DETAILED TECHNICAL SPECS - WATERPROOFING

PART 1 – GENERAL

1.01 SUMMARY

A. Section Includes: Furnishing of all labour, materials, services and equipment necessary for the
supply and installation of waterproofing systems (as described in the BOQ) to concrete
substrates, above-grade, on either dry or wet side of substrates, as indicated on drawing and as
specified herein.

1.02 REFERENCES

A. Applicable Standards : The following standards are referenced herein.

1. American Society for Testing Materials (ASTM)
2. Army Corps of Engineers (CRD)
3. NSF International (NSF)
4. Bureau of Indian Standard (IS) - 2720

1.03 SYSTEM DESCRIPTION

A. “Catalytic” In-depth Crystalline Waterproofing: Blend of portland cement, fine treated silica
sand and active proprietary chemicals. When mixed with water (or a flexibilizer) and applied as a
coating layer, the active chemicals in the coating layer penetrate the concrete substrate and
cause a catalytic reaction which generates a non-soluble crystalline formation of dendritic fibers
deep within the pores and capillary tracts of concrete. This process causes concrete to become
permanently sealed against the penetration of liquids from any direction. Two product versions of
“Catalytic” In-depth Crystalline Waterproofing are available, i.e. Cementitious and Flexible-Matrix.
The Flexible-Matrix version is preferred over the Cementitious version, due to its elongation
characteristics and additional virtue of forming a membranous barrier around the concrete to
which it is applied.

B. Membrane Waterproofing :
(1) Pre-fabricated APP/SBS Modified Polyester Re-inforced Bituminous Membrane: having
UV resistance, underground ground-chemical resistance, high melting points, flexible and elastic
with high adhesive strength. The membrane shall be reinforced with a layer of non-woven
polyester fabric of minimum 180 g/sqm or composite reinforcement of minimum of 175 g/sqm and
reinforced with glass fibre grill of 8 g/sqm. The upper surface is finished with calibrated granules
of 1 mm, pressed mechanically into the bitumen. The under surface is finished with a
polyethylene foil of 12 micron thickness. The total membrane thickness is 4mm and minimum
weight 4.2 to 4.5 kg/m² including coating with compatible primer of bituminous base and torch
application with overlap of 70 - 100 mm wherever required. The reinforcement provided shall be

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able to withstand the traffic flow density and shall include necessary protection layer of either
colour slates / granules / 18 mm thick thermocole / aluminium foil as approved by consultants, etc.
(2) Liquid-applied, Water-Based, Elastomeric Polyurethane Membrane : having UV
resistance, underground ground-chemical resistance, high melting points, flexible and elastic with
high adhesive strength. The membrane shall be reinforced with a layer of non-woven polyester
fabric of minimum 40 g/sqm. The upper surface shall be finished with 8-12 sieve quartz sand
which shall be sprinkled on to the final wet layer of the liquid applied membrane, to provide
‘keying’ to the subsequent protective cementitious layer of concrete screed / plaster as specified
in the BOQ. The total membrane thickness shall be as specified by the manufacturer’s technical
literature but not less that 1.5 mm and shall be applied in 3 coats.

C. Acrylic Polymer-Modified Flexible Cementitious Membrane / Coating : having UV resistance,

underground ground-chemical resistance, high melting points, flexible and elastic with high
adhesive strength. The membrane shall be reinforced with a layer of non-woven polyester fabric
of minimum 30 g/sqm. The Acrylic Polymer-Modified Flexible Cementitious Membrane / Coating
shall be protected with a subsequent protective cementitious layer of concrete screed / plaster in
thickness as specified in the BOQ. The total coating thickness shall be as specified by the
manufacturer’s technical literature but not less that 1.5 mm and shall be applied in 2 - 3 coats.

1.04 SYSTEM PERFORMANCE REQUIREMENTS

A. Testing Requirements: The waterproofing systems shall be tested in accordance with the following
standards and conditions, and the testing results shall meet or exceed the performance
requirements as specified herein.

B. Independent Laboratory: Testing shall be performed by an independent laboratory meeting the

requirements of ASTM E 329-95 and certified by the United States Bureau of Standards. Testing
laboratory shall obtain all concrete samples and waterproofing product samples.

C. Permeability: Independent testing shall be performed according to U.S. Army Corps of Engineers
CRD-C48-73 “Permeability of Concrete”.
1. Concrete samples (treated and untreated) to have design strength of 13.8 Mpa and thickness
of 50 mm. No. admixtures permitted.
2. Coatings / Membranes to have maximum thickness as specified in this document / in the BOQ.
3. Samples to be pressure tested to 1.2 Mpa (123.4 m head of water).
4. Treated samples shall exhibit no measurable leakage.

