SKF Microlog Product Catalogue
SKF Microlog Product Catalogue
SKF Microlog Product Catalogue
series catalogue
The industry’s premier range of portable,
handheld data collectors and analyzers
SKF Microlog series
Data collectors and analyzers
Unmatched versatility, reliability and functionality have made the State-of-the-art operating technology
SKF Microlog Analyzer series of data collectors the premier choice With robust, high-speed data processors and optimum data storage
for portable, handheld condition monitoring units. capacity, SKF Microlog Analyzers are equipped to operate within
Designed to help users establish or upgrade an existing condition today’s most advanced computerized maintenance management
monitoring program, SKF Microlog Analyzers handle the tasks systems. Units can be purchased with a range of individual modules
required to perform predictive maintenance on rotating machinery and accessories for specific types of analysis required to meet their
in countless industries. plant’s monitoring needs.
2
Contents
3
SKF – the knowledge engineering
company
From one simple but
inspired solution to
a misalignment
problem in a textile
mill in Sweden, and
fifteen employees in
1907, SKF has
grown to become a
global industrial
knowledge leader.
Over the years, we have built on our exper- Meeting the toughest challenges Working for a sustainable future
tise in bearings, extending it to seals, mecha- Our network of knowledge and experience, Since 2005, SKF has worked to reduce the
tronics, services and lubrication systems. along with our understanding of how our negative environmental impact from our
Our knowledge network includes 46 000 core technologies can be combined, helps operations and those of our suppliers. Our
employees, 15 000 distributor partners, us create innovative solutions that meet the continuing technology development resulted
offices in more than 130 countries, and a toughest of challenges. We work closely with in the introduction of the SKF BeyondZero
growing number of SKF Solution Factory our customers throughout the asset life portfolio of products and services which im-
sites around the world. cycle, helping them to profitably and prove efficiency and reduce energy losses,
responsibly grow their businesses. as well as enable new technologies har-
Research and development nessing wind, solar and ocean power. This
We have hands-on experience in over forty combined approach helps reduce the envir-
industries based on our employees’ know- onmental impact both in our operations and
ledge of real life conditions. In addition, our our customers’ operations.
world-leading experts and university part-
ners pioneer advanced theoretical research
and development in areas including tribol-
ogy, condition monitoring, asset manage-
ment and bearing life theory. Our ongoing
commitment to research and development
helps us keep our customers at the forefront
of their industries.
Working with SKF IT and logistics systems and application experts, SKF
SKF Solution Factory makes SKF knowledge and manufacturing expertise Authorized Distributors deliver a valuable mix of product and application
available locally to provide unique solutions and services to our customers. knowledge to customers worldwide.
4
Design and develo
p
Man
ion ufa
at ctu
ific
re
an
Spec
d
te
SKF Life Cycle
st
Our knowledge Management
ission
– your success
Ma
int
ai
m
SKF Life Cycle Management is how we combine our technology n
an
om
platforms and advanced services, and apply them at each stage d rep
dc
air n
of the asset life cycle, to help our customers to be more la
nstal
successful, sustainable and profitable. Opera I
te and monitor
Lubrication solutions
From specialized lubricants to state-of-the-art
lubrication systems and lubrication management
services, lubrication solutions from SKF can help to
reduce lubrication related downtime and lubricant
consumption.
5
SKF Microlog Analyzer AX series
CMXA 80
Advanced data collector / FFT analyzer
Key features
• Simultaneous triaxial or four channel measurements for fast data
collection
• Marvell 806 MHz PXA320 processor means faster real time rate
and display updates
• Rugged, dust / waterproof IP 65 design for reliability in industrial
environments
• Rechargeable lithium battery supports eight hours of continuous
data collection
• Large 6.4 in. VGA color display for easy viewing and analysis in SKF Microlog AX is a full-featured, four channel, high performance route
any light and non-route portable data collector/FFT analyzer.
6
SKF Microlog Analyzer AX series
7
SKF Microlog Analyzer AX series
Specifications
8
SKF Microlog Analyzer AX series
Hazardous environments
ATEX (II 3 G Ex ic IIC T4 Gc) and IECEx (Ex ic IIC T4 Gc) Zone 2
certified kits
SKF Microlog AX provides fast data collection and analysis. The large
CSA, Class I, Division 2, Groups A, B, C, D certified kits
screen facilitates viewing in any light.
The CMXA80-F-K-SL is certified for use in hazardous areas with the
addition of CSA-approved, general-purpose industrial sensor [CMSS
793-CA] replacing the two CMSS 2200 accelerometers (must be
purchased separately).
