Cilindros Hidráulicos

Hydraulic Cylinders Standard: ISO 6022
Heavy Duty Metric Mill Type 25 Mpa (250 bar)

2 Eaton Metric Mill Type Cylinder Series IM25 E-CYMG-MC002-E September 2010
Table of Contents
Page No
Design Features............................................................................................................................................................................. 4
How to Order................................................................................................................................................................................. 5
Model Code ................................................................................................................................................................................... 6
Mounting Style & Installation Dimensions
MS2 Side Lug Mount.............................................................................................................................................................. 7
MP3 Cap Fixed Plain Eye Mount ............................................................................................................................................ 8
MP5 Cap Fixed Eye With Spherical Bearing Mount................................................................................................................. 9
MF3 Head Circular Flange Mount.......................................................................................................................................... 10
MF4 Cap Circular Flange Mount.............................................................................................................................................11
MT4 Intermediate Trunion Mount ......................................................................................................................................... 12
Double Rod Cylinder Dimensions with Flange, Side Lug & Trunnion Mounts ...................................................................... 13
Mounting Accessories
Rod Clevis, Female Thread ................................................................................................................................................... 14
Rod Flange, Circular . ............................................................................................................................................................ 14
Clevis Bracket, Straight.......................................................................................................................................................... 15
Triunion Bracket..................................................................................................................................................................... 15
Clevis Bracket, Angular.......................................................................................................................................................... 16
Pivot Pin . .............................................................................................................................................................................. 16
Spherical Rod Eye . ............................................................................................................................................................... 17
Plain Rod Eye . ...................................................................................................................................................................... 17
Common Options
Sealing System Selection...................................................................................................................................................... 18
Sealkit Part Numbers............................................................................................................................................................. 19
Port Selection........................................................................................................................................................................ 20
Port and Cushion Location..................................................................................................................................................... 22
Position Feedback System..................................................................................................................................................... 23
Other Options........................................................................................................................................................................ 28
Application/Engineering Data
Mounting Types and Application Guide.................................................................................................................................. 29
Force and Area of the Cylinder.............................................................................................................................................. 31
Tolerance Chart...................................................................................................................................................................... 32
Buckling Chart........................................................................................................................................................................ 33
Cushioning System................................................................................................................................................................ 34
Manifold and Valves............................................................................................................................................................... 40
Weights of the Cylinder......................................................................................................................................................... 41
Application Data Sheet.......................................................................................................................................................... 42
Eaton Metric Mill Type Cylinder Series IM25 E-CYMG-MC002-E September 2010 3
Design Features
Specifications
Bore sizes: 40 to 320 mm
Rod sizes: 25 to 220 mm
Design Pressure: 25 Mpa (250 bar)
Proof Pressure: 37.5 Mpa (375 bar) 9
2
Maximum Rod Speed: 1.0m/s 6
2
5 3
4
7 3
1. Global Design 7. Captive Screws

Engineered for ISO6022/DIN 24333 interchangeability with the Inadvertent removal of cushion screws is prevented, while still
durability required for heavy duty applications. allowing a full range of adjustment.
2. Heads and Cap 8. Fully Adjustable Cushioning System

One piece round construction head and caps are manufactured This design has been engineered to provide the ability to tune
from high strength material and precise machining with a pilot the cushion performance for an optimized deceleration profile.
diameter to ensure accurate alignment with the cylinder bore. Our patented floating ring cushion seal or an alternate ball check
An integral bearing and seal design featuring heavy wear bands design allows maximum acceleration. This excellent acceleration
resists side loads. The wide separation of these wear bands profile translates into faster cycle times and increased machine
reduces bearing stresses, and maximizes cylinder service. production.
The floating cushion sleeve permits very close seal contact with-
3. Special Wearbands out high loading. The sleeve seals against the cap and provides
Metal-to-metal contact is eliminated, providing superior wear abil- a very effective seal to trap the fluid. The sleeve is also free to
ity, increased load carrying capability, and prolonged cylinder life. move in axial direction and functions as a fluid check, which per-
mits nearly full flow for quick acceleration.
4. Sure Seal Sealing System
Carefully selected wiper and seal combinations are mated with 9. Threaded Body Flanges
a hard chrome plated piston rod to deliver exceptional all-around The threaded steel flange design has superior bending stress
performance and durability for rod sealing system. Normal seal- capacity, durability, and increased safety factors of shear over
ing system uses a combination of double lip rod seal along with similar welded flange type designs.
an o-ring energized PTFE seal and a double lip rod wiper. The High strength bolts are used for assembly with hardened steel
high and low temperature rod sealing system uses one more washers to guarantee failure free performance.
PTFE seal instead of the lip seal to provide positive static and
dynamic sealing at low and high pressures. 10. Acceptance Test
Piston sealing system offers a selection of highly efficient piston Hydraulic cylinders are tested in accordance with ISO
seal materials and wide wear bands that rides smoothly within 10100:2001, Hydraulic fluid power — Cylinders — Acceptance
the precision-honed cylinder body to provide extended piston tests.
seal life. The use of bi-directional piston seals eliminates trapped
pressures.
5. Piston Rod
Hard chrome plated, case hardened rod in carbon or alloy steel
are available to give maximum durability and flexibility depending
on application. Heavier plating is available as a custom option, in
addition to various types of stainless steel.
6. High strength Steel Tubing

High strength steel is used to insure long cylinder life.
How To Order
Standard Cylinders How to use information and select cylinder in this catalog
Eaton has created an easy system for ordering IM25 series Eaton Step 1: Find the Piston and Annulus area for the application
hydraulic heavy duty cylinders. This system has been developed AB, Piston area = Push Load/Pressure, AA, Annulus area= Pull
to improve our service to you. The model code consists of 29 Load/Pressure
alpha-numeric digits which fully describe the most common stan- Note: Max pressure allowable is 25 Mpa (250 bar)
dard options offered on IM25 series cylinders.
To specify your series IM25 series cylinder, review the following Step 2: Select the bore & rod combination from page 31 which
pages for full description of each option available and select the will have areas greater or equal to AB and AA respectively
desired code.
This model code system will: Step 3: Select the required mounting for the application refer
• Simplify the re-order process page 29 for mounting types and selection guide
Each EATON cylinder is assigned a 29 digit model code. That
code is unique to particular cylinder description. That way, Step 4: Maximum allowable extended length for pushing applica-
when you re-order your IM25 Series cylinder, you are assured tion should be checked from buckling chart on page 33 for the
of exactly the same top quality cylinder design. selected bore, rod and stroke combination. If selected combina-
• Improve identification tion is not safe next higher size rod diameter is recommended
Every cylinder has its 29 digit model code clearly marked on (Repeat steps 1 to 4 for the new selection)
the product. Each 29 digit code completely describes a specific
cylinder. This allows seal and replacement components to be Step 5: Select the appropriate sealing system, refer to page 18
easily identified in the field. for seal selection guide
• Facilitate communications
This fully descriptive model code system allows you to work Step 6: If the application demands cushion at end of stroke refer
directly with your local Eaton sales engineer to identify and to the cushion calculation details on page 35
service your Eaton cylinder.
Step 7: Select the required port, refer to page 20 port selection.
NOTE: See page 6 for a summary of model code options. To check if the port and cushion position selected is feasible, refer
to page 22
Custom Cylinders
New Cylinders
Step 8: If the application demands position sensor refer to trans-
Although the model code has been arranged to cover the vast
ducer section on page 23 to help select correct transducer and
majority of available options, there will be occasions when you re-
respective mounting dimensions
quire an option which cannot be coded. When specifying such an
option, enter a “X” for the appropriate item in the 29 digit model
Step 9: Refer to mounting accessories section on page 14 to
code, and then describe your requirements. For example, if you
select the respective accessories
have an application which requires a custom thread on the end of
the piston rod, enter an “X” for item 24. Then add a full descrip-
Step 10: Refer the model code section on page 6 to help you
tion at the end of the model code, such as “With 50mm total rod
code the cylinder per the selected parameters. For any custom
projection and M22 x 1.5 thread 30mm long.” Or if you have an
options a clear description to be included with the model code
application which requires options like Transducer and Rod boot,
enter “X” for item 30. Then add a full description at the end of Note: Application data sheet should be filled and sent to Eaton sales repre-
the model code, such as “Transducer and Rod boot”. The cylinder sentative to help you select correct cylinder configuration.
will then be given a unique design number on the receipt of order
(as explained in the next section.) Cylinder Identification Plate
Replacement Cylinders
HYDRAULIC CYLINDER
Every custom Eaton cylinder is assigned a unique identification
number. When ordering a replacement cylinder, simply give the 2 5 M p a 5 0 / 3 6 x 10 0 Line 1
29 digit model code or the unique identification number to your IM250500360100.0CSRNN7110C000 Line 2
local Eaton Cylinder Sales representative. S1030995 Line 3
001AB00001A Line 4
Replacement Parts
Each identification number is stored in quick retrieval computer-
P 110 Line 5
ized storage system. This gives our field sales representatives

