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    Donggi Senoro LNG Project: Inspection and Test Plan FOR Hot Oil Heater Erection

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    Alif Rahmat Febrianto
    This document provides an inspection and test plan for the erection of a hot oil heater for the Donggi Senoro LNG Project. It outlines the scope, definitions, responsibilities, acceptance criteria, and other requirements for inspection. An attachment to the document defines the abbreviations used for witnessed inspections in the scope of inspection and test. The plan specifies that the subcontractor will perform inspections according to the contractor's specifications, drawings and instructions, and identifies the forms to be used for inspection reports.

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    Donggi Senoro LNG Project: Inspection and Test Plan FOR Hot Oil Heater Erection

    Uploaded by

    Alif Rahmat Febrianto
    206 views5 pages
    This document provides an inspection and test plan for the erection of a hot oil heater for the Donggi Senoro LNG Project. It outlines the scope, definitions, responsibilities, acceptance criteria, and other requirements for inspection. An attachment to the document defines the abbreviations used for witnessed inspections in the scope of inspection and test. The plan specifies that the subcontractor will perform inspections according to the contractor's specifications, drawings and instructions, and identifies the forms to be used for inspection reports.

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    Original Title

    S-900-1670-561_0_0010

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    This document provides an inspection and test plan for the erection of a hot oil heater for the Donggi Senoro LNG Project. It outlines the scope, definitions, responsibilities, acceptance criteria, and other requirements for inspection. An attachment to the document defines the abbreviations used for witnessed inspections in the scope of inspection and test. The plan specifies that the subcontractor will perform inspections according to the contractor's specifications, drawings and instructions, and identifies the forms to be used for inspection reports.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    206 views5 pages

    Donggi Senoro LNG Project: Inspection and Test Plan FOR Hot Oil Heater Erection

    Uploaded by

    Alif Rahmat Febrianto
    This document provides an inspection and test plan for the erection of a hot oil heater for the Donggi Senoro LNG Project. It outlines the scope, definitions, responsibilities, acceptance criteria, and other requirements for inspection. An attachment to the document defines the abbreviations used for witnessed inspections in the scope of inspection and test. The plan specifies that the subcontractor will perform inspections according to the contractor's specifications, drawings and instructions, and identifies the forms to be used for inspection reports.

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    of 5

    JOB No. DOC. No. Rev.

    0-5151-20 S-900-1670-561 0

    DATE 26 - SEP - 2012 SHEET 1 OF 38


    PREP’D M.Anwari
    CHK’D S.Kuritsubo
    APP'D G.Kitagawa

    INSPECTION AND TEST PLAN


    FOR
    HOT OIL HEATER ERECTION

    Donggi Senoro LNG Project

    FOR REVIEW

    REV. Date Page DESCRIPTION PRE’D CHK’D APP’D


    0 26 SEP 2012 ALL FOR REVIEW M. Anwari S.Kuritsubo G.Kitagawa
    DSLNG Project Job No. : 0-5151-20
    Doc. No. : S-900-1670-561 <Rev.0>
    INSPECTION AND TEST PLAN FOR HOT OIL HEATER SHEET 2 OF 38
    ERECTION

    CONTENTS

    1 SCOPE.................................................................................................................................................. 3

    2 DEFINITION.......................................................................................................................................... 3

    3 REFERENCE DOCUMENT................................................................................................................... 3

    4 ACCEPTANCE CRITERIA.................................................................................................................... 3

    5 RESPONSIBILITIES............................................................................................................................. 3

    6 SCOPE OF TEST AND INSPECTION.................................................................................................. 3

    7 OTHER REQUIREMENTS.................................................................................................................... 4
    7.1 Inspection Notification.................................................................................................................... 4
    7.2 Subsequent Work........................................................................................................................... 4
    7.3 Responsibilities of SUBCONTRACTOR......................................................................................... 4
    7.4 Rights of CONTRACTOR............................................................................................................... 4
    8 ABBREVIATIONS IN ATTACHED SCOPE OF INSPECTION AND TEST............................................4

    9 report form............................................................................................................................................. 5
    DSLNG Project Job No. : 0-5151-20
    Doc. No. : S-900-1670-561 <Rev.0>
    INSPECTION AND TEST PLAN FOR HOT OIL HEATER SHEET 3 OF 38
    ERECTION

    1 SCOPE
    This specification describes the scope of test and inspection and the report format for hot oil
    heater erection of DSLNG Project at site.

    In case Inspection and Test Plan (ITP) have been already issued by SUBCONTRACTOR, the
    SUBCONTRACTOR’s ITP shall be superseded by this specification.

    2 DEFINITION
    The following terminologies are used in this specification.

    (1) The OWNER is PT. Donggi-Senoro LNG


    (2) The CONTRACTOR is PT. JGC Indonesia and JGC Corporation Consortium.
    (3) The SUBCONTRACTOR is the party appointed by CONTRACTOR which carries out the
    activities of the Work.