9
SKF Microlog Analyzer AX series
Kit components (included for all kits except as noted) SKF Microlog AX series application bundles
• CD-ROM, user manuals, utilities, asset information page and • SKF Microlog Balancing kit [CMXA BAL-K-SL]
literature – Balancing and FFT Analyzer modules
• USB communication / power splitter straight cable, 2 m (6.6 ft.) – Accelerometer, small footprint with integrated cable [CMSS 2111]
[CMAC 5095] – Laser tachometer kit [CMAC 5030-K]
• Two (2) accelerometer coiled cables, 1,8 m (6 ft.) [CMAC 5209] 1) – Gooseneck clamp with magnetic base [CMSS 6156]
• Two (2) medium duty magnetic bases, 35 mm (1.5 in.) diameter – Analysis Reporting Manager [CMSW 7311-SL]
[CMSS 908-MD] 1) • SKF Microlog Spindle Assessment kit [CMXA MTX-K-SL]
• USB/A to B straight cable [CMAC 5082] – Spindle Test, Balancing and Run up Coast down modules
• SD slot / dock connector cover [CMAC 5083] – Laser tachometer kit [CMAC 5030-K]
• Docking station [CMAC 5068] – Gooseneck clamp with magnetic base [CMSS 6156]
• Battery [CMAC 5070] – Run out gauge [CMAC 5137]
• Universal power supply [CMAC 5090] – Belt tension checker [CMAC 5139 and CMAC 5140]
• Carry case [CMAC 5069] – Spindle test quick start guide
• Soft case [CMAC 5071] 1, 2) • SKF Microlog Idler Sound Monitor Kit [CMXA ISM-K-SL]
• Two (2) hand straps [CMAC 5072] – SKF Idler Sound Monitor and FFT Analyzer modules
• Shoulder strap [CMAC 5073] – Microphone [CMAC 5091]
• Two (2) screen protectors [CMAC 5074] 1, 2) – Cable [CMAC 5093]
• Fischer and audio connector cover set [CMAC 5075] – Parabola [CMAC 5141]
• 4 GB SD Card [CMAC 5077] – Adapter plate [CMAC 5142]
– Wind baffle [CMAC 5143]
Field upgrades to SKF Microlog AX series – Headphone cable [CMAC 5078]
• Frequency Response Function (FRF) module – Headphone set [CMAC 5403]
[CMXA MOD-FRF-SL] – Carrying case [CMAC 5094]
• Run up Coast down module [CMXA MOD-RUCD-SL]
• Data Recorder module [CMXA MOD-REC-SL]
• Conformance Check module [CMXA MOD-CTC-SL]
• Balancing module [CMXA MOD-BAL-SL]
• FFT Analyzer module [CMXA MOD-ANL-SL]
• Spindle Test module, requires Balancing and Run Up Coast down
modules and Spindle accessories [CMXA MOD-MTX-SL]
• SKF Idler Sound Monitor module [CMXA MOD-ISM-SL]
• Route module [CMXA MOD-RTE-SL]
10
SKF Microlog Analyzer AX series
11
SKF Microlog Analyzer GX series
CMXA 75
Portable data collector / FFT analyzer
The SKF Microlog GX series are high performance, one to four chan-
nel, route-based portable data collector / FFT analyzers that provide
unmatched versatility and functionality in a rugged, industrial
design. Developed for use in a wide range of industries, the SKF
Microlog GX series is approved for use in hazardous environments
requiring ATEX, IECEx and Class I Division 2 certifications.
Key features
• Marvell 806 MHz PXA320 processor for exceptionally fast
operation
• Bright 1/4 VGA color display that enhances visibility in all environ-
ments – dark or bright
• Rugged design
– Two meter multiple drop
– IP 65 rated
• Outstanding data storage capacity with 128 MB flash memory for
internal storage and Secure Digital (SD) memory expansion slot
• Multi-language support – 15 language options
• Choose between instruments that have single channel input, or
four channels plus simultaneous triaxial input
• Multi-plane balancing application Modular approach offers seamless expansion
• Intuitive graphical user interface The modular design of the SKF Microlog GX series offers customers
• Long-life battery for up to eight hours of operation the option to upgrade and expand functionality without having to
• Wide range of accessories to expand functionality even further buy another instrument. Accessories are inter-changeable between
• Field upgradeable from an entry level instrument to an advanced models. The SKF Microlog GX is shipped with the full SKF Microlog
analyzer suite of modules installed. To add additional functionality, units can
be upgraded to more advanced models, simply purchase the module
and enter the supplied license key.
State-of-the-art technology For companies who are interested in a route-based data collector,
With a robust, high-speed data processor, the SKF Microlog GX the SKF Microlog GX-F model offers ease of use and implementa-
series captures full feature route and non-route dynamic (vibration) tion with multi-route, multi-channel data collection. This model fea-
and static (process) measurements from many sources. Fixed mode tures a measurement range of 80 kHz Fmax and up to 25 600 FFT
autoranging automatically selects an input range based on the sen- lines of resolution. All modules are licensed.
sor type and sensitivity. Three channel simultaneous triaxial input The SKF Microlog Analyzer GX-A is an entry-level data collector
with the separate tachometer input enables faster, more compre- that includes the Analyzer module license. Users are able to custom-
hensive data collection without adding to collection time. The SKF ize the options based on their own predictive maintenance program.
Microlog GX series also includes a triggering functionality that ena- This modular approach allows customers to expand and adapt the
bles the unit to examine the trigger signal first, and then automati- instrument to suit their unique requirements and needs.
cally set the trigger level. For even faster data collection, users can
configure up to 12 measurements for automatic, one button data
collection at a measurement location.
12
SKF Microlog Analyzer GX series
13
SKF Microlog Analyzer GX series
Specifications
14
SKF Microlog Analyzer GX series
ATEX (II 3 G Ex ic IIC T4 Gc) and IECEx (Ex ic IIC T4 Gc) Zone 2
System, data processing and storage
certified kits
Operating system: Microsoft Windows Embedded CE 6.0
Processor: Marvell PXA320 806 MH CMXA 75-F-K-SL-Z2 kit includes:
DSP: Freescale DSP56311
• CMXA 75-F unit, programmed for four channel non-route meas-
Internal RAM: • 128 MB DDR SDRAM urements, two channel or simultaneous triaxial route analyzer
• 128 MB NAND Flash
with FFT Analyzer, Balancing, Recorder, Run up Coast down, Fre-
Internal storage: 120 MB (capable of storing approximately
4 000 spectra) quency Response Function, Conformance Check, Spindle Assess-
SD card: Can support up to 16 GB ment, sensor setup and Idler Sound Monitor modules installed
Communication: USB 2.0, Microsoft ActiveSync or WMDC • Shoulder strap for ATEX units [CMAC 5113]
User indicator: Blue, green, amber and red LED's
• Kit components the same as the CMXA 75-F-K-SL standard kit
with two (2) accelerometers, ATEX approved, top exit 100 mVg
Host software
[CMSS 793-EE] replacing the two CMSS 2200 accelerometers
Software: The SKF Microlog GX series connects directly to
SKF @ptitude Analyst for SKF Microlog
software.
