Useful Technical Tips-Book
Useful Technical Tips-Book
Useful Technical Tips-Book
Conversion Factors
Multiply by To convert To
A. Length .
2.54 Inches Centimeters 0.3937
30.48 Foot Centimeters 0.0328
0.9144 Yard Metres 1.0936
1609.30 Miles Metres 0.000621
1853.27 Nautical Miles Metres 0.000539
-3 -3
1 mil = 10 inches = 2.54 x 10 cm.
-3
1 micron = 10 mm = 0.0000394 inch
B. Area
6.4516 Sq. inch Sq. cm 0.155
0.0929 Sq. foot Sq. m 10.7639
0.8361 Sq. yard Sq. m 1.1960
4046.86 Acres Sq. m 0.000247
2.590 Sq. mile Sq. km 0.3861
-4 Sq. m Hectares 10000.0
1 x 10
C. Volume & Capacity
16.3871 Cu. inch Cu. cm 0.061
0.0283 Cu. foot Cu. m 35.315
0.7645 Cu. yard Cu. m 1.308
1000.0 Cu. m Litres 0.001
4.546 Gallons (Imp) Litres 0.22
28.3161 Cu. feet Litres 0.03532
6.2288 Cu. feet Gallons (Imp) 0.1605
D. Weight
0.0648 Grain (Avoir) Grams 15.4324
28.3495 Ounce (Avoir) Grams 0.0353
0.4536 Pound (Avoir) Kilograms 2.2045
0.001 Kilogram Metric tonnes 1,000.0
0.0508 Hundred weight Metric tonnes 19.684
(Cwt. Br.)
1.0161 Tons Metric tonnes 0.9842
E. Density
16.0185 Lb/Cu. ft. Kg/Cu. m 0.0624
0.0998 Lb/Gallon (lmp) Kg/Litre 10.0221
27.6799 Lb/Cu. inch Grams/Cu. m 0.0361
Linear Density
1.4882 Lb/Foot Kg/m 0.6720
To convert From Multiply by
Multiply by To convert To
f. Force
0.4536 Pound force Kgf 2.2046
0.0141 Poundal Kgf 70.9220
1.02x10-6 Dyne Kgf 5
9.805x10
9.8067 kgf Newton 0.1020
4.4482 Ibf Newton 0.2248
G. Moment
0.1383 ft. Ib Kg. m 7.2330
1.1522 in. Ib Kg. cm 0.8680
9.8067 kg. m N. m 0.1020
H. Stress & Pressure
0.0703 lb/Sq. in Kg/Sq. cm 14.2233
4.8824 lb/Sq. ft. Kg/Sq. m 0.2048
0.0981 kg/Sq. cm N/Sq. mm 10.1972
9.8067 t/ Sq. m kN/Sq. m 0.1020
1.0332 Atmosphere Kg/Sq. cm 0.9678
14.6959 Atmosphere lb/Sq. in 0.0680
10.3320 Atmosphere Metres of water 0.0968
0.0305 Hard of water in feet Kg/Sq. cm 32.8093
One Atmosphere is the unit of pressure of 760 mm
of mercury at a temperature of 0C.
I. Power
0.1383 ft. lb/s Kg. m/s 7.2330
9.8067 kg. m/s Watts 0.1020
76.0402 H.P. Kg. m/s 0.0132
0.7457 H.P. k. W 1.3410
0.001356 Ft. lb/s k. W 737.5620
1.0139 H.P. C. V. (chevel Vapier 0.9863
Metric horse power)
J. Work and Energy
1.3558 ft. lb. Joules 0.7376
5 H.P. hr. Kg. m -6
2.737x10 3.653x10
0.324 ft. lb. calories 3.0864
K. Heat
251.996 BThu Calorie 0.00397
0.000075 BThu/Sq. ft. hr Cal/Sq. cm. s 13,272.1
2.7125 BThu/sq. ft. hr. k.Cal/Sq. m. hr. 0.3687
L. Temperature
5/9 (F – 32) F C 9/5 C+32
273.15+C C K K - 273.15
M. Thermal Conductivity
4.1338 x 10-3 BThu/Sq. ft. hr Cal/Sq. cm. s 241.9090
(deg. F/ft) (deg. C/cm)
1.4882 BThu/Sq. ft. hr k.Cal/Sq. m. hr 0.6720
(deg. F/ft). (deg. C/m)
0.3445 x 10 -3 BThu/Sq. ft. hr Cal/Sq. cm. s 2902.91
(deg. F/in) (deg. C/cm)
N. lllumination
O. Velocity
P. Consumption
1. Acoustical Materials :
Glass fibre 10 0.388 Sq. m.
Mineral wool 10 0.781 to 1.949 ,,
Cork - 240 Cu. m.
2. Aggregate, Coarse :
Broken stone ballast :
Dry, well – shaken - 1600 to 1870 ,,
Perfectly wet - 1920 to 2240 ,,
Shingles, 3mm to 38mm - 1460 ,,
Broken bricks :
Fine - 1450 ,,
Coarse - 1010 ,,
Foamslag, foundry pumice - 700 ,,
4. Asbestos :
Felt 10 1.5 Sq. m.
Fibres :
Pressed - 960 Cu. m.
Sprayed 10 2 Sq. m.
Natural - 3040 Cu. m.
Raw - 600 to 900 ,,
5. Bitumen - 1040 ,,
6. Boards :
Cork boards :
Compressed 10 4 Sq. m.
Ordinary 10 2 ,,
Fibre hard board (Normal and tempered) 3 2.40 to 3.60 ,,
4 3.20 to 4.80 ,,
5 4.00 to 6.00 ,,
6 4.80 to 7.20 ,,
9 7.20 to 10.80 ,,
Nominal Size Weight
Material or thickness
mm kg. per.
7. Bricks :
Common burnt clay bricks - 1600 to 1920 Cu. m.
Engineering bricks - 2160 ,,
Pressed bricks - 1760 to 1840 ,,
Refractory bricks - 1760 to 2000 ,,
Sand Cement Bricks - 1840 ,,
Sand lime bricks - 2080 ,,
10. Cement :
Ordinary and Aluminous - 1440 ,,
Rapid hardening - 1280 ,,
15. Glass :
Glass bricks, window
Glass an looking glass - 2480 to 2720 ,,
5.0 Sq. m.
2.0 6.3 ,,
2.5 7.5 ,,
3.0 10.0 ,,
Glass sheet 4.0 12.5 ,,
5.0 13.8 ,,
5.5 16.3 ,,
6.5
16. Iron :
Pig - 7200 Cu. m.
Gray, Cast - 7030 to 7130 ,,
White, cast - 7580 to 7720 ,,
Wrought - 7700 ,,
17. Lime :
Cast - 2300 ,,
Dry rubble - 2080 ,,
Granite ashlar - 2640 ,,
Granite rubble - 2400 ,,
Lime stone ashlar - 2560 ,,
Marble dressed - 2700 ,,
Sand stone - 2240 ,,
19. Plaster
Cement - 2080 ,,
Lime - 1760 ,,
Acoustic 10 8 Sq. m.
Clay :
China, Compact - 2240 ,,
Clay fills :
Dry lumps - 1040 ,,
Dry Compact - 1440 ,,
Damp, Compact - 1760 ,,
Wet, Compact - 2080 ,,
Undisturbed - 1920 ,,
Undisturbed, gravelly - 2080 ,,
Earth :
Gravel :
Loose - 1600 ,,
Rammed - 1920 to 2160 ,,
Loam :
Peat :
Sand :
Sand fine :
Dry - 1600 ,,
Saturated - 2080 ,,
Silt, Wet - 1760 to 1920 ,,
Nominal Size Weight
Material or thickness
mm kg. per.
24. Stones
26. Terrazo
paving 10 24 Sq. m.
Cast partitions 40 95 ,,
27. Tiles
28. Timber
29. Water
Fresh - 1000 ,,
Salt - 1025 ,,
2. Finishing
Plaster :
Acoustic 10 8 ,,
Fibrous 10 9 ,,
Gypsum or lime 10 19 ,,
Hydraulic lime or cement 10 23 ,,
Plaster ceiling on wire netting 10 27 ,,
3. Flooring
100 170 ,,
Hollow concrete units, 125 200 ,,
Including any concrete topping 150 220 ,,
necessary for constructional 175 240 ,,
purposes. 200 270 ,,
230 320 ,,
Floors, wood :
22 16 ,,
Hard wood 28 20.5 ,,
22 11 ,,
Soft wood 28 13.5 ,,
Asphalt flooring 10 22 ,,
Weight of mastic used in
Laying wood block flooring - 1.5 ,,
Floor finishes clay floor tiles 12.5 to 25.4 10 to 20 ,,
Parquet flooring - 8 to 12 ,,
3.2 4.9 to 6.3 ,,
Rubber 4.8 7.1 to 9.5 ,,
6.4 9.5 to 13.2 ,,
Terracotta, filled `as laid’ - 570 to 720 Cu. m.