rapid access to assist you in identifying and specifying genuine Line 1: Cylinder Pressure Rating Bore/Rod x Stroke
Eaton replacement parts Line 2: Unit Part Number (29 Digit Model Code) without “-“
Line 3: OA number or Sale order number
Line 4: Unique design number
Line 5: Plant and Date code
Model Codes
IM25 - 040 - 028 - 0100.1 - AS - A - N - N - 7 - 1 - 1 - 0 - C - 000 - A - X
1, 2, 3, 4 5, 6, 7 8, 9, 10 11, 12, 13, 14, 15 16, 17 18 19 20 21 22 23 24 25 26, 27, 28 29 30
1, 2, 3, 4
eries
S RS Cap Circular Flange 19 Rod sealing systems^ 23 Cap Port Position
(MF4) N – Normal Code 1st port 2nd port
IM25 – Eaton Hyd. Heavy duty
cylinder 25 Mpa TT Intermediate Trunnion L – Low Friction 1 1 -
(MT4) T – High Temperature 2 2 -
X – Custom 3 3 -
B
ore - Rod Diameter TD Double Rod, 4 4 -
Bore(mm) Rod(mm) Intermediate Trunnion 5 5 -
5, 6, 7 8, 9, 10 20 Piston sealing systems^
XX Custom A 1 2
040 025 N – Normal B 1 3
040 028 18 Cushion Location L – Low Friction C 1 4
050 032 Cushions are located as shown T – High Temperature D 1 5
050 036 X – Custom E 2 3
in below fig. when viewing cyl-
063 040 ^ Consult nearest sales office for other F 2 4
inder from head end (mount-
063 045 sealing system G 2 5
080 050 ing end of double rod cylin- H 3 4
080 056 ders.) “_” in table indicates no 21 Port Type J 3 5
100 063 cushions.
Code Type
100 070 Code Head Cap 3 SAE 24 Rod End Types
125 080 A - - 4 Oversize SAE Code Type
125 090 B - 1 6 Flange ports to ISO 0 Male metric thread
140 090 C - 2 6162-1 1 Female metric thread
140 100 D - 3 E Oversize Flange ports
E - 4 X Custom rod end
160 100 to ISO 6162-1
160 110 F 1 - F Flange ports to ISO
G 2 - 25 Rod Material Option
180 110 6162-2
180 125 H 3 - Code Description
G Oversize Flange ports
200 125 J 4 - to ISO 6162-2 C Carbon steel chrome
200 140 K 1 1 H Flange ports to plated (Std.)
220 140 L 1 2 ISO6164-1 H Carbon steel case
220 160 M 1 3 L Oversize Flange ports hardened & chrome
250 160 N 1 4 to ISO 6164-1 plated
250 180 P 2 1 N Flange ports to ISO
280 180 R 2 2 B Alloy steel chrome
6164-2 plated
280 200 S 2 3 P Oversize Flange ports
320 200 T 2 4 to ISO 6164-2 G Alloy steel case
320 220 U 3 1 7 BSPP hardened & chrome
V 3 2 8 Oversize BSPP plated
Stroke
11, 12, 13, 14, 15 W 3 3 A Metric to ISO 6149-1 S Stainless Steel 17-4
Y 3 4 B Oversize Metric to
Items 11,12,13,14 indicate
1 4 1 ISO 6149-1
stroke length from 0 mm 2 4 2 26, 27, 28 Extra Rod Projection
through 9999 mm. & 15 3 4 3 X Custom
Item 25,26,27 indicates extra
indicates decimal from 0.1 to 4 4 4 rod projection from 0 mm to
0.9mm. 22 Head Port Position 999 mm
Code 1st port 2nd port
16, 17 Mounting 1 1 -
2 2 -
29 Design Level
AD Double Rod, Side Lug
AS Side Lug (MS2) 3 3 - A - First Design
CM Cap, Fixed Plain Eye 4 4 -
(MP3) A 1 2 30 Custom
B 1 3
CS Cap, Fixed Eye With C 1 4 Special Option
Spherical Bearing(MP5) E 2 3
FD Double Rod, Head F 2 4
Circular Flange H 3 4
FS Head Circular Flange
Cushion & Port Positions view from
(MF3) rod end side
Mounting Style & Installation
Dimensions
AS: Side Lug Mount (MS2)
Bore MM D KK A B WF VE E XS SS SV SW SB ST TS US LH Stroke ZB*

Ø Rod Ø f8 H13 js13 min. max.
40** 25 19 M20 x 1.5 28 52 47 29 86 118 50 30 15 11 32 110 135 45 0 229

28 22 M20 x 1.5 28 52 47 29 86 118 50 30 15 11 32 110 135 45 0 229
50 32 27 M27 x 2 36 63 47 29 96 135.5 45 35 17.5 11 37 130 155 55 0 244
36 30 M27 x 2 36 63 47 29 96 135.5 45 35 17.5 11 37 130 155 55 0 244
63 40 32 M33 x 2 45 75 53 32 120 154 49 40 20 13.5 42 150 180 65 0 274
45 36 M33 x 2 45 75 53 32 120 154 49 40 20 13.5 42 150 180 65 0 274
80 50 41 M42 x 2 56 90 60 36 140 171.5 52 50 25 17.5 47 180 220 75 0 305
56 46 M42 x 2 56 90 60 36 140 171.5 52 50 25 17.5 47 180 220 75 0 305
100 63 50 M48 x 2 63 110 68 41 168 189 61 60 30 22 57 210 255 90 0 340
70 60 M48 x 2 63 110 68 41 168 189 61 60 30 22 57 210 255 90 0 340
125 80 65 M64 x 3 85 132 76 45 206 218 75 70 35 26 67 255 305 105 0 395
90 75 M64 x 3 85 132 76 45 206 218 75 70 35 26 67 255 305 105 0 395
140 90 75 M72 x 3 90 145 76 45 226 240.5 70 85 42.5 30 72 290 350 115 15 430
100 85 M72 x 3 90 145 76 45 226 240.5 70 85 42.5 30 72 290 350 115 15 430
160 100 85 M80 x 3 95 160 85 50 252 270 65 105 52.5 33 77 330 400 135 40 465
110 95 M80 x 3 95 160 85 50 252 270 65 105 52.5 33 77 330 400 135 40 465
180 110 95 M90 x 3 106 185 95 55 288 291.5 69 115 57.5 40 92 360 440 150 46 505
125 110 M90 x 3 106 185 95 55 288 291.5 69 115 57.5 40 92 360 440 150 46 505
200 125 110 M100 x 3 112 200 101 61 308 322.5 73 125 62.5 40 97 385 465 160 52 550
140 120 M100 x 3 112 200 101 61 308 322.5 73 125 62.5 40 97 385 465 160 52 550
220** 140 120 M125 x 4 125 235 113 71 356 369.5 75 155 77.5 45 102 445 530 185 80 637
160 140 M125 x 4 125 235 113 71 356 369.5 75 155 77.5 45 102 445 530 185 80 637
250 160 140 M125 x 4 125 250 113 71 390 382.5 75 155 77.5 52 112 500 600 205 80 650
180 160 M125 x 4 125 250 113 71 390 382.5 75 155 77.5 52 112 500 600 205 80 650
280** 180 160 M160 x 4 160 295 136 88 450 415.5 124 155 77.5 52 142 550 650 235 31 752
200 180 M160 x 4 160 295 136 88 450 415.5 124 155 77.5 52 142 550 650 235 31 752
320 200 180 M160 x 4 160 320 136 88 500 435 85 190 95 62 142 610 730 255 105 760
220 200 M160 x 4 160 320 136 88 500 435 85 190 95 62 142 610 730 255 105 760
All dimensions are in mm.

* Stroke addition required to this value
** Non ISO Bore Diameters
# Female rod end applicable to larger rod for each bore.
For stroke tolerance and mounting tolerance refer page 32
^ For port size and type refer page 20
Dimensions (Continued...)
CM: Cap Fixed Plain
Eye Mount (MP3)
Bore MM D KK A B WF VE E CD MR L EW SW LE XC*
Ø Rod Ø f8 H9 h12
40** 25 19 M20 x 1.5 28 52 47 29 86 25 35 53 25 22 35 282

28 22 M20 x 1.5 28 52 47 29 86 25 35 53 25 22 35 282
50 32 27 M27 x 2 36 63 47 29 96 32 40 61 32 27 40 305
36 30 M27 x 2 36 63 47 29 96 32 40 61 32 27 40 305
63 40 32 M33 x 2 45 75 53 32 120 40 45 74 40 35 45 348
45 36 M33 x 2 45 75 53 32 120 40 45 74 40 35 45 348
80 50 41 M42 x 2 56 90 60 36 140 50 60 90 50 40 60 395
56 46 M42 x 2 56 90 60 36 140 50 60 90 50 40 60 395
100 63 50 M48 x 2 63 110 68 41 168 63 70 102 63 52 70 442
70 60 M48 x 2 63 110 68 41 168 63 70 102 63 52 70 442
125 80 65 M64 x 3 85 132 76 45 206 80 90 125 80 60 90 520
90 75 M64 x 3 85 132 76 45 206 80 90 125 80 60 90 520
140 90 75 M72 x 3 90 145 76 45 226 90 100 150 90 65 100 580
100 85 M72 x 3 90 145 76 45 226 90 100 150 90 65 100 580
160 100 85 M80 x 3 95 160 85 50 252 100 112 152 100 84 112 617
110 95 M80 x 3 95 160 85 50 252 100 112 152 100 84 112 617
180 110 95 M90 x 3 106 185 95 55 288 110 130 185 110 88 130 690
125 110 M90 x 3 106 185 95 55 288 110 130 185 110 88 130 690
200 125 110 M100 x 3 112 200 101 61 308 125 145 206 125 102 145 756
140 120 M100 x 3 112 200 101 61 308 125 145 206 125 102 145 756
220** 140 120 M125 x 4 125 235 113 71 356 160 170 253 160 130 170 890
160 140 M125 x 4 125 235 113 71 356 160 170 253 160 130 170 890
250 160 140 M125 x 4 125 250 113 71 390 160 180 253 160 130 180 903
180 160 M125 x 4 125 250 113 71 390 160 180 253 160 130 180 903
280** 180 160 M160 x 4 160 295 136 88 450 200 220 320 200 138 220 1072
200 180 M160 x 4 160 295 136 88 450 200 220 320 200 138 220 1072
320 200 180 M160 x 4 160 320 136 88 500 200 230 320 200 160 230 1080
220 200 M160 x 4 160 320 136 88 500 200 230 320 200 160 230 1080

CS: Cap Fixed Eye With Spherical
Bearing Mount (MP5)
Bore MM D KK A B WF VE E CX MS LT EX SX LE XO*
Ø Rod Ø f8 H7 h12
40** 25 19 M20 x 1.5 28 52 47 29 86 25 35 53 25 22 35 282

28 22 M20 x 1.5 28 52 47 29 86 25 35 53 25 22 35 282
50 32 27 M27 x 2 36 63 47 29 96 32 40 61 32 27 40 305
36 30 M27 x 2 36 63 47 29 96 32 40 61 32 27 40 305
63 40 32 M33 x 2 45 75 53 32 120 40 45 74 40 35 45 348
45 36 M33 x 2 45 75 53 32 120 40 45 74 40 35 45 348
80 50 41 M42 x 2 56 90 60 36 140 50 60 90 50 40 60 395
56 46 M42 x 2 56 90 60 36 140 50 60 90 50 40 60 395
100 63 50 M48 x 2 63 110 68 41 168 63 70 102 63 52 70 442
70 60 M48 x 2 63 110 68 41 168 63 70 102 63 52 70 442
125 80 65 M64 x 3 85 132 76 45 206 80 90 125 80 60 90 520
90 75 M64 x 3 85 132 76 45 206 80 90 125 80 60 90 520
140 90 75 M72 x 3 90 145 76 45 226 90 100 150 90 65 100 580
100 85 M72 x 3 90 145 76 45 226 90 100 150 90 65 100 580
160 100 85 M80 x 3 95 160 85 50 252 100 112 152 100 84 112 617
110 95 M80 x 3 95 160 85 50 252 100 112 152 100 84 112 617
180 110 95 M90 x 3 106 185 95 55 288 110 130 185 110 88 130 690
125 110 M90 x 3 106 185 95 55 288 110 130 185 110 88 130 690
200 125 110 M100 x 3 112 200 101 61 308 125 145 206 125 102 145 756
140 120 M100 x 3 112 200 101 61 308 125 145 206 125 102 145 756
220** 140 120 M125 x 4 125 235 113 71 356 160 170 253 160 130 170 890
160 140 M125 x 4 125 235 113 71 356 160 170 253 160 130 170 890
250 160 140 M125 x 4 125 250 113 71 390 160 180 253 160 130 180 903
180 160 M125 x 4 125 250 113 71 390 160 180 253 160 130 180 903
280** 180 160 M160 x 4 160 295 136 88 450 200 220 320 200 138 220 1072
200 180 M160 x 4 160 295 136 88 450 200 220 320 200 138 220 1072
320 200 180 M160 x 4 160 320 136 88 500 200 230 320 200 160 230 1080
220 200 M160 x 4 160 320 136 88 500 200 230 320 200 160 230 1080