The Analysis and Reporting Manager plug-in CSA (Class I, Division 2, Groups A, B, C, D) certified kits
to SKF @ptitude Analyst provides support for
the SKF Microlog application modules.
The Analysis and Reporting Manager can also • The CMXA 75- F-K-SL is certified for use in hazardous areas,
be purchased as a stand alone version for non-
route based SKF Microlog Analyzers. with the addition of CSA-approved, general-purpose industrial
sensor [CMSS 793-CA], which replaces the two CMSS 2200
accelerometers (must be purchased separately)
Ordering information
SKF Microlog GX-F data collector / FFT analyzer
15
SKF Microlog Analyzer GX series
Kit components (included for all kits) SKF Microlog GX series application bundles
• CD-ROM, user manuals, utilities, asset information page, and • SKF Microlog Balancing kit [CMXA BAL-K-SL]
literature – Balancing and FFT Analyzer modules
• USB communication / power splitter straight cable, 2 m (6.6 ft.) – Accelerometer, small footprint with integrated cable [CMSS 2111]
[CMAC 5095] – Laser tachometer set [CMAC 5030-K]
• Battery pack [CMAC 5031] – Gooseneck clamp with magnetic base [CMSS 6156]
• Universal power supply [CMAC 5090] – Analysis Reporting Manager [CMSW 7311-SL]
• Rubber bump sleeve [CMAC 5015] • SKF Microlog Spindle Assessment kit [CMXA MTX-K-SL]
• Hard shell carrying case [CMAC 5029] – Spindle Test, Balancing and Run up Coast down modules
• Hand strap [CMAC 5020] – Laser tachometer kit [CMAC 5030-K]
• Shoulder strap [CMAC 5010] – Gooseneck clamp with magnetic base [CMSS 6156]
• Shoulder strap for ATEX units [CMAC 5113] – Run out gauge [CMAC 5137]
• Two (2) screen protectors 1, 2) – Belt tension checker [CMAC 5139 and CMAC 5140]
• Connector cover set with lanyards – Spindle test quick start guide
• 4 GB SD card [CMAC 5077] • SKF Microlog Idler Sound Monitor Kit [CMXA ISM-K-SL]
– SKF Idler Sound Monitor and FFT Analyzer modules
Field upgrades to SKF Microlog GX series – Microphone [CMAC 5091]
• Frequency Response Function (FRF) module – Cable [CMAC 5093]
[CMXA MOD-FRF-SL] – Parabola [CMAC 5141]
• Run up Coast down module [CMXA MOD-RUCD-SL] – Adapter plate [CMAC 5142]
• Data Recorder module [CMXA MOD-REC-SL] – Wind baffle [CMAC 5143]
• Conformance Check module [CMXA MOD-CTC-SL] – Headphone cable [CMAC 5078]
• Balancing module [CMXA MOD-BAL-SL] – Headphone set [CMAC 5403]
• FFT Analyzer module [CMXA MOD-ANL-SL] – Carrying case [CMAC 5094]
• Spindle Test module [CMXA MOD-MTX-SL], requires Balancing
and Run Up Coast down modules and Spindle accessories
• SKF Idler Sound Monitor module [CMXA MOD-ISM-SL]
• Route module [CMXA MOD-RTE-SL]
16
SKF Microlog Analyzer GX series
17
SKF Microlog module suite
Analysis modules designed for ease-of-use and versatility
FFT Analyzer 3 3 3 3
SKF Microlog analysis
Conformance Check 3 3
modules + +
Run up Coast down + 3 + 3
• Route
• Balancing Frequency Response Function + 3 + 3
• Data Recorder
• FFT Analyzer Spindle Test + 3 + 3
• Conformance Check
• Run up Coast down SKF Idler Sound Monitor + 3 + 3
• Frequency Response Function
• Spindle Test Sensor Setup 3 3 3 3
• SKF Idler Sound Monitor Legend: (3) Standard • (+) Upgrade
• Sensor Setup
18
SKF Microlog module suite – Route
Route
19
SKF Microlog module suite – Route
Route module upgrade for the SKF Microlog Analyzer AX-A and
GX-A series
• CMXA MOD-RTE-SL
20
SKF Microlog module suite – Balancing
Balancing
Unbalance is defined as: “The uneven distribution of mass about a Once a balancing job has been completed the solution is saved in the
rotor’s rotating center line”. The rotating center line can be defined Balancing module. The file containing all the relevant details about
as the axis about which the rotor would rotate if not constrained by the balance from initial to final amplitudes, to weights and angles
its bearings. A secondary center line, often referred to as the geo- can be imported into SKF’s Analysis and Reporting Manager stored
metric center line (the physical center line of the rotor) also exists. alongside the asset and then linked to SKF @ptitude Analyst.
When these two center lines coincide, the rotor will be in a state of
balance. When they are apart, the rotor will be unbalanced.
