F6300 Power System Simulator User Guide PDF

F6300 Power System Simulator
User Guide
Doble Engineering Company

85 Walnut Street
Watertown, Massachusetts 02472-4037
USA
PN 500-0462 72A-2337-01 Rev. D 3/08

F6300 Power System Simulator User Guide
Important Notice
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Copyright © 2008 Doble Engineering Company

All Rights Reserved
i 72A-2337-01 Rev. D 3/08

Warranty
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forth in said agreement.
During the one-year warranty period, Doble will repair or replace, at its option, any defective
products or components thereof at no additional charge, provided that the product or
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product or component so returned and assumes the risk of loss during shipment. All replaced
products and components become the property of Doble.
THIS LIMITED WARRANTY DOES NOT EXTEND TO ANY PRODUCTS WHICH HAVE BEEN
DAMAGED AS A RESULT OF ACCIDENT, MISUSE, ABUSE, OR AS A RESULT OF
MODIFICATION BY ANYONE OTHER THAN DOBLE OR AN AUTHORIZED DOBLE
REPRESENTATIVE.
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IMPLIED, ARE MADE WITH RESPECT TO THE PRODUCT INCLUDING, BUT NOT LIMITED
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PROPERTY DAMAGE CAUSED BY THE PRODUCT, ANY INCIDENTAL OR CONSEQUENTIAL
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OF THE USE OF OR INABILITY TO USE THIS PRODUCT.
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workmanship under normal use; and (ii) for a period of one year from the date of shipment from
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limited warranty extends only to the original licensee. Licensee’s exclusive remedy and Doble’s
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accident, or (d) is used in ultra-hazardous activities.
72A-2337-01 Rev. D 3/08 ii

F6300 Power System Simulator User Guide
IN NO EVENT WILL DOBLE BE LIABLE FOR ANY LOST REVENUE, PROFIT, OR DATA, OR
FOR SPECIAL, INDIRECT, CONSEQUENTIAL, INCIDENTAL, OR PUNITIVE DAMAGES,
HOWEVER CAUSED AND REGARDLESS OF THE THEORY OF LIABILITY ARISING OUT OF
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CORRESPONDENCE WITH DESCRIPTION, AND NONINFRINGEMENT, ALL OF WHICH ARE
EXPRESSLY DISCLAIMED.
For equipment maintenance, contact:

Customer Service Manager (Extension 2921)
85 Walnut Street
Watertown, MA 02472-4037 (USA)
Telephone: 617-926-4900
Fax: 617-926-0528
Email: [email protected]
iii 72A-2337-01 Rev. D 3/08

Contents
1. Introduction ..............................................................................................1-1
Hardware Architecture ................................................................................................................ 1-1
F6ControlPanel ........................................................................................................................... 1-2
What Is ProTesT?......................................................................................................................... 1-3
2. Front Panel ................................................................................................2-1

Source Outputs ........................................................................................................................... 2-1
Instrument Display ................................................................................................................ 2-1
Current Sources..................................................................................................................... 2-2
Input/Output & Communication ................................................................................................. 2-2
Connecting the F6300 and F6150 ............................................................................................... 2-3
Using BNC Connectors and Terminators ............................................................................... 2-4
Ethernet Communication to F6000 Instruments ..................................................................... 2-6
Serial Communication to F6000 Instruments ......................................................................... 2-9
Low-Level Input ........................................................................................................................ 2-12
Power ....................................................................................................................................... 2-14
3. Setup and Configuration ............................................................................3-1

Getting Started ............................................................................................................................ 3-1
Launching F6ControlPanel .................................................................................................... 3-2
Using F6000 Configuration ......................................................................................................... 3-4
Current Sources..................................................................................................................... 3-4
Predefined Configurations ..................................................................................................... 3-5
Rules for Source Selection..................................................................................................... 3-6
Compliance Voltage and Current Range................................................................................ 3-6
4. Troubleshooting ........................................................................................4-1
General Troubleshooting Techniques .......................................................................................... 4-1
Troubleshooting Flowcharts ........................................................................................................ 4-2
LED Status Indicators .................................................................................................................. 4-4
CPU Circuit Boards ............................................................................................................... 4-4
Analog Multiplexer Circuit Board.......................................................................................... 4-5
Current Amplifier Circuit Boards ........................................................................................... 4-7
High-Voltage Power Supply Circuit Board ............................................................................. 4-8
72A-2337-01 Rev. D 3/08 iv

Contents
Component Checkout Procedures............................................................................................. 4-10

Checking the Low-Voltage Power Supply ............................................................................ 4-10
Checking the Current Amplifier Board................................................................................. 4-12
Checking the Cooling Fans.................................................................................................. 4-12
Resolving Communication Problems......................................................................................... 4-12
Error Types................................................................................................................................ 4-13
Hardware Errors .................................................................................................................. 4-13
Source Errors....................................................................................................................... 4-14
System Errors ...................................................................................................................... 4-15
5. Field Replacement Procedures .................................................................. 5-1

Safety Precautions....................................................................................................................... 5-1
Preparatory Steps ........................................................................................................................ 5-3
Removing the Instrument’s Cover .......................................................................................... 5-3
Power Up and Perform a Visual Check.................................................................................. 5-4
Removing and Replacing the Instrument’s Front Panel................................................................. 5-5
Removal................................................................................................................................ 5-5
Installation ............................................................................................................................ 5-6
Removing and Replacing the Communications Board................................................................. 5-8
Removing and Replacing Circuit Boards ..................................................................................... 5-9
Removal................................................................................................................................ 5-9
Installation ............................................................................................................................ 5-9
Removing and Replacing the Cooling Fans ............................................................................... 5-10
Removal.............................................................................................................................. 5-10
Installation .......................................................................................................................... 5-12
Verify the Replacement ............................................................................................................. 5-12
Replaceable Components and Cables ....................................................................................... 5-12
6. Safety and Maintenance ............................................................................ 6-1

F6300 Rules for Safe Operation .................................................................................................. 6-1
Cleaning the F6300..................................................................................................................... 6-2
Customer Service ........................................................................................................................ 6-2
Returning the F6300 ................................................................................................................... 6-3
Appendix A. Firmware Maintenance .............................................................A-1

Flash Loader ...............................................................................................................................A-1
Loading New Firmware.........................................................................................................A-2
Communications Parameters .................................................................................................A-3
Flashload Failure Recovery Techniques .................................................................................A-5
Key Code Update........................................................................................................................A-5
v 72A-2337-01 Rev. D 3/08

Contents
Appendix B. Ethernet Communications .........................................................B-1

Connecting the Control PC to the F6300.....................................................................................B-1
CPU1 Instruments .................................................................................................................B-1
CPU2 Instruments .................................................................................................................B-1
Configuring the Control PC .........................................................................................................B-2
Set the F6000 IP Address.............................................................................................................B-6
Appendix C. F6300 Specifications ................................................................ C-1

Sources .......................................................................................................................................C-1
Current Sources.....................................................................................................................C-1
General Specifications ................................................................................................................C-2
72A-2337-01 Rev. D 3/08 vi

1. Introduction
The F6300 Power System Simulator (Figure 1.1), used in conjunction with the F6150
Power System Simulator, provides higher output for realistic simulation of protection
schemes.
The F6300 has two groups of three current sources, six in total. Each source is rated at
150 VA of continuous power or 225 VA of power for 1.5 seconds. Also, each group can
be configured as one source at 450 VA of continuous power or 675 VA of power for 1.5
seconds. The F6300 provides six 150 VA current sources or two 450 VA current sources.
Figure 1.1 F6300 Power System Simulator
Configuration of the sources is internal and is independently controlled by a computer

to meet diverse requirements for various relay tests. By configuring the current sources
in series and in parallel, the F6300 yields higher output for testing high-burden relays or
protection schemes.
Hardware Architecture
The F6300 is designed to work in conjunction with the F6150. The F6150 is responsible
for waveform generation and controls the current amplifiers in the F6300 via the
Ethernet link and the Low-Level Input connection.
The components (Figure 5.1) of the F6300 are:
• Front Panel
• CPU Board
• Analog Multiplexer Board
72A-2337-01 Rev. D 3/08 1-1

Chapter 1: Introduction
• Six Current Amplifiers

• Power Supply
• Four Cooling Fans
F6ControlPanel
F6ControlPanel (Figure 1.2) allows you to direct the F6150 from a computer connected
to the instrument’s front panel. It emulates front panel controls, allowing you to
configure and control the instrument’s voltage sources, current sources, logic inputs,
logic outputs, and timers. It also provides settings and controls that accommodate a
wide range of test configurations. You can use the control panel’s intuitive controls to
check a relay without an elaborate test plan.
A standalone version of F6ControlPanel is shipped with each F6000 instrument.
F6ControlPanel is also available from the Tools menu of ProTesT. For complete details on
using F6ControlPanel, see the F6ControlPanel User Guide.
Figure 1.2 F6ControlPanel
1-2 72A-2337-01 Rev. D 3/08

What Is ProTesT?
What Is ProTesT?
ProTesT™ is a software application for protective relay testing and equipment
maintenance. It includes F6ControlPanel for manual control of the instrument. It also
allows the F6150 to control the F6300 as its slave.
ProTesT uses test templates called macros to automate tests on protection scheme relays.
The ProTesT database also allows you to document relay settings, test conditions, and
test history. Figure 1.3 illustrates how ProTesT interacts with the F6150, F6300, and the
relay under test.
ProTesT has three testing methods:
• Steady-State Relay Calibration. Uses macros to automate tests on protection
relays and schemes. These macros test individual relay functions, such as reach,
instantaneous overcurrent, reverse current response, pick up and dropout, and
operation and reset timing.
• Dynamic-State Testing. Uses a special state-simulation macro. The state-
simulation macro simultaneously applies sinusoidal components of voltage and
current phasors that represent power system states. For example, these states can
be pre-fault, fault, and post-fault.
• Transient Testing. Uses the optional ProTesT TPlan. Transient simulation tests
can simultaneously apply sinusoidal and non-sinusoidal waveforms of voltage
and current that represent power system conditions obtained from Disturbance
Fault Recorders (DFR) or system modeling tools such as EMTP or ATP. The DFR
and system modeling tool data are typically stored in a COMTRADE file.
ProTesT TPlan can work with COMTRADE files and *.pl4 files.
72A-2337-01 Rev. D 3/08 1-3

Chapter 1: Introduction
Instrument Display
RS-232
or Ethernet
Communication
F6150 ProTesT:
– Control Panel
for Manual Control
– Macros for
Automatic Control
F6300
Logic Logic
Outputs Inputs Voltage & Relay
Current Communications
Sources (Optional)
Relay
under Test
Figure 1.3 Test Setup with ProTest, F6150, F6300, and Relay under Test
To enhance the capabilities of F6000 instruments, ProTesT performs the following:

• Automates protective relay tests to reduce testing time and increase accuracy.
• Tests complete protection schemes under realistic power system conditions.
• Creates standardized test plans with repeatable results.
• Stores test plans and test results for later retrieval and analysis.
1-4 72A-2337-01 Rev. D 3/08

2. Front Panel
Located on the front panel (Figure 2.1) are:

• Outputs for up to six 150 VA current sources
• Ports for system communications
• On/off switch and AC power connection
• Instrument display
All test functions are controlled from a computer.
Figure 2.1 F6300 Front Panel (CPU2 Shown)
NOTE On CPU1 models, the Network connector is a 10Base2 BNC connector instead of an
RJ-45 Cat 5.
Source Outputs
The Source Outputs section of the F6300 front panel contains outputs for AC/DC current
sources.
Instrument Display
On bootup, messages in the vacuum fluorescent display (VFD) cycle in a predictable
and recognizable pattern. This pattern is disrupted if the F6300 fails its internal
diagnostic test. The F6300 performs a set of internal diagnostics to check the integrity of
the system's memory, data, and communication paths. It also checks the integrity of the
system modules. After a successful bootup, the VFD shows the following:
72A-2337-01 Rev. D 3/08 2-1

