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Dyeing of Textiles with Natural Dyes

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DOI: 10.5772/21341 · Source: InTech

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 3

Dyeing of Textiles with Natural Dyes

Ashis Kumar Samanta and Adwaita Konar
Department of Jute and Fibre Technology,
Institute of Jute Technology, University of Calcutta
India

1. Introduction
Textile materials (natural and synthetic) used to be coloured for value addition, look and
desire of the customers. Anciently, this purpose of colouring textile was initiated using
colours of natural source, untill synthetic colours/dyes were invented and commercialized.
For ready availability of pure synthetic dyes of different types/classes and its cost
advantages, most of textile dyers/ manufacturers shifted towards use of synthetic colourant.
Almost all the synthetic colourants being synthesized from petrochemical sources through
hazardous chemical processes poses threat towards its eco-friendliness.
Hence, worldwide, growing consciousness about organic value of eco-friendly products
has generated renewed interest of consumers towards use of textiles (preferably natural
fibre product) dyed with eco-friendly natural dyes. Natural dyes are known for their use
in colouring of food substrate, leather as well as natural fibres like wool, silk and cotton as
major areas of application since pre-historic times. Although this ancient art of dyeing
textiles with natural dyes withstood the ravages of time, but due to the wide availability
of synthetic dyes at an economical price, a rapid decline in natural dyeing continued.
However, even after a century, the uses of natural dyes never erode completely and
they are being still used in different places of the world. Thus, natural dyeing of different
textiles and leathers has been continued mainly in the decentralized sector for specialty
products besides the use of synthetic dyes in the large scale sector for general
textiles/apparels.
Recently, most of the commercial dyers and textile export houses have started re-looking to
the maximum possibilities of using natural dyes for dyeing and printing of different textiles
for targeting niche market. Natural dyes produce very uncommon, soothing and soft
shades as compared to synthetic dyes. On the other hand, synthetic dyes, which are widely
available at an economical price and produce a wide variety of colours, sometimes causes
skin allergy and other harmfulness to human body, produces toxicity/chemical hazards
during its synthesis, releases undesirable/hazardous/toxic chemicals etc.
For successful commercial use of natural dyes for any particular fibres, the appropriate and
standardized techniques for dyeing for that particular fibre-natural dye system need to be
adopted. Therefore to obtain newer shade with acceptable colour fastness behaviour and
reproducible colour yield, appropriate scientific dyeing techniques/procedures are to be
derived. Thus, relevant scientific studies and its output on standardization of dyeing
30 Natural Dyes

methods, dyeing process variables, dyeing kinetics and test of compatibility of selective
natural dyes have become very important, however the information on which is insufficient.
That is why, this chapter is very much relevant to the current need of the textile dyers. An
attempt has been made here to give scientific overview on dyeing of textiles with natural
dyes and related issues.

2. Definition of natural dyes/colouants

The word ‘natural dye’ covers all the dyes derived from the natural sources like plants,
animal and minerals. Natural dyes are mostly non-substantive and must be applied on
textiles by the help of mordants, usually a metallic salt, having an affinity for both the
colouring matter and the fibre. Transition metal ions usually have strong co-ordinating
power and/or capable of forming week to medium attraction/interaction forces and thus
can act as bridging material to create substantivity of natural dyes/colourants when a textile
material being impregnated with such metallic salt (i.e. mordanted) is subjected to dyeing
with different natural dyes, usually having some mordantable groups facilitating fixation of
such dye/colourant. These metallic mordants after combining with dye in the fibre, it forms
an insoluble precipitate or lake and thus both the dye and mordant get fixed to become
wash fast to a reasonable level.

3. Advantages and disadvantages of natural dyes/ colouants

In the recent years, there has been a trend to revive the art of natural dyeing. This is mainly
because in some aspects natural colourants are advantageous against synthetic dyes. Some
of these advantages along with some limitations (disadvantages) are listed below:

3.1 Advantages of natural dyes/ colouants

i. The shades produced by natural dyes/colourants are usually soft, lustrous and
soothing to the human eye.
ii. Natural dyestuff can produce a wide range of colours by mix and match system. A
small variation in the dyeing technique or the use of different mordants with the same
dye (polygenetic type natural dye) can shift the colours to a wide range or create totally
new colours, which are not easily possible with synthetic dyestuffs.
iii. Natural dyestuffs produce rare colour ideas and are automatically harmonizing.
iv. Unlike non-renewable basic raw materials for synthetic dyes, the natural dyes are
usually renewable, being agro-renewable/vegetable based and at the same time
biodegradable.
v. In some cases like harda, indigo etc., the waste in the process becomes an ideal fertilizer
for use in agricultural fields. Therefore, no disposal problem of this natural waste.
vi. Many plants thrive on wastelands. Thus, wasteland utilization is an added merit of the
natural dyes. Dyes like madder grow as host in tea gardens. So there is no additional
cost or effort required to grow it.
vii. This is a labour intensive industry, thereby providing job opportunities for all those
engaged in cultivation, extraction and application of these dyes on textile/food/leather
etc.
viii. Application of natural dyes has potential to earn carbon credit by reducing
consumption of fossil fuel (petroleum) based synthetic dyes.
Dyeing of Textiles with Natural Dyes 31

ix. Some of its constituents are anti-allergens, hence prove safe for skin contact and are
mostly non-hazardous to human health.
x. Some of the natural dyes are enhanced with age, while synthetic dyes fade with time.
xi. Natural dyes bleed but do not stain other fabrics, turmeric being an exception.
xii. Natural dyes are usually moth proof and can replace synthetic dyes in kids garments
and food-stuffs for safety.
Despite these advantages, natural dyes do carry some inherent disadvantages, which are
responsible for the decline of this ancient art of dyeing textiles.

3.2 Limitation/ disadvantages of natural dyes/ colouants

i. It is difficult to reproduce shades by using natural dyes/colourants, as these agro-
products vary from one crop season to another crop season, place to place and species
to species, maturity period etc.
ii. It is difficult to standardize a recipe for the use of natural dyes, as the natural dyeing
process and its colour development depends not only on colour component but also on
materials.
iii. Natural dyeing requires skilled workmanship and is therefore expensive. Low colour
yield of source natural dyes thus necessitates the use of more dyestuffs, larger dyeing
time and excess cost for mordants and mordanting.
iv. Scientific backup of a large part of the science involved in natural dyeing is still need to
be explored.
v. Lack of availability of precise technical knowledge on extraction and dyeing techniques.
vi. The dyed textile may change colour when exposed to the sun, sweat and air.
vii. Nearly all-natural dyes with a few exceptions require the use of mordants to fix them
on to the textile substrate. While dyeing, a substantial portion of the mordant remains
unexhausted in the residual dye bath and may pose serious effluent disposal problem.
viii. With a few exceptions, most of the natural dyes are fugitive even when applied in
conjunction with a mordant. Therefore, sometimes their colour fastness performance
ratings are inadequate for modern textile usage.

4. Classification of natural dyes/ colouants

Natural dyes can be classified (Gulrajani & Gupta, 1992) in a number of ways. The earliest
classification was according to alphabetical order or according to the botanical names. Later,
it was classified in various ways, e.g. on the basis of hue, chemical constitution, application
class etc.
a. In “treatise on permanent colours” by Bancroft, natural dyes are classified into two
groups: ‘Substantive Dyes’ such as indigo, turmeric etc. which dye the fibers directly
and ‘Adjective Dyes’ such as logwood, madder etc. which are mordanted with a
metallic salt.
b. Humme classify the colouring matter as ‘Monogenetic Dyes’, those produce only one
colour irrespective of the mordant present on the fibre or applied along with the dye
and ‘Polygenetic Dyes’, those produce different colour with different mordant applied,
e.g., alizarin (Dedhia, 1998)
c. In the colour index the natural dyes are classified according to the hue (Predominating
colour). The number of dyes in each hue are as follows in table-1:
32 Natural Dyes

CI Natural No. of Dyes Percent

Yellow 28 30.4
Orange 6 6.5
Red 32 34.8
Blue 3 3.3
Green 5 5.5
Brown 12 13
Black 6 6.5
Table 1. Showing the number of natural dyes in each hue as per the colour index.
On the basis of hues, natural dyes can be classified as follows:
i. Red colour dyes: most red dyes are hidden in roots or barks of plants or
camouflaged in the bodies of dull grey insects. They are almost invariably based
on anthraquinone and its derivatives. These dyes are stable to light and washing.
ii. Yellow colour dyes: Yellow is the liveliest and perhaps the most abundant of all
hues in nature. About 90% of the yellow dyes are flavonoids. Generally, they
produce pale shade with quicker fading except turmeric, which produce dull deep
shade but considered to be susceptible to light as they emit fluorescence. Wash
fastness rating of natural yellow dyes ranges from fair to excellent, e.g., tesu,
turmeric, kapila.
iii. Blue colour dyes are indigo and woad, give excellent fastness to light and washing.
iv. Black colour dyes: Black shades, generally obtained from tannin rich plant
natural dyes and appreciably substantive towards cellulosic and protein fibre,
imparts good overall fastness properties. Examples – logwood, harda, custard
apple etc.
d. On the basis of origin, natural dyes are broadly classified into three categories:
vegetable, mineral and animal origin. About 500 vegetable origin dyes, colouring
matter derived from root, leaf, bark, trunk or fruit of plants, are as follows in
table-2

