EPOCH LTC RevD PDF
EPOCH LTC RevD PDF
EPOCH LTC RevD PDF
910-266-EN — Revision D
June 2011
In accordance with European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment, this symbol indicates that the product must not be disposed of as unsorted
municipal waste, but should be collected separately. Refer to your local Olympus NDT
distributor for return and/or collection systems available in your country.
© 2007, 2011 Olympus NDT, Inc. All rights reserved. No part of this publication may
be reproduced, translated, or distributed without the express written permission of
Olympus NDT, Inc.
This document was prepared with particular attention to usage to ensure the accuracy
of the information contained therein. It corresponds to the version of the product
manufactured prior to the date appearing on the title page. There could, however, be
some differences between the manual and the product if the product was modified
thereafter.
All brands are trademarks or registered trademarks of their respective owners and
third party entities.
Warranty
The EPOCH LTC Ultrasonic Flaw Detector has been designed and manufactured as a high
quality product. Inspect materials thoroughly on receipt for evidence of external or internal
damage that may have occurred during shipment. Notify the carrier making the delivery
immediately of any damage, since the carrier is normally liable for damage in shipment.
Preserve packing materials, waybills, and other shipping documentation in order to establish
damage claims. After notifying the carrier, contact Olympus NDT so that we may assist in the
damage claims, and provide replacement equipment, if necessary.
Olympus NDT guarantees EPOCH LTC to be free from defects in materials and workmanship
for a period of one year (twelve months) from date of shipment. This warranty only covers
equipment that has been used in a proper manner as described in this instruction manual and
has not been subjected to excessive abuse, attempted unauthorized repair, or modification.
DURING THIS WARRANTY PERIOD, Olympus NDT LIABILITY IS STRICTLY
LIMITED TO REPAIR OR REPLACEMENT OF A DEFECTIVE UNIT AT ITS OPTION.
Olympus NDT does not warrant EPOCH LTC to be suitable of intended use, or fitness for any
particular application or purpose. Olympus NDT accepts no liability for consequential or
incidental damages including damage to property and/or personal injury. In addition to our
standard one year warranty, Olympus NDT also offers an optional two year warranty (call for
further details).
The customer will pay shipping expense to the Olympus NDT plant; Olympus NDT will pay
for the return. For EPOCH LTC not under warranty, the customer will pay shipping expenses
both ways.
In this manual, we have attempted to teach the proper operation of EPOCH LTC consistent
with accepted flaw detection techniques. We believe the procedures and examples given are
accurate. However, the information contained herein is intended solely as a teaching aid and
should not be used in any particular application without independent testing and/or verification
by the operator or the supervisor. Such independent verification of procedures becomes more
important as the criticality of the application increases.
Warranty iii
For these reasons, we make no warranty, expressed or implied, that the techniques, examples,
or procedures described herein are consistent with industry standards nor that they will meet
the requirements of any particular application. Olympus NDT expressly disclaims all implied
warranties of merchantability and of fitness for any particular application.
Olympus NDT reserves the right to modify all products without incurring the responsibility for
modifying previously manufactured products. Olympus NDT does not assume any liability for
the results of particular installations, as these circumstances are not within our control.
THE WARRANTIES SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF
ALL OTHER WARRANTIES WHETHER STATUTORY, EXPRESS, OR IMPLIED
(INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, AND WARRANTIES ARISING FROM COURSE OF DEALING
OR USAGE OR TRADE).
iv Warranty
Table of Contents
1. Preface ............................................................................................................. 1
1.1 Product Description ........................................................................................................... 1
1.2 About This Document ....................................................................................................... 2
1.3 Audience ............................................................................................................................ 2
1.4 Special Notices and Typographical Conventions .............................................................. 3
1.5 If You Have Documentation Comments ........................................................................... 4
1.6 Revision History ................................................................................................................ 4
1.7 Technical Help ................................................................................................................... 5
1.8 Product Usage ................................................................................................................... 5
Table of Contents v
3.4 Charging the Battery ........................................................................................................ 15
vi Table of Contents
5.5.2 Waveform Rectification ........................................................................................ 53
5.5.3 Reject .................................................................................................................... 54
7. Gates .............................................................................................................. 59
7.1 Activating gate 2 ............................................................................................................. 59
7.2 Positioning Gates 1 and 2 ................................................................................................ 61
7.3 Gate Measurement Modes ............................................................................................... 61
7.4 Taking Thickness Readings ............................................................................................. 61
7.5 Taking Echo-to-Echo Thickness Readings ...................................................................... 62
7.6 Locating Flaws with an Angle Beam Transducer ........................................................... 62
