SUVIDYA INSTITUTE OF TECHNOLOGY

Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LEGS (BEAM)

REFERENCE Pressure Vessel Design Manual by Dennis R. Moss

VESSEL DIMENSIONS
H Height of vessel 162 in
L Distance from Base to CG of Vessel 90 in
ls Unsupported length of Leg support 27 In
D Shell outside Diameter 60 in
ds Leg support Base circle diameter 60.5 in
t Corroded shell thickness 0.5 in
W Weight of vessel 18565 lb

1 OF 7
SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LEGS (BEAM)

REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - PROCEDURE - 3.1

WIND LOAD AND MOMENT CALCULATION

De Diameter of Vessel including insulation if any 5 Feet
Le Effective Height sujected to Wind effect 12 Feet
L Distance from Base to CG of Vessel 90 in
Vb Basic Wind Speed - Site - Mumbai ( Appendix - A - IS 875 -III) 44 m/sec
K1 Probability factory (Risk coefficient- See 5.3.1 - IS-875-III) 0.91
K2 Terrain Height and Structure Size (See 5.3.2 - IS-875-III) 1
Category - 2 and Class A
K3 Topography Factor 1
Vz Design Wind Speed
Vz = Vb x K1 x K2 x K3 40.04 m/sec
Pz Wind Pressure
Pz = 0.6 x Vz 2 961.92096 N/m2
Pz 20.20 lb/feet2
V Shear Force
V = Pz x De x Le 1212.02 lb
Mb Overturning Wind Moment
Mb Vx L 109081.8 lb. in

2 OF 7
SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LEGS (BEAM)

REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - PROCEDURE - 3.3

SEISMIC DESIGN - VESSEL ON UNBRACED LEGS

DETAILS OF SELECTED LEG SUPPORTS
n NO. OF SUPPORTS 4 Nos
SIZE OF SUPPORT ISMB 175
A SECTIONAL AREA 3.875 in2
r LEAST RADIUS OF GYRATION - ry 0.693 in
Ix MOMENT OF INERTIA ABOUT X-AXIS 30.272 in4
Iy MOMENT OF INERTIA ABOUT Y-AXIS 1.843 in4
Iz Ix . Cos q + Iy , Sin q
2 2
16.061 in4
Iw Ix . Sin2q + Iy , Cos2 q 16.053 in4
SUMMATION OF MOMENT OF INERTIA OF ALL LEGS
SI1 128.46 in4
PERPENDICULAR TO Fh
SI2 SUMMATION OF MOMENT OF INERTIA OF ONE LEG 32.11 in4
K1 END CONNECTION CO-EFFICIENT 2
ls UNSUPPORTED LENGTH OF LEG SUPPORT 27 In
Fa ALLOWABLE AXIAL STRESS OF LEG MATERIAL (Appendix- L) 14000 PSI
E MODULUS OF ELATICITY 30000000 PSI
W WEIGHT OF VESSEL 18565 lb
g ACCELERATION DUE TO GRAVITY 386 in/Sec2
FIND OUT DEFLECTION ; ( y )
y (2 . W. ls3) / ( 3.n.E. SI2) 0.063 in

Limit of Deflection is 6 inch per 100 Ft. 0.1350 in

CHECK - 1 ABOVE LIMIT IS SATISFIED
FIND OUT PERIOD OF VIBRATION ; ( T )
T 2 . pi .( y / g )0.5 0.0804 sec
FIND OUT BASE SHEAR ; ( V ) (As per procedure given in IS:1893-2002)
SITE MUMBAI, INDIA
ZONE III
Z ZONE FACTOR 0.16
I IMPORTANCE FACTOR (Table - 6 - IS:1893-2002) 1
R RESPONSE REDUCTION FACTOR (Table - 7 - IS:1893-2002) 4
Sa/g AVERAGE RESPONSE ACCELERATION CO-EFFICIENT 2.5
Cl. 6.4.5 - IS:1893 - 2002, Soil - Medium soil sites