Terrazzo paving `as laid’ 10 24 Sq. m.
4. Roofing
Glazed roofing
Roof finishes :
Bitumen macadam 10 22 ,,
Felt roofing 10 0.8 ,,
Glass, silk quilted 0.5 5.5 ,,
Lead sheet 0.8 8.8 ,,
10 21 ,,
Mortar screeding
5. Walling
Hollow blocks :
Ballast or stone concrete 20 20.5 ,,
Clay 20 20.5 ,,
Clinker concrete 20 22.5 ,,
Coke brezze concrete 20 18 ,,
Diatomaceous earth 20 9.5 ,,
Gypsum 20 14 ,,
Pumice concrete 20 18 ,,
Slag concrete, air- cooled 20 20 ,,
Slag concrete, foamed 20 19 ,,
Lath and plaster - 40 ,,
Solid blocks :
Ballast or stone 20 46 ,,
Clinker concrete 20 30.5 ,,
Coke brezze concrete 20 22.5 ,,
Pumice concrete 20 22.5 ,,
Slag concrete, foamed 20 25.5 ,,
Terrazzo cast partitions 40 95 ,,
Timber studding plastered - 100 ,,
Table 5
Unit weight of metals and alloys
(IS : 1911 – 1967)
Weight
Material kg. per.
1. Aluminium
2. Copper
3. Gold
4. Lead
Cast 11340 ,,
Liquid 10710 ,,
Wrought 11360 ,,
Sheet per mm thickness 11 Sq. m.
6. Tungsten 19200 ,,
7. Bronzes
10. Steel
Cast 7850 ,,
Wrought mild 7830 ,,
Black plate per mm thickness 7.9 Sq. m.
Table 6
Standard Dimensions & Weight of Round and Square Bars
IS : 432 – 1966 (part – I)
Spacing Area in sq. cm. per meter width of slob for bar diameter of :
cm 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm 22mm 25mm
6.0 4.71 8.38 13.09 18.85 25.66 33.51 42.41 52.36 63.36 81.81
6.5 4.35 7.73 12.08 17.40 23.68 30.93 39.15 48.33 58.48 72.52
7.0 4.04 7.18 11.22 16.16 21.99 28.73 36.35 44.88 54.30 70.12
7.5 3.77 6.70 10.47 15.08 20.53 26.81 33.93 41.89 50.68 65.45
8.0 3.53 6.28 9.82 14.14 19.24 25.13 31.81 39.27 47.51 61.36
8.5 3.33 5.91 9.24 13.31 18.11 23.65 29.94 36.96 44.72 57.75
9.0 3.14 5.59 8.73 12.57 17.10 22.34 28.28 34.90 42.24 54.54
9.5 2.98 5.29 8.27 11.90 16.20 21.17 26.79 33.06 40.01 51.67
10.0 2.83 5.03 7.85 11.31 15.39 20.11 25.45 31.41 38.01 49.09
10.5 2.69 4.79 7.48 10.77 14.66 19.15 24.24 29.91 36.20 46.75
11.0 2.57 4.57 7.14 10.28 13.99 18.28 23.13 28.55 34.56 44.62
11.5 2.46 4.37 6.83 9.84 13.39 17.48 22.13 27.31 33.05 42.68
12.0 2.36 4.19 6.54 9.42 12.83 16.76 21.21 26.17 31.68 40.91
12.5 2.26 4.02 6.28 9.05 12.32 16.09 20.36 25.13 30.41 39.27
13.0 2.17 3.87 6.04 8.70 11.84 15.47 19.58 24.16 29.24 37.76
13.5 2.09 3.72 5.82 8.38 11.40 14.90 18.85 23.27 28.16 36.36
14.0 2.02 3.59 5.61 8.08 11.0 14.36 18.18 22.44 27.15 35.06
14.5 1.95 3.47 5.42 7.80 10.62 13.87 17.55 21.66 26.21 33.85
15.0 1.89 3.35 5.24 7.54 10.26 13.41 16.97 20.94 25.34 32.72
15.5 1.82 3.24 5.07 7.30 9.93 12.97 16.42 20.27 24.52 31.67
16.0 1.77 3.14 4.91 7.07 9.62 12.57 15.90 19.63 23.76 30.68
16.5 1.71 3.05 4.76 6.85 9.33 12.19 15.42 19.04 23.04 29.75
17.0 1.66 2.96 4.62 6.65 9.05 11.83 14.97 18.48 22.36 28.87
17.5 1.62 2.87 4.49 6.46 8.80 11.49 14.54 17.95 21.72 28.05
18.0 1.57 2.79 4.36 6.28 8.55 11.17 14.14 17.45 21.12 27.27
18.5 1.53 2.72 4.25 6.11 8.32 10.87 13.76 16.98 20.55 26.53
19.0 1.49 2.65 4.13 5.95 8.10 10.58 13.39 16.54 20.01 25.84
19.5 1.45 2.58 4.03 5.80 7.89 10.31 13.05 16.11 19.49 25.17
20.0 1.41 2.51 3.93 5.65 7.70 10.05 12.72 15.71 19.01 24.54
25.0 1.13 2.01 3.14 4.52 6.16 8.04 10.18 12.57 15.21 19.63
30.0 0.94 1.68 2.62 3.77 5.13 6.70 8.48 10.47 12.67 16.36
Table 10 (a) – Coutd.
Table 9
Tor steel equivalent to mild steel
The following diameter may be used instead of the mild steel bars for tension and
Compression reinforcement to give the same strength.
When the above substitution tables are used, no extra lap or anchorage length over
Those necessary for the equivalent size of plain round bar is required.
Table 11
Weight and sectional properties of rails
For old rails the moment of inertia and section modulus should be reduced by 12½ percent,
Where they are proposed to be used as beams. Min. radius of gyration at right angles to
x x is about ¼ to ½
Table 12
Weight of mild steel flats
Thickness 3.0 4.0 5.0 6.0 8.0 10 12 16 18 20 25 32 40
mm
Thickness 16 15 14 13 12 11 10 9 8 7 6 4 2 0
BG*
Thickness 1.60 1.80 2.00 2.24 2.50 2.80 3.15 3.55 4.00 4.50 5.0 6.0 8.0 10.0
mm
100 1.3 1.4 1.6 1.8 2.0 2.2 2.5 2.8 3.1 3.5 3.9 4.7 6.3 7.8
125 1.6 1.8 2.0 2.2 2.4 2.7 3.1 3.5 3.9 4.4 4.9 5.9 7.8 9.8
160 2.0 2.3 2.5 2.8 3.1 3.5 4.0 4.5 5.0 5.6 6.3 7.5 10.0 12.6
200 2.5 2.8 3.1 3.5 3.9 4.4 4.9 5.6 6.3 7.1 7.8 9.4 12.6 15.7
250 3.1 3.5 3.9 4.4 4.9 5.5 6.2 7.0 7.8 8.8 9.8 11.8 15.7 19.6
320 4.0 4.5 5.0 5.6 6.3 7.0 7.9 8.9 10.0 11.3 12.6 15.1 20.1 25.1
400 5.0 5.6 6.3 7.0 7.8 8.8 9.9 11.1 12.6 14.1 15.7 18.8 25.1 31.4
500 6.3 7.1 7.8 8.8 9.8 11.0 12.4 13.9 15.7 17.7 19.6 23.6 31.4 39.2
650 8.2 9.2 10.2 11.4 12.8 14.3 16.1 18.1 20.4 23.0 25.5 30.6 40.8 51.0
800 10.0 11.3 12.6 14.1 15.7 17.6 19.8 22.3 25.1 28.3 31.4 37.7 50.2 62.8
950 - 13.4 14.9 16.7 18.6 20.9 23.5 26.5 29.8 33.6 37.3 44.7 59.7 74.6
1050 - - 16.5 18.5 20.6 23.1 26.0 29.3 33.0 37.1 41.2 49.5 65.9 82.4
1150 - - - 20.2 22.6 25.3 28.4 32.0 36.1 40.6 45.1 54.2 72.2 90.3
1250 - - - - 24.5 27.5 30.9 34.8 39.2 44.2 49.1 58.9 78.5 98.1
1300 - - - - - 28.6 32.1 36.2 40.8 45.6 51.0 61.2 81.6 102.0
1450 - - - - - - 35.8 40.4 45.5 51.2 56.9 68.3 91.1 113.8
1550 - - - - - - 38.3 43.2 48.7 54.7 60.8 73.0 97.3 121.7
Table – 14
Weight of M.S Sheets and Plates
* Birmingham Gauge
Table 15
Weights of Metal Bars or Plates in Lbs./Sq. ft.
1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 7/8 15/16 1 in.
