Main Project
Main Project
Main Project
&
INDIAN TEXTILE
(Session 2009-11)
PGDM : I yr
DEPARTMENT OF MANAGEMENT
Signature
(ASHUTOSH MALL)
(Name of Guide)
Date- / /2010
Signature Signature
Date: - / /2010
2. RESEARCH METHODOLOGY 11
3. RESEARCH DESIGNE 12
1.1 History 15
2.1International Transaction 31
2.3Export Procedure 33
2.4Export Documentation 36
13. QUESTIONNAIRE 92
LIST OF TABLE
1. Organizational Chart 16
4. International Transaction 31
6. Export Procedures 33
7. Export Documentation 36
LIST OF GRAPH
➢ To know what are the documents required before and after sailing the cargo.
RESEARCH METHODOLOGY
The different primary and secondary data’s has been used in the research project
report. For the aspects, the secondary data analysis has been takes into
consideration, but maximum areas and parts of the project has been covered
by primary data’s.
SAMPLE DESIGN
1. SAMPLE UNIT: - All working people are included both the genders i.e. males and
females irrespective of their education level.
RESEARCH INTRUMENTS
Research design is the based framework, which provides guidelines for the research
process. It is a map or blue print according to which the research is to be
conducts. The research design specifies the methods for data collection & data
analysis determine the source of data. Most specifically it was a kind of
“Descriptive conclusive research” who takes care of who, when, where,
what, how and why aspects of the investigation further the researcher used the
statistical method to serve the purpose of project, it permitted the research to
derive more accurate generalization whose reliability could be measured.
RESEARCH : EXPLORATORY
The study will provide a clear and brief view about the current
situation and future prospect of the Indian Textile sector. As it is said that the
Indian Textile sector is the one of the old and more profit earning sector from
many years. The study will give the perfect overview and actual analysis of
the relevant data’s for the clear picture of the industry. There are following
need for the study of the report. -
Size and location of different markets, not only in India but also overseas.
The prospects for growth or construction for the current markets being served.
CHAPTER N0-1
Company Profile
2004
2005
A series of ISO 9000 certified DCM Shriram Industries Ltd was formed in 1990 after
the restructuring of DCM group by combining five units of DCM group
namely Sugar factory at Daurala, Distillery at Daural, Rayon tyre cord plant at
Kota, Liquor Operations at Daurala and Aromatic Chemicals Plant at Daurala.
The company is essentially a manufacturer of Sugar, Alcohol, Chemicals and
Rayons.
The company has five manufacturing units in India. Daurala Sugar works is
located at Daurala, UP where Sugar, Refined sugar, Pharma Grade Sugar,
Alcohol, Potable Liquor and Aromatic Chemicals are manufactured. Products
like Industrial Rayon, Nylon and Chemicals are manufactred at Shriram
The company had promoted ISO 9002 certified Daurala Organics Ltd in 1994
to manufacture high technology, high value drug intermediates.
i) DCM Limited
ii) DCM Shriram Industires Ltd
iii) DCM Shriram Consolidated Ltd
iv) Shriram Industrial Enterprises Ltd
Age: 47
G. Kumar Director - Sugar Operations, Director
SIR SHRIRAM
(FOUNDER)
As per the scheme, the shareholders of DCM Ltd. will be allotted shares in DCM
Shriram Industries limited & Shriram Industrial Enterprises limited in the ratio
of one share in each of above Companies for every four shares held by then in
DCM Ltd. as on 21-9-1990.
Pursuant to the scheme three units namely. Daurala Sugar Works, Shriram Rayons &
Hindon River Mills have been vested with the Company.
2000 - Credit rating agency has retained the MD rating, indicating default to the fixed
deposit programme of company.
2001- The Board of Directors of Comp. has approved as under : 1. Hiving off of its
Polymer Processing Business on a going concern basis to its 91% subsidiary
DCM Shriram Exports Ltd.
- The communication issued to the BSE, DCM Shriram Industries Ltd has informed
that Shri D.C.Mittal, Joint Managing Director has demitted office on
December 11, 2001
- DCM Shriram Industries Ltd has informed that the Board of Directors of Comp. at
its meeting held on January 14, 2008, has co-opted Shri. S B Mathur on the
Board as an Additional Director. He will be an independent director.
-DCM Shriram Industries Ltd has re-appointed Shri Alok B Shriram as Dy. Managing
Director for further period of 5 years w.e.f. October 01, 2008.
DCM is a part of DCM group which was incorporated in the year of 1889 and is
engaged in manufacturing of engineering products and textiles. The different
divisions of DCM group are engineering products, tolls and dyes, precision
engineering, textiles and real estates. The company has its plants at Asron
(Punjab), Hissar (Haryana) and New Delhi. DCM`s principal businesses
constitute textiles, information technology and real estate.
