Operation, Installation, Parts and Maintenance Manual (OIPM) – Power Roof Ventilators

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing
all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Power Roof Ventilators

Description
The DVC-S and DVC-P power roof ventilators are designed to exhaust air from commercial, Fantech, Inc. and Systemair Mfg.
certify that the ventilators shown
institutional and industrial buildings. All models are cULus listed to Standard 507 and 705. These fans herein are licensed to bear the
are driven by high efficiency EC-external rotor motors. The input voltage for single phase units can vary AMCA Seal. The ratings shown are
based on tests and procedures
between 200V and 277V and for three phase units between 380V and 480V. All motors are suitable performed in accordance with
for 50 or 60 Hz power supplies. The motors are suspended from isolators for vibration free operation. AMCA Publication 211 and AMCA
Publication 311 and comply with
Motor protection is integrated in the electronics of the motor. No additional external motor protection the requirements of the AMCA
Certified Ratings Program.
device is needed. The DVC-P version has an integrated pressure sensor and the electronics are
programmed for constant pressure operation. See pressure switch operating instructions contained
in the pressure switch carton.
Two potentiometers in the electronics allow for 2 set values (day/night) and one additional contact for
an external setting. The casing is constructed of corrosion resistant aluminum. All sizes have
backward curved impellers, sizes 10 through 14 are manufactured from polyamide PA 6 and sizes 18
through 30 are manufactured from corrosion resistant aluminum.

General Safety Information:

DANGER: Always disconnect, lock, tag power source before installing or servicing. Failure to disconnect
power source can result in fire, shock, or serious injury. Motor will restart without warning after
thermal protector trips. Do not touch operating motor it may be hot enough to cause injury.

DANGER: Do not place any body parts or objects in the fan or on the motor while the motor is
connected to power source.
WARNING: Do NOT use this equipment in explosive atmospheres!
1. Read and follow all instructions and cautionary markings. Make sure electrical power source
conforms to requirements of equipment.
2. Ventilators should be assembled, installed, and serviced by a qualified technician. Have all
electrical work performed by a qualified electrician.
3. Follow all local electrical and safety codes in the United States and Canada – National
Electrical Code [NEC), the Occupational Safety and Health Act (OSHA), and the National Fire
Protection Association (NFPA) Bulletin 96 in the United States. Ground motor in accordance
with NEC Article 250 grounding). Follow the Canadian Electric Code (CEC) in Canada.
4. Motor and fan must be securely grounded (bare metal) to a suitable electric ground, such as
a grounded water pipe or ground wire system.
CAUTION: In the United States, to reduce the risk of injury to persons, OSHA complying guards are
required when fan is installed within 8 feet of floor, ground, or working level.
CAUTION: In Canada, to reduce the risk of injury to persons, CSA complying guards are required when fan
is installed below 2.5 meters (8.2 feet) above floor or grade level.
5. Do not kink power cable or allow it to come in contact with sharp objects, oil, grease, hot
surfaces, or chemicals.
6. Never open access door to a duct with the ventilator running.

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Power Roof Ventilator Installation and Maintenance Information

Model A B C D E F G H I J
DVC 10-240-1 14-1/2 1-3/16 6-11/16 8 3/8 13-3/16 9-5/8 4-1/8 M6 10 (4X) M20 X 1.5
DVC 14-240-1 22 1-3/16 13 11-1/4 17-1/8 13 5-3/4 M6 10 (4X) M20 X 1.5
DVC 18-240-1 28-5/16 1-3/16 15-3/8 17-1/4 23-7/16 17-11/16 7-7/8 M6 12 (4X) M20 X 1.5
DVC 20-460-3 35-7/16 1-3/16 18-5/16 17-1/4 26-3/16 21-1/16 9-5/16 M6 12 (4X) M20 X 1.5
DVC 30-460-3 45-1/4 1-3/16 22 23-13/16 37 29-1/2 11-17/32 M6 12 (4X) M20 X 1.5
DVC 30H-460-3 45-1/4 1-3/16 22 23-13/16 37 29-1/2 11-17/32 M6 12 (4X) M20 X 1.5
Dimensions are in inches

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Power Roof Ventilator Installation and Maintenance Information

