Sundstrand Series 40 Pump Technical Info PDF

Series 40
Axial Piston
Pumps
Technical
Information
Series 40 Axial Piston Pumps
Technical Information
Using this manual
Organization and To help you quickly find information in this manual, the material is divided into sections,
headings topics, subtopics, and details, with descriptive headings set in red type. Section titles
appear at the top of every page in large red type. Topic headings appear in the left
hand column in BOLD RED CAPITAL LETTERS. Subtopic headings appear in the body
text in bold red type and detail headings in italic red type.
References (example: See Topic xyz, page XX) to sections, headings, or other publications are
also formatted in red italic type. In Portable Document Format (PDF) files, these references
represent clickable hyperlinks that jump to the corresponding document pages.
Tables, illustrations, Tables, illustrations, and graphics in this manual are identified by titles set in blue italic
and complementary type above each item. Complementary information such as notes, captions, and drawing
information annotations are also set in blue type.
References (example: See Illustration abc, page YY) to tables, illustrations, and graphics
are also formatted in blue italic type. In PDF files, these references represent clickable
hyperlinks that jump to the corresponding document pages.
Special text Defined terms and acronyms are set in bold black type in the text that defines or
formatting introduces them. Thereafter, the terms and acronyms receive no special formatting.
Black italic type is used in the text to emphasize important information, or to set-off
words and terms used in an unconventional manner or alternative context. Red and blue
italics represent hyperlinked text in the PDF version of this document (see above).
Table of contents An indented Table of Contents (TOC) appears on the next page. Tables and illustrations
in the TOC set in blue type. In the PDF version of this document, the TOC entries are
hyperlinked to the pages where they appear.
© 2005 Sauer-Danfoss. All rights reserved. Printed in U.S.A.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products
already ordered provided that such alterations aren’t in conflict with agreed specifications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are
trademarks of the Sauer-Danfoss Group.
Front cover illustrations: F101 220, F101 221, F101 222, F101 223, P100 651E
520L0635 • Rev E-2 • June 2006

Contents
General description Series 40 family of pumps and motors.................................................................................................... 6

Key features....................................................................................................................................................... 7
M25 variable pump........................................................................................................................................ 8
M35 variable pump (M44 similar).............................................................................................................. 8
M46 variable pump........................................................................................................................................ 8
System circuit diagram.................................................................................................................................. 9
M46 Pump schematic diagram.................................................................................................................. 9
Technical Overview..........................................................................................................................................................10
specifications General..............................................................................................................................................................10
Features............................................................................................................................................................10
Specifications..................................................................................................................................................10
Operating parameters.................................................................................................................................11
Fluid specifications.......................................................................................................................................11
Performance....................................................................................................................................................12
Operating Fluids..................................................................................................................................................................13
parameters Viscosity............................................................................................................................................................13
Temperature....................................................................................................................................................13
Charge pressure.............................................................................................................................................13
Case pressure..................................................................................................................................................13
Pressure ratings..............................................................................................................................................14
Speed ratings..................................................................................................................................................14
Inlet pressure..................................................................................................................................................15
Theoretical output........................................................................................................................................15
System design Sizing equations............................................................................................................................................16

parameters Filtration...........................................................................................................................................................17
Suction filtration......................................................................................................................................17
Charge filtration.......................................................................................................................................18
Redundant braking system requirement.............................................................................................19
Loop flushing..................................................................................................................................................19
Reservoir...........................................................................................................................................................19
Case drain usage for tandem pumps.....................................................................................................19
Bearing life and external shaft loading ................................................................................................20
Hydraulic unit life..........................................................................................................................................21
Mounting flange loads................................................................................................................................22
Product coding Model code......................................................................................................................................................23

Revised model code.....................................................................................................................................24
520L0635 • Rev E-2 • June 2006

Contents
Features and options Charge pump..................................................................................................................................................25

Charge pump output flow.........................................................................................................................26
Charge pump power requirements........................................................................................................26
Charge relief valve.........................................................................................................................................27
Check / high pressure relief valve............................................................................................................28
Displacement limiters..................................................................................................................................29
Auxiliary mounting pads and auxiliary pumps..................................................................................30
Shaft options Shaft options...................................................................................................................................................32

M25 Variable pump......................................................................................................................................33
M25 Tandem pump......................................................................................................................................34
M35/44 Variable pump................................................................................................................................35
M35/44 Tandem pump................................................................................................................................36
M46 Variable pump......................................................................................................................................37
M46 Variable pump......................................................................................................................................38
M46 Tandem pump......................................................................................................................................39
M46 Tandem pump......................................................................................................................................40
Control options Direct displacement control (DDC) M25, M35/44 variable pumps..............................................41
External control handle requirements.............................................................................................41
Manual displacement control (MDC) M46 variable pump.............................................................42
Features.......................................................................................................................................................42
Benefits........................................................................................................................................................42
Response Time..........................................................................................................................................43
External Control Handle Requirements...........................................................................................44
Handle direction......................................................................................................................................44
Neutral Start Switch (NSS)....................................................................................................................44
Hydraulic displacement control (HDC) M46 variable pump..........................................................45
Features.......................................................................................................................................................45
Benefits........................................................................................................................................................45
Response Time..........................................................................................................................................46
Control Input Signal Requirements...................................................................................................46
HDC Options..............................................................................................................................................46
Electrical displacement control (EDC)....................................................................................................47
Features.......................................................................................................................................................47
Benefits........................................................................................................................................................47
Response time..........................................................................................................................................49
Control input signal requirements....................................................................................................49
Electrical displacement control options..........................................................................................49
Three-position electrical control (FNR)..................................................................................................50
Features / Benefits...................................................................................................................................50
Response time..........................................................................................................................................51
Control input signal requirements....................................................................................................51
520L0635 • Rev E-2 • June 2006

Contents
Installation M25 Variable pump dimensions..............................................................................................................52

drawings Auxiliary mounting flange..............................................................................................................52
Pump and control.............................................................................................................................53
M25 Tandem pump dimensions..............................................................................................................54
Auxiliary mounting flange..............................................................................................................54
Pump and control..............................................................................................................................55
M25 U Dimensions........................................................................................................................................56
Transmission........................................................................................................................................56
M35/44 Variable pump dimensions.......................................................................................................57
Pump, filtration/charge pump option, control.........................................................................58
M35/44 Tandem pump dimensions.......................................................................................................59
Charge pump options, auxiliary mounting flanges...............................................................59
Pumps, filtration/charge pump options, control.....................................................................60
M46 Variable pump dimensions..............................................................................................................61
Auxiliary mounting flanges............................................................................................................61
Pump, filtration/charge pump options, MDC, displacement limiter................................62
M46 Tandem pump dimensions..............................................................................................................63
Pumps, filtration/charge pump options, MDC, displacement limiters............................64
M46 Control module dimensions............................................................................................................65
M46 PV/PT Manual displacement control handle..................................................................65
M46 PV/PT Manual displacement control with neutral start switch...............................65
M46 PV/PT Hydraulic displacement control.............................................................................65
M46 PV/PT Electronic displacement control............................................................................68
M46 PV/PT Three-position electic displacement control (FNR).........................................68
Schematics Series 40 Variable pump schematics......................................................................................................69

M25 PV...................................................................................................................................................69
M35/44 PV.............................................................................................................................................69
M46 PV...................................................................................................................................................69
Series 40 Tandem pump schematics......................................................................................................70
M25 PT....................................................................................................................................................70
M35/44 PT.............................................................................................................................................70
M46 PT....................................................................................................................................................70
520L0635 • Rev E-2 • June 2006

General description
Series 40 family of Series 40 is a family of hydrostatic pumps and motors for medium power applications
pumps and motors with maximum loads of 345 bar [5000 psi]. These pumps and motors can be applied
together or combined with other products in a system to transfer and control hydraulic
power.
Series 40 pump + motor transmissions provide an infinitely variable speed range

between zero and maximum in both forward and reverse modes of operation. The
pumps and motors each come in four frame sizes: M25, M35, M44, and M46.
Series 40 pumps are compact, high power density units. All models use the parallel axial
piston / slipper concept in conjunction with a tiltable swashplate to vary the pump’s
displacement. Reversing the angle of the swashplate reverses the flow of fluid from the
pump, reversing the direction of rotation of the motor output.
Series 40 - M35, M44, and M46 pumps may include an integral charge pump to provide
system replenishing and cooling fluid flow, as well as servo control fluid flow on M46
pumps. M25 pumps are designed to receive charge flow from an auxiliary circuit or
from a gear pump mounted on the auxiliary mounting pad. Series 40 pumps feature
a range of auxiliary mounting pads to accept auxiliary hydraulic pumps for use in
complementary hydraulic systems.
Series 40 - M46 pumps offer proportional controls with either manual, hydraulic, or
electronic actuation. An electric three-position control is also available. The M25, M35,
and M44 pumps include a trunnion style direct displacement control.
Series 40 motors also use the parallel axial piston / slipper design in conjunction with
a fixed or tiltable swashplate. The family includes M25, M35, M44 fixed motor units and
M35, M44, M46 variable motor units. For complete technical information on Series 40
motors, refer to Series 40 Motors Technical Information, 520L0636.
The M35 and M44 variable motors feature a trunnion style swashplate and direct
displacement control. The M46 variable motors use a cradle swashplate design and a
two-position hydraulic servo control.
The M46 variable motor is available in a cartridge flange version, which is designed to be
compatible with CW and CT compact planetary gearboxes. This combination provides a
short final drive length for applications with space limitations.
520L0635 • Rev E-2 • June 2006

General description
Key features • 4 sizes of variable displacement pumps
• 4 sizes of tandem pumps
• 3 sizes of variable displacement motors
• 3 sizes of fixed displacement motors
• Efficient axial piston design
• Complete family of control systems
• Proven reliability and performance
• Compact, lightweight
• Worldwide sales and service
520L0635 • Rev E-2 • June 2006

General description
Input Valve plate

M25 variable pump shaft
Cylinder
Trunnion block
Ball
bearing
Auxiliary
pad
Charge check and Piston

high pressure relief Swashplate
Charge relief
valve with bypass valve
P100 583E
Charge check and

M35 variable pump high pressure relief
(M44 similar) valve with bypass Charge relief Charge Valve plate
valve pump Piston Ball
bearing
Auxiliary
pad
Trunnion Input Cylinder Swashplate

shaft block
P100 584E
Charge check/
M46 variable pump high pressure relief
Charge relief
valve Control Cylinder
valve block Cradle
Input Valve plate swashplate
shaft
Bypass Charge
valve pump
Auxiliary
pad
Piston Ball
bearing
P100 585E
520L0635 • Rev E-2 • June 2006

General description
System circuit
diagram
Heat exchanger Reservoir

bypass
Control
handle
Filter
Displacement Heat
control exchanger
valve
Fixed displacement
motor
Cylinder Cylinder
block block
assembly assembly
Charge relief
valve
Bypass
valve
Output
shaft
Charge
pump Loop flushing
module
Input
shaft
Variable
displacement Suction flow
Check valves
pump w/ high pressure Charge pressure
relief valve
Servo pressure
High pressure
Case flow P100 586E
A Series 40 - M46 variable pump is shown in a hydraulic circuit with a Series 40 - M35 fixed motor. The pump shown
features manual displacement control. The circuit features suction filtration and heat exchanger.
M46 Pump schematic

diagram BNA
E M3
M4 A
M1
M5
L2
M2
L1 S
P100 587E
520L0635 • Rev E-2 • June 2006

Technical Specifications
Overview Specifications and operating parameters are shown below. For additional information,
see Operating parameters, page 13, System design parameters, page 16, Product coding,
page 23, Features and options, page 25 and Control options, page 41.
Product line Series 40 Pumps

General
Pump type In-line, axial piston, variable, positive displacement pumps
Direction rotation Clockwise (CW) or counterclockwise (CCW) available
Installation position Discretionary, the housing must be filled with hydraulic fluid
Filtration configuration Suction or charge pressure filtration
Other system requirements Independent braking system, suitable reservoir and heat exchanger
Model Unit M25 PV M35 PV M44 PV M46 PV M25 PT M35 PT M44 PT M46 PT
Features
Type of mounting SAE B SAE B SAE B SAE B SAE B SAE B SAE B SAE B
Port connections Twin Twin Twin Twin Twin Twin Twin Twin
Integral charge cm3/rev 11.8 11.8 13.9 16.4 16.4 22.9
- -
pump (std) [in3/rev] [0.72] [0.72] [0.85] [1.00] [1.00] [1.40]
Charge relief valve bar [psi] 14.0 14.0 14.0 19.5 14.0 14.0 14.0 19.5
setting [200] [200] [200] [285] [200] [200] [200] [285]
System pressure bar [psi]
140-345 [2030-5000]
regulation
Displacement
- - - Option - - - Option
limiters
Input shaft option Splined, Tapered, or Straight Key
Auxiliary mounting SAE A SAE A SAE A SAE A SAE A SAE A
SAE A SAE A
pad SAE B SAE B SAE B SAE B SAE B SAE B
MDC, MDC,
HDC, HDC,
Control options DDC DDC DDC DDC DDC DDC
EDC, EDC,
FNR FNR
Filtration
Suction Filtration or Remote Charge Pressure Filtration
configuration
Model Unit M25 PV M35 PV M44 PV M46 PV M25 PT M35 PT M44 PT M46 PT
Specifications
Pump
Single variable pump Tandem variable pump
configuration
3
Displacement cm /rev 24.6 35.0 43.5 46.0 24.6 x 2 35.0 x 2 43.5 x 2 46.0 x 2
[in3/rev] [1.50] [2.14] [2.65] [2.81] [1.50 x 2] [2.14 x 2] [2.65 x 2] [2.81 x 2]
Weight kg [lb] 19 [41.5] 25 [55] 25 [55] 33 [73] 24 [56] 45 [99] 45 [99] 59 [131]
Mass moment kg·m2 0.0018 0.0033 0.0032 0.0050 0.0037 0.0066 0.0064 0.0100
of inertia [slug·ft2] [0.0014] [0.0024] [0.0023] [0.0037] [0.0028] [0.0048] [0.0047] [0.0073]
10 520L0635 • Rev E-2 • June 2006