5.0 7.5 12.5 15.0 17.5 20.0 22.5 25.0 27.5 30.0 32.5 35.0 37.5 40.0
5.10 7.65 10. 12.75 15.30 17.85 20.40 22.95 25.50 28.05 30.60 33.15 35.70 38.25 40.80
5.50 8.33 0 13.88 16.65 19.43 22.20 24.98 27.75 30.53 33.30 36.08 38.25 41.63 44.40
5.72 8.58 10. 14.30 17.16 20.02 22.88 25.73 28.59 31.45 34.31 37.17 40.03 42.89 45.75
7.42 11.13 20 18.55 22.27 25.98 29.69 33.40 37.11 40.83 44.53 48.24 51.95 55.66 59.38
4.75 7.12 11. 11.87 14.24 16.61 18.99 21.36 23.73 26.11 28.48 30.85 33.23 35.60 37.98
5.80 8.70 10 14.50 17.45 20.30 23.40 26.15 29.25 32.15 35.10 38.10 40.95 43.90 46.80
11.
44
14.
84
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
11.3 10.36 9.5 8.80 8.12 7.20 6.50 5.92 5.20 4.80 4.36 3.80 3.32 2.88 2.60
6 10.57 2 8.98 8.28 7.34 6.73 6.04 5.31 4.90 4.44 3.88 3.39 2.94 2.65
11.5 11.50 9.7 9.77 9.01 7.99 7.33 6.57 5.95 5.32 4.84 4.22 3.68 3.20 2.89
9 11.85 1 10.07 9.29 8.24 7.55 6.77 7.13 5.49 4.99 4.35 3.80 3.29 2.97
12.6 15.38 10. 13.06 12.05 10.69 9.80 8.79 7.96 7.13 6.47 5.64 4.93 4.28 3.86
1 9.84 59 8.36 7.71 6.84 6.27 5.62 5.09 4.56 4.14 3.61 3.15 2.73 2.47
12.9 11.78 10. 9.95 8.98 8.24 7.50 6.74 6.00 5.41 4.88 4.26 3.74 3.26 3.00
9 3.51 89 2.81 2.54 2.34 2.12 1.91 1.70 1.54 1.38 1.22 1.06 0.95 0.85
16.8 14.
6 13
10.7 9.0
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1.96 1.68 1.0 1.28 1.12 1.00 0.88 0.80 0.72 0.64 0.56 0.52 0.48 0.40 0.36
2.00 1.71 4 1.31 1.14 1.02 0.90 0.82 0.73 0.65 0.57 0.53 0.49 0.41 0.37
2.18 1.86 1.4 1.42 1.24 1.11 0.98 0.89 0.80 0.71 0.62 0.58 0.53 0.44 0.40
2.24 1.92 3 1.46 1.28 1.14 1.01 0.92 0.82 0.73 0.64 0.59 0.55 0.48 0.45
2.91 2.49 1.5 1.90 1.66 1.48 1.31 1.19 1.07 0.95 0.83 0.77 0.71 0.59 0.53
1.86 1.59 5 1.22 1.06 0.95 0.84 0.76 0.68 0.61 0.53 0.49 0.46 0.38 0.34
2.26 1.93 1.6 1.48 1.31 1.16 1.03 0.94 0.84 0.74 0.65 0.61 0.56 0.49 0.47
0.64 0.56 1 0.42 0.37 0.33 0.29 0.26 0.24 0.21 0.18 0.17 0.16 0.14 0.13
2.0
8
1.3
S.W.G. 1/16
Iron 2.5
Steel 2.55
Brass 2.78
Copper 2.86
Land 3.71
Zinc 2.37
Monel 2.90
S.W.G. 1
Iron 12.00
Steel 12.24
Brass 13.32
Copper 13.73
Lead 17.81
Zinc 11.39
Monel 14.07
Aluminium 4.17
S.W.G. 17
Iron 2.32
Steel 2.37
Brass 2.58
Copper 2.65
Lead 3.44
Zinc 2.20
Monel 2.66
Aluminium 0.73
Table 18
Weight of Lead and Copper Sheets
Table 22
Comparison of weights of sheets of different metals
For 16 BG gauge (1.588 mm thickness) in kg/sq. m.
Length (Excl. Internal dia. Mean thickness of Internal depth Weight of one
Internal depth of pipe Barrel & socket of socket Pipe
Of socket) (min) (min)
mm mm mm mm kg
600 100 12 50 14
600 150 16 57 22
600 or 750 200 17 63 33
600 or 750 230 19 63 42
600 or 750 250 20 70 52
600 or 750 300 25 70 79
600 350 30 75 100
600 400 35 75 128
600 450 38 76 147
600 500 40 80 180
600 600 44 90 240
Table 24
Weight of cast iron rainwater pipes
IS : 1911 - 1967
IS : 1230 - 1968
Table 25
Nominal weight of mild steel tubes
Table 27
Weight of A.C. Building Pipes
(IS : 1911 – 1967)
Internal
Weight
Material diameter
mm Kg. Per
80 19 m.
100 22 “
1.Class NP 1 (Unreinforced 150 31 “
non – pressure pipes) 250 41 “
300 70 “
350 86 “
400 97 “
450 110 “
Table 27 – Contd.
Internal
Weight
Material diameter
mm Kg. Per
80 20 m.
100 24 “
150 33 “
250 52 “
300 75 “
350 92 “
400 104 “
450 128 “
2. Class NP 2 (Reinforced 500 141 “
Concrete, light duty 600 193 “
non-pressure pipes) “
700 223
800 287 “
900 358 “
1000 438 “
1100 525 “
1200 620 “
1400 834 “
1600 1013 “
1800 1283 “
350 240 “
400 269 ”
450 297 “
500 325 “
3. Class NP 3 (Reinforced 600 410 “
concrete, heavy duty, “
700 470
non-pressure pipes) 800 604 “
900 754 “
1000 829 “
1100 1054 “
1200 1140 “
80 20 “
100 24 “
150 33 “
250 52 “
300 75 “
350 92 “
4. Class P1 (Reinforced 400 104 “
concrete, pressure pipes “
450 128
safe for 2.0 kg./sq. com 500 141 “
pressure tests) 600 193 “
700 223 “
800 287 “
900 358 “
1000 437 “
1100 525 “
1200 620
Table 27 – Contd.
Internal
Weight
Material diameter
mm Kg. Per
80 20 m.
100 24 “
5. Class P 2 (Reinforced 150 33 “
concrete Pressure pies 250 63 “
safe for 4.0 kg./ Sq. cm. 300 103 “
pressure tests) 350 134 “
400 170 “
450 188 “
500 230 “
600 326 “
80 20 “
6. Class P 3 (Reinforced 100 24 “
concrete pressure pipes 150 33 “
safe for 6.0 kg./sq. cm. 250 75 “
pressure tests) 300 117 “
350 168 “
400 208 “
Table 28
Weight of material required per joint for joining C.I. pipes
Nominal size Lead / joint Spun yarn / joint
mm Kg. Kg.
80 1.8 0.10
100 2.2 0.18
125 2.6 0.20
150 3.4 0.20
200 5.0 0.30
250 6.1 0.35
300 7.2 0.48
350 8.4 0.60
400 9.5 0.75
450 14.0 0.95
500 15.0 1.00
600 19.0 1.20
700 22.0 1.35
750 25.0 1.45
800 31.5 1.53
900 41.0 1.88
1000 46.0 2.05
1100 50.0 2.40
1200 66.5 2.60
Table 29
Economic diameter of pumping mains
Litres/hour
In thousands 27 54 109 163 215 295 445 590 900
Bore of pipe
in mm 150 225 250 300 350 400 500 600 700
Table 30
Diameter and Weight of Steel wires
Gauge Diameter Weight per Length per
Swg. Inch mm. 1000 ft. 1000m. 1 Ib. 1 kg.
S.W.G. Iron Steel Brass Copper S.W.G. Iron Steel Brass Copper
Ib Ib Ib Ib Ib Ib Ib Ib
100 yards
100 yards
Weight in
Weight in
Breaking
Breaking
Tons per
Tons per
Ibs at 25
Ibs at 25
Per cwt
Per cwt
Load in
Load in
Approx
Approx
Length
Length
Ibs per
Ibs per
Gauge
Gauge
Yards
Yards
Sq in
Sq in
7/0 200.11 56 10995 12 8.63 1293 475
6/0 172.33 65 9469 13 6.76 1653 373
5/0 149.37 75 8208 14 5.11 2186 281
4/0 128.07 87 7035 15 4.15 2699 227
3/0 110.80 101 6086 16 3.29 3416 180
2/0 96.63 115 5326 17 2.50 4462 138
0 84.03 133 4616 18 1.83 6073 101
1 72.04 155 3958 19 1.27 8745 70
2 60.97 183 3350 20 1.03 10796 57
3 50.85 220 2792 21 .819 13663 45
4 43.07 260 2366 22 .628 17846 34.4
5 35.97 311 1977 23 .461 24290 25.2
6 29.43 380 1621 24 .387 28908 21.2
7 24.77 452 1362 25 .320 34978 17.6
8 20.45 546 1125 26 .259 43184 14.2
9 16.59 675 911 27 .215 52021 11.8
10 13.12 854 720 28 .175 63877 9.6
11 10.80 1040 592 29 .148 75646 8.1
30 .123 90996 6.8
Table 35
Weight of Galvanised Fencing Strand
S.W.G.