Receiving, Inspection & Unpacking General Installation CAUTION: Use copper conductors only.
When the equipment is received all items should CAUTION: Sheet metal parts, screws, clips and CAUTION: Protect wiring from sharp edges. Leave
be carefully checked against the bill of lading to be similar items inherently have sharp edges, and it is some slack in the line to prevent damage.
sure all crates and cartons have been received. necessary that the installer and service personnel 4. Disconnect switches (if supplied) are not
Before accepting delivery, carefully inspect each exercise caution. fused. The power leads must be protected at
carton or crate for visible shipping damage. If any the point of distribution in accordance with
The installation of this equipment shall be in
damage is noticed, the carrier should make the the fan nameplate.
accordance with the regulations of authorities
proper notation on the delivery receipt
having jurisdiction and all applicable codes. 5. All units must be electrically grounded in
acknowledging the damage. Make notations of all
damage on all copies of the bill of lading and have This equipment is to be installed by an experienced accordance with local codes or, in the absence
all copies countersigned by the delivering carrier. installation company and fully trained personnel. of local codes, with the latest edition of the
The carrier should also fill out a Carrier Inspection National Electrical Code (ANSI/NFPA 70). A
The mechanical installation of the exhaust ground lug is provided as standard in the unit
Report. File claim for damage with the carrier. ventilator consists of making final connections
Physical damage to the unit after acceptance is not terminal box. Size grounding conductor in
between the unit and building services, duct accordance with Table 250-95 of the National
the responsibility of Systemair. connections. Electrical Code. DO NOT use the ground lug
Unpack each carton or crate and verify that all
Electrical Connection for connecting a neutral conductor.
required parts and proper quantities of each item
have been received. Refer to drawings for part 1. Connect supply wiring to the disconnect 6. Supply voltage to the power ventilator should
descriptions. Report shortages or missing items switch (if supplied). Check the wiring not vary by more than 10% of the value
to your local representative to arrange for diagrams on the motor for connections. indicated on the unit nameplate. Phase
replacement parts. unbalance must not exceed 2%.
2. The motor is factory set at the voltage marked
Due to availability of carriers and truck space, it is on the fan nameplate. Check the line voltage 7. WARNING: Failure of motor due to operation
not possible to guarantee that all items will be with the nameplate voltage and wiring diagrams. on improper line voltage or with excessive
shipped together. Verification of shipments must phase unbalance constitutes product abuse
3. The main power wiring should be sized for the and may cause severe damage to the unit's
be limited to only those items on the bill of lading. amperage shown on the nameplate. Size electrical components.
The unit nameplate must be checked to make sure wires in accordance with the ampacity tables
the voltage agrees with the power supply available. in Article 310 of the National Electrical Code.
If long wires are required, it may be
necessary to increase wire size to prevent
excessive voltage drop. Wires should be
sized for a maximum of 3% voltage drop.

DVC-S Wiring Diagram – 1/50/60

FAN WITHOUT PRESSURE CONTROL

EXTERNAL
POWER SUPPLY JUNCTION
BOX EC - MOTOR
CONNECTIONS
BLACK
L L
NET VOLTAGE
BLUE
N N

GREEN/YELLOW
200-277V PE PE
50/60 Hz

WHITE
NC
ALARM
WHITE COMMON / ERROR
COM
SIGNAL RELAY,
COMMON (2A, 250VAC)

RED
+10V / EXIT
YELLOW
0-10V / INLET
0-10V P1
BLUE
GND
EXTERNAL SIGNAL 10K
POTENTIOMETER

MOTOR / POTENTIOMETER FACTORY WIRED

DVC-S WIRING
3 DIAGRAM - 1/50/60
DVC-P Wiring Diagram – 1/50/60

FAN WITH PRESSURE CONTROL

PRESSURE CONTROL

GND 10

Operation mode
NIGHT 9
GND 8
EXTERNAL DAY 7
JUNCTION GND 6
POWER SUPPLY BOX
CONNECTIONS 0-10V in 5

Input
Mains 1 1 PE +10V 4
200-277 VAC N

Main
2 GND 3
50/60 Hz L

(EC-motor)
3

Motor/fan
0-10V out 2 EC MOTOR
1 PE

(EC-motor)
Motor/fan
2 N TACHO in 1 074/084
3 L RED
+10V
BLUE
1 GND
FIELD CONNECTION
2 YELLOW
Alarm relay 1 GND 2 0-10V
Normally closed 2 +20V in 1
contact
WHITE 1
NC
WHITE 2
COM COMMON / ERROR
SIGNAL RELAY,
BLUE COMMON (2A, 250 VAC)
L
BLACK
N
GREEN/YELLOW
PE

