GRUNDFOS INSTRUCTIONS

CR, CRI, CRN, CRT

Installation and Operating Instructions

Please leave these instructions with

the pump for future reference
 SAFETY WARNING
Electrical Work
All electrical work should be performed by a qualified electrician in
accordance with the latest edition of the National Electrical Code,
local codes and regulations.

Shock Hazard
A faulty motor or wiring can cause electrical shock that could be fatal,
whether touched directly or conducted through standing water. For this
reason, proper grounding of the pump to the power supply’s grounding
terminal is required for safe installation and operation.
In all installations, the above-ground metal plumbing should be
connected to the power supply ground as described in Article 250-80
of the National Electrical Code.

Nameplate Data
Type key
CR, CRI, CRN 1s, 1, 3, 5, 10, 15, and 20
CR 3 -10 A FGJ A E HQQE 1 Type designation
Example
1 2 Model, material number,
Type range:
2 production number
CR, CRI, CRN 3 Head in feet at nominal flow
3 4
4 Nominal motor HP
Rated flow rate in [m³/h] (x 5=GPM) 5 6 5 Head at zero flow
Number of impellers 7 8 6 Rated RPM
Code for pump version 9 10 7 Nominal flow
Code for pipe connection 11 8 Rated frequency
9 Maximum pressure and
Code for materials maximum fluid temperature
Code for rubber parts 10 Direction of rotation
11 Production country
Code for shaft seal

CR, CRX, CRN 8 and 16

Example CR 16 - 30 /2 U G A AUUE
Type range:
CR, CRN
Rated flow rate in [m³/h] (x 5=GPM)
Number of stages x 10
Number of impellers (used only Q GPM H FEET RPM
if the pump has fewer impellers
than stages) P HP N PSI °F max

Code for pump version

Code for pipe connection
Code for materials Model Key
Code for shaft seal and
rubber parts

CR, CRN 32, 45, 64, and 90

Example CR 32 -2 -1 U G A E KUHE
Type range:
CR, CRN
Rated flow rate in [m³/h] (x 5=GPM)
Number of impellers
Number of reduced diameter impellers
Code for pump version
Code for pipe connection
Code for materials
Code for rubber pump parts
Code for shaft seal


Codes
Example
Pump version
U FGJ A E HQQE
A *Basic version pump
U *NEMA version pump
B Oversize motor,
one flange size bigger HQQE
Shaft seal
F CR pump for high A O-ring seal with fixed driver
temperatures (Cool-Top™)
B Rubber bellows seal
H Horizontal version
D O-ring seal, balanced
HS High pressure pump with
over-synchronous speed and E Cartridge seal with O-ring
reversed direction of rotation H Balanced cartridge seal with O-ring
I Different pressure rating K Cartridge shaft seal with
K Low NPSH metal bellows
M Magnetic drive O Double seal, back to back
P Undersize motor P Double seal, tandem
R Horizontal version with R O-ring seal with reduced face
bearing bracket X Special version
SF High pressure pump with
reversed chamber stack and B Carbon, synthetic
direction of rotation resin-impregnated
T Oversize motor, H Cemented tungsten carbide,
two flange sizes bigger embedded hybrid
X **Special version Q Silicon carbide

Pipe connection U Cemented tungsten carbide

A Oval flange
B NPT thread E EPDM

C Clamp coupling F FXM (Flouraz®)

CA FlexiClamp K FFKM (Kalrez®)

CX TriClamp V FKM (Viton®)

F DIN flange
G ANSI flange
* In August 2003 the NEMA pump code was
J JIS flange discontinued for all material numbers created
N Changed diameter of ports by GRUNDFOS manufacturing companies in
O Externally threaded, union North America. The NEMA version pump code
P PJE coupling will still remain in effect for existing material
X Special version numbers. NEMA version pumps built in North
Materials America after this change will have either an
A Basic version A or U as the pump version code depending on
D Carbon-graphite filled PTFE
(bearings) the date the material number was created.
G Stainless steel parts of 316 SS ** If a pump incorporates more than two pump
GI Base plate and flanges of versions, the code for the pump version is X.
316 SS
I Stainless steel parts of 304 SS
X also indicates special pump versions not
II Base plate and flange of 304 SS listed above.
K Bronze (bearings)
S SiC bearing ring + PTFE neck
ring (only CR, CRN 32 to 90)
T Titanium
X Special version

Code for rubber parts

E EPDM
F FXM (Flouraz®)
K FFKM (Kalrez®)
V FKM (Viton®)


 Pre-installation Checklist
1. Confirm you have the right pump
Read the pump nameplate to make sure it is the one you ordered.
CR — Centrifugal pump with standard cast iron and 304 stainless steel construction
CRI or CRX — Centrifugal pump; all parts in contact with water are 304 stainless steel construction
CRN — Centrifugal pump; all parts in contact with water are 316 stainless steel construction
CRT — Centrifugal pump; all parts in contact with water are titanium construction
CRE — Centrifugal pump with a Grundfos MLE VFD motor attached

2. Check the condition of the pump

The shipping carton your pump came in is specially designed around your pump during production to prevent damage. As a
precaution, the pump should remain in the carton until you are ready to install it. Examine the pump for any damage that may have
occurred during shipping. Examine any other parts of the shipment as well for any visible damage.
If the pump is shipped as a complete unit (motor attached to pump end), the position of the coupling (that connects the pump shaft
to the motor shaft) is set at factory specifications. No adjustment is required. If the unit is delivered as a pump end only, follow the
adjustment procedures on pages 10-11.
Pump without Motor (CR(I)(N) 1s, 1, 3, 5, 10, 15, and 20 Only): If you purchased a pump without a motor, the shaft seal has been set by
the factory. Do not loosen the three set screws on the shaft seal when attaching the motor.
Pump without Motor (CR(N) 32, 45, 64 & 90 Only): If you purchased a pump without a motor, you must install the seal. The seal is
protected in its own sub boxing within the pump packaging crate. To protect the shaft and bearings during shipment, a shaft holder
protective device is used. This device must be removed prior to installation of the seal. Read the seal installation instructions which
are included in the pump package.

3. Verify electrical requirements

Verification of the electrical supply should be made to be certain the voltage, phase and frequency match that of the pump motor.
The proper operating voltage and other electrical information can be found on the motor nameplate. These motors are designed
to run on ±10% of the nameplate-rated voltage. For dual-voltage motors, the motor should be internally connected to operate on
the voltage closest to the 10% rating, i.e., a 208 voltage motor wired per the 208 volt connection diagram. The wiring connection
diagram can be found on either a plate attached to the motor or on a diagram inside the terminal box cover. If voltage variations are
larger than ±10%, do not operate the pump.

4. Is the application correct for this pump?

Compare the pump’s nameplate data or its performance curve with the application in which you plan to install it. Will it perform the
way you want it to perform? Also, make sure the application falls within the following limits:
Type Designed to pump...
CR Hot and chilled water, boiler feed, condensate return, glycols and solar thermal fluids.
CRI/CRN/CRX Deionized, demineralized and distilled water. Brackish water and other liquids unsuitable for
contact with iron or copper alloys. (Consult manufacturer for specific liquid compatibilities.)
CRN-SF High pressure washdown, reverse osmosis, or other high pressure applications.
CRT Salt water, chloride based fluids and fluids approved for titanium.

