T316

Container Refrigeration
OPERATION AND SERVICE

for
69NT40--541--001 TO 199
Container Refrigeration Units
T--316 Rev C
OPERATION AND SERVICE MANUAL
CONTAINER REFRIGERATION UNIT
Models
69NT40--541--001 to 199
TABLE OF CONTENTS
PARAGRAPH NUMBER Page

GENERAL SAFETY NOTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety-1
FIRST AID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety-1
OPERATING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety-1
MAINTENANCE PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety-1
UNIT LABEL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety-1
SPECIFIC WARNING AND CAUTION STATEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety-1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 CONFIGURATION IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 OPTION DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3.1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3.2 Dehumidification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3.3 Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3.4 Temperature Readout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3.5 Pressure Readout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3.6 USDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3.7 Interrogator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3.8 Remote Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3.9 Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3.10 Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3.11 Condenser Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3.12 Autotransformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3.13 Temperature Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3.14 Gutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.15 Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.16 Thermometer Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.17 Water Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.18 Back Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.19 460 Volt Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.20 230 Volt Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.21 Cable Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.22 Upper Air (Fresh Air Make Up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.23 Lower Air (Fresh Air Make Up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.24 Arctic Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.25 Power Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.26 Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.27 Evaporator Fan Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.28 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.29 Plate Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.30 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3.31 Condenser Grille . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
i T-316
TABLE OF CONTENTS - Continued

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.1 Refrigeration Unit -- Front Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.2 Fresh Air Makeup Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.3 Evaporator Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.1.4 Compressor Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.5 Air Cooled Condenser Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.6 Water-Cooled Condenser Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.1.7 Control Box Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.1.8 Communications Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.2 REFRIGERATION SYSTEM DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.3 ELECTRICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.4 SAFETY AND PROTECTIVE DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.5 REFRIGERATION CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
MICROPROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 TEMPERATURE CONTROL MICROPROCESSOR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.1 Key Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.1.2 Display Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.1.3 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2 CONTROLLER SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2.1 Configuration Software (Configuration Variables) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2.2 Operational Software (Function Codes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.3 MODES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.1 Temperature Control -- Perishable Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.2 Evaporator Fan Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.3 Defrost Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.4 Failure Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.5 Generator Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.6 Condenser Pressure Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.7 Arctic Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.8 Perishable Mode -- Conventional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3.9 Perishable Mode -- Economy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.3.10 Perishable Mode -- Dehumidification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.3.11 Perishable, Dehumidification -- Bulb Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.3.12 Temperature Control -- Frozen Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.13 Frozen Mode -- Conventional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.14 Frozen Mode -- Economy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.4 CONTROLLER ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.5. UNIT PRE-TRIP DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
T-316 ii

3.6 DataCORDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.6.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.6.2 DataCORDER Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.6.3 Sensor Configuration (dCF02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.6.4 Logging Interval (dCF03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.6.5 Thermistor Format (dCF04) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.6.6 Sampling Type (dCF05 & dCF06) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.6.7 Alarm Configuration (dCF07 -- dCF10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.6.8 DataCORDER Power-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.6.9 Pre-Trip Data Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.6.10 DataCORDER Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.6.11 USDA Cold Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.6.12 USDA Cold Treatment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.6.13 DataCORDER Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 INSPECTION (Before Starting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 CONNECT POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2.1 Connection To 380/460 vac Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2.2 Connection to190/230 vac Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3 ADJUST FRESH AIR MAKEUP VENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3.1 Upper Fresh Air Makeup Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3.2 Lower Fresh Air Makeup Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3.3 Fresh Air Position Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4 CONNECT WATER-COOLED CONDENSER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4.1 Water--Cooled Condenser with Water Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4.2 Water-Cooled Condenser with Condenser Fan Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.5 CONNECT REMOTE MONITORING RECEPTACLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.6 STARTING AND STOPPING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.6.1 Starting the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.6.2 Stopping the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.7 START--UP INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.7.1 Physical Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.7.2 Check Controller Function Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.7.3 Start Temperature Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.7.4 Complete Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.8 PRE-TRIP DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.9 OBSERVE UNIT OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.9.1 Crankcase Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.9.2 Probe Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.10 SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.10.1 Sequence Of operation -- Perishable Mode Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.10.2 Sequence Of Operation -- Perishable Mode Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.10.3 Sequence Of operation -- Frozen Mode Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.10.4 Sequence Of Operation -- Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
iii T-316

4.11 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.11.1 Emergency Bypass Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.11.2 Emergency Defrost Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 UNIT WILL NOT START OR STARTS THEN STOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 UNIT OPERATES LONG OR CONTINUOUSLY IN COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.3 UNIT RUNS BUT HAS INSUFFICIENT COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.4 UNIT WILL NOT HEAT OR HAS INSUFFICIENT HEATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.5 UNIT WILL NOT TERMINATE HEATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.6 UNIT WILL NOT DEFROST PROPERLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.7 ABNORMAL PRESSURES (COOLING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.8 ABNORMAL NOISE OR VIBRATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.9 CONTROLLER MALFUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.10 NO EVAPORATOR AIR FLOW OR RESTRICTED AIR FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.11 THERMOSTATIC EXPANSION VALVE MALFUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.12 AUTOTRANSFORMER MALFUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.13 WATER-COOLED CONDENSER OR WATER PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . 5-4
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 SECTION LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 SERVICE VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.3. MANIFOLD GAUGE SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.4 PUMPING THE UNIT DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.5 REFRIGERANT LEAK CHECKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.6 EVACUATION AND DEHYDRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.6.2 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.6.3 Procedure - Complete system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.6.4 Procedure - Partial System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.7 REFRIGERANT CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.7.1 Checking the Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.7.2 Adding Refrigerant to System (Full Charge) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.7.3 Adding Refrigerant to System (Partial Charge) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.8 COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.8.1 Removal and Replacement of Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.8.2 Compressor Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.8.3 Compressor Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.8.4 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.8.5 Installing the Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.8.6 Compressor Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.9 HIGH PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.9.1 Replacing High Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.9.2 Checking High Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.10 CONDENSER COIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.11 CONDENSER FAN AND MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
T-316 iv

6.12 WATER COOLED CONDENSER CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.13 FILTER-DRIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6.14 THERMOSTATIC EXPANSION VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6.14.1 Checking Superheat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6.14.2 Expansion Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
6.15 EVAPORATOR COIL AND HEATER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6.15.1 Evaporator Coil Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6.15.2 Evaporator Heater Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6.16 EVAPORATOR FAN AND MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.16.1 Replacing The Evaporator Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.16.2 Disassemble The Evaporator Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.16.3 Assemble The Evaporator Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.17 EVAPORATOR FAN MOTOR CAPACITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.17.1 When To Check For A Defective Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.17.2 Removing The Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6.17.3 Checking The Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6.18 SUCTION MODULATION VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6.18.1 Precheck Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6.18.2 Checking The Stepper valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.18.3 Checking The Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.18.4 Emergency Repair Procedures: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.19 AUTOTRANSFORMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.20 CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.20.1 Handling Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.20.2 Controller Trouble-Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.20.3 Controller Programming Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.20.4 Removing and Installing the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
6.20.5 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
6.21 TEMPERATURE SENSOR SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
6.21.1 Sensor Checkout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.21.2 Sensor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.21.3 Sensor Re--Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
6.22 VENT POSITION SENSOR (VPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
6.23 ELECTRONIC PARTLOW TEMPERATURE RECORDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6.24 MAINTENANCE OF PAINTED SURFACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.25 COMPOSITE CONTROL BOX REPAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.25.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.25.2 Cracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.25.3 Chips And Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
6.25.4 Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
6.25.5 Door Hinge Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
6.26 COMMUNICATIONS INTERFACE MODULE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6.27 POWER FACTOR CORRECTOR CAPACITORS (PFC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
ELECTRICAL WIRING SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
v T-316
LIST OF ILLUSTRATIONS
FIGURE NUMBER Page
Figure 2-1 Refrigeration Unit -- Front Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Figure 2-2 Evaporator Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Figure 2-3 Compressor Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Figure 2-4 Condenser Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Figure 2-5 Water-Cooled Condenser Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Figure 2-6 Control Box Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Figure 2-7 Refrigeration Circuit Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Figure 3- 1 Temperature Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Figure 3- 2 Key Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Figure 3- 3 Display Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Figure 3- 4 Micro-Link 3 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Figure 3- 5 Standard Configuration Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Figure 3- 6 Data Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Figure 4-1 Autotransformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Figure 4-2 Make Up Air Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Figure 4-3 Controller Operation -- Perishable Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Figure 4-4 Controller Operation -- Frozen Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Figure 4-5 Perishable Mode Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Figure 4-6 Perishable Mode Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Figure 4-7 Frozen Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Figure 4-8 Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Figure 6-1 Service Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Figure 6-2 Manifold Gauge Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Figure 6-3 R-134a Manifold Gauge/Hose Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Figure 6-4. Refrigeration System ServiceConnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Figure 6-5. Compressor Service Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Figure 6-6 Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Figure 6-7 Exploded View of Valve Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Figure 6-8 Bottom Plate Removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Figure 6-9 Oil Pump and Bearing Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Figure 6-10 Low Profile Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Figure 6-11 Motor End Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Figure 6-12 Equalizing Tube and Lock Screw Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Figure 6-13 Crankshaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Figure 6-14 Suction Valve & Positioning Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Figure 6-15 Piston Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Figure 6-16 High Pressure Switch Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Figure 6-17 Water-Cooled Condenser Cleaning -- Forced Circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Figure 6-18 Water Cooled Condenser Cleaning - Gravity Circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Figure 6-19 Thermostatic Expansion Valve Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Figure 6-20 Thermostatic Expansion Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Figure 6-21 Hermetic Thermostatic Expansion Valve Brazing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Figure 6-22. Evaporator Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Figure 6-23 Suction Modulation Valve (SMV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Figure 6-24 Controller Section of the Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
T-316 vi
LIST OF ILLUSTRATIONS - Continued
FIGURE NUMBER Page
Figure 6-25 Sensor Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Figure 6-26 Sensor and Cable Splice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Figure 6-27 Supply Sensor Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Figure 6-28 Return Sensor Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Figure 6-29. Electronic Partlow Temperature Recorder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Figure 6-30 Door Hinge Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
Figure 6-31. Insert Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
Figure 6-32. Communications Interface Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
Figure 6-33 R-134a Compressor Pressure and Motor Current Curves Versus Ambient Temperature . . . . . 6-32
Figure 6-33 R-134a Compressor Pressure and Motor Current Curves Versus Ambient Temperature . . . . . 6-33
Figure 7-1 LEGEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Figure 7-2 SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Figure 7-3 SCHEMATIC DIAGRAM -- Units with Single Evaporator Fan Capability . . . . . . . . . . . . . . . . . . . . 7-4
Figure 7-4 SCHEMATIC DIAGRAM -- TransFRESH and Vent Position Sensors (VPS) . . . . . . . . . . . . . . . . 7-5
Figure 7-5 SCHEMATIC DIAGRAM -- Emergency Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Figure 7-6 SCHEMATIC DIAGRAM, WIRING DIAGRAM-- Electronic Partlow Recorder . . . . . . . . . . . . . . . . 7-7
Figure 7-7 UNIT WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Figure 7-8 UNIT WIRING DIAGRAM (single fan capability) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
LIST OF TABLES
TABLE NUMBER Page

Table 2-1 Safety and Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Table 3-1 Key Pad Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Table 3-2 DataCORDER Configuration Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Table 3-3 DataCORDER Standard Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Table 3-4 Controller Configuration Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Table 3-5 Controller Function Codes (Sheet 1 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Table 3-5 Controller Function Codes (Sheet 2 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Table 3-6 Controller Alarm Indications (Sheet 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Table 3-7 Controller Pre-Trip Test Codes (Sheet 1 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Table 3-7 Temperature Controller Pre-Trip Test Codes (Sheet 3 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Table 3-8 DataCORDER Function Code Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Table 3-9 DataCORDER Pre-Trip Result Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Table 3-10 DataCORDER Alarm Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Table 6-1 Sensor Temperature/Resistance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Table 6-2 Crack, Chip & Hole Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
Table 6-3 Insert Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
Table 6-4 Drill Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
Table 6-5 Recommended Bolt Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
Table 6-6 Wear Limits For Compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
Table 6-7 Compressor Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
Table 6-8 R-134a Temperature - Pressure Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
vii T-316
SAFETY SUMMARY
GENERAL SAFETY NOTICES

The following general safety notices supplement the specific warnings and cautions appearing elsewhere in this
manual. They are recommended precautions that must be understood and applied during operation and maintenance
of the equipment covered herein. The general safety notices are presented in the following three sections labeled:
First Aid, Operating Precautions and Maintenance Precautions. A listing of the specific warnings and cautions
appearing elsewhere in the manual follows the general safety notices.
FIRST AID
An injury, no matter how slight, should never go unattended. Always obtain first aid or medical attention immediately.
OPERATING PRECAUTIONS
Always wear safety glasses.
Keep hands, clothing and tools clear of the evaporator and condenser fans.
No work should be performed on the unit until all circuit breakers, start-stop switches are turned off, and power supply
is disconnected.
Always work in pairs. Never work on the equipment alone.
In case of severe vibration or unusual noise, stop the unit and investigate.
MAINTENANCE PRECAUTIONS
Beware of unannounced starting of the evaporator and condenser fans. Do not open the condenser fan grille or
evaporator access panels before turning power off, disconnecting and securing the power plug.
Be sure power is turned off before working on motors, controllers, solenoid valves and electrical control switches. Tag
circuit breaker and power supply to prevent accidental energizing of circuit.
Do not bypass any electrical safety devices, e.g. bridging an overload, or using any sort of jumper wires. Problems with
the system should be diagnosed, and any necessary repairs performed, by qualified service personnel.
When performing any arc welding on the unit or container, disconnect all wire harness connectors from the modules in
both control boxes. Do not remove wire harness from the modules unless you are grounded to the unit frame with a
static safe wrist strap.
In case of electrical fire, open circuit switch and extinguish with CO2 (never use water).
UNIT LABEL IDENTIFICATION
To help identify the label hazards on the unit and explain the level of awareness each one carries, an explanation is
given with the appropriate consequences:
DANGER -- means an immediate hazard which WILL result in severe personal injury or death.
WARNING -- means to warn against hazards or unsafe conditions which COULD result in severe personal injury or
death.
CAUTION -- means to warn against potential hazard or unsafe practice which could result in minor personal injury,
product or property damage.
Safety-1 T-316
SPECIFIC WARNING AND CAUTION STATEMENTS
The statements listed below are applicable to the refrigeration unit and appear elsewhere in this manual. These
recommended precautions must be understood and applied during operation and maintenance of the equipment
covered herein.
WARNING WARNING
Before disassembly of any external com-
Beware of unannounced starting of the pressor component make sure to relieve
evaporator and condenser fans. The unit possible internal pressure by loosening the
may cycle the fans and compressor unex- bolts and tapping the component with a
pectedly as control requirements dictate. soft hammer to break the seal.
WARNING WARNING
Do not use a nitrogen cylinder without a
Do not attempt to remove power plug(s) be- pressure regulator. Do not use oxygen in or
fore turning OFF start-stop switch (ST), unit near a refrigeration system as an explosion
circuit breaker(s) and external power may occur.
source.
WARNING
WARNING Do not open the condenser fan grille before
turning power OFF and disconnecting
power plug.
Make sure the power plugs are clean and
dry before connecting to any power recep-
tacle. WARNING
Oakite No. 32 is an acid. Be sure that the
acid is slowly added to the water. DO NOT
WARNING PUT WATER INTO THE ACID -- this will
cause spattering and excessive heat.
Make sure that the unit circuit breaker(s)
(CB-1 & CB-2) and the START-STOP switch
(ST) are in the “O” (OFF) position before WARNING
connecting to any electrical power source.
Wear rubber gloves and wash the solution
from the skin immediately if accidental con-
tact occurs. Do not allow the solution to
WARNING splash onto concrete.
Never use air for leak testing. It has been de- WARNING
termined that pressurized, mixtures of re-
frigerant and air can undergo combustion
Always turn OFF the unit circuit breakers
when exposed to an ignition source.
(CB-1 & CB-2) and disconnect main power
supply before working on moving parts.
WARNING WARNING
Make sure power to the unit is OFF and Make sure power to the unit is OFF and
power plug disconnected before replacing power plug disconnected before removing
the compressor. capacitor(s).
T-316 Safety-2
SPECIFIC WARNING AND CAUTION STATEMENTS -- Continued
WARNING CAUTION
When condenser water flow is below 11 lpm
With power OFF discharge the capacitor (3 gpm) or when water-cooled operation is
before disconnecting the circuit wiring. not in use, the CFS switch MUST be set to
position ”1” or the unit will not operate prop-
erly.
WARNING
CAUTION
The unit power plug must be disconnected
When a failure occurs during automatic
to remove power from circuit breaker CB1
testing the unit will suspend operation
awaiting operator intervention.
CAUTION CAUTION
When Pre--Trip test Auto 2 runs to comple-
Do not remove wire harnesses from con- tion without being interrupted, the unit will
troller unless you are grounded to the unit terminate pre-trip and display “Auto 2”
frame with a static safe wrist strap. “end.” The unit will suspend operation until
the user depresses the ENTER key!
CAUTION
CAUTION
The unit will remain in the full cooling mode
as long as the emergency bypass switch is
Unplug all controller wire harness connec- in the BYPASS position. If the cargo may be
tors before performing arc welding on any damaged by low temperatures, the operator
part of the container. must monitor container temperature and
manually cycle operation as required to
maintain temperature within required lim-
its.
CAUTION
CAUTION
Pre-trip inspection should not be per-
formed with critical temperature cargoes in The unit will remain in the DEFROST mode
the container. as long as the emergency defrost switch is
in the DEFROST position. To prevent cargo
damage, the operator must monitor con-
tainer temperature and manually cycle op-
eration as required to maintain temperature
within required limits.
CAUTION
When Pre-Trip key is pressed, dehumidifi- CAUTION

cation and bulb mode will be deactivated.
At the completion of Pre-Trip activity, dehu- To prevent trapping liquid refrigerant in the
midification and bulb mode must be reacti- manifold gauge set be sure set is brought to
vated. suction pressure before disconnecting.
Safety-3 T-316
SPECIFIC WARNING AND CAUTION STATEMENTS -- Continued
power head and cage assembly are to
CAUTION replaced as a pair. They are a matched pair
and replacing one without the other will
Removing the compressor motor press-fit affect the superheat setting.
stator in the field is not recommended. The
rotor and stator are a matched pair and
should not be separated. CAUTION
DO NOT disassemble piston from NEW suc-
CAUTION tion modulating valve powerhead assembly.
Doing so may result in damage to piston.
The copper tube which connects to the oil
suction strainer extends out the bottom
with the bottom plate removed. Take pre- CAUTION
cautions to avoid bending or breaking it
while changing crankcase positions. The unit must be OFF whenever a program-
ming card is inserted or removed from the
controller programming port.
CAUTION
Ensure that thrust washer does not fall off CAUTION
dowel pins while installing oil pump.
Do not allow moisture to enter wire splice
area as this may affect the sensor resis-
CAUTION tance.
The set screw on the crankshaft must be

removed for this type of oil pump. CAUTION
Do not allow the recorder stylus to snap
CAUTION back down. The stylus arm base is spring
loaded, and damage may occur to the chart,
Use only Carrier Transicold approved or the stylus force may be altered.
Polyol Ester Oil (POE) -- Mobil ST32 com-
pressor oil with R-134a. Buy in quantities of
one quart or smaller. When using this CAUTION
hygroscopic oil, immediately reseal. Do not
leave container of oil open or contamina-
The inside mechanism of the recorder,
tion will occur.
particularly the inside of the element
housing should never be oiled, however,
control mechanisms should be sprayed
CAUTION periodically (every 60 days) with corrosion
inhibiting CRC 3-36a or 6-66 or LPS no. 2.
Take necessary steps (place plywood over
coil or use sling on motor) to prevent motor
from falling into condenser coil. CAUTION
Recorder element capillary tubing may be
CAUTION bent, but never sharper than 1/2” radius;
extra care should be taken when bending
If the thermostatic expansion valve is found adjacent to welds. The bulb should never
to be in need of replacement, then the be bent, as this will affect calibration.
T-316 Safety-4
SECTION 1
INTRODUCTION
1.1 INTRODUCTION 1.3.3 Control Box
Units are equipped with a composite material box and
The Carrier Transicold model 69NT40--541--001/199 may be fitted with a lockable door.
series units are of lightweight aluminum frame
construction, designed to fit in the front of a container 1.3.4 Temperature Readout
and serve as the container’s front wall. The unit may be fitted with suction and discharge
temperature sensors. The sensor readings may be
They are one piece, self-contained, all electric units viewed on the controller display.
which includes cooling and heating systems to provide
precise temperature control. 1.3.5 Pressure Readout
The unit may be fitted with suction and discharge
The units are suppled with a complete charge of pressure gauges or suction and discharge transducers
refrigerant R-134a and compressor lubricating oil and or no pressure readout. The transducer readings may
are ready for operation upon installation. Forklift be viewed on the controller display.
pockets are provided for unit installation and removal.
1.3.6 USDA
The base unit operates on nominal 380/460 volt, 3 The unit may be supplied with fittings for additional
phase, 50/60 hertz power. An optional autotransformer temperature probes which allow recording of USDA
may be fitted to allow operation on nominal 190/230 , 3 Cold Treatment data by the integral DataCORDER
phase, 50/60 hertz power. Power for the control system function of the Micro--Link refrigeration controller.
is provided by a transformer which steps the supply
power down to 18 and 24 volts, single phase. 1.3.7 Interrogator
Units that use the DataCORDER function are fitted with
The controller is a Carrier Transicold Micro-Link 3 interrogator receptacles for connection of equipment to
microprocessor. The controller will operate download the recorded data. Two receptacles may be
automatically to select cooling, holding or heating as fitted, one accessible from the front of the container and
required to maintain the desired set point temperature the other mounted inside the container (with the USDA
within very close limits. The unit may also be equipped receptacles).
with a mechanical or electronic temperature recorder.
1.3.8 Remote Monitoring
The controller has a keypad and display for viewing or The unit may be fitted with a remote monitoring
changing operating parameters. The display is also receptacle. This item allows connection of remote
equipped with lights to indicate various modes of indicators for COOL, DEFROST and IN RANGE.
operation. Unless otherwise indicated, the receptacle is mounted
at the control box location
1.2 CONFIGURATION IDENTIFICATION 1.3.9 Communications.
Unit identification information is provided on a plate The unit may be fitted with a communications interface
located near the compressor. The plate provides the module. The communications interface module is a
unit model number, the unit serial number and the unit slave module which allows communication with a
parts identification number (PID). The model number master central monitoring station. The module will
identifies the overall unit configuration while the PID respond to communication and return information over
provides information on specific optional equipment, the main power line. Refer to the ship master system
factory provision to allow for field installation of optional technical manual for further information.
equipment and differences in detailed parts. 1.3.10 Compressor
Configuration identification for the models covered The unit is fitted with a single speed reciprocating
herein may be obtained on the Container Products compressor.
Group Information Center by authorized Carrier 1.3.11 Condenser Coil
Transicold Service Centers. The unit is fitted with a 3 row coil using 7mm tubing.
1.3.12 Autotransformer
1.3 OPTION DESCRIPTION
An autotransformer may be provided to allow operation
Various options may be factory or field equipped to the on 190/230, 3phase, 50/60 hertz power. The
base unit. These options are listed in the tables and autotransformer raises the supply voltage to the
described in the following subparagraphs. nominal 380/460 volt power required by the base unit.
The autotransformer may also be fitted with an
1.3.1 Battery individual circuit breaker for the 230 volt power.
The refrigeration controller may be fitted with standard If the unit is equipped with an autotransformer and
replaceable batteries or a rechargeable battery pack. communications module, the autotransformer will be
fitted with a transformer bridge unit (TBU) to assist in
1.3.2 Dehumidification communications.
The unit may be fitted with a humidity sensor. This 1.3.13 Temperature Recorder
sensor allows setting of a humidity set point in the The units may be fitted with an electronic temperature
controller. In the dehumidification mode the controller recording device manufactured by the Partlow
will operate to reduce internal container moisture level. Corporation.
1-1 T-316
1.3.14 Gutters 1.3.24 Arctic Mode
Rain gutters may be fitted over the control box and To improve operation in cold ambients, the unit may be
recorder section to divert rain away form the controls. fitted with a crankcase heater. The crankcase heater is
The different gutters include standard length bolted operated, before start--up, to warm the compressor oil
gutters, extended length gutters and riveted gutters. and boil off any liquid refrigerant that may be present in
1.3.15 Handles the crankcase.
The unit may be equipped with handles to facilitate 1.3.25 Power Correction
access to stacked containers. These handles may
include fixed handles (located at the sides of the unit) The unit may be fitted with a set of power factor
and/or a hinged handle at the center (attached to the correction capacitors to assist in correction of
condenser coil cover). imbalance in current draw by the compressor.
1.3.16 Thermometer Port 1.3.26 Evaporator
The unit may be fitted with ports in the front of the frame Evaporator section is equipped with a hermetic thermal
for insertion of a thermometer to measure supply and/or expansion valve and a heat exchanger. The unit may
return air temperature. If fitted, the port(s) will require a have 6 heaters.
cap and chain.
1.3.17 Water Cooling 1.3.27 Evaporator Fan Operation
The refrigeration system may be fitted with a water Two evaporator fan motor operation systems are
cooled condenser. The condenser is constructed using available. On units with Normal Evaporator Fan
copper--nickel tube for sea water applications. The Operation, opening of an evaporator fan internal
water cooled condenser is in series with the air cooled protector will shut down the unit. On units equipped with
condenser and replaces the standard unit receiver. Single Evaporator Fan Capability, additional relays are
When operating on the water cooled condenser, the installed to allow the unit to continue to operate on a
condenser fan is deactivated by either a water pressure single fan.
switch or condenser fan switch.
1.3.28 Labels
1.3.18 Back Panels
Operating Instruction and Function Code listing labels
Back panel designs that may be fitted include panels of will differ depending on the options installed. For
aluminum and stainless steel. Panels may have access example, additional operating instructions are required
doors and/or hinge mounting. to describe start--up of a unit equipped with an
1.3.19 460 Volt Cable autotransformer. Where the labels are available with
additional languages, they are listed in the parts list.
Various power cable and plug designs are available for
the main 460 volt supply. The plug options tailor the 1.3.29 Plate Set
cables to each customers requirements.
Each unit is equipped with a tethered set of wiring
1.3.20 230 Volt Cable schematic and wiring diagram plates. The plate sets are
Units equipped with an autotransformer require an ordered using a seven digit base part number and a two
additional power cable for connection to the 230 volt digit dash number.
source. Various power cable and plug designs are
available. The plug options tailor the cables to each 1.3.30 Controller
customers requirements. Two different controllers are available:
1.3.21 Cable Restraint 1. Remanufactured -- Controller is the equivalent of a
new OEM controller and is supplied with a 12 month
Various designs are available for storage of the power warranty.
cables. These options are variations of the compressor 2. Repaired -- Controller has had previous faults
section front cover. repaired and upgraded with the latest software.
1.3.22 Upper Air (Fresh Air Make Up) Note: Repaired controllers are NOT to be used for
warranty repairs only full OEM Remanufactured
The unit may be fitted with an upper fresh air makeup controllers are to be used.
assembly. The fresh air makeup assembly is available Controllers will be factory equipped with the latest
with a Vent Positioning Sensor (VPS) and may also be version of operational software, but will NOT be
fitted with screens. configured for a specific model number and will need to
1.3.23 Lower Air (Fresh Air Make Up) be configured, at the time of installation or sale.
The unit may be fitted with a lower fresh air makeup 1.3.31 Condenser Grille
assembly. The fresh air makeup assembly is available
with a Vent Positioning Sensor (VPS) and may also be Two styles of condenser grilles are available, direct
fitted with screens. bolted grilles and hinged grilles.
T-316 1-2
SECTION 2
DESCRIPTION
2.1 GENERAL DESCRIPTION evaporator coil heaters. The unit model number, serial
number and parts identification number can be found on
2.1.1 Refrigeration Unit -- Front Section the serial plate to the left of the compressor.
The unit is designed so that the majority of the 2.1.2 Fresh Air Makeup Vent
components are accessible from the front, see
Figure 2-1. The upper access panels allow entry into the The function of the upper or lower makeup air vent is to
evaporator section, and the center access panel allows provide ventilation for commodities that require fresh air
access to the thermostatic expansion valve and circulation.
14
1
13
12
2
11
10 3
4
9
1. Access Panel (Evap. Fan #1) 9. Interrogator Connector (Front right)

2. Access Panel (Heater & Thermostatic 10. Temperature Recorder
Expansion Valve) 11. Lower Fresh Air Makeup Vent Location
3. Fork Lift Pockets (Blank Cover Shown)
4. Control Box 12. TIR (Transports Internationaux Routiers)
5. Compressor Sealing Provisions - Typical All Panels
6. Unit Serial Number, Model Number and 13. Upper Fresh Air Makeup Vent
Parts Identification Number (PID) Plate 14. Access Panel (Evap. Fan #2)
7. Condenser Fan
8. TransFRESH Communications Connector
Figure 2-1 Refrigeration Unit -- Front Section
2-1 T-316
2.1.3 Evaporator Section The evaporator fans circulate air through the container
The evaporator section (Figure 2-2) contains the by pulling it in the top of the unit, directing it through the
temperature recorder bulb or return recorder sensor, evaporator coil, where it is heated or cooled, and
return temperature sensor, thermostatic expansion discharging it at the bottom.
valve, dual-speed evaporator fans (EM1 and EM2),
evaporator coil and heater, drain pan heater, defrost The evaporator components are accessible by
heaters, defrost temperature sensor, heat termination removing the upper rear panel (as shown in the
thermostat, and heat exchanger. illustration) or by removing the front access panels.
4
3
6
5
2
1
8
HTT Alternate Location
19
18
17 10
16
15
14
12 11
13
ALTERNATE USDA
LOCATION
1. Evaporator Fan Motor #1 11. Hermetic Thermostatic Expansion Valve

2. Return Recorder Sensor 12. Semi--Hermetic Thermostatic Expansion Valve
3. Return Temperature Sensor 13. Heat Exchanger
4. Humidity Sensor 14. Interrogator Connector (Rear)
5. Mechanical Recorder Bulb 15. USDA Probe Receptacle PR2
6. Evaporator Fan Motor #2 16. USDA Probe Receptacle PR1
7. Defrost Temperature Sensor 17. USDA Probe Receptacle PR3
8. Heater Termination Thermostat 18. Cargo Probe Receptacle PR4
9. Evaporator Coil 19. Evaporator Coil Heaters
10. Drain Pan Heater
Figure 2-2 Evaporator Section
T-316 2-2
2.1.4 Compressor Section discharge pressure regulator valve and
The compressor section includes the compressor (with discharge/suction pressure transducers.
high pressure switch), power cable storage
compartment, and autotransformer. The supply temperature sensor, supply recorder sensor
and ambient sensor are located at the right side of the
This section also contains the suction modulating valve, compressor.
5
6
7
2 8
11
10
3
9
12 4
13
22
14
21 15
16
20 17
18
19
1. Autotransformer 12. Suction Temperature Sensor

2. Power Cables and Plug 13. Quench Valve Temperature Bulb
3. Compressor Sight Glass View Port 14. Quench Valve
4. Compressor Guard 15. Access Valve
5. Supply Temperature Sensor 16. Suction Modulating Valve
6. Supply Recorder Sensor 17. Suction Service Valve
7. Ambient Sensor 18. Compressor Crankcase Heater
8 Supply Air Thermometer Port 19. Compressor Motor
9. Discharge Service Valve 20. Suction Pressure Transducer
10. Discharge Temperature Sensor 21. High Pressure Switch
11. Discharge Pressure Regulator Valve 22. Discharge Pressure Transducer
Figure 2-3 Compressor Section
2-3 T-316
2.1.5 Air Cooled Condenser Section line valve, filter-drier, condenser pressure transducer
and fusible plug.
The air cooled condenser section (Figure 2-4) consists The condenser fan pulls air in the bottom of the coil and it
of the condenser fan, condenser coil, receiver with sight is discharged horizontally out through the condenser fan
glass/moisture indicator, quench valve, manual liquid grille.
6
7
3 4
2
1
9
15
10
11
12
13
14
1. Grille and Venturi Assembly 9. Sight Glass

2. Condenser Fan 10. Fusible Plug (Rupture Disc -- Alternate)
3. Key 11. Condenser Pressure Transducer
4. Condenser Fan Motor 12. Sight Glass/Moisture Indicator
5. Condenser Coil Cover 13. Filter-Drier
6. Condenser Coil 14. Liquid Line Service Valve
7. Condenser Motor Mounting Bracket 15. Quench Valve
8. Receiver
Figure 2-4 Condenser Section
T-316 2-4
2.1.6 Water-Cooled Condenser Section quench expansion valve, rupture disc, condenser
pressure transducer, filter-drier, water couplings and
The water-cooled condenser section (Figure 2-5) water pressure switch. The water cooled condenser
consists of a water-cooled condenser, sight glass, replaces the standard unit receiver.
3 4 5 6
1
9
11 10
1. Sight Glass 7. Liquid Line Service Valve

2. Water-Cooled Condenser 8. Moisture/Liquid Indicator
3. Rupture Disc 9. Coupling (Water In)
4. Condenser Pressure Transducer 10. Self Draining Coupling (Water Out)
5. Quench Valve 11. Water Pressure Switch
6. Filter-Drier
Figure 2-5 Water-Cooled Condenser Section
2-5 T-316
2.1.7 Control Box Section 2.1.8 Communications Interface Module
The control box (Figure 2-6) includes the manual The communications interface module is a slave
operation switches; circuit breaker (CB-1); compressor, module which allow communication with a master
fan and heater contactors; control power transformer; central monitoring station. The module will respond to
fuses; key pad; display module; current sensor module; communication and return information over the main
controller module and the communications interface power line. Refer to the master system technical manual
module. for further information.
1 2 3 4 5 6
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7
1. Compressor Contactor 12. Controller Battery Pack