Key features
• High precision one or two plane balancing
Easy-to-use, on screen guidance • Balance both slow and fast rotating machines
The SKF Microlog Balancing module resolves single plane, two plane • Ability to resolve balance weights and trial weight estimator
and static-couple balances with high precision on rotating machine • Easy to follow interface with graphical outputs
parts such as rotors for electric motors, fans, turbines, propellers
and pumps. Includes two plane balance with prognosis, users can
start with a two plane balance and after the initial trial weight run, Benefits of properly balanced machinery
the SKF Microlog calculates what the residual imbalance would be if • Minimize structural stress
you switched to a single plane balance. Clear, comprehensive setup • Minimize vibration
menus and display screens with graphical data representations pro- • Reduced noise levels
mote ease of operation. The Balancing module allows you to save • Increased machine and bearing life
your balance jobs for quick re-balancing of the same machine at • Increased safety
future dates, or to review past balancing data. • Lower operating costs
Specifications
21
SKF Microlog module suite – Balancing
Ordering information
SKF Microlog Analyzer AX kits with Balancing module Balancing module upgrade for the SKF Microlog Analyzer AX-A
• CMXA 80-F-K-SL and GX-A series
• CMXA 80-F-K-SL-Z2 • CMXA MOD-BAL-SL
SKF Microlog Analyzer GX kits with Balancing module Balancing kit for the SKF Microlog Analyzer AX-A and GX-A
• CMXA 75-F-K-SL series, kit includes:
• CMXA 75-F-K-SL-Z2 • CMXA BAL-K-SL
– Balancing and FFT Analyzer modules
– Accelerometer with integrated cable [CMSS 2111]
– Laser tachometer kit [CMAC 5030-K]
– Gooseneck clamp with magnetic base [CMSS 6156]
– Analysis and Reporting Manager [CMSW 7311-SL]
22
SKF Microlog module suite – Data Recorder
Data Recorder
Digital signal recordings for post-process • For ship propulsion systems, instead of spending hours of gas
analysis turbine drive time taking analysis measurements at the ship’s
maximum speed, the ship can be run up to full speed, a five min-
The Data Recorder module enables the SKF Microlog to act as a dig- ute .WAV file recorded at full speed, then run back down and
ital signal recorder, allowing you to record a machine’s raw vibration hours of analysis measurements can be performed on the
signal (time waveform) as a Microsoft Windows .WAV audio file. The recorded vibration signal, saving a lot of costly fuel!
.WAV file can be imported into SKF’s Analysis and Reporting Man- • Signals may be obtained from numerous sources, including;
ager to post-process the measurements as if you were performing accelerometers, microphones, pressure sensors, strain gauges,
measurements on the machine in real time. Data can be order current shunts, tachometers, etc. If the data is transferred to a
tracked, time or sample based with selectable windows, sample PC, files can be sent via email back to base. As such, if an operator
sizes and much more. Once the post processing has been done, the or service engineer is unable to diagnose a problem on site, data
plots can be assigned to the asset and then linked to SKF @ptitude can be sent for analysis by an expert.
Analyst. The SKF Microlog GX and AX models can capture up to four
channels.
Specifications
Ordering information
SKF Microlog Analyzer AX kits with Data Recorder module
Examples for use include: • CMXA 80-F-K-SL
• Analysis of very low speed machinery. • CMXA 80-F-K-SL-Z2
• Capturing intermittent events, and transient vibration signals
from non-steady state machinery. SKF Microlog Analyzer GX kits with Data Recorder module
• With a problem machine that can’t be run for any length of time • CMXA 75-F-K-SL
without resulting in additional damage, the vibration signal can be • CMXA 75-F-K-SL-Z2
recorded as .WAV data while the machine is run for a short time.
The machine can then be shut down to avoid further damage and Data Recorder module upgrade for the SKF Microlog Analyzer
the recorded .WAV file played as many times as required to per- AX-A and GX-A series
form vibration analysis measurements on the machine’s recorded • CMXA MOD-REC-SL
vibration signal.
23
SKF Microlog module suite – FFT Analyzer
24
SKF Microlog module suite – Conformance Check
Conformance Check
The Conformance Check module transforms the SKF Microlog into a Data analysis
tool for inspection and maintenance. An automated assessment In addition to displaying a simple color coded grading of machinery
compares vibration levels with established limits and a pass or fail health, measurement data can also be selectively recorded and
indication is displayed to show whether the product complies with stored in the SKF Microlog as required. All recorded data can be
predefined quality indicators or required standards. Conformance transferred to the desktop PC environment using ActiveSync, ena-
Check has the ability to assess up to 64 individual fault criteria bling test results to be uploaded into the Analysis and Reporting
simultaneously and provide an on-screen indication if a warning or Manager or Microsoft Excel for more detailed analysis and presenta-
alarm level is reached. tion of results.
The Analysis and Reporting Manager assigns Check to Conform-
ance data to the asset, allowing post install baseline readings.
Easy pass / fail indication
Standards for testing machinery
Machinery conformance may be determined with SKF test stand-
ards that are established in accordance with existing industry stand-
ards, for example ISO, API, NEMA and IEEE; or users can develop
their own compliance test templates based upon custom conform-
ance criteria specific to their business.
The templates can be loaded into the SKF Microlog, automatically
setting up your pass/fail limits, facilitating proper machinery testing
to meet the correct requirements. Each test template can also be
used to form the basis of your own “custom” standard. Limits can be
easily altered as required using a PC application included with the
Conformance Check module.
If you require custom test templates and do not have available
resources to create them, SKF is here to help. We can provide cus-
tom test templates. Simply tell us the specified vibration limits you
need to measure and we will create a dedicated application specifi-
cally for your maintenance routines.
25
SKF Microlog module suite – Conformance Check
Ordering information
SKF Microlog Analyzer AX kits with Conformance Check module
• CMXA 80-F-K-SL
• CMXA 80-F-K-SL-Z2
26
SKF Microlog module suite – Run up Coast down
Ordering information
SKF Microlog Analyzer AX kits with Run up Coast Down module
• CMXA 80-F-K-SL
• CMXA 80-F-K-SL-Z2
Key features
• User selectable number of pulses per revolution (including non
integer numbers)
• Simultaneous display of any three orders (including non integer
orders) and overall value or any four orders without an overall
(Bode and Nyquist)
• The analysis and display takes place on the SKF Microlog, where
results can be produced immediately while the operator is on site
27
SKF Microlog module suite – Frequency Response Function
Structural analysis through modal testing and SKF Modal Analysis Hammer kits are available for use with the Fre-
display quency Response Function module. Reference model numbers
CMAC 5056, CMAC 5057 and CMAC 5058 in the SKF Microlog
The Frequency Response Function (FRF) module is designed to ena- accessories catalog.