Part of the Plants Dyestuffs

Root Turmeric, Madder (Manjistha), Onions, Beet-root
Bark/ Branches Purple bark, Sappan wood, Shillicorai, Khair, Red, Sandalwood
Indigo, Henna, Eucalyptus, Tea, Cardamon, Coral Jasmine,
Leaf
Lemon Grass
Flowers (Petals) Marigold, Dahlia, Tesu, Kusum
Fruits/Seeds Latkan, Pomegranate rind, Beetle nut, Myrobolan (Harda)
Table 2. Showing some common natural dyestuffs obtained from different vegetable origin.
Mineral origin colourants are derived from specific mineral natural source or so-called
mineral colours are produced from purified inorganic compounds. Some of the important
mineral colourants are chrome-yellow, iron-buff, narkin-yellow, Prussian-blue and
manganese brown. Animal origin lac, cochineal and kermes have been the principal natural
dyes yielding from the insects.
Dyeing of Textiles with Natural Dyes 33

e. Natural dyes can also be classified on the basis of their chemical constitution (Dedhia,
1998).
i. Indigoid dyes: Indigo and tyrian purple are the most common examples of this
class. Another blue dye, woad also possesses indigo as the main dyeing
component.
ii. Anthraquinone dyes: Almost all the red natural dyes are based on the
anthraquinoid structure having both plant and mineral origin. Madder, lacs,
kermes, cochineal are some of the dyes possess this type of structure. These are
generally mordant dyes.
iii. Alphanaphthoquinones: Typical example of this class is lawsone (henna),
cultivated mainly in India and Egypt. Another similar dye is juglone, obtained
from the shells of unripe walnuts. These dyes are generally disperse dyes and give
shades of orange.
iv. Flavonoids, which yield yellow dyes can be classified under flavones, isoflavones,
aurones and chalcones. Flavones are colourless organic compounds. Most of the
natural yellows are derivatives of hydroxyl and methoxy substituted flavones and
isoflavones. Common example is weld (containing luteolin pigment) giving
brilliant and fast colours on both wool and silk.
v. Di-hydropyrans: Closely related in chemical structure to the flavones are
substituted di- hydropyrans, viz. haematin and its leuco form, haematoxylin. These
are important natural dyes for dark shades on silk, wool and cotton. Logwood,
brazil wood and sappan-wood are the common example.
vi. Anthocyanidins: The naturally occurring member of this class includes carajurin, a
direct orange dye for wool and cotton. It is obtained from the leaves of bignonia
chica.
vii. Carotenoids: The class name carotene is derived from the orange pigment found in
carrots. In these, the colour is due to the presence of long conjugated double bonds.
f. Another method of classifying natural dye is on the basis of the method of application
(Gulrajani & Gupta, 1992).
i. Mordant dyes are dyestuffs which require a mordant in their application as they
have no affinity for the fiber being dyed. A mordant dye should have electron
donating groups capable of forming a complex with the transition metal salt, e.g.,
madder, fustic, persian, berries, kermes, cochineal etc.
ii. Vat dyes are water insoluble dyes which are first converted to their water soluble
form (reducing with Na- hydrosulphite and then solubilising it with alkali) and
then applied to the fibres. The true colour is produced only on oxidation followed
by treatment with a hot soap solution, e.g., indigo.
iii. Direct dyes are those dyes that have tremendous affinity for the cellulosic fibres.
They are dyed from a boiling dye bath. Turmeric, harda, pomegranate rind etc. are
the few of the direct natural dyes.
iv. Acid dyes are applied from an acidic medium. The dye molecules have either
sulphonic or carboxylic group (s) which can form an electrovalent bond with amino
groups of wool and silk. An after treatment with tannic acid known as back
tanning improves the fastness of these type of dyes, e.g., saffron.
v. Disperse dye has a relatively low molecular mass, low solubility and no strong
solubilizing groups. Disperse dyes can be applied on to hydrophobic synthetic fibre
from neutral to mildly acidic pH. They can also be applied to silk and wool. These
34 Natural Dyes

dyes can be post-mordanted with chromium, copper and tin salts, e.g., lawsone and
many other flavone and anthroquinone dyes.
vi. Basic or cationic dyes on ionization give coloured cations and form an electrovalent
bond with the –COOH group of wool and silk. These dyes are applied from neutral
to mildly acidic pH. These dyes have poor light fastness, e.g., berberine.

5. Extraction process of colour component from natural dyes

Extraction of colour component from source natural dye material is important step for
dyeing any textile substrate to maximize the colour yield. Moreover, standardization of
extraction process and optimizing the extraction variables both, for a particular source
natural dye material have technical and commercial importance on colour yield and cost of
extraction process as well as dyeing cost. The natural dyes can be taken from various
vegetable sources like flowers, stem or wood, roots, bark, etc. as well as animal sources and
mineral sources. The colour component present in these sources needs to be extracted so
that it can be applied suitably on textiles. Natural dyes of different origin can be extracted
using aqueous method i.e. by using water for the extraction with or without addition of
salt/acid/alkali/alcohol in the extraction bath, supercritical fluid extraction, enzyme
assisted extraction, alcoholic/organic solvent extraction by using relevant extracting
equipment or soxhlet extraction method with use of alcohol and benzene mixture and
finally to filterate, evaporate and to dry using ultra filtration equipment or centrifuge
rotatory vacuum pump/or by extraction under reduced pressure. Now a days, there has
been industrial methods available for extracting colour components/purified colour
substances from natural dyes for their easy applications.
The collected source material is generally shadow dried in air or sun dried within a
temperature range of 37-40°C for the moisture content of the source natural dye material is
reduced to 10-15% with proper drying since most of the material have moisture content of
40-80% and can not be stored without drying. After drying, grinding is carried out to break
down the material into very small units or preferably powder form. Extraction refers to
separating the desired colour component by physical or chemical means with the aid of a
solvent. Optimum conditions of extraction variables are determined through extracting the
natural colour component from source material by varying extraction parameters of liquor
and measuring the optical density of corresponding coloured liquor by using
spectrophotometer. Also, the gravimetric yield of colour can be measured by filtering the
extraction liquor through standard filtration process followed by evaporation of solvent,
washing and finally drying to get the purified natural colour.

5.1 Aqueous extraction system

For optimizing the extraction method of colour component in aqueous medium, dried and
finely cut source material of natural dye is grinded in powdered form and then the colour
component is extracted in water employing a standard process. The aqueous extraction of
dye liquor is carried out under varying condition, such as time of extraction, temperature of
extraction bath, pH of extraction liquor, concentration of colour-source material (powdered
form of source natural dye material) and Material-to-liquor ratio (MLR). In each case, the
optical density or absorbance value at a particular (maximum) absorbance wavelength for
the aqueous extract of the natural dye material can be estimated using UV-Vis absorbance
spectrophotometer.
Dyeing of Textiles with Natural Dyes 35

Many scientists have reported the optimized process of extraction of natural dyes from
source. Colour from leaves of eucalyptus hybrid, seeds of cassia tora and grewia optiva are
extracted by using aqueous medium under varying conditions (Dayal & Dobhal, 2001).
Natural dyes are extracted from biomass products namely cutch, ratanjot, madder (Khan et
al, 2006) and from hinjal, jujube bark (Maulik & Pradhan, 2005) in aqueous medium. An
attempt has been made to extract natural dye from the coffee-seed for its application in
dyeing textiles like cotton and silk (Teli & Paul, 2006). Grey jute fabric is dyed with extracts
from deodar leaf (Pan et al, 2003) jackfruit wood and eucalyptus leaf by soaking it soft water
and boiling it for 4 hours separately. Extraction (Verma & Gupta, 1995) of natural dyes is
also reported from overnight soaked wattle bark in distilled water followed by boiled it in
pressure vessel and filtered it to obtain a residual dye powder of about 15 to 20 % (w/w) of
the bark. Colours are extracted from marie gold and chrysanthemum flowers by boiling the
dry petals with acidified or salt water and reported it to be the best (Deo & Paul, 2000;
Sarkar et al 2005 & 2006; Saxena et al, 2001). Natural colour extraction process has also been
optimized in aqueous media for various source natural dye materials as follows (Konar,
2011):
 Pomegranate Rind: Pre-cut and dried rind is initially crushed to powder form and then
it is extracted in water using an optimized condition of extractions using MLR- 1:20,
temperature -90°C and time - 45 min and then it is filtered to obtain approximately 40%
(w/w) clear extract of coloured aqueous solution of pomegranate rind having pH 11.
 Mariegold (Genda): Dried petal of mariegold is initially crushed to powder form and
then extracted in water using an optimized condition of extraction using MLR 1:20 at
80°C for 45 min at pH 11 and then it is filtered to obtain approximately 40% (w/w)
coloured aqueous extract of mariegold.
 Babool (Babla): Sun- dried chips (pre-cut) of babool bark is initially crushed to powder
form and then it is extracted in water using an optimized condition of extractions, by
boiling in water at 100°C for 120min. and using MLR 1:20 and then it is filtered to
obtain 40% (w/w) clear extract of coloured aqueous solution of babool having pH 11.
 Catechu (Khayer): Pre-dried powder of catechu is initially crushed to powder form and
then extracted in aqueous medium using an optimized condition of extractions by
heating in water bath at 90°C having MLR 1:20 and then it is filtered to obtain 40%
(w/w) extract of coloured aqueous solution of catechu having pH 12.
 Jack fruit wood: Pre-cut and dried chips of jack fruit wood is initially crushed to
powder form and then colour is extracted in water using an optimized conditions of
extractions by boiling in water at 100°C for 30 minutes and using ML ratio (MLR) 1:10
and then it is filtered to obtain 40% (w/w) clear extract of coloured aqueous solution of
jack fruit wood having pH 11.
 Red sandal wood: Dried pre-cut chips are crushed to powder form and colour is
extracted under optimized conditions by heating it in water at 80°C for 90 minutes at
pH 4.5 and MLR 1:20.