E. Chemical Resistance: Independent testing shall be performed according to ASTM C 267-77

“Chemical Resistance of Mortars” and ASTM C 39-86 “Compressive Strength of Cylindrical
Concrete Specimens”.

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1. Concrete samples (treated and untreated) to have design strength of 27.6 Mpa. No admixtures
permitted.
2. Coatings / Membranes to have maximum thickness as specified in this document / in the BOQ.
3. Untreated and treated specimens to be immersed for a minimum of 84 days in following
chemical solutions: hydrochloric acid (3.5 pH), brake fluid, transformer oil, ethylene glycol,
toluene, caustic soda.
4. Treated specimens shall exhibit no detrimental effects after exposure.

F. Potable Water Approval: Independent testing shall be performed according to NSF Standard 61
and approval for use of waterproofing material on structures holding portable water shall be
evidenced NSF certification.

1.05 SUBMITTALS

A. General: Submit listed submittals in accordance with conditions of the Contract and with Division
1 Submittals Procedures Section.

B. Product Data: Submit product data, including manufacturer’s specifications, installation

instructions, and general recommendations for waterproofing applications. Also include
manufacturer’s certification or other data substantiating that products comply with requirements
pf Contract Documents.

C. Test Reports: Submit for acceptance, complete test reports from approved independent testing
laboratories certifying that waterproofing system conforms to performance characteristics and
testing requirements specified herein.

D. Manufacturer’s Certification: Provide certificates signed by manufacturer or manufacturer’s

representative certifying that the materials to be installed comply in all respects with the
requirements of this specification, and that the specialized executing waterproofing agency is
qualified and approved to install the materials in accordance with manufacturer’s product data.

E. Manufacturer’s Field Report: Provide copy of report from manufacturer’s representative

confirming that the surfaces to which waterproofing material is to be applied are in a condition
suitable to receive same.

1.06 QUALITY ASSURANCE

A. Manufacturer: Provide products of manufacturer with no less than 20 years experience in

manufacturing the waterproofing materials offered by them for the required work. Manufacturers
that cannot provide the performance test data specified herein will not be considered for the
project.

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B. Specialised Executing Waterproofing Agency: Specialised Executing Waterproofing Agency

shall be experienced in the installation of the offered waterproofing materials as demonstrated by
previous successful installation, and shall be approved by the manufacturer in writing.

C. Pre-Installation Conference: Prior to installation of waterproofing, conduct meeting with

waterproofing agency, Architect/Engineer, owner’s representative, and waterproofing
manufacturer’s representative to verify and review the following:
1. Project requirements for waterproofing as set out in Contract Documents.
2. Manufacturer’s product data including application instruction.
3. Substrate conditions, and procedures for substrate preparation and waterproofing installation.

D. Technical Consultation: The waterproofing manufacturer’s representative shall provide technical

consultation on waterproofing application.

1.07 DELIVERY, STORAGE

A. Delivery: Deliver packaged waterproofing materials to project site in original undamaged /

unopened containers / pallets, with manufacturer’s labels and seals intact. Shall be approved by
the PM. Material delivered shall be accompanied by manufacturer’s certificate for quality
parameters and date of manufacture / expiry.

B. Storage : Material shall be stored in dry, well ventilated and covered storage.

1.08 PROJECT CONDITIONS

A. Compliance: Comply with manufacturer’s product data regarding condition of substrate to

receive waterproofing, weather conditions before and during installation, and protection of the
installed waterproofing system.

1.09 GUARANTEE

A. Manufacturer’s Guarantee: Manufacturer Shall provide standard product guarantee executed by

authorized company official. Term of guarantee shall be 15 years from Date of Substantial
Completion.

B. Guarantee of the Specialised Executing Waterproofing Agency: The specialized Executing

Waterproofing Agency shall guarantee the waterproofing installation against defects caused by
faulty workmanship or materials for a period of 15 years from Date of Substantial Completion.
The guarantee will cover the surfaces treated and will blind the agency to repair, at his expense,
any and all leaks through the treated surfaces which are not due to structural weaknesses or
other causes beyond applicator’s control such as fire, earthquake, tornado and hurricane. The
guarantee shall read as follows.

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C. Guarantee: The agency guarantees that, upon completion of the work, surfaces treated with
offered waterproofing material will be and will remain free from water leakage resulting from
defective workmanship or materials for a period of 15 years from Date of Substantial
Completion. In the event that water leakage occurs within the guarantee period from such
causes, the agency shall, at his sole expense, repair, replace or otherwise correct such defective
workmanship or materials. Agency shall not be liable for consequential damages and the
agency’s liability shall be limited to repair, replacement or correcting of defective workmanship or
materials. Agency shall have no responsibility with respect to water leakage or other defects
caused by structural failure or movement of the structure, or any other causes beyond the
Agency’s control.