ble a user to quickly establish a structure’s properties (accelerance,
apparent mass, mobility, impedance stiffness or compliance) by per-
forming modal analysis using a calibrated hammer for the excita- Specifications
tion. The FRF module can also measure and display the transfer
function (ratio) between two transducers while a machine is run-
ning. Graphical representation of the modal parameters can aid in
Signal input types: • Modal analysis:
the characterization of a structure. The SKF Microlog clearly displays – Channel 4 = Modally tuned hammer
the FRF phase and coherence. Measurements can be exported to – Channels 1, 2 and 3 = Accelerometers,
the Analysis and Reporting Manager for further viewing and analysis velocity transducers or displacement
probes
of the Operating Deflection Shapes (ODS). Third-party software can • ODS analysis: Channels 1, 2 and 3 =
also be used to display and animate the spatial response of a struc- Accelerometers, velocity transducers and
displacement probes
ture in slow motion, overall motion and the motion of one part rela-
tive to another. Y axis scaling units: • Accelerance: g/N, m/s2/N, g/lbf, m/s2/lbf
• Apparent mass: N/g, N/m/s2, lbf/g, lbfm/s2
• Mobility: ips/N, mm/s/N, ips/lbf, mm/s/lbf
• Impedance: N/ips, N/mm/s, lbf/ips, lbf/mms
• Compliance: mil/N, µm/N, mil/lbf, µm/lbf
• Stiffness: N/mil, N/µm, lbf/mil, lbf/µm
Display: • FRF magnitude phase and coherence
• Y axis: Linear, log and log dB
Input signal range: ±25 V maximum
Frequency range: 20 kHz
Ordering information
SKF Microlog Analyzer AX kits with Frequency Response
Function module
• CMXA 80-F-K-SL
• CMXA 80-F-K-SL-Z2
28
SKF Microlog module suite – Spindle Test
Spindle Test
Ordering information
SKF Microlog Analyzer AX kits with Spindle Test module
• CMXA 80-F-K-SL
• CMXA 80-F-K-SL-Z2
29
SKF Microlog module suite – SKF Idler Sound Monitor
Benefits
• Early detection of faulty conveyor idlers
• Helps avoid unplanned downtime
The kit includes a microphone encased in a rugged parabolic holder • Helps avoid costly belt damage and hazardous repairs
for aiming at the idlers. Headphones issue an audible alarm for fault • Offers safer, easier inspection compared to traditional conveyor
detection and allow the user to listen to the idler as an additional aid belt walk arounds
to diagnosis. It is so easy to use that even inexperienced workers are • Can be used as part of an operator driven reliability (ODR) main-
able to detect faults with minimal training. For further fault detection tenance program
or analysis, the SKF Idler Sound Monitor kit also includes the FFT • Includes FFT Analyzer module for further diagnosis
30
SKF Microlog module suite – SKF Idler Sound Monitor
1 gE True Peak SKF Microlog Analyzer GX kits with SKF Idler Sound Monitor
– Detect impact module
type vibration • CMXA 75-F-K-SL
2 gE Root Sum • CMXA 75-F-K-SL-Z2
Square (RSS) • CMXA 75-F-CP-SL
overall
– Detect overall Idler Sound Monitor upgrade for the SKF Microlog Analyzer AX-A
magnitude of and GX-A series
impact • CMXA MOD-ISM-SL
vibration
3 Kurtosis SKF Microlog Analyzer Idler Sound Monitor kit [CMXA ISM-K-SL]
– Detect whether consists of:
vibration signal • SKF Idler Sound Monitor module [CMXA MOD-ISM-SL]
is a hiss, • FFT Analyzer module [CMXA MOD-ANL-SL]
crackle, • Parabolic reflector [CMAC 5141]
rumbling • Adapter plate assembly [CMAC 5142]
4 Harmonic Activity • Parabolic windjammer [CMAC 5143]
Indicator (HAI) • Microphone [CMAC 5091]
– Bearing har- • Audio headphones, hard hat compatible [CMAC 5403]
monic activity • Audio headphone cable [CMAC 5078]
• Cable [CMAC 5093]
In addition to the simple traffic light display, customers also have the • Carrying case [CMAC 5094]
option to display each measurement value.
Software options
• The SKF Idler Sound Monitor data can be transferred to the host
computer in comma separated value format (.csv) for import into
spreadsheet applications such as Microsoft Excel or into Microsoft
Word tables.
31
SKF Microlog module suite – Sensor Setup
Sensor Setup
The Sensor setup module provides users with a set of predefined own sensors based on calibration data. Any of these sensors can
SKF Microlog Analyzer accessories with set parameters attributed to then be selected from the set up section within the modules without
that particular accessory. Users can also add their own sensors to having to enter the parameters each time they take a measurement.
the Sensor Setup module with particular parameters related to their Note that this is not applicable to the Route module.
The SKF Microlog AX series Sensor Setup screen showing default sensors. The SKF Microlog GX series Sensor Setup
screen showing default sensors.
32
SKF @ptitude Analyst
Intelligent and scalable software for enterprise-wide
communications
A core platform from the SKF @ptitude Monitoring Suite of reliability software applications
33
SKF @ptitude Analyst
34
SKF @ptitude Analyst
Connectivity
Staying connected is easy with SKF @ptitude emails and/or SMS messages of events such as; an scheduled HTML
Analyst Upload Report with a PDF attachment or a SMS message with plain
text describing alarm condition changes.