Operating Conditions
Pump Fluid Temperatures

CR(I)(N) 1s, 3, 5, 10, 15, and 20 -4 to +248°F (-20 to +120°C)

*CR(N) 32, 45, 64, and 90 -22 TO +248°F (-30 TO +120°C)
CR(N)(X)(T) 2, 4, 8, 16 -4 to +248°F (-20 to +120°C)
CRN-SF -4 to +221°F (-15 to +105°C)
with Cool-Top™ up to +356°F (+180°C)

All motors are designed for continuous duty in +104°F (+40°C) ambient air conditions. For higher ambient temperature conditions
consult Grundfos.

* xUBE Shaft Seals are recommended for temperatures above +200°F. Pumps with hybrid shaft seals can only operate up to
+200°F (+90°C). Pumps with xUUE shaft seals can be operated down to -40°F (-40°C) (where “x” is the seal type).


Pre-installation Checklist (continued)
Minimum Inlet Pressures Maximum Operating Pressures
All CR, CRI, CRX, CRN NPSHR + 2 feet at 250°F (194°F for CRN-SF)
CRN-SF 29 psi (2 bar)
50 Hz 60 Hz Max.
Maximum Inlet Pressures Pump Type/Connection Stages Stages psi /bar
50 Hz 60 Hz Max. CR, CRI, CRN 1s
Pump Type/Connection Stages Stages psi /bar Oval flange 1 to 23 1 to 17 232 / 16
CR, CRI, CRN 1s 2 to 36 2 to 36 145 / 10 FGJ, PJE 1 to 36 1 to 27 362 / 25
27 217 / 15 CR, CRI, CRN 1
CR, CRI, CRN 1 2 to 36 2 to 36 145 / 10 Oval flange 1 to 23 1 to 17 232 / 16
27 217 / 15 FGJ, PJE 1 to 36 1 to 27 362 / 25
CR, CRI, CRN 3 2 to 29 2 to 15 145 / 10 CR, CRI, CRN 3
31 to 36 17 to 25 217 / 15 Oval flange 1 to 23 1 to 17 232 / 16
CR, CRI, CRN 5 3 to 16 2 to 9 145 / 10 FGJ, PJE 1 to 36 1 to 27 362 / 25
18 to 36 10 to 24 217 / 15 CR, CRI, CRN 5
CR, CRI, CRN 10 1 to 6 1 to 5 116 / 8 Oval flange 1 to 22 1 to 16 232 / 16
7 to 22 6 to 18 145 / 10 FGJ, PJE 1 to 36 1 to 24 362 / 25
CR, CRI, CRN 15 1 to 3 1 to 2 116 / 8 CR, CRI, CRN 10
4 to 17 3 to 12 145 / 10 Oval flange 1 to 10 145 / 10
CR, CRI, CRN 20 1 to 3 1 116 / 8 Oval flange 1 to 16 232 / 16
4 to 17 2 to 10 145 / 10 FGJ, GJ, PJE 1 to 16 1 to 10 232 / 16
CR, CRN 32 1-1 to 4 1-1 to 2 58 / 4 FGJ, GJ, PJE 17 to 22 12 to 17 362 / 25
5-2 to 10 3-2 to 6 145 / 10 CR, CRI, CRN 15
11 to 14 7-2 to 11-2 217 / 15 Oval flange 1 to 7 1 to 5 145 / 10
FGJ, GJ, PJE 1 to 10 1 to 8 232 / 16
CR, CRN 45 1-1 to 2 1-1 to 1 58 / 4
FGJ, GJ, PJE 12 to 17 9 to 12 362 / 25
3-2 to 5 2-2 to 3 145 / 10
CR, CRI, CRN 20
6-2 to 13-2 4-2 to 8-1 217 / 15
Oval flange 1 to 7 1 to 5 145 / 10
CR, CRN 64 1-1 to 2-2 1-1 58 / 4
FGJ, GJ, PJE 1 to 10 1 to 7 232 / 16
2-1 to 4-2 1 to 2-1 145 / 10
FGJ, GJ, PJE 12 to 17 8 to 10 362 / 25
4-1 to 8-1 2 to 5-2 217 / 15
CR, CRN 32 1-1 to 7 1-1 to 5 232 / 16
CR, CRN 90 1-1 to 1 58 / 4
8-2 to 12 6-2 to 8 362 / 25
2-2 to 3-2 1-1 to 1 145 / 10
13-2 to 14 9-2 to 11-2 580 / 40
3 to 6 2-2 to 4-1 217 / 15
CR, CRN 45 1-1 to 5 1-1 to 4-2 232 / 16
CRT 2 2 to 11 2 to 6 145 / 10 6-2 to 9 4-1 to 6 362 / 25
13 to 26 7 to 18 217 / 15
10-2 to 13-2 7-2 to 8-1 580 / 40
CRT 4 1 to 12 1 to 7 145 / 10 CR, CRN 64 1-1 to 5 1-1 to 3 232 / 16
14 to 22 8 to 16 217 / 15 6-2 to 8-1 4-2 to 5-2 362 / 25
CRT 8 1 to 20 1 to 16 145 / 10 CR, CRN 90 1-1 to 4 1-1 to 3 232 / 16
CRT 16 2 to 16 2 to 10 145 / 10 5-2 to 6 4-2 to 4-1 362 / 25
CRN-SF all all 72 / 5* CRT 2 2 to 26 2 to 18 305 / 21
362 / 25** CRT 4 1 to 22 1 to 16 305 / 21
* while pump is off or during start-up CRT 8 1 to 12 1 to 8 232 / 16
** during operation 14 to 20 10 to 16 362 / 25
CRT 16 1 to 8 1 to 8 232 / 16
10 to 16 10 to 12 362 / 25

Consult Grundfos for other working conditions.

Select pump location
The pump should be located in a dry, well-ventilated area which is not subject to freezing or extreme variation in temperature. Care must be taken
to ensure the pump is mounted at least 6 inches (150 mm) clear of any obstruction or hot surfaces. The motor requires an adequate air supply
to prevent overheating and adequate vertical space to remove the motor for repair. For open systems requiring suction lift the pump should be
located as close to the water source as possible to reduce piping losses.

Foundation
Concrete or similar foundation material should be used to provide a secure, stable
mounting base for the pump. Bolt hole center line dimensions for the various pump
types are given in Figure 1. Secure the pump to the foundation using all four bolts and
shim pump base to assure the pump is vertical and all four pads on the base are properly
supported. Uneven surfaces can result in pump base breakage when mounting bolts are
tightened.
The pump can be installed vertically or horizontally (see drawing at right). Ensure that
an adequate supply of cool air reaches the motor cooling fan. The motor must never fall
below the horizontal plane.
Arrows on the pump base show the direction of flow of liquid through the pump.
To minimize possible noise from the pump, it is advisable to fit expansion joints on
either side of the pump and anti-vibration mountings between the foundation and the pump.
Isolating valves should be fitted either side of the pump to avoid draining the system if the pump needs to be cleaned, repaired or replaced.