DCM Shriram Industries Ltd. (DSIL) is the flagship company of the DCM
Shriram Industrial Group based predominantly in Northern India with a
portfolio of products comprising of sugar, alcohol, fine chemicals, rayon
tyrecord & textiles. The group has a strong emphasis on technology and
quality as also a strong commitment to environmental & social concerns.
DCM Shriram Group has inherited the precept of giving the customer "an extra
inch" from its founder. The group has moved away from its one-time
staple, textiles, but the precept remains. And it applies to product
specifications and quality as much as to other aspects of business.
build our business on the vision & values endowed by our founder.
The group comprises five main business operations, each with a history of
consistent performance over the years.
A tradition of excellence.
5. MILESTONE
DCM Shriram Industries Group has always been dedicated to meeting their responsibility
towards protection of environment and conserving scarce natural resources. This
has prompted us to adopt the following measures :
• Boilers modified for multi-fuel arrangement and can be run on various renewable
fuels, viz., biogases, rice-husk and eco-friendly bio-gas (methane).
• Effective flue gas wet scrubbing system using in-house technologies to release
pollution free flue gases.
• ESP's
• Bio-methanation and secondary Plant set up to obtain eco-friendly bio-gas from
distillery effluent, using in-house technologies.
• Effluent Treatment Plants set up in all factories to not only control discharge of
pollutants within prescribed limit but also generates bio gas which is used as a
clean fuel in the boilers
• Green Belt in and around the factory and residential complexes.
• Minimizing energy and water consumption in processes.
• Yearly Plantation practice
• Newer technology are adopted to minimize consumption of energy and water in
the complex
• Bio compost plant provides eco-friendly manure to the farmers of the area
It is our policy to maintain the wholesomeness of the environment and preserve the
ecosystem.
Health and safety of employees and the public is of paramount importance to us.
• Shriram Rayons, has won the National Safety Award for 15 Yrs.
• Organize regular training programmed covering all aspects of safety and
hazardous operations.
• Assessment and elimination of potential hazards/risks to Safety, Health and the
environment, supported by regular safety audits and timely implementation and
maintenance of safety systems supported by periodic drills and rehearsals.
Highlights
The company believes in sustainable development and therefore perform its role in
the development of the community in and around its units.
Various programs are regularly undertaken for improving the living conditions of the
people in the vicinity of our units
Today, the DCM Shriram name is widely associated with education, health care and
welfare activities.
DCM has build Building schools, hospitals, vocational and community centers.
Connecting villages in the sugar factory area with metal led roads and
providing other infrastructure such as street lights, solar lighting , culverts, etc.
RAYON PRODUCTS
PRODUCT QUALITY
YARN
1220/1 D.TEX RAYON TYRE YARN SUPER-II
1840/1 D.TEX RAYON TYRE YARN SUPER-II
2440/1 D.TEX RAYON TYRE YARN SUPER-II
1840/1 D.TEX RAYON TYRE YARN SUPER-II
(Yarn Package Specification)
CORD :
Made from above yarn to customer specification
1220/2 D.TEX RAYON TYRE CORD SUPER-II
1840/2 D.TEX RAYON TYRE CORD SUPER-II
2440/2 D.TEX RAYON TYRE CORD SUPER-II
1840/2 D.TEX RAYON TYRE CORD SUPER-II
(Cord Package Specification)
GREIGE FABRIC :
Warp - Cord Linear Density of yarn Super-II Viscose Rayon 1220/2,
1840/2,1840/3,2440/2 and to customer specification
RAYON TYRE CORD FABRIC SUPER-II
(GREY)
RAYON TYRE FABRIC SUPER-II
NYLON PRODUCTS
Square Woven Chafer Fabric
Wicking and Non-wicking :
Multi Filament Nylon 6 or Nylon 66 in Deniers 840 and 1260. To customer
Specification. The Yarn for the chafer can also be sourced from customers
approved yarn Vendor.
940/1 D.TEX (840/1 DENIER) DIPPED NYLON CHAFER FABRIC
1400/1 D.TEX_(1260/1 DENIER) DIPPED NYLON CHAFER FABRIC
Tyre Cord Fabric
To customer specifications in 840/2, 1260/2 And 1680/2 Deniers.