2. Heater Contactor 13. Interrogator Connector (Box Location)
3. Display Module 14. Control Transformer
4. Communications Interface Module 15. Evaporator Fan Contactor - E1
5. Controller/DataCORDER Module (Controller) 16. Evaporator Fan Contactor - S1
6. Key Pad 17. Evaporator Fan Contactor - S2 or EF
7. Emergency Defrost Light 18. Evaporator Fan Contactor - E2 or ES
8. Start-Stop Switch 19. Condenser Fan Contactor
9. Remote Monitoring Receptacle 20. Circuit Breaker -- 460V
10. Manual Defrost Switch 21. Current Sensor Module
11. Condenser Fan Switch
Figure 2-6 Control Box Section
T-316 2-6
2.2 REFRIGERATION SYSTEM DATA
Number of Cylinders 6
Model 06DR
CFM 41
a. Compressor/Motor Weight (Dry) 118 kg (260 lb)
Assembly
y Approved Oil Castrol Icematic
Oil Charge 3.6 liters (7.6 U.S. pints)
The oil level range, with the compressor off,
Oil Sight Glass should be between the bottom and one-eighth
level of the sight glass.
Verify at --18 _C
b. Expansion Valve Superheat (0 _F) container box 4.5 to 6.7 _C (8 to 12 _F)
temperature
Opens 54 (¦ 3) _C = 130 (¦ 5) _F
c Heater Termination Thermostat
c.
Closes 38 (¦ 4) _C = 100 (¦ 7) _F
Cutout 25 (¦ 1.0) kg/cm@ = 350 (¦ 10) psig
d High Pressure Switch
d.
Cut-In 18 (¦ 0.7) kg/cm@ = 250 (¦ 10) psig
Charge Requirements -- R-134a
Unit Configuration
4 row condenser
e. Refrigerant Charge Water-Cooled
Condenser 5.2 kg (11.5 lbs)
Receiver 4.9 kg (10.8 lbs)
NOTE
When replacing the following components (f.),
(f ) (g.)
(g ) and (h.)
(h ) , refer to the installation instructions included with
the replacement part for additional information.
Melting point 99 _C = (210 _F)
f Fusible Plug*
f.
Torque* 6.2 to 6.9 mkg (45 to 50 ft-lbs)
g. Sight Glass/Moisture Indicator Torque 8.9 to 9.7 mkg (65 to 70 ft-lbs)
Bursts at 35 ¦ 5% kg/cm@ = (500 ¦ 5% psig)
h. Rupture Disc Torque
(P/N 14-00215-03) 1.4 to 2 mkg (10 to 15 ft-lbs)
The condenser fan will start if the condenser
pressure is greater than 14.06 kg/cm@ (200
Condenser Fan Starts psig) OR the condenser fan is OFF for more
i. Condenser Pressure than 60 seconds.
Transducer The condenser fan will stop if the condenser
pressure is less than 9.14 kg/cm@ (130 psig)
Condenser Fan Stops AND the condenser fan remains ON for at least
30 seconds.
j. Unit Weight Refer to unit model number plate.
Cut-In 0.5 ¦ 0.2 kg/cm@ (7 ¦ 3 psig)
k Water Pressure Switch
k.
Cutout 1.6 ¦ 0.4 kg/cm@ (22 ¦ 5 psig)
l. Discharge Pressure Regulator Factory Setting 32.7 ¦ 2.5 kg/cm@ (72¦ 5.5 psig)
* Rupture Disc, part number 14--00215--04 may be installed as an alternate for the receiver mounted fusible plug.
2-7 T-316
2.3 ELECTRICAL DATA
CB-1 Trips at 29 amps
a. Circuit Breaker CB-2 (50 amp) Trips at 62.5 amps
CB-2 (70 amp) Trips at 87.5 amps
b. Compressor 17.6 amps @ 460 vac
Motor Full Load Amps (FLA)
(with current limiting set at 21 amps)
380 vac, Single Phase, 460 vac, Single Phase,
50 hz 60 hz
c. Condenser Fan Full Load Amps 1.3 amps 1.6 amps
Motor Horsepower 0.43 hp 0.75 hp
Rotations Per Minute 1425 rpm 1725 rpm
Voltage and Frequency 360 -- 460 vac ¦ 2.5 hz 400 -- 500 vac ¦ 2.5 hz
Bearing Lubrication Factory lubricated, additional grease not required.
Rotation Counter-clockwise when viewed from shaft end.
Number of Heaters 0 or 1
Rating 750 watts +5 /--10 % @ 460 vac
d Drain Pan Heaters
d.
Resistance (cold) 285 ¦ 7.5% ohms @ 20 _C (68 _F)
Type Sheath
Number of Heaters 4 or 6
e. Evaporator Coil Rating 750 watts +5/--10% each @ 230 vac
Heaters Resistance (cold) 66.8 to 77.2 ohms @ 20 _C (68 _F)
Type Sheath
380 vac/50 hz 460 vac/60 hz
Full Load Amps
1.6 2.0
High Speed
Full Load Amps
0.8 1.0
Low Speed
Nominal Horsepower
0.70 0.84
High Speed
Nominal Horsepower
0.09 0.11
f. Evaporator Fan Low Speed
Motor(s) Rotations Per Minute
2850 rpm 3450 rpm
High Speed
Rotations Per Minute
1425 rpm 1750 rpm
Low Speed
Voltage and Frequency 360 -- 460 vac ± 1.25 hz 400 -- 500 vac ± 1.5 hz
Voltage & Frequency us-
180 -- 230 vac ± 1.25hz 200 -- 250 vac ± 1.5 hz
ing power autotransformer
Bearing Lubrication Factory lubricated, additional grease not required
Rotation CW when viewed from shaft end
Control Circuit 7.5 amps (F3A, F3B)
Controller/DataCORDER 5 amps (F1 & F2)
Emergency Defrost 5 amps (FED)
g Fuses
g.
Drain Line Heater 5 amps (FDH)
Humidity Power
Transformer 5 amps (FH)
h. Compressor Crankcase Heater 180 watts @ 460 vac
T-316 2-8
Orange wire Power
Red wire Output
Brown wire Ground
Input voltage 5 vdc
Output voltage 0 to 3.3 vdc
i Humidity Sensor
i.
Output voltage readings verses relative humidity (RH) percentage:
30% 0.99 V
50% 1.65 V
70% 2.31 V
90% 2.97 V
j. Controller Setpoint Range --30 to +30 _C (--22 to +86 _F)
2.4 SAFETY AND PROTECTIVE DEVICES IP-CP or HPS will shut down the compressor.
Unit components are protected from damage by safety Open safety switch contacts on device IP-CM will shut
and protective devices listed in the following table. down the condenser fan motor.
These devices monitor the unit operating conditions and The entire refrigeration unit will shut down if one of the
open a set of electrical contacts when an unsafe following safety devices open: (a) Circuit Breaker(s); (b)
condition occurs. Fuse (F3A&F3B/7.5A); or (c) Evaporator Fan Motor
Open safety switch contacts on either or both of devices Internal Protector(s) -- (IP-EM).
Table 2-1 Safety and Protective Devices
UNSAFE CONDITION SAFETY DEVICE DEVICE SETTING

Circuit Breaker (CB-1) -- Manual Reset Trips at 29 amps (460 vac)
Excessive current draw Circuit Breaker (CB-2, 50 amp) --Manual Reset Trips at 62.5 amps (230 vac)
Circuit Breaker (CB-2, 70 amp) --Manual Reset Trips at 87.5 amps (230 vac)
Excessive current draw in the
control circuit Fuse (F3A & F3B) 7.5 amp rating
Excessive current draw by the

controller Fuse (F1 & F2) 5 amp rating
Excessive current draw by the

emergency defrost circuit Fuse (FED) 5 amp rating
Excessive condenser fan mo-

tor winding temperature Internal Protector (IP-CM) -- Automatic Reset N/A
Excessive compressor motor

winding temperature Internal Protector (IP-CP) -- Automatic Reset N/A
Excessive evaporator fan mo-

tor(s) winding temperature Internal Protector(s) (IP-EM) -- Automatic Reset N/A
Fusible Plug -- Used on the Receiver 99 _C = (210 _F)

Abnormal pressures/tempera-
tures in the high refrigerant Rupture Disc -- Used on the Water-Cooled Con- 35 kg/cm@ = (500 psig)
side denser
Abnormally high discharge Opens at 25 kg/cm@
pressure High Pressure Switch (HPS) (350 psig)
2-9 T-316
2.5 REFRIGERATION CIRCUIT outlet. The valve maintains a constant superheat at the
coil outlet regardless of load conditions.
Starting at the compressor, (see Figure 2-7, upper
schematic) the suction gas is compressed to a higher During periods of low load, the suction modulating valve
pressure and temperature. decreases flow of refrigerant to the compressor. This
action balances the compressor capacity with the load
The gas flows through the discharge service valve into and prevents operation with low coil temperatures. In
the pressure regulator valve. During periods of low this mode of operation, the quench valve will open as
ambient operation, the pressure regulator valve required to provide sufficient liquid refrigerant flow into
modulates the flow of refrigerant to maintain a pre set the suction line for cooling of the compressor motor. The
minimum discharge pressure. Refrigerant gas then quench valve senses refrigerant condition entering the
moves into the air-cooled condenser. When operating compressor and modulates the flow to prevent entrance
with the air-cooled condenser active, air flowing across of liquid into the compressor.
the coil fins and tubes cools the gas to saturation
temperature. By removing latent heat, the gas The refrigeration system is also fitted with a condenser
condenses to a high pressure/high temperature liquid pressure transducer which feeds information to the
and flows to the receiver which stores the additional controller. When operating on the air cooled condenser,
charge necessary for low temperature operation. the controller programming will operate the condenser
fan so as to attempt to maintain discharge pressures
When operating with the water cooled condenser active above 130 psig in low ambients. At ambients below
(see Figure 2-7, lower schematic), the refrigerant gas 27_C (80_F), the condenser fan will cycle on and off
passes through the air cooled condenser and enters the depending on condenser pressure and operating times.
water cooled condenser shell. The water flowing inside
the tubing cools the gas to saturation temperature in the 1 The condenser fan will start if the condenser pres-
same manner as the air passing over the air cooled sure is greater than 200 psig OR the condenser fan
condenser. The refrigerant condenses on the outside of has been OFF for more than 60 seconds.
the tubes and exits as a high temperature liquid. The 2 The condenser fan will stop if the condenser pres-
water cooled condenser also acts as a receiver, storing sure is less than 130 psig AND the condenser fan
excess refrigerant. has been running for at least 30 seconds.
The liquid refrigerant continues through the liquid line At ambients above 27_C (80_F), condenser pressure
service valve, the filter-drier (which keeps refrigerant control is disabled and the condenser fan runs
clean and dry), and a heat exchanger (that increases continuously.
subcooling of the liquid) to the thermostatic expansion
valve. As the liquid refrigerant passes through the On systems fitted with a water pressure switch, the
variable orifice of the expansion valve, some of it condenser fan will be off when there is sufficient
vaporizes into a gas (flash gas). Heat is absorbed from pressure to open the switch. If water pressure drops
the return air by the balance of the liquid, causing it to below the switch cut out setting, the condenser fan will
vaporize in the evaporator coil. The vapor then flows be automatically started. When operating a system
through the suction modulating valve to the compressor. fitted with a condenser fan switch, the condenser fan will
be off when the switch is placed in the “O” position. The
The thermostatic expansion valve is activated by the condenser fan will be on when the switch is placed in the
bulb strapped to the suction line near the evaporator “I” position.
T-316 2-10
EVAPORATOR
TXV
TXV BULB
CONDENSER
HEAT EXCHANGER
PRESSURE REGULATOR
PRESSURE
TRANSDUCER
SERVICE VALVE
MODULATING VALVE QUENCH VALVE PRESSURE TRANSDUCER
FUSIBLE PLUG
FILTER DRIER
Suction
SIGHT GLASS
Liquid
SERVICE VALVE
Discharge
RECEIVER
Circuit with Receiver

EVAPORATOR
TXV
TXV BULB
CONDENSER
HEAT EXCHANGER
FUSIBLE PLUG
PRESSURE REGULATOR
MODULATING VALVE
PRESSURE SIGHT GLASS

TRANSDUCER
SERVICE VALVE
WATER-COOLED
CONDENSER
Suction SERVICE VALVE

Liquid QUENCH VALVE FILTER DRIER
Discharge
Circuit with Water Cooled Condenser
Figure 2-7 Refrigeration Circuit Schematic
2-11 T-316
SECTION 3
MICROPROCESSOR
3.1 TEMPERATURE CONTROL MICROPRO- and cargo temperature parameters for future retrieval.
CESSOR SYSTEM Coverage of the temperature control software begins
with paragraph 3.2. Coverage of the DataCORDER
The temperature control Micro-Link 3 microprocessor software is provided in paragraph 3.6.
system (see Figure 3- 1) consists of a key pad, display
module, control module (controller) and interconnecting
wiring. The controller houses the temperature control The key pad and display module serve to provide user
software and the DataCORDER Software. The access and readouts for both of the controller functions,
temperature control software functions to operate the temperature control and DataCORDER. The functions
unit components as required to provide the desired are accessed by key pad selections and viewed on the
cargo temperature and humidity. The DataCORDER display module. The components are designed to
software functions to record unit operating parameters permit ease of installation and removal.
CONTROL MODULE DISPLAY MODULE
TEMPERATURE CONTROL SOFTWARE

KEY PAD
CONFIGURATION OPERATIONAL ALARMS PRE--TRIP

SOFTWARE SOFTWARE (AL<70)
INTERROGATION
CONNECTOR
CONFIGURATION FUNCTION TO
VARIABLE DISPLAY
CODE (Cd)
(CnF##)
DATAREADER
DataCORDER SOFTWARE
DATA
CONFIGURATION OPERATIONAL ALARMS STORAGE Computer Device
SOFTWARE SOFTWARE (AL>69) MEMORY With DataLine
Software
CONFIGURATION FUNCTION TO TO
VARIABLE DISPLAY DISPLAY
CODE (dC)
(dCF## read only) (Scrollback)
Figure 3- 1 Temperature Control System
3-1 T-316
3.1.1 Key Pad Table 3-1 Key Pad Function
The key pad (Figure 3- 2) is mounted on the right-hand KEY FUNCTION
side of the control box. The key pad consists of eleven
push button switches that act as the user’s interface Code Select Accesses function codes.
with the controller. Descriptions of the switch functions Displays the pre-trip selection menu.
are provided in Table 3-1. Pre-Trip Discontinues pre-trip in progress.
Displays alarm list and clears the
Alarm List alarm queue .
CODE PRE Manual Displays selected defrost mode. De-
SELECT TRIP Defrost/ pressing and holding the Defrost in-
Interval terval key for five (5) seconds will ini-
MANUAL tiate defrost using the same logic as
ALARM DEFROST/ if the optional manual defrost switch
LIST INTERVAL was toggled on.
Confirms a selection or saves a
Enter selection to the controller
Change or scroll a selection upward
ENTER Arrow Up Pre-trip advance or test interruption.
Change or scroll a selection down-
Arrow Down ward. Pre-trip repeat backward
Return/ Displays non-controlling probe tem-

Supply perature (momentary display).
Displays alternate English/Metric
RETURN _C scale (momentary display). When set
SUPPLY _F to _F, pressure is displayed in psig
and vacuum in “/hg. “P” appears after
BATTERY ALT. _C/_F the value to indicate psig and “i” ap-
POWER MODE pears for inches of mercury.
When set to _C. pressure readings
are in bars. “b” appears after the val-
ue to indicate bars.
Figure 3- 2 Key Pad Battery Initiate battery backup mode to allow
Power set point and function code selection
if AC power is not connected.
This key is pressed to switch the
COOL HEAT DEFROST IN RANGE ALARM SUPPLY RETURN functions from the temperature soft-
ware to the DataCORDER Software.
ALT. Mode The remaining keys function the
same as described above except the
readings or changes are made to the
SETPOINT/Code AIR TEMPERATURE/Data DataCORDER programming.
NOTE
The controlling probe in the perishable range
will be the SUPPLY air probe and the controlling
Figure 3- 3 Display Module probe in the frozen range will be the RETURN
air probe.
3.1.2 Display Module
5. Supply -- Yellow LED: Energized when the supply air
The display module (Figure 3- 3) consists of five digit probe is used for control. When this LED is illuminated,
displays and seven indicator lights. The indicator lights the temperature displayed in the AIR TEMPERATURE
include: display is the reading at the supply air probe. This LED
1. Cool -- White LED: Energized when the refrigerant will flash if dehumidification or humidification is en-
compressor is energized. abled.
2. Heat -- Orange LED: Energized to indicate heater op- 6. Return -- Yellow LED: Energized when the return air
eration in the heat or defrost mode. probe is used for control. When this LED is illuminated,
the temperature displayed in the AIR TEMPERATURE
3. Defrost -- Orange LED: Energized when the unit is in display is the reading at the return air probe. This LED
the defrost mode. will flash if dehumidification or humidification is en-
abled.
4. In-Range -- Green LED: Energized when the con-
trolled temperature probe is within specified tolerance 7. Alarm -- Red LED: Energized when there is an active
of set point. or an inactive shutdown alarm in the alarm queue.
T-316 3-2
1 2 3 3 4 5 3 6 7 3 8 3
1. Mounting Screw 5. Fuses

2. Micro-Link 3 6. Control Circuit Power Connection
Controller (Location: In back of controller)
3. Connectors 7. Software Programming Port
4. Test Points 8. Battery Pack
Figure 3- 4 Micro-Link 3 Controller
3.1.3 Controller b. Provide default independent readouts of set point and
supply or return air temperatures.
c. Provide ability to read and (if applicable) modify the
CAUTION Configuration Software Variables, Operating Soft-
ware Function Codes and Alarm Code Indications.
Do not remove wire harnesses from con- d. Provide a Pre-Trip step-by-step checkout of refrigera-
troller unless you are grounded to the unit tion unit performance including: proper component
frame with a static safe wrist strap. operation, electronic and refrigeration control opera-
tion, heater operation, probe calibration, pressure
limiting and current limiting settings.
CAUTION e. Provide battery powered ability to access or change
selected codes and set point without AC power con-
nected
Unplug all controller wire harness connec-
tors before performing arc welding on any f. Provide the ability to reprogram the software through
part of the container. the use of a memory card.
3.2.1 Configuration Software (Configuration Vari-
NOTE ables)
Do not attempt to service the controller. Break- The Configuration Software is a variable listing of the
ing the seal will void the warranty. components available for use by the Operational
Software. This software is factory installed in
accordance with the equipment fitted and options listed
NOTE on the original purchase order. Changes to the
Do not attempt to use an ML2i PC card in an Configuration Software are required only when the
ML3 equipped unit. The PC cards are physically original software has been lost or a physical change has
different and will result in damage to the control- been made to the unit such as the addition or removal of
an option. A Configuration Variable list is provided in
ler. Table 3-4 (page 3-12). Change to the factory installed
The Micro--Link 3 controller is a single module Configuration Software is achieved via a configuration
microprocessor as shown in Figure 3- 4. It is fitted with card.
test points, harness connectors and a software card 3.2.2 Operational Software (Function Codes)
programming port.
The Operational Software is the actual operation
programming of the controller which activates or
3.2 CONTROLLER SOFTWARE deactivates components in accordance with current unit
The controller software is a custom designed program operation conditions and operator selected modes of
that is subdivided into the Configuration Software and operation.
the Operational Software. The controller software The programming is divided into function codes. Some
performs the following functions: of the codes are read only while the remaining codes
a. Control supply or return air temperature to required may be user configured. The value of the user
limits, provide modulated refrigeration control, elec- configurable codes can be assigned in accordance with
tric heat control and defrost. Defrost is performed to user desired mode of operation. A list of the function
clear build up of frost and ice from the coil to ensure codes is provided in Table 3-5 (page 3-13)
continuous conditioned air delivery to the load. To access the function codes, perform the following:
3-3 T-316
a. Press the CODE SELECT key, then press an arrow All defrost interval times reflect the number of
key until the left window displays the desired code compressor runtime hours since the last defrost de--ice
number. cycle. The minimum defrost interval under the
automatic setting is 3 hours while the maximum is 24. In
b. The right window will display the value of this item for frozen mode the amount of wall--clock time necessary to
five seconds before returning to the normal display accumulate a given amount of defrost interval time will
mode. exceed the defrost interval time by a factor of two to
c. If a longer time is desired, press the ENTER key to three depending on the compressor duty--cycle.
extend the time to 30 seconds. Defrost interval time is not accumulated in any mode
until the defrost termination sensor reads less than
3.3 MODES OF OPERATION 10_C (50_F).
The Operational Software responds to various inputs. 3.3.4 Failure Action
These inputs come from the temperature and pressure Function code Cd29 may be operator set to allow
sensors, the temperature set point, the settings of the continued operation in the event the control sensors are
the configuration variables and the function code reading out of range. The factory default is full system
assignments. The action taken by the Operational shutdown. (Refer to Table 3-5, page 3-13).
Software will change if any one of the inputs changes.
Overall interaction of the inputs is described as a “mode” 3.3.5 Generator Protection
of operation. The modes of operation include, Function codes Cd31 and Cd32 may be operator set to
perishable (chill) mode and frozen mode. Descriptions control start up sequence of multiple units and operating
of the controller interaction and modes of operation are current draw. The factory default allows on demand
provided in the following sub paragraphs. starting of units and full current draw. (Refer to
3.3.1 Temperature Control -- Perishable Mode Table 3-5, page 3-13).
With configuration variable CnF26 (Heat Lockout 3.3.6 Condenser Pressure Control
Temperature) set to --10_C the perishable mode of When configuration variable CnF14 is set to “In” the
operation is active with set points above --10_C (+14_F). condenser pressure control logic is activated to
With the variable set to --5_C, the perishable mode is maintain discharge pressures above 130 psig in low
active below --5_C (+23_F). Refer to Table 3-4, page temperature ambients. The logic turns the condenser
3-12. fan on or off in accordance with the condenser pressure
When in the perishable mode the controller maintains transducer reading. (Refer to Table 3-4, page 3-12.)
the supply air temperature at set point, the SUPPLY The function is enabled when the following conditions
indicator light will be illuminated on the display module are met:
and the default reading on the display window will be the
supply temperature sensor reading. 1. The ambient sensor reading is less than or equal to
When the supply air temperature enters the in-range 27_C (80_F)
temperature tolerance (as selected at function code 2. Voltage/Frequency ratio is less than or equal to 8.38
Cd30), the in-range light will energize.
When the above conditions are met, either pressures or
3.3.2 Evaporator Fan Operation timers may dictate a change of state from OFF to ON, or
Opening of an evaporator fan internal protector will shut ON to OFF. If the condenser fan is OFF, it will be
down a unit with Normal Evaporator Fan Operation. energized if saturated condensing pressure is greater
(CnF32 set to 2EFO). On units equipped with Single than 200 psig OR if the condenser fan has been OFF for
Evaporator Fan Capability (CnF32 set to 1EFO) a variable time period of up to sixty seconds depending
additional relays are installed to allow the unit to on the ambient temperature. As the ambient
continue to operate on a single fan. (Refer to Table 3-4, temperature increases, the amount of time that the
page 3-12). condenser fan is energized will correspondingly
increase towards the maximum
3.3.3 Defrost Interval
If the condenser fan is ON, it will de-energize only if the
Controller function code Cd27 sets two modes for saturated condensing pressure is less than 130 psig
defrost initiation, either user--selected timed intervals or and the condenser fan has been running for a minimum
automatic control. The user--selected values are 3, 6, 9, of thirty seconds depending on the ambient
12, or 24 hours and the factory default for the timed temperature.
interval is 12 hours (some units may be configured to
allow defrost to be disabled altogether; in this case a 3.3.7 Arctic Mode
user--selected value of OFF will be available). Refer to With arctic mode enabled, (configuration variable
Table 3-5. CnF29 set to “In”) there will be a 30 minute time delay at
In perishable mode, perishable--pulldown mode, or startup if the ambient is colder than --10.0_C. (14 °F)
frozen--pulldown mode, automatic defrost starts with an When the START/STOP switch is placed in the “I” (ON)
initial defrost set to 3 hours and then adjusts the interval position the controller will energize the compressor
to the next defrost based on the accumulation of ice on crankcase heater . Operation of the heater will warm the
the evaporator coil. In this way, defrosts are scheduled oil and boil off any liquid refrigerant that may be present
to occur only when necessary. in the crankcase.
If Pre-Trip is initiated during the 30 minute time period,
Once setpoint has been reached in frozen operation, the Pre-Trip will be allowed to run normally. Once Pre-Trip is
automatic selection will set the time interval to 12 hours over, the controller will revert to its normal control mode
for the first two defrosts once the return probe is reading logic. Refer to Table 3-4, page 3-12.
below the frozen setpoint and then adjust to 24 hours
thereafter. 3.3.8 Perishable Mode -- Conventional
T-316 3-4
The unit is capable of maintaining supply air 2. The Supply air temperature is less than 0.25_C
temperature to within ¦0.25_C (¦0.5_F) of set point. above set point.
Supply air temperature is controlled by positioning of the 3. The heater debounce timer (three minutes) has
suction modulation valve (SMV), cycling of the timed out.
compressor and cycling of the heaters.
4. Heater termination thermostat (HTT) is closed.
When pulling down from a temperature that is more than If the above conditions remain true for at least one hour
5_C (9_F) above set point, the SMV will open to reduce the evaporator fans will switch from high to low speed
the pulldown time. However, pressure and current limit operation. The evaporator fan speed will switch every
functions may restrict the valve, if either exceeds the hour thereafter as long as all conditions are met (see
preset value. Bulb Mode section for different evaporator fan speed
The Operational Software is designed so the SMV will options). If any condition except for item (1) becomes
begin to close as the set point is reached. The SMV will false OR if the relative humidity sensed is 2% below the
continue to close and restrict refrigerant flow until the dehumidification set point, the high speed evaporator
capacity of the unit and the load are balanced. fans will be energized.
If the temperature drops below the set point, the In the dehumidification mode power is applied to the
compressor will remain running for a few minutes. This defrost and drain pan heaters. This added heat load
is to accommodate any initial undershoot which might causes the controller to open the suction modulating
occur. After this time has expired and the temperature is valve to match the increased heat load while still holding
0.2_C (0.4_F) or greater below the set point, the the supply air temperature very close to the set point.
compressor will be turned OFF. Opening the modulating valve reduces the temperature
of the evaporator coil surface, which increases the rate
If the temperature drops to 0.5_C (0.9_F) below set at which water is condensed from the passing air.
point, the heaters will be energized . The heaters will Removing water from the air reduces the relative
de-energize when the temperature rises to 0.2_C humidity. When the relative humidity sensed is 2%
(0.4_F) below the set point. The compressor will not below the set point , the controller de-energizes the heat
restart until the temperature rises to 0.2_C (0.4_F) relay. The controller will continue to cycle heating to
above the set point and three minutes have elapsed maintain relative humidity below the selected set point.
since the last compressor turn off. If the mode is terminated by a condition other than the
3.3.9 Perishable Mode -- Economy humidity sensor, e.g., an out-of-range or compressor
shutdown condition, the heat relay is de-energized
The economy mode is an extension of the conventional immediately.
mode and is applicable to units with two speed Two timers are activated in the dehumidification mode
evaporator fan motors. The mode is activated when the to prevent rapid cycling and consequent contactor wear.
setting of function code Cd34 is “ON”. Economy mode is They are:
provided for power saving purposes. Economy mode
could be utilized in the transportation of temperature 1. Heater debounce timer (three minutes).
tolerant cargo or non-respiration items which do not 2. Out-of-range timer (five minutes).
require high airflow for removing respiration heat. There The heater debounce timer is started whenever the
is no active display indicator that economy mode has heater contactor status is changed. The heat contactor
been activated. To check for economy mode, perform a remains energized (or de-energized) for at least three
manual display of code Cd34. minutes even if the set point criteria are satisfied.
In order to achieve economy mode, a perishable set The out-of-range timer is started to maintain heater
point must be selected prior to activation. When operation during a temporary out-of-range condition. If
economy mode is active, the evaporator fans will be the supply air temperature remains outside of the user
controlled as follows: selected in-range setting for more than five minutes, the
heaters will be de-energized to allow the system to
At the start of each cooling or heating cycle, the recover. The out-of-range timer starts as soon as the
evaporator fans will be run in high speed for three temperature exceeds the in-range tolerance value set
minutes. They will then be switched to low speed any by function code Cd30.
time the supply air temperature is within ¦ 0.25_C
(0.45_F) of the set point and the return air temperature 3.3.11 Perishable, Dehumidification -- Bulb Mode
is less than or equal to the supply air temperature + 3_C Bulb mode is an extension of the dehumidification mode
(5.4_F). The fans will continue to run in low speed for which allows changes to the evaporator fan speed
one hour. At the end of the hour, the evaporator fans will and/or defrost termination set points.
switch back to high speed and the cycle will be repeated.
Bulb mode is active when configuration code Cd35 is set
3.3.10 Perishable Mode -- Dehumidification to “Bulb”. Once the bulb mode is activated, the user may
then change the dehumidification mode evaporator fan
The dehumidification mode is provided to reduce the operation from the default (speed alternates from low to
humidity levels inside the container. The mode is high each hour) to constant low or constant high speed.
activated when a humidity value is set at at function This is done by toggling function code Cd36 from its
code Cd33. The display module SUPPLY led will flash default of “alt” to “Lo” or “Hi” as desired. If low speed
ON and OFF every second to indicate that the evaporator fan operation is selected, this gives the user
dehumidification mode is active. Once the Mode is the additional capability of selecting dehumidification
active and the following conditions are satisfied, the set points from 60 to 95% (instead of the normal 65 to
controller will activate the heat relay to begin 95%).
dehumidification.
In addition, if bulb mode is active, function code Cd37
1. The humidity sensor reading is above the set point. may be set to override the previous defrost termination
3-5 T-316
thermostat settings. (Refer to paragraph 4.10.4) The allow the return air temperature to rise slightly above set
temperature at which the defrost termination thermostat point temperature before the compressor can restart.
will be considered “open” may be changed [in 0.1_C 3.3.14 Frozen Mode -- Economy
(0.2_F) increments] to any value between 25.6_C
(78_F) and 4_C (39.2_F). The temperature at which the In order to activate economy frozen mode operation, a
defrost termination thermostat is considered closed for frozen set point temperature must be selected. The
interval timer start or demand defrost is 10_C (50_F) for economy mode is active when function code Cd34 is set
“open values from 25.6_C down to a 10_C setting. For to “ON”. When economy mode frozen is active, the
“open” values lower than 10_C, the “closed” values will system will perform normal frozen mode operations
decrease to the same value as the “open” setting. except that the entire refrigeration system, excluding
the controller, will be turned off when the control
Bulb mode is terminated when: temperature is less than or equal to the set point -- 2_C.
1. Bulb mode code Cd35 is set to “Nor.” After an off-cycle period of 60 minutes, the unit will turn
on high speed evaporator fans for three minutes, and
2. Dehumidification code Cd33 is set to “Off.” then check the control temperature. If the control
3. The user changes the set point to one temperature is greater than or equal to the set point +
that is in the frozen range. 0.2_C., the unit will restart the refrigeration system and
continue to cool until the previously mentioned off-cycle
When bulb mode is disabled by any of the above, the temperature criteria are met. If the control temperature
evaporator fan operation for dehumidification reverts to is less than the set point + 0.2_C, the unit will turn off the
“alt” and the DTS termination setting resets to the value evaporator fans and restart another 60 minute off-cycle.
determined by controller configuration variable CnF41.
3.4 CONTROLLER ALARMS
3.3.12 Temperature Control -- Frozen Mode
Alarm display is an independent controller software
With configuration variable CnF26 set to --10_C the function. If an operating parameter is outside of
frozen mode of operation is active with set points at or expected range or a components does not return the
below --10_C (+14_F). With the variable set to --5_C, the correct signals back to the controller an alarm is
frozen mode is active at or below --5_C (+23_F). generated. A listing of the alarms is provided in
When in the frozen mode the controller maintains the Table 3-6, page 3-17.
return air temperature at set point, the RETURN The alarm philosophy balances the protection of the
indicator light will be illuminated on the display module refrigeration unit and that of the refrigerated cargo. The
and the default reading on the display window will be the action taken when an error is detected always considers
return air probe reading. the survival of the cargo. Rechecks are made to confirm
When the return air temperature enters the in-range that an error actually exists.
temperature tolerance as selected at function code Some alarms requiring compressor shutdown have
Cd30, the in-range light will energize. time delays before and after to try to keep the
3.3.13 Frozen Mode -- Conventional compressor on line. An example is alarm code “LO”,
(low main voltage), when a voltage drop of over 25%
Frozen range cargos are not sensitive to minor occurs, an indication is given on the display, but the unit
temperature changes. The method of temperature will continue to run.
control employed in this range takes advantage of this An alarm is indicated by flashing an alarm code on the
fact to greatly improve the energy efficiency of the unit. display panel, and for some alarms, by the alarm light
Temperature control in the frozen range is illuminating.
accomplished by cycling the compressor on and off as
the load demand requires. The unit will operate in the When an Alarm Occurs:
conventional frozen mode when the controller set point a. The red alarm light will illuminate for “20 series”
is at or below the frozen range and function code CD34 alarms.
is set to “OFF”
b. If a detectable problem is found to exist, its alarm
If the return air temperature in the container drops 0.2_C code will be alternately displayed with the set point on
(0.4_F) below the set point, the compressor is cycled the left display.
off. When the temperature is greater than 0.2_C (0.4_F)
above the set point and the three minute time delay has c. The user should scroll through the alarm list to deter-
been met, the compressor will restart. The unit will mine what alarms exist or have existed. Alarms must
always operate at full capacity, and the suction be diagnosed and corrected before the Alarm List can
modulation valve will open as allowed by current and be cleared.
pressure limiting. To Display Alarm Codes :
a. While in the Default Display mode, press the ALARM
NOTE LIST key. This accesses the Alarm List Display Mode,
On start up of the unit, SMV will reset to a known which displays any alarms archived in the Alarm
open position. This is accomplished by assum- Queue.
ing the valve was fully open, driving it fully b. The alarm queue stores up to 16 alarms in the se-
closed, resetting the percentage open to zero, quence in which they occurred. The user may scroll
then opening to a known 21% staging position. through the list by depressing an ARROW key.
To prevent rapid cycling of the compressor, a three c. The left display will show “AL##,” where ## is the
minute compressor off time must be satisfied before the alarm number sequentially in the queue.
compressor will restart. Under a condition of rapidly d. The right display will show the actual alarm code.
changing return air temperature, the time delay may “AA##” will display for an active alarm, where “##” is
T-316 3-6
the alarm code. Or “IA##” will display for an inactive computer with Carrier Transicold Data View software
alarm, See Table 3-6, page 3-17, may also be used to download data and configure
e. “END” is displayed to indicate the end of the alarm list settings. The DataCORDER consists of:
if any alarms are active. Configuration Software
f. “CLEAr” is displayed if all alarms are inactive. The Operational Software
alarm queue may than be cleared by pressing the EN- Data Storage Memory
TER key. The alarm list will clear and “-- -- -- -- -- ” will Real Time Clock (with internal battery backup)
be displayed. Six thermistor inputs
Interrogation Connections
NOTE Power supply (battery pack).
AL26 is active when all of the sensors are not re- The DataCORDER performs the following functions:
sponding. Check the connector at the back of the
a. Logs data at 15, 30, 60 or 120 minute intervals and
controller, if it is loose or unplugged, reconnect it. stores two years’ of data (based on one hour interval).
Then run a pretrip test (P5) to clear AL26.
b. Records and displays alarms on the display module.
3.5. UNIT PRE-TRIP DIAGNOSTICS c. Records results of pre--trip testing.
Pre--Trip Diagnostics is an independent controller d. Records DataCORDER and temperature control
function which will suspend normal refrigeration software generated data and events as follows:
controller activities and provide preprogrammed test Container ID Change
routines. The test routines include Auto Mode testing, Software Upgrades
which automatically preforms a pre programmed Alarm Activity
sequenced of tests, or Manual Mode testing, which Battery Low (Battery Pack)
allows the operator to select and run any of the Data Retrieval
individual tests. Defrost Start and End
Dehumidification Start and End
Power Loss (w/wo battery pack)
CAUTION Power Up (w/wo battery pack)
Remote Probe Temperatures in the Container
Pre-trip inspection should not be per- (USDA Cold treatment and Cargo probe recording)
formed with critical temperature cargoes in Return Air Temperature
Set Point Change
the container. Supply Air Temperature
Real Time Clock Battery (Internal Battery) Replace-
CAUTION ment
Real Time Clock Modification
Trip Start
When Pre-Trip key is pressed, dehumidifi- ISO Trip Header (When entered via Interrogation
cation and bulb mode will be deactivated. program)
At the completion of Pre-Trip activity, dehu- Economy Mode Start and End
“Auto 2” Pre-Trip Start and End
midification and bulb mode must be reacti- Bulb Mode Start
vated. Bulb Mode changes
Bulb Mode End
Testing may be initiated by use of the Key Pad or via USDA Trip Comment
communication, but when initiated by communication Humidification Start and End
the controller will execute the entire battery of tests USDA Probe Calibration
(auto mode).
3.6.2 DataCORDER Software
At the end of a pre-trip test, the message “P,” “rSLts”
(pretest results) will be displayed. Pressing the ENTER The DataCORDER Software is subdivided into the
key will allow the user to see the results for all subtests. Configuration Software, Operational Software and the
The results will be displayed as “PASS” or “FAIL” for all Data Memory.
the tests run to completion. a. Operational Software
A detailed description of the pre-trip tests and test codes The Operational Software reads and interprets inputs
is provided in Table 3-7, page 3-20. detailed operating for use by the Configuration Software. The inputs are
instructions are provided in paragraph 4.8. labeled Function Codes. There are 35 functions (see
Table 3-8, page 3-24) which the operator may access to
3.6 DataCORDER examine the current input data or stored data. To access
3.6.1 Description these codes, do the following:
The Carrier Transicold “DataCORDER,” software is 1 Press the ALT. MODE & CODE SELECT keys.
integrated into the controller and serves to eliminate the 2 Press an arrow key until the left window displays the
temperature recorder and paper chart. The desired code number. The right window will display
DataCORDER functions may be accessed by key pad the value of this item for five seconds before returning
selections and viewed on the display module. The unit is to the normal display mode.
also fitted with interrogation connections (see
Figure 3- 1) which may be used with the Carrier 3 If a longer time is desired, press the ENTER key to
Transicold Data Reader to down load data. A personal extend the time to 30 seconds.
3-7 T-316
Table 3-2 DataCORDER Configuration Variables
CONFIGURATION NO. TITLE DEFAULT OPTION
dCF01 (Future Use) ---- ----
dCF02 Sensor Configuration 2 2,5,6,9,54,64,94
dCF03 Logging Interval (Minutes) 60 15,30,60,120
dCF04 Thermistor Format Short Low, Normal
dCF05 Thermistor Sampling Type A A,b,C
dCF06 Controlled Atmosphere/Humidity Sampling Type A A,b
dCF07 Alarm Configuration USDA Sensor 1 A Auto, On, Off
dCF10 Alarm Configuration Cargo Sensor A Auto, On, Off
b. Configuration Software 13. Compressor suction sensor
The configuration software controls the recording and 14. Compressor discharge sensor
alarm functions of the DataCORDER. Reprogramming 15. Return temperature sensor
to the factory installed configuration is achieved via the 16. Supply temperature sensor
same configuration card as the unit control module 17 Defrost temperature sensor
software. Changes to the software may be made made 18. Discharge pressure transducer
using the Data View integration device. A listing of the 19. Suction pressure transducer
configuration variables is provided in Table 3-2. 20. Condenser pressure transducer
Descriptions of DataCORDER operation for each Note: Bit mapped -- require special handling if used
variable setting are provided in the following Table 3-3 DataCORDER Standard Configurations
paragraphs.
3.6.3 Sensor Configuration (dCF02) Standard
Config. Description
Two modes of operation may be configured, the
Standard Mode and the Generic Mode. 2 sensors
a. Standard Mode (dCF02=2) 2 thermistor inputs(supply & return)
In the standard mode, the user may configure the 5 sensors 2 thermistor inputs(supply & return)
DataCORDER to record data using one of seven (dCF02=5) 3 USDA thermistor inputs
standard configurations. The seven standard
configuration variables, with their descriptions, are 6 sensors 2 thermistor inputs(supply & return)
listed in Table 3-3. (dCF02=6) 3 USDA thermistor inputs
1 humidity input
The six thermistor inputs (supply, return, USDA #1, #2,
#3 and cargo probe) and the humidity sensor input will 9 sensors
be generated by the DataCORDER. An example of a (dCF02=9) Not Applicable
report using a standard configuration is shown in
Figure 3- 5. 6 sensors 2 thermistor inputs(supply & return)
NOTE (dCF02=54) 3 USDA thermistor inputs
1 cargo probe (thermistor input)
The DataCORDER software uses the supply 2 thermistor inputs(supply & return)
and return recorder sensors. The temperature 7 sensors 3 USDA thermistor inputs
control software uses the supply and return (dCF02=64) 1 humidity input
temperature sensors. 1 cargo probe (thermistor input)
b. Generic Mode 2 thermistor inputs(supply & return)
The generic recording mode allows user selection of the 10 sensors 3 USDA thermistor inputs
network data points to be recorded. The user may select (dCF02=94) 1 humidity input
up to a total of eight data points for recording. A list of the 1 cargo probe (thermistor input)
data points available for recording follows. Changing the 3 C.A. inputs (NOT APPLICABLE)
configuration to generic and selecting which data points 3.6.4 Logging Interval (dCF03)
to record may be done using the Carrier Transicold Data The user may configure four time intervals between
Retrieval Program. data recordings. Data is logged at exact intervals in
1. Control mode accordance with the real time clock. The clock is factory
2. Control temperature set at Greenwich Mean Time.
3. Frequency
4. Humidity 3.6.5 Thermistor Format (dCF04)
5. Phase A current The user may configure the format in which the
6. Phase B current thermistor readings are recorded. The low resolution is
7. Phase C current a 1 byte format and the normal resolution is a 2 byte
8. Main voltage format. The low requires less memory and records
9. Suction modulation valve percentage temperature in 0.25°C (0.45°F) steps when in the
10. Discrete outputs (See Note ) perishable mode or 0.5°C (0.9°F) steps when in the
11. Discrete inputs (See Note ) frozen mode. The normal records temperature in
12. Ambient sensor 0.01°C (0.02°F) steps for the entire range.
T-316 3-8
Raw Data Report for ABC1234567
May 31, 2003 to Jun 04, 2003
System Configuration at the Time of Interrogation:
Interrogated On Sept 05, 2003
Extracted by DataLine Rev 1.0.0
Controller Software: 5120