Today’s data collector systems must support a great variety of data SKF @ptitude Analyst also supports OPC, or OLE for Process
connection methods. SKF @ptitude Analyst supports data collector Control, the most widely-used plant data exchange format. With the
connections through the USB. For remote users in a Wide Area Net- OPC client interface for SKF @ptitude Analyst, common machinery
work or users with low bandwidth connection, the Thin Client Trans- information, such as load, speed, energy usage, and other important
fer application may be used to provide a remote but direct access to process data, can be obtained and stored in the database for side by
the database. In addition, this supporting application also permits side analysis.
completely disconnected data collectors to transfer route and vibra- Export of Hierarchy nodes in CSV (comma-separated value) file
tion data using an email file attachment. format is also supported in SKF @ptitude Analyst. The CSV output
On-line systems with USB, RS485 or Ethernet connections are includes full Hierarchy information, POINT setup settings, overall
supported and can be routed through gateways and firewalls. Ser- and dynamic values and inspection messages.
vices dedicated to each monitoring device or monitoring chain XML (Extensible Markup Language) is an open-data format
ensure data collection with a high throughput and thus quick live supported by SKF @ptitude Analyst. Using this format, a flexible
updates. data stream can be set up for automatic import or exports of
Stay informed 24/7 of your condition monitoring program pro- selected data types. XML data can be imported in Excel or other
gress and machine condition changes by using SKF @ptitude Ana- software with little programming, hence making SKF @ptitude
lyst’s email and SMS support. You and your colleagues may receive Analyst a truly open system.
Remote CMMS
Monitoring Lubrication
Process
Control Condition Inspection
Monitoring and Safety
35
SKF @ptitude Analyst
36
SKF @ptitude Analyst
SKF @ptitude Analyst software is configured using license keys. The Transient Manager is a standard add-on to the SKF @ptitude
These keys automatically activate or add new functionality to the Analyst that allows you to manage and display all transient hierarchy
base application, hence the name “add-on”. Additionally, three differ- views. Depending on transient view properties, the transient event
ent base applications are available: SKF @ptitude Inspector primarily may be automatically captured at defined speed changes and other
used for Operator Driven Reliability (ODR), SKF @ptitude Analyst for parameters to provide accurate analysis, such as a turbine coast
SKF Microlog Analyzer, and SKF @ptitude Analyst, the flagship appli- down event. Transient events may be displayed in live or trend (his-
cation of the SKF @ptitude Monitoring Suite. torical) mode using the following graphs:
The SKF @ptitude Analyst software can be deployed as a stand
alone application on a single workstation or as a fully networked, • The Topology graph illustrates a series of spectra (similar to
distributed application whereby data storage and business logic are Campbell plots) using a user-defined color scheme to easily visu-
kept on separate application servers to help ensure high throughput alize amplitude peaks. This graph also features vector
and availability. compensation.
SKF @ptitude Analyst software fully supports virtualization envi- • The Bode graph with Damping Cursor is a dual plot consisting of
ronments. These environments allow SKF @ptitude Analyst to be phase and amplitude as a function of rotational speed. The damp-
installed and published onto an enterprise system from a centralized ing cursor enables you to identify resonance information at critical
location. Data connections can be made through the virtualization speed when performing transient event analysis.
environment or through Thin Client Transfer, which provides fast and • The Nyquist graph plots the shaft’s movement during a transient
secure network connectivity. event and is similar to a Bode graph but using polar notation. This
graph also features vector compensation and optional rotational
speed labels.
• The Cascade graph plots data over running speed and features
data filtering options for optimal event presentation.
37
SKF @ptitude Analyst
Customized reports
38
SKF @ptitude Analyst
Device support
n
• Harmonic Activity Index (HAI). A spectrum post processor
Spectrum: showing the likelihood of harmonic patterns being present ---
• Spectrum plot keyboard shortcuts
Time waveform:
• Time domain statistics including standard deviation, skew,
n
n
kurtosis, and crest factor ---
Analysis and Reporting Manager
n
---
• Transient event views • Live and trend mode graphs
Transient analysis:
• Vector compensation • Damping cursor ---
Alarms
Advanced functions including high level analysis functions such as CTA, HAL, Contribution,
n
n l
Statistical functions, etc. ---
View alarm status indicators directly at the hierarchy
• Acknowledge alarms and enter comments or
Alarm window:
recommendations
• Quickly find and identify all points in alarm within the n l
n l
hierarchy, group, route, workspace, or machine
Alarm details: • Provides a summary of the type of alarms and status
n l
• Public alarms that can be shared with other users
User defined alarm levels: • Private alarms that can only be used by specific users
• Unlimited number of alarms can be configured
Overall alarm levels:
• Danger high, alert high, alert low, danger low
• Level alarm, out of window, in window n l
Alarm types
Overall forecast n l
Overall percent change n l
Unlimited spectral band (overall and peak) n l
Spectral envelope n l
Phase angle n l
Overall n l
Inspection n
n
---
Machine condition detector
n
---
Variable speed alarms
n
---
Crash alarm (CMU, TMU only)
n
---
BOV alarming ---
39
SKF @ptitude Analyst
• Single cursor
• Notes indicators
• Exponential curve line
• Curve fit n l
n l
Trend:
• Statistical trend line
• Single cursor
• Harmonic cursor with Set Speed function n l
Spectrum:
• Sideband cursor with dB and Delta values
• Band cursor n l
n
• Diagnostics cursor
• Peak cursor
• Spectral band alarm,
• Frequency analysis cursor ---
spectral envelope alarm
Time
• Single cursor
• Band cursor
• CTA overlay
• Frequency analysis cursor n l
n
waveform:
• Band cursor with statistics ---
Display tools
40
SKF @ptitude Analyst
n l
• Allows to add an edit WMx devices
WMx device view: • WMx device diagnostics, battery status and channel
information
• Display information area • Auto scaling
n l
• On-screen text • Spectrum cursor micro-
Graph linking: annotation manipulation
• Percent of full scale • Date range setting
setting
Derived POINT (For detailed information, refer to SKF publication CM3124 EN, “Derived POINTs and their Application”)
Abs(x) n l
Alarm_Status(p) n
n l
---
ArcCos(x)
ArcSin(x) n l
ArcTan(x) n l
Average(Dynamic, c) n l
Average(x, n) n l
Ceil(x) n l
Contribution2(iDynamic, iPeriod) n
n
---
Contribution3(iDynamic, iPeriod, iSpeed)
n l
---
Cos(x)
Count_Spikes(Twf, c, Th, Bias) n
n
---
CrestFactor(iDynamic)
n
---
CTA_PK_PK(iDynamic, iPeriod)
n
---
CTA_RMS(iDynamic, iPeriod)
n
---
CUSUM(x, m)
n l
---
Deg2Rad(x)
DeltaTime(x) n l
DeltaValue(x) n l
Energy_Value(iFFT, iBandIndex) n
n
---
Floor(x)
n
---
Forecast_Exp(x, n, Alarm)
n
---
Forecast_Lin
n
---
HAL(iSpectrum, iFrequency)
n
---
Kurtosis(Dynamic, c)
n
---
Kurtosis(x, n)
n l
---
LN(x)
Log(x) n l
Max(x, y) n
n
---
Min(x, y)
n
---
Mod(x, y) ---
41
SKF @ptitude Analyst
Operating Time n l
PeakValue(iFFT, iBandIndex) n
n l
---
PercentChange(?)