MOTOR/FAN AND PRESSURE CONTROL

PREWIRED AT FACTORY

DVC-P Wiring Diagram – 3/50/60 DVC-P Wiring Diagram - 1/50/60

FAN WITH PRESSURE CONTROL

PRESSURE CONTROL
EC MOTOR
GND 10
112/150
Operation mode

9
GND 8 12 RS A
7 11 RS B
GND 6 10 RS A
5 9 RS B
Input

1 PE +10V 4 8 GND
N
Main

2 GND 3 7 0-10V
L
(EC-motor)

3 KL.3
Motor/fan

2 6 4-20mA
1 PE
(EC-motor)
Motor/fan

2 N 1 5 +020V
3 L 4 +10V
3 0-10V
1 2 GND
FIELD CONNECTION
2
1 OUT
Alarm relay 1 GND 2
Normally closed 2 1
contact

3 NO
EXTERNAL
JUNCTION 2 COM KL.2 COMMON / ERROR
POWER SUPPLY BOX 1 NC SIGNAL RELAY,
CONNECTIONS COMMON (2A, 250 VAC)
L1 3 L1
KL.1
L2 2 L2
L3 1 L3
PE PE

MOTOR/FAN AND PRESSURE CONTROL

PREWIRED AT FACTORY

DVC-P Wiring Diagram - 3/50/60

DVC-S Wiring Diagram – 3/50/60

FAN WITHOUT PRESSURE CONTROL

EC MOTOR

112/150
12 RS A
11 RS B
10 RS A
9 RS B
8 GND
7 0-10V
KL.3
6 4-20mA
5 +020V
4 +10V
3 0-10V
0-10V P1
2 GND
EXTERNAL 10K
1 OUT
SIGNAL
POTENTIOMETER

EXTERNAL 3 NO
JUNCTION 2 COM KL.2 COMMON / ERROR
POWER SUPPLY BOX 1 NC SIGNAL RELAY,
CONNECTIONS COMMON (2A, 250 VAC)
L1 3 L1
KL.1
L2 2 L2
L3 1 L3
PE PE

