Medium Voltage | Plug-in Technology

CELLPLUX Plug-in Cable Connectors

• simple, secure, quick to assemble

• solution for entire cross-section range
• only standard tool required
• unlimited shelf life
• type tested to CENELEC HD 629.1

D762 | SAP-No. 206884 | 0910

Medium Voltage | Plug-in Technology Medium Voltage | Plug-in Technology

Your advantages Your profit

• great operational security • reduced costs for assembly, inventory and transport
• simple, secure and quick to assemble • reduced operational costs for the cable network
• only standard tool required • security
• applicable to tight spaces
• solution for entire cross-section range
• mechanically robust
• unlimited shelf life
• each unit tested electrically

Perfect connection
Profit from innovation

Cable accessories are indispensable for a high quality cable network. They must guarantee the same operational
security as the cable itself. Due to the high costs incurred by energy suppliers for their medium voltage networks,
outages are to be avoided wherever possible. Therefore it is of utmost importance to energy suppliers that cable
accessories are secure, quick to implement and as simple as possible. Innovative solutions are in demand,
particularly for medium-voltage networks where assembly defects, resulting in high costs, can be reduced drastically.

Cellplux plug-in cable connectors are the result of over five years of intensive development work at Cellpack and they
represent the perfect connector system for the medium voltage field.

They have been especially developed for connecting polymeric-insulated medium-voltage cables. The system
components are harmoniously matched to one another so that assembly is very simple, secure and done quickly.
The innovative integration concept for this type of connector permits the majority of assembly steps (formerly
performed at the construction site) to be accomplished in advance, under controlled conditions, at the Cellpack
factory where they can be tested electrically. Only a few remaining assembly steps are performed on-site by
the jointer himself.

2 3
Medium Voltage | Plug-in Technology Medium Voltage | Plug-in Technology

Proven system CWS 250 A 24 kV | CGS 250 A 24 kV

Plug-in cable connectors for plastic-insulated single-core cables
Insulation materials
The insulating materials used in Cellplux cable connectors have outstanding electrical and mechanical characteristics. Application
They are manufactured from high voltage resistant EPDM in a controlled injection moulding process. The individual Cellplux straight and elbow plug-in cable connectors are advantageous for connecting all polymeric insulated
material components have been subjected to years of electrical and mechanical testing and have proven themselves single-conductor cables (PVC, PE, XLPE, EPR) with various types of semi-conductor layers (graphitized, pull-off or
in actual applications for decades. peel-off) as well as shield designs (wire or tape shield) to switching equipment and transformers having plug-in
connections for Type A outer cone system terminals (per EN 50180, EN 50181 and DIN 47636) up to a maximum
Stress control network voltage of 24 kV.
Our refractive stress control system, proven millions of times around the world, is already integrated in Cellplux.
Faulty cable preparation and faulty stress-control body positioning are eliminated, thus drastically reducing the Voltage level Testing
number of potential mounting mistakes. • E0/E (Em) 6/10 (12) 12.7/22 (24) kV • plug-in connection type-tested per CENELEC HD 629. 1
shear bolt cable lug type-tested per EN/IEC 61238-1
Attributes
• simple, secure, quick to assemble Items included in delivery:
• solution for entire cross-section range • set of 3 plug-in cable parts, electrically tested
• few components • ancillary components and assembly materials
• touch proof outer sheath • illustrated assembly instructions
• outer sheath fault test possible in
connected state
• applicable for enclosed or exposed installation Primary elements
• submersible 1. silicone stress control element
• each piece pre-tested 2. shear bolt cable lug
3. contact pin (PIN)
4. inner electrode
5. primary insulation
6. shield
7. fastener

Shear bolt cable lug and shear bolt contact bolt 3

Cellplux plug-in cable connectors have a proven shear bolt connection system. 7
The diameter of the cable lug is designed to ensure a reliable connection for copper conductors as well as aluminium
conductors over the entire range of cross-sections. Its contact screws have been optimised so that only a single
conventional tool is necessary for assembly throughout the entire cross-section range. This proven system is already
integrated into the CTS plug-in contact bolts, thus eliminating incorrect assembly of cable plug-in components.

