Setting the standard

with measuring systems

Process instrumentation, process analytics,
weighing technology – The One-Stop Shop

siemens.com/processautomation
 How to optimize processes
with our automation and
instrumentation portfolio
High-quality processes are crucial in the process industry. Only then do you get
the required results. And it is only then that plants work efficiently and therefore
productively.
Process instrumentation and analytics as well as weighing technology all play a
crucial role here. They measure, analyze, regulate and control industrial processes
and thus contribute to increasing the efficiency of process plants and improving
their product quality.
Benefit from the versatility of our holistic solutions for your process tasks – with
integrated solutions from a single source. Benefit from the openness of the sys-
tems. And from constant innovations and comprehensive services.

Process Instrumentation Weighing Technology Process Analytics Communication

and Software

Process Instrumentation........................................................................................................... 04
Pressure Measurement .............................................................................................................................. 06
Temperature Measurement........................................................................................................................ 10
Flow Measurement.................................................................................................................................... 14
Level Measurement................................................................................................................................... 22
Positioners................................................................................................................................................ 30
Process Monitoring.................................................................................................................................... 32
Additional Components ............................................................................................................................ 34

Weighing Technology ................................................................................................................ 36

Electronic Weighing Systems...................................................................................................................... 38

Process Analytics........................................................................................................................... 42
Continuous Gas Analyzers – Extractive....................................................................................................... 44
Continuous Gas Analyzers – In-situ............................................................................................................. 48
Process Gas Chromatographs..................................................................................................................... 50
Analytical Application Sets......................................................................................................................... 52
Solution Concepts..................................................................................................................................... 54
Software .................................................................................................................................................. 56

Communication and Software............................................................................................... 58

Fieldbuses................................................................................................................................................. 60

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 One-Stop Shop

In the areas of process instrumentation and process ­

analytics as well as weighing and dosing systems, our main
focus is on the process industries, such as the chemical,
oil & gas and hydrocarbon processing, water and waste-
water, pharmaceutical, mining, aggregates, cement, pulp
and paper, food and beverage, and shipbuilding industries.

3
Process Instrumentation

How to increase process efficiency

and product quality

In field instrumentation, maximum precision and absolutely reliable

measurement results are key. Only then can you increase the efficiency
of your process plants and improve their product quality. Whether
you’re dealing with pressure, temperature, flow or level, we offer you a
globally unique range of transmitters for field instrumentation. Our
comprehensive portfolio also includes weighing and batching systems,
pneumatic valve positioners, process controllers and process recorders.

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One-Stop Shop

5
Process Instrumentation | Pressure Measurement

Pressure measurement
without ifs and buts:
SITRANS P
SITRANS P is a complete range of measurement instruments for measuring
relative pressure, differential pressure and absolute pressure. In addition
to high measuring accuracy and ruggedness, the modular system features
superb operating convenience and functionality as well as a perfect safety
concept.

SITRANS P500 – Digital transmitter for high-precision applica-

tions with unparalleled specifications for overall performance
and long-term stability

• Deviations from the characteristic curve of less than 0.03%

of the calibrated measuring range for different pressure and
level requirements
• Design of the measuring cells allows for use with media
temperatures of up to 125 °C even without the use of a
remote seal system
• Good step response time (T63) of only 88 ms ensures plant
safety in critical applications
• Device configuration via standard HART protocol-compatible
tools or directly on-site with local operation and LCD display
• Graphics-enabled display shows curve and trend diagrams
for goal-oriented process monitoring

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 One-Stop Shop

SITRANS P DS III
• Suitable for installation in SIL 2
measuring circuits according to
IEC 61508/IEC 61511
• Digital pressure transmitter with
SITRANS P310 numerous diagnostic and simulation SITRANS P410
functions for measuring relative, • Suitable for installation in SIL 2
• Suitable for installation in SIL 2
absolute and differential pressures measuring circuits according to
measuring circuits according to
as well as flow and fill levels IEC 61508/IEC 61511
IEC 61508 / IEC 61511
• HART, PROFIBUS PA or FOUNDATION • Digital transmitter with increased
• Digital transmitter with built-in HART
Fieldbus communication measuring accuracy
diagnostic functions
• For extreme chemical and mechani- • Built-in diagnostic functions for
• Comprehensive certificates and
cal loads as well as electromagnetic HART, PROFIBUS PA or ­FOUNDATION
approvals, such as ATEX Ex i, Ex d,
influences Fieldbus communication
Ex nA/ic, FM, CSA
• Additional safety features such as • Enhanced measuring accuracy of
• Variants for relative pressure and
plant and self-monitoring, error 0.04%
differential pressure measurements
diagnostics and notification of the
next calibration date • Design variants for relative and
differential pressure measurements
• Unique self-test function for fail-safe
operation • SITRANS P DS III certification (e.g.
ATEX Ex i, Ex d, Ex nA/ic, FM, CSA)

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Process Instrumentation | Pressure Measurement

SITRANS P200/210/220
• Single-range transmitter for
relative, absolute and hydrostatic
SITRANS LH100/LH300 pressure SITRANS P280
• Suitable for applications ranging • Pressure sensors: Stainless steel • WirelessHART pressure transmitter
from drinking water or wastewater sensors (SITRANS P210 and SITRANS for process monitoring or asset
up to corrosive liquids thanks to P220) as well as sensors with management
stainless steel enclosure ­ceramic membrane (SITRANS P200)
• Wireless data transmission
• Rugged submersible sensors for • Conversion of measured pressure
• Battery operated with extremely low
hydrostatic level measurement into either 4–20 mA or 0–10 V
power consumption
• Installation possible in pipes with signal
• Direct mounting possible on con­
1” inner diameter
tainers and pipes in remote parts of
the plant as well as on moving or
rotating devices thanks to compact
and rugged design

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 One-Stop Shop

SITRANS P compact
• Analog transmitter for absolute
and relative pressure
• Hygienic design in accordance
with EHEDG, FDA and GMP recom-
mendations
• Stainless steel process connections
and enclosure
• Measurement deviation ≤ 0.2%

SITRANS P300
• More than 90 different process
connection variants offer the highest
degree of flexibility
• Versatile communication connection
via HART protocol, PROFIBUS PA or
FOUNDATION Fieldbus
• Fulfills EHEDG, FDA and 3A
­requirements
• Maximum measurement deviation
of 0.075%
• Can be combined with flush-­
mounted absolute or relative
pressure measuring cells

9
Process Instrumentation | Temperature Measurement

Because every degree matters:

SITRANS T
SITRANS T products are the temperature measurement professionals, even in
extreme conditions. Whether used in hot, cold or hazardous environments –
the communicative SITRANS T meets all expectations. And whether you’re
looking for sensors or transmitters for head, rail or field mounting – all are
available individually or as complete measuring points. Our cost-effective
SITRANS T transmitters offer high precision in every application and are quick
and easy to connect to thermocouples or resistance thermometers. The
­SIMATIC PDM intelligent software package permits parameterization in just
minutes, and input errors are avoided.

SITRANS TS500 – Temperature sensors for pipes and

containers – from simple applications to solutions for
harsh environments

• Modular system with protective pipe made of pipe or

solid material, extension, connection head, and optional
transmitter or display
• Version for intrinsic safety, flameproof and nonsparking
are available

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 One-Stop Shop

Transmitters for rail mounting

Transmitters for head mounting

SITRANS TH300 SITRANS TR200

• HART universal transmitter • Universal transmitter programmable
• Configurable using SIMATIC PDM or with a PC (SIPROM T)
SITRANS TH100
HART protocol
• Pt100 transmitter
• Cost-saving operational features SITRANS TR300
• Low-cost and compact
• Remote or local diagnostics and
• Configurable using PC (SIPROM T) • HART universal transmitter con-
simulation
figurable using SIMATIC PDM or
• Diagnostics LED HART protocol
SITRANS TH200
• Universal transmitter SITRANS TH400 SITRANS TW
• Configurable using PC (SIPROM T) • Fieldbus transmitter • Universal transmitter for four-wire
• Cost-saving operational features • For PROFIBUS PA or FOUNDATION system
• Diagnostics LED Fieldbus • Cost-saving operational features
• Configurable with SIMATIC PDM (PA) • Diagnostics LED
or AMS (FF)
• Extensive diagnostics and simulation
functions
• Transmission of important device
and process data over the bus cable

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Process Instrumentation | Temperature Measurement

