Mitutoyo - Czujniki Linear Gage - E13007 - 2014 EN
Mitutoyo - Czujniki Linear Gage - E13007 - 2014 EN
Mitutoyo - Czujniki Linear Gage - E13007 - 2014 EN
LINEAR GAGE
3. High-density design
The slender design of the standard gages enables installation in confined spaces or where the application
demands close-pitched gaging. Slim-line models with outside diameters of 8mm are also available for
measurements in spaces of 10mm or less. Gages come in two different cable arrangements — vertical
and horizontal — to suit the type of fixture used.
4. Simple mounting
All gages can be mounted by the plain section of the stem using the split-clamp method. Alternatively,
some gages are threaded at the bottom and so can also be installed simply by drilling a hole of the
appropriate size in a fixture and clamping the gage with a plain nut or by using a thrust stem (see page
33). Gages with a stem threaded at the top can be mounted using a thrust stem as an alternative to the
split clamp.
5. A choice of output format Suitable for close-pitched applications
The gage head display units offer a range of output formats to best match the application requirements:
I/O, BCD, RS-232C and Digimatic code (SPC) types are available. The EH/EV counter has an RS link
function to be connected with multiple counters for multi-gage measurement (see page 36).
Phase-PA
Phase-A
20µm Signal pitch
2
Contents
EB Counter 42 - 45
EH Counter 46 - 50
D-EV Display Unit 50
EV Counter 51 - 56
Optional Accessories 57
Quick Guide to Precision Measurement 58 - 61
3
Traceability System to National Standards
Mitutoyo Utsunomiya Measurement Standards Calibration Center (JCSS Accredited Cal. Lab. No.0031)
633nm Iodine Stabilized He-Ne Laser <Secondary Standard>
JEMIC
Temperature fixed point
Mitutoyo Miyazaki Plant Mitutoyo Utsunomiya Measurement JCSS Accredited Cal.Lab. <National (Sub-Primary) Standard>
(JCSS Accredited Cal.Lab. No.0030) Standards Calibration Center Stabilized He-Ne Laser
633nm Stabilized He-Ne Laser (JCSS Accredited Cal. Lab. No.0031) <Laboratory Reference Standard>
<Laboratory Reference Standard> 633nm Stabilized He-Ne Laser
JCSS Accredited Cal.Lab.
Temperature fixed point/
Platinum resistance thermometer
<Secondary Standard>
Note: This chart is a simplified representation of Mitutoyo's overall traceability system. Detailed traceability charts are published for each product.
Information as of December 2013.
Iodine Absorption Stabilized He-Ne Laser used Interferometer used for calibrating gauge blocks Interferometer used for calibrating linear scales
for calibrating length standards (Miyazaki Plant) (Metrology Calibration Center)
(Metrology Calibration Center)
4
Mitutoyo Group Accredited Calibration Laboratories
National metrology
institute Accreditation body Accredited calibration laboratory
Brazil INMETRO RBC Mitutoyo Sul Americana No.031 (Length and Hardness) Note: The above are domestic and international locations where
Mitutoyo provides ISO/IEC 17025 accredited calibration services.
Argentina INTI OAA Mitutoyo Algentina No.LC 010 (Length)
5
Applications
Measuring outside
diameter and thickness
6
Built-in sensor for machine tools Measurement of sash rail warp
A gage head (LGM with EH counter) can be used to measure a workpiece Gage heads (LGF with EV counter) can be used to measurethe warp of sash
which has been machined on a surface grinder. rails.
Measuring
displacement
7
Applications
Measurement of hub runout for floppy disks Contour measurement of CRT panel
The gage head (LGB with EH counter) can be used to measure the runout of Gage heads (LGS with EV counter) can be used to measure the surface
the disk's hub. contour of CRT panels.
Measuring
the run-out
8
Multipoint measurement of LCD panel X-Y stage positioning
Gage heads (LGF with EH counter) can be used to measure distortion of Gage heads (LGF with EH counter) can be used to position a precision stage.
LCD panels.
Extension
measurement
Built-in sensor for tablet forming machine Incorporation into vision measuring machine /
A gage head (LGF with EH counter) can be used to measure the stroke of a microscope
tablet forming machine. A gage head (LGF with EH counter) can be incorporated into a measuring
machine for height measurement.
9
Gage Head Overview
Laser Hologage Range: 10mm / .4” Laser Hologage Range: 10mm / .4”
• 0.01µm resolution • 0.1µm resolution
• Sine wave output • Square wave out put
• ø15mm plain stem Page 24 • ø15mm plain stem Page 24
Compatible display unit Compatible display unit
EH-102S A low measuring force EG-101P EH-101P EH-102P A low measuring force
model is available model is available
LGB series Range: 5mm / .2” LGB series Range: 5mm / .2”
• 1µm resolution • 0.1 / 1µm resolution
• Square wave out put Page 20 • Square wave output Page 20 Page 21
• ø9.5mm stem • ø9.5 / ø8mm stem
Compatible display unit Compatible display unit
ø9.5mm stem ø8mm stem
EG-101P EB-11P EG-101P EB-11P
With stem
EH-101P EH-102P EH-101P EH-102P clamp nut
EV-16P EV-16P
Page 22 Page 23
Motor-drive unit
Compatible display unit Compatible display unit
EG-101P EB-11P EG-101P EB-11P
EH-101P EH-102P EH-101P EH-102P
EV-16P EV-16P
10
LGF series Range: 10mm / .4” Range: 25mm / 1” Range: 50mm / 2”
• 0.5 / 1µm resolution
• Square wave output
• ø8mm / ø15mm stem
Compatible display unit
EG-101P EB-11P
EH-101P EH-102P
ø8mm stem
EV-16P ø15mm stem
0.5µm / .00002” 1µm / .00004”
Page 15
0.5µm / .00002” 1µm / .00004” ø15mm stem
Page 15
Page 15
Page 16
LGF series Range: 10mm / .4” Range: 25mm / 1”
• 0.1µm resolution
• Square wave output 0.5µm / .00002” 1µm / .00004”
• ø8mm / ø15mm stem
Compatible display unit
EG-101P EB-11P ø8mm stem
EH-101P EH-102P ø15mm stem
EV-16P Page 17
Page 17
11
Gage Head Overview
12
Display Unit Overview
Page 39
EC-101D
EG counter For Digimatic output gage heads For square wave output gage For square wave output gage
heads heads with origin point mark
Single function type
Page 40
EB counter For Digimatic output gage heads For square wave output gage For square wave output gage
heads heads with origin point mark
Multi-function type
Page 42
EH counter For Digimatic output gage heads For square wave output gage For square wave output gage
heads (1-axis / 2-axis) heads with origin point mark
Multi-function type
Page 46
EH-102P
EH-102S
EV counter For Digimatic output gage heads For square wave output gage For square wave output gage
heads heads with origin point mark
Multi-function type
for multi-gage system
Page 51
13
Gage
Heads LGK Slim Type Connector
Connecting cable
Unit: mm
82.7
FEATURES
• A slim-body model which has succeeded the proven LGF series in terms of vibration- and impact- RM12BPE-6PH
30 20.4
resistance. The sectional area is only a 1/5 compared to that of the LGF-110L model. (HIROSE)
• Provides a resolution of 0.1 / 0.5 / 1μm, whichever is selectable.
Dimensions
Unit: mm
542-158: 0.1µm resolution model 542-157: 0.5µm resolution model 542-156: 1µm resolution model
ø12 ø12 ø12
73.1
73.1
125.5
125.5
125.5
Attachment thread for thrust stem Attachment thread for thrust stem Attachment thread for thrust stem
M9.5X0.5 M9.5X0.5 M9.5X0.5
6.5
6.5
6.5
0 0 0
ø8-0.009 ø8-0.009 ø8-0.009
14
14
14
10.6 or longer (stroke)
SPECIFICATIONS
Order No. 542-158 542-157 542-156 Optional Accessories
Measuring range 10mm (.4”) • Air lifter 10: No.02ADE230
Resolution 0.1μm 0.5μm 1μm * Required air pressure: 0.2 to 0.4MPa
Measuring accuracy (20°C) (0.8+L/50) μm (L=mm) (1.5+L/50) μm (L=mm) * Spindle extends when air is supplied
Quantizing error ±1 count • Rubber boot: No.238772 (spare)
Thrust stem set: No.02ADB680
Contact point upwards 0.7N or less Thrust stem: No.02ADB681
Measuring
Contact point horizontal 0.75N or less Clamp nut: No.02ADB682
force
Contact point downwards 0.8N or less Spanner Wrench: No.02ADB683
Position detection method Photoelectric linear encode*3 * A thrust stem set is a combination
Response speed*1 400mm/s 1500mm/s of thrust stem and a clamp nut.
90° phase difference, differential square wave (RS-422A equivalent), minimum edge intervals: A special spanner is required for
Output signal tightening. If using multiple gages,
200ns for 0.1μm model, 200ns for 0.5μm model, 400ns for 1μm model
Output signal pitch 0.4μm 2μm 4μm a thrust stem set for each gage and
one special spanner are required.
Mass Approx. 175g
Dust/water resistance*2 Equivalent to IP66 (only gage head)
Contact point ø3mm carbide-tipped (fixing screw: M2.5 (P=0.45)×5), standard contact point No.901312
Stem dia. ø8mm
Bearing type Linear ball bearing*4
Output cable length 2m (directly from casing)
Connector Plug: RM12BPE-6PH (HIROSE), Compatible receptacle: RM12BRD-6S (HIROSE)
Operating temperature (humidity) range 0 to 40°C (RH 20 to 80%, no condensation)
Storage temperature (humidity) range –10 to 60°C (RH 20 to 80%, no condensation)
Standard Accessories Wrench for contact point: No.538610
Remarks Gold banded Blue banded Green banded
*1: When the spindle speed exceeds 1500mm/s (400mm/s for 0.1μm model), an alarm signal will be output. Also, if using Mitutoyo counter, an error
message will be displayed. If using counters made by other companies, please inquire separately for the alarm signals. For the models of 0.1μm
resolution, note that over-speed error may occur depending on the impact amount when releasing the contact point freely.
*2: IP Code is a standard which classifies and rates the degree of protection provided against the intrusion of solid objects and water. This may not be
applicable depending on the kind of liquid.
*3: Patent registered (Japan, U.S.A., Germany, U.K.)
*4: Patent registered (Japan)
14
Gage
Heads LGF Standard Type Connector
41
Unit: mm
ø11.8
ø18
• Excellent protection against dust ingress and water splash (IP66) in harsh shop-floor environments.
• Uses linear stroke ball bearings on the spindle movement for resistance to external shock and vibration.
• Thrust Stem with a clamp nut is optional.
Dimensions
Unit: mm
542-171: 0.5µm resolution, 10mm range model 542-172: 0.5µm resolution, 25mm range model 542-173: 0.5µm resolution, 50mm range model
542-161: 1µm resolution, 10mm range model 542-162: 1µm resolution, 25mm range model 542-163: 1µm resolution, 50mm range model
542-612: 5µm resolution, 25mm range model 542-613: 5µm resolution, 50mm range model
ø18
ø18 ø18
41
Connecting cable
41
41
2m 20.6 61.7
20.6 61.7 0.6 20 34
15.4 61.5 0.6 20 34
0.6 14.8 34 (screw top
Dimensions with a thrust stem installed
30.7
height)
17.3
56.1
Thrust stem
75.7
6.9(129.5)
114.7
6 Thrust stem 2m
Dimensions with a thrust stem installed
174
ø9.5-0.015
0 Attachment thread 8.6
(208.3)
2m
45.9 5
46.9 14
4.5
10.6 or longer
9.5
4
0
0
ø18 -0.018 ø15 -0.015 Thrust stem
(stroke)
22
9 18.5
02ADN371 8.6
(316)
(13.8) Clamp nut 12.3 M14×0.5
Attachment thread
5
29.6
26 or longer
0
ø18 -0.018
(stroke)
18.5
9
5
M14×0.5
13.8
6
(24.2) Clamp nut Attachment thread
02ADB692 for thrust stem
142
M18×1
124.9
21
51.5 or longer
(stroke)
Clamp nut 13.8
(24.2)
02ADB692
M18×1
21
SPECIFICATIONS
Order No. 542-171 542-161 542-172 542-162 542-612 542-173 542-163 542-613 Optional Accessories
Measuring range 10mm (.4”) 25mm (1”) 50mm (2”) • Air drive unit
Resolution 0.5μm 1μm 0.5μm 1μm 5μm 0.5μm 1μm 5μm For 10mm range models: No.02ADE230
Measuring accuracy (20°C) (7.5+L/50) (1.5+L/50) μm (7.5+L/50) For 25mm range models: No.02ADE250
(1.5+L/50) μm
L=arbitrary measuring length (mm) μm μm For 50mm range models: No.02ADE270
Quantizing error ±1 count * Required air pressure: 0.2 to 0.4MPa
Contact point upwards 1.0N or less 4.0N or less 4.9N or less * Spindle extends when air is supplied.
Measuring force Contact point horizontal 1.1N or less 4.3N or less 5.3N or less • Rubber boot (spare)
Contact point 1.2N or less 4.6N or less 5.7N or less For 10mm range models: No.238772
downwards For 25mm range models: No.962504
Position detection method Photoelectric linear encoder*3 For 50mm range models: No.962505
Response speed*1 1500mm/s • Thrust stem set
90° phase difference, differential square wave (RS-422A equivalent), minimum edge For 10mm range models: No.02ADB680
Output intervals: 1000ns for 5μm model, 500ns for 1μm model, 250ns for 0.5μm model
Output square wave pitch 2μm 4μm 2μm 4μm 20μm 2μm 4μm 20μm Thrust stem: No.02ADB681
Mass Approx. 260g Approx. 300g Approx. 400g Clamp nut: No.02ADB682
Dust/water resistance Equivalent to IP66 (only gage head) For 25/50mm range models: No.02ADN370
ø3mm carbide-tipped (fixing screw: M2.5 (P=0.45)×5), standard contact point Thrust stem: No.02ADN371
Contact point Clamp nut: No.02ADB692
No.901312
Stem dia. ø8mm ø15mm * External dimensions are described in the
Bearing type Linear ball bearing*4 dimensional drawing of the product.
Output cable length 2m (directly from casing) * A thrust stem set is a combination of thrust
Connector Plug: RM12BPE-6PH (HIROSE), Compatible receptacle: RM12BRD-6S (HIROSE) stem and a clamp nut.
Operating temperature (humidity) range 0 to 40°C (RH 20 to 80%, no condensation) A special spanner is required for tighten-
Storage temperature (humidity) range –10 to 60°C (RH 20 to 80%, no condensation) ing. If using multiple gages, a thrust stem
Wrench for contact set for each gage and one special spanner
Standard Accessories Wrench for contact point: No.210187 are required.
point: No.538610
*1: When the spindle speed exceeds 1500mm/s (400mm/s for 0.1μm model), an alarm signal will be output. Also, if using Mitutoyo counter, an • Spanner Wrench
error message will be displayed. If using counters made by other companies, please inquire separately for the alarm signals. For the models For 10mm range models: No.02ADB683
of 0.1μm resolution, note that over-speed error may occur depending on the impact amount when releasing the contact point freely. For 25/50mm range models: No.02ADB693
*2: IP Code is a standard which classifies and rates the degree of protection provided against the intrusion of solid objects and water. This may
not be applicable depending on the kind of liquid.
*3: Patent registered (Japan, U.S.A., Germany, U.K.)
*4: Patent registered (Japan)
15
Gage
Heads LGF with Origin Point Mark Connector Unit: mm
Sleeve
10 / 25 / 50mm range, 0.5 / 1µm resolution, Differential square-wave output
ø16.7
FEATURES
ø6.2
34.0
• The origin point signal output function enables the measuring system to be reset easily when this gage is
incorporated in a machine tool. This function helps boost productivity by drastically reducing reset time,
since the origin position can be recaptured very easily even when lost due to over-speed errors, etc.