Controller Serial #: 04163552
Bill of Lading #: 1
Origin: Origin Date:
Destination: Discharge Date:
Comment: DataLine Tool
Probe Calibration Readings: USDA1: 0.0 USDA2: 0.0 USDA3: 0.0 Cargo: 0.0
Temperature Units: Centigrade
________________________________________________________________________________________
May 31, 2001
Setpoint: 1.66, Container : Serial : 04189552
9 Sensors Logged at 15 Minute Interval
Sensor Format Resolution
Figure 3- 5 Standard Configuration Report
3-9 T-316
3.6.6 Sampling Type (dCF05 & dCF06) pack needs recharging. If the alarm condition persists
for more than 24 hours on continuous AC power, the
Three types of data sampling are available, average, battery pack needs replacement.
snapshot and USDA. When configured to average, the
average of readings taken every minute over the 3.6.9 Pre-Trip Data Recording
recording period is recorded. When configured to The DataCORDER will record the initiation of a pre-trip
snapshot, the sensor reading at the log intervale time is test (refer to paragraph 3.5) and the results of each of
recorded. When USDA is configured the supply and the tests included in pre--trip. The data is time-stamped
return temperature readings are averaged and the 3 and may be extracted via the Data Retrieval program.
USDA probe readings are snapshot. Refer to Table 3-9 for a description of the data stored in
3.6.7 Alarm Configuration (dCF07 -- dCF10) the DataCORDER for each corresponding Pre-Trip test.
The USDA and cargo probe alarms may be configured 3.6.10 DataCORDER Communications
to OFF, ON or AUTO. Data retrieval from the DataCORDER can be
If a probe alarm is configured to OFF, then the alarm for accomplished by using one of the following;
this probe is always disabled. DataReader, DataLine/DataView or a communications
interface module.
If a probe alarm is configured to ON, then the associated
alarm is always enabled. NOTE
If the probes are configured to AUTO, they act as a A DataReader, DataLine/DataView or a com-
group. This function is designed to assist users who munications interface module display of Com-
keep their DataCORDER configured for USDA munication Failed is caused by faulty data
recording, but do not install the probes for every trip. If all transfer between the datacorder and the data
the probes are disconnected, no alarms are activated.
As soon as one of the probes is installed , then all of the retrival device. Common causes include:
alarms are enabled and the remaining probes that are 1. Bad cable or connection between
not installed will give active alarm indications. DataCORDER and data retrieval device.
The DataCORDER will record the initiation of a pre-trip 2. PC communication port(s) unavailable or
test (refer to paragraph 3.5) and the results of each of misassigned.
the tests included in pre--trip. The data is time-stamped
and may be extracted via the Data Retrieval program. 3. Chart Recorder Fuse (FCR) blown .
Refer to Table 3-9, page 3-25 for a description of the a. DataReader
data stored in the DataCORDER for each
corresponding Pre-Trip test. The Carrier Transicold Data Reader (see Figure 3- 6) is
a simple to operate hand held device designed to extract
3.6.8 DataCORDER Power-Up data from the DataCORDER and then upload it to a
The DataCORDER may be powered up in any one of personal computer. The Data Reader has the ability to
four ways: store multiple data files. Refer to Data Retrieval manual
62-10629 for a more detailed explanation of the
1. Normal AC power: The DataCORDER is powered DataReader.
up when the unit is turned on via the stop-start switch.
2. Controller DC battery pack power: If a battery pack
is installed, the DataCORDER will power up for
communication when an interrogation cable is plugged
into an interrogation receptacle. DataReader
3. External DC battery pack power: A 12 volt battery
pack may also be plugged into the back of the
interrogation cable, which is then plugged into an
interrogation port. No controller battery pack is required
with this method.
4. Real Time Clock demand: If the DataCORDER is
equipped with a charged battery pack and AC power is
not present, the DataCORDER will power up when the
real time clock indicates that a data recording should
take place. When the DataCORDER is finished
recording, it will power down.
During DataCORDER power-up, while using Figure 3- 6 Data Reader
battery-pack power, the controller will perform a b. DataLine
hardware voltage check on the battery. If the hardware
check passes, the Controller will energize and perform a The DataLINE software for a personal computer is
software battery voltage check before DataCORDER supplied on both floppy disks and CD. This software
logging. If either test fails, the real time clock battery allows interrogation, configuration variable assignment,
power-up will be disabled until the next AC power cycle. screen view of the data, hard copy report generation,
Further DataCORDER temperature logging will be cold treatment probe calibration and file management.
prohibited until that time. Refer to Data Retrieval manual 62-10629 for a more
detailed explanation of the DataLINE interrogation
An alarm will be generated when the battery voltage software. The DataLine manual may be found on the net
transitions from good to bad indicating that the battery at www.contaner.carrier.com
T-316 3-10
c. Communications Interface Module d. Place the three probes. The probes are placed into
The communications interface module is a slave the pulp of the fruit (at the locations defined in the fol-
module which allows communication with a master lowing table) as the product is loaded.
central monitoring station. The module will respond to
communication and return information over the main Place in pulp of the product located next
power line. Sensor 1 to the return air intake.
With a remote monitoring unit installed, all functions and Place in pulp of the product five feet
selectable features that are accessible at the unit may from the end of the load for 40 foot con-
be performed at the master station. Retrieval of all
DataCORDER reports may also be performed. Refer to Sensor 2 tainers, or three feet from the end of the
load for 20 foot containers. This probe
the master system technical manual for further should be placed in a center carton at
information. one-half the height of the load.
3.6.11 USDA Cold Treatment
Sustained cold temperature has been employed as an Place in pulp of product five feet from
effective postharvest method for the control of the end of the load for 40 foot containers
Mediterranean and certain other tropical fruit flies. Sensor 3 or three feet from the end of the load for
20 foot containers. This probe should be
Exposing infested fruit to temperatures of 2.2 degrees
Celsius (36_F) or below for specific periods results in placed in a carton at a side wall at one-
the mortality of the various stages of this group of half the height of the load.
insects. e. To initiate USDA Recording, connect the personal
In response to the demand to replace fumigation with computer and perform the configuration as follows:
this environmentally sound process, Carrier has 1. Fill in ISO header information
integrated Cold Treatment capability into its 2. Add a trip comment if desired
microprocessor system. These units have the ability to 3. Configure for five probes (s, r, P1, P2, P3)
maintain supply air temperature within one-quarter 4. Configure for one hour logging interval
degree Celsius of setpoint and record minute changes 5. Set the sensor configuration at USDA
in product temperature within the DataCORDER
memory, thus meeting USDA criteria. Information on 6. Configure for two byte memory storage format
USDA is provided in the following subparagraphs 7. Do a trip start
a. USDA Recording 3.6.13 DataCORDER Alarms
A special type of recording is used for USDA cold Alarm display is an independent DataCORDER
treatment purposes. Cold treatment recording requires function. If an operating parameter is outside of the
three remote temperature probes be placed at expected range or a component does not return the
prescribed locations in the cargo. Provision is made to correct signals back to the DataCORDER an alarm is
connect these probes to the DataCORDER via generated. The DataCORDER contains a buffer of up to
receptacles located at the rear left-hand side of the unit. eight alarms. A listing of the DataCORDER alarms is
Four or five receptacles are provided. The four three-pin provided in Table 3-10, page 3-26. Refer to paragraph
receptacles are for the probes and fifth, five pin, 3.6.7 for configuration information.
receptacle is the rear connection for the the Interrogator. To display alarm codes:
The probe receptacles are sized to accept plugs with a. While in the Default Display mode, press the ALT.
tricam coupling locking devices. A label on the back MODE & ALARM LIST keys. This accesses the Data-
panel of the unit shows which receptacle is used for CORDER Alarm List Display Mode, which displays
each probe. any alarms stored in the Alarm Queue.
The standard DataCORDER report displays the supply b. To scroll to the end of the alarm list press the UP AR-
and return air temperatures. The cold treatment report ROW. Depressing the DOWN ARROW key will scroll
displays USDA #1, #2, #3 and the supply and return air the list backward.
temperatures. Cold treatment recording is backed up by c. The left display will show “AL#” where # is the alarms
a battery so recording can continue if AC power is lost. number in the queue. The right display will show
b. USDA/ Message Trip Comment “AA##,” if the alarm is active, where ## is the alarm
A special feature is incorporated which allows the user number. “IA##,” will show if the alarm is inactive
to enter a USDA (or other) message at the head of a d. “END” is displayed to indicate the end of the alarm list
data report. The maximum message length is 78 if any alarms are active. “CLEAr” is displayed if all the
characters. Only one message will be recorded per day. alarms in the list are inactive.
3.6.12 USDA Cold Treatment Procedure e. If no alarms are active, the Alarm Queue may be
The following is a summary of the steps required to cleared. The exception to this rule is the DataCORD-
initiate a USDA Cold Treatment. ER Alarm Queue Full alarm (AL91) , which does not
a. Calibrate the three USDA probes by ice bathing the have to be inactive in order to clear the alarm list. To
probes and performing the calibration function with Clear the Alarm List:
the DataReader or a personal computer. This calibra- 1. Press the ALT. MODE & ALARM LIST keys.
tion procedure determines the probe offsets and 2. Press the UP/DOWN ARROW key until “CLEAr” is
stores them in the controller for use in generating the displayed.
cold treatment report. Refer to the Data Retrieval 3. Press the ENTER key. The alarm list will clear and
manual 62-10629 for more details. “-- -- -- -- -- ” will be displayed.
4. Press the ALARM LIST key. “AL” will show on the left
b. Pre-cool the container to the treatment temperature display and “-- -- -- -- -- ” on the right display when
or below. there are no alarms in the list.
c. Install the DataCORDER module battery pack (if not 5. Upon clearing of the Alarm Queue, the Alarm light will
already installed). be turned off.
3-11 T-316
Table 3-4 Controller Configuration Variables
CONFIGURATION
NUMBER TITLE DEFAULT OPTION
CnF01 Bypass Valve Enable In Out

CnF02 Evaporator Fan Speed dS (Dual) SS (Single)
CnF03 Control Sensors FOUr duAL
CnF04 Dehumidification Mode On OFF
CnF05 Reserved for future use ---------- n/a
CnF06 Condenser Fan Speed Select OFF (Single) On (Variable)
CnF07 Unit Selection, 20FT/ 40FT/45FT 40ft 20ft,45
CnF08 Single Phase/Three Phase Motor 1Ph 3Ph
CnF09 Refrigerant Selection r134a r12, r22, bLEnd
CnF10 Two Speed Compressor Logic Out (Single) In (Dual)
CnF11 Defrost “Off” Selection noOFF OFF
CnF12 TXV/Solenoid Quench Valve Out (TXV) In (Solenoid)
CnF13 Unloader Out In
CnF14 Condenser Pressure Control (CPC) In Out
CnF15 Discharge Temperature Sensor Out In
CnF16 DataCORDER Present On (Yes) OFF (No)
CnF17 Discharge Pressure Sensor Out (No) In (Yes)
CnF18 Heater Old (Low Watt) nEW (High Watt)
CnF19 Controlled Atmosphere Out (No) In (Yes)
CnF20 Suction Pressure Sensor Out (No) In (Yes)
CnF21 Autotransformer Out In
CnF22 Economy Mode Option OFF Std, Full
CnF23 Defrost Interval Timer Save Option noSAv SAv
CnF24 Advanced Pre-Trip Enhanced Test Series Option Auto Auto2, Auto 3
CnF25 Pre-Trip Test Points/Results Recording Option rSLtS dAtA
CnF26 Heat Lockout Change Option Set to --10_C Set to --5_C
CnF27 Suction Temperature Display Option Out In
CnF28 Bulb Mode Option NOr bULb
CnF29 Arctic Mode Out In
CnF30 Compressor Size 41 CFM 37 CFM
CnF31 Probe Check Option Std SPEC
CnF32 Single Evaporator Fan Option 2EF0 1EF0
CnF33 Snap Freeze Option OFF SnAP
CnF34 Degree Celsius Lockout Option bOth _F
CnF35 Humidification Mode OFF On
CnF36 SMV Type 1 (standard) 2, 3 (stepper)
CnF37 Electronic Temperature Recorder rEtUR SUPPL, bOth
CnF38 Quench Bypass Valve Out In
CnF39 Expanded Current Limit Range Out In
CnF40 Demand Defrost Out In
CnF41 Lower DTT Setting Out In
CnF42 Auto Pre--trip Start Out In
CnF47 Fresh Air Vent Position Sensor OFF UPP, LOW
CnF48 CFS Override OFF On
CnF49 Datacorder Configuration Restore OFF On
CnF50 Enhanced Bulb Mode Selection OFF Bulb, dEHUM
CnF51 Timed Defrost Disable 0 0--out, 1--in
Note: Configuration numbers not listed are not used in this application. These items may appear when loading
configuration software to the controller but changes will not be recognized by the controller programming.
T-316 3-12
Table 3-5 Controller Function Codes (Sheet 1 of 4)
Code
No. TITLE DESCRIPTION
Note: If the function is not applicable, the display will read “-- -- -- -- -- ”
Display Only Functions
Suction Modulation Displays the SMV percent open. The right display reads 100% when the valve is
Cd01 Valve Opening (%) fully open and 0% when the valve is fully closed. The valve will usually be at 21%
on start up of the unit except in very high ambient temperatures.
Cd02 Quench Valve Displays state of the solenoid quench valve, open or closed.
Cd03 Not Applicable Not used
Cd04 Line Current, The current sensor measures current on two legs. The third unmeasured leg is
Phase A calculated based on a current algorithm. The current measured is used for control
and diagnostic purposes. For control processing, the highest of the Phase A and
Cd05 Line Current, B current values is used for current limiting purposes. For diagnostic processing,
Phase B the current draws are used to monitor component energization.. Whenever a
heater or a motor is turned ON or OFF, the current draw increase/reduction for
Cd06 Line Current, that activity is measured. The current draw is then tested to determine if it falls
Phase C within the expected range of values for the component. Failure of this test will re-
sult in a pre-trip failure or a control alarm indication.
Cd07 Main Power Voltage The main supply voltage is displayed.
Main Power Fre- The value of the main power frequency is displayed in Hertz. The frequency dis-
Cd08 quency played will be halved if either fuse F1 or F2 is bad (alarm code AL21).
Ambient Tempera-
Cd09 ture The ambient sensor reading is displayed.
Compressor Suction
Cd10 Temperature Compressor suction temperature sensor reading is displayed.
Compressor Dis-
Cd11 charge Temperature Compressor discharge temperature sensor reading is displayed.
Compressor Suction
Cd12 Pressure Compressor suction pressure transducer reading is displayed.
Cd13 Condenser Pressure Condenser pressure transducer reading is displayed.

Compressor Dis-
Cd14 charge Pressure Compressor discharge pressure transducer reading is displayed.
Unloader Valve (On--