7.7 Measuring Signal Amplitude .......................................................................................... 63
7.8 Operating in Time-of-Flight Mode .................................................................................. 64
7.9 Using the Zoom Feature .................................................................................................. 64
7.10 Gate Alarms .................................................................................................................... 65
7.10.1 Threshold Alarms ................................................................................................. 65
7.10.2 Minimum-Depth Alarm ........................................................................................ 66
7.10.3 Minimum Depth Alarm with a Single Gate ......................................................... 66
7.10.4 Minimum-Depth Alarm with gate 2 Tracking ..................................................... 66
7.10.5 Alarm-Condition Storage ..................................................................................... 67
• “Product Description”
• “About This Document”
• “Audience”
• “Special Notices and Typographical Conventions”
• “If You Have Documentation Comments”
• “Revision History”
• “Technical Help”
• “Product Usage”
The EPOCH LTC is a portable ultrasonic non-destructive test (NDT) instrument used to detect
flaw conditions in welds, pipes, and many other structural materials. It may be used with a
variety of ultrasonic transducers in indoor and outdoor environments. This flaw detector offers
excellent ultrasonic performance, large dynamic range, superior measurement resolution, a full
VGA resolution (640 x 480 pixels) color-liquid crystal display with transflective technology
for superior visibility, and a simplified user interface. Based on the high-performance
EPOCH XT platform, the EPOCH LTC offers many performance, durability, and operational
enhancements when compared to previous generation EPOCH Flaw Detectors. Enhancements
include:
Preface 1
• Digital filters: standard, broadband, and high-pass filters for application flexibility
• Four customizable measurement-display locations for time and amplitude measurements
• Coarse and fine parameter adjustments with the slewing keys
• Large datalogger for instrument setups (calibrations) and inspection data
• USB on-the-go port for communication with PCs, direct printing, and USB drive storage
• Mini SD port for storage of inspection data on a removable mini SD card
• VGA output compatible with large monitors and projectors
We suggest reading through the information completely at least once with your EPOCH LTC
in hand so that you can combine reading the descriptions and examples with the actual use of
the instrument.
The Technical Specification (920-121-EN) for the EPOCH LTC flaw detector is available
online at: http://www.olympusndt.com/data/File/Epoch_LTC/Epoch_LTC.en.pdf.
This document is the user’s manual for the EPOCH LTC. This manual describes routine tasks
for operating the EPOCH LTC. These tasks include:
1.3 Audience
This document is intended for operators of the EPOCH LTC. Olympus NDT recommends that
all operators have a thorough understanding of the principles and limitations of ultrasonic
testing. We assume no responsibility for incorrect operational procedure or interpretation of
test results. We recommend that all operators seek adequate training prior to using this
equipment.
2 Chapter 1
While the EPOCH LTC is a continuously self-calibrating instrument, the user must determine
regulatory requirements. Olympus NDT offers calibration and documentation services.
Contact Olympus NDT or your local representative with any special requests.
WARNING
The warning sign denotes a hazard. It calls attention to a procedure, practice, or the like,
which, if not correctly performed or adhered to, could result in personal injury.
WARNING
Hazardous high-voltage. This information indicates danger of possible electric shock
hazard higher than 1000 volts.
CAUTION
This information indicates that equipment damage can occur.
Preface 3
Typographical conventions employed in this document are shown below.
Convention Description
[2ND F], [BOLD] (BOLD) Used for the second functions (indicated
above the keys on the keypad).
<Italics> (Angle Brackets) With italics text, used for variable data.
Olympus NDT is always interested in improving its documentation. We value your comments
about this manual and other Olympus NDT documentation.
Complete the survey at the back of this manual and send your documentation comments to
Olympus NDT by using one of the following methods:
Publication dates are updated when a change is made to the document. In addition, the
document version is also changed to reflect the revision. Table 1 on page 5 shows a list of
revisions for this document.
4 Chapter 1
Table 1 Revision History
For technical assistance, please contact Olympus NDT. A list of our service locations with full
contact information is available online at: http://www.olympusndt.com/en/service-and-
support/service -centers/.
If the EPOCH LTC is used in a manner that is not in accordance with the instructions in this
manual, the protection provided by the equipment may be impaired.
Preface 5
6 Chapter 1
2. EPOCH LTC Physical Features
The EPOCH LTC has many physical features that are either completely new or improved
compared to previous EPOCH Flaw Detectors. It is important for the operator to be familiar
with the use and maintenance of these items.
• “Instrument Drawings”
• “Transducer Connections”
• “Battery Door and Compartment”
• “Office Connection Door”
• “O-Ring, Gasket, and Membrane Seals”
• “Display Protection”
• “Environmental Ratings”
• “Optional Rubber Protective Case and Stand”
• “Instrument Cleaning”
AC adaptor plug
Display window
AC adaptor plug
Handstrap mount
Battery door
8 Chapter 2
Handstrap mount Handstrap mount
AC adaptor plug
Battery door
Membrane vent
The EPOCH LTC is supplied with sealed LEMO 00 transducer connectors. BNC and large
LEMO 1 transducer connections are not available due to the size of the instrument’s enclosure.
Adaptors to these common connection types are available from Olympus NDT.
The EPOCH LTC battery door allows the operator quick access to the battery compartment
without the need for tools. Four thumb screws on the battery door secure it to the instrument
case and assure that the compartment is sealed.
The battery door also has a small hole in the bottom center area that is covered on the inside by
an environmentally sealed membrane vent. This vent is a safety feature that is required in the
event that the instrument battery fails and emits gas. This vent must not be punctured.