 Pipework
Figure 1: Bolt Hole Centers
CR(I)(N) 1s, 1, 3, 5 & CRT 2, 4
NOTE: The CR(N) pumps are shipped with covered suction and discharge. The
8 11/16" (220mm) Max covers must be removed before the final pipe flange to pump connections
7 1/16" (180mm)
are made.

5 15/16" (150mm) Max

3 15/16" (100mm)
(4) 1/2" HOLES
(13mm)
Suction pipe
The suction pipe should be adequately sized and run as straight and short as possible to keep friction
losses to a minimum (minimum of four pipe diameters straight run prior to the suction flange). Avoid using
unnecessary fittings, valves or accessory items. Butterfly or gate valves should only be used in the suction
line when it is necessary to isolate a pump because of a flooded suction condition. This would occur if the
CR(I)(N) 10, 15, 20 & CR(N)(X)(T) 8, 16 CR(N)(X) 2, 4,
10 1/16" (256mm) Max.
water source is above1 the pump. See Figures 2 and 3. Flush piping prior to pump installation to remove loose
8 /4" (210mm)
debris.
8 1/2" (215mm) 7 1/16" (180mm)
Flooded Suction Suction Lift*

(150mm) Max
7 7/8" (200mm) Max

Figure 2 Figure 3
5 1/8" (130mm)

3 15/16" (100mm)
(4) 1/2" HOLES (4) 1/2" HOLES
(13mm) (13mm)

15/16"
5
CR(N) 32
11 3/4" (298mm)

9 7/16" (240mm)
(170mm)

8 7/8" (226mm)

(4) 9/16" HOLES

(14mm)
* CRN-SF pumps cannot be used for suction lift. The suction
11/16"

pipe should have a fitting on it for priming.

6

Minimum suction pipe sizes

CR(N) 45, 64 The following recommended suction pipe sizes are the smallest sizes which should be used with any
13" (331mm) specific CR pump type. The suction pipe size should be verified with each installation to ensure good
10 1/2" (266mm) pipe practices are being observed and excess friction losses are not encountered. High temperatures may
require larger diameter pipes to reduce friction and improve NPHSA.

CR(I)(N) 1s, 1, 3, CRT 2 1” Nominal diameter sch 40 pipe

9 7/8" (251mm)
7 1/2" (190mm)

(4) 9/16" HOLES

(14mm) CR(I)(N) 5, CRT 4 1 1/4” Nominal diameter sch 40 pipe
CR(I)(N)(X) 10, 15, 20, 8, 16 2” Nominal diameter sch 40 pipe
CR(N) 32 2 1/2” Nominal diameter sch 40 pipe
CR(N) 45 3” Nominal diameter sch 40 pipe
CR(N) 90 CR(N) 64 4” Nominal diameter sch 40 pipe
13 3/4" (348mm)
CR(N) 90 4” Nominal diameter sch 40 pipe
11" (280mm)

Discharge piping
10 5/16" (261mm)
7 7/8" (199mm)

(4) 9/16" HOLES

It is suggested that a check valve and isolation valve be installed in the discharge pipe. Pipe, valves and
(14mm) fittings should be at least the same diameter as the discharge pipe or sized in accordance with good piping
practices to reduce excessive fluid velocities and pipe friction losses. Pipe, valves and fittings must have a
pressure rating equal to or greater than the maximum system pressure. Before the pump is installed it is
recommended that the discharge piping be pressure checked to at least the maximum pressure the pump
is capable of generating or as required by codes or local regulations.
Whenever possible, avoid high pressure loss fittings, such as elbows or branch tees directly on either side of
the pump. The piping should be adequately supported to reduce thermal and mechanical stresses on the
pump. Good installation practice recommends the system be thoroughly cleaned and flushed of all foreign
materials and sediment prior to pump installation. Furthermore, the pump should never be installed at
the lowest point of the system due to the natural accumulation of dirt and sediment. If there is excessive
sediment or suspended particles present, it is advised a strainer or filter be used. Grundfos recommends
that pressure gauges be installed on inlet and discharge flanges or in pipes to check pump and system
performance.

NOTE: To avoid problems with waterhammer, fast closing valves must not be used in
CRN-SF applications.


 Table A
Minimum Continuous Duty Flow Rates for CR(I)(X)(N)(T)
min°F to 176°F at 210°F at 248°F at 356°F
Pump Type
min°C to 80°C at 99°C at 120°C at 180°C
CR, CRI, CRN 1s 0.5 0.7 1.2 1.2*
CR, CRI, CRN 1 0.9 1.3 2.3 2.3*
CR, CRI, CRN 3 1.6 2.4 4.0 4.0*
CR, CRI, CRN 5 3.0 4.5 7.5 7.5*
CR, CRI, CRN 10 5.5 8.3 14 14*
CR, CRI, CRN 15 9.5 14 24 24*
CR, CRI, CRN 20 11 17 28 28*
CR, CRN 32 14 21 35 35*
CR, CRN 45 22 33 55 55*
CR, CRN 64 34 51 85 85*
CR, CRN 90 44 66 110 110*
CRT 2 1.3 2.0 3.3 N/A
CRT 4 3.0 4.5 7.5 N/A
CRT 8 4.0 6.0 10 N/A
CRT 16 8.0 12 20 N/A
Grundfos Cool-Top is only available in the following pump types.
*
Pump Type CR 1s CR 1 CR 3 CR 5 CR 10 CR 15 CR 20 CR 32 CR 45 CR 64 CR 90

Standard (CR) • • • •
I Version (CRI) • • • • • • •
N Version (CRN) • • • • • • • • • • •

Check valves
A check valve may be required on the discharge side of the pump to prevent the pump’s inlet pressure from being exceeded. For example,
if a pump with no check valve is stopped because there is no demand on the system (all valves are closed), the high system pressure on the
discharge side of the pump will “find” its way back to the inlet of the pump. If the system pressure is greater than the pump’s maximum inlet
pressure rating, the limits of the pump will be exceeded and a check valve needs to be fitted on the discharge side of the pump to prevent this
condition. This is especially critical for CRN-SF applications because of the very high discharge pressures involved. As a result, most CRN-SF installations
require a check valve on the discharge piping.

Bypass
A bypass should be installed in the discharge pipe if there is any possibility the pump may operate against a closed valve in the discharge line. Flow
through the pump is required to ensure adequate cooling and lubrication of the pump is maintained. See Table A for minimum flow rates. Elbows
should be a minimum of 12” from the orifice discharge to prevent erosion.

