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COMMUNITY COLLEGE
AMU, ALIGARH

PROPOSAL
For Starting
NVEQF LEVEL-5
(Vocational Diploma Course)

NVEQF LEVEL-6
(Vocational Advance Diploma Level Course)
IN
PRODUCTION TECHNOLOGY (TOOL & DIE)

2013 – 2014

Dr. Anis Afzal

Nodal Officer
Community College
A.M.U., Aligarh
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COURSE TITLE: Vocational Diploma / Advance Diploma (NVEQF Levels 5 & 6)

in Production Technology (Tool & Die)

INTAKE: 30 Students (Subject to Revision on recommendation of BOS)

ELIGIBILITY: Those who have passed Senior Secondary Examination or its
equivalent with at least Second Division and secured not less than 45
% marks in aggregate of Physics, Chemistry and Mathematics.

AGE LIMIT: Minimum : 17 years as on 1st October.

Maximum : No Bar

ADMISSION: Through Departmental test or merit of qualifying examination.

COURSE FEES: Rs. 10,000.00 per candidate / Per Year (Per Level)
(Subject to Revision on recommendation of BOS)

JUSTIFICATION:
Aligarh is known for its industries of Locks, Hardware & sanitary
fittings. Besides these Aligarh is the birth place of Zinc die casting. There are a vast number
of Die casting and plastic processing industries in Aligarh.
Aligarh is a city of traditional artisans having traditional skills in Die making, Mould
making, Lock fitting, Pattern making, Sand casting, chrome plating, Nickel plating,
electroplating etc.
There is a shortage of skilled persons in tool rooms of almost all industries of NCR region
including Aligarh. The product of this course will be absorbed immediately in the tool
rooms of industries in Aligarh and NCR region.
Moreover by providing technical know how the skills of artisans will improve greatly. It
will also improve the productivity and growth of industries at Aligarh and nearby areas.
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DURATION:

NVEQF National Competency Total Credit Skill / Knowledge acquired

Levels Certificates Hours after each level
5 NCC-3 1000
6 NCC-4 1000

CLASSES TIMINGS: Classes from 2:00 pm to 8:00 am (Except Sunday)

(Subject to availability of class rooms & labs)

COMMENCEMENT: Academic Session 2013-2014

TOTAL NUMBER OF STUDENT AT ALL LEVELS:

NVEQF Intake at each Total no. of Students at all levels Faculty Required
Levels Level at a time. (S) (S/15)
5 30 06
6 30 06
3 X 30 = 90
7 30 (for future) 06

TOTAL NUMBER OF TEACHING FACULTY REQUIRED:

(As per AICTE Guidelines)
Associate Professor : 01
Assistant Professors : 03
Guest Faculties : 02
Total : 06

SUMMARY OF FINANCIAL REQUIREMENT

PRODUCTION TECHNOLOGY (TOOL & DIE):
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S.No. Components Amount

(RS. Lacs)
1 Recurring Expenditure 395.73
2 Non Recurring Expenditure 414.40
Total 810.13 Lacs

Recurring Expenditure (For 4 Year Period):

S.No. Components Amount

(RS. Lacs)
1 Salary (Faculty & Staff) 265.88
2 Raw Material and Maintenance (Labs & 22.50
Workshop)
3 Faculty Training 09.50
4 Admission process 01.60
5 Office Expenses/ Publicity, Transport, Field Visits 20.00
etc.
6 Travels 12.00
7 Others: Assessments, Contingency, workshop, 64.25
Seminar, Conference,
Incentives/Scholarship/Internship
Total 395.73 Lacs

Non Recurring Expenditure:

S.No. Components Amount

(Rs. Lacs)
1 Equipments 309.00
2 Building 99.00
3 Furniture 06.40
Total 414.40 Lacs

DETAILS OF EXPENDITURE:

1) Recurring Expenditure:
Expenditure (Amounts in Rs.Lacs.)
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Components 2013-2014 2014-2015 2015-2016 2016-2017 Total Remarks