The EPOCH LTC accepts multiple battery types. The main battery is a rechargeable Lithium
Ion pack (PN: EPLTC-BAT-L) that may be charged inside the instrument or on the optional
external charging base (PN: EPXT-EC). The EPOCH LTC also comes with an auxiliary battery
tray (PN: EPLTC-BAT-AA) that accepts five AA size cells. Operators may use Lithium Iron
Disulfide, nickel metal hydride, or alkaline AA cells in this auxiliary battery tray. The auxiliary
battery tray cannot be recharged in the EPOCH LTC.
On the lower-right side of the EPOCH LTC, a door covers the instrument’s office type
connections. The door has an integral membrane seal to keep liquids away from the unsealed
connections behind the door. These connections are: USB on-the-go port, mini SD card slot,
and VGA/RS-232 output.
The office connection door is held in place by two thumb screws. The operator may use a coin
or a screwdriver to manipulate these thumb screws as needed.
10 Chapter 2
2.5 O-Ring, Gasket, and Membrane Seals
The EPOCH LTC contains seals that are used to protect the instrument’s internal hardware
from the environment. These include:
EPOCH LTC instruments include a clear plastic sheet protecting the instrument display
window. It is advised that the operator leave this sheet in place. Replacements are available in
packages of ten with part number EPLTC-DP.
The display window in the EPOCH LTC is permanently bonded to the upper half of the
instrument case to fully seal the instrument. If the display window becomes damaged, the
entire upper half of the case must be replaced along with the instrument keypad.
The EPOCH LTC has been designed to provide customers with an extremely rugged and
durable instrument that may be used in harsh environments. To classify the instrument’s
durability in wet or damp environments, Olympus NDT has adopted the IP (Ingress Protection)
system to rate how well the instrument is sealed.
The EPOCH LTC has been tested to the requirements of IP67. All instruments are designed to
meet this level of ingress protection when they leave the factory. To maintain this level of
protection, the operator is responsible for the proper care of all routinely exposed membrane
seals. Additionally, the operator is responsible for returning the instrument to an authorized
Olympus NDT service center each year to ensure that the instrument seals are properly
maintained. Olympus NDT cannot guarantee any level of ingress protection performance once
the instrument seals have been manipulated. The operator must use sound judgment and take
proper precautions before exposing the instrument to harsh environments.
Olympus NDT offers an optional rubber protective case with an integral instrument stand (PN:
EPLTC-RPC). This recommended accessory protects the instrument, allows the unit to stand
on a work surface, and provides D-ring connections for the optional chest harness (PN: EP4-
CH).
Wash only with mild soap and water on damp cloth and dry.
12 Chapter 2
3. Powering the EPOCH LTC
This chapter describes how to operate the EPOCH LTC using different power supply options.
The topics are as follows:
AC line power is supplied via the charger/adaptor (PN: EP-MCA). The EP-MCA has a
universal AC power input, so it operates with any line voltage from 100–120 VAC or 200–
240 VAC and with 50 Hz to 60 Hz line frequency.
CAUTION
The input power required by the EPOCH LTC is 24 VDC/1 A. Use only the
EPOCH LTC charger/adaptor provided by Olympus NDT to power the EPOCH LTC.
1. Connect the power cord to the charger/adaptor unit and to an appropriate line power
source.
2. Remove the rubber seal over the AC adaptor port on top of the EPOCH LTC.
3. Connect the DC output power cable from the charger/adaptor to the charger/AC adaptor
input jack.
4. Turn on the EPOCH LTC using the keypad.
5. Proceed with normal operation.
The EPOCH LTC may be operated with its standard rechargeable Lithium Ion (Li Ion) battery
or with AA cells in the auxiliary battery tray. AA cells may be Lithium/Iron Disulfide
(Li/FeS2), nickel metal hydride (NiMH), or alkaline. All EPOCH LTC instruments have been
designed to accept these four battery types without any modifications or adjustments.
The battery life symbol is always present on the right side of the instrument display. The
battery indicator contains eight bars to communicate the remaining battery life. Each bar
represents 12.5% life remaining: 8 bars equals 100 %, 4 bars equals 50 %, and so on. The
battery indicator is accurate after 5 to 10 minutes of use.
The only acceptable rechargeable Li Ion battery pack is Olympus NDT (part number EPLTC-
BAT-L). No other rechargeable battery packs may be used in the EPOCH LTC.
Battery operating time depends on the type of battery being used, the age of the battery, and the
instrument settings. To provide realistic battery operating times, we have tested the
EPOCH LTC with mid-level operating parameters: pulse energy 200 V, PRF 200 Hz, and
display brightness 50 % (default setting). The nominal battery operating times for new
batteries are:
14 Chapter 3
• AA Li/FeS2: 5-6 hours
• AA NiMH: 4-5 hours
• AA alkaline: 2-3 hours
Note: It may take several cycles of complete charging and discharging of the
battery to bring the battery to full capacity. This conditioning process is normal for
these types of rechargeable batteries.