Chapter 2: Front Panel
• CPU ID number
• Firmware revision currently installed
• Instrument’s IP address for network communications
During normal operation, the VFD shows source names and the layout of the sources.
When any source is on or enabled, the VFD shows the amplitude and phase angle of the
source, for up to six sources.
NOTE When a source is enabled, the source label uses a lowercase identifier (for example, i1,
i2, and i3). When a source is on, the source label uses an uppercase identifier (for
example, I1, I2, and I3.)
Current Sources
The F6300 provides six 150 VA current sources, which can be combined to achieve
more power. Also, three 150 VA current sources can be combined to form a 450 VA
source.
For source selection rules and examples of different test setups, see ”Rules for Source
Selection” on p. 3-6.
WARNING The high-intensity yellow LED flashes when any output source is on or enabled, to
indicate the potential for dangerous or fatal voltages.
Input/Output & Communication

The Input/Output & Communication section of the front panel (Figure 2.2) contains the
following connectors:
• Network and PC. One of the following combinations, for connecting to the
F6150 and a PC (see ”Connecting the F6300 and F6150” on p. 2-3):
• 1 Ethernet connector and 1 RS-232 serial connector (CPU2 units)
• 1 BNC connector and 1 RS-232 serial connector (CPU1 units)
• Low-Level Sources. For use with an F6300 instrument (see ”Low-Level Input”
on p. 2-12).
• Sync. Not used.
2-2 72A-2337-01 Rev. D 3/08

Connecting the F6300 and F6150
CPU1 CPU2
Figure 2.2 Input/Output & Communication Section
Connect your PC to an F6150 using the Ethernet connector or RS-232 serial port. The
F6300 does not directly communicate with the computer for testing—only through an
F6150.
If the control PC is configured for Ethernet communications, it can communicate with
the F6300 on a private network using the TCP/IP protocol. (Alternatively, you can use a
serial connection.) When the PC initiates two-way communication, it sends its IP
address to the instrument.
The F6150, the F6300, and your PC must each have a different IP address in the same
subnet. The default IP address for the F6150 is 10.1.3.1. The default IP address for the
F6300 is 10.1.3.2.
WARNING Use the Ethernet communications link only with a discrete PC on a private network.
Connecting the instruments to a local-area or wide-area network permits
unauthorized control of the test instrument.
NOTE To configure ProTesT to communicate using either the serial port or an Ethernet
connection, see Chapter 3, ”Setup and Configuration”.
Connecting the F6300 and F6150

You can connect the three components of the setup (F6300, F6150, and PC) in either of
two ways:
• Ethernet among all three:
• CPU1. Uses BNC connectors and cables.
• CPU2. Uses RJ-45 connectors and Cat 5 cables.
72A-2337-01 Rev. D 3/08 2-3

• Ethernet between the two F6000 instruments and serial between the
PC and the F6150:
• CPU1. Uses BNC connectors and cables between the F6000
instruments and RS-232 (serial) cable between the F6150 and the
PC.
• CPU2. Uses RJ-45 connectors and Cat 5 cables between the
F6000 instruments and RS-232 (older CPU2) or USB (present
CPU2) cable between the F6150 and the PC.
Using BNC Connectors and Terminators

Ethernet among All Three Components
To connect your F6300, F6150, and PC using Ethernet 10Base2 with a T
connector (Figure 2.3):
1. Connect a 50-ohm terminator to the Network BNC connector on the
F6150.
2. Connect a 50-ohm terminator to the network BNC connector on the
PC.
3. Connect a BNC T connector to the Network BNC connector on the
F6300.
4. Connect one RG-58 coaxial cable between the F6150 and the F6300
and one between the F6300 and the computer.
Ethernet between the Two F6000 Instruments
To connect your F6300 and F6150 using Ethernet 10Base2 (Figure 2.4):
1. Connect one 50-ohm terminator to the Network BNC connector on
the F6150.
2. Connect one 50-ohm terminator to the Network BNC connector on
the F6300.
3. Connect one RG-58 coaxial cable between the F6150 and the
F6300.
2-4 72A-2337-01 Rev. D 3/08

Using BNC Connectors and Terminators
Step 2
Step 4 Step 3
Step 4
Step 1
Figure 2.3 BNC Connectors for Ethernet among All Three Components
BNC Connector with BNC Connector on

Built-in 50-ohm Terminator RG-58 Coaxial Cable
To Ethernet Port
on F6150
To Same Setup on
PC’s Ethernet Port
50-ohm Terminator
Figure 2.4 BNC Terminators for Ethernet between the F6000 Instruments
72A-2337-01 Rev. D 3/08 2-5

Ethernet Communication to F6000 Instruments

Figure 2.5 through Figure 2.11 show Ethernet configurations.
Cat 5 or better Ethernet

Cable (401-0243) to/from
the Ethernet port on the 10BaseT/
PC and the hub. 10Base2 Hub
(401-0244)
CPU1 F6150
BNC-BNC RG-58 50Ω Coaxial Cable (181-0118)

with 50Ω terminators (401-0157) on both ends
of the cable to/from the hub and the CPU1 6150
Network connector.
Figure 2.5 Computer to CPU1 F6150
Cat 5 or better Ethernet Cable (401-0243) to/from

the Ethernet port on the PC and the hub and the
hub to the CPU2 F6150.
10BaseT/10Base2 Hub
or 10/100 Switch
(401-0244) CPU2 F6150
Figure 2.6 Computer to CPU2 F6150 with Switch/Hub
2-6 72A-2337-01 Rev. D 3/08

Ethernet Communication to F6000 Instruments

the Ethernet port on the PC to the Crossover
10BaseT Modular Adapter (401-0242) on the
CPU2 F6150 Network connector.
CPU2 F6150
Figure 2.7 Computer to CPU2 F6150 with a Cat 5 Crossover Cable
Cat 5 or better Ethernet 10BaseT/10Base2 Hub

Cable (401-0243) to/from (401-0244)
the Ethernet port on the
PC and the hub.
BNC T Connector
BNC-BNC RG-58 50Ω Coaxial
Cable (181-0118) to/from a
50Ω terminator (401-0157) on the
hub to a BNC T connector
(401-0160) on the CPU1 F6150
Network connector and a
50Ω terminator (401-0157) on
the CPU1 F6300 Network
connector.
CPU1 F6150
DB15-DB15 cable (401-0042)

to/from the Low-Level Sources
connector on each instrument. CPU1 F6300
Figure 2.8 Computer to CPU1 F6150/CPU1 F6300
72A-2337-01 Rev. D 3/08 2-7

Cat 5 or better Ethernet

Cable (401-0243) to/from
the Ethernet port on the
PC and the hub.
10BaseT/10Base2 Hub
CPU2 F6150 or 10/100 Switch
(401-0244)
CPU2 F6300
Cat 5 or better Ethernet Cables (401-0243)

to/from the hub and the CPU2 F6150 and
CPU2 F6300 Network connectors.
DB15-DB15 cable (401-0042)
connector on each instrument.

hub to/from the CPU2 F6300.
CPU2 F6300
10BaseT/10Base2 Hub
or 10/100 Switch
(401-0244)
BNC-BNC RG-58 50Ω Coaxial

Cable (181-0118) to/from a 50Ω
CPU1 F6150 terminator (401-0157) on the hub
to/from a 50Ω terminator
(401-0157) on the CPU1 F6150
Network connector.
DB15-DB15 cable (401-0042)

2-8 72A-2337-01 Rev. D 3/08

Serial Communication to F6000 Instruments

hub to the CPU2 F6150.
CPU2 F6150
10BaseT/10Base2 Hub
or 10/100 Switch
(401-0244)
BNC-BNC RG-58 50Ω Coaxial Cable

(181-0118) with 50Ω terminators
CPU1 F6300
(401-0157) on both ends of the cable
to/from the hub and the CPU1 F6300
Network connector.
DB15-DB15 cable (401-0042)


Figure 2.12 through Figure 2.17 show serial configurations.
DB9-DB9 Modem Serial Cable (401-0167)

to/from the PC serial port or USB-serial adapter
and the CPUx F6150 PC RS-232 connector.
CPU1 or CPU2 F6150
Figure 2.12 Computer to CPU1 or CPU2 F6150
72A-2337-01 Rev. D 3/08 2-9

DB9-DB9 Modem Serial (401-0167)

Cable to/from the PC serial port or USB-
serial adapter and the CPU1 F6150
PC RS-232 connector.

(181-0118) with 50Ω terminator
to/from the CPU1 F6150 Network
connector and the CPU1 F6300
Network connector.
CPU1 F6150
CPU1 F6300
DB15-DB15 cable (401-0042)


Cat 5 or better Ethernet Cable (401-0243)

to/from the CPU2 F6150 Network
connector and the Crossover 10BaseT
Modular Adapter (401-0242) on the
CPU2 F6150
CPU2 F6300
DB15-DB15 cable (401-0042)

2-10 72A-2337-01 Rev. D 3/08


PC RS-232 connector. 10BaseT/10Base2 Hub
(401-0244)
Cat 5 or better Ethernet cables

(401-0243) to/from the Network
connector on the CPU2 F6150
CPU2 F6150 and the hub and the Network
and the hub.
CPU2 F6300
DB15-DB15 cable (401-0042)

Figure 2.15 Computer to CPU2 F6150/CPU2 F6300 with Switch/Hub

Cat 5 or better Ethernet cables
and the hub.
10BaseT/10Base2 Hub
for 10/100 Switch
(401-0244)
CPU2 F6150
DB15-DB15 cable (401-0042)

BNC-BNC RG-58 50Ω Coaxial cable
to/from the hub and the CPU1 6300
72A-2337-01 Rev. D 3/08 2-11


to/from the hub and the CPU1 6150
Network connector.
CPU1 F6150
10BaseT/10Base2 Hub
(401-0244)
CPU2 F6300 Cat 5 or better Ethernet cables
and the hub.
DB15-DB15 cable (401-0042)

Low-Level Input
The Low-Level Input connector is used when connecting an F6300 to the F6150.
NOTE The male-male DB-15 cable supplied with the F6300 must be connected between the
Low-Level Input (or Sources) connectors of both instruments for proper operation of
the F6300.
To connect the F6150 and F6300 for Ethernet serial communication for 3 voltages and 9
currents (Figure 2.18) or 3 voltages and 3 currents (Figure 2.19):
1. If you are connecting the F6150 directly to the F6300, connect a crossover cable
adapter (401-0303) to the Network connector of either instrument.
If you are connecting the two instruments through a hub, no crossover cable is
necessary.
2. Connect an RG-58 coaxial cable with 50-ohm terminators at each end (CPU1)
or Cat 5 or better cable (CPU2) to the Ethernet connector of each instrument (or
to the Ethernet connector of one instrument and the crossover cable connected
to the other, if used in Step 1).
3. Connect a male-male DB-15 cable to the Low-Level Input (or Sources)
connector of each instrument.
2-12 72A-2337-01 Rev. D 3/08

Low-Level Input
4. Connect an RS-232 cable with male and female ends (CPU1 and older CPU2) or
a USB cable (present CPU2) from the F6150 to the COM port of your PC.
Step 2
Step 3
Step 4
Figure 2.18 Low-Level Input Connections – 3 Voltages and 9 Currents
Step 2
Step 3
Step 4
Figure 2.19 Low-Level Input Connections – 3 Voltages and 3 Currents
72A-2337-01 Rev. D 3/08 2-13

Power
AC
Present instruments have a universal power supply (Type 2) that can accept line inputs
from 105 to 264 VAC at 47 to 63 Hz. Older units were factory-configured to use either
115 or 230 V 50/60 Hz power, as specified by the user when ordering (Type 1). The
selected power option on older units is labeled at the power entry receptacle on the
front panel.
Low-Level Input
The Low-Level Input connector in the Input/Output & Communications section
(Figure 2.2) receives low-level power from the F6150. Table 2.1 describes the pinout
and parameter ranges of the Low-Level Input connector. The parameter values are
approximate.
Table 2.1 Low-Level Input Connector Pinout and Parameter Ranges
Pin Description Parameter Range
Voltage Mode Current Mode Transient Mode
1 Chassis Ground — — —
2 Convertible Source 4 6.7 Vrms 4.5 Vrms 6.7 Vrms
5 Current Source 4 — 3.38 Vrms 6.7 Vrms
8 Source Signal Return — — —
15 Source Signal Return — — —
2-14 72A-2337-01 Rev. D 3/08

