THERMOSET LAMINATED TUBE AND SHAPES FOR INDUSTRY

ROUND SQUARE RECTANGULAR ANGLES CHANNELS RODS

FRANKLIN FIBRE-LAMITEX CORPORATION

SERVING INDUSTRY SINCE 1921
Committed to Providing
The Highest Quality
with a small business, while benefiting from relation-
ships we have with our large corporate partners.
Over the years, Franklin has earned a reputation for
cost-effective solutions, the highest quality products,
and on-time deliveries.

Our engineering staff can help meet your technical

needs today and your development goals for tomor-
row. At Franklin, we take the time to learn about our
customers’ unique applications and requirements.
Businesses worldwide have depended on Franklin By confronting complex problems with innovative
Fibre-Lamitex Corporation since 1921 for the highest solutions, we design, engineer, and rigorously test our
quality convolute wound round, square, rectangular products through to market acceptance. From your
tubes and molded rods, angles, channels and custom initial contact to after the sale follow-up, Franklin
shapes. Our customers enjoy the economies of dealing is with you every step of the way.

Grades and Types

of Tubing Material
LAMITEX® Laminates:
LAMITEX® laminated materials provide a unique
range of design benefits. LAMITEX® composite
laminates are engineering materials made from layers
of fibrous reinforcement such as cotton cloth, paper
or woven glass cloth, which are bonded together with
high quality thermoset plastic resins. The layers are
pressed together under high pressure and the resin is LAMITEX® laminates combine mechanical strength
baked until it becomes solid, fusing the material into and electrical insulation with chemical and weather
a tough, strong and dense material. Combinations of resistance. They are rigid, with a high strength to
phenolic, epoxy, melamine or silicon resins saturated weight ratio, and most grades can be machined with
and cured in paper, cotton fabric, glass fabric or standard machine tools to make finished components.
aramid fibre fabrics offers a range of laminate grades Franklin offers a comprehensive range of grades for
with properties designed for everyday use to the most our customers’ diverse applications.
demanding by today’s technologies.
LAMITEX® is a registered trademark of Franklin Fibre-Lamitex Corp.
 Lamitex Tubes Properties and Characteristics
Upper Figures Are For Molded Tubing / Lower Figures Are For Rolled Tubing
Dielectric Strength, V.P. M. (Short Time)
Water Absorption Perpendicular to Laminations
Compressive 24 Hrs. Percent Wall Thickness, Inches
Strength Tensil Power Dielectric Wall Thickness, Inches
Colors Specific Axial Strength Factor Constant Over 1/16 to Over 1/8 to Over 1/4 to
GRADE Filter Resin Available Gravity psi psi 106 Cycles 106 Cycles 1/8 1/16 3/32 1/8 1/8, incl. 1/4, incl. 1/2, incl.

1.25 18,000 12,000 — — 6.0 4.5 4.0 3.6 270 180 100
X
1.10 10,000 8,500 — — 8.0 5.0 4.3 4.0 325 200 145

Natural 1.25 18,000 11,000 0.040 5.5 6.0 2.0 1.8 1.6 220 150 110
XX Paper Phenolic
& Black 1.10 13,000 8,000 0.040 5.0 — 3.0 2.5 2.0 290 200 145

1.22 20,000 9,000 0.040 5.5 — 1.4 1.2 1.1 220 150 110
XXX
1.12 13,000 7,000 0.040 5.3 — 1.5 1.3 1.0 — — —

1.25 19,000 9,000 — — — 3.5 2.6 2.2 160 110 75

C Course
Natural 1.12 12,000 6,000 — — — 5.0 3.6 3.0 120 110 75
Weave Phenolic
& Black 1.25 19,000 8,500 — — — 3.0 2.2 2.0 175 125 90
CE Cotton
1.12 13,000 6,000 — — — 4.7 3.3 2.7 140 120 85
Fabric
CYB Phenolic; Graphite Inclusion Grayish Black 1.28 18,000 8,500 — — — 3.5 2.6 2.2 — — —

Fine 1.25 18,000 9,000 — — 6.5 3.5 2.2 1.8 160 110 75
L
Weave Natural 1.12 13,000 6,000 — — 8.0 5.0 3.3 2.8 120 110 75
LE Phenolic
Cotton & Black 1.25 19,000 8,500 — — 4.5 2.2 1.8 1.5 175 125 90
Fabric 1.12 13,000 7,000 — — 7.5 5.0 3.0 2.5 140 120 85
LEB Bleached Phenolic Natural 1.25 19,000 8,500 — — 6.0 3.0 1.7 1.4 170 120 85