5.2 Extraction by non-aqueous and other solvent assisted system

Due to increasingly stringent environmental regulations, supercritical fluid extraction (SFE)
has gained wide acceptance in recent years as an alternative to conventional solvent
extraction for separation of organic compound in many analytical and industrial process. In
recent past decade, SFE has been applied successfully to the extraction of a variety of
organic compounds from herbs, other plant material as well as natural colourant from
36 Natural Dyes

source natural dye material. With increasing public interest in natural products, SFE may
become a standard extraction technique for source natural dye material and other herbs and
food items. Supercritical fluid extraction using carbon dioxide as a solvent has provided an
excellent alternative to the use of chemical solvents. Over the past three decades,
supercritical CO2 has been used for the extraction and isolation of valuable compounds from
natural products.
Supercritical fluids are utilized to extract and purify natural colourant from eucalyptus bark
(Vankar et al, 2001). Extraction of dye from food is best achieved with ethanol/oxalic acid.
The comparative behaviour of other red food dyes is also studied and a process is
developed for the extraction of natural dye from the leaves of teak plant is carried out using
aqueous methanol (Nanda et al, 2001). A brick red shade from dyeing for silk/wool using
the isolated dye in presence of different mordants is achieved. Attempts (Bhattacharya, 2002;
Patel & Agarwal, 2001) has been made to standardize colourant derived from arjun bark,
babool bark and pomegranate rind. Extraction (Agarwal et al 1992; Singh & Kaur, 2006) of
well grounded henna leaves, directly in a solvent assisted dyeing process, employing
organic solvent:water (1:9) as the dyeing medium is studied and superior dyeing properties
are obtained, when applied to polyester. Natural dye (Raja & Kala, 2005) is obtained from
the grape skin waste by using soxhlet extractor, and latter on distilled it under vacuum to
obtain the concentrated dye solution. Colourant/dye is extracted by using a reflux
condenser; source dye material is refluxed for 1 hour and filtered it to yield natural
colourant (Eom et al, 2001).

5.3 Extraction by acid and alkali assisted system

Colour from euphorbia leaves (Dixit & Jahan, 2005) under acidic pH by adding hydrochloric
acid and under alkaline pH by adding sodium carbonate both, in aqueous media are
extracted for dyeing silk fabric. Extraction of colour in alkali media from nuts of acacia
catechu (Sudhakar, 2006) is carried out for colouration of protein fibre based fabric. Dye
extracted from jatropha seed gives a range of bright, even and soft colours on textiles when
extracted under acid/alkali condition (Radhika & Jacob, 1999). Extraction of colour
component from jackfruit wood under various pH conditions is carried out and reported
that the optimum conditions for extraction is at pH-11.0 (Samanta et al, 2007). Red colour is
extracted from red sandal wood (Samanta et al, 2006)under various pH conditions and it is
reported that the optimum conditions for extraction of colour component is acidic pH like
4.0. Orangish yellow colour is extracted from tesu (palash flower) and maroon red colour
can be obtained from Indian madder when extracted at alkaline conditions under aqueous
medium (Samanta et al, 2010 & 2011).

5.4 Natural colour extraction by other methods

For ultrasound assisted extraction process (Sumate et al, 2008; Tiwari et al 2010) of natural
colour, a standard extraction protocol may be used as 250 ml of solvent and 25 gm of
powdered source natural dye material are taken in 500 ml beaker being immersed into the
ultrasonic bath with working frequency of 27-30 MHz at 160 V under a controlled water
level at about 2-3 cm from the bottom of the bath. To estimate the extraction yield at
different time, temperature, pH and MLR for optimizing the extraction variables, 1.0 ml
liquid is pipette out and then diluted to make 10.0 ml volume in each case. This solution is
centrifuged at about 2000 rpm to remove the suspension. Finally, the concentration (% w/w)
of the diluted solution is measured spectrophotometrically at a definite wavelength (λmax).
Dyeing of Textiles with Natural Dyes 37

For enzyme assisted extraction process (Tiwari et al 2010) single or mixed enzyme (e.g.
pectinase : cellulase, 2:1) is sprayed on source material and left for overnight for better
soaking. This material is then taken into 500 ml conical flask with 250 ml water of pH 10 and
shaken in orbital shaker at 150 rpm for 40-80 minutes at optimum temperature. The
extraction solution is ready for dyeing textile material or can be filtered and drying as ready
purified dye material for further use.

6. Purification and characterization of natural dyes

The aqueous extraction of the corresponding dye solution is double filtered in fine mesh
nylon cloth and sintered glass crucible and the filtrate is evaporated using a vacuum oven
at lower temperature (70°C) to a semi-dried solid mass and the same is then put in a cage
of the wrapped filter paper and further subjected to extraction in soxhlet apparatus using
1:1 alcohol:toluene mixture for 10 cycles for 2h at 70ºC. The alcohol- toluene extract of the
colour components is finally subjected to evaporation in a water bath at 50ºC to get a
semi-dry mass of the pure colour components. Finally, this dry mass of the colour
components is washed with 100% acetone followed by washing with methyl alcohol and
final drying in air to obtain the dry powder of the pure colour components of the
corresponding natural dyes.
For characterization, purified dye powder is to be taken for preparation of 1% aqueous dye
solution separately and is subjected to wavelength scan in a micro processor or computer
attached UV-Vis absorbance spectrophotometer for 190-1100 nm range. Further, individual
purified natural dye powder is washed once again in distilled water and in 100% acetone
in sequence before final drying and may be subjected to FTIR Spectroscopy study in
double beam FTIR spectrophotometer using KBr disc technique for characterization
of its chemical nature and functional group present in the natural dyes, which are
responsible for solubilisation and mordanting power of natural dyes as well as its
hypsochromic/bathochromic shift of the main hue.
For study of thermal behaviour by DSC (differential scanning calorimetry) study, individual
purified natural dye powder is to be washed in distilled water followed by further washing
in 100% acetone before final drying and then may be subjected to DSC or TGA
(thermogravimetric analyser) study by standard method, for determining the different
transition temperature of the purified dyes including temperature of
degradation/dissociation. Thermal characterization by DSC/TGA is necessary for
understanding the nature of thermal dissociation of natural dye component at different
dyeing temperatures as well as application temperature.

6.1 UV-Visible spectroscopic study

UV-Vis spectral scan of aqueous/non-aqueous extract/solution of purified natural dyes
having both UV-zone and visible zone (190-700 nm or higher) indicating peaks and troughs
in different wave length shows its main hue, absorption etc. Peaks and troughs in visible
zone thus indicate main colour and absorption. UV-Zone with/without peaks shows the
property of the dye under UV-light, this may be correlated with fastness behaviour.
UV-Visible spectroscopic studies are carried out by different scientists (Erica et al, 1995) to
identify the UV-Vis spectral scan of a number of natural dyes viz, madder, cochineal, indigo,
etc., using different solvents for extraction. Neem bark (Mathur et al, 2003) colourant shows
two absorption maxima at 275 and 374 nm while beet sugar shows three absorption bands at
38 Natural Dyes

220, 280 and 530 nm as per recent study (Mathur et al, 2001). The visible spectra of ratanjot
(Gulrajani et al, 1999) at acidic pH showed maximum absorption around 520-525 nm, but
under alkaline pH there is a shift to 570 nm and another peak at 610-615 nm and red sandal
wood shows a strong absorption peak at 288 nm , the maximum absorption at 504 and 474
nm at pH 10 in methanol solution (Gulrajani et al, 2003). Gomphrena globosa (Sankar &
Vankar, 2005) flower colourant shows one major peak at 533 nm. The dye does not show
much difference in the visible spectrum at pH 4 and 7. Absorption for dyes extracted from
mimusops elengi and terminalia arjun are reported that depending on the concentrations of
dyes in the dye-bath, the dye absorbtion on the fibre varies from 21.94 % to 27.46 % and 5.18
% to 10.78% respectively (Bhuyan et al, 2004). The colour components isolated from most of
the barks contain flavonoid moiety. Extraction, spectroscopic and colouring potential
studies of the dye in ginger rhizome (zingiber officinale) is studied and reported (Popoola et
al, 1995) that the dye is soluble in hydroxyl organic solvents and gives one homogenous
component of Rf value of 0.86 on chromatographic separation having wavelength of
maximum absorption at 420 nm. Aqueous extract of different source natural dyes including
red sandal wood, manjistha, tesu, cutch etc. have been characterized by UV-vis spectra to
optimize the extraction conditions.