ø16.7
542-174: 0.5µm resolution, 10mm range model 542-175: 0.5µm resolution, 25mm range model ø16.7
542-164: 1µm resolution, 10mm range model 542-165: 1µm resolution, 25mm range model
34
20.6 61.7 34.0
ø16.7 ø16.7 0.6 20 34
(screw top
height)
34
34
56.1
20.6 61.7
15.4 61.5 0.6 20 34
0.6 14.8 34 (screw top
(screw top height) Connecting
30.7
17.3
height) cable
174
Dimensions with a thrust stem installed
Thrust stem 2m
02ADB681 Connecting
75.7
Connecting
6.9(129.5)
cable
114.7
6 2m cable Thrust stem
M9.5×0.5 Thrust stem
2m 02ADN371
02ADN371
(316)
0
ø9.5 -0.015 Attachment thread 8.6 8.6
(208.3)
45.9 5
4.5
Dimensions with a thrust stem installed
46.9
10.6 or longer
0
ø15-0.015
29.6
4.5
0 0
ø18-0.018 ø15 -0.015 0
ø18-0.018
(stroke)
22
4
18.5
9 18.5
(13.8) Clamp nut 12.3 M14×0.5 Clamp nut
M14×0.5
02ADB682 Attachment thread 02ADN371
9
6.5
6
93.6
Attachment thread
5
12
5
M9.5×0.5 M18×1
84.1
142
124.9
(stroke)
51.5 or longer
(24.2) Clamp nut 13.8
(stroke)
02ADB692
21
M18×1
(24.2) 13.8
21
SPECIFICATIONS
Order No. 542-174 542-164 542-175 542-165 542-176 542-166 Optional Accessories
Measuring range 10mm (.4”) 25mm (1”) 50mm (2”) • Air drive unit
Resolution 0.5μm 1μm 0.5μm 1μm 0.5μm 1μm For 10mm range models: No.02ADE230
Measuring accuracy (20°C) (1.5+L/50)μm (L=arbitrary measuring length (mm)) For 25mm range models: No.02ADE250
Quantizing error ±1 count For 50mm range models: No.02ADE270
Contact point upwards 1.0N or less 4.0N or less 4.9N or less * Required air pressure: 0.2 to 0.4MPa
Measuring
Contact point horizontal 1.1N or less 4.3N or less 5.3N or less * Spindle extends when air is supplied.
force
Contact point downwards 1.2N or less 4.6N or less 5.7N or less • Rubber boot (spare)
Position detection method Photoelectric linear encoder* 3
For 10mm range models: No.238772
3mm from contact point tip For 25mm range models: No.962504
Reference mark position 5mm from contact point tip (lowest rest point)
(lowest rest point) For 50mm range models: No.962505
≤0.5μm (at a constant reference point passing speed less than 300mm/s in the same • Thrust stem set
Reference mark repeatability (20°C):
direction) For 10mm range models: No.02ADB680
Response speed*1 1500mm/s Thrust stem: No.02ADB681
90° phase difference, differential square wave (RS-422A equivalent), minimum edge
Output signal Clamp nut: No.02ADB682
intervals: 250ns for 0.5μm model, 500ns for 1μm model
For 25/50mm range models:
Output square wave pitch 2μm 4μm 2μm 4μm 2μm 4μm
Mass Approx. 260g Approx. 300g Approx. 400g No.02ADN370
Dust/water resistance* 2
Equivalent to IP66 (only gage head) Thrust stem: No.02ADN371
ø3mm carbide-tipped (fixing screw: M2.5 (P=0.45)×5), standard contact point Clamp nut: No.02ADB692
Contact point * External dimensions are described in the
No.901312
Stem dia. ø8mm ø15mm dimensional drawing of the product.
Bearing type Linear ball bearing*4 * Thrust stem set is a combination of thrust
Output cable length 2m (directly extended from the main unit) stem and a clamp nut. A special spanner
Connector Plug: PRC05-P8M (TAJIMI), Compatible receptacle: PRC05-R8F (TAJIMI) is required for tightening. If using multiple
Operating temperature (humidity) range 0 to 40°C (RH 20 to 80%, no condensation) gages, a thrust stem set for each gage and
Storage temperature (humidity) range –10 to 60°C (RH 20 to 80%, no condensation) one special spanner are required.
Standard Accessories Wrench for contact point: No.538610 Wrench for contact point: No.210187 • Spanner Wrench
Remarks w/ origin point mark For 10mm range models: No.02ADB683
*1: When the spindle speed exceeds 1500mm/s, an alarm signal will be output. For use of alarm signals, please inquire separately. For models For 25/50mm range models:
with 50mm stroke, note that over-speed error may occur depending on the impact amount when releasing the contact point freely. No.02ADB693
*2: IP Code is a standard which classifies and rates the degree of protection provided against the intrusion of solid objects and water. This may
not be applicable depending on the kind of liquid.
*3: Patent registered (Japan, U.S.A., Germany, U.K.)
*4: Patent registered (Japan)
16
Gage
Heads LGF 0.1µm Resolution Type Connector
82.7
Unit: mm
30
FEATURES
• Excellent protection against dust ingress and water splash (IP66) in harsh shop-floor environments.
20.4
• Uses linear stroke ball bearings on the spindle movement for resistance to external shock and vibration.
• Thrust Stem with clamp nut is optional.
Dimensions
Unit: mm
20.4 30
82.7
542-181 542-182
20.6 61.7
20.4 30 0.6 20 34
82.7
(screw top
height)
30.7
15.4 61.5 Connecting
cable
114.7
0.6 14.8 34 2m
(screw top
height)
17.3
8.6
Thrust stem
Connecting cable
Dimensions with a thrust stem installed
(208.3)
02ADN371
75.7
2m
Dimensions with a thrust stem installed
6.9(129.5)
4.5
6 ø18 0
ø15 -0.015
22
Thrust stem
18.5
02ADB681 M9.5×0.5
9
5
M14×0.5
Attachment thread Clamp nut
Attachment thread
6.5
0
ø9.5 -0.015
5
84.1
14
-0.009
9.5
93.6
Clamp nut
4
M18×1
02ADB682
45.9
46.9
26 or longer
10.6 or longer
(stroke)
(stroke)
M9.5×0.5
(13.8) 12.3
(24.2) 13.8
12
21
SPECIFICATIONS
Order No. 542-181 542-182 Optional Accessories
Measuring range 10mm (.4") 25mm (1") • Rubber boot (spare)
Resolution 0.1μm For 10mm range models:
Measuring accuracy (20°C) (0.8+L/50) μm (L=arbitrary measuring length (mm)) No.238772
For 25mm range models:
Quantizing error ±1 count
No.962504
Contact point upwards 1.0N or less 4.0N or less For 50mm range models:
Measuring Contact point horizontal 1.1N or less 4.3N or less No.962505
force
Contact point downwards 1.2N or less 4.6N or less • Thrust stem set
Position detection method Photoelectric linear encoder*3 For 10mm range models:
Response speed*1 400mm/s No.02ADB680
Thrust stem: No.02ADB681
90° phase difference, differential squarewave (RS-422A equivalent) Clamp nut: No.02ADB682
Output signal
Minimum edge-to-edge interval, 200ns For 25mm range models:
Output signal pitch 0.4μm No.02ADN370
Mass Approx. 310g Approx. 350g Thrust stem: No.02ADN371
Dust/water resistance*2 Equivalent to IP66 (only gage head) Clamp nut: No.02ADB692
Stylus ø3mm carbide-tipped (fixing screw: M2.5 (P=0.45)×5), standard contact point No.901312 * External dimensions are described
in the dimensional drawing of the
Stem dia. ø8 ø15
product.
Bearing type Linear ball bearing*4 * Thrust stem set is a combination
Output cable length 2m (directly extended from the main unit) of thrust stem and a clamp nut.
Connector Plug: RM12BPE-6PH (HIROSE), Compatible receptacle: RM12BRD-6S (HIROSE) A special spanner is required for
Operating temperature (humidity) range 0 to 40°C (RH 20 to 80%, no condensation) tightening. If using multiple gages,
Storage temperature(humidity) range –10 to 60°C (RH 20 to 80%, no condensation) a thrust stem set for each gage and
one special spanner are required.
Standard Accessories Wrench for contact point: No.538610 Wrench for contact point: No.210187
• Wrench
*1: When the spindle speed exceeds 400mm/s, an alarm signal will be output. Also, if using a Mitutoyo counter, an error message will be displayed.
If using counters made by other companies, please consult your local Mitutoyo office. Note that over-speed error may occur depending on the For 10mm range models:
impact amount when releasing the contact point freely. No.02ADB683
*2: IP Code is a standard which classifies and rates the degree of protection provided against the intrusion of solid objects and water. This may not For 25mm range models:
be applicable depending on the kind of liquid. No.02ADB693
*3: Patent registered (Japan, U.S.A., Germany, U.K.) • Extension cable (5m): 902434
*4: Patent registered (Japan)
• Extension cable (10m): 902433
• Extension cable (20m): 902432
17
Gage
Heads LGS Absolute Type Connector: LGS
37
Unit: mm
8.6
FEATURES
20
• Employing the ABSOLUTE linear encoder, the LGS always displays the position of the spindle relative to
the current origin, previously set by the user, at power-on. The unlimited response speed of the gage
eliminates over-speed errors.
Dimensions
Unit: mm
575-303
Connecting cable: 2m 24.2
35 17.4 6.8
ø10.5
25.9
65.9
146.1
5.9
17
37.3
SPECIFICATIONS
Metric
Order No. 575-303 Optional Accessories
Measuring range 12.7mm • Rubber boot: No.238774 (spare)
Resolution 10μm • Air drive unit (metric): No.903594
Measuring accuracy (20°C) 15μm • Air drive unit (inch): No.903598
Quantizing error ±1 count • SPC cable extension adapter:
Measuring Contact point upwards 1.6N or less No.02ADF640
Contact point horizontal 1.8N or less • Extension cable (0.5m):
force Contact point downwards 2N or less No.02ADD950
Position detection method ABSOLUTE electrostatic capacitance type linear encoder • Extension cable (1m): No.936937
Response speed Unlimited (not applicable to scanning measurement) • Extension cable (2m): No.965014
Output Digimatic output
Mass Approx. 190g * When connecting an extension cable,
ø3mm carbide-tipped (fixing screw: M2.5 (P=0.45)×5) an SPC cable extension adapter is
Contact point
Standard contact point No.901312 required.
Stem dia. ø8mm
Bearing type Slide bearing
Dust/water resistance Equivalent to IP66 (only gage head)
Output cable length 2m (directly extended from the main unit)
Operating temperature (humidity) range 0 to 40°C (RH 20 to 80%, no condensation)
Storage temperature(humidity) range –10 to 60°C (RH 20 to 80%, no condensation)
* IP Code is a standard which classifies and rates the degree of protection provided against the intrusion of solid objects and water.
This may not be applicable depending on the kind of liquid.
Inch
Order No. 575-313
Measuring range .5"
Resolution .0005"
Measuring accuracy (20°C) .0008"
Quantizing error ±1 count
Measuring Contact point upwards 1.6N or less
Contact point horizontal 1.8N or less
force Contact point downwards 2N or less
Position detection method ABSOLUTE electrostatic capacitance type linear encoder
Response speed Unlimited (not applicable to scanning measurement)
Output Digimatic output
Mass Approx. 190g
ø3mm carbide-tipped (fixing screw: M2.5 (P=0.45)×5)
Contact point
Standard contact point No.901312
Stem dia. ø9.52=3/8" DIA
Bearing type Slide bearing
Dust/water resistance Equivalent to IP66 (only gage head)
Output cable length 2m (directly extended from the main unit)
Operating temperature (humidity) range 0 to 40°C (RH 20 to 80%, no condensation)
Storage temperature(humidity) range –10 to 60°C (RH 20 to 80%, no condensation)
* IP Code is a standard which classifies and rates the degree of protection provided against the intrusion of solid objects and water.
This may not be applicable depending on the kind of liquid.
18
Gage
Heads LGD Absolute Type Connector
37
Unit: mm
8.6
FEATURES
20
• The use of an Absolute scale in the gage head makes it possible to maintain the user-defined origin
setting even when the power is switched off.
• Special linear ball bearings are used for the spindle guide to ensure a long service life.
8.6 20
Dimensions 8.6 20
37
Unit: mm 575-328: 50mm range model
37
8.6 20
20.6 61.7
575-327: 25mm range model 0.6 20 34
575-326: 10mm range model 20.6 61.7 (screw top
37
0.6 20 34 height)
(screw top
56.1
15.4 61.5 height)
30.7
0.6 14.8 34
(screw top
17.3
height)
Connecting Connecting
114.7
Dimensions with a thrust stem installed
cable
174
Thrust stem Connecting Thrust stem cable
75.7
(208.3)
Thrust stem
4.5
ø9.5 -0.015
0 Attachment thread 0
45.9 5
14
0
ø18
0
ø15 -0.015 8.6
(316)
-0.018
22
9 18.5
10.6 or longer
46.9
M14×0.5
(stroke)
4.5
Dimensions with a thrust stem installed
4
0
Attachment thread ø15 -0.015
6.5
93.6
29.6
84.1
5
0
(13.8) Clamp nut 12.3 for thrust stem ø18 -0.018
18.5
26 or longer
02ADB682 Clamp nut
M14×0.5
(stroke)
12
M9.5×0.5 02ADB692
6
9
Attachment thread
5
13.8 for thrust stem
Clamp nut M18×1
142
(24.2)
124.9
SPECIFICATIONS 02ADB692
51.5 or longer
M18×1
21
(stroke)
Metric
Order No.*1 575-326, 575-326-3/5/7 575-327, 575-327-3/5/7 575-328, 575-328-3/5/7 13.8
(24.2)
Measuring range 10mm 25mm 50mm
21
Resolution 10μm
Measuring accuracy (20°C) 20μm 30μm
Quantizing error ±1 count
Contact point upwards 1.0N or less 4.0N or less 4.9N or less Optional Accessories
Measuring • Air drive unit
Contact point horizontal 1.1N or less 4.3N or less 5.3N or less
force For 10mm range models:
Contact point downwards 1.2N or less 4.6N or less 5.7N or less
Position detection method ABSOLUTE electrostatic capacitance type linear encoder No.02ADE230
Response speed Unlimited (not applicable to scanning measurement) For 25mm range models:
Output Digimatic output No.02ADE250
External input Reference-setting signal (Absolute reference position*2 can be changed externally.) For 50mm range models:
Mass*3 Approx. 260g Approx. 300g Approx. 400g No.02ADE270
Contact point ø3mm carbide-tipped (fixing screw: M2.5 (P=0.45)×5), standard contact point No.901312 * Required air pressure: 0.2 to 0.4MPa
Stem dia. ø8 ø15 * Spindle extends when air is supplied.
Bearing type Linear ball bearing • Rubber boot (spare)
Dust/water resistance*4 Equivalent to IP66 (only gage head) For 10mm range models:
Output cable length No.238772
2m, 3m, 5m, 7m For 25mm range models:
(directly extended from the main unit)
Operating temperature (humidity) range 0 to 40°C (RH 20 to 80%, no condensation) No.962504
Storage temperature(humidity) range –10 to 60°C (RH 20 to 80%, no condensation) For 50mm range models:
Standard Accessories
Wrench for contact point:
Wrench for contact point: No.210187
No.962505
No.538610 • Thrust stem set
*1: The last number of the Code No. represents special cable length. (meters) For 10mm range models:
*2: The absolute reference point is near the lowest rest point at shipment. No.02ADB680
*3: Mass including 2m cable.
*4: IP Code is a standard which classifies and rates the degree of protection provided against the intrusion of solid objects and water. This may not be applicable depending on Thrust stem: No.02ADB681
the kind of liquid. Clamp nut: No.02ADB682
Inch For 25/50mm range models:
Order No.*1 575-326, 575-326-3/5/7 575-327, 575-327-3/5/7 575-328, 575-328-3/5/7 No.02ADN370
Measuring range .4” 1” 2” Thrust stem: No.02ADN371
Resolution .0005” Clamp nut: No.02ADB692
Measuring accuracy (20°C) .001” .0012” * External dimensions are described
Quantizing error ±1 count in the dimensional drawing of the
Contact point upwards 1.0N or less 4.0N or less 4.9N or less product.
Measuring * Thrust stem set is a combination
Contact point horizontal 1.1N or less 4.3N or less 5.3N or less
force of thrust stem and a clamp nut.
Contact point downwards 1.2N or less 4.6N or less 5.7N or less
Position detection method ABSOLUTE electrostatic capacitance type linear encoder A special spanner is required for
Response speed Unlimited (not applicable to scanning measurement) tightening. If using multiple gages,
Output Digimatic output a thrust stem set for each gage and
External input Reference-setting signal (Absolute reference position*2 can be changed externally.) one special spanner are required.
Mass*3 Approx. 260g Approx. 300g Approx. 400g • Spanner Wrench
Contact point ø3mm carbide-tipped (fixing screw: M2.5 (P=0.45)×5), standard contact point No.901312 For 10mm range models:
Stem dia. ø8 ø15 No.02ADB683
Bearing type Linear ball bearing For 25/50mm range models:
Dust/water resistance*4 Equivalent to IP66 (only gage head) No.02ADB693
Output cable length Digimatic Power Supply Unit:
2m, 3m, 5m, 7m 965275*
(directly extended from the main unit)
Operating temperature (humidity) range 0 to 40°C (RH 20 to 80%, no condensation) * To denote your AC line voltage add
Storage temperature(humidity) range –10 to 60°C (RH 20 to 80%, no condensation) the following suffixes to the order
Standard Accessories
Wrench for contact point:
Wrench for contact point: No.210187
No. (e.g.: 965275A): A for UL/CSA,
No.538610 D for CEE, E for BS, F for SAA, DC
*1: The last number of the Code No. represents special cable length. (meters) for China, K for KC, No suffix is
*2: The absolute reference point is near the lowest rest point at shipment. required for JIS/100V
*3: Mass including 2m cable.
*4: IP Code is a standard which classifies and rates the degree of protection provided against the intrusion of solid objects and water. This may not be applicable depending on
the kind of liquid.