Operating Model Unit M25 PV M35 PV M44 PV M46 PV M25 PT M35 PT M44 PT M46 PT
parameters Case pressure

Continuous bar [psi] 1.7 [25]
Maximum bar [psi] 5.2 [75]
Speed limits
Rated @ max angle min-1 (rpm) 4000 3600 3300 4000 4000 3600 3300 4000
Maximim @ max
min-1 (rpm) 5000 4500 4100 4100 5000 4500 4100 4100
angle
Minimum min-1 (rpm) 500 500 500 500 500 500 500 500
System pressure
Continuous bar [psi] 210 [3000]
Maximum bar [psi] 345 [5000]
Theoretical max flow
l/min 100 126 145 184 100 126 145 184
at rated speed
[US gal/min] [26.0] [33.4] [38.3] [48.6] [26.0] [33.4] [38.3] [48.6]
(per pump)
Inlet pressure
bar absolute
Continuous 0.8 [6.3]
[in Hg vacuum]
bar absolute
Maximum 0.7 [9.2]
[in Hg vacuum]
Fluid specifications Parameter Unit Minimum Continuous Maximum

Viscosity mm2/sec (cSt) 7 12-60 1600
[SUS] [47] [70-278] [7500]
Ratings and data are based
Temperature °C [°F] -40 [-40] 82 [180] 104 [220]
on operation with premium
Cleanliness ISO 4406 Class 18/13 or better
petroleum-based hydraulic
Filtration efficiency suction filtration β35-44=75 (β10≥1.5)
fluids containing oxidation,
charge filtration β15-20=75 (β10≥10)
rust, and foam inhibitors.
520L0635 • Rev E-2 • June 2006 11

Performance The following performance graph provides typical volumetric and overall efficiencies for
Series 40 pumps. These efficiencies apply for all Series 40 pumps.
Pump performance as a function of operating speed

100
ficiency - 170 bar [ 2500 psi]

Volumetric ef
95
Efficiency - %
e tr ic efficiency - 345 bar [5000 psi]

90 Volum
Overall ef
ficiency
- 170 ba
r [2500 p
bar [5000 psi] si]
ency - 345
85 ll effici
era
Ov
80
0 25 50 75 100
Speed - % of rated speed
T101 304E
The performance map provides typical pump overall efficiencies at various operating
parameters. These efficiencies also apply for all Series 40 pumps.
Pump performance as a function of operating speed and system pressure

bar psi
345 5000
%
85
80%
87%
270 4000
88%
System pressure
210 3000
140 2000 87%

88% 85%
80%
70 1000
0 0
0 25 50 75 100
Speed - % of rated speed
T101 305E
12 520L0635 • Rev E-2 • June 2006

Operating parameters
Fluids Ratings and performance data are based on operating with premium hydraulic fluids
containing oxidation, rust, and foam inhibitors. These include premium turbine oils, API
CD engine oils per SAE J183, M2C33F or G automatic transmission fluids (ATF), Dexron
II (ATF) meeting Allison C-3 or Caterpillar T0‑2 requirements, and certain specialty
agricultural tractor fluids. For more information on hydraulic fluid selection, see Sauer-
Danfoss publications: 520L0463, Hydraulic Fluids and Lubricants, Technical Information,
and 520L465, Experience with Biodegradable Hydraulic Fluids, Technical Information.
Viscosity Maintain fluid viscosity within the Fluid viscosity limits

recommended range for maximum Condition mm2/s (cSt) SUS
efficiency and bearing life. Minimum Minimum 7 47
viscosity is acceptable only during Continuous 12-60 70-278
brief occasions of maximum ambient Maximum 1600 7500
temperature and severe duty cycle.
Maximum viscosity is acceptable only
at cold start: Limit speeds until the
system warms up. See Sauer-Danfoss
publications: 520L0463, Hydraulic Fluids
and Lubricants, Technical Information
Temperature Maintain fluid temperature within the Temperature limits

limits shown in the table. Minimum Minimum
- 40° C [- 40° F]
temperature relates to the physical (intermittent, cold start)
properties of the component materials. Continuous 82.2° C [180° F]
Cold oil will not affect the durability of Maximum 104.4° C [220° F]
the motor components. However, it may
affect the ability of the motor to transmit
power. Maximum temperature is based on material properties: Don’t exceed it. Measure
maximum temperature at the hottest point in the system. This is usually the case drain.
Ensure fluid temperature and viscosity limits are concurrently satisfied.
Charge pressure All systems require a charge (positive pressure) in the low side of the system loop for
proper lubrication and rotating group operation. Maintain low loop (charge) pressure at
a minimum of 6 bar [87 psi] above case pressure. For more information, refer to Charge
Pump, page 25.
Case pressure Maintain case pressure within the limits Case pressure limits
shown in the table. Ensure housing is Maximum (continuous) 1.7 bar [25 psi]
filled with hydraulic fluid. Intermittent (cold start) 5.2 bar [75 psi]
C Caution
Operating outside of charge and case pressure limits will damage the pump. To minimize
this risk, use full size inlet and case drain plumbing, and limit line lengths.
520L0635 • Rev E-2 • June 2006 13

Pressure ratings The table, Operating parameters, page 11, gives maximum and continuous pressure
ratings for each displacement. Not all displacements operate under the same pressure
limits. Definitions of the operating pressure limits appear below.
System pressure is the differential pressure between system ports A and B. It is the
dominant operating variable affecting hydraulic unit life. High system pressure, which
results from high load, reduces expected life. Maintain system pressure at or below
continuous working pressure during normal operation to achieve expected life.
Continuous working pressure is the average, regularly occurring operating pressure.

Operate at or below continuous working pressure for satisfactory product life.
Maximum (peak) working pressure is the highest intermittent pressure allowed. Do

not allow machine load to exceed maximum (peak) working pressure.
All pressure limits are differential pressures referenced to low loop (charge) pressure.
Subtract low loop pressure from gauge readings to compute the differential.
System pressure limits

Pressure Limits bar psi
Continuous 210 3000
Maximum 345 5000
Speed ratings The table, Operating parameters, page 11, gives rated and maximum speeds for each
displacement. Not all displacements operate under the same speed limits. Definitions of
these speed limits appear below.
Continuous speed is the maximum recommended operating speed at full power

condition. Operating at or below this speed should yield satisfactory product life. Do not
exceed maximum motor speed during unloaded, on-road travel over level ground.
Maximum speed is the highest operating speed permitted. Exceeding maximum speed
reduces pump life and can cause loss of hydrostatic power and braking capacity. Never
exceed the maximum speed limit under any operating conditions.
W Warning
Unintended vehicle or machine movement hazard.
The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or
reverse) may cause the system to lose hydrostatic braking capacity. You must provide a
braking system, redundant to the hydrostatic transmission, sufficient to stop and hold
the vehicle or machine in the event of hydrostatic drive power loss.
14 520L0635 • Rev E-2 • June 2006

Inlet pressure Achieving acceptable pump life and performance requires proper charge pump inlet
design. A continuous inlet pressure of not less than 0.8 bar abs. (not more than 6.3 in.
Hg vac.) is recommended. Normal pressure less than the minimum inlet pressure of
0.7 bar abs. (greater than 9.2 in. Hg vac.) indicates inadequate inlet design or a restricted
filter. Pressures less than 0.7 bar abs. (greater than 9.2 in. Hg vac.) during cold start are
possible, but should improve quickly as the fluid warms.
Inlet pressure
bar absolute in. Hg vacuum
Continuous 0.8 6
Minimum 0.7 9.2 (max)
Theoretical output The theoretical maximum flow at rated speed is a simple function of pump displacement
and speed. This is a good gauge for sizing a companion motor. This does not take into
account losses due to leakage or variations in displacement. Refer to Performance,
page 12, for volumetric and overall efficiencies at various operating conditions.
520L0635 • Rev E-2 • June 2006 15

System design parameters
Sizing equations Use these equations to help choose the right pump size and displacement for your
application.
Based on SI units Based on US units

Vg • n • ηv Vg • n • ηv
Flow Output flow Q = (l/min) Output flow Q = (US gal/min)
1000 231
Vg • ∆p Vg • ∆p
Torque Input torque M = (N•m) Input torque M = (lbf•in)
20 • π • ηm 2 • π • ηm
•n•π Q • ∆p M•n•π Q • ∆p
Power Input power P = M
30 000
= 600 • ηt
(kW) Input power P = 198 000
= 1714 • ηt
(hp)
Variables SI units [US units]
Vg = Displacement per revolution cm3/rev [in3/rev]

pO = Outlet pressure bar [psi]
pi = Inlet pressure bar [psi]
∆p = pO - pi (system pressure) bar [psi]
n = Speed min-1 (rpm)
ηv = Volumetric efficiency
ηm = Mechanical efficiency
ηt = Overall efficiency (ηv • ηm)
16 520L0635 • Rev E-2 • June 2006

Filtration Ensure fluid entering pump is free of contaminants to prevent damage (including
premature wear) to the system. Series 40 pumps require system filtration capable of
maintaining fluid cleanliness at ISO 4406-1999 class 22/18/13 or better.
Consider these factors when selecting a system filter:

• Cleanliness specifications
• Contaminant ingression rates
• Flow capacity
• Desired maintenance interval
Locate filter either on the inlet (suction filtration) or discharge (charge pressure fil
tration) side of the charge pump. Series 40 pumps are available with provisions for either
strategy.
Typically, a filter with a beta ratio of β10 = 1.5 to 2.0 is adequate. However, open circuit
systems supplied from a common reservoir may have considerably higher requirements.
Because each system is unique, only a thorough testing and evaluation program can
fully validate the filtration system. For more information, see Sauer-Danfoss publication
520L0467, Design Guidelines for Hydraulic Fluid Cleanliness.
Suction filtration Suction filtration

The suction filter is placed in the circuit
between the reservoir and the inlet Filter
to the charge pump as shown in the
accompanying illustration.
To low pressure Strainer
side of loop Reservoir
and servo control
Charge relief
valve
Charge
pump
To pump case
P100 588E
520L0635 • Rev E-2 • June 2006 17

Filtration (continued) Charge filtration Charge filtration

Provision for charge pressure filtration
is available on all Series 40 pumps. The
pressure filter is remotely mounted in the Reservoir Strainer
circuit after the charge pump, as shown
in the accompanying illustration.
To Low Pressure Filter
Filters used in charge pressure filtration side of loop with bypass
circuits must be rated to at least 34.5 bar and servo control
[500 psi] pressure. A 100 - 125 µm screen
located in the reservoir or in the charge
Charge relief
inlet line is recommended when using valve
charge pressure filtration. Charge
pump
A filter bypass valve is necessary to To pump case
prevent filter damage and to avoid P106 102E
contaminants from being forced through

the filter media by high pressure
differentials across the filter. In the event
of high pressure drop associated with a
blocked filter or cold start-up conditions,
fluid will bypass the filter. Avoid working
with an open bypass for an extended
period. We recommend a visual or
electrical bypass indicator. Proper filter
maintenance is mandatory.
18 520L0635 • Rev E-2 • June 2006

Redundant braking W Warning

system requirement Unintended vehicle or machine movement hazard.
The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or
reverse) may cause the system to lose hydrostatic braking capacity. You must provide a
braking system, redundant to the hydrostatic transmission, sufficient to stop and hold
the vehicle or machine in the event of hydrostatic drive power loss.
Loop flushing Closed circuit systems may require loop flushing to meet temperature and cleanliness
requirements. A loop flushing valve removes hot fluid from the low pressure side of
the system loop for additional cooling and filtering. Ensure the charge pump provides
adequate flow for loop flushing and the loop flushing valve does not cause charge
pressure to drop below recommended limits.
Reservoir The reservoir provides clean fluid, dissipates heat, and removes entrained air from the
hydraulic fluid. It allows for fluid volume changes associated with fluid expansion and
cylinder differential volumes. Minimum reservoir capacity depends on the volume
needed to perform these functions. Typically, a capacity of one half the charge pump
flow (per minute) is satisfactory for a closed reservoir. Open circuit systems sharing a
common reservoir require greater fluid capacity.
Locate the reservoir outlet (suction line) near the bottom, allowing clearance for settling
foreign particles. Use a 100 - 125 µm screen covering the outlet port.
Place the reservoir inlet (return lines) below the lowest expected fluid level, as far away
from the outlet as possible.
Use a baffle (or baffles) between the reservoir inlet and outlet ports to promote de-
aeration and reduce fluid surging.
Case drain usage for On tandem pumps, excess flow from the charge relief valve is routed into the housing of
tandem pumps the front pump. In order to ensure adequate case flushing, it is recommended that the
rear housing drain ports be used as the case drain.
M43/M44 tandem pumps with the option of opposing port endcaps do not follow the
above rule.
520L0635 • Rev E-2 • June 2006 19

Bearing life and Bearing life is a function of speed, pressure and swashplate angle plus any external
external shaft loads. Other life factors include oil type and viscosity.
loading
In vehicle propulsion drives with no external loads, where the speed, pressure, and
swashplate angle are often changing, normal bearing B10 (90% survival) life will exceed
the hydraulic unit life.
In non-propel drives, such as conveyors or fan drives, the operating speed and pressure
may be nearly constant leading to a distinctive duty cycle compared to that of a
propulsion drive. In these types of applications, a bearing life review is recommended.
Series 40 pumps are designed with bearings that can accept some incidental external
radial and thrust loads. However, any amount of external load will reduce the expected
bearing life.
The allowable radial shaft loads are a function of the load position, the load orientation,
and the operating pressures of the hydraulic unit. All external shaft loads have an effect
on bearing life. In applications where external shaft loads cannot be avoided, the impact
on bearing life can be minimized by orienting the load to the 90 or 270 degree position.
The maximum allowable radial loads (Re), based on the maximum external moment
(Me) and the distance (L) from the mounting flange to the load, may be determined from
the tables below and drawings on the next page .
The maximum allowable radial load is calculated as: Re = Me / L
Avoid thrust loads in either direction.
If continuously applied external radial loads are 25% or more of the maximum allowable,
or thrust loads are known to occur, contact your Sauer-Danfoss representative for an
evaluation of unit bearing life. Optional high capacity bearings are available.
Tapered output shafts or clamp-type couplings are recommended for applications where
radial shaft side loads are present.
Shaft loading parameters