WARNING
The EPOCH LTC charger/adaptor is designed to charge EPOCH LTC batteries only (part
number EPLTC-BAT-L). Do not attempt to charge any other batteries. Doing so may
cause an explosion and injury! Do not attempt to charge other electronic equipment. This
will cause permanent damage.
The EPOCH LTC battery may be charged internally using the EP-MCA charger/adaptor or
externally using the optional standalone battery charger with part number EPXT-EC.
To charge the battery internally, the operator must remove the AC adaptor plug on the top of
the instrument and plug in the EP-MCA charger/adaptor. The battery will charge when the
instrument is ON or OFF, but the rate of charge is slower when the instrument is ON.
When the EPOCH LTC is connected to AC power and powered ON, the battery indicator will
display a red lightning bolt symbol instead of the standard indicator with 8 bars showing
remaining battery life.
The operator may also choose to use the external battery charger, EPXT-EC, to charge one
battery, while using another in the instrument. For more information about this external
charger, contact Olympus NDT or your local sales representative.
If the battery is used daily (or frequently), connect it to the charger/adaptor when not in use.
Whenever possible, the battery should remain connected to the EP-MCA Charger/Adapter
Recharge discharged batteries as soon as possible after use. Give a full recharge, as described
above.
Store batteries in a cool, dry environment. Avoid long-term storage under sunlight or in other
excessively hot places such as an automobile trunk. While in storage, fully recharge batteries at
least once every two (2) months.
16 Chapter 3
4. Managing Basic Operations
This chapter describes how to get started with basic EPOCH LTC operations. Topics are as
follows:
• “Powering Up”
• “Transducer Cable Connection”
• “EPOCH LTC Keypad”
• “Summarizing Keypad Functions”
• “Display Arrangement”
• “System Menu”
4.1 Powering Up
Press the [ON/OFF] key to power up the flaw detector. After an initial beep, the instrument’s
startup screen appears. The instrument then goes through a series of self-tests for
10-15 seconds and starts up.
The EPOCH LTC uses LEMO 00 transducer connections. Suitable cables for most common
transducers may be purchased from Olympus NDT.
The T/R and R terminals on the instrument are not ACCESSIBLE parts; therefore, the
HAZARDOUS LIVE voltage is not exposed when transducer cables are not connected.
The EPOCH LTC keypad has been simplified compared to other EPOCH keypads by reducing
the number of keys and by centering the main navigation area allowing easy operation with
either the left or right hand. The keypad allows direct access to parameters that are commonly
used during inspection. A [DISPLAY SETUP] key accesses a split screen mode where the
operator can access all Calibration (time base), Gates, Pulser, and Receiver settings with a
simple tabbed menu.
The most commonly used keys on the keypad ([GAIN], [FREEZE], [GATES], [ENTER],
[MEAS/RESET], and the arrows) are located in a group in the center of the keypad within
easy reach of the operator’s thumb from either side of the instrument.
The top row of keys contains the [F1] through [F4] software function keys used for direct
access to various parameter settings.
There are two methods for adjusting instrument setup parameters in the EPOCH LTC:
18 Chapter 4
4.3.1 Adjustment Using Enter and Slewing Keys
These keys can be used to control all instrument functions that appear on the main screen. The
[ENTER] key will toggle from one setup parameter to the next and then cycle through them
again. By pressing [2ND F] and then [ENTER], the operator can go back one setup parameter.
Each setup parameter can be adjusted with the arrow keys left and right or down and up. For
most parameters, left and right provide a fine adjustment and the down and up provide a coarse
adjustment allowing rapid adjustment of parameters.
The EPOCH LTC is available with four different keypads. The most common are the English
keypad and the International keypad (see Figure 4-1 on page 20). Chinese and Japanese
versions are also available.
20 Chapter 4
Table 2 Keypad Functions
[GAIN]
Adjusts system sensitivity.
[DISPLAY SETUP]
Toggles between display modes. Accesses Setup Tabs
for Base, Pulser, Receiver, and Gate controls.
[FREEZE]
Display freeze holds the displayed waveform until
[FREEZE] is pressed again.
[MEAS/RESET]
This general purpose key brings the operator back to the
live measurement screen. Can be used to escape from
menus and to accept parameter adjustments.
[ENTER]
Moves from one parameter to the next and also accepts
parameter adjustments.
[GATES]
Allows the operator to control both instrument gates on
screen. Gate 2 is optional.
[SYSTEM MENU]
Accesses the EPOCH LTC system setup menu.
[CAL]
Initiates the EPOCH LTC Auto-Calibration feature.
22 Chapter 4
Table 2 Keypad Functions (continued)
[RANGE]
Adjusts the instrument’s range according to the sound
level setting.
[ID]
The operator can manually enter or adjust an ID within
the current active file.
[SAVE]
Saves to the selected File and ID.
The EPOCH LTC main screen can be displayed in three different modes:
When the EPOCH LTC is powered on and has completed its self-test procedure, the split
screen view opens to allow the operator to review the setup parameters.