19
Gage
Heads LGB Extremely Compact ø9.5mm Stem Type Connector*
Connecting cable
Unit: mm
82.7
*Sine-wave output: 542-421
FEATURES
• Extremely compact design. RM12BPE-6PH
30 20.4
• The small photoelectric linear encoder assures high precision over the entire stroke range. (HIROSE)
• The ball bearings* used in the spindle unit ensure superb durability. *Patent registered (Japan) *Differential square-wave output model
Dimensions
Unit: mm
542-246: L-shape model, 0.1µm model 542-262 542-270: Air-lifter model 542-421: Sine-wave output model
542-244: L-shape model, 1µm model 542-262H: High accuracy model
542-264: Low measuring force model
Compatible air hose (ID: 2.5) 30 20.4 Connecting cable (2m)
18
Knurl
60.1
Knurl Knurl
47
82.7
6.3
ø12
4.5
82.7
20.2
82.7
ø12
113
113
20.2
0
ø9.5 -0.009
113
0
0
ø9.5-0.009 ø9.5-0.009
75
L
15.9
15.9
L
15.9
L
0
ø9.5-0.009
ø14
15.9
ø14
L
50.3
100
Clamp nut ø14
25.1
4.9 (thread)
30 20.4
29.3
4.9 (thread)
4.9 (thread)
34.9
30 20.4 No.200365 30 20.4 Clamp nut (HIROSE)
34.9
Dsub 15-pin
(HIROSE) No.200365 RM12BPE-6PH
(HIROSE) L=11.5 to 13.0 RM12BPE-6PH Clamp nut Clamp nut
RM12BPE-6PH L = 11.5 to 13.0 No.200365
L=11.5 to 13.0 No.200365
L = 11.5 to 13.0
SPECIFICATIONS
Order No. 542-246 Optional Accessories
Measuring range 5mm(.2") • Rubber boot (spare)
Resolution 0.1μm For 5mm range models: No.238773
Measuring accuracy (20°C) 0.8μm For 10mm range models: No.238772
• Extension cable (5m): 902434
Contact point upwards Approx. 0.55 or less
Measuring Contact point horizontal • Extension cable (10m): 902433
Approx. 0.6N or less • Extension cable (20m): 902432
force
Contact point downwards Approx. 0.65 or less
Output signal 90° phase difference, differential square wave (RS-422A equivalent)
Position detection method Photoelectric linear encoder
Response speed 380mm/s
Mass 160g
Dust/water resistance* Equivalent to IP54 (only gage head)
Contact point Carbide ball (M2.5x0.45) Steel ball (4-48UNF)
Stem dia. ø9.5mm
Bearing type Linear ball bearing
Output cable length 2m
Connector Plug: RM12BPE-6PH (HIROSE), Compatible receptacle: RM12BRD-6S (HIROSE)
Operating temperature (humidity) range 10 to 30°C (RH 20 to 80%, no condensation)
Standard Accessories Wrench for contact point: No.538610 Wrench for contact point: No.538610, Stem bushing
*1: IP Code is a standard which classifies and rates the degree of protection provided against the intrusion of solid objects and
water. This may not be applicable depending on the kind of liquid.
SPECIFICATIONS
Low measuring Air-driven Sine-wave output
Type L-shaped Straight
force contact point*1 type
Order No. 542-244 542-262 542-262H 542-264 542-270*2 542-421
Measuring range 5mm (.2”) 10mm (.4”)
Resolution 1μm *3
Measuring accuracy (20°C) 2μm 1μm 2μm
Maximum response speed 900mm/s
Contact point Approx. 0.55N or Approx. 0.5N or
Approx. 0.7N or less Approx. 0.7N or less
upwards less less
Measuring Contact point Approx. 0.6N or Approx. 0.75N or less Approx. 0.55N or Approx. 0.75N or less
force horizontal less less
Contact point Approx. 0.65N or Approx. 0.6N or
Approx. 0.8N or less Approx. 0.8N or less
downwards less less
Protection Level* 4
IP54
Mass 160g 170g 170g 180g
*1: Required air pressure: 0.3 to 0.4MPa
*2: Spindle extends when air is supplied.
*3: Depends on the settings of the connected counter.
*4: IP Code is a standard which classifies and rates the degree of protection provided against the intrusion of solid objects and water. This may not be
applicable depending on the kind of liquid.
20
Gage
Heads LGB Extremely Compact ø8mm Stem Type Connector*
Connecting cable
Unit: mm
82.7
*Sine-wave output: 542-401
FEATURES
• Extremely compact design. Available with an outside diameter as small as 8mm. RM12BPE-6PH
30 20.4
• The small photoelectric linear encoder assures high precision over the entire stroke range. (HIROSE)
• The ball bearings* used in the spindle unit ensure superb durability. *Patent registered (Japan) *Differential square-wave output model
Dimensions
Unit: mm
542-222
542-204: L-shape model 542-222H: High accuracy model 542-230: Air-lifter model
542-224: Low measuring force model 4.9
9.2 9.6
10.5
Connecting cable (2m) Connecting cable (2m)
Cable (2m) Compatible air hose
ø9 (ID: 2.5)
18
60.1
ø9
82.7
82.7
82.7
21.2
113
75
0
ø8-0.009
102
9
15.4
0
ø8 -0.009 0
15.4
ø9.5-0.009
24.6
(39.3)
30 20.4 30 20.4 34.9
23.9
30 20.4
(HIROSE) (HIROSE)
7.3
113
21.2
82.7
15.4
0
ø8-0.009
113
100
15.4
7.3
34.9
0
ø8-0.009
Dsub 15-pin
30 20.4
34.9
9.2 14.3 5 10
(HIROSE)
RM12BPE-6PH
SPECIFICATIONS
Low measur- Air-driven contact point *1 Sine-wave output Optional Accessories
Type L-shaped Straight ing force type • Rubber boot (spare)
Order No. 542-204 542-222 542-222H 542-224 542-230*2 542-223*3 542-401 For 5mm range models: No.238773
Measuring range 5mm (.2”) 10mm (.4”) For 10mm range models:
Resolution 1μm *4 No.238772
Measuring accuracy (20°C) 2μm 1μm 2μm • Extension cable (5m): 902434
Quantizing error ±1 count • Extension cable (10m): 902433
Contact point Approx. 0.55N Approx. 0.7N or less Approx. 0.5N • Extension cable (20m): 902432
Approx. 0.4N or less
upwards or less or less
Measuring Contact point Approx. 0.6N Approx.
Approx. 0.75N or less 0.55N or less Approx. 0.45N or less
force* 4
horizontal or less
Contact point Approx. 0.65N Approx. 0.6N
Approx. 0.8N or less Approx. 0.5N or less
downwards or less or less
Protection Level Equivalent to IP54 (only gage head)
Mass 145g 150g 165g 160g
*1: Required air pressure: 0.3 to 0.4MPa
*2: Spindle extends when air is supplied.
*3: Spindle retracts when air is supplied.
*4: Depends on the settings of the connected counter.
21
Gage
Heads LG Long Stroke Type Connector
41
Unit: mm
ø11.8
FEATURES
ø18
• There are three types including the standard model, low measuring force model, and rubber boot model
(“made to order” basis) available.
• The resolution of each model can be selected to be 0.1µm or 1µm.
Dimensions
Unit: mm 542-314: 0.1µm resolution, rubber boot model
542-312: 0.1µm resolution model 542-334: 1µm resolution, rubber boot model
542-316: 0.1µm resolution, low measuring force model
542-332: 1µm resolution model
RM12BPG-6P (HIROSE)
depends on the gage)
49 33
243.5
473.5
Connecting cable 2m 36 7 34
6 50 Lifting lever attachment
429
67
0
ø20-0.013
Connecting Cable 2m
13 34
6
36 7
50 Lifting lever
68
0
ø20-0.013
Rubber boot
236
Stroke 102 or longer
ø6
191.5
20 17
20 17 Optional Accessories
• Rubber boot: 02ADA004
(for rubber boot type)
SPECIFICATIONS
Type Standard spar type Low measuring force Rubber boot type Standard spar type Low measuring force Rubber boot type
Order No. 542-312* 542-316* 542-314* 542-332* 542-336* 542-334*
Measuring range 100mm (.4”)
Resolution 0.1μm 1μm
Measuring accuracy (20°C) (2+L/100)μm≤2.5μm L=arbitrary measuring length (mm) (2+L/100)μm≤2.5μm L=arbitrary measuring length (mm)
Quantizing error ±1 count
Contact point Approx. Approx. Approx. Approx. Approx. Approx.
downwards 8.0N or less 3.0N or less 8.0N or less 8.0N or less 3.0N or less 8.0N or less
Measuring Contact point Approx. Approx. Approx. Approx.
— —
force horizontal 6.5N or less 6.5N or less 6.5N or less 6.5N or less
Contact point Approx. Approx. Approx. Approx.
— —
upwards 5.0N or less 5.0N or less 5.0N or less 5.0N or less
Position detection method Photoelectric linear encoder
Response speed*1 (max.
Approx. 400mm/s Approx. 800mm/s
electrical response speed)
Output signal 90° phase difference, differential squarewave (RS-422A equivalent)
Spindle drive Helical extension spring
Spindle guide Bearing guide
Stem diameter ø20
Contact point ø3mm carbide-tipped (fixing screw: M2.5 (P=0.45)×5) Standard contact point No.901312
Shock resistance 60g (in-house testing)
Cable length Approx. 2m (directly extended from the gage unit)
Spindle sealing method Scraper type Rubber boot type Scraper type Rubber boot type
Dust/water resistance*2 Equivalent to IP54 Equivalent to IP66 Equivalent to IP54 Equivalent to IP66
Operating temperature 0 to 40°C (RH 20 to 80%, no condensation)
(humidity) range
Storage temperature –10 to 60°C (RH 20 to 80%, no condensation)
(humidity) range
Input/output connector For calculation: RM12BPE-6PH (HIROSE) Compatible receptacle: RM12BRD-6S (HIROSE)
Mass (including cables) Approx. 750g Approx. 780g Approx. 750g Approx. 780g
Wrench for contact point: No.210187
Hexagon socket head cap screw, M4×0.7×35, 2 pcs. (for gage fixing)
Standard Accessories Round flat washer, nominal 4, 2 pcs. (for gage fixing)
Lifting lever: No.137693
Fixing holder: 02ADG181 (for fixing lifting lever)
Remarks Standard Low Measuring force w/ rubber boot Standard Low Measuring force w/ rubber boot
*1: Note that over-speed error may occur depending on the indentation amount when releasing the contact point freely after indentation.
*2: IP Code is a standard which classifies and rates the degree of protection provided against the intrusion of solid objects and water. This may not be applicable depending on the kind of liquid. (Only
gage head)
* To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, D for CEE, E for BS, C and No suffix are required for PSE.
22
Gage
Heads LGM Motor-drive, Long Stroke Type Connector
41
Unit: mm
ø11.8
ø18
• There are three types including the standard model, low measuring force model, and rubber boot model
(“made to order” basis) available.
• The resolution of each model can be selected to be 0.1µm or 1µm.
Dimensions 542-315: 0.1µm resolution, rubber boot model Motor drive unit
542-335: 1µm resolution, rubber boot model No.02ADG400
Unit: mm
(standard accessory for LGM series
542-313: 0.1µm resolution model main unit)
542-333: 1µm resolution model
RM12BPG-6P (HIROSE)
HR10A-7P-6P (HIROSE)
49 33
RM12BPG-6P (HIROSE)
11PRH/12PRH
HR10A-7P-6P (HIROSE)
243.5
series forward and backward.
2-ø4.5, ø9 depth 4
Measuring force
Can be set with the rotary switch of the
243.5
2-ø4.5, 9 depth 5
50 excluded)
67
0
13 ø20 -0.013
Output cable 2m
34 Spindle retract
6
36 7
50 Spindle extend
68
ø20 -0.013
0
External output signal
236
ø6 Mass
191.5
Approx. 700g
Power supply
100 - 240V AC
17 20 17 Optional Accessories
• Rubber boot: 02ADA004
(for rubber boot type)
SPECIFICATIONS
Type Standard spar type Rubber boot type Standard spar type Rubber boot type
Order No. 542-313* 542-315* 542-333* 542-335*
Measuring range 100mm (.4”)
Resolution 0.1μm 1μm
(2+L/100) μm ≤ 2.5μm (2.5+L/100) μm ≤ 3μm
Measuring accuracy (20°C) L=arbitrary measuring length (mm) L=arbitrary measuring length (mm)
Quantizing error ±1 count
Contact point downwards H4 (9.5N) L9 (6.0N) H4 (9.5N) L9 (6.0N)
Measuring Contact point horizontal L7 (6.5N) — L7 (6.5N) —
force
Contact point upwards L3 (3.0N) L4 (4.5N) L3 (3.0N) L4 (4.5N)
Position detection method Reflection type photoelectric linear encoder
Response speed*1 Approx. 400mm/s Approx. 800mm/s
(max. electrical response speed)
Output signal 90° phase difference, differential squarewave (RS-422A equivalent)
Spindle drive Motor drive
Spindle guide Bearing guide
Stem diameter ø20
Contact point ø3mm carbide-tipped (fixing screw: M2.5 (P=0.45)×5) Standard contact point: No.901312
Shock resistance 60g (in-house testing)
Cable length Approx. 2m (directly extended from the gage unit)
Spindle sealing method Scraper type Rubber boot type Scraper type Rubber boot type
Dust/water resistance*2 Equivalent to IP54 Equivalent to IP66 Equivalent to IP54 Equivalent to IP66
Operating temperature (humidity) range 0 to 40°C (RH 20 to 80%, no condensation)
Storage temperature (humidity) range –10 to 60°C (RH 20 to 80%, no condensation)
Gage (counter output) Connector for counter: RM12BPE-6PH (HIROSE) Compatible receptacle: RM12BRD-6S (HIROSE)
Input/ Gage (I/O for driving) Gage side plug: HR10A-7P-6P (HIROSE) Receptacle on motor drive unit: HR10A-7R-6S (HIROSE)
output
connector Motor drive unit Receptacle on motor drive unit: HR10A-10R-10S (HIROSE)
(for external control) Motor drive unit plug: HR10A-10P-10P (HIROSE)
Mass (including cables) Approx. 940g Approx. 970g Approx. 940g Approx. 970g
Wrench for contact point: No.210187
Hexagon socket head cap screw, M4×0.7×35, 2 pcs. (for gage fixing)
Standard Accessories Round flat washer, nominal 4, 2 pcs. (for gage fixing)
Motor drive unit: No.02ADG400
Remarks Motor-driven Type
*1: The speed and measuring force are adjustable on the motor drive unit. Note that the rubber boot type cannot be used in the horizontal position.
*2: IP Code is a standard which classifies and rates the degree of protection provided against the intrusion of solid objects and water. This may not be applicable depending on the kind of liquid.
* To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, D for CEE, E for BS, C and No suffix are required for PSE.
23
Gage
Heads Laser Hologage High-resolution Type
10mm range, 0.1 / 0.01µm resolution, Sine-wave output
FEATURES 45.4
• Excellent measuring stability — the design is also highly resistant to the unfavorable effects of
environmental conditions such as air movement and atmospheric pressure changes. Connector for
• High-precision linear ball bearings are used in the guide for extremely smooth movement and exceptional durability. lifting cable
85
The Mitutoyo Laser Hologage is a high-end digital gaging system that employs diffracted laser beam interference to make highly accurate
146
and repeatable measurements. It features ultra-fine-pitch diffraction gratings on the scale.
10 (Measuring range)
25
0
ø15h6 -0.011
Dimensions
Unit: mm
542-925: 0.01µm model with display unit
542-711-1: 0.1µm model 542-926: 0.01µm and low measuring force model SR5 carbide point
18
542-712-1: 0.1µm and low measuring force model with display unit 40
10
20
45.4 Connecting cable: 2m Display Unit
45.4 Connecting cable: 2m 144
72
Connector for
lifting cable lifting cable
85
85
(3.1)
148.3
146
156.7
148.2
82.7
25
0
ø15h6 -0.011
10 (Measuring range)
10 (Measuring range)
25
0
ø15h6 -0.011
Display Unit
SPECIFICATIONS 144
SPECIFICATIONS
Code No. 542-925* 542-927* 542-926* 542-928*
Configuration Set of 1-axis Gage Head and Display Unit
Set of 2-axis Gage Head and Display Unit Set of 1-axis Gage Head and Display Unit Set of 2-axis Gage Head and Display Unit
Measuring range 10mm
Measuring accuracy (20°C) 0.1μm*1
Repeatability (2 ) 0.02μm
Retrace error 0.05μm
Contact point upwards Approx. 0.35N or less Approx. 0.1N
Measuring
Contact point horizontal Approx. 0.45N or less —
force
Contact point downwards Approx. 0.55N or less —
Stylus ø3mm carbide-tipped (fixing screw: M2.5 (P=0.45)×5), standard contact point No.120058
Output cable length 2m
Display range ±999.99999mm
Minimum reading 0.01μm
Operating temperature (humidity) range 10 to 30°C (RH 30 to 70%, no condensation)
Storage temperature (humidity) range –10 to 50°C (RH 30 to 70%, no condensation) The temperature and humidity range for storage after unpacking is the same as that for operation.