S.No for 4
Years
1. Faculty / Staff During 2013-2014
teaching will be
a. Contractual 10.00 10.00 10.00 10.00 done by the Faculty
of Polytechnic on
b. Guest Faculty 6.00 12.00 12.00 12.00
Extra duty allowance
( 2 nos) on period basis @
c. Lab Assistant 2.64 5.28 7.92 7.92 Rs. 1000 per hour,
(3 nos) for theory & Rs. 500
d. Workshop 4.80 9.60 14.40 14.40 per hour for practice
work.
Instructors (3nos)
e. Permanent Faculty: Out of 6 faculties
Associate Professor ----- 11.00 11.00 11.00 needed 4 must be
(1 nos) permanent so that
Assistant Professor
----- 6.00 18.00 18.00 they may be, trained
(3 nos) as per the need. 2-
Guest faculties who
may be employed on
the need basis from
academics or
industry
f. Computer 6.00 6.00 6.00 6.00
Programmer (1 nos)
g. Clerk cum 2.86 2.86 2.86 2.86
Accountant (1 nos)
h. Safaiwala (1 no) 2.16 2.16 2.16
Total (1) 32.30 64.90 84.34 84.34 265.88
2.
a. Fitting/Lathe/Shaper 1.00 1.50 1.50 1.50 4-Week courses are
/Milling necessary to make
the teachers and
b. CNC Lathe/Milling ----- 1.00 1.50 1.50 instructors must be
etc. fully skilled on the
c. Mould Making ----- 1.00 2.00 2.00 machines on which
d. Maintenance of 2.00 2.00 2.00 2.00 the training is to be
imparted
Workshop &
Laboratories
Total (2) 3.00 5.50 7.00 7.00 22.50

3.
a. 4-Week Courses 1.50 1.50 1.00 1.00
b. 2-Week Courses 0.75 0.75 0.50 0.50
c. 1-Week Courses 0.50 0.50 0.50 0.50
Total (3) 2.75 2.75 2.00 2.00 09.50
4. Admission Process, 0.40 0.40 0.40 0.40
Pre-admission student
Counseling etc.
Total (4) 0.40 0.40 0.40 0.40 01.60
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5. Office Expenses / 5.00 5.00 5.00 5.00

Contingencies (including
expenditure on publicity,
guidance and counseling,
transport, field visits,
postage, stationery,
electricity, water etc.)
Total (5) 5.00 5.00 5.00 5.00 20.00
6. Travel (Total - 6) 1.50 2.50 4.00 4.00 12.00
7. Others
a. Assessments 0.30 0.60 0.90 0.90
b. Contingencies 0.20 0.25 0.30 0.30
c. Workshops 5 nos. 2.50 2.50 2.50 2.50
per annum
Seminars 2 nos. 2.00 2.00 2.00 2.00
per annum
Conferences 1 nos. 2.00 2.00 2.00 2.00
per annum
d. (i) Internship @ Rs. ----- ----- 15.00 15.00
5000 per month in final
year x 30 x 10monts
(ii) Scholarship / 1.50 3.00 ------ -----
incentive @ Rs. 500
per month x 10 months
per year
e. Any other expense
Total (7) 8.50 10.35 22.70 22.70 64.25
Grand Total (1 to 7) 53.45 91.40 125.44 125.44 395.73

2) Non-Recurring Expenditure:
a) EQUIPMENTS OF JIGS, FIXTURES & MOULD MAKING LAB

S.NO MACHINE MAKE MODLE ACCURACY AMOUNT

DESCRIPTION (Rs. Lacs)
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1 LATHE (TRADITIONAL) PINACHU, SC 250 X 1000 X 0.02 15.00

PAIN 1500
2 MILLING BATLIBOI/ BMU 45 0.025 20.00
(TRADITIONAL)
3 MILLING CNC HAAS VF-2 0.01 50.00
4 3 D MEASURING CARL ZEISS 850 0.003 95.00
MACHINE
5 PROFILE PROJECTOR CARL ZEISS / 0.01 04.00
METZER
6 SURFACE GRINDER PROTH 4080AHR-PSGS 0.01 25.00
7 CYLINDERICAL GRINDER MICROMATIC GCE 350 0.002 20.00
8 EDM ELECRONICA SMART ZNC 0.025 12.00
9 WIRE CUT EDM ELECRONICA SPRINT CUT 0.01 25.00
10 FITTING TABLE ORYX FT-15 --- 05.00
11 DRILLING MACHINE JIKSO 3/4 “ 0.1 01.00
12 UNIVERSAL DRILLING JIKSO 1” 0.1 06.00
MACHINE
13 CHROME PLATING MINI ----- ----- ----- 25.00
PLANT
14 SALT BATH HEAT ----- ----- ----- 03.00
TREATMENT FURNANCE
15 INDUCTION FURNANCE ----- ----- ----- 03.00
(HEAT TREATMENT)
TOTAL 309.00