Power(a, b) n l
ROC(x, iDays) n
n
---
Round(x)
n l
---
Sin(x)
Skew(Dynamic, c) n
n
---
Skew(x, n)
n
---
Smax(iTwf )
n
---
Speed(iDynamic)
n l
---
Sqrt(x)
Stdev(Dynamic, c) n
n
---
Stdev(x, n)
n l
---
Sum Duration
Sum Period n l
Sum Since n l
Tan(x) n l
Total Operating Time n l
Trunc(x) n
n
---
XMag(Twf, cA, cB, spdFactor)
n
---
XPhase(Twf, cA, cB, spdFactor) ---
Storage, file formats and networking
Oracle support n l
Microsoft SQL Server support n l
Binary importing and exporting (.MAB) n l
CSV (Excel) exporting n l
XML importing and exporting n l
Supports for LAN and WAN n l
Support for Thin Client (Terminal) environments n l
Operates with Citrix, Terminal Server, and Microsoft Windows 2008 application server n l
Unlimited number of:
• Hierarchies
• Collection points
• Measurements
• Workspaces n l
General
42
SKF @ptitude Analyst
General (continued)
n l
functions:
Allows for complete integration of third party applications
User preferences to allow customization n l
Complete user and installation manuals on installation DVD n l
Product Support Plans (PSP) available n l
n l
• OPC Client
Optional interfaces available: • CMMS (contact SKF Sales Representative for
n l
details)
Measurement archiving
Measurement types
n l
• SKF Microlog Analyzer AX series, GX series
Multi-channel support: version 2.0 (or higher)
• SKF Multilogs DMx, IMx
Alternative time zone support for on-line devices located across a wide area n
n
---
• SKF Multilog IMx
Display and storage of non-collection events:
• SKF microlog Inspector ---
43
SKF @ptitude Analyst
Reporting
Statistical alarm wizards with outlier removal use historical data to help refine overall alarms n l
Hierarchy template wizard allows for rapid hierarchy creation and machine templates for reuse n l
Report template allows for the custom configuration of reports and report template for reuse
and sharing n l
Scheduler wizard helps configure and preset recurring activities such as report generation, data
archival and task reminders n l
44
SKF @ptitude Analyst
Hardware requirements
RAM 8 GB 12 GB or more
45
SKF @ptitude Analyst
Hardware requirements
Note 6
Network configuration – Application server
Running SKF Multilog On-line System devices to monitor
• Running SKF @ptitude Analyst / SKF @ptitude Inspector
transient events requires full database support. Express
versions will not meet performance requirements for the
Network configuration for up to 35 Clients and one database. Installations of 50 Clients or
system.
greater will require an on-site assessment by our Field Service Engineers.
Notice
Configuration Minimum requirements Recommended requirements If running other system configurations, please contact
your local SKF Representative to inquire about compat-
Windows 7, Windows 8.1, ibility.
Windows 7 OR Windows 10, OR
Operating system (Note 1)
Windows 2008 Server Windows 2008 Server,
Windows 2012 R2
Intel 2.0 GHz, 32 or 64- Intel Core 2 Duo, 3.0 GHz,
Processor
bit, or better 32 or 64-bit, or better
46
Analysis and Reporting Manager
Support application for the SKF Microlog Analyzer AX and GX series
SKF’s Analysis and Reporting manager is a PC based application for Key features
transferring, displaying and analyzing data generated by the appli- • Digital Signal Processing (DSP) window – enables post-process-
cation modules of the SKF Microlog AX and GX series instruments. ing of time waveform data using Fast Fourier Transform (FFT)
With Analysis and Reporting Manager, data may be exported to routines into Spectrum or Waterfall plots
ASCII or Excel files for easy viewing using Microsoft Excel or other • File download management – specify file locations on your PC or
third party software. Analysis and Reporting Manager provides an network; data is sorted by date / time and module type when it is
easy mechanism for uploading data from your instrument via USB, uploaded
once uploaded, the data is automatically shown in the application • Import of Conformance Check module results, including the
main window, and a single mouse click is all that is needed to view report table with the machine graphic, as well as the spectral
the data in a powerful, interactive graphical plot. SKF Analysis and results files
Reporting Manager also provides a full range of post-processing • Conformance Check results can be combined to generate trend
features that allow users to get the most out of the application mod- plots
ule data. • Import of Run up Coast down (RuCd) module data files, including
Analysis and Reporting Manager support is provided to the fol- the original .wav recording and the CSV results files
lowing modules: • Export of data to UFF (type 58) files allowing easy import into
structural analysis packages
• Balancing • Batch exporting of data into Microsoft Excel, allowing consolida-
• Data Recorder tion of multiple measurements into a single workbook with multi-
• Frequency Response Function (FRF) ple tabs, or separate workbooks
• Run up Coast down (RuCd) • Creation of Microsoft Word documents from data, including sup-
• Spindle Test port of templates via bookmarks. Graph plots as well as numerical
• FFT Analyzer values may be included, and Conformance Check results tables
• Conformance Check may be created.