FS: Head Circular
Flange Mount (MF3)
Bore Rod D KK A B VD WC E NF FB FC UC ZB*

Ø Rod Ø f8 js13 H13 js13
40** 25 19 M20 x 1.5 28 52 4 22 86 25 11 115 138 229

28 22 M20 x 1.5 28 52 4 22 86 25 11 115 138 229
50 32 27 M27 x 2 36 63 4 22 96 25 13.5 132 155 244
36 30 M27 x 2 36 63 4 22 96 25 13.5 132 155 244
63 40 32 M33 x 2 45 75 4 25 120 28 13.5 150 175 274
45 36 M33 x 2 45 75 4 25 120 28 13.5 150 175 274
80 50 41 M42 x 2 56 90 4 28 140 32 17.5 180 210 305
56 46 M42 x 2 56 90 4 28 140 32 17.5 180 210 305
100 63 50 M48 x 2 63 110 5 32 168 36 22 212 250 340
70 60 M48 x 2 63 110 5 32 168 36 22 212 250 340
125 80 65 M64 x 3 85 132 5 36 206 40 22 250 290 395
90 75 M64 x 3 85 132 5 36 206 40 22 250 290 395
140 90 75 M72 x 3 90 145 5 36 226 40 26 285 335 430
100 85 M72 x 3 90 145 5 36 226 40 26 285 335 430
160 100 85 M80 x 3 95 160 5 40 252 45 26 315 360 465
110 95 M80 x 3 95 160 5 40 252 45 26 315 360 465
180 110 95 M90 x 3 106 185 5 45 288 50 33 355 415 505
125 110 M90 x 3 106 185 5 45 288 50 33 355 415 505
200 125 110 M100 x 3 112 200 5 45 308 56 33 385 445 550
140 120 M100 x 3 112 200 5 45 308 56 33 385 445 550
220** 140 120 M125 x 4 125 235 8 50 356 63 39 475 500 637
160 140 M125 x 4 125 235 8 50 356 63 39 475 500 637
250 160 140 M125 x 4 125 250 8 50 390 63 39 475 545 650
180 160 M125 x 4 125 250 8 50 390 63 39 475 545 650
280** 180 160 M160 x 4 160 295 8 56 450 80 45 555 630 752
200 180 M160 x 4 160 295 8 56 450 80 45 555 630 752
320 200 180 M160 x 4 160 320 8 56 500 80 45 600 675 760
220 200 M160 x 4 160 320 8 56 500 80 45 600 675 760
RS: Cap Circular
Flange Mount (MF4)
Bore MM D KK A B WF VE E BA NF FB FC UC ZP*
Ø Rod Ø f8 H8 js13 H13 js13
40** 25 19 M20 x 1.5 28 52 47 29 86 52 25 11 115 138 250

28 22 M20 x 1.5 28 52 47 29 86 52 25 11 115 138 250
50 32 27 M27 x 2 36 63 47 29 96 63 25 13.5 132 155 265
36 30 M27 x 2 36 63 47 29 96 63 25 13.5 132 155 265
63 40 32 M33 x 2 45 75 53 32 120 75 28 13.5 150 175 298
45 36 M33 x 2 45 75 53 32 120 75 28 13.5 150 175 298
80 50 41 M42 x 2 56 90 60 36 140 90 32 17.5 180 210 332
56 46 M42 x 2 56 90 60 36 140 90 32 17.5 180 210 332
100 63 50 M48 x 2 63 110 68 41 168 110 36 22 212 250 371
70 60 M48 x 2 63 110 68 41 168 110 36 22 212 250 371
125 80 65 M64 x 3 85 132 76 45 206 132 40 22 250 290 430
90 75 M64 x 3 85 132 76 45 206 132 40 22 250 290 430
140 90 75 M72 x 3 90 145 76 45 226 145 40 26 285 335 465
100 85 M72 x 3 90 145 76 45 226 145 40 26 285 335 465
160 100 85 M80 x 3 95 160 85 50 252 160 45 26 315 360 505
110 95 M80 x 3 95 160 85 50 252 160 45 26 315 360 505
180 110 95 M90 x 3 106 185 95 55 288 185 50 33 355 415 550
125 110 M90 x 3 106 185 95 55 288 185 50 33 355 415 550
200 125 110 M100 x 3 112 200 101 61 308 200 56 33 385 445 596
140 120 M100 x 3 112 200 101 61 308 200 56 33 385 445 596
220** 140 120 M125 x 4 125 235 113 71 356 235 63 39 475 500 690
160 140 M125 x 4 125 235 113 71 356 235 63 39 475 500 690
250 160 140 M125 x 4 125 250 113 71 390 250 63 39 475 545 703
180 160 M125 x 4 125 250 113 71 390 250 63 39 475 545 703
280** 180 160 M160 x 4 160 295 136 88 450 295 80 45 555 630 822
200 180 M160 x 4 160 295 136 88 450 295 80 45 555 630 822
320 200 180 M160 x 4 160 320 136 88 500 320 80 45 600 675 830
220 200 M160 x 4 160 320 136 88 500 320 80 45 600 675 830

TT: Intermediate Fixed Trunnion
Mount (MT4)
Bore Rod D KK A B WF VE E BD TD TL TM UV XV XV* XV+ Stroke ZB*

Bore Ø Rod Ø f8 f8 js13 h12 min. max. std. min. max.
40** 25 19 M20 x 1.5 28 52 47 29 86 38 25 20 95 88 152 134 143 31 229
28 22 M20 x 1.5 28 52 47 29 86 38 25 20 95 88 152 134 143 31 229
50 32 27 M27 x 2 36 63 47 29 96 38 32 25 112 102 167 149 158 31 244
36 30 M27 x 2 36 63 47 29 96 38 32 25 112 102 167 149 158 31 244
63 40 32 M33 x 2 45 75 53 32 120 48 40 32 125 120 188 169 178.5 35 274
45 36 M33 x 2 45 75 53 32 120 48 40 32 125 120 188 169 178.5 35 274
80 50 41 M42 x 2 56 90 60 36 140 58 50 40 150 150 210 185 197.5 46 305
56 46 M42 x 2 56 90 60 36 140 58 50 40 150 150 210 185 197.5 46 305
100 63 50 M48 x 2 63 110 68 41 168 73 63 50 180 175 236.5 202.5 219.5 56 340
70 60 M48 x 2 63 110 68 41 168 73 63 50 180 175 236.5 202.5 219.5 56 340
125 80 65 M64 x 3 85 132 76 45 206 98 80 63 224 220 280 231 255.5 71 395
90 75 M64 x 3 85 132 76 45 206 98 80 63 224 220 280 231 255.5 71 395
140 90 75 M72 x 3 90 145 76 45 226 108 90 70 265 240 305 246 275.5 81 430
100 85 M72 x 3 90 145 76 45 226 108 90 70 265 240 305 246 275.5 81 430
160 100 85 M80 x 3 95 160 85 50 252 118 100 80 280 270 334.5 270.5 302.5 86 465
110 95 M80 x 3 95 160 85 50 252 118 100 80 280 270 334.5 270.5 302.5 86 465
180 110 95 M90 x 3 106 185 95 55 288 128 110 90 320 310 374 278 326 119 505
125 110 M90 x 3 106 185 95 55 288 128 110 90 320 310 374 278 326 119 505
200 125 110 M100 x 3 112 200 101 61 308 138 125 100 335 320 415 303 359 140 550
140 120 M100 x 3 112 200 101 61 308 138 125 100 335 320 415 303 359 140 550
220** 140 120 M125 x 4 125 235 113 71 356 178 160 125 385 370 503 311 407 220 637
160 140 M125 x 4 125 235 113 71 356 178 160 125 385 370 503 311 407 220 637
250 160 140 M125 x 4 125 250 113 71 390 178 160 125 425 410 530 310 420 248 650
180 160 M125 x 4 125 250 113 71 390 178 160 125 425 410 530 310 420 248 650
280** 180 160 M160 x 4 160 295 136 88 450 218 200 160 480 460 592 363 477.5 257 752
200 180 M160 x 4 160 295 136 88 450 218 200 160 480 460 592 363 477.5 257 752
320 200 180 M160 x 4 160 320 136 88 500 218 200 160 530 510 601 354 477.5 275 760
220 200 M160 x 4 160 320 136 88 500 218 200 160 530 510 601 354 477.5 275 760
+ The standard XV dimension is stroke/2 + XV (Std.) unless otherwise specified
Double Rod Cylinder Dimensions with
Flange, Side Lug & Trunnion Mounts
FD
AD
TD
Bore Dia 40 50 63 80 100 125 140 160 180 200 220 250 280 320
ZB* 286 316 357 395 439 511 551 605 652 718 814 840 955 955

All other dimension as per single end rod
Accessories are available which have interchangeable mount- medium and 25 MPa (250 bar) series —Mounting dimensions for
ing dimensions selected in accordance with “ISO 8132:2006, accessories”
Hydraulic fluid power — Single rod cylinders, 16 MPa (160 bar)
Rod Clevis, Female Thread
Part KK CK CL CM CE LE ER B Load Capacity

Number 6H H9 h16 A13 js13 min. max. (kN)
FRCM-025 M20 X 1.5 25 56 25 65 34 32 50 32
FRCM-032 M27 X 2 32 70 32 80 41 40 65 50
FRCM-040 M33 X 2 40 90 40 97 51 50 80 80
FRCM-050 M42 X 2 50 110 50 120 63 63 100 125
FRCM-063 M48 X 2 63 140 63 140 75 71 125 200
FRCM-080 M64 X 3 80 170 80 180 94 90 155 320
FRCM-090 M72 X 3 90 190 90 195 109 100 170 400
FRCM-100 M80 X 3 100 210 100 210 114 110 185 500
Rod Flange, Circular
Part KK FE B° C HB NE UP DA KE Load Capacity

Number 6H JS13 H13 JS13 max. H13 +0.4 (kN)
RFCM-025 M20 X 1.5 63 60 6 9 29 82 14.5 9 32
RFCM-032 M27 X 2 78 60 6 11 37 100 17.5 11 50
RFCM-040 M33 X 2 95 45 8 13.5 46 120 20 13 80
RFCM-050 M42 X 2 120 45 8 17.5 57 150 26 17.5 125
RFCM-063 M48 X 2 150 45 8 22 64 190 33 21.5 200
RFCM-070 M56 X 2 165 45 8 24 77 212 36 23.5 250
RFCM-080 M64 X 3 180 45 8 26 86 230 39 25.5 320
RFCM-090 M72 X 3 195 36 10 29 89 250 43 28.5 400
RFCM-100 M80 X 3 210 36 10 29 96 270 43 28.5 500
(Continued...)
Clevis Bracket, Straight
Part CK CL CM FL HB LE MR RC TB UR UH Load Capacity