6.2 Chromatographic analysis

Thin layer chromatatography (TLC) is used by many workers to identify natural dyes in
textiles (Kharbade et al, 1985). Dyes detected are insect dyes and vegetable dyes viz., yellow,
red and blue colours. The natural scale insect, madder and indigoid dyes are also analysed
by HPLC (Koren, 1994). TLC chromatography analysis (Guinot et al, 2006) is used to carry
out a preliminary evalution of plants containing flavonoids (flavonols, flavones, flavanones,
chalcones/ aurones, anthocynanins), hydroxycinnamic acids, tannins and anthraquinones,
which are the phylo-compounds (colour compounds) found in the plants. Identification of
dyes in historic textiles through chromatographic and spectrophotometric methods as well
as by sensitive colour reactions is highlighted (Blanc et al, 2006) and further the retention of
carminic acid, indigotin, corcetin, gambogic acid, alizarin flavanoid, anthraquinone and
purpurin are also studied (Szostek et al, 2003). A non-destructive method is reported for
identifying faded dyes on textiles fabrics through examination of their emission and
excitation spectra. The quantitative and qualitative analysis of red dyes such as alizarin,
purpurin, carminic acid etc. by HPLC are also investigated/analysed (Balankina et al, 2006).
High Performance Liquid Chromatography (HPLC) has been also used by several workers
to identify natural dyes.
The separation and identification of natural dyes is carried out from wool fibres using
reverse phase HPLC with a C-18 column (Mc Govern et al, 1990). Two quaternary solvent
systems and one binary solvent system are used to obtain chromatograms of dyes, isomers
and minor products present in the sample. A linear gradient elution method has been
applied to the HPLC analysis of plant and scale insect, red anthraquinonoid, mordant dyes,
and molluscan blue, red purple and indigoid vat dyes (Koren, 1994). The method enables
the use of the same elution programme for the determination of different chemical classes of
dyes. In addition, it significantly shortens the retention time of natural anthraquinonoid
dyes. Quantitative analysis of weld by HPLC shows that after a 15 min extraction in a
methanol-water mixture, 0.45% luteolin, 0.36 % luteolin 7-glucoside and 0.23% luteolin-3’7-
diglucoside are obtained (Cristea et al, 2003). HPLC analysis of indigo is reported (Son et al,
2007) and it is found that as the dyeing time is increased, structural changes of indigo
component are attributed to decrease in colour strength of dyeing.
Dyeing of Textiles with Natural Dyes 39

Detection of annatto dyestuff, norbixin and bixin is reported by means of derivative

spectroscopy and high performance liquid chromatography (HPLC) (Bhattacharya, 1999).
The sample preparation involved extraction with acetone in the presence of HCl and
removal of water by evaporation with ethanol. This residue is dissolved in chloroform-acetic
acid for derivative spectroscopy or with acetone for HPLC. Derivative spectra are recorded
from 550-400nm. Analysis of cochineal colour in foods utilizing methylation with
diazomethane is carried out emplying TLC and HPLC using a mobile phase of butanol/
ethanol and 10% acetic acid.

6.3 Test of toxicity, biotechnological processing and environmental impact of natural

dyes
Toxicity is the ability of a substance to cause damage to living tissue, impairment of nervous
system or severe illness when ingested, inhaled or being absorbed by skin. The toxicity
(Zippel, 2004; Joshi & Purwar, 2004) data provide evidence about the adverse effect of
natural dyes to human body. The LD50 is the best-known figure for toxicity rating of any
substance. It describes the ‘lethal dose for 50% of the test animals’ which is the amount of
substance in kg/kg of body weight which kills half of the animals.
Most of the natural dyes are found to be non-carcinogenic in nature. Moreover, natural dyes
have positive effect on antifungal and anti bacterial growth. The crude methanolic extracts
of stem and roots stem, leaves, fruit, seeds of artocarpus hetrophyllus (Khan et al, 2003) and
their subsequent partitioning with petrol, dichloromethane, ethyl acetate and butanol
fractions exhibit a broad spectrum of antibacterial activity. The butanol fractions of the root,
bark and fruit are found to be the most active. None of the fraction is found to be active
against the fungi tested. Mariegold (http://www.mdidea.com, 2005) shows negative test
against microbiology control E-coli and salimonella. Chemo-preventative effects (Dwivedi &
Ghazaleh, 1997; Dwivedi & Zhang, 1999; Benencia & Courreges, 1999) of red sandal wood
oil are observed on skin papillomas in mice. Further, it is studied for red sandal wood’s
prevention of skin tumor development in CD1 mice and antiviral activity against herpes
simplex virus-1 and 2. The hepatoprotective (Gilani & Janbaz, 1995) activity of an aqueous–
methanol extract of rubia cardifolia (madder) is investigated against acetaminophen and
CCL4-induced damage. Acetaminophen produced 100% mortality at a dose of 1 g/K in
mice while pretreatment of animals with plant extract (natural dye source material)
reduced the death rate to 30%. Test of acacia catechu (cutch), kerria lacca (lac), quercus
infectoria (gallnut), rubia cordifolia (madder) and rumex maritimus (golden dock) against
pathogens like escherichia coli, bacillus subtilis, klebsiella pneumoniae, proteus vulgaris
and pseudomonas aeruginosa are also reported (Singh et al, 2005). Minimum inhibitory
concentration is found to be varying from 5 to 40 µg. Using a bioassay-directed
purification scheme, the active antibacterial principle from caesalpina sappan (sappan
wood or red wood) is isolated and identified (Hong & Lee, 2004). The trypan blue dye
exclusion test shows that brazilian lacks cytotoxicity against vero cells; it has potential to
be developed into an antibiotic. It is reported (Bhattacharya et al, 2004) that arjun bark,
babool bark and pomegranate rind are eco-safe, however sometime contains traces
amount of red listed heavy chemicals in permissible limit. A critical and realistic
evaluation of dyeing with vegetable dyes highlighting its metal toxicity of substances
used in processing has been reported (Shenai, 2002) and it is mentionworty that
mordanting with metal salt as pre-requisite for application of most of the natural dyes
may contaminate the dyed textiles with objectionable heavy metals resulting carcinogenic
40 Natural Dyes

effect. Therefore, selection of mordanting metal salt and its purity are important criteria to
produce eco-friendly natural dyed textiles. Attempts (Mondhe & Rao, 1993a & 1993b) has
been made to prepare azo-alkyd dyes by the reduction of nitro alkyds, followed by
diazotization of aminoalkyds and coupling with different phenolic compounds present in
jatropha curcas seed oil confirmed by using IR spectra.

7. Types of mordants
Limitation on colour yield and poor fastness properties prompted a search for ideal
mordants, the chemicals which increase natural dye uptake by textile fibres. Different types
of mordants yield different colours even for the same natural dye. Therefore, final colour,
their brilliance and colour fastness properties are not only dependant on the dye itself but
are also determined by varying concentration and skillful manipulation of the mordants.
Thus, a mordant is more important than the dye itself. Moreover, the ideal mordant for bulk
use should produce appreciable colour yield in practicable dyeing conditions at low cost,
without seriously affecting physical properties of fibre or fastness properties of the dyes.
Also, It should not cause any noxious effect during processing and the dyed textile material
should not have any carcinogenic effect during use. Mordants can be classified into the
following categories:

7.1 Metallic mordants

They are generally metal salts of aluminium, chromium, iron, copper and tin. The metallic
mordants are of two types.

7.1.1 Brightening mordants

i. Alum: Among all types of alum, potash alum is cheap, easily available and safe to use
mordant. It usually produces pale versions of the prevailing dye colour in the plant.
ii. Chrome (potassium dichromate): It is also referred to as red chromate. It is relatively
more expensive. However, Cr3+ or Cr6+ is considered to be harmful for human skin as
objectionable heavy metal beyond a certain limit of its presence. Its use has been
limited as per the norms of the eco-standards. The dichromate solution is light sensitive
and therefore it changes colour under light exposure.
iii. Tin (stannous chloride): It gives brighter colours than any other mordant. However,
they are oxidized on exposure to air and may impart a stiff hand to the fabric. Stannous
chloride also causes higher loss of fabric tenacity (tensile strength) if applied beyond a
certain concentrations.

7.1.2 Dulling mordants

i. Copper (cupric sulphate): Known as blue vitriol, it is readily soluble in water and easy
to apply. It gives some special effects in shades, which otherwise cannot be obtained.
However, copper beyond a certain limit is also under the eco-standard norms as
objectionable heavy metals.
ii. Iron (ferrous sulphate): It is also known as green vitriol and is readily soluble in water.
It is used for darkening /browning and blackening of the colours/ shades. It is easily
available and one of the oldest mordants known. It is extensively used to get grey to
black shades.
Dyeing of Textiles with Natural Dyes 41

7.2 Tannins
The term ‘tanning agent’ is given initially to those water-soluble cellulosic materials that
predicates gelatin from solution. But all gelatin precipitation did not identified as tanning
agent. Tannins are polyphenolic compounds having capacity of gelling under certain
conditions. (a) It may be hydroysable pyrogallol tannins exemplified by ‘tannic acid’, by
Chinese or Turkish gallotannins (galls) and by Sicilain and Stagshorn sumac, (b)
hydroysable ellagitannins that give ellagic acid or similar acids on hydrolysis, exemplified
by valonea, chestnut, and (c) condensed or catechol tannins that contain little or no
carbohydrates and are converted to acids to insoluble amorphous polymers. Among the
tannins, myrobalan (harda) and galls/sumach are most important.