SITRANS TS temperature sensors

Transmitters for field installation

SITRANS TS100
SITRANS TF280
• For multiple applications
• WirelessHART temperature transmit- • Supplied with directly installed cable
ter for direct mounting on contain-
• ATEX and IEC EX approvals; can be
ers and pipes in remote parts of the
operated in Zone 0
plant as well as on moving or rotat-
ing devices thanks to the compact • Wide range of options thanks to
and rugged design modular principle
SITRANS TF
• Used for process monitoring or asset
• IP66/67/68 degree of protection
management
• Used where there is excessive heat
• Wireless transmission of measured
or vibration at the measuring point
process values
• HART/PA/FF communication
• Battery operated with extremely low
• Optional programmable digital power consumption
display
• Can be used as a remote display
without transmitter

SITRANS TS300
• Clamp-on temperature sensor
• Design meets EHEDG recommen­
dations and is therefore suitable for
use in the food and beverage and
pharmaceutical industries
• Replaceable measuring inserts

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 One-Stop Shop

SITRANS TS200 compact design

• For multiple applications
• Compact design with directly
installed fixed connection (M12,
Lemo, etc.)
• ATEX and IEC EX approvals;
can be operated in Zone 0
• Wide range of options thanks to
modular principle

Transmitters for fiber-optic

­temperature measurement

SITRANS TO500
• Fiber-optic temperature transmitter
• Diameter of sensor measuring probe
< 2 mm
• Up to 48 measuring points per
sensor measuring probe
• Simple and low-cost installation
thanks to rolled sensor measuring
probe

13
Process Instrumentation | Flow Measurement

Everything flows:
SITRANS F
Whether measuring gas, liquids, or steam – choosing the right
flowmeter is decisive for productivity. This is where the SITRANS F
line comes in. Our portfolio contains the right flowmeter for
every application and medium, with a variety of solutions suit­-
able for measuring liquids, gases and steam in every industry.

SITRANS FC410

• Sizes from DN 15 to DN 80 in standard, hygienic

(3A, EHEDG) and NAMUR versions. Compact
mounted
• Solid performance with mass flow accuracy 0.10%
and density accuracy available 0.5 kg/m³
• Robust frame construction, isolates from external
noise and vibrations and secures no twisting of
the tubes
• Marine approvals: Germanischer Lloyd/Det Norske
Veritas, Bureau Veritas, Lloyds of London,
American Bureau of Shipping
• Direct integration into automation systems.
Communication via Modbus RTU with SIMATIC as
well as other PLCs and distributed control systems
• Transmitter design enables the most compact
Coriolis system in the world

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 One-Stop Shop

SITRANS F C
Coriolis mass flowmeter
The SITRANS F C multivariable devices
measure the direct mass flow rate of
liquids and gases in almost any appli-
cation. They deliver reliable and repeat-
able information on mass flow, vol-
ume flow, temperature, density, and
concentration (e.g. Brix or Plato). They
are available in sensor, transmitter,
and flowmeter system versions. Fulfill
requirements for high performance in
oil & gas, chemical, food & beverage,
pharmaceutical, and hydrocarbon SITRANS FC300
applications. • Compact sensor with rugged,
space-saving sensor design in
SIFLOW FC070
stainless steel for all applications
• Quick installation and integration of
• Optimal hygiene, safety, and CIP
the multiparameter transmitter into
cleanability for the food & beverage
the SIMATIC system
industry as well as pharmaceutical
• Most compact, space-saving, and applications, thanks to single-tube
versatile transmitter on the market construction without internal welds,
reductions, or flow splitters
• Easy installation using a Plug & Play
interface
• Combined with MASS transmitters
to make a complete flowmeter:
SITRANS F C MASS 6000 for general
SITRANS FC430
industry applications and SIFLOW
• Innovative and user-friendly transmit- FC070 for direct integration into
ter, with audit trails, trend curves and SIMATIC-based systems
advanced diagnostic functionalities
• Sizes from DN 15 to DN 80 in standard,
hygienic (3A, EHEDG) and NAMUR
versions remote- or compact-­ SITRANS FCS200
mounted • Fits in where space is crucial,
• Solid performance with mass flow providing extra flexibility in any
accuracy 0.10% and density accuracy compressed natural gas (CNG)
available 0.5 kg/m³ application for both new installa­
• Robust frame construction, isolates tions and replacements
from external noise and vibrations • Available in DN 10 to DN 25 and
and secures no twisting of the tubes easy to install, with a wide range
of different connections available
• Broad application fit within dispens-
ers, compressors and distribution
• Easy adaptable as sensor is available
with a wide range of standard gas
process connectors to meet virtually
any market requirement

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Process Instrumentation | Flow Measurement

SITRANS F M
Electromagnetic flowmeters
The task of an electromagnetic flow-
meter from the SITRANS F M product
family is to measure flow volume of
electrically conducting fluids such as
water, chemicals, food and beverage,
slurries, sludge, paper stock and
mining slurries with magnetic parti­cles.
The SITRANS F M product range is
divided into three meter types:

Battery-operated water meters

MAG 8000 DN 25 to DN 1200
(1” to 48”) High-powered AC meters
• Battery-powered solution that makes TRANSMAG 2 / 911/E DN 15 to
it easier than ever to install a reliable DN 1000 (1/2‘‘ to 40‘‘)
water meter virtually anywhere • Specially designed for heavy mining
• Battery lifetime up to 6+ years slurries with or without magnetic
• IP68 (NEMA 6P) enclosure and particles as well as the most difficult
sensor painting according to applications in the pulp and paper
Modular pulsed DC meters industry
ISO 12944 class C4M corrosivity for
SITRANS F M DN 2 to DN 2000 • Wide choice of corrosion-resistant
burial and submerged applications
(1/12” to 78”) liner materials
• Easy installation with straight
• Full transmitter program MAG 5000/ • Heavy-duty industrial enclosure
inlet/outlet
MAG 6000/MAG 6000 I compact- or
• Rich add-on communication mod- • No movable parts
remote-mounted
ules: Modbus RTU, Encoder card, • Transmitter featuring high measur-
• Multiple I/O as standard and commu-
GSM/GPRS module/3G module ing performance, fast response to
nication modules PROFIBUS PA/DP,
flow step changes, fast dosing
FOUNDATION Fieldbus, HART and
MAG 8000 with GSM/GPRS module applications, high immunity to
Modbus RTU are available
or 3G module process noise, easy installation and
• MAG 5100 W sensor designed for maintenance through digital signal
water and wastewater applications • Rich data transmission protocols processing technologies
• MAG 3100 P designed for process supported by GSM/GPRS module/
3G module: SMS, e-mail on SMTP • Safety integrity level: SIL 2 & SIL 3
industry and the harsh requirements
in the chemical industry protocol, e-mail on SMTPS protocol
(TLS/SSL-based encryption)*, FTP,
• MAG 3100/MAG 3100 HT sensor for
FTPS (TLS/SSL-based encryption)*
general process industries
• Configurable analog input for exter-
• MAG 1100/1100 HT sensor for
nal ratiometric pressure transmitter
general process industries
in parallel with flow measurement
• MAG 1100 F [3] sensor for food (2-in-1 solution), or 4–20 mA alarm
and beverage and pharmaceutical signal input for external tamper
industries and flooding detector
• Real-time clock synchronization
with Internet NTP server with
adjustable time zone setting**
• Synchronization of data trans-
mission at customer-specified
time point
• Real-time SMS notification for
MAG 8000 alarms

*available for 3G module only

16 **with dependency on MAG 8000 FW3.09
 One-Stop Shop

SITRANS F US ultrasonic flowmeters

Our ultrasonic flowmeters deliver SITRANS FUS380 and FUE380
extremely accurate results in a wide • For the utility industry, the 2-track
range of conductivities, viscosities, flowmeters, SITRANS FUS380 and
temperatures, densities and pressures. FUE380, are designed to measure
This makes them the optimal choice water flow in district heating plants,
for measuring a variety of process local networks, boiler stations,
industry applications. SITRANS F US substations and other general water
ultrasonic flowmeters are available applications
in in-line and clamp-on versions.
• Also suitable for chiller plants
Both meter types can be used with
(including glycol mixes without
homo­geneous conductive and non-
type approval)
conduc­tive liquids, and the clamp-on
version can also measure gases. • Custody transfer approvals for
district heating custody transfer
applications (MID MI-004). Sizes
range from DN 50 to 1200 (2” to 48”)
SONOKIT Retrofit flowmeter type
• Battery or mains power enables
• The SONOKIT system is designed for installation where needed. Battery
in-line retrofitting on all existing lifetime up to 6 years
pipelines up to DN 3000 (120”) as a
• Ideal for energy metering together
1-track or 2-track flowmeter
with the SITRANS FUE950 energy
• Flexible SITRANS FUS060 transmit- calculator
ters with HART or PROFIBUS PA
• With heatmeter type approval
(up to DN 3000/120”)
(MID MI-004)
In-line ultrasonic flowmeters • The unique design enables installa-
• Suitable for industrial applications tion on empty pipes or pipes under
with pipe sizes from DN 50 to pressure without process shutdown
DN 600 (2” to 24”) (larger sizes on • Robust version can be buried and
request) withstands constant flooding
• Available in 2-path sensors in • Outstanding accuracy; the bigger
­com­bination with SITRANS FUS060 the pipe, the more accurate the
transmitter result
• 1-path and 4-path systems on • 4-path systems (up to DN 1500/
­special request also available 60”) are also available on special
in combination with the request
­SITRANS FUS060 transmitter
• Option between mild steel and
stainless steel on request
• Sensors can be exchanged without
interrupting operation

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Process Instrumentation | Flow Measurement

Clamp-on ultrasonic flowmeters

The externally mounted sensors of
Siemens clamp-on ultrasonic flowme-
ters are quickly and easily installed on
the outside of a pipe, making them the
perfect choice for existing applications
or where corrosive, toxic or high-
pressure fluids rule out the option of
cutting the pipe. The cost-efficient
technology provides highly accurate
measurement of both liquids and
gases on pipes ranging from DN 6 to
DN 10000 in size.