Temperature rise
It may sometimes be necessary to stop the flow through a pump during operation. At Time for Temperature
Pump Rise of 18° F (10°C)
shut-off, the power to the pump is transferred to the pumped liquid as head, causing Type
Seconds Minutes
a temperature rise in the liquid. The result is risk of excess heating of and consequent
damage to the pump. The risk depends on the temperature of the pumped liquid and CR 1s, 1, 3 210 3.5
for how long the pump is operating without flow. (See temperature rise chart.) CR 5 240 4.0
CR 10 210 3.5
Conditions/Reservations CR 15 150 2.5
The listed times are subject to the following conditions/reservations:
CR 20 120 2.0
• No exchange of heat with the surroundings.
Btu kJ CR 32, 45, 64, 90 60 1.0
• The pumped liquid is water with a specific heat of 1.0 lb.°F (4.18 kg°C ).
• Pump parts (chambers, impellers and shaft) have the same thermal capacity as water.
• The water in the base and the pump head is not included.
These reservations should give sufficient safety margin against excessive temperature rise.
The maximum temperature must not exceeed the pump maximum rating.


 Electrical
WARNING
THE SAFE OPERATION OF THIS PUMP REQUIRES THAT IT BE GROUNDED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND LOCAL
GOVERNING CODES OR REGULATIONS. CONNECT THE GROUND WIRE TO THE GROUNDING SCREW IN THE TERMINAL BOX AND THEN TO
THE ACCEPTABLE GROUNDING POINT.
All electrical work should be performed by a qualified electrician in accordance with the latest edition of the National Electrical Code, local codes
and regulations.

Motor
Grundfos CR pumps are supplied with heavy-duty 2-pole (3600 RPM nominal), ODP or TEFC, NEMA C frame motors selected to our rigid
specifications. Motors with other enclosure types and for other voltages and frequencies are available on a special-order basis. CRN-SF pumps
are supplied with an IEC (metric) type motor with a reverse thrust bearing. If you are replacing the pumping unit, but are using a motor
previously used on another CR pump, be sure to read the “Motor Replacement” section on page 10 for proper adjustment of the coupling
height.

Position of Terminal Box Motor Terminal Box Positions

The motor terminal box can be turned to any of four positions in 90° steps. To rotate the terminal (Top View)
box, remove the four bolts securing the motor to the pump but do not remove the shaft coupling;
turn the motor to the desired location; replace and securely tighten the four bolts. See Figure 4.

Field Wiring
Wire sizes should be based on the current carrying properties of a conductor as required by the
latest edition of the National Electrical Code or local regulations. Direct on line (D.O.L.) starting
is approved due to the extremely fast run-up time of the motor and the low moment of inertia
of pump and motor. If D.O.L. starting is not acceptable and reduced starting current is required,
an auto transformer, resistant starter or soft start should be used. It is suggested that a fused
disconnect be used for each pump where service and standby pumps are installed.

Motor Protection
1. Single-Phase Motors:
With the exception of 7 1/2 and 10 HP motors which require external protection, single-phase CR pumps are equipped with multi-voltage,
squirrel-cage induction motors with built-in thermal protection.
2. Three-Phase Motors
CR pumps with three-phase motors must be used with the proper size and type of motor-starter to ensure the motor is protected against
damage from low voltage, phase failure, current imbalance and overloads. A properly sized starter with manual reset and ambient-
compensated extra quick trip in all three legs should be used. The overload should be sized and adjusted to the full-load current rating of the motor.
Under no circumstances should the overloads be set to a higher value than the full load current shown on the motor nameplate. This will void the
warranty. Overloads for auto transformers and resistant starters should be sized in accordance with the recommendations of the manufacturer.
Three phase MLE motors (CRE-Pumps) require only fuses as a circuit breaker. They do not require a motor starter. Check for phase imbalance
(worksheet is provided on page 15).
NOTE: Standard allowable phase imbalance difference is 5%.
3. CRN-SF
The CRN-SF is typically operated in series with a feed pump. Because the maximum allowable inlet pressure of the CRN-SF increases from 73
psi (when pump is off and during start-up) to 365 psi (during operation), a control device must be used to start the CRN-SF pump one second
before the feed pump starts. Similarly, the CRN-SF must stop one second after the feed pump stops.


 Figure 5b
Figure 5a
Starting the Pump
the First Time Priming Vent Plug
CR(I)(N) 1s, 1, 3, 5, 10, 15, 20
CR(X)(N)(T) 2, 4, 8, 16
Priming
To prime the pump in a closed system or an open system where the water
source is above the pump, close the pump isolation valve(s) and open the Suction Discharge
priming plug on the pump head. See Figures 5A and 5B. Gradually open the
isolation valve in the suction line until a steady stream of airless water runs
out the priming port. Close the plug and securely tighten. Completely open Drain Plug
the isolation valves. For pumps with Cool-Top, see page 13.
In open systems where the water level is below the pump inlet, the
suction pipe and pump must be filled and vented of air before starting the pump. Close the discharge
isolation valve and remove the priming plug. Pour water through the priming hole until the suction pipe and
pump are completely filled with water. If the suction pipe does not slope downward from the pump toward
the water level, the air must be purged while being filled. Replace the priming plug and securely tighten.
1. Switch power off.
2. Check to make sure the pump has been filled and vented.
3. Remove the coupling guard and rotate the pump shaft by hand to be certain it turns freely.
4. Verify that the electrical connections are in accordance with the wiring diagram on the motor.
5. Switch the power on and observe the direction of rotation. When viewed from the top, the pump should rotate counter-clockwise
(clockwise for CRN-SF).
6. To reverse the direction of rotation, first switch OFF the supply power.
7. On three-phase motors, interchange any two power leads at the load side of the starter. On single-phase motors, see connection
diagram on nameplate. Change wiring as required.
8. Switch on the power and again check for proper motor rotation. Once rotation has been verified, switch off power again. Do not
attempt to reinstall the coupling guards with the motor energized. Replace the coupling guard if the rotation is correct. After guards
are in place the power can be reapplied.

NOTE: Motors should not be run unloaded or uncoupled from

the pump at any time; damage to the motor bearings will occur.

REMINDER: Do not start the pump before priming or venting the pump.
Never operate the pump dry.

Operating Parameters
CR multi-stage centrifugal pumps installed in accordance with these instructions and sized for correct performance will operate efficiently and
provide years of service. The pumps are water-lubricated and do not require any external lubrication or inspection. The motors will require
periodic lubrication as noted in the following Maintenance Section.
Under no circumstances should the pump be operated for any prolonged periods of time without flow through the pump. This can result in motor
and pump damage due to overheating. A properly sized relief valve should be installed to allow sufficient water to circulate through the pump to
provide adequate cooling and lubricaton of the pump bearings and seals.

Pump cycling
Pump cycling should be checked to ensure the pump is not starting more than:
20 times per hour on 1/3 to 5 HP models
15 times per hour on 7 1/2 to 15 HP models
10 times per hour on 20 to 60 HP models
Rapid cycling is a major cause of premature motor failure due to increased heat build-up in the motor. If necessary, adjust controls to reduce the
frequency of starts and stops.