Ah DESIGN HORIZONTAL ACCELERATION SPECTRUM

Ah (Z x I / 2 R ) x (Sa/g) 0.050

3 OF 7
SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LEGS (BEAM)

REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - PROCEDURE - 3.3

SEISMIC DESIGN - VESSEL ON UNBRACED LEG

FIND OUT BASE SHEAR ; ( V ) (As per procedure given in IS:1893-2002) ------ Cont……
W OPERATING WEIGHT 18565.00 lb
V DESIGN SEISMIC BAES SHEAR
V Ah x W 928.25 lb

HORIZONTAL FORCE AT THE TOP OF THE VESSEL ; (Ft)

Ft Lesser of following 0.00 lb
Ft = 0.07. T.V or Ft = 0.25V
Ft = 0 if T < 0.7 Sec
HORIZONTAL FORCE AT THE C.G. OF THE VESSEL ; (Fh)
Fh Fh = V - Ft or Fh = Ah . W 928.25 lb
VERTICAL FORCE AT C.G. OF VESSEL; (Fv)
Fv (-)W (Downward force) -18565.00 lb
Fv Not Applicable (upward force) 0.00 lb
OVERTURNING MOMENT AT THE BASE ; (Mb')
Mb' L . Fh + H . Ft 83542.50 lb.in
OVERTURNING MOMENT AT BOTTOM TANGENT LINE ; (Mt')
Mt ( L - ls ) Fh + ( H - Ls) Ft 75600 lb.in

CHECK 2
Mb OVERTURNING MOMENT DUE TO WIND EFFECT 109081.84 lb.in
Mb' OVERTURNING MOMENT DUE TO SEISMIC EFFECT 83542.50 lb.in
Mb GOVERNING OVERTURNING MOMENT GREATER OF ABOVE 109081.84 lb.in
USE THIS OVERTURNIG MOMENT FOR FURTHER CALCULATION

MAXIMUM ECCENTRIC LOAD; (f1)

f1 @ 45o (- Fv / n) + (4 . Mt / n . D ) -3381.25 lb
f1 @ 135o (- Fv / n) - (4 . Mt / n . D ) -5901.25 lb
f1 @ 225o (- Fv / n) - (4 . Mt / n . D ) -5901.25 lb
f1 @ 315o (- Fv / n) + (4 . Mt / n . D ) -3381.25 lb

HORIZONTAL LOAD DISTRIBUTION ON LEGS ; Vn

V Governing Force acting at the Center due to Wind 1212.02 lb
Vn @ 45o V . (Iw+Iz) / SI1 303.01 lb
Vn @ 135 o V . (Iw+Iz) / SI1 303.01 lb
Vn @ 225o V . (Iw+Iz) / SI1 303.01 lb
Vn @ 315o V . (Iw+Iz) / SI1 303.01 lb

VERTICAL LOAD DISTRIBUTION ON LEGS ; Fn

Loading Case under consideration Case 2
Fd ( -) Fv / n -4641.25 lb
d1 46.66 in
FL (Mb ) /( 2. d1) 1168.85 lb
Fn @ 45o Fd + FL .Cos 45 -3814.63 lb
Fn @ 135 o Fd + FL .Cos 135 -5467.38 lb
Fn @ 225o Fd + FL .Cos 225 -5468.36 lb
Fn @ 315o Fd + FL .Cos 315 -3815.61 lb

4 OF 7
SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LEGS (BEAM)

REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - PROCEDURE - 3.3

SEISMIC DESIGN - VESSEL ON UNBRACED LEG

BENDING MOMENT IN LEGS ; ( M )
b&e Distance from following sketch 3.00 in
a 1.50 in

M @ 45o (f1@ 45o) x e + (V@ 45o) x l -1962.61 lb.in

M @ 135 o
(f1@ 135 ) x e - (V@ 135 x l
o o)
-25884.89 lb.in
M @ 225 o
(f1@ 225 ) x e - (V@ 225 x l
o o)
-25884.89 lb.in
M @ 315o (f1@ 315o) x e + (V@ 315o) x l -1962.61 lb.in

AXIAL STRESS INDUCED IN LEGS ; (fa)

fa @ 450 = ( Fn @ 45o ) /A -984.42 PSI
fa @ 135 0
= ( Fn @ 135 ) /A
o
-1410.93 PSI
fa @ 225 0
= ( Fn @ 225 ) /A
o
-1411.19 PSI
fa @ 3150 = ( Fn @315 o ) /A -984.67 PSI

