EMPTY CONTAINER HANDLER 7 – 10 TONNE

TECHNICAL INFORMATION DCE70, DCD70, DCE80-100

 Dedicated for empty container handling
Kalmar has for a long time been develop- The containers must be moved and stacked These characteristics combined allow the
ing machines especially adapted to the fast, safely and efficiently independent of operator to focus on the task instead of the
handling of empty containers. Our empty lifting height. managment of the machine.
container handlers are today operating all
over the globe. Beside from driving fast and safe, stack- Kalmar has developed empty container
ing is a time-consuming job that demands handling concepts for both single- and
In order to get the optimum balance of preciseness. This places heavy demands double stacking for different lifting heights.
economy, lifting height and performance for on the stability of the machine, mast and The decision on which concept is most suit-
each client, Kalmar can offer a wide range spreader together with user friendliness able is depending on individual operational
ofr empty container handlers. Our range during handling. Another key factor is to demands.
stretches from a capacity of 3 high up to create an unobstructed field of vision.
8+1 high.

DCE 70-32/35, DCD 70-40 DCE 80-45

Capacity and dimensions
E3 E4 E5 E5 E6 E7 E8
Lift capacity Rated kg 7000 7000 7000 8000 8000 8000 8000
Lifting

Load centre L4 mm 1220 1220 1220 1220 1220 1220 1220

Number of containers 8’6” container 3 4 5 5 6 7 8
9’6” container 3 4 5 5 5 6 7
Truck Truck length L mm 5595 5845 6355 6900 6900 6900 6900
Truck width B mm 2540 2900 3500 4000 4000 4000 4000
Truck height, basic machine Spirit Delta H6 mm 2920 2920 3840 3940 3940 3940 3940
Seat height H8 mm 1790 1790 2700 2800 2800 2800 2800
Distance between centre of front axle - front edge of attachment L2 mm 1265 1265 1275 1150 1150 1150 1150
Wheelbase L3 mm 3250 3500 4000 4550 4550 4550 4550
Track (c-c) front mm 1855 2210 2800 3270 3270 3270 3270
rear mm 1960 1960 1960 2250 2250 2250 2250
Turning radius outer R1 mm 4360 4785 5400 6000 6000 6000 6000
inner R2 mm 125 420 285 200 200 200 200
Dimensions

Ground clearance, min. mm 250 250 250 250 250 250 250
Max height when tilting cab Spirit Delta T1 mm 3395 3395 - - - - -
Max width when tilting cab Spirit Delta T2 mm 3380 3380 - - - - -
Min, aisle width for 90° stacking with forks 8’6” container A1 mm 8900 9200 9500 10000 10000 10000 10000
9’6” container A1 mm 13800 13900 13950 14000 14000 14000 14000
Standard duplex mast Lifting height H4 mm 7000 10000 13000 13000 13000 13000 13000
Mast height min. H3 mm 5195 7075 8540 8540 8540 8540 8540
max H5 mm 8695 12075 15040 15040 15040 15040 15040
Mast tilting, forwards - backwards α-ß º 3-5 3-5 3-5 3-3 3-3 3-3 3-3
Attachment Width b mm 6064 6064 - - - - -
Height under twistlock H10 mm 2120 2120 2180 2180 2180 2180 2180
Height under hooks H10 mm - - - - - - -
Sideshift ± V1 mm 140 140 600 600 600 600 600
Service weight kg 22900 23900 30900 33850 34350 35500 37050
Axle load front Unloaded kg 14700 15600 21100 21300 21800 22950 24500
Weight

At rated load kg 27100 27600 32500 33450 33950 35100 36650

Axle load back Unloaded kg 8200 8300 9800 12550 12550 12550 12550
At rated load kg 2800 3300 5400 8400 8400 8400 8400
Wheels/tyres Type, front-rear Pneumatic Pneumatic
Dimensions, front-rear inch 12,00 x 20/20PR 12,00 x 24 - 12,00 x 24
Wheels, brakes, steering

