Curriculum Vitae Sachin Kumar

PERSONAL INFORMATION SACHIN KUMAR

Kahlert Straße 18, 64293 Darmstadt, Germany
+49 1521 9211788
[email protected]
https://in.linkedin.com/in/sachin-kumar-b0230643
sachin88.pec
Sex: Male | Date of Birth: 24/04/1988 | Nationality: Indian
Visa Status: Holder of European Blue Card
PREFERRED JOB SPS-Programmierer / SPS und Automatisierung ingenieur / Roboter Programmierer/ Automation Engineer

ROFILE SUMMARY More than 7 years of rich and progressive experience in Industrial Automation (Factory Automation and
Process Automation) Control & Robotics, Green field as well as Brown Field Projects.
 Excellent knowledge of European & Japanese standards along with Control Circuit Design, PLC
Program / HMI Development and software like EPLAN, AutoCAD, Transline 2000, HMI PRO
CS/RT, Sinumerik system, Sinamics, RSLogix 5000, FT View Studio, GX-works, GT Designer,
Protool, WinCC Flexible, GT-Designer, WinCC, Simatic Manager, PCS7, Step-7, TIA, E-designer etc.
 Practical knowledge of S7-400, S7-300 PLC, Scalance-300 and 200 series, Y-link, OSM, OLM, ASI
devices ET-200M/ ET-200S Applications.
 Familiar with protocols such as RS-232, RS-422, RS-485, IEC 60870-5-104 and IEC 60870-5-101.
 Thorough understanding of Ladder Diagram (LAD), Function Block Diagram (FBD) and STL used in
PLC’s, Field Sensors, Flow meters, Control Valves, Controllers, PID’s & Transducers.
 Cycle time reduction of process lines, Retrofitting of process lines
 Improving the efficiency of DCS / SCADA & Automation System using available resources by
searching / installing suitable instruments as per the requirements.
WORK EXPERIENCE
July 2017 – current SPS Programmer (Crankshaft Balancing Unit)
Schenck Rotec GmbH on the behalf of Ferchau Engineering GmbH, Darmstadt, Hessen, Germany
 Developed complete PLC and HMI program of a Crankshaft balancing machine according to the
customer (Volvo Sweden, Volvo China, Kamaz Russia and GM Mexico) requirements.
 Developed complete program for Gantry system and MES (Prime system), worked on S7300
safety PLC, Sinamics S120, Sinumerik system and HMI PRO CS during the project.
 Developing a program for machines according to customer requirements after consulting design
department and taking all the safety features into consideration.
 Working on S7300 safety PLC, WinCC Flexible, S120 Drives over Profisafe, Festo safety valves etc.
 Supporting commissioning team on shop floor during commissioning.

May 2014 – Feb 2017 Section Head – Electrical (Deputy Manager – Design and Development)
Asahi India Glass Ltd., Bawal, Haryana State, India
 Managed the entire design, procurement, installation and commissioning of Glass Tempering
Furnace having Mitsubishi PLC’s communicating over CC link-IE (Ring topology), E3 SCADA, GOT
2000 HMI’s over Ethernet, Mitsubishi Motion Controller having 12 Servo Axes (A type), 36 Axes
of Local Heater communicating over CC-link
 Developed PLC, HMI, Robot Programs for a grinding application of Glass using KUKA Robot &
ROBOWORKS
 Developed PLC, HMI, Camera, Robot Programs for a Glass alignment (accuracy +/- 0.2mm) using
Keyence XG8000 Series Camera.
 Developed PLC, HMI, 2D Reader programs for an application with Cognex QR code reader to
read the QR code printed on the glass and to avoid mixing of different-2 models.
 Done two Retrofits of high volume furnaces, changed their Control Logix PLC program and their
SCADA from VB to Factory Talk.
 Retrofit of a glass laminated furnace and changed its whole control system (obsolete S5 SIEMENS
PLC) to new one having S7-400 PLC resulting increased productivity and efficiency.
 Developed a PLC, HMI & FANUC Robot program for Glass Inspection line and reduced its cycle
time to half, resulting reduction of manpower, reduction of handling rejections and increase in
productivity/efficiency by cycle time reduction.
 Curriculum Vitae Sachin Kumar