Cd15 Off) Not used in this application
Compressor Motor Records total hours of compressor run time. Total hours are recorded in incre-
Cd16 Hour Meter ments of 10 hours (i.e., 3000 hours is displayed as 300).
Relative Humidity Humidity sensor reading is displayed. This code displays the relative humidity, as
Cd17 (%) a percent value.
Cd18 Software Revision # The software revision number is displayed.
This code checks the Controller/DataCORDER battery pack. While the test is run-
ning, “btest” will flash on the right display, followed by the result. “PASS” will be
displayed for battery voltages greater than 7.0 volts. “FAIL” will be displayed for
Cd19 Battery Check battery voltages between 4.5 and 7.0 volts, and “-- -- -- -- -- ” will be displayed for
battery voltages less than 4.5 volts. After the result is displayed for four seconds,
“btest” will again be displayed, and the user may continue to scroll through the
various codes.
This code indicates the dash number of the model for which the Controller is con-
Cd20 Config/Model # figured (i.e., if the unit is a 69NT40-541-100, the display will show “41100”).
Humidity Water This code displays the status of the humidity water pump (-- -- -- -- -- , forward, re-
Cd21 Pump/Atomizer verse or off). If not configured, the mode is permanently deactivated and will dis-
Status play “-- -- -- -- -- .”
Cd22 Compressor Speed The status of the compressor is displayed (high, low or off).
Cd23 Evaporator Fan Displays the current evaporator fan state (high, low or off).
3-13 T-316
Controlled
Cd24 Atmosphere State Not used in this application
Compressor Run This code displays the time remaining until the unit goes into defrost (in tenths of
Cd25 Time Remaining Un- an hour). This value is based on the actual accumulated compressor running
til Defrost time.
Defrost Temperature
Cd26 Sensor Reading Defrost temperature sensor reading is displayed.
Configurable Functions
NOTE
Function codes Cd27 through Cd37 are user-selectable functions. The operator can change the value of
these functions to meet the operational needs of the container.
There are two modes for defrost initiation, either user--selected timed intervals or
automatic control. The user--selected values are (OFF), 3, 6, 9, 12, or 24 hours
while the factory default is 12 hours. Automatic defrost starts with an initial de-
frost at 3 hours and then adjusts the interval to the next defrost based on the ac-
cumulation of ice on the evaporator coil. Following a start--up or after termination
of a defrost, the time will not begin counting down until the defrost temperature
sensor (DTS) reading falls below set point. If the reading of DTS rises above set
point any time during the timer count down, the interval is reset and the count-
down begins over. If DTS fails, alarm code AL60 is activated and control switches
Defrost Interval
Cd27 (Hours or Automatic) over to the the return temperature sensor. The controller will act in the same man-
ner as with the DTS except the return temperature sensor reading will be used.
Defrost Interval Timer Value (Configuration variable CnF23): If the software is
configured to “SAv” (save) for this option, then the value of the defrost interval
timer will be saved at power down and restored at power up. This option prevents
short power interruptions from resetting an almost expired defrost interval, and
possibly delaying a needed defrost cycle.
NOTE
The defrost interval timer counts only during compressor run time.
This code determines the temperature units (_C or _F) which will be used for all
temperature displays. The user selects _C or _F by selecting function code Cd28
and pushing the ENTER key. The factory default value is Celsius units.
Temperature Units
Cd28 (_C or _F)
NOTE
This function code will display “--- --- --- --- ---“ if Configuration Variable CnF34 is
set to _F.
If all of the control sensors are out of range (alarm code AL26) or there is a probe
circuit calibration failure (alarm code AL27), the unit will enter the shutdown state
Failure Action defined by this setting. The user selects one of four possible actions as follows:
Cd29 (Mode) A -- Full Cooling (stepper motor SMV at maximum allowed opening)
B -- Partial Cooling (stepper motor SMV 11% open)
C -- Evaporator Fan Only
D -- Full System Shutdown -- Factory Default
The in-range tolerance will determine the band of temperatures around the set
point which will be designated as in-range. If the control temperature is in-range,
the in-range light will be illuminated. There are four possible values:
Cd30 In-Range Tolerance 1 = ¦ 0.5_C (¦ 0.9_F)
2 = ¦ 1.0_C (¦ 1.8_F)
3 = ¦ 1.5_C (¦ 2.7_F)
4 = ¦ 2.0_C (¦ 3.6_F) -- Factory Default
T-316 3-14
The stagger start offset time is the amount of time that the unit will delay at start-
Stagger Start Offset up, thus allowing multiple units to stagger their control initiation when all units are
Cd31 Time (Seconds) powered up together. The eight possible offset values are:
0 (Factory Default), 3, 6, 9, 12, 15, 18 or 21 seconds
The current limit is the maximum current draw allowed on any phase at any time.
Limiting the unit’s current reduces the load on the main power supply. This is ac-
Current Limit complished by reducing the SMV position until current draw is reduced to the set
Cd32 (Amperes) point. When desirable, the limit can be lowered. Note, however, that capacity is
also reduced. The five values for 460vac operation are:
15, 17, 19, 21 (Factory Default), 23
Relative humidity set point is available only on units configured for dehumidifica-
tion. When the mode is activated, the control probe LED flashes on and off every
second to alert the user. If not configured, the mode is permanently deactivated
and “-- -- -- -- -- ” will display. The value can be set to “OFF.” “TEST,” or a range of
65 to 95% relative humidity in increments of 1%. [If bulb mode is active (code
Cd35) and “Lo” speed evaporator motors are selected (code Cd36) then set point
Perishable Mode ranges from 60 to 95%.] When “TEST” is selected or test set point is entered, the
Dehumidification/Hu- heat LED should illuminate, indicating that dehumidification mode is activated.
Cd33 midification Control
After a period of five minutes in the “TEST” mode has elapsed, the previously
(% RH) selected mode is reinstated.
NOTE
If humidification (CnF35) is enabled, then humidification will be enabled and
dehumidification locked out at set points of 75% and above. At set points be-
low 75%, dehumidification will be enabled and dehumidification locked out.
Economy Mode Economy mode is a user selectable mode of operation provided for power saving
Cd34 (On--Off) purposes.
Bulb mode is a user selectable mode of operation that is an extension of dehu-
midification control (Cd33). If dehumidification is set to “Off,” code Cd35 will dis-
Cd35 Bulb Mode play “Nor” and the user will be unable to change it. After a dehumidification set
point has been selected and entered for code Cd33, the user may then change
code Cd35 to “bulb.” After bulb has been selected and entered, the user may then
utilize function codes Cd36 and Cd37 to make the desired changes.
This code is enabled only if in the dehumidification mode (code Cd33) and bulb
mode (Cd35) has been set to “bulb”. If these conditions are not met, “alt” will be
displayed (indicating that the evaporator fans will alternate their speed) and the
Evaporator Speed display cannot be changed. If a dehumidification set point has been selected
Cd36 Select along with bulb mode then “alt” may be selected for alternating speed, “Lo” for low
speed evaporator fan only, or “Hi” for high speed evaporator fan only. If a setting
other than “alt” has been selected and bulb mode is deactivated in any manner,
then selection reverts back to “alt.”
This code, as with function code Cd36, is used in conjunction with bulb mode and
Defrost Termination dehumidification. If bulb mode is active, this code allows the user to change the
Cd37 Temperature Setting defrost termination thermostat settings. If bulb mode is deactivated, the DTS set-
(Bulb Mode) ting returns to the default.
3-15 T-316
Code Cd38 will display the current secondary supply temperature sensor reading
Secondary Supply for units configured for four probes. If the unit is configured with a DataCORDER,
Cd38 Temperature Sensor Cd38 will display “-- -- -- -- -- .” If the DataCORDER suffers a failure, (AL55) Cd38
will display the supply recorder sensor reading.
Code Cd39 will display the current secondary return temperature sensor reading
Secondary Return for units configured for four probes. If the unit is configured with a DataCORDER,
Cd39 Temperature Sensor Cd39 will display “-- -- -- -- -- .” If the DataCORDER suffers a failure, (AL55) Cd39
will display the return recorder sensor reading.
Container Identifica- Code Cd40 is configured at commissioning to read a valid container identification
Cd40 tion Number number. The reading will not display alpha characters, only the numeric portion of
the number will display.
Cd41
Cd42 Not Applicable Scroll Units Only
Code Cd43 is a user selectable mode of operation that allows the opening and
closing of a mechanical air vent door via a stepper motor. These selection modes
are as follows:
OFF -- Air makeup vent will remain closed.
User -- Allows for manual selection of the setting.
Delay --The opening of the door is based on selected time, return temperature
and flow rate (percent opened).
Cd43 AutoFresh Mode gASLM -- The opening is based percent open and CO2 and O2 selectable limits
(LM). This selection is only active if the unit has a CO2 sensor.
TEST / CAL (CO2 sensor option units only) -- The door will fully open and close
to allow the user to inspect its
operation. If CAL is selected the
controller will zero calibrate the
CO2 sensor input.
If the unit is not configured with AutoFresh the CD43 will display “--------”.
Code Cd44 will display CO2 and O2 concentrations and limits. If the unit is not
Cd44 AutoFresh Values configured for AutoFresh or a CO2 sensor is not installed , CD44 will dis-
play“--------” .
Code Cd45 will display whenever the control detects movement via the sensor
Vent Position Sensor unless alarm 50 is active. The code will display for 30 seconds, then time out and
Cd45 (VPS) return to the normal display mode. If the Temperature unit is _F, the VPS units will
be CFM and in _C the VPS units shall be CMH.
Cd46 Not Used --
Variable Economy The variable temperature “_C or _F” setting is used with economy mode. Func-
Cd47 Temperature Setting tion code is “--------“ when unit is not configured for economy mode.
Dehumidification/ Code CD48 is used to determine limits (between 60%--95%) for dehumidification
Cd48 Bulb Mode and/or bulb mode (CNF28) when active.
Parameter Selection
Days Since Last Code CD49 will display the number of days since the last successful Auto1,
Cd49 Successful Pre--Trip Auto2 or Auto3 pre--trip sequence.
T-316 3-16
Table 3-6 Controller Alarm Indications (Sheet 1 of 3)
Code
Evaporator Motor 1 Alarm 11 is applicable to units with Single Evaporator Fan Capability (CnF32 set
AL11 IP Trip to 1EFO) only. The alarm is triggered if the evaporator fan motor #1 internal pro-
tector opens. If the alarm is active, probe check is deactivated.
Evaporator Motor 2 Alarm 12 is applicable to units with Single Evaporator Fan Capability (CnF32 set
AL12 IP Trip to 1EFO) only. The alarm is triggered if the evaporator fan motor #2 internal pro-
tector opens. If the alarm is active, probe check is deactivated.
Control Circuit Fuse Alarm 20 is triggered by control power fuse (F3A, F3B) opening and will cause
AL20 Open (24 vac) the software shutdown of all control units. This alarm will remain active until the
fuse is replaced.
Alarm 21 is triggered by one of the fuses (F1/F2) being opened on 18 volts AC
Micro Circuit Fuse power supply to the Controller. The suction modulation valve (SMV) will be
AL21 Open (18 vac) opened and current limiting is halted. Temperature control will be maintained by
cycling the compressor.
Alarm 22 responds to the evaporator motor internal protectors. On units with Nor-
mal Evaporator Fan Operation (CnF32 set to 2EFO) the alarm is triggered by
Evaporator Fan Mo- opening of either internal protector. It will disable all control units until the motor
AL22 tor Safety protector resets. On units with Single Evaporator Fan Capability (CnF32 set to
1EFO) the alarm is triggered by opening of both internal protectors. It will disable
all control units until a motor protector resets.
Alarm 24 is triggered by the opening of the compressor motor internal protector.
Compressor Motor This alarm will disable all control units except for the evaporator fans and will re-
AL24 Safety main active until the motor protector resets. This alarm triggers the failure action
code set by Function Code Cd29.
Alarm 25 is triggered by the opening of the condenser motor internal protector
Condenser Fan Mo- and will disable all control units except for the evaporator fans. This alarm will
AL25 tor Safety remain active until the motor protector resets. This alarm is deactivated if the unit
is operating on water cooled condensing.
All Supply and Re- Alarm 26 is triggered if the Controller determines that all of the control sensors
turn temperature are out-of-range. This can occur for box temperatures outside the range of
AL26 Control Sensors --50_C to +70_C (--58_F to +158_F). This alarm triggers the failure action code
Failure set by Function Code Cd29.
The Controller has a built-in Analog to Digital (A-D) converter, used to convert
Probe Circuit Cal- analog readings (i.e. temperature sensors, current sensors, etc.) to digital read-
AL27 ibration Failure ings. The Controller continuously performs calibration tests on the A-D converter.
If the A-D converter fails to calibrate for 30 consecutive seconds, this alarm is
activated.This alarm will be inactivated as soon as the A-D converter calibrates.
Alarm 50 is activated whenever the sensor is outside the valid range. There is a
5 minute adjustment period where the user can change the vent position without
Fresh Air Position generating an alarm event. The sensor requires 5 minutes of no movement to
AL50 Sensor (VPS) confirm stability. If the vent position changes at any point beyond the 5 minute
adjustment period, the sensor will generate an alarm event. The alarm is trig-
gered off when the unit power cycles and the sensor is within valid range.
During start-up diagnostics, the EEPROM is examined to determine validity of its
contents. This is done by testing the set point and the alarm list. If the contents
are invalid, Alarm 51 is activated. During control processing, any operation in-
volving alarm list activity that results in an error will cause Alarm 51 to be acti-
AL51 Alarm List Failure vated. Alarm 51 is a “display only” alarm and is not written into the alarm list.
Pressing the ENTER key when “CLEAr” is displayed will result in an attempt to
clear the alarm list. If that action is successful (all alarms are inactive), Alarm 51
will be reset.
Alarm 52 is activated whenever the alarm list is determined to be full; at start-up
or after recording an alarm in the list. Alarm 52 is displayed, but is not recorded in
AL52 Alarm List Full the alarm list. This alarm can be reset by clearing the alarm list. This can be done
only if all alarms written in the list are inactive.
Alarm 53 is caused by the battery pack charge being too low to provide sufficient
power for battery-backed recording. Renew replaceable batteries. If this alarm
AL53 Battery Pack Failure occurs on start up, allow a unit fitted with rechargeable batteries to operate for up
to 24 hours to charge rechargeable batteries sufficiently to deactivate the alarm
3-17 T-316
Alarm 54 is activated by an invalid primary supply temperature sensor reading
that is sensed outside the range of --50 to +70_C (--58_F to +158_F) or if the
probe check logic has determined there is a fault with this sensor. If Alarm 54 is
activated and the primary supply is the control sensor, the secondary supply sen-
Primary Supply Tem- sor will be used for control if the unit is so equipped. If the unit does not have a
AL54 perature Sensor secondary supply temperature sensor, and AL54 is activated, the primary return
Failure (STS) sensor reading, minus 2_C will be used for control.
NOTE
The P5 Pre-Trip test must be run to inactivate the alarm
Alarm 56 is activated by an invalid primary return temperature sensor reading
that is outside the range of --50 to +70_C (--58_F to +158_F). If Alarm 56 is acti-
vated and the primary return is the control sensor, the secondary return sensor
Primary Return Tem- will be used for control if the unit is so equipped. If the unit is not equipped with a
AL56 perature Sensor secondary return temperature sensor or it fails, the primary supply sensor will be
Failure (RTS) used for control.
NOTE
The P5 Pre-Trip test must be run to inactivate the alarm.
Ambient Tempera- Alarm 57 is triggered by an ambient temperature reading outside the valid range
AL57 ture Sensor Failure from --50_C (--58_F) to +70_C (+158_F).
Compressor High Alarm 58 is triggered when the compressor high discharge pressure safety switch
AL58 Pressure Safety remains open for at least one minute. This alarm will remain active until the pres-
sure switch resets, at which time the compressor will restart.
Heat Termination Alarm 59 is triggered by the opening of the heat termination thermostat and will
AL59 Thermostat result in the disabling of the heater. This alarm will remain active until the thermo-
stat resets.
Alarm 60 is an indication of a probable failure of the defrost temperature sensor
(DTS). It is triggered by the opening of the heat termination thermostat (HTT) or
the failure of the DTS to go above set point within two hours of defrost initiation.
Defrost Temperature After one-half hour with a frozen range set point, or one-half hour of continuous
AL60 Sensor Failure compressor run time, if the return air falls below 7_C (45_F), the Controller
checks to ensure the DTS reading has dropped to 10_C or below. If not, a DTS
failure alarm is given and the defrost mode is operated using the return tempera-
ture sensor. The defrost mode will be terminated after one hour by the Controller.
Alarm 61 is triggered by detection of improper amperage resulting from heater
activation or deactivation. Each phase of the power source is checked for proper
AL61 Heaters Failure amperage.This alarm is a display alarm with no resulting failure action, and will
be reset by a proper amp draw of the heater.
Alarm 62 is triggered by improper current draw increase (or decrease) resulting
Compressor Circuit from compressor turn on (or off). The compressor is expected to draw a mini-
AL62 Failure mum of 2 amps; failure to do so will activate the alarm.This is a display alarm
with no associated failure action and will be reset by a proper amp draw of the
compressor.
Alarm 63 is triggered by the current limiting system. If the compressor is ON and
current limiting procedures cannot maintain a current level below the user se-
lected limit, the current limit alarm is activated.This alarm is a display alarm and
AL63 Current Over Limit is inactivated by power cycling the unit, changing the current limit via the code
select Cd32, or if the suction modulation valve (SMV) is open beyond the control-
ler desired point.
Discharge Tempera- Alarm 64 is triggered if the discharge temperature sensed is greater than 135_C
AL64 ture Over Limit (275_F) for three continuous minutes, if it exceeds 149_C (300_F), or if the sen-
sor is out of range. This is a display alarm and has no associated failure action.
Discharge Pressure Alarm 65 is triggered by a compressor discharge transducer reading outside the
AL65 Transducer Failure valid range of 73.20 cm Hg (30 in Hg) to 32.34 Kg/cm2 (460 psig). This is a dis-
play alarm and has no associated failure action.
T-316 3-18
Suction Pressure Alarm 66 is triggered by a suction pressure transducer reading outside the valid
AL66 Transducer Failure range of 73.20 cm Hg (30 in Hg) to 32.34 Kg/cm2 (460 psig). This is a display
alarm and has no associated failure action.
Humidity Sensor Alarm 67 is triggered by a humidity sensor reading outside the valid range of 0%
AL67 Failure to 100% relative humidity. If alarm AL67 is triggered when the dehumidification
mode is activated, then the dehumidification mode will be deactivated.
Condenser Pressure Alarm 68 is triggered by a condenser pressure transducer reading outside the
AL68 Transducer Failure valid range of 73.20 cm Hg (30 in Hg) to 32.34 Kg/cm2 (460 psig). This is a dis-
play alarm and has no associated failure action.
Suction Temperature Alarm 69 is triggered by a suction temperature sensor reading outside the valid
AL69 Sensor Failure range of --60_C (--76_F) to 150_C (302_F). This is a display alarm and has no
associated failure action.
NOTE
If the Controller is configured for four probes without a DataCORDER, the DataCORDER alarms AL70 and
AL71 will be processed as Controller alarms AL70 and AL71.
The Controller performs self-check routines. if an internal failure occurs, an
“ERR” alarm will appear on the display. This is an indication the Controller needs
ERR Internal to be replaced.
# Mi
Microprocessor ERROR DESCRIPTION
Failure
Indicates that the Controller working memory has
ERR 0 -- RAM failure failed.
EER 1 -- Program Memory
failure Indicates a problem with the Controller program.
EER 2 -- Watchdog The Controller program has entered a mode where-
time--out by the Controller program has stopped executing.
EER 3 -- N/A N/A
EER 4 -- N/A N/A
The Controller’s Analog to Digital (A-D) converter
EER 5 -- A-D failure has failed.
EER 6 -- IO Board failure Internal program/update failure.
EER 7 -- Controller failure Internal version/firmware incompatable.
Internal EER 8--DataCorder failure Internal DataCorder memory failure.
ERR
# Microprocessor EER -- 9 Controller failure Internal controller memory failure.
Failure
In the event that a failure occurs and the display cannot be updated, the status
LED will indicate the appropriate EER code using Morse code as shown below.
E R R 0 to 9
ERR0 = . .--. .--. ----------
ERR1 = . .--. .--. . --------
ERR2 = . .--. .--. . . ------
ERR3 = . .--. .--. . . . ----
ERR4 = . .--. .--. . . . . --
ERR5 = . .--. .--. -- . . . .
ERR6 = . .--. .--. ---- . . .
ERR7 = . .--. .--. ------ . .
ERR8 = . .--. .--. -------- .
ERR9 = . .--. .--. -------- .
Entr Enter Setpoint
StPt (Press Arrow & The Controller is prompting the operator to enter a set point.
Enter)
Low Main Voltage
(Function Codes
Cd27--38 disabled This message will be alternately displayed with the set point whenever the supply
LO voltage is less than 75% of its proper value.
and NO alarm
stored.)
3-19 T-316
Table 3-7 Controller Pre-Trip Test Codes (Sheet 1 of 4)
Code
NOTE
“Auto” or “Auto1” menu includes the: P, P1, P2, P3, P4, P5, P6 and rSLts. “Auto2” menu in-
cludes P, P1, P2, P3, P4, P5, P6, P7, P8, P9, P10 and rSLts.“Auto3 menu includes P, P1, P2,
P3, P4, P5, P6, P7, P8 and rSLts
All lights and display segments will be energized for five seconds at the start of
P Pre-Trip Initiated the pre-trip. Since the unit cannot recognize lights and display failures, there are
no test codes or results associated with this phase of pre-trip.
Setup: Heater must start in the OFF condition, and then be turned on. A current
P1-0 Heaters Turned On draw test is done after 15 seconds.
Pass/Fail Criteria: Passes if current draw change is within the range specified.
Setup: Heater must start in the ON condition, and then be turned off. A current
P1-1 Heaters Turned Off draw test is done after 10 seconds.
Requirements: Water pressure switch (WP) input must be closed.
Setup: Condenser fan is turned ON, a current draw test is done after 15 sec-
P2-0 Condenser Fan On onds.
Setup: Condenser fan is turned OFF, a current draw test is done after 10 sec-
P2-1 Condenser Fan Off onds.
Requirements: The unit must be equipped with a low speed evaporator fan, as
determined by the Evaporator Fan speed select configuration variable.
Low Speed Evapo- NOTE
P3 rator Fans
If the unit is configured for single evaporator fan operation, Pre-Trip tests
P3-0, P3-1, P4-0 and P4-1 will fail immediately if Controller alarm codes
AL11 or AL12 are active at the start of testing.
Setup: The high speed evaporator fans will be turned on for 10 seconds, then off
Low Speed Evapo- for two seconds, then the low speed evaporator fans are turned on. A current
P3-0 rator Fan Motors On draw test is done after 60 seconds.
Pass/Fail Criteria: Passes if change in current draw is within the range speci-
fied. Fails if AL11 or AL12 activates during test.
Setup: The low speed Evaporator Fan is turned off, a current draw test is done
Low Speed Evapo- after 10 seconds.
P3-1 rator Fan Motors Off Pass/Fail Criteria: Passes if change in current draw is within the range speci-
Setup: The high speed Evaporator Fan is turned on, a current draw test is done
High Speed Evapo- after 60 seconds.
P4-0 rator Fan Motors On Pass/Fail Criteria: Passes if change in current draw is within the range speci-
Setup: The high speed Evaporator Fan is turned off, a current draw test is done
High Speed Evapo- after 10 seconds.
P4-1 rator Fan Motors Off Pass/Fail Criteria: Passes if change in current draw is within the range speci-
Setup: The High Speed Evaporator Fan is turned on and run for eight minutes,
with all other outputs de-energized.
Pass/Fail Criteria: A temperature comparison is made between the return and
supply probes.
Supply/Return Probe
P5-0 Test NOTE
If this test fails, “P5-0” and “FAIL” will be displayed. If both Probe tests (this
test and the PRIMARY/ SECONDARY) pass, the display will read “P5”
“PASS.”
T-316 3-20
Requirements: For units equipped with secondary supply probe only.
Pass/Fail Criteria: The temperature difference between primary and secondary
probe (supply) is compared.
P5-1 Supply Probe Test NOTE
If this test fails, “P5-1” and FAIL will be displayed. If both Probe tests (this
and the SUPPLY/ RETURN TEST) pass, because of the multiple tests, the
display will read ’P 5’ ’PASS’.
Requirements: For units equipped with secondary return probe only.
Pass/Fail Criteria: The temperature difference between primary and secondary
probe (return) is compared.
NOTES
P5-2 Return Probe Test 1. If this test fails, “P5-2” and “FAIL” will be displayed. If both Probe tests
(this test and the SUPPLY/ RETURN) pass, because of the multiple
tests, the display will read “P 5,” “PASS.”
2. The results of Pre-Trip tests 5-0, 5-1 and 5-2 will be used to activate or
clear control probe alarms.
P-6 Not Applicable
Setup: A current draw test is performed before the compressor is started. The
compressor is started. SMV is opened and another current draw test is per-
P6-0 Compressor On formed.
Pass/Fail Criteria: Passes if the change in compressor current draw is within the
specified range.
P6--H & P6L Not Applicable
Setup: The compressor and fans continue to run from the previous test. The
quench valve (if configured) will operate as in normal control mode. The SMV is
closed to 0% open, current and condenser pressure readings are taken. The
SMV is opened to 50% with continuous current and condenser pressure read-
Suction Modulation ings taken to establish maximum values. The SMV is returned to 0% open and
P6-2 Valve (Open and final readings are taken.
Closed) Pass/Fail Criteria: Passes if the calculated difference in current at the 50%
open position are above a specified value before and after opening of the SMV,
OR the calculated difference in condenser pressure at the 50% open position are
above a specified value before and after opening of the SMV
Setup: The compressor suction temperature is measured with the Quench valve
closed. The Quench valve is energized and the suction temperature drop is
P6-3 Quench Valve Test checked.
Pass/Fail Criteria: Passes if suction temperature is within the valid range.
P6-4 Not Applicable Not Used
P6-5 Not Applicable Not Used
NOTE
P7-0 & P8 are included with the “Auto2 & Auto 3” only. P9-0 through P10 are included with “Auto2” only
Setup: When the unit is running, the condenser fan is de-energized, and a 15
minute timer is started. The right display shows discharge pressure if the unit is
High Pressure equipped with a discharge pressure transducer (DPT). If no DPT is installed, the
P7--0 condenser pressure transducer (CPT) reading will be displayed.
Switch Closed
Pass/Fail Criteria: The test fails if high pressure switch fails to open in 15 min-
utes.
3-21 T-316
Table 3-7 Temperature Controller Pre-Trip Test Codes (Sheet 3 of 4)
Note, this test is skipped if the unit does NOT have:
A compressor discharge sensor (CPDS).
A discharge pressure transducer (DPT).
Condenser pressure transducer (CPT).
In addition, this test is skipped if:
The sensed ambient temperature is less than 7_C (45_F).
The return air temperature is less than --17.8_C (0_F).
The water pressure switch (WP) is open, indicating that the unit is operating
with a water-cooled condenser.
Pass/Fail Criteria: Under conditions of the above NOTE; the test immediately
fails if the following inputs are sensed to be invalid:
Compressor discharge sensor (CPDS).
High Pressure
P7-0 Switch Closed Discharge pressure transducer (DPT).
(Continued)
Condenser pressure transducer (CPT).
OR, if any one of the following inputs are sensed to be invalid:
Return temperature sensor (RTS).
Ambient sensor (AMBS).
In addition, the test will fail if:
The high pressure switch (HPS) fails to open within 15 minutes.
The discharge temperature exceeds 138_C (280_F).
The discharge temperature is less than or equal to ambient temperature
plus 5_C (9_F).
The condenser pressure transducer (CPT) or discharge pressure transduc-
er (DPT) pressure exceeds 27.42 kg/cm2 (390 psig).
Requirements: Test P7-0 must pass for this test to execute. Setup: The con-
High Pressure denser fan is started and a 60 second timer is started.
P7-1 Switch Open Pass/Fail Criteria: Passes the test if the high pressure switch (HPS) closes
within the 60 second time limit, otherwise, it fails.
Setup: If the container temperature is below 15.6°C (60_F), the set point is
changed to 15.6°C, and a 60 minute timer is started. The left display will read
Perishable Mode “P8-0.” The control will then heat the container until 15.6°C is reached. If the
P8-0 Heat Test container temperature is above 15.6°C at the start of the test, then the test pro-
ceeds immediately to test P8-1 and the left display will change to “P8-1.”
Pass/Fail Criteria: The test fails if the 180 minute timer expires before the con-
trol temperature reaches set point. The display will read “P8-0,” “FAIL.”
Requirements: Control temperature must be at least 15.6°C (60_F).
Setup: The set point is changed to 0°C (32_F), and a 180 minute timer is
started. The left display will read “P8-1,” the right display will show the supply air
Perishable Mode temperature. The unit will then start to pull down the temperature to the 0°C set
P8-1 Pull Down Test point.
Pass/Fail Criteria: The test passes if the container temperature reaches set
point before the 180 minute timer expires.
T-316 3-22
Requirements: Test P8-1 must pass for this test to execute.
Setup: The left display will read “P8-2,” and the right display will show the supply
air temperature. A 60 minute timer is started. The unit will be required to main-
tain the 0°C temperature to within + or -- 0.5_C (0.9_F) of set point until a Data-
CORDER recording is executed. The recorder supply probe temperature running
Perishable Mode total (and its associated readings counter) will be zeroed out for the remainder of
P8-2 Maintain Tempera- the recording period at the start of this test, so that the actual value recorded in
ture Test the DataCORDER will be an average of only this test’s results. Once a recording
interval is complete, the average recorder supply temperature will be recorded in
the DataCORDER, as well as stored in memory for use in applying the test pass/
fail criteria.
Pass/Fail Criteria: If the recorded temperature is within +/-- 0.5_C. of set point
from test start to DataCORDER recording, the test passes. If the average tem-
perature is outside of the tolerance range at the recording, the test fails.
Setup: The defrost temperature sensor (DTS) reading will be displayed on the
left display. The right display will show the supply air temperature. The unit will
run FULL COOL for 30 minutes maximum until the DTT is considered closed.
Once the DTT is considered closed, the unit simulates defrost by running the
P9-0 Defrost Test heaters for up to two hours, or until the DTT is considered open.
Pass/Fail Criteria: The test fails if: the DTT is not considered closed after the 30
minutes of full cooling, HTT opens when DTT is considered closed or if return air
temperature rises above 248_C (120_F).
Setup: After completion of the defrost test, the testing proceeds directly to test
P10--1 if the container temperature is above 7_C (45_F). If the container temper-
ature is below 7_C, a 180 minute timer will be started, the set point will be set to
Frozen Mode 7_C and the control will be placed in normal heat. The left display will read
P10-0 Setup Test “P10--0” and the unit will continue in operation until the temperature is raised to
set point.
Pass/Fail Criteria: If the temperature does not reach set point(less --0.3_C or
6.7 F) before the timer times out display will read “P100,” “FAIL”. The test will not
auto--repeat.
Setup: When the container temperature is greater than or equal to the 7.2°C
(45_F) set point which was set in the frozen mode heat test, the left display will
Frozen Mode (Pull read “P10--1” and the right display will show the return air temperature. The set
P10-1 Down) Test point will then be changed to --17.7_C (0_F). The unit will then have a maximum
of three hours to pull the container temperature down to the --17.7°C set point.
Pass/Fail Criteria: If this occurs within the three hour time limit, the test passes.
If pulldown is not completed within the three hour time, the test fails.
Setup: After the unit has successfully completed frozen pulldown test, the left
display will read “P10--2” and the right display will show return air temperature.
The unit will then be required to maintain --17.7°C (0_F) temperature within +/--
0.5_C (0.9_F) of set point until a DataCORDER recording is executed. The
recorder return probe temperature running total (and its associated counter) will
Frozen Mode Main- be zeroed for the remainder of the recording period at the start of this test, so
P10-2 tain Temperature that the actual recorded value will be an average of only this test’s results. Once
Test the recording interval is complete, the average return temperature will be
recorded in the DataCORDER, and stored in memory for use in applying the test
pass/fail criteria.
Pass/Fail Criteria: If the recorded temperature is within +/-- 0.5_C of set point
from test start to DataCORDER recording, the test passes. If temperature is out-
side of the tolerance range at the DataCORDER recording, the test fails.
3-23 T-316
Table 3-8 DataCORDER Function Code Assignments
NOTE
Inapplicable Functions Display “-- -- -- -- -- ”
To Access: Press ALT. MODE key
Code
Recorder Supply
dC1 Temperature Current reading of the supply recorder sensor.
Recorder Return
dC2 Temperature Current reading of the return recorder sensor.
USDA 1,2,3 Temper-
dC3-5 atures Current readings of the three USDA probes.
Network Data Current values of the network data points (as configured). Data point 1 (Code
dC6-13 Points 1-8 6) is generally the humidity sensor and its value is obtained from the Control-
ler once every minute.
Cargo Probe 4 Tem-
dC14 perature Current reading of the cargo probe #4.
dC15-19 Future Expansion These codes are for future expansion, and are not in use at this time.
Temperature Sen- Current calibration offset values for each of the five probes: supply, return,
dC20-24 sors 1-5 Calibration USDA #1, #2, and #3. These values are entered via the interrogation pro-
gram.
dC25 Future Expansion This code is for future expansion, and is not in use at this time..
The DataCORDER serial number consists of eight characters. Function code
dC26 contains the first four characters. Function code dC27 contains the last
dC26,27 S/N, Left 4, Right 4 four characters. (This serial number is the same as the Controller serial num-
ber)
An approximation of the number of logging days remaining until the Data-
dC28 Minimum Days Left CORDER starts to overwrite the existing data.
dC29 Days Stored Number of days of data that are currently stored in the DataCORDER.
The date when a Trip Start was initiated by the user. In addition, if the system
dC30 Date of last Trip start goes without power for seven continuous days or longer, a trip start will auto-
matically be generated on the next AC power up.
Shows the current status of the optional battery pack.
dC31 Battery Test PASS: Battery pack is fully charged.
FAIL: Battery pack voltage is low.
dC32 Time: Hour, Minute Current time on the real time clock (RTC) in the DataCORDER.
dC33 Date: Month, Day Current date (month and day) on the RTC in the DataCORDER.
dC34 Date: Year Current year on the RTC in the DataCORDER.
Cargo Probe 4 Current calibration value for the Cargo Probe. This value is an input via the
dC35 Calibration interrogation program.
T-316 3-24
Table 3-9 DataCORDER Pre-Trip Result Records
Test
No. TITLE DATA
1-0 Heater On Pass/Fail/Skip Result, Change in current for Phase A, B and C
1-1 Heater Off Pass/Fail/Skip Result, Change in currents for Phase A, B and C
Pass/Fail/Skip Result, Water pressure switch (WPS) -- Open/Closed,
2-0 Condenser Fan On Change in currents for Phase A, B and C
2-1 Condenser Fan Off Pass/Fail/Skip Result, Change in currents for Phase A, B and C
Low Speed Evaporator Fan
3-0 On Pass/Fail/Skip Result, Change in currents for Phase A, B and C
Low Speed Evaporator Fan
3-1 Off Pass/Fail/Skip Result, Change in currents for Phase A, B and C
High Speed Evaporator Fan
4-0 On Pass/Fail/Skip Result, Change in currents for Phase A, B and C
High Speed Evaporator Fan
4-1 Off Pass/Fail/Skip Result, Change in currents for Phase A, B and C
5-0 Supply/Return Probe Test Pass/Fail/Skip Result, STS, RTS, SRS and RRS
5-1 Secondary Supply Probe Test Pass/Fail/Skip Result
5-2 Secondary Return Probe Test Pass/Fail/Skip Result
6-0 Compressor On Pass/Fail/Skip Result, Change in currents for Phase A, B and C
6-1 Not Applicable Not Used
Suction Modulation Valve
6-2 Open and Closed Pass/Fail/Skip Result, Is current or pressure limit in effect (Y,N)
Pass/Fail/Skip Result, AMBS, DPT or CPT (if equipped)
7-0 High Pressure Switch Closed Input values that component opens
Pass/Fail/Skip Result, STS, DPT or CPT (if equipped)
7-1 High Pressure Switch Open Input values that component closes
8-0 Perishable Heat Pass/Fail/Skip Result, STS, time it takes to heat to 16_C (60_F)
8-1 Perishable Pull Down Pass/Fail/Skip Result, STS, time it takes to pull down to 0_C (32_F)
Pass/Fail/Skip Result, Averaged DataCORDER supply temperature
8-2 Perishable Maintain (SRS) over last recording interval.
Pass/Fail/Skip Result, DTS reading at end of test, line voltage, line
9-0 Defrost Test frequency, time in defrost.
10-0 Frozen Mode Set-up Pass/Fail/Skip Result, STS, time unit is in heat.
10-1 Frozen Mode Pull Down Pass/Fail/Skip Result, STS, time to pull down unit to --17.8_C (0_F).
Pass/Fail/Skip Result, Averaged DataCORDER return temperature
10-2 Frozen Mode Maintain (RRS) over last recording interval.
3-25 T-316
Table 3-10 DataCORDER Alarm Indications
To Access: Press ALT. MODE key
Code No. TITLE DESCRIPTION
The supply recorder sensor reading is outside of the range of --50_C to
70_C (--58_F to +158_F) or, the probe check logic has determined there is
Recorder Supply Tem- a fault with this sensor.
dAL70 perature Out of Range
NOTE
The return recorder sensor reading is outside of the range of --50_C to
70_C (--58_F to +158_F) or, the probe check logic has determined there is
Recorder Return Tem- a fault with this sensor.
dAL71 perature Out of Range
NOTE
USDA Temperatures The USDA probe temperature reading is sensed outside of --50 to 70°C
dAL72-74 1, 2, 3 Out of Range (--58 to 158°F) range.
Cargo Probe 4 Out of The cargo probe temperature reading is outside of --50 to 70°C (--58 to
dAL75 Range 158°F) range.
dAL76, 77 Future Expansion These alarms are for future expansion, and are not in use at this time.
The network data point is outside of its specified range. The DataCORD-
ER is configured by default to record the supply and return recorder sen-
Network Data Point sors. The DataCORDER may be configured to record up to 8 additional
dAL78-85 1 -- 8 Out of Range network data points. An alarm number (AL78 to AL85) is assigned to each
configured point. When an alarm occurs, the DataCORDER must be inter-
rogated to identify the data point assigned. When a humidity sensor is
installed, it is usually assigned to AL78.
The Real Time Clock (RTC) backup battery is too low to adequately main-
dAL86 RTC Battery Low tain the RTC reading.
An invalid date or time has been detected. This situation may be corrected
dAL87 RTC Failure by changing the Real Time Clock (RTC) to a valid value using DataLINE.
DataCORDER
dAL88 EEPROM Failure A write of critical DataCORDER information to the EEPROM has failed.
An error has been detected in the process of writing daily data to the non-
dAL89 Flash Memory Error volatile FLASH memory.
dAL90 Future Expansion This alarm is for future expansion, and is not in use at this time.
dAL91 Alarm List Full The DataCORDER alarm queue is determined to be full (eight alarms).
T-316 3-26
SECTION 4
OPERATION
4.1 INSPECTION (Before Starting) power source. Place circuit breaker (CB-1) in position
“I” (ON). Close and secure control box door
4.2.2 Connection to190/230 vac Power
WARNING An autotransformer (Figure 4-1) is required to allow
Beware of unannounced starting of the operation on nominal 230 volt power. It is fitted with a
230 vac cable and a receptacle to accept the standard
evaporator and condenser fans. The unit 460 vac power plug. The 230 volt cable is black in color
may cycle the fans and compressor unex- while the 460 volt cable is yellow. The transformer may
pectedly as control requirements dictate. also be equipped with a circuit breaker (CB-2). The
transformer is a step up transformer that will provide
a. If container is empty, check inside for the following: 380/460 vac, 3-phase, 50/60 hertz power to the unit
1. Check channels or “T” bar floor for cleanliness. when the 230 vac power cable is connected to a
Channels must be free of debris for proper air cir- 190/230 vac, 3-phase power source.
culation. 1. Make sure that the start-stop switch (ST, on control
2. Check container panels, insulation and door seals panel) and circuit breakers CB-1 (in the control box
for damage. Effect permanent or temporary repairs. and CB-2 (on the transformer) are in position “0”
(OFF). Plug in and lock the 460 vac power plug at the
3. Visually check evaporator fan motor mounting bolts receptacle on the transformer
for proper securement (refer to paragraph 6.16).
2. Plug the 230 vac (black) cable into a de-energized
4. Check for dirt or grease on evaporator fan or fan 190/230 vac, 3-phase power source. Energize the
deck and clean if necessary. power source. Set circuit breakers CB-1 and CB2 to
5. Check evaporator coil for cleanliness or obstruc- position “I” (ON). Close and secure control box door.
tions. Wash with fresh water.
6. Check defrost drain pans and drain lines for obstruc- 3
tions and clear if necessary. Wash with fresh water. 2
7. Check panels on refrigeration unit for loose bolts and
condition of panels. Make sure T.I.R. devices are in
place on access panels.
b. Check condenser coil for cleanliness. Wash with
fresh water. 1
c. Open control box door. Check for loose electrical con-
nections or hardware.
d. Check color of moisture-liquid indicator.
e. Check oil level in compressor sight glass.
4.2 CONNECT POWER
1. Dual Voltage Modular Autotransformer

WARNING 2. Circuit Breaker (CB-2) 230V
3. 460 vac Power Receptacle
Do not attempt to remove power plug(s) be-
fore turning OFF start-stop switch (ST), unit Figure 4-1 Autotransformer
circuit breaker(s) and external power 4.3 ADJUST FRESH AIR MAKEUP VENT
source.
The purpose of the fresh air makeup vent is to provide
ventilation for commodities that require fresh air
WARNING circulation. The vent must be closed when transporting
frozen foods.
Make sure the power plugs are clean and Air exchange depends on static pressure differential,
which will vary depending on the container and how the
dry before connecting to any power recep- container is loaded.
tacle.
Units may be equipped with a Vent Position Sensor
4.2.1 Connection To 380/460 vac Power (VPS). The VPS determines the position of the fresh air
1. Make sure start-stop switch (ST, on control panel) vent (upper or lower, as equipped) and sends data to the
and circuit breaker (CB-1, in the control box) are in controller display.
position “0” (OFF). 4.3.1 Upper Fresh Air Makeup Vent
2. Plug the 460 vac (yellow) cable into a de-energized Two slots and a stop are designed into the disc for air
380/460 vac, 3-phase power source. Energize the flow adjustments. The first slot allows for a 0 to 30% air
4-1 T-316
flow, and the second slot allows for a 30 to 100% air flow. Loosen hex nuts and move the cover until the arrow on
To adjust the percentage of air flow, loosen the wing nut the cover is aligned with the “atmosphere sampling port”
and rotate the disc until the desired percentage of air label. Tighten the hex nuts and attach a 3/8 hose to the
flow matches with the arrow. Tighten the wing nut. To
clear the gap between the slots, loosen the wing nut until sampling port.
the disc clears the stop. Figure 4-2 gives air exchange If the internal atmosphere content has reached an
values for an empty container. Higher values can be
expected for a fully loaded container. unacceptable level, the operator may adjust the disc
opening to meet the required air flow volume to ventilate
69NT40 FRESH AIR MAKEUP the container.
AIR 4.3.3 Fresh Air Position Sensor
ZERO EXTERNAL STATIC 50HZ
FLOW T-BAR
(CMH) The VPS allows the user to determine position of the
240 1-!/2” fresh air vent via function code 45. This function code is
accessible via the code select key.
210 T-BAR
2-%/8” The vent position will display for 30 seconds whenever
180 T-BAR motion corresponding to 5 CMH (3 CFM) or greater is
3” detected. It will scroll in intervals of 5 CMH (3 CFM).
150 Scrolling to Function Code 45 will display the Fresh Air
Vent Position.
120
Data Recording of the Sensor Position -- The position of
90 the vent will be recorded in the DataCorder whenever
the unit is running under AC power and any of the
60 following:
Trip start
30 On every power cycle
Midnight
0 Manual change greater than 5 CMH (3 CFM) and
0 10 20 30 40 50 60 70 80 90 100
remains in that position for 4 minutes.
PERCENT OPEN
For 60HZ operation multiply curves by 1.2 NOTE
The user has 4 minutes to make necessary ad-
Figure 4-2 Make Up Air Flow Chart justments to the vent setting. This time begins
4.3.2 Lower Fresh Air Makeup Vent on the initial movement of the sensor. The vent
can be moved to any position within the 4 min-
a. Full Open or Closed Positions
utes. On completion of the first 4 minutes, the
Maximum air flow is achieved by loosening the wing vent is required to remain in stable for the next 4
nuts and moving the cover to the maximum open minutes. If vent position changes are detected
position (100% position). The closed position is 0% air
flow position.The operator may also adjust the opening during the 4 minutes stability period, an alarm
to increase or decrease the air flow volume to meet the will be generated. This provides the user with
required air flow. the ability to change the vent setting without
b. Reduced Flow for Fresh Air Makeup generating multiple events in the DataCorder.
On some models the air slide is supplied with two 4.4 CONNECT WATER-COOLED CONDENSER
adjustable air control disks. The fresh air makeup can be
adjusted for (15, 35, 50 or 75) cubic meters per hour The water-cooled condenser is used when cooling
(CMH). The air flow has been established at 60HZ water is available and heating the surrounding air is
power and 2 1/2 inch T bar and with 15mm (.6 inch) H2O objectionable, such as in a ship’s hold. If water cooled
external static above free blow. operation is desired, connect in accordance with the
Loosen the hex nut and adjust each disk to the required following subparagraphs.
air flow and tighten hex nut. 4.4.1 Water--Cooled Condenser with Water Pres-
sure Switch
NOTE
a. Connect the water supply line to the inlet side of con-
The main air slide is in the fully closed position denser and the discharge line to the outlet side of the
during reduced air flow operation. condenser. (See Figure 2-5.)
c. Adjustment b. Maintain a flow rate of 11 to 26 liters per minute (3 to 7
gallons per minute). The water pressure switch will
The air slide is supplied with two adjustable air control open to de-energize the condenser fan relay. The
discs. The fresh air makeup can be adjusted for 15, 35, condenser fan motor will stop and will remain stopped
50 and 75 cubic meters per hour (CFM). The air flow has until the water pressure switch closes.
been established at 60 Hz power, and a 2 1/2 inch T bar, c. To shift to air-cooled condenser operation,disconnect
with 15 mm (0.6 inch) H2O external static above free the water supply and the discharge line to the water-
blow. cooled condenser. The refrigeration unit will shift to
air-cooled condenser operation when the water pres-
d. Air Sampling for Carbon Dioxide (CO2) Level sure switch closes.
T--316 4-2
4.4.2 Water-Cooled Condenser with Condenser 4.7.2 Check Controller Function Codes
Fan Switch
Check and, if required, reset controller Function Codes
a. Connect the water supply line to the inlet side of con- (Cd27 through Cd39) in accordance with desired
denser and the discharge line to the outlet side of the operating parameters. Refer to paragraph 3.2.2.
condenser. (See Figure 2-5.)
b. Maintain a flow rate of 11 to 26 lpm (3 to 7 gpm). 4.7.3 Start Temperature Recorder
c. Set the condenser fan switch to position ”O”. This will a. Open recorder door and wind mechanical clock or
de-energize the condenser fan relay. The condenser check battery of electronic recorder. Be sure key is re-
fan motor will stop and remain stopped until the CFS turned to storage clip of mechanical recorder.
switch is set to position ”I.”
b. Lift stylus (pen) by pulling the marking tip outward un-
CAUTION til the stylus arm snaps into it’s retracted position.
When condenser water flow is below 11 lpm
(3 gpm) or when water-cooled operation is c. Install new chart making sure chart is under the four
not in use, the CFS switch MUST be set to corner tabs. Lower the stylus until it has made contact
with the chart. Close and secure door.
position ”1” or the unit will not operate
properly. DataCORDER
d. To shift to air-cooled condenser operation, stop the
unit, set the CFS switch to position ”I” and restart the a. Check and, if required, set the DataCORDER Config-
unit. Disconnect the water lines to the water-cooled uration in accordance with desired recording parame-
condenser. ter. Refer to paragraph 3.6.3.
b. Enter a “Trip Start”. To enter a “trip Start”, do the fol-

4.5 CONNECT REMOTE MONITORING lowing:
RECEPTACLE
If remote monitoring is required, connect remote 1. Depress the ALT MODE key and scroll to Code
monitor plug at unit receptacle. (See item 9, Figure 2-6.) dC30.
When the remote monitor plug is connected to the
remote monitoring receptacle, the following remote 2. Depress and hold the ENTER key for five seconds.
circuits are energized:
3. The “Trip Start” event will be entered in the Data-
CIRCUIT FUNCTION CORDER.
Sockets B to A Energizes remote cool light
4.7.4 Complete Inspection
Sockets C to A Energizes remote defrost light
Sockets D to A Energizes remote in-range light Allow unit to run for 5 minutes to stabilize conditions and
perform a pre--trip diagnosis in accordance with the
4.6 STARTING AND STOPPING INSTRUCTIONS following paragraph.
4.8 PRE-TRIP DIAGNOSIS