7.3 Oils type mordants

Vegetable oils or Turkey red oil (TRO) are such type of mordants. TRO as mordant is mainly
used in the dyeing of deep red colour from madder. The main function of the TRO as oil
mordant is to form a complex with alum when used as a main mordant. Sulphonated oil
posses better binding-capacity than the natural oils. Oil mordanted samples exhibit superior
fastness and hue.

8. Different mordanting methods and application of natural dyes

Mordanting can be achieved by pre-mordanting (before dyeing), simultaneously
mordanting and dyeing or it may be a post mordanting system (after dyeing). Different
types of mordants can be applied on the textile to increase the dye uptake of natural dyes.
Extensive work has been reported (Paliwal, 2001; Jahan P & S, 2000; Sengupta, 2001; Prabu &
Premraj, 2001; Sunita & Mahale, 2002; Moses, 2002; Rani & Singh, 2002; Bain et al, 2002; Paul
et al, 2002) for dyeing of textiles with natural dyes adopting specific mordanting system for
a particular textile material.
In pre-mordanting method, the textile substrate is first treated in aqueous solution of
mordant for optimized time (e.g. 30 - 60 minutes) and temperature (e.g. 70 – 100 °C) with a
ML ratio of 1:5 to 1:20 and then dried with or without washing. The mordanted textile
material is then dyed following optimized dyeing conditions may be required as salt, soda
ash or acid depending on type of textile material and type of natural dye. After dyeing, the
textile material is washed properly and soaping is carried out by 2 g/L industrial soap
solution as described in standard method of AATCC or ISO method.
For simultaneous mordanting and dyeing system, the textile substrate is immersed in a dye
bath solution containing both mordant and dye in a definite quantity and dyeing may be
started at the pre-determined optimum condition. Dyeing auxiliaries may be added as
required for the standard dyeing process. However, for optimization of dyeing condition,
dyeing process variables can be studied for specific fibre-mordant-natural dye system in
order to maximize colour yield on textiles. After dyeing, the textile material is washed
properly and soaping is carried out by 2 g/L industrial soap solution.
In case of post-mordanting method of natural dyeing, the dyeing process is carried out for
bleached textiles in the absence of mordant at pre-determined dyeing condition and the
dyed fabric is treated in a separate bath called saturator containing suitable mordanting
solution. Treatment condition may vary depending on type of fibre, dye and mordant
system. After dyeing, the textile material is washed properly and soaping is carried out by
2g/L industrial soap solution.
42 Natural Dyes

There is study (Dayal et al, 2006) for effect of copper sulphate and potassium dichromate on
silk, wool and cotton fibre and reported their effects on colour fastness properties. The wool
treated with metal ions such as Al(III), Cr (VI), Cu (II), Fe (II), Sn (II) and rare earths such as
La (III), Sm (III) are used for beet sugar colourant, it can withstand the requirement of BIS
fastness standards. Optimization (Agarwal et al, 1993) of the various concentrations of
mordant are reported for shades can be produced by 0.15% of alum, 0.08% copper sulphate
and stannous chloride, 0.04% ferrous sulphate and 0.06% potassium dichromate on
mulberry silk fabric. Extraction of natural dye from the leaves of teak plant by using
aqueous methonal produced brick red shade on dyeing of silk/ wool using the isolated dye
in presence of different mordants as it is reported (Nanda et al, 2001). Irrespective of
mordanting methods, silk (Mahale et al, 2003) treated with potash alum shows increase in
colour when subject to sunlight test and those treated with potassium dichromate, copper
sulphate and ferrous sulphate shows excellent to good fastness properties. Wool yarns
dyed with turmeric (Mathur & Gupta, 2003) when subject to different concentration of
natural mordant and chromium under identical mordanting conditions, shows similar
colour fastness. Application of tulsi leave extract on textiles with or without using metallic
salts produces pale to dark green and cream to brown shades with adequate fastness
(Patel et al, 2002). Silk (Maulik & Pal, 2005) fabric being mordanted with magnesium
sulphate produces lower depth of shade, whereas copper sulphate produces highest
depth. It is reported (Bhattacharya & Shah, 2000) that the colour depth of dyeing textiles
can be improved by using different metal salt as mordants. Pre-mordanting and post-
mordanting (Das et al, 2005 & 2006) employing ferrous sulphate and aluminium sulphate
improve the colour uptake, light fastness and colour retention on repeated washing for
application of many natural dyes on textiles. The use of such mordants, however, does not
improve wash fastness property of textile substrate dyed with pomegranate. Dyeing of
wool (Chan et al, 2000) with four varieties of tea employing different mordant shows that
coloured protein fibres became blackish, when ferrous sulphate is employed as
mordanting agent. The effect of mordants on yellow dyes such as kapila, onion, tesu, and
dolu are also reported.
Tin, as mordant imparts good wash fastness to cotton dyed with golden rods; chrome for
mariegold dyeing and alum and tin for dyeing with onion skins (Vastard et al, 1999).
Turmeric dye (Devi et al, 1999) can be applied for dyeing cotton fabric by using different
mordants like tannic acid, alum, ferrous sulphate, stannous chloride and potassium
dichromate to obtain various shades of colour. The use of gluconic acid as a ligand for
complexing iron (II) salts and for vat dyeing of cotton has been studied. It is reported
(Chavan & Chakraborty, 2001) for use of iron (II) salts complexed with ligands as tartaric
acid and citric acid for the reduction of indigo at room temperature and subsequent cotton
dyeing. Wash fastness (Kumar & Bharti, 1998) and light fastness (Sudhakar et al, 2006) can
be increased by the use of metal salts or tannic acid on cotton fabrics. Cotton yarns treated
with acalypha (Mahale, 2002) dye after pre-mordanted with potash alum, potassium
dichromate, copper sulphate and ferrous sulphate shows excellent fastness rating.
Pre-mordanting route favours dyeing of jute (Samanta et al, 2003) fabric with direct type of
natural dyes, when aluminium sulphate is used as a mordant, while simultaneous
mordanting route gives better results for madder on cotton with the same mordant. It has
also been proposed that alum (Potsch 1999) and aluminium sulphate should be used as
mordants in dyeing with natural dyes, as their environmental toxicity is almost nil. The
effects of different natural and chemical mordants like aluminium sulphate, tartaric acid and
Dyeing of Textiles with Natural Dyes 43

cetrimide on colour yield for bleached jute fabric are studied and reported (Samanta et al,
2006 & 2007). As the mordant concentration and dye concentration is increased, there is
improvement in the light fastness by ½ to 1 grades. Different type of mordant and method
of mordanting significantly affected the rate and extent of photofading. The use of copper or
ferrous sulphate give high resistance to fading, whereas stannous chloride or alum did not.
On the other hand, light fastness is improved when post-mordanting is conducted with
copper or ferrous ion, but pre-mordanting is superior in the case of stannous chloride
or alum as investigated and reported (Gupta et al, 2004). Harda-tartaric acid combination
is found to be the best followed by tannic acid-harda and tartaric acid–tannic acid
combinations. Synergistic effect of mordant is observed while using the binary combinations
of mordants. Meta-mordanting gives the best results for harda-tartaric acid and tartaric acid-
tannic acid combinations, while pre-mordanting gives the best results for tartaric acid-harda
combination as studied (Deo & Paul, 2000a & 2000b). The colour fastness properties of
goldendrop root dyed on wool (Bains et al, 2005) are studied using combinations of
mordants such as alum: chrome, alum: copper sulphate, alum: ferrous sulphate, chrome:
copper sulphate, chrome: ferrous sulphate and copper sulphate : ferrous sulphate in ratio of
1:3, 1:1 and 3:1. Studies are available for the effects of combination of mordant on colour
fastness properties of cotton dyed with peach (Bains et al, 2003). There are lots of literatures
available for mordanting prior to normal dyeing and the effects of mordants on colour
fastness properties, shade development and other physical properties when applied singly
(Fatima & Paul, 2005; Deo & Paul, 2003) or in combination (Yu et al, 2005) on cellulosic,
protenic and synthetic fibres. An effective double pre-mordanting system is recommended
(Samanta et al, 2006, 2007, 2010, 2011) for dyeing jute and cotton fabric using harda (as
mordant assistant cum catcher) and aluminium sulphate (metallic mordant) without
intermediate drying after mordanting, facilitating wet on wet dyeing in jigger. The
myrobolan (harda) powder is soaked in water (1:10 volume) for overnight (12h) at room
temperature to obtain the swelled myrobolan gel. This gel is then mixed with a known
volume of water and heated at 80ºC for 30 min. The solution is then cooled and filtered in a
60 mesh nylon cloth and the filtrate is used as final harda solution (10-40%) for 1st
mordanting, using MLR of 1:20 (for dyed in bath) or 1:5 (for jigger). Pre-wetted conventional
H2O2 bleached jute and cotton fabrics are separately treated with the harda solution in
separate bath initially at 40-50ºC and then the temperature is raised to 80ºC. The mordanting
is continued for 30 min. After the harda mordanting, fabric samples may be subjected to
immediate wet on wet dyeing or may be dried in air without washing for storing purpose.
Second mordanting is carried out using 10-40% of any one of the chemical mordants, (e.g.,
aluminium sulphate, potash alum, ferrous sulphate, stannous chloride and EDTA) at 80°C
for 30 min using ML ratio of 1:20 (for dyed in bath) or 1:5 (for jigger). After the mordanting,
the fabric samples may be finally dried in air without washing for storing purpose to make
them ready for subsequent natural dyeing or may be subjected to immediate wet on wet
dyeing without drying.