Re Maximum radial load
Me Maximum external moment
L Distance from mounting flange to point of load
Fe Force of cylinder block
Te Thrust load
Maximum external shaft moments

M25 M35/44 M46
Me/N•m [in·lbf ] 101 [890] 121 [1075] 186 [1650]
20 520L0635 • Rev E-2 • June 2006

Bearing life and 180° External radial shaft load

external shaft L
loading FB F b 0 Re
(continued)
Re CCW CW
Te 270 Re
90 Re
180 Re P100 594E
Direction of external shaft load

0 Re
End view
of shaft
90 Re 270 Re
Axis of swashplate
rotation
180 Re
P100 595E
Hydraulic unit life Hydraulic unit life is defined as the life expectancy of the hydraulic components. It is
a function of speed and system pressure; however, system pressure is the dominant
operating variable. High pressure, which results from high load, reduces expected life.
Design the hydraulic system to a projected machine duty cycle. Know the expected
percentages of time at various loads and speeds. Ask your Sauer-Danfoss representative
to calculate an appropriate pressure based your hydraulic system design. If duty cycle
data is not available, input power and pump displacement are used to calculate system
pressure.
All pressure limits are differential pressures (referenced to charge pressure) and assume
normal charge pressure.
Series 40 pumps will meet satisfactory life expectancy if applied within the parameters
specified in this bulletin. For more detailed information on hydraulic unit life see
BLN-9884, Pressure and Speed Limits.
520L0635 • Rev E-2 • June 2006 21

Mounting flange Shock load moment is the result of an instantaneous jolt to the system. Continuous
loads load moments are generated by the typical vibratory movement of the application.
Avoid excessive loading of the mounting flange such as adding tandem mounted
auxiliary pumps and/or subjecting pumps to high shock loads. Design pump
applications to stay within the allowable shock load moment and allowable continuous
load moment.
Use the following formulas to estimate overhung load moment for multiple pump
mountings:
MS = GS (W1L1 + W2L2 + ... +WnLn)

MC = GC (W1L1 + W2L2 + ... +WnLn)
Refer to Installation drawings, page 52, to find pump length (L). Refer to the table
Specifications, page 10, to find pump weight (W). An exact measure of W will depend on
the pump’s features.
The tables below show allowable overhung load moment values. If system parameters
exceed these values add additional pump support.
Estimated maximum and continuous acceleration factors for some typical Series 40
applications are shown. Applications which experience extreme resonant vibrations
may require additional pump support. Typical continuous (vibratory) values can vary
significantly due to changes in engine and pump configuration and mounting methods.
Overhung loading parameters Allowable overhung parameters

Ms Shock load moment Continuous load Shock load moment
Frame
Mc Continuous load moment moment (Mc) (Ms)
size
Gs Maximum shock acceleration (Gs) N•m [in·lbf ] N•m [in·lbf ]
Gc Continuous (vibratory) acceleration (Gs) M25 PV 361 [3200] 617 [5470]
Wn Weight of nth pump M25 PT 361 [3200] 559 [4950]
Distance from mounting flange to center of gravity M35 PV 517 [4600] 832 [7400]
Ln
of nth pump M35 PT 517 [4600] 754 [6700]
M46 PV 517 [4600] 832 [7400]
M46 PT 517 [4600] 754 [6700]
Shaft loading parameters G-factors for sample applications

CG Continuous Maximum
Pump 2 CG Mounting
(vibratory) (shock)
Pump 1 flange Application
acceleration acceleration
(Gc) (Gs)
Skid steer loader 6 10
Trencher 6 8
(rubber tires)
L1 Asphalt paver 6 6
L2
Windrower 6 5
P100 596E Aerial lift 6 4
Turf care vehicle 6 4
Vibratory roller 6 10
* Applications which experience extreme resonant vibrations
require addition pump support.
22 520L0635 • Rev E-2 • June 2006

Product coding
Model code Series 40 variable pump

Name plate
Model-No/Ident-No. 4252000 Model

Model Code LPV 025BACCAGAACA
number
Model BFFDSFFFANNN
code
Serial-No L - 00 - 13 - 67890 Serial
number
Made in USA
Place of manufacture
Model code modules
Displacement
C D E F G H J

M P V 
0 2 5 
C 
B 
A 
A 
R 
A 
G 
N N
Product Type
K L M N P R S T

A 
A 
A A A 
B A 
A 
B H 
A 
N N N
C: Swashplate group
D: Seal group
E: Input shaft
F: Rotation
G: Charge pump displacement
H: Charge pressure relief setting
J: Filtration
K: Displacement limiters
L: Bypass valve
M: System pressure protection
N: Control
P: Control handle position
R: Control orifice diameters
S: Auxiliary mounting pad
T: Special hardware
520L0635 • Rev E-2 • June 2006 23

Product coding
Model code Series 40 tandem pump

(continued)
Name plate
Model-No/Ident-No. 4252000 Model

Model Code LPV 025BACCAGAACA
number
Model BFFDSFFFANNN
code
Serial-No L - 00 - 13 - 67890 Serial
number
Made in USA
Place of manufacture
Model code modules

E F G H J
Displacement

M P T 
0 2 5 
C 
S 
R 
A 
E 
N N
Product Type
Front Pump
C D K L M N P R

B 
A 
A 
A 
B D D 
D L 
A 
F F
Rear Pump
Q D U X V Y Z W

B 
C 
A 
A 
B D D 
D R 
A 
F F
S T

C 
N N N
E: Input shaft
F: Rotation
G: Charge pump displacement
H: Charge pressure relief setting
J: Filtration
C & Q: Swashplate
D: Seal group
K & U: Displacement
L & X: Bypass valve
M & V: System pressure protection
N & Y: Control
P & Z: Control handle position
R & W: Control orifice
S: Auxiliary mounting flange
T: Special hardware
Revised model code The model code is a modular description of a specific product and its options. To create
an order code to include the specific options desired, see the Series 40 Pump Model Code
Supplement or the Series 40 Price Book.
24 520L0635 • Rev E-2 • June 2006

Features and options
Charge pump Charge flow is required on all Series Charge pump in series 40 - M35 PV
40 units applied in closed circuit
installations to make up for internal
leakage, maintain positive pressure in
the main circuit, provide flow for cooling,
replace any leakage losses from external
valving or auxiliary systems, and on M46
units, to provide flow and pressure for
the control system.
Maintain rated charge pressure under

all conditions of operation to prevent
damage to the transmission. P100 589E
All Series 40 pumps (except M25 pumps) may be equipped with integral charge pumps.
These charge pump sizes have been selected to meet the needs of a majority of Series 40
applications.
Many factors influence the charge flow requirements and the resulting charge pump
size selection. These factors include system pressure, pump speed, pump swashplate
angle, type of fluid, temperature, size of heat exchanger, length and size of hydraulic lines,
control response characteristics, auxiliary flow requirements, hydraulic motor type, etc.
In most Series 40 applications a general guideline is that the charge pump displacement
should be equal to or greater than 10% of the total displacement of all units in the
system.
The total charge flow requirement is the sum of the charge flow requirements of each of
the components in the system. Use the information provided on the following pages to
make a charge pump selection for a given application.
520L0635 • Rev E-2 • June 2006 25

Charge pump System features and conditions that may invalidate the 10% of displacement rule include
(continued) (but are not limited to):
• Operation at low input speeds (below 1500 RPM)

• Shock loading
• Excessively long system lines
• Auxiliary flow requirements
• Use of low speed high torque motors
If a charge pump of sufficient displacement to meet the 10% of displacement rule is

not available or if any of the above conditions exist which could invalidate the 10% rule,
contact your Sauer-Danfoss representative. A charge pump sizing worksheet is available
in BLN-9885, Selection of Driveline Components.
M25 pumps do not allow for integral charge pumps. Other Series 40 pumps are also
available without charge pumps. When an integral charge pump is not used, an external
charge supply is required to ensure adequate charge pressure and cooling.
Charge pump Flow at standard charge relief setting, 70°C [160°F] inlet
output flow l/min US Gal/min
90 24
M46 PT
75 20
60 16 M35 PT
45 12 M46 PV
30 8 M35 PV
15 4
0 0
0 1000 2000 3000 4000
Speed min -1(rpm)
T101 302E
Charge pump Power at standard charge relief setting, 70°C [160°F] inlet
power requirements kW hp
6 M46PT
4 5
3 4
M46PV
3
2 M35PT
2
1 M35PV
1
0 0
0 1000 2000 3000 4000
Speed min -1 (rpm) T101 303E
26 520L0635 • Rev E-2 • June 2006

Charge relief valve An integral charge pressure relief valve provides a relief outlet for charge pressure. This
valve, in effect, sets charge pressure. Flow through the valve is ported to case.
The charge relief valve for the M25, M35, and M44 PV/PT is a flat poppet style valve. The
M46 PV/PT uses a cone-style poppet valve.
The nominal charge relief setting is referenced to case pressure. It is factory set at 1800
min-1 (rpm) with the pump in neutral position. A proper charge relief setting takes into
account input speeds and control requirements.
The charge pressure setting for pumps without an internal charge pump is set with an
externally supplied charge flow of 19 l/min [5 US gal/min] on pumps and 38 l/min [10 US
gal/min] on tandem pumps. These units must have adequate charge flow supplied to the
charge inlet in order to maintain charge pressure at all times.
Incorrect charge pressure settings may result in the inability to build required system
pressure and/or inadequate loop flushing flows. Ensure correct charge pressure under all
conditions of operation to maintain pump control performance.
The charge relief valve is factory set. If necessary, it can be field adjusted with shims.
Charge relief valve specs

M25 M35 M44 M46
Type Flat poppet valve Cone poppet valve
19.5-26.2 bar
Available setting 7.5-14 bar [110-200 psi]
[285-380 psi]
Adjustment Via shims inside of valve cartridge*
*Shimming offers adustment over a limited range, a spring change may be required to make a larger adjustment.
Charge relief valve locations

M25 PV
Charge Relief Valve
Charge Relief Valve
M46 PV
P100 591E
M35 & M44 PV
520L0635 • Rev E-2 • June 2006 27

Check / high pressure Charge check and high pressure relief valves maintain circuit pressure in the proper
relief valve range. The check valves allow charge flow to replenish the low pressure side of the
working loop. The high pressure relief valves provide pressure protection to the high
pressure side of the working loop. There are two cartridge style valves to handle each
side of the working loop with flow in either direction.
High pressure relief valves are available in a range of settings. You may specify individual
port pressure settings . If high pressure relief valves are not desired, pumps may be
equipped with charge circuit check valves only.
C Caution
High pressure relief valves are intended for transient overpressure protection and are not
intended for continuous pressure control. Flow over relief valves for extended periods
of time may result in severe heat build up. High flows over relief valves may result in
pressure levels exceeding the nominal valve setting and potential damage to system
components.
Check/high relief valve specs

Type Cartridge-style poppet valve
Setting 140-345 bar (2030-5000 psi)
Option Check only - no relief valve
High pressure relief valve locations

M25 PV
Bypass valve
High pressure/check valve
High pressure
relief valve M46 PV
P100 590E
M35 & M44PV
28 520L0635 • Rev E-2 • June 2006

Displacement limiters Series 40 - M46 PV or PT units are designed with optional mechanical displacement
(stroke) limiters located in the servo piston. You can limit maximum displacement of the
pump to a certain per-cent of its maximum displacement to near zero in either direction.
Displacement limits are fixed physical stops inside the pump and are not externally
adjustable. It is possible to configure an M46 pump with an externally adjustable
displacement limiter screw on one side only. The screw is located on the side of the servo
piston opposite the neutral adjustment screw.
W Warning
Take care in adjusting displacement limiters to avoid an undesirable condition of output
flow or speed. Retorque the sealing lock nut after every adjustment to prevent an
unexpected change in output conditions and to prevent external leakage during pump
operation.
One full revolution of the adjustment screw produces a change in displacement of

approximately 4 cm3/rev [0.24 in3/rev]. Full unit displacement is attained with the
adjustment screw at its maximum extension from servo cover. All pumps are shipped
with the limiter set for maximum pump displacement. An anti-tamper seal sleeve is
provided.
Series 40 - M25, M35, and M44 pumps do not have displacement limiters.
M46 Displacement limiter
Neutral
adjustment Adjustable
screw Fixed displacement
displacement limiter screw
limiter
P100 592E
520L0635 • Rev E-2 • June 2006 29

Auxiliary mounting Auxiliary mounting pads are available on all Series 40 pumps. A sealed cover is included
pads and auxiliary as standard equipment on all mounting pads.
pumps
An O-ring seals the auxiliary pump mounting flange to the pad. The drive coupling is
lubricated with oil from the main pump case.
Spline specifications and torque ratings are shown in the accompanying table.
• All auxiliary mounting pads meet SAE J744 specifications.