WARNING
Make sure that the unit circuit breaker(s)
(CB-1 & CB-2) and the START-STOP switch CAUTION
(ST) are in the “O” (OFF) position before
connecting to any electrical power source. Pre-trip inspection should not be per-
4.6.1 Starting the Unit formed with critical temperature cargoes in
the container.
1. With power properly applied, the fresh air damper set
and (if required) the water cooled condenser con-
nected, (refer to paragraphs 4.2, 4.3 & 4.4) place the
START-STOP switch to “I” (ON).
2. Continue with Start Up Inspection, paragraph 4.7.
CAUTION
4.6.2 Stopping the Unit When Pre-Trip key is pressed, dehumidifi-
To stop the unit, place the START-STOP switch in cation and bulb mode will be deactivated.
position “0” (OFF). At the completion of Pre-Trip activity, dehu-
midification and bulb mode must be reacti-
4.7 START--UP INSPECTION vated.
4.7.1 Physical Inspection
a. Check rotation of condenser and evaporator fans. Pre-Trip diagnosis provides automatic testing of the unit
components using internal measurements and
b. Check compressor oil level. (Refer to paragraph comparison logic. The program will provide a “PASS” or
6.8.6.) “FAIL” display to indicate test results.
4-3 T-316
The testing begins with access to a pre-trip selection
menu. The user may have the option of selecting one of
three automatic tests (depending on software revision
CAUTION
installed). These tests will automatically perform a When a failure occurs during automatic
series of individual pre--trip tests. The user may also
scroll down to select any of the individual tests. The testing the unit will suspend operation
contents of the menus are as follows: awaiting operator intervention.
PRE-TRIP SELECTION MENU When an automatic test fails, it will be repeated once .
Auto or Auto 1 Auto 2 Auto 3 A repeated test failure will cause “FAIL” to be shown
on the right display, with the corresponding test num-
P, P1, P2, P3, P, P1, P2, P3, P, P1, P2, P3, ber to the left. The user may then press the DOWN
P4, P5, P6, P4, P5, P6, P7, P4, P5, P6, P7, ARROW to repeat the test, the UP ARROW to skip to
rSLts P8, P9, P10, P8, rSLts the next test or the PRE--TRIP key to terminate test-
ing. The unit will wait indefinitely, until the user manu-
rSLts ally enters a command.
A detailed description of the pre-trip test codes is listed
in Table 3-7, page 3-20. If no selection is made, the CAUTION
pre-trip menu selection process will terminate
automatically. However, dehumidification and bulb
mode must be reactivated manually if required. When Pre--Trip test Auto 2 runs to comple-
tion without being interrupted, the unit will
Scrolling down to the “rSLts” code and pressing ENTER terminate pre-trip and display “Auto 2”
will allow the user to scroll through the results of the last “end.” The unit will suspend operation until
pre--trip testing run. If no pre--testing has been run (or an
individual test has not been run) since the unit was the user depresses the ENTER key!
powered up “--------” will be displayed. When an Auto test runs to completion without a failu-
re, the unit will exit the pre-trip mode, and return to
To start a pre--trip test, do the following: normal control operation. If configuration variable
CnF42 is set to IN, a datacorder trip start will be en-
NOTE tered. If CnF42 is set to OUT, the trip start will not be
entered. However, dehumidification and bulb mode
1. Prior to starting tests, verify that unit must be reactivated manually if required.
voltage (Function Code Cd 07) is within c. TO RUN AN INDIVIDUAL TEST: Scroll through the
tolerance and unit amperage draw selections by pressing the UP ARROW or DOWN
(Function Codes Cd04, Cd05, Cd06) is ARROW keys to display an individual test code.
within expected limits. Otherwise, tests Pressing ENTER when the desired test code is dis-
may fail incorrectly. played.
1. Individually selected tests, other than the LED/Dis-
2. All alarms must be rectified and cleared play test, will perform the operations necessary to
before starting tests. verify the operation of the component. At the conclu-
sion, PASS or FAIL will be displayed. This message
3. Pre-trip diagnosis may also be initiated via will remain displayed for up to three minutes, during
communications. The operation is the which time a user may select another test. If the
same as for the key pad initiation described three minute time period expires, the unit will termi-
below except that should a test fail, the nate pre-trip and return to control mode operation.
pre-trip mode will automatically terminate. 2. While the tests are being executed, the user may ter-
When initiated via communications, a test minate the pre-trip diagnostics by pressing and hold-
may not be interrupted with an arrow key, ing the PRE-TRIP key. The unit will then resume nor-
but the pre-trip mode can be terminated mal operation. If the user decides to terminate a test
with the PRE-TRIP key. but remain at the test selection menu, the user may
press the UP ARROW key. When this is done all test
a. Press the PRE-TRIP key. This accesses a test selec- outputs will be de-energized and the test selection
tion menu. menu will be displayed.
b. TO RUN AN AUTOMATIC TEST: Scroll through the 3. Throughout the duration of any pre-trip test except
selections by pressing the UP ARROW or DOWN the P-7 high pressure switch tests, the current and
ARROW keys to display AUTO, AUTO 2 or AUTO 3 pressure limiting processes are active .
as desired and then press the ENTER key. d. Pre-Trip Test Results
1. The unit will execute the series of tests without any At the end of the pre-trip test selection menu, the
need for direct user interface. These tests vary in message “P,” “rSLts” (pre--trip results) will be displayed.
length, depending on the component under test. Pressing the ENTER key will allow the user to see the
results for all subtests (i.e., 1-0, 1-1, etc). The results will
2. While tests are running, “P#-#” will appear on the left be displayed as “PASS” or “FAIL” for all the tests run to
display, where the #’s indicate the test number and completion since power up. If a test has not been run
sub-test. The right display will show a countdown time since power up, “-- -- -- -- -- ” will be displayed. Once all
in minutes and seconds, indicating how much time pre--test activity is completed, dehumidification and
there is left remaining in the test. bulb mode must be reactivated manually if required.
T--316 4-4
4.9 OBSERVE UNIT OPERATION will be initiated if 25 of 30 readings or 10 consecutive
readings are outside of the limits
4.9.1 Crankcase Heater
When the crankcase heater is installed, it will be In this configuration, a probe check will not be run as a
operational whenever the compressor is off and there is part of a normal defrost, but only as a part of a defrost
power to the unit. The heater is connected to a set of initiated due to a diagnostic reading outside of the limits.
normally closed auxiliary contacts on the compressor c.The 30 minute timer will be reset at each of the follow-
contactor. ing conditions:
4.9.2 Probe Check 1. At every power up.
If the DataCORDER is off, or in alarm mode the 2. At the end of every defrost.
controller will revert to a four probe configuration which
includes the DataCORDER supply and return air probes 3. After every diagnostic check that does not fall out-
as the secondary controller probes. The controller side of the limits as outlined above.
continuously performs probe diagnosis testing which
compares the four probes. If the probe diagnosis result d. Probe Check
indicates a probe problem exists, the controller will A defrost cycle probe check is accomplished by
perform a probe check to identify the probe(s) in error. energizing just the evaporator motors for eight minutes
a. Probe Diagnostic Logic -- Standard at the end of the normal defrost. At the end of the eight
minute period the probes will be compared to a set of
If the probe check option (controller configuration code predetermined limits. The defrost indicator will remain
CnF31) is configured for standard, the criteria used for on throughout this period.
comparison between the primary and secondary
control probes is: Any probe(s) determined to be outside the limits will
cause the appropriate alarm code(s) to be displayed to
1_C (1.8_F) for perishable set points or 2_C (3.6_F) identify which probe(s) needs to be replaced. The P5
for frozen set points. Pre-Trip test must be run to inactivate alarms.
If 25 or more of 30 readings taken within a 30 minute
period are outside of the limit, then a defrost is initi- 4.10 SEQUENCE OF OPERATION
ated and a probe check is performed.
General operation sequences for cooling, heating and
In this configuration, a probe check will be run as a part defrost are provided in the following subparagraphs.
of every normal (time initiated) defrost. Schematic representation of controller action are
b. Probe Diagnostic Logic -- Special provided in Figure 4-3 and Figure 4-4. Refer to Section
3 for detailed descriptions of special events and timers
If the probe check option is configured for special the that are incorporated by the controller in specific modes
above criteria are applicable. A defrost with probe check of operation.
FALLING RISING
TEMPERATURE TEMPERATURE
+2.5_C (4.5_F)
+1.5_C (2.7_F)
MODULATING MODULATING
COOLING +1_C (1.8_F) COOLING
+0.5_C (0.9_F)
+.20_C
SET POINT AIR CIRCULATION
--0.20_C
AIR CIRCULATION
- 0.5_C (0.9_F)
- 1_C (1.8_F)
HEATING HEATING
- 1.5_C (2.7_F)
Figure 4-3 Controller Operation -- Perishable Mode
4-5 T-316
FALLING RISING
TEMPERATURE TEMPERATURE
+1.5_C (2.7_F)
COOLING +1_C (1.8_F) COOLING
+0.5_C (0.9_F)
+.20_C
SET POINT
- 0.20_C
- 0.5_C (0.9_F)
AIR AIR
CIRCULATION - 1_C (1.8_F) CIRCULATION
ONLY ONLY
- 1.5_C (2.7_F)
Figure 4-4 Controller Operation -- Frozen Mode

ENERGIZED NOTE
DE--ENERGIZED
FOR FULL DIAGRAM AND
CONTROL TRANSFORMER In low temperature ambients the condenser fan
LEGEND, SEE SECTION 7 will be cycled by the controller to maintain prop-
er condensing pressure.
POWER TO
CONTROLLER a. With supply air temperature above set point and de-
creasing, the unit will be cooling with the condenser
fan motor (CF), compressor motor (CH), evaporator
fan motors (EF) energized and the COOL light illumi-
SIGNAL TO
CONTROLLER nated. (See Figure 4-5.)
b. When the air temperature decreases to a predeter-
mined tolerance above set point, the in-range light is
illuminated.
c. As the air temperature continues to fall, modulating
cooling starts at approximately 2.5_C (4.5_F) above
set point. (See Figure 4-3)
d. The controller monitors the supply air. Once the sup-
ply air falls below set point and 0% SMV position is
reached, the controller periodically records the sup-
SIGNAL TO
ply air temperature, set point and time. A calculation
CONTROLLER is then performed by subtracting the set point reading
from the supply air and multiplying the result by the
NOTE: HIGH SPEED EVAPORATOR FAN SHOWN. FOR LOW SPEED time reading. The result is negative number.
CONTACT TE IS DE--ENERGIZED AND CONTACT TV IS ENERGIZED
e. When the calculation reaches --250, contacts TC and
TN are opened to de-energize compressor and con-
denser fan motors. The cool light is also de-ener-
Figure 4-5 Perishable Mode Cooling gized.
4.10.1 Sequence Of operation -- Perishable Mode f. The evaporator fan motors continue to run to circulate
Cooling air throughout the container. The in-range light re-
mains illuminated as long as the supply air is within
NOTE tolerance of set point.
In the Conventional Perishable Mode of opera- g. When the supply air temperature increases to 0.2_C
(0.4_F) above set point and the three minute off time
tion the evaporator motors run in high speed. In has elapsed, relays TC and TN are energizes to re-
the Economy Perishable Mode the fan speed is start the compressor and condenser fan motors. The
varied. cool light is also illuminated.
T--316 4-6
4.10.2 Sequence Of Operation -- fan motors (ES) energized and the COOL light illumi-
Perishable Mode Heating nated. (See Figure 4-7.)
b.When the air temperature decreases to a predeter-
NOTE mined tolerance above set point, the in-range light is
The unit will heat only when in the Perishable illuminated.
Mode, relay TH is electronically locked out ENERGIZED
when in the Frozen Mode. DE--ENERGIZED
CONTROL TRANSFORMER
LEGEND, SEE SECTION 7
a. If the air temperature decreases 0.5_C (0.9_F) below
set point, the system enters the heating mode. (See
POWER TO
Figure 4-3). The controller closes contacts TH (see CONTROLLER
Figure 4-6) to allow power flow through the heat ter-
mination thermostat (HTT) to energize the heaters
(HR). The HEAT light is also illuminated. The evapo-
rator fans continue to run to circulate air throughout SIGNAL TO
CONTROLLER
the container.
b. When the temperature rises to 0.2_C (0.4_F) below
set point, contact TH opens to de--energize the heat-
ers. The HEAT light is also de--energized. The evapo-
rator fans continue to run to circulate air throughout
the container.
c. A safety heater termination thermostat (HTT), at-
tached to an evaporator coil support, will open the
heating circuit if overheating occurs.
SIGNAL TO
ENERGIZED
CONTROLLER
DE--ENERGIZED
CONTROL TRANSFORMER
POWER TO
CONTROLLER Figure 4-7 Frozen Mode
c. Contacts TC and TN are opened to de-energize the
compressor and condenser fan motors when the re-
SIGNAL TO turn air temperature decreases to 0.2_C (0.4_F) be-
CONTROLLER
low set point. The cool light is also de-energized.
d. The evaporator fan motors continue to run to circulate
air throughout the container. The in-range light re-
mains illuminated as long as the return air is within tol-
erance of set point.
e. When the return air temperature increases to 0.2_C
(0.4_F) above set point and the three minute off time
has elapsed, relays TC and TN are energizes to re-
start the compressor and condenser fan motors. The
cool light is also illuminated.
SIGNAL TO
CONTROLLER 4.10.4 Sequence Of Operation -- Defrost
The defrost cycle may consist of up to three distinct
operations. The first is de-icing of the coil, the second is
a probe check cycle and the third is snap freeze.
Figure 4-6 Perishable Mode Heating Defrost may be requested by any one of the following
methods:
4.10.3 Sequence Of operation -- Frozen Mode
Cooling 1. The manual defrost function (also manual defrost
switch function if equipped) is initiated and ended by
NOTES the user. Through the use of the keypad or manual
defrost switch (if equipped).
1. In the Frozen Mode of operation the
evaporator motors run in low speed. NOTE
The Manual Defrost / Interval key can be used
2. In low temperature ambients the to initiate a manual defrost. Minimum Software
condenser fan will be cycled by the
release version #5126 is required in order for to
controller to maintain proper condensing
pressure. use this function
a. With supply air temperature above set point and de- Manual Defrost/Interval key operation:
creasing, the unit will be cooling with the condenser Depressing and holding the Defrost Interval key for
fan motor (CF), compressor motor (CH), evaporator five (5) seconds will initiate defrost. If the defrost in-
4-7 T-316
terval key is released in less than five (5) seconds, Defrost will terminate when the Defrost Sensor
defrost interval (code 27) shall be displayed. Temperature reading rises above the CnF41 setting.
2. The user sends a defrost request by communica- When a defrost has terminated, the defrost interval
tions. timer will begin counting when the reading at the Defrost
3. The defrost interval timer (controller function code Temperature Sensor is at or below 10°C(50°F). Once
Cd27) reaches the defrost interval set by the user. the timer has counted the required time, the unit will
4. The controller probe diagnostic logic determines that enter defrost if the Defrost Temperature Sensor is at or
a probe check is necessary based on the tempera- below 25.6°C(78°F). Defrost will terminate when the
ture values currently reported by the supply and re- Defrost Sensor Temperature reading rises above the
turn probes. CnF41 setting.
5. The controller Demand Defrost configuration vari- When the unit enters defrost, the controller opens
able (CnF40) is set to “In” and the unit has been in contacts TC, TN and TE (or TV) to de-energize the
pull down operation for over 2.5 hours without reach- compressor, condenser fan and evaporator fans. (See
ing set point. Figure 4-8.) The COOL light is also de--energized.
ENERGIZED
DE--ENERGIZED
The controller then closes TH to supply power to the
CONTROL TRANSFORMER heaters. The defrost light is illuminated.
When the defrost temperature sensor reading rises to
POWER TO
the applicable Defrost Termination Thermostat
CONTROLLER “opening” point the de--icing operation is terminated.
If defrost does not terminate correctly and temperature
reaches the set point of the heat termination thermostat
SIGNAL TO
(HTT) the thermostat will open to de--energize the
CONTROLLER heaters. If termination does not occur within 2.0 hours,
the controller will terminate defrost. An alarm will be
given of a possible DTS failure.
If probe check (controller function code CnF31) is
configured to special, the unit will proceed to the next
operation (snap freeze or terminate defrost). If the code
is configured to standard, the unit will perform a probe
check. The purpose of the probe check is to detect
malfunctions or drift in the sensed temperature that is
too small to be detected by the normal sensor out of
range tests. The system will run for eight minutes in this
SIGNAL TO
SIGNAL TO
CONTROLLER CONTROLLER condition. At the end of the eight minutes, probe alarms
will be set or cleared based on the conditions seen.
Figure 4-8 Defrost
Processing of a defrost request is controlled by the
Defrost Termination Thermostat. The Defrost
Termination Thermostat is not a physical component. It
is a software point that acts as a thermostat, allowing
defrost when it is considered “closed” and preventing or
terminating defrost when it is considered “open”. The
actual temperatures used to make the “open” or
“closed” determinations are dependent on the type of
defrost request made and the operator setting of
configuration variable CnF41. Configuration variable
CnF41may be factory set at the default value of
25.6°C(78°F) or a lower value of 18°C(64°F).
When a request for defrost is made by the use of the
Manual Defrost Switch or Communications, the unit will
enter defrost when the reading at the Defrost
Temperature Sensor is at or below the CnF41 setting.
Defrost will terminate when the Defrost Sensor
Temperature reading rises above the CnF41 setting.
When a request for defrost is made by probe check, the
unit will enter defrost when the Defrost Temperature
Sensor reading is at or below 25.6°C(78°F). The unit will
terminate defrost when the Defrost Temperature
Sensor reading rises above 25.6°C(78°F)
When a request for defrost is made by demand defrost ,
the unit will enter defrost when the reading at the Defrost
Temperature Sensor is at or below 18°C (64.4°F).
T--316 4-8
4.11 EMERGENCY OPERATION 4.11.2 Emergency Defrost Operation.
Operation by the refrigeration controller may be To place the unit in the emergency defrost mode of
overridden by use of the EMERGENCY BYPASS or by operation, cut the wire tie installed at the switch
use of the EMERGENCY DEFROST switch. The mounting (see Figure 2-6) and place the switch in the
EMERGENCY BYPASS switch functions to bypass the EMERGENCY DEFROST position.
controller in the event of controller failure, The
EMERGENCY DEFROST switch functions to bypass NOTE
the controller and place the unit in the defrost mode.
4.11.1 Emergency Bypass Operation 1. If the unit is in the emergency bypass
To place the unit in the emergency bypass mode, cut the cooling mode, the emergency defrost
wire tie installed at the switch mounting and place the switch will override this mode and place the
EMERGENCY BYPASS switch in the ON position unit in defrost.
which will in turn activate the Emergency Bypass 2. The IN--RANGE LIGHT is de--energized
System (EBS) control module. when in the emergency defrost mode.
To operate the fans only the MODE switch must be in
the FANS ONLY position and the EMERGENCY The switch is a normally open four pole switch which is
placed in the EMERGENCY DEFROST position to:
BYPASS Switch must be in the ON position.
The EBS module uses the system’s safety devices (high a. De--energize the compressor, condenser fan and
pressure switch, motor internal protectors, and heat evaporator fan contactors.
termination thermostat) to protect the system while in b. Illuminate the EMERGENCY DEFROST LIGHT.
Emergency Bypass Mode.
c. Energize the heater contactor.
d. Illuminate the DEFROST LIGHT.
CAUTION
CAUTION
The unit will remain in the full cooling mode The unit will remain in the DEFROST mode
as long as the emergency bypass switch is as long as the emergency defrost switch is
in the BYPASS position and the MODE
in the DEFROST position. To prevent cargo
SWITCH is in the FULL COOL position. If
the cargo may be damaged by low tempera- damage, the operator must monitor con-
tures, the operator must monitor container tainer temperature and manually cycle op-
temperature and manually cycle operation eration as required to maintain temperature
as required to maintain temperature within within required limits.
required limits. To return the unit to normal operation, place the switch in
In the ON position the EBS will be enabled. With the the NORMAL OPERATION position. When emergency
MODE SWITCH in the FULL COOL MODE. The defrost is no longer required, re--install the wire tie at the
following will occur simultaneously: switch mounting.
1. The EBS switch will enable EBS input.
2. The phase detection circuit will detect the phase
rotation and close to provide power to the compres-
sor contactor.
3. The condenser fan contact will close to energize the
condenser contactor and provide power to the con-
denser fan motor.
4. The evaporator fan contact will close to energize the
high speed evaporator contactor and provide power
to the evaporator fan motor.
5. The EBS electronic module will open the SMV to
100%.
To return the unit to normal operation, place the EBS
switch in the NORMAL OPERATION position. When
emergency operation is no longer required, re--install
the wire tie at the switch mounting.
4-9 T-316
SECTION 5
TROUBLESHOOTING
REMEDY/
CONDITION POSSIBLE CAUSE REFERENCE
SECTION
5.1 UNIT WILL NOT START OR STARTS THEN STOPS
External power source OFF Turn on
Start-Stop switch OFF or defective Check
No power to unit
Circuit breaker tripped or OFF Check
Autotransformer not connected 4.2.2
Circuit breaker OFF or defective Check
Control transformer defective Replace
Loss of control power
Fuses (F3A , F3B) blown Check
Evaporator fan motor internal protector open 6.16
Condenser fan motor internal protector open 6.11
Component(s) Not Operating Compressor internal protector open 6.8
High pressure switch open 5.7
Heat termination thermostat open Replace
Low line voltage Check
Compressor hums, but does not Single phasing Check
start Shorted or grounded motor windings 6.8
Compressor seized 6.8
5.2 UNIT OPERATES LONG OR CONTINUOUSLY IN COOLING
Hot load (Failure to Pre--cool) Normal
Container
Defective box insulation or air leak Repair
Shortage of refrigerant 6.7.1
Evaporator coil covered with ice 5.6
Evaporator coil plugged with debris 6.15
Evaporator fan(s) rotating backwards 6.15/6.16
Defective evaporator fan motor/capacitor 6.17
Air bypass around evaporator coil Check
Refrigeration
g System
y Controller set too low Reset
Compressor service valves or liquid line shutoff valve par- Open valves
tially closed completely
Dirty condenser 6.10
Compressor worn 6.8
Current limit (function code Cd32) set to wrong value 3.3.5
Suction modulation valve malfunction 6.18
5-1 T-316
REMEDY/
SECTION
5.3 UNIT RUNS BUT HAS INSUFFICIENT COOLING
Compressor Compressor valves defective 6.8
Abnormal pressures 5.7
Controller malfunction 5.9
Evaporator fan or motor defective 6.16
Refrigeration System
Condenser Pressure Transducer defective Check
Shortage of refrigerant 6.7.1
5.4 UNIT WILL NOT HEAT OR HAS INSUFFICIENT HEATING
No operation of any kind Circuit breaker OFF or defective Check
External power source OFF Turn ON
Circuit breaker or fuse defective Replace
Control Transformer defective Replace
No control power Evaporator fan internal motor protector open 6.16
Heat relay defective Check
Heater termination switch open 6.15
Heater(s) defective 6.15
Heater contactor or coil defective Replace
Evaporator fan motor(s) defective or rotating backwards 6.15/6.16
Unit will not heat or has insuffi- Evaporator fan motor contactor defective Replace
cient heat Controller malfunction 5.9
Defective wiring Replace
Loose terminal connections Tighten
Low line voltage 2.3
5.5 UNIT WILL NOT TERMINATE HEATING
Controller improperly set Reset
Controller malfunction 5.9
Unit fails to stop heating
Heater termination thermostat remains closed along with
the heat relay 6.15
5.6 UNIT WILL NOT DEFROST PROPERLY

Defrost timer malfunction (Cd27) Table 3-5
Loose terminal connections Tighten/
Will not initiate defrost Defective wiring Replace
automatically
i ll Defrost temperature sensor defective or heat termination
thermostat open Replace
Will not initiate defrost Manual defrost switch defective Replace
manually Defrost temperature sensor open 4.10.4
Initiates but relay (DR) drops
out Low line voltage 2.3
Initiates but does not defrost
Heater(s) burned out 6.15
T-316 5-2
REMEDY/
SECTION
5.6 UNIT WILL NOT DEFROST PROPERLY --Continued
Frequent defrost Wet load Normal
5.7 ABNORMAL PRESSURES (COOLING)
Condenser coil dirty 6.10
Condenser fan rotating backwards 6.11
Condenser fan inoperative 6.11
High discharge pressure Refrigerant overcharge or noncondensibles 6.7.1
Discharge pressure regulator valve defective Replace
Discharge service valve partially closed Open
Suction service valve partially closed Open
Filter-drier partially plugged 6.13
Low refrigerant charge 6.7.1
Expansion valve defective 6.14
Low suction pressure No evaporator air flow or restricted air flow 6.15
Excessive frost on evaporator coil 5.6
Evaporator fan(s) rotating backwards 6.16.3
Discharge pressure regulator valve defective Replace
Suction and discharge pres- Heat exchanger defective Replace
q
sures tend to equalize when unit Compressor valves defective 6.8
i operating
is ti Compressor cycling/stopped Check
5.8 ABNORMAL NOISE OR VIBRATIONS
Loose mounting bolts Tighten
Worn bearings 6.8
Compressor Worn or broken valves 6.8
Liquid slugging 6.14
Insufficient oil 6.8.6
Bent, loose or striking venturi Check
Condenser or Evaporator Fan Worn motor bearings 6.11/6.16
Bent motor shaft 6.11/6.16
5.9 CONTROLLER MALFUNCTION
Defective Sensor 6.21
Defective wiring Check
Will not control
Fuse (F1, F2) blown Replace
Stepper motor suction modulation valve circuit malfunction 6.18
5-3 T-316
REMEDY/
SECTION
5.10 NO EVAPORATOR AIR FLOW OR RESTRICTED AIR FLOW
Frost on coil 5.6
Evaporator coil blocked
Dirty coil 6.15
Evaporator fan motor internal protector open 6.16
Evaporator fan motor(s) defective 6.16
No or partial evaporator air flow
Evaporator fan(s) loose or defective 6.16
Evaporator fan contactor defective Replace
5.11 THERMOSTATIC EXPANSION VALVE MALFUNCTION
Low refrigerant charge 6.7.1
External equalizer line plugged Open
Wax, oil or dirt plugging valve or orifice Ice formation at
valve seat 6.14
Low suction pressure with high Superheat too high 6.7.1
superheat
Power assembly failure
Loss of element/bulb charge
6 14
6.14
Broken capillary
Foreign material in valve
Superheat setting too low 6.14
High
Hi h suction
ti pressure with
ith low
l External equalizer line plugged Ice holding valve open Open
superheat
Foreign material in valve 6.14
Pin and seat of expansion valve eroded or held open by
Liquid slugging in compressor foreign material
Improper bulb location or installation 6 14
6.14
Fluctuating suction pressure
Low superheat setting
5.12 AUTOTRANSFORMER MALFUNCTION
Circuit breaker (CB-1 or CB-2) tripped Check
Autotransformer defective 6.19
Unit will not start
Power source not turned ON Check
460 VAC power plug is not inserted into the receptacle 4.2.2
5.13 WATER-COOLED CONDENSER OR WATER PRESSURE SWITCH
Dirty coil
High discharge pressure 6 12
6.12
Noncondensibles
Water pressure switch malfunction Check
Condenser fan starts and stops
Water supply interruption Check
T-316 5-4
SECTION 6
SERVICE
NOTE
To avoid damage to the earth’s ozone layer, use a refrigerant recovery system whenever removing refriger-
ant. When working with refrigerants you must comply with all local government environmental laws. In the
U.S.A., refer to EPA section 608.
WARNING SUCTION DISCHARGE

PRESSURE PRESSURE
Never use air for leak testing. It has been de- GAUGE GAUGE
termined that pressurized, mixtures of re-
frigerant and air can undergo combustion
when exposed to an ignition source.
6.1 SECTION LAYOUT A B C

Service procedures are provided herein beginning with OPENED (Backseated ) CLOSED (Frontseated)
HAND VALVE HAND VALVE
refrigeration system service, then refrigeration system
component service, electrical system service,
temperature recorder service and general service. A. CONNECTION TO LOW SIDE OF SYSTEM
Refer to the Table Of Contents to locate specific topics. B. CONNECTION TO EITHER:
REFRIGERANT CYLINDER OR
6.2 SERVICE VALVES OIL CONTAINER
C. CONNECTION TO HIGH SIDE OF SYSTEM
The compressor suction, compressor discharge and
liquid line service valves (see Figure 6-1) are provided
with a double seat and a gauge connection which enable Figure 6-2 Manifold Gauge Set
servicing of the compressor and refrigerant lines.
Turning the valve stem clockwise (all the way forward) 6.3. MANIFOLD GAUGE SET
will frontseat the valve to close off the suction, discharge The manifold gauge set (see Figure 6-2) is used to
or liquid line and open the gauge port to the compressor determine system operating pressure, add refrigerant
or low side. Turning the stem counterclockwise (all the charge, and to equalize or evacuate the system.
way out) will backseat the valve to open the connections When the suction pressure hand valve is frontseated
and close off the port (turned all the way in), the suction (low) pressure can be
With the valve stem midway between frontseat and checked. When the discharge pressure hand valve is
backseat, the lines are open to both the connections and frontseated, the discharge (high) pressure can be
the gauge connection. checked. When both valves are open (turned
counter-clockwise all the way out), high pressure vapor
For example, the valve stem is first fully backseated will flow into the low side. When the suction pressure
when connecting a manifold gauge to measure valve is open and the discharge pressure valve shut, the
pressure. Then, the valve is opened 1/4 to 1/2 turn to system can be charged. Oil can also be added to the
measure the pressure. system.
2 3 A R-134a manifold gauge/hose set with self-sealing
hoses (see Figure 6-3) is required for service of the
1 models covered within this manual. The manifold
gauge/hose set is available from Carrier Transicold.
(Carrier Transicold P/N 07-00294-00, which includes
items 1 through 6, Figure 6-3.) To perform service using
the manifold gage/hose set, do the following:
5 4 a. Preparing Manifold Gauge/Hose Set For Use
VALVE VALVE 1. If the manifold gauge/hose set is new or was
FRONTSEATED BACKSEATED exposed to the atmosphere it will need to be eva-
(Clockwise) (Counterclockwise) cuated to remove contaminants and air as follows:
2. Back seat (turn counterclockwise )both field service
couplings (see Figure 6-3) and midseat both hand
1. Suction, Discharge or 3. Stem Cap valves.
Liquid Line 4. Valve stem
3. Connect the yellow hose to a vacuum pump and re-
Connection 5. Compressor Or Filter frigerant 134a cylinder.
2. Service Port Drier Inlet Connection
4. Evacuate to 10 inches of vacuum and then charge
with R-134a to a slightly positive pressure of 0.1 kg/
Figure 6-1 Service Valve cm@ (1.0 psig).
6-1 T--316
5. Front seat both manifold gauge set valves and dis-
connect from cylinder. The gauge set is now ready 1 2 3 4
for use.
To Low Side To High Side

Service Port Service Port 5
S D 7-BLUE
3 2 13 8-YELLOW
Blue 11
3 - Red 9-RED
6
12 10
4 2 3 - Yellow 4
6 5
Blue Knob 1. Discharge Service 7. Low Side Hose
Red Knob Valve 8. Center Hose
2. Compressor 9. High Side Hose
1. Manifold Gauge Set 3. Suction Service Valve 10. Electronic Vacuum
2. Hose Fitting (0.5-16 Acme) 4. Receiver or Water Gauge
3. Refrigeration and/or Evacuation Hose Cooled Condenser 11. Manifold Gauge Set
. (SAE J2196/R-134a) 5. Liquid Service Valve 12. Refrigerant Cylinder
4. Hose Fitting w/O-ring (M14 x 1.5)
5. High Side Field Service Coupling 6. Vacuum Pump 13. Reclaimer
6. Low Side Field Service Coupling
Figure 6-4. Refrigeration System Service
Figure 6-3 R-134a Manifold Gauge/Hose Set Connections
b. Connecting Manifold Gauge/Hose Set
CAUTION
Connection of the manifold gauge/hose set (see
Figure 6-4) is dependent on the component being To prevent trapping liquid refrigerant in the
serviced. If only the compressor is being serviced, the manifold gauge set be sure set is brought to
high side coupling is connected to the discharge service
valve. For service of the low side (after pump down), the suction pressure before disconnecting.
high side coupling is connected to the liquid line service
valve. The center hose connection is brought to the tool c. Removing the Manifold Gauge Set
being used. To connect the manifold gauge/hose set, do 1. While the compressor is still ON, backseat the high
the following. side service valve.
2. Midseat both hand valves on the manifold gauge set
1. Remove service valve stem caps and check to make and allow the pressure in the manifold gauge set to
sure they are backseated. Remove service port be drawn down to suction pressure. This returns any
caps. (See Figure 6-1) liquid that may be in the high side hose to the system.
2. Connect the high side field service coupling (see 3. Backseat the suction service valve. Backseat both
Figure 6-3) to the discharge or liquid line valve ser- field service couplings and frontseat both manifold
vice valve port. set valves. Remove the couplings from the service
ports.
3. Turn the high side field service coupling knob (red) 4. Install both service valve stem caps and service port
clockwise, which will open the high side of the sys- caps (finger-tight only).
tem to the gauge set.
6.4 PUMPING THE UNIT DOWN
4. Connect the low side field service coupling to the To service the filter-drier, moisture-liquid indicator,
suction service valve port. expansion valve, suction modulation valve, quench
valve or evaporator coil, pump the refrigerant into the
5. Turn the low side field service coupling knob (blue) high side as follows:
clockwise, which will open the low side of the system
to the gauge set. a. Attach manifold gauge set to compressor service
valves. Refer to paragraph 6.3.
6. To read system pressures: slightly midseat the high b. Start the unit and run in a cooling mode for 10 to 15
side and suction service valves. minutes. Frontseat the liquid line service valve. Place
T--316 6-2
start-stop switch in the OFF position when the suction 6.6 EVACUATION AND DEHYDRATION
reaches a positive pressure of 0.1 kg/cm@ (1.0 psig).
6.6.1 General
c. Frontseat the suction service valve. The refrigerant
will be trapped between the compressor suction ser- Moisture is the deadly enemy of refrigeration systems.
vice valve and the liquid line valve. The presence of moisture in a refrigeration system can
have many undesirable effects. The most common are
d. Before opening up any part of the system, a slight copper plating, acid sludge formation, “freezing-up” of
positive pressure should be indicated on the pressure metering devices by free water, and formation of acids,
gauge. If a vacuum is indicated, emit refrigerant by resulting in metal corrosion.
cracking the liquid line valve momentarily to build up a 6.6.2 Preparation
slight positive pressure.
a. Evacuate and dehydrate only after pressure leak test.
e. When opening up the refrigerant system, certain (Refer to paragraph 6.5.)
parts may frost. Allow the part to warm to ambient
temperature before dismantling. This avoids internal b. Essential tools to properly evacuate and dehydrate
condensation which puts moisture in the system. any system include a vacuum pump (8 m3/hr = 5 cfm
volume displacement) and an electronic vacuum
f. After repairs have been made, be sure to perform a gauge. (The pump is available from Carrier Trans-
refrigerant leak check (refer to paragraph 6.5), and icold, P/N 07-00176-11.)
evacuate and dehydrate the low side (refer to para-
graph 6.6). c. If possible, keep the ambient temperature above
15.6_C (60_F) to speed evaporation of moisture. If
g. Check refrigerant charge (refer to paragraph 6.7). the ambient temperature is lower than 15.6_C
(60_F), ice might form before moisture removal is
complete. Heat lamps or alternate sources of heat
6.5 REFRIGERANT LEAK CHECKING may be used to raise the system temperature.
d. Additional time may be saved during a complete sys-
tem pump down by replacing the filter-drier with a
WARNING section of copper tubing and the appropriate fittings.
Installation of a new drier may be performed during
Never use air for leak testing. It has been the charging procedure.
determined that pressurized, air-rich mix- 6.6.3 Procedure - Complete system
tures of refrigerants and air can undergo a. Remove all refrigerant using a refrigerant recovery
combustion when exposed to an ignition system.
source.
b. The recommended method to evacuate and dehy-
drate the system is to connect three evacuation
a. The recommended procedure for finding leaks in a hoses (see Figure 6-5) to the vacuum pump and
system is with a R-134a electronic leak detector. refrigeration unit. Be sure the service hoses are
Testing joints with soapsuds is satisfactory only for suited for evacuation purposes.
locating large leaks. c. Test the evacuation setup for leaks by backseating
b. If the system is without refrigerant, charge the system the unit service valves and drawing a deep vacuum
with refrigerant 134a to build up pressure between 2.1 with the vacuum pump and gauge valves open. Shut
to 3.5 kg/cm@ (30 to 50 psig). Remove refrigerant cyl- off the pump and check to see if the vacuum holds.
inder and leak-check all connections. Repair leaks if necessary.
d. Midseat the refrigerant system service valves.
NOTE e. Open the vacuum pump and electronic vacuum
Only refrigerant 134a should be used to pres- gauge valves, if they are not already open. Start the
surize the system. Any other gas or vapor will vacuum pump. Evacuate unit until the electronic vac-
contaminate the system, which will require uum gauge indicates 2000 microns. Close the elec-
additional purging and evacuation of the sys- tronic vacuum gauge and vacuum pump valves. Shut
off the vacuum pump. Wait a few minutes to be sure
tem. the vacuum holds.
f. Break the vacuum with clean dry refrigerant 134a
c. If required, remove refrigerant using a refrigerant gas. Raise system pressure to approximately 0.2 kg/
recovery system and repair any leaks. cm@ (2 psig), monitoring it with the compound gauge.
d. Evacuate and dehydrate the unit. (Refer to paragraph g. Remove refrigerant using a refrigerant recovery sys-
6.6.) tem.
e. Charge unit per paragraph 6.7. h. Repeat steps e.and f. one time.
6-3 T--316
2 3 4 5 6.7 REFRIGERANT CHARGE
6.7.1 Checking the Refrigerant Charge
NOTE
To avoid damage to the earth’s ozone layer, use
a refrigerant recovery system whenever remov-
ing refrigerant. When working with refrigerants
you must comply with all local government envi-
ronmental laws. In the U.S.A., refer to EPA sec-
tion 608.
6
1 a. Connect the gauge manifold to the compressor dis-
9 charge and suction service valves. For units operat-
S D
ing on a water cooled condenser, change over to air
7 cooled operation.
b. Bring the container temperature to approximately
1.7_C (35_F) or --17.8_C (0_F). Then set the control-
ler set point to --25_C (--13_F) to ensure that the suc-
tion modulation valve is at maximum allowed open
10 8 position.
c. Partially block the condenser coil inlet air. Increase
the area blocked until the compressor discharge
pressure is raised to approximately 12 kg/cm@ (175
psig).
1. Reclaimer 6. Liquid Service Valve d. On units equipped with a receiver, the level should be
2. Discharge Service 7. Vacuum Pump between the glasses. On units equipped with a water
Valve 8. Electronic Vacuum cooled condenser, the level should be at the center of
3. Compressor Gauge the glass. If the refrigerant level is not correct, contin-
4. Suction Service Valve 9. Manifold Gauge Set ue with the following paragraphs to add or remove re-
5. Receiver or Water 10. Refrigerant Cylinder frigerant as required.
Cooled Condenser 6.7.2 Adding Refrigerant to System (Full Charge)
a. Evacuate unit and leave in deep vacuum. (Refer to
paragraph 6.6.)
Figure 6-5. Compressor Service Connections
b. Place cylinder of R-134a on scale and connect charg-
i. Remove the copper tubing and change the filter-drier. ing line from cylinder to liquid line valve. Purge charg-
Evacuate unit to 500 microns. Close the electronic ing line at liquid line valve and then note weight of cyl-
vacuum gauge and vacuum pump valves. Shut off the inder and refrigerant.
vacuum pump. Wait five minutes to see if vacuum c. Open liquid valve on cylinder. Open liquid line valve
holds. This procedure checks for residual moisture half-way and allow the liquid refrigerant to flow into
and/or leaks. the unit until the correct weight of refrigerant (refer to
paragraph 2.2) has been added as indicated by
j. With a vacuum still in the unit, the refrigerant charge scales.
may be drawn into the system from a refrigerant con-
tainer on weight scales. Continue to paragraph 6.7 NOTE
It may be necessary to finish charging unit
6.6.4 Procedure - Partial System through suction service valve in gas form, due
to pressure rise in high side of the system.
a. If the refrigerant charge has been removed from the (Refer to section paragraph 6.7.3)
compressor for service, evacuate only the compres-
sor by connecting the evacuation set--up at the com- d. Backseat manual liquid line valve (to close off gauge
pressor service valves. Follow evacuation proce- port). Close liquid valve on cylinder.
dures of the preceding paragraph except leave e. Start unit in cooling mode. Run approximately 10 min-
compressor service valves frontseated until evacua- utes and check the refrigerant charge.
tion is completed.
6.7.3 Adding Refrigerant to System (Partial
b. If refrigerant charge has been removed from the low Charge)
side only, evacuate the low side by connecting the a. Examine the unit refrigerant system for any evidence
evacuation set--up at the compressor service valves of leaks. Repair as necessary. (Refer to paragraph
and liquid service valve except leave the service 6.5.)
valves frontseated until evacuation is completed. b. Maintain the conditions outlined in paragraph 6.7.1
c. Once evacuation has been completed and the pump c. Fully backseat the suction service valve and remove
has been isolated, fully backseat the service valves to the service port cap.
isolate the service connections and then continue d. Connect charging line between suction service valve
with checking and, if required, adding refrigerant in port and cylinder of refrigerant R-134a. Open VAPOR
accordance with normal procedures valve.
T--316 6-4
e. Partially frontseat (turn clockwise) the suction service
valve and slowly add charge until the refrigerant 1 2 3
appears at the proper level .
16
6.8 COMPRESSOR
15
WARNING 14 4
Make sure power to the unit is OFF and

