contents to below acceptable levels, even at
the top of a 2m high stockpile (which may be subject to evaporation) and the bottom
(which may trap sea water by capillary action). The corrosion performance of grade
20 concrete (i.e. the most critical grade) with the allowable CT content in the sand is
satisfactory and similar to a chloride free control mix; on the other hand, a mix with
0.3% CT in the sand shows clear evidence of early corrosion'. Shell content of
offshore sand did not impair the engineering properties of concrete.
Offshore sand was found to be better than manufactured sand for concrete. Both
offshore sand and manufactured sand were found to be satisfactory for both mortars
and plasters and reasonably acceptable to masons.

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