2/1880 D.TEX NYLON TYRE CORD FABRIC (GREY)
2/940 D.TEX NYLON TYRE CORD FABRIC (GREY)
2/1400 D.TEX NYLON TYRE CORD FABRIC (GREY)
R.F.L.Treated fabric :
We treat Grieg Fabric of above Specifications or to customer requirement
CHEMICALS
PRODUCT QUALITY
ANHYDROUS SODIUM SULPHATE Coarse Grain Quality (CGQ)
ANHYDROUS SODIUM SULPHATE Normal Quality (NQ/NQA)
CARBON-DI-SULPHIDE As per specifications
A sharp jump in interest burden has further affected profits at the gross level. Net loss
stood at Rs 47.53 crore against a net profit of Rs 14.86 crore as on March
1995. In fact, the net loss would have been much higher. According to the
auditor’s qualifications, capitalization of detention charges, concor charges,
etc. amounting to Rs 7.77 crore are not directly attributable to the acquisition
of fixed assets, and hence should not have been capitalized. As a result, the
loss for the year has been understated by Rs 7.77 crore. The auditors were also
unable to comment on the recoverability and consequential effect of a loan of
Rs 1.28 crore. However, the loan is considered good by the management.
Poor performance has not deterred DCM Shriram from investing in group companies.
For the 18-month period ended September 1996, investments increased from
Rs 22.17 crore to Rs 46.79 crore. It should be noted that during the same
period, the gross block increased by Rs 8.73 crore only. Investments in
subsidiary companies DCM Shriram Leasing, Indital Tintoria and DCM
Shriram International B V increased from Rs 4.31 crore to Rs 9.41 crore.
Similarly,investment in group companies increased by Rs 23 crore. In fact, the
company has invested Rs 10 crore in interest-free non-convertible debentures
(face value Rs 100) of Daurala Organics.
The idea of giving loans is fine as long as the company has enough funds. In fact,
DCM has increased its borrowings. As on September 1996, borrowings stood
at Rs 244.18 crore, up 59 per cent from March 1995. Higher borrowings,
which resulted in huge interest outgo, have already made a hole in DCMs
pocket. The net interest cost rose from Rs 13.11 crore to Rs 48.43 crore. DCM
has investments of Rs 3.47 crore (last year Rs 0.81 crore) in the subsidiary-
Indital Tintoria (ITL). The amount due from this subsidiary is Rs 8.04 crore.
DCM has also given a guarantee to financial institutions and banks for
repayments amounting to Rs 8.79 crore. As on September 1996, ITL had an
accumulated loss of Rs 8.34 crore and a net worth of Rs 4.45 crore. Can DCM
Apart from a liberal attitude towards its group concerns, DCM has also revalued its
assets. Of the total reserves of Rs 133.62 crores, revaluation reserves stands at
Rs 76.43 crore 57 per cent of the total reserves.
The portfolio management division has targeted to collect at least Rs 1,000 million for
management under its schemes by the end of the year 2008. The management
has set up a target to opening at least 50 branches/franchisees by March 2008
and scales it up to 100 branches by the end of the next year.
The company has already set up eight one-stop multi-brand showrooms or Hariyali
Kissan Bazars (as the company calls these stores) spread in over 8-10,000 sq ft
area each for providing all solutions to the farmer community.
The company is going ahead with the plan of taking the total number to around 100
over the next 3-4 years with an investment ranging from Rs 60-lakh to Rs one
crore each. The aim is to have multiple stores in each district within a radius of
around 25-30 Km.
The company has also entered into a strategic alliance with Bharat Petroleum
Corporation (BPCL) for setting up petrol or fuel pumps, which will be run by
it. It is working on the philosophy that if a farmer comes for farming solutions,
he needs diesel also for irrigation. The first such fuel station is expected be in
operation before the end of this month.
Yet another step forward is a tie-up with ICICI Bank Limited on loans and funding
for farmers
CHAPTER N0-2
INTERNATIONAL
TRANSACTION
In India, ships transport more than 90 per cent of the cargo. It therefore interesting to
study the export processed by ship documentation related to it.
i. Exporter operation starts with the receipt of enquiry by the exporter from
importer. Bar on the enquiry exporter submits his offer giving complete details
of products technical specific price delivery payment terms etc.
ii. After the process negotiations importer sends a purchase order follow by letter of
credit (if applicable).
iii. The exporter manufactures the goods according to the specification given in
purchase order.
iv. As soon as the goods are ready the exporters invites the representative of
Export inspections agency (EIA) for pre shipment inspection and obtain the
certificate of inspection.
✔ INVOICE
✔ PACKING LIST
✔ ARE1 FROM EXSICE DEPARTMENT
✔ MARINE INSURANCE POLICY
vii. Based on these documents CHA agent completes the octroi formalities, obtain
port permit and prepare shipping bill which is a customs documents.
viii. Custom department check the export cargo on the basis of information provided
on the shipping bill. If satisfy then cargo allow to loaded on the board of ship.
x. After that, CHA agent send various documents back to exporter which is—
✔ Customs attested invoice
✔
Full set of non board bill of ladings
✔ SDF form
xi. After that the exporter submitted above these documents for negotiation to the
bank which include :----
✔ Commercial invoice
✔ Packing list
✔ SDF form
✔ Certificate of origin
✔ Bill of exchange
✔ Shipment advice
➢ Exporter
➢ Consignee
➢ Exporter Ref.