power plug disconnected before replacing
the compressor. 13
5
12
NOTES 6
11
1 The compressor should not operate in a 10 9 8 7
vacuum greater than 500 mm/hg (20
inches/hg).
1. Discharge Valve 8. Bottom Plate
2 The service replacement compressor is Flange 9. Sight Glass
sold without shutoff valves (but with valve 2. High Side Pressure 10. Oil Drain Plug
pads), and without terminal box and cover. Connection 11. Oil Charging Valve
Customer should retain the original
3. Low Side Pressure 12. Bearing Head
terminal box, cover, and high pressure
Connection 13. Oil Pump
switch for use on replacement compressor.
4. Suction Valve Flange 14. Oil Fill Plug
3 Check oil level in service replacement 5. Motor End Cover 15. Cylinder Head
compressor. (Refer to paragraph 6.8.6.) 6. Serial/Model No. Plate 16. Valve Plate
7. Crankcase Heater
4 A compressor terminal wiring kit must be
ordered as a separate item when ordering Figure 6-6 Compressor
replacement compressor. Appropriate
installation instructions are included with h. Remove compressor mounting bolts from mounting
kit. plate and install mounting plate on replacement com-
pressor.
5 Refer to Table 6-6 and Table 6-7 for i. Install replacement compressor terminal wiring kit,
applicable compressor wear limits and following instructions included with kit.
torque values. j. Install high pressure switch on compressor.
6 Refer to Figure 6-33 for charts on k. Install compressor and mounting plate in unit.
compressor pressure, temperature and l. Connect junction box(es) to compressor and connect
motor current curves. all wiring per wiring diagram. Install junction box
cover(s).
6.8.1 Removal and Replacement of Compressor
m. Install new gaskets on service valves.
a. Remove the protective guard from lower section of
the unit. n. Install mounting bolts in service valves and torque to
2.77 to 4.15 mkg (20-30 ft/lb).
b. Pump down low side (refer to paragraph 6.4) or front-
seat compressor service valves and remove refriger- o. Attach two hoses (with hand valves near vacuum
ant from compressor using a refrigerant recovery pump) to the suction and discharge service valves.
system. Dehydrate and evacuate compressor to 500 microns
(75.9 cm Hg vacuum = 29.90 inches Hg vacuum).
c. Locate the compressor junction box. Tag and discon- Turn off valves on both hoses to pump.
nect wiring from compressor terminals and remove
compressor junction box. p. Fully backseat (open) both suction and discharge
service valves.
d. Loosen service valve mounting bolts, break seal and
then remove bolts. q. Remove vacuum pump lines.
e. Remove compressor plate mounting bolts. r. Start unit and check refrigerant charge. (Refer to
paragraph 6.7.)
f. Remove compressor and mounting plate. Refer to
paragraph 2.2 for weight of compressor. s. Check moisture-liquid indicator for wetness. Change
filter-drier if necessary. (Refer to paragraph 6.13.)
g. Remove high pressure switch (HPS) from compres-
sor and check operation of switch (refer to paragraph t. Check compressor oil level per paragraph 6.8.6. Add
6.9.2). oil if necessary.
6-5 T--316
6.8.2 Compressor Disassembly
2
3
WARNING
1
Before disassembly of any external com-
pressor component make sure to relieve 5
possible internal pressure by loosening the
bolts and tapping the component with a
4
soft hammer to break the seal.
1. Oil Pressure Relief 3. Oil Suction Tube

Valve 4. Capscrew
CAUTION 2. Oil Return Check 5. Connecting Rod and
Valve Cap Assembly
Removing the compressor motor press-fit
stator in the field is not recommended. The Figure 6-8 Bottom Plate Removed
rotor and stator are a matched pair and
should not be separated. b. Loosen cylinder head capscrews. If the cylinder head
is stuck, tap the center of the cylinder head with a
wooden or lead mallet. Do not strike the side of the
cylinder head. Be careful not to drop the head or dam-
When disassembling compressor, matchmark parts so age the gasket sealing surface. Remove cylinder
they may be replaced in their same relative positions. head bolts and gasket (see Figure 6-7).
(See Figure 6-6.) Refer to Table 6-6 and Table 6-7 for
compressor wear limits and bolt torque values. c. Remove valve stops and valves. After they have been
removed, free the valve plate from the cylinder deck
by using the outside discharge valve hold-down caps-
a. Place the compressor in a position where it will be crew as a jack screw through the tapped hole of the
convenient to drain the oil. Remove the oil fill plug valve plate. Remove the valve plate gasket.
(see Figure 6-6) to vent the crankcase. Loosen the
drain plug in bottom plate and allow the oil to drain out d. Turn the compressor on its side and remove the bot-
slowly. Remove the plug slowly to relieve any crank- tom plate oil suction screen and screen hold down
case pressure. Some units have a plug in the bottom plate. Inspect the screen for holes or an accumulation
center of the crankcase which may be removed for of dirt. The screen can be cleaned with a suitable sol-
draining the motor end more quickly. vent.
e. Match mark each connecting rod cap (see Figure 6-8)
and connecting rod for correct reassembly. Remove
1 2 3 4 5 7 the bolts and connecting rod caps. Push the piston
rods up as far as they will go without having the piston
rings extend above the cylinders.
CAUTION
JACK HERE The copper tube which connects to the oil
suction strainer extends out the bottom
with the bottom plate removed. Take pre-
6 cautions to avoid bending or breaking it
while changing crankcase positions.
1. Cylinder Head Gasket 4. Discharge Valve f. If necessary, remove the oil return check valve. (See
2. Discharge Valve 5. Valve Plate Figure 6-8.) Inspect it for proper operation (flow in
Screw & Lockwasher 6. Valve Plate Assembly one direction only). Replace the assembly with a new
3. Discharge Valve Stop 7. Valve Plate Gasket unit if check valve operation is impaired.
g. To remove the oil pump (see Figure 6-9) remove eight
capscrews, oil pump bearing head assembly, gasket
Figure 6-7 Exploded View of Valve Plate and thrust washer.
T--316 6-6
Set screw must be removed. h. Be very careful not to damage the motor windings
when removing the motor end cover (see
1 Figure 6-11), as the cover fits over the winding coils.
Loosen the cap screws, break the seal and then re-
move all capscrews except one in the top of the cover.
While holding the cover in place, remove the remain-
ing capscrew. Do not allow the cover to drop from its
own weight. To prevent striking the winding, remove
the cover horizontally and in line with the motor axis.
7
6
4 5
2
5 4 3
3
1. Oil Pump & Bearing 3. Oil Pickup Tube 2
Head 4. Oil Inlet Port
1
2. Thrust Washer 5. Oil Pump Inlet
Figure 6-9 Oil Pump and Bearing Head
NOTE
If the oil pump was not operating properly, the
entire oil pump & bearing head assembly must
be replaced. Individual parts are not available. If
the pump requires inspection or cleaning, dis- 1. Strainer Screws and 4. Motor End Cover
assemble and reassemble by referring to Washers 5. Valve Gasket
Figure 6-10 . Clean all parts and coat all moving 2. Suction Strainer 6. Suction Service Valve
parts with compressor oil before proceeding 3. Motor End Cover 7. Valve Capscrew
with reassembly. Gasket
Figure 6-11 Motor End Cover
12
i. Remove the refrigerant suction strainer. If it is
removed with ease it may be cleaned with solvent and
replaced. If the strainer is broken, corroded or
clogged with dirt that is not easily removed, replace
7 the strainer. Install new gaskets upon reassembly.
6
5 11 j. Block the compressor crankshaft so that it cannot
4
3 turn. Use a screwdriver to bend back the tabs on the
2 lockwasher and remove the equalizer tube and lock
1
screw assembly. (See Figure 6-12.) The slingers at
10 the end of the tube draw vapor from the crankcase.
8 Remove the rotor using a jack bolt. Insert a brass plug
9 into the rotor hole to prevent damage to the end of the
crankshaft.
k. If the piston rings extend beyond the cylinder tops, the
pistons can be pulled through the bottom plate open-
1. Capscrews 7. O-Ring ing after the piston rings are compressed. A piston
2. Cover ring compresser will facilitate removal. Each piston
8. Oil Pump & Bearing pin is locked in place by lock rings which are snapped
3. Reversing Assembly 9. Set Screw into grooves in the piston wall. See Figure 6-13
4. Pinion 10. Relief Valve
l. Since the stator cannot be replaced in the field, the
5. Gear 11. Pin terminal plate assembly need not be disturbed unless
6. Drive 12. Gasket a leak exists and the plate assembly needs to be re-
placed. If no terminal plate repair is required, proceed
Figure 6-10 Low Profile Oil Pump with reassembly.
6-7 T--316
difficult to reinstall used valves so that they will seat as
before removal. Any valve wear will cause leakage.
1
2
2
3
3
1. Equalizer Tube and 3. Counterweight --

Lock Screw Assembly Motor End
2. Lockwasher
Figure 6-12 Equalizing Tube and Lock Screw

Assembly 1. Suction Valve 3. Valve Plate Dowel
2. Suction Valve Pin
6 Positioning Spring
5
7 Figure 6-14 Suction Valve & Positioning Springs
Suction valves are positioned by dowel pins (see Figure
Figure 6-14). Do not omit the suction valve positioning
8 springs. Place the springs so that the ends bear against
9 the cylinder deck (middle bowed away from cylinder
4 deck). Use new gaskets when reinstalling valve plates
and cylinder heads.
3
b. Compression Rings
2
The compression ring is chamfered on the inside
10 circumference. This ring is installed with the chamfer
toward the top. Stagger the ring end gaps so they are
1 not aligned.
1. Capscrew 6. Connecting Rod

2. Cap 7. Compression Ring
3. Crankshaft 8. Piston
4. Thrust Washer 9. Pin
5. Rotor Drive Key 10. Retainer
Figure 6-13 Crankshaft Assembly
6.8.3 Compressor Reassembly
Clean all compressor parts, use a suitable solvent with
proper precautions. Coat all moving parts with the Figure 6-15 Piston Ring
proper compressor oil before assembly. Refer to
Table 6-7 for applicable compressor torque values. The gap between the ends of the piston rings can be
checked with a feeler gauge by inserting the ring into the
6.8.4 Preparation piston bore approximately one inch below the top of the
bore. Square the ring in the bore by pushing it slightly
a. Suction and Discharge Valves with a piston. The maximum and minimum allowable
If the valve seats look damaged or worn, replace valve ring gaps are 0.33 and 0.127 mm (0.013 and 0.005 inch)
plate assembly. Always use new valves because it is respectively.
T--316 6-8
6.8.5 Installing the Components 1. Operate the unit in cooling mode for at least 20 min-
utes.
a. Push pistons from the inside of the crankcase through
the cylinders, being careful not to break the rings. 2. Check the front oil sight glass on the compressor to
Place rods so that the chamfered side will be against ensure that no foaming of the oil is present after 20
radius of crankpins. Install the crankshaft and thrust minutes of operation. If the oil is foaming excessively
washer through the pump end of the compressor. En- after 20 minutes of operation, check the refrigerant
sure thrust washer is fitted on locating pin. Do not system for flood-back of liquid refrigerant. Correct
damage main bearings. Bring rods in position against this situation before performing the following step.
crank bearings.
3. Turn unit off to check the oil level. The correct oil level
b. Install the pump end thrust washer on the two dowel range should be between the bottom to one-eighth
pins located on the bearing head. (See Figure 6-9.) level of the sight glass. If the level is above one-
eighth, oil must be removed from the compressor. To
remove oil from the compressor, follow step d in this
CAUTION section. If the level is below the bottom of the sight
glass, add oil to the compressor following step b
Ensure that thrust washer does not fall off below.
dowel pins while installing oil pump. b. Adding Oil with Compressor in System
1. The recommended method is to add oil using an oil
CAUTION pump at the oil fill valve (see item 11, Figure 6-6)
2. In an emergency where an oil pump is not available,
The set screw on the crankshaft must be oil may be drawn into the compressor through the
removed for this type of oil pump. (See suction service valve.
Figure 6-9.)
Connect the suction connection of the gauge man-
ifold to the compressor suction service valve port,
c. Install the bearing head assembly with a new gasket and immerse the common connection of the gauge
on the compressor crankshaft. Carefully push oil manifold in an open container of refrigeration oil.
pump on by hand, ensuring that the thrust washer re- Extreme care must be taken to ensure the manifold
mains on the dowel pins. The tang on the end of the common connection remains immersed in oil at all
drive engages the slot in the crankshaft, and the oil times. Otherwise air and moisture will be drawn into
inlet port on the pump is aligned with the oil pickup the compressor. Crack the suction service valve and
tube in the crankcase. The pump should mount flush gauge valve to vent a small amount of refrigerant
with the crankcase and should be oriented with the oil through the common connection and the oil to purge
pick up tube and oil inlet port aligned as shown in the lines of air. Close the gauge manifold valve.
Figure 6-9.
With the unit running, frontseat the suction service
d. Align the gasket and install the eight capscrews in the valve and induce a vacuum in the compressor crank-
mounting flange. Refer to Table 6-7 for applicable case. SLOWLY crack the suction gauge manifold
torque values. valve and oil will flow through the suction service
e. Install matching connecting rod caps Be sure rod is valve into the compressor. Add oil as necessary.
not bound and crankshaft will turn correctly as each c. Adding Oil to Service Replacement Compressor
set of rod bolts is torqued.
Service replacement compressors are shipped without
f. Be sure key fits properly when installng rotor on shaft oil. If oil is present in the crankcase, it must be tested to
Screw on equalizer tube and lock screw assembly ensure it is the correct oil and that the moisture level is
with lock washer and bend over tabs of lock washer. acceptable.
Assemble suction strainer to motor and cover and
bolt cover to crankcase. Assemble valve plates and When adding oil to a service replacement compressor
gaskets. Assemble cylinder heads and gaskets. Turn add three liters (6.3 pints) using an oil pump at the oil fill
the shaft by hand to see that it moves freely. valve (see item 11, Figure 6-6). This quantity is
recommended to allow for return of any oil that may be in
g. Install the oil suction screen, the oil suction screen the refrigerant system. Install compressor and check oil
hold down plate and the bottom plate. level after it is placed in operation. Refer to paragraph
6.8.6 Compressor Oil Level 6.8.6.
d. Removing Oil from the Compressor
CAUTION 1 If the oil level is above one-eighth sight glass, oil
must be removed from the compressor.
Use only Carrier Transicold approved 2 Close (frontseat) suction service valve and pump
Polyol Ester Oil (POE) -- Castrol-Icematic unit down to 1.2 to 1.3 kg/cm@ (2 to 4 psig). Frontseat
SW20 compressor oil with R-134a. Buy in discharge service valve and removeremaining re-
quantities of one quart or smaller. When frigerant.
using this hygroscopic oil, immediately 3 Loosen the oil drain plug on the bottom plate of the
reseal. Do not leave container of oil open or compressor and drain the proper amount of oil from
contamination will occur. the compressor to obtain the correct level. Backseat
the suction and discharge service valves
a. Checking the Oil Level in the Compressor. 4 Repeat step a to ensure proper oil level.
6-9 T--316
6.9 HIGH PRESSURE SWITCH 6.10 CONDENSER COIL
6.9.1 Replacing High Pressure Switch The condenser consists of a series of parallel copper
tubes expanded into copper fins. The condenser coil
a. Turn unit start-stop switch OFF. Frontseat both suc- must be cleaned with fresh water or steam so the air flow
tion and discharge service valves to isolate compres- is not restricted. To replace the coil, do the following:
sor. Remove the refrigerant from the compressor.
b. Disconnect wiring from defective switch. The high
pressure switch is located on the center head and is WARNING
removed by turning counterclockwise. (See
Figure 2-3.) Do not open the condenser fan grille before
c. Install a new high pressure switch after verifying turning power OFF and disconnecting
switch settings. (Refer to paragraph 6.9.2.) power plug.
d. Evacuate and dehydrate the compressor per para- a. Using a refrigerant reclaim system, remove the refrig-
graph 6.6. erant charge.
6.9.2 Checking High Pressure Switch b. Remove the condenser coil guard.
c. Unsolder discharge line and remove the line to the
receiver or water-cooled condenser.
WARNING d. Remove coil mounting hardware and remove the coil.
Do not use a nitrogen cylinder without a e. Install replacement coil and solder connections.
pressure regulator. Do not use oxygen in or f. Leak-check the coil connections per paragraph para-
near a refrigeration system as an explosion graph 6.5. Evacuate the unit per paragraph 6.6 then
may occur. charge the unit with refrigerant per paragraph 6.7.
6.11 CONDENSER FAN AND MOTOR ASSEMBLY

NOTE
The high pressure switch is non-adjustable.
WARNING
a. Remove switch as outlined in paragraph 6.9.1
Do not open condenser fan grille before
b. Connect ohmmeter or continuity light across switch turning power OFF and disconnecting
terminals. Ohm meter will indicate no resistance or
continuity light will be illuminated if the switch closed power plug.
after relieving compressor pressure. The condenser fan rotates counter-clockwise (viewed
c. Connect hose to a cylinder of dry nitrogen. (See from front of unit), pulls air through the the condenser
Figure 6-16.) coil, and discharges horizontally through the front of the
unit. To replace motor assembly:
1 a. Open condenser fan screen guard.
4
1. Cylinder Valve b. Loosen two square head set screws on fan. (Thread
and Gauge sealer has been applied to set screws at installation.)
2 5 2. Pressure Regulator Disconnect wiring from motor junction box.
3. Nitrogen Cylinder
4. Pressure Gauge CAUTION
(0 to 36 kg/cm@ =
3 0 to 400 psig) Take necessary steps (place plywood over
6 5. Bleed-Off Valve coil or use sling on motor) to prevent motor
6. 1/4 inch Connection from falling into condenser coil.
c. Remove motor mounting hardware and replace the
Figure 6-16 High Pressure Switch Testing motor. It is recommended that new locknuts be used
when replacing motor. Connect wiring per wiring dia-
d. Set nitrogen pressure regulator at 26.4 kg/cm@ (375 gram.
psig) with bleed-off valve closed.
d. Install fan loosely on motor shaft (hub side in). DO
e. Close valve on cylinder and open bleed-off valve. NOT USE FORCE. If necessary, tap the hub only, not
f. Open cylinder valve. Slowly close bleed-off valve to the hub nuts or bolts. Install venturi. Apply “Loctite H”
increase pressure on switch. The switch should open to fan set screws. Adjust fan within venturi so that the
at a static pressure up to 25 kg/cm@ (350 psig). If a outer edge of the fan projects 3.2 to 6.4 mm (3/16”
light is used, light will go out. If an ohmmeter is used, ¦1/16”) back from edge of the venturi. Spin fan by
the meter will indicate open circuit. hand to check clearance.
g. Slowly open bleed-off valve to decrease the pres- e. Close and secure condenser fan screen guard.
sure. The switch should close at 18 kg/cm@ (250 f. Apply power to unit and check fan rotation. If fan motor
psig). rotates backward, reverse wire numbers 5 and 8.
T--316 6-10
6.12 WATER COOLED CONDENSER CLEANING e. Neutralize.
The water-cooled condenser is of the shell and coil type f. Flush.
with water circulating through the cupro-nickel coil. The
refrigerant vapor is admitted to the shell side and is g. Put unit back in service under normal load and check
condensed on the outer surface of the coil. head (discharge) pressure.
Rust, scale and slime on the water-cooling surfaces Detailed Procedure:
inside of the coil interfere with the transfer of heat, 1. Drain and flush the water circuit of the condenser
reduce system capacity, cause higher head pressures coil. If scale on the tube inner surfaces is accompa-
and increase the load on the system. nied by slime, a thorough cleaning is necessary
By checking the leaving water temperature and the before de-scaling process can be accomplished.
actual condensing temperature, it can be determined if 2. To remove slime or mud, use Oakite composition No.
the condenser coil is becoming dirty. A larger than 22. Mixed 170 grams (6 ounces) per 3.785 liters (1
normal difference between leaving condensing water U.S. gallon) of water. Warm this solution and circu-
temperature and actual condensing temperature, late through the tubes until all slime and mud has
coupled with a small difference in temperature of been removed.
entering and leaving condensing water, is an indication
of a dirty condensing coil. 3. After cleaning, flush tubes thoroughly with fresh
To find the approximate condensing temperature, with clean water.
the unit running in the cooling mode, install a gauge 0 to 4. Prepare a 15% by volume solution for de-scaling, by
36.2 kg/cm@ (0 to 500 psig) on the compressor diluting Oakite compound No. 32 with water. This is
discharge service valve. accomplished by slowly adding 0.47 liter (1 U.S. pint)
Example: Discharge pressure is 10.3 kg/cm@ (146.4 of the acid (Oakite No. 32) to 2.8 liters (3 U.S. quarts)
psig). Referring to Table 6-8 (R-134a pressure/ of water.
temperature chart), the 10.3 kg/cm@ (146.4 psig) value
converts to 43_C (110_F).
If the water-cooled condenser is dirty, it may be cleaned WARNING
and de-scaled by the following procedure:
a. Turn unit off and disconnect main power. Oakite No. 32 is an acid. Be sure that the
b. Disconnect water pressure switch tubing by loosen- acid is slowly added to the water. DO NOT
ing the two flare nuts. Install one-quarter inch flare PUT WATER INTO THE ACID -- this will
cap on water-cooled condenser inlet tube (replaces cause spattering and excessive heat.
tubing flare nut). De-scale tubing if necessary.
What You Will Need:
1. Oakite composition No. 22, available as a powder in WARNING
68 kg (150 lb) and 136 kg (300 lb) containers.
Wear rubber gloves and wash the solution
2. Oakite composition No. 32, available as a liquid in from the skin immediately if accidental con-
cases, each containing 3.785 liters (4 U.S. gallon)
bottles and also in carboys of 52.6 kg (116 lbs) net. tact occurs. Do not allow the solution to
splash onto concrete.
3. Fresh clean water.
4. Acid proof pump and containers or bottles with rub- 5. Fill the tubes with this solution by filling from the bot-
ber hose. tom. See Figure 6-17. Important: be sure to provide
a vent at the top for escaping gas.
NOTE Vent
When Oakite compound No. 32 is being used Centrifugal pump
30 GPM at 35’ head Close vent pipe
for the first time, the local Oakite Technical Ser- Globe valve when pump
Priming valves is running.
vice representative should be called in for as-
sistance in planning the procedure. They will connection
Pump
advise the reader on how to do the work with a
minimum dismantling of equipment, estimate Suction
the time and amount of compound required, Tank Condenser
preparation, how to control and conclude the
de-scaling operation by rinsing and neutralizing
equipment before putting it back into service. Remove water
regulating valve
Summary of Procedure: Return
a. Drain water from condenser tubing circuit. Clean Pump Fine mesh
water tubes with Oakite No. 22 to remove mud and support screen
slime.
b. Flush. Figure 6-17 Water-Cooled Condenser Cleaning --
Forced Circulation
c. De-scale water tubes with Oakite No. 32 to remove
scale. 6 Allow the Oakite No. 32 solution to soak in the tube
coils for several hours, periodically pump-circulating
d. Flush. it with an acid-proof pump.
6-11 T--316
An alternate method may be used whereby a pail
(see Figure 6-18) filled with the solution and Fill condenser with clean-
attached to the coils by a hose can serve the same ing solution. Do not add
purpose by filling and draining. The solution must solution more rapidly than
contact the scale at every point for thorough de-scal- vent can exhaust gases
ing. Air pockets in the solution should be avoided by caused by chemical
regularly opening the vent to release gas. Keep action.
flames away from the vent gases.
1” Pipe
7 The time required for de-scaling will vary, depending
upon the extent of the deposits. One way to deter- 5’ Approximate
mine when de-scaling has been completed is to
titrate the solution periodically, using titrating equip- Vent
ment provided free by the Oakite Technical Service pipe
representative. As scale is being dissolved, titrate
readings will indicate that the Oakite No. 32 solution
is losing strength. When the reading remains
constant for a reasonable time, this is an indication 3’ to 4’
that scale has been dissolved.
Condenser
8 When de-scaling is complete, drain the solution and
flush thoroughly with water.
9 Following the water flush, circulate a 56.7 gram (2

ounce) per 3.785 liter (1 U.S. gallon) solution of Figure 6-18 Water Cooled Condenser Cleaning -
Oakite No. 22 thru the tubes to neutralize. Drain this Gravity Circulation
solution.
6.13 FILTER-DRIER
10 Flush the tubes thoroughly with fresh water. On units equipped with a water-cooled condenser, if the
sight glass appears to be flashing or bubbles are
constantly moving through the sight glass when the
suction modulation valve is fully open, the unit may have
NOTE a low refrigerant charge or the filter-drier could be
partially plugged.
If the condenser cooling water is not being used
as drinking water or is not re-circulated in a a. To Check Filter-Drier
closed or tower system, neutralizing is not nec- 1. Test for a restricted or plugged filter-drier by feeling
essary. the liquid line inlet and outlet connections of the drier
cartridge. If the outlet side feels cooler than the inlet
side, then the filter-drier should be changed.
2. Check the moisture-liquid indicator if the indicator
11 Put the unit back in service and operate under nor- shows a high level of moisture, the filter-drier should
mal load. Check the head pressure. If normal, a thor- be replaced.
ough de-scaling has been achieved.
b. To Replace Filter-Drier
What You Can Do For Further Help: 1. Pump down the unit (refer to paragraph 6.4 and
replace filter-drier.
Contact the Engineering and Service Department of the 2. Evacuate the low side in accordance with paragraph
OAKITE PRODUCTS CO., 19 Rector Street, New York, 6.6.
NY 10006 U.S.A. for the name and address of the 3. After unit is in operation, inspect for moisture in sys-
service representative in your area. tem and check charge.
T--316 6-12
6.14 THERMOSTATIC EXPANSION VALVE e. The readings may cycle from a high to a low reading.
Take readings of temperature and pressure every
The thermal expansion valve (see Figure 2-2) is an three to five minutes for a total of 5or 6 readings
automatic device which maintains constant superheat
of the refrigerant gas leaving the evaporator, regardless f. From the temperature/pressure chart (Table 6-8), de-
of suction pressure. termine the saturation temperature corresponding to
the evaporator outlet test pressures at the suction
The valve functions are: modulation valve.
1. Automatic control of the refrigerant flow to match the g. Subtract the saturation temperatures determined in
evaporator load. step f. from the temperatures measured in step e..
The difference is the superheat of the suction gas.
2. Prevention of liquid refrigerant entering the com- Determine the average superheat It should be 4.5 to
pressor. 6.7 °C (8 to 12 °F)
Unless the valve is defective, it seldom requires 6.14.2 Expansion Valve Replacement
maintenance other than periodic inspection to ensure a. Removing the Expansion Valve
that the thermal bulb is tightly secured to the suction line
and wrapped with insulating compound. (See
Figure 6-19.) NOTES
1. The TXV is a hermetic valve and does not
have adjustable superheat.
3
2. All connections on the hermetic TXV are
bi--metallic, copper on the inside and
stainless on the outside.
2
4
3. All joints on the hermetic TXV (inlet, outlet
1 and equalizer lines) are brazed.
1. Suction Line 3. Nut and Bolt 4. Bi--metallic connections heat up very

quickly.
2. TXV Bulb Clamp 4. TXV Bulb
Figure 6-19 Thermostatic Expansion Valve Bulb

6.14.1 Checking Superheat.
6
NOTE
1
Proper superheat measurement should be
completed at --18_C (0_F) container box tem-
2
perature where possible.
5
a. Open the heater access panel (see Figure 2-1) to ex- 3
pose the expansion valve . 4
b. Attach a temperature sensor near the expansion
valve bulb and insulate. Make sure the suction line is 1. Hermetic Thermostatic Expansion Valve
clean and that firm contact is made with the sensor. 2. Non-adjustable Superheat Stem
3. Equalizer Connection
c. Connect an accurate gauge to the service port direct- 4. Inlet Connection
ly upstream of the suction modulating valve 5. Outlet Connection
6. Hermetic Expansion Valve Bulb
d. Set the temperature set point to --18_C (0_F), and run
unit until conditions stabilize. Figure 6-20 Thermostatic Expansion Valve
6-13 T--316
Braze Rod
Copper Tube (’Sil-Phos” = 5.5% Silver, 6% Phosphorus)
(Apply heat for
10-15 seconds)
Bi-metallic Tube Connection