• Do not exceed the maximum pump input shaft rating shown in the Shaft availability
and torque ratings table on page 33.
• Applications subject to severe vibratory or high G loading require an additional
structural support. This is necessary to prevent leaks and possible mounting flange
damage. Refer to Mounting flange loads, p. 22, for additional information.
Auxiliary mounting pad specs

Internal Torque rating Availability
Pad
spline
size M25 M35 M44 M46
size N•m [in • lbf ]
9T Continuous: 51 [450]
SAE A    
16/32P Max: 107 [950]
SAE A    
16/32P Max: 147 [1300]
SAE B —   
16/32P Max: 248 [2200]
The drawing and table below show the dimensions of the auxiliary pump mounting
flanges and shafts. Auxiliary pump mounting flanges and shafts with the dimensions
noted are compatible with the auxiliary mounting pads on the Series 40 pumps.
Auxiliary pump mating dimensions mm [in.]

D
Pad max
P B C D E F
size E F min spline
82.55 6.35 12.70 58.2 15.0 13.5 max engagement
SAE A Mounting for full
[32.50] [0.250] [0.500] [2.29] [0.59] [0.53]
flange (ref ) torque rating
101.60 9.65 15.2 53.1 17.5 14.2
SAE B
[4.000] [0.380] [0.60] [2.09] [0.69] [0.56]
With
undercut
P Dia
Without
undercut
0.8 [0.03] max R

B Coupling
max
2.3 [0.090]
C recommended
max cutter clearance
P100 636E
30 520L0635 • Rev E-2 • June 2006

Auxilliary mounting Auxiliary mounting pads on Series 40 pumps

pads and auxiliary
pumps
(continued)
M25 PV
M35 & M44 PV
M46 PV
A Pad B Pad
P100 593E
520L0635 • Rev E-2 • June 2006 31

Shaft options
Shaft options Series 40 pumps are available with a variety of splined, straight keyed, and tapered shaft
ends. Nominal shaft sizes and torque ratings are shown in the table on the next page.
Torque ratings assume no external radial loading. Continuous torque ratings for splined
shafts are based on splined tooth wear, and assume the mating spline has a minimum
hardness of Rc 55 and full spline depth with good lubrication.
Maximum torque ratings are based on shaft torsional strength and assume a maximum
of 200,000 load reversals.
Recommended mating splines for Series 40 splined output shafts should be in

accordance with ANSIB92.1 Class 5. Sauer-Danfoss external splines are modified Class
5 Fillet Root Side Fit. The external splined Major Diameter and Circular Tooth Thickness
dimensions are reduced in order to assure a clearance fit with the mating spline. Other
shaft options may exist. Contact your Sauer-Danfoss representative for availability.
32 520L0635 • Rev E-2 • June 2006

Shaft options
M25 variable pump
Torque rating
Maximum torque Continuous torque
rating rating
Code Description N•m [lbf•in] N•m [lbf•in] Drawing
Y Ø 22.20 mm [0.874 in] 140 [1240] — 6.35 [0.250] Sq. key
Straight keyed 38.1 [1.500] long
0.38 [0.015] min. R on edges
2.84 max.
[0.112]
Mounting flange
(ref .) 22.20 dia.
[0.874]
7.9 [0.31]
63.5
Coupling must not [2.50]
protrude beyond
this surface
P104 403E
A 13-tooth 140 [1240] 85 [750] Coupling must not protrude

16/32 pitch beyond this surface
(ANSI B92.1 1970 - Class 5) 7.9 [0.31]
33.32 max
Mounting flange [1.312]
(ref .) 16.5 [0.65] Full spline length
18.8 [0.74] max dia 21.72 [0.855] dia.
20.638 [0.8125] Pitch dia

30° pressure angle
13 teeth, 16/32 pitch
fillet root side fit
per ANSI B92.1 class 5
also mates with
flat root side fit
P104 404E
C Ø 25.4 mm [1.000 in] 140 [1240] — 6.35 [0.250] Sq. key

1:8 taper (SAE J501) 42.8 19.05 [0.75] long
[1.685] 0.38 [0.015] min. R on edges
2.84 [0.112] 26.9 [1.06]
max. 3/4-16 UNF-2B thd.
24.61 [0.969] 22.22 [0.875] Gauge dia.

max. Shaft dia. 38.1 [1.500] taper per foot
Mounting f lange per SAE J501
(ref .) 25.4 [1.000] nominal shaft dia.
except for 24.61 [0.969] dia as shown
coupling must not protrude beyond
33.3 [1.311] 25.40 [1.000] max.
To gauge dim.
P104 405E
Other shaft options may exist. Contact your Sauer-Danfoss representative

for availability and for specific installation drawings. Dimensions in mm [in]
520L0635 • Rev E-2 • June 2006 33

Shaft options
M25 tandem pump
Torque rating
rating rating
Y Ø 22.20 mm [0.874 in] 140 [1240] — 6.35 [0.250] sq.key
0.38 [0.015] min. R on edges
2.84 max.
[0.112]
Mounting flange 22.20 dia.
(ref.) [0.874]
7.9 [0.31]
63.5
protrude beyond
this surface
P104 406E

7.9 [0.31]
(ANSI B92.1 1970 - Class 5)
33.32 max.
Mounting flange [1.312]
(ref.)
16.5 [0.65] full spline length
18.8 [0.74] max. dia. 21.72 [0.588] dia.
20.638 [0.8125] pitch dia.

30° pressure angle
13 teeth, 16/32 pitch
fillet root side fit.
per ANSI B92.1 class 5
also mates with
flat root side fit. P104 407E
C Ø 25.4 mm [1.000 in] 140 [1240] —

1:8 taper (SAE J501) 6.35 [0.250] Sq. key
42.8 19.05 [0.75] long
[1.685] 0.38 [0.015] min. R on edges
2.84 [0.112] 26.9 [1.06]
24.61 [0.969] 22.22 [0.875] Gauge dia.

33.3 [1.311] 25.40 [1.000] max.
To gauge dim.
P104 405E
Other shaft options may exist. Contact your Sauer-Danfoss representative Dimensions in mm [in]
for availability and for specific installation drawings.
34 520L0635 • Rev E-2 • June 2006

Shaft options
M35/44 variable pump

Torque rating
rating rating
Y Ø 22.20 mm [0.874 in] 226 [2000] — 6.35 [0.250] sq. key
0.38 [0.015] min. R on edges
2.85 [0.112] max.

Mounting flange
(ref.) 22.2 [0.874] dia.
7.9 [0.31]
63.5
protrude beyond
this surface P104 409E

7.9 [0.31]
(ANSI B92.1 1970 - Class 5) 33.3 [1.31]
Mounting flange U
(ref) V
T
W dia pitch
Y teeth, 16/32
30° pressure angle
G 15-tooth 362 [3200] 153 [1350] fillet root side fit
per ANSI B92.1-1970
16/32 pitch class 5
(ANSI B92.1 1970 - Class 5) Also mates with
flat root side fit P104 410E
Shaft Shaft dia. Full spline Major dia. Pitch dia. No. teeth
option T U V W Y
G 21.97 18.5 [0.73] 24.89 23.812 15

[0.865] [0.9800 [0.9375]
A 18.8 [.074] 16.50.65 21.72 20.638 13

[0.855] [0.8125]
N Ø 25.4 mm [1.000 in] 497 [4400] — 42.8 [1.685]

1:8 taper (SAE J501)
6.35 [0.250] Sq. key
19.05 [0.75] long
0.38 [0.015] min. R on edges
3/4-16 UNF-2B thd.
Mounting flange
(ref.) 2.84 [0.112] max.
22.2 [0.875] Gauge dia.
1.50 in/ft
per SAE
standard J501
25.4 [1.000] Nom
shaft dia.
26. 9
protrude beyond
25.4 [1.000] max. 33.3 [1.311] Gauge dim.
P104 411E

520L0635 • Rev E-2 • June 2006 35

Shaft options
M35/44 tandem pump

Torque rating
rating rating
Y Ø 22.20 mm [0.874 in] 226 [2000] — 6.35 [0.250] sq. key
0.38 [0.015] min. R on edges
2.85 [0.112] max.

Mounting flange
(ref.) 22.2 [0.874] dia.
7.9 [0.31]
63.5
protrude beyond
this surface P104 409E

7.9 [0.31] 1.35
(ANSI B92.1 1970 - Class 5) 33.3 [1.31] [0.053]
Mounting flange U
(ref.) V 48.9
T [1.925]
W dia pitch V T
Y teeth, 16/32
30° pressure angle U
G 15-tooth 362 [3200] 153 [1350] fillet root side fit 33.02
per ANSI B92.1-1970 [1.300]
16/32 pitch class 5
(ANSI B92.1 1970 - Class 5) Also mates with Option A Option G
flat root side fit
P104 418E
Shaft Shaft dia. Full spline Major dia. Pitch dia. No. teeth
option T U V W Y
G 21.97 39.4 [1.55] 24.89 23.812 15

[0.865] [0.9800] [0.9375]
A 21.97 18.5 [0.73] 24.89 23.812 15

[0.865] [0.9800] [0.9375]
N Ø 25.4 mm [1.000 in] 497 [4400] — 6.35 [0.250] Sq. key

1:8 taper (SAE J501) 42.8 19.05 [0.75] long
[1.685] 0.38 [0.015] min. R on edges
2.84 [0.112] 26.9 [1.06]
24.61 [0.969] 22.22 [0.875] Gauge dia.

33.3 [1.311] 25.40 [1.000] max.
To gauge dim.
P104 405E
36 520L0635 • Rev E-2 • June 2006

Shaft options
M46 variable pump

Torque rating
rating rating
V Ø 25.37 mm [0.999 in] 362 [3200] — 6.35 [0.250] Sq key
W Straight keyed 44.4 [1.75] long
0.38 [0.015] min R on edges
2.85 [0.112] max

Mounting flange 25.4 [1.00] dia
(ref )
7.4 [0.29]
69.6
protrude beyond
this surface
P104 415E
N Ø 25.4 mm [1.000 in] 497 [4400] — 42.4 [1.67]

P 1:8 taper (SAE J501) 6.35 [0.250] Sq. key
R 19.05 [0.75] long
S 0.38 [0.015] min. R on edges
3/4-16 UNF-2B thd.
2.84 [0.112] max.
Mounting flange 22.2 [0.875] gauge dia.
(ref .) 26.9 [1.06] Hex
nut (option)
torque nut to
149 to 190 Nm
[110 to 140 Lbf .ft.]
Thds to be
cleaned and
lubricated
Coupling must not 1.50 taper per foot
protrude beyond 26. 9 SAE standard J501
36.3 [1.44] max. [1.06] 25.4 [1.000] nominal
12. 7 shaf t dia.
[0.50]
33.3 [1.311] Gauge Dim.
P104 417E

520L0635 • Rev E-2 • June 2006 37

Shaft options
M46 variable pump
Torque rating
rating rating
G 13-tooth 226 [2000] 124 [1100] Coupling must not protrude
H 16/32 pitch beyond this surface
J (ANSI B92.1 1970 - Class 5) 7.4 [0.29]
S
K 15-tooth 362 [3200] 153 [1350] Mounting flange U
A 16/32 pitch (ref.) V
B (ANSI B92.1 1970 - Class 5) T
D
E
X
Z W pitch dia
Y teeth, 16/32 pitch
30° pressure angle
per ANSI B92.1-1970
class 5
also mates with
Shaft Length Shaft dia. Full spline Major dia. Pitch dia. No. teeth
option S T U V W Y
G, H, J 37.7 22.3 [0.88] 23.4 [0.92] 24.89 23.81 15

&K [1.485] [0.9800] [0.9375]
A, B & D 32.9 20.3 [0.80] 16.26 [0.64] 21.72 20.64 13

[1.297] [0.8550] [0.8125]
E, & X, 54.74 22.3 [0.88] 39.88 [1.57] 24.89 23.81 15

[2.155] [0.9800] [0.9375]
Z 51.82 22.3 [0.88] 36.83 [1.45] 24.89 23.81 15

[2.040 [0.9800] [0.9375]
38 520L0635 • Rev E-2 • June 2006

Shaft options
M46 tandem pump
Torque rating
rating rating
J Ø 25.37 mm [0.999 in] 362 [3200] — 6.35 [0.250] sq. key
0.38 [0.015] min. R on edges
Mounting flange
(ref.) 25.37 [0.999] dia.
7.47 [0.294]
69.47
protrude beyond
this surface
P104 412E
C Ø 25.4 mm [1.000 in] 497 [4400] 42.8 [1.685]

1:8 taper (SAE J501) 6.35 [0.250] Sq. key
19.05 [0.75] long
0.38 [0.015] min. R on edges
0.750-16 UNF-2 thd.

2.84 [0.112] max.
Mounting flange 22.2 [0.875] Gauge dia.
(ref .)
1.50 taper per foot

per SAE
standard J501
26.9 24.5 [1.000] Nominal
Coupling must not [1.06] shaft dia.
protrude beyond
25.4 [1.000] max.
33.3 [1.311] gauge dim
P104 414E

520L0635 • Rev E-2 • June 2006 39

Shaft options
M46 tandem pump
Torque rating
rating rating
T Ø 25.4 mm [1.000 in] 497 [4400] —
1:8 taper (SAE J501) 6.35 [0.250] Sq. key
22.23 [0.875] long
0.38 [0.015] min. R on edges
3/4-16 UNF-2B thd.
Mounting flange 30 [1.18] gauge dia.