Contact security
Cellplux plug-in cable connectors have a 3 mm thick shield made of semi-conductive EPDM rubber. All models have
successfully passed the «detectable current error« test at 6 kV.

4 1
2

5 5
1
2

6 4

4 5
Medium Voltage | Plug-in Technology Medium Voltage | Plug-in Technology

CVS 250 A 24 kV
Order data Plug-in connector piece
Type 12 kV 17,5 kV 24 kV Ø1 Art.- No.
Q mm² Q mm² Q mm² mm Application
The CVS plug-in connector piece is advantageous for connecting two elbow and/or straight plug-in CWS or CGS
CWS 250A 24kV 16-95 50 - 95 25 - 95 16 - 95 14.7 205806
connectors. Its dimensions correspond to Type A outer cone systems per EN 50180, EN 50181 and DIN 47636.
CWS 250A 24kV 70-150 120 - 150 95 - 150 70 - 150 19.9 245677
CWS 250A 24kV 16-95/EGA 50 - 95 25 - 95 16 - 95 14.7 220776
CWS 250A 24kV 70-150/EGA 120 - 150 95 - 150 70 - 150 19.9 245936 Voltage level
CGS 250A 24kV 25-95 50 - 95 25 - 95 25 - 95 14.7 224743 • E0/E (Em) 6/10 (12) 12.7/22 (24) kV
CGS 250A 24kV 70-150 120 - 150 95 - 150 70 - 150 19.9 245706
Attributes
CGS 250A 24kV 25-95/EGA 50 - 95 25 - 95 25 - 95 14.7 224818 • simple, secure, quick to assemble
CGS 250A 24kV 70-150/EGA 120 - 150 95 - 150 70 - 150 19.9 245935 • few components
• applicable for enclosed or exposed installation
Q = nom. cross-section – for specific correlation see insulated diameter • submersible
Ø1 = minimum insulated diameter after removal of the outer conducting layer • each piece pre-tested
110 80
Items included in delivery:
• set of 3 connector pieces, electrically tested
• ancillary components and assembly materials
• illustrated assembly instructions
Order data

Type Art.- No.

CVS 250 A 24kV 225844

519

176

447
248

178

178

6 7
Medium Voltage | Plug-in Technology Medium Voltage | Plug-in Technology

CWS 400A 24kV | CWS 400A 36kV

Plug-in cable connectors for plastic-insulated single-core cables Order data
Type 12 kV 17,5 kV 24 kV 36 kV Ø1 Art.- No.
Application Q mm² Q mm² Q mm² Q mm² mm
Cellplux elbow plug-in cable connectors are suitable for connecting all plastic-insulated single-core cables (PVC, PE,
XLPE, EPR), with different semi-conducting layers (graphited, pull-off or peelable) and shield designs (wire or strap CWS 400A 24kV 25-70 --- 25 - 95 25 - 70 --- 14.7 250716
shield), onto switching devices and transformers up to a maximum mains voltage of 36 kV, with female connectors CWS 400A 24kV 95-240 --- 120 - 240 95 - 240 --- 22 245709
for type B bushings according to the standards EN 50180, EN 50181 and DIN 47636. CWS 400A 24kV 25-70/EGA 50 - 95 25 - 95 25 - 70 --- 14.7 250720
Voltage level Testing CWS 400A 24kV 95-240/EGA 150 - 240 120 - 240 95 - 240 --- 22 246176
• U0/U (Um) 6/10 (12)  18/30 (36) kV • Plug-in connections, type-tested in accordance with CWS 400A 36kV 50-95 --- --- 95 50 - 95 22 250722
CENELEC HD 629. 1
CWS 400A 36kV 150-240 --- --- 240 150 - 240 30.8 245730
Attributes
• Simple, safe, fast installation Delivery scope CWS 400A 36kV 50-95/EGA --- --- 95 50 - 95 22 250726
• One solution for many cross sections • Set of 3 female plug-in connectors, individually CWS 400A 36kV 150-240/EGA --- --- 240 150 - 240 30.8 247102
• Few components electrically tested
• Shockproof • Ancillary components and small installation Q = nominal cross section – for clear assignment, see diameter over core insulation
• Sheath fault test possible while connected materials Ø1 = minimum diameter over core insulation after removal of the outer semi-conducting layer
• For indoor and outdoor use • Illustrated installation instructions
• Floodable 215
• Subjected to routine testing