9. Principle of natural dyeing

Most of the natural dyes have no substantivity on cellulose or other textile fibres without the
use of a mordant. The majority of natural dyes need a mordanting chemical (preferably
metal salt or suitably coordinating complex forming agents) to create an affinity between the
fibre and dye or the pigment molecules of natural colourant. These metallic salts as mordant
44 Natural Dyes

form metal complexes with the fibres and the dyes. After mordanting, the metal salts
anchoring to the fibres, attracts the dye/organic pigment molecules to be anchored to the
fibres and finally creates the bridging link between the dye molecules and the fibre by
forming coordinating complexes. Aluminium sulphate or other metallic mordants anchored
to any fibre, chemically combine with certain mordantable functional groups present in the
natural dyes and bound by coordinated/covelent bonds or hydrogen bonds and other
interactional forces as shown below:

Mechanism of fixation of natural dyes through mordants

Thus, for proper fixation of natural dyes on any textile fibre, mordanting is essential in most
of the cases. The said mordanting can be accomplished either before dyeing (pre-
mordanting), or during dyeing (simultaneous mordanting) or after dyeing (post-
mordanting).

9.1 Conventional methods of natural dyeing

Dyeing can be carried out in an alkaline bath, acidic bath or in a neutral bath. There are
various reports available on different methods of mordanting on different fibers such as
cellulosic, protenic and synthetic for dyeing with different natural dyes. Dyeing of cotton
and silk with babool, tesu, manjistha, heena, indigo, mariegold etc is reported (Gulrajani et
al, 1992; Saxena et al, 2001; Vankar et al, 2001; Nanda et al 2001; Patel & Agarwal, 2001).
Various kinds of shades like black to brown, green to yellow to orange, etc can be obtained
by application of different mordants.

9.1.1 Preparation of cotton fabric and dyeing with natural dyes

Cotton is purely cellulosic fibre and found throughout the world with many varieties and
qualities. In general, cotton fibre based textiles is desized (for woven fabric only), scoured
and bleached as preparatory process before dyeing with synthetic dyes. In many places of
world, the age-old process followed in preparing a cotton cloth and its dyeing with natural
dyes followed by artisan/cottage level dyers is given below (Mohanty et al, 1987):-
a. Dunging - The cloth is soaked for one night in a solution of water and fresh dung.
b. Washing - Next morning, cloth is thoroughly washed, rinsed and water sprinkling is
continued over the cloth at short interval until evening, then it is finally washed and
dried
Dyeing of Textiles with Natural Dyes 45

c. Steaming– Then the cloth is steamed for one night in an ordinary Khumb or
washerman’s steaming pot
d. Steeping in alkaline lye- The cloth is soaked in a mixture of water, oil [castor oil or
gingili oil], and alkali (sodium carbonate or soda known as sajikar or papadkhar).
e. Rinsing- Cloth is then again rinsed thoroughly and spread out to dry.
f. The last two processes are repeated for several days, the details varied in different
localities, but generally from 3 to 7 days. In specific case, the cloth is kept in the solution
for sometimes, and then taken out, rinsed and dried twice daily.
g. Washing- The cloth is then finally washed in clean water, but not so thoroughly as to
remove the whole of the oil, and finally dried in air under the sun.
h. Galling-The cloth is then soaked in a solution of harda (haritaki) or myrobolan
(Terminala chebula) extracts. Behda or bahedas (terminala belerica) is also used instead
of harda. The period during which the cloth is kept in the harda extract varied in
different places but it is continued until the fabric assume a yellowish tint.
i. Drying- The cloth is spread or wrung out for drying.
j. Mordanting- The cloth is then pre-mordanted by dipping it in a solution of potash alum
and water. In some places, gum or a paste of tamarind seed (tamarind kernel powder) is
added to make it sticky. In some parts of kutch, fuller’s earth is also used by some
dyers. The cloth is thus ready for subsequent dyeing.
k. Dyeing- For dyeing the cloth is generally boiled with an aqueous extracted solution of
the natural dye until all the colouring matter is absorbed by the cloth.
l. Further dunging- In some places, the cloth is further soaked in dung for one night and
batched before final wash and dry.
m. Drying- The dyed fabric is next washed and spread out to dry gradually in air under
the sun. Water is sprinkled at certain interval over the cloth, so as to brighten the
colour, this process is continued for 2-4 days.
n. Finishing- If required, the cloth is finally starched by dipping it in a paste of rice or
wheat flour, or in a solution of babool gum and then dried.
However, now a days, many small scale dyers/export oriented units follow much shorter
economical and standard recipe based optimized processes for natural dyeing of cotton
yarns/fabrics. Before natural dyeing usual method of desizing (acid bath), scouring (soap &
soda) and H2O2 bleaching are followed. Well prepared cotton textiles are then mordanted
(single or double mordanting using harda and aluminium sulphate individually or in
combination) before subjecting to dyeing with aqueous extract of selective natural dyes at
standardized condition of process variables of dyeing. For e.g., the dyeing conditions may
be as follows : dyeing time, 30 -120 minutes (depending on shades); dyeing temperature, 70-
100°C; material to liquor ratio, 1:20 -1:30; concentration of natural dye, 10-50% (owm) or
more; common salt concentration, 5-20g/L and pH, 10-12. In each case after the dyeing is
over, the dyed samples are repeatedly washed with hot and cold water and then finally, the
dyed samples are subjected to soaping with 2g/L soap solution at 60 C for 15 min, followed
by repeated water wash and line dried. For improving its wash fastness, treatment with eco-
friendly cationic dye fixing agent is advisable.

9.1.2 Dyeing process for natural colouration of wool and silk fibre
Wool and silk are natural protein fibres and are available in wide variety having varied
qualities. Both the fibres has complex chemical structure and very much susceptible to alkali
attack (at pH >9). Hence, dyeing of these fibres with natural colours needs special care to
46 Natural Dyes

avoid fibre damage by alkaline pH. Moreover, both wool and silk contain both amino and
carboxylic functional groups. While, unlike silk, wool contains equal number of amino and
carboxylic groups held together as salt linkages which bridge the main peptide chains.
Therefore, in aqueous solution, wool carries no net charge. However, silk fibre has a slightly
cationic character with the isoelectric point at about pH 5.0. Also, unlike wool fibre, silk is
less sensitive to temperature. Therefore, selection of mordants, conditions of mordanting,
pH and other conditions for dyeing, necessary cares are to be taken for colouration of these
textile fibres for mordanting and application of natural dyes.
Wool and silk fibre based textiles can be dyed with different natural colours mostly through
pre-mordanting or post mordanting system. Mordanting is done with tannin rich natural
source chemicals like harda, gall nut etc and/or metal salts like, alum, aluminium sulphate,
ferrous sulphate etc. Depending on shade depth requirement, mordant and dye
concentration are to be determined. Dyeing conditions for a particular fibre-mordant–dye
system need to be optimized by study of dyeing process variables before bulk dyeing.
In pre-mordanting system, these animal fibre based textiles are selectively mordanted
(single or sequential double mordanted) with 5-20% (owm) mordant at 80-90°C for about 30-
40 minutes having ML ratio 1:5-1:20 and can be taken for subsequent dyeing generally
without washing. The pre-mordanted samples are entered in the dye bath (generally acidic
dye bath) at 50-60°C and ML ratio 1:20, raise temperature upto the optimum dyeing
temperature (may be 90°C) and dyeing is then continued for further 30 to 40 minutes
followed by thorough rinsing, soaping and washing. However, in post mordanting system
of applying natural colour on wool and silk textiles, dyeing is done at optimum dyeing
condition and the dyed samples are dip into a mordant bath containing mainly 1-2% metal
salt (owm) for true colour development followed by rinsing, soaping and thorough
washing.

9.1.3 Dyeing process for natural colouration of jute and other lignocellulosic fibres
Application of natural colours on ligno-cellulosic fibres through double pre-mordanting
system is found to be the best method, e.g., 10-20% harda treatment followed by 10-20%
alum treatment or aluminium sulphate treatment is best suited mordanting system for
subsequent dyeing of lingo-cellulosic fibre based textiles with different natural
colours/dyes. Conventionally bleached and double pre-mordanted jute and linen textiles
without wash, is dyed with tesu, madder, catechu, pomegranate rind, babool, jackfruit
wood, haldi, marie gold, red sandal wood etc individually and in mixtures. Most of the
above said natural dyes are applied in alkaline pH like 11-12 at higher temperature like 80-
90°C having ML ratio 1:20 for 60 to 90 minutes. After dyeing, the dyed samples are washed
and soaping is carried out at 60°C for 15 minutes. For getting higher fastness to wash and
light, the samples can be further treated with 2% cationic dye fixing agents and/or 1%
benztriazole.