Wrench for contact point: No.538610, AC adapter:No.02ADN460
Standard Accessories AC cable (Japan): No.02ZAA000*, AC cable (USA): No.02ZAA010*, AC cable (EU): No.02ZAA020*
AC cable (Britain): No.02ZAA030*, AC cable (China): No.02ZAA040*, AC cable (Korea): No.02ZAA050*
Mass (Gage Head + Display Unit) 1400g
*1: Indication accuracy applies when used with counters.
* To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, D for CEE, DC for CCC, E for BS, K for KC, C and No suffix are required for PSE.
24
Gage
Heads Litematic Head and Litematic
High resolution and low measuring force
172
128.2
(11°)
*3: Refer to page G-32 for details of the RS link.
202 286 42 186.4 50.2
*4: Measuring force rises with increased mass.
*5: Measuring range decreases with extended length.
Litematic 103.2 *6: For applications that require a flat measuring
contact point, contact your local Mitutoyo sales
office.
Optional Accessories
Measuring table ø100
(318-221, 318-222, 318-223, 318-
226, 318-227, 318-228)
380.2
Stylus 56
Clamp screw Display
for measuring Operation switch
• Foot switch: No.937179T
table • Dedicated stand: No.957460*4
• SPC cable (1mm): No.936937*5
• SPC cable (2m): No.965014*5
202 300
• VL weight part: No.02AZE375*6
• Recommended spare contact point:
Shell type
Carbide-tipped spherical contact point, ø7.5
Litematic Head 85 150
Carbide-tipped spherical contact point, ø10.5
Carbide-tipped needle contact point, ø0.45
*4: Only VL-50S is available.
170
Scale unit
Connecting cable 2m *5: Refer to page G-32 for details of the RS link.
*6: Not applicable to VL-50-100-B, VL-50S-100-B.
ø32 Display unit
82.95
12.5
(11
°)
CLASS 1 laser warning label as shown below is
4-M4×0.7 depth 10 attached to the main unit.
186.4 50.2
SPECIFICATIONS
Order No. 318-217* 318-221*
318-222* 318-223* 318-226* 318-227* 318-228*
Model name Super Litematic Litematic Litematic Head
Measuring range 0 to 50mm (0-2")
Resolution 0.01/0.1/1.0μm (.0000005"/.000005"/.00005")
Display unit 8 digits/14mm (.6") character height (without signs)
Detection method Laser Holoscale Reflection type linear encoder
Stroke 51.5mm (.2") (when using a standard contact point)
Indication accuracy 0.15μm/0-35mm, 0.25μm/35-50mm (0.5+L/100)μm L=arbitrary measuring length (mm)
(20°C)*1
Accuracy guaranteed
temperature*2 20 ± 0.5°C 20 ± 1°C
Repeatability*1 =0.02μm =0.05μm
Measuring force*1 0.01N (balance system) 0.01N 0.15N*3 1N*3 0.01N 0.15N*3 1N*3
Approx. 1mm/s (.04"/s) / 2mm/s
Feed Measurement (.08"/s) / 3mm/s (.12"/s) Approx. 2mm/s (.08"/s) or 4mm/s (.16"/s) (changeable by parameter)
speed (changeable by parameter)
Fast feed Approx. 5mm/s Approx. 8mm/s (.3"/s)
Standard contact point SR5 carbide-tipped spherical contact point No.120058 ø3mm carbide tipped (fixing screw: M2.5 (P=0.45)×5) No.901312
Measuring table ø26 (ceramic, grooved, removable) ø100 (ceramic, grooved, removable) —
Input Foot switch input (when optional foot switch is used) External Control
Output Digimatic output/RS-232C output (changeable by parameter)
Power supply 85 - 264V AC (depends on AC adapter)
Rating Power
Max. 12 W (12V, 1A)
consumption
AC adapter: No.357651, Power cable/grounding wire: No.02ZAA000,
AC cable (Japan): No.02ZAA000*, AC cable (USA): No.02ZAA010*, AC cable (EU): No.02ZAA020*
Standard Accessories AC cable (Britain): No.02ZAA030*, AC cable (China): No.02ZAA040*, AC cable (Korea): No.02ZAA050*
Hex wrench (2 pcs, for fixing contact point and for removing fixing bracket)
*1: Normal measurement using standard contact point.
*2: Under less temperature change, and hot or cold direct air flow should be avoided.
*3: 0.15N, 1N types are factory-installed option.
Note: To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, D for CEE, DC for CCC, E for BS, F for SAA, K for KC, C and No suffix are required for PSE.
25
Gage
Heads Signal ID-C Absolute Type
12.7mm range, 0.001mm resolution
FEATURES Dimensions
• Employing the ABSOLUTE linear encoder, the Unit: mm
Signal ID-C always displays the true spindle
position from the currently set origin at power 543-280
on. Also, unlimited response speed eliminates ISO/JIS type
over-speed errors. 20 28.5 20
• With the max./min. value holding function, ø10.5 4m, ø5mm,
Core wire AWG/24
the signal ID-C can output the GO/±NG 10.6
judgment result against the peak values set.
The judgment is carried out by calculation,
49.6
within the gage, on the measurement data 5
obtained. This provides high reliability with no
concerns about deterioration of contact points
ø60.5
ø54
43.5
collector output.
67.4
ø8-0.009
0 Note 1: Dimensions of the inch (ANSI/
13.5
AGD Type) dial indicator partly
• The GO/±NG judgment result is also indicated
80.7
differ from those of the metric
by a green/red LED and "<, O, >" symbols on (ISO/JIS Type) indicator.
Note 2: Inch (ANSI/AGD Type) dial
the LCD.
37.2
M2.5×0.45 indicator is provided with
a stem of 3/8" dia. and
#4-48UNF thread mount for
7.3
the contact point.
7.6
SPECIFICATIONS
Order No. 543-280 543-280B 543-281 543-281B 543-282 543-282B 543-283 543-283B
Measuring range 12.7mm 5”
Resolution 0.001mm .00005” / 0.001mm .0005” / 0.01mm
Accuracy (20°C)*1 0.003mm .00012”
Measuring force 2.0N or less
Position-detection method Capacitance-type absolute linear encoder*3
Response speed Infinite (scanning measurement is not available.)
Output signal NPN open collector
External input Remote control (hold-preset, preset-recall, zero-set)
Mass 175g
Dust/water protection*2 IP54
Contact point (mounting threads) SR1.5mm carbide (M2.5X0.45mm) SR1.5mm carbide or steel (#4-48unf)
Stem size ø8mm ø9.5mm
Type of back Lug Flat Lug Flat Lug Flat Lug Flat
Connecting cable length 4m
Operating environment 0°C to 40°C (20%RH to 80%RH, without condensation)
125317: Rubber boot (spare)
Optional accessories 902011: Spindle lifting lever for mm model, 902794: Spindle lifting lever for inch/mm model, 540774: Spindle lifting cable
*1: Excluding quantizing error of ±1 count.
*2: IP level is the standard of protection against the ingress of solids/foreign matter and water. This may not be applicable for liquids other than water.
*3: Patent registered (Japan, U.S.A., Germany, U.K., Switzerland, Sweden, China)
26
Digimatic Connection Example
Indicator Display unit External device
BCD output
RS-232C
Calculation ID-C
RS Link
Max. 10 Display unit
counter units
Digimatic (Max. 60 D-EV
output channels)
Peak Hold Type
EV-16D
Digimatic
output Tolerance
judgment
result
output
Digimatic output
Multi-function type
EH-102D Digimatic output
USB output /
RS-232C RS-232C
Keyboard output
Digimatic
output
ID-F ID-H
27
Gage
Heads Output Signal Specifications
Differential square-wave
0.1µm LGB 0.1µm LGK/LGF 0.5µm LGK/LGF 1µm LG/LGB/LGF 5µm LGF
Output signal 90° phase difference, differential square wave (RS-422A equivalent) 1) Pin assignment
Signal pitch 0.4µm 2µm 4µm 20µm RM12BPE-6PH
Pin No. Assignment
Minimum edge interval 250nsec. 200nsec. 250nsec. 500nsec. 1000nsec. (HIROSE)
1 +5V
Output signal level +5V (4.8 to 5.2V, 80mA) øA, øA, øB, øB: TTL output, line driver output, AM26LS31 or equivalent 1
2 øA
Plug type RM12BPE-6PH (HIROSE)
2 6 3 øB
Compatible socket RM12BRD-6S (HIROSE)
4 øA
Recommended receiver Differential input, line receiver, AM26LS32 or equivalent
5 GND
Gage connecting cable length 2 m; directly connected to the gage 3 5 6 øB
Maximum extension cable length 20m (extension cables of 5, 10 and 20m in length are available)
Alarm output*1 A special signal (see the chart below) is output when an alarm condition occurs 4
*: Power supply (120mA) to a sensor (gage head)
Power supply +5V (120mA), power supply ripple voltage 200mV p-p max. Power supply ripple voltage: 200mVp-p or less
*1: With an LGF gage, a seventh signal line may be provided to output the error alarm. (Factory option).
RM12BRD-6S +5V øA
K2 10k øA
33pF A DOWN PULSE
K4 51 +5V 10k 100p øB
26LS32 equivalent
K3 10k UP PULSE øB
33pF B
90º
K6 51 10k 100p : Resolutions vary depending on the gage.
+5V
K1
This time constant controls
K5 GND UP/DOWN pulse length. 4) Timing chart (occurrence of gage alarm)
A øA
B øA
UP PULSE øB
DOWN PULSE øB
tw
: Phase-B will be the half of normal output.
28
Differential square-wave
Data output timing: 1µm resolution LGB and 1µm / 0.5µm Data output timing: 0.1µm resolution LGB / LGF and 1µm / 0.1µm
resolution LGF resolution LG / LGM
The gages listed above use the following three output signal modes. The gages listed above use the following two output signal modes.
Reception circuitry can be designed that includes an error detecting process Reception circuitry can be designed that includes an error detecting process
making use of these mode patterns: making use of these mode patterns:
1) Real-time pulse output (Phase-A wave advances when the 1) Real-time pulse output (Phase-A wave advances when the
spindle is retracted.) spindle is retracted.)
Phase A Phase A
Phase B Phase B
Tr (min.) 5µm / 1µm / 0.5µm (resolution) Tr (min.) 1µm / 0.5µm / 0.1µm (resolution)
2) Burst mode output (Phase-A wave advances when the spindle 2) Error output
is retracted.)
When the spindle speed reaches the limit of real-time pulse output, Phase A
the gage head switches its signal output to burst mode. These pulse
Phase B
bursts are 2-phase square wave signals that are forcibly created from Te (min.)
the internal clock with a minimum edge-to-edge interval smaller than
the normal real-time pulse output. The bursts will not always be output 1. Output condition: Gage heads will identify an error under the following
to exactly reflect the actual spindle motion and the delay in signals also conditions and produce an output as described above.
becomes larger, but the counting values will still be valid provided this • Gage response speed*3 < Spindle speed
• At a disturbance such as interference, vibration, etc.
output form continues. 2. Minimum width of output pulses = Te
Phase A
Minimum edge-to-edge interval / pulse width under each condition
Phase B
Tb (min.) 5µm / 1µm / 0.5µm (resolution) Model Resolution Tr (real-time output) Tb (burst output) Te (error output)
1. Output condition: 250mm/s*2 < Spindle speed ≤ Gage response speed*3 LGB
1µs 0.5µs 0.2µs
2. Minimum edge-to-edge interval = Tb LGF
1µm
3. Output delay time*1: • At one-way displacement = Max. 5µs LGK 0.4µs — 0.4µs
• At two-way displacement (including the reverse LG / LGM 0.2µs — 0.2µs
direction) = Max. 10µs LGF 1µs 0.2µs 0.2µs
0.5µm
LGK 0.2µs — 0.2µs
3) Error output LGB
The pulse generation circuit may sometimes overstep its response limit, LGF
0.1µm 0.2µs — 0.2µs
if the output wave is subject to extreme disturbance due to vibration LGK
or impact on the gage head, or if the spindle moves faster than the LG / LGM
output limit of burst mode. However, at this timing, as the gage head [NOTE]
> Since any output during an error condition cannot be used as the attribute data, it is necessary to detect the
automatically switches its output signal from burst mode to error mode, error condition at the reception circuitry side.
in addition to synchronizing Phase A and Phase B of the 2-phase square > It is recommended to design user circuitry based on an IC chip that is capable of counting at 5Mcps (equivalent
to square wave of 1.25MHz) or greater.
wave signals, the user can make use of this facility for error detection.
*1 : Output delay time: Time until the counting pulse catches up to the spindle position.
Phase A
*2 : The actual limit of real-time pulse output will be depreciated to this value. This
is because actual detection signals unavoidably contain acceleration components
Phase B in association with the spindle motion as well as error components from a little
Te (min.) noise included in the signal itself. As a result, some burst pulses at a speed
below the ideal conditions (i.e. ideal signal form at constant speed) may be
1. Output condition: LGB will identify an error under the following conditions generated.
and produce its output in one of the modes described above. *3 : Gage respond speed: Refer to the specifications section in the User’s Manual.
• Gage response speed*3 < Spindle moving speed
• At a disturbance such as interference, vibration, etc.
2. Minimum pulse width of output pulses = Te
29
Gage
Heads Output Signal Specifications
Digimatic code
1. Pin assignments and signals 3. Data format
1 9 9 1
Compatible socket: d1 d2 d3 d4 d5 d6 d7 d8 d9 d10 d11 d12 d13
Sumitomo 3M : V Low-Proheader
2 10 10 2 Model: 7610-5002XX or equivalent
Gage plug External device ALL "F" Measured value
socket Sign (+: 0, -: 8)
Decimal point (0-5) e.g.0 000000.
1 00000.0
Pin No. Signal I/O Description 5 00.0000
1 GND — Signal ground
Unit (mm: 0, inch: 1)
2 DATA Output Measurement data-output terminal
3 CK Output Synchronized clock-output terminal • Data is output as 13-digit (52-bit) based on 4 bits = 1 digit.
4*1 N.C. — Not used • Data is output in order from d1 to d13. Each digit is output in the order of LSB to
5 REQ Input Input for data transmission request from external device MSB.
• Measurement data is output in the order of MSD to LSD.
6* 1
ORIG Input Input for absolute-origin setting signal • The sign, measurement data, decimal position and unit are output in BCD based on
7*1 N.C. — Not used positive logic (0=L, 1=H).
8*1 N.C. — Not used
9*1 +5V — Power supply (+5V ±10%)*2
10*1 GND(F.G.) — Frame ground 4. Timing chart
*1 : LGD, LGS uses a unique specification.
All others use the common Digimatic output specification (10-pin, square). t5 t6 t7
*2 : Current consumption of LGD,LGS: Idd=20mA max.
REQ
CK
DATA
2. I/O electrical specifications t1 t2 t3 t4
t8
• Output terminal format: CK, DATA
N-channel open drain ORIG
Maximum output current: 400µA max. (when Vol=0.4V) Absolute origin setting active
30
Gage
Heads Air Drive Unit
FEATURES
• Advances or retracts the spindle of a gage head by using a pneumatic cylinder.
• Spindle advance speed can be adjusted by using the speed controller of the drive unit.
• Automatic measurement is possible by using a solenoid valve.
For LGS: 903594 (mm), 903598 (inch) For 10mm LGD / LGF / LGK: 02ADE230
Unit: mm
Speed controller With LGD-B/LGF-B series attached
Air supply hose
Air cylinder with built-in magnet
SMC-made CDJ2 series
(Tube ID: 10mm)
SMC-made band-mount type
auto-switch is available.