➢ Other reference
➢ Pre-carriage by
➢ Port of loading
➢ Port of discharge
➢ Final Destination
➢ Item code
➢ Description of goods
➢ Net weight
➢ Gross weight
➢ Quantity
➢ Amount in words
➢ Declaration:
➢ Authorized signature
CHAPTER-3
EXPORT BUSINESS
The first and foremost thing is that one has to form a Company as per the Indian
Rules and regulations. The Company can be Proprietorship, Partnership,
Co-operative society, Trust, Private limited Company or Public limited
Company. A Brief description of different set-up is as under: -
The Chief Controller of Imports and Exports may, on his own motion or otherwise,
direct an EPC or FIEO to register or de-register an exporter of otherwise
issue such other direction to them consistent with and in order to implement
the provisions of the Act, the rules and orders made in the Import and
Export Policy of Ministry of Commerce, Government of India .
6. Dispatch of goods to the gateway port for shipment by road or Rail and
requisite application to be made to the insurance company for obtaining insurance
cover for various risks.
7. Completion of formalities relevant to MEP or floor price regulation,
canalization, certificate of origin, ECGC cover, consular invoice, export license
etc. wherever required.
8. Forwarding of shipment documents to C&F /CHA agent, along with requisite
instructions including booking of space with sea-carrier whose sailing
schedule and ports of call suits the exporter’s delivery commitment. The
documents required by C&F agent for processing prior to shipment are: -
a) Commercial invoice.
b) Original export order.
c) Original copy of L/C.
d) Original G.R form /SDF (It is now waived off by
R.B.I for shipments values less than US$ 25000).
e) Original AR-4A/AR-4 form with duplicate copies.
f) Original excise gate pass.
g) Packing and weight lists.
h) Certification of inspection.
i) Declaration form in triplicate.
j) Consular invoice where necessary.
k) Export license where necessary.
l) Endorsement regarding floor price, canalization etc. where
necessary.
m) Purchase Memo on demand where necessary.
n) Railway or Lorry receipt.
o) Certificates of origin.
9. The C&F agent takes delivery of the goods from the rail or road carrier and
arranges for storage in a warehouse, till carting order is received from port
authorities. In the meantime prepares the shipping bill with requisite
details for customs clearance. Shipping bill along with other documents
mentioned above is submitted to the export department of the Customs
House, for examination.
10. On clearance of the shipping bill by the Customs Authorities, the C&F agent
presents the port trust a copy of the shipping bill to Shed Superintendent of
the port authorities and obtains Carting order for bringing the export
consignment in the transit shed for physical examination. Thereafter Dock
Challan with requisite details along with assessment of Dock charges
payable is prepared.
11. Dock Challan and the Shipping Bill are forwarded to the preventive officer
for physical examination of the goods and “Let Ship/Let Export”
endorsement.
12. The Stevedore and issue of Mate Receipt by the Master or the Mate of the
ship bring the cargo alongside the vessel with the help of port labour for
loading on the ship.
13. On payment of port charges, C&F agent obtains the Mate Receipt from the
port authorities. It is then presented to the Customs Preventive Officer for
certifying the fact of shipment on all copies of Shipping Bill. AR-4A/AR-4
form and other
14. The Mate Receipt is presented usually to the Agent of the shipping company
for obtaining requisite number of originals and copies of the Bill of Lading.
15. The C&F agent then forwards to the exporter the following documents: -
1. Full set of Bill of lading.
2. Export Promotion copy of the shipping bill.
3. Copies of customs invoice.
4. Duplicate copy of AR-4A/AR-4 form.
5. Duplicate copy of GR /SDF form (where necessary).
6. Copies of commercial invoice duly attested by customs.
7. Original export order.
8. Original L/C.
16. On receipt of these documents, the exporter sends to the importer the
shipment advice and forwards the following documents: -
1 Non-negotiable copy of the Bill of Lading.
2 Customs invoice.
3 Commercial invoice.
4 Packing list.
17. He also files a claim with the Maritime collector of Central excise in the port
town for rebate of central excise duty or for getting credit in the bond
account.
18. The exporter secures payment for the value of the export consignment on
presentation and processing of the following documents to the negotiating
bank.
19. The negotiating bank transmits/sent the following documents to the banker of
the importer by first air mail/express courier followed by a second set of
these documents by the second air mail/courier to ensure receipt of at least
one set, if the other is lost in transit or delayed. (Now a day Messages
through SWIFT are authorized).