The full screen with measurements mode is a common display mode during inspections that
require the use of gates and gate measurements. This mode hides the tabbed setup menu to
maximize A-scan size and allows the operator to view the four measurement fields. All setup
parameters are accessible through direct key presses or by pressing the [ENTER] key until the
desired parameter is accessed.
The large A-scan mode is designed to maximize the A-scan size on the screen. This mode
hides the four measurement fields and it is typically used during scanning for defects in a part
when gates and gate measurements are not required for detection. This mode also allows the
operator to adjust all instrument parameters using direct key presses or by using the [ENTER]
key to access the desired parameter.
To switch between the three display modes and to access the tabbed setup menu the operator
must press the [DISPLAY SETUP] key.
24 Chapter 4
4.5.1 Split-Screen Display Setup Mode
• Gate measurement icons are displayed on the left side of the screen. These icons tell the
operator the measurement mode for each gate and also flash when an alarm is triggered.
• On the left side of the display and below the gate measurement icons, the instrument
displays flags and markers that notify the operator when options are active, when
[FREEZE] is active, and other conditions.
• The A-scan waveform is displayed.
• A grid is typically displayed behind the A-scan. The operator may choose between several
grid modes based on application needs and/or preference.
• On the right side of the display there are four user defined measurement locations.
Location one is the large measurement, Locations two, three, and four are the smaller
measurements. These are defined for a given application by the operator.
• Delay and range parameter values are always displayed to the right of the A-scan below
the four measurement fields.
• The tabbed setup menu is located on the bottom of the screen. Tabs for base, gates, pulser,
and receiver are always displayed here. An additional tab may also be activated for
specialized software features that are activated by the operator.
• Preset values for a selected parameter appear at the bottom of the screen above the [F1]-
[F4] keys.
• Base
• Gates
• Pulser
• Receiver
The BASE tab contains functions related to the instrument’s calibration. The functions that are
located here are:
• VEL (Velocity) – This is the sound velocity for the material being inspected. The operator
must use a correct velocity value to take accurate measurements in millimeters or inches.
• ZERO (Zero offset) – This setting compensates for timing delays within the instrument,
cable, and transducer allowing measurements to be taken from the time that sound enters
the test material.
• Angle – This is the refracted angle of sound within the test piece.
• THICK (Thickness) – This is the thickness of the test piece for angle beam inspections.
This value allows the instrument’s trigonometric calculator to provide horizontal distance
and depth measurements based on soundpath and angle.
• CSC (Curved surface correction) – This is an optional feature in the EPOCH LTC. This
feature will only appear if the option has been purchased. This feature is used when
inspecting with an angle beam transducer on a surface that is curved in the direction of the
soundpath. This feature corrects the horizontal distance and depth to reflector
measurements based on part thickness and outer diameter. This function currently works
on the outer diameter only.
• DIA (Diameter) – User entered value for curved surface correction calculations.
26 Chapter 4
4.5.3 Full-Screen Display with Measurements
mp
• Gate measurement icons are displayed on the left side of the screen. These icons tell the
operator the measurement mode for each gate and also flash when an alarm is triggered.
• On the left side of the display and below the gate measurement icons, the instrument
displays flags and markers that notify the operator when options are active, when
[FREEZE] is active, and other conditions.
• The A-scan waveform is displayed.
• A grid is typically displayed behind the A-scan. The operator may choose between several
grid modes based on application needs and/or preference.
• On the right side of the display there are four user defined measurement locations.
Location one is the large measurement, locations two – four are the smaller measurements.
These are defined for a given application by the operator.
• The active parameter field is shown below the measurement fields. If the operator selects a
parameter that does not have a permanent location in this display mode, it will appear in
• Preset values for a selected parameter appear at the bottom of the screen above the [F1]-
[F4] keys.
• Gate measurement icons are displayed on the left side of the screen. These icons tell the
operator the measurement mode for each gate and also flash when an alarm is triggered.
• On the left side of the display and below the gate measurement icons, the instrument
displays flags and markers that notify the operator when options are active, when
[FREEZE] is active, and other conditions.
28 Chapter 4
• The A-scan waveform is displayed.
• A grid is typically displayed behind the A-scan. The operator may choose between several
grid modes based on application needs and/or preference.
Bottom of the screen
• Preset Values for a selected parameter appear at the bottom of the screen above the [F1]-
[F4] keys.
Flag Description
[ZOOM] is active.
Flag Description
DAC/TVG is active.
DGS/AVG is active.
There is one system menu in the EPOCH LTC to allow rapid access to important instrument
setup functions. The menu is organized with tabs that group functions into logical groups.
Navigation and adjustment of parameters is executed using the [ENTER] key and the up,
down, left, and right arrow keys.
Tabs – These are used to group related functions within a setup menu. When the operator
enters the menu, there will be a row of tabs running across the top of the screen. The operator
must use the left and right arrow keys to select the desired tab. Once the proper tab has been
highlighted, the operator must press the [ENTER] key or the down arrow key to enter the tab.