S.W.G.
S.W.G.
S.W.G.
Size of
Size of
Size of
Size of
Single
Single
Single
Single
Yards
Yards
Yards
Yards
Wire
Wire
Wire
Wire
Per
Per
Per
Per
cwt
cwt
cwt
The size in most general use are Nos. 4,5 and 6 in 7 ply wire.
Table 36
Weight of Galvanised chain Links ( for Fencing )
Weight in pounds per roll of 25 yards,
Height 3’ – 0” 4’ – 0” 5’ – 0” 6’ – 0”
Mesh Gauge
4” 10 71 - - -
3” 12 59 81 - -
,, 11 - 102 122 -
,, 10 90 122 145 178
2 ½” 12 72 91 - -
,, 11 87 117 147 178
2” 13 - 87 119 129
,, 12 84 106 138 170
,, 11 105 143 178 210
,, 10 129 170 217 257
1 ½” 13 93 126 - 187
,, 12 - 150 - 227
Table 37
Galvanised Fencing Wire
Gauge 8 9 10 11 12
Yds/cwt 546 675 854 1040 1295
Lbs/Yd 0.205 0.166 0.131 0.108 0.085
Table 38
Galvanised Steel Barb Fencing Wire
Table 40
Minimum Weight of Bitumen – felts
Bitumen felts are available in widths of 90 cm. and 100 cm. Length of the
roll shall be adequate to cover an area specified in the table below, taking
into account the necessary overlaps.
Fibre base
Type 1 underlay 40 27.2
Type 2 self – finished felt, Grade 1 20 35.6
Type 2 self – finished felt, Grade 2 20 44.4
Type 2 self – finished felt, Grade 3 10 31.8
Fibre base
Type 3 self – finished felt, Grade 1 20 45.4
Type 3 self – finished felt, Grade 2 10 37.2
Table 41
Quantities of materials required per 100 sq. ft. for different type
of bituminous construction
Chips 60 lbs.
Sealcoat 15 ,,
Table 42
Strengths of Wire Ropes
Table 43
Strength of Manilla Ropes
(Manilla Hemp plain Laid)
Working Load = c X Breaking load for new ropes. c = .14 for speeds 50 to 100 ft/min :
c = .056 for speeds 150 to 300 ft/min : c = .028 for speeds 400 to 800 ft/min.
Table 44
Strength of Crane Rope
Size of
Wire Dia. of Wt. of 10 ft. Actual breaking load (Tons)
Inches Wire length
(circum- inches lbs
80-90 90-100 100-110 110-120
Ference)
Table 45
Strength and Weight of Chains
Table 46
Hoop Iron-Dimensions and Weight in lbs./ft. rum.
Breadth
5/8 3/4 7/8 1 11/8 1¼ 13/8 1½ 1¾ 2 2¼ 2½
inch
B.W.
21 20 19 18 17 16 15 15 14 13 13 12
Gauge
Weight
.0666 .0875 .1216 .1636 .21 .27 .38 .36 .484 .634 .714 .91
lb/ft
Table 47
Weight in Lbs. of Standard Bolts and Nuts
(Hexagonal Head and Nut)
Tom of screw
Head to bot-
Length from
Bottom of
in inches
Diameter of Bolts in inches
Weight in
lbs. of one .0134 .0345 .0757 .1594 .2164 .3203 .4611
Nut
Weight in
lbs. of
shanks per .0139 .0313 .0557 .0869 .1252 .1703 .2225
inch of
length
Table 48
Approximate Count of Round Mild Steel Wire Nails
Type of nail Length Dia of Head Approx. Type of nail Length Dia of Head Approx.
mm Shank Diameter No, of mm Shank Diameter No, of
mm mm Nails mm mm Nails
Per kg. Per kg.
Plain head 250 10.0 20.0 7 50 2.24 3.1 500
Nails 225 8.0 16.0 10 40 2.24 3.1 700
200 8.0 16.0 12 40 1.8 2.5 800
175 6.3 12.6 22 25 1.6 2.2 1000
150 6.3 12.6 30 20 1.4 2.0 1400
150 5.6 11.2 35 12 1.25 1.8 2400
125 5.6 11.2 40
125 5.0 10.0 50 50 3.55 11.0 230
100 5.0 10.0 60 50 3.15 10.4 285
100 4.5 9.0 80 Clout, state 45 3.15 10.4 330
100 4.0 8.0 90 or Felt Nails. 40 3.15 10.4 385
100 3.55 8.0 100 40 2.5 8.2 570
90 4.5 9.0 90 40 2.24 7.4 700
90 4.0 8.0 105 30 2.8 9.2 660
90 3.55 8.0 110 30 2.5 8.2 825
80 4.0 8.0 120 30 2.24 7.4 900
80 3.55 8.0 140 25 2.8 9.2 810
70 3.55 8.0 150 25 2.5 8.2 900
70 3.15 7.1 190 20 2.8 9.2 1030
70 2.80 6.3 290 20 2.5 8.2 1100
70 2.5 5.6 390 15 2.24 7.4 1500
70 2.24 5.6 450 12 2.0 6.6 2400
60 3.55 8.0 180
60 3.15 7.1 230 25 2.8 11.0 480
60 2.8 6.3 350 20 2.8 11.0 580
60 2.5 5.6 440 15 2.8 11.0 650
60 2.24 5.6 540 12 2.8 11.0 740
50 3.15 7.1 280 Extra 80 6.3 15.1 50
50 2.8 6.3 440 Large head 70 6.3 15.1 60
50 2.5 5.6 550 Felt Nails 60 5.6 13.4 80
50 2.24 5.6 600 50 5.6 13.4 95
50 2.0 5.0 650
45 2.5 5.6 600 Roofing 50 2.0 2.8 770
45 2.24 5.6 650 nails (convex 40 1.8 2.5 1360
45 2.0 5.0 800 head , chisel 40 1.6 2.2 1580
40 2.5 5.6 640 point) 30 1.6 2.2 1890
40 2.24 5.6 700 30 1.4 2.0 2440
40 2.0 5.0 840 Panel pins 25 1.6 2.2 2330
35 2.24 5.6 1000 25 1.4 2.0 3080
35 2.0 5.0 1050 20 1.4 2.0 3960
30 2.0 5.0 1170 20 1.25 1.8 5280
30 1.8 4.5 1410 15 1.25 1.8 6380
25 2.0 5.0 1430 15 1.0 1.4 8800
25 1.8 4.5 1720 12 1.25 1.8 7700
25 1.6 4.0 2110 12 1.0 1.4 10780
20 1.6 4.0 2710
20 1.4 3.8 3740 40 2.0 5.6 970
20 1.25 3.4 5060 Lath nails 30 2.0 5.6 1170
15 1.6 4.0 3940 25 2.0 5.6 1430
25 1.8 5.0 1740
Lost head 100 4.5 6.3 80 20 2.0 5.6 1850
Nails 80 3.55 5.0 150 20 1.8 5.0 2240
70 3.15 4.4 200
60 3.15 4.4 240 Wall Nails 40 4.5 9.0 190
50 2.8 3.9 400 30 4.0 8.0 260
Table 49
Cement Consumption Statement
Quantity of cement
Description Unit per unit quantity
of work
1. Cement mortar Kg.
1 : 1 (1 cement : 1 sand) Cu. m. 1020
1:2 ,, 680
1:3 ,, 510
1:4 ,, 380
1:5 ,, 310
1:6 ,, 250
3. Cement Concrete
1 : 1 : 2 (1 cement : sand : 2 graded aggregate) ,, 610
1 :1½:3 ,, 400
1:2:4 ,, 320
1:3:6 ,, 220
1:4:8 ,, 170
1 : 5 : 10 ,, 130
1 : 6 : 12 ,, 110
5. Brick work
in cement concrete 1 : 3 (1 cement : 3 sand)
with modular bricks Cu. m. 112
with FPS bricks ,, 128
in cement mortar 1 : 4 with
modular bricks ,, 84
FPS bricks ,, 95
in cement mortar 1 : 5 with
modular bricks ,, 68
FPS bricks ,, 78
Quantity of cement
Description Unit per unit quantity
of work
Kg.
in cement mortar 1 : 6
modular bricks Cu. m. 55
FPS bricks ,, 62
in cement lime mortar 1 : 1 : 6 with
modular bricks ,, 55
FPS bricks ,, 62
in cement lime mortar 1 : 1 : 7 with
modular bricks ,, 48
FPS bricks ,, 55
in cement lime mortar 1 : 1 : 8 with
modular bricks ,, 42
FPS bricks ,, 48
in cement lime mortar 1 : 1 : 9 with
modular bricks ,, 37
FPS bricks 42
in cement lime mortar 1 : 3 : 12 with
modular bricks ,, 29
FPS bricks ,, 38
Note : cement consumption for pointing is same for FPS and modular bricks.