(85.48)
(83.6)
E.g.: D-C73 (SMC)
[Accessories]
Hex-socket head bolt M5x25
Washer 18
1
15 (cylinder stroke)
7
14
15
OFF
ø6
Extension rod 31
(accessory)
54.4
28
6 ON 42
LG clamp bolt
11.4
8.8
19 6.5 (with hex-socket head M4xn)
37 13
Air supply OFF state Air supply ON state
For 25mm LGD / LGF: 02ADE250 For 50mm LGD / LGF: 02ADE270
Unit: mm
Unit: mm
[Accessories]
4.5
12.5 14
15
15
head M5x12
9.1
77.6
Guide (accessory) 42
7
LG clamp bolt
6.3
12.5 14
15
15
ON
O-ring (accessory)
6.3
20
(with hex-socket
head M5x12 )
14.8
6.3
OFF
6.3
66 31
21 11
(stroke)
(25.5)
25 or more
42
66.5
95.9
55 (stroke)
46 18 Guide (accessory)
ON
4
Air supply OFF state Air supply ON state Plain washer (accessory)
O-ring (accessory)
14.4
14.8
21 11
46 18
50 or more
(51)
(stroke)
SPECIFICATIONS
Order No. 903594 903598 02ADE230 02ADE250 02ADE270
Stroke 10mm .4” 10mm 25mm 50mm
Compatible gage head LGS LGD, LGF
Air supply 0.49MPa 0.2 to 0.4MPa
Mass 60g 150g 250g 300g
31
Gage
Heads Gage Head Mounting Fixtures
Gage heads are mounted on a fixture or stand using the precision-machined Example of plain-stem mounting
cylindrical stem. Stems can be any one of several standard diameters and The recommended clamping torque is 0.4 to 0.5Nm (LGB-0105L: 0.2 to
are either just plain or with a fixing thread at one end or the other. 0.3Nm). Overly tightening the stem will prevent smooth movement of the
All gages can be mounted using the split-clamp method which is suitable spindle.
for a range of applications, especially where small axial adjustments may
be required. However, care is needed to avoid over-tightening the clamp, Example 1 16 15(9) Unit: mm
which could interfere with the spindle movement. Split-clamp method
16 15(9)
7.5
7.5
A (4.5)
Those stems with a thread at the spindle end can also be mounted just A (4.5)
6
by using a nut to clamp them into a hole in a fixture. They can also use a
6
15
15
30
`thrust stem' (see page 33) that is clamped into a larger hole in a fixture
30
and into which the gage is screwed. Stems with a thread at the body end
M4x0.7 A' A-A' section
can also use this method of mounting. M4x0.7 A'
ø8H7 +0.015
A-A' section ø4.5, ø7.5 depth 4.4
0
ø8H7 +0.015
0
ø4.5, ø7.5 depth 4.4
20 15 (9)
Example 2 20 10 15 (9)
7.5 Unit: mm
1 10
Setscrew method 1 A 7.5(4.5)
A (4.5)
+0.015
ø10H7 0
ø10H7+0.015
15
0
15
Slit set at 90 degrees
2 Slittoset at 90 degrees
Split-clamp setscrew
30
2 to setscrew
30
Nut mounting mounting
A-A' section A'
A-A' section A' M4x0.7
M4x0.7
ø10h7-0.015
Split-clamp mounting fixtures
ø8H7 +0.015
ø10h7-0.015
0
ø8H7 +0.015
2
0
0
2
0
15 (9)
• To mount a gage head with an 8mm diameter stem, use a 9.5mm 1
1 15 (9)
546288 546343
ø9.5x15 ø9.5x8.5
M M B B Nut-clamp mounting fixtures
K K
B B E E • A gage head with a 9.5mm diameter stem threaded at the bottom can be
G G
C C installed without additional parts or machining.
A
2-L 2-L
Unit: mm
J
J
D
A
D
A
D
B B
F
H G H G B B
F F J J 2-I 2-I
C C E IE I
A
2-K 2-K
A
A
J
F
D
D
C
C
F
2-I 2-I
G
C
A
F 5 2-L 7 F 5 7
J
A ø9.5 A ø9.5
A
DA
B B
J
G 11 16 G 11 16 B B C C C C
D
A
D
H
A
2-L 2-L
F
B E11.5 B 11.5
F
A
D
E
D
H 8 H G 12 H 8 12 2-K 2-K
F
D
J
F 2-I
A
H G J C B20 C 40
C
2-I B
I C 1.5 E I 3.25 FI 1.5 J 3.25 B B
I
I
G
2-J 2-JE I
J
C D 30 D 50
J 32.5 42.5 J H 32.5G H G 42.5
A
AA
I
F
F F E E E 2-K 35 EH 6.5
A
H E E
D F D 2-G 7 F FE L E 18 L
J
F
D
M M3x0.5 M3x0.5 G 16 G 15
C
C
F
2-I 2-I
G
H H G12 H G H 20
K B I B C B C I C E 1.75I E I H I H E ø4.5 E
K I C B
M K J 40
M K
K ø4.5
A
2-L
F
D
2-L B B
F
B B C C
D
C C
D
J
C
D
J
E E
C
I
G
J A
G
2-J H G
F H G
D
E
D
J
H E F E
A
I
F
I
F
H E
H G H G
D D
Part No. 303560 303569 Part No. 303560 303569 2-G 2-G F F E L E L
A ø9.5 ø9.5 A ø9.5 ø9.5
B 9 14.5 B 9 14.5
C 15 20 C 15 20
Part No. 303570 Part No. 303572
D 20 30 D 20 30 A ø9.5 A ø9.5
E 23 35 E 23 35 B 11.5 B 11.5
F 5 7 F 5 7 C 60 C 40
G 11 16 G 11 16 D 5.5 D 50
H 8 12 H 8 12 E 40 E 6.5
I 1.5 3.25 I 1.5 3.25 F 18
F 20
J 32.5 42.5 J 32.5 42.5
G ø4.5 G 15
K 4.5 7.25 K 4.5 7.25
H 20
L ø3.4 ø4.5
M M3x0.5 M3x0.5 I ø4.5
32
Mounting with a thrust stem
A thrust stem is available as an option for the LGF, LGK, LGE and LGD gage
heads. Installing a thrust stem on the stem allows direct mounting, simply
by drilling a hole in a section of suitable thickness on the fixture. Thrust Stem for
10mm LGD / LGF / LGK
For 10mm LGD / LGF / LGK: 02ADB680 For 25mm LGD / LGF: 02ADN370 For 50mm LGD / LGF: 02ADN370
Unit: mm Unit: mm Unit: mm
0
ø18
4.5
0
-0.018
ø18
-0.018
5
18.5
5
18.5
5
9
9
0
ø9.5 -0.015 Clamp nut
14.5
84.1
4
M18×1
124.9
M18×1
M9.5×0.5
(24.2)
(13.8)
21
(24.2)
12
21
* A mounting section with a thickness of 6 through 10.5mm * A mounting section with a thickness of 10 through 12mm * A mounting section with a thickness of 10 through 12mm
is suitable. is suitable. is suitable.
With the use of a thrust stem and clamp nut, a With the use of a thrust stem and clamp nut, a With the use of a thrust stem and clamp nut, a
gage fixture can be arranged simply by drilling gage fixture can be arranged simply by drilling gage fixture can be arranged simply by drilling
a 9.5mm dia. hole. A gage can be secured an 18mm dia. hole. A gage can be secured an 18mm dia. hole. A gage can be secured
firmly with ease with this arrangement. firmly with ease with this arrangement. firmly with ease with this arrangement.
IMPORTANT IMPORTANT IMPORTANT
In attaching a thrust stem, be sure to fix In attaching a thrust stem, be sure to fix In attaching a thrust stem, be sure to fix
the stem first with a dedicated wrench the stem first with a dedicated wrench the stem first with a dedicated wrench
(02ADB683). An excessive force applied (02ADB693). An excessive force applied (02ADB693). An excessive force applied
between the gage main body and stem may between the gage main body and stem may between the gage main body and stem may
cause damage to the gage. cause damage to a gage. cause damage to a gage.
NOTE NOTE NOTE
Both the dedicated wrench (02ADB683) and Both the dedicated wrench (02ADB693) and Both the dedicated wrench (02ADB693) and
M9.5x0.5 threaded section are for mounting M14x0.5 threaded section are for mounting M14x0.5 threaded section are for mounting
a thrust stem. Do not use them for other a thrust stem. Do not use them for other a thrust stem. Do not use them for other
purpose than mounting a thrust stem. purpose than mounting a thrust stem. purpose than mounting a thrust stem.
SPECIFICATIONS
Set order No.* 02ADB680 02ADN370
Compatible gage 10mm LGD / LGF / LGK 25 / 50mm LGD / LGF
Thrust stem 02ADB681 02ADN371
Part No. Clamp Nut 02ADB682 02ADN372
Wrench 02ADB683 02ADB693
Gage mounting hole diameter (nominal) ø9.5mm ø18mm
Recommended plate thickness (mounting section) 6 to 10.5mm 10 to 12mm
*: A thrust stem set is comprised of a thrust stem and clamp nut. A dedicated wrench is required for tightening.
33
Gage
Heads Optional Accessories
Display unit
Protects the spindle bearing of a gage head from dust. Enables the output from one gage head to be sent to multiple destinations.
SPECIFICATIONS SPECIFICATIONS
Order No. Compatible Gage head Order No. No. of output channels Description
238773 5mm LGB 959458 2ch “made to order” basis
238772 10mm LGB / LGD / LGF / LGK / Laser Hologage 958454 3ch “made to order” basis
962504 25mm LGD / LGE / LGF 971790 4ch “made to order” basis
962505 50mm LGD / LGE / LGF * For LG, LGB, LGF, and LGK models.
(Excluding the LGB of sine-wave output, LGF with Origin Point Mark, Laser Hologages, LGS and LGD models)
02ADA004 LG / LGM
238774 LGS
Extension signal cable Extension signal cable for gage head with Origin
Point Mark
SPECIFICATIONS SPECIFICATIONS
Order No. Cable length Order No. Cable length
902434 5m 02ADF260 5m
902433 10m 02ADF280 10m
902432 20m 02ADF300 20m
The distance between a gage head* and display unit can be extended up • A signal cable from the head to the receiver circuitry can be extended.
to 20m by using these cables (max. 3 cables). • Maximum number of connectable cables is limited to 3, and the
*Not available for LGF with Origin Point Mark, LGS, LGD models, and Laser Hologage. maximum total extension length is limited to 20m.
36 Tie-lap
(standard accessory)
100
This adapter can be used when the LGS or LGD gage head is to be
connected to a display unit where the provided cable length is not sufficient
for this connection.
Do not joint more than one piece of this product together for use.
34
Measuring stand Release with damper: 971753
Useful for long-stroke LG / LGM models. Spindle-lift release for the Laser Hologage. A sudden drop of the spindle is
prevented by the return-speed adjustment knob.
Granite comparator stand Unit: mm
504
43
12(stroke)
SPECIFICATIONS
ø24
Order No. 215-156
Mass: 50g Return-speed adjustment knob
Base material Granite
Base size W300 x D250 x H95
Base flatness 3.5µm
Fine adjustment Square thread
Digimatic power supply unit
Stem size ø20, ø8 This is used to power the gage head (LGD or LGS model) when it is connected
to an external device, except for a display unit (e.g. MUX-10F, DP1-VR).
Comparator stand
SPECIFICATIONS
Order No. 965275
Compatible LGD, LGS model
gage head
SPECIFICATIONS Function External zero-set,
data output,
Order No. 215-505 Dimensions W60 x D40 x H20
Base material Hardened steel
Base size W150 x D150 x H64
Base flatness 2µm
Fine adjustment Square thread
Stem size ø20, ø8
reference surface 25
15±0.2 2-M5X0.8,
37±0.2
LGH-110 : 0 to 139mm
25
50
110
25
ø50 M4X0.76 hex-socket head bolt
C2 M4X0.76 hex-socket head bolt C2
Gage mounting (for clamping the gage) Gage mounting (for clamping the gage)
34 to 175 Max. measuring range
direction direction
ø15H7 for
45
45
gage mounting
23
23
100
270
14.5
(350)
surface (Gage mounting hole ID) surface (Gage mounting hole ID)
Holder A (for mounting on the upper surface) Holder B (for mounting on the lower surface)
80
Mass: 23kg
35
Gage
Heads Optional Accessories
ø5
ø5
SR1.5 A SøD
5 SR0.4
L Material Order No. A D Order No. A A
901312 M2.5x0.45 1 21AAA349 M2.5x0.45 l L Order No. A
Carbide
901454 #4-48UNF 1.5 21AAA350 M2.5x0.45 11 15 101121 M2.5x0.45
Steel 900030 M2.5x0.45 1.8 101122 M2.5x0.45 L Order No. A
7.3 21 25 21AAA255 M2.5x0.45
901994 M2.5x0.45 2.5 21AAA351 M2.5x0.45 10 101120 M2.5x0.45
Plastic 31 35 21AAA256 M2.5x0.45
902018 #4-48UNF 4 21AAA352 M2.5x0.45 12.7 101190 #4-48UNF
Ruby 120047 M2.5x0.45
15
Carbide 120049 M2.5x0.45
Shell Type Points 90° Conical Points Needle Points (Carbide)
Ruby 120051 M2.5x0.45
l 7
Carbide 137391 M2.5x0.45 L L
20
Ruby 137392 M2.5x0.45
øD
Carbide 120053 M2.5x0.45
25
(ø5)
ø5
A
Spherical Points 40 1 21AAA334 M2.5x0.45
A L
40 1.5 21AAA338 M2.5x0.45
Order No. A
40 2 21AAA339 M2.5x0.45
120057 M2.5x0.45
Order No. A
15
øD
131365 M2.5x0.45
133017 #4-48UNF A 8 Blade Points (Carbide)
SR 10
90°
L
ø5
2.5 A
ø2
D L SR Order No. A
øD
10 5 7 101119 M2.5x0.45
T
8
8
D L SR Order No. A
5.2 5 5 120058 M2.5x0.45 L 5
ø2
ø4
A Order No. A
L 25 21AAA259B 70 21AAA259J
30 303613 75 21AAA259L 120067 M2.5x0.45
35 21AAA259C 80 21AAA259M
23
15
øD
ød
40 21AAA259D 90 304147
3
45 21AAA259E 100 303614
1.7 A ø10 50 21AAA259F
9
D d L Order No. A Order No. A
5.2 4.3 5 120041 M2.5x0.45 *Note: If the perpendicularity with the stem or parallelism with the reference surface is required
901954 M2.5x0.45
7 6.5 10 120042 M2.5x0.45 when using Flat Points, it is necessary to use a custom-made indicator/contact-point
901991 #4-48UNF
10.5 9.5 10 120043 M2.5x0.45 assembly. Consult Mitutoyo for advice.
36
Display
Units System Connections and Comparison of
Counter Functions
Output Function
0.5 / 1 / 5µm gage head EG-101P
3/5-stage Limit, BCD
LGK LG
LGF EB-11P
LGM 3/5-stage limit, 7ch limit, Serial BCD, Simple analog
LGB EH-101P
EH-102P 3/5-stage limit, RS-232C, Simple BCD, Simple analog
0.1µm gage head
EV-16P Programmable Controller
LGK LG 3/5-stage limit, Segment, Parallel BCD, RS-232C
LGF LGM EG-101Z
LGB 3/5-stage limit, BCD
Laser Hologage* EB-11Z
3/5-stage limit, 7ch limit, Serial BCD, Simple analog
*EB-11P and EV-16P are not applicable. EH-102Z
3/5-stage limit, RS-232C, Simple BCD, Simple analog
EV-16Z
Gage head with Origin Point Mark 3/5-stage limit, Segment, Parallel BCD, RS-232C
LGF EC-101D Personal computer
3/5-stage limit, Digimatic
EG-101D
Absolute type gage head 3/5-stage limit, BCD
LGS LGD EB-11D
3/5-stage limit, 7ch limit, Serial BCD, Simple analog
EH-102D
3/5-stage limit, RS-232C, Simple BCD, Simple analog
EV-16D
0.01µm gage head 3/5-stage limit, Segment, Parallel BCD, RS-232C
EH-102S Digimatic Mini-processor DP1-VR
Laser Hologage
3/5-stage limit, RS-232C, Simple BCD, Simple analog
EC Counter EG Counter EB Counter EH Counter EV Counter
Display unit
EC-101D EG-101P EG-101Z EG-101D EB-11P EB-11Z EB-11D EH-101P EH-102P EH-1002Z EH-102S EH-102D EV-16P EV-16D EV-16Z
Applicable gages
0.01µm Laser Hologage √
0.1µm Laser Hologage √ √ √
0.1µm LG / LGM √ √ √ √ √*1
0.1µm LGK / LGB / LGF √ √ √ √ √*1
0.5µm LGK / LGF √ √ √ √ √
0.5µm LGF with Origin Point Mark √ √ √ √
1µm LGF with Origin Point Mark √ √ √ √
1µm LG / LGM √ √ √ √ √
1µm LGK / LGB / LGF √ √ √ √ √
5µm LGF √ √ √ √ √
0.01mm LGD / LGS √ √ √ √ √
Functions
Number of connectable gages 1 1 1 1 1 1 1 1 2 2 2 2 6 6 6
Display √ √ √ √ √ √ √ √ √ √ √ √ *1 *1 *1
Zero set √ √ √ √ √ √ √ √ √ √ √ √ *1 *1 *1
Presetting √ √ √ √ √ √ √ √ √ √ √ √ *1 *1 *1
Direction switch √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
GO/NG indication √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
GO/NG output √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
5-stage tolerance display/output √ √ √ √ √ √ √ √ √ √ √
3-stage tolerance display/output √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
mm/inch switch √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
ABS gage zero set √ √ √ √ √ √
ABS/INC gage changeover √ √ √ √ √ √
Peak (max / min) hold √ √ √ √ √ √ √ √ √ √ √ √ √ √
Run out (TIR) measurement √ √ √ √ √ √ √ √ √ √ √ √ √ √
Double count √ √ √ √ √ √ √ √ √
Sum / difference calculation √ √ √ √ √
Lower digit blank-out √ √ √ √ √
External zero set *2 *2 *2 *2 *2 *2 *2 √ √ √ √ √ √ √ √
External preset √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
External hold √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
External tolerance set (when a PC is used) √ √ √ √ √ √ √ √
External tolerance memory siwtch (when I/O is used) √ √ √ √ √ √ √ √ √ √ √ √ √ √
External peak-hold cancel √ √ √ √ √ √ √ √ √ √ √ √ √ √
Inter-axial calculation function √ √ √
Output
Power-supply voltage error √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
Overspeed error √ √ √ √ √ √ √ √ √ √ √ √ √ √
Overflow error √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
Gage error √ √ √ √ √ √ √ √ √ √ √ √ √ √
Tolerance setting error √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
Communication error √ √ √ √ √ √ √ √
Parallel BCD output √ √ √ √ √ √
Serial BCD output √ √ √
Simple BCD output √ √ √ √ √
Simple analog output √ √ √ √ √ √ √ √
Tolerance judgment output *3 √ √ √ √ √ √ √ √ √ √ √ √ √ √
Limit output √ √ √
Segment output √ √ √
RS-232C output *3 *3 *3 *3 *3 √ √ √
Digimatic output *5 √ √ √ *4 *4 *4 *4 *4
USB output for SESORPAK √ √ √ √ √
RS link *3 *3 *3 *3 *3 √ √ √
RS link (maximum number of gages) 6 12 12 12 12 60 60 60
*1: When an optional D-EV is connected. *2: Enabled by setting “0” via external presetting. *3: Switchable between the Digimatic output. *4: Switchable between the RS-232C output. *5: Switchable between the tolerance judgment output.