Number of wheels, front-rear (*driven) 4* - 2 4* - 2

Pressure MPa 0,9 0,9 0,9 1,0 1,0 1,0 1,0
Steering system Type - manoeuvring Hydraulic servo - Steering wheel Hydraulic servo - Steering wheel
Service brake system Type - affected wheels Oil cooled disc brakes Oil cooled disc brakes
(Wet disc brakes - drive wheels) (Wet disc brakes - drive wheels)
Parking brake system Type - affected wheels Dry spring activated disc brake Dry spring activated disc brake
- drive wheels - drive wheels
Hydraulic pressure Max MPa 19,5 20 16,0 19,0 19,0 19,0 19,0
Hydraulic fluid volume l 225 225 220 320 320 320 320
Misc.

Fuel volume l 200 200 205 380 380 380 380

Starting battery Voltage - capacity V-Ah 2 x 12 - 140 2 x 12 - 140

2
 A2

100
100
H5
H4
Model designation
eg. DCE80-45E8
Diesel engine

Counterweight truck
H3
B Generation

Lifting capacity, in decitonne

Wheelbase, in decimetres
R1
H6
R2 H8 Empty containers
H10
No. of containers when stacking
100
L3 L2
100 L
A1

DCE 90-45 DCE 100-45

E5 E6 E7 E8 E7 E8
Single stacking
9000 9000 9000 9000 10000 10000
1220 1220 1220 1220 1220 1220 The single handling concept starts at 3 high
5 6 7 8 7 8 stacking and up to 8 high. Characteristic for
5 5 6 7 6 7
6900 6900 6900 6900 6900 6900
the machines dedicated for single stacking
4000 4000 4000 4000 4500 4500 is flexibility, stability and high lifting speeds.
4000 4000 4000 4000 4600 4600
2900 2900 2900 2900 3500 3500
Twistlock attachments are widely used on
1150 1150 1150 1150 1140 1200 many Kalmar machines over the globe.
4550 4550 4550 4550 4550 4550
3270 3270 3270 3270 3750 3750
2250 2250 2250 2250 2250 2250 High demands on selectivity and limitations
6300 6300 6300 6300 6300 6300
in ground space are the key factors when
200 200 200 200 200 200
300 300 300 300 300 300 considering on single stacking equipment.
- - - - - -
- - - - - -
10000 10000 10000 10000 10000 10000
14000 14000 14000 14000 14000 14000
13000 13000 13000 13000 16500 16500
Double stacking
8600 8600 8600 8600 10350 10350
16350 16350 16350 16350 19500 19500 Double stacking of containers is an impor-
3-3 3-3 3-3 3-3 3-3 3-3
tant step in increasing the productivity in
- - - - - -
2240 2240 2240 2240 2300 2300 the empty container handling business.
- - - - - -
Double stacking can be a very demanding
600 600 600 600 600 600
34700 35200 36700 38200 40600 41900 application for the Empty Container Han-
21500 22000 23500 25000 21600 27400 dler. The new DCE100 model from Kalmar
35200 35700 37200 38700 41400 42700
13200 13200 13200 13200 14500 14500
fulfils these high requirements of stability
8500 8500 8500 8500 9200 9200 and strength with margin.
Pneumatic Pneumatic
14,00 x 24 - 14,00 x 24 14,00 x 24 - 14,00 x 24
4* - 2 4* - 2
1,0 1,0 1,0 1,0 1,0 1,0
Stacking two containers simultaneously is
Hydraulic servo - Steering wheel Hydraulic servo - Steering wheel
Oil cooled disc brakes Oil cooled disc brakes most of all a question of extreme demands
(Wet disc brakes - drive wheels) (Wet disc brakes - drive wheels)
of operational efficiency before demands
Dry spring activated disc brake Dry spring activated disc brake
- drive wheels - drive wheels on selectivity.
20,0 20,0 20,0 20,0 22,5 22,5
320 320 320 320 320 320
380 380 380 380 380 380
2 x 12 - 140 2 x 12 - 140

3
 Performance
Performance is the result of how well
the machine’s functions work together.

The efficiency of the lifting equipment is de-

termined by a combination of lifting speed,
capacity, visibility and user-friendliness.