(Apply heat for 2-5 seconds) Use of a wet cloth is not neces-
sary due to rapid heat dissipation
of the bi--metallic connections
Figure 6-21 Hermetic Thermostatic Expansion Valve Brazing Procedure
1. Pump down the unit per paragraph 6.4. The two drain pan hoses are routed behind the
condenser fan motor and compressor. The drain pan
2. Remove cushion clamps located on the inlet and out- line(s) must be open to ensure adequate drainage.
let lines.
6.15.1 Evaporator Coil Replacement
3. Unbraze the equalizer connection (1/4”), the outlet
connection (5/8”) and then the inlet connection a. Pump unit down. (Refer to paragraph 6.4.)
(3/8”). See Figure 6-21. Be careful to protect the in- b. With power OFF and power plug removed, remove
sulation on the heaters and their wires. the screws securing the panel covering the evapora-
4. Remove insulation (Presstite) from expansion valve tor section (upper panel).
bulb. c. Disconnect the defrost heater wiring.
5. Unstrap the bulb, located below the center of the d. Disconnect the defrost temperature sensor (see Fig-
suction line (4 o’clock position), and remove the ure Figure 2-2 from the coil. .
valve.
e. Remove middle coil support.
b. Installing the Expansion Valve
f. Remove the mounting hardware from the coil.
1. Clean the suction line with sandpaper before instal-
ling bulb to ensure proper heat transfer. Apply ther- g. Unsolder the two coil connections, one at the distribu-
mal grease to the indentation in the suction line. tor and the other at the coil header.
2. Strap the thermal bulb to the suction line, making h. After defective coil is removed from unit, remove
sure bulb is placed firmly into the suction line. See defrost heaters and install on replacement coil.
Figure 6-19 for bulb placement. i. Install coil assembly by reversing above steps.
3. Insulate the thermal bulb. j. Leak check connections per paragraph 6.5. Evacuate
4. Braze inlet connection to inlet line, see Figure 6-21. the unit per paragraph 6.6 and add refrigerant charge
per paragraph 6.7.
5. Braze outlet connection to outlet line.
6.15.2 Evaporator Heater Replacement
6. Reinstall the cushion clamps on inlet and outlet lines.
a.Before servicing unit, make sure the unit circuit break-
7. Braze the equalizer connection to the equalizer line. ers (CB-1 & CB-2) and the start-stop switch (ST) are
in the OFF position, and that the power plug and cable
8. Check superheat (refer to step 6.14.1). are disconnected.
9 Check superheat. (Refer to paragraph 6.14.2 step b. Remove the lower access panel (Figure 2-1) by
6.14.1 ) Container box temperature should be at removing the T.I.R. locking device lockwire and
--18°C (0°F). mounting screws.
6.15 EVAPORATOR COIL AND HEATER c. Determine which heater(s) need replacing by check-
ASSEMBLY ing resistance on each heater. Refer to paragraph 2.3
for heater resistance values
The evaporator section, including the coil, should be d. Remove hold-down clamp securing heaters to coil.
cleaned regularly. The preferred cleaning fluid is fresh
water or steam. Another recommended cleaner is e. Lift the bent end of the heater (with the opposite end
Oakite 202 or similar, following manufacturer’s down and away from coil). Move heater to the side
instructions. enough to clear the heater end support and remove.
T--316 6-14
6.16 EVAPORATOR FAN AND MOTOR ASSEMBLY a. Attach a spanner wrench to the two 1/4-20 holes
located in the fan hub. Loosen the 5/8-18 shaft nut by
The evaporator fans circulate air throughout the holding the spanner wrench stationary and turning
container by pulling air in the top of the unit. The air is the 5/8-18 nut counter-clockwise (see Figure 6-22).
forced through the evaporator coil where it is either
heated or cooled and then discharged out the bottom of b. Remove the spanner wrench. Use a universal wheel
the refrigeration unit into the container. The fan motor puller and remove the fan from the shaft. Remove the
bearings are factory lubricated and do not require washers and key.
additional grease.
6.16.1 Replacing The Evaporator Fan Assembly c. Remove the four 1/4-20 x 3/4 long bolts that are
located under the fan that support the motor and sta-
tor housing. Remove the motor and plastic spacer.
WARNING
6.16.3 Assemble The Evaporator Fan Assembly
Always turn OFF the unit circuit breakers
a. Assemble the motor and plastic spacer onto the sta-
(CB-1 & CB-2) and disconnect main power tor.
supply before working on moving parts.
a. Remove upper access panel (see Figure 2-2) by b. Apply loctite to the 1/4-20 x 3/4 long bolts and torque
removing mounting bolts and T.I.R. locking device. to 0.81 mkg (70 inch-pounds).
Reach inside of unit and remove the Ty-Rap securing
the wire harness loop. Then unplug the connector by c. Place one 5/8 flat washer on the shoulder of the fan
twisting to unlock and pulling to separate. motor shaft. Insert the key in the keyway and lubricate
the fan motor shaft and threads with a graphite-oil
b. Loosen four 1/4-20 clamp bolts that are located on the solution (such as Never-seez).
underside of the fan deck at the sides of the of the fan
assembly. Slide the loosened clamps back from the
fan assembly. d. Install the fan onto the motor shaft. Place one 5/8 flat
washer with a 5/8-18 locknut onto the motor shaft and
c. Slide the fan assembly out from the unit and place on torque to 40 foot-pounds.
a sturdy work surface.
e. Install the evaporator fan assembly in reverse order
4 5 of removal. Torque the four 1/4-20 clamp bolts to 0.81
mkg (70 inch-pounds) Apply power momentarily to
check for proper fan rotation (refer to paragraph 2.3).
If fan spins backward, then motor wiring or motor is
6 defective.
3
f. Replace access panel making sure that panel does
2 5 not leak. Make sure that the T.I.R. locking device is
lockwired.
1
6.17 EVAPORATOR FAN MOTOR CAPACITOR
Units are equipped with single permanent-split

capacitor fan motors.
7 6.17.1 When To Check For A Defective Capacitor
8 a. Fan motor will not change speed. For example: in the

conventional perishable mode, the motors should run
in high speed. In the economy perishable mode they
should switch speeds and in the frozen mode, the mo-
9 tors should run in low speed.
NOTE
1. Stator 6. Impeller Fan The evaporator fan motors will always start in
2. Flat washer, 1/4 7. Key high speed.
3. Bolt, 1/4-20 x 3/4 8. Mylar Protector
4. Locknut, 5/8-18 9. Evaporator Motor
5. Flat washer, 5/8 b. Motor running in wrong direction (after checking for
Figure 6-22. Evaporator Fan Assembly correct wiring application).
6.16.2 Disassemble The Evaporator Fan Assembly c. Motor will not start, and IP-EM’s are not open.
6-15 T--316
6.17.2 Removing The Capacitor
WARNING
power plug disconnected before removing
capacitor(s). 2-1/8 inch Nut
The capacitors are located on the motor and may be

removed by two methods: Figure 6-23 Suction Modulation Valve (SMV)
6.18.1 Precheck Procedure
1 If container is empty, open upper rear panel of the
unit. The capacitor may be serviced after discon- a. Check unit for abnormal operation.
necting power plug. b. Check charge. If refrigerant is low repair as required
and again check operation.
2 If container is full, turn the unit power OFF and dis-
connect power plug. Remove the evaporator fan c. If sufficient capacity cannot be maintained or unit is
motor access panel. (See Figure 2-1). For removal tripping excessively on high pressure switch (HPS) in
of the evaporator fan assembly, refer to section 6.16. high ambients, check coils and clean if required.
d. If capacity or control cannot be maintained turn unit
OFF, then back ON. This will reset the valve in the
event the controller lost communication with the
WARNING valve, and may correct the problem.
With power OFF discharge the capacitor NOTE
before disconnecting the circuit wiring. Carefully listen to the valve. During reset, the
valve will make a ratcheting noise that may be
6.17.3 Checking The Capacitor heard or felt as it is attempting to close. If this
can be heard or felt, it indicates that the control-
If the capacitor is suspected of malfunction, you may ler and drive module are attempting to close the
choose to simply replace it. Direct replacement requires valve, and may serve as a quick indication that
a capacitor of the same value. Two methods for the drive module is in working order.
checking capacitor function are:
1. Volt-ohmmeter set on RX 10,000 ohms. e. During the first few minutes of unit operation, com-
pressor reliability enhancement logic (CREL) may be
Connect ohmmeter leads across the capacitor in effect. This places the valve at a 21% staging posi-
terminals and observe the meter needle. If the capacitor tion and is sufficient to drive the temperature of the
is good, the needle will make a rapid swing toward zero supply probe down several degrees during this inter-
resistance and then gradually swing back toward a very val.
high resistance reading.
f. After the CREL time-out has been met, the valve will
If the capacitor has failed open, the ohmmeter needle start responding to the control logic and open or
will not move when the meter probes touch the close, relative to the demand. Scrutinize the unit op-
terminals. If the capacitor is shorted, the needle will eration for a few minutes. While in pulldown the unit
swing to zero resistance position and stay there. will open the SMV to a maximum discharge pressure
of 325 psig in high ambient conditions, or as much as
2. Capacitor analyzer: the current setting and control logic will allow. The
current level should be high. A lower discharge pres-
The function of the analyzer is to read the microfarad sure will be seen in lower ambient temperatures.
value of a capacitor and to detect insulation breakdown Once the unit has reached set point, the SMV will go
under load conditions. The important advantages of a into control mode. Both the discharge/suction pres-
analyzer are its ability to locate capacitors that have sures, and current draw will go significantly lower.
failed to hold their microfarad ratings, or those that are Once below set point, the suction pressure should go
breaking down internally during operation. It is also into a vacuum within several minutes. Should the op-
useful in identifying capacitors when their microfarad eration differ as mentioned, the SMV, controller, or
rating marks have become unreadable. wiring may be faulty.
g. Check for correct wire location at the stepper motor
6.18 SUCTION MODULATION VALVE plug and the environmental connector (EC). Make
sure that the wires terminate in accordance with the
wire markings (addresses).
On start up of the unit, the valve will reset to a known
open position. This is accomplished by assuming the h. Attach a manifold gauge set, refer to paragraph 6.3. If
valve was fully open, driving it fully closed, resetting the the unit is operating in the perishable mode, proceed
percentage open to zero, then opening to a known 21% to step i. I f the unit t is operating in the frozen mode,
staging position. proceed to step j.
T--316 6-16
i. Perishable operation: If the operation of the unit is pressure will go into a vacuum. This is an indication
in question, place the set point to approximately 6°C that the valve is moving.
(11°F) less than the current box temperature, so the
unit goes into pulldown. Run the unit for approximate- 4. If no change in suction pressure is detected, check
ly one minute. Record readings on gauges and cur- for resistance (refer to step 6.18.2), and check con-
rent draw. The current draw and pressures should go nections for proper continuity and retest. If the valve
up. Place set point to 0.5°C (0.9°F) above current box is functioning and all connections and motor resist-
temperature to fully modulate valve, and run for ance are good, check the drive module. (Refer to
approximately one minute. step 6.18.3)
5. If the valve is determined as faulty after completing
NOTE the above steps, perform a low side pump down. Re-
move valve powerhead assembly, and replace with a
The unit may shut off for a short time. Wait until NEW valve powerhead assembly, torque nut to 35 ft-
the unit self starts and sufficient time has lb, evacuate low side, and open all service valves.
elapsed to cause the valve to fully modulate.
Record new gauge readings and current draw. The CAUTION

suction pressure should go into a vacuum and the
current draw should have gone down. If little or no DO NOT disassemble piston from NEW suc-
change to the suction pressure or current draw oc- tion modulating valve powerhead assem-
curs, this is an indication of a malfunctioning SMV.
bly. Doing so may result in damage to pis-
j. Frozen operation: In frozen mode the valve will tend ton.
to stay open as much as possible. Again, this is de-
pendent upon current limit setting and control logic. 6.18.3 Checking The Controller
Turn the unit OFF and ON, as in the perishable mode,
and watch the gauges. The valve will run at 21% open a. Turn unit OFF.
if CREL logic is active, and will open to maximum al- b. With voltmeter set to read 20 volts DC, attach the pos-
lowable after this. Dependent on ambient conditions, itive lead to MC1 of the four pin connector and the
there should be an increase in suction pressure and negative lead to the TP9. Turn ON unit, and watch the
current draw as the valve opens, however, this may volt meter. After a short delay, the reading should re-
be difficult at times to fully determine. main unchanged at 0 volts. If 5 VDC, check jumper
k. If the unit still does not operate properly, stop unit, and wire form MC1 to MC8 is in place, if not, install and
proceed to the following step to check out the SMV retest.
system. 6.18.4 Emergency Repair Procedures:
6.18.2 Checking The Stepper valve In the event that the SMV system has a failure and
replacement components are not readily available the
a. Checking with ohmmeter system can be by--passed by removing the valve piston.
to remove the piston, do the following:
Disconnect the four pin connector to the stepper SMV.
With a reliable digital ohmmeter, check the winding a. Perform a low side pump down. Refer to paragraph
resistance. In normal ambient, the valve should have 72 6.4.
to 84 ohms measured on the red/green (a-b terminals) b. Remove SMV powerhead by loosening the 2-1/8
and on the white/black (c-d terminals) leads. If an infinite inch diameter nut (see Figure 6-23) to relieve any
or zero reading occurs, check connections and replace pressure and then , sliding the powerhead out.
the motor. If near normal or normal reading occurs, c. Remove the piston by loosening the Allen screw and
proceed to step 6.18.3 to check out the controller. removing the piston and screw.
d. Install the powerhead assembly (without the piston),
b. Checking with SMA-12 portable stepper drive tester torque to 35 to 40 foot-lbs.
e. Open all valves.
The SMA-12 portable stepper drive tester (Carrier
Transicold P/N 07-00375-00) is a battery operated f. Start the unit.
stepper drive which will open and close the SMV, which g. Adjust the suction service valve so that the approxi-
allows a more thorough check of the motor. mate temperature OR current limit is maintained.
For perishable loads, it is recommended that the ad-
To check operation: justment be made so that the available capacity is
slightly larger than the load, the unit will cycle OFF
1. Stop the unit, disconnect the four pin connector from and ON.
the stepper module to the valve (see Figure 6-23) h. Once repair parts become available, repair as re-
and attach the SMA-12 stepper drive to the connec- quired.
tor going to the valve.
2. Set the SMA-12 pulse per second (PPS) to one PPS 6.19 AUTOTRANSFORMER
and either open or close valve. Each LED should
light sequentially until all four are lit. Any LED failing If the unit does not start, check the following:
to light indicates an open on that leg which indicates a. Make sure the 460 vac (yellow) power cable is
a poor connection or an open coil. Repair or replace plugged into the receptacle (item 3, Figure 4-1) and
as required to achieve proper operation. locked in place.
3. Restart unit, set the step rate to 200 PPS on SMA-12 b. Make sure that circuit breakers CB-1 and CB-2 are in
for the valve, and close stepper valve while watching the “ON” position. If the circuit breakers do not hold in,
the suction gauge. Within one minute the suction check voltage supply.
6-17 T--316
c. There is no internal protector for this transformer a. Obtain a grounding wrist strap (Carrier Transicold
design, therefore, no checking of the internal protec- part number 07--00--304--00)and a static dissipation
tor is required. mat (Carrier Transicold part number 07--00304--00.
The wrist strap, when properly grounded, will dissi-
d. Using a voltmeter, and with the primary supply circuit pate any potential buildup on the body. The dissipa-
ON, check the primary (input) voltage (460 vac). tion mat will provide a static-free work surface on
Next, check the secondary (output) voltage (230 which to place and/or service the controller.
vac). The transformer is defective if output voltage is
not available. b. Disconnect and secure power to the unit.
c. Place strap on wrist and attach the ground end to any
6.20 CONTROLLER exposed unpainted metal area on the refrigeration
unit frame (bolts, screws, etc.).
6.20.1 Handling Controller
d. Carefully remove the Controller. Do not touch any of
the electrical connections if possible. Place the mod-
ule on the static mat.
CAUTION
e. The strap should be worn during any service work on
Do not remove wire harnesses from con- the controller, even when it is placed on the mat.
troller unless you are grounded to the unit 6.20.2 Controller Trouble-Shooting
frame with a static safe wrist strap. A group of test points (TP, see Figure 6-24) are provided
on the controller for trouble-shooting electrical circuits
(see schematic diagram, section 7). A description of the
test points follows:
CAUTION
NOTE
Unplug all controller connectors before Use a digital voltmeter to measure ac voltage
performing arc welding on any part of the between TP’s and ground (TP9), except for
container. TP8.
The guidelines and cautions provided herein should be TP2

followed when handling the Controller/DataCORDER This test point enables the user to check if the internal
module. These precautions and procedures should be protector for the compressor motor (IP-CP) or high
implemented when replacing the module, when doing pressure switch is open.
any arc welding on the unit, or when service to the
refrigeration unit requires handling and removal of the TP3
controller. This test point enables the user to check if the water
pressure switch (WP) contact is open or closed.
1 2 3 4 TP 4
This test point enables the user to check if the internal
protector for the condenser fan motor(IP-CM) is open or
closed.
TP 5
This test point enables the user to check if the internal
protectors for the evaporator fan motors (IP-EM1 or
IP-EM2) are open or closed.
TP 6
This test point enables the user to check if the controller
water tank heater relay (TQ) is open or closed
TP 7
This test point is not used in this application.
TP 8
This test point is not applicable to the units covered
herein.
TP 9
This test point is the chassis (unit frame) ground
connection.
TP 10
1. Controller Software
Programming Port This test point enables the user to check if the heat
2. Mounting Screw termination thermostat (HTT) contact is open or closed.
3. Controller 6.20.3 Controller Programming Procedure
4. Test Points
To load new software into the module, the programming
Figure 6-24 Controller Section of the Control Box card is inserted into the programming/software port.
T--316 6-18
cfYYMMDD.ml3, multi--configuration file
CAUTION recp54XX.ml3, controller software program for recip
units.
The unit must be OFF whenever a program- 3. Turn unit ON using start-stop switch (ST).
ming card is inserted or removed from the
controller programming port. 4. The Display module will display the message ruN
COnFG. (If a defective card is being used the Dis-
play will blink the message “bAd CArd”. Turn start-
a. Procedure for loading Operational Software stop switch OFF and remove the card.)
1. Turn unit OFF, via start-stop switch (ST). 5. Press the ENTER key on the keypad.
2. Insert software/programming PCMCIA card contain- 6. The Display module will go blank briefly and then dis-
ing the following (example) files into the program- play “541 00”. Based on the operational software
ming/software port. (See Figure 6-24): installed.
menuDDMM.ml3, this file allows the user to select a 7. Press the UP or DOWN ARROW key to scroll
file/program to upload into the controller. through the list to obtain the proper model dash num-
ber. (If a defective card is being used, the Display will
cfYYMMDD.ml3, multi--configuration file blink the message “bAd CArd”. Turn start-stop
3. Turn unit ON, via start-stop switch (ST). switch OFF and remove the card.)
4. The Display module will display the message ruN 8. Press the ENTER key on the keypad.
COnFG. (If a defective card is being used the Dis- 9. When the software loading has successfully com-
play will blink the message “bAd CArd”. Turn start- pleted, the Display will show the message “EEPrM
stop switch OFF and remove the card.) donE.” (If a problem occurs while loading the soft-
5. Press the UP or DOWN arrow key until display ware, the Display will blink the message “Pro FAIL”
reads, LOAd 54XX for Recip (even numbers) or “bad 12V.” Turn start-stop switch OFF and remove
the card.)
6. Press the ENTER key on the keypad. 10.Turn unit OFF using start-stop switch (ST).
The Display will alternate to between PrESS EntR 11. Remove the PCMIA card from the programming/
and rEV XXXX software port and return the unit to normal operation
6. Press the ENTER key on the keypad. by placing the start-stop switch in the ON position.
7. The Display will show the message “Pro SoFt.” This 12.Confirm correct model configuration using the key-
message will last for up to one minute. pad to choose code selcet 20 (CD20). The model
displayed should match the unit serial number plate.
6. Press the ENTER key on the keypad.
6.20.4 Removing and Installing the Controller
8. The Display module will go blank briefly, then read a. Removal:
“Pro donE” when the software loading has loaded. (If
a problem occurs while loading the software: the Dis- 1. Disconnect all front wire harness connectors and
play will blink the message “Pro FAIL” or “bad 12V”. move wiring out of way.
Turn start-stop switch OFF and remove the card.) 2 The lower controller mounting is slotted, loosen the
top mounting screw (see Figure 6-24) and lift up and
9. Turn unit OFF, via start-stop switch (ST). out.
10.Remove the PCMIA card from the programming/ 3 Disconnect the two back connectors (EC) and re-
software port and return the unit to normal operation move module.
by placing the start-stop switch in the ON position. 4 When removing the replacement controller from its
11. Turn power on, and wait 15 seconds -- The status packaging , note how it is packaged. When returning
LED will flash quickly, and there will be no display. the old controller for service, place it in the packaging
The controller is loading the new software into in the same manner as the replacement. The pack-
memory. This takes about 15 seconds. aging has been designed to protect the controller
from both physical and electrostatic discharge dam-
When complete the controller will reset and power up age during storage and transit.
normally.
b.Installation:
12 Wait for default display, setpoint on the left, and con-
trol temperature on the right. Install the module by reversing the removal steps.
Torque values for mounting screws (item 2, see
13.Confirm software is correct using keypad code se- Figure 6-24) are 0.23 mkg (20 inch-pounds). Torque
lect 18 to view Cd18 XXXX value for the connectors is 0.12 mkg (10 inch-pounds).
14.Turn power off. Operational Software is loaded 6.20.5 Battery Replacement
b. Procedure for loading Configuration Software If required, use tool 07-00418-00.
1. Turn unit OFF using start-stop switch (ST). 6.21 TEMPERATURE SENSOR SERVICE
2. Insert software/programming PCMCIA card contain-
ing the following (example) files into the program- Procedures for service of the Return Recorder, Return
ming/software port. (See Figure 6-24): Temperature, Supply Recorder, Supply Temperature,
Ambient, Defrost Temperature, Compressor Discharge
menuDDMM.ml3, this file allows the user to select and Compressor Suction temperature sensors are
the file/program to upload into the controller. provided in the following sub paragraphs.
6-19 T--316
6.21.1 Sensor Checkout Procedure tive sensor only. For three wire sensors cut at 23 cm
(9 inches). Slide the cap and grommet off well
To check a sensor reading, do the following: mounted sensor and save for possible reuse. Do not
a. Remove the sensor and place in a 0_C (32_F) ice-wa- cut the grommet.
ter bath. The ice-water bath is prepared by filling an
insulated container (of sufficient size to completely c. If required, prepare the replacement sensor by cut-
immerse bulb) with ice cubes or chipped ice, then fill- ting sensor wire(s) back 40 mm (1-1/2 inch). For three
ing voids between ice with water and agitating until wire sensors the black wire should be cut at the
mixture reaches 0_C (32_F) measured on a labora- middle length and the red/white wire cut to the shorter
tory thermometer. length. (See Figure 6-25.)
b. Start unit and check sensor reading on the control Sensor
panel. The reading should be 0_C (32_F). If the read- 40 mm (1 1/2 inch)
ing is correct, reinstall sensor; if it is not, continue with
the following.
c. Turn unit OFF and disconnect power supply.
d. Refer to paragraph 6.20 and remove controller to gain 6.3 mm (1/4 inch)
access to the sensor plugs.
e. Using the plug connector marked “EC”, that is con- Mounting Stud Type
nected to the back of the controller, locate the sensor
wires (RRS, RTS, SRS, STS, AMBS, DTS, CPDS 40 mm (1-1/2 inches)
OR CPSS as required). Follow those wires to the con- 6.3 mm (1/4 inch)
nector and using the pins of the plug, measure the
resistance. Values are provided in Table 6-1.
Table 6-1 Sensor Temperature/Resistance Chart Sensor
Temperature Temperature Resistance Bulb Type
Centigrade Fahrenheit (Ohms)
Figure 6-25 Sensor Types
RRS, RTS, SRS and STS:
d. Prepare the cables by cutting wires to the opposite of
0 32 32,650±91 the sensor. (See Figure 6-26.)
25 77 10,000±50 When installing a single wire color two wire sensor,
cut one wire of existing two wire cable 40 mm (1-1/2
AMBS and DTS inch) shorter than the other wire.
32,650 + 1720 When replacing two single sensors with a combina-
0 32 -- 1620 tion (three wire) sensor, the black wires of the cables
should be cut to the same length and the red wire of
10,000 + 450 one cable cut to the shorter length.
25 77 -- 430 When replacing a original three wire sensor, cut the
black wire to the middle length and the red wire to the
Due to the variations and inaccuracies in ohmmeters, shorter length.
thermometers or other test equipment, a reading e. Strip back insulation on all wiring 6.3 mm (1/4 inch).
within 2% of the chart value would indicate a good
sensor. If a sensor is defective, the resistance read- f. Slide a large piece of heat shrink tubing over the
ing will usually be much higher or lower than the resis- cable, and place small pieces of heat shrink tubing,
tance values given. one over each wire, before adding crimp fittings as
shown in Figure 6-26.
6.21.2 Sensor Replacement
a. Turn unit power OFF and disconnect power supply. g. If required, slide the cap and grommet assembly onto
the replacement sensor. If the replacement sensor is
b. For two wire sensors, cut cable 5 cm (2 inches) from of a larger diameter than the original, a different grom-
shoulder of defective sensor and discard the defec- met may be required.
REPLACEMENT 2 WIRE TO 2 RED
WIRE OR 3 WIRE TO 3 WIRE BLACK
RED/WHITE
REPLACEMENT FOR DUAL SINGLE Cable
SENSOR CONFIGURATION
Heat Shrink Large Heat Shrink

Sensor (Typical) Tubing
Tubing
Figure 6-26 Sensor and Cable Splice
T--316 6-20
h. Slip crimp fittings over dressed wires (keeping wire
colors together). Make sure wires are pushed into
crimp fittings as far as possible and crimp with crimp- Sensor
ing tool. Wires Cap and Grommet
Assembly
i. Solder spliced wires with a 60% tin and 40% lead
Rosincore solder. Evaporator
Back Panel
j. Slide heat shrink tubing over splice so that ends of Probe
tubing cover both ends of crimp as shown in Holder
Figure 6-26.
Supply
k. Heat tubing to shrink over splice. Make sure all seams Air
are sealed tightly against the wiring to prevent mois- Stream
ture seepage.
l. Slide large heat shrink tubing over both splices and

shrink.
Supply Sensor 6 mm
(1/4 inch)
CAUTION
Figure 6-27 Supply Sensor Positioning
Do not allow moisture to enter wire splice
area as this may affect the sensor resis- Evaporator Grille
tance. Combination
Sensor (Mount
m. Reinstall sensor, refer to paragraph 6.21.3. in Either Clamp)
NOTE
The P5 Pre-Trip test must be run to inactivate
probe alarms (refer to paragraph 4.8).
Seal Mounting
Clamp
6.21.3 Sensor Re--Installation
a. Sensors STS/SRS Figure 6-28 Return Sensor Positioning
6.22 VENT POSITION SENSOR (VPS)

To properly position a supply sensor, the sensor must be
fully inserted into the probe holder. This positioning will The vent position sensor (VPS) determines the position
give the sensor the optimum amount of exposure to the of the fresh air vent in near real time via the function
supply air stream, and will allow the Controller to code 45.
operate correctly. Insufficient probe insertion into the
probe holder will result in poor temperature control due The fresh air vent position sensor alarm (AL50) will
to the lack of air flow over the sensor. occur if the sensor reading is not stable for 5 minutes or if
the sensor is outside of its valid range (shorted or open).
This can occur if the vent is loose or the panel is
It is also necessary to ensure that the probe tip does not defective. To confirm a defective panel, assure that the
contact the evaporator back panel. The design wing nut is secure and then power cycle the unit.
minimum clearance of 6 mm (1/4 inch) should be
maintained (see Figure 6-27). The alarm should immediately go inactive, check the
4--minute stability requirement. If the alarm reoccurs
b. Sensor RTS/RRS after the four minutes and the panel was known to have
been stable, then the panel should be replaced.
Reinstall the return sensor as shown in Figure 6-28. For If the alarm immediately reappears as active, the panel
proper placement of the return sensor, be sure to should be replaced.
position the seal section of the sensor against the the Upper VPS:
side of the mounting clamp.
In order to replace the VPS, the panel must be removed
and replaced with another upper fresh air panel
c. Sensor DTS equipped with VPS.
The DTS sensor must have insulating material placed Upon installation, a new vent position sensor assembly
requires calibration as follows:
completely over the sensor to insure the coil metal
temperature is sensed. 1. Rotate the vent to the 0 CMH/ CFM position.
6-21 T--316
2. Code select 45 will automatically display. Press the 14.Reinstall Partlow box assembly if equipped, or ac-
Enter key and hold for 5 seconds. cess panel.
3. After the enter key has been pressed the display will 15.Reinstall Condenser fan guard.
read CAL (for calibration).
6.23 ELECTRONIC PARTLOW TEMPERATURE
4. Press the ALT MODE key and hold for five seconds. RECORDER
5. After the calibration has been completed, Code 45
will display 0 CMH / CFM. The microprocessor based temperature recorder is
designed to interface with the DataCORDER to log
Lower VPS: temperature with time. The electronic recorder will
1. Remove Condenser fan guard. automatically record the return air, supply air, or both,
2. If unit is equipped with Partlow recorder, remove 4 based on the setting of temperature controller
Partlow Box assembly mounting bolts and pull Part- configuration code CnF37, refer to Table 3-4. The
low box assembly away from unit. recorder reads and records data from the Controller in
If unit is not equipped with Partlow remove left hand present time, under normal operating conditions.
access panel to obtain clearance behind Fresh Air If using the Electronic Partlow Recorder CTD P/N
make--up assembly. 12-00464-xx
3. Remove 2 nuts and 2 washers that hold the slide as- Where xx= an odd number (example: 12--00464--03 )
sembly on. These threads are staked the nuts will be The recorder will STOP when the power is OFF, and the
cutting threads during removal.
pen tip will remain at the last recorded temperature on
4. Remove Slide assembly. the chart. When power is applied, and the power off
5. The vent position sensor bracket may be riveted in period is less than thirty days; the pen tip will move to
place, drill out rivet heads. 25°C (77°F), the chart will advance to present time, and
If bracket is bolted; remove bolts, washers and nuts. the pen tip will move to the currently recorded
temperature.
6. Note position of wire ties and wire routing for new sen-
sor installation. If the power has been OFF for more than thirty days, the
7. Remove sensor and bracket assembly from the back- recorder will NOT re--synchronize (the chart will not
side of fresh air make up advance to present time), the pen tip will move to the
currently recorded temperature, and the recorder will
8. Insert new sensor assembly thru clearance hole
where the old sensor was removed and route wire resume normal temperature recording.
harness as noted in step #7. If using the Electronic Partlow Recorder CTD P/N
9. Mount bracket to unit using bolts, washers and nuts. 12-00464-xx
Where xx= an even number (example: 12--00464--06)
10.Wire tie wire harness in locations noted in step 7.
The recorder will STOP when the power is OFF, and the
11.Calibrate sensor: pen tip will remain at the last recorded temperature on
a.Use a multi--meter set to 200k ohms. Connect lead the chart. When power is applied, and the power off
to VPS connector. period is less than thirty days; the recorder will retrieve
b.Turn the gear wheel on the motor all the way to the the logged data from the DataCORDER for the power
right (clockwise) until it stops. off period and record it onto the chart, thereafter, the
c.Adjust the gear wheel counter clockwise until the recorder will resume normal temperature recording.
meter reads: 6.5k ohms (approximately). If the optional DataCORDER battery pack is being used,
d.Install the VPS slide door so that the door is flush and the charge is too low to enable recording during the
against the bottom rail, the motor gear and the door power off period of less than thirty days, the pen tip will
teeth are meshed, and the gear wheel does not move move to below the inner chart ring for the period when
from the set position.
NO data was recorded by the DataCORDER.
12. Position slide assembly back on to studs and re--
install (2) washers and (2) nuts that secure slide as- If the power has been OFF for more than thirty days, the
sembly. recorder will NOT re--synchronize (the chart will not
13.Stake then ends of the 2 studs on Panel assembly advance to present time), the pen tip will move to the
with wire cutters so that nuts will not be easily re- currently recorded temperature, and the recorder will
moved. resume normal temperature recording.
T--316 6-22
6.23.1Replacing the Recorder b. Remove the chart retaining nut (item 10), remove
the used chart, and record today’s date on the old
a. Turn power to the unit OFF.
chart.
b. Open the recorder door (item 1 see Figure 6-29).
c. Press the “Change Chart” button (item 2).
c. Locate the connector below the recorder, and NOTE
squeeze the ears together to disconnect the plug,
(item 6). Failure to press the change chart button, when
changing a chart with the power OFF, may
d. Remove the four mounting screws (item 8), and result in the chart advancing when power is
remove the recorder. applied.
e. Install the new recorder by reversing the above d. Install a new chart, make sure the chart center hole
steps. is placed over the center hub, and the chart edges
6.23.2Changing the Chart are behind the four hold down tabs (item 9).
e. Mark today’s date, container number, and other
NOTE required information on the new chart and install
To prevent recorder corrosion, it is important to under hold down tabs.
assure the door is securely closed at all times
f. Replace the chart nut loosely, rotate the chart until
after completing the chart change.
the correct day is aligned with the “start arrow,” and
a. Lift the stylus (item 5, Figure 6-29) by grasping the hand tighten the chart nut.
arm near the base, and pull the arm away from the g. Gently lower the stylus arm until the pen tip (item 4)
chart until it snaps into its retracted position. comes in contact with the chart.
3
2
1
10 5
8
7
1. Recorder Door
2. Change Chart Button
6 3. Recorder Box
4. Pen Tip
5. Stylus Arm
6. Connector
7. Calibration Button (Located underneath)
8. Mounting Screws, #10-24 x 7/16 inches long
9. Hold Down Tab
10. Chart Retaining Nut
Figure 6-29. Electronic Partlow Temperature Recorder
6-23 T--316
NOTE
CAUTION Use chart CTD P/N 09-00128-00 (°F)
P/N 09-00128-01 (°C).
Do not allow the recorder stylus to snap
back down. The stylus arm base is spring a. Press the “Calibration” button (item 7, Figure 6-29)
loaded, and damage may occur to the chart, on the bottom of the recorder. The pen tip will drive
or the stylus force may be altered. fully down scale, then move upscale to the chart ring
at --29°C (--20°F), and stop.
DO NOT move the stylus arm up and down
on the chart face. This will result in damage b. If the tip of the pen (item 4) is on the --29°C (--20°F)
to the stylus motor gear. chart ring the recorder is in calibration, proceed to
step c. If the tip of the pen is NOT on the --29°C
6.23.3Adjusting the Recorder Stylus (--20°F) chart ring, the operator must loosen the two
Proper stylus force upon the chart paper is important. screws on the bottom of the stylus arm to adjust the
Factory adjustment is 113 to 127 grams (4 to 4.5 pen tip manually to the --29°C (--20°F) chart ring.
ounces). To measure the force, use a spring type gage, Tighten the screws when adjustment is complete.
and attach it under the stylus as close as possible to the c. Press the calibration button and the pen will position
pen tip (item 4). Exert pull on the gage perpendicular to itself to the correct temperature reading.
the chart surface. The measured force should be noted
just as the pen tip leaves the surface. 6.24 MAINTENANCE OF PAINTED SURFACES
NOTE The refrigeration unit is protected by a special paint
system against the corrosive atmosphere in which it
The two coil springs near the base of the stylus normally operates. However, should the paint system
are NOT involved in establishing chart contact be damaged, the base metal can corrode. In order to
force. They serve only to hold the stylus in its protect the refrigeration unit from the highly corrosive
retracted position. sea atmosphere, or if the protective paint system is
scratched or damaged, clean area to bare metal using a
Correct adjustment is made by carefully bending the wire brush, emery paper or equivalent cleaning method.
portion of the stylus arm between the bend near the pen Immediately following cleaning, spray or brush on
tip, and the first bend towards the stylus arm base. If the zinc-rich primer. After the primer has dried, spray or
brush on finish coat of paint to match original unit color.
force is too low, the stylus trace will be light and difficult
to read. If the force is too great, wrinkling, or tearing of 6.25 COMPOSITE CONTROL BOX REPAIRS
the paper chart may occur.
6.25.1 Introduction
6.23.4Rezeroing the Recording Thermometer This procedure provides instructions for repair of the
For Electronic Partlow Recorder CTD P/N Carrier Transicold composite control box. Damage to
12-00464-xx the control box may be in the form of a chip or hole, a
Where xx= an even number (example: 12--00464--06) crack, a damaged thread insert or damage to the door
hinge inserts. Generally, the object of the repair must be
NOTE to ensure sufficient strength is restored to the damaged
area and the repair must keep the box water tight.
Use chart CTD P/N 09-00128-00 (°F) Information on repair kits and repair procedures for each
P/N 09-00128-01 (°C). type of damage is provided in the following paragraphs.
Ambient temperature must be above 7°C (45°F) for
a. Press the “Calibration” button (item 7, Figure 6-29) proper curing of epoxy repairs.
on the bottom of the recorder. The pen tip will drive
fully down scale, then move upscale to the chart ring 6.25.2 Cracks
at 0°C (32°F), and stop. Cracks in the control box are repaired using a fiberglass
patch over the damaged area. Materials required are
b. If the tip of the pen (item 4) is on the 0°C (32°F) chart included in the Fiberglass Patch Kit supplied with Crack
ring the recorder is in calibration, proceed to step c. Repair Kit, Carrier Transicold part number
If the tip of the pen is NOT on the 0°C (32°F) chart 76-00724-00SV (see Table 6-2).
ring, the operator must loosen the two screws on the a. The surface must be clean and dry. Roughen the sur-
bottom of the stylus arm to adjust the pen tip face with sandpaper to ensure a good bond.
manually to the 0°C (32°F) chart ring. Tighten the b. Cut the fiberglass cloth to allow a 25mm (1--inch)
screws when adjustment is complete. overlap around the area to be repaired.
c. Press the calibration button and the pen will position c. Stretch and position the cloth over the area to be re-
paired and secure it with masking tape.
itself to the correct temperature reading.
d. Make up sufficient epoxy glue to cover the cloth by
6.23.5Rezeroing the Recording Thermometer mixing equal parts of resin and hardener. Saturate the
For Electronic Partlow Recorder CTD P/N cloth with the epoxy glue, spreading evenly.
12-00464-xx e. Remove the tape and overlap the edge of the cloth
Where xx= an odd number (example: 12--00464--03 ) approximately 6 to 12 mm (1/4” to 1/2”) with glue.
T--316 6-24
f. Epoxy will dry in 45--60 minutes. When completely c. Mix the two component epoxy and fill the hole 1/2 way
cured (12 hours), use sandpaper to smooth edges of to the top with epoxy.
the patch.
d. Press the insert in until it is flush with the surface.
6.25.3 Chips And Holes
e. Wipe away any excess epoxy. The part is ready for
Chips and holes in the control box are repaired using a service after the bond material has hardened and is
piece of aluminum or stainless steel to cover the tack free (approximately 20 minutes)
damaged area. The material can be cut to suit and
riveted in place. An adhesive sealant must be used to
make the repair watertight. The adhesive sealant
(Sikaflex 221) is included in Crack Repair Kit Carrier
Transicold part number 76-00724-00SV (see
Table 6-2). Do not use an acetone based silicone
sealant (Which can be identified by a vinegar--like
odor).
a. To make up the patch, cut a piece of aluminum or
stainless steel so that it will overlap the damaged area
by at least 40 mm (1 1/2”) on all sides.
b. Choose rivet locations and drill the rivet holes in the
corresponding locations on the control box and patch
piece.
c. Apply the adhesive sealant around the damaged area
to form a seal between the control box and the patch
piece.
d. Rivet the patch piece in place.
e. File smooth any rough edges (including rivets) that
may come into contact with wires.
6.25.4 Inserts Figure 6-30 Door Hinge Repair
The threaded brass inserts that are molded into the 6.25.5 Door Hinge Inserts
control box will need to be replaced if the threads
become stripped, or if the insert becomes loose. The If the door hinges have been pulled from the control box
inserts and epoxy are contained in repair kit, Carrier drill and reinstall the hinge as shown in Figure 6-30 and
Transicold part number 76-50084-00 (see Table 6-3). described in the following steps.
There are 6 different inserts used in the control box. Materials needed:
Refer to Figure 6-31 for the locations of the various
inserts. 1. Cut two square pieces of 3 mm thick (1/8 inch) alumi-
num or stainless steel approximately 40 mm (1 5/8”)
NOTE square. These squares will serve as backing plates.
An epoxy application gun is also needed, 2. Two nuts, bolts (10 -- 24 x 1”) and washers for each
Carrier Transicold part number 07 -- 00391 -- 00. insert that needs repair.
a. Drill a 1/4” hole in the center of each square backing
The damaged insert must be removed from the control plate.
box. Table 6-4 identifies the drill size and drill depth to be b. Pass the bolts through the bolts holes in the door
used for each insert. A stop ring should be used on the hinge, then through the control box at the location
drill bit to limit the depth. where the hinge insert pulled out.
a. Center the drill bit on the insert and drill to the pre- c. From inside the control box, slide the backing plates
scribed depth. over the bolts and secure in place with the washers
b. Remove the chips from the drilled hole. and nuts.
6-25 T--316
Table 6-2 Crack, Chip & Hole Repair Kit
ITEM DESCRIPTION PART NUMBER Qty
1 Crack Repair Kit -- Includes 76--00724--00SV 1
2 . . . Fiberglass Patch Kit (Loctite FK--98 or 80265) 76--00724--00Z 10
3 . . . Sikaflex 221 Adhesive Sealant (Sikaflex 232--361) 02--00067--02Z 10
4 . . . Instruction Sheet 98--02339--00 10
Table 6-3 Insert Repair Kit