Number H9 h16 A13 JS12 H13 min. max. JS14 JS14 max. max. (kN)
CBSM-025 25 56 25 55 13.5 37 25 40 85 70 113 32
CBSM-032 32 70 32 65 17.5 43 32 50 110 85 143 50
CBSM-040 40 90 40 76 22 52 40 65 130 108 170 80
CBSM-050 50 110 50 95 26 65 50 80 170 130 220 125
CBSM-063 63 140 63 112 33 75 63 100 210 160 270 200
CBSM-080 80 170 80 140 39 95 80 125 250 210 320 320
CBSM-090 90 190 90 160 45 108 90 140 290 230 370 400
CBSM-100 100 210 100 180 45 120 100 160 315 260 400 500
CBSM-110 110 240 110 200 52 138 110 180 350 290 445 635
CBSM-125 125 270 125 230 52 170 125 200 385 320 470 800
Trunion Bracket
Part CR FK FN HB NH TH TN UL CO KC FS Load Capacity

Number H7 JS12 max. H13 max. js13 max. max. N9 js13 (kN)
TBM-025 25 55 80 13.5 26 80 56 110 25 5.4 12 32
TBM-032 32 65 100 17.5 33 110 70 150 25 5.4 15 50
TBM-040 40 76 120 22 41 125 88 170 36 8.4 16 80
TBM-050 50 95 140 26 51 160 105 210 36 8.4 20 125
TBM-063 63 112 180 33 61 200 130 265 50 11.4 25 200
TBM-080 80 140 220 39 81 250 170 325 50 11.4 31 320
TBM-090 90 160 250 45 91 265 190 345 63 12.4 40 385
TBM-100 100 180 280 52 102 295 215 385 63 12.4 45 500
TBM-110 110 200 310 52 112 320 240 410 80 15.4 50 630
TBM-125 125 220 345 45 132 385 270 570 80 15.4 56 785
(Continued...)
Clevis Bracket, In Angle
Part CK CL CM FL HB CO LE MR RG RF UX UK FG KC FO Load Capacity

Number H9 h16 A13 js13 H13 N9 min. max. js13 js13 max. max. JS14 JS14 (kN)
CBAM-025 25 56 25 55 13.5 25 37 25 85 90 115 120 10 5.4 10 32
CBAM-032 32 70 32 65 17.5 25 43 32 110 110 145 145 14.5 5.4 6 50
CBAM-040 40 90 40 76 22 36 52 40 125 140 170 185 17.5 8.4 6 80
CBAM-050 50 110 50 95 26 36 65 50 150 165 200 215 25 8.4 0 125
CBAM-063 63 140 63 112 33 50 75 63 170 210 230 270 33 11.4 0 200
CBAM-080 80 170 80 140 39 50 95 80 210 250 280 320 45 11.4 0 320
CBAM-090 90 190 90 160 45 63 108 90 235 280 320 360 47.5 12.4 0 400
CBAM-100 100 210 100 180 52 63 120 100 250 315 345 405 52.5 12.4 0 500
CBAM-110 110 240 110 200 52 80 138 110 305 335 400 425 62.5 15.4 0 635
CBAM-125 125 270 125 230 52 80 170 125 350 365 450 455 75 15.4 0 800
Pivot Pin
Part ML EL EK Load Capacity
Number max. H16 f8 (kN)
PPM-025 84 57 25 32
PPM-032 105 72 32 50
PPM-040 133 92 40 80
PPM-050 165 112 50 125
PPM-063 185 142 63 200
PPM-080 225 172 80 320
(Continued...)
Spherical Rod Eye
Part CN EN EU KK AV N EF CH J Load Capacity

Number H7 h12 max. min. max. max. js13 max. (kN)
6000747-025 25 25 22 M20 x 1.5 29 31 32 65 55 32
6000747-032 32 32 28 M27 x 2 37 38 40 80 67 50
6000747-040 40 40 34 M33 x 2 46 47 50 97 81 80
6000747-050 50 50 42 M42 x 2 57 58 63 120 97 125
6000747-063 63 63 53.5 M48 x 2 64 70 72.5 140 116 200
6000747-080 80 80 68 M64 x 3 86 91 92 180 150 320
6000747-090* 90 90 72 M72 x 3 91 100 92.5 195 160 400
6000747-100 100 100 85.5 M80 x 3 96 110 114 210 180 500
6000747-110* 110 110 88 M90 x 3 106 125 117.5 235 190 550
6000747-125 125 125 105 M100 x 3 113 135 160 260 202 800
6000747-160 160 160 133 M125 x 4 126 165 200 310 252 1250
6000747-200 200 200 165 M160 x 4 161 215 250 390 323 2000
* Not per ISO 8132 : 2006 (E)
Plain Rod Eye
Part KK CK EM ER CA AV N LE G Load Capacity

Number 6H H9 h12 max. JS13 min. max. max. (kN)
PREM-025 M20 X 1.5 25 25 32 65 29 31 25.5 64 32
PREM-032 M27 X 2 32 32 40 80 37 38 30 80 50
PREM-040 M33 X 2 40 40 50 97 46 47 39 100 80
PREM-050 M42 X 2 50 50 63 120 57 58 47 126 125
PREM-063 M48 X 2 63 63 72.5 140 64 70 58 145 200
PREM-080 M64 X 3 80 80 92 180 86 91 74 184 320
PREM-100 M80 X 3 100 100 114 210 96 110 94 228 500
PREM-125 M100 X 3 125 125 160 260 113 135 116 320 800
PREM-160 M125 X 4 160 160 200 310 126 165 145 400 1250
PREM-200 M160 X 4 200 200 250 390 161 215 190 500 2000
Common Options
Sealing System Selection

Three different sealing systems are available in IM25 series, de-
termine the correct seal code for your application, and then enter
it in the model code.
Max.
Sealing system Rod seal system Piston sealing Temperature Speed Application
combination code system code range °C m/s
N-Normal Normal Normal -30 to 60 0.5 Normal, typical industrial
L-Low friction Low friction Low friction -30 to 60 1.0 Low friction servo
T-High temperature* High temperature High temperature -10 to 80 1.0 High temperature
Sealing System Details
Sealing system Rod seal system Piston sealing system Fluid compatibility
N-Normal Wiper (1) Bi-directional O-ring (Nitrile) Mineral Oil
Double lip rod seal (Polyurethane) (1) energized PTFE seal (1) Mineral based fluid
O-ring (Nitrile) energized PTFE seal (1) Wearbands Petroleum based fluid
Wearbands Water in oil emulsion
Water glycol (Max 40°C)
L-Low friction Wiper (1) O-ring energized (Nitrile) Bi-directional O-ring (Nitrile) Mineral Oil
PTFE seal (2) energized PTFE seal (1) Mineral based fluid
Wearbands Wearbands Petroleum based fluid
Water in oil emulsion
Water glycol (Max 40°C)
T-High temperature* Wiper (1) O-ring (Fluorocarbon) Bi-directional O-ring (Fluorocarbon) Mineral Oil
energized PTFE seal (2) energized PTFE seal (1) Mineral based fluid
Wearbands Wearbands Petroleum based fluid
*The high temperature seals function up to 200°C but the wear band strength reduces accordingly.
Rod Seal Configuration
N Seal option L & T Seal option
Piston Seal Configuration
N, L and T Seal option
Common Options
(Continued...)
Sealkit Part Numbers
Single Rod Cylinders
Bore Rod Normal Seal Option-N Low Friction Seal Option-L High Temp. Seal Option-T
Dia. Dia. Piston Sealkit Rod Sealkit Piston Sealkit Rod Sealkit Piston Sealkit Rod Sealkit
40 25 6633N-MBC 6533N-MBCH 6633N-MBC 6533L-MBCH 6643T-MBC 6543T-MBCH
40 28 6633N-MBC 6533N-MBCJ 6633N-MBC 6533L-MBCJ 6643T-MBC 6543T-MBCJ
50 32 6633N-MBD 6533N-MBDK 6633N-MBD 6533L-MBDK 6643T-MBD 6543T-MBDK
50 36 6633N-MBD 6533N-MBDL 6633N-MBD 6533L-MBDL 6643T-MBD 6543T-MBDL
63 40 6633N-MBE 6533N-MBEM 6633N-MBE 6533L-MBEM 6643T-MBE 6543T-MBEM
63 45 6633N-MBE 6533N-MBEN 6633N-MBE 6533L-MBEN 6643T-MBE 6543T-MBEN
80 50 6633N-MBG 6533N-MBGP 6633N-MBG 6533L-MBGP 6643T-MBG 6543T-MBGP
80 56 6633N-MBG 6533N-MBGQ 6633N-MBG 6533L-MBGQ 6643T-MBG 6543T-MBGQ
100 63 6633N-MBH 6533N-MBHR 6633N-MBH 6533L-MBHR 6643T-MBH 6543T-MBHR
100 70 6633N-MBH 6533N-MBHS 6633N-MBH 6533L-MBHS 6643T-MBH 6543T-MBHS
125 80 6633N-MBK 6533N-MBKT 6633N-MBK 6533L-MBKT 6643T-MBK 6543T-MBKT
125 90 6633N-MBK 6533N-MBKU 6633N-MBK 6533L-MBKU 6643T-MBK 6543T-MBKU
140 90 6633N-MB1 6533N-MB1U 6633N-MB1 6533L-MB1U 6643T-MB1 6543T-MB1U
140 100 6633N-MB1 6533N-MB1V 6633N-MB1 6533L-MB1V 6643T-MB1 6543T-MB1V
160 100 6633N-MBL 6533N-MBLV 6633N-MBL 6533L-MBLV 6643T-MBL 6543T-MBLV
160 110 6633N-MBL 6533N-MBLW 6633N-MBL 6533L-MBLW 6643T-MBL 6543T-MBLW
180 110 6633N-MBM 6533N-MBMW 6633N-MBM 6533L-MBMW 6643T-MBM 6543T-MBMW
180 125 6633N-MBM 6533N-MBMY 6633N-MBM 6533L-MBMY 6643T-MBM 6543T-MBMY
200 125 6633N-MBN 6533N-MBNY 6633N-MBN 6533L-MBNY 6643T-MBN 6543T-MBNY
200 140 6633N-MBN 6533N-MBNZ 6633N-MBN 6533L-MBNZ 6643T-MBN 6543T-MBNZ
220 140 6633N-MB3 6533N-MB3Z 6633N-MB3 6533L-MB3Z 6643T-MB3 6543T-MB3Z
220 160 6633N-MB3 6533N-MB31 6633N-MB3 6533L-MB31 6643T-MB3 6543T-MB31
250 160 6633N-MBR 6533N-MBR1 6633N-MBR 6533L-MBR1 6643T-MBR 6543T-MBR1
250 180 6633N-MBR 6533N-MBR2 6633N-MBR 6533L-MBR2 6643T-MBR 6543T-MBR2
320 200 6633N-MBS 6533N-MBS3 6633N-MBS 6533L-MBS3 6643T-MBS 6543T-MBS3
320 220 6633N-MBS 6533N-MBS4 6633N-MBS 6533L-MBS4 6643T-MBS 6543T-MBS4
Double Rod Cylinders

For double rod cylinder two rod sealkits & one piston sealkit will be
used,the sealkit numbers remains same.