Lifting places heavy demands on the engine

and working hydraulics, but lifting is only
part of the operating cycle. Before the
machine is in position to load or unload,
the demands are instead on precise control
with tight turning radius, effective brakes
and high pulling power. And of course, all
the functions must still perform optimally
even after heavy use.

Engine
All empty container handlers are equipped The engines have low exhaust emission
with straight six cylinder turbo charged levels and comply with today’s stringent
engines equipped with intercooler. The legal environmental demands. Low fuel
engines are adapted to the special working consumption and low noise and vibration
conditions of empty container handling, levels characterise all engine alternatives.
with high power and torque levels at low
engine speeds.

Transmission
All trucks in the series are equipped with
well proven hydrodynamic transmission
systems.

The transmission has integrated gearbox

and torque converter, for smooth, quick
acceleration with a minimum of “clutch-
slip”. Gear changing is electrically achieved
Volvo TAD720VE engine with
via solenoid valves with three reverse and
Spicer off Highways 13.7HR 32000
three forward gears, controlled by means of
transmission
an easily operated multifunction lever.

4
Steering System
The steering system is completely The minimal number of parts ensures
hydraulic. The steering axle is a robust operational reliability, a minimum of service
construction with double-acting cylinder. points and easy maintenance. The steering
The pendulum suspension of the axle, over geometry allows a tight turning circle.
powerful spherical rubber bushings, has a
long operative life span and is totally main-
tenance free.

Service Brake System

All empty container handlers are equipped
with Wet Disc Brakes with oil cooled discs
that are alternately fixed to and rotating
with the hub. When the brakes are applied,
the discs are pressed together by hydrau-
lic pressure from the brake pedal, which
provides effective braking. The system is
virtually maintenance free and can cope
with heavy loads over an extended period
of time, with no fade and without the need
Wet Disc Brakes
for brake adjustments.

Drive axle Parking Brake System

The drive axles are designed to cope with The parking brake system consists of a dry
the tough working environments in ports disc brake on the ingoing shaft of the drive
and terminals. All axles has reduction in axle. The disc brake is applied by means of
two stages - differential and hub reduction, a powerful spring in the parking brake cyl-
which ensures a minimum of strain on the inder and is released by means of hydraulic
transmission system. The drive axles are pressure from the parking brake valve.
fitted with a hydraulic braking system.

Kessler D81 drive axle

5
 Drive trains
DCE70-32/35, E3/E4
Drive train Standard driveline Cummins option driveline

Engine Manufacturer - type designation Volvo - TAD620VE Cummins - 6B5,9e

Fuel - type of engine Diesel - 4 stroke Diesel - 4 stroke
Rating ISO 3046 - at revs kW-rpm 145/197 - 2300 138/188 - 2200
Peak torque ISO 3046 - at revs Nm-rpm 700 - 1500 780 - 1400
Number of cylinders - displacement cm³ 6 - 5702 6 - 5900
Drive train

Fuel consumption, normal driving l/h 8-11 8-11

Transmission Manufacturer - type designation Dana - TE13000 Dana - TE13000
Clutch, type Torque converter Torque converter
Gearbox, type Hydrodynamic Powershift Hydrodynamic Powershift
Numbers of gears, forward - reverse 3-3 3-3
Alternator Type - power W AC - 1540 AC - 1540
Driving axle Type Differential and hub reduction Differential and hub reduction