Boiler-feed installations
If the pump is being used as a boiler-feed pump, make sure the pump is capable of supplying sufficient water throughout its entire evaporation and
pressure ranges. Where modulating control valves are used, a bypass around the pump must be installed to ensure pump lubrication (see “Minimum
Continuous Duty Flow Rates”).

Freeze Protection
If the pump is installed in an area where freezing could occur, the pump and system should be drained during freezing temperatures to avoid
damage. To drain the pump, close the isolation valves, remove the priming plug and drain plug at the base of the pump. Do not replace the plugs
until the pump is to be used again. Always replace the drain plug with the original or exact replacement. Do not replace with a standard plug. Internal
recirculation will occur, reducing the output pressure and flow.


 Motor Inspection
Inspect the motor at regular intervals, approximately every 500 hours of operation or every three months, whichever occurs first. Keep the motor
clean and the ventilation openings clear. The following steps should be performed at each inspection:

WARNING:
DO NOT TOUCH ELECTRICAL CONNECTIONS BEFORE YOU FIRST ENSURE THAT POWER HAS BEEN DISCONNECTED. ELECTRICAL SHOCK CAN
CAUSE SERIOUS OR FATAL INJURY. ONLY QUALIFED PERSONNEL SHOULD ATTEMPT INSTALLATION, OPERATION, AND MAINTENANCE OF THIS
EQUIPMENT.
1. Check that the motor is clean. Check that the interior and exterior of the motor is free of dirt, oil, grease, water, etc. Oily vapor, paper,
pulp, textile lint, etc. can accumulate and block motor ventilation. If the motor is not properly ventilated, overheating can occur and
cause early motor failure.
2. Use an Ohmmeter (“Megger”) periodically to ensure that the integrity of the winding insulation has been maintained. Record the
Ohmmeter readings. Immediately investigate any significant drop in insulation resistance.
3. Check all electrical connectors to be sure that they are tight.

Motor Lubrication
Electric motors are pre-lubricated at the factory and do not require additional lubrication at start-up. Motors without external grease fittings have
sealed bearings that cannot be re-lubricated. Motors with grease fittings should only be lubricated with approved types of grease. Do not over-
grease the bearings. Over greasing will cause increased bearing heat and can result in bearing/motor failure. Do not mix petroleum grease and
silicon grease in motor bearings.
Bearing grease will lose its lubricating ability over time, not suddenly. The lubricating ability of a grease (over time) depends primarily on the type of
grease, the size of the bearings, the speed at which the bearings operate and the severity of the operating conditions. Good results can be obtained
if the following recommendations are used in your maintenance program. It should also be noted that pumps with more stages, pumps running to
the left of the performance curve, certain pump ranges may have higher thrust loads. Pumps with high thrust loads should be greased according to
the next service interval level.
If pump is fitted with a bearing flange that requires grease, see the stickers on either the bearing flange or coupling guards for proper grease type
and greasing schedule.

Ambient
Severity Temperature Atmospheric Approved Types
Environment
of Service (Maximum) Contamination of Grease

Standard +104°F (+40°C) Clean, little corrosion

See motor nameplate for
Severe +122°F (+50°C) Moderate dirt, corrosion grease type or compatible
Extreme >+122°F (+50°C) Severe dirt, abrasive equivalent type of grease
or Class H insulation dust, corrosion

Motor Lubrication Schedule

Standard Severe Extreme Weight of Volume of
NEMA/(IEC) Service Service Service Grease to Add Grease to Add
Frame Size Interval Interval Interval Oz./(Grams) In3/(Teaspoons)
Up through 210 (132) 5500 hrs. 2750 hrs. 550 hrs. 0.30 (8.4) 0.6 (2)
Over 210 through 280 (180) 3600 hrs. 1800 hrs. 360 hrs. 0.61 (17.4)* 1.2 (3.9)*
Over 280 up through 360 (225) 2200 hrs. 1100 hrs. 220 hrs. 0.81 (23.1)* 1.5 (5.2)*
Over 360 (225) 2200 hrs. 1100 hrs. 220 hrs. 2.12 (60.0)* 4.1 (13.4)*
*The grease outlet plug MUST be removed before adding new grease.

Procedure
CAUTION:
TO AVOID DAMAGE TO MOTOR BEARINGS, GREASE MUST BE KEPT FREE OF DIRT. FOR AN EXTREMELY DIRTY ENVIRONMENT, CONTACT YOUR
BALDOR DISTRIBUTOR OR AN AUTHORIZED BALDOR SERVICE CENTER FOR ADDITIONAL INFORMATION.

1. Clean all grease fittings. If the motor does not have grease fittings, the bearing is sealed and cannot be greased externally.
2. If the motor is equipped with a grease outlet plug, remove it. This will allow the old grease to be displaced by the new grease.
3. If the motor is stopped, add the recommended amount of grease. If the motor is to be greased while running, a slightly greater
quantity of grease will have to be added.
NOTE: If new grease does not appear at the shaft hole or grease outlet plug, the outlet passage may be blocked. At the next service
interval the bearings must be repacked.
Add grease SLOWLY until new grease appears at the shaft hole in the endplate or grease outlet plug. Never add more than
1-1/2 times the amount of grease shown in the lubrication schedule.
4. For motors equipped with a grease outlet plug, let the motor run for 20 minutes before replacing the plug.

10
Preventative Maintenance
At regular intervals depending on the conditions and time of operation, the following checks should be made:
1. Pump meets required performance and is operating smoothly and quietly.
2. There are no leaks, particularly at the shaft seal.
3. The motor is not overheating.
4. Remove and clean all strainers or filters in the system.
5. Verify the tripping of the motor overload protection.
6. Check the operation of all controls. Check unit control cycling twice and adjust, if necessary.
7. If the pump is not operated for unusually long periods, the unit should be maintained in accordance with these instructions. In addition,
if the pump is not drained, the pump shaft should be manually rotated or run for short periods of time at monthly intervals.
8. To extend the pump life in severe duty applications, consider performing one of the following actions:
- Drain the pump after each use.
- Flush the pump , through system, with water or other fluid that is compatible with the pump materials and process liquid.
- Disassemble the pump liquid components and thoroughly rinse or wash them with water or other fluid dthat is compatible with the
pump materials and process liquid.
If the pump fails to operate or there is a loss of performance, refer to the Troubleshooting Section on pages 14-15.

Motor Replacement
If the motor is damaged due to bearing failure, burning or electrical failure, the following instruc-
tions detail how to remove the motor for replacement. It must be emphasized that motors used on
Figure 6
CR pumps are specifically selected to our rigid specifications. Replacement motors must be of the CRT 2, 4, 8, and 16
same frame size, should be equipped with the same or better bearings and have the same service
factor. Failure to follow these recommendations may result in premature motor failure.