    3 REFERENCE DOCUMENT
    Contractor Doc. No.
    Document Title
    S-900-1161-001 Construction Execution Plan

    S-900-1540-001 Project Quality Control Plan for Field Construction


    Work

    S-900-1540-002 Project Quality Control Procedure for Field


    Construction Work
    S-900-1540-101 Quality Control Requirement for Sub-contractor
    (Construction Phase)
    V-2156-001-A-625 Refractory Installation Procedure

    V-2156-001-A-802 Erection Manual

    4 ACCEPTANCE CRITERIA
    Acceptance criteria shall be in accordance with the project specifications, drawing and
    instructions. If the results of the inspection are unacceptable, changes or repairs shall be made
    and the work/materials shall be re-inspected.

    5 RESPONSIBILITIES
    CONTRACTOR and SUBCONTRACTOR will perform quality control with CONTRACTOR’s ITP,
    by means of check, tests and inspections, at scheduled or required stage of construction in
    accordance with CONTRACTOR’s construction specifications, drawings and instructions.

    6 SCOPE OF TEST AND INSPECTION


    The SUBCONTRACTOR shall fully comply with the test and inspection requirements stated in the
    related specifications, drawings and instructions. The SUBCONTRACTOR may prepare detail
    inspection and test plan, if required, and it shall contain the following items:
    DSLNG Project Job No. : 0-5151-20
    Doc. No. : S-900-1670-561 <Rev.0>
    INSPECTION AND TEST PLAN FOR HOT OIL HEATER SHEET 4 OF 38
    ERECTION

    (1) Identification of SUBCONTRACTOR


    (2) Step wise inspection activity
    (3) Scope of inspection for OWNER/CONTRACTOR / SUBCONTRACTOR and SUB-
    SUBCONTRACTOR, if any
    (4) Reference documents such as applicable standards and procedures
    (5) Acceptance Criteria
    (6) Applicable Inspection record form number

    7 OTHER REQUIREMENTS

    7.1 Inspection Notification

    SUBCONTRACTOR shall submit a Notification for Inspection to CONTRACTOR in


    accordance with S-900-1540-101.

    7.2 Subsequent Work

    The SUBCONTRACTOR is not authorized to proceed to the subsequent work before


    completion of the work. The work which is impracticable or difficult to inspect after
    completion of the work, shall be carried out in the presence of CONTRACTOR supervisor.

    7.3 Responsibilities of SUBCONTRACTOR

    The requirements of inspection do not supplant or negate the SUBCONTRACTOR’s


    responsibilities defined in CONTRACTOR’s order and applicable specifications, nor as
    required by governing statutory regulations or codes.

    7.4 Rights of CONTRACTOR

    CONTRACTOR reserves the rights to modify SUBCONTRACTOR’s inspection items.

    8 ABBREVIATIONS IN ATTACHED SCOPE OF INSPECTION AND TEST

    Abbreviations in the Column of “Witnessed By”

    R : Review inspection record

    I : Execution of inspection

    IW : Initial witness inspection

    W : Witness of inspection or work

    F : Full, ex, “FW” means “Full Witness”, “FI” means “Full Inspection”

    S : Spot, ex, ”SW” means “Spot Witness”, “SI” means “Spot Inspection” including
    100% review of inspection report

    P : Preparation of inspection report

    H : Hold point

    M : Monitoring and Surveillance


    DSLNG Project Job No. : 0-5151-20
    Doc. No. : S-900-1670-561 <Rev.0>
    INSPECTION AND TEST PLAN FOR HOT OIL HEATER SHEET 5 OF 38
    ERECTION

    OR : Official Record

    IR : Internal Record

    9 REPORT FORM
    5000-312 : Pre-Commissioning & Start-Up Equipment Closure Certificate
    5000-701 : Inspection Report Hot Oil Heater (Vertical On Ground)
    5000-702 : Process Coils Inspection Report
    5000-703 : Structural/Equipment Foundation Grouting Inspection Report
    5000-704 : Structural Fit-up Inspection Report
    5000-705 : Structural Steel Field Erection Inspection Checklist
    5000-706 : Structural Welding Inspection Report
    5000-708 : Survey Data Report (Vertical/Horizontal Survey Report)
    5000-709 : Final Inspection Report
    5000-710 : Inspection Report for Burner
    5000-711 : Inspection Report for Floor Burner
    5000-715 : Commissioning and Test Report
    5000-716 : Functional Tests After Installation
    5000-999 : Inspection Report for Platform and Ladder
    5000-501 : Equipment Protection Preservation and Inspection Record
    5000-502 : Receiving Inspection Checklist
    5000-506 : Inspection Report for Anchor Bolt Installation
    5000-510 : Inspection Report for Piping Final Alignment Check List
    5000-603 : Inspection Report for Refractory
    A000-003 : Painting Inspection Report for Equipment/Structure (Repair Painting at Field)
    9000-003F : Painting Inspection Report for Equipment/Structure (Final Inspection)
    8000-001 : Fire Proof
    5000-320 : Inspection Report for Equipment Name Plate
    5000-511 : Inspection Report for Flange Bolt Tightening
    5000-001B : Inspection Report for Equipment and Piping Flange Face, Gasket and Bolt/Nut

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