1. Bill of exchange.
2. Negotiable Bill of Lading.
3. Commercial Invoice.
4. Customs Invoice.
5. Insurance Policy.
6. Certificate of Origin.
7. Consular invoice, Export certificate. Where necessary.
8. Packing list.
CHAPTER-4
EXPORT DOCUMENTATION
The documents are aligned to one another in such a way that the common items of
information are given the same relative slots in each of the documents
included in the system. This makes it possible to prepare one “Master
Document” embodying the information common to all the documents
included in the aligned series and to run off all the aligned documents from
the same Master Document with the help of suitable masking and
reproduction techniques. The use of masks is intended to blank out such
information as is not required in a particular document.
a. Performa Invoice
b. Commercial Invoice
c. Packing list
d. Shipping instructions
e. Certification of Inspection/Quality Control
The commercial documents are those which, by custom or trade are required for
effecting physical transfer of goods and their “title’ from the exporter to the
importer and the realization of export sale proceeds.
Generally AWB is issued in three copies, viz; for the carrier, for the consignee and
for the consignor.
An open cover /policy is valid for a given period of time or permanently open. As
per this policy the insurer undertakes to insure all the shipments for which
the details are already intimated to the insurer.
A specific policy covers specific shipments and such policy is readily available for
submitting with the export documents.
The coverage of risks is classified into categories like A, B, C etc. and the
insurance policies are issued accordingly.
A bill of exchange contains an order from the Creditor to the debtor to pay a
specific amount to a person mentioned therein. The make of the bill is
called the “drawer” the person who is directed to pay is called the
“drawer”. The person who is entitled to receive payment is called “payee”.
When the drawer of a bill signified his consent to the drawer’s order in the bill of
writing his name across the face of the bill with or without the word
“accepted” the bill is said to be accepted. Acceptance of a bill, therefore,
Means that the drawer gives his consent to pay the amount mentioned therein on
the due date/maturity date. The foreign correspondent bank usually advises
the due date to the exporter through his banker in India .
The foreign bills must, thereafter Protested for dishonor, for it is to be placed as
documentary evidence in the court of law. In other words the observations
made thereon by the notary will be taken at face value. A protest is a
certificate issued by the Notary Public attesting that the bill has been
dishonored and will usually contain: -
a. The name of the person for whom and against whom the instrument has
been protested.
b. A statement that the Notary Public and the reason for dishonor
demanded acceptance or payment from the acceptor or drawee.
c. The place and time of dishonor of the bill
d. The signature of the Notary Public.
CHAPTER N0-5
INDIAN TEXTILE
5.1 INTRODUCTION
Textile is the core business of India from the ling time. It is major business for our
short term and cottage industries. Indian textile industry is as old as the word
textile itself. This industry holds a significant position in India by providing
the most basic need of Indians. Starting from the procurement of raw materials
to the final production stage of the actual textile, the Indian textile industry
works on an independent basis.
India has a diverse and rich textile tradition. It is the second largest producer of
textile and clothing in the world with its products being exported to over 120
countries. Recent estimates indicate that the country's textile sector will grow
faster in the coming years and contribute a lot to the our overall economy.
There are different time per time revolution has been taken place in the Indian
textile industry.
The textile sector has been thriving in India for decades. The traditional textile
industry of India had virtually decayed during the colonial regime. However,
in the nineteenth century, the industry was revived with the establishment of
textile mills in Calcutta (now Kolkata) in 1818. Cotton textile industry had
begun functioning in Bombay (now Mumbai) in 1850s and the first cotton
textile mill in the city was established in 1854 by a Parsi cotton merchant.
These growth expectations run contrary to the perceived vied, a decade back
or so, that textile was a sunset industry. Till 1985, India has no specialized
policies to promote the textile industry. It is 1985 that the government
announced a separate policy statement with regard to development of textile
sector. In the year 2000, National Textile Policy was announced and since then
the Indian textile industry has been exhibiting a distinguished performance
opening up new opportunities for the small and medium scale industries
(SMEs) in the country.
Parallel to these developments the Indian textile industry has witnessed over the last
few years, textile exports of the country have also grown exponentially despite stiff
competition from Asian rivals like Vietnam, China, Pakistan and Indonesia. During
2006-07, India's textile exports were valued at $18.73 billion (Rs 84,752 crore) and
they are estimated to be at $22 billion in the year to March 2009.
The study has been take into implementation of the different research surveys of
many famous national and national researchers. ASSOCHAM’ study on textile
in India, AC Nielsen’s surveys are the major ones which takes into
implementation and there suggestions has been deeply implemented.
According to the report given by ASSOCHAM, the textile sector registered 50
per cent increase in investment during 2008-09 to US$ 10.46 billion from US$
6.57 billion in 2007-08. The textile industry has attracted foreign direct
investment (FDI) worth US$ 677 million from April 2000 to March 2009.