Grayish 1.55 20,000 30,000 — — 6.5 3.7 3.2 3.0 170 120 85
G3 Phenolic
Brown 1.50 13,000 25,000 — — 7.0 4.0 3.5 3.2 175 125 90
Medium
1.80 20,000 30,000 — — 5.0 3.9 3.7 3.0 155 105 75
G5 Weave Melamine White
1.70 13,000 25,000 0.012 7 5.0 3.9 3.7 3.0 160 110 85
Glass
G7 Silicone White 1.55 6,000 — — — 1.0 1.0 0.8 0.8 125 140 140
Fabric
G10 G11 Epoxy Yellow/Green 1.55 25,000 15,000 0.005 7 1.0 0.6 0.4 0.3 300 250 200

G30 Polyimide Dark Brown 1.84 70,000 40,000 — — — — — — — — —

* All values are average test results from typical production material. No warranty is implied or guaranteed and testing is recommended for each application.
Specific Heat (0.35 to 0.40 Grades X, XX, XXX, C, CE, CYB, L, LE, LEB) Thermal Conductivity (0.0007 Grades X, XX, XXX, C, CE, CYB, L, LE, LEB)
(0.26 Grades G5, G10) cal/sec/Cm /degC/Cm (0.0012 Grades G5, G10)

Lamitex Tube Tolerances

Inside Diameter Maximum Deviation Inside Diameter Maximum Deviation
mm mm inches inches
3 < ID <= 10 ± 0.10 0.118 < ID <= 0.394 ± 0.004
10 < ID <= 30 ± 0.15 0.394 < ID <= 1.181 ± 0.006
30 < ID <= 50 ± 0.20 1.181 < ID <= 1.969 ± 0.008
50 < ID <= 75 ± 0.30 1.969 < ID <= 2.953 ± 0.012
75 < ID <= 100 ± 0.40 2.953 < ID <= 3.937 ± 0.016
100 < ID <= 150 ± 0.50 3.937 < ID <= 5.906 ± 0.020
150 < ID <= 200 ± 0.70 5.906 < ID <= 7.874 ± 0.028
200 < ID <= 300 ± 1.00 7.874 < ID <= 11.811 ± 0.039
300 < ID <= 500 ± 1.50 11.811 < ID <= 19.685 ± 0.059
500 < ID <= 1250 ± 2.00 19.685 < ID <= 49.213 ± 0.079

Tolerance charts continued on next page...

Lamitex Tube Tolerances

Outside Diameter Maximum Deviation Outside Diameter Maximum Deviation

mm mm inches inches
3 < OD <= 20 ± 0.10 0.118 < OD <= 0.787 ± 0.004
10 < OD <= 25 ± 0.20 0.394 < OD <= 0.984 ± 0.008
25 < OD <= 50 ± 0.25 0.984 < OD <= 1.969 ± 0.010
50 < OD <= 75 ± 0.30 1.969 < OD <= 2.953 ± 0.012
75 < OD <= 100 ± 0.35 2.953 < OD <= 3.937 ± 0.014
100 < OD <= 125 ± 0.45 3.937 < OD <= 4.921 ± 0.018
125 < OD <= 200 ± 0.50 4.921 < OD <= 7.874 ± 0.020
200 < OD <= 300 ± 1.00 7.874 < OD <= 11.811 ± 0.039
300 < OD <= 500 ± 1.50 11.811 < OD <= 19.685 ± 0.059
500 < OD <= 1270 ± 2.00 19.685 < OD <= 50.000 ± 0.079

Wall Thickness Maximum Deviation Wall Thickness Maximum Deviation

mm mm inches inches
0.8 < T <= 1.5 ± 0.25 0.031 < T <= 0.059 ± 0.010
1.5 < T <= 3 ± 0.40 0.059 < T <= 0.118 ± 0.016
3 < T <= 6 ± 0.50 0.118 < T <= 0.236 ± 0.020
6 < T <= 12 ± 0.80 0.236 < T <= 0.472 ± 0.031
12 < T <= 25 ± 1.20 0.472 < T <= 0.984 ± 0.047
25 < T ± 1.60 0.984 < T ± 0.063

Lamitex Tube Sizes

Standard lengths for tubes
Inside Inside Manufacturing lengths
Diameter Diameter (inches)
(minimum (maximum
Tube Grades inches) inches)