Parameters – When the operator enters a tab the instrument will automatically select the first
parameter. The operator uses the up and down arrow keys to move from one parameter to the
next and the left and right arrow keys to adjust the parameter value.
Tip: The [MEAS/RESET] key can be used to exit any EPOCH LTC menu at
any time. This key returns to the live screen from any location within the instrument’s
user interface.
30 Chapter 4
4.6.1 MEAS Tab
The measurement tab (MEAS) is shown in Figure 4-5 on page 31.
The Operator uses the MEAS tab to setup the following items:
Reading 1
Reading 2
Reading 3
Reading 4
The EPOCH LTC is capable of making several types of measurements using either gate 1 or
gate 2.
The two gates are completely independent of each other unless the operator chooses to take an
echo-to-echo measurement.
Available measurements and their icons from the live screen are shown in Table 4 on page 33.
32 Chapter 4
Table 4 Measurements and Icons
GATE1
Thickness in Gate 1. Not used with Angle.
THICKNESS
GATE2
Thickness in Gate 2. Not used with Angle.
THICKNESS
GATE1
SOUNDPATH Soundpath (angular) distance in Gate 1.
DISTANCE
GATE2
SOUNDPATH Soundpath (angular) distance in Gate 2.
DISTANCE
GATE1
DEPTH TO Depth to reflector in Gate 1. Used with Angle.
REFLECTOR
GATE2
DEPTH TO Depth to reflector in Gate 2. Used with Angle.
REFLECTOR
GATE1
Horizontal distance to reflector in Gate 1. Used with
SURFACE
Angle.
DISTANCE
GATE2
Horizontal distance to reflector in Gate 2. Used with
SURFACE
Angle.
DISTANCE
GATE1
Amplitude measurement in gate 1. Displays as % of
CURRENT
full-screen height (FSH).
AMPLITUDE
GATE2
Amplitude measurement in Gate 2. Displays as %
CURRENT
of full-screen height (FSH).
AMPLITUDE
34 Chapter 4
Table 4 Measurements and Icons (continued)
GATE1
Amplitude measurement in Gate 1. Displays echo
AMPLITUDE
height as a percentage of DAC/TVG curve height.
TO CURVE
GATE2
Amplitude measurement in Gate 2. Displays echo
AMPLITUDE
height as a percentage of DAC/TVG curve height.
TO CURVE
AWS D1.1/D1.5
WELD RATING D rating calculated for the gated echo.
(D)
36 Chapter 4
Figure 4-8 GATE2 ENABLE
The A-SCAN tab is used to modify the appearance of the EPOCH LTC’s waveform area to
meet application needs or the operator’s preferences.
38 Chapter 4
operator to see small defects that are close to the back surface of the test piece, especially
at large ranges.
• X-AXIS GRID MODE – The EPOCH LTC has four display modes for the x-axis grid.
These four settings are designed to provide the operator with a convenient display mode
for the application. Modes include:
— GRID OFF – No grid lines are displayed. 0–10 appears along the bottom of the
A-scan.
— STANDARD – 10 equally spaced grid lines.
— SOUNDPATH – 5 equally spaced grid lines with soundpath values.
— LEG – Up to 4 grid lines showing soundpath legs (half paths) based on part thickness
and angle.
• Y-AXIS GRID MODE – The EPOCH LTC always measures amplitude up to 110 % full-
screen height. The operator can choose to display the y-axis on the A-scan display from 0–
100 % or from 0–110 % FSH.
• FILTER GROUP
— STANDARD – This accesses the standard instrument filters when the user accesses
the Receiver tab Filter Parameter.
— Other filter groups – Olympus NDT produces other custom filter groups based on
customer requirements. These can be selected here. When an alternative filter group
is selected, the operator will only be able to use the custom filters when the Receiver
tab Filter Parameter is accessed.
• KEY BEEP – When key beep is active, the instrument will beep whenever a key is
pressed.
• ALARM BEEP – Toggles the alarm horn on and off.
• ALL LOCK – When active, this function locks all keys other than [SYSTEM MENU]
and [ON/OFF]. A padlock symbol appears on the live screen when this is active.
• CAL LOCK – When active, this function locks the following keys: [GAIN], [CAL], and
[RANGE]. The BASE, PULSER, and RECEIVER tabs will also be locked on the split
screen view.
40 Chapter 4
• TEMP CAL – Used to select the automatic or manual temperature calibration.
• LANGUAGE – Standard Languages: English, Spanish, French, German, Italian,
Japanese, Chinese, Russian, Norwegian, and Swedish.
• RADIX TYPE – Used to properly format the use of “.” and “,” characters in numerals.
• DATE MODE – Sets the instrument date display pattern.
• GAIN
• GAIN STEP – Universal setting for the coarse (up and down arrows) and fine (left and
right arrows) gain adjustment
• REJECT
• ZERO (Zero offset)
• VEL (Velocity)
• RNG (Range)
• DLY (Delay) – Display delay
42 Chapter 4
• ANGLE
• THICKNESS
• AUTO–XX – Customizable value for the AUTO–80% feature discussed in section 5.2 on
page 48.