3. Setup and Configuration
This chapter describes how to set up the F6300 and summarizes how to establish
communications between the instrument and the software used to control it. It also
explains briefly how to configure the current sources on the front panel.
The F6300 is controlled via F6ControlPanel installed with ProTesT 2.02 or later, which
requires the following:
• Personal computer with a Pentium class processor
• Windows 95/98/2000/XP/NT 4.0 SP6 operating system
• ProTesT 2.02 or later installed on the PC’s hard drive (for complete installation
instructions, see the ProTesT User Guide.)
• RS-232 serial cable or Ethernet BNC cable with a 10 MB network card (CPU1) or
Ethernet Cat 5 cable (CPU2)
• At least the minimum RAM required by your operating system
• A color monitor with 800 x 600 VGA resolution minimum
Getting Started
To set up the F6300:
1. Unpack the instrument and inspect it to ensure that all items are present and that
no damage has occurred in transportation.
2. Verify that all system components are present
See Table 5.3 and Table 5.4 for a list of cables and components shipped with the
unit.
3. Connect the power cord to the power connection socket in the lower left corner
of the instrument’s front panel and plug it into a standard wall outlet.
4. Power the F6300 on with the on/off switch located above the power connection
socket.
On bootup, the messages in the VFD cycle in a predictable and recognizable
pattern. This pattern is disrupted if the F6300 fails its internal diagnostic test. The
F6300 performs a set of internal diagnostics to check the integrity of the system's
memory, data, and communication paths. It also checks the integrity of all the
system modules.
WARNING When the instrument is on, there is a possibility of hazardous voltages or currents at
the sources. Proceed with caution.
72A-2337-01 Rev. D 3/08 3-1

Chapter 3: Setup and Configuration
A series of messages appears in the VFD as the F6300 firmware boots up. These
messages track the sequence of steps in a successful bootup.
Starting Power On Test
Run the Doble Bootloader (Version Number)
Loading Compressed Image . . . Done
At the end of this series of messages, the VFD appears as in Figure 3.1.
Instrument Firmware
Model # Revision #
CPU Type CPU ID # Instrument IP Address
Figure 3.1 Display Information
NOTE If an error message appears in the VFD at the end of the bootup sequence, refer to
Chapter 4, ”Troubleshooting”.
5. Power the F6300 off.

6. Connect the Ethernet and Low-Level Sources cables between the F6300 and the
F6150.
7. If using an Ethernet connection from the PC, connect an Ethernet cable to the
network card on the computer and the Network connector on the F6150.
If using a serial connection from the PC, connect an RS-232 or USB cable to the
serial port on the computer and the RS-232 connector on the F6150.
8. Power on the F6150, F6300, and the PC.
Launching F6ControlPanel
F6ControlPanel is included on a CD with the F6300. A summary of the launch
procedure is given below. For complete details, see the F6ControlPanel User Guide.
1. Install F6ControlPanel on the PC.
2. Open the software by clicking the desktop icon.
3. Select Setup in the menu bar (Figure 3.2).
Figure 3.2 ProTest Menu Bar
3-2 72A-2337-01 Rev. D 3/08

Launching F6ControlPanel
The Setup dialog box appears.

4. Enter the setup parameters, including the F6 Instrument section (Figure 3.3)
(required only on first use).
Check the Control Panel Simulation box if the computer is not connected to an
instrument or if the instrument is switched off. Simulator mode is useful for
training and for configuring tests that will be conducted later.
Figure 3.3 F6 Instrument Section of Setup Dialog Box
5. Click OK.
6. Select Tools > F6000 Control Panel.
You are returned to the default screen of F6ControlPanel (Figure 3.4).
Figure 3.4 F6ControlPanel
72A-2337-01 Rev. D 3/08 3-3

F6ControlPanel contains the functions and controls needed to conduct tests with the
F6300.
NOTE If the computer is not connected to an instrument or if the instrument is switched off
when F6ControlPanel is opened, an error message appears. Acknowledge the error
message, then check the box for Control Panel Simulation in Setup, or switch the
instrument on.
Using F6000 Configuration

The F6000 Configuration dialog box (Figure 3.5) has a graphic window that represents
the voltage and current source output terminals on the instrument’s front panel. You can
select various configurations for F6300 sources, to suit your test requirements.
Current Sources
The F6300 has two banks of three current sources, each rated at 150 VA. The current
ranges for the 150 VA sources are 7.5, 15, and 30 A. The three current sources on a
bank can be paralleled to create a 450 VA source. The current ranges for the 450 VA
sources are 7.5, 22.5, 40, and 90 A.
The current sources can be placed in transient current mode to increase the output
power by 50% and the current range by 100% for 1.5 seconds. When in transient
current mode, the 150 VA sources supply 225 VA for 1.5 seconds.
Figure 3.5 F6000 Configuration Dialog Box
3-4 72A-2337-01 Rev. D 3/08

Predefined Configurations
Predefined Configurations
To use the predefined configurations:
1. Select Tools > F6000 Configuration.
The F6000 Configuration dialog box appears.
2. Click the Predefined option button.
NOTE User-defined source selections are not available for F6150/F6300 instrument selection.
Available source names appear in the graphic window.
3. Choose from the predefined options in the dropdown menu.

Predefined source configurations suitable for use with the F6150/F6300 end in
“F6300 Required.” When you select an F6150/F6300 source configuration, the
graphic window changes appropriately (Figure 3.6).
Figure 3.6 F6000 Configuration Dialog Box with F6150/F6300 Configuration Selected
F6150/F6300 source configuration selections are:

• 3 Voltages and 3 450 VA Currents
• 3 Voltages and 3 675 VA Transient Currents
• 3 Voltages and 9 150 VA Currents
• 3 Voltages and 9 225 VA Transient Currents
F6300 Current Ranges (Resolution) are:
• 2 x 675 VA 1.5 Second Transient Source 15, 45, 90, 180 (0.01) A-RMS
72A-2337-01 Rev. D 3/08 3-5

• 2 x 675 VA 1.5 Second Transient Source 10 (0.001), 30, 60, 120 (0.01)
A-DC
• 2 x 450 VA Continuous Source 7.5, 22.5 (0.001), 45, 90 (0.01) A-RMS
• 2 x 450 VA Continuous Source 5 (0.001), 15, 30, 60 (0.01) A-DC
• 6 x 225 VA 1.5 Second Transient Source 15, 30 (0.001), 60 (0.01) A-RMS
• 6 x 225 VA 1.5 Second Transient Source 10, 20, 40 (0.01) A-DC
• 6 x 150 VA Continuous Source 7.5, 15 (0.001), 30 (0.01) A-RMS
• 6 x 150 VA Continuous Source 5 (0.001), 10, 20 (0.01) A-DC
4. Assign a name to each source from the dropdown menus in the graphic window,
or accept the defaults.
• Current sources start with the letter I: for example, I1, I2, and I3
• Voltage sources start with a V: for example, VA, VB, VC
• Transient current sources start with a T: for example, T1, T2, T3
5. Click OK to configure the sources and close the dialog box or Apply to configure
the sources without closing the dialog box.
Rules for Source Selection

F6300 software supports a maximum of six 150 V sources and two 450 VA sources at a
time. Apply the following rules for source selection and arrangement:
• A source is usable only if a source name is assigned.
• To combine 150 VA current sources, assign the same source name to the
sources.
For example, if all three current sources are named I1, the three sources together
yield a single current source rated at 450 VA.
• Only adjacent 150 VA sources can be connected left or right. A maximum of
three current sources can be combined to create one 450 VA source.
• When one 300 VA source and one 150 VA source are needed, the first two
adjacent 150 VA sources supply 300 VA, and the third source supplies 150 VA.
• Split sources cannot be combined (see Table 3.1).
• Only two sources can be connected in series: I1 @ 0° and I2 @ 180°.
NOTE When using paralleled current sources, it is recommended to parallel the wiring in
order to reduce cable heating and voltage drop.
Compliance Voltage and Current Range

The compliance voltage of a current source is the highest voltage into which the current
source can inject current. The formula for calculating compliance voltage of a current
source is:
P
V = ---
I
3-6 72A-2337-01 Rev. D 3/08

Compliance Voltage and Current Range
where P is the VA rating of the current source and I is the current range.
For example, if a source is rated at 150 VA and the current range is set at 7.5 A, the
compliance voltage for the source is 20 V.
NOTE For maximum power, use the lowest current range that can produce the desired test
current. For example, if the test requires 5 A, set the range at 7.5 A, not 15 A.
Table 3.1 and Table 3.2 show range settings and compliance voltages for all common
source configurations. See Appendix C, ”F6300 Specifications”, for more information on
range settings.
Table 3.1 Maximum Compliance Voltage for Current Source Combinations
Current 150 VA 450 VA

Range Source Source
7.5 A 20 V 60 V
15 A 10 V —
22.5 A — 20 V
30 A 5V —
45 A — 10 V
90 A — 5V
Table 3.2 Maximum Compliance Voltage for Transient Current Source Combinations
Current 225 VA 675 VA

Range Source Source
15 A 15 V 45 V
30 A 7.5 V —
45 A — 15 V
60 A 3.75 V —
90 A — 7.5 V
180 A — 3.75 V
72A-2337-01 Rev. D 3/08 3-7

4. Troubleshooting
This chapter contains diagnostic information and troubleshooting tools for the F6300
that are designed to pinpoint problems based on symptoms. If these solutions do not
resolve the problem, obtain further assistance by contacting Doble Customer Service:
Website: www.doble.com/support/
Email: [email protected]
Telephone: 617-926-4900
General Troubleshooting Techniques

If the F6300 experiences difficulties, perform the following external checks to isolate the
problem before removing the cover.
F6300
• Check for bootup errors. Power up the F6300 and watch the boot sequence
scrolling information in the VFD.
• Check for short circuits (voltage sources). Remove all connections to the F6300
and check the source outputs with a voltmeter. If no voltmeter is available, turn
the source on and check for error messages.
• Check for open circuits (current sources). Remove all connections and check the
source outputs with an ammeter after shorting the output terminals.
F6ControlPanel
• Check for source errors in the F6ControlPanel source table.
• Verify the configuration of current sources.
Communication
• If the F6300 is connected via Ethernet, verify that the Ethernet connection is
functioning properly.
• Ping the F6300 from a DOS window (see Appendix B, ”Ethernet
Communications”).
If preliminary external checks do not identify the problem, remove the cover (see
Chapter 5, ”Field Replacement Procedures”) and check the LED status of internal
components for proper operation (see ”LED Status Indicators” on p. 4-4).
NOTE Many of the major problems encountered in the F6300 can be corrected by replacing
a board in the unit. Chapter 5, ”Field Replacement Procedures”, explains how to
remove a defective board and replace it.
72A-2337-01 Rev. D 3/08 4-1

Chapter 4: Troubleshooting
Troubleshooting Flowcharts
Figure 4.1 and Figure 4.2 are diagnostic flowcharts to help identify and isolate problems
in F6300 operation.
Power up PC
VFD = Vacuum Fluorescent Display and F6300
Is cable OK? Check RS-232 or

Ethernet cable (see ”Resolving NO Is PC
Communication Problems” communicating
on p. 4-12). with F6300?
YES
Check the device
setting in Control FIXED YES
Panel > System >
Hardware >
Device Manager. Replace P/S
assembly Are Are fans
Resolve any YES NO
(see ”Removing all 4 fans on at
conflicts in
and Replacing off? power up?
Windows Circuit Boards”
NO on p. 5-9)
NO
See Appendix B, YES
”Ethernet Replace Fan Assembly (see
Communications” ”Removing and Replacing the
NO Cooling Fans” on p. 5-10)
Check with your
Check that the Does
IT department YES one I or V/I
350V LED is lit
(see ”Checking the amplifier not
Call Doble Customer Current Amplifier work?
Service if error is not Board” on p. 4-12)
identified
NO
Replace isolated bad

amplifier (see YES Is any 350V NO Is VFD NO
”Removing and LED off? status OK? B
(LED status OK)
Replacing Circuit
Boards” on p. 5-9)
YES
C
Figure 4.1 Troubleshooting Flowchart – Part 1
4-2 72A-2337-01 Rev. D 3/08