( The above table is based on the cement consumption statement given in the
‘Schedule of Rates’ book by CPWD – Delhi )
Table 49 ( a )
Watet Assessment for Building Works
Pointing works 60 ,,
Grade Cement in 10 mm max. size 20 mm max. size 40 mm max. size Work Slump
bags of 50 kg. ability
M20 7.80 211 0.51 0.51 187.5 0.46 0.66 164 0.38 0.79 Stiff
0 Plastic 30-80
M15 6.20 - - - 0.50 0.66 161.50 0.43 0.79 -do- 30-80
M10 4.40 - - - 186 0.41 0.82 145.50 0.38 0.90 Very -
167.5 Stiff
0
M7.5 3.40 - - - - - 146.50 0.41 0.90 -do- -
M5 2.70 - - - - - 146 0.43 0.90 -do- -
-
Note
Correction for bulking of sand and moisture content not done
The quantities of cement indicated above are approximate requirement subject to variations as per exigencies at site and quality
and grading of fine and coarse aggregates (necessity : - Exigency )
Table 49 ( c )
CONCRETE MIXES – REQUIREMENT OF MATERIALS IN KG’s PER BAG OF CEMENT (50 KG)
Grade Cement in 10 mm max. size 20 mm max. size 40 mm max. size Work Slump
bags of 50 kg. ability
Assumptions
Fineness modules of sand = 2.70; Sp. Gravity of cement = 3.05, C-A = 2.64 and sand = 2.69
Bulk density of C.A.& sand = 1600 kg/cu m
Note : Correction for moisture content not done.
Table 50
Reduction in strength of cement due to storage
Table 51
Available sizes of plywood boards for form work
IS: 4990-1969
Cm x Cm Cm x Cm
240 x 120 or 8’ x 4’ 150 x 120 or 5’ x 4’
240 x 90 ,, 8’ x 3’ 150 x 90 ,, 5’ x 3’
210 x 120 ,, 7’ x 4’ 120 x 120 ,, 4’ x 4’
210 x 90 ,, 7’ x 3’ 120 x 90 ,, 4’ x 3’
180 x 120 ,, 6’ x 4’ 120 x 60 ,, 4’ x 2’
180 x 90 ,, 8’ x 3’ 90 x 90 ,, 3’ x 3’
Table 52
Size of Timber for Formwork
Ply- Backing Support Ply- Backing Support Ply- Backing Support Ply- Backing Support Ply-
wood Timber Timber wood Timber Timber wood Timber Timber wood Timber Timber wood
inches mm Cu. ft/ft Cu. m/m Sq. ft/ft Sq. m/m Cu. ft/ft Cu. m/m Sq. ft/ft Sq. m/m
1 9x12 230x300 0.736 0.0684 0.825 0.251 0.421 0.0391 2.75 0.838
2 9x15 230x375 0.736 0.0684 0.825 0.251 0.444 0.0412 3.30 1.006
3 9x16 230x400 0.736 0.0684 0.825 0.251 0.452 0.0420 3.48 1.061
4 9x18 230x450 0.736 0.0684 0.825 0.251 0.467 0.0434 3.85 1.174
5 12x12 300x300 0.785 0.0729 1.100 0.335 0.428 0.0398 2.75 0.838
6 12x15 300x375 0.785 0.0729 1.100 0.335 0.451 0.0419 3.30 1.006
7 12x16 300x400 0.785 0.0729 1.100 0.335 0.458 0.0425 3.48 1.061
8 12x18 300x450 0.785 0.0729 1.100 0.355 0.474 0.0440 3.85 1.174
9 15x15 375x375 0.833 0.0774 1.375 0.419 0.457 0.0425 3.30 1.006
10 15x16 375x400 0.833 0.0774 1.375 0.419 0.465 0.0432 3.48 1.061
11 15x18 375x450 0.833 0.0774 1.375 0.419 0.480 0.0446 3.85 1.174
12 15x20 375x500 0.833 0.0774 1.375 0.419 0.615 0.0571 4.22 1.286
13 15x24 375x600 0.833 0.0774 1.375 0.419 0.656 0.0609 4.95 1.509
14 15x27 375x675 0.833 0.0774 1.375 0.419 0.686 0.0637 5.50 1.677
15 16x16 400x400 0.849 0.0789 1.463 0.446 0.467 0.0434 3.48 1.061
16 16x18 400x450 0.849 0.0789 1.463 0.446 0.482 0.0448 3.85 1.174
17 16x20 400x500 0.849 0.0789 1.463 0.446 0.618 0.0574 4.22 1.286
18 16x24 400x600 0.849 0.0789 1.463 0.446 0.658 0.0611 4.95 1.509
19 16x27 400x675 0.849 0.0789 1.463 0.446 0.688 0.0639 5.50 1.677
20 16x30 400x750 0.849 0.0789 1.463 0.446 0.719 0.0668 6.05 1.844
21 16x33 400x825 0.849 0.0789 1.463 0.446 0.750 0.0697 6.60 2.012
22 18x18 450x450 0.882 0.0819 1.650 0.503 0.487 0.0452 3.85 1.174
23 18x20 450x500 0.882 0.0819 1.650 0.503 0.622 0.0578 4.22 1.286
24 18x24 450x600 0.882 0.0819 1.650 0.503 0.622 0.0615 4.95 1.509
25 18x27 450x675 0.882 0.0819 1.650 0.503 0.693 0.0644 5.50 1.677
26 18x30 450x750 0.882 0.0819 1.650 0.503 0.723 0.0672 6.05 1.844
27 18x33 450x825 0.882 0.0819 1.650 0.503 0.754 0.0700 6.60 2.012
28 20x27 500x675 0.915 0.0850 2.024 0.617 0.697 0.0647 5.50 1.677
29 20x30 500x750 0.915 0.0850 2.024 0.617 0.728 0.0676 6.05 1.844
30 20x33 500x825 0.915 0.0850 2.024 0.617 0.758 0.0704 6.60 2.012
Table 53 (b)
Timber and plywood requirement for slabs ( fig. 4 )
Table 54
Weight of plywood boards in kg/m2 for various thicknesses
Thickness Weight
mm Kg/m2
6 3.90
9 5.90
13 8.50
19 12.40
25 16.30
Note : When in wet condition the weight may increase up to 30% or above
Table 55
Covering capacity of snowcem
This varies according to the porosity and textures of the surface also
Whether applied by brush or spray. When mixed to normal consistency, the
approximate covering capacity of super snowcem for two coat brush work
applied on different surfaces is as follows:
Table 56
Weight of floor gratings
For explanatory figures see page 65 ( fig. 5 )
Bearing bar
Weight in kg/ sq. m
Size
mm R-4 RR-4 R-3 RR-3 ZZ-4 ZZ-3
25 x 3 20.65 23.50 26.40 29.30 27.80 37.10
25 x 5 32.21 35.20 41.50 44.40 39.50 52.20
30 x 3 24.89 27.82 29.77 34.20 31.70 41.00
30 x 5 38.10 41.00 49.77 52.70 46.85 59.10
35 x 3 28.25 29.30 33.67 37.10 33.70 44.90
35 x 5 43.92 47.34 57.10 60.00 51.24 68.33
40 x 3 32.70 39.00 42.00 48.80 44.90 50.00
40 x 5 51.24 54.12 62.90 67.80 61.00 81.50
45 x 5 56.10 61.00 73.20 82.50 68.30 92.20
50 x 5 62.50 67.40 80.52 85.40 74.20 98.50
Table 57
Maximum safe bearing capacity of soils
Sl. No. Nominal Out side Dia. of pipe Nominal spacing Maximum spacing
Bore inches
inches Feet mm Feet mm
1 1 1/4 1 11/16 and below 10 3048 12 3658
8 14 14 30 9144 40 12192
16 16
Table 61
Details of Mitered Bends
PL ( mm ) R
Identi-
Pipe Flat or Tongue & cal for Pipe
size Raised Ring joint Male All TYPE I TYPE II TYPE III size
Face Groove Types
& Female mm
inches inches
150 300 150 300 150 300
lbs. lbs. lbs. lbs. lbs. lbs. A B C D A B C D A B C D
mm mm mm mm mm mm mm mm mm mm mm mm
6’’ 318 327 324 335 324 333 229 130 95 60 134 84 62 39 167 62 46 29 183 6
8’’ 406 416 413 424 413 422 305 172 127 81 178 111 81 52 224 83 61 39 244 8
10’’ 483 499 489 506 489 504 381 214 157 101 224 138 102 65 279 103 76 49 305 10
12’’ 572 587 578 595 578 594 457 258 190 123 267 166 122 79 335 124 91 59 366 12
14’’ 660 676 667 684 667 683 533 295 221 148 312 191 143 95 390 142 106 71 427 14
16’’ 737 756 743 764 743 762 610 337 252 168 358 218 164 109 446 162 121 81 489 16
18’’ 826 845 832 853 832 851 686 379 284 189 402 245 184 122 502 182 137 91 549 18
20’’ 907 924 913 934 913 930 762 422 316 211 446 273 205 137 557 202 152 102 610 20
22’’ 987 1003 994 1014 994 1010 838 464 348 232 490 300 225 150 613 223 167 111 671 22
24’’ 1067 1083 1073 1068 1073 1089 914 505 379 252 535 327 245 164 669 243 182 121 732 24
26’’ 991 548 410 273 581 354 265 176 726 262 197 132 794 26
28’’ 1067 589 447 295 620 381 286 191 781 282 212 141 855 28
30’’ 1143 632 474 316 669 409 307 205 836 303 227 152 916 30
32’’ 1219 673 505 337 714 435 327 218 892 324 243 162 976 32
34’’ 1295 716 537 357 758 464 348 232 947 343 257 172 1038 34
36’’ 1372 757 568 379 804 491 368 245 1004 364 273 183 1099 36
Table 62
Safe working load of D-shackles ( Ref. fig. 6 in page 72 )
W d D w s e W d D w s e
W = safe d= D= w= s= e= W = safe d= D= w= s= e=
Working 0.52 0.60 0.80 1.87 1.20 Working 0.57 0.64 1.10 2.10 1.28
load √W √W √W √W √W load √W √W √W √W √W
tons cwt. in. in. in. in. in. tons cwt. in. in. in. in. in.