(ref.) 26.9 [1.06] Hex
nut (option)
1.50 taper per foot torque nut to
SAE standard J501 149 to 190 N•m
25.4 [1.000] nominal [110 to 140 lbf •ft. ]
shaf t dia. Thds. to be
cleaned and
lubricated
Coupling must not
protrude beyond 19
51.51 [2.028] max. [0.75]
12. 7
[0.50]
23.24 [0.915] Gauge dim.
P104 421E

B (ANSI B92.1 1970 - Class 5) 7.4 [0.29]
S
19-tooth 734 [3500] 305 [2700] Mounting flange U
16/32 pitch (ref.) V
(ANSI B92.1 1970 - Class 5) T
W pitch dia
Y teeth, 16/32 pitch
30° pressure angle
per ANSI B92.1-1970
class 5
also mates with
Shaft Max. Shaft Full Major Pitch No

option coupling dia. spline dia. dia. teeth
engagement
S T U V W Y
A 37.7 [1.49] 22.4 23.4 24.89 20.638 15

[0.88] [0.92] [0.980] [0.9375]
B 37.7 [1.49] 28.7 24.1 31.24 30.163 19

[1.13] [0.95] [1.230] [1.1875]
40 520L0635 • Rev E-2 • June 2006

Control options
Direct displacement The Direct Displacement Control (DDC) can be located on either side of a Series 40
control (ddc) M25, - M25, M35, or M44 pump. It provides a simple, positive method of control. Movement
M35/44 variable of the control shaft causes a proportional swashplate movement, thus varying the
pumps pump’s displacement from full displacement in one direction to full displacement in the
opposite direction.
Some applications (generally vehicle propel) require a provision for non-linear control
input to reduce control sensitivity near neutral. Damping or frictional forces may be
necessary to produce desirable control feel.
Neutral position is not factory set, nor is there any internal neutral return mechanism. The
application must include provisions for all control linkage and neutral return fuctionality.
With no external forces applied to the swashplate trunnion, internal hydraulic forces may
not return the swashplate to the neutral position under all conditions of operation.
The DDC is available on variable pumps and tandem pumps.
External control handle requirements

Maximum allowable trunnion torque is 79.1 N•m [700 in•lbf ] for M25, M35, and M44.
Minimum torque necessary to hold the swashplate at a zero angle for neutral is 2.3 N•m
[20 in•lbf ]. Maximum trunnion angle is 15° for M25 and 16° for M35 and M44.
DDC on Left Side of M35 Pump Pump Displacement vs Swashplate Rotation
100%
t
en
m
Pu
m
ce
la
sp
CW
di
Trunnion rotation
CCW
Trunnion rotation
ce p
t
en
m
Pu
m
la
Trunnion 106 258

sp
di
100% T101 306E
DDC input specs

Max torque Nm [in·lbf ] 79.1 [700]
Min torque Nm [in·lbf ] 2.3 [20]
Max angle M25: 15° M35/44: 16°
Pump flow direction

Input shaft rotation CW CCW
Trunnion location Right Left Right Left
Trunnion rotation CW CCW CW CCW CW CCW CW CCW
Port A Flow Out In In Out In Out Out In
PV or front PV
Fort B Flow In Out Out In Out In In Out
Port C (A) Fow In Out Out In Out In In Out
Rear PT
Port D (B) Flow Out In In Out In Out Out In
520L0635 • Rev E-2 • June 2006 41

Control options
Manual displacement The Manual Displacement Control (MDC) converts a mechanical input signal to a
control (mDc) M46 hydraulic signal with a spring centered 4-way servo valve, and ports hydraulic pressure
variable pump to either side of a double acting servo piston. The MDC provides output flow to the servo
piston in proportion to the angular position of the control handle. The servo piston tilts
the cradle swashplate, thus varying the pump’s displacement from full displacement in
one direction to full displacement in the opposite direction.
Due to normal operating force changes, the swashplate tends to drift from the position
preset by the machine operator. Drift, sensed by the feedback linkage system connecting
the swashplate to the control valve, activates the valve and supplies pressure to the
servo piston, maintaining the swashplate in its preset position.
Features:
• The MDC is a high gain control: with only a small movement of the control handle
(input signal) the control valve moves to a full open position porting maximum flow
to the servo cylinder. This is a high response control system with low input forces.
• Mechanical feedback senses swashplate reactions to load.
• Precision parts provide repeatable, accurate displacement settings with a given
input signal.
• To facilitate self centering, both ends of the double-acting servo piston are drained
to case when a mechanical input signal is not present. The servo piston is coupled to
a spring centering mechanism.
Benefits:
• Simple-low cost design.
• Pump output is maintained regardless of load.
• Pump will return to neutral after prime mover shuts down.
• Pump returns to neutral if external control linkage becomes disconnected from the
control handle or if there is a loss of charge pressure.
42 520L0635 • Rev E-2 • June 2006

Control options
Manual displacement MDC on M46 PV MDC Hydraulic schematic

control (mDc) 20°
CCW CW
20° BNA
(continued) E M3
M4 A
M1
M5
L2
M2
L1 S
P100 587E
MDC with NSS M46 PV Pump flow direction with MDC control
Input Shaft Rotation
CW CCW
Handle CW CCW CW CCW
PV or Front Rotation
PT Port A Flow Out In In Out
Port B Flow In Out Out In
Handle CW CCW CW CCW
Rotation
Rear PT
Port C Flow In Out Out In
Port D Flow Out In In Out
High Servo Gauge Port M4 M5 M4 M5
P100 598 Refer to pump installation drawing for port

(Handle up* option shown)
locations.
Response Time
The time required for the pump output flow to change from neutral to full flow
(acceleration) or full flow to neutral (deceleration) is a function of the size of the supply
orifice in the control inlet passage and the size of the drain orifice in the control sleeve.
A range of orifice sizes is available to MDC Response time

assist in matching the rate of swashplate Orifice diameter* Average response time
response to the acceleration and mm [in] [seconds]
deceleration requirements of the Supply Drain Acceleration Deceleration
application. The table at right shows 0.9 [0.036] 0.8 [0.031] 2.5 1.9
some sample response times under 0.9 [0.036] 1.2 [0.046] 2.0 1.4
certain conditions. (These figures 1.4 [0.054] 1.2 [0.046] 1.2 0.9
assume 1775 min-1 (rpm), 140 bar [2000 None 6.4 [0.050] 0.5 0.4
psi] system pressure, and 20 bar [290 psi] *Contact Sauer-Danfoss for special orifice
charge pressure.) Test system pressure to combinations.
determine the proper orifice sizes for the
desired response.
520L0635 • Rev E-2 • June 2006 43

Control options
Manual displacement External control handle requirements

control (mDc) M46 Rotation of the control handle to reach full pump displacement is 20°. Maximum handle
variable pump rotation is 25°. There is a neutral deadband of ±1.5° (±3.0° with NSS option). A nominal
(continued) control handle torque of 1.2 N•m [11 in•lbf ] is required to begin handle rotation (1°) and
1.7 N•m [15 in•lbf ] is required to reach full stroke (20° handle rotation). An optional high
rate return spring is available which requires 2.5 N•m [22 in•lbf ] and 3.4 N•m [30 in•lbs]
to reach 1° and 20° respectively. The maximum allowable handle input torque is 17 N•m
[150 in•lbf ].
Handle direction
The MDC handle can be configured in either the up or down positions. The up position is
shown on the previous page. The down position is oriented 180° of the up position.
Neutral start switch (NSS)

This safety feature is an option to prevent start-up when the pump is not in neutral. It
provides an electrical switch contact which is closed when the control handle is in its
neutral (0°) position. The switch contact will open when the control handle is rotated
1.5 to 2° clockwise (CW) or counterclockwise (CCW) from neutral. The switch is rated at
5 amperes inductive load at 12 or 24 Vdc. The NSS should be wired in series with the
engine starting circuit and is intended to verify the neutral position of the pump before
allowing the engine to start.
This switch is available with screw terminals (no connector) or with a Packard Weather-
PackTM 2-way sealed connector.
Pump displacement vs control lever rotation

25 Maximum
100%
a
p
ent
m
m
Pu
CW
ce
la
Handle rotation
sp
di
CCW
p
Handle rotation
en
m
Pu
m
ce
la
a
sp
100%
di
25 Maximum
MDC signal required for swashplate position NSS specifications

Swashplate position (ref. above Switch position on Closed
chart) neutral
Swashplate Full displacement Neutral play ± 1.5°~2°
movement reached VDC 12 or 24
Handle begins (point A) (pont B) degrees Rated current (A) 5
configuration degrees Screw or Weather-
Connector type
Standard 1.5° 20° PackTM
with NSS 3.0° 20°
44 520L0635 • Rev E-2 • June 2006

Control options
Hydraulic The Hydraulic Displacement Control (HDC) is a two stage design which uses a hydraulic
displacement input signal to operate a spring centered 4-way servo valve, which ports hydraulic
control (hDc) M46 pressure to either side of a double acting servo piston. The servo piston tilts the cradle
variable pump swashplate, thus varying the pump’s displacement from full displacement in one
direction to full displacement in the opposite direction.
The HDC provides output flow in proportion to a hydraulic command signal. This allows
for remote control of the machine with a hydraulic pressure source rather than with
mechanical linkage. With no command signal, the control returns to neutral position.
Features
• The hydraulic displacement control is a high gain control: with only a small change in
the input signal pressure level, the servo valve moves to a full open position, porting
maximum flow to the servo cylinder.
• Internal mechanical stops on the servo valve allow rapid changes in input signal
pressure without damaging the control mechanism.
• Precision parts provide repeatable, accurate displacement settings with a given
input signal.
• Both ends of the double-acting servo piston are drained to case when input signal
pressure is not present. The servo
piston is coupled to a spring HDC on M46 PV
centering mechanism.
Benefits
• Simple, low-cost design.
• Pump will return to neutral after
prime mover shuts down.
• Pump will return to neutral if
external hydraulic input signal fails
or if there is a loss of charge pressure.
Port X2
Port X1
P100 599E
HDC Hydraulic Schematic

X2 X1
E M3
M4 A
M1
M5
L2 M2
L1 S
P104 367
520L0635 • Rev E-2 • June 2006 45

Control options
Hydraulic Pump flow direction with HDC control

displacement Input Shaft Rotation
control (hdc) M46 CW CCW
variable pump Higher pressure into control port: X1 X2 X1 X2
(continued) PV or front PT Port A flow Out In In Out
Port B flow In Out Out In
Higher pressure into control port: X1 X2 X1 X2
Rear PT Port C flow In Out Out In
Port D flow Out In In Out
High servo gauge port M4 M5 M4 M5
Refer to pump installation drawing for port locations.
Response time
The time required for the pump output flow to change from neutral to full flow
(acceleration) or full flow to neutral (deceleration) is a function of the size of the orifices
in the servo passages.
A range of orifice sizes is available to assist in matching the rate of swashplate response
to the acceleration and deceleration requirements of the application. The table below
shows some sample response times under certain conditions. (These figures assume
1775 min-1 (rpm), 140 bar [2000 psi] system pressure, and 20 bar [290 psi] charge
pressure.) Test system response to determine the proper orifice selection for the desired
response.
Control input signal requirements

The standard command signal range required to stroke the pump between neutral and
full stroke is 1.3 to 11.7 bar [19 to 170 psi] differential. The maximum command pressure
must not exceed 27.5 bar [400 psi].
HDC options
The HDC can be tailored to respond to a higher signal pressure. Optional heavy spring
packs are available that operate in the 3 to 14 bar [44 to 200 psi] range and the 5 to 15
bar [70 to 220 psi] range.
HDC response time Pump displacement vs hydraulic signal

Average response time
Orifice diameter*
(seconds)
mm [in]
Acceleration Deceleration b
0.9 [0.037] 1.6 1.3

100%
1.4 [0.055] 0.9 0.7 -a
t
en
p
m
m
Pu
None 0.4 0.3

ce
la
sp
Signal pressure
*Contact Sauer-Danfoss for special orifice
di
combinations Signal pressure

p
t
en
m
Pu
m
ce
la
a
sp
100%
di
-b
46 520L0635 • Rev E-2 • June 2006

Control options
Hydraulic HDC Signal requirement for swashplate position

displacement Swashplate position (ref above chart)
control (hdc) M46 Swashplate movement begins (point A) Full displacement reached (point B)
variable pump Configuration bar [psid] bar [psid]
(continued) Standard 1.3±0.5 [19±7] 11.7±1.1 [170±16]
Option 3.0±0.7 [44±10] 14.0±1.4 [200±20]
Option 5.0±0.7 [70±10] 15.0±1.4 [220±20]
HDC Input specs

Max. input pressure
27.5 [400]
bar [psi]
Electrical The Electrical Displacement Control (EDC) is a three stage control similar to the HDC,
displacement but it uses an electrohydraulic Pressure Control Pilot (PCP) valve to control the pilot
control (EDC) M46 pressure. The PCP valve converts an electrical input signal to a hydraulic signal to operate
variable pump a spring centered 4-way servo valve, which ports hydraulic pressure to either side of a
double acting servo piston. The servo piston tilts the cradle swashplate, thus varying the
pump’s displacement from full displacement in one direction to full displacement in the
opposite direction.
The EDC provides output flow in proportion to a DC electrical command signal (current).
This control is suited for applications where remote or automatic control of system func
tion is required, or where closed loop feedback is needed. With no electrical command
signal, the control returns to the neutral position.
Features::
• The EDC is a high gain control: with only a small change in the input current, the
servo valve moves to a full open position thus porting maximum flow to the servo
cylinder.
• Oil filled PCP valve case lengthens control life by preventing moisture ingression and
dampening component vibrations.
• Internal mechanical stops on the servo valve allow rapid changes in input signal
voltages without damaging the control mechanism.
• Precision parts provide repeatable accurate displacement settings with a given input
signal.
• Both ends of the double acting servo piston are drained to case when input signal
current is not present. The servo piston is coupled to a spring centering mechanism.
Benefits::
• Simple, low-cost design.
• Pump will return to neutral after prime mover shuts down.
• Pump will return to neutral if external electrical input signal fails or if there is a loss of
charge pressure.
520L0635 • Rev E-2 • June 2006 47

Control options
electrical EDC on M46 PV Pump flow direction with EDC control

displacement Input shaft rotation
control (edc) M46 CW CCW
variable pumps PV or
Positive signal to pin: A B A B
(continued) front PT
Port A Flow Out In In Out
Port B Flow In Out Out In
Positive signal to pin: A B A B
Rear PT Port C flow In Out Out In
Port D flow Out In In Out
High servo gauge port M4 M5 M4 M5
Packard "Weatherpack"
Shroud Connector EDC Signal required for swash
P100 600E Swashplate position (ref about chart)
Swashplate Full displacement
Coil movement begins reach (point B)
configuration (point A) mA mA
Single coil 16 ± 5 90 ± 12
Dual coil in
1.5 ± 3 65 ± 9
series
Dual coil in
23 ± 6 132 ± 18
parallel
EDC Hydraulic Schematic
E M3
A
M4
M1
M5
L2
M2
L1 S
P104 368
48 520L0635 • Rev E-2 • June 2006

Control options
Electrical Response time

displacement The time required for the pump output flow to change from neutral to full flow
control (edc) M46 (acceleration) or full flow to neutral (deceleration) is a function of the size of the orifices
variable pumps in the servo passages.
(continued)
response.