DVC-S Wiring Diagram - 3/50/60

 Power Roof Ventilator Installation and Maintenance Information

Roof Fan Installation 5. Electrical Input Check: Perform check of fan 3. All motors supplied with Systemair
ampere draw and verify that motor ventilators carry a one-year limited warranty
Upblast Fans: nameplate amps are not exceeded. Take into from date of shipment. For repairs within the
1. Position the fan with its wiring conduit, coming account the service factor range if the motor warranty period, the motor must be taken to
through the outer fan housing or its external is nameplated above a 1.0 service factor. the motor manufacturer's authorized service
disconnect, towards the power supply. dealer. Contact your representative for
6. Fan RPM should be checked and verified with
additional warranty details.
2. Run wires through the conduit to the a tachometer.
switch. Leave some slack in the wire in the 4. A periodic motor check should consist of
NOTE: The fan should not need balancing, as it was
motor compartment so the motor and spinning the motor shaft with the power off to
balanced at the factory to be within stringent
wheel assembly can be lifted for inspection be sure the motor turns freely and the
vibration levels before shipment. However, there
and cleaning. bearings run smoothly.
are several things that may cause vibration, such
3. Bolt the fan base to the roof curb through the as rough handling in shipment and installation, 5. The rotating wheel requires particular
holes provided on the base using four (4) bolts. weak foundations and alignments. attention since materials in the air being
handled can build up on the blades to cause
4. Make connection to the disconnect switch per
destructive vibration or weaken the structure
above electrical instructions. Maintenance of the wheel by corroding and/or eroding the
Check, Test & Start Procedure Installation and maintenance are to be performed
blade material. Regular inspection and
corrective action at intervals determined by
WARNING: Electric shock hazard. Could cause only by qualified personnel who are familiar with
the severity of each application are essential
severe injury or death. Failure to bond the frame of local codes and regulations and experienced with
to good service life and safety.
this equipment to the building electrical ground by this type of equipment.
use of the grounding terminal provided or other Storage
acceptable means may result in electrical shock. CAUTION: Sharp edges and screws are a potential If fans are stored for any length of time, they
Disconnect electric power before servicing injury hazard. Avoid them. should be stored in a clean, dry location to prevent
equipment. Service to be performed only by rust and corrosion. Outdoor storage is not
qualified personnel. recommended. When outdoor storage is
WARNING: Hazardous moving parts. Unit may
BEFORE START-UP: Disconnect power to this unit contain protected fan motor which may start necessary, fans should be protected from the
before servicing the unit. automatically and cause injury. Allow time for elements as completely as possible. Cover the fan
reset. Disconnect power before servicing. inlet and outlet and keep motors dry and clean.
1. Check to verify that the wheel is free to rotate.
Preventive maintenance is the best way to avoid For extended storage (more than 3 months) fan
2. For optimum fan performance make sure
unnecessary expense and inconvenience. Start- wheel should be rotated monthly. Storage records
that the wheel to inlet venturi overlap is
up and routine maintenance should cover the should be kept to assure proper maintenance. The
maintained.
following items: factory can advise warranty centers to provide
3. Verify that supply voltage on the line side motor and bearing service if needed.
of disconnect agrees with voltage on fan a. Tighten all setscrews, bolts and wire
nameplate and is within the 10% connections.
utilization voltage. b. Cleaning of unit, wheel and damper (if
4. Apply power to unit and check rotation of present).
wheel with the directional arrow on the unit. All motors containing ball bearings are
WARNING: Rotation is critical. If allowed to operate permanently lubricated from the factory. No
in the wrong direction, the motor will overload and additional maintenance is required.
bum out. Wheel rotation is clockwise (CW) when 1. Before performing any maintenance on the
viewed from the top or drive side of the fan. fan, be sure power is turned off and locked in
Especially check three-phase units for rotation. For the OFF position at the service entrance.
three-phase, rotation can be changed by
interchanging any two of the three line leads. If unit 2. Ventilators should be carefully checked at
is checked on temporary wiring, it should be least once a year. For critical or rugged
rechecked when permanently installed. Motor bum- applications, a routine check every two or
out or tripped overload protection devices are three months is suggested.
usually the result of wrong rotation.

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FAN TROUBLESHOOTING CHART
PROBLEM POSSIBLE CAUSE
FAN DOES NOT OPERATE 1. Wrong voltage.
2. Electricity turned off or not wired properly.
3. Tripped overload protector.
4. Blown fuses.
TOO LITTLE AIR 1. System is more restrictive (more static pressure) than expected.
2. Restricted fan inlet or outlet.
3. Inlet or outlet screens clogged.
4. Filters (if applicable) are dirty or clogged.
TOO MUCH AIR 1. System is less restrictive (less static pressure) than expected.
EXCESSIVE HORSEPOWER 1. Wheel rubbing on inlet venturi.
2. Worn fan bearings.
EXCESSIVE NOISE 1. Accumulation of material on wheel.
2. Worn or corroded wheel.
3. Wheel out of balance.
4. Loose fan mounting bolts.
5. Rattle of loose components in high velocity airstream.
6. Electrical noise.
7. Noise from high velocity air system.
8. Vibrating parts not isolated from building.
9. Vibrating ductwork.
EXCESSIVE VIBRATION 1. Wheel out of balance.
2. Excessive buildup of dirt/dust on wheel.
3. Loose or worn bearings
4. Loose bolts
5. Weak mounting base for fan.
6. Curb not flat and level.

