Cc200e h1 Cummins Mta11 G2a PDF

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SHENZHEN FUDIANKANG ENERGY CO.

, LTD
GUANGZHOU SANQ DIESEL GENERATOR SET CO., LTD
Tel:86-13729889887 Fax:86-20-84550026
Web: www.fdkenergy.com Email: [email protected]

DATA SHEET
DIESEL GENERATOR 200KW
MODEL#FDK-CC200E/H1
50HZ/1500RPM
CUMMINS MODEL: MTA11-G2A

General Features:
 All qualified generator sets are subjected to a comprehensive performance test which includes 50% load, 70% load, 100%
load, 110% load and to check, verify that all control systems, alarm and shut-down protection.
 Equipped with battery charger and 24V high performance maintenance-free lead-acid starting batteries and connecting
cables.
 Stainless galvanized zinc plates with strong corrosion-proof.
 Vibration isolators between the engine/alternator and base frame.
 Equipped with industrial silencer and flexible exhaust hose.
 Designed to comply with ISO8528/GB2820.
 Powered by Cummins engine and coupled with Stamford alternator.
 Water jacket preheater, oil heater and double air cleaner, etc. are available.

FDK Diesel Generator Set Data


Genset Model FDK-CC200E/H1 Engine Make Cummins
Prime Power 180KW/225KVA Engine Model MTA11-G2A
Standby Power 200KW/250KVA Alternator model Stamford UCDI274J
Output Frequency / Rated speed 50Hz/1500rpm Control System DSE7320

Rated Voltage 230V/400V Phase Three

(1) Prime power: The rating is available for an unlimited of annual operating hours in variable load applications, in accordance with

ISO8528-1.A 10% overload is available for a period of 1 hour within 12-hour period of operation, in accordance with ISO 3046-1.

(2) Standby power: The rating is applicable for supplying emergency power in variable load applications for up to 200 hours per year in

accordance with ISO8528-1. Overload is not allowed.

(3) Rated voltage: available with customer requirement.

Engine Specifications (DETAILED in APPENDIX)


Engine Model MTA11-G2A Aspiration Turbo-charged

Engine Manufacturer Cummins Bore x Stroke (mm x mm) 125×147


(CCEC CHINA) Displacement 10.8L
Cylinder quantity 6 Compression Ratio 16.0:1
Cylinder Arrangement In-line Prime power / Speed (KW/RPM) 234/1500
Cycle 4 Standby power/ Speed (KW/RPM) 257/1500

ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.
SHENZHEN FUDIANKANG ENERGY CO., LTD
GUANGZHOU SANQ DIESEL GENERATOR SET CO., LTD
Tel:86-13729889887 Fax:86-20-84550026
Web: www.fdkenergy.com Email: [email protected]
Type Injection System Direct injection Fuel Consumption at 100% load 53 at 1500rpm
Cummins PT (L/HOUR)

Piston Speed 7.62m/s Starter motor DC24V


Friction Energy Output 22kw Low idle 675-750rpm

Total Lubrication System Capacity (L) 39 Coolant Capacity (L) 12.9L

Alternator Specifications
Alternator model UCDI274J Number of phase 3
Alternator manufacturer STAMFORD Rated voltage 400V (Available with

Exciter type Single bearing, Brushless, custom requirements)

Self-excited Power factor 0.8

Rated output prime power 230KVA Voltage regulation NL-FL ≤±1%


Rated speed 1500 rpm Insulation grade H

Rated frequency 50Hz Protection grade IP23

Alternator option: Leroy Somer, MECC, Marathon, Engga, Faraday

Control System DSE7320 (DETAILED in INSTRUCTION)


DSE7320 is an advanced control module based on micro-processor, containing all necessary functions for protection of the
genset and the breaker control. It can monitor the mains supply, breaker control and automatically start the engine when the
mains are abnormal. Accurately measure various operational parameters and display all values and alarms information on the
LCD. In addition, the control module can automatically shut down the engine and indicate the engine failure.
FEATURES
 Microprocessor control, with high stability and credibility.
 Monitoring and measuring operational parameters of the mains supply and genset.
 Indicating operation status, fault conditions, all parameters and alarms.
 Multiple protections; multiple parameters display, like pressure, temp. etc.
 Manual, automatic and remote work mode selectable.
 Real time clock for time and date display, overall runtime display, 250 log entries.
 Overall power output display.
 Integral speed/frequency detecting, telling status of start, rated operation, overspeed etc.
 Communication with PC via RS485 OR RS232 interface, using MODBUS protocol.