SITRANS FUP1010
• Portable flowmeter for maximum
versatility plus battery power for
SITRANS FS230 field use
• Digitally based system featuring • Operable in WideBeam transit time
market-leading accuracy of 0.5 to SITRANS FUE1010
or Doppler mode, making it suitable
1% of flow rate for virtually any liquid • Thermal energy flowmeter for
• Best-in-class 100 Hz data update • Ideal for general flow survey work HVAC applications
rate reliably detects even the where high accuracy is required • Ideal for revenue grade sub-
smallest changes in flow • Offered in single- and dual-path metering and energy efficiency
• WideBeam® transit-time technology configurations in a weatherproof distribution monitoring, with
allows for measurement of virtually enclosure a real-time co­efficient of perfor-
any liquid, even those with high mance (COP) for HVAC systems
• Also available as pre-configured
levels of aeration or suspended solids liquid check metering kit for water • Offered in single- and dual-path
• Large graphical display with intuitive and wastewater industry configurations and with the
navigation, multiple setup wizards choice of a wall mount or portable
and patented pipe configuration enclosure
menu • Also available as portable pre-
• SensorFlash® microSD card stores all configured HVAC metering kit
operational data for easy device • Application examples include chilled
transfer and servicing and hot water sub-metering,
• Application examples include raw ­condenser water, glycol, thermal
and potable water, effluent, district storage and lake source cooling
heating and cooling, hydroelectricity
and nuclear feed water

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 One-Stop Shop

SITRANS FST020
• For the most basic flow applications
• Combines reliable measurement
with simple configuration and setup
in a single-channel design
• IP65 (NEMA 4X) enclosure,
RS 232 communication and
optional WideBeam transit-time
SITRANS FUH1010 flow ­measurement technology

• Ideal for crude oil, refined petroleum

and liquefied gas applications
• Available in versions for standard
volume, precision volume and
interface detection
• Measurement of flow, density and
temperature, as well as mass output
SITRANS FUG1010
• Available in single-, dual- and four-
path configurations • Ideal system for natural and process SITRANS FUT1010
• Two enclosure versions: wall mount gas applications such as check
• For hydrocarbon applications and
and wall mount explosion-proof metering, flow survey verification,
available in a liquid and gas version
lost and unaccounted for (LAUF)
gas analysis, and production and • Innovative TransLoc system perma-
storage nently mounts the sensors, allowing
for laboratory calibration
• Uses internal AGA-8 table for fixed
gas composition to compute stan- • Available with ATEX (PED), FM,
dard volume CSA and CRN approvals, making
it suit­able for numerous upstream,
• Complies with AGA-10 speed of
midstream and downstream
sound measurement practices
­measurement tasks requiring
• Available in single-, dual- and very high accuracy
four-path configurations
• Available in dual-, three- and four-
• Wall mount and wall mount path configurations and in a wall
explosion-proof enclosures mount or wall mount explosion-
available proof enclosure

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Process Instrumentation | Flow Measurement

SITRANS F X – Vortex flowmeters

Vortex flowmeters provide accurate
volumetric and mass flow measure-
ment of steam, gases, and both con-
ductive and non-conductive liquids.
The vortex flowmeter functions as an
“all-in-one” solution with integrated
temperature and pressure compensa- SITRANS FX330
tion together with an optional energy • Integrated pressure and temperature
calculation. compensation for lower installation
It is specially designed for applications costs and increased accuracy
that require reliable flow measuring
• Integrated reduction of nominal
independent of pressure, temperature,
diameter results in a large turndown
viscosity and density. This makes it well
ratio, reducing installation costs and
suited for such industries as chemical,
potential for leakage
HVAC & power, food & beverage, oil & SITRANS FX300
gas, and pharmaceutical. SITRANS F X • Provides redundant storage of all
• Volumetric flowmeter. Measurement calibration and configuration data
vortex flowmeters are available as
of steam, gases, and both conductive within the display memory and the
flanged or sandwich versions in the
and non-conductive liquids. Tem- electronics module
following configurations:
perature compensation for saturated • Designed from the ground up to be
steam included in basic version as fully compliant with the IEC 61508
standard SIL 2 safety standard
• Mass flowmeter. With pressure and • Cost-efficient energy calculation
temperature compensation for mass including net heat measurement
and standard volume flow measure-
ment of gases or superheated
steam. Integrated temperature and
pressure sensors
• Option with pressure sensor and
isolation valve allows the pressure
sensor to be shut off for the purpose
of pressure or leak testing of the
pipeline or for being exchanged
without interrupting the process

SITRANS FX300 dual transmitter

• Dual measurement for twofold
reliability
• Redundant system with two inde-
pendent sensors and two converters

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 One-Stop Shop

SITRANS F O –
differential pressure flowmeters
• Universal flow measurement for
liquids, gases and vapors
• Always provide accurate results even
with large bores, high temperature
and extreme pressure

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Process Instrumentation | Level Measurement

Always on the level

Indispensable in numerous applications in the process industries:

Whether point level detection or continuous level measurement,
our comprehensive offering has the right solution for your application.

SITRANS LR560 – The robust level transmitter for

continuous monitoring of solids and liquids

• 2-wire, 78 GHz FMCW for ranges up to 100 m

• Very narrow 4-degree beam angle with 3” lens
antenna
• Aiming flanges, easy to install
• Process Intelligence integrated and plug
and play performance

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 One-Stop Shop

Continuous level measurement SITRANS LR250

Continuous level measurement con- • For liquids and slurries in storage
stantly monitors dynamic processes. and process vessels with high
The measurements are transmitted temperatures and pressures
as an analog signal or digital value.
• Also for corrosive or aggressive
We offer a wide range of transmitters
materials and hygienic or sanitary
based on a variety of technologies,
requirements thanks to the new
including ultrasonic, radar, guided
flanged and hygienic encapsulated
wave radar, capacitance, gravimetric,
antennas
and hydrostatic processes.
• 2-wire, 25 GHz pulse radar level
Sonic Intelligence and transmitter to a range of 20 m
Process Intelligence
The signal processing technologies
differentiate between the true echo
from the material and false echoes
from obstructions or electrical noise. SITRANS LR460
The sophisticated software is support-
ed by field data gained from more • For bulk solids in vessels and ideal
than a million applications. This in- for applications with extreme dust
depth knowledge and experience is and high temperatures to 200 °C
built into the software’s advanced and with media with a low bulk
algorithms to provide intelligent density/low dielectric properties
processing of echo profiles. • 4-wire, 24 GHz FMCW radar level
The result is a repeatable, fast, transmitter to a range of 100 m SITRANS LR200
and reliable measurement. • Ideal for process vessels with turbu-
lence, heavy deposit, as well as with
Radar level measurement with high temperatures and pressures to
intelligent signal processing a range of 20 m
• Non-contacting and • 2-wire, 6 GHz pulse radar level
low-maintenance ­transmitter for liquids
• Microwaves require no carrier
medium, for precise measurements
even under harsh process
conditions
• High performance and easy imple-
mentation using just a few parame­
ter entries on the infrared handheld
interface or via configuration tools SITRANS LR260
such as SIMATIC PDM, Pactware,
• For solids and liquids in storage
or AMS
vessels with extreme levels of dust SITRANS Probe LR
and in gas hazardous areas • 2-wire, 6 GHz pulse radar level
• 2-wire, 25 GHz pulse radar level ­transmitter to a range of 20 m
transmitter to a range of 30 m with • For the simple monitoring of liquids
quick update time and slurries in storage vessels with
nominal pressure and temperature

23
Process Instrumentation | Level Measurement

Point level detection

We offer you a comprehensive port­
folio for extremely reliable and precise
point level detection. Our wide selec-
tion includes ultrasonic, rotating, and
vibrating level switches as well as
RF capacitance switches with inverse
frequency shift technology that are
cost-effective and suitable for virtually
all applications, from bulk solids to
liquids.