Disassembly
1. Turn off and lock out power supply. The power supply wiring can not be safely
disconnected from the motor wires.
2. Remove the coupling guards.
3. Using the proper metric Allen wrench, loosen the four cap screws in the coupling.
Completely remove coupling halves. On CR1s-CR20, the shaft pin can be left in the pump
• Note the clearance
shaft. CR(N)32, 45, 64 and 90 do not have a shaft pin.
below the coupling
CR 1s, 1, 3, 5, 10, 15, and 20: do not loosen the three shaft seal securing allen screws. • Raise the coupling
higher, as far as it
4. With the correct size wrench, loosen and remove the four bolts which hold the motor will go.
to the pump end. • Lower it halfway back
down (1/2 the distance
5. Lift the motor straight up until the shaft has cleared the motor stool. you just raised it).
• Tighten screws
(see torque specifica-
tions below)
Assembly
1. Remove key from motor shaft, if present, and discard.
2. Thoroughly clean the surfaces of the motor and pump end mounting flange. The motor and shaft must be clean of all oil/grease and
other contaminants where the coupling attaches. Set the motor on the pump end.
3. Place the terminal box in the desired position by rotating the motor.
4. Insert the mounting bolts, then diagonally and evenly tighten. For 3/8” bolts, torque to 17 ft.-lbs., for 1/2” bolts torque to 30 ft.-lbs., and
for 5/8” bolts torque to 59 ft.-lbs.
5. CR 1s, 1, 3, and 5:
Insert shaft pin into shaft hole. Reinstall the coupling halves onto shaft and shaft pin. Reinstall the coupling screws and leave loose.
Check that the gaps on either side of the coupling are even, and that the motor shaft keyway is centered in the coupling half, as shown
in Figure 6a, page 11. Tighten the screws to the correct torque.
CR 10, 15 and 20:
Insert shaft pin into shaft hole. Insert plastic shaft seal spacer beneath shaft seal collar. Reinstall the coupling halves onto shaft and
shaft pin. Reinstall the coupling screws and leave loose. Check that the gaps on either side of the coupling are even and that the motor shaft
key way is centered in the coupling half, as shown in Figure 6a, page 11. Tighten the screws to the correct torque. Remove plastic shaft seal
spacer and hang it on inside of coupling guard.
CRT 2, 4, 8 and 16:
Reinstall coupling halves. Make sure the shaft pin is located in the pump shaft. Put the cap screws loosely back into the coupling halves.
Using a large screwdriver, raise the pump shaft by placing the tip of the screwdriver under the coupling and carefully elevating the
coupling to its highest point (see Figure 6). Note: the shaft can only be raised approximately 0.20 inches (5mm). Now lower the shaft half
way back down the distance you just raised it and tighten the coupling screws (finger tight) while keeping the coupling separation equal on
both sides. When the screws are tight enough to keep the couplings in place, then torque the screws evenly in a criss-cross pattern.

11
 CR(N) 32, 45, 64 & CR90: Torque Specifications
Place the plastic adjustment fork under the cartridge seal collar (see Figure 7). CR(I)(N) 1s, 1, 3, 5, 10, 15, and 20
CRT 2, 4, 8, and 16
Fit the coupling on the shaft so that the top of the pump shaft is flush with the bottom
of the clearance chamber in the coupling (see Figure 8). Coupling Min. Torque
Bolt Size Specifications
Lubricate the coupling screws with an anti-seize and lubricating compound. Tighten
M6 . . . . . . . . . . . . 10 ft-lbs.
the coupling screws (finger tight) while keeping the coupling separation equal on both
sides and the motor shaft keyway centered in the coupling half as shown in Figure 6a. M8 . . . . . . . . . . . . 23 ft-lbs.
M10. . . . . . . . . . . 46 ft-lbs.
When the screws are tight enough to keep the couplings in place,
CORRECT
then torque the screws evenly in a crisscross pattern.
Figure 6a
Torque coupling screws to 62 ft.-lbs. Remove the adjustment fork Top
from under the cartridge seal collar and replace it to the storage View All CR(I)(N)(X)(T)
location (see Figure 9). Keyway Keyway
Gap between coupling
6. Check to see that the gaps between the coupling halves are equal.
Loosen and readjust, if necessary.
7. Be certain the pump shaft can be rotated by hand. If the shaft cannot be rotated or it
binds, disassemble and check for misalignment.
8. Prime the pump.
9. Follow the wiring diagram on the motor label for the correct motor wiring combina-
tion which matches your supply voltage. Once this has been confirmed, reconnect
the power supply wiring to the motor.
CORRECT NOT CORRECT
10. Check the direction of rotation, by bump-starting the motor. Rotation must be left
to right (counter-clockwise) when looking directly at the coupling.
11. Shut off the power, then re-install the coupling guards. After the coupling guards have Figure 7
been installed the power can be turned back on.
CR(N) 32, 45, 64, 90

Parts List
For each CR pump model Grundfos offers an extensive Parts List and diagram of part used in
that pump and is recommended to have on hand for future maintenance. In addition, the list-
ings also provide information about prepackaged Service Kits for those pump components most
likely to exhibit wear over time, as well as the complete Impeller Stack needed to replace the
“guts” of each model. These Parts Lists are available separately from the Grundfos literature
warehouse or as a set with extensive service instructions in the Grundfos CR Service Manuals
(for a small charge).

Left, prepackaged impeller stacks

ready for immediate installation; Figure 8
right, prepackaged flange kits.

Spare Parts NOTE: To avoid damaging the coupling halves,

Grundfos offers an extensive list of spare parts. For a current list of these parts, refer to: “All ensure that no portion of the keyway on the
Product Spare Parts/Service Kits” Price List, Form # L-SK-SL-002. motor shaft lies within the gap between the
two coupling halves.

Figure 9

12
WARNING:
WHEN WORKING WITH ELECTRICAL CIRCUITS, USE CAUTION TO AVOID ELECTRICAL SHOCK. IT IS RECOMMENDED THAT
RUBBER GLOVES AND BOOTS BE WORN, AND METAL TERMINAL BOXES AND MOTORS ARE GROUNDED BEFORE ANY WORK
IS DONE. FOR YOUR PROTECTION, ALWAYS DISCONNECT THE PUMP FROM ITS POWER BEFORE HANDLING.

Preliminary tests
Supply How to measure What it means
voltage Use a voltmeter, (set to the proper scale) When the motor is under load, the
measure the voltage at the pump terminal voltage should be within ±10% of the
box or starter. nameplate voltage. Larger voltage varia-
tion may cause winding damage.
On single-phase units, measure between
power leads L1 and L2 (or L1 and N for 115 Large variations in the voltage
volt units). On three-phase units, measure indicate a poor electrical supply and the
between: pump should not be operated until these
variations have been corrected.
• Power leads L1 and L2
If the voltage constantly remains high or
• Power leads L2 and L3
low, the motor should be changed to the
• Power leads L3 and L1 correct supply voltage.