Common Options
(Continued...)
Port Selection
SAE, BSPP, ISO Ports are available. Alternate posts are also listed below. Some mounting styles have location restrictions, refer to
page 22.
SAE J1926 UN O-ring Port BSPP Port Code 7 and 8 ISO 6149 Port Code A and B
Code 3 and 4
ISO 6162-1 and 6162-2 ISO 6164-1 and 6164-2

Rectangular Flange Port Square Flange Port
Code 6, F, E and G Code H, N, L and P
ISO 6164-1 and ISO 6164-2 Dimensions

Max pressure for ISO 6164-1 : 25 Mpa (250 bar) ISO 6162-2 Dimensions
Max pressure for ISO 6164-2 : 40 Mpa (400 bar) Max pressure for ISO 6162-2 : 40 Mpa (400 bar)
Flange Flange
Size, DN EA FF ED Size, DN EA EB FF ED
10 24.70 10.00 M6 13 40.50 18.20 12.70 M8
13 29.70 15.00 M8 19 50.80 23.80 19.05 M10
19 35.40 20.00 M8 25 57.20 27.80 25.40 M12
25 43.80 25.00 M10 32 66.60 31.80 31.75 M14
32 51.60 32.00 M12 38 79.30 36.50 38.00 M16
38 60.10 38.00 M16 51 96.80 44.50 38.00 M20
51 69.30 51.00 M16
ISO 6162-1 Dimensions
Flange Max Pressure

Size, DN (Mpa) EA GG FF ED
13 35 38.10 17.50 12.70 M8
19 35 47.60 22.30 19.10 M10
25 35 52.40 26.20 25.40 M10
32 25 58.70 30.20 31.80 M10
38 20 69.90 35.70 38.00 M12
Common Options
(Continued...)
Standard Ports per ISO 6022:2006(E)
7 3* A 6 F H and N*
SAE ISO 6162-1 ISO 6162-2 ISO 6164-1 &
J1926/ UN ISO 6149-1 Rectangular Rectangular 6164-2 Square
Bore BSPP O-ring Metric port Flange size C Flange size C Flange size C
40 G ½* #10 M22X1.5* - - - - 10* 39
50 G ½ #10 M22X1.5 - - - - 10 44
63 G ¾ #12 M27X2 13 53 - - 13 55
80 G ¾ #12 M27X2 13 64 13 64 13 66
100 G1 #16 M33X2 19 77 13 79 19 80
125 G1 #16 M33X2 19 97 19 96 19 99
140 G 1 ¼ #20 M42X2 25 107 25 105 25 108
160 G 1 ¼ #20 M42X2 25 121 25 119 25 121
180 G 1 ¼ #20 M42X2 25 139 32 135 25 140
200 G 1 ¼ #20 M42X2 25 150 32 146 25 150
220 G 1 ½* #24 M48X2* 32* 173 32* 171 32* 174
250 G 1 ½ #24 M48X2* 32 190 32 189 32 191
280 G 1 ½* #24 M48X2* 32* 221 32* 219 32* 221
320 G 1 ½ #24 M48X2* 32 246 38* 243 32 247
*Note: Port size not per ISO 6022:2006(E)
Oversize Ports
8 4* B E** G** L** and P**

SAE ISO 6162-1 ISO 6162-2 ISO 6164-1 &
J1926/ UN ISO 6149-1 Rectangular Rectangular 6164-2 Square
Bore BSPP O-ring Metric port Flange size C Flange size C Flange size C
40 - - - - - - - - -
50 - - - - - - - - -
63 - - - - - - - - -
80 - - - - - - - - -
100 - - - - - - - - -
125 - - - 25 97 - - - -
140 - - - 32 105 - - - -
160 G 1 ½ #24 M48x2* 32 119 - - - -
180 G 1 ½ #24 M48x2* 38 135 - - 32 139
200 G 1 ½ #24 M48x2* 38 146 - - 32 149
220 G2* #32 M60x2* 38 171 38* 168 38* 172
250 G2* #32 M60x2* 51 188 38* 186 38* 189
280 G2* #32 M60x2* 51 219 38* 217 38* 220
320 G2* #32 M60x2* 51 244 51* 240 51* 244
** Note: Oversize flange ports are not available on cap side for RS Mounting (MF4)
Common Options
(Continued...)
Port and Cushion Location

Port and cushion locations are identified by viewing the cylinder
from the head end (or from the mounting end of double rod cyl-
inder). The location numbers are shown to the right. Certain port
and cushion locations cannot be specified with some mounting
styles. The table below indicates which of the head and cap port
and cushion location are available for IM25 Series all mounting
style.
Port location availability chart

Head location Cap location
Mounting
Style Code Description 1 2 3 4 1 2 3 4 5
AS Side Lug (MS2) A A N A A A N A A
FS Head Circular Flange (MF3) A A A A A A A A A
CM Cap, Fixed Plain Eye (MP3) A A A A A A A A N
CS Cap, Fixed Eye With Spherical Bearing(MP3) A A A A A A A A N
RS Cap Circular Flange (MF4) A A A A A A A A N
TT Intermediate Trunnion (MT4) A A A A A A A A A
AD Double Rod Side Lug A A N A - - - - -
FD Double Rod, Head Circular Flange A A A A - - - - -
TD Double Rod Intermediate Trunnion A A A A - - - - -
Cushion location availability chart

Head location Cap location
Mounting
Style Code Description 1 2 3 4 1 2 3 4
AS Side Lug (MS2) A A N A A A N A
FS Head Circular Flange (MF3) A A A A A A A A
CM Cap, Fixed Plain Eye (MP3) A A A A A A A A
CS Cap, Fixed Eye With Spherical Bearing(MP3) A A A A A A A A
RS Cap Circular Flange (MF4) A A A A A A A A
TT Intermediate Trunnion (MT4) A A A A A A A A
AD Double Rod Side Lug A A N A - - - -
FD Double Rod, Head Circular Flange A A A A - - - -
TD Double Rod Intermediate Trunnion A A A A - - - -
A-Available
N-Not available
Common Options
(Continued...)
Position Feedback System Proximity Switch Option

Eaton has been an industry pioneer incorporating positioning Proximity switches for Series IM25 Cylinder are inductive type
systems into industrial cylinder. Two types of feedback systems switches with a sensing probe that looks at the cushion collar
are available or cushion spud to provide extend or retract indication. These
switches are non contact type and are designed with probe
• End of stroke indicators like proximity switches
inside the cylinder to protect against wear resistance and harsh
• Absolute position indicators like linear transducers
external environments. Switch is also protected against short
circuit and polarity reversal.
Switch details
Maximum Pressure 50 Mpa

Ambient temperature -25°C to +80°C Wiring diagram Pinout diagram
Rated operational voltage 24 Vdc
Voltage drop static <=1.5 Vdc
Rated operational current 200 mA
Degree of protection IP68 per BWN Pr 20
Switching output PNP
Switching element function NO
Hysteresis <15%
Ripple of power supply 15%
No load current 10mA
Supply voltage max 30 Vdc
Supply voltage min 10 Vdc
Voltage drop static <=2 Vdc
Operating frequency 1000 Hz
Switch envelope details

Bore (mm) PH (mm) (Approx) PC (mm) (Approx)
40 86 75
50 90 78
63 95 81
80 102 110
100 108 110
125 142 155
140 150 162
160 155 162
180 162 162
200 170 170
220 225 225
250 235 235
280 250 250
320 260 260
Common Options
(Continued...)
Linear Transducer Option Series IM 25 Cylinder utilizes feedback technology based on

A complete line of precision cylinder position sensing and feed- magnetostriction principle. Eaton can supply cylinder prepared
back devices are available. These packaged cylinder systems can for transducer or with transducer. Various cover options are also
handle virtually any application requiring feedback through out the available to protect transducer from external harsh environment.
cylinder stroke with or without velocity monitoring.
Transducer Details
Operating Principle Magnetostrictive position sensing

Operating Pressure 250 Bar
Operating temperature (sensor electronics) -40 to 75°C
Cable length 5m (15ft) standard *

Analogue Output option
Input Voltage +24 Vdc (20.4-28.8 Vdc) standard
Output (Voltage) 0-10 Vdc (standard) *
Output (current) 4-20mA (standard) *
Resolution Infinite
Non-Linearity ± 0.02% or ± 0.05 mm (± 0.002 in.), whichever is greater
Repeatability ± 0.001% of full stroke or ± 0.0001 in. (± 0.0025 mm), whichever is greater.
Measuring Range (Sensor only) 50mm to 2540mm (2 to 100 in) *
Protection (sensor) IP 67
Connection Type on sensor 6 pin male (see details)

Digital Output option
Input Voltage +24 Vdc Nominal (-15 or +20%)
Output SSI
Resolution 5µm
Data length 24 Bit
Output format Gray
Measuring direction Forward
Non-Linearity < ± 0.01% F.S. (minimum ± 40 μm)
Repeatability < ± 0.001% F.S. (minimum ± 2.5 μm)
Hysteresis < 4 μm typical 2 μm
Measuring Range (Sensor only) 50 - 7620 mm
Protection (sensor) IP 67
Connection Type on sensor 7 pin male (see details)
* For other options consult factory
Common Options
(Continued...)
Transducer connector pin details

Standard transducer comes with 6/7 pin male connector (depend-
ing on output) with a 5m length cable with female connector
connected to it.
6 Pin connector for Analogue output

Function
Pin No. Wire Color Analog Output
1 Grey 0 to 10, -10 to +10 Vdc 4
or 4 to 20 mA, 0 to 20 mA 3
or reverse acting: 5
6 2
10 to 0, 10 to -10 Vdc
or 20 to 4 mA, 20 to 0 mA 1
2 Pink Return for pin 1
3 Yellow Programming (RS-485+) 4
3 (male)
Integral D6 connector
5
4 Green Programming (RS-485-)
as viewed from6end of sensor
5 Red or Brown Supply voltage (+Vdc) 2
6 White DC Ground (for supply) 1
6 7
1 3
7 Pin connector for Digital output 4 5
Function
2
Pin No. Wire Color Analog Output
6 7
1 Grey Data(-)
2 Pink Data(+) 1 3
3 Yellow Clock(+) 4 5
4 Green Clock(-) 2
5 Brown +24 Vdc
Male connector pin-out as
6 White 0 V (GND) viewed from the end of the
7 n.c sensor
Types of covers
Standard cover for transducer is aluminum casing for all mount
except for MP5 & MP3 where the transducer is enclosed in
body.
*Note: Transducer cover option not available for 50 & 63 Bore cylinders for
MF4 mount
Common Options
(Continued...)
Mounting dimensions for cylinders with transducer
Bore XC ZB ZP LC LC1 DC
40 Not Available-Consult Factory
50 470 244 265 167 - 64
63 512 274 298 167 - 64
80 560 305 332 167 140 64
100 610 340 371 167 136 64
125 690 395 430 167 132 64
140 750 430 465 167 132 64
160 786 465 505 167 127 64
180 855 505 550 167 122 64
200 926 550 596 167 121 64
220 1066 637 690 167 114 64
250 1080 650 703 167 114 64
280 1250 752 822 167 97 64
320 1258 760 830 167 97 64
MP3 & MP5
MT4
Common Options
(Continued...)
MF3
MF4
MS2
Common Options
(Continued...)
Other Options
Special Rod Ends