PART 2 – PRODUCTS

2.01 MATERIALS

A. Acceptable Manufacturers (in alphabetical order):

Euclid Chemical Co., USA ; Valli Zabban S.P.A, Italy ; Zenex Construction Chemicals Inc., USA ;
OR their Indian Licensees

B. Acceptable Proprietary Products (in alphabetical order): The accepted waterproofing materials are
as follows:

For Euclid Chemical Co., USA : For VALLI ZABBAN, Italy: For ZENEX, USA :
1. Hey’Di K-11 1. Zetagum PL 1. ZUPA Intrex
(Cementitious & Flexible-Matrix) 2. Monogum 2. ZUPA Aquathon
2. Speed Plug 3. ZUPA Aquathon 60
4. ZUPA Hydro-Tight
5. ZUPA Plastifect-PU
6. ZUPA Santulan

C. Acceptable Specialised Executing Waterproofing Agencies (in alphabetical order): The

Specialised Executing Waterproofing Agencies shall mandatorily be ISO 9000 quality
management certified and the following Agency is acceptable:
IPWT Corporation, H.O. at Mumbai ; Ph : 022-25559191, 25505766 ; Fax : 022-25559132 ; email
: [email protected] / [email protected] ; Branch Offices at : Ahmedabad, New Delhi,
Bangalore, Chennai, Kolkata, Hyderabad, Pune, Nagpur, Nashik

D. Substitutions: No substitutions permitted.

E. Source Quality: Obtain proprietary waterproofing products directly from the manufacturer.

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F. Other Civil Materials related with waterproofing : Cement, screened river sand, brick-bats,
aggregates, integral waterproofing compounds, etc. required for screeds, protective toppings
and plasters shall conform to the pertaining IS standards (IS 269, IS 8112, IS 13286, IS 383, IS
2645, IS 12118 and IS 3495). The Consultants / PM shall demand the conformance of these
materials from the Specialised Executing Waterproofing Agencies / civil contractor from time to
time and they shall have to produce test reports / documents to prove the conformance of these
materials with their applicable standards, without any argument.

2.02 MIXES

A. General: Mix waterproofing material as specified by the Manufacturer. Follow exact instructions as
mentioned in the respective technical literature. Mix waterproofing material in quantities that can
be applied within 20 to 30 minutes from time of mixing.

B. Application :
(1) Liquid applied coatings / membranes : by brush, spray, squeegee or trowel
(2) Pre-Fabricated Membranes : by priming and torching

PART 3 – EXECUTION

3.01 EXAMINATION

A. Site Visit: Prior to waterproofing installation, arrange visit to project site with waterproofing
manufacturer’s representative. Representative shall inspect and certify that concrete surfaces are
in acceptable condition to receive waterproofing treatment.

B. Verification of Substrates: Verify that concrete surfaces are sound and clean, and that form
release agents and materials used to cure the concrete are compatible with waterproofing
treatment.

C. Examination for Defects: Examine surfaces to be waterproofed for form tie holes and structural
defects such as honeycombing, rock pockets, faulty construction joints and cracks. Such defects
to be repaired in accordance to manufacturer’s product data and 3.02 below.

3.02 PREPARATION

A. Concrete Finish: Concrete surfaces to receive waterproofing treatment shall be free from scale,
excess form oil, laitance, curing compounds and foreign matter. Horizontal surfaces shall have a
rough wood float, smooth or broom finish, as required by the waterproofing material manufacturer.

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B. Surface Preparation: Smooth surfaces (e.g. where steel forms are used) or surfaces covered with
excess form oil or other contaminants shall be washed, lightly sandblasted, waterblasted, or acid
etched with muriatic acid (as necessary) to provide a clean absorbent surface. Surfaces to be
acid-etched shall be saturated with water prior to application of acid.

C. Repair of Defects: Surface defects shall be repaired in accordance with manufacturer’s

instructions as follows:
1. Form Tie Holes, Construction Joints, cracks: Chip our defective areas in a ‘U’ shaped slot 25
mm wide and a minimum of 25 mm deep. Clean slot of debris and dust. Soak area with water
and remove excess surface water. Apply a polymer modified cementitious bonding coat of
approved material to the slot. Then fill cavity with a non-shrink, waterproof, cementitous grout /
mortar, while the bonding coat is tacky. Compress tightly into cavity using pneumatic packer or
block and hammer. Where the concrete is defective, do injection grouting with high pressure
(140 psi) grouting machine using cement admixed with non-shrink grouting admixture.
2. Rock Pockets, Honeycombing or Other Defective Concrete: Rout out defective areas to sound
concrete. Remove loose materials and saturate with water. Remove excess surface water and
apply a polymer modified cementitious bonding coat of approved material to the area. While
the bonding coat is still tacky, fill cavity to surface level with non-shrink grout. Where the
concrete is defective, do injection grouting with high pressure (140 psi) grouting machine using
cement admixed with non-shrink grouting admixture.