8 3/8 1/2 3/4 1 1/2 1
1/2 5/8 1 1/8 2 1/8 1 1/4
10 3/8 1/2 5/8 1 3/8 1 1 2 5/8 3/4 1 1/4 2 1/2 1 1/2
17 1/2 5/8 7/8 1 7/8 1 1/4
1 8 5/8 3/4 1 2 1/4 1 1/2 1 12 3/4 7/8 1 1/2 2 7/8 1 3/4
2 5 7/8 1 1 3/4 3 1/4 2
2 0 3/4 7/8 1 1/4 2 3/4 1 3/4 3 0 1 1 1/8 2 3 3/4 2 1/4
2 15 7/8 1 1 3/8 3 1/4 2
3 10 1 1 1/8 1 1/2 3 5/8 2 1/4 3 15 1 1/8 1 1/4 2 1/8 4 1/8 2 1/2
4 10 1 1/4 1 3/8 2 3/8 4 1/2 2 3/4
4 5 1 1/8 1 1/4 1 3/4 4 1/8 2 1/2 5 10 1 3/8 1 1/2 2 5/8 5 3
5 5 1 1/4 1 3/8 1 7/8 4 1/2 2 3/4
7 0 1 3/8 1 5/8 2 1/8 5 3 1/4 6 10 1 1/2 1 5/8 2 3/4 5 3/8 3 1/4
7 10 1 5/8 1 3/4 3 5 3/4 3 1/2
8 10 1 1/2 1 3/4 2 3/8 5 1/2 3 1/2 8 0 1 3/4 1 7/8 3 1/4 6 1/8 3 3/4
10 0 1 5/8 1 7/8 2 1/2 5 7/8 3 3/4
11 0 1 3/4 2 2 3/4 6 3/8 4 11 0 1 7/8 2 1/8 3 5/8 7 4 1/4
12 5 2 2 1/4 3 7/8 7 3/8 4 1/2
12 10 1 7/8 2 1/8 2 7/8 6 3/4 4 1/4 13 10 2 1/8 2 3/8 4 1/8 7 3/4 4 3/4
14 0 2 2 1/4 3 7 1/4 4 1/2
15 10 2 1/8 2 3/8 3 1/4 7 3/4 4 3/4 15 0 2 1/4 2 1/2 4 1/4 8 1/4 5
16 10 2 3/8 2 5/8 4 1/2 8 3/4 5 1/4
17 0 2 1/4 2 1/2 3 1/2 8 1/8 5 20 0 2 5/8 2 7/8 5 9 1/2 5 3/4
20 0 2 3/8 2 3/4 3 5/8 8 5/8 5 1/2
25 0 2 5/8 3 4 9 1/2 6 25 0 2 7/8 3 1/4 5 1/2 10 3/4 6 1/2
30 0 3 1/8 3 1/2 5 7/8 11 1/2 7
30 0 2 7/8 3 1/4 4 3/8 10 3/8 6 1/2 35 0 3 3/8 3 3/4 6 1/4 12 1/2 7 1/2
35 0 3 1/8 3 5/8 4 7/8 11 1/4 7 1/4
40 0 3 3/8 3 7/8 5 1/4 12 1/4 7 3/4 40 0 3 5/8 4 1/8 7 13 1/2 8 1/4
50 0 4 4 1/2 7 1/2 14 3/4 9
50 0 3 5/8 4 1/4 5 1/2 13 1/8 8 1/2 60 0 4 1/2 5 8 5/8 16 1/2 10
60 0 4 4 5/8 6 1/8 14 1/2 9 1/4
80 0 4 5/8 5 1/4 6 7/8 16 3/4 10 1/2 80 0 5 1/8 5 3/4 9 7/8 18 3/4 11 1/2
Table 66
Busbers : constructional details and current carrying capacity at 35C Ambient temperature
(Copper) : and 35C temperature rise.
This table gives approximate amp. Per phase taken by modern induction
Motors, allowing reasonable efficiencies and power factors.
Example : To find the capacitor rating required to correct a load of 97 kW at 0.67 power
factor to 0.95 power factor.
required kV Ar per kW ( vide table)=0.779
Total capacitor rating= 0.779X97=75.65 (or) 76 kVAr.
Table 74
Current ratings
For selection of proper size of paper insulated cables the recommended current
Ratings are based on specific conditions of installation (normal conditions)as follows :
(a) Max. Conductor temperature : 70
(b) Ground temperature : 30 C
(c) Ambient air temperature : 40C
(d) Thermal resistivity of soil : 150C cm/w
(e) Max. conductor temperature for 11 kV and 33 kV : 65C
(f) Standard depth of laying to highest point of cables laid direct in ground for-
11 kV : 90 cm
For 22 and 33 kV : 105 cm
(1) Screened construction (H) type : - in which each core has its own
insulation and screen.
(2) Screened SL Construction (HSL type) which in addition to possessing its
own insulation & screen, also has a separate lead sheath for each core
as against a common lead sheath in the other two types.
Belted cable : A two, three or four core or multicore cable in which part of the
insulation is applied to each conductor individually and the
remainder is applied over the assembled cores
Control cable : An auxiliary cable used for measuring, control, protection and
communication circuits.
Flexible Trailing cable : Cable intended for use with hand-held portable machines such
As drills and pricks for application in mines.
Screened cable : (as used for Electrical Supply) : A cable in which the insulation
Of each conductors is separately enclosed in a conducting layer
in order to ensure a radial electric field surrounding the conductor.
3 x 16 rm 7 38 46 3030 58 50
3 x 25sm 6 38 46 3040 72 68
3 x 35 sm 6 40 48 3440 84 80
11 kV (UE)
3 x 16 rm 7 41 49 3540 58 50
3 x 25sm 6 41 49 3550 72 68
3 x 35 sm 6 43 52 3980 84 80
3 x 25 rm/v 6 58 87 6430 72 72
3 x 35 rm/v 6 61 92 7160 88 88
3 x 50 rm/v 6 64 96 7710 105 105
3 x 25 rm/v 6 56 84 6580 72 72
3 x 35 rm/v 6 59 89 7260 88 88
3 x 50 rm/v 6 62 93 8010 105 105
19/ 33 kV (E)
HSL TYPE
19/ 33 kV (E)
H TYPE
Rating Factors for Variation in Ground Temperature Rating Factors for Variation in Ambient Air Temperature
Ground 15 20 25 30 35 40 45 Air 25 30 35 40 45
temperaturec temperature
C
Rating factor 1.20 1.13 1.07 1.00 0.93 0.85 0.76 Rating factor 1.30 1.21 1.10 1.00 0.88
(11 kV,22 kV (11 kV,22 kV
And 33 kV) and 33 kV)
Group Rating Factors for Cables laid direct in Group in Horizontal Formation
2 0.79 0.82 0.87 0.90 0.91 0.80 0.83 0.86 0.88 0.90
3 0.69 0.75 0.79 0.83 0.86 0.69 0.72 0.76 0.80 0.83
4 0.62 0.69 0.74 0.79 0.82 0.63 0.66 0.72 0.76 0.79
5 0.58 0.65 0.72 0.76 0.80 0.58 0.62 0.68 0.72 0.76
6 0.54 0.61 0.69 0.75 0.78 0.55 0.59 0.65 0.70 0.74
7 0.52 0.59 0.68 0.73 0.77 0.52 0.56 0.63 0.68 0.73
8 0.50 0.57 0.66 0.72 0.76 0.50 0.54 0.62 0.67 0.72
9 0.47 0.55 0.64 0.71 0.75 0.48 0.52 0.60 0.66 0.71
10 0.46 0.54 0.63 0.70 0.74 0.46 0.51 0.59 0.65 0.70
11 0.45 0.53 0.63 0.69 0.74 0.45 0.50 0.58 0.65 0.70
12 0.44 0.52 0.62 0.68 0.73 0.44 0.49 0.57 0.64 0.69
Table 78 Contd
Group Rating Factors for Cables laid direct in Group in Tire Formation
Space at
Touching
No. of cables 15 cm. 30 cm. 45 cm. 60 cm.