37
Display
Units SENSORPAK
Real-time measurement data indication / monitoring program
This software facilitates the loading of measurement data from the EH / EV counter
or Litematic USB connection is possible with EH counter, too into user’s personal
computer.
FEATURES
• Maximum 60 channels of measuring points can be processed.
• Arithmetical calculation and maximum width calculation using the measurement data.
• Export of measurement data into MS-Excel.
• Various graphic functions (numeric value display, meter display, bar-graph display,
overall judgment display)
• Frequency of data loading: Max. 9999 times (60ch) to 60000 times (6CH)
Measurement screen
Real-time measurement data display
Measures the tilt of a pin in three directions to determine
its reference position and inclination. With the real-time
measurement data display, workpieces can be set up while
positioning.
C1
C2
B1
A1
A1 B2
Meter screen
Ongoing measurement data feedback monitoring
Monitors ongoing feedback of press work in progress. This allows
confirmation of time series data.
Chart screen
SPECIFICATIONS
02NGB010 02NGB020
Order No. (Software only) (Software plus I/O cable)
Display type: Counter, bar graph, meter, chart (capable of simultaneous display)
Display function Tolerance judgment result: Color display (green/red)
Connectable gages: max. 60 gages
Calculation items: Sum, difference, total, average, maximum, minimum, range (maximum–minimum), calculation with a constant
Calculation functions Connectable gages: Max. 30 calculation functions (between two gages)
GO/NG judgment (by specifying gages to be used for total tolerance judgment)
Total tolerance judgment GO/NG signal output with optional I/O cable
Trigger function: by means of key, timer or external TRG (with optional I/O cable)
Input function Data input frequency: Max. 9999 times (with 60 gages connected) to 60000 times (with 6 gages connected)
Output function Direct output to EXCEL spreadsheet, CSV file output (compatible with MeasureLink)
Connectable items Various Mitutoyo counters (those compatible with RS Link)
Recommendation: PC/AT compatible machine, CPU: Pentium4 2GHz or higher, Memory: 256MB or more
System Environments Disk: 100MB or more, OS: Windows XP,7(32 bit)
Currently supported languages: English, German, French, Spanish
User’s manual: English
38
Display
Units EC Counter
DIN size (96 x 48mm) assembly-type display unit
FEATURES
• Employs the DIN size (96x48mm) and mount-on-panel configuration, which greatly facilitates incorporation into a system.
• Can either produce tolerance judgment output or Digimatic output.
SPECIFICATIONS
Order No. 542-007*
Model No. EC-101D
0.01mm (±9999.99) / .0005" (±99.9995") / .001" (±999.999")
Resolution 0.001mm (±9999.999) / .00005" (±9.99995") / .0001" (±99.999")
[automatic setting by gage]
Display Sign plus 6 digits (Green LED)
Tolerance judgment display LED display (3 steps: Amber, Green, Red)
External Tolerance –NG, OK, +NG (open-collector)
output judgment output
(switching
type) Data output Digimatic output
Control input External PRESET, external HOLD
Power supply voltage Supplied AC adapter, or 9 - 12V DC
Rating 4.8W (max. 400mA)
Power consumption
Dimensions Ensure at least 1A is available per unit.
Unit: mm Operation/storage temperature range Operation: 0 - 40°C / Storage: –10 to 50°C
External dimensions 96 (W) × 48 (H) × 84.6 (D) mm
Standard Accessories AC adapter: No.06AEG302JA
Applicable head LGD, LGS, ID, SD
Applicable input Digimatic code (SPC)
Number of gage inputs 1
44.4
48
Mass 220g
* To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, D for
CEE, DC for CCC, E for BS, K for KC, C and No suffix are required for PSE.
96 6.6 67 (8)
Optional Accessories
• Connecting cable for digimatic mini-processor:
No.936937 (1m), No.965014 (2m)
44.4
MIL type connector FAS-10-17 (YAMAICHI), XG4M-1030-T (OMRON) Input is valid when the line is “L”. * Protection diode rating 60V/100mA minimum
Counter
2) Pin assignment OUT Input current: Imax=1mA +5V Example circuit at external
9 1 Input voltage: H=4 to 24V, 5KΩ user equipment: Design so as
5KΩ to make use of the
L=Max.1V
open-collector output or relay
0.01µF output.
10 2
Counter
Input current: Imax=1mA +5V Example circuit at external
Input voltage: H=4 to 24V, 5KΩ user equipment: Design so as
5KΩ to make use of the
L=Max.1V
open-collector output or relay
0.01µF output. 39
Display
Units EG Counter
DIN size (96 x 48mm) assembly-type display unit
FEATURES
• Possible to produce 3-step/5-step x 3 kinds of tolerance output and BCD output.
• Smoothing function can reduce fluctuation of display digits.
• Employs the DIN size (96x48mm) and mount-on-panel configuration, which greatly facilitates incorporation into a system.
For differential square-wave output gage For differential square-wave output gage For Digimatic code output gage head
head head with Origin Point Mark
SPECIFICATIONS
Order No. 542-015 542-017 542-016
Model No. EG-101P EG-101Z EG-101D
Quantizing error ±1 count
Maximum input frequency 1.25MHz, response speed depends on gage specification. —
0.01mm (±9999.99mm) / .0005" (±99.9995") / .001" (±999.999") 0.01mm (±9999.99mm) / .0005" (±99.9995") /
0.005mm (±9999.995mm) / .00005" (±9.99995") / .0001" (±99.999") .001" (±999.999")
Resolution 0.001mm (±999.999mm) / .00005" (±9.99995") / .0001"(±99.999") 0.001mm (±999.999mm) / .00005"
0.0005mm (±99.9995mm) / .000005" (±.999995") / .00001" (±9.99999") (±9.99995") /.0001" (±99.999")
0.0001mm (±99.9999mm) / .000005" (±.999995") /.00001" (±9.99999") [Automatic setting by gage]
Display Sign plus 6 digits (Green LED)
Tolerance judgment display LED display (3 steps: Amber, Green, Red/ 5 steps: Amber, Amber flashing, Green, Red flashing, Red)
Tolerance judgment output L1 to L5 (Open-collector / Switchover between L1 to L5 and BCD output with parameter)
Control output Normal operation signal (NOM): open-collector
BCD output Open-collector / Switchover between 6-digit (positive/negative-true logic) and tolerance judgment output with parameter
Control input Presetting, display hold, peak value clear, tolerance judgment BANK switch
Power supply voltage 12 - 24V DC
Rating
Power consumption 6W or less (500mA max.) Ensure at least 1A is available per unit.
Operating temperature range 0 to 40°C (RH 20 to 80%, no condensation)
Storage temperature range –10 to 50°C (RH 20 to 80%, no condensation)
External dimensions 96 (W) × 48 (H) × 156 (D) mm
LGE, LGF, LGK, LGB, LGM, LG, LGH (LGH110 excluded)
Applicable gage head Models with reference point mark, sine wave LGF with reference point mark LGD, LGS, ID, SD
output type are excluded.
Applicable input Differential square-wave Differential square-wave with origin point mark Digimatic code (SPC)
Number of gage inputs 1
Mass Approx. 400g
Dimensions
Unit: mm Optional Accessories
91.4 91.4 91.4 • I/O output connector (with cover):
No.02ADB440
• AC adapter: No.02ADN460
44.4
44.4
44.4
(11)
137
137
137
No.02ADD930*
* Required when using AC adapter.
96 96 96
6.6
6.6
6.6
96 96 96
48
48
48
40
Input / output specifications
1) Compatible plug: 02ADB440 (with cover)
2) Pin assignment 18 1
4) Timing chart
1. Power ON Power
supply
Min. 2 (4) sec
36 19 characteristics HOLD Min. 10ms
41
Display
Units EB Counter
DIN size (96 x 48mm) assembly-type display unit
FEATURES
• Possible to produce 3-step/5-step x 7 kinds of tolerance output and limit value output independently for each of 7 channels.
• Provided with serial BCD output capability, which makes the connection to a programmable controller or personal computer, etc., possible with
the minimum cabling requirement.
• Possible to perform dynamic measurement with the simplified analog output.
For differential square-wave output For differential square-wave output For Digimatic code output gage head
gage head gage head with Origin Point Mark
Optional Accessories
• I/O output connector (with cover):
No.02ADB440
LGB
• AC adapter: No.02ADN460
LGF
Tolerance judgment result output • AC cable (Japan): 02ZAA000*
LGK
EB-11P
Serial BCD output Program Controler • AC cable (USA): 02ZAA010*
Analog output
• AC cable (EU): 02ZAA020*
• AC cable (Britain): 02ZAA030*
LGF with • AC cable (China): 02ZAA040*
Origin Point Mark Serial BCD output • AC cable (Korea): 02ZAA050*
EB-11Z Analog output • Terminal connecting cable:
Personal computer
No.02ADD930*
* Required when using AC adapter.
LGD • External switch box
Digimatic output
LGS The tolerance values or preset values can
EB-11D be easily input.
External switch box Digimatic Mini-processor
DP1-VR (264-504) No.02ADF180 (with 2m cable)
SPECIFICATIONS
Order No. 542-092-2 542-094-2 542-093-2
Model No. EB-11P EB-11Z EB-11D
Quantizing error ±1 count
Maximum input frequency 1.25MHz (2-phase square wave), response speed depends on gage specification. Response speed depends on gage specification.
0.01mm (±9999.99mm) / .0005" (±99.9995") 0.01mm (±9999.99mm) / .0005" (±99.9995")
0.005mm (±9999.995mm) / .00005" (±9.99995") 0.005mm (±9999.995mm) / .00005" (±9.99995")
Resolution 0.001mm (±999.999mm) / .00005" (±9.99995") 0.001mm (±999.999mm) / .00005" (±9.99995")
0.0005mm (±99.9995mm) / .000005" (±.999995") 0.0005mm (±99.9995mm) / .000005" (±.999995")
0.0001mm (±99.9999mm) / .000005" (±.999995") 0.0001mm (±99.9999 mm) / .000005" (±.999995")
Display Sign plus 6 digits (Green LED)
Tolerance judgment display LED display (3 steps: Amber, Green, Red / 5 steps: Amber, Amber flashing, Green, Red flashing, Red)
Tolerance judgment output L1 to L5, open-collector
Input/ Control output Normal operation signal (NOM), open-collector
output
Control input Presetting, display hold, peak value clear, tolerance judgment BANK switch, open-collector or no-voltage contact signal (with/without contact point)
Serial BCD Bit serial format, open-collector
Analog output 2.5V+Counting value× Voltage resolution (25mV/2.5mV): Full-scale 0 to 5V
Interface • Connecting to the external switch box (No.02ADF180) makes it easy to enter tolerance limits and preset values.
Digimatic input/ Note) This function is not available when the gage is connected to DP-1VR, Digimatic Mini-Processor.
output • It can only be connected to DP-1VR Digimatic Mini-Processor (No.264-504).
• Number of tolerance steps can be expanded by assembling EB-D counters.
Power supply voltage 12 - 24V DC
Rating
Power consumption 6W or less (50mA max.) Ensure at least 1A is available per unit.
Operating temperature range 0 to 40°C (RH 20 to 80%, no condensation)/ –10 to 50°C (RH 20 to 80%, no condensation
External dimensions 96(W)×48(H)×156(D)mm
LGF, LGK, LGE, LGB
Applicable gage head Models with reference point mark, sine wave output type LGF with reference point mark LGS, LGD, LGD-M
are excluded.
Applicable input Differential square-wave Differential square-wave with origin point mark Digimatic code (SPC)
Number of gage inputs 1
Mass Approx. 400g Approx. 400g Approx. 400g
42
Dimensions
Unit: mm 91.4
91.4 91.4
44.4
44.4
44.4
(11)
(11)
(11)
154.6
154.6
137
154.6
137
137
6.6
6.6
6.6
96 96 96
96 96 96
48
48
48
CH6
Stop BANK 7
Deceleration 1
Deceleration 2 Overrun BANK 2
BANK 1
43
Display
Units EB Counter
DIN size (96 x 48mm) assembly-type display unit
0.01µF
44
6) Timing chart
1. Power ON characteristics External switch box (optional)
Min. 2 (4) sec Makes it easy to enter tolerance settings
and preset values.
02ADF180 (with a 2m cable)
Power supply
Min. 35ms
HOLD
Max. 35ms
NOM
I/O output
*( ) respresents EB-D.
Counting data
Max. 10ms
+NG
DATA
Max. 10µs
AREG·MODE·
BANK
DATA
Max. 10ms
5. HOLD timing
HOLD
Serial BCD* 1
STB
Max. 10ms
Error cancellation
Waiting for origin point
*1: With the serial BCD unit in the command mode (PNo.35=0) to be detected*2
*2: (Only for EV-Z) Resetting of origin point (PNo.42=1)
45
Display
Units EH Counter
DIN size (144 x 72mm) assembly-type display unit
FEATURES
• Multi-functional counter with functions of zero-set, preset, and tolerance judgment
• Equipped with an RS-232C interface as standard. This allows data transfer to a personal computer, etc.
• A multi-point measuring system can easily be built up with the built-in networking function (RS link). (Max. 12 points)
For differential square-wave output gage head For differential square-wave output gage For differential square-wave output gage
(single axis) heads (2 axes) heads with Origin Point Mark (2 axes)
542-074 542-072
For differential sine-wave output gage heads For Digimatic code output gage heads (2 axes)
(2 axes)
SPECIFICATIONS
Order No. 542-075* 542-071* 542-073* 542-074* 542-072*
Model No. EH-101P EH-102P EH-102Z EH-102S EH-102D
Number of axes to be displayed 1 axis 2 axes
Quantizing error ±1 count
Maximum input frequency 2.5MHz (2-phase square wave) 1MHz (2-phase sine wave) —
0.01mm (±9999.99mm) / .0005" (±99.9995")
0.001mm (±999.999mm) / .00005" (±9.99995")
Resolution 0.0001mm (±99.9999mm) / .000005" (±.999995") [Parameter set] Automatic setting by gage
— 0.01 / 0.001μm
Display Sign plus 8 digits (Green LED)
Tolerance judgment display LED display (3 steps: Amber, Green, Red/ 5 steps: Amber, Amber flashing, Green, Red flashing, Red)
RS-232C/USB/parameter selection via digimatic (only DP-1VR, digimatic mini-processor can be connected)
(USB used only with SENSORPAK.)
Interface Selection by parameter from 3-step, 5-step, or digit BCD
Total tolerance judgment output (when tolerance function is enabled)
Analog output (1V-4V)
Control output Normal operation signal (NOM): open-collector
Input/
output Display BANK switching, peak mode, presetting, display hold, hold per axis:
Control input open-collector or no-voltage contact signal (with/without contact point)
Power supply voltage Supplied AC adapter, or 12 - 24V DC
Rating
Power consumption 8.4W (max. 700mA) Ensure at least 1A is available per unit.
Operating temperature (humidity) range 0 to 40°C (RH 20 to 80%, no condensation)
Storage temperature(humidity) range –10 to 50°C (RH 20 to 80%, no condensation)
External dimensions 144 (W) ×72 (H) ×156.7 (D) mm
AC adapter: No.02ADN460 /
AC adpter / AC cable AC cable: No.02ZAA000, AC cable (Japan): No.02ZAA000*, AC cable (USA): No.02ZAA010*, AC cable (EU): No.02ZAA020*,
AC cable (Britain): No.02ZAA030*, AC cable (China): No.02ZAA040*, AC cable (Korea): No.02ZAA050*
LGE, LGF, LGK, LGB, LGM, LG, LGH (LGH-110 excluded) LGF with reference point mark LGBscalesine wave output / Linear
Applicable gage head LGD, LGS, ID, SD
Models with reference point mark, sine wave output type are excluded. sine wave output
Applicable input Differential square-wave Differential sine-wave Digimatic code output
Number of gage inputs 1 2
Mass Approx. 760g Approx. 800g Approx. 800g Approx. 900g Approx. 800g
* To denote your AC power cable add the following suffixes to the order No.: A for UL/CSA, D for CEE, DC for CCC, E for BS, K for KC, C and No suffix are required for PSE.