DCD70-40, E5
Drive train Standard driveline Optional driveline

Engine Manufacturer - type designation Volvo - TAD720VE Volvo - TD640VE

Fuel - type of engine Diesel - 4 stroke Diesel - 4 stroke
Rating ISO 3046 - at revs kW-rpm 174/236 - 2300 129 - 2400
Peak torque ISO 3046 - at revs Nm-rpm 864 - 1400 690 - 1400-1500
Number of cylinders - displacement cm³ 6 - 7145 6 - 5480
Drive train

Fuel consumption, normal driving l/h 9-12 8-11

Transmission Manufacturer - type designation Dana - 13,7HR32000 Dana - 13,7HR32000
Clutch, type Torque converter Torque converter
Gearbox, type Hydrodynamic Powershift Hydrodynamic Powershift
Numbers of gears, forward - reverse 3-3 3-3
Alternator Type - power W AC - 1540 AC - 1540
Driving axle Type Differential and hub reduction Differential and hub reduction

DCE80-45/90-45/100-45, E5/E6/E7/E8
Drive train Standard driveline Optional driveline Cummins option driveline

Engine Manufacturer - type designation Volvo - TAD720VE Volvo - TWD731VE Cummins QSB5.9
Fuel - type of engine Diesel - 4 stroke Diesel - 4 stroke Diesel - 4 stroke
Rating ISO 3046 - at revs kW-rpm 174 - 2300 167 - 2200 160 - 2200
Peak torque ISO 3046 - at revs Nm-rpm 854 - 1400 893 - 1300-1400 938 - 1400
Number of cylinders - compression cm³ 6-18,4:1 6-17,7:1 6-16.3:1
Drive train

Fuel consumption, normal driving l/h 12 - 14 12 - 14 13 - 15

Transmission Manufacturer - type designation Dana - 13,7HR32000 Dana - 13,7HR32000 Dana - 13,7HR32000
Clutch, type Torque converter Torque converter Torque converter
Gearbox, type Hydrodynamic Powershift Hydrodynamic Powershift Hydrodynamic Powershift
Numbers of gears, forward - reverse 3-3 3-3 3-3
Alternator Type - power W AC - 2240 AC - 2240 AC - 2240
Driving axle Type Differential and hub reduction Differential and hub reduction Differential and hub reduction

6
Performance
DCE70-32/35, E3/E4
Volvo - TAD620VE Cummins - 6B5,9e
Performance
E3 E4 E3 E4

Lifting speed Unloaded m/s 0,50 0,60 0,50 0,60

At rated load m/s 0,45 0,55 0,45 0,55
Lowering speed Unloaded m/s 0,50 0,40 0,40 0,40
At rated load m/s 0,50 0,40 0,40 0,40
Performance

Travelling speed, f/r Unloaded km/h 30 30 30 30

At rated load km/h 30 30 30 30
Gradeability Max unloaded % 48 46 50 47
at rated load % 35 33 36 34
At 2 km/h unloaded % 35 33 36 34
at rated load % 26 25 26 25
Drawbar pull Max kN 103 103 105 105

DCD70-40, E5
Volvo - TAD720VE Volvo - TD640VE
Performance
E5 E5

Lifting speed Unloaded m/s 0,45 0,45

At rated load m/s 0,40 0,40
Lowering speed Unloaded m/s 0,60 0,60
At rated load m/s 0,60 0,60
Performance

Travelling speed, f/r Unloaded km/h 26 26

At rated load km/h 26 26
Gradeability Max unloaded % 45 36
at rated load % 36 28
At 2 km/h unloaded % 39 30
at rated load % 31 23
Drawbar pull Max kN 134 110

DCE80-45/90-45/100-45, E5/E6/E7/E8
Volvo - TAD720VE Volvo - TWD731VE Cummins QSB5.9
Performance
DCE80-45 DCE90-45 DCE100-45 DCE80-45 DCE90-45 DCE100-45 DCE80-45 DCE90-45 DCE100-45