PAPER PHENOLIC XX (NATURAL) .118 .331 59.1

.335 .394 53.1
>.394 3.937 53.1 59.1 65
>3.937 49.2 48 53.1 65

PAPER PHENOLIC XXX (NATURAL) >.472 49.2 50 65

.118 .394 40.9

BLACK PAPER PHENOLIC XXX
>.394 11.811 53.1

>.256 .591 53.1

CE CANVAS PHENOLIC
>.591 49.2 57.1

CYB CANVAS GRAPHITE PHENOLIC >.256 49.2 57.1

.118 .591 53.1

LE LINEN PHENOLIC
>.591 49.2 57.1

LEB BLEACHED LINEN PHENOLIC .118 49.2 47.2

G10 GLASS EPOXY

.118 .591 48
G10/FR GLASS EPOXY
>.591 49.2 48 65
G11 GLASS EPOXY

G7 GLASS SILICONE .118 49.2 48

G5/G9 GLASS MELAMINE

G30 GLASS POLYIMIDE
G3 GLASS PHENOLIC >.315 49.2 48
Glass Epoxy Filament Wound Tubes
Various epoxy resin formulations are available with
135°C, 155°C, 180°C, 200°C and cryogenic continuous
use ratings. Tubes can be made with flame retardant
epoxy resins. The standard natural color is light green;
however tubes can be made in custom colors.

Tubes can be made with an ID as small as .187'' and as

Filament wound tubes and shapes have exceptional big as 48''. Standard lengths are 90'' to 96'', depending on
interlaminar shear strength. Glass/epoxy resin ratios, the ID size, and some sizes are available up to 16' long.
winding tensions and pre-determined wind angles give
directional strength as required for each application. Typical Properties
Tubes weighing half as much and with equal strengths
Thermal Conductivity K = 2.5 Btu/in/hr/sq.ft/deg. F
as similar size aluminum tubes may have 33% thinner
Thermal Expansion 4-7 x 10-8 in/in/deg. F
walls. Glass/epoxy filament wound tubes can be
Density .07/. 076 lbs/in3
machined to close tolerances.
Perpendicular Electric Breakdown 350 V/mil
Axial Tensile Strength 10 x 103 psi
Glass and epoxy materials offer excellent resistance to
Axial Tensile Strength 15 x 103 psi
weather, ultraviolet radiation, temperature extremes and
Hoop Strength 60 x 103 psi
moisture. Halogen-free epoxies are suitable for salt
Flexural Strength 20 x 103 psi
water environments. Glass/epoxy composites are also
Flexural modulus 2.5 x 105 psi
excellent electrical insulators, are non magnetic and
Shear Modulus .85 x 105 psi
will not interfere with radar or radio frequency signals.
Water Absorption 24 hrs 0.1%
With few exceptions, filament wound materials are
* All values are average test results from typical production material. No warranty is implied
more resistant to chemical corrosion than stainless
or guaranteed and testing is recommended for each application.
steel, monel and titanium.

Vulcanized Franklin Fibre™

Vulcanized Franklin Fibre™ is a very hard, Vulcanized Franklin Fibre™ is available in sheet,
dense homogeneous material, possessing a wide rod, tubing and roll or coil stock. Standard colors
range of favorable properties. Franklin Fibre™ are Red, Gray and Black.
ranks high as an electrical insulator. It does not
carbonize readily when subjected to arcing, and gives Vulcanized Franklin Fibre Sizes
off a gas which tends to quench the arc. Vulcanized Mandrel Wound tubes, accurately ground to size
Franklin Fibre™ Tubing is moisture conditioned are available in sizes from 3/8" ID to 1" OD in
and then rolled under pressure to finished inside 1/16" increments and from 1" ID to 4" OD in
diameter and oversized outside diameter. The outside 1/8" increments approximately 42" or 48" long.
diameter is then finished, ground to size and buffed. (Smaller diameter tubes may be available and may
be shorter in length, please consult factory.)
Vulcanized Franklin Fibre™ can easily be worked
by practically all conventional machining methods,
and responds readily to severe forming operations. Franklin Fibre™ is a trademark of Franklin Fibre-Lamitex Corp.
Round Rods
Rods are supplied in two forms: wrapped and molded
or ground from sheet stock. Specification of what product
fits your needs is dependent upon your application. Please
consult with technical sales for assistance in specifying
the correct material. Molded rods are available in sizes
from .250'' to 4'' in diameter in lengths 34''-40''.