9.1.4 Dyeing process for natural colouration of synthetic fibres

Different synthetic fibres like nylon, polyester etc are dyed with various source natural
dyes/colourants like onion skin extract, babool bark extract, henna etc. through exhaust,
HT-HP and padding methods (cold-pad-batch) with or without mordanting. Mordanting
facilitates to get wide range of shades from the same source of natural dye as per
requirement by variation of mordant chemicals as well as mordanting techniques. In case of
dyeing synthetic fibres, dyeing is carried out at acidic pH and HT-HP dyeing technique
Dyeing of Textiles with Natural Dyes 47

results an overall best dyeing performance in terms of colour strength and fastness
properties provided the natural colourants are stable at that high temperature employed for
dyeing. Also energy consumption is higher in case of HT-HP dyeing method than exhaust
method as well as cold-pad-batch method of dyeing.
Reports are available (Lokhande et al, 1998; Lokhande and Dorugade, 1999) for nylon is dyed
with three different natural dyes using various mordants by two different techniques (open
bath and high temperature high pressure dyeing methods), of which HT-HP dyeing is found
better as compared to open bath. Application of babool bark extract on nylon substrate by
cold-pad-batch and pad-dry-steam technique of dyeing can be considered as an effective eco-
option and can be commercialized. HT-HP method is used for dyeing polyester fibre with
pomegranate rind, catechu, nova red and turmeric (Bhattacharya and Lohiya, 2002).

9.2 Non-conventional dyeing methods

Nanotechnology is increasingly attracting worldwide attention because it is widely
perceived as offering huge potential in a wide range of end uses. The unique and new
properties of nanomaterials have attracted not only scientists and researchers but also
businesses, due to their huge economical potential. One possible application is to directly
employ pigment nanoparticles in textile coloration. Such an approach could be achieved if
the nanoparticles can be reduced to a small enough size and the particles can be dispersed
well to avoid aggregation of the nanoparticles in dye baths. Exhaust dyeing of cationized
cotton with nanoscale pigment dispersion has recently been achieved and the results
indicated that the dyeings obtained have better soft handle and more brilliant shade with
reduced pigment requirement than those obtained with a conventional pigment dispersion
(Fang et al, 2005).
Ultrasonic energized dyeing conditions for neem leaves gives better dye uptake, uniform
dyeing, better light and wash fastness on cotton fabric (Senthikumar et al, 2002).
Unconventional natural dyeing of cotton with sappan wood by ultrasound energy as well as
new methods using microwave and sonicator for application of natural dye from alkanet
root bark on cotton and dyeing of cotton fabrics with tulsi leaves extract by use of ultrasonic
energy dyeing are also reported (Ghorpade et al, 200; Tiwari et al, 2000a & 2000b).
The application of supercritical carbon dioxide (scCO2) in the textile industry has recently
become an alternative technology for developing a more environmentally friendly
coloration process. scCO2 coloration technology has the potential to overcome several
environmental and technical issues in many commercial textile applications such as yarn
preparation, coloration and finishing. scCO2 represent a potentially unique media for either
transporting chemical into or out of a polymeric substrate, because of their thermo-physical
and transport properties. Supercritical fluids exhibit gas-like viscosities and diffusivities and
liquid-like densities. Additionally, carbon dioxide is nontoxic, non-flammable,
environmentally friendly, and chemically inert under many conditions; however, its
production is remained to be cost-effective. The dissolving power of scCO2 for disperse dyes
and its use as the transport media for coloration polyester is studied from all theoretical
aspects at DTNW in Krefeld, Germany. Studies have revealed that the presence of
intramolecular hydrogen bonds and/or the hydrophobicity of dye molecule are positive
factors for better solubility in supercritical carbon dioxide, as indicated from its improved
dye-uptake (Shakra et al, 1999 & 2000)
The use of scCO2 as a fluid medium for coloration of textile fibers, especially polyester, has
been examined. This technology has become so promising that it has provided new
48 Natural Dyes

opportunities to develop suitable dyes for this medium. The coloration is conducted in a
stainless steel high pressure apparatus. Process and equipment are developed for textile
dyeing in supercritical carbon dioxide (Kraan, 2007). A technical-scale, 100-L dyeing
machine is designed and built for polyester beam dyeing in scCO2 at 300 bar.

10. Physico-chemical studies on dyeing process variables and dyeing

kinetics
The natural dyes have a variable chemical composition, which is influenced by a number of
factors, out of which the most important are: the vegetal part of the plant where the extract
is obtained from, its place and growing conditions, harvesting period, extraction operation
and application or technological process followed. Many workers (Gupta, 1999) have
reported some of the most significant experimental results, laboratory trials regarding
techniques and best parameters for extraction and application of natural dyes, i.e.
observations on varying extraction parameters, such as: extraction temperature, extraction
time, extraction solvent-vegetal material ratio, type of solvent and observations on varying
mordanting and dyeing parameters. However, most of such studies are concentrated on
wool and silk.
The effects of dye-extraction medium, optimum concentrations of dye source material,
extraction time, dyeing time, mordant concentration and methods of mordanting on silk
dyed with natural dyes has been reported (Grover et al, 2005; Dixit & Jahan, 2005;
Dumitrescu et al, 2005; Srivastava et al, 2006; Das et al, 2005; Agarwal et al, 1992; Bansal &
Sood, 2001; Sati et al, 2003; Rose et al, 2005; Maulik & Bhowmik, 2006; Siddiqui et al, 2006).
The acidic media exhibited maximum percent absorption for jatropa, lantana, hamelia and
euphorbia dye, while kilmora and walnut showed good results in alkaline medium. The
result obtained from different experiments lead to the optimization of a standard recipe for
particular dye-mordant-fibre combination. The optimum concentration of beet sugar
(Mathur et al, 2003) colourant for dyeing wool is found to be 0.03g per g of wool at pH 4.5
and temperature 97.5oC. Dyeing of wool under the optimum (Mathur et al, 2001) condition
pH 4.5, colourant concentration-0.05g per gram of wool; time-60 min and treatment
temperature- 97.5oC shows very good light and wash fastness properties without
deteriorating the quality of wool. Optimum dyeing technique for colouration of wool by
determining the optimum wavelength, dye material concentration, extraction time, dyeing
time, pH, concentration of mordant etc. helps to standardize the dyeing process (Srivastava
et al, 2006). Colouring component of tea shows highest affinity for both wool and silk at pH
2 to 4 in presence and absence of ferrous sulphate and aluminium sulphate as mordants
(Das et al, 2005). Optimisation of dyeing process variables for wool with natural dyes
obtained from turmeric has been studied and reported (Agarwal et al, 1992). The optimum
conditions for development of vegetable dye on cotton from eupatorium leaves are studied
and reported (Bansal & Sood, 2001). The optimization of wool by using rhododendron
arboretum as a natural dye source is reported (Sati et al, 2003). The effect of process
variables on colour yield and colour fastness properties for application of selective natural
dyes for different textiles are also studied and reported (Rose et al, 2005; Maulik &
Bhowmik, 2006; Siddiqui et al, 2006).
The dyeing absorption isotherm for wool, human hair, silk, nylon and polyester is found to
be linear indicating a partition mechanism of dyeing for application of juglone as natural
dye (Gupta & Gulrajani, 1993). The slope of isotherms increases with the increasing
Dyeing of Textiles with Natural Dyes 49

temperature in all cases. ∆H and ∆S values are positive for all the dyeings. The apparent
diffusion coefficient is highest for wool and lowest for silk. For investigation of the
conditions of extraction and application of african mariegold on silk yarn, optimum
conditions are found to be 60 minutes dye extraction time, 30 minutes mordanting, 30
minutes dyeing using mixtures of 5% potash alum, 1% potassium dichromate and 1%
copper sulphate as mordants (Mahale et al, 1999). Studies of dyeing absorption isotherm,
heat of dyeing, free energy and entropy of dyeing for red sandal wood (Samanta et al, 2006)
and jackfruit wood (Samanta & Agarwal, 2008) reveals that both the dyeing process follows
a linear Nernst absorption isotherm. An adsorption and thermodynamic study of lac dyeing
on cotton pre-treated with chitosan showed Langmuir isotherm (Rattanaphani et al, 2007).
The colour can vary significantly for indigo dyeing on denim yarns as the result of the
variation of parameters (Kin et al, 2007).