Current How to Measure What it Means

measurement Use an ammeter, (set on the proper scale) to If the amp draw exceeds the listed service
measure the current on each power lead at factor amps (SFA) or if the current imbal-
the terminal box or starter. See the motor ance is greater than 5% between each leg
nameplate for amp draw information. on three-phase units, check the following:
Current should be measured when the pump 1. Burned contacts on motor starter.
is operating at constant discharge pressure. 2. Loose terminals in starter or terminal
box or possible wire defect.
3. Too high or too low supply voltage.
4. Motor windings are shorted or
grounded. Check winding and insula-
tion resistances.
5. Pump is damaged causing a motor
overload.

Insulation How to Measure What it Means

Resistance Turn off power and disconnect the sup- Motors of all HP, voltage, phase and cycle
ply power leads in the pump terminal box. duties have the same value of insulation
Using an ohm or mega ohm meter, set the resistance. Resistance values for new motors
scale selector to Rx 100K and zero adjust the must exceed 1,000,000 ohms. If they do not,
meter. motor should be repaired or replaced.
Measure and record the resistance between
each of the terminals and ground.

13
 Startup for Cool-Top (from page 8)
Start-up
Note: Do not start the pump until it has been filled with liquid and vented.
Pay attention to the direction of the vent hole and take care to ensure that the escaping liquid does not cause injury to persons
or damage to the motor or other components.
In hot-liquid installations, special attention should be paid to the risk of injury caused by scalding hot liquid.
It is recommended to connect a drain pipe to the ½" air vent in order to lead the hot water/steam to a safe place.

Step Action
1

Note: The air-cooled top should only be started up with cold liquid.
Close the isolation valve on the discharge side and open the isolat-
ion valve on the suction side of the pump.

TM02 4151 5001

Open Closed

Remove the priming plug from the pump head (1) and slowly fill
the pump with liquid.
When the pump is completely filled with liquid, replace the priming
TM02 4152 1503

plug and tighten securely.

Remove the priming plug from the air-cooled chamber (2) and
slowly fill the chamber with liquid.
When the chamber is completely filled with liquid, replace the prim-
TM02 4153 1503

ing plug and tighten securely.

Open
. the isolation valve on the discharge side of the pump.
Valve may have to be partially closed when pump is started
TMo2 5907 4002

Open if no back pressure is present (i.e. boiler not up to pressure).

Open

5
TM01 1406 3702 / TM01 1405 4497

Start the pump and check the direction of rotation.

See the correct direction of rotation of the pump on the motor fan
cover.
If the direction of rotation is wrong, interchange any two of the in-
coming supply wires.
After 3 to 5 minutes, the air vent has been filled with liquid.
Note: During start-up of a cold pump with hot liquid, it is normal
that a few drops of liquid are leaking from the sleeve.

14
Diagnosing specific problems
Problem Possible cause Remedy

The pump does not run 1. No power at motor. Check for voltage at motor teminal box. If no voltage at motor,
check feeder panel for tripped circuits and reset circuit.

2. Fuses are blown or circuit Turn off power and remove fuses. Check for continuity with
breakers are tripped. ohmmeter. Replace blown fuses or reset circuit breaker. If new
fuses blow or circuit breaker trips, the electrical installation,
motor and wires must be checked.

3. Motor starter overloads are Check for voltage on line and load side of starter. Replace burned
burned or have tripped out. heaters or reset. Inspect starter for other damage. If heater trips
again, check the supply voltage and starter holding coil.

4. Starter does not energize. Energize control circuit and check for voltage at the holding coil.
If no voltage, check control circuit fuses. If voltage, check hold-
ing coil for shorts. Replace bad coil.

5. Defective controls. Check all safety and pressure switches for operation. Inspect
contacts in control devices. Replace worn or defective parts or
controls.

6. Motor is defective. Turn off power and disconnect wiring. Measure the lead to lead
resistances with ohmmeter (RX-1). Measure lead to ground
values with ohmmeter (RX-100K). Record measured values.
If an open or grounded winding is found, remove motor and
repair or replace.

7. Defective capacitor. Turn off power and discharge capacitor. Check with ohmmeter
(Single-phase motors) (RX-100K). When the meter is connected to the capacitor, the
needle should jump towards 0 ohms and slowly drift back to
infinity ( ). Replace if defective.

8. Pump is bound. Turn off power and manually rotate pump shaft. If shaft
does not rotate easily, check coupling setting and adjust as
necessary. If shaft rotation is still tight, remove pump and
inspect. Disassemble and repair.

1. Wrong rotation Check wiring for proper connections. Correct wiring.

The pump runs but at
2. Pump is not primed or is Turn pump off, close isolation valve(s), remove priming plug.
reduced capacity or airbound. Check fluid level. Refill the pump, replace plug and start the
does not deliver water pump. Long suction lines must be filled before starting the
pump.

3. Strainers, check or foot valves Remove strainer, screen or valve and inspect. Clean and replace.
are clogged. Reprime pump.

4. Suction lift too large. Install compound pressure gauge at the suction side of the
pump. Start pump and compare reading to performance data.
Reduce suction lift by lowering pump, increase suction line
size or removing high friction loss devices.

5. Suction and/or discharge Pump runs backwards when turned off. Air in suction pipe.
piping leaks. Suction pipe, valves and fittings must be airtight. Repair any
leaks and retighten all loose fittings.
6. Pump worn. Install pressure gauge, start pump, gradually close the
discharge valve and read pressure at shutoff. Convert
measured pressure (in PSI) to head (in feet): (Measured PSI x
2.31 ft./PSI = _____ ft.). Refer to the specific pump curve for
shutoff head for that pump model. If head is close to curve,
pump is probably OK. If not, remove pump and inspect.

7. Pump impeller or guide vane Disassemble and inspect pump passageways. Remove any
is clogged. foreign materials found.

15
 Diagnosing specific problems
Problem Possible cause Remedy

The pump runs but at 8. Incorrect drain plug installed. If the proper drain plug is replaced with a standard plug,
reduced capacity or water will recirculate internally. Replace with proper plug.

does not deliver water 9. Improper coupling setting. Check/reset the coupling, see page 10.
(continued)

Pump cycles too much 1. Pressure switch is not Check pressure setting on switch and operation. Check
properly adjusted or is voltage across closed contacts. Readjust switch or replace
defective. if defective.

2. Level control is not properly Check setting and operation. Readjust setting (refer to level
set or is defective. control manufacturer’s data). Replace if defective.

3. Insufficient air charging or Pump air into tank or diaphragm chamber. Check dia-
leaking tank or piping. phragm for leak. Check tank and piping for leaks with soap
and water solution. Check air to water volume. Repair as
necessary.

4. Tank is too small. Check tank size and air volume in tank. Tank volume
should be approximately 10 gallons for each gpm of pump
capacity. The normal air volume is 2/3 of the total tank
volume at the pump cut-in pressure. Replace tank with one
of correct size.

5. Pump is oversized. Install pressure gauges on or near pump suction and

discharge ports. Start and run pump under normal
conditions, record gauge readings. Convert PSI to feet
(Measured PSI x 2.31 ft./PSI = _______ ft.) Refer to the
specific pump curve for that model, ensure that total head
is sufficient to limit pump delivery within its design flow
range. Throttle pump discharge flow if necessary.