The required pump command current signal is 16 mA (nominal) threshold and a
maximum of 90 mA (nominal) to provide full pump displacement with a 12 VDC source.
The maximum command current must be less than 250 mA to prevent damage to the
input coil.
Electrical displacement control options

The standard EDC is a single coil, Packard Weather-PackTM connector device, with an oil
filled case. Options include:
• Dual coil - A dual coil control allows utilization of two command sources, the
resulting signal being the algebraic sum of the two. Dual coils allow operation of a
machine from either the operator’s station or the ground.
• MS connectors - MS connectors provide a mechanical, threaded retention interface
between the connector halves. Most military applications require MS connectors.
For further information refer to Sauer-Danfoss publication 95-8988.
EDC response time Pump displacement vs electrical signal

Average response time
Orifice diameter*
(seconds) b
mm [in]
Acceleration Deceleration
0.9 [0.037] 1.6 1.3 100%
-a
t
en
p
1.4 [0.055] 0.9 0.7

m
m
Pu
ce
la
None 0.4 0.3

sp
Current in MA
di
*Contact Sauer-Danfoss for special orifice Current in MA

combinations.
ce p
t
en
m
Pu
m
la
a
sp
100%
di
EDC Input specs

-b
Coil resistance
23 Ohms
Ohms @24°C [75°F]
Max input current mA 250
Coils Single or dual
Connectors Weather-Pack™ or MS
520L0635 • Rev E-2 • June 2006 49

Control options
Three-position The three-position Forward-Neutral-Reverse (FNR) is a two stage control that uses a
electrical control solenoid operated 3-position, 4-way valve to move pump displacement from neutral to
(FNR) maximum displacement in either direction.
When a solenoid is energized, charge FNR Control on M46 PV

pressure is directed to one end of
the pump servo control cylinder,
which results in the pump going to
maximum displacement. The direction
of pump output flow is determined by
A
which solenoid is energized. (See the
accompanying table on next page.)
B
Features and benefits
• Electric control.
• If voltage is lost, the control returns
pump to neutral.
• Simple, low-cost design. Pump flow direction with FNR control
• Ideal for applications that do not Input shaft rotation
require proportional control. CW CCW
Solenoid
PV or A B A B
energized:
front
Port A flow Out In In Out
PT
Port B flow In Out Out In
Solenoid
A B A B
energized
Rear PT
Port C flow In Out Out In
FNR Hydraulic schematic Port D flow Out In In Out
High servo guage
M4 M5 M4 M5
port
Refer to dimensions for solenoid and port locations
E M3
M4 A
M1
M5
L2
M2
L1 S P104 369
50 520L0635 • Rev E-2 • June 2006

Control options
Three position Response time

electrical control The time required for the pump output flow to change from neutral to full flow
(fnr) (acceleration) or full flow to neutral (deceleration) is a function of the size of the orifices
(continued) in the servo passages.
response.

The solenoids are available in versions for 12 or 24 VDC. Maximum power consumption
is 30 Watts. They are available with terminals for a DIN 43650 connector or with a Packard
Weather-PackTM 2-way sealed connector.
FNR response time FNR input specifications

Average response time VDC 12 or 24
Orifice diameter
(seconds) Max power 30 W
mm [in]
Acceleration Deceleration Connectors DIN 43650 or Weather-PackTM
0.9 [0.037] 1.3 0.9
1.4 [0.055] 0.5 0.4
None 0.1 0.1
520L0635 • Rev E-2 • June 2006 51

Installation drawings
M25 variable pump Auxiliary mounting flange

Dimensions
63.50 [2.500]
(4) places
0.4375-14 UNC-2B thd.
19 [0.75] min. ful l thd.
(4) places
53.975 [2.125]
(4) places
Running cover
Running cover
Mounting flange
[ref. ]
189.7 0.375-16 UNC-2B thd
[7.47] 19.8 [0.78 min. full thd.
(2) places
0.5 max R
88.65 dia [0.02]
[3.490]
82.6 dia
[3.252] P Pitch diameter
30 pressure angle
O-ring seal required N teeth, 16/32 pitch
ref. 82.22 [3.237] I.D.x fillet root side fit
2.62 [0.103] cross section per ANSI B92.1-1970
Class 7 (see table) 53.188
1.96 [0.077] [2.094]
6.1 [0.24] min.
M min. 106.375 [4.188]
Y min.
SAE A Auxiliary mounting

flange
P100 603E
M25PV Auxiliary flange coupling options

Auxiliary mounting Spline pitch dia. Number of teeth Shaft clearance Coupling clearance
flange P N Y M
14.30 34.5 22.6
SAE A Option A 9
[0.563] [1.36] [0.89]
17.46 39.6 25.9
SAE A Option D 11
[0.688] [1.56] [1.02]
*All ports are SAE straight thread o-ring ports per SAE J514, unless otherwise specified.
Shaft rotation is determined by viewing pump from input shaft end.
Dimensions in mm [in]
Contact your SAUER-DANFOSS representative for specific installation drawings.
52 520L0635 • Rev E-2 • June 2006

M25 variable pump Pump and control

dimensions
(continued)
7/8-14*
case outlet 54.9
(alternate) L2 [2.16]
7/16-20* 15°
gauge port 15° 14.27 [0.562] dia.
max. displ. max. displ.
this side for port A M1 (2) places
opposite side for port B M2 4.57 R
[0.180]
Bypass/check/relief valve 87.4 [3.44]
this side for port A 15.24 dia. (2) places
opposite side for port B [0.600] CCW CW
73.02 [2.875]
(with 5/16 internal hex) (2) places
72.1 [2.84] 101.6 dia

Case Outlets [4.00] 88.4
(2) places Control [3.48]
trunnion
left side
77.2
13.0 option DL 12.7 [0.50]
[3.04]
Charge pressure [0.51] min. Control
(2) System
relief valve to shoulder trunnion
ports and 9.4
7/8-14* right side
(1) chg. inlet [0.37]
case outlet L1 W 92.7
[3.65]
99.1
[3.90]
88.4
[3.48]
option DR
202.2 both
[7.96] 112.3
sides
[4.42]
170.7
[6.72]
133.6 45°
7/8-14* [5.26]
Port A
15.82 [0.623]
(2) Places
43.2
[1.70] 19.84 dia.
[0.781]
43.2
[1.70] Control trunion detail
7/8-14* 0.8 R max.

Charge pressure inlet E [0.03]
7/8-14*
7/16-20* Port B
Change pressure
gauge po rt M3 P100 602E
520L0635 • Rev E-2 • June 2006 53

M25 Tandem pump Auxiliary mounting flange

Dimensions
Running co ver
Running cover
Mounting flange
[ref.]
3/8-16 UNC-2B thd. 318.5

17.8 [0.70] min. full thd. [12.54]
(2) places
53.19 0.5 max.R

[2.094] 88.65 dia. [0.02]
[3.490] 1.0 max.R
4.188 82.6 dia. [0.04]
[3.252] P Pitch diameter
[106.3] 30° pressure angle
N teeth, 16/32 pitch
O-ring seal required fillet root side fit
Ref. 82.22 [3.237] I.D.x per ANSI B92.1-1970
2.62 [0.103] cross section class 7
1.96 [0.077] (see table)
7.4 [0.29] min.
15.2 [0.60] min.
Y min.
SAE A Auxiliary mounting
flange P100 612E
54 520L0635 • Rev E-2 • June 2006

M25 Tandem pump Pump and control

dimensions
(continued)
332.5
[13.09] 249.4
[9.82] 211.6
[8.33]
7/8-14* 54.9
Case outlet [2.16]
(alternate) L2
14.27 [0.562] dia.
15° 15° 15° 15°
(2) places
max. displ. max. displ. max. displ. max. displ.
4.57 R
[0.180] 87.4 [3.44]
15.24 dia. (2) places
72.1 [2.84] CCW CW
[0.600] 73.02 [2.875]
(2) case outlets (2) places
101.6 dia.
[4.00] 88.4
Control [3.48]
trunnions
left side
77.2 option DL
7/8-14* 13.0 12.7 [0.50]
[3.04] Charge Control
case outlet L1 [0.51] min.
(4) system pressure trunnions
ports and relief valve 9.4 [0.37] to shoulder right side
(1) charge Bypass/check/relief valve
99.1 88.4 option DR
inlet this side for port C 152.4 [6.00] [3.90] [3.48]
opposite side for port D to C.G. 112.3 both
(5/16 internal hex)
Bypass/check/relief valve [4.42] sides
Approx. center this side for port A
of gravity opposite side for port B
(5/16 internal hex)
7/8-14* 170.7
Port A [6.72]
133.6
7/8-14* 45°
[5.26]
Port C
43.2
[1.70] 15.82 [0.623]
(2) places
19.84 dia.
[0.78]
43.2 0.8 R max.

Control trunion detail
[1.70] [0.03]
7/8-14* 7/8-14*
Charge pressure inlet E Port B
7/8-14*
Port D
P100 611E
520L0635 • Rev E-2 • June 2006 55

M25 U Dimensions Transmission

65.02 [2.56]
16.25 [0.64]
2.54 [0.10]
1-1/16 -12 SAE Str. thd.
O-ring boss
charge pump inlet 82.80
[3.26]
18.77 Max.
[0.74]59.94
[2.36]
258.07
68.58 [10.16]
[2.70] Max.
92.20
[3.63]
78.49 [3.09] 57.15 [2.25]

292.86 [11.53] Max.
239.27 [9.42] Max. 43.05 [1.695]
23.28 [0.9167] Pitch dia. Min. full spline
30° Pressure angle 196.34 [7.73]
length
22 Teeth 24/48 pitch 194.31 [7.65]
fillet root side fit Charge pump inlet
79 [3.11] 21.16 [0.833] Pitch dia.
Zero displ.
112.52 [4.43] Max. Max. 30° Teeth 24/48 pitch
displ. Max displ. Fillet root side fit
97.28 [3.83]
16.51
12.7 [0.50] 0.65 Max.
Min.
0.2350 [0.9250]
Dia.
22.23
15.24 [0.600] [0.875] Dia.
Motor Dia.
shaft
rotation 18.03
[0.71] Min.
full spline
100.97 119.89 [4.72]

CCW CW [3.975]
43.61
[1.717] 29.93
1.1785
75.39 [2.968] Dia.
72
2.8346
Dia.
M8 x 1.25 - 6H Thd.
14.27 16.79 [0.661] 0.78 Min. full thd.
11.13 [0.562] Dia. thru 1.96 [0.077]
3.53 (2) holes
[438] [0.139] 28.96[1.14] 158.24 [6.23]
68.58 [2.700] 68.58 [2.700] 87.45 46.99 [1.85] 313.94 [12.36] Max.
[3.443] Dia. 36.14
73.03 [2.875] 73.03 [2.875] Mounting flange
[1.423]
181.36 [7.14] Max. Max.
31.75 [1.250] Pitch dia.
7/16-.005 Dia. thru 3/8-16 UNC - 2B Thd. 30° Pressure angle
(4) Mounting holes 0.60 Min full thd. depth 18 Teeth 16/32 pitch
16.02 [0.6307] Dia. Fillet root side fit
8 [0.315] Deep P104 422E
11.13 [0.438] Dia. thru (ref.)
56 520L0635 • Rev E-2 • June 2006

M35/44 Variable pump Auxiliary mounting flange

Dimensions
80.4
[3.17]
(2) places
90.2
[3.55]
RUNNING COVER
106.38
[4.188]
7.4 min.
53.19 [0.29]
[2.094] 0.375-16 Thd . thru
(4) holes 1.96
[0.077]
0.5 max. R P pitch dia.