Lifting speed Unloaded m/s 0,60 0,60 0,60 0,60 0,60 0,60 0,60 0,60 0,60
At rated load m/s 0,55 0,55 0,55 0,55 0,55 0,55 0,55 0,55 0,55
Lowering speed Unloaded m/s 0,60 0,60 0,60 0,60 0,60 0,60 0,60 0,60 0,60
At rated load m/s 0,60 0,60 0,60 0,60 0,60 0,60 0,60 0,60 0,60
Performance

Travelling speed, f/r Unloaded km/h 27/27 28/28 28/28 27/27 27/27 27/27 27/27 28/28 28/28
At rated load km/h 25/25 26/26 26/26 25/25 25/25 25/25 25/25 27/27 27/27
Gradeability Max unloaded % 36 31 31 28 28 28 36 31 31
at rated load % 29 24 23 25 22 22 29 25 25
At 2 km/h unloaded % 31 27 27 24 24 24 31 27 27
at rated load % 25 21 20 22 19 19 25 21 21
Drawbar pull Max kN 127 114 114 105 105 105 127 115 115

7
 Chassis and lifting equipment
Chassis
The chassis creates the base for the ma- The chassis has a low profile for good vis-
chine’s external dimensions, stability and ibility. The tanks are separately constructed
manoeuvre characteristics. and bolted to the chassis in a position that
also contributes to good visibility.
All chassis are built of fully welded steel
profiles, which give a rigid construction The cabin on each model is located for best
with strong mounting points for the drive visibility. The DCE80-100 series come in
axle and lift equipment. Stress concentra- two different versions regarding the cabin
tions have been eliminated for optimum position. Depending on market require-
tensile strength. ments the machines can be delivered with
standard cabin height position or as an
Kalmar offers chassis in four different elevated version. This decision is depending
wheelbases corresponding to alternative on individual operational requirements.
capacities and lifting heights. The space at
the rear of the chassis is used for counter-
weights. The number of counterweights de-
pends on special operating requirements.

Lift masts
All masts are constructed according to the The robust mast of the DCE100 has become
free visibility principle. The mast profiles even sturdier. All machines in the DCE80-
are made of high tensile steel, designed for 100 series are equipped with the sturdy 10
minimal obstruction of the field of vision tonne mast for best durability and strength.
and long service life. All mast wheels for
the bearing of longitudinal stress are fitted
with high quality roller bearings. Lateral
stresses are borne by plastic sliding plates.

All masts from 3 to 8+1 high are designed

according to the free visibility principle.

8
Attachments
The 7 tonne DCE machines have twist-locks DCD 70 and DCE 80-100 are equiped with
attachments with mechanical levelling, twistlock attachments. DCE 100 can be
adjustment 20’-40’ and with a sideshift of equiped with the newly developed hook
±140mm. attachment for double stacking. Both the
hook and twistlock attachments have a
The sidelift attachment has been designed hydraulic cylinder between the attachment
for easy, safe and rapid handling, low and the carriage that allows ±600 mm
weight and ease of maintenance. side-shift.

DCE 70 attachment with twistlocks, length adjustments 20-40’. DCD 70 and DCE 80, 90 and 100 attachment for single stacking
Attachment with hook connection, side-shift±140 mm. with twistlocks.
Mechanical levelling on each side.

Carriages
Three integrated carriages are available.
Which one you choose depends on if the
spreader is landing from above (twistlocks) DCE 100, attachment for double stacking with hooks.
or from the front side of the container
(hooks). All carriages have support wheels
to bear longitudinal stresses and sliding
plates for lateral stresses.

Single stacking 7 tonne Single 8-9 tonne Double 10 tonne

DCE 70 machines adapted for single The fixed carriage for attachment with The hook attachment has mechanical level-
stacking has a carriage for hook mounted twist-locks has a mechanical levelling. ling as standard and hydraulic as option.
attachment.