Note: Parameters that contain text such as rectification cannot be adjusted. Also,
parameters that are limited by hardware and/or software constraints such as damping
cannot be adjusted.
1. Press the [ENTER] key or the down arrow to enter the EDITPAR tab.
2. Use the up and down arrow keys to select a parameter to be adjusted.
3. Press the right arrow key to select the first parameter value.
4. Adjust with the left and right arrow keys.
5. Use the [ENTER] key to move to the other values for the selected parameter.
The following software options are available for the EPOCH LTC:
• ONBOARD DGS/AVG
• MANUAL PRF
• EXTENDED RANGE
• GATE2
• TUNABLE PULSER
• CURVED SURFACE CORRECTION
44 Chapter 4
Figure 4-14 RESETS Tab
This chapter describes how to adjust the EPOCH LTC’s Pulser/Receiver. The topics are as
follows:
1. Press [GAIN].
2. Use one of the following adjustment methods to adjust the gain setting:
— Arrow keys – up and down for coarse adjustment; left and right for fine adjustment.
— Function keys – Jump to preset values defined in EDITPAR.
The AUTO-XX% feature was formerly known as the AUTO–80 % feature in the EPOCH 4
Series. The default setting for AUTO-XX% in the EPOCH LTC is 80 % full-screen height
(FSH). Using the Edit Para feature, the operator can adjust the value to meet application needs.
In the remainder of this section, AUTO–XX% is described as AUTO–80%.
The AUTO–80% feature is used to quickly adjust the instrument’s gain (dB) setting to bring
the gated peak echo to 80% FSH. AUTO–80% is especially useful for bringing the echo from a
reference indication to 80% FSH to establish the instrument’s reference gain level. See
section 5.3 on page 49.
You can use the AUTO-80% feature to bring an echo to 80% FSH in gate 1 only with the
standard EPOCH LTC. If the gate 2 option has been purchased, then the AUTO-80% feature
may be used for gate 2 as well.
Note: You can use AUTO–80% when an echo exceeds the desired amplitude.
The echo can be either above or below 80% FSH. If a signal is very high in amplitude
(above 500% FSH), then it may be necessary to activate the AUTO–80% function more
than once. To do this, the operator presses the [F4] key again.
To establish the current system gain as the reference (base) level, press [2ND F], [GAIN]
(REF GAIN). This is useful for inspections that require the establishment of a reference gain
level and then the addition or subtraction of scanning gain.
After accessing the reference gain function, the gain display will read: REF XX.X + 0.0 dB.
You can now add or subtract scanning gain as needed independent of the reference level.
To add scanning gain, use the up and down arrow keys for coarse adjustment (default 6 dB)
and the left and right arrow keys for fine adjustment.
While using the reference gain and scanning gain, the following functions are also available:
• [F1] ADD key – Adds the scanning gain to the reference gain and deactivates the
reference gain feature.
• [F2] SCAN DB key – Toggles the scanning gain from the active level to 0.0 dB (reference
level) allowing a direct amplitude comparison to the reference indication.
• [F3] OFF key – Exits the reference gain function without adding the scanning gain to the
base instrument gain.
The pulser settings in the EPOCH LTC are accessed by pressing the [DISPLAY SETUP] key
on the instrument keypad to access the tabbed setup menu, and then selecting the PULSER
tab. Alternatively, the operator may press the [ENTER] key as needed to reach the pulser
parameter settings.
• Pulse repetition frequency (PRF) – This appears only if the manual PRF option has been
purchased, otherwise PRF is automatically controlled by the EPOCH LTC’s operating
software.
• Damping
• Test mode
• Pulse energy
• Pulser frequency selection (pulse width) – This appears only if the tunable pulser option
has been purchased.
The base EPOCH LTC controls the PRF automatically based on the Range setting selected by
the operator. For most applications this automatic control is sufficient to prevent wraparound
noise and/or other PRF related issues.
For operators requiring manual PRF control, the EPOCH LTC offers the software option
manual PRF control (PN: EPLTC-PRF). This option allows the operator to adjust the PRF
from 10 Hz to 500 Hz in steps of either 10 Hz (fine adjustment with left and right arrow keys)
or 50 Hz (coarse adjustment with up and down arrow keys).
Note: The EPOCH LTC is a “single-shot” instrument, that is, the instrument
acquires, measures, and draws the complete A-scan with each pulse rather than using
multiple acquisitions to construct a full waveform. The measurement rate in the
EPOCH LTC is always equal to the PRF rate unless the operator is using a multiplexer.
Note: Actual results could vary due to the test material and/or variation in the
transducer-center frequency. It is recommended trying various settings with a
transducer and test piece to maximize ultrasonic performance.
50 Chapter 5
5.4.3 Pulse Energy
The EPOCH LTC operator can adjust the pulse energy from 100 V to 400 V in increments of
100 V. Because of this flexibility in adjustment, the operator uses only the necessary level of
energy to perform the test while also providing a high power pulser for the most difficult
materials.