Modifications of standard rod ends or completely special rod end
styles are available to meet unique rod end connection require-
ments.
Rod Boots
A rod boot surrounds the piston rod with an external, expandable
cover to protect the rod surface from external contamination.
This option requires additional rod length which is determined by
the cylinder stroke.
Test Coupling
Test couplings are available as option which can be used for air
bleeding and pressure measurement.
Usually cylinders will bleed themselves of air when ports are ver-
tical, on top. Bleed ports are often desirable to remove entrapped
air, when the ports are on the bottom. High performance and
high speed or heavy load applications are a few examples where
air bleeds desirable.
Gland Drain Extra Heavy Chrome Tubes and Rods

Gland drains are primarily used for long stroke cylinders (over Added wear and corrosion resistance are available by specifying
800mm) and when extended speed exceeds retract speed. The Extra Heavy Chrome (.05 to .07 mm thick).
gland drain is used to return any accumulated fluid, between the
rod seal and wiper to tank. This is used in servo applications, for Special Cylinders
ultralow leakage requirements, or for remote visual monitoring
For special cylinder out of this catalog range, Eaton’s engineering
seal leakage for preventive maintenance purposes.
and design team is ready to produce special designs to meet cus-
tomer’s requirements. Contact your Eaton sales representative
Special Coating and painting
for any special requirements like special mounting, special seals,
Cylinders can be prepared with a primer coat, epoxy, lacquer or special bore diameter, special piston rod diameter, special pres-
enamel paint finish coatings to customer specifications. Syner- sure requirements etc., use the application data sheet to help us
gistic, Nitro carburizing and other material treatments are also design cylinder to match your application.
available for special applications.
Application/Engineering
Data
Mounting Types and Application Guide

AS: Side Lug (MS2)
Side Lug Mounting styles are for moving loads along a flat guided
surface, as in a carriage along rails. The mounting surface should
be flat and parallel to the center line of the piston rod. The load
should be guided to traverse along the center line of the piston
rod. With unsupported loads, the bearing must absorb more
force. For these applications, the larger alternate rod is recom-
mended and stop tubes should be considered.
The frame on which the cylinder is mounted must be sufficiently
rigid to resist the bending moments. Use high tensile socket
head cap screws or hex head bolts tightened to the manufactur-
ers recommended torque. The mounting bolts should not be
subjected to shear load, use of keys is recommended.
CM: Cap Fixed Plain Eye (MP3)

This mounting style is for applications in which the machine
member travels in a curved path within one plane. This mount
can be used both in compression (push) and tension (pull). The
centerline of the machine member that attaches to the swivel
pin must be perpendicular to the centerline of the piston rod and
the curved path must be in one plane only. Any misalignment
will cause excess side loading on bearings and lead to premature
failure.
CS: Cap Fixed Eye with Spherical Bearing (MP5)

This mounting style is for applications in which the machine
member travels in a curved path in one plane where some
misalignment is unavoidable. This mount can be used both in
compression (push) and tension (pull). Refer to the allowable tilt
angle in the dimension section of this mounting.
FS: Head Circular Flange (MF3)

This mounting style is ideal for straight line force transfer applica-
tions in which the cylinder is used in tension (pulling). The mount-
ing surface should be flat, and the rod end should be piloted into
it. The force of the load should be perpendicular to the piston rod.
The frame on which the cylinder is mounted must be sufficiently
rigid to resist bending moments. Use high tensile socket head
cap screws or hex head bolts tightened to the manufacturers
recommended torque.
Data (Continued...)
RS: Cap Circular Flange (MF4)

These mounting style is ideal for straight line force transfer ap-
plications in which the cylinder is used in compression (pushing).
The mounting surface should be flat, and the flange should be
piloted into it. The force of the load should be perpendicular to
the piston rod. The frame on which the cylinder is mounted must
be sufficiently rigid to resist bending moments. Use high tensile
socket head cap screws or hex head bolts tightened to the manu-
facturers recommended torque.
TT: Intermediate Trunnion (MT4)

The Intermediate Trunnion Mounting style is for longer stroke
applications in which the machine member travels in a curved
path in one plane. On special orders the trunnion can be located
anywhere along the body. This mounting can be used both in
compression (push) and tension (pull) applications. It is recom-
mended that rigidly mounted trunnion mount blocks with bear-
ings at least as long as the trunnion pins be used and be installed
close to the shoulder of the trunnion.
AD, FD and TD: Double rod Side Lug, Head Circular &
Trunnion
Double end cylinders are specified when equal displacement is
desired on both sides of the piston or when the application is
such that another function can be performed simultaneously with
a second rod. The single rod mount application data is applicable
for all double head cylinders.
Note: For pushing applications always check for buckling, refer to page 33
for detail
Data (Continued...)
Force and Area of Cylinder lesser extent, the inertia of the piston itself. In Eaton cylinders,
the amount of extra force needed to compensate for these fac-
To choose the proper size of cylinder for your application, first
tors has been limited to 5% or less of the cylinder’s theoretical
determine the maximum push and/or pull force required to do
power without sacrificing sealing performance. For maximum
the job. Then use the table below to select the cylinder that will
reliability and fatigue life of the piston rod, the largest rod offered
provide that force. Remember that force capabilities derived
in a given bore size should be specified. The smaller rods for a
from charts and formulas may be theoretically correct, but other
given bore are primarily intended for short stroke push loading or
factors must be considered. Be sure to allow for pressure drop
reduced pressure applications.
between the pump outlet and the cylinder port. Also, some of
a cylinder’s force is used up overcoming seal friction and, to a
Piston Rod Annulus

Area Area Area Push Force Diff. Force Pull Force Flow at 0.1 m/s
Bore Rod AB AR AA at 25 Mpa at 25 Mpa at 25 Mpa Out Diff. In
mm mm mm2 mm2 mm2 kN kN kN L/min L/min L/min

40 25 1256 490 765 31.42 12.27 19.14 7.54 2.95 4.59
40 28 1256 615 640 31.42 15.39 16.02 7.54 3.69 3.85
50 32 1963 804 1159 49.09 20.11 28.98 11.78 4.83 6.96
50 36 1963 1017 945 49.09 25.45 23.64 11.78 6.11 5.67
63 40 3117 1256 1860 77.93 31.42 46.52 18.70 7.54 11.16
63 45 3117 1590 1526 77.93 39.76 38.17 18.70 9.54 9.16
80 50 5026 1963 3063 125.66 49.09 76.58 30.16 11.78 18.38
80 56 5026 2463 2563 125.66 61.58 64.09 30.16 14.78 15.38
100 63 7853 3117 4736 196.35 77.93 118.42 47.12 18.70 28.42
100 70 7853 3848 4005 196.35 96.21 100.14 47.12 23.09 24.03
125 80 12271 5026 7245 306.80 125.66 181.13 73.63 30.16 43.47
125 90 12271 6361 5910 306.80 159.04 147.75 73.63 38.17 35.46
140 90 15393 6361 9032 384.85 159.04 225.80 92.36 38.17 54.19
140 100 15393 7853 7539 384.85 196.35 188.50 92.36 47.12 45.24
160 100 20106 7853 12252 502.65 196.35 306.31 120.64 47.12 73.51
160 110 20106 9503 10602 502.65 237.58 265.07 120.64 57.02 63.62
180 110 25446 9503 15943 636.17 237.58 398.59 152.68 57.02 95.66
180 125 25446 12271 13175 636.17 306.80 329.38 152.68 73.63 79.05
200 125 31415 12271 19144 785.40 306.80 478.60 188.50 73.63 114.86
200 140 31415 15393 16022 785.40 384.85 400.55 188.50 92.36 96.13
220 140 38013 15393 22619 950.33 384.85 565.49 228.08 92.36 135.72
220 160 38013 20106 17907 950.33 502.65 447.68 228.08 120.64 107.44
250 160 49087 20106 28981 1227.18 502.65 724.53 294.52 120.64 173.89
250 180 49087 25446 23640 1227.18 636.17 591.01 294.52 152.68 141.84
280 180 61575 25446 36128 1539.38 636.17 903.21 369.45 152.68 216.77
280 200 61575 31415 30159 1539.38 785.40 753.98 369.45 188.50 180.96
320 200 80424 31415 49008 2010.62 785.40 1225.22 482.55 188.50 294.05
320 220 80424 38013 42411 2010.62 950.33 1060.29 482.55 228.08 254.47
Data (Continued...)
Tolerance Chart
Tolerance on mounting dimensions as per ISO 6022 : 2006
Mounting style MP3 MP5 MS2 MT4 MF4 MF3 All Mount**
Mounting dimensions XC* XO* XS* XV ZP* WC WF
Stroke length (mm) Tolerance (mm)
≤1250 ± 1.5 ± 1.5 ± 2 ± 2 ± 1.5 ± 2 ±2
> 1250 ≤ 3150 ± 3 ± 3 ± 4 ± 4 ± 3 ± 4 ±4
> 3150 ≤ 8000 ± 5 ± 5 ± 8 ± 8 ± 5 ± 8 ±8
* Length including stroke
** Not applicable to MF3 mount
Tolerance on piston stroke

Normal stroke (mm) Tolerance (mm)
≤1250 2
0
> 1250 ≤ 3150 5
0
> 3150 ≤ 8000 8
0
Data (Continued...)
Buckling Chart pressure and bore/rod size represents the maximum allowable
length (including stroke, rod accessories and extra rod projection)
In push applications a cylinder acts as a loaded column. There are
in push stroke. This maximum length is based on column loading
three basic ways to mount the cylinders as shown which chang-
and does not consider side loading, stop tube requirement or
es the end condition C to 2, 1 or 0.25. Select your mounting style
other cylinder stroke limiters. For pressure above 250 bar (25
and locate the column which is closed to but not below your
Mpa) consult factory
applications operating pressure. The intersection of operating
Maximum allowable length L (mm) at working pressure
End condition C = 2 End condition C = 1 End condition C = .25