For those models of the Order No. with Suffix "1", AC adapter is not attached as a standard accessory.
46
Dimensions 156.7
148.2
Optional Accessories
Unit: mm 144 137 Indicates AC 138 cover): No.02ADB440
• I/O output connector (with 138
adapter • RS Link connecting cable (0.5m): No.02ADD950
installation RS LINK Code No. ******* RS LINK
68
68
MADE IN JAPAN Kawasaki, Japan
RS-232C DC IN RS-232C DC IN
I/O I/O
DC12-24V DC12-24V
700mA 700mA
(Approx 10°)
5.1
27
(3.1)
156.7
156.7
148.2 11.2 137 138 138 138
148.2
137 Indicates AC 138 138
137 Indicates
adapter AC 138 138 RS LINK B INPUT A RS LINK
INPUT
RS LINK
adapter
installation RS LINK Code No.
Model
*******
*******
RS LINK
INPUT
A
installation
Serial No. ******
IN OUT IN OUT IN OUT Code No. *******
RS LINK Code No. ******* RS LINK B A Model *******
Model MADE IN*******
JAPAN
Code No. ******* Code No. ******* Serial No. ******
IN OUT Kawasaki,******
Serial No. Japan
IN OUT INPUT Model ******* Model *******
Serial No. ****** Serial No. ****** B
B A MADE IN JAPAN Kawasaki, Japan
68
68
MADE IN JAPAN Code No. *******
Model
IN OUT Kawasaki, Japan
Serial No. IN*******
****** OUT MADE IN JAPAN Kawasaki, Japan MADE IN JAPAN Kawasaki, Japan
DC IN DC IN D
68 68
68 68
Code No. ******* RS-232C RS-232C RS-232C
ModelIN JAPAN*******Kawasaki, Japan
MADE I/O I/O I/O
Serial No. ******
RS-232C DC IN RS-232C DC IN
I/O MADE IN JAPAN Kawasaki, Japan
I/O
RS-232C DC IN RS-232C DC IN
I/O I/O DC12-24V DC12-24V DC
700mA 700mA
DC12-24V DC12-24V
700mA 700mA
DC12-24V DC12-24V
700mA 700mA
542-075 542-071
137 138 138 138 138
137 138 138 138
RS LINK B INPUT A RS LINK RS LINK
RS LINK INPUT
INPUT
RS LINK B INPUT A RS LINK A RS LINK
A INPUT
IN OUT IN OUT A IN OUT Code No. *******
IN OUT Model *******
Code No. ******* Code No. ******* Serial No. ******
Model
Serial No. IN******* Code No. OUT
****** Model
542-***
EH-12S
Model
Serial No. IN*******
****** OUT B IN OUT Code No. *******
ModelIN JAPAN*******Kawasaki, Japan
MADE
68 68
68 68
68 68
Serial No. 000001 B
Code No. ******* Code No. ******* Serial No. ******
68
Functions
1. Zero-set 5. Preset 11. Direction switch
Sets the displayed value to 0 at any position Presets the display at any value. Counting Selects the counting direction of (+) or
of the spindle. begins at the preset value. (-), whichever is convenient with a given
direction of spindle movement.
+/-
0.000
0.000 0.000 Reference
1.234 123.456
surface
123.456
MIN 9. I/O output 1.234
TIR (run-out) = Maximum - minimum
For input/output of external control signals
4. Digimatic output and tolerance judgment result to/from the 15. Communication via RS-232C interface
Data can be output to various printers and PLCs or other external devices. RS-232C allows communication with a
statistical processing devices, such as DP- personal computer. It allows not only the
1VR and MUX-10LF, using Digimatic code reading of measured values but also data
10. External control transmission to the counter and remote
(SPC) output. Zero set, preset and display hold can be operations, such as when changing various
controlled from the I/O terminals. settings.
47
Display
Units EH Counter
DIN size (144 x 72mm) assembly-type display unit
REDY
RS-232C Communication Functions
Makes it possible not only to log measured values but also make various
MAX remote settings including the zero-setting of a counter, etc.
2ms MIN10msx8=80ms
Command format Corresponding output Function
Outputs the [Displayed value] through
GA**CRLF G#**, +01234.567CRLF RS-232C.
2) Data format CN**CRLF CH**CRLF Switches the display to the [Current
value].
LSD (Least significant digit) MSD (Most significant digit) Switches the display to the [Maximum
CX**CRLF CH**CRLF value].
D1 D2 D3 D4 D8 Switches the display to the [Minimum
CM**CRLF CH**CRLF
A/B_bit0 1 x 100 1 x 100 1 x 107 value].
A/B_bit1 2 x 100 1 x 100 2 x 107 Switches the display to the [TIR
CW**CRLF CH**CRLF
A/B_bit2 4 x 100 1 x 100 4 x 107 (runout)].
A/B_bit3 8 x 100 1 x 100 8 x 107 CR**CRLF CH**CRLF Zeroset
A/B_bit4 SIGN BANK PEAK1 PEAK2 CL**CRLF CH**CRLF Clears the peak value.
CP**, +01234567CRLF CH**CRLF Inputs the preset value.
+: H PEAK1 PEAK2 CD**, +01234567CRLF CH**CRLF Inputs tolerance value S1.
-: L NOM L L CE**, +01234567CRLF CH**CRLF Inputs tolerance value S2.
MAX H L CF**, +01234567CRLF CH**CRLF Inputs tolerance value S3.
BANK1: L MIN L H CG**, +01234567CRLF CH**CRLF Inputs tolerance value S4.
BANK2: H TIR H H
CS**CRLF CH**CRLF Cancels the error.
Data output example CK**CRLF CH**,$CRLF ($=0 or 1) Checks the HOLD status.
D1 D2 D3 D4 D5 D6 D7 D8 **: denotes a gage channel number between 01 and 99 ("00" means all channels).
Bits 0-3 1 0 6 5 4 3 2 1 #: denotes the type of data [N: Current value, X: Maximum value, M: Minimum value, W: TIR (runout).
–12345601 CRLF: CR (carriage return), LF (line feed).
SIGN L
Note 1: For presetting and tolerance limit setting, enter each value consisting of a sign and 8 digits of numeric
* Negative logic output is possible for SIGN, BANK, PEAK, DATA (PNo.21=1). value without a decimal point.
Note 2: Perform the tolerance limit setting in the order of CD and CG for the case of 3-step tolerance judgment,
and in the order of CD, CE, CF, and CG for the case of 5-step tolerance judgment.
Note 3: The RS communication function will be suspended during key operation (e.g. setting parameters, preset
Simple analog output values, or tolerance limits). It automatically resumes the command and data output operation when the
gage is recovered to such a condition that the counting is possible.
Monitoring of output waveforms is possible with an analog recorder connected. Note 4: For canceling the counting-standby state, use CS00CRLF (specification of all channels).
1) Output specification
Output voltage= 2 .5V + [counter value]x[voltage resolution] Digimatic Code Output Specifications
(0.75mV)
4.0V
Range: 1.0-4.0V Possible to externally output the measured data and connect with a DP-1VR
Response speed : 10Hz (updating at 5ms) Digimatic Mini-Processor.
2.5V
Accuracy : ±1% (0.5-4.5V) 1) Socket to be used
1.0V Accuracy is rated at 4V level
Load resistance : 300KΩ or more 9 1
–1999 0 1999
10 2
2) Measuring range
2) Data output format: A total of 13 digits will be output as follows.
Parameter Measuring range (mm) / Resolution (mm) Each digit is represented by a 4-bit binary, and will be output beginning
No.30 10µm gage 5µm gage 1µm gage with the LSB (least significant bit) of the least significant digit in the order
0 ±19.99(0.01) ±1.999(0.001) ±0.1999(0.0001) of 20 - 21 - 22 - 23.
1 ±199.90(0.01) ±19.990(0.01) ±1.9990(0.001)
d1 d2 d3 d4 d5 d6 d7 d8 d9 d10 d11 d12 d13
2 ±1999.00(0.1) ±199.900(0.1) ±19.9900(0.01)
48
Input / output specifications 6) Timing chart
1) Suitable plug: 02ADB440 (with cover) 1. Power ON characteristics
Min. 2s
2) Pin assignment
18 1
Power supply
Min. 30ms
HOLD
36 19
Socket: 10236-52A2 (3M) equivalent
Max. 30ms
NOM
Pin No. Description I/O Function
Note : With the RS link established the reference counter will
1 COM — Common terminal for input/output circuit (to be connected be the one that was powered on last.
2 COM — to the internal GND)
3 AL1 OUT A-axis tolerance judgment result output pin
> Only the pin that is involved in the judgment will output
2. Tolerance judgment result output period
4 AL2 OUT
“L”.
5 AL3 OUT > At an error Upper tolerance limit
6 AL4 OUT AL1, AL5 = Output of “L”
7 AL5 OUT AL2, AL3, AL4 = Output of “H” Lower tolerance limit
8 N.C. IN Unconnected terminal
Max. 30ms
9 N.C. IN Unconnected terminal
Outputs “L” where counting is possible.
10 NOM OUT “H” will be output when an error occurs on either of A
and B axes. L1 Max. 30ms
11 BL1 OUT B-axis tolerance judgment result output pin
12 BL2 OUT > Only the pin that is involved in the judgment will output L3
“L”.
13 BL3 OUT > At an error
14 BL4 OUT BL1, BL5 = Output of “L” BL2, BL3, BL4 = Output of “H” L5
15 BL5 OUT normally outputs “H”.
16 - 33 N.C. IN Unconnected terminal
> The display value is held during input. 3. External preset (PA, PB) input
34 HOLD OUT > When an error has occurred, the error will be cleared by
this signal. MIN. 30ms MIN. 30ms
> Perform presetting. PA, PB
35 PA OUT > Peak clear: Entering a PA signal during input of HOLD
signal in the peak mode serves as peak clear.
36 PB IN Presetting or peak clear on B-axis Note : Excluding the period during key input, RS-232C communication or Digimatic processing.
0.01µF
74HC14 Min. 30ms Min. 0ms
equivalent
COM *1: ( ) represents the case either in the peak mode or in such the mode that an input of HOLD
triggers RS-232C output.
*2: Case in such the mode that input of HOLD triggers RS-232C output.
*3: The PRESET indicator will be flashing during the input operation of HOLD.
2. Input circuit (SET, MODE, BANK, PSET, HOLD) 5. RS-232C command input and response output
PA, PB (only with 542-062), HOLD Input is valid when the line is “L”. Command
LF LF
Counter External equipment
+5V Example circuit
Use any no-voltage Response output
output such as LF
open-collector output
5KΩ or relay output.
5KΩ
49
Display
Units EH Counter Display
Units D-EV Display Unit
DIN size (144 x 72mm) assembly-type display unit External display unit for EV counter
Dimensions Unit: mm
44.4
48
96 6.6 67 (11)
91.4
50
Display
Units EV Counter
DIN size (144 x 72mm) assembly-type unit for multi-gage systems
FEATURES
• Able to connect up to 10 EV counters to one personal computer using the RS link function to facilitate the configuration of a multi-point
measurement system comprising a maximum of 60 gages.
• A range of output modes to choose from; I/O output for tolerance judgment and segment output, BCD data output and RS-232 output are available.
For differential square-wave output gage For differential square-wave output gage For Digimatic code output gage heads (6 axes)
heads (6 axes) heads with Origin Point Mark (6 axes)
542-063 542-067 542-064
Dimensions
Unit: mm
Optional Accessories
• ID-EV External display unit: No.02ADD400
4
IN
RS LINK OUT Err.
72
• AC adapter: No.02ADN460
RS-232C +V -V
IO/BCD
6.5
Code No.***-***
Code No.***-***
Model EV-16P
DC12-24V
700mA
• AC cable (Japan): 02ZAA000*
• AC cable (USA): 02ZAA010*
4
72
11
12 6.5
4
4 136 4 5 161 5
4.5
144 16 139 16
Connecting bracket (4 pcs., standard accessories) M4×8, pan head screw (8 pcs., standard accessories)
IN RS LINK OUT
5 4
Err. LOAD 8 7 MODE 6 3 SEL. 2 1 DATA
INPUT
F E D C B A
72
6.5
RS-232C +V -V
IO/BCD
4 136 4 5 161 5
144 16 139 16
Fixing foot (4 pcs., standard accessories)
51
Display
Units EV Counter
DIN size (144 x 72mm) assembly-type unit for multi-gage systems
SPECIFICATIONS
Order No. 542-063 542-067 542-064
Model No. EV-16P EV-16Z EV-16D
Number of input channels 6
1.25MHz (2-phase square wave), response 1.25MHz (2-phase square wave), response Response speed depends on gage
Maximum input frequency speed depends on gage specification. speed depends on gage specification. specification.
Max. counting speed: 5MHz Max. counting speed: 5MHz
Quantizing error ±1 count
10µm (±999999.99mm) / .0005" (±9999.9995")
10µm (±999999.99mm) / .0005" (±9999.9995") 5µm (±999999.995mm) / .00005" (±999.99995")
5µm (±999999.995mm) / .00005" (±999.99995")
Resolution 0.5µm (±9999.9995mm) / .000005" (±.99.999995")*1 1µm (±99999.999mm) / .00005" (±999.99995") Depends on gage specification.
0.5µm (±9999.9995mm) / .000005" (±.99.999995")
[Parameter set] [Parameter set]
LED display 8 digits for parameter display (displays settings), 1 for error display
Error message Overspeed, gage error etc.
External display Dedicated external display unit D-EV (optional) can be connected.
Number of input switches 4
Function of input switches Measurement mode switching, parameter setting
Tolerance judgment output 1 to 6 channels (L1, L2, L3), open-collector
BCD output Parallel BCD output (positive/negative-true logic), open-collector
Segment output Function to set on only the terminals corresponding to the counting values, open-collector
Input/output
Control output Normal operation signal (NOM), open-collector
Output channel designation (segment, in the BCD mode), presetting, peak value clear, range changeover (at segment output),
Control input holding counting value
open-collector or no-voltage contact signal (with/without contact point)
Measurement data output and control input
RS-232C EIA RS-232C-compatible
Use cross cables for home position, DTE (terminal definition).
Interface
Max. connecting unit: 10 (6 when using EF counter)
RS link Connecting cable length: Max. 10m (sum of link cable length)
Data transfer time: 1sec./60ch (when transmission rate is 19200bps)
Power supply voltage 12 - 24V DC, terminal block (M3 screw)
Rating
8.4W or less (700mA max.)
Power consumption Ensure at least 1A is available per unit.
Operating temperature (humidity) range 0 to 40°C (RH 20 to 80%, no condensation)
52
System configuration
D-EV
EV-16P
Program Controller
Gage head
EV-16Z
RS-232C output
EV-16D
Personal computer
Gage head
EH
53
Display
Units EV Counter
DIN size (144 x 72mm) assembly-type unit for multi-gage systems
Gage No. 01 06 07 12
54
Input / output specifications
1) Compatible plug: 02ADB440 (with cover)
2) Pin assignment
18 1
36 19
Socket: 10236-52A2 (3M) equivalent
Output functions
Select either “Tolerance judgment result output”, “Segment output”, or
“BCD output” depending on the application needs.
Tolerance judgment result output Segment output BCD output
Pin No. Description Function I/O Description Function I/O Description Function I/O
1 COM Common terminal for I/O circuit — COM Common terminal for I/O circuit (to — COM Common terminal for I/O circuit (to —
2 COM (to be connected to the internal GND) — COM be connected to the internal GND) — COM be connected to the internal GND) —
3 CEL1_-NG O -OVER - over-range O 1X100 O
CEL1_GO Tolerance judgment result output
4 O -L10 O 2X100 O
pin (1CH)
5 CEL1_+NG O -L9 O 4X100 O
6 CEL1_NOM Outputs “L” where counting is possible. O -L8 O 8X100 O
7 CEL2_-NG O -L7 O 1X101 O
CEL2_GO Tolerance judgment result output
8 O -L6 O 2X101 O
pin (2CH)
9 CEL2_+NG O -L5 O 4X101 O
10 CEL2_-NOM Outputs “L” where counting is possible. O -L4 O 8X101 O
11 CEL3_-NG O -L3 O 1X102 O
CEL3_-GO Tolerance judgment result output
12 O -L2 O 2X102 O
pin (3CH)
13 CEL3_+NG O -L1 O 4X102 O
14 CEL3_NOM Outputs “L” where counting is possible. O L0 With the specified channel ranges, O 8X102 BCD output will be made through O
make output from ±10 divisions.