Troubleshooting Flowcharts
Perform P/S Checkout

Replace P/S PCB (P/S FAIL) Procedure (see
(see ”Removing ”Checking the
and Replacing Low-Voltage Power
Call Doble Customer Circuit Boards” (P/S OK)
Service if error is not on p. 5-9) C
resolved
Replace PCB Perform LED checks
(BAD LED STATUS)
with bad LED (see ”Checking the
status (see Current Amplifier
”Removing and Board” on p. 4-12)
Replacing
Circuit Boards” (LED STATUS OK)
on p. 5-9)
Replace Analog Reseat W3

board (see display cable YES Is VFD
”Removing and (see ”Removing blank?
Replacing Circuit and Replacing
Boards” the Instrument’s
NO
on p. 5-9) Front Panel”
on p. 5-5)
Review ”Hardware
Errors” on p. 4-13
If VFD is still blank,

replace Display
Module in Front Panel
assembly (see Replace appropriate
”Removing and PCB per table (see
Replacing the ”Removing and
Instrument’s Front Replacing Circuit
Panel” on p. 5-5 Boards” on p. 5-9)
Call Doble Customer Call Doble Customer

Service if error is not Service if error is not
identified identified
Figure 4.2 Troubleshooting Flowchart – Part 2
72A-2337-01 Rev. D 3/08 4-3

LED Status Indicators

The following circuit boards have status LEDs:
• CPU
• Analog Multiplexer
• Current Amplifiers
• High-Voltage Power Supply
WARNING Lethal voltages are exposed with the cover removed. Follow safe procedures designed
to protect against electrical shock. Always turn the unit off before making contact with
any of the internal components.
CPU Circuit Boards

The CPU1 (Figure 4.3) or CPU2 (Figure 4.4) circuit board is installed in slot 3. Both
boards have twelve LEDs and one pushbutton located at the top. The LEDs indicate
communication status (either RS-232 or Ethernet) and are described in Table 4.1.
Pressing Reset activates a new power diagnostic cycle.
Test Points 5 and 4

LEDs and Reset Button
Test Points 7 and 10
Test Point 8
Figure 4.3 Slot 3 – CPU1 Board
4-4 72A-2337-01 Rev. D 3/08

Analog Multiplexer Circuit Board
Table 4.1 CPU1 and CPU2 Board LEDs
Code LED No. Indication
STX2 SRX2 STX1 SRX1 ETX ERX CLSN LED3 LED2 LED1 LED0 LOCK RESET
STX2 D13 RS-422 GPS transmit active. Illuminates green during power up only;
otherwise, it is off.
SRX2 D12 RS-422 GPS receive active.
STX1 D1 RS-232 serial port transmit active. Blinks red during RS-232
communication with the controlling computer.
SRX1 D2 RS-232 serial port receive active. Blinks red during RS-232
communication with the controlling computer.
ETX D3 Ethernet transmit active. Blinks during Ethernet communication. This

LED is always Off if no Ethernet cable is attached.
ERX D4 Ethernet receive active. Blinks during Ethernet communication. This

LED is always off if no Ethernet cable is attached.
CLSN D5 Ethernet collision. Blinks red during power-up and when no Ethernet
cable is attached.
LED3 D7
LED2 D8
LED1 D9 General-purpose LEDs for CPU/RAM status and power-on self-test.
LED0 D6
LOCK D10 1 PPS lock for GPS communications (not supported in this release)
Analog Multiplexer Circuit Board

The Analog Multiplexer circuit board (Figure 4.5) is installed in slot 4 and has three
LEDs. When the F6300 is powered up but idle, all LEDs should be off. Table 4.2
identifies the Analog Multiplexer board LEDs.
72A-2337-01 Rev. D 3/08 4-5

Test Point 2
LEDs and Reset Button
Test Point 1 Test Point 3
Test Points 4 and 5 (Ground)

Figure 4.4 Slot 3 – CPU2 Board
SAFECTRL LED CPU ENAB LED SAFESTAT LED
Figure 4.5 Slot 4 – Analog Multiplexer Board
4-6 72A-2337-01 Rev. D 3/08

Current Amplifier Circuit Boards
Table 4.2 Analog Multiplexer Circuit Board LEDs
SAFECTRL D1 Illuminates green when any source is turned on. Does not illuminate
during power-up or when idle.
CPU ENAB D2 Illuminates green during power up only, then off.
SAFESTAT D3 Should never illuminate green during power-up.
Current Amplifier Circuit Boards

Six Current Amplifier boards are installed in slots 5–10 (Figure 4.6).
350V LED SRC ON LED
Figure 4.6 Slots 5–10 – Current Amplifier Boards
Each current amplifier circuit board has two LEDs that are visible when looking at the
front of the board (Figure 4.6):
• 350V. Illuminates steady green after the power-up diagnostics pass, indicating a
healthy status. This LED is located on the left side of the board, close to the top
edge, as viewed from the front. If all 6 350V LEDs are off, check the power
supply (see ”Checking the Low-Voltage Power Supply” on p. 4-10).
• SRC ON (right side). Illuminates steady green when the amplifier is enabled or
turned on by F6ControlPanel or ProTesT software, indicating an active source.
72A-2337-01 Rev. D 3/08 4-7

This LED is located on the right side of the board, close to the top edge, as
viewed from the front panel. If the 350V LED is not illuminating green, replace
the amplifier circuit board (see Chapter 5, ”Field Replacement Procedures”).
High-Voltage Power Supply Circuit Board

F6300 instruments contain two power supplies: a high-voltage supply in slot 11, to
power the voltage and current amplifiers, and a low-voltage supply, to power the rest of
the unit. On CPU1 instruments, the low-voltage supply is on the high-voltage supply
circuit board. On CPU2 instruments, the low-voltage supply is at the bottom of the Fan
Plate Assembly (Figure 5.7).
Type 1
Type 1 (earlier) power supplies (Figure 4.7) were configured for either 115 or 230 V
50/60 Hz. The power supply board on these models [04S-0676-01 (120V) or
04S-0676-02 (220V)] has three LEDs (D1, D2, and D3) visible from the rear of the
chassis (Table 4.3). This board supports the high/low voltage requirements.
Fuses. Type 1 power supply boards contain two fuses for AC mains input (F3 and F4):
• For a 115 V power supply, the fuse value is 20 A.
• For a 230 V power supply, the fuse value is 10 A.
Type 1 power supply boards also have a 3 A fuse (384-0167) for the board itself at F1,
with other fuses at F2 and F5. However, these fuses are soldered to the board and
should be replaced only after consulting with Doble Customer Service.
Figure 4.7 Slot 11 – Power Supply (Type 1)
4-8 72A-2337-01 Rev. D 3/08

High-Voltage Power Supply Circuit Board
Table 4.3 Type 1 Power Supply Board LEDs
PSERR D1 Illuminates green for the first 30 seconds after power-up, then is off
after completing the power supply power-up sequence. The PSERR
LED performs this sequence even if the CPU board is not installed.
LOFLOW D2 This LED is normally off. If illuminating green, check power supply
voltages on the CPU PCB and proper fan operation.
BATTON D3 Illuminates green when the Fixed Output Battery Simulator is

instructed to turn on; otherwise, it is off. Illuminating green indicates
only that the FOBS is instructed to turn on and is not an indication of
proper operation.
Type 2
Type 2 (present) universal power supplies (Figure 4.5) accept line inputs from 105 to
264 VAC at 47 to 63 Hz. The power supply board on these models 04S-0794-01 has six
LEDs (D20, D21, D22, D23, D4, and D25) visible from the rear of the chassis
(Table 4.4). This board supports the high-voltage requirements.
Table 4.4 Type 2 Power Supply Board LEDs
VDD D20 Illuminates green to indicate presence of +5 VDC.
+12 D21 Illuminates green to indicate presence of +12 VDC.
–12 D22 Illuminates green to indicate presence of –12 VDC.
D23 Not used.
PSERR D24 Illuminates green for the first 30 seconds after power-up, then is off
after completing the power supply power-up sequence. The PSERR
LED performs this sequence even if the CPU board is not installed.
HITEMP D25 This LED is normally off. If illuminating green, check power supply
voltages on the CPU PCB and proper fan operation.
72A-2337-01 Rev. D 3/08 4-9

Figure 4.8 Slot 11 – Power Supply Board (Type 2)
Fuses. Type 2 power supply boards do not contain fuses for AC mains input. They have
a 3 A (384-0167) fuse for the board itself at F1. However, this fuse is soldered to the
board and should be replaced only after consulting with Doble Customer Service.
Component Checkout Procedures

Checking the Low-Voltage Power Supply
CPU1
1. Connect a multimeter to a ground point, either on the chassis or test point 8 on
the CPU1 board.
2. Measure the test points in Table 4.5 on the CPU1 circuit board in slot 3
(Figure 4.3).
Table 4.5 CPU1 Power Supply Test Points
Test Point Value
4 +3.3 VDC ±0.25 V
5 +5 VDC ±0.25 V
7 +12 VDC ±0.25 V
10 –12 VDC ±0.25 V
4-10 72A-2337-01 Rev. D 3/08

Checking the Low-Voltage Power Supply
3. If any of the test point voltages are not present, replace the Power Supply circuit
board in slot 11 (see Chapter 5, ”Field Replacement Procedures”).
CPU2
1. Remove the High-Voltage Power Supply board in slot 11 to access the J20
backplane connector behind it.
2. Connect a multimeter to a ground point, either on the chassis or test point 4 or 5
on the CPU board.
3. Measure the test points in Table 4.6 on the CPU2 circuit board in slot 3
(Figure 4.4).
Table 4.6 CPU2 Power Supply Test Points
Test Point Value
1 +5 VDC ±0.25 V
2 +3.3 VDC ±0.25 V
3 +2 VDC ±0.25 V
4. Measure the voltages in Table 4.7 on pins 3 and 4 and on pins 5 and 6 of
connector J20, a 6-pin Molex connector at the rear of the backplane (Figure 4.9).
Pin1 is at the left of the connector, looking down from the front.
5. If any voltages are not present, replace the Fan Plate Assembly (see Chapter 5,
”Field Replacement Procedures”).
Pin 1 Connector J20 Pin 6
Figure 4.9 Connector J20 Test Points at Rear of Backplane (Top View)
72A-2337-01 Rev. D 3/08 4-11

Table 4.7 Connector J20 Test Points
Pin Wire Color Value
1 Black Ground
2 Black Ground
3 Red +5 VDC ±0.25 V
4 Red +5 VDC ±0.25 V
5 Yellow +12 VDC ±0.25 V
6 Blue –12 VDC ±0.25 V
Checking the Current Amplifier Board

To verify proper operation of the Current Amplifier circuit boards:
1. In F6ControlPanel or ProTesT, select six I’s.
2. Verify that the 350V and SRC ON LEDs illuminate when enabled.
3. If any LED fails to illuminate when enabled, replace the circuit board for that
amplifier (see ”Removing and Replacing Circuit Boards” on p. 5-9).
Checking the Cooling Fans

To verify cooling fan operation, power up the F6300 and listen for the sound of the fans
spinning. This sound is the only indication that the fans are functioning. No LEDs or
error messages appear to indicate a problem until an overtemperature condition occurs.
CAUTION It is important to verify fan operation at power-up. Equipment damage can result
during operation with one or more broken fans.
If one or more cooling fans is not operating:

1. Immediately power down the F6300.
2. Remove the cover (see ”Removing and Replacing the Instrument’s Front Panel”
on p. 5-5).
3. Check that the large inductor (L1) in the middle of the power supply circuit
board has not broken loose:
• If the L1 inductor has broken loose, replace the power supply board
(04S-0794-02.)
• If the L1 inductor has not broken loose, replace the fan. Refer to ”Removing
and Replacing the Cooling Fans” on p. 5-10.
Resolving Communication Problems

If communication fails or cannot be established between the F6300 and the F6150:
4-12 72A-2337-01 Rev. D 3/08

Error Types
1. Check the RS-232 cable Ethernet cable.