Vibrating, rotary paddle

• Especially suitable for low bulk
density applications
• Ideal for use in harsh and abrasive SITRANS LVS100 and LVS200
environments, thanks to their • Vibrating level switches that detect
­rugged design solids with densities as low as 5 g/l
• For detecting high, low, and demand • Best-in-class sensitivity detection
levels in solids, liquids, and slurry SITRANS LPS200
applications • Rotary paddle switch that detects
• A wide variety of configuration solids with densities as low as 15 g/l
options makes them suitable for any • Motor protection
environment • SIL 2 certification for best-in-class
• Simple to use with no complicated reliability and performance
setup or configuration
• Standard aluminum enclosures and
high-grade steel process connec-
tions provide exceptional resistance
to mechanical forces, a long service
life, and low cost of ownership
Pointek ULS200 Ultrasonic
• Non-contacting ultrasonic level
switch with two switch points
• Ideal for sticky materials and an
effective solution for bulk solids,
liquids and slurries

SITRANS LVL100 and LVL200

• Vibrating level switches for liquid
and slurry applications, including
high, low, and demand level alarms
and pump protection

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 One-Stop Shop

Capacitance
Pointek capacitance point level switches
with inverse frequency shift tech-
nology provide accurate, reliable and
repeatable measurement results even in
dusty, turbulent and vaporous environ-
ments or in applications with product
buildup. Small changes in level create
large changes in frequency. Conse-
quently, Pointek devices have greater
sensitivity and consistently outperform
conventional devices. With their rugged
aluminum enclosures and process
connections, Siemens Pointek switches
are proven superior performers in
liquids, solids, slurries, and interfaces.

Pointek CLS100
• Suitable for level detection in
constricted spaces, interfaces,
solids, liquids, slurries, and foam
• Compact 2-wire or 4-wire switch

Pointek CLS200 and CLS300

• Suitable for detecting liquids, solids,
slurries, foam, and interfaces even
in demanding conditions where high
pressures and temperatures are
present

25
Process Instrumentation | Level Measurement

Ultrasonic level measurement

Whether short or long range – our
market-leading ultrasonic level mea-
surement is an extremely cost-effective HydroRanger 200 Guided wave radar
solution. It’s also suitable for harsh
• Level controller for up to six pumps, This technology uses time domain
environmental conditions such as
including pump control, differential reflectometry (TDR) to measure levels
vibrations or dust. The non-contacting
control, and open-channel flow by guiding an electromagnetic pulse
technology is used in numerous indus-
monitoring down a probe (solid rod, cable or
tries to monitor liquids, bulk solids,
coaxial probe) toward the material.
and slurries.
When the pulse reaches the material
surface, the change in dielectric value
between the air and the material
causes a portion of the pulse to reflect
back toward the transmitter. Guided
wave radar is unaffected by vapor,
density, foam, dielectric fluctuations,
temperature or pressure changes, and
works well for short- and medium-
range measurements of materials with
low dielectric constants such as lique-
fied gases. The interface between two
SITRANS Probe LU
liquids (e.g. oil/water) can also be
• 2-wire, loop-powered ultrasonic measured with both level and inter-
transmitter for level/volume/flow face reported via various communica-
monitoring of liquids in storage tion protocols.
SITRANS LUT400
vessels, simple process vessels, and
• Compact, single-point, ultrasonic open channels up to 12 meters
controllers for continuous level or (39.4 ft) tall
volume measurement of liquids,
slurries, and bulk solids, and high
accuracy monitoring of open
channel flow
• Industry-leading 1 mm accuracy,
setup time of less than a minute
• Intuitive navigation via the local user
interface
• Compatible with the entire line of
Siemens Echomax ultrasonic sensors
with a 0.3 to 60 m range

SITRANS LU150 / SITRANS LU180

• Suitable for general applications
with liquids, slurries, and bulk solids
in open or closed vessels up to 5 m
(16.4 ft) tall
• Compact, short-range ultrasonic
level transmitter
• General purpose or intrinsically safe,
two-wire, 4 to 20 mA loop-powered

26
 One-Stop Shop

SITRANS LG series:

SITRANS LG240
• For use in hygienic and corrosive
applications

SITRANS LG250
• Highly flexible solution for liquid
level and interface applications.
Extremely versatile for many
applications

SITRANS LG260
• Ideal for measuring the level in
medium-range solids applications,
including grains, plastics,
and cement

SITRANS LG270
• Offers configuration options for
extreme conditions, including high
temperature and high pressure
applications

27
Process Instrumentation | Level Measurement

Continuous capacitance
Our unique inverse frequency shift
approach to capacitance technology
ensures accurate, reliable and repeat­
able measurements, even in dusty,
turbulent and vaporous environments
or in situations with product buildup.
Because even a small level change
creates a large change in frequency,
our instruments provide better reso-
lution and consistently outperform
conventional devices. With special Hydrostatic
features such as Active-Shield tech- Low-cost level measurement for direct
nology, they protect the measurement mounting or mounting with remote
SITRANS LC300
from the effects of moisture, vapors, seals on tanks and vessels
foam, temperature and pressure • Ideal for standard and industrial
variations, and buildup. Together with applications in the chemical,
the modular probe options available hydrocarbon processing, food
on various models, they offer practical and beverage, mining, aggregate
solutions to a wide variety of contin­ and cement industries
uous level and interface applications.

SITRANS LH100 and SITRANS P DS III

• Suitable for a wide range of
­appli­cations in the chemical and
petrochemical industries
• Highly resistant to extreme chemical
and mechanical loads as well as
electromagnetic interference

28
 One-Stop Shop

Gravimetric
Gravimetric level measurement with
SIWAREX weighing technology offers
highly precise measurement without
material contact independent of me-
dium temperature, tank shape, built-in
parts, or material characteristics.

SIWAREX WP321
• Technology module for the SIMATIC
ET 200SP distributed I/O system
• For level measurements in silos and
bunkers; convenient and seamless
integration of platform scales direct­ly
into the automation environment

29
Process Instrumentation | Positioners

The diagnosis:
first class
They ensure safe and trouble-free procedures in a wide variety of process
industries around the world: positioners precisely control the entire range of
valves and master even special tasks with absolute reliability. At the same
time, we have continued to expand our proven range of products through­out
the years – always based on your needs.

SIPART PS2 – State-of-the-art positioners

with innovative features such as non-­
contact position detection, booster options
and extended diagnostics

30
 One-Stop Shop

• Fail-in-place function: Prevent

valves from closing during a power
failure. Alternatively, the fail-safe
function makes sure that the valve
moves to the safety position
• High functional safety in emergency
• Integrated booster option for quick situations. The following valve and
control of large drives actuator failures can be detected:
• Extended diagnostic options such as Sluggish valve movement, pneumatic
SIPART PS2 Valve Performance Tests (VPT) leakage (e.g. tear in membrane),
detect the maintenance require- pipe blockage or valve plug tear with
• Most widely used positioner for
ments of the valve during scheduled continuous processes (C processes),
linear and part-turn actuators
plant standstills valve seat or valve plug wear, de-
• Generates diagnostic data for itself,
• Low operating costs thanks to posits or caking at the valve seat or
its environment as well as valve and
minimal air consumption valve plug, stuffing box stiction,
actuator
“Partial Stroke Test” (PST) for open/
• Easy installation and fast closed valves (e.g. safety valves) and
commissioning for servo solenoid valves
• Reduced maintenance required in • 316L stainless steel enclosure for
the plant nearshore, offshore as well as oil
• Safe process control and gas applications in hazardous
• Versions with external areas
­non-­contacting travel sensors
• High flexibility in the range of stroke
from 3 up to 200 mm
• Communication via PROFIBUS PA,
FOUNDATION Fieldbus or HART
• Ex d explosion-proof version
• Makrolon, aluminum or stainless
steel enclosure

31
Process Instrumentation | Process Monitoring

Early detection
protects your process
Process protection devices can be used as early warning systems to
avoid costly interruptions and breakdowns of equipment. They detect flow
problems, blockages, screen faults, machinery slowdowns, or burst filter
bags. Their rugged construction makes them impervious to dust, dirt,
buildup, and moisture. Installed in a million control applications in indus­-
trial processes and in mechanical and systems engineering and other
areas, the SIPART DR series is your solution for process control. The­
­compact controllers with continuous output signal or step contact output
have been specially designed for space-saving panel mounting.