b) FURNITURE:
S.No Furniture Quantity Rate Amount,
(Rs.) (Rs. Lacs)
1 Class room chairs 90 2000 1.80
2 Class room tables 90 2000 1.80
3 Computer table (CAD/CAM Labs) 15 6000 0.90
4 Chairs (CAD/CAM Labs) 30 3000 0.90
5 Almirah (steel) 10 10,000 1.00
Total 6.40

c) BUILDING:

S.No Building Area Quantity Rate Amount

Sq. meter (Rs.Per Sq. meter) (Rs. Lacs)
1 CAD/CAM Lab 120 1 33000* 39.60
2 Class Rooms 60 3 33000 59.40
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Total 99.00

* Rates as per XII Plan.

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COURSE STRUCTURE
FOR
VOCATIONAL COURSE
IN
PRODUCTION TECHNOLOGY (TOOL & DIE)
NVEQF LEVEL-5
(DIPLOMA LEVEL / SUPERVISOR LEVEL)

I-SEMESTER
S.No COURSE TITLE Periods / Week
L P
THEORY
1 English & Communication Skills 3
2 Applied Mathematics 4
3 Production Technology-I 4
(Fitting, Turning / Drilling)
4 Engg Metrology-I 4
5 Material Technology 4
6 Engg Drawing - 5
PRACTICAL EXERCISES
7 Bench work & Fitting - 6
8 Turning & Drilling - 6
TOTAL 19 17
Total Periods Theory+ Practical = 36

II-SEMESTER
S.No COURSE TITLE Periods / Week
L P
THEORY
1 Applied Mathematics -II 4
2 Machine Drawing 5
3 Production Technology-II 4
Milling / Griding/ Shaping /Slotting,
4 Applied Mechanics & SM 4
5 Fundamentals of Moulds 3
6 Engg Metrology-II 3
PRACTICAL EXERCISES
7 Milling /Shaping / Grinding 9
8 Applied Mechanics & SM Lab 2
9 Metrology Lab 3
TOTAL 18 19
Total Periods Theory+ Practical = 37
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COURSE STRUCTURE
FOR
VOCATIONAL COURSE
IN
PRODUCTION TECHNOLOGY (TOOL & DIE)
NVEQF LEVEL-6
(ADVANCE DIPLOMA LEVEL)
III-SEMESTER
S.No COURSE TITLE Periods / Week
L P
THEORY
1 Inspection & Quality Control 3
2 Hydraulics Pneumatics 3
3 Mould Design 4
4 Press Tool Fundamentals 3
5 Electrical Technology 3
6 CNC & Non-Conventional Maching 4
Processes
PRACTICAL EXERCISES
7 Milling & Press Tools 6
8 CNC & Non-Conventional M/C Tool 6
Lab
9 Hydraulic & Pneumatics Lab 2
10 Elect Tech Lab 2
TOTAL 20 16
Total Periods Theory+ Practical = 36
IV-SEMESTER
S.No COURSE TITLE Periods / Week
L P
THEORY
1 Press Tool Design 3
2 Metallurgy & Heat Treatment 3
3 Production Tech-III (Foundry & 4
Welding)
4 Computer Aided Design & 4
Manufacturing
5 Fundamentals of Jigs and Fixtures & 3
Design
PRACTICAL EXERCISES
6 Metallurgy / Heat Treatment/ foundry 6
& welding Practice
7 Jigs, Fixtures & Mould making 12
Practice
8 Auto CAD Lab 2
TOTAL 17 20
Total Periods Theory+ Practical = 37
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