DCE 70, carriage for hook mounted attachment DCD 70 and DCE 80, 90 and 100 DCE 100, carriage for double stacking
side-shift ±140mm carriage for single stacking

9
 Operator environment
The Spirit Delta cab provides the operator related panel angle is adjustable. The optional FlexCab can be fitted on the
with an efficient and safe place of work. Two easily operated, ergonomically posi- 7 tonne DCE machines. This cabin is a cost
The design of the cab is the result of a com- tioned multi-function levers are provided efficient solution with high flexibility for less
prehensive analysis of operators’ working for gear changing, windscreen wipers, requiring conditions.
conditions providing optimum visibility with washers and horn.
large glass areas and no forward corner
posts to obstruct the field of vision. The A heating/ventilation unit ensures a
instrument panel is gently rounded and er- comfortable cab temperature. An easily
gonomically designed with an unobstructed replaced fresh air filter cleans the incoming
clear view of all essential information. air, the unit slides out to give easy access
for service. As standard, the equipment
Noise and vibration levels are low thanks includes a powerful 3-speed fan for cooling,
to the insulated mounting to the chassis. heating, defrosting and recirculation. Air
The operator’s seat and hydraulic controls conditioning can be fitted as optional extra.
are all individually adjustable for optimum
working position. The steering wheel and

Operators environment, Spirit Delta DCE 80-100

10
Instrumentation
The instrument panel in the Spirit Delta A similar system can be fitted in the 7
has logically grouped units, all within easy tonne DCE machines named KCS – Kalmar
reach. Standard instrumentation includes Control System.
warning lamps for battery charging, low
engine and gearbox lubrication oil pressure, There are many options available in KCS
low brake pressure, high coolant tempera- with considerable opportunities for custom-
ture, high gearbox oil temperature and ising the truck’s functions – everything from
applied parking brake. In addition, gauges functions for improving productivity, such
display values for gearbox oil pressure, as pre-selected lifting height and automatic
engine coolant temperature, fuel quantity gearing, to ergonomics functions, such as
and operating time. joystick control and mini-steering wheel
as well as further functions for improving
As option the 8-10 tonne trucks can be safety, for example chain slack monitoring
fitted with Electronic Control System (ECS) and prevention.
monitoring for easy supervision of the unit.
All monitoring functions are then incorpo-
rated and handled by the ECS, which has
a single warning lamp and full text display
showing current values and any faults that
occur.

Reliability and service access

Reliability
The range is one of the most widely spread
machines manufactured by Kalmar. This has
created a great experience from the field
of this machine type. The machine sub-
systems all consist of well tested and field
proven components.

Service Access
Routine daily service checks contribute to
a safe work place and reduce the risk of
breakdowns. All machines in the empty
container handling range have built-in
service access.

Daily service checks are made easier

thanks to well thought out and grouped
service points. The operator can reach all
service points without having to climb up Hydraulic components can be easily
onto the truck. The cabin position facilitates reached from above. This makes all vital
easy access to the engine compartment. components readily accessible for service.

11
Contact information:

Kalmar global partner

Local presence, globally
Kalmar is a global supplier of heavy materials
handling equipment and services for ports,
terminals, industry and intermodal handling.

Local presence means that we can support

our customers throughout the product’s life
cycle, wherever they are.

We reserve the right to change the design and technical data without prior notice.
Our products are manufactured in Sweden,
Finland, the USA, the Netherlands, China and
Malaysia.

Other empty container models

921524-0861/05-03 KST Råd & Resultat AB

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KT
3
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29
MÄ
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KT
41 293
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MÄ
JÖ

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JÖ
KalmarSund Tryck

41
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Kalmar Industries AB
Torggatan 3 SE-340 10 Lidhult, Sweden
Tel: +46 372 260 10. Fax: +46 372 259 77.

DCE, DCD 70
Kalmar Industries AB
SE-341 81 Ljungby, Sweden
Tel: +46 372 260 00, Fax: +46 372 263 90

www.kalmarind.com