Fuses blow or circuit breakers 1. Low voltage. Check voltage at starter panel and motor. If voltage var-
ies more than ±10%, contact power company. Check wire
or overload relays trip sizing.

2. Motor overloads are set Cycle pump and measure amperage. Increase heater size
too low. or adjust trip setting to a maximum of motor nameplate
(full load) current.

3. Three-phase current is Check current draw on each lead to the motor. Must be
imbalanced. within ±5%. If not, check motor and wiring. Rotating all
leads may eliminate this problem.

4. Motor is shorted or Turn off power and disconnect wiring. Measure the lead-
grounded. to-lead resistance with an ohmmeter (RX-1). Measure
lead-to-ground values with an ohmmeter (RX-100K) or a
megaohm meter. Record values. If an open or grounded
winding is found, remove the motor, repair and/or replace.

5. Wiring or connections Check proper wiring and loose terminals. Tighten loose
are faulty. terminals. Replace damaged wire.

6. Pump is bound. Turn off power and manually rotate pump shaft. If shaft
does not rotate easily, check coupling setting and adjust as
necessary. If shaft rotation is still tight, remove pump and
inspect. Disassemble and repair.

7. Defective capacitor Turn off power and discharge capacitor. Check with ohm-
(single-phase motors). meter (RX-100K). When the meter is connected to the
capacitor, the needle should jump towards 0 ohms and
slowly drift back to infinity ( ). Replace if defective.

8. Motor overloads at higher Use a thermometer to check the ambient temperature near
ambient temperature than the overloads and motor. Record these values. If ambient
motor. temperature at motor is lower than at overloads, especially
where temperature at overloads is above +104°F (+40°C),
ambient-compensated heaters should replace standard
heaters.

16
Three Phase Motors
Below is a worksheet for calculating current unbalance on a three-phase hookup. Use the
calculations below as a guide.

EXPLANATION & EXAMPLES

Here is an example of current readings

at maximum pump loads on each leg of Hookup 1
T1 = 51 Amps
a three-wire hookup. You must make
T2 = 46 Amps
calculations for all three hookups. NOTE:
T3 = 53 Amps
To begin, add up all three readings for Current unbalance should not exceed
TOTAL = 150 Amps
hookup number 1, 2, and 3. 5% at service factor load or 10% at
rated input load. If the unbalance
Hookup 1 cannot be corrected by rolling leads,
Divide the total by three to obtain the average. 50 Amps the source of the unbalance must be
3 150 Amps located and corrected. If, on the three
possible hookups, the leg farthest
Hookup 1 from the average stays on the same
Calculate the greatest current difference from 50 Amps power lead, most of the unbalance
the average. – 46 Amps is coming from the power source.
4 Amps However, if the reading farthest from
the averages moves with the same
Divide this difference by the average to motor lead, the primary source of
obtain the percentage of unbalance. Hookup 1 unbalance is on the “motor side” of
.08 or 8% the starter. In this instance, consider
50 4.00 Amps a damaged cable, leaking splice, poor
In this case, the current unblanace for
hookup number 1 is 8%. connection, or faulty motor winding.

FIGURE HERE
Hookup 1 Hookup 2 Hookup 3
L1 to T1 = ____ Amps L1 to T3 = ____ Amps L1 to T2 = ____ Amps
L2 to T2 = ____ Amps L2 to T1 = ____ Amps L2 to T3 = ____ Amps
L3 to T3 = ____ Amps L3 to T2 = ____ Amps L3 to T1 = ____ Amps

TOTAL = ____ Amps TOTAL = ____ Amps TOTAL = ____ Amps

Hookup 1 Hookup 2 Hookup 3

_______ Amps _______ Amps _______ Amps
3 _______ Amps 3 _______ Amps 3 _______ Amps

Hookup 1 Hookup 2 Hookup 3

____ Amps ____ Amps ____ Amps
– ____ Amps – ____ Amps – ____ Amps
____ Amps ____ Amps ____ Amps

Hookup 1 Hookup 2 Hookup 3

____ or ____% ____ or ____% ____ or ____%
____ ____ Amps ____ ____ Amps ____ ____ Amps

17
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20
 Being responsible is our foundation
Thinking ahead makes it possible
Innovation is the essence

LIMITED WARRANTY

Products manufactured by (GRUNDFOS) GRUNDFOS PUMPS CORPORATION are warranted

to the original user only to be free of defects in material and workmanship for a period of
18 months from date of installation, but not more than 24 months from date of manufac-
ture. GRUNDFOS’ liability under this warranty shall be limited to repairing or replacing at
GRUNDFOS’ option, without charge, F.O.B. GRUNDFOS’ factory or authorized service sta-
tion, any product of GRUNDFOS’ manufacture. GRUNDFOS will not be liable for any costs of
removal, installation, transportation, or any other charges which may arise in connection with
a warranty claim. Products which are sold but not manufactured by GRUNDFOS are subject to
the warranty provided by the manufacturer of said products and not by GRUNDFOS’ warranty.
GRUNDFOS will not be liable for damage or wear to products caused by abnormal operating
conditions, accident, abuse, misuse, unauthorized alteration or repair, or if the product was
not installed in accordance with GRUNDFOS’ printed installation and operating instructions.

To obtain service under this warranty, the defective product must be returned to the
distributor or dealer of GRUNDFOS’ products from which it was purchased together with
proof of purchase and installation date, failure date, and supporting installation data. Unless
otherwise provided, the distributor or dealer will contact GRUNDFOS or an authorized service
station for instructions. Any defective product to be returned to GRUNDFOS or a service station
must be sent freight prepaid; documentation supporting the warranty claim and/or a Return
Material Authorization must be included if so instructed.

GRUNDFOS WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES,

LOSSES, OR EXPENSES ARISING FROM INSTALLATION, USE, OR ANY OTHER CAUSES. THERE
ARE NO EXPRESS OR IMPLIED WARRANTIES, INCLUDING MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, WHICH EXTEND BEYOND THOSE WARRANTIES DESCRIBED OR REFERRED
TO ABOVE.

Some jurisdictions do not allow the exclusion or limitation of incidental or consequential

damages and some jurisdictions do not allow limitations on how long implied warranties
may last. Therefore, the above limitations or exclusions may not apply to you. This warranty
gives you specific legal rights and you may also have other rights which vary from jurisdiction
to jurisdiction.

L-CP-TL-003 7/05 (US)

Subject to alterations

GRUNDFOS Pumps Corporation GRUNDFOS Canada Inc. Bombas GRUNDFOS de Mexico S.A. de C.V.
17100 West 118th Terrace 2941 Brighton Road Boulevard TLC #15, Parque Stiva Aeropuerto
Olathe, Kansas 66061 Oakville, Ontario L6H 6C9 Canada Apodaca, N.L. 66600 Mexico
Telephone: 913 227 3400 Telephone: 905 829 9533 Telephone: 52 81 8144 4000
Fax: 913 227 3500 Fax: 905 829 9512 Fax: 52 81 8144 4010
www.grundfos.com