SITRANS AS100 – Acoustic sensor used for solids

flow detection, featuring a compact, stainless steel
construction for harsh environments and non-invasive
mounting

• Detection of high-frequency acoustic emissions from

friction or the impact of dust, powders, granules, and
other solids
• Signaling of flow/no flow or high/low flow
• Connectable to SITRANS CU02, which processes signals
from the sensor
• Provision of relay and analog outputs for connection into
a process, or direct connection to a PLC analog output

32
 One-Stop Shop

Acoustic sensors Process controllers

Non-invasive acoustic sensors detect SIPART DR controllers are outstanding
inaudible, high-frequency acoustic thanks to their extreme reliability and
emissions generated by friction and ease of use. Various software packages
impact, caused by materials in motion. Motion sensors are available to make their handling
easy and intuitive and to extend their
Non-contacting motion sensors detect scope of application. The standard ver-
changes in motion and speed of sion already offers comprehensive con-
conveying, reciprocating, and rotating troller hardware that can be upgraded
machinery. quickly and easily for specific applica-
tions by means of a large number of
optional input and output modules.
Plug-in modules for communications
over RS 232/RS 485 or PROFIBUS DP are
also available.

SITRANS DA400
• Acoustic analyzer for the condition
monitoring of oscillating displace-
ment pumps
• Simultaneous and continuous moni-
toring of up to four independent Milltronics MFA 4p
delivery valves • Plant protection through the detec-
• Easy system operation and configu- tion of absence of motion, as well as
ration either locally by LCD and underspeed or overspeed conditions
Process recorders
keyboard or via PROFIBUS DP/PA • Probes usable in hazardous, high- SIREC D200, 300, 400 display recorders
temperature, and harsh conditions, are used for continuous monitoring of
thanks to its superior design process quantities, plant maintenance,
• With MSP or XPP probes process optimization, or troubleshoot-
ing. With these, we offer you a full line
of state-of-the-art solutions for the
most demanding requirements.

SITRANS WM100
• For detecting the absence or
presence of motion of rotating,
reciprocating, and conveying
equipment
• Heavy-duty alarm switch

33
Process Instrumentation | Additional Components

Expand as you go
Integrated communication down to the field level is becoming an increasingly
important factor for the success of our customers. Availability of the instru-
ments in automation solutions at all times is necessary to gather information
about the state of the plant from the existing data, and to derive the correct
maintenance measures with regard to time and scope. This is not a problem
with our modern solutions. Even proven plants that have been running for
many years can be expanded with a small investment in such a way that the
most important data is available – not only locally, but with secure worldwide
access if required.

SIMATIC RTU3030C – The compact remote terminal

unit monitors remote measuring points, even in
locations where no power supply exists.

• Easy configuration using a web browser instead of

programming
• Flexible power supply from batteries, solar energy
or 24 V DC
• Energy-optimized operation and integrated
energy management for connected analog and
digital sensors
• Integrated UMTS modem for secure
­communication (TeleControl Basic, DNP3 and
IEC 60870-5-104)
• Extended temperature range from –40 to +70 °C
as well as optional additional enclosure in IP68

34
 One-Stop Shop

SITRANS RD500
Remote digital display • Remote monitoring of inventory
The universal remote digital displays levels as well as process and environ­ SITRANS AW200
allow remote display of and access to mental applications • Connection option of up to four
measurement data. HART devices in multi-drop mode
• Collection and saving of measured
values for flow, level, pressure, • Support of 4–20 mA devices without
temperature and weighing HART
• Integrated web server for easy • Power supply of the connected field
configuration without programming device via an integrated battery
• E-mail and text message
­notifications for alarm messages
• Flexible data transmission world­wide
SITRANS RD100 and RD200
• Suitable for level, flow, pressure, WirelessHART components
temperature and weighing appli­
WirelessHART enables the integra-
cations
tion of measuring points that could
• Can be used in a large variety of not be implemented before due to
environments (low/high tempera- the opera­ting environment or for
tures, hazardous areas) economic reasons. In addition to
• Simple programming and ­installation the ­SITRANS TF280 transmitters for SITRANS AW210
temperature measurement and
• Access to all online values (process
­SITRANS P280 for pressure measure-
values/diagnostic information) and
ment, the SITRANS AW210 and
parameters of the connected devices
­SITRANS AW200 WirelessHART adapt-
ers integrate instruments with HART • Supply via 4–20 mA loop when used
capability as well as analog devices in a maintenance environment
that do not support HART communi­ • Use in hazardous areas even with
cation. Access to diagnostic data can Ex d
be implemented with these adapters • Possible to connect up to eight HART
SITRANS RD300
at low costs in most cases, especially devices in multi-drop mode
• Ideal for flow rate, total and control when the control system does not
applications as well as for use with • Support of 4–20 mA devices without
support integrated HART communi­
most field devices HART
cation.
• Data logged and displayed on the PC
with the free RD software IE/PB Link PN IO
• Can constitute the gateway between
PROFINET and PROFIBUS
Remote data manager
Remote data managers facilitate • From the IO-controller viewpoint, all
remote monitoring through data DP slaves are treated like IO devices
logging, web access and alarm event with a PROFINET interface
processing of the integrated devices. • Use as a data records router for the
parameter assignment of field
devices via SIMATIC PDM (Process
Device Manager) in all plants with
PROFIBUS DP

35
Weighing Technology

How to meet all your weighing and

dosing requirements

Weighing and dosing processes are of great significance in many

areas of industrial production. Whether for filling food and beverages
containers or preparing recipes for chemicals and pharmaceutical
­products: With our solutions you can count on absolute reliability and
highest precision.

36
One-Stop Shop

37
Weighing Technology | Electronic Weighing Systems

Available for all

requirements
The flexible design of our products makes it possible to implement
weighing solutions from simple platform scales and gravimetric level
measurement up to highly complex automatic scales with minimal
conversion costs. Using SIWAREX load cells and electronic modules
for weighing systems together with Siemens Milltronics belt scales
and SITRANS weigh feeders and solids flowmeters, you can design an
optimal system for practically every task.

SIWAREX WP521 ST/WP522 ST – The first electronic weighing

systems for the SIMATIC S7-1500 automation system

• Optimal for use in platform scales as well as for level

­monitoring of silos and bunkers and in hazardous areas

• Technology modules for the SIMATIC S7-1500 Advanced

Controller family

• Two versions: the single-channel design SIWAREX WP521 ST

for one-scale systems, and the SIWAREX WP522 ST
two-channel design for two-scale systems

38
 One-Stop Shop

SIWAREX WP241
End-to-end automation • Electronic weighing system espe-
Whether central or distributed: our cially designed for belt scale applica-
electronic weighing systems set stan- tions including in hazardous areas
dards. We offer integrated solutions • Simulation mode allows for function
for seamless integration into the tests without operating the belt scale
­SIMATIC automation system under
• Full integration into SIMATIC
the name SIWAREX – for hazardous
­S7-1200 and TIA Portal, stand-alone
areas, too. The weighing system can
operation without SIMATIC CPU is
be easily adapted to meet your indi-
possible
vidual requirements with the SIMATIC
standard components. Moreover, • Modbus TCP/IP and Modbus RTU
standar­dized interfaces, integrated interface are pre-installed and
functions and uniform tools allow for included in scope of delivery, as
cost-effective configuration. Whatever are digital and analog interfaces
your choice, you can count on a high • Digital and analog interfaces on SIWAREX WP321
degree of precision with SIWAREX and board • For level measurements in silos and
benefit from testing according to OIML bunkers; convenient and seamless
as well as a finely graded range of integration of platform scales direct­ly
functions. into the automation environment
• Technology module for the SIMATIC
ET 200SP distributed I/O system
• Easy commissioning using the
SIWATOOL software; no knowledge
of SIMATIC required
• The configuration package and the
“ready to use” example application
allow for rapid development and
SIWAREX WP251 implementation of customer- or
industry-specific solutions
• Electronic weighing system for
SIWAREX WP231
completely independent control of
• Weighing module for level monitor- dosing and filling tasks
ing of silos and bunkers, use in • Trace function: All saved process
platform scales as well as for weigh- values and corresponding states
ing in hazardous areas can be displayed, analyzed and, if
• Can be fully integrated into re­quired, edited in spreadsheet
SIMATIC S7-1200 and therefore programs with SIWATOOL V7
also programmed in the TIA Portal • Full integration into SIMATIC
• Can be operated without ­S7-1200 and TIA Portal, stand-alone
­SIMATIC  CPU operation without SIMATIC CPU is
possible
• Modbus TCP/IP and Modbus RTU
interface are pre-installed and
­included in scope of delivery, as
are digital and analog interfaces
• Digital and analog interfaces on
board