Primary elements
1. silicone stress control element 215
2. shear bolt cable lug with integrated bracket 8 3
3. Contact pin (PIN)
4. Inner semiconducting layer
5. Main insulation body
6. Shielding
7. Fastening device

250
2

7
260

5
107
1
6

8 9
Medium Voltage | Plug-in Technology Medium Voltage | Plug-in Technology

CTS 630 A 24 kV and CTS 630 A 36 kV Order data

Shear bolt plug-in cable connectors for polymeric insulated single-conductor cables Type 12 kV 17,5 kV 24 kV 36 kV Ø1 Art.- No.
Q mm² Q mm² Q mm² Q mm² mm
Application
CTS 630A 24kV 25-70 --- 25 - 95 25 - 70 --- 14.7 250710
CTS shear bolt Cellplux plug-in cable connectors are advantageous for connecting all polymeric insulated single-
conductor cables (PVC, PE, XLPE, EPR) with various types of semi-conducting layers (graphitized, fully bonded or CTS 630A 24kV 95-240 --- 120 - 240 95 - 240 --- 22 206748
peel-off) as well as shield designs (wire or tape shield) to switching equipment and transformers having plug-in CTS 630A 24kV 25-70/EGA 50 - 95 25 - 95 25 - 70 --- 14.7 250711
connections for Type C outer cone system terminals (per EN 50180, EN 50181) up to a maximum network voltage CTS 630A 24kV 95-240/EGA 150 - 240 120 - 240 95 - 240 --- 22 220775
of 36 kV.
CTS 630A 36kV 50-95 --- --- 95 50 - 95 22 250713
CTS 630A 36kV 150-240 --- --- 240 150 - 240 30.8 224825
Voltage level Testing
• Plug-in connection type-tested per CENELEC HD 629. 1 CTS 630A 36kV 240-400 --- --- 300 - 400 240 - 400 31.5 252236
• E0/E (Em) 6/10 (12) – 18/30 (36) kV
shear bolt cable lug type-tested per EN/IEC 61238-1 CTS 630A 36kV 50-95/EGA --- --- 95 50 - 95 22 250715
Attributes CTS 630A 36kV 95-150/EGA --- --- 95 - 240 95 - 150 22 256010
• simple, secure, quick to assemble Items included in delivery:
• set of 3 plug-in cable parts, electrically tested CTS 630A 36kV 150-240/EGA --- --- 240 150 - 240 30.8 224826
• solution for entire cross-section range
• few components • ancillary components and assembly materials CTS 630A 36kV 240-400/EGA --- --- 300 - 400 240 - 400 31.5 256328
• touch-proof outer sheath • illustrated assembly instructions
• outer sheath fault test possible in Q = nom. cross-section – for specific correlation see insulated diameter
connected state Ø1 = minimum insulated diameter over insulation after removal of the outer semi-conducting layer
• applicable for enclosed or exposed installation
• submersible CTS CTS/EGA

194 194
Primary elements

1 silicone stress control element

2 shear bolt cable lug with shear-off screw
and integrated holder
3 contact bolt with shear-off screw
8
4 inner electrode
5 primary insulation
6 shield
7 screw isolating plug with capacitive
test point
8 protective cap