It is recommended that the users and installers of this shipment familiarize themselves with AMCA Publication #201, "Fans and Systems" and
publication #202, "Troubleshooting" which are published by the Air Movement and Control Association (AMCA), 30 West University Drive, Arlington
Heights, Illinois 60004. www.amca.org

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Power Roof Ventilator Installation and Maintenance Information

LIMITED WARRANTY: Systemair warrants to the original purchaser that our products will be free from defects in material and workmanship for a period of one
(1) year from the date of shipment. THIS IS OUR SOLE AND EXCLUSlVE PRODUCT WARRANTY AND IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, ARISING BY OPERATION OF LAW OR OTHERWISE, INCLUDING WITHOUT LIMITATION, MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE WHETHER OR NOT THE PURPOSE OR USE HAS BEEN DISCLOSED TO US IN SPECIFICATIONS, DRAWINGS DR OTHERWISE, AND WHETHER OR NOT OUR
PRODUCTS ARE SPECIFICALLY DESIGNED AND/OR MANUFACTURED BY US FOR PURCHASER'S USE OR PURPOSE.
This warranty does not cover any losses or damages due to misuse, accident, abuse, neglect, normal wear and tear, negligence [other than ours),
unauthorized alteration, use beyond rated capacity, or improper installation, maintenance or application. This warranty shall be null and void to the extent that
purchaser supplied incorrect information to us about the necessary product specifications or the environment in which the products were to be used, and our
selection or design of the products for the purchaser was based in part on such information.
If within thirty (30) days after purchaser's discovery of any warranty defects within the warranty period, purchaser notifies us thereof in writing, we shall, at
our option, repair, correct or replace F.O.B. point of manufacture, or refund the purchase price for, the products that we have found to be defective. Failure by
purchaser to give such written notice within the 30-day time period shall be deemed an absolute and unconditional waiver of purchaser's claim for such
defects. Products repaired or replaced shall be covered by this warranty for the remainder of the original warranty period or ninety (90) days from the date of
shipment, whichever is longer.
Warranty claims should be sent to Systemair, Attn: Quality Department, 10048 Industrial Blvd., Lenexa, KS 66215. Included in the claim should be Order
Number, Model Numbers, Serial Numbers and a detailed description of the issues.
Purchaser assumes all other responsibility for any loss, damage or injury to persons or property arising out of the use of our products, either alone or in
combination with other products or components.
LIMITATION OF REMEDY AND LIABILITY: THE SOLE AND EXCLUSIUE REMEDY FOR BREACH OF ANY WARRANTY HEREUNDER SHALL BE LIMITED TO REPAIR,
CORRECTION OR REPLACEMENT, OR REFUND OF THE PURCHASE PRICE UNDER THE PRECEDING PARAGRAPH ENTITLEO "LIMITED WARRANTY".
SYSTEMAIR VENTILATION PRODUCTS SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN PERFORMANCE AND IN NO EVENT, REGARDLESS OF THE FORM OF
THE CLAIM OR CAUSE OF ACTION, SHALL OUR LIABILITY TO PURCHASER AND/OR ITS CUSTOMERS EXCEED THE PRICE PAID BY PURCHASER FOR THE SPECIFIC
PRODUCT PROUIDED BY US THAT GAUE RISE TO THE CLAIM OR CAUSE OF ACTION. PURCHASER AGREES THAT IN NO EUENT SHALL OUR LIABILITY TO PURCHASER
AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIUE DAMAGES. The term "consequential damages" shall include, but not be
limited to, loss of anticipated profits, business interruption, loss of use or revenue, cost of capital, or loss or damage to property or equipment.
It is expressly understood that any technical advice furnished by us with respect to the use of our products is given without charge, and we assume no
obligation or liability for the advice given, or results obtained, all such advice being given and accepted.

For Customer/Technical Support call 800-747-1762

United States Canada Systemair, reserves the right to modify, at any time and without notice, any or
10048 Industrial Blvd., 50 Kanalflakt Way, all of its products’ features, designs, components and specifications to
Lenexa, KS 66215 Bouctouche, NB E4S 3M5 maintain their technological leadership position.
Phone: 800.747.1762; 913.752.6000 Phone: 800.565.3548; 506.743.9500
Fax: 800.487.9915; 913.752.6466 Fax: 877.747.8116; 506.743.9600 Item #: 493605
www.systemair.net; [email protected] www.systemair.net; [email protected] Date: 060413
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