FFT
FFT
FFT
Out of
In Phase Phase Remarks High Remarks V-H H-H A-R A-A M1-M2 (A)
unbalance
Static 1x Amplitude varies proportional to square of rotating speed Y N 90 (+30, -30) No change
1.FFT taken in the axial direction will show vibration frequencies of 1×, 2× and 3×
rpm.
2. In the case of a radial sleeve bearing, no vibrations will be observed due to this
cocked assembly. The problem must be accompanied by an unbalance. A radial
and axial vibration will be observed, which results from the reaction of the
misaligned bearing to the force due to unbalance. Balancing the rotor will reduce
vibration levels in both directions.
3.If a misalignment is suspected, but cannot be confirmed after checking for 180 Top-
Misaligned couplings and cocked bearings, then it becomes necessary to investigate for a Bottom
Bearings 1x, 2x, 3x condition known as ‘soft foot’ N Y Axial 180 Side-Side
Looseness
1.Mechanical looseness is often highly directional and may cause noticeably
different readings when they are taken at 30° increments in the radial direction all
Internal assembly around the
looseness 0.5x, 1.5x, 2.5x bearing housing Radial
Looseness at
machine to base
plate interface 2x, 3x, 4x, 6x Radial vibration at higher harmonics Radial
Structure 1.Phase analysis may reveal approximately 180° phase shift between vertical Phase shall be check on machine foot or base
looseness. 1x measurements on the machine’s foot, baseplate and base itself plate in vertical direction. Radial
Gear Defect
Bearing Defect
Electrical Fault
1.Oil whirl is an oil film-excited vibration. It is known to occur on machines
equipped with pressure-lubricated journal bearings operating at high speeds
(beyond their critical speed).
2. The oil film
is wedged between the shaft and the bearing and should ideally rotate at a speed
of 0.5× rpm. However, some Frictional losses cause the oil film to rotate at
0.42–0.48× rpm.
3. Under normal circumstances, the oil film pushes the rotor at an angle (5 o’clock
if the shaft is rotating CCW
4. Some conditions would tend to generate an oil film pressure in the wedge much
higher than required to just hold the shaft. These conditions can cause an increase
in bearing
wear resulting in the shaft to have lower eccentricity (the shaft center is close to
Oil Whirl / Whip bearing center) causing a reduction in stiffness, oil pressure or a drop in oil
temperature. In these
cases, the oil film would push the rotor to another position in the shaft. The
process continues over and over and the shaft keeps getting pushed around within
the bearing. This phenomenon is called oil whirl
5.Oil whirl can be caused when the shaft has no oil support, and can become
unstable when the whirl frequency coincides with a critical speed. This special
coincidence of shaft resonance coupled with the oil whirl frequency results in a
more severe form of oil whirl called oil whip
Cavitation
Shaft Crack
1.Orbit analysis is a good tool to identify
rubs,The rub causes the orbit to take on
1.The following relationships help to determine a rub. If N is the shaft speed and different shapes. From a number 8 to a full
Nc is the critical speed of the shaft, then a rub will generate frequencies of: circle.
Rotor Rub
1× when N < Nc 2.A full circle orbit may be indicative of a
½ × or 1× when N > 2Nc complete rub in which the rotor fully overs the
⅓ ×, ½ × or 1× when N > 3Nc seal or bearing
0.5x, 1.5x, 2.5x ¼ ×, ⅓ ×, ½ × or 1× when N > 4Nc clearance.
Resonance