39
Weighing Technology | Load Cells, Weighing Terminals and Dynamic Weighing Systems

Weighing terminals

Load cells
The SIWAREX load cells are continuous
measuring instruments designed for
use in many areas. They meet the
requirements of heavy and basic
industries, and have proven them­
selves in food, chemical and petro­
chemical applications. SIWAREX WT231
• Combination of powerful SIWAREX
SIWAREX load cells WP231 weighing electronics and
• Suitable for operation in hazardous Touch Panel with application-specific
areas user interface in one product
• Large measuring range from 3 kg to • Stand-alone solution independent of
500 t automation solution and therefore SIWAREX WT241
• Hermetically sealed for maximum ready to use • Combination of flexible, high-reso-
service life • All settings and parameters for lution belt scale weighing module
• Options with double-break contact applications in the areas of level and Touch Panel with application-
and for high temperature ranges are measurement and platform weigh- specific user interface
available ing machines can be made via the • Stand-alone solution independent of
• Smart-design fastening parts for Touch Panel automation system and therefore
simple and safe installation • Comprehensive diagnostics options, ready to use
• High degrees of protection (IP) such as checking the weight course • Simulation mode allows for com-
and monitoring and reporting limits plete application test – even without
• Diverse interfaces such as Modbus a connected belt scale or speed
TCP/IP and Modbus RTU as well as sensor
digital and analog interfaces are • Flexible parameterization of digital
included in scope of delivery inputs and outputs for a wide range
of functions
• Diverse interfaces such as Modbus
TCP/IP and Modbus RTU as well as
digital and analog interfaces are
included in the scope of delivery

40
 One-Stop Shop

Belt scales
Milltronics MSI is an extremely robust,
single-idler precision belt scale that
provides continuous weighing of a
variety of products in both the primary SITRANS weigh feeders
and secondary industries.
• Highest weighing accuracy ensures
• Milltronics belt scales weigh raw optimization of mixing, process
materials, check inventories and sequences and balance calculations
monitor production processes
• Reliable and continuous performance
• Reliable performance under harsh
• Virtually maintenance-free
conditions
Transmitters for dynamic weighing • From light to heavy industrial-
• Easy installation and low mainte-
systems grade applications, engineered
nance overhead (no moving parts)
to customer requirements
Milltronics BW500, SF500, SIWAREX • Repeatable accuracy in productive
FTC and WP241 electronic transmitters operation, as well as minimal
process the sensor signals into operat- hysteresis and maximum linearity
ing data for continuous in-line weigh- independent of horizontal forces
ing and material flow measurements. thanks to unique parallelogram
design of the load cells
• BW500/L offers economical and • Overload protection for the load
basic operation with belt scales cells
• Milltronics BW500 and SF500 can
take over control functions that are
traditionally handled by higher-level
controllers, such as PID or batch
­controllers
Solid flowmeters
• The Milltronics transmitters offer
direct display of flow rate and total • For continuous measurement of the
material flow for flowmeters, and throughput of dry bulk materials,
show the flow rate, total flow and free-flowing powders or granulates
speed for belt scales and weigh • Also for critical functions such as
feeders batch loading processes and mixing
processes

41
Process Analytics

For efficient gas composition

analysis

Innovative analysis technology. Customized system design. Sound

knowledge of customer applications. As a leading supplier of process
analyzers and process analysis systems, we offer our global customers
the optimum solutions for their gas analysis.

42
One-Stop Shop

43
Process Analytics | Continuous Gas Analyzers – Extractive

Processes under control

From flue gas monitoring in refuse combustion plants and power plants up
to gas analysis in the chemical industry or the monitoring of rotary kilns in
cement works – our high-precision, reliable analyzers get the job done.
Our comprehensive range of process analytic products meets all your re-
quirements for complete measuring instrument solutions. Device operation
is menu-driven and designed in accordance with NAMUR guidelines.

SIPROCESS GA700 – The new standard for flexibility in gas

analytics. Depending on the measuring task, the SIPROCESS
GA700 can be individually adapted to the respective require-
ments of the process by fitting selectable modules.

• The simple operating concept: Plug & Measure

• Reliable measurement, optimized for numerous appli­
cations with internal correction of cross-interference
• An analyzer consisting of a basic device and one or two
analyzer modules is ready for measurement
• The basic device is available either as a 19” rack version
with three height units or with housing for wall mounting
• The communication interfaces present in the basic units
can be adapted to the respective process environment or
process control system using optional interface adapters

44
 One-Stop Shop

The new SIPROCESS GA700 series for

gas analysis lets you accommodate up
to two modules in a single enclosure:
either in a housing for wall mounting
or in a 19” rack-mounted enclosure SIPROCESS GA700 – ULTRAMAT 7
with three height units. • For boiler control measurements in
incineration plants or process gas
measurements in chemical plants
• High measurement accuracy with
complex gas mixtures according to
dual-beam NDIR method
• Integrated option for interfering
gas correction
• Equipped with preventive
­maintenance function

Overview of wall- and rack-mounted

enclosure options:
• The wall and rack enclosure with
SIPROCESS GA700 – CALOMAT 7
IP65 degree of protection has ATEX
and IEC Ex approval • With thermal conductivity detector
for quantitative determination of
• With its Ex p degree of protection,
H₂ and He in binary or quasi-binary
the pressurized wall unit can be
gas mixtures
operated in combination with an
approved purging unit in Zone 1, • Wide range of applications with up
with combustible or non-combus­ to three applications per module
tible sample gases SIPROCESS GA700 – OXYMAT 7 • Measuring range 0–0.5%
• For measurement of oxygen (smallest measuring range) or
• With its Ex nR degree of protection,
­concentrations 0–100% (largest measuring range)
the gas-proof wall unit can be oper-
ated in Zone 2 with sample gases • Measuring range 0–0.5%
whose concentration is below the (smallest measuring range) or
lower explosive limit (LEL) 0–100% (largest measuring range)
• The 19” rack housing with Ex nA • Extremely high measuring accuracy
degree of protection can be operated with paramagnetic alternating
with a suitable outer housing in pressure principle
Zone 2 with combustible or non- • For ambient temperatures up to
combustible gases 50 °C

45
Process Analytics | Continuous Gas Analyzers – Extractive

CALOMAT 6
• Suitable for installation in Ex Zone 1
or 2
• For all areas of gas purity measure- OXYMAT 61
ment up to use in processes for • Oxygen analyzer for standard
controlling production methods ­applications
• Easy integration into the auto- • Can be operated with ambient
mation network by means of various air as the reference gas that is
interfaces and PDM parameter passed to the analyzer unit by
assignment and operation the built-in pump

FIDAMAT 6
• Measures total hydrocarbon concen-
tration in the air or in gas mixtures
with high boiling points
• Ideal solution for almost all mea-
surement needs – from emission
control to measurement of hydro­
carbon traces in pure gas analyses
up to measurement of high hydro-
carbon concentrations even in the OXYMAT 64
CALOMAT 62
presence of corrosive gases • Gas analyzer for measurement of
• For measuring the concentration of very low oxygen concentrations
gas components such as H₂, Cl₂, HCl
• For air separation systems or
or NH₃ in binary or quasi-binary
­technical gas production
mixtures
• Uses the principle of thermal con-
ductivity (TCD) and is especially
designed for measurements in
corrosive gases, such as chlorine

46
 One-Stop Shop

Process gas analysis – Extractive

With extractive measuring procedures,
the sample to be analyzed is extracted
from the process line and supplied ULTRAMAT 6
preconditioned to the analyzer via a • Can be used from emissions moni-
sample line and a sample preparation toring to process control, even with
system. highly corrosive gases
• Analyzer in 19” rack design or field
housing
• Measurement of up to four infrared- Ex versions
sensitive components in a single unit • Possible with an additional monitor-
ing unit for CALOMAT, OXYMAT and
ULTRAMAT gas analyzers in field
housings
• Measurement of non-flammable and
flammable gases
ULTRAMAT 23
• For a variety of standard appli­
cations, such as emission control,
optimization of firing systems or
room air monitoring
• Innovative multi-component gas ULTRAMAT/OXYMAT 6
analyzer • Combines the features of the
• For measuring up to three infrared- ­ULTRAMAT 6 and OXYMAT 6 in a
sensitive gases by means of the 19” analyzer
NDIR principle, as well as oxygen • Extremely space-saving and compact
through the use of electrochemical SIPROCESS UV600
design
or paramagnetic oxygen measuring • Particularly suitable for measure-
cells ment of very low concentrations of
NO, NO₂, SO₂ or H₂S
• Calibration using ambient air
• UV gas analyzer
­eliminates the need for expensive
• Measurement of up to three
calibration gases
­components simultaneously
• Also available with installed H₂S • Simultaneous measurement of NO
sensor for biogas applications and NO₂ allows determination of the
NOx total concentration without
need for additional devices such as
NO₂ converters or CLD analyzers

47
Process Analytics | Continuous Gas Analyzers – In-situ

Process gas analysis –

In-situ (TDLS)
In-situ analytical procedures conduct physical measurements directly in the
process gas line. In contrast to extractive gas analysis, a sample is not taken.
Process data can be generated without contact and in real time.