• Custom balance reports created in Microsoft Word
Data collected for these modules can be
imported into the SKF’s Analysis and
Reporting Manager, stored alongside the
asset and then linked to SKF @ptitude Ana-
lyst, allowing users to provide additional
information about the data.
47
Analysis and Reporting Manager
Enhanced functionality
Powerful interactive graph plots: The Digital Signal Processing Module (DSP) provides several post-
• Single and multiple time waveform or spectrum processing features including acceleration enveloping (gE) analysis.
• Waterfall This menu has many advanced features including waterfall, and Fast
• Overlay Fourier Transforms (FFT) along with other advanced features. It sup-
• Orbit and polar plots (with a moving zoom function allowing easy ports the recording of raw data from a series of sensors to allow
traversal of orbit/polar data) users to collect data from a machine running for a short duration.
• Bode and Nyquist This can be very helpful where route collection would not normally
• Spectrogram collect enough data; either fast enough, or where collection of data
• Balance run polar plots over an extended period of time is not practical. The raw signals can
then be post processed, using Analysis and Reporting Manager soft-
Easy to use graphical display: ware to produce all of the spectra required for analysis.
• Zooming and magnification With the latest version of Analysis and Reporting Manager, the
• Dynamic cursor types (harmonic, power, peak-in-band, side post processing options allow you to perform SKF acceleration
band, etc.) enveloping (gE) and display the results right in the analyzer window.
• Integration, control of engineering units and vertical scale Once the data is captured, it can then be overlaid with bearing fault
• Unlimited annotations and notes, allowing you to record and frequencies onto the post processed spectra to calculate warning
highlight information about your data and alert levels.
In addition to the impressive list of post processing options avail-
able in the Analysis and Reporting Manager, SKF has also added
Enhanced functionality Cepstrum, Power Cepstrum, and Power Spectrum to the list of avail-
Analysis and Reporting Manager has new functionality for the able features. Cepstrum analysis is a tool for detecting periodicity in
stand-alone product as well as the embedded version that will now an FFT which is especially useful when diagnosing potential gear box
be included with both the popular CMSW 7400 and now the failures. Power spectrum provides a plot of the portion of a signal’s
CMSW 7300 software products. Analysis and Reporting Manager power (energy per unit time) for any given frequency in the FFT
functionality allows users to upload, view and post-process field col- where the energy is measured at the cursor position.
lected data from modules in our SKF Microlog Analyzers. The new License key support replaces the older style dongle tech-
SKF’s Analysis and Reporting Manager application now has the nology with current SKF @ptitude License Keys supporting cus-
ability to calculate enveloped (gE) overall limits and store calcula- tomer trials and product evaluations.
tions with the collected data. SKF’s acceleration enveloping (gE) fea-
ture contains a set of calculated warning and alarm levels. These
warning limits depend on a specific bearing bore, speed and the
Fmax selected for your enveloped spectrum. To assist in setting the
correct alarm and warning levels, there is now an SKF bearing data-
base lookup feature that is built right into the Analysis and Reporting
Manager software.
48
Analysis and Reporting Manager
Customized reporting and data management Analysis and Reporting Manager time domain plot (left) and bode plot
(below).
49
Analysis and Reporting Manager
1280 ™ 1024 or
Video display 1280 ™ 1024
larger
Stand-alone configuration
• Running Analysis and Reporting Manager
• Storing data
Minimum Recommended
Configuration
requirements requirements
Operating system: Windows 7 OR Windows 7 OR
Windows XP Windows XP
Professional with Professional with
Service Pack 2+ Service Pack 2+
Processor: Intel 1.0 GHz, 32-bit Intel Core 2 Duo,
(x86), or better 2.0 GHz, or better
RAM: 1.0 GB 8 GB or more
50
SKF Product Support Plans
Protecting your technology investment: Hardware and Software
51
Please contact:
SKF USA Inc.
Condition Monitoring Center – Livingston
2 Michaelson Square, Kirkton Campus • Livingston, West Lothian
EH54 7DP s • United Kingdom
Tel: +44 (0) 1506 470011 • Fax: +44 (0) 1506 470012
Web: www.skf.com/cm
® SKF, @PTITUDE, MICROLOG, and MULTILOG are registered trademarks of the SKF Group.
Bluetooth is a registered trademark of Bluetooth SIG, Inc.
ICP is a registered trademark of PCB Group, Inc.
Intel and Intel XScale are registered trademarks of Intel Corporation in the United States and other countries.
Marvell is a registered trademark of Marvell or its affiliates.
Microsoft, Windows, ActiveSync, Excel, PowerPoint, SQL Server, Windows Server and Windows Vista are either registered trademarks or trademarks of Microsoft Corporation in the United States and / or other
countries.
Oracle is a registered trademark of Oracle Corporation.
All other trademarks are the property of their respective owners.
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information
contained in this publication, but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein. SKF reserves the right to alter any
part of this publication without prior notice.
Patents: US 4,768,380 · US 5,633,811 · US 5,679,900 · US 5,845,230 · US 5,852,351 · US 5,854,553 · US 5,854,994 · US 5,870,699 · US 5,907,491 · US 5,992,237 · US 6,006,164 · US 6,124,692 · US 6,138,078 ·
US 6,199,422 · US 6,202,491 · US 6,275,781 · US 6,301,514 · US 6,437,692 · US 6,489,884 · US 6,513,386 · US 6,633,822 · US 6,789,025 · US 6,792,360 · US 7,103,511 · US 7,697,492 · WO/2003/048714
PUB CM/P1 14285/7 EN · May 2017
skf.com