Soundproof Enclosure Specification


FDK silent generator is designed by professional acoustic engineers based on years of experience. Now we can make the noise
of the generator less than 80-85dB(A) at 1m, or 70-75dB(A) at 7m, 60-65dB(A) at 15m.
FEATURES
 Multi-way air intake and exhaust guarantee the power performance of the generator.
 Large-scale impedance combined type silencer effectively reduce noise of the generator.
 Internal high performance rubber damper and flexible materials reduce vibration.
 Base mounted fuel tank supports the generator running for 8 hours.

ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.
SHENZHEN FUDIANKANG ENERGY CO., LTD
GUANGZHOU SANQ DIESEL GENERATOR SET CO., LTD
Tel:86-13729889887 Fax:86-20-84550026
Web: www.fdkenergy.com Email: [email protected]
Optional
Generator set Alternator Low environment Temp ATS

 Open generator set  Stamford  Water heater  CHINT


 Silent generator set  Marathon  Oil heater  SCHNEIDER
 Trailer generator set  Mecc Alte  Battery heater  ABB
 ABB MCCB circuit breaker  Leroy Somer
 Farady
 Engga
Fuel system Control system Voltage Synchronized system

 12hrs base tank  AMF function  415/240V  CHINT Cabinet


 24hrs base tank  ATS control cabinet  400/230V  SCHNEIDER Cabinet
 Dual wall base fuel tank  DSE7320  380/220V  DSE8610 Module
 Outside fuel tank  DSE7510  220/127V  COMAQ Module
 GU620A  200/115V  DEIF Module

Dimension & Weight


Open Soundproof Version

Overall Size: 2650×960×1632 Overall Size: 3600×1330×2065


L×W×H (mm) L×W×H (mm)

Weight (kg) 2000 Weight (kg) 2500

Sales Promises
 FDK provides a full line of brand new and high quality products. Each and every unit is strictly factory tested before
shipment.
 Quality warranty is according to our standard conditions: 12 months from BL date or 1000 running hours, whichever comes
first.
 Service and parts are available from FDK or distributors in your location.

 FDK guarantee use BRAND NEW & GENUINE MACHINE.

ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.
SHENZHEN FUDIANKANG ENERGY CO., LTD
GUANGZHOU SANQ DIESEL GENERATOR SET CO., LTD
Tel:86-13729889887 Fax:86-20-84550026
Web: www.fdkenergy.com Email: [email protected]
General Engine Data
Type …………………………………………………………………………… 6 Cylinder, In-line, 4 Cycle
Aspiration …………………………………………………... Turbocharged and Jacket Water Aftercooled
Bore× Stroke –mm(in)× mm(in) ………...……………………………………… 125(4.92)× 147(5.79)
3
Displacement –L(in ) ……………………………………………………………..………….… 10.8(661)
Firing Order ………………………………………………………………………….…….…… 1-5-3-6-2-4
Compression Ratio …………………………………………….…………………………………… 16.1:1
Dry Weight (Including Flywheel and Generator,
Excluding other Electrical Component) -kg ………………….………..……………….… 940
Wet Weight -(kg) ……...…………………….……………………………………………..…………..… 980
Center of Gravity from Front Face of Block -mm ……………………….………………..…..………… 450
Center of Gravity above Crankshaft Centerline -mm ……………………………………………..…… 191
2
Moment of Inertia of Rotation Components (Excluding Flywheel) -kg·m ……………….…….….… 0.85
Installation Drawing …………………………………………………………….…….…….……… 3170249
Engine Mounting
Maximum of Bending Moment @ RFOB -N.m …………………………………….…………………… 1356
Moment of Inertia of Complete Engine (with FW2141) -kg·m2 ……………………..………………… 2.63
Performance Data
All data is based on:
The engine operating with fuel system, water pump, lubricating oil pump and air cleaner; not included alternator,
compressor, fan, optional equipment and driven components.
The engine operating with No.0 diesel fuel which meets GB/T 252.
Standard Test Conditions (Refer to Part 1 of ISO 3046):
––Barometric pressure : 100kPa
––Inlet air temperature: 25℃
––Altitude: 110m
––Relative Humidity: 30 %
Data represents gross engine performance capabilities obtained and corrected in accordance with SAE J1995.
Idle Speed -r/min……..…….…………………………………….……….………………..……………675–750
Minimum Engine Speed -r/min…..…………………………….….………..…………………..……………500
Closed Throttle Torque at Minimum Engine Speed -N.m…..….……………….……………………………340
Maximum Governed Speed -r/min …………..………………………….…………………..………….. 1725
Maximum Allowable Altitude –m ……………………………………….…………………………….. 1525
Crankshaft Thrust Bearing load Limit:
––Maximum Intermittent -(N)……...………………………………………………….………………….9000
––Maximum Continuous -(N) ...………………………...…………………………….………………….4000
Steady State Stability Band at any Constant Load -% ………………………………………………...… ± 0.25
Maximum Over Speed Capability r/min …………………………….…………………………………… 1725

Performance Data(50HZ) STANDBY PRIME


Engine Speed -r/min 1500 1500
Power Output –kW 257 234
Maximum Friction Power -kW 22.4 22.4

ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.
SHENZHEN FUDIANKANG ENERGY CO., LTD
GUANGZHOU SANQ DIESEL GENERATOR SET CO., LTD
Tel:86-13729889887 Fax:86-20-84550026
Web: www.fdkenergy.com Email: [email protected]

Engine Coolant Flow -L/s 3.8 3.8


Engine Data with Dry Type Exhaust Manifold
Intake Air Flow -L/s 280 263
Exhaust Gas Temperature
518 510
(Before Turbo) -℃
Exhaust Gas Temperature
410 405
(After Turbo) -℃
Exhaust Gas Flow -L/s 707 510
Radiated Heat to Ambient –kW 34 31
Heat Rejection to Coolant –kW 114 106
Heat Rejection to Exhaust –kW 170 159
Air to Fuel Ratio 24:1 25:1
* Values are within ± 5%.
#
Coolant flow and heat rejection data are based on a coolant mixture of 50% water and 50% ethylene glycol.

Exhaust System
Maximum Back Pressure –kPa ………….………..………..……………………….….……………...…. 10.0
Exhaust Pipe Size Normally Acceptable –mm ………..……………….……….…..………….….. …….. 102
Maximum Bending Moment to the Turbo Flange -N.m …….…………………………….……..……….. 27
Air Intake System
Maximum Temperature Rise Between Ambient Air and Engine Air Inlet -℃ …………………………… 16
Maximum Allowable Intake Air Restriction With Heavy Duty Air Cleaner -kPa
––Clean Element ………………………………………..….……………….....…………………… 2.5
––Dirty Element …………………...……………………………………………....……………..… 6.2
Minimum Allowable Dirt Holding Capacity With Heavy Duty Air Cleaner -g/l/s …………………..…. 6.3
Cooling System
Coolant Capacity,Engine Only –L ……………………………………..…………….………………..… 12.9
Standard Thermostat (modulating) Range -℃ ….…….………………..………………..…………….... 82–93
Maximum Coolant Friction Head External to Engine –kPa ………..……………….……….……….…... 34.5
Minimum Water Pump Inlet Pressure (Thermostat Full open and No Pressure Cap) –kPa ………..……… 8.5
Maximum Block Coolant Pressure with Closed Thermostat and no Pressure Cap –kPa ……..……….… 276
Maximum Pressure Cap –kPa …………………….……………………….…………………..………….. 50
Maximum Engine Coolant temperature at Engine Outlet -℃
––Standby ………………………………………………………………………………..………… 104
––Prime ……………..……………………………………………………………………………… 100
Minimum Engine Coolant temperature -℃ ….…………………..……………………....………….…..…. 70
Minimum Allowable Fill Rate -L/min .....……………………………….……………….…………….…….. 19
Maximum Initial Fill Time –min. ……………………………………….….……..……….………….......…. 5
Minimum Coolant Expansion Space of System Capacity -%………………………………………….…....... 5
Maximum Allowable Deaeration Time –min. …..………………………………….…..…………………… 25
Minimum Allowable Drawdown –L …..………………………………………….…..…….…………….… 7.1
Maximum Coolant Flow to Accessory -L/min. .………………………………………..……..…………… 75

ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.
SHENZHEN FUDIANKANG ENERGY CO., LTD
GUANGZHOU SANQ DIESEL GENERATOR SET CO., LTD
Tel:86-13729889887 Fax:86-20-84550026
Web: www.fdkenergy.com Email: [email protected]
Minimum Coolant Capacity, Not Including Expansion Space –L ……….………………..…….….……. 9.5
LUBRICATION SYSTEM
Oil Pan Capacity (OP2060):
––High –L …..…………...……..…………………………………….……………..……….…….… 34
––Low –L ………..……..…..…………………………………….…………………..………..….… 26
Total System Capacity with LF9009 Combine filter -L ……..…..………….……..………………….…... 39
Angularity of Standard Oil Pan: OP 2060-Degrees: -Degree
––Front Down …………………………………………..…………………….….…..…………..……….... 42
––Rear Down …………………………………………………………………………………….………… 45
––Fuel Pump Side Down ………………………………………….……………..……….............………… 40
––Exhaust Side Down ……………………………………………………………………………………… 45
Normal Operate Oil Pressure Range –kPa ………………….………………………….……...…… 207-276
Maximum Allowable Sump Oil Temperature -℃ …………………….……………………………..……. 121
Minimum Engine Oil Pressure for Engine Protection Devices -kPa:
—At Rated Speed and Load –kPa …………..…………….…………………………….…….…….. 193
—At Low Idle –kPa …………………..…..………………………………………………………….. 69
Maximum Oil Consumption -g/kW.h …..………………..………….….………….……………...…..… 0.24
FUEL SYSTEM
Maximum allowable Restriction to PT Fuel Pump -kPa:
––With Clean Fuel Filter ……………..………………….…….…………………..…………….….. 13.6
––With Dirty Fuel Filter .…..……………………………….………………………..………….….. 27.1
Maximum Allowable Injector Return Line Restriction -kPa
––With Check Valves ..……….….…………………………………………………………………… 22
––Less Check Valves ...………….….………………………………………………………….……. 8.4
Minimum Allowable Fuel Tank Vent Capability -L/hr ……….…….……………….……….………….. 850
Maximum fuel Inlet Temperature -℃ ……………………………………………………………….….. 71
ELECTRICAL SYSTEM
Battery Capacity (24V)
Minimum Battery Capacity -Cold Soak at -18℃ or Above :
––Above 10℃ ……..………….……………………………………………………………………… 600
––0℃~10℃ ……………………….. ………………………………………………………………….640
––Less Than 0℃ ……………………….. ……………………….…….……………………………….900
Maximum Allowable Resistance of Starting Circuit With 24 volt Starter)-Ω…………………………. 0.002
Maximum Starting Circuit Volt Drop @100 Amperes-Volt ………………….…………………… 0.2
CRANKING SYSTEM
Minimum Cranking Speed Required for Unaided Cold Start -r/min .……………………………..…….. 150

ISO9001:2008 FDK reserves the right to change the specifications and designs without noice.

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