in group
Up to 22kV 33kV Up to 22kV 33kV Up to 22kV 33kV Up to 22kV 33kV Up to 22kV 33kV
Cables Cables Cables Cables Cables Cables Cables Cables Cables Cables
Rating Factors for Depth of Laying in Rating Factors for Variation in Thermal Resistivity of Soil
No. of Condu- Thick- Thick- Max. Approx. Max AC Approx. Current rating
Cores Ctor (Al) ness of ness of O.D. net wt. D.C. resis- reac-
Direct in In air
and Minimum PVC PVC of resis- tance tance
cross ground
No. of Insu- Outer cable tance at ope- at 50 Hz
sectional Wires lation sheath rating
at 20C
2 3 2 3
area (Nom.) (Nom.) temp
cables cables cables cables
70C
Sq. mm No. mm mm mm Kg./km ohm/km
ohm/km ohm/km
1 x 50 6 1.5 1.8 15.5 305 0.628 0.755 0.094 145 120 150 130
1 x 70 15 1.5 1.8 17.5 385 0.435 0.523 0.088 170 140 185 155
1 x 95 15 1.6 1.8 19.5 495 0.313 0.376 0.088 205 175 215 190
Table 79 (Contd.)
No. of Condu- Thick- Thick- Max. Approx. Max AC Approx. Current rating
Cores Ctor (Al) ness of ness of O.D. net wt. D.C. resis- reac-
Direct in In air
and Minimum PVC PVC of resis- tance tance
cross ground
No. of Insu- Outer cable tance at ope- at 50 Hz
sectional Wires lation sheath rating
at 20C
2 3 2 3
area (Nom.) (Nom.) temp
cables cables cables cables
70C
Sq. mm No. mm mm mm Kg./km ohm/km
ohm/km ohm/km
1 x 120 15 1.6 2.0 21.5 600 0.248 0.299 0.085 230 195 240 210
1 x 150 15 1.8 2.0 23.5 720 0.202 0.243 0.085 265 220 270 250
1 x 118 30 2.0 2.0 25.5 860 0.161 0.195 0.083 300 240 305 290
1 x 225 30 2.2 2.0 28.0 1040 0.131 0.159 0.082 325 260 340 325
1 x 240 30 2.2 2.0 28.5 1090 0.122 0.149 0.082 335 270 350 335
1 x 300 30 2.4 2.2 32.0 1350 0.0976 0.120 0.080 370 295 395 380
1 x 400 53 2.6 2.2 36.0 1650 0.0763 0.0946 0.079 410 325 455 435
1 x 500 53 3.0 2.2 40.0 2090 0.0605 0.0767 0.079 435 345 490 480
1 x 630 91 3.4 2.4 46.0 2730 0.0469 0.0613 0.079 485 390 560 550
1 x 800 91 3.4 2.6 51.0 3370 0.0367 0.050 0.077 530 440 640 600
1 x 1000 91 3.4 2.8 57.0 4110 0.0291 0.042 0.075 580 490 740 720
Table 80
Current rating & constructional details of PVC insulated PVC
Sheathed armoured twin and multicore power cable with
Aluminium conductor type AYWY and AYFY 650/1100V (AI)
Type No. of cores Conductor Max O.D Approx Max. D.C AC resis- Approx. Approx. Current rating
and cross (AI) nett wt. resistance tance at reactance Capaci-
Sectional Minimum of cable at 20C operating At 50 Hz tance Direct in In Air
area No. of temp. per Ground
wires mm 70C phase
sq. mm No. kg/km ohm/km ohm/km ohm/km F/km amp amp
2x1.5 1 15.0 400 20.0 24.0 0.239 0.165 18 16
2x2.5 1 16.0 460 12.0 14.4 0.229 0.18 25 21
AYWY 2x4 1 17.5 530 7.54 9.06 0.223 0.20 32 27
2x6 1 18.5 600 5.01 6.02 0.207 0.22 40 35
2x10 1 20.5 730 3.00 3.60 0.198 0.25 55 47
2x16 7 22.5 790 1.91 2.29 0.179 0.28 70 59
2x25 6 25.0 1000 1.20 1.44 0.176 0.31 90 78
AYWY 2x35 6 27.5 1170 0.868 1.04 0.173 0.33 110 99
2x50 6 32.0 1490 0.641 0.770 0.173 0.35 135 125
3x1.5 1 15.5 425 20.0 24.0 0.119 0.33 16 13
3x2.5 1 17.0 490 12.0 14.4 0.115 0.355 21 18
AYWY 3x4 1 18.0 580 7.54 9.06 0.112 0.395 28 23
3x6 1 19.5 650 5.01 6.02 0.104 0.435 35 30
3x10 1 20.5 650 3.00 3.60 0.099 0.495 46 40
3x16 7 23.5 870 1.91 2.29 0.090 0.56 60 51
3x25 6 23.5 840 1.20 1.44 0.088 0.62 76 70
3x35 6 25.5 990 0.868 1.04 0.086 0.66 92 86
3x50 6 29.0 1230 0.641 0.770 0.086 0.70 110 105
3x70 15 33.0 1560 0.443 0.532 0.083 0.73 135 130
3x95 15 37.0 2000 0.320 0.384 0.083 0.76 165 155
3x120 15 40.0 2280 0.253 0.306 0.082 0.78 185 180
3x150 15 44.0 2750 0.206 0.249 0.082 0.795 210 205
3x185 30 49.0 3320 0.164 0.199 0.082 0.81 235 240
3x225 30 54.0 3980 0.134 0.163 0.082 0.815 265 270
AYWY 3x240 30 56.0 4190 0.125 0.152 0.079 0.82 275 280
3x300 30 62.0 5080 0.100 0.123 0.079 0.825 305 315
3x400 53 68.0 6280 0.078 0.098 0.079 0.83 335 375
3½x25/16 6 26.0 960 1.20 1.44 0.094 0.62 76 70
3½x35/16 6 28.5 1150 0.868 1.04 0.093 0.66 92 86
3½x50/25 6 32.0 1430 0.641 0.770 0.093 0.70 110 105
3½x70/35 15 35.0 1760 0.443 0.532 0.090 0.73 135 130
3½x95/50 15 40.0 2250 0.320 0.384 0.090 0.76 165 155
3½x120/70 15 43.0 2700 0.253 0.305 0.088 0.78 185 180
3½x150/70 15 48.0 3170 0.206 0.249 0.088 0.795 210 205
3½x185/95 30 52.0 3790 0.164 0.199 0.088 0.81 235 240
3½x225/120 30 58.0 4600 0.134 0.163 0.088 0.815 265 270
3½x240/120 30 61.0 4880 0.125 0.152 0.085 0.82 275 280
3½x300/150 30 66.0 5860 0.100 0.123 0.085 0.825 305 315
3½x400/185 53 74.0 7270 0.078 0.098 0.085 0.88 335 375
4x1.5 1 16.5 460 20.0 24.0 0.127 0.33 16 13
AYWY 4x2.5 1 17.5 550 12.0 14.4 0.123 0.355 21 18
4x4 1 19.5 640 7.54 9.06 0.119 0.395 28 23
4x6 1 19.5 600 5.01 6.02 0.112 0.435 35 30
4x10 1 21.5 730 3.00 3.60 0.107 0.495 46 40
AYWY 4x16 7 28.5 990 1.91 2.29 0.097 0.56 60 51
4x25 6 26.0 1010 1.20 1.44 0.096 0.62 76 70
4x35 6 28.5 1210 0.868 1.04 0.094 0.66 92 86
4x50 6 33.0 1650 0.641 0.770 0.094 0.70 110 105
Table 81
Current Rating & Constructional Details of PVC Insulated Sheathed
Armoured Control Cable with Copper Conductor, Type YWY and
YFY 650/1100V
Type No. of cores Max Approx Max. D.C AC resis- Approx. Approx. Current rating
and cross O.D nett wt. resistance tance at Reactance Capaci-
sectional of at 20C operating at tance for Direct In air
area Cable temp. 50 Hz two in
70C Adjacent ground
cores amp
sq. mm mm kg/km ohm/km ohm/km ohm/km F/km amp
YWY 2x1.5 15.0 415 12.1 14.5 0.239 0.1 23 20
3x1.5 15.5 450 12.1 14.5 0.239 0.1 21 17
4x1.5 16.5 495 12.1 14.5 0.239 0.1 21 17
5x1.5 17.0 560 12.1 14.5 0.239 0.1 16 14
6x1.5 18.0 620 12.1 14.5 0.239 0.1 15 13
7x1.5 18.0 630 12.1 14.5 0.239 0.1 14 13
Group Rating Factors for Circuits of Two single Core Cables, Side by Side and
Touching, Horizontal Formation, laid Direct in Ground
Group Rating Factors for Circuits of Three single Core Cables in Trefoil and
Touching, Horizontal Formation, laid Direct in Ground
Ambient Air/
Ground 15 20 25 30 35 40 45
Temperature
C
Air - 1.25 1.16 1.09 1.00 0.09
Ground 1.17 1.12 1.06 1.00 0.94 0.87 0.70
NOTE :
The current ratings given in the tables 82 and 83 are based on the normal conditions of
Installation described below. For other conditions, the corresponding rating factors are to
Be applied :
Table 84
Rating & Constructions of
Single Core Copper Conductor Welding Cables
1/2.24
4 7/0.85* 3 2 4 3 7 6 12 10 - - - - - -
1/2.80
6 7/1.06 2 - 3 2 6 5 10 8 - - - - - -
10 1/3.55 - - 2 - 5 4 8 7 - - - - - -
10 7/1.40 - - 2 - 4 3 6 5 8 6 - - - -
16 7/1.70 - - - - 2 - 4 3 7 6 - - - -
25 7/2.24 - - - - - - 3 2 5 4 8 6 9 7
35 7/2.50 - - - - - - 2 - 4 3 7 5 8 6
50 7/3.00 - - - - - - - - 2 - 5 4 6 5
50 19/1.80 - - - - - - - - 2 - 5 4 6 5
Note:1. The table shows the maximum capacity of conduits of conduits for the simultaneous
drawing in of cables. The table applies to 250-vot grade cables. The columns headed `S’
apply to runs of conduit which have distance not exceeding 4.25m between draw-in-
boxes, and which do not deflect from the straight by an angle of more than 15. The
columns headed `B’ apply to runs of conduit which deflect from the straight by an angle
of more than 15.