250
7

250
3 2
85
4

5
1

10 11
Medium Voltage | Plug-in Technology Medium Voltage | Plug-in Technology

CKS 630 A up to 24 kV CTKS 630A 24kV | CTKS 630A 36kV

Shear bolt coupling piece Coupling connector
Application Application
The CKS shear bolt coupling piece is intended for the The CTKS coupling connectors are suitable for connecting all plastic-insulated single-core cables (PVC, PE, XLPE,
connection of two CTS plug-in cable connectors up to EPR), with different semi-conducting layers (graphited, pull-off or peelable) and shield designs (wire or strap
24 kV at up to a rated current of 630 A. The dimensions shield), to the back of Cellplux plug-in cable connectors, model CTS 630 A 24 kV and 36 kV.
of the longer outer cone corresponds to Type C outer
cone systems per EN 50180, EN 50181.
Voltage level
• U0/U (Um) 6/10 (12) – 18/30 (36) kV
Primary elements
Attributes 1. silicone stress control element
Voltage level Items included in delivery: • Simple, safe, fast installation 2. shear bolt cable lug
• E0/E (Em) 6/10 (12) 12.7/22 (24) kV • set of 3 coupling pieces, electrically tested • One solution for many cross sections 3. Contact threaded pin
• ancillary components and assembly materials • Shallow installation depth 4. Shear bolt Contact pin
Attributes • illustrated assembly instructions • Shockproof 5. Internal semi-conductor layer
• simple, secure, quick to assemble • Sheath fault test possible while connected 6. Main insulation
• few components • Floodable 7. Integrated capacitive measuring point
• applicable for enclosed or exposed installation • Subjected to routine testing 8. Shielding
• submersible 9. Screw insulation plug with capacitive
• each piece pre-tested Delivery scope measuring point
• Set of 3 male cable connectors, electrically tested
• Ancillary components and small installation
Order data materials
• Illustrated installation instructions
Type Art.- No.
CKS 630 A 24 kV 224853

402
9

4
2
3

5
250

12 13
Medium Voltage | Plug-in Technology Medium Voltage | Plug-in Technology

Order data CTKSA

Plug- In Surge Arrester
Type 12 kV 17,5 kV 24 kV 36 kV Ø1 Art.- No.
Q mm² Q mm² Q mm² Q mm² mm Application
CTKS 630A 24kV 25-70/EGA 50 - 95 25 - 95 25 - 70 --- 14.7 256838 The CTKSA Surge Arrester is designed for the protection of encapsulated medium voltage installations with a maxi-
mum operating voltage of 24 kV. Its compact design allows direct connection to double-row CTS 630A screw plugs
CTKS 630A 24kV 95-240/EGA 150 - 240 120 - 240 95 - 240 --- 22 256839
and complies with International Standard IEC 60099-4.
CTKS 630A 36kV 50-95 --- --- 95 50 - 95 22 257581
CTKS 630A 36kV 150-240 --- --- 240 150 - 240 30.8 257582
Voltage Level
Q = nominal cross section – for clear assignment, see diameter over core insulation • U0/U (Um) 6/10 (12) - 12,7/22 (24) kV Primary Components
Ø1 = minimum diameter over core insulation after removal of the outer semi-conducting layer 1. Surge arester
Characteristics 2. Screw cable lug with shear bolt
• Safe, quick and easy assembly 3. Connector element
• Minimal installation depth 4. Contact pins with shear bolt
• Protection from exposed electrical parts 5. Inner semi-conducting layer
• Capacitive test point 6. Main insulation
• Suitable for indoor and outdoor applications 7. Shielding
Ø 74 290 8. Screw-in dummy plug
• Individually tested
9. Capacitive test point
10. Protective cap
Scope of Delivery
11. Silicon stress control element
• Set of three surge arresters, electrically tested
• Secondary components and assembly
accessories
• Assembly instructions with illustrations
3 4

10

5 2
250

6
7

11

14 15
Medium Voltage | Plug-in Technology Medium Voltage | Plug-in Technology

Order data CPES

CTKSA CTKSA CTKSA 19,5kV CTKSA Test and Earthing Kit
12kV 10kA 17kV 10kA 10kA 24kV 10kA Application
Art.- No. 262054 262055 262816 262056 The Test and Earthing Kit is designed for the establishment of galvanic connections between cable conductors and
Nominal leakage current I [kA] 10 10 10 10 is compatible with all Type CTS and CTKS Cellplux T-plugs.
Rated voltage Ur [kV] 15 21 24 30
Maximum Operating Voltage Uc [kV] 12,7 17 19,5 24 Voltage Level
Partial discharge Uc [pC] <5 <5 <5 <5 • U0/U (Um) 6/10 (12) - 18/30 (36) kV
Residual voltage [kV] at:
Areas of Application
Steep current impulse 1/20 μs 53 74,2 84,8 105,9 • Earthing for work
Switching impulse current 125 A 35,8 50,1 57,3 71,7 • Cable fault location
Switching impulse current 500A 38,2 53,5 61,2 76,5 • Cable testing
• Phase compensation
Lightning impulse current 8/20 μs 49,5 69,3 79,2 99
Scope of Delivery
• 1x Test adapter
• 3x Earthing adapter
Ø 80 290 • 1x Case
• Assembly instructions with illustrations

Order data

Type Art.- No.