BENDING STRESS IN LEGS ; (fb)

fb @ 450 M [( b / Ix) Sin q +(a / Iy) Cos q] -3039.30 PSI
fb @ 1350 M [( b / Ix) Sin q +(a / Iy) Cos q] -44977.46 PSI
fb @ 2250 M [( b / Ix) Sin q +(a / Iy) Cos q] PSI
fb @ 315 0
M [( b / Ix) Sin q +(a / Iy) Cos q] -3039.30 PSI

MAXIMUM ALLOWABLE STRESS IN TENSION 13680 PSI

MAXIMUM ALLOWABLE STRESS IN COMPRESSION -14000 PSI

COMBINED STRESS ANALYSIS

fa / Fa < 0.15
HENCE
(fa / Fa) + (fb / Fb) < 1 Condition is satified
CONCLUSION
ALL ABOVE STRESS ARE WELL WITHIN LIMIT AND COMBINE STRESS LIMIT IS ALSO SATISFIED. HENCE
SELECTED LEG MEMBER SIZE IS ADEQUATE

5 OF 7
SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LEGS (BEAM)

REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - PROCEDURE - 3.3

DESIGN CHECK FOR COMPRESSIVE STRESS INDUCED IN VESSEL SHELL

w WIDTH OF BEAM FLANGE 3.94 in

h HEIGHT OF LEG WELDED ON SHELL 9.84 in
R OUTSIDE RADIUS OF VESSEL 30 in
t VESSEL SHELL THICKNESS 0.50 in
(R.t)0.5 3.87
L1 w + 2h 23.62 in

fc Compressive stess above leg -286.28 PSI

f1/ ( L1.t )
fc Compressive stress due to combined Loading
( - ) Fv / (pi .D.t) - (4. Mt /pi.D2.t ) -250.50 PSI

FC MAXIMUM ALLOWABLE COMPRESSIVE STRESS IS FACTOR-B

FROM ASME CODE
Factor A 0.125 t / R 0.00208
Factor B FOR SS 304 at Ambient temperature 11800.0 PSI
CONCLUSION
INDUCED COMPRESSIVE STRESS IN SHELL IS WITHIN ALLOWABLE LIMIT HANCE PROVIDED SHELL
THICKNESS IS ADEQUATE
SIZING OF ANCHOR BOLTS
F-uplift ( 4 . Mb / d ) 7212.0 lb
W 18565 lb
F-uplift > W HENCE UPLIFT OCCURS
St ALLOWABLE STRESS OF BOLT MATERIAL 13100 PSI
N No. OF BOLTS PER LEG 2.0 Nos
f-axial AXIAL TENSION LOAD
f-axial (Fv / n) + (4 x Mb / n ,d ) 1803.0 ib
Ab BOLT AREA REQUIRED
Ab f-axial / St. N 0.069 in2
Bd REQUIRED BOLT DIAMETER - ( Ab / 0.7854) 0.5 0.296 in
CONCLUSION PROVIDE BOLT DIAMETER 1"UNCx 2 NOS PER LEG

6 OF 7
SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LEGS (BEAM)

REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - PROCEDURE - 3.3

DESIGN OF BASE PLATE

B SIDE OF BASE PLATE 12.00 in

D SIDE OF BASE PLATE 12.00 in
G&E SPACING BETWEEN BOLT HOLES 6.00 in
d BEAM LENGTH 7.87 in
b BEAM FLANGE WIDTH 3.94 in
P AXIAL LOAD PER LEG 4641.25 lb
fc' ULTIMATE 28 DAYS STRENGTH (REF. TABLE 3.30) 2000.00 PSI
BOLT SIZE ASSUMED M20
Ra ROOT ARE OF ONE BOLT 0.35 in2
Fy YIELD STRESS OF BASE PLATE MATERIAL 30000 PSI
REQUIRED AREA OF BASE PLATE ; (Ar)
Ar P / 0.7 . fc' 3.32 in2
m, n D - 0.95d /2 2.26 in
BEARING PRESSURE ; (fp)
fp P / Ar 1400 PSI
THICKNESS OF BASE PLATE ; ( t )
t Greater of m or n ( fp / 0.25 . Fy)0.5 0.98 in
T PROVIDED BASE PLATE THICKNESS 1 in

7 OF 7