106.38 [0.02] 30° pressure angle
88.65 dia. 82.6 dia. N teeth, 16/32 pitch
[4.188]
[3.490] [3.252] 1.0 max. R fillet root side fit
53.19 [0.04] per ANSI B92.1-1970
[2.094] class 5
(see table)
O-Ring seal required
ref. 82.22 [3.237] ID x
2.62 [0.103] dia. cross section M min.
System ports Y min.
Option A: 248.7 [10.15]
(ref .) Option D:264.0 [10.39]
SAE A Auxiliary mounting flange Mounting flange
Options A and D (ref .)
Mounting flange
(ref .)
261.2 [10.66]
Y min.
146.05 O-Ring seal required
[5.75] 2.62 [0.103] dia.
M min.
73.03 cross section
[2.875]
P pitch dia.
0.76 max.R 30° pressure angle
101.65 dia. [0.30] N teeth, 16/32 pitch
[4.002] fillet root side fit
107.82 per ANSI B92.1-1970
[4.245] 0.5 max.R
class 5
[0.02]
(see table)
0.500-13 Thd . thru
(2) holes 1.96 [0.077]
10.7 min. [0.42]
System ports
(ref .)
SAE B Auxiliary mounting flange
Option B P100 615E
M35/44 PV Auxiliary mounting flange and coupling option

Spline pitch No. Shaft Coupling
Auxiliary
dia. teeth clearance clearance
mounting flange
P N Y M
SAE A Option A 14.30 [0.563] 9 33.0 [1.30] 9.1 [0.36]
SAE A Option D 17.46 [0.688] 11 39.1 [1.54] 9.1 [0.36]
SAE B Option B 20.72 [0.813] 13 42.9 [1.69] 22.3 [0.91]
520L0635 • Rev E-2 • June 2006 57

M35/44 Variable pump Pump, filtration/charge pump option, control

dimensions 9/16 - 18*
(continued) system pressure Mounting flange
gauge port M2 (ref .)
(for port B)
7/8 - 14* 203.4
96.5
[3.80] to remote filter D [8.01]
(2) places (pressure filter option) 183.4
[7.22]
B
1-1/16 - 12* 79.8
case outlet L1
[3.14]
(2) places
Charge pressure 74.9 min. dia.
relief valve [2.95]
101.6 dia. 35.6
[4.000] [1.40]
7/8 - 14* Pump
charge pressure B
gauge port M3
(suction filter option) Section B-B
9.4 7/8 - 14*
9/16 - 18* [0.37] from remote filter E
system pressure (pressure filter option)
gauge port M1 66.7 or charge pressure inlet E
(for port A) 239.3 [2.625] (no charge pump option)
[9.42]
Top view
Suction filtration Top view
Remote filtration or less charge pump
Bypass/check/relief valve
this side for port A 125 14.27 dia.
opposite side for port B Approx. center of gravity [4.92] [0.562]
(5/16 internal hex) 76.2 111.8
16° max. displ. (2) Places
[3.00] 16° max. displ. [4.40]
(2) places
15.24 dia.
case outlets
[0.600]
95
(2)places 3.3
CCW CW [3.74]
[0.13]
73.03
4.57 R [2.875] 87.4
[0.180] (2) Places [3.44]
(4) places (2) Places
25.4
[1.00] 12.7
121.4
[4.78] [0.50] 96.5
[3.80] 92.5
Control trunnion [3.64] Control trunnion
193.3 left side Control side right side
1-5/16 - 12* [7.61]
charge pump inlet S option DL option DR
1-1/16 - 12*
Case outlet L2
(Alternate)
1-1/16 - 12* 45
Port A
M35: 19.8 dia.
0.8 R max. [0.781]
35 [0.03]
[1.38] M44:23.8 dia.
[0.938] M35:
15.8 [0.623]
(2) places
M44:
35 19.0 [0.748]
[1.38] (2) places
M35 Control trunion detail

1-1/16 - 12*
Port B
164.6
[6.48]
P104 614E
58 520L0635 • Rev E-2 • June 2006

M35/44 Tandem pump Charge pump options, auxiliary mounting flanges

Dimensions Charge pressure
relief valve
84.8
C C [3.34]
Pump
VIEW C-C
7/8 - 14* 216.9

charge pressure inlet E [8.54]
(w/o charge pump)
Top view (without
charge pump)
106.38
7.4 min. [4.188]
[0.29] 0.375-16 Thd.
53.19
1.96 [2.094] 17.8 [0.70] min . t h d .
[0.077] (4) places
0.5 max.R
[0.02] P pitch di a. 106.38
82.6 dia. [4.188]
88.65 dia. [3.252] 30° pressure angle
[3.490] 1.0 max.R N teeth, 16/32 pitch
fillet root side fit 53.19
[0.04] [2.094]
per ANSI B92.1-1970
O-Ring seal required class 5
ref. 82.22 [3.237] IDx (see table)
2.62 [0.103] dia. cross sec tion
w/ charge pump System ports
9.1 [0.36] min. option A: 455.2 [17.92] (ref .)
Y min. option D: 461.3 [18.16]
w/o charge pump SAE A Auxiliary mounting flange
Mounting flange option A: 433.1 [16.55]
(ref .) option D: 426.5 [16.79] Options A and D
Mounting flange w/ charge pump
(ref .) 467.9 [18.42]
w/o charge pump
433.1 [17.05] 0.500-13 Thd.
Y min.
O-Ring seal required 23.1 min. 20.8 [0.82] min. full thd.
ref. 101.27 [3.987] IDx [0.91] (2) places
2.62 [0.103] dia. cross
section
P pitch di a.
107.82 dia. 0.76 max.R O teeth, 16/32 pitch 146.05
[4.245] [0.03] fillet root side fit [5.75]
101.65 dia. per ANSI B92.1-1970
[4.002] 0.5 max.R class 5
[0.02] 73.03
[2.875]
1.96
System ports
[0.077] 10.7 min. (ref .)
[0.42]
Option B
M35/44 PT Auxiliary mounting flange and coupling options P100 617E
Auxiliary Spline pitch dia. No. teeth Shaft clearance Coupling clearance
mounting flange P N Y M
14.30 33.0 9.1
SAE A Option A 9
[.563] [1.30] [0.36]
17.46 39.1 9.1
SAE A Option D 11
[.688] [1.54] [.36]
20.72 42.9 22.3
SAE B Option B 13
[0.813] [1.69] [0.91]
520L0635 • Rev E-2 • June 2006 59

M35/44 Tandem pump Pumps, filtration/charge pump options, control

dimensions
(continued) 315.5 [12.42] 280.7 [11.05] Mounting flange
9/16 - 18* w/ chg. pump w/o chg. pump (ref .)
system pressure
gauge port M4 203.4
(for port D) 7/8 - 14* [8.01]
charge pressure
relief valve to remote filter D 183.4
7/8 - 14* 9.4
[0.37] [7.22]
Charge pressure
gauge port E B
1-1/16 - 12* 79.8
case outlet [3.14]
35.6 (2) places
(alternate) L2 74.9 min. dia. [1.40]
[2.95]
101.6 dia.
[4.00]
B Pump
9/16 - 18*
system pressure 7/8 - 14*
gauge port M1 VIEW "B-B"
from remote filter E
(for port A)
system pressure
gauge port M2
(for port B)
Top view 66.7
Top view
(on right side) (with charge pump and [2.625] (with charge pump and
suction filtration) remote pressure filtration)
Bypass/check/relief valve 345.3 [13.59] 310.3 [12.215]

this side for port C and A w/chg. pump w/o chg. pump
opp. side for Port D and B
(5/16 internal hex) 125 14.27 [0.562]
[4.92] (2) places
16° max. 16° max. 16° Max. 16° Max. 111.8
displ. displ. displ. displ. [4.40]
15.24 dia.
[0.600]
(4) places 95
25.4 CCW CW [3.74]
[1.00]
"X"
73.03 [2.875]
80.3 [3.16] (2) places
(4) places 4.57 R 87.4 [3.44]
[0.180] (2) places
(8) places
76.2 1-5/16 - 12*
9/16 - 18* charge pump inlet S 12.7 [0.50] 96.5 92.5 Control trunnion
[3.00]
system pressure 193.3 [3.80] [3.64] right side
(2) places Control trunnion
guage port M3 [7.61] Control side option DR
case outlets left side
(for port C)
option DL
Left side view
(with charge pump and suction filtration)
428.8 [16.88] 393.7 [15.50]

w/ chg. pump w/o chg. pump
247.1 [9.73] 212.3 [8.36]
1-1/16 - 12*
w/ chg. pump w/o chg. pump
case outlet L1 45°
164.6 M35: 19.8 dia.
[6.48] [0.78]
M44: 23.8 dia.
[0.938]
0.8 R max. M35:
88.9 [0.03] 15.8 [0.623]
[3.50] (2) places
35
[1.38] M44:
19.0 [0.748]
35 (2) places
[1.38]
M35 Control trunion detail
1-1/16 - 12* 1-1/16 - 12*

Port C Port A
1-1/16 - 12* 1-1/16 - 12*
Port D Port B
205.7 [8.10] 188.7 [7.43]
Approx Center Of Gravity w/ chg. pump w/o chg. pump
Bottom view
(with charge pump and suction filtration) P100 616E
60 520L0635 • Rev E-2 • June 2006

M46 Variable pump Auxiliary mounting flanges

Dimensions
Rear view (no pads shown)
0.375-16 Thd. 7.4 min.

20.3 [0.80] min. [0.29]
full thd. depth 1.96
(2) holes [0.077]
0.5 max R
106.38 [0.02] P pitch dia.
88.65 dia.
[4.188] 82.6 dia. 1.0 max R 30° pressure angle
[3.490]
[3.252] [0.04] N teeth, 16/32 pitch
53.19 fillet root side fit
[2.094] class no. 1 1963 SAE
O-ring seal required (see table)
ref. 2.22 [3.237] 19.8 [0.78] min.
2.62 [0.103] dia. cross section
Y min.
256.5
SAE A Auxiliary mounting flange [10.10]
Options A and D
Mounting flange
(ref .)
Mounting flange
(ref .)
263.4
[10.37]
Y min.
O-ring seal required
26.7
ref. 94.97 [3.739] IDx
[1.05]
1.75 [0.070] dia. cross section
146.05 1.0 max.R

[5.75] 101.65 dia. [0.04] P pitch dia.
0.5 max.R
105.64 N teeth
[0.02]
[4.159] 16/32 pitch
[2.875] class no. 1 1963 SAE
0.500-13 Thd. (see table)
Thd. depth
(2) holes 1.50 [0.059]
10.7 min. [0.42]
Option B
P100 619E
M46 PV auxiliary mounting flange and coupling options

Auxiliary Spline pitch Number Minimum
mounting dia. of teeth clearance
flange P N Y
SAE A Option A 14.30 [0.563] 9 36.6 [1.44]
SAE A Option D 17.46 [0.688] 11 42.4 [1.67]
SAE B Option B 20.72 [0.813] 13 46.0 [1.81]
520L0635 • Rev E-2 • June 2006 61

M46 Variable pump Pump, filtration/charge pump options, MDC, displacement limiter
dimensions
(continued) 84.3 max. [3.32] 264.4 max. [10.41] 7/8 - 14* 212.3 [8.36]
211.8 [8.34] to remote filter D
171.7 [6.76]
1-1/16 - 12* 143.8 [5.66] (pressure filter
case outlet L1 option)
0.8 R max.
1-5/16 - 12* [0.03] Pump
charge pump inlet S 2.3 7.1
[0.09] [0.28]
33.5 [1.32] 72.6
min. dia. 7/8 - 14* Mounting
[2.86] 101.6 dia. from remote filter E flange
Charge pressure [4.00] (pressure filter option) (ref .)
relief valve or charge pressure inlet E LEFT SIDE VIEW
(no charge pump option)
Check valve 9/16 - 18*
(optional relief valve) servo pressure
(for port A) gage port M4 Pump
131.1 120.1 117.7
Disp limiter [5.16] [4.73] [4.63]
Suction filtration adapter side #2 (No CP)
option
Top view (with MDC, charge pump, and suction filtration) Remote filtration with or without charge pump
Bypass valve 141.7

15.9 [0.625] hex with 6.76 [0.266] dia. Manual displacement control
[5.58] 14.27 dia.
cross drilled hole handle position Up
118.9 max. [0.562]
9/16 - 18* [4.68] (2) places
20° 20°
system pressure gauge
port M1 (for port A)
116.3 126.2 max.

78.2 [3.08] [4.97]
70.6 73.03 [4.58]
charge pump [2.78] CCW CW [2.875]
inlet case outlet (2) places
79.8 10.2 64.0 [2.52]

[3.14] [0.4] case outlet (alt.)
(2) system ports
108.2 max.
9/16 - 18* [4.26]
charge pressure 9.65 10.2 [0.4]
gauge port M3 [0.38]
9/16 - 18* 92.7 [3.65]
system pressure 112 [4.4] Front view (with MDC)
gauge port M2
(for port B)
Approx. center of gravity
Control pressure
gauge port
1/8-27 NPTF Left side view (with MDC,
(for MDC only)
charge pump, and suction filtration)
Check valve
(optional relief valve)
(for port B) 9/16 - 18*
servo pressure
1-5/16 - 12*
port B gauge port M5
30.0
[1.18]
39.6
[1.56] 55.9 [2.20]
1-1/16 - 12* P100 617E

case outlet L2
1-5/16 - 12*
port A 22.6 [0.89]
43.7 [1.72] M46 PV adjustable displacement limiter (option)
195.6 [7.70]
Shaft rotation CW CCW
Bottom view (with MDC and suction filtration)
Displacement limiter side 2 2
Limits flow out of port B A
62 520L0635 • Rev E-2 • June 2006

M46 Tandem pump Auxiliary mounting flange

Dimensions 59.7 M46 PT auxiliary mounting flange and coupling options
[2.35]
Auxiliary Spline Number Minimum
0.500-13 Thd. thru
rear mounting mounting pitch dia. of teeth clearance
hole
flange P N Y
14.30 35.6
51.3 SAE A Option A 9
[2.02] [0.563] [1.40]
17.46 38.1
SAE A Option D 11
[0.688] [1.50]
20.72 47.5
SAE B Option B 13
[0.813] [1.87]
Rear view
no auxiliary mounting flange
Rear mounting hole

(ref .) 8.6 [0.34] min.
1.96 [0.077]
0.5 max.R
106.38 [0.02]
88.65 dia. P pitch dia
[4.188] 82.6 dia.
[3.252] 1.0 max.R N teeth, 16/32 pitch
53.19
[0.04] fillet root side fit
[2.094]
class no. 1 1963 SAE
(see table)
O-ring seal required
ref. 82.22 [3.237] IDx 14.7 [0.58] min
0.375-16 Thd. 2.62 [0.103] dia. cross sec tion
18.3 [0.72] min. Y min.
full thd. depth 474.5
(2) holes SAE A Auxiliary mounting flange [18.68]
Mounting flange
options A and D (ref .)
Mounting flange
(ref .)
474.5
[18.68]
Y min.
O-ring seal required 26.9 [1.06] (ref. )
Rear mounting hole
(ref .) ref. 94.97 [3.739] IDx 14.7 [0.58] min.
1.78 [0.070] dia. cross section P pitch dia.
30° pressure angle
N teeth, 16/32 pitch
1.0 max.R per ANSI B92.1-1970
[5.75] 101.65 di. [0.04]
[4.002] (See Table)
105.92 1.0 max.R
[4.170] [0.04]
73.03
[2.875]
14.27 [0.562] dia. 1.35 [0.053]

thru (2) holes 10.7 [0.42] min.
Option B P100 628E
Rear mounting boss
32.51 [1.28]
X2
M12 x 1.75
349 [13.74]
6H Thd. X2 P104 425E
520L0635 • Rev E-2 • June 2006 63