CPES 259101

CIK
Voltage-proof Insulating Cap

Application
The CIK Voltage-proof Insulation Cap provides electrical insulation for Types A 250A and C 630A bushings in
encapsulated substations and transformers up to 36kV, in compliance with EN 50180 and EN 50181.
380

Voltage Level
• U0/U (Um) 6/10 (12) - 18/30 (36) kV

Characteristics
• Easy assembly
• Protection from exposed electrical parts
• Water-resistant

Scope of Delivery
• 3x Voltage-proof Insulating Caps
• Assembly accessories
• Assembly instructions with illustrations

Order data

Type Art.- No.

CIK 250A 24kV 265023
CIK 630A 36kV 265024

16 17
Medium Voltage | Plug-in Technology Medium Voltage | Plug-in Technology

ZS - CTS
Accessory Kit for Type CTS 630A Cellplux Plug-In Cable Connectors
Application
The ZS-CTS Accessory Kit is designed for the reinstallation of plug-in cable connectors in substations and transformers
with bushings for Type C outer cone systems complying with EN 50180, EN 50181. The inclusion of the tried and
tested contact pin with shear bolt in this kit eliminates the possibility of faulty assembly of cable systems.

Area of Application
• Reinstallation of Type CTS Plug-In
Cable Connector

Scope of Delivery
• Set of 3 contact pins with shear bolt
• Assembly accessories
• Assembly instructions with illustrations

Order data

Type Art.- No.

ZS - CTS 257622

Mounting Ring
Application
The Mounting Ring is designed to secure CWS 250A and CGS 250A Cellplux Plug-In Cable Connectors to a special
bushing for Type A outer cone systems. The Mounting Ring is simply placed in the prefabricated groove in the cable
connector. The two components may then be mounted on the bushing together.

Characteristics
• Easy assembly
• Secure connection to special Type A bushing

Scope of Delivery
• 1 x Mounting Ring

Order data

Type Art.- No.

Mounting Ring 264366

18 19
WEST EAST ASIA
Cellpack AG Electrical Products Cellpack Polska Sp. z o.o. Cellpack Far East (PTE) LTD.
Anglikerstrasse 99 ul. Matuszewska 14, 128 Joo Seng Road # 06 – 01
5612 Villmergen 03-876 Warszawa, Singapore 368356
Schweiz Polska Tel. +65 6747 7024
Tel. +41 56 618 12 34 Tel. +48 022 853 53 54 Fax +65 6841 4554
Fax +41 56 618 12 45 Fax +48 022 853 53 56 [email protected]
[email protected] [email protected]

Cellpack GmbH Behr Bircher Cellpack BBC Malaysia Sdn. Bhd.

Carl-Zeiss-Straße 20 No. 8, Jalan TU 50
79761 Waldshut-Tiengen Taman Tasik Utama
Deutschland Ayer Keroh
Tel. +49 7741 6007-0 75450 Melaka
Fax +49 7741 64989 Malaysia
[email protected] Tel. + 60 6 251 95 30
Fax + 60 6 251 95 31
Cellpack Benelux B.V. [email protected]
Keersluisweg 13 www.cellpack.com.my
1332 EE Almere Buiten
Nederland
Tel. +31 (0) 36 549 03 36
Fax +31 (0) 36 532 74 99
[email protected]

Behr Bircher Cellpack Ibérica, S.A.

C/. Mas Pujol, nr. 47 – Nave 4
Pol. Ind. Sector V
08520 – Les Franqueses del Vàllès
Barcelona – España
Tel. +34 93 846 63 76
Fax +34 93 849 12 06
[email protected]

Behr Bircher Cellpack BBC France s.à.r.l.

277, Boulevard des Technologies
54710 Ludres
France
Tel. +33.(0)3.83.25.60.07
Fax +33.(0)3.83.25.88.27 All about us:
[email protected] www.bbcgroup.biz

www.cellpack.com