According to the Textiles and Apparel Report 2007, by the Confederation of
Indian Industry and Ernst & Young, the Indian sourcing market is estimated to
grow at an annual average rate of 12 per cent from an expected market size of
US$ 22 billion-US$ 25 billion in 2008 to US$ 35 billion-US$ 37 billion by
2011.Simultaneously, world's cutting edge fashion brands such as Hugo Boss,
Diesel and Liz Claiborne are stepping up their sourcing from India.
According to the ICRA Information, Grading and Research Service, India’s textile
and apparel exports to US during January-April 2005 have37%grown by 27
per cent as compared to the corresponding period in the previous year.
However this has been at a slower rate as compared to China (59 per cent)
during the same period. Indian needs to shift its focus to exports of textile and
clothing based on manmade fibers, which accounted a meager 16 per cent of
the total textiles and apparel exports in 2004, while 37 percent of US textile
and apparel imports constituted imports of manmade fiber in 2004. Thus, it is
necessary to leverage our cost advantage in terms of labor costs to boost
overall textiles and apparel sector in the future.
Indian textile industry is the country’s leading profit gainer industry. It is a very old
and traditional business of India. This industry holds a significant position in India by
providing the most basic need of Indians. Starting from the procurement of raw
materials to the final production stage of the actual textile, the Indian textile industry
works on an independent basis. Until the economic liberalization of Indian economy,
the Indian Textile Industry was predominantly unorganized industry. The opening up
of Indian economy post 1990s led to a stupendous growth of this industry.
Indian Textile Industry is one of the largest textile industries in the world. Today,
Indian economy is largely dependent on textile manufacturing and exports.
India earns around 27% of the foreign exchange from exports of textiles.
Further, Indian Textile Industry contributes about 14% of the total industrial
production of India. Furthermore, its contribution to the gross domestic
product of India is around 3% and the numbers are steadily increasing. Indian
a. Woolen Textile
b. Cotton Textiles
c. Silk Textiles
d. Readymade Garments
g. Man Made Textiles Indian textile industry in a very short span had made a distinct
position globally, alluring the globe towards the ‘World of Indian textiles’.
This has happened mainly because:
k. Availability of all kinds of fibers like silk, cotton, wool and even high quality
synthetic fibers
It’s not just the present that is shinning like a bright start but also the future, as the
textile export market of India is expected to reach a high of $50 billion by
2010. This will eventually make a profit by 300%. In order to attain this target
Indian textile industry has already started improving their design skills,
including a combination of various fibers. Indian textile industry is all set to
meet international standards and is planning to invest $5 billion in machineries
very soon.
Most of the international brands like Marks & Spencer, JC penny, Gap have started
procuring most of their fabrics from India. In fact, Walmart, who had procured
textile worth $ 200 million last year, intends to procure $ 3 billion worth of
textile this year.
The golden phase of the Indian textile industry has just begun where the world is
chasing it from all nooks and corners.
•Arvind Mills: - Arvind Mills is India’s largest Textile Mill. It has large production in
denim, shirting and knitted garments. It is now adding value by manufacturing
denim apparel. Its sales are around US$ 300millions.
•Raymond’s:- it is a brand name of Textiles all over the world. It specialized in the
diversified woolen garments. It is expanding its products through the
organized retail stores and showrooms. It also looking to also expanding
denim capacity and to become second largest denim player in India. Its
presence in retail will be big positive in future. Its annual sales are around US$
300 millions
National Rayon Corp. (Man-made fiber) GSL India Ltd. (Threads) Indian
Rayon (Man-Made Fiber) Alok Textiles (Cotton and Man-made Fiber
Textiles) Sharda Textile Mills (Man-made Fiber) Birla Group
Dormeuil Birla VXL Ltd. (Fully integrated woolen textiles) Gokuldas
Images (Diversified) Hanil Era Textiles (Yarn, Cotton & Man-made Fiber)
Oswal Knit India (Woolen Wear) Niryat Sam Apparels (Apparel)
Filaments India Ltd. (Manmade Textiles) The industry has
The production of yarn shows a increasing trend from last decade. In the year 2003-04
the total production of yarn in India was 2900 million kg. Which has been
continuously increasing to 3100(2004-05), 3300, 3600, 3800 and 4200 million
kg?
EXPORTS
The Indian textile industry is estimated to be around US$ 52 billion and is likely
to reach US$ 115 billion by 2012. The domestic market is likely to increase
from US$ 34.6 billion to US$ 60 billion by 2012. It is expected that India's
share of exports to the world would also increase from the current 4 per cent to
around 7 per cent during this period. India's textile exports have shot up from
US$ 18.71 billion in 2006–07 to US$ 20.25 billion in 2007–08, registering a
growth of over 8 per cent.