Mounts: AS, FS & RS Mounts: CM, CS & TT Mounts: AS, FS & RS
Bore Rod 250 200 150 100 50 250 200 150 100 50 250 200 150 100 50
mm mm bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar
40 25 756 932 1089 1334 1887 534 659 770 944 1334 267 330 385 472 667
40 28 1046 1184 1367 1674 2367 740 837 966 1184 1674 370 418 483 592 837
50 32 1024 1230 1428 1749 2473 724 870 1010 1237 1749 362 435 505 618 874
50 36 1394 1565 1807 2214 3130 986 1107 1278 1565 2214 493 553 639 783 1107
63 40 1257 1523 1771 2169 3067 889 1077 1252 1534 2169 444 538 626 767 1084
63 45 1726 1941 2241 2745 3882 1221 1372 1585 1941 2745 610 686 792 970 1372
80 50 Tolerance
1512 1864 on mounting
2179 dimensions
2669 3774as per ISO1069
6022 : 1318
2006 1541 1887 2669 534 659 770 944 1334
80 56 Mounting
Tolerance
2093 2367 style
on mounting
2733 dimensions
4734as
3348MP3 per ISO1480
MP5 6022
MS2 : 1674
2006MT4
1933 2367 MF4 3348 MF3740 All837 966
Mount** 1184 1674
100 63 Mounting
1944 2374 style
dimensions
2767 3389MP3 4793 MP5
XC* XO* MS2
XS* 1679 MT4
1374 XV1957 2397 MF4 3389
ZP* MF3
WC687 All839 Mount**
978
WF 1198 1695
100 70 Mounting
Stroke dimensions
2616 length
2959 (mm)
3417 4184Tolerance
5918 (mm)
XC* XO* XS* 2092 XV2416 2959
1850 ZP*
4184 WC925 1046WF
1208 1479 2092
125 80 Stroke
2560 length
1250 3076 (mm)
3570 4372Tolerance
6183 (mm)
r1.5 r1.5 1810 r2 2175 r22524 3092 r1.5
4372 r2905 1087r2
1262 1546 2186
125 90 1250
> 1250
3486 3913
3150
4518 5534r1.5 7826 r1.5
r3 r3 r2
r4 2767 r2
2465 r4
3195 3913 r1.5
r3
5534 r2 r2
r41233 1383r4 1597 1956 2767
140 90 1250
>2909
3150 3150
3479
8000
4034 4941 r5 r3
6987 r5 r3 r4 2460 r8
r8
2057 r4 r3
2853 3494r5 4941 r41028 1230r8
r8 r4
1426 1747 2470
140 100 >3836
3150 4313
8000
4981 6100 r5 8626 r5 r8 3050 r8
2713 3522 4313r5 6100 r81356 1525r8
1761 2157 3050
160 100 *3023
Length including
3728 4358stroke
5337 7548 2138 2636 3082 3774 5337 1069 1318 1541 1887 2669
160 110 ** Not
*4007 applicable
Length including
4567 5273to stroke
MF3 mount
6458 9133 2833 3229 3729 4567 6458 1417 1615 1864 2283 3229
180 110 ** Not applicable to MF3
3120 3970 4687 5741 mount
8118 2206 2807 3314 4059 5741 1103 1403 1657 2030 2870
180 125 4620 5242
Tolerance on piston
6053 stroke
7413 10484 3267 3707 4280 5242 7413 1633 1853 2140 2621 3707
200 125 3779
Normal
Tolerance 4660
stroke 5447
(mm)stroke
on piston 6672 9435
Tolerance (mm) 2672 3295 3852 4718 6672 1336 1648 1926 2359 3336
200 140 5232
Normal 5918
1250 stroke (mm) 6833 8369
Tolerance11836
2 (mm) 3699 4184 4832 5918 8369 1850 2092 2416 2959 4184
220 140 4423
1250 5344 6212 7608 10760
20 3128 3779 4393 5380 7608 1564 1889 2196 2690 3804
220 160 6222 7027
> 1250 3150 8114 9937 14053
0
5 4400 4969 5737 7027 9937 2200 2484 2869 3513 4969
250 160 4873 6084
> 1250 3150 7140 8745 12367
5
3446 4302 5049 6183 8745 1723 2151 2524 3092 4372
250 180 6905 7826
> 3150 8000 9037 11068 15652

4883 5534 6390 7826 11068 2441 2767 3195 3913 5534
280 180 >5550
3150 6888 8068 9882 13975
8000 0 3924 4871 5705 6987 9882 1962 2435 2853 3494 4941
280 200 7586 8626 9961 12200 17253 0 5364 6100 7044 8626 12200 2682 3050 3522 4313 6100
320 200 5663 7336 8716 10675 15096 4004
The maximum allowable lengths are calculated using below formulae5187 6163 7548 10675 2002 2594 3082 3774 5337
320 220 7851maximum
The 9131 allowable
10546 lengths
12916 are
18267
calculated 5551 below
using 6457formulae
7457 9133 12916 2776 3228 3729 4567 6458
The maximum allowable lengths are calculated using below formulae F Safety factor,
Safety3.5factor, 3.5
CS ² EI L 2CS ² E F
1. Calculation per Euler P CS ² EI if L ! 2CS ² E P P Critical
F Critical load,
Safety load, N
N factor, 3.5
P FL ² if k ! Sy E E
P ModulusModulus
Critical of elasticity,
load,
of elasticity, N
2.1x105 Mpa2.1x105 Mpa
FL ² k Sy L EL Length,Length, mm
mm
Modulus of elasticity, 2.1x105 Mpa
I Moment of inertia, mm4 4
2. Calculation per JB Johnson C
IL End condition,
Moment
Length, ofrespective
mm
refer
inertia, mmmounting
ASy ª SyL ² º L 2CS ² E A C
I End
Moment
Rod area, mm2 condition,
of refer
inertia, 4
respective
mm mounting
P ASy «ª1 SyL ² »º if L d 2CS ² E k A Rod
C Radius of
End area, mm 2
mm refer respective mounting
condition,
gyration,
P F ¬1 4CS ² Ek ² ¼ if k d Sy Sy kA Yield strength
Radius
Rod area,ofof 2 Mpa
gyration,
material,
mm mm
F «¬ 4CS ² Ek ² »¼ k Sy Sy
k Yield strength
Radius of material,
of gyration, mm Mpa
Sy Yield strength of material, Mpa
Data (Continued...)
Cushioning System IM25 series hydraulic cylinders are available with optional cush-
ions at head and cap. Head end cushion is accomplished by a
Cylinder cushions are designed to decelerate the piston velocity
self centering collar and the cap end cushion by a spud which is
near the end of each cylinder stroke to prevent excessive me-
integral part of the piston rod.
chanical shock. Eaton’s advanced cushions permit higher cylinder
speed, shorter cycle time and more work per hour Cushion collar contacts the cushion bore in head to create a seal
and trap the fluid, similarly Cushion spud contacts floating sleeve
Cushions are recommended when the piston makes full stroke
at cap end and the sleeve seats against the cap to create seal
and any of the below condition
and trap the fluid.
• Piston speed exceeds 0.13m/s
• Lower speeds with high masses connected to rod
Typical Straight
Cushion Features Cushion
• Check valve at head and floating sleeve at cap provides rapid Eaton Profiled
acceleration out of the cushion. Cushion
Cushion Pressure
• The floating design of collar and sleeve self aligns to minimize Theoretical
wear. Ideal
• Cushion adjustment screws are provided to tune cushion per Cushion
formance within limits
Cushion Travel
G
F
E D C
A B
A - Cushion adjustment screw B - Check valve C - Cushion collar

D - Cushion spud E - Cushion sleeve F - Cap
G - Head
Data (Continued...)
Key assumptions and limitations • Friction force is assumed to be zero

These assumptions provide parameters for determining maxi- • The cylinder is used in a linear system (not for rotary
mum cushion performance. Actual performance may be different applications)
than determined by these methods, particularly if assumptions • Fluid viscosity is equivalent to 25 centistokes
are not maintained.
• The driving pressure is equal to the maximum system
Efficiency factors are applied to the energy calculations that at- pressure, usually the relief valve setting
tempt to reflect characteristics of the Eaton’s cushion design.
• Cushion adjustment screws are provided to tune cushion
The following assumptions should be considered when calculat- performance within limits
ing cushion capacity:
• Cushion efficiency (Ceff) is 0.67 for velocities between 0.1 and
• Maximum cushion pressure is 375 bar 0.3 m/s., or 0.5 for velocities between 0.3 and 0.5 m/s
• The upper limit of velocity is 0.5 m/s If the energy absorption is more than the values indicated in the
• If velocity is below 0.13 m/s, the cushions become ineffective cushion curves then it should be absorbed by external means
on cylinders smaller than 80 mm bore such as shock absorbers or springs.
Application 1
Extend or Retract
E = (1/Ceff) [0.5 M V2]
M
Application 2 Extend
M E = (1/Ceff) {[0.5 M V2] – [9.81 M (Lhc/1000 sin (α)]}
Retract
E = (1/Ceff) {[0.5 M V2] + [9.81 M (Lcc/1000 sin (α)]}
Application 3
Extend
α E = (1/Ceff) {[0.5 M V2] + [9.81 M (Lhc/1000 sin (α)]}
Retract
E = (1/Ceff) {[0.5 M V2] – [9.81 M (Lcc/1000 sin (α)]}
Data (Continued...)
Units
E Energy Joule
M Mass Kg
V Velocity m/s
Pd Driving pressure Bar
Lhc Head cushion length Mm
Lcc Cap cushion length Mm
g Gravity constant 9.81/1000
Steps to find the cushioning capacity

• Calculate the Energy per the applicable formulae (Application 1,
2 or 3)
• Select the applicable Cushion Chart
• Plot a point with Energy on Y axis and Driving pressure along
X axis
• Plotted point should be below the cushion curve for select bore
& rod combination
Example 1 Example 2
IM25 cylinder in application 3 and extending: IM25 cylinder in application 2 and retracting:
Using a IM25 cylinder with a 100 mm bore, 63 mm rod is Using an IM25 cylinder with a 100 mm bore; 63 mm rod is
mounted at a 45° angle from horizontal with rod down. A 1300 kg mounted at a 45° angle from horizontal with rod up. A 1300 kg
mass is attached to the rod and system pressure is 100 bar. The mass is attached to the rod and system pressure is 250 bar. The
cylinder is moving the mass at 0,3 m/s. cylinder is moving the mass at 0.3 m/s.
Using the calculation for application 3: Using the calculation for application 2:
E = (1/Ceff) {[0.5 M V2] + [9.81 M (Lhc/1000 sin (α)]} E = (1/Ceff) {[0.5 M V2] + [9.81 M (Lcc/1000 sin (α)]}
E = (1/0.67){[0.5 * 1300 * 0.3 ] + [9.81 * 1300 * (55/1000)
2
E = (1/0.67){[0.5 * 1300 * 0.32] + [9.81 * 1300 * (34/1000)
*sin(45)]} *sin(45)]}
E = 828 Nm (joule) E = 545 Nm (joule)
Pick the chart (see page 38) for IM25 cylinder, rod extending. The Pick the chart (see page 37) for IM25 cylinder, rod 1 retracting.
curve is for the 100 bore. The curve is for the 100 bore 63 rod. Enter the vertical axis at
Enter the vertical axis at 828 Nm and the horizontal axis at 10 545 Nm and the horizontal axis at 25 Mpa (250 bar). The point of
Mpa (100 bar). The point of intersection is below the 100 curve intersection is below the 100-63 curve so the cushion is accept-
so the cushion is acceptable. The maximum allowable pressure able.
on the cap end is 164 bar which is greater than the specified
system pressure of100 bar.
Data (Continued...)
Cushion Data
Lhc Effective Lcc Effective Cap
Head End End Cushion Max. Cap
Cushion Length Length Pressure
Bore (mm) Rod (mm) (mm) (mm) (bar)
40 25 30 32 150
40 28 30 32 150
50 32 35 30 159
50 36 35 30 159
63 40 40 30 148
63 45 40 30 148
80 50 45 34 164
80 56 45 34 164
100 63 55 34 164
100 70 55 34 164
125 80 60 34 163
125 90 60 34 163
140 90 60 40 144
140 100 60 40 144
160 100 60 40 164
160 110 60 40 164
180 110 65 53 164
180 125 65 53 164
200 125 65 53 164
200 140 65 53 164
220 140 65 53 151
220 160 65 53 151
250 160 90 53 158
250 180 90 53 158
280 180 90 53 144
280 200 90 53 144
320 200 100 53 164
320 220 100 53 164
Data (Continued...)
Cushion Curves
Cushion energy absorbing potential (Rod 1 retracting)
Cushion Energy Absorbing
Potential : Rod 1 Retracting
1000000
250-160 220-140
100000
320-200
280-180
200-125
Energy Absorbing
180-110
Potential-Nm
160-100
140-90
10000
125-80
100-63
80-50
63-40
1000 50-32
40-25
100
0 5 10 Driving Pressure-Mpa 15 20 25
Cushion energy absorbing potential (Rod 2 retracting)
1000000
250-180 220-160
100000
320-220
280-200
200-140
Energy Absorbing
180-125
Potential-Nm
160-110
140-100
10000 125-90
100-70
80-56
63-45
50-36
1000
40-28
100
0 5 10 Driving Pressure-Mpa 15 20 25
Data (Continued...)
Cushion energy absorbing potential (Rod Extending)