2. Verify that the CPU circuit board LEDs (D1 and D2) are blinking.
3. If the communication cable is functioning and no conflicts are found, replace
either the CPU board, Analog Multiplexer board, or Communications board.
Refer to Chapter 5, ”Field Replacement Procedures” when replacing these
boards.
Error Types
Hardware Errors
Hardware error messages display in the VFD. They are often the first sign that something
is not functioning properly.
NOTE Hardware errors must be resolved before further testing can proceed. Also ensure that
the IP address is set correctly on the F6150 and F6300.
Table 4.8 describes hardware errors and possible solutions.
Table 4.8 Hardware Errors
Action
(Refer to Chapter 5, ”Field Replacement
Error Message Description Procedures” when replacing boards)
Cal A/D hardware The analog-to-digital converter Replace the Analog Multiplexer board.
failure calibration hardware failed.
Analog GND sense The analog GND sense failed. Check the power supply with a voltmeter (see
failed ”Checking the Low-Voltage Power Supply”
on p. 4-10).
• If the voltages are not correct, replace the
Power Supply board.
• If the voltages are correct, replace the
Analog Multiplexer board.
Missing/bad Analog The Analog Multiplexer board Replace the Analog Multiplexer board.
Multiplexer board is either missing or bad.
Missing/bad The current amplifier in slot 5 Replace the Current Amplifier board in slot 5.
(I AMP#1) SLOT 5 is either missing or bad.
(V AMP#2) SLOT 6 is either missing or bad.
72A-2337-01 Rev. D 3/08 4-13

Table 4.8 Hardware Errors (Continued)
Action
(Refer to Chapter 5, ”Field Replacement
Error Message Description Procedures” when replacing boards)
Missing/bad HVPS The high-voltage power supply Check the power supply with a voltmeter (see
is either missing or bad. ”Checking the Low-Voltage Power Supply”
on p. 4-10). Replace the board if necessary.
Bad/Blank CPU The CPU board is bad or the Replace the CPU board.
EEPROM EEPROM has no data.
Source Errors
Source errors display in the F6ControlPanel source table. A source error is typically due
to problems with the load. For example:
• Current is driven into an open circuit or high impedance.
• Power requirements of the relay under test exceed the capacity of the source.
If a source error occurs:
• The name of the affected source displays as ER and blinks in the source table.
• The Amplitude and Phase fields for the affected source blink in the source table.
• An audible alarm sounds from the speakers of the control PC.
Table 4.9 defines common source errors.
.
Table 4.9 Common Source Errors
Error Description Action
Transient over Hardware disables the source. Turn off the source.
1.5 seconds
Peak current Hardware disables the source. Normally, this error Reduce the current.
does not occur for a current source. It typically means
a voltage source is overloaded (as, for example, when
a short circuit occurs at high amplitude.)
Clip Fast A current source cannot drive a load.
Clip Slow A current source cannot drive a load.
Distortion Software processing of error feedback ADCs. A

current source cannot drive a load.
4-14 72A-2337-01 Rev. D 3/08

System Errors
System Errors
System errors display in F6ControlPanel. A system error occurs when an instrument
component controlled by F6ControlPanel functions improperly. For example, if a current
amplifier overheats, F6ControlPanel shows a system error message.
System errors display in a dialog box. Figure 4.10 shows the first message that appears.
Figure 4.10 System Error Message
Click Yes for more information about the system error.

Figure 4.11 illustrates the kind of error that can occur.
Figure 4.11 System Error Diagnostic Information
Click OK to close the dialog box and clear the system error. As the note in the dialog
box indicates, the system error does not clear if the problem is related to missing
hardware (or a bad amplifier).
Use Table 4.10 to diagnose and correct system errors. See Chapter 5, ”Field
Replacement Procedures” when replacing any boards.
NOTE Some system errors cannot be cleared. For example, if the instrument has no Analog
Multiplexer board, the error condition remains until the board is supplied. If any of the
fuses on the amplifier boards are blown, the F6300 will not operate. Visually inspect
the fuses to ensure that they are intact.
72A-2337-01 Rev. D 3/08 4-15

Table 4.10 System Error Resolution
Error Description Action
Current monitor Input line current is too large. Hardware Reduce the source amplitude or the load.
(Power supply high detects that the instrument is drawing
amps) too much current from the wall. The
total of all amplifier outputs exceeds
system specifications.
Voltage monitor Either the AC input line voltage is too Reduce the input line voltage.
(Power supply high high or power is being fed back into the
volts) F6300 through the amplifier outputs.
Open ground detector Hardware detects an open ground This hardware problem must be addressed
(Power supply) detector. before it is safe to operate the F6300. When
the F6300 clears the error, it will occur again
if the hardware problem has not been fixed.
+12 Volt fail monitor Hardware disables amplifiers to prevent Check the DC power supply.
(DC power supply) damage to relays on the amplifier
assemblies if System +12 V falls below
a threshold of approximately +5 V.
Fan flow monitor error Fans are blocked or inoperative. Verify fan operation. Replace the fan assembly
if required. If the fans are functioning, replace
the power supply circuit board.
Source Disabled The hardware disabled one or more Verify the status of the amplifier circuit boards.
sources. Replace the board if necessary.
Over Temperature or Amplifier in slot 5 is overheated or has Replace the amplifier board in slot 5.
fuse blown (I AMP #4) a blown fuse.
Missing Analog Hardware is missing or not Check the communication cable. If OK,
Multiplexer board communicating properly with the CPU. replace the Analog Multiplexer board in slot 4.
Control Panel Mode Option F6909 required. Call Doble Customer Service.
Macro Mode Option F6910 required. Call Doble Customer Service.
4-16 72A-2337-01 Rev. D 3/08

5. Field Replacement Procedures
This chapter explains how to replace a major component in the field. The procedures
apply to the replacement of a failed component or the installation of a new upgrade.
To replace a component in the field, follow these basic steps:
1. Power the instrument off.
2. Remove the instrument’s cover.
3. Power the instrument on and perform a visual check to identify the faulty
component.
4. Power the instrument off and remove the power cord.
5. Replace the component.
6. Replace the cover, plug in the power cord, and power the instrument on.
7. Verify that the replacement solves the problem.
Replaceable components in the F6300 are:
• Front panel
• Communications board
• Circuit boards in slots 1 through 11
• Cooling fans
Safety Precautions
To avoid electrical shocks, burns, or equipment damage, be sure to follow all safety
precautions. When handling components in an F6300, read and follow these warnings:
WARNING Before proceeding, ensure that the instrument is disconnected from the power source
by disconnecting the power cable from the front panel connection. Also ensure that all
inputs and outputs are disconnected from the unit.
DANGER Failure to disconnect the power cable is a shock hazard and may result in damage to
the instrument or personal injury.
WARNING The F6300 contains electrostatic-sensitive components. Practice safe handling

methods to protect components against electrostatic discharge.
72A-2337-01 Rev. D 3/08 5-1

Chapter 5: Field Replacement Procedures
WARNING Hazardous voltage exists within the instrument. Only trained service personnel should
install, remove, or replace front panel modules or cards. When the instrument is
powered on, do not:
• Insert metal objects such as a screwdriver or a finger with jewelry into open
module slots.
• Touch any connections within the chassis with your hands or fingers.
• Insert metal objects into the backplane or power supply.
Rubber Feet
Left Side Right Side
Back
Fan
Slot 11 – Power Supply Board
#1
Slot 10 – Current Amplifier Board
Cooling Air Intake Slot 9 – Current Amplifier Board
Fan Slot 8 – Current Amplifier Board

#2
Slot 7 – Current Amplifier Board
Fan Assembly w/
Integrated Power
Supply (CPU2) Slot 6 – Current Amplifier Board
or
Fans (only) Slot 5 – Current Amplifier Board
Assembly (CPU1)
Fan
Slot 4 – Analog Multiplexer Board
#3
Slot 3 – CPU Board Retaining Rail
Slot 2 – Empty
Fan Slot 1 – Empty

#4
Output Terminal Communications
Board Board
Front Panel
Circuit Breaker
Chassis Frame
Front Panel
Figure 5.1 F6300 Components
5-2 72A-2337-01 Rev. D 3/08

Preparatory Steps
All cables in the F6300 (Table 5.1) connect to the Communications board or the Output
Terminal board on the front panel.
Table 5.1 Cable Connections
Cable Connects from Connects to
W6 Communications Board CPU Board
W7 Communications Board Analog I/O Board
W20 Analog Multiplexer Board Output Terminal Board
Preparatory Steps
Replacing any component in the F6300 requires removing the cover. If the cause of a
problem is undetermined at the time the cover is removed, turn the instrument on and
check the components visually. When the faulty component is identified, follow the
replacement procedures in this chapter.
Removing the Instrument’s Cover

Remove the cover to access the replaceable components. Figure 5.1 illustrates the
location of these components.
To remove the instrument’s cover:
2. Remove the power cord
3. Use a flat-head screwdriver to remove the top two rubber feet from the back of
the instrument (Figure 5.2).
Remove the two

top rubber feet,
t hen remove
the enclosure
cover
Figure 5.2 Rubber Feet at the Back of the Instrument
72A-2337-01 Rev. D 3/08 5-3

4. Remove the cover to expose the circuit boards and other components inside the
instrument (Figure 5.3).
5. On the side of the capture rail, remove the screw at the right end with a
Phillips-head screwdriver.
6. On top of the capture rail, remove the four screws holding the capture rail to the
chassis by inserting a flat-head screwdriver into each hole.
7. Remove the capture rail.
8. Reseat the circuit boards and ribbon cables, to make sure all the connections are
firm.
W20
W6
W7
Capture Rail
Figure 5.3 Internal Components and Capture Rail
Power Up and Perform a Visual Check

For the initial power-up and visual check:
1. Attach the power cord to the F6300 and power the instrument on.
2. Observe the LEDs on the left side of each amplifier board.
• A green light indicates a good board. When the sources are active and that
amplifier is supplying power, the green LED on the right side of an amplifier
board illuminates.
• No LED indicates a faulty amplifier board.
3. Verify, by the sound, that the four cooling fans are operating.
5-4 72A-2337-01 Rev. D 3/08

Removing and Replacing the Instrument’s Front Panel
Removing and Replacing the Instrument’s Front Panel

Removal
1. Remove the two rubber feet at the top rear of the instrument housing by
unscrewing the screw in the center of each foot (Figure 5.2).
2. Remove the instrument’s top cover by sliding it upward and toward the rear.
3. Disconnect ribbon cables W6, W7, and W20 (Figure 5.3) from the CPU board
and the Analog Multiplexer board.
NOTE Each connector is a different size, so it will reinstall only to the correct location.
4. Remove the 12 hex-head retaining screws from around the edge of the front
panel.
5. Gently pry the front panel away from the unit, starting at the top and working
down the left and right hand sides until the connectors at the bottom disengage.
CAUTION Applying excessive pressure when removing the front panel will damage or destroy
these connectors.
6. After the connectors have disengaged, gently pull the top of the front panel
forward to an angle of about 30 degrees. This will allow access to the wiring
connecting the front panel to the main chassis.
7. Pull the cable service loop carefully forward from the opening at the left side of
the chassis (Figure 5.4).
Cable
Service Loop
Figure 5.4 F6300 with Front Panel Removed
72A-2337-01 Rev. D 3/08 5-5

8. Place the front panel flat face down on a protective surface in front of the
instrument.
9. With a 5/16” open-end wrench or nutdriver, remove the nuts from the two studs
that retain the green/yellow ground wires, on the left above the AC power switch
(Figure 5.5). Remove the wires from the studs.
AC
Power Switch
Connectors
AC Input
Connectors
Right-Angle
Push-On
Connector
Grounding
Studs
Figure 5.5 Rear of Front Panel – Yellow/Green Ground Wires and AC Connectors
10. Remove the two brown and two blue wires with push-on connectors from the
AC power switch (Figure 5.5).
11. Remove one brown, one blue, and one green/yellow wire with push-on
connectors from the AC input connector below the AC power switch
(Figure 5.5).
12. Remove the green/yellow wire with a right-angle push-on connector from the
left side of the printed circuit board (Figure 5.5).
13. This completes the front panel removal. Carefully set aside the unit.
Installation
.
1. The new front panel should have shipped with all ribbon cables attached. If any
cables are missing or defective, detach them from the old panel and install them
on the new panel.
2. Attach the following wires to the front panel in the order given. The panel should
be face down and the top should be nearest to you.
a. Attach the shortest green/yellow wire with a push-on connector to the center
terminal of the AC input connector.
b. Attach the short blue wire with a push-on connector to the left terminal of
the AC input connector.
c. Attach the short brown wire with a push-on connector to the right terminal
on the AC input connector.
5-6 72A-2337-01 Rev. D 3/08

Installation
d. Attach the medium-length blue wire with a push-on connector to the left
bottom terminal of the AC power switch.
e. Attach the medium-length brown wire with a push-on connector to the right
bottom terminal of the AC power switch.
f. Attach the long blue wire with a push-on connector to the top left terminal
of the AC power switch.
g. Attach the long brown wire with a push-on connector to the top right
terminal of the AC power switch.
h. Attach the long green/yellow wire with a blue connector sleeve to the left
stud of the front panel.
i. Attach the long green/yellow wire with a yellow connector sleeve to the right
stud of the front panel.
j. Assemble the previously removed nuts and lockwashers to the front panel
grounding studs and tighten securely.
k. Attach the green/yellow wire with a right-angle push-on connector to the
blade terminal on the printed circuit board.
3. Place the bottom of the front panel into the bottom rail of the instrument chassis
and tilt the top of the panel toward the instrument.
4. Reconnect ribbon cable W8.
5. Thread the other ribbon cables between the card cage and the top rail.
Looking straight down between the front panel and the backplane, you should
be able to see the female connectors on the bottom center of the front panel and
the matching male connectors on the bottom front of the backplane.
6. Carefully align the connectors. Make sure the bottom of the front panel is inside
the bottom rail.
7. Press lightly on the bottom center of the front panel to mate the connectors.
8. Reconnect ribbon cables W6, W7, and W20 to their respective cards.
WARNING Before proceeding, ensure that all preceding steps have been implemented and
confirmed.
DANGER Failure to adhere to the directions may result in damage to the instrument and an
electrical hazard.
9. Turn the instrument on and verify that it powers up correctly.