SITRANS SL

• Reliable measurement of gas concentrations even with

values in the zero range through patented technology
• Diode laser gas analyzer for measurement of flue and
process gas concentrations in the chemical industry,
including in hazardous areas
• Operation directly at sensor with built-in local user
­interface (LUI)
• Integrated reference cells facilitate “laser locking” com-
pletely independent of the process gas concentration,
resulting in extremely stable operation, negligible drift
and long maintenance intervals
• Ideal for single measurements in harsh environments

48
 One-Stop Shop

In-situ analytical procedures feature

physical measurements within the
flow of process gas directly in the
actual process gas line. This means
gases can also be measured under
extreme conditions. Gas measure-
ments with diode lasers are charac­ LDS 6 • Measurement of O₂, NH₃, HCl, HF,
terized by exceptional selectivity and H₂O, CO or CO₂ in flue gas, e.g.
• Combines the compact, mainte-
flexibility. Neither high process tem- before and after gas purification
nance-friendly design, simple opera-
peratures nor high and varying con- • Applications in the chemical
tion and network capability of the
centrations of particles in the gas and petrochemical industries,
6 series analyzers with the proven,
influence the quality of the results. in steel and metal production,
exceptional performance of in-situ
gas analysis using tunable diode and in ­cement and paper plants
laser spectrometers (TDLS) and fiber
optics
• Precise, reliable measurement of
gases even under extreme conditions,
e.g. up to 1200 °C or with very high
dust concentrations

49
Process Analytics | Process Gas Chromatographs

Comprehensive portfolio

You can benefit from our many years of experience and innovative
technologies in the field of process gas chromatography. We can offer
you the perfect solution for any situation. Our powerful and efficient
products solve a wide variety of measuring tasks in many different
sectors.

SITRANS CV – Ultra-compact gas chromatograph

for reliable, precise and quick analysis of natural
gas and biogas

• Gas chromatograph for reliable, precise and quick

analysis of natural gas and biogas
• Rugged and compact design for extreme
­conditions, on offshore platforms or when
directly mounted to the pipeline
• Simple and quick operation by means of ­
“CV Control” software
• Automatic optimization of measuring methods
achieves exceptional measurement quality

50
 One-Stop Shop

MicroSAM
• With MAXUM modular ovens,
• Small explosion-proof online process
­parallel chromatography simplifies
gas chromatograph for the chemical,
even the most complex analytical
oil and gas, iron and steel, and
systems and significantly reduces
metals sectors
MAXUM edition II measuring times
• Extremely easy handling as well as
• Modular design for quick mainte-
mounting option directly at the gas • Used for measuring the chemical
nance and greater availability
sampling point composition of gases and vaporiz-
during measurement and process
• Drastically reduced cycle times using able fluids
­optimization
the latest technology for better • The process gas chromatograph is
• Open network with TCP/IP and
information about the process the result of decades of experience
­Ethernet for communication with PC
• Valveless live injection and column and technological developments and
workstations, other chromatographs
switching for clear reduction is a leader in the industry when it
or a process control system
of complexity and maintenance comes to flexibility, versatility and
re­quirements reliability
• Multiple devices can be connected in • Developed especially for the rough
parallel for several sample streams – process environment, for use either
resulting in more information directly online in the process or
per time unit, enhanced safety close to the process
should one of the systems fail, and • Areas of application: chemical, oil &
easy implementation of redundant gas, water/wastewater, energy and
systems automotive industries
• Extremely rugged with specially
designed hardware and software,
simultaneous applications, parallel
chromatography and reduced ­analysis
times

51
Process Analytics | Analytical Application Sets

Analytical application sets

trend toward standardization
The same application is required time and again in different branches
of industry. To minimize effort, we have developed standardized system
solutions for industry-specific applications. These complement the range
of individual system solutions. Ready-to-use systems also help minimize
the technical risk for customers.

Set CEM CERT

• Reliable, continuous emission measurement of the

­com­ponents CO, NO, NO₂, SO₂, CO₂ and O₂
• Modular analysis system for cold-extractive measuring tasks
• Simple operation and calibration by means of an operator
panel integrated in the cabinet door
• The innovative CEMS is tested and certified according to
EN 15267 and EN 14181 and is suitable for IED 2010/75/EU
applications
• Up to three analyzers possible, based on IR, UV, paramagnetic
and electrochemical sensors

52
 One-Stop Shop

Set CEM 1
• Efficient emission measuring system
for continuous measurement of CO,
NO, NO₂, N₂O, SO₂, CO₂, O₂, HCl, HF,
NH₃ and H₂O Set BGA

• The proven ULTRAMAT 23 and LDS 6 • The BGA Set is based on the four-
analyzers are at the core of the component ULTRAMAT 23 gas
system analyzer with selectable equipment
• Attractive price-performance ratio and I/O components

• High degree of flexibility through • Safe monitoring and measurement

Set GGA
system integration of all of the major biogas components CH₄
• The GGA Set is a complete solution and CO₂ and critical associated
­ULTRAMAT 23 module versions
for monitoring hydrogen-cooled components O₂ and H₂S
turbo generators • TÜV-tested design with high safety
• Easy handling based on two standard
­redundant analyzers • Modular sample preparation for
• Cost-efficient solution that is safe interfacing of multiple measuring
to operate and has low initial invest- points can be configured
ment costs • Very rugged and durable industrial
• High-precision and reliable purity design
monitoring of hydrogen with the
CALOMAT 6 analyzer
• Measurement of CO₂ and argon as
an inert gas is possible
Set CV
• Modular set for determining natural
gas quality based on SITRANS CV
• Compact and rugged design for
indoor and outdoor installation
• ATEX 2G explosion protection
• The SITRANS CV analyzes 11 natural
gas components in 180 s and deter-
mines the calorific value, relative
density and Wobbe Index

53
Process Analytics | Solution Concepts

How key industries benefit from

single-source analyzers
Siemens offers a complete service package as well as all measuring instru-
ments to assist you in engineering, designing, supplying, installing and
commissioning measurement solutions for complete industrial plants. Our
“one-stop shop” concept supports selection of all process instrumentation
all the way up to integration with your process control system. Additional
industrial components and systems are easily incorporated into the overall
plant and ensure smooth process flows. In addition, user-friendly docu-
mentation of the plant ensures seamless after-sales service.

Individual solution concepts – Continuous planning from

the sampling point, including sample preparation, up to
the complete analysis system in a cabinet or large shelter

54
 One-Stop Shop

• Preliminary and detailed planning

with state-of-the-art tools and
Overview of our services portfolio: complete documentation

• Customized services and solutions • System assembly and testing in own

from front-end engineering and system houses in the United States,
design (FEED) all the way to the fully Germany and Singapore
air-conditioned shelter • Experience with all relevant national
• Plant engineering and scheduling by and international standards
an experienced project management • Commissioning in the field and
team start-up by specialists all around the
• Specialists assist you in the world
selection and utilization of the field • Remote maintenance, on-site
instruments ­service, spare parts supplies and
• Support during the approval phase goal-oriented training

55
Process Analytics | Software

Keeping a clear overview with the

Analyzer System Manager (ASM)
Operators of industrial plants often wonder whether unusual measured
values are the result of a plant problem or whether they have been
­generated by a faulty analyzer. The Analyzer System Manager (ASM) offers
comprehensive data collection and validation functions that provide
­definite pointers to help with this situation.
Historical, current and ­statistical data indicate the maintenance
required for the analyzers and the trustworthiness of the
measurement at any time.

Scalable operator control and monitoring system for

overseeing and evaluating analyzers, sample preparation
systems and analyzer shelters

56
 One-Stop Shop

Software
Analyzer System Manager (ASM)
Operator control and monitoring • Collection of important analyzer
system for optimizing the analyzer performance data over a variety of
landscape in new and existing plants. traditional communication interfaces
PC-based system for monitoring, and storage in a central database
testing and management of gas ana- • Access to measured value trends,
lyzers in subsystems or complete device status data and statistical
plants. evaluations, etc. as well as test
routines to validate results
• Animated views of sample prepara-
tion systems and analysis shelters
with status information/measured
values of installed sensors
• Comprehensive reporting module
is available for evaluation docu-
mentation
• State-of-the-art network solutions in
a client-server architecture support
even complex plant structures with
distributed workstations

57
Communication and Software

How to implement multiple

standards with just one solution

Depending on industry and region, multiple communication protocols

are often used – even in the most modern automation solutions. The
largest variety can be found when connecting the field level to the con-
trol level. It is imperative to connect these different protocols seamlessly
with one another and ensure transparent transitions for users. We pro­
vide a large variety of hardware and software components to ensure you
always find the optimum solution.