ITEM DESCRIPTION PART NUMBER Qty
1 Insert Repair Kit -- Includes 76--50084--00 1
2 . . . Insert - 17.53 x 9.91 mm (..690 x .390 in) 1/4--20 Threads 34--06231--01 10
3 . . . Insert - 15.88 x 6.35 mm (.625 x .250 in) 10-24 Threads 34--06231--03 10
6 . . . Insert - 12.7 x 9.91 mm (.5 x .390 in) 1/4--20 Threads 34--06231--06 10
8 . . . Durabond Epoxy E20--HP (Loctite 29314) 02--0082--00 1
9 . . . Static Mixing Tube (Loctite 983440) 07--00390--00 1
10 . . . Instruction Sheet 98--02338--00 1
Note: Insert repair procedures require use of an Application Gun, Carrier part number 07--00391--00 (Loctite 983435)
Table 6-4 Drill Information
Item Insert part number Drill size and depth
1 34- 06231- 01 10.3 mm x 17.8 mm deep (.404 in. x .700 in. deep)
2 34- 06231- 03 6.8 mm x 16.3 mm deep (.266 in. x .640 in. deep)
3 34- 06231- 04 7.9 mm x 25.4 mm deep (.3125 in. x 1.0 in. deep)
4 34- 06231- 05 6.9 mm (.270 in.) Drill completely through.
T--316 6-26
01
06
07
04 04
03
05
03
03
03
6-27
03
Figure 6-31. Insert Location

07
03
05
INSERT PART NUMBERS 34--06231--## WHERE THE ## IS AS INDICATED
T--316
6.26 COMMUNICATIONS INTERFACE MODULE 6.27 POWER FACTOR CORRECTOR
INSTALLATION CAPACITORS (PFC)
The power factor corrector capacitors are of the
permanent-split capacitor type. There are a total of
three capacitors with discharge resistors enclosed in a
single case.
a. When to check for a defective capacitor
The capacitors assist in correcting current draw by the
compressor. If one or more of the capacitors is faulty,
there will be an imbalance in current. In addition, the
power consumption of the unit will increase.
b. Removing the capacitor
Communications
CB1
interface Module WARNING
Figure 6-32. Communications Interface power plug disconnected before removing
Installation
capacitor(s).
Units with communication interface module provision
have the required wiring installed. The provision wiring
kit (part number 76--00685--00), includes three WARNING
pre--addressed wires installed between the circuit
breaker and communication interface module locations. Before removing the capacitors the
These wires are to be connected to the module and terminals must be checked for voltage with
circuit breaker to allow the module to communicate over a multimeter. The discharge resistors
the power system. To install the module, do the installed on the unit (capacitors) should
following: bring the voltage to a safe level in a minute.
However, there may be a broken resistor
WARNING
that retains voltage for a longer period, it is
THE UNIT POWER PLUG MUST BE DIS-
highly recommended to wait 15 minutes
CONNECTED TO REMOVE POWER FROM
CIRCUIT BREAKER CB1 and to check for voltage.
1. The capacitors are located on the unit sidewall
a.. CB1 is connected to the power system, see wiring above the evaporator fan deck, and may be
schematic. Ensure that the unit power is off AND removed by two methods:
that the unit power plug is disconnected.
(a.) If container is empty, open upper rear panel of
b.. Open control box, see Figure 6-32 and remove low the unit. The capacitors will be on the right and
voltage shield. Open high voltage shield. may be serviced after disconnecting power
c.. Remove the circuit breaker panel, with circuit plug.
breaker, from the control box. (b.) If container is full, turn the unit power OFF and
d.. Locate, wires CB21/CIA3, CB22/CIA5 and disconnect power plug. Remove the upper
CB23/CIA7 that have been tied back in the wire fresh air makeup vent.
harness. Remove the protective heat shrink from
the ends of the wires.
WARNING
e.. Attach the three wires as addressed to the LOAD
side of the circuit breaker. With power OFF discharge the capacitor
f.. Refit the circuit breaker panel. and disconnect the circuit wiring.
c. Checking the capacitor
g. Fit the new RMU into the unit.
If the capacitor is suspected of malfunction, you may
h. Remove plugs CIA, CIB and CID from the wiring choose to simply replace it. Direct replacement requires
harness and attach to the module.
a capacitor of the same value. Two methods for
.i. Replace the low voltage shield. checking capacitor function are:
T--316 6-28
1. Volt-ohmmeter set on RX 10,000 ohms. Table 6-5 Recommended Bolt Torque Values
Connect ohmmeter leads across the capacitor
BOLT DIA. THREADS TORQUE N.m
terminals and observe the meter needle. If the capacitor
FREE SPINNING
is good, the needle will make a rapid swing toward zero
resistance and then gradually swing back toward a very #4 40 5.2 in-lbs .6
#6 32 9.6 in-lbs 1.0
high resistance reading. The reading should read about #8 32 20 in-lbs 2.25
330,000 ohms (for a good capacitor) due to the #10 24 23 in-lbs 2.6
discharge resistors. 1/4 20 75 in-lbs 8.4
5/16 18 11 ft-lbs 1.52
If the capacitor has failed open, the ohmmeter needle 3/8 16 20 ft-lbs 2.76
7/16 14 31 ft-lbs 4.28
will not move when the meter probes touch the 1/2 13 43 ft-lbs 5.94
terminals. If the capacitor is shorted, the needle will 9/16 12 57 ft-lbs 7.88
swing to zero resistance position and stay there. 5/8 11 92 ft-lbs 12.72
3/4 10 124 ft-lbs 17.14
2. Capacitor analyzer:
The function of the analyzer is to read the microfarad NONFREE SPINNING (LOCKNUTS ETC.)
value of a capacitor and to detect insulation breakdown 1/4 20 82.5 in-lbs 9.3
5/16 18 145.2 in-lbs 16.4
under load conditions. The important advantages of a 3/8 16 22.0 ft-lbs 30
analyzer are its ability to locate capacitors that have 7/16 14 34.1 ft-lbs 46
failed to hold their microfarad ratings, or those that are 1/2 13 47.3 ft-lbs 64
breaking down internally during operation. It is also 9/16 12 62.7 ft-lbs 85
5/8 11 101.2 ft-lbs 137
useful in identifying capacitors when their microfarad 3/4 10 136.4 ft-lbs 168
rating marks have become unreadable.
Table 6-6 Wear Limits For Compressors
MAXIMUM WEAR
FACTORY MAXIMUM FACTORY MINIMUM BEFORE REPAIR
PART NAME
inches mm inches mm inches mm
MAIN BEARING
Main Bearing Diameter 1.6268 41.3207 .0020 0.0508
Main Bearing Journal Diameter 1.6233 41.2318 .0020 0.0508
PUMP END
Main Bearing Diameter 1.3760 34.9504 .0020 0.0508
Main Bearing Journal Diameter 1.3735 34.8869 .0020 0.0508
CONNECTING ROD 1.3768 34.9707 .0020 0.0508
Piston Pin Bearing 0.6878 17.4701 .0010 0.0254
CRANKPIN DIAMETER 1.3735 34.8869 .0025 0.0635
Throw 1.072 27.2288 1.070 27.1780
THRUST WASHER (Thickness) 0.154 3.9116 0.1520 03.8608 .0250 0.6350
CYLINDERS
Bore 2.0010 50.8254 .0020 0.0508
Piston (Diameter) 1.9860 50.4444 .0020 0.0508
Piston Pin (Diameter) 0.6873 17.4574 .0010 0.0254
Piston Ring Gap 0.013 00.3302 0.0050 00.1270 .0250 0.6350
Piston Ring Side Clearance 0.002 00.0508 0.0010 00.0254 .0020 0.0508
6-29 T--316
Table 6-7 Compressor Torque Values
TORQUE RANGE
SIZE
USAGE
DIAMETER THREADS
ft lb
ft-lb Nm
N.m
(inches) PER INCH
1/16 27 (pipe) 8 -- 12 11 -- 16 Pipe Plug -- Crankshaft
1/8 20 (pipe) 6 -- 10 8 -- 13 Oil Return Check Valve -- Crankcase
1/4 20 (pipe) 20 -- 25 27 -- 34 Pipe Plug -- Gauge Connection
1/4 20 10 -- 12 13 -- 16 Connecting Rod Capscrew
12 -- 15 16 -- 20 Baffle Plate -- Crankcase
12 -- 16 16 -- 22 Side Shield
1/4 28
6 -- 10 8 -- 13 Oil Pump Drive Segment
12 -- 16 16 -- 22 Unloader Valve
Cover Plate -- Plate End
16 -- 20 2 -- 27 Bearing Head
5/16 18 Terminal Block Cap Screws
Suction Valve
20 -- 30 27 -- 41
Discharge Valve
Pump End Bearing Head
3/8 16 40 -- 50 55 -- 70 Bottom Plate -- Crankcase Compressor Foot
Cylinder Head
7/16 14 55 -- 60 76 -- 83 Motor End Cover -- Crankcase
5/8 11 25 -- 30 34 -- 41 Crankshaft
5/8 18 60 -- 75 83 -- 103 Oil Bypass Plug -- Crankcase
#10 32 4 -- 6 5 -- 8 Oil Pump Drive Segment
1-1/2 18 NEF 35 -- 45 48 -- 62 Oil Level Sight Glass
NEF -- National Extra Fine
T--316 6-30
Table 6-8 R-134a Temperature - Pressure Chart
Temperature Vacuum Temperature Pressure
_F _C “/hg cm/hg kg/cm@ bar _F _C psig kPa kg/cm@ bar
--40 --40 14.6 49.4 37.08 0.49 28 --2 24.5 168.9 1.72 1.69
.35 .37 12.3 41.6 31.25 0.42 30 --1 26.1 180.0 1.84 1.80
--30 --34 9.7 32.8 24.64 0.33 32 0 27.8 191.7 1.95 1.92
--25 --32 6.7 22.7 17.00 0.23 34 1 29.6 204.1 2.08 2.04
--20 --29 3.5 11.9 8.89 0.12 36 2 31.3 215.8 2.20 2.16
--18 --28 2.1 7.1 5.33 0.07 38 3 33.2 228.9 2.33 2.29
40 4 35.1 242.0 2.47 2.42
--16 --27 0.6 2.0 1.52 0.02
45 7 40.1 276.5 2.82 2.76
Temperature Pressure
50 10 45.5 313.7 3.20 3.14
_F _C psig kPa kg/cm@ bar
55 13 51.2 353.0 3.60 3.53
--14 --26 0.4 1.1 0.03 0.03
60 16 57.4 395.8 4.04 3.96
--12 --24 1.2 8.3 0.08 0.08
65 18 64.1 441.0 4.51 4.42
--10 --23 2.0 13.8 0.14 0.14
70 21 71.1 490.2 5.00 4.90
--8 --22 2.9 20.0 0.20 0.20
75 24 78.7 542.6 5.53 5.43
--6 --21 3.7 25.5 0.26 0.26
80 27 86.7 597.8 6.10 5.98
--4 --20 4.6 31.7 0.32 0.32
85 29 95.3 657.1 6.70 6.57
--2 --19 5.6 36.6 0.39 0.39
90 32 104.3 719.1 7.33 7.19
0 --18 6.5 44.8 0.46 0.45
95 35 114.0 786.0 8.01 7.86
2 --17 7.6 52.4 0.53 0.52
100 38 124.2 856.4 8.73 8.56
4 --16 8.6 59.3 0.60 0.59
105 41 135.0 930.8 9.49 9.31
6 --14 9.7 66.9 0.68 0.67
110 43 146.4 1009 10.29 10.09
8 --13 10.8 74.5 0.76 0.74
115 46 158.4 1092 11.14 10.92
10 --12 12.0 82.7 0.84 0.83
120 49 171.2 1180 12.04 11.80
12 --11 13.2 91.0 0.93 0.91
125 52 184.6 1273 12.98 12.73
14 --10 14.5 100.0 1.02 1.00
130 54 198.7 1370 13.97 13.70
16 --9 15.8 108.9 1.11 1.09
135 57 213.6 1473 15.02 14.73
18 --8 17.1 117.9 1.20 1.18
140 60 229.2 1580 16.11 15.80
20 --7 18.5 127.6 1.30 1.28
145 63 245.6 1693 17.27 16.93
22 --6 19.9 137.2 1.40 1.37
150 66 262.9 1813 18.48 18.13
24 --4 21.4 147.6 1.50 1.48
155 68 281.1 1938 19.76 19.37
26 --3 22.9 157.9 1.61 1.58
6-31 T--316
Note: Curves to be used as troubleshooting guide only for model series 69NT40 with
fresh air makeup vent closed, unit powered on 460 VAC/60hz and SMV 100% open.
(Bar) psig
(22.0) 320
(20.7) 300
(19.3) 280
(17.9) 260
35_F (1.7_C)
(16.6) 240 Box
(15.2) 220
(13.8) 200
(12.4) 180
(11.0) 160
(9.7) 140
(8.3) 120
(6.9) 100
(5.5) 80
60 70 80 90 100 110 120 _F
(15.6) (21.1) (26.7) (32.2) (37.8) (43.3) (_C)
Ambient Air Temperature
(Bar) psig
(22.0) 320
(20.7) 300
(19.3) 280
(17.9) 260
(16.6) 240
(15.2) 220
(13.8) 200
(12.4) 180
(11.0) 160
(9.7) 140 0_F (--17.8_C)
(8.3) 120 Box
(6.9) 100
(5.5) 80
60 70 80 90 100 110 120 _F
(15.6) (21.1) (26.7) (32.2) (37.8) (43.3) (48.9) (_C)
Compressor Discharge Pressure Versus Ambient Air Temperature at Stable Box Temperature
Figure 6-33 R-134a Compressor Pressure and Motor Current Curves Versus Ambient Temperature
(Sheet 1 of 2)
T--316 6-32
(Bar) psig
(.97) 14
(.83) 12
(.69) 10
(.55) 8
35_F (1.7_C) Box
(.41) 6
(.28) 4
(.14) 2
(0) 0
0_F (--17.8_C) Box
(--.14) --2
(--.28) --4
(--.41) --6
60 70 80 90 100 110 120 _F
(15.6) (21.1) (26.7) (32.2) (37.8) (43.3) (48.9) (_C)
Compressor Suction Pressure Versus Ambient Air Temperature at Stable Box Temperature
17
16
35_F (1.7_C) Box
15
14
13
12
11
0_F (--17.8_C) Box
10
8
60 70 80 90 100 110 _F
120
(15.6) (21.1) (26.7) (32.2) (37.8) (43.3) (48.9) (_C)
Compressor-- Motor Current Versus Ambient Air Temperature At Stable Box Temperature
Figure 6-33 R-134a Compressor Pressure and Motor Current Curves Versus Ambient Temperature
(Sheet 2 of 2)
6-33 T--316
SECTION 7
ELECTRICAL WIRING SCHEMATIC
7.1 INTRODUCTION
This section contains the Electrical Schematics and Wiring Diagrams. The diagrams are presented as follows:
Figure 7-1 Provides the legend for use with all figures.
Figure 7-2 Provides the schematic diagram for units covered in this manual.
Figure 7-3 Provides the schematic diagram for units with single evaporator fan operation capability.
Figure 7-4 Supplements the other schematic diagrams and provides schematics for Upper and Lower VPS and
Transfresh .
Figure 7-5 Supplements the other schematic diagrams and provides schematics Emergency Bypass .
Figure 7-6 Provides the Schematic and Wiring Diagrams for the Electronic Partlow Recorder
Figure 7-7 Provides the wiring diagram for units covered in this manual.
Figure 7-8 Provides the wiring diagram for units equipped with single evaporator fan operation capability.
Sequence of operation descriptions for the various modes of operation are provided in paragraph 4.10
7-1 T-316
LEGEND
SYMBOL DESCRIPTION (Schematic Location) SYMBOL DESCRIPTION (Schematic Location)
AMBS AMBIENT SENSOR (E--19) HS HUMIDITY SENSOR (G--20)
BM BYPASS MODULE (D--20) HST HOSE HEATER SAFETY THERMOSTAT (G--14)
CB1 CIRCUIT BREAKER -- 460 VOLT (J--1) HTT HEAT TERMINATION THERMOSTAT (F--12)
CB2 CIRCUIT BREAKER -- AUTO TRANSFORMER (D--1) HWH HUMIDITY WATER HEATER (Figure 7-4)
CCH CRANKCASE HEATER (T--2) HWP HUMIDITY WATER PUMP (Figure 7-4)
CF CONDENSER FAN CONTACTOR (M--10, P--6) IC INTERROGATOR CONNECTOR [FRONT/REAR]
CFS CONDENSER FAN SWITCH (L--10) (T--19, T--20)
CH COMPRESSOR CONTACTOR (G--6, P--1) IP INTERNAL PROTECTOR (F--7, H--10)
CI COMMUNICATIONS INTERFACE MODULE (A--3) IRL IN RANGE LIGHT (M--15)
CL COOL LIGHT (H--6) MDS MANUAL DEFROST SWITCH (H--13)
CM CONDENSER FAN MOTOR (T--6) PDR PFC POWER FACTOR CORRECTOR CAPACITOR
CP COMPRESSOR MOTOR (T--1) PDR PUMP DIRECTION RELAY (Figure 7-4)
CPT CONDENSER PRESSURE TRANSDUCER (H--20) PE PRIMARY EARTH (J--2)
CPDS COMPRESSOR DISCHARGE SENSOR (C--19) PR PROBE RECEPTACLE [USDA]
(F--19, M--20, N--20, P--20)
CPSS COMPRESSOR SUCTION SENSOR (E--19)
RM REMOTE MONITORING RECEPTACLE
CR CHART RECORDER [TEMPERATURE RECORDER] (H--6, L--13, L--15)
(Figure 7-4)
RRS RETURN RECORDER SENSOR (D--19 or M17)
CS CURRENT SENSOR (M--2)
RTS RETURN TEMPERATURE SENSOR (D--19)
DHBL DEFROST HEATER -- BOTTOM LEFT (T--5)
S1 EVAPORATOR FAN CONTACTOR #1 [LOW]
DHBR DEFROST HEATER -- BOTTOM RIGHT (T--5) (G--11, J--11, R--8)
DHH DRAIN HOSE HEATER (L--14) S2 EVAPORATOR FAN CONTACTOR #2 [LOW]
DHML DEFROST HEATER -- MIDDLE LEFT (T--5) (J--11, K--11, R--10,)
DHMR DEFROST HEATER -- MIDDLE RIGHT (R--5) SD STEPPER MOTOR DRIVE (C--20)
DHTL DEFROST HEATER -- TOP LEFT (T--5) SMV SUCTION MODULATING VALVE (A--20)
DHTR DEFROST HEATER -- TOP RIGHT (R--5) SPT SUCTION PRESSURE TRANSDUCER (K--20)
DL DEFROST LIGHT (M--13) SRS SUPPLY RECORDER SENSOR (L--20)
DPH DRAIN PAN HEATER (R--5) ST START -- STOP SWITCH (L--4)
DPT DISCHARGE PRESSURE TRANSDUCER (L--20) STS SUPPLY TEMPERATURE SENSOR (C--20)
DTS DEFROST TEMPERATURE SENSOR (D--19) TBU TRANSFORMER BRIDGING UNIT
DVM DUAL VOLTAGE MODULE (E--1) TC CONTROLLER RELAY -- COOLING (K--7)
DVR DUAL VOLTAGE RECEPTACLE (F--2) TCC TransFRESH COMMUNICATIONS
CONNECTOR (Figure 7-4)
E1 EVAPORATOR FAN CONTACTOR #1 [HIGH]
(P--8, H--11, J--11) TD CONTROLLER RELAY -- WATER
PUMP/ATOMIZER (Figure 7-4)
E2 EVAPORATOR FAN CONTACTOR #2 [HIGH]
(J--11, K--11, P--10) TE CONTROLLER RELAY -- HIGH
SPEED EVAPORATOR FANS
EB EMERGENCY BYPASS SWITCH (L--8) (FIG 7--2 = K--11, FIG 7--3 = G--11)
ED EMERGENCY DEFROST SWITCH (E--5, E--12, E--13) TF CONTROLLER RELAY -- DEFROST (D--14)
EDL EMERGENCY DEFROST LIGHT (L--12) TFC TransFRESH CONTROLLER (Figure 7-4)
EF EVAPORATOR FAN CONTACTOR [HIGH] TH CONTROLLER RELAY -- HEATING (K--13)
(M--11, P--8, P--9, P--10)
TI CONTROLLER RELAY -- IN RANGE (K--5) OR
EM EVAPORATOR FAN MOTOR (T--8, T--10) WATER PUMP REVERSE (Figure 7-4)
ES EVAPORATOR FAN CONTACTOR [LOW] TN CONTROLLER RELAY -- CONDENSER FAN (K--10)
(M--12, R--8, R--10)
TP TEST POINT (E--15, E--17, G--10, J--10, K--7, K--13,
F FUSE (D--5) M--15, FIG 7--4 & FIG 7--2 = K--11, FIG 7--3 = F--11)
FCR FUSE -- CHART RECORDER (Figure 7-4) TQ CONTROLLER RELAY -- WATER TANK HEATER
FDH FUSE -- DRAIN LINE HEATER (E--14) (Figure 7-4)
FED FUSE -- EMERGENCY DEFROST (E--5) TR TRANSFORMER (M--3)
FH FUSE -- HUMIDITY (Figure 7-4) TRANS AUTO TRANSFORMER 230/460 (D--3)
FT FUSE -- TransFRESH (Figure 7-4) TRC TransFRESH REAR CONNECTOR (Figure 7-4)
HA HUMIDITY ATOMIZER (Figure 7-4) TS CONTROLLER RELAY -- NOT USED (D--15)
HHT HOSE HEATER THERMOSTAT (J--14) TV CONTROLLER RELAY -- LOW SPEED EVAPORATOR
FANS (FIG 7--2 = K--12, FIG 7--3 = G--12)
HM HOUR METER (H--6)
WCR WETTING CURRENT RELAY
HPR HUMIDITY POWER RELAY (Figure 7-4)
WH WATER HEATER RELAY (Figure 7-4)
HPS HIGH PRESSURE SWITCH (J--7)
WHTT WATER HEATER TERMINATION THERMOSTAT
HPT HUMIDITY POWER TRANSFORMER (Figure 7-4) (Figure 7-4)
HR HEATER CONTACTOR (M--13, P--3) WP WATER PRESSURE SWITCH (F--10)
Figure 7-1 LEGEND
T--316 7-2
Figure 7-2 SCHEMATIC DIAGRAM
7-3 T-316
Figure 7-3 SCHEMATIC DIAGRAM -- Units with Single Evaporator Fan Capability
T--316 7-4
ST TR
SEE FIGURE SEE FIGURE
7--2 7--2
TO KB7
TransFRESH Controller
Lower Air Exchange VPS
Upper Air Exchange VPS
Figure 7-4 SCHEMATIC DIAGRAM -- TransFRESH and Vent Position Sensors (VPS)
7-5 T-316
To ST10
To TRX2
To QC1
To QC1
To MC6
To QC1
CONTROLLER
Figure 7-5 SCHEMATIC DIAGRAM -- Emergency Bypass
T--316 7-6
NOTE: STANDARD CONTROLLER JUMPERS: MA3 TO MA7 AND MA9 TO MA11
(SEE Figure 7-2 ) ARE REMOVED IN THIS APPLICATION
CR5
CR4
CR3
CR6
CR8
CR2
NOTE: STANDARD CONTROLLER JUMPERS: MA3 TO MA7 AND MA9 TO MA11

(SEE Figure 7-2) ARE REMOVED IN THIS APPLICATION
Figure 7-6 SCHEMATIC DIAGRAM, WIRING DIAGRAM-- Electronic Partlow Recorder
7-7 T-316
UPPER VPS
KB7
[DF11]
TRC2 TRC1
[CFS--2]
WIRES TO TR X2:
DF--(TFC), P--(TFC),
BMA2,CIB1, GRD,
CHA2, RMA, KA12,
EFA2, HRA2 & CR8
ECG1
[EB8]
LOWER VPS
(ICF MAY BE IN
CONTROL BOX)
Figure 7-7 UNIT WIRING DIAGRAM -- (Sheet 1 of 2)
T--316 7-8
[UVPS1] [UVPS2]
[HPRB]
KB7
KA1
NOTE: RM MAY
BE OUTSIDE
BOX
SMVD
[BM2B]
SMVC
[BM1B]
SMVB
[BM2A]
SMVA
[BM1A] RMB
CFS
UVPS3
KA6
TFC1
[RMC] CFA1
RMD
KB7
NOTE: WHEN EB, ED, BM OR CFS IS/ARE INSTALLED, WIRE DESTINATIONS CHANGE FROM THE STANDARD.
ADDRESSES FOR THE CHANGED DESTINATIONS ARE SHOWN IN BRACKETS “[XXX]”.
FOR UNITS WITHOUT ELECTRONIC CR ONLY, FOR CR WIRING, SEE Figure 7-6
Figure 7-7 UNIT WIRING DIAGRAM (Sheet 2 of 2)
7-9 T-316
UPPER VPS
KB7
[DF11]
TRC2 TRC1
WIRES TO TR X2:
DF--(TFC),
P--(TFC),
BMA2,CIB1,
GRD, CHA2,
RMA, KA12,
EFA2, HRA2
& CR8
ECG1
[EB8]
(ICF MAY BE IN
CONTROL BOX)
LOWER VPS
Figure 7-8 UNIT WIRING DIAGRAM (single fan capability) -- (Sheet 1 of 2)
T--316 7-10
[UVPS1]
[UVPS2]
[HPRB]
KB7
KA1
NOTE: RM MAY
BE OUTSIDE
BOX
SMVD
[BM2B]
SMVC
[BM1B]
SMVB
[BM2A]
SMVA
[BM1A]
RMB
CFS
KA6
CFA1
TFC1
[RMC]
RMD
KB7
Figure 7-8 UNIT WIRING DIAGRAM (single fan capability) Sheet 2 of 2)
7-11 T-316
INDEX
Evaporator Section, 2-2
A
Expansion Valve, 6-13
Air Cooled Condenser Section, 2-4
Alarm, 3-6, 3-10, 3-11, 3-17, 3-26
Arctic Mode, 3-4
F
Autotransformer, 6-17 Failure Action, 3-4
Filter--Drier, 6-12
Fresh Air Makeup, 2-1, 4-1
B
Frozen Mode, 4-7
Bulb Mode, 3-5 Frozen Mode -- Conventional, 3-6
Frozen Mode -- Economy, 3-6
C Function Code, 3-13, 3-14, 3-24
Capacitors, 6-15
Checking Superheat, 6-13 G
Communications Interface Module, 3-10, 3-11, 6-28 General Description, 2-1
Composite Control Box, 6-24 Generator Protection, 3-4
Compressor, 6-5
Compressor Section, 2-3
Condenser Coil, 6-10
H
Condenser Pressure Control, 3-4 Heat Lockout, 3-4
Configuration Software, 3-3, 3-8 Heater, 6-14
Configuration Variables, 3-12 Heating Mode, 4-7
Controller, 3-3, 6-17, 6-18 High Pressure Switch, 6-10
Controller Software, 3-3
Crankcase Heater, 4-5 I
Inspection, 4-1, 4-3
D Introduction, 1-1
DataCORDER, 3-7, 3-10, 4-3
DataCORDER Software, 3-7 K
DataReader, 3-10
Key Pad, 3-2
Defrost Interval, 3-4
Defrost Mode, 4-7
Display Module, 3-2 L
Leak Checking, 6-3
E Logging Interval, 3-8

Lower Air, 1-2
Emergency Bypass, 4-9
Emergency Defrost, 4-9
Evacuation, 6-3 M
Evaporator, 6-14 Manifold Gauge Set, 6-1
Evaporator Fan, 1-2, 3-4, 6-15 Microporcessor System, 3-1
Index-1 T-316
Modes Of Operation, 3-4 Sampling Type, 3-10
Motor Current, 6-32 Sensor Configuration, 3-8
Sequence Of operation, 4-6
O Service Valves, 6-1
Starting, 4-3
Oil Level , 6-9
Operational Software, 3-3, 3-7 Stopping, 4-3
Suction Modulating Valve, 6-16
P
Painted Surfaces, 6-24 T
Perishable Mode, 4-6
Temperature Control, 3-4, 3-6
Perishable Mode -- Conventional, 3-4
Temperature Recorder, 4-3, 6-22
Perishable Mode -- Dehumidification, 3-5
Temperature Sensor, 6-19
Perishable Mode -- Economy, 3-5
Thermistor Format, 3-8
Power, 4-1
Pre--Trip, 3-7, 3-10, 3-20, 3-25, 4-3 Torque Values, 6-29, 6-30
Probe Check, 4-5

Pumping Down, 6-2
U
Upper Air, 1-2
R
USDA, 3-11
Refrigerant Charge, 6-4
Refrigeration Circuit, 2-10
Refrigeration System Data, 2-7 W
Refrigeration Unit -- Front Section, 2-1
Water Cooled Condenser, 6-11
Water--Cooled Condenser Section, 2-5
S Wear Limits, 6-29
Safety and Protective Devices, 2-9 Wiring Schematic, 7-1
T-316
Index-2
Carrier Transicold Division,
Carrier Corporation
Container Products Group
P.O. Box 4805
Syracuse, N.Y. 13221 U.S A
www.carrier.transicold.com
A member of the United Technologies Corporation family. Stock symbol UTX

©2005 Carrier Corporation D Printed in U. S. A. 08/05

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Container Refrigeration

OPERATION AND SERVICE

PARAGRAPH NUMBER Page

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TABLE NUMBER Page

GENERAL SAFETY NOTICES

When Pre-Trip key is pressed, dehumidifi- CAUTION

The set screw on the crankshaft must be

1. Access Panel (Evap. Fan #1) 9. Interrogator Connector (Front right)

1. Evaporator Fan Motor #1 11. Hermetic Thermostatic Expansion Valve

1. Autotransformer 12. Suction Temperature Sensor

1. Grille and Venturi Assembly 9. Sight Glass

1. Sight Glass 7. Liquid Line Service Valve

1. Compressor Contactor 12. Controller Battery Pack

h. Compressor Crankcase Heater 180 watts @ 460 vac

UNSAFE CONDITION SAFETY DEVICE DEVICE SETTING

Excessive current draw by the

Excessive current draw by the

Excessive condenser fan mo-

Excessive compressor motor

Excessive evaporator fan mo-

Fusible Plug -- Used on the Receiver 99 _C = (210 _F)

MODULATING VALVE QUENCH VALVE PRESSURE TRANSDUCER

Circuit with Receiver

PRESSURE SIGHT GLASS

Suction SERVICE VALVE

CONTROL MODULE DISPLAY MODULE

TEMPERATURE CONTROL SOFTWARE

CONFIGURATION OPERATIONAL ALARMS PRE--TRIP

Figure 3- 1 Temperature Control System

Return/ Displays non-controlling probe tem-

1. Mounting Screw 5. Fuses

Controller Software: 5120

Figure 3- 5 Standard Configuration Report

CnF01 Bypass Valve Enable In Out

Cd13 Condenser Pressure Condenser pressure transducer reading is displayed.

Unloader Valve (On--

4.2 CONNECT POWER

1. Dual Voltage Modular Autotransformer

b. Enter a “Trip Start”. To enter a “trip Start”, do the fol-

4.8 PRE-TRIP DIAGNOSIS

Figure 4-3 Controller Operation -- Perishable Mode

COOLING +1_C (1.8_F) COOLING

Figure 4-4 Controller Operation -- Frozen Mode

5.6 UNIT WILL NOT DEFROST PROPERLY

WARNING SUCTION DISCHARGE

6.1 SECTION LAYOUT A B C

To Low Side To High Side

Make sure power to the unit is OFF and

1. Oil Pressure Relief 3. Oil Suction Tube

Figure 6-9 Oil Pump and Bearing Head

1. Equalizer Tube and 3. Counterweight --

Figure 6-12 Equalizing Tube and Lock Screw

1. Capscrew 6. Connecting Rod

6.11 CONDENSER FAN AND MOTOR ASSEMBLY

9 Following the water flush, circulate a 56.7 gram (2

1. Suction Line 3. Nut and Bolt 4. Bi--metallic connections heat up very