3.03 APPLICATION

A. Construction Joints: Apply cementitious bonding material in slurry form to joint surfaces between
concrete pours, just prior to pouring fresh concrete. Moisten surfaces prior to the bonding coat
application. Where joint surfaces are not accessible prior to pouring new concrete, consult
manufacturer for application procedure.

B. Coves (vata): Make a minimum 4 inch (diagonal) cove / vata at all 900 interfaces in concrete
surfaces where waterproofing is carried out, without fail.

C. Surface Application: After repairs, surface preparation, treatment of construction joints, cracks,
honeycombs, tie-holes, etc., have been completed in accordance with manufacturer’s product
data and as specified herein, apply / provide the waterproofing material as specified in the
manufacturer’s technical and application data sheet to concrete surfaces. Application rates,
thicknesses and locations shall be as indicated in the drawing. When brushing, work slurry well
into surface of the concrete, filling surface pores and hairline cracks. When spraying, hold nozzle
close enough to ensure that slurry is forced into pores and hairline cracks. When torching,
uniformly burn the surface when overlapping, to ensure that the membrane adheres uniformly.

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D. Sandwich (Topping) Application: When treated structural slabs are to receive a concrete or other
topping, place the topping only after the initial curing period of the material being used, is
completed. Lightly pre-water when rapid drying conditions exist.

3.04 CURING

A. General:
For cementitious materials : Begin curing as soon as the applied waterproofing material has
hardened sufficiently so as not to be damaged by a fine spray. Cure the treatment with water as
per the manufacturer’s instructions. In warm climates, more-than-normal curing duration may be
necessary to prevent excessive drying of coating.
For liquid applied membranes / Pre-fabricated membranes : natural air curing for duration as
described in the manufacturer’s technical data sheet.

B. Air Circulation: Do not lay plastic sheeting directly on the waterproofing coating as air contact is
required for proper curing. If poor circulation exists in treated areas, it may be necessary to
provide fans or blown air to aid in curing of waterproofing treatment.

C. Water-holding Structures: For concrete water-holding structures such as swimming pools,

reservoirs, water treatment tanks and wet wells, cure the waterproofing system for a minimum of
three days and then allow the waterproofing system to set for 7 days before filling structure with
liquid. For structures holding hot or corrosive liquids, cure waterproofing treatment for three days
and allow to set for 15 days before filling.

D. Protection : During the curing period, protect the treated surfaces from damage by wind, sun, rain
and temperatures below 20 C. If plastic sheeting is used for protection, it must be raised off the
waterproofing coating to allow sufficient air circulation.

3.05 INTERFACE WITH OTHER MATERIALS

A. Backfilling: Do not backfill for 36 hours after application. If backfill takes place within seven days
after application, then backfill material shall be moist so as not to draw moisture from waterproof
coating.

B. Paint, Epoxy or Similar Coatings: Do not apply paint or other coatings until waterproofing
treatment has cured and set for a minimum of 21 days. Before applying or coating, neutralize
treated surface by dampening with water and then washing waterproofed surface with 15% (HCL)
muriatic acid, diluted in a ratio of one part acid to four parts water by volume. Flush acid off
treated concrete surfaces.

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C. Grout, Cement Parge Coat, Plaster or Stucco: Because the waterproof coating forms a relatively
smooth surface and the resulting waterproof coating reduces the suction characteristics of the
concrete, it may be necessary to use a suitable bonding agent for proper bonding of cementitious
systems (IPS, screeds, plaster, etc.), if they are applied .

D. Responsibility to Ensure Compatibility: The respective manufacturers’ must confirm in writing

regarding compatibility of their waterproofing treatments with other coatings, plaster, stuccos, tiles
or other surface-applied materials. It shall be the responsibility of the manufacturer / installer of
the waterproofing material to take whatever measures are necessary, including testing, to ensure
acceptance by or adhesion to their waterproofing system.

3.06 FIELD QUALITY CONTROL

A. Observation: Do not conceal installed waterproofing system before it has been observed by
Architect/Engineer, waterproofing manufacturer’s representative and other designated entities.

B. Flood Testing:
1. Perform flood test on completed waterproofing installation for a minimum of 72 hours before
placement of other construction.
2. Plug or dam drains and fill area with water to a depth of atleast 100 mm.
3. If leaks are discovered, make repairs and repeat tests until no leaks are observed.

3.07 CLEANING AND PROTECTION

A. Cleaning: Clean spillage and soiling from adjacent surfaces using approximate cleaning agents
and procedures.

B. Protection: Take measures to protect completed waterproofing system from damage immediately
after application. Do not permit traffic on unprotected coating or membrane.

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