Some Facts
• India is the largest exporter of yarn in the international market and has a share of 25
per cent in world cotton yarn exports.
• India accounts for 12 per cent of the world's production of textile fibers and yarn.
• In terms of spindle age, the Indian textile industry is ranked second, after China, and
accounts for 23 per cent of the world's spindle capacity.
• The country has the highest loom capacity, including handlooms, with a share of 61
per cent in world loom age.
• It is the second largest producer of silk and the only country to produce all four
varieties of silk –mulberry, tusar,eri and muga.
• India is the fifth largest producer of synthetic fibers/yarn. Indian textiles, handlooms
and handicrafts are exported to more than a 100 countries, Europe continues to
be India's major export market with 22 per cent share in textiles and 43 per
cent in apparel, the US is the single largest buyer of Indian textiles and apparel
with 19 per cent and 32.6 per cent share, respectively. Other significant
countries in the export list include the UAE, Saudi Arabia, Canada,
Bangladesh, China, Turkey and Japan. Readymade garments (RMG) are the
largest export segment, accounting for almost 45 per cent of total textile
exports and 8.2 per cent of India's total exports. This segment has benefitted
significantly with the termination of the Multi-Fibre Arrangement (MFA) in
January 2005. RMG exports from India were worth US$ 8.51 billion in FY
2008. They are expected to touch US$ 14.5 billion by 2009–10 with a
cumulative annual growth of 18 to 20 per cent, according to the Apparel
Export Promotion Council. Another segment in which India has excelled in
the export market is carpets. Exports of carpets have increased from US$
654.32 million in 2004–05 to US$ 806.71 million in 2007–08. Significantly,
apparel is the second largest retail category in India. It accounts for about 10
per cent of the US$ 37 billion Indian retail market, and with the continuing
boom in consumer demand is estimated to grow at the rate of 12–15 per cent
annually. In fact, reflecting the huge opportunity in this segment, AT
Kearney's 'Retail Apparel Index' ranks India as the third most attractive market
destinations for apparel retailers.
The major export promotion councils of India are given as follows :-a) Apparel
Export Promotion Council b) Cotton Textile Export Promotion Council c)
Handloom Export Promotion Council d) Indian Silk Export Promotion
Council e) Apparel Export Promotion Council :- APEC is a nodal agency
sponsored by the ministry of Textile, Govt. of India. It performs the following
functions:-
Highlights of the National Textile Policy 2000. The Government of India recently
announced the new National Textile Policy (NTP) 2000, with the objective of
facilitating the industry to attain and sustain a pre-eminent global standing in
the manufacture and export of clothing. In furtherance of these objectives, the
strategic thrust is to be placed on technological up gradation, enhancement of
productivity and quality, product diversification, and strengthening the raw
material base in the country.
Through NTP 2000, the Government would endeavor to achieve the target of textile
and apparel exports from the present level of U.S. $11 billion to U.S. $50
billion by 2010. Of this, the share of garments would be U.S. $25 billion’s The
policy provides for setting up a venture capital fund for tapping knowledge-
based entrepreneurs and assisting the private sector to set up specialized
financial arrangements to fund the diverse needs of the textile industry. The
new policy would also encourage the private sector to set up world class,
environment-friendly, integrated textile complexes and textile processing units
in different parts of the country and would review and revitalize the working
of the TRAs (Textile Research Associations) to focus research on industry
needs. Sect oral Initiatives Within the framework of the new Policy, the
following sector specific initiatives will be taken: RAW MATERIALS The
thrust will be on improving the availability, productivity and quality of raw
materials at reasonable prices for the industry. Though cotton is expected to
continue to be the dominant fiber, special attention will be given to bring the
balance between cotton and non-cotton fibers closer to international levels.
Cotton. The primary aim of the policy for this segment will be to improve
production, productivity and quality, and stabilize prices. The Technology
Mission on Cotton will be the instrument for achieving these parameters.
Ministry of Textiles, Ministry of Agriculture, Cotton growing States, farmers
and industry associations will be actively involved in the implementation of
this Mission.
• Reviewing the import policy periodically for raw silk, taking into account the
balanced interests of the Seri culturists as well as the export manufacturer’s. Ê
Wool In order to augment availability of quality wool, the following measures
will be initiated:
• Take up collaborative research projects with the leading wool producing countries of
the world.
• Transfer cost effective technologies to the farmers and create strong market
linkages. Clothing the role of this sector is poised for radical change in view of
the transformation in the international trading environment brought about by
the rules and regulations of the WTO. The industry will be restructured as
follows:
• Joint ventures and strategic alliances with leading world manufacturers will be
promoted.