If so, proceed to the next step. If the instrument is not functioning properly,
review the preceding steps and attempt to remedy the problem.
10. Reinstall the front panel retaining screws.
72A-2337-01 Rev. D 3/08 5-7

CAUTION Be certain the backplane connector is properly aligned before tightening the screws.
Damaging the connector will require returning the unit to Doble for repair.
11. Install the cover. Reinstall the two rubber feet at the top rear of the instrument
housing.
The front panel replacement procedure is complete.
Removing and Replacing the Communications Board

The Communications board supports the input and output terminals on the right side of
the front panel.
Removal
1. Follow Steps 1–8 in ”Removing and Replacing the Instrument’s Front Panel”
on p. 5-5.
2. With the front panel removed (except for the leads from the circuit breaker),
remove the two Phillips-head screws that secure the Communications board to
the rear of the front panel (Figure 5.6).
Phillips
Screws
Screws
Figure 5.6 Communications Board Screws
3. Tilt the front panel up until it leans against the instrument.

4. Use an open-ended wrench or pliers to remove the four nuts on the right of the
front panel (two for each of the two D-sub connectors) (Figure 2.2).
5. Tilt the front panel back down until it lies face down on the table.
6. Lift the Communications board off the front panel.
Installation
1. Place the new Communications board in position on the right of the front panel.
2. Secure the Communications board to the rear of the front panel with the two
Phillips-head screws.
3. Use an open-ended wrench or pliers to tighten the four nuts on the front of the
front panel.
5-8 72A-2337-01 Rev. D 3/08

Removing and Replacing Circuit Boards
4. Tilt the front panel back into place.

Be sure the connector at the bottom of the front panel mates properly with the
connector on the motherboard.
5. Reconnect the W8 ribbon cable.
6. Secure the front panel to the instrument chassis with the 12 hex-head screws.
7. Reconnect the W6, W7, and W20 ribbon cables.
8. Replace the instrument’s cover.
Removing and Replacing Circuit Boards

Doble Customer Service may recommend that a circuit board be replaced to remedy an
operating problem. None of the solid-state circuit boards requires user calibration or
adjustment. Figure 5.1 shows a list of slot numbers and circuit boards in the F6300
NOTE Remove or insert printed circuit assemblies carefully, to avoid damage to their mating
connectors. To ensure that new boards go into their correct locations, remove and
replace each one before proceeding to the next one.
Contact Doble for a replacement circuit board, or obtain one from your company
inventory of replacement parts, if available.
Removal
2. Remove the power cord.
3. Disconnect all external cables from the instrument.
5. Remove the capture rail.
6. Disconnect any circuit board ribbon cables required to perform the
replacement.
7. Unscrew the captive fasteners on the circuit board.
8. Firmly grasp the defective board and pull it straight up.
Installation
1. Place the new board firmly in the slot and make sure it is squarely seated.
2. Re-attach ribbon cables if necessary.
Use Table 5.1 to verify the placement of all cables.
3. Replace the capture rail.
4. Attach the power cord and power the instrument on.
5. If the new board is a current amplifier, verify that the healthy status indicator
light on the left side of the board is on.
72A-2337-01 Rev. D 3/08 5-9

Removing and Replacing the Cooling Fans

The Fan Assembly has an integral power supply with two power modules: one provides
–12 VDC and another provides +5 and +12 VDC. They are located at the bottom of the
Fan Assembly (Figure 5.7).
Power Module (–12 VDC) Power Module (+12 & +5 VDC)
Figure 5.7 Fan Assembly with Integral Power Supply
Removal
2. Remove the power cord.
4. Remove the two Phillips-head screws that hold the top retaining bracket
(Figure 5.8)
NOTE The two screws that secure the retaining bracket are different lengths (Figure 5.8). The
outer screw is 1/4” and the inner screw is 3/8”. When replacing the bracket during
reassembly, replace each screw in its original position.
5-10 72A-2337-01 Rev. D 3/08

Removal
Retaining Bracket
1/4” Screw 3/8” Screw
Figure 5.8 Retaining Bracket for Cooling Fan Assembly
5. Loosen the Phillips-head screws that secure each end of the assembly.
These screws fit inside oval holes on the assembly rail (Figure 5.9).
Oval
Screw
Holes
Figure 5.9 Screw Holes on Fan Assembly Rail
6. Slide the board upward; tilt it forward; pull the board up and out of the chassis.
Ensure that you do not snag or nick any wires on the assembly.
Study the instrument chassis with the Fan Assembly removed (Figure 5.10).
Before replacing the Fan Assembly, locate the electrical connector, three
standoffs, and three mounting screws.
72A-2337-01 Rev. D 3/08 5-11

Standoffs (3)
Electrical Connector
Mounting Screws (3)

Figure 5.10 Instrument Chassis with Fan Assembly Removed
Installation
1. Ensure that the three Phillips-head screws are backed out of their holes but not
removed.
2. Carefully lower and align the Fan Assembly over the connector, the three
standoffs, and the three mounting screws.
3. Press the assembly into place, ensuring that the male connector (on the Fan
Assembly) is seated with the connector socket.
4. Tighten the two end screws to secure the fan assembly rail.
5. Install the center bracket with the appropriate screws.
Verify the Replacement

To determine whether the replacement procedure is successful:
1. Power the instrument on.
2. Monitor the messages on the front panel as the instrument goes through its
startup sequence.
3. Check the status indicator light on the left side of each amplifier board.
If the replacement is successful, the status indicator lights are green and the error
message on the front panel is cleared.
4. Repeat the test sequence that led to the error.
5. Check the instrument’s front panel for error messages.
6. Check the F6ControlPanel for source errors.
Replaceable Components and Cables

Table 5.2 lists part numbers for field-replaceable items.
5-12 72A-2337-01 Rev. D 3/08

Replaceable Components and Cables
Table 5.2 Field-Replaceable Components
Description Part No.
3 A Fuse for Power Supply Board 384-0167
5 A Fuse for Current Amplifier Board 384-0169
Analog Multiplexer Board 04S-0771-01
Current Amplifier Board 04S-0678-01
DC Meter Board 04S-0680-01
F6 Communications Board (CPU1) 04S-0674-02
F6 Communications Board (CPU2) 04S-0801-02
F6 CPU1 Board 04S-0670-01
F6 CPU2 Board 04S-0799-01
Fan Plate Assembly w/Integral DC Power Modules 03D-1587-01
Front Panel Assembly 03D-1459-01
High-Voltage Power Supply Board 04S-0794-02
Main Circuit Breaker 384-0176
Output Terminal Board 04D-0772-01
Table 5.3 lists cables and adapters used with the F6300. A number in the Qty column
indicates the number shipped with each unit.
If a system failure is traced to a cable, ensure that the cable is properly seated and
connected before replacing it. Contact Doble Customer Service to order replacement
cables.
72A-2337-01 Rev. D 3/08 5-13

Table 5.3 Cable and Adapter Shipping/Replacement List
Qty Description Part No.
1 Adapter, BNC, T, F/M/F 401-0160
1 Adapter, Crossover Cable, RJ-45, M/F 401-0303
6 Adapter, Small, Spade Lug, 4 mm, Black 212-0527
6 Adapter, Small, Spade Lug, 4 mm, Red 212-0528
6 Cable, 90A, 5 ft/1.5 m, Black, F2250 05B-0531-01
6 Cable, Adapter, #4 R Lug, 3 x 4 mm, F 05B-0619-01
1 Cable, Ethernet C5E, RJ-45/RJ-45, 10 ft / 3 m 401-0243
6 Cable, I Output 05B-0616-01
1 Cable, Molded, 5 ft / 1.5 m, 15-pin, Sync 401-0042
1 Cable, RG-58C/U, 50-ohm, 20 A, M/M 181-0118
1 Cable, RS-232, Instr-PC, 10 ft / 3 m 401-0167
1 Cord, Power, 14AWGX3, USA Plug 181-0088
2 Terminator, In-line, 50-ohm, BNC 401-0157
Table 5.4 lists other components shipped with the F6150. A number in the Qty column
indicates the number shipped with each unit.
Table 5.4 Additional Component Shipping/Replacement List
Qty Description Part No.
1 Carry Strap 2FD-3184-01
1 F6300 Marketing Release Notice 500-0457
1 F6300 User Guide 500-0462
1 Small Cable Bag 2FB-3450-01
1 Zip-all Bag, 10.5 x 8.0 in./27 x 20 cm 903-0011
5-14 72A-2337-01 Rev. D 3/08

6. Safety and Maintenance
This chapter discusses rules for the safe operation of the F6300, and several topics
related to maintenance of the unit.
F6300 Rules for Safe Operation

Safe operation of the system requires adherence to the following guidelines:
• Do not use the F6300 unless a safety ground is connected.
• Do not, for any reason, cut or remove the grounding prong from the power cord.
• Do not defeat the AC power input source ground connection, and verify that the
power connections have proper hot and neutral polarity.
• Use the correct electrical line voltage, to avoid an electrical short circuit,
overheating, and shocks. If in doubt, check the electrical rating label attached to
each unit.
• Always turn the power off and disconnect the F6300 from line power before
reaching into the instrument.
WARNING The F6300 contains capacitors capable of storing hazardous voltages even after the
instrument is turned off and the power cord is removed. Always proceed with caution
when reaching into the instrument.
• Never insert metal objects, such as screwdrivers or paper clips, inside the
instrument while power is on.
• Unplug the instrument if it is not to be used for an extended period of time, or
before cleaning.
• If the instrument is dropped and not physically damaged, have it checked by a
qualified service technician before placing it back in service. Dropping the
instrument can disturb the insulation system.
• Do not place the instrument in excessively warm or humid locations.
• If the instrument is dropped or physically damaged, or if spilled liquid penetrates
the instrument case, return the instrument to Doble for repair.
The F6300 output and measurement terminals are intended for Installation Category I
usage. The instrument’s power input is intended for connection to an Installation
Category II (overvoltage category) AC main supply. The F6300 is intended for indoor
use only.
72A-2337-01 Rev. D 3/08 6-1

Chapter 6: Safety and Maintenance
Cleaning the F6300

To clean the instrument, sponge the instrument covers and panels with a mild soap
solution. Observe the following precautions whenever the instrument is cleaned:
• Disconnect the instrument’s power cord and all other external cables before
cleaning or removing the instrument’s cover.
• Do not use household cleaners containing chlorinated or abrasive compounds.
• Do not spray liquids directly onto the instrument.
• Do not use flammable liquids, such as gasoline or lighter fluid, for cleaning
electrodes, electrical components, or moving parts.
Customer Service
To request assistance with any question or problem, call Doble Engineering Customer
Service at 617-926-4900 or send e-mail to [email protected]. Before
contacting Customer Service for help, please take the following preliminary steps:
• Review the pertinent portions of this user guide.
• Check all cable connections.
• Work through the ”Troubleshooting Flowcharts” on p. 4-2 to identify and isolate
problems.
• Perform the ”Component Checkout Procedures” on p. 4-10 to verify component
operations.
• If the instrument fails during a relay test and another instrument is available, try
the test using the second instrument.
• If the instrument fails during a relay test, compare the requirements in the test
plan to your test setup and source configuration.
If possible, have the instrument set up near a telephone, to facilitate telephone
assistance. Please have the following available when calling Customer Service:
• Date of purchase.
• The instrument’s serial number, found on the bottom of the outer case.
• The hardware configuration and software revision, which are displayed on the
instrument’s front panel during bootup.
• A precise description of the problem. Include any error messages that have
appeared and the sequence of events leading to the messages.
• The solutions that have been tried.
• Electronics tool kit and digital multimeter, in case Customer Service suggests
that a board or subassembly be removed.
Write down the name of the Customer Service representative, and ask to speak to the
same person during subsequent calls. Write down any instructions the representative
gives during a service call.
6-2 72A-2337-01 Rev. D 3/08