2. In case an inspection type draw-in-box has been provided and if the cable is first drawn
Thought one straight conduit, then through the draw-in-box, and then through the second
Straight conduit, such system may be considered as that of a straight conduit even if the
Conduit deflects through the straight by more than 15
Table 86
Maximum permissible number of 250 V grade single-core cables
that may be drawn into rigid non-metallic conduits
1/2.24
4 7/0.85* 2 3 6 10 14 -
1/2.80
6 7/1.06* - - 5 11 -
8
10 1/3.55
7/1.40* - - 4 7 9 -
16 7/1.70 - - 2 4 5 12
25 7/2.24 - - - 2 2 6
35 7/2.50 - - - - 2 5
50 7/3.00 - - - - 2 3
50 19/1.80 - - - - 2 3
Mass resistivity
at 20C ohm-g/m, 0.15328 0.15714 0.19472 0.076398 -
ohm-lb/mile 875.20 898.33 1111.9 436.23 -
Resistance at 20C
ohm-sq. inch/mile 0.043008 0.04417 0.054302 0.070504 -
ohm-sq.inch/1000 ft 0.0081455 0.0083655 0.010285 0.013353 -
ohm-sq. mm/km 17.242 17.71 21.769 28.264 -
Density at 20C
g/cu. cm. 8.89 8.89 8.945 2.703 7.78
Weight
Ib/sq. inch/1000 ft 3.854.1 3854.1 3877.9 1171.8 3398.3
g/sq. mm/km 8.89 8.89 8.945 2.703 7.84
Temperature co-
efficient of resis-
tance at 20C perC 0.00393 0.00381 0.0031 0.00403 -
Co-efficient of linear
expansion at 20C
per C
17x10-6 17x10-6 17x10-6 23x10-6 11.5x10-6
per F
9.44x10-6 9.44x10-6 9.44x10-6 12.78x10-6 6.4x10-6
Ultimate tensile stress
(approximately)
36.0 60.0 90.0 23.5 194.0
lb /sq. inch
25.3 42.2 63.3 16.5 136.0
kg/sq. mm
* For calculations, this value has been extended to 0.017241379
** Assumed average ultimate tensile strength : 27 tons/sq. inch
For conductors of covered cables this is the assumed standard value
Table 91
Conductor sizes for various lines
(Aluminium Conductor Steel Reinforced/All Aluminium Conductor)
Sq. in Sq. mm
Table 92
Fluorescent Lamp Data (E.L.M.A.)
80 W 40 W 40 W 30 W 20 W 15 W
Length, inches 60 48 24 36 23 18
Diameter, inches 1.50 1.50 1.50 1 1.50 1
Supply voltage (A.C.) V. 200/250 200/250 100/130 200/250 200/240 100/130
Loss in control gear, W. 20 12 12 12 12 12
Lumen output :
After 100 hours 3.600 2.000 1.320 1.380 760 510
Life average 3.040 1.720 1.160 1.200 620 420
Final 2.560 1.440 1.000 1.050 540 375
P.F. of lamp and ballast 0.5 4.5 0.5 0.5 0.5 0.5
With capacitor 0.85 0.85 0.85 0.85 0.85 0.85
Capacitor, value, uF 7.5 3.25 7.5 3.25 3.25 3.25
Average life hr 3.000 2.500 2.500 2.500 2.500 2.500
Cap type b. c. bi-pin
Table 93
Earthing Ready Reckoner
Table 94 (b)
Light output from Electric lamps
Electric Discharge Lamps ( specified )
Type wattage Initial output Average Flux out
Efficiency Flux Put through life
(lumens/watt) (lumens) Of lamp (Lumens)
Mercury Vapour 80 38 3040 2240
125 42 5250 3750
250 36 9000 7250
400 45 18000 13600
400 45 18000 13600
Walls Room
Distribu-
Ceiling
index
50% 30% 10% 50% 30% 10% 30% 10%
tion curve
Coefficient of Utilisation
Table 95 (a)
Approximate Power Consumption of Electrical Appliances
Kettles* : 0 28 Litre 275 W Circulating water heaters :
0.57 ,, 300 – 400 W 2 – 6 kW
1.13 ,, 450 – 650 W
1.7 ,, 800 – 1000 W Chafing dish :
2.3 to 3.4 ,, 1000 - 1400 W 1.7 Litres 500 W
Jugs : 0.28 Litre 275 W
0.57 ,, 400 W Hot plates :
1.13 ,, 550 W
12.7 cm Dia 400 W
Urns : 4.5 Litre 1000 W 17.8 ,, 900 – 1000 W
9 ,, 1400 W 20.3 ,, 1300 – 1400 W
13.6 ,, 1500 – 1750 W 33 – 36 cm. sq
18-27 ,, 2000 - 2500 W
Simmering plates :
Immersion heaters : 20.3 X 30.5 cm 550 – 700 W
15.2 cm Long 250 – 500 W 61 X 30.5 ,, 1000 – 1200 W
17.8 ,, ,, 500 – 750 W
25.4 ,, ,, 750 – 1000 W Dish and food warmers :
40.6 ,, ,, 1600 – 2000 W 30.5 X 30.5 cm 160 – 170 W
Geysers : 50.8 X 30.5 cm 250 – 300 W
109 Litres/ h at 38C 3.0 kW 76 X 38 ,, 400 – 500 W
145 ,, 4.0 kW Toasters :
182 ,, 5.0 kW 1 Slice 350 – 550 W
273 ,, 7.5 kW 3 Slices 1750 W
363 ,, 10.0 kW 5 Slices 2500 W
Table 95 ( a ) contd.
1. Master Element
2. Time delay starting or closing Relay
3. Checking or interlocking relay
4. Master Contractor
5. Stopping Device
6. Starting Circuit Breaker
7. Anode Circuit Breaker
8. Control Power Disconnecting Device
9. Reversing Device
10. Unit Sequence Switch
11. Reversing Device
12. Over speed Device
13. Synchronous speed Device
14. Under speed device
15. Speed or Frequency Matching Device
16. Reserved for future application
17. Shunting or Discharge switch
18. Accelerating or Decelerating Device
19. Starting-to-running Transition Contactor
20. Electrically operated valve
21. Distance relay
22. Equalizer Circuit Breaker
23. Temperature control device
24. Reserved for future application
25. Synchronizing or synchronism check device
26. Apparatus Thermal Device
27. Undervoltage relay
28. Reserved for future application
29. Isolating Contactor
30. Annunciator Relay
31. Separate Excitation Device
32. Directional Power Relay
33. Position Switch
Table 96 Contd.