ROUND ROD
Diameter Range Inches
Grade min. max.
Paper phenolic 0.062 2.000
Canvas phenolic 0.125 6.000
Linen phenolic 0.062 6.000
Linen epoxy 0.375 2.000
Glass epoxy 0.062 4.500
Glass melamine 0.062 4.000
Glass silicone 0.250 2.000
Glass polyester 0.125 1.500
Nominal lengths: 36" to 48"

Mold-Laminated

Laminations which are cut to shape to fit a

SQUARE & RECTANGULAR TUBE – MOLDED GRADES
mold are known as mold-laminated. This type ID Range Inches OD Range Inches
of molding is preferred and economical when the Grade min. max. min. max.
Paper phenolic 0.187 5.875 0.312 6.000
quantities involved are sufficient to warrant the Canvas phenolic 0.187 5.875 0.312 6.000
cost of a mold over that of extensive and intricate Linen phenolic 0.187 5.875 0.312 6.000
Linen epoxy 0.187 5.875 0.312 6.000
machining. Glass epoxy 0.187 5.875 0.312 6.000
Glass melamine 0.187 5.875 0.312 6.000
Glass silicone 0.187 5.875 0.312 6.000
Tests indicate that mold-laminated mechanical and
Available in 36" to 48" lengths
electrical properties are almost identical to parts Wall thicknesses: dependent upon available tooling — check factory

machined from laminated sheet stock. Similar

properties include tensile strength, moisture resistance,
specific gravity and dielectric strength. There are Channel & Angle
however three distinct advantages of mold-laminated Channel & Angle sections are molded to size and/or
products over conventional machined parts: cut from square or rectangular tubes. Sizes can be
mold-laminated parts require less machining, are determined by referring to the sections above. Deduct
cosmetically more appealing and have specific 1/8" to 1/4" from the relevant internal dimension(s)
higher mechanical strengths. to allow for the cut.
Experience and Modern Fabrication
Facilities You Can Rely On
Franklin is equipped to handle any tube fabricating need
you may have. We are continually improving our techni-
cal expertise and fabricating capabilities to keep ahead of
the ever increasing demands of industry. Franklin
fabricates thermoplastic materials, vulcanized fibre and
all NEMA grade phenolics, epoxies, melamines and glass
polyesters. We specialize in the fabrication of glass,
Kevlar® and graphite-filled composite sheet and tube.

CNC lathes are used to hold tight tolerances where

required for all turning work and can swing up to 25.5"
Multiple spindle machines for medium to high volume production.
diameter and 48" in length. Franklin is very experienced
6-Axis fabrication capability for our customers’ most
in turning all types of plastics and thermoset materials. imaginative parts.
By utilizing the latest technologies, Franklin continues Fabrication of parts from our large inventory of tubes and rods.
to build experience in machining difficult materials. Fabrication of parts from custom formulated Lamitex sheets.
Vast inventories of tubing and rod stock are immediately Reverse engineering of fabricated parts.
accessible for the production of your specific needs. Milling, shaping, beveling, molding, vacuum forming,
extruding, laminating, turning, routing, punching, die cutting,
Large and small quantity orders for machined parts
welding, grinding, drilling, scoring, slitting, chamfering
are processed routinely, and CNC lathes provide an
and shearing.
economical solution for turning large tubes. Secondary operations: hot oil baking, oil soaking, deburring,
sand blasting, polishing, coating, painting, silk screening, hot
stamping, engraving, numbering, labeling and assembly.

Value Added Fabricating Services

CAD/CAM capability to receive CAD drawings on diskette
for uploading to CAM system.
Prepaid materials held in stock for future release.
Blanket order processing.
Multiple spindle CNC horizontal and vertical machining Just-In-Time Delivery performance.
centers produce parts 1/4" wide to 10 feet long. CNC Kanban Inventory System Compatible.
saws are able to cut blocks and strips with +/- .005" 24 Hour turnover on cut-to-size stock orders.
tolerances and material can be ground or sanded to Experienced in export sales.
+/- .0015" thickness tolerances.
Kevlar® is a registered trademark of the Dupont Company.

Industries Served By Franklin

Electronics Power Distribution Consumer Goods
FRANKLIN FIBRE-LAMITEX CORPORATION
Switch Gear Power Generation Plastic Distribution SERVING INDUSTRY SINCE 1921
Transformers Switches High Voltage Insulation
Arc Furnaces
Ceramic Capacitors
Utility
Defense
And many others 1-800-233-9739
www.franklinfibre.com