Compressor Turbo-Air API a4-IR

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TURBO-AIR API

API 672 Centrifugal Air Compressor Packages


Efficient, reliable, 100% oil-free air*
*Per ISO 8573-1 certification
Ingersoll Rand (NYSE:IR) advances the quality of life by creating comfortable,
sustainable and efficient environments. Our people and our family of brands—
including Club Car®, Ingersoll Rand®, Thermo King® and Trane®—work together
to enhance the quality and comfort of air in homes and buildings; transport and
protect food and perishables; and increase industrial productivity and efficiency.
We are a $13 billion global business committed to a world of sustainable progress
and enduring results.

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API 672 Custom Centrifugal Air Compressor Packages
Benefit from Our Expertise and Technology
We have a long-standing tradition of providing innovative
products and technology that positively affect our customers’
bottom line. Following this tradition, the API 672 Custom
TURBO-AIR® product line has been developed through close
interaction with our customer base and analysis of their
individual application demands.

This addition to the standard TURBO-AIR product line provides


class-leading levels of performance and reliability while meeting
the following specifications:

• API
 672 for packaged, integrally geared centrifugal compressors for petroleum,
chemical and gas industry services
• API 614 for lubrication systems
• API 670 for machinery protection systems

• API 671 for coupling systems

You can rest assured knowing that our TURBO-AIR API product line, like all of our products, is
supported by our global aftermarket service and support network.

centrifugal.ingersollrand.com 3
Advantages of Centrifugal Compressor Technology
Our integrally geared centrifugal compressors
represent the latest technology, offering
significant advantages over more costly and less
efficient designs. A TURBO-AIR API compressor
is a compact solution with a variety of design
features that provide less maintenance, lower
operating costs and improved operating
efficiencies.

Industries worldwide depend on TURBO-AIR


compressors for efficient and reliable oil-free air.
applications include:
• Instrument and service air
• Hydrocarbon production processes
• DeSOx / DeNOx
• Fluidization process
• Fermentation process
• Pneumatic conveying

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The TURBO-AIR Advantage
Our Quality Policy
We strive to uphold our quality policy by fully meeting customer
expectations and requirements by providing products that equal or exceed
industry and government standards.

Packaging Capabilities
TURBO-AIR API compressors are available as customized packages,
designed and packaged using our extensive experience to best suit the
needs of our customers.

Dedicated API Project Management Team


We have a dedicated, professional team for each API project in order to
deliver customer satisfaction in each phase of the project life.

Dedicated Manufacturing Facilities


Our manufacturing facilities are among the most advanced in the industry,
utilizing leading technology operated by an experienced and skilled
workforce. Everything we do at our ISO-9001:2008 facilities is aimed at
improving quality and shortening delivery times.

centrifugal.ingersollrand.com 5
Compressor Design
Our API engineering team has provided the TURBO-AIR
API product line with a variety of available options and
additional systems in order to customize the final product.
Our goal is to meet demanding API 672 requirements with
as few deviations as possible.

Our TURBO-AIR compressors are packaged on a common
base for easier installation and are available in a number of
capacities.  
TURBO-AIR
 
1. Compressor Inlet
TYPICAL 2. 1st Stage Compressor Scroll 
3. 1st Stage Intercooler
COMPRESSOR 4. 2nd Stage Compressor Scroll
ARRANGEMENT 5. 2nd Stage Intercooler
6. 3rd Stage Compressor Scroll

7. Compressed Air Discharge
8. Coolant Manifold (optional) 
TURBO-AIR 3000
compressor pictured
API TURBO-AIR Product Range

Note: This chart represents a typical flow chart schematic. For greater pressure or flow requirements, consult your local TURBO-AIR representative.

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Life-Cycle Cost Comparison
(over 10 years of operation at 80% loaded)

Features and Benefits 120%

Simple Installation 100%

Compressor, lubrication system, intercoolers, shaft coupling,


coupling guard and the interconnecting piping all are on a 80%
common base, simplifying installation and startup.
60%
Low Operating Cycle Cost
Compared to other machines of similar capacity, TURBO-AIR
40%
compressors are highly efficient oil-free compressors at full
load, part load and no load. The power savings delivered can
significantly speed up payback on your initial investment, and 20%

the savings continue to build the more you use a TURBO-AIR


centrifugal compressor. 0%

High Reliability
• Thrust loads absorbed at low speed
• Stainless steel compression elements
• Conservative, high-quality gear design
Oil seal
• Extended life pinion bearing design
Air seal
• Non-contacting air and oil seals

Simple Operation and Maintenance


• State-of-the-art controls
• Total automatic operation for any operating condition
• Self-diagnostics
• Compression elements do not wear or require periodic
replacement

• No oil removal filters to clean

ISO Certified Class Zero


Our TURBO-AIR centrifugal compressor product line has been
engineered to produce oil-free air for more than 60 years.
This certification officially acknowledges the ability of our
compressors to produce 100% oil-free air, providing our
customers with enhanced quality assurance.

centrifugal.ingersollrand.com 7
TURBO-AIR API
An "All-In-One" Package Solution
Complete “All-In-One” Package
Supplied as a complete and compact package with less
weight and less floor space, simplifying installation,
operation and maintenance.