Jul 2010 – May 2014 Senior Engineer (Karcham-Wangtoo Hydro Electric Project - 1200MW)
Jaypee Power Ventures Limited., Kinnaur, Himachal Pradesh State, India
 Commissioned, with the help of a great team, $1.2 Billion hydro-power project at Karcham-
Wangtoo two months before the scheduled commissioning date. It earned company $ 100
million in extra revenue.
 Was involved in Installation & Commissioning of MIV, Digital Turbine Governor DCS & SCADA
(PCS7).
 Was involved in laying of all the cables and its loop checking.
 Was Involved in Programming of Plant auxiliaries Like LT/HT, Transformers, 400kV GIS, Unit
Protection system, Excitation System and their interlinking with the main SCADA
 Developed complete logic and electrical circuit of SPS (System Protection Scheme) and
implemented it on field resulting reduction of false tripping of the plant.
 Done no. of KAIZENs and made KWHEP a zero tripping plant.
 Installed, commissioned and established communication of power meters (SENTRON PAC 3200,
SATEC PM130 PLUS) installed on Feeder Protection Panels with SIEMENS S7-400 PLC over
Profibus.
 Identified and resolved Areva’s C264 BCU (Bay Controller Unit) communication (IEC 104)
problem with SCADA System by using Wireshark v1.10.5.
 Organized training programs to train staff on diagnosing and solving electrical problems.

EDUCATION AND TRAINING

Aug 2006 – July 2010 Bachelor of Engineering (Electrical Engineering) from PEC University of Technology, Chandigarh, India
(CGPA of 8.01)
Jan 2008 Took part in an educational tour to NTPC Power Plant and Indraprastha Gas Park in New Delhi, India
June 2008 – July 2008 Undergone six weeks training in Guru Hargobind Thermal Plant, Lehra Mohabbat (District Bathinda), India
Jan 2009 – June 2009 Undergone six months industrial training at Larsen and Toubro, Powai, Mumbai, India

PERSONAL SKILLS
Mother Tongue(s) Punjabi, Hindi

Other Language(s) UNDERSTANDING SPEAKING WRITING

Listening Reading Spoken in interaction Spoken in production
English C1 C1 C1 C1 C1
German A2 A2 A2 A2 A2

Levels: A1/A2 : Basic user B1/B2 : Independent user - C1/C2 : Proficient user

ORGANISATIONAL SKILLS Instrumentation & Control Sourcing & Procurement

Automation Planning Application Development
Installation & Commissioning Project Management
Automation & Robotics Networking & Communications
Executive Leadership Special Purpose Machines
TECHNICAL SKILLS
Programming Languages C, C++, VBA
Industrial Automation S7 Safety PLC, Transline 2000, HMI PRO CS/RT, Sinumerik system, Sinamics, Festo safety pneumatic
modules, SIMATIC Manager, PCS7, STEP 7, TIA Portal, MICOM S1 Studio, DIGSI 4.83, Wireshark v1.10.5,
Factory Talk View, RSLogix 5000, RS-Linx, RS View32, RS-Networks, Panel Builder, E-Designer, GT Designer,
WinCC, WinCC Flexible, GX-Works, MR-Configurator, GT-Works, In-Sight Explorer, Connected Component
Workbench, Profibus, Profinet, Profisafe, Modbus, CC-Link, IEC-101, IEC-104.
Operating Systems Windows (95, 98, XP, 7, 8,10), Linux, UNIX
Packages EPLAN-P8, MS Office 2016/2010/2007/2003, Adobe Photoshop CS4, Macromedia Flash, AutoCAD 2006
Robots Kuka, Fanuc, Yaskawa (Motoman)

ADDITIONAL INFORMATION  Visited Hannover Messe 2016 – An Industrial Fair in Germany.

 Participated in “Electro-Drift” – A technical event organized by IEEE in TECHFEST ‘08
 Got Exceed Excellence Performance Award for two years in a row.