M46 Tandem pump Pumps, filtration/charge pump options, MDC, displacement limiters
dimensions
1-5/16 - 12* 1-5/16 - 12* 1-5/8 - 12*
(continued) port D port C charge pump inlet S 7/8 - 14*
212.3 [8.36]
to remote filter D
493.0 [19.41] max (pressure filter 171.7 [6.76]
341.4 [13.44]
1-1/16 - 12* 274.8 [10.82] option)
case outlet L1 203.7 [8.02]
Pump
13.2 0.8 R max. 2.3 7.1
[0.52] [0.03] [0.09] [0.28]
91.2
[3.59]
max 7/8 - 14*
39.6 from remote filter E mounting
[1.56] 72.6 (pressure filter option) flange
min dia. or charge pressure inlet E (ref .)
30.0 [2.86] 101.6 dia.
[1.18] (no charge pump option)
[4.00]
LEFT SIDE VIEW
Disp. limiter #3 9/16 - 18*
(option) servo pressure Pump
9/16 - 18* gauge port M4 front 145.3
134.4 131.9
servo pressure [5.72]
[5.29] [5.19]
gauge port M5 rear Disp. limiter #2 (no CP)
(option)
Check/relief valve
(for Port D) Check/relief valve Charge pressure relief valve Remote filtration
(for port A)
or no charge pump
Top view (with MDC, charge pump, and suction filtration)
9/16 - 18* system pressure **Bypass 141.7 [5.58]
Manual displacement control 14.27 dia.
gauge port M1 front (port A) valve for MDC
handle position up 118.9 max. [0.562]
(front) (2) places
9/16-18* system pressure 9/16 - 18* [4.68]
20° 20°
gauge port M2 rear charge pressure
(for port D) gauge port M3
116.3
[4.58]
89.9 [3.54]
79.8 [3.14] Charge 126.2 max.
73.03 [4.97]
system 73.2 [2.88] pump [2.875]
port C & D case drain inlet
CCW CW (2) places
3.14 [79.8] 70.6 [2.78]

system case drain
port A & B (alt.)
108.2 max.
[4.26]
MDC handle Approx.
position Down 9.65 20.4 [0.8]
center
20° 20° of gravity [0.38]
9/16 - 18* 92.7 [3.65]
system pressure
Bypass valve 233.7 [9.2] Front view (with MDC)
gauge port M1 rear 377.4 [14.86]
(for port C) rear
9/16 - 18* system pressure
gauge port M2 front (for port "B") Control pressure gauge ports
1/8-27 NPTF (MDC only)
Left side view (with MDC,
charge pump, and suction filtration)
Check/relief valve Suction filtration adapter P100 620E
(for port C) Check /relief valve
(for port B)
9/16 - 18*
9/16 - 18* servo pressure
servo pressure gauge port M5 front
gauge port M4 rear
33.5 30.0
[1.32] [1.18]
39.6 M46 PT adjustable displacement
91.7 [3.61]
[1.56]
limiters (option)
1-5/16 - 12* Shaft rotation CW CCW
port B
1-5/16 - 12* Displacement
port A 2 3 2 3
22.6 [0.89] limiter number
25 195.6 [7.70]
26.9 [1.06] [0.984] 326.6 [12.86]
Limits flow out
B D A C
474.5 [18.68] of port
1-1/16 - 12* 336.6 [13.25]
Case outlet (alt.) L2
Bottom view (with MDC and suction filtration)
64 520L0635 • Rev E-2 • June 2006

M46 Control module M46 PV/PT manual displacement control handle

dimensions Mounting
flange location 20° 20°
(ref .) 132.3
141.5 [6.39]
20° 20° [5.57] 19.05 [0.75]
152.8
[6.01] 4.75
3.18 [0.187] Ø10.08
19.05 [0.75] [0.125] [0.397]
Pump
10.08 50.8 [2.00] R
[0.397]
50.8 29.5 [1.16] R
dia. (2)
[2.00] R
29.5
[1.16] R
Pump With heavy spring

P100 629E
M46 PV/PT manual displacement control with neutral start switch

20° 20°
Side view
Variable pump with MDC and NSS
171.7
20° 20° [6.76]
21.34
[0.84]
(2) places
"X"
105.9
[4.17]
(2) places
Switch with weather pack

two-way connector
145.1
20° 20° [5.71]
Side view tandem pump with MDC and NSS View X front view
Variable pump with MDC and NSS P100 630E
520L0635 • Rev E-2 • June 2006 65

M46 Control module M46 PV/PT hydraulic displacement control

dimensions
(continued)
177.8 max.
[7.00]
39.6 [1.56]
to ports
Port X1 Port X2
7/16 -20* 49.0 [1.93]
Control pressure ports 141.7 [5.58]
(2) places 118.1 [4.65] To ports
Side view
Variable pump with HDC View X
Front view
Variable pump with HDC
421.4 [16.59]
352.3 [13.87]
Port X2 (rear) Port X1 (rear)
39.6 [1.56]
to ports
39.6 [1.56]
to ports
Port X1 (front) Port X2 (front)

7/16 - 20* 49.0 [1.93]
Control pressure ports
(4) places 118.1 [4.65]
Side view
Tandem pump with HDC P100 631E
6 PV Adjustable displacement limiter (option)
66 520L0635 • Rev E-2 • June 2006

M46 Control module M46 PV/PT electronic displacement control

dimensions
(continued)
Sauer-Danfoss
A mating parts kit
B part no. K03377
(male terminals) 177.8 max.
[7.00]
Packard Weather-Pack
2-way tower connector (female terminals)
A Sauer-Danfoss
B mating parts kit
C part no. K03379
D (male terminals)
X
Packard Weather-Pack
4-way tower connector (female terminals)
View V
124.2 max.
[4.89]
Packard "Weather Pack" shroud connector
on 76 mm [3 in] lead wires
2-way (single coil PCP) mates with Packard 12015792 connector
4-way (Dual Coil PCP) mates with Packard 12015797 connector
V View X
Front view
Side view Variable pump with EDC
Variable pump with EDC (Packard Weather-Pack connector)
(Packard Weather-Pack connector)
7/8 - 20 UNEF
MS53102C connector
mates with MS3106E-14S-2S 332.0 [13.07]
141.7
connector
[5.58]
U
124.2 max.
[4.89]
97.5
[3.84]
Pump
View U
124.2 max.
[4.89]
7/8 - 20 UNEF
MS53102C connector
mates with MS3106E-14S-2S 138.4 [5.45]
connector
Side view
Tandem pump with EDC
(MS connector) P100 632E
520L0635 • Rev E-2 • June 2006 67

M46 Control module M46 PV/PT three-position electic displacement control (FNR)
dimensions
(continued)
X
Connector per
ISO 4400
8.61 (2) Places
Side view [218.6]
Variable pump with FNR control View X front view
Variable pump with FNR control
Solenoid Plug Face
Side view
Tandem pump with FNR control
P100 635E
68 520L0635 • Rev E-2 • June 2006

Schematics
Series 40 PVariable M25 PV

M3 E
pump Schematics L2
M1
M2
B
No relief valve
L1
P100 637E
M35/44 PV
Remote pressure filtration
(no charge pump) Remote Pressure Filtration
E E D
Suction Filtration
E M3
L2
M1
M2
B
No relief valve
L1 S
P100 638E
M46 PV
HDC
X2 X1
MDC w/NSS
BNA
Remote pressure
filtration Remote Pressure
FNR MDC (no charge pump) Filtration
Suction E E D
BNA Filtration
B A E M3
EDC M4 A
M1
M5
L2 M2
B
No Relief Valve
L1 S
P100 639E
520L0635 • Rev E-2 • June 2006 69

Schematics
Series 40 Tandem pump M25 PT

L2 E
Schematics
C A
D B
No Relief Valve
L1
P100 640E
M35/44 PT
Remote pressure
filtration Remote pressure
(no charge pump) filtration
E E D
Suction filtration
L2
C A
M3 M1
M4 M2
D B
No Relief Valve
L1 S P100 641E
M46 PT
FNR
EDC
B A HDC
X2 X1
MDC w/NSS
BNA
Remote pressure
filtration Remote pressure
MDC (no charge pump) filtration
E E D
Suction
ANB BNA filtration
E M3
C A
M1 M1
L2
M2 M2
D
B No relief valve
L1 M5 M4 M4 M5 S P100 642E
70 520L0635 • Rev E-2 • June 2006

Notes
520L0635 • Rev E-2 • June 2006 71

OUR PRODUCTS Sauer-Danfoss Mobile Power and Control Systems
– Market Leaders Worldwide
Hydrostatic transmissions
Sauer-Danfoss is a comprehensive supplier providing complete
Hydraulic power steering
systems to the global mobile market.
Electric power steering
Sauer-Danfoss serves markets such as agriculture, construction, road
Electrohydraulic power steering
building, material handling, municipal, forestry, turf care, and many
Closed and open circuit axial piston others.
pumps and motors
Gear pumps and motors We offer our customers optimum solutions for their needs and
develop new products and systems in close cooperation and
Bent axis motors partnership with them.
Orbital motors
Sauer-Danfoss specializes in integrating a full range of system
Transit mixer drives components to provide vehicle designers with the most advanced
Planetary compact gears total system design.
Proportional valves Sauer-Danfoss provides comprehensive worldwide service for its

Directional spool valves products through an extensive network of Authorized Service
Centers strategically located in all parts of the world.
Cartridge valves
Hydraulic integrated circuits
Hydrostatic transaxles
Integrated systems
Fan drive systems
Electrohydraulics
Microcontrollers and software
Electric motors and inverters Sauer-Danfoss (US) Company
2800 East 13th Street
Joysticks and control handles
Ames, IA 50010, USA
Displays Phone: +1 515 239-6000, Fax: +1 515 239 6618
Sensors
Sauer-Danfoss GmbH & Co. OHG
Postfach 2460, D-24531 Neumünster
Krokamp 35, D-24539 Neumünster, Germany
Phone: +49 4321 871-0, Fax: +49 4321 871 122
Sauer-Danfoss ApS
DK-6430 Nordborg, Denmark
Phone: +45 7488 4444, Fax: +45 7488 4400
520L0635 • Rev E-2 • June 2006
Heuss / 1105
www.sauer-danfoss.com

Sundstrand Series 40 Pump Technical Info PDF

Uploaded by

Copyright:

Available Formats

Sundstrand Series 40 Pump Technical Info PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Sundstrand Series 40 Pump Technical Info PDF

Uploaded by

Copyright:

Available Formats

What are the main sections covered in the technical manual?

What are the main sections covered in the technical manual?

How is the information organized and structured in the manual?

How is the information organized and structured in the manual?

Series 40

© 2005 Sauer-Danfoss. All rights reserved. Printed in U.S.A.

 520L0635 • Rev E-2 • June 2006

General description Series 40 family of pumps and motors.................................................................................................... 6

System design Sizing equations............................................................................................................................................16

Product coding Model code......................................................................................................................................................23

520L0635 • Rev E-2 • June 2006 

Features and options Charge pump..................................................................................................................................................25

Shaft options Shaft options...................................................................................................................................................32

 520L0635 • Rev E-2 • June 2006

Installation M25 Variable pump dimensions..............................................................................................................52

Schematics Series 40 Variable pump schematics......................................................................................................69

520L0635 • Rev E-2 • June 2006 

Series 40 pump + motor transmissions provide an infinitely variable speed range

 520L0635 • Rev E-2 • June 2006

Key features • 4 sizes of variable displacement pumps

• 4 sizes of tandem pumps

• 3 sizes of variable displacement motors

• 3 sizes of fixed displacement motors

• Efficient axial piston design

• Complete family of control systems

• Proven reliability and performance

• Worldwide sales and service

520L0635 • Rev E-2 • June 2006 

Input Valve plate

Charge check and Piston

Charge check and

Trunnion Input Cylinder Swashplate

 520L0635 • Rev E-2 • June 2006

Heat exchanger Reservoir

M46 Pump schematic

520L0635 • Rev E-2 • June 2006 

Product line Series 40 Pumps

10 520L0635 • Rev E-2 • June 2006

parameters Case pressure

Fluid specifications Parameter Unit Minimum Continuous Maximum

520L0635 • Rev E-2 • June 2006 11

Pump performance as a function of operating speed

ficiency - 170 bar [ 2500 psi]

e tr ic efficiency - 345 bar [5000 psi]

Pump performance as a function of operating speed and system pressure

140 2000 87%

12 520L0635 • Rev E-2 • June 2006

Viscosity Maintain fluid viscosity within the Fluid viscosity limits

Temperature Maintain fluid temperature within the Temperature limits

Ensure fluid temperature and viscosity limits are concurrently satisfied.

520L0635 • Rev E-2 • June 2006 13

Continuous working pressure is the average, regularly occurring operating pressure.

Maximum (peak) working pressure is the highest intermittent pressure allowed. Do

System pressure limits

Continuous speed is the maximum recommended operating speed at full power

14 520L0635 • Rev E-2 • June 2006

520L0635 • Rev E-2 • June 2006 15

Based on SI units Based on US units

Variables SI units [US units]

520L0635 • Rev E-2 • June 2006

520L0635 • Rev E-2 • June 2006

520L0635 • Rev E-2 • June 2006

520L0635 • Rev E-2 • June 2006

520L0635 • Rev E-2 • June 2006

520L0635 • Rev E-2 • June 2006

520L0635 • Rev E-2 • June 2006

520L0635 • Rev E-2 • June 2006

If a charge pump of sufficient displacement to meet the 10% of displacement rule is