Returning the F6300
Returning the F6300

If troubleshooting checks and replacing defective parts in the field fail to correct a
problem, the F6300 may need to be returned to Doble for servicing. Before returning the
instrument, contact Doble Engineering Customer Service at 617-926-4900 to obtain a
Return Material Authorization (RMA) number. The RMA number must be attached to the
instrument, as it is used to track the instrument through the repair cycle.
To prepare the F6300 for shipping, disconnect all external cables and attach the cover
that protects the front panel of the instrument. Use the original packing materials if they
are available. If the original packing materials are not available, pack the instrument for
shipment as for any fragile electronic equipment.
Triple-wall shipping containers (903-0045) can be ordered from Customer Service for a
nominal charge. Alternately, the instrument may be packed using either of the following
methods:
• Double-wall cardboard box with a minimum of 2-inch thick poly foam padding
all around
• Wooden crate with a minimum of 2-inch thick poly foam padding all around
NOTE Doble Engineering is not responsible for shipping damage. Carefully protect each
instrument from shipping and handling hazards. Ensure that protective covers are
securely in place.
Do not return instruction manuals and cables with the instrument, unless Doble
Customer Service requests these items.
Send the instrument to Doble Engineering, freight prepaid, unless other arrangements
have been authorized in advance by Doble Customer Service. The shipping address is:
Customer Service Manager
85 Walnut Street
Watertown, MA 02472-4037
USA
72A-2337-01 Rev. D 3/08 6-3

Appendix A. Firmware Maintenance
Use the following utilities to accomplish routine maintenance of the software:

• F6000 Flash Loader: Installs revised firmware.
• F6000 Key Code Update: Installs F6300 options
Open both utilities from the Tools menu in the F6ControlPanel menu bar.
NOTE When the F6300 powers up, the current firmware revision number and the options
installed appear in the display on the instrument’s front panel.
Flash Loader
Operation of the F6300 with the F6150 requires the same firmware version in both
instruments:
• 2.11 (or higher) for CPU1 instruments
• 4.11 (or higher) for CPU2 instruments
The instruments require a firmware package file, *.pkg. This file must contain F6150 in
its name for F6150 instruments and F6300 in its name for F6300 instruments.
Flash Loader installs revised firmware in the F6300. Select Tools > F6000 Flash Loader
to open the program. The Flash Loader dialog box appears (Figure A.1).
Figure A.1 Flash Loader
The fields and buttons in the Flash Loader dialog box perform these functions:
• File: Displays the name of the package file to load.
• Status: Shows the progress of the last action.
• Communications: Displays the current settings for communication between the
computer and the F6300.
• Browse: Browses for the location of the package file to load.
72A-2337-01 Rev. D 3/08 A-1

Appendix A: Firmware Maintenance
• Verify: Verifies that the current firmware version is compatible with the selected
package file.
• Program: Downloads the selected package file to the F6300.
• Change: Changes the communication settings.
• Close: Closes Flash Loader and aborts any actions in progress.
NOTE Click Verify to determine if a package file is already in Flash Loader. You can also do
this by comparing the software revision number of the F6300 with the number in the
package file. The software revision number appears when you turn the unit on.
A package file consists of ASCII data followed by Control-z (DOS end-of-file character)
followed by binary data. The software revision is in the second line of the package file as
an ASCII string. The package file can be viewed in a text editor such as Notepad or by
using the type command in a DOS window.
Loading New Firmware

Firmware is supplied on a CD or downloaded from the Doble website
(www.doble.com/support/download_fseries.html) and is loaded from your computer
using a USB (newer CPU2) or RS-232 (CPU1 and older CPU2) serial connection.
NOTE Check the Marketing Release Notice to ensure that the firmware enables all required
options and enhancements and is compatible with the installed version of
F6ControlPanel.
To update the F6300 firmware:

1. Open F6ControlPanel and ensure that the communications are set up correctly.
If necessary, click Change to modify the settings for communication between the
computer and the F6300. The communication cable must connect directly to the
F6300.
2. Select Tools > F6000 Flash Loader.
3. Click Browse and locate the package file to be loaded.
The release notice contains the name and location of the package file. The name
of the package file appears in the File field.
4. Click Verify to confirm that the current firmware version is compatible with the
selected package file (see the Note above).
The Status field displays the progress of the verification. When complete, the
Status field displays Idle.
5. Click Program to update the firmware with the selected package file.
NOTE Do not power-cycle the F6300 or disconnect the computer until the Flash Loader
download is complete.
A-2 72A-2337-01 Rev. D 3/08

Communications Parameters
If the flashload is successful, a dialog box appears, confirming this.

6. Click OK to close the dialog boxes and power-cycle the instrument.
NOTE If the flashload fails, see the next sections for procedures to attempt to remedy the
problem.
Communications Parameters
If the revised firmware does not load successfully, confirm that you have communication
between the computer and the F6300.
To verify or change the communication settings:
1. Click Change in the Flash Loader dialog box (or any of the other Tools menu
utilities with a Change button).
The Set Communications Parameters dialog box appears (Figure A.2).
Figure A.2 Set Communications Parameters
2. Select the correct setting from each of the dropdown menus:

• To change the serial COM port, select a different port from the center
dropdown menu.
The connection speed must remain at 57,600 baud.
• To set the IP address using an Ethernet connection:
a. Select Network from the first dropdown menu. An IP Address field
appears (Figure A.3).
Figure A.3 Set Communications Parameters – Network
b. Enter the current IP address of the F6300.
The IP address appears in the front panel display when the F6300 is
turned on and the firmware loads.
72A-2337-01 Rev. D 3/08 A-3

3. Click OK or, to make the settings in the Set Communications Parameters dialog
box the default settings for future firmware updates, save them in the software’s
.ini file, as follows:
a. Click Save Settings.
The Save Communication Settings dialog box appears (Figure A.4).
Figure A.4 Save Communications Settings
b. Click Yes.
You are returned to the initial dialog box.
4. Click OK.
5. Click Get.
• If you are using a serial connection, the utility obtains the IP address of the
F6300 via the specified COM port. The IP address and subnet mask appear
in the top two fields.
• If you are using an Ethernet connection, the utility attempts to connect to the
IP address specified in the Communications field of the Set F6000 IP Address
dialog box. If it is successful, the IP address and subnet mask of the F6300
appear in the top two fields.
If the utility is not successful, you will receive an error message.
Make sure you have an Ethernet cable connected between the Ethernet
connection on your PC and the Ethernet (Network) connection on the
F6300.
6. To change the IP address and subnet mask, enter the desired settings in the top
two fields.
Enter an IP address in the same subnet as the desired IP address.
7. Click Set.
8. To enable the new IP address and firmware, turn the unit off and then back on.
Flash Loader normally updates the flash by communicating with the application that is
already in the flash. The link is made using either serial or Ethernet communication. If
no valid application is in the flash, the loader updates the flash by communicating with
the bootloader that is already in the flash. In this case, the update can be done only
using serial communication.
A-4 72A-2337-01 Rev. D 3/08

Flashload Failure Recovery Techniques
Flashload Failure Recovery Techniques

If the bootloader is OK but the flashload fails, the unit will display a message with
waiting in it. The recovery procedure depends on the type of instrument involved.
NOTE These procedures will work only with a serial connection, not with Ethernet.
CPU1 Instruments
1. Connect the serial cable.
2. Run Flash Loader and reload the firmware.
3. Turn the instrument off and then back on.
CPU2 Instruments
1. Turn off the instrument.
2. Connect the serial cable.
3. Open HyperTerminal on your computer.
4. Enter these parameters:
• Bits per second: 57,600
• Data bits: 8
• Parity: None
• Stop bits: 1
• Flow Control: None
5. Turn on the instrument.
A series of messages will display. The series ends with a prompt.
6. At the prompt, type f6xs and press Enter.
7. Shut down HyperTerminal or use the disconnect on the toolbar.
8. Run Flash Loader and reload the firmware.
NOTE If the bootloader is defective, the CPU card or the entire unit must be returned to
Doble.
Key Code Update

The Key Code update utility installs options available for the F6300. These options
require a Doble Engineering software key for access. Obtain the software key from
Doble Engineering when the option is purchased. You can identify available F6300
options by numbers that scroll in the instrument display after startup.
NOTE The Key Code utility is required only when options are to be installed in the field. All
options ordered with the unit are installed before delivery.
72A-2337-01 Rev. D 3/08 A-5

To update F6300 options:

1. Select Tools > F6000 Key Code.
The Key Code Update dialog box appears (Figure A.5).
Figure A.5 Key Code Update
2. Type the software key in the Key Code field.

3. Click Update Code.
• If the code you entered was correct, the KeySet dialog box appears
(Figure A.6), indicating that the unit’s capabilities will change as a result of
the update. This is a normal message.
Figure A.6 KeySet Dialog Box – Change in Capabilities
a. Click Yes.
A message appears, indicating a successful update (Figure A.7).

b. Click OK.
Figure A.7 KeySet Dialog Box – Successful Update
• If the code you entered was incorrect, an error message appears (Figure A.8).
A-6 72A-2337-01 Rev. D 3/08

Key Code Update
Figure A.8 KeySet Dialog Box – Error Message
a. Click OK
b. Return to Step 2.
4. If necessary, click Change to enter new communications parameters. (See
”Communications Parameters” on p. A-3 for the procedure.)
72A-2337-01 Rev. D 3/08 A-7

Appendix B. Ethernet Communications
If the control PC is configured for Ethernet communications, it can communicate with

the F6300 on a private network using the UDP/IP protocol. When it initiates two-way
communication, the PC sends its IP address to the instrument. Both the F6300 and the
PC must have an IP address assigned.
Connecting the Control PC to the F6300

CPU1 Instruments
On CPU1 models, use the two 50-ohm terminators and a 50-ohm coaxial 10Base2
network cable supplied with the instrument.
1. Connect one of the 50-ohm terminators to the network port on the right side of
the instrument’s front panel.
2. Connect the second 50-ohm terminator to the connector on the Ethernet card in
the control PC.
3. Connect the supplied RG-58 coaxial cable to both the F6300 and the control
PC.
Figure B.1 illustrates two ways to make these connections, using either a BNC
connector with a built-in 50-ohm terminator or a right-angle BNC connector
with a separate 50-ohm terminator.
BNC Connector with BNC Connector on

Built-in 50-ohm Terminator RG-58 Coaxial Cable
To Ethernet Port
on F6300
To Same Setup on
PC’s Ethernet Port
50-ohm Terminator
Figure B.1 Alternate 50-Ohm Terminator CPU1 Connections for Coaxial Cable
CPU2 Instruments
If connecting to the F6300 directly from a PC, plug the crossover adapter (401-0303)
supplied with the instrument into the Ethernet connector on the F6300 and then use the
supplied standard Ethernet cable between the adapter and the PC.
72A-2337-01 Rev. D 3/08 B-1

Appendix B: Ethernet Communications
If connecting to the F6300 through a hub, use the standard Ethernet cable supplied with
the instrument between the hub and the instrument. The crossover adapter is not
necessary.
Configuring the Control PC

Establish the IP Address
To configure Windows for communication with the F6300 on a private network:
1. Right-click the Network icon on the desktop (or go to the Start menu, select My
Network Places, and right-click) and select Properties (Figure B.2).
Figure B.2 Accessing Network Properties
2. Right-click on Local Area Connection and select Properties.