11. Compatibility of mixture of selective natural dyes

Newer shades can be achieved by applying mixture of natural dyes. For the use of mixture
of natural dyes, the dyers must know whether the natural dyes are compatible with each
other or not. For test of compatibility of a pair of natural dyes, bleached and pre-mordanted
samples are dyed in two different sets of progressive depth of shade of binary mixture of
natural dyes as follows:-
Bleached and pre-mordanted textiles are dyed with the specific binary mixtures of natural
dye pair. The dyeing is started at 40°C and the temperature is gradually raised to 100C
taking total time of 60 min (approximately) to raise this temperature at a heating rate of
around 1°C/min, using precision temperature controller open bath Laboratory beaker-
dyeing machine.
In set I, (progressive depth of shade developed by varying dyeing time and temperature
profile during dyeing), for 1% shade with binary mixture (50:50) of a pair of dyes, pre-
mordanted samples are separately dyed for different dyeing period (10, 20, 30, 40, 50 and 60
min), by withdrawing separately dyed samples from the dye bath at the intervals of 10 min
from 50C onwards maintaining the heating rate of around 1°C/min. The penultimate
sample is taken out after 50-60 min at 90C and the last one at the end of the dyeing carried
out for 60 min at 100°C.
In set II (progressive depth of shade developed by varying total concentrations of dye
mixture using 20-100 parts of 1% shade depth using purified natural dye-stuff colourants)
for a pair of binary mixture dyes, pre-mordanted samples are separately dyed at increment
of twenty percentage points by applying 20 -100 parts of 1% dye (on weight of fabric) for
each pair of natural dye-mixture taken in equal proportion (50:50) at 100C for 60 min. For
both Set I and Set II, after dyeing, all the dyed samples are subjected to normal washing,
soaping, and rinsing before final air-drying. The corresponding surface colour strength (K/S
value) and the differences in the CIELAB coordinates namely, ∆L, ∆a, ∆b and ∆C for all dyed
fabric samples for Set I and II obtained indicate for the samples dyed with using purified
natural dyes, the colour yield (K/S), lightness/darkness (∆L), redness/greenness (∆a),
yellowness/blueness (∆b) and differences in saturation/chroma (∆C) values with respect to
the standard un-dyed sample, which are measured and obtained from separate
measurement of the same using the reflectance spectrophotometer and associated software
and computer. Plots of K/S vs ∆L and/or ∆C vs ∆L, i.e., two sets of curves obtained for the
said two sets (Set-I & Set-II) of dyed samples indicate the nature of compatibility by
50 Natural Dyes

closeness of the pattern of the two sets of curves (Konar, 2011). However, another easy
method of Relative Compatibility Rating (RCR) method (Samanta et al, 2009) has been
established based on differences between lowest and highest colour difference index (CDI)
values [CDI = (∆E X ∆H) / (∆C X MI)] for a binary mixture of natural dyes dyed in different
proportions with fixed shade % at standardized dyeing conditions.

12. Colour fastness properties of natural dyes

Colour fastness is the resistance of a material to change in any of its colour characteristics or
extent of transfer of its colourants to adjacent white materials in touch or both for different
environmental and use conditions or treatments like washing, dry cleaning etc or exposure
to different agency heat, light etc. Fading means changes in the colour with or without loss
of depth of shade for exposure to particular environment/agency/treatments either by
lightening or darkening of the shades. Bleeding is the transfer of colour to a secondary
material in contact accompanying white fibre material of similar/dissimilar nature. The
colour fastness is usually rated either by loss of depth of colour/ colour change in original
sample or it is often expressed by staining scale meaning that the accompanying material
gets tinted/stained by the colour of the original fabric, when the accompanying white
fabrics of similar/dissimilar nature are either in touch/ made to touch by some means of
test procedure/protocol.

12.1 Light fastness

An extensive work has been carried out to improve the light fastness properties of natural
dyed textiles. A comprehensive review on different attempts taken for improving colour
fastness properties of dyes on different textile fibres by different means is reported (Cook,
1982). The said review includes tannin-related after-treatments for improving the wash
fastness and light fastness of mordantable dyes on cotton; some of these treatments might be
applicable to selective/specific natural dyes.
Most of the natural dyes have poor light stability (as compared to that of the best synthetic
dyes), and hence the colours in museum textile are often different from their original
colours. The relative light stability of a range of dyes has been reviewed (Padfield & Landi,
1966) along with studies involving change in qualitative fashion. These changes in colour
are studied quantitatively (Duff et al, 1977) where it is expressed the changes in terms of the
Munsell scale and also in CIE colour parameters. Wool dyed with nine natural dyes is
exposed in Microscal MBTF fading lamp. The fastness ratings are similar to those found
earlier in day light fading. After rating by the blue wool standards for light fastness rating,
yellow dyes (old fustic, persian berries) shows poor light fastness between 1-2; red colours
like cochineal(tin mordant ), alizarin (alum and tin mordant), lac (tin mordant) shows better
light fastness between 3-4 ; indigo shows light fastness 3-4 or 5-6 (depending on the
mordant) ; and logwood black (chrome mordant) shows light fastness 4-5 or 6-7 (other
mordants). It is also reported the effects of chemical structure of natural dyes on light
fastness and other colour fastness properties (Gupta, 1999a & 1999b).
A large proportion of natural dyes are, of course, mordant dyes. There is strong influence on
nature, type and concentrations of mordants on wash and light fastness grades. The
influences of different mordants are found to play important role in fading of 18 yellow
natural dyes (Crews, 1982). Where wool dyed with different natural dyes specimens are
exposed to a xenon arc lamp for assessing their light fastness upto 8 AATCC Fading Units
Dyeing of Textiles with Natural Dyes 51

equivalent to BS-8B Blue wool standards. The corresponding colors changes after exposure
to xenon arc lamp are also assessed in each case.
Turmeric, fustic and marigold dyes faded significantly more than any of the other yellow
dyes. However, use of tin and alum mordants resulted in significantly more fading than the
same for use of chrome, iron, or copper mordant. Thus the type of mordant is found to be is
more important than the dye itself in determining the light fastness of natural colored
textiles.
Natural dyes that may have been used in the traditional Scottish textile industry have been
described (Grierson, 1984) that the light fastness of such dyes on wool has been compared
with those of dyeing with ‘imported’ dyes to similar shades (Duff et al, 1985; Grierson et
al,1985), again using Microscal fading MBTF lamp.
Numerous attempts (Samanta et al, 2006, 2010 & 2011; Hofenk, 1983; Oda, 2001; Cristea &
Vilarem, 2006; Lee, 2001; Micheal & Zaher, 2005; Gupta, 2001) has been made to improve the
light fastness of different textiles fabric dyed with natural dyes which include the effects of
various additives on the photofading of carthamin in cellulose acetate film, critical
examination of fading process of natural dyes with a view to determining the original
colours of faded textile etc. The rate of photofading is remarkably suppressed in the
presence of nickel hydroxy-arylsulphonates, while the addition of UV absorbers afforded
little retardation in the rate of fading.

12.2 Wash fastness

With a view to examine and improving wash fastness (Duff et al, 1977), tests are carried out
under standard condition (50oC) and also at 20oC with a washing formulation used in
conservation work for restoration of old textiles. Some dyes undergo marked changes in hue
on washing, shown to be attributed to even small amounts of alkali in washing mixtures,
high-lighting the necessity of knowing the pH of alkaline solutions used for cleaning of
textiles dyed with natural dyes. As a general rule, natural dyes (on wool) have only
moderate wash fastness as assessed by the ISO 2 test. However, logwood and indigo dyes
exibit better fastness when applied to different textiles. The nature of detergent solution
suitable for conservation of natural coloured art work has been examined (Hofenk, 1983). A
liquor containing 1g/l of sodium polyphosphate is found to be best resulting marginal
changes in hue with natural dyes applied on wool or silk (Duff et al, 1977). The small
increase in cleaning efficiency attributable to the alkali must be balanced against possible
colour change in the natural dyes, apart from possible damage to the protein fibre under
alkaline conditions.
In the ISO 2 test, the fastness of the indigo and logwood is superior to that of the native
natural dyeing such as privet berries and water lily root respectively, but in the comparison
of native and imported yellow, reds, red/purples, greens and browns, there is little
difference between the two groups (Duff et al, 1977). It is found from a recent report that
treatment with 2%CTAB or sandofix-HCF improve the wash fastness to nearly 1 unit and
treatment with 1% benztriazole improved the lightfastness of dyed jute textiles nearly half to
one unit (Samanta et al, 2006; 2007; 2010 & 2011; Samanta & Agarwal, 2008)

12.3 Rubfastness
Rub fastness of most of the natural dyes have been found to be moderate to good and dose
not require any after treatment. Jackfruit wood, manjistha, red sandal wood, babool,
52 Natural Dyes

mariegold etc have good rubfastness (Samanta et al, 2006; 2007; 2010 & 2011). Good rub
fastness is seen for mariegold on cotton, silk and wool (Sarkar et al, 2005; Sarkar, 2006).
Good rub fastness (dry and wet rubfastness) is reported for silk dyed with acalypha and
other natural dyes (Mahale et al, 1999; 2002 & 2003). Cutch and ratanjot shows moderate to
good dry rub fastness but the wet rub fastness is found to be average (Khan et al, 2003 &
2006).

13. Concluding remark

Most of the natural dyes/ colour are eco-safe, except a few. Some of the natural colours are
not only eco-safe, but also has added value for its medicinal effects on skin and are more
than skin friendly. Textile dyers must know the chemistry of these natural colours and its
added advantages of medicinal; values. Use of suitable binary opr ternary mixtures of
similar or compatible natural dyes for colouring natural eco-friendly textiles in variety of
soothing / uncommon shades with eco-friendly mordants and finishing agents are the most
desireable product of the customers for future. The non-reproducibility and poor colour
fastness etc, have been partly solved by many researchers’ continuous effeorts in this
endevour. So, a textile dyer must know the effects of variability for extraction, mordanting
and dyeing and should follow only the standardized recipe for selection fibre-mordant-
natural dye system to get reproducible colour yield and colour matching besides to follow
different eco-friendly ways to improve colour fastness to a possible extent. This chapter is a
highlight of all these efforts towards popularizing natural dyeing not only in small/cottage
dyers but also textile yarn/fabrics industrially using common dyeing machine. Some of the
study mentioned above explained this clearly. So, natural dyeing/colouration of textiles by
industrial processes in large scale dyeing unit is now a reality in the textile market of eco-
friendly textiles.

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