Cushion Energy Absorbing
Potential : Rod Extending
1000000
220 140
100000
250
280
10000
Energy Absorbing
Potential-Nm
320
1000 200
180
160
63
50
125
100
100 40 80
10
0 5 Driving Pressure-Mpa 10 15 20
Data (Continued...)
Manifolds and Valves • Line Mounted Valves: Hose failure can result in dangerous load
conditions, so line mounted over centre or pilot operated
Eaton can supply cylinders integrated with Eaton Integrated
check are not recommended.
Hydraulics cartridge valves and manifolds.
• Gasket Mounted Valves: Valves mounted onto a gasket face
Part Balanced Over centre Valves: Designed to be used in con-
with an ‘O’ ring seal between the faces.
junction with closed centre directional valves. This type of over
centre remains open as a relief valve when there is back pres- • Banjo Mounted Valves: For use with standard cylinders where
sure on the valve port. the only available mounting is the threaded port.
• Emergency Lowering: By using a two-positioned, two ported • Cylinder Mounted Valves: The best option is to mount the
solenoid valve mounted in or onto the cylinder, a bypass for cartridge into the cylinder end, reducing pipe work and
the load holding valve is achieved. removing gasket seals.
Typical application with valves installed on cylinder
Data (Continued...)
Weights of the Cylinder
Single Rod End Double Rod End

MP3/MP5 MS2 MT4 Per 100mm MP3/MP5 MS2 MT4 Per 100mm
Bore Rod Mount Mount Mount Stroke Mount Mount Mount Stroke
mm mm Kg Kg Kg Kg Kg Kg Kg Kg
40 25 11 10 10 1.1 12 10 10 1.5
28 11 10 10 1.2 12 10 10 1.7
50 32 14 16 15 1.6 16 16 15 2.2
36 13 16 15 1.8 16 16 15 2.6
63 40 22 26 26 2.3 26 26 26 3.3
45 22 27 26 2.6 26 27 26 3.9
80 50 35 41 41 3.2 41 41 41 4.8
56 35 42 42 3.6 41 42 42 5.5
100 63 55 66 66 5.2 65 66 66 7.7
70 56 67 67 5.8 66 67 67 8.8
125 80 97 119 124 8.2 116 119 124 12.2
90 97 121 126 9.3 118 121 126 14.3
140 90 131 164 168 10.8 156 164 168 15.8
100 131 166 170 12.0 158 166 170 18.1
160 100 172 225 222 12.7 207 225 222 18.9
110 173 228 225 14.0 210 228 225 21.5
180 110 250 318 316 16.1 295 318 316 23.5
125 251 324 222 18.2 301 324 322 27.9
200 125 320 404 403 19.1 383 404 403 28.7
140 321 411 410 21.5 390 411 410 33.6
220 140 514 618 644 28.3 601 618 644 40.4
160 516 630 655 32.0 612 630 655 47.8
250 160 602 756 785 34.7 722 756 785 50.5
180 604 770 799 38.9 736 770 799 58.9
280 180 938 1101 1203 44.3 1097 1101 1203 64.3
200 941 1118 1219 49.0 1114 1118 1219 73.7
320 200 1159 1399 1445 57.4 1341 1399 1445 82.1
220 1157 1413 1458 62.5 1355 1413 1458 92.4
Single Rod End:

For IM25-100-063-0100.0-CS-R-N-N-7-7-0-C-000
The mounting is cap fixed eye with spherical bearing, Ø100mm bore and Ø63mm rod, the weight of the cylinder at zero stroke is 55 kg. For 100mm stroke ad-
ditional weight is 5.2kg. Total weight of the cylinder will be 55 + 5.2 = 60.2kg
Double Rod End:

For IM25-100-063-0100.0-TD-R-N-N-7-7-0-C-000
The mounting is trunnion mount with double rod, Ø100mm bore and Ø63mm rod, the weight of the cylinder at zero stroke is 66 kg. For 100mm stroke additional
weight is 5.2kg. Total weight of the cylinder will be 66 + 7.7 = 73.7kg
Data (Continued...)
Application Datasheet
Aplication Datasheet
Customer Name
Customer P/N Rev Machine Function
Contact Ph Fax e-mail
Cylinder Description
Series Mtg Style Bore Rod Stroke
Cushions: None Rod End Pos Blind End Pos
Weight Connected to Rod (N)

How is Cylinder Mounted
Horizontal Vertical Rod Up Rod Down Angle Degrees from Vertical
Rod End
Connection Firmly Guided Supported Unsupported Know Side Load (N)
How is Cylinder Used
Operating Fluid: Fluid Temp @ Cylinder
Pressure Setting Extend: ____ Mpa Pressure Setting Retract: ____ Mpa
Stop Internal Ext Stop Internal Ret Stop External Ext Stop External Ret
Force Ext:____N Force Ret___N Velocity Ext: Velocity Ret:
Cycle Rate: Cycle Life of Cylinder: Cycle Life Seals:
Pressure spikes expected : No / Yes :___ Mpa Load Holding Seals: No / Yes : Head / Cap / Both
Environmental Conditions
Standard Factory Very Dirty Outdoors Other:
Application Sketch Special Requirements
Prepared By Date Reviewed By Date
Notes
Eaton
Eaton Fluid Power Ltd.
145, Off Mumbai-Pune Road
Pimpri, Pune-411018
Maharashtra, India
Tel: (+91) 20-2747 4407/08/09
Fax: (+91) 20-2747 1395, 2748 3012/10
Eaton Eaton Eaton

Hydraulics Group USA Hydraulics Group Europe Hydraulics Group Asia Pacific
14615 Lone Oak Road Route de la Longeraie 7 Eaton Building
Eden Prairie, MN 55344 1110 Morges 4th Floor, No. 3 Lane 280 Linhong Rd.
USA Switzerland Changning District
Tel: 952-937-9800 Tel: +41 (0) 21 811 4600 Shanghai 200335
Fax: 952-294-7722 Fax: +41 (0) 21 811 4601 China
www.eaton.com/hydraulics Tel: (+86 21) 5200 0099
Fax: (+86 21) 5200 0400
© 2010 Eaton Corporation

All Rights Reserved
Printed in USA
Document No. E-CYMG-MC002-E
August 2010

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Hydraulic Cylinders Standard: ISO 6022

Heavy Duty Metric Mill Type 25 Mpa (250 bar)

1. Global Design 7. Captive Screws

2. Heads and Cap 8. Fully Adjustable Cushioning System

6. High strength Steel Tubing

local Eaton Cylinder Sales representative. S1030995 Line 3

ized storage system. This gives our field sales representatives

IM25 - 040 - 028 - 0100.1 - AS - A - N - N - 7 - 1 - 1 - 0 - C - 000 - A - X

1, 2, 3, 4 5, 6, 7 8, 9, 10 11, 12, 13, 14, 15 16, 17 18 19 20 21 22 23 24 25 26, 27, 28 29 30

Bore MM D KK A B WF VE E XS SS SV SW SB ST TS US LH Stroke ZB*

40** 25 19 M20 x 1.5 28 52 47 29 86 118 50 30 15 11 32 110 135 45 0 229

All dimensions are in mm.

40** 25 19 M20 x 1.5 28 52 47 29 86 25 35 53 25 22 35 282

All dimensions are in mm.

40** 25 19 M20 x 1.5 28 52 47 29 86 25 35 53 25 22 35 282

All dimensions are in mm.

Bore Rod D KK A B VD WC E NF FB FC UC ZB*

40** 25 19 M20 x 1.5 28 52 4 22 86 25 11 115 138 229

40** 25 19 M20 x 1.5 28 52 47 29 86 52 25 11 115 138 250

All dimensions are in mm.

Bore Rod D KK A B WF VE E BD TD TL TM UV XV XV* XV+ Stroke ZB*

* Stroke addition required to this value

Part KK CK CL CM CE LE ER B Load Capacity

Rod Flange, Circular

Part KK FE B° C HB NE UP DA KE Load Capacity

Clevis Bracket, Straight

Part CK CL CM FL HB LE MR RC TB UR UH Load Capacity

Part CR FK FN HB NH TH TN UL CO KC FS Load Capacity

Clevis Bracket, In Angle

Part CK CL CM FL HB CO LE MR RG RF UX UK FG KC FO Load Capacity

Spherical Rod Eye

Part CN EN EU KK AV N EF CH J Load Capacity

Plain Rod Eye

Part KK CK EM ER CA AV N LE G Load Capacity

Sealing System Selection

Sealing System Details

Rod Seal Configuration

N Seal option L & T Seal option

Piston Seal Configuration

N, L and T Seal option

Sealkit Part Numbers

Single Rod Cylinders

Double Rod Cylinders

ISO 6162-1 and 6162-2 ISO 6164-1 and 6164-2

ISO 6164-1 and ISO 6164-2 Dimensions

ISO 6162-1 Dimensions

Flange Max Pressure

Standard Ports per ISO 6022:2006(E)

8 4* B E** G** L** and P**

Port and Cushion Location

Port location availability chart

Cushion location availability chart

Position Feedback System Proximity Switch Option

Maximum Pressure 50 Mpa

Switch envelope details

Linear Transducer Option Series IM 25 Cylinder utilizes feedback technology based on

Operating Principle Magnetostrictive position sensing

Transducer connector pin details

6 Pin connector for Analogue output

8 4* B E G L and P