58
One-Stop Shop

59
Communication and Software | Fieldbuses

Device integration from the

field to the world
Our process instruments support all major industry standards for modern
­fieldbus communication, such as HART, PROFIBUS, FOUNDATION Fieldbus and
Modbus, and are therefore suitable for use in all automation solutions. Addi-
tional benefits are provided by our SIMATIC PCS 7 process control system and
the SITRANS Library, including increased transparency and integration of spe-
cific functions for our devices from the SITRANS and SIPART product families
that already exist in your plant. These days, it is an absolute must that each
device is accessible at all times. Whether the device is local, the centerpiece
of a plant or on the other side of the globe – flexibility, security and control
at all times are no longer just optional extras. We can provide you with the
components you need to accomplish this goal.

SIMATIC PDM (Process Device Manager) –

Easy device integration with significant benefits

• Flexible tool for operation of more than 4,000 different field

devices and other automation components over the entire
life cycle of your plant
• Universal implementation as a central, integrated tool in
a Maintenance Station or directly connected to a local
field device
• Graphical user interface and intuitive Quick Start wizards
for configuration, parameterization, diagnostics and
maintenance
• Supports all important industry standards for modern
fieldbus communication, such as HART, PROFIBUS,
­FOUNDATION Fieldbus and Modbus
• Client-server architecture enables flexible use with
consist­ent data management that is always up-to-date

60
 One-Stop Shop

Central maintenance even for

third-party systems
SIMATIC PDM
(Process Device Manager)
Secure worldwide accessibility of
SIMATIC PDM, with its more than
devices and systems
4,000 integrated field devices, also
comes into its own as a central main- Global communication requires a
SITRANS Library tenance station in control solutions high level of security. Key aspects of
from other manufacturers. transmitted data are confidentiality,
• Easy use of device-specific functions authen­ticity, sender verification and
and data from devices of the availability. Virtual Private Networks
• Connection to existing PROFIBUS
­SITRANS and SIPART product fami- (VPN) with the highest level of encryp-
segments over IE/PB Link PN IO
lies, such as dosing or totalizers in tion are often used. With SINEMA RC it
solutions with SIMATIC PCS 7 • Direct connection to HART devices
is easy to set up such a global infra-
with HART multiplexer or
• Library with device-specific function structure due to the availability of all
­WirelessHART SITRANS AW210
blocks, block symbols and faceplates necessary components for wireless
adapter
• Fully compatible with SIMATIC PCS 7 and wired-based communication. This
• Supports all important industry means you can access your units and
Standard Advanced Process Library
standards for modern fieldbus plants installed around the world in no
(APL) throughout the entire life
communication, such as HART, time.
cycle, from engineering to running
PROFIBUS, FOUNDATION Fieldbus
of the plant
and Modbus SINEMA RC (Remote Connect)
• Client-server architecture enables
• Management platform for remote
flexible use with consistent data
networks enables easy remote
management that is always up-to-
access for teleservice or remote
date
maintenance
• Establishment of encrypted connec-
tions with OpenVPN with just one
mouse click
• Protocol-independent, IP-based
communication
• Virtual Network Computing (VNC)
enables customer service control
and problem analysis on site

61
Communication and Software | Fieldbuses

PROFINET
• PROFIBUS International open
­Industrial Ethernet standard for
automation
• Uses TCP/IP and IT standards, such
as virtual LANs; offers real-time
WirelessHART
Fieldbuses Ethernet capability and integration
Introduction to the digital world of fieldbus systems • Wireless standard based on the
• Enables synchronization and deter- HART protocol since HART V7.0
Distributed automation solutions
based on open fieldbuses are standard minism of the fastest processes • Transmission of up to eight process
today in many sectors of the produc- values without loss in accuracy
tion and process industries. Only in FOUNDATION Fieldbus • Complete wireless access to diag-
conjunction with fieldbuses can the nostic and maintenance information
advantages of digital communication • Open standard of the FieldComm as well as parameters over the
be fully realized, including better Group (FCG) wireless network
transmission of measured values while • In addition to actuators, field devices • The latest security technologies for
maintaining the original accuracy, for measurement of pressure, tem- protection of network and data
diagnostic options and remote param- perature, flow and level are avail-
• Ideal for measurements of moving,
eterization. Field devices are optimally able for the intrinsically safe FF bus
rotating or hard-to-reach equipment
integrated into the entire plant thanks
such as tanks and silos or for tem­
to modern fieldbus communication
HART – porary measurement applications
such as HART, PROFIBUS and
Field communication protocol
­FOUNDATION Fieldbus as well as
Modbus TCP and RTU. Since the • Industry standard IEC 61158 with Modbus RTU
­devices are integrated into SIMATIC more than 30 million installed
• Industry standard IEC 61158
PCS 7 Asset Management, users have devices
access to diagnostic information from • For widely distributed serial
• Expands the analog 4–20 mA
the field devices at all times, enabling ­industrial communication
­current loop with industry-standard
them to optimize maintenance and digital communication • Supported by SIMATIC PDM
service of their plants and prevent • Data are transmitted cyclically
• Combination of proven analog
downtime. between the Modbus master and
trans­mission of measured values
and simultaneous digital communi- one or more Modbus slaves
PROFIBUS
cation with bidirectional, acyclic
• Industry standard IEC 61158 for
transmission Modbus TCP
numerous applications in the
prod­uction and process industries • Transmission of diagnostics, mainte-
• Industry standard IEC 61158
nance and process information from
• PROFIBUS DP as fast system bus for • Multi-master system
field devices to host systems
connection of remote I/O stations,
• Homogenous transition from
such as ET 200
­Modbus TCP to lower-level
• PROFIBUS PA for use in hazardous Modbus RTU networks possible
area with simultaneous supply of (Modbus RTU device address must
the devices always be specified in addition to
• PROFIsafe for secure communi­cation the IP address)
(safety levels up to SIL 2) parallel to • Modbus RTU devices are usually
standard communication on one integrated into the SIMATIC PCS 7
cable via Modbus TCP and a type CM101
converter
• Auxiliary components allow for
central accessibility of all Modbus
RTU devices downstream from a
CM101 with SIMATIC PDM

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 One-Stop Shop

SITRANS DTM
Two technologies are available today
for the description and integration of Process automation
field devices and other automation
components: the Electronic Device Enterprise Resource Planning
Description Language (EDDL) and the
so-called Field Device Tool (FDT). A
device described with EDDL is repre-
sented as EDD; a software component
developed with FDT is represented as ERP

a Device Type Manager (DTM). A DTM

Plant Lifecycle Management
can represent one or more devices.
Parameterization of the Field Device
Tool/Device Type Manager (FDT/DTM)
technology for Siemens devices
­observing international standards. Plant Lifecycle
Management System
Operations
intelligence

Management, Planning and Reporting

• SITRANS DTM is a certified DTM
• Supports many devices from the
SITRANS product family
• Uses EDDs for the devices and
provides all required aspects of MES
the device integration via the Operations, Engineering and Maintenance
FDT interface
• Can be used in so-called FDT Frame
applications such as FieldCare or
PACTware
Simulation Energy management Maintenance

Automation
Totally Integrated Automation – TIA Process Control System

In light of the growing complexity

of machines and plants along with
rising engineering costs, efficient engi-
neering is a key factor for success in Controller Industrial Communication Power Supply and Distribution

the manufacturing industry. Totally Field

­Integrated Automation, industrial
automation from Siemens, makes
engineering efficient. The open sys­
tem architecture covers the entire
Process Process Weighing Drive Industrial Remote I/O
production process and ensures the instrumentation analytics and dosing Systems Identification

efficient interaction of all automation

Added value in all automation tasks
components. This is achieved with
consistent data management, global
standards, and uniform hardware and
software interfaces. These common
features minimize the engineering
overhead, thus reducing costs, short- Integrated Industrial Data Industrial Industrial Safety
Engineering Management Communication Security Integrated
ening the time-to-market and increas-
ing flexibility.

63
Published by
Siemens AG 2017
Process Industries and Drives
Östliche Rheinbrückenstr. 50
76187 Karlsruhe
Germany
Article No.: PDPA-B10232-00-7600
Dispo 27900
WS06176.0
Printed in Germany
© Siemens AG 2017

Subject to changes and errors. The infor-

mation provided in this brochure contains
descriptions or performance characteristics
which, in case of actual use, do not always
apply as described or which may change
as a result of further development of the
products. The desired performance charac-
teristics are only binding if expressly agreed
in the contract. Availability and technical
specifications are subject to change without
notice.
All product designations may be trademarks
or product names of Siemens AG or supplier
companies, the use of which by third parties
for their own purposes may violate the rights
of the owners.