The network dialog box (Local Area Connection Properties in Windows XP)
appears (Figure B.3).
B-2 72A-2337-01 Rev. D 3/08

Figure B.3 Network Dialog Box: Scroll to the TCP/IP Component
3. In the General tab, scroll down the list of network components and select the
appropriate component:
• For CPU2-based instruments: Internet Protocol (TCP/IP)
• For CPU1-based instruments: the Ethernet card for the control PC
4. Click Properties underneath the list of network components.
The TCP/IP Properties dialog box appears (Figure B.4). If there is data in any of
these fields, copy it down in case you wish to restore it later.
Figure B.4 TCP/IP Properties Dialog Box
72A-2337-01 Rev. D 3/08 B-3

5. In the General tab, click the option button for Use the Following IP Address
(Figure B.5).
6. In the IP Address field, enter an IP address in the same subnet as the IP address
displayed on the F6300 when it is powered on.
7. Enter the Subnet Mask.
8. Click OK, then click OK again.
9. For systems using Windows 95 or Windows 98, restart the computer for these
changes to take effect. For systems using Windows 2000 or Windows XP, you do
not need to restart.
Figure B.5 IP Address and Subnet Mask in TCP/IP Properties Dialog Box
Ping the Network

Test the IP address by pinging it using the Windows command prompt.
1. Click Start and select Run.
2. For systems using Windows 2000 or Windows XP, type cmd in the Run window
and click OK.
The MS-DOS command prompt window appears.
3. Type ping after the prompt, followed by a space and the IP address of the
F6300.
If the Ethernet connection is working, four replies from the F6300 appear
(Figure B.6).
B-4 72A-2337-01 Rev. D 3/08

Figure B.6 Successful Ping
If the ping is unsuccessful, check the network connections, terminators,

connecting cable, and network properties. Then try again.
Configure F6ControlPanel
1. In F6ControlPanel, with the application running but the virtual devices closed,
select Tools > Setup on the menu bar.
The Setup dialog box appears. (For more information on setup, see ”Getting
Started” on p. 3-1.)
2. In the F6 Instrument section, click the Ethernet option button.
3. Enter the IP address of the F6300. The IP address appears in the front panel
display when the instrument is turned on and the firmware loads.
4. Click OK.
5. Click the menu bar icon for the appropriate virtual device. The device opens and
provides manual control of the instrument.
NOTE If the control PC is subsequently connected to any kind of local-area or wide-area

network, return to the Network TCP/IP Properties dialog box in Windows and select
Obtain IP Address Automatically or restore your settings as indicated below.
Restoring Your Network Settings

To restore your PC’s original network settings:
1. Follow Steps 1 through 4 in ”Establish the IP Address” on p. B-2.
2. Restore the original settings that you copied down in Step 4.
3. Click OK, then click OK again.
4. For systems using Windows 95 or Windows 98, restart the computer for these
changes to take effect. For systems using Windows 2000 or Windows XP, you do
not need to restart.
72A-2337-01 Rev. D 3/08 B-5

Set the F6000 IP Address

The Set IP Address utility sets or changes the IP address the instrument uses for Ethernet
and wireless communications. The current IP address of the instrument, if assigned,
appears in the front panel display when the instrument is turned on and the firmware
loads.
To set the instrument’s IP address:
1. Select Tools > F6000 IP Set.
The Set F6000 IP Address dialog box appears (Figure B.7).
Figure B.7 Set F6000 IP Address Dialog Box
2. Click Get.
• If you are using a serial connection (the default), the utility obtains the IP
address of the F6300 via the specified COM port. The IP address and subnet
mask appear in the top two fields.
• If you are using an Ethernet connection, the utility attempts to connect to the
IP address specified in the Communications field of the Set F6000 IP Address
dialog box. If it is successful, the IP address and subnet mask of the F6300
appear in the top two fields.
If the utility is not successful, you will receive an error message.
Make sure you have an Ethernet cable connected between the Ethernet
connection on your PC and the Ethernet (Network) connection on the
F6300.
3. If necessary, click Change to enter new communications parameters. (See
”Communications Parameters” on p. A-3 for the procedure.)
4. Click Set.
5. To enable the new IP address, power the unit off and then back on.
B-6 72A-2337-01 Rev. D 3/08

Appendix C. F6300 Specifications
Sources
Current Sources
Source Configurations
Output Power (VA) Number of Sources
Transient for
Continuous 1.5 Seconds
150 225 6
450 675 2
Three 150 VA current sources can be combined in parallel into one 450 VA current
source.
Ranges and Resolution
Source (VA)
150 450
AC Current
Transient for 15, 30 A (0.001 A) 15, 45, 90, 180 A RMS (0.01 A)
1.5 Seconds 60 A RMS (0.01 A)
Continuous 7.5, 15 A (0.001 A) 7.5, 22.5 (0.001 A)

30 A RMS (0.01 A) 45, 90 A RMS (0.01 A)
DC Current
Transient for 10, 20, 40 A DC (0.01 A) 10 A (0.001 A)

1.5 Seconds 30, 60, 120 A DC (0.01 A)
Continuous 5 A (0.001 A) 5 A (0.001 A)

10, 20 A DC (0.01 A) 15, 30, 60 A DC (0.01 A)
72A-2337-01 Rev. D 3/08 C-1

Appendix C: F6300 Specifications
General Specifications
Specification Description
Source Worst-case accuracy specifications simultaneously include all errors

Operation contributed by variations in power line voltage, load regulation, stability,
and temperature, up to full output power. Includes stable source
operation in four quadrants while delivering power — load power factor
from nearly 1 to 0, leading or lagging.
Calibration Certification traceable to N.I.S.T. standards
Electrostatic IEC 801-2 I.E.C. performance level 1 @ 10 kV: normal performance

Discharge within specifications. IEC 801-2 I.E.C. performance level 2 @ 20 kV:
Immunity no permanent damage.
Surge ANSI/IEEE C37.90. The F6000 instrument functions as a source during

Withstand surge withstand capability tests, when the ANSI/IEEE-specified isolating
Capability circuit is interposed between the instrument and the relay under test.
AC Amplitude From 20° to 30° C: < 0.02% typical or < 0.09% guaranteed
Accuracy at Typically 0.02% of reading.
50/60 Hz
Distortion and Current Source: Total Harmonic Distortion (THD) < 0.02% typical;
Noise at 50/60 <0.1% guaranteed.
Hz Output (10 Hz
- 2 KHz
Bandwidth)
Phase Angle Range: 0° to +359.9° (Lead)/0 to −359.9° (Lag)

Accuracy: ±0.25° at 50/60 Hz
Resolution: ±0.1° at 50/60 Hz
Frequency Bandwidth: DC to 3 kHz at full power for transient playback.

Range: DC, AC from 0.1 Hz to 2 kHz at full power, continuous load.
Resolution: 0.001 Hz
Accuracy:
0.05 PPM: Typical
1.5 PPM: 20° to 30° C
10 PPM: 0° to 50° C
Ramp/Set Ramp: Increments/decrements voltage, current, phase angle, and

frequency at user defined ramp rates. Ensures smooth, linear changes
in value.
Input Power 115 V nominal at 15 A maximum (50 or 60 Hz)

Supply 230 V nominal at 10 A maximum (50 or 60 Hz)
Temperature Operating temperature: 0° to 50° C (32° to 122° F)

Storage temperature: -25° to +70° C (–13° to 158° F)
Humidity Up to 95% relative humidity, non-condensing
C-2 72A-2337-01 Rev. D 3/08

General Specifications
Specification Description
Interfaces RS-232 or Ethernet remote control to computer
Safety European Standard:

EN61010-1:1993/A1+A2
EN61010-2-031:1994
Electromagnetic European Standard: EN61326:1997/A1:1998

Compatibility US Standard: FCC 47CFR Part 15 Class A
(EMC)
Enclosure High-impact, molded, flame-retardant ABS. Meets National Safe Transit

Association testing specification No. 1A for immunity to severe shock
and vibration.
Dimensions 15 x 9.5 x 18 in. / 38 x 24 x 45.7 cm
Weight 35.4 lb / 16.1 kg
All specifications are subject to change without notice.
72A-2337-01 Rev. D 3/08 C-3

Index
C description 2-1
instrument display 2-1
Circuit boards
source outputs 2-1
removal/replacement procedure 5-9
communications parameters A-3
Components G
location 5-3 Getting started 3-1
Configuration display
topology 3-5 H
Cooling fans
Hardware components 1-1
removal/replacement procedure
fans 5-10
Cover removal
I
procedure 5-3 Instument display, description 2-1
Current amplifier IP Address
checkout list 4-12 Setting the IP Address B-6
Current sources
description 3-4 K
Customer service Key Code Update A-5
returning equipment 6-2 key code update A-5
E L
Ethernet LEDs
configuring control PC B-2 analog multiplexer circuit board 4-6
connecting control PC and F6150 B-1 CPU circuit board 4-4
connections 2-5 current amplifier circuit board 4-7
connections for serial communication 2-6
control panel B-5 O
Ethernet communication 2-3
Operation guidelines 6-1
F
P
F3000
introduction 1-1 Power Supply Circuit Board fuses 4-8, 4-10
F6300 Power up/visual check
control panel version 2, description 1-2 procedure 5-4
current sources 1-1 ProTesT
hardware components 1-1 description 1-3
F6300 general spefications C-2
general specifications C-3 R
Field Replacement Return Shipping 6-3
visual check 5-4
Flashload Failure Recovery Techniques A-5 S
flashload failure recovery techniques A-5
Software A-3, A-5
Front panel
pinging network B-4
current sources 2-2
72A-2337-01 Rev. C 11/07 Index-1

Source operation
general specification C-2
System error messages
description 4-15
T
Testing and measurement
low-level source 2-12
Troubleshooting
check list 4-1
V
Visual Check 5-4
Index-2 72A-2337-01 Rev. C 11/07

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What are some of the main specifications of the F6300 Power System Simulator?

What are some of the main specifications of the F6300 Power System Simulator?

F6300 Power System Simulator

Doble Engineering Company

PN 500-0462 72A-2337-01 Rev. D 3/08

Copyright © 2008 Doble Engineering Company

i 72A-2337-01 Rev. D 3/08

EXCEPT AS EXPRESSLY SET FORTH ABOVE, NO OTHER WARRANTIES, EXPRESSED OR

Software Limited Warranty

72A-2337-01 Rev. D 3/08 ii

For equipment maintenance, contact:

iii 72A-2337-01 Rev. D 3/08

2. Front Panel ................................................................................................2-1

3. Setup and Configuration ............................................................................3-1

72A-2337-01 Rev. D 3/08 iv

Component Checkout Procedures............................................................................................. 4-10

5. Field Replacement Procedures .................................................................. 5-1

6. Safety and Maintenance ............................................................................ 6-1

Appendix A. Firmware Maintenance .............................................................A-1

v 72A-2337-01 Rev. D 3/08

Appendix B. Ethernet Communications .........................................................B-1

Appendix C. F6300 Specifications ................................................................ C-1

72A-2337-01 Rev. D 3/08 vi

Figure 1.1 F6300 Power System Simulator

Configuration of the sources is internal and is independently controlled by a computer

72A-2337-01 Rev. D 3/08 1-1

• Six Current Amplifiers

Figure 1.2 F6ControlPanel

1-2 72A-2337-01 Rev. D 3/08

72A-2337-01 Rev. D 3/08 1-3

To enhance the capabilities of F6000 instruments, ProTesT performs the following:

1-4 72A-2337-01 Rev. D 3/08

Located on the front panel (Figure 2.1) are:

Figure 2.1 F6300 Front Panel (CPU2 Shown)

72A-2337-01 Rev. D 3/08 2-1

Input/Output & Communication

2-2 72A-2337-01 Rev. D 3/08

Connecting the F6300 and F6150

72A-2337-01 Rev. D 3/08 2-3

Using BNC Connectors and Terminators

2-4 72A-2337-01 Rev. D 3/08

BNC Connector with BNC Connector on

72A-2337-01 Rev. D 3/08 2-5

Ethernet Communication to F6000 Instruments

Cat 5 or better Ethernet

BNC-BNC RG-58 50Ω Coaxial Cable (181-0118)

Figure 2.5 Computer to CPU1 F6150

Cat 5 or better Ethernet Cable (401-0243) to/from

Figure 2.6 Computer to CPU2 F6150 with Switch/Hub

2-6 72A-2337-01 Rev. D 3/08

Cat 5 or better Ethernet Cable (401-0243) to/from

Figure 2.7 Computer to CPU2 F6150 with a Cat 5 Crossover Cable

Cat 5 or better Ethernet 10BaseT/10Base2 Hub

DB15-DB15 cable (401-0042)

Figure 2.8 Computer to CPU1 F6150/CPU1 F6300

72A-2337-01 Rev. D 3/08 2-7

Cat 5 or better Ethernet