1 Horizontally Split Gearbox


Allows for easier inspection of the working parts
when jobsite maintenance policies require periodic
inspection.

2 Inlet System
Available with pre-filtration or pulse jet configuration
to ensure long reliability. 4
2

3 Dedicated Drive
Electric motor drive or steam turbine drive available
and in compliance with demanding projects specs. API
671 coupling available as an option.

4 Inlet Guide Vanes (IGV) 8

• Can offer power savings of up to 9% when


operating in turndown.
• Positioned close to inducer of the impeller to 7 7
maximize performance.
• Net power savings can be realized at reduced flow
or on days colder than the design temperature

5 Coolers
Designed for high corrosion resistance and
high cooling efficiency – decreasing pressure losses
and leakages while increasing energy savings.

6 Complete Lubrication System


Supplied on an integrated frame according to API 614.
7 Flanged Coolant Manifold
Provides simple connections for
coolant supply and return.

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8

3 6

8 Instrumentation and Controls


Inherent variable load capability without high
maintenance.

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Your Trusted Partner in Compressed Air
Optimize your total Cost of ownership, while maximizing Availability, Reliability and
Efficiency throughout the life of your compressed air system with our Lifecycle CARE
services. SYSTEM LIFECYCLE CARE
Optimize total Cost of ownership, while maximizing Availability, Reliability and Efficiency

total Cost of ownership


R T I Availability
P E S
X E
E

•Lifecycle cost planning •Global technical support

•System application & configuration •Comprehensive services

•System design and engineering •24/7 service availability

•Fixed-cost service agreements •Factory-certified technicians

•Risk transfer •Rental solutions

•System optimization •System health monitoring

•Advanced system control •Genuine replacement parts

•Air distribution configurations •System assessments

•Performance upgrades •Service technology tools


L
•System leak assessments
I E •System risk analysis

F E L
Efficiency C Y C Reliability

Design • Install • Commission • Operate • Maintain • Extend

TM
PackageCARE ...eliminate the inconvenience
No matter where your facility is located, Ingersoll Rand is
committed to serving you 24 hours a day, seven days a week,
and is available to support you with innovative, cost-effective
service solutions that will keep you running at peak performance.
Let Ingersoll Rand handle the pressures and responsibilities of
owning a compressed air system with our signature service
contract.

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Exceptional Parts Factory Training
• Genuine parts produced in the same facility for more • Comprehensive, onsite training seminars for you and
than 60 years your personnel
• Extensive inventory in strategic locations around the • Instruction on a variety of topics, including Level 2
world, backed by our written warranty courses offering hands-on training
• Cross-checked against unit maintenance records to • Courses can be tailored to meet your needs at our
ensure correctness Buffalo, N.Y., training center

Installation and Startup Controls Retrofits


• Preventative maintenance and extended warranty • Re-aero kits to improve efficiency or match changing
programs conditions
• Diagnostic and troubleshooting services • Oil and cooling water system enhancements
• Vibration analysis and trending • Motor upgrades

• Remote monitoring
Smart Product Upgrades
We are constantly striving to improve efficiency and
Repair Expertise
enhance performance. We incorporate these advances
• State-of-the-art equipment for turnkey repairs into retrofit kits that enable you to keep your equipment
up to date.
• Complete documentation package
• Strategic locations to serve a broad customer base

centrifugal.ingersollrand.com 11
Ingersoll Rand (NYSE:IR) advances the quality of life by creating comfortable, sustainable and efficient environments.
Our people and our family of brands—including Club Car®, Ingersoll Rand®, Thermo King® and Trane®—work together
to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables; and
increase industrial productivity and efficiency. We are a $13 billion global business committed to a world of sustainable
progress and enduring results.

centrifugal.ingersollrand.com

Distributed by:

Ingersoll Rand, IR, the IR logo, PackageCARE, and TURBO-AIR are trademarks of Ingersoll Rand, its subsidiaries and/or affiliates. All other trademarks are the property
of their respective owners.
Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein.
Any such warranties or other terms and conditions of sale of products shall be in accordance with Ingersoll Rand’s standard terms and conditions of sale
for such products, which are available upon request.
Product improvement is a continuing goal at Ingersoll Rand. Any designs, diagrams, pictures, photographs and specifications contained within this document
are for representative purposes only and may include optional scope and/or functionality and are subject to change without notice or obligation.

We are committed to using environmentally conscious print practices. © 2015 Ingersoll Rand IRITS-0615-084 09/15

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