• Liberalize and encourage export of cotton yarn. Organized Mill Industry Efforts will
be made to restore the organized mill industry to its position of pre-eminence
to meet international demand for high value and large volume products. For
this purpose, the following measures will be initiated
• Strategic alliances with international textile majors, with focus on new products and
retailing strategies
• Training modules for weavers engaged in the production of low value added items
with the objective of upgrading their skills to enable them to find alternate
employment in the textile or other allied sector
a. STRENGTH
• Govt. initiatives.
• There is adequate processing facility for yarn dyeing and production of yarn dyed
Fabrics. Availability of well engineering industries.
• There are a large number of power loom owners and looms that are expanding in
size over the recent period.
b. WEAKNESS
• The most serious problem of the industry is the lack of adequate processing
facilities; there is over-dependence on hand processors and traditional items.
•The majority of the SMEs are tiny and cottage type units without sufficient capital
back-up.
•The quality of wider-width fabrics for meeting the export demand is lacking in many
respects, which is acting as a disadvantage to the growth of the industry.
c. OPPORTUNITIES
•Grey fabric export is continuing to grow and will show increasing trends.
•Nearly 40 textiles parks are being set up throughout the country under the Scheme
for Integrated Textile Parks (SITP), which is stated to attract an investment of
Rs 21.502 crore (US$ 4.42 million) and create employment, both direct and
indirect for 9.08 lakh workers and produce goods worth Rs 38.115 crore (US$
7.82 million) annually.
d. THREATS
•Increasing competition from other states/centers (like Surat) will be a major problem
where the industries have come up afresh and are well developed and
technologically more advanced.
CHAPTER-6
DATA ANALYSIS
Interpretation
The above data shows the purchasing durations of the customer for
readymade garments. According to that data, more than 35% (39 %) peoples
goes once a month for purchasing readymade garments. 21% peoples goes
occasionally like- during festive season, during going for important parties,
during going to tour etc. 17% people goes at an interval of every two months
gap, 15% goes twice a month and at last 8% peoples purchases once a year.
Interpretation
Day per day the buying habits’ of customers are changing. At the
present time, more than 40% people are looking for a fashionable verity of
products, 35% looking for a good brand they are the working class and higher
class peoples, 18% customers goes for verity of colors’, ex- different color
verity of formal shirts for offices or occasions, at last 6% customers looking
for cheaper products.
Interpretation
The present customers have change their favorable place for buying
products from traditional retails to modern malls. Approx 50 % customers go
local stores for purchasing of readymade garments. 30% goes to organized
retail stores like, Big Bazaar, Vishal Mega Mart, TNG, Cotton County etc.
10% customers are looking foe the authorized showrooms of the company and
12% customers are looking for malls.
Interpretation
At the present time, the average customer wishes to pay Rs. 1500 to
3000 for a readymade garment. 28% customers are those whose purchasing
limit is between 1000to 1500. The 19% peoples have a purchasing limit of
below 1000 they are the people of semi urban areas.
Interpretation
Interpretation
Interpretation
Interpretation
We have asked the people to give rates to the product on the basis of following factors
PRICE QUALITY LOOKS. On the basis of their choices we have got
the following data:
Conclusion
In this analysis, we found that majority of people want quality product as the people
has given highest rating to quality where as looks and price are somehow rated
equally by the people
a. KEY FINDINGS
After going through the whole study I found the following key findings:-
2. The organized textile sector is more develop than the unorganized sector.
3. The growth rate of this sector is increasing much higher with a healthy rate of 20%.
5. The increasing income level of people supports the growth of the industry.
6. Low level of technology and poor supply chain management are major resistance in
the development of the industry. So the major companies and the govt. has to
do a hard work on it.
10. Availability of all kinds of fibers like silk, cotton, wool and even high quality
synthetic fibers
11. Flexibility of the readymade garment industry in terms of sizes, fabric variety,
quantity, quality and cost
b. SUGGESTIONS
After the basis of above facts and findings I come to the following
suggestions:-
4. Govt. has to provide some more financial assistance to the domestic textile
companies.
6. Need to improve the quality of raw materials like cotton, yarn, synthetic etc.
8. Build up world class state of the art manufacturing capacities to attain and sustain
predominant global standing in manufacture and export of textiles and
clothing.
c. CONCLUSION
BIBILOGRAPHY
WEBSITE ADDRESS:
-www.wikipedia.com
- www.moneycontrol.com
-www.google.com
www.hepcindia.com
- www.indiancarpet.com
- www.aepcindia.com
MAGAZINE
QUESTIONNAIRE
Name:-……………………………………..
Address:-……………………………………
Occupation:-……………….........................
Contract No.:-……………………………….
E) Occasionally _______.
7. Which factor mostly affects your decision while purchasing any readymade
garments?
A) FRIENDS B) ADVERTISEMENT
C) PARENTS D) OTHERS
E) Others
10.Suggestion…………………………………………………………………………..
..............................................................................................................