15 CEL4_-NG O +L1 O 1X103 the specified channel. O
CEL4_GO Tolerance judgment result output
16 O +L2 O 2X103 O
pin (4CH)
17 CEL4_+NG O +L3 O 4X103 O
18 CEL4_NOM Outputs “L” where counting is possible. O +L4 O 8X103 O
19 CEL5_-NG O +L5 O 1X104 O
CEL5_GO Tolerance judgment result output
20 O +L6 O 2X104 O
pin (5CH)
21 CEL5_+NG O +L7 O 4X104 O
22 CEL5_NOM Outputs “L” where counting is possible. O +L8 O 8X104 O
23 CEL6_-NG O +L9 O 1X105 O
CEL6_GO Tolerance judgment result output
24 O +L10 O 2X105 O
pin (6CH)
25 CEL6_+NG O +OVER + over-range O 4X105 O
26 CEL6_NOM Outputs “L” where counting is possible. O NOM (ANG) Outputs “L” where counting is possible. O 8X105 O
EXTEND Output “L” while the RS command is O EXTEND Output “L” while the RS command SIGN Sign of the counting value
27 O O
processed. is processed. (+=”H”, -=”L”)
28 READY Data confirmation signal O READY Data confirmation signal O READY Data confirmation signal O
29 START First CEL identification signal O START First CEL identification signal O START First CEL identification signal O
30 NORMAL Normal signal O NORMAL Normal signal O NORMAL Normal signal O
31 P.SET Preset I P.SET Preset I P.SET Preset I
32 OUTCEL Set the objective CEL of output. I OUTCEL Set the objective CEL of output. I OUTCEL Set the objective CEL of output. I
CEL specification data or segment CEL specification data or segment SET1 CEL specification data or segment
33 SET1 I SET1 I I
range data range data range data
CEL specification data or segment CEL specification data or segment SET2 CEL specification data or segment
34 SET2 I SET2 I I
range data range data range data
CEL specification data or segment CEL specification data or segment SET3 CEL specification data or segment
35 SET3 I SET3 I I
range data range data range data
36 HOLD Hold/Peak clear I HOLD Hold/Peak clear I HOLD Hold/Peak clear I
55
Display
Units EV Counter
DIN size (144 x 72mm) assembly-type unit for multi-gage systems
3) I/O circuit
1. Output circuit: 2. Input circuit :
Tolerance judgment result output, NOM, segment output, etc. P.SET, HOLD, SET, etc. Input is valid when the line is “L”.
Transistor is “ON” to drive the line to “L” (open-collector output).
Counter External equipment Counter External equipment
Supply voltage: Max. 24V +5V Example circuit Example circuit
Output current: Max. 10mA +5V
Output saturation voltage: Max. 0.7V Use any no-voltage
output such as
5KΩ open-collector output
5KΩ or relay output.
TD62583 equivalent Output 5KΩ
0.01µF 0.01µF
74HC14
equivalent
COM Input current: IMAX 1mA
Input voltage: H=4 to 24V Output saturation voltage:
L=Max. 1V Max. 0.7V or less
4) Timing chart
1. Power ON characteristics b. Command mode (Individual CEL output) 4. External presetting
Where the RS link is established, the reference Individual CEL data output (specified with Takes the current value of CEL (which has been
counter shall be the one that was powered last. SET1 through SET3) can be performed while specified with SET1 through SET3) as the preset
the HOLD and READY lines are synchronously value.
controlled.
Power Min. 2 sec (Min. 3.5 sec) ( ): EV-16D SET 1, 2, 3
supply Min. 15ms
Min. 70ms
Min. 35ms
HOLD HOLD P.SET
NORMAL Data latch period: 10s (10ms at peak measurement) Only for EV-16P.
Max. 35ms Min. 10ms Min. 10ms Min. 15ms
Max. 40ms
Max. 2 sec (Max. 3.5 sec) (Max. 15ms) 12ms•15ms ( ): At an output under DATA
I/O [Max. 80ms] (1.6ms•2ms) high-speed mode
output Max. 40ms
[ ]: At an output under
calculation mode
READY If presetting is executed, the peak value up
2. Tolerance judgment result output period Tolerance judgment, segment, BCD data until then will be cleared. (Max=Min=Current
All CELs will not output simultaneously. value, TIR=0)
Note: When it is required to operate in the high-speed mode or
Upper tolerance limit All-CEL output mode, always use equipment whose input
response time is 1ms or less.
5. Specification of objective CEL of output/
Lower tolerance limit Specification of calculation method
Max. 35ms c. Interval mode (All-CEL output) Assigns the CEL that has been specified with
(Max. 10ms)
[Max 90ms] All-CEL data (specified with SET1 through SET3) SET1 through SET3 to the data output CEL.
will be sequentially output according to the SET 1, 2, 3
Max. 35ms
-NG
(Max. 10ms) counter’s internal timing.
( ) : At an output under high-speed mode [Max 90ms] OUTCEL
Only from the specified CEL (excluding 30ms•35ms
the case of All-CEL output) START
+NG Min. 10ms Min. 10ms Min. 15ms
[ ] : At an output under calculation mode
5ms•6ms DATA
Note: The output period in the case of ED-V counter depends
1.6ms•2ms Max. 40ms
on the gage unit being connected.
READY
Input with SET3 through SET1 during
3. Data output Tolerance judgment, segment, BCD data
segment output. This usually operates as the
There are two data output methods; Command CEL1 CEL2 CEL3 CEL4 CEL5 CEL6 range specification data. (This acts as CEL
mode and Interval mode. Either of them can Note: When it is required to operate in the high-speed mode or specification when OUTCEL is input.)
be set via the I/O output mode parameters. All-CEL output mode, always use equipment whose input • NORMAL, High-speed mode: Specification
response time is 1ms or less.
of the output CEL
• Differential calculation mode: Specification
d. Interval mode (Individual CEL output of the calculation method
a. Command mode (All-CEL output)
Individual CEL data (specified with SET1
All-CEL data output (specified with SET1 through SET3) will be sequentially output
through SET3) while the HOLD and READY lines 6. Peak clear
according to the counter’s internal timing. Clears the peak value.
are synchronously controlled.
30ms•35ms (5ms)
Min. 15ms SET 1, 2, 3
Min. 70ms
12ms•15ms (1.6ms•2ms) ( ): At an output under
HOLD high-speed mode
P.SET
Data latch period: 10s (10ms at peak measurement) Only for EV-16P. READY
START Min. 15ms
Min. 10ms
Tolerance judgment, segment, BCD data
HOLD Min. 10ms
Max. 40ms 5ms•6ms
1.6ms•2ms Max. 40ms
Note: The data update time in the case of 542-064 depends
READY on the type of gage being connected. In addition, the DATA
Tolerance judgment, segment, BCD data same data may be output over multiple cycles. Note: Peak clear takes effect only in the peak mode.
(In the case of a current value, this has the same effect
CEL1 CEL2 CEL3 CEL4 CEL5 CEL6 as a presetting operation.)
Note: During HOLD input the UNIT LED (D-EV) will be flashing.
56
Display
Units Optional Accessories
57
Quick Guide to Precision Measurement
Comparison measurement
When a measurement is required that is beyond the measuring range of 1.234 123.456
a particular gage head, so that an ‘absolute’ measurement is impossible,
a calibrated master gage (e.g. gage blocks) or master workpiece can be Communication via RS-232C interface
used to subtract the greater part of the distance involved so that the head RS-232C allows communication with a personal computer. It allows not
only has to measure the difference between the workpiece and the master. only the reading of measured values but also data transmission to the
This ‘comparing’ of the size of a workpiece with that of a master gives counter and remote operations, such as when changing various settings.
rise to the term ‘comparison measurement’. (See page 59 for a detailed
description.) Direction switch
Selects the counting direction of (+) or (-), whichever is convenient with a
Measuring force given direction of spindle movement.
A force is produced when a workpiece is brought into contact with the tip
of a linear gage head and forces the spindle to retract against the action +/–
Reference
of the return spring. This is known as the measuring force and is specified surface
in newtons (symbol N). As this force is spring-generated it increases with
spindle retraction.
Peak hold/TIR measurement
IP Codes Allows switching to the measurement mode for maximum value, minimum
IP54 value, and run out value (maximum - minimum), in addition to the normal
Code digit Type of protection Degree of protection measurement mode.
Protected against Ingress of dust is not totally prevented, but dust that
5 does penetrate must not interfere with satisfactory
dust MAX
operation of the apparatus or impair safety
Protected against Water splashed against the enclosure from any direction
4 MIN
splashing water shall have no harmful effects
TIR (run-out) = Maximum - minimum
BCD output
The displayed value can be output in Binary Coded Decimal format.
Digimatic output
Data can be output to various printers and statistical processing devices, such
as DP-1VR and MUX-10LF, using the Digimatic code (SPC) output format.
58
Comparison measurements
The offset register
The following is a description of the interactions that occur between Origin The purpose of the offset register is to supply a value to be added to the display so
that it indicates the correct measurement value. When a preset value (the master
Point Mark detection, the Internal Counter, the Display and the Offset gage dimension) is entered into the system the current internal counter value is
Register while setting up and making a comparison measurement with a subtracted from this value and the result is stored in the offset register. From then
onward this resultant value is added to the internal counter to provide the display
linear gage head. value, which then indicates the correct dimension relative to the datum surface.
(4)
Limit of spindle retraction
(2) (11)
6mm
4mm
(7)
Origin point
mark position
8mm 5mm
Reference surface
Power ON
Note) The example linear gage used in the above explanation is LGF-0510 (110) ZL. This linear gage has its origin point marked at a position approximately 3mm from the
limit of the spindle extension. In the case of 25/50mm-stroke types the origin point mark is positioned approximately 5mm from the spindle extension limit.
Procedure
1. Turn the display unit connected to the gage head to ON. (The offset register is set to zero at this stage.)
2. Displace the gage head spindle approximately more than 3mm from the spindle extension limit position to
make it pass over the origin point mark.
3. The display unit will automatically read the origin point and zero-set itself.
4. Bring the gage head contact point into contact with the master gage as shown.
5. The display unit indicates the displacement from the origin point position. (Offset register still contains zero.)
6. Input the preset value (the calibrated size of the master gage, 12.000).
7. Remove the master gage so that the spindle extends to its limit.
8. The display unit displays position of the contact point relative to the datum surface (-3.000 + 8.000 = 5.000)
9. Turn OFF the display unit.
10. Turn ON the display unit.
11. Displace the gage head spindle approximately more than 3mm from the spindle extension limit position to
make it pass over the origin point mark.
12. The display unit will automatically read the origin point and the displayed value will effectively start from the
stored offset register value (0.000 + 8.000 = 8.000).
13. The contact tip can now be brought into contact with the workpiece to make the measurement and the
display will indicate the workpiece size (4.025 + 8.000 = 12.025).
59
Quick Guide to Precision Measurement
6
• Bundling the sensor cable with high-voltage lines or power lines 15
30
may cause the gage to malfunction. The sensor cable run should be
completely separate. M4x0.7 A' A-A' section
ø8H7 +0.015 ø4.5, ø7.5 depth 4.4
Power supply to the display unit 0
• If a generic switching regulator is used, provide grounding via the Example 2 20 15 (9)
Unit: mm
10 7.5
frame’s ground terminal or ground terminal of the power supply. 1
A (4.5)
• If a malfunction occurs due to superimposed noise on the power-supply 2 ø10h7 +0.015
0
15
15
1 M4x0.7
0
• Avoid sharing the frame ground (F.G.) terminal of this unit with
0
Handling precautions
• This product is a precision measuring instrument. Avoid dropping or
otherwise subjecting it to impact. LGK, LGF and LGD models
• The spindle of the gage head is connected to the body via a spring.
Be careful not to pull the spindle in the extending direction or rotate it The use of a thrust stem allows a gage head to
with force. Doing so may cause permanent distortion and damage to be mounted securely and easily just by drilling
the spring. a ø9.5mm hole (or ø18mm for ø15mm stems)
• The gage is shipped with a standard contact point (901312 or 900032 in a plate approximately 10mm thick (see page
for the inch version of the LGS) installed on the spindle. This contact 33). A dedicated (optional) wrench is available
point can be replaced with a different type that best suits the shape of that fits the wrench-seat at the top of the stem
workpiece. (See page 36.) for holding the gage while the clamping nut is
When installing or removing a contact point, place the wrench provided tightened with a spanner. Ensure that no force
on the catch in order to keep the spindle from rotating. Then grip the or torque is applied to the cable during this
contact point with pliers to install or remove it. operation, otherwise damage may be caused.
When gripping the contact point with pliers, insert a piece of felt or
other soft packing between the jaws and the point to protect it from
damage.
60
LGB model Insert a gage in the mounting hole Replacement of contact point
(recommendation: ø9.5_H6) and fix it with the All models of gage head
clamp nut supplied. For this gage, be sure to
hold the knurled section at the middle of the
gage body by hand and tighten the clamp nut
with the special wrench supplied. Ensure that no
force or torque is applied to the cable during this
operation, otherwise damage may be caused.
Optional mounting brackets are available. • Engage the key wrench (supplied) with the wrench-seat to prevent the
Incidentally, when fabricating a mounting bracket, spindle from rotating, grip the contact point with a pair of pliers, then
it is recommended that dimension `B' (shown on loosen or tighten it as necessary.
page 32) is 11.5mm. When gripping a contact point with a pair of pliers, insert a piece of felt
Gage heads have been widely introduced and accepted in various fields of industries. When or other soft packing between the jaws and the point to protect it from
it comes to the matter of mounting gage heads onto equipment, however, the problem damage.
encountered is a higher cost involved in fabricating mounting brackets. In order to avoid waste of • Torque exerted via the spindle on the internal mechanism of a gage
this kind, Mitutoyo offers mounting brackets (material: cast iron, FC45, nickel plated) that have can cause damage to the gage. To avoid this problem, ensure that the
been fabricated with varieties of mounting methods taken into consideration in view of design
and machining. (See page 32.) spindle is firmly held with a key wrench before loosening/tightening the
contact point.
Air drive model • Contact points are interchangeable according to the required
• Service air pressure: 0.3 to 0.4MPa specification of the customer.
• Lubricating oil: Turbine oil class 1 (ISO VG32)
• Caution: Holding the air cylinder section while mounting gage will
exert force on section A, causing a gage failure. For the same reason it is
Display unit mounting precautions
essential not to apply force to section A when connecting an air hose to EC, EG, EB and EV counters
the gage head.
Example of air piping Regulator (Three-piece set)
Only the optional I/O output
A Provided with power supply terminal.
Input power of 12 to 24VDC (1A or more).
connector No.02ADB440 is available
from Mitutoyo. This is because the
number of pins and length of cable
Valve
varies with application requirements
Lubricator Air filter
and accordingly wiring is better left
Laser Hologage
for customer’s arrangement.
A Laser Hologage can be mounted by inserting its stem in the mounting
hole of a dedicated stand or other equipment.
This counter is dedicated to panel-mount application and is not suited for
direct bench-mount application. Choose an EH counter for bench-mount or
Recommended mounting hole diameter in fixture: 15mm +0.024
–0.006 carry-on application.
Stem Screw Stem Screw
About dust / water protection
All gage heads, excluding the LGH and 100mm gage heads, are
protected to IP66 or IP54 (DIN40050/IEC529 standards).
Metal insert to protect stem • The preamplifiers and counters are not designed to provide dust or
Fixture Fixture from damage water protection. Install them in places where they will not come into
• The mounting hole shall be machined parallel with the direction of direct contact with water or oil.
measurement. Cosine-effect measurement error will occur if the gage is • When an extension cable is used, seal the preamplifier connection and
misaligned with this direction. connectors completely, making sure no portion is left exposed.
• Excessive force in tightening the stem will affect smooth spindle • If the cable cover is damaged, water or other liquids may enter the
motion and should be avoided. gage due to the capillary effect, causing gage failure. If the cable cover
• In applications where a Laser Hologage is subject to movement, ensure becomes damaged it should be repaired or replaced immediately.
that the mounting is designed to avoid the cable being dragged when • Handle the gage with due caution to make sure that the rubber boots
in motion. will not be damaged by scuffing, etc. If the rubber boots are damaged,
• Precautions for measurement: the gage can no longer be protected from dust or water. When
- To help ensure accuracy, allow 30 minutes warm-up time for the system after damage is found, repair or replace the boots immediately.
powering ON. • The rubber material used for the boots and seals does not provide
- Allow sufficient time for temperature stabilization for both the gage and complete protection against coolants and chemicals, which are
workpieces to be measured. becoming increasingly complex in composition. If rubber parts are
- Thoroughly clean the contact point and all surfaces to be measured before found to have deteriorated significantly, contact your nearest Mitutoyo
measurement to avoid accuracy degradation due to dust or grease. office.
- Be aware of possible overspeed errors if the contact point is allowed to • The gage must not be disassembled, since it will break the seals of
drop significantly from surface to surface on the workpiece. Appropriate various components. Never attempt to disassemble the gage. Doing
measuring procedures should always be used with due consideration for the so will prevent the gage from functioning to its original specifications.
part features.
61
Low-cost type — LGS 1012P
A slim-body model — LGK series
Mitutoyo Corporation
20-1, Sakado 1-Chome,
Takatsu-ku, Kawasaki-shi,
Kanagawa 213-8533, Japan
T +81 (0) 44 813-8230
F +81 (0) 44 813-8231
http://www.mitutoyo.co.jp
Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance data contained in this pamphlet, as well as other
technical data are to be regarded as approximate average values. We therefore reserve the right to make changes to the corresponding designs, dimensions and weights.
The stated standards, similar technical regulations, descriptions and illustrations of the products were valid at the time of printing. Only quotations submitted by ourselves
may be regarded as definitive.