To maximize instrument battery life and transducer life, it is recommended that the operator
use lower energy settings when the application permits it. For most applications, the energy
setting does not need to exceed 200 V.
5.4.4 Damping
The damping control lets the operator optimize the waveform shape for high resolution
measurements via an internal resistive circuit. There are four damping settings:
• 50 ohms
• 100 ohms
• 200 ohms
• 400 ohms
Tip: Generally, the lowest ohm setting increases the system damping and
improves near-surface resolution, while the highest ohm setting decreases system
damping and improves the instrument penetration power.
Selecting the correct damping setting fine tunes the EPOCH LTC in order to operate with a
particular transducer selection. Depending on the transducer being used, the various damping
settings either improve near-surface resolution or improve the instrument’s penetration power.
The receiver settings in the EPOCH LTC are accessed by pressing the [DISPLAY SETUP]
key on the instrument keypad to access the tabbed setup menu, and then selecting the
RECEIVER tab. Alternatively, the operator may press the [ENTER] key as needed to reach
the receiver parameter settings. The receiver setup parameters are:
• Digital filters
• Waveform rectification
• Reject
52 Chapter 5
5.5.1 Digital Filters
The EPOCH LTC has a total instrument bandwidth of 26.5 MHz at –3 dB. The instrument has
three digital filter settings. These are designed to allow the instrument to provide the dynamic
range (dB) required by EN12668-1 and also to improve the instrument’s signal-to-noise ratio
by filtering out unwanted high and/or low frequency noise outside of the test frequency
spectrum.
• Full-wave
• Half-wave positive
• Half-wave negative
• RF (unrectified)
The RF mode is not active while operating in DAC mode or peak memory.
54 Chapter 5
6. Managing Special Waveform Functions
This chapter describes how to manage special waveform functions. The topics are as follows:
• “Peak Memory”
• “Display Freeze”
The peak memory function enables the display to capture and store on the screen the amplitude
of each display point. The display updates each pixel if a signal of greater amplitude is
acquired. When a transducer is scanned over a reflector, the signal envelope (echo dynamic as
a function of transducer position) is held on the screen. In addition, the current, live waveform
is displayed at the appropriate place within the echo envelope.
This function is useful when it is necessary to find the peak from an indication during an angle-
beam inspection. An example is shown in Figure 6-1 on page 56.
1. Press [2ND F], [SYSTEM MENU] (PEAK MEM). A P symbol appears at the left side of
the display to indicate that the function is active.
2. Scan over a reflector to acquire the echo envelope.
3. Press [2ND F], [SYSTEM MENU] (PEAK MEM) again to turn off the peak memory
function.
56 Chapter 6
6.2 Display Freeze
The display freeze function holds or freezes the information on the screen at the moment the
[FREEZE] key is pressed. Once the freeze function is activated, the pulser/receiver of the
EPOCH LTC becomes inactive and does not acquire any further data. A F symbol appears on
the left side of the screen indicating that the function is active.
The freeze function is useful when storing waveforms as it holds the current A-scan allowing
the transducer to be removed from the test piece. Once the display is frozen, the operator can
use a variety of instrument functions. These include:
• Gate movement – Used to position the gate(s) over area(s) of interest to obtain
measurement data.
• Gain – Used to amplify signals of interest or to reduce the amplitude of signals when high
scanning gain values are being used.
• Scanning gain may be switched on and off.
• DAC/TVG gain adjustment.
• Switch between TVG and DAC views.
• Range, delay, and zoom – The EPOCH LTC time base can be manipulated to focus on
areas of interest. The total instrument range may not be increased.
• Datalogger
• Printing
When freeze is active, the following parameters cannot be changed/accessed:
• Zero (offset)
• Range (cannot be increased)
• Pulser/receiver settings other than gain
To disable the freeze function and return to normal operation, press [FREEZE] again.
This chapter describes how to use the gates in the EPOCH LTC.
Note: The standard EPOCH LTC has one gate. The gate 2 option must be
purchased to access gate 2 functions. For simplicity, this section describes all gate
controls.
• “Activating gate 2”
• “Positioning Gates 1 and 2”
• “Gate Measurement Modes”
• “Taking Thickness Readings”
• “Taking Echo-to-Echo Thickness Readings”
• “Locating Flaws with an Angle Beam Transducer”
• “Measuring Signal Amplitude”
• “Operating in Time-of-Flight Mode”
• “Using the Zoom Feature”
• “Gate Alarms”
If the gate 2 option has been purchased then the operator will have the ability to turn on gate 2
in the [SYSTEM MENU] under the GATES tab shown in Figure 7-1 on page 60.
Gates 59
Figure 7-1 GATES Tab
The operator must select the GATE2 ENABLE parameter and select ON. This allows gate 2
setup information to appear in the tab as shown in Figure 7-2 on page 60, and it will also
activate gate 2 parameters on the live screen.
60 Chapter 7
7.2 Positioning Gates 1 and 2
The EPOCH LTC has up to two independent flaw gates. Both gates can be used to take
thickness measurements with straight-beam transducers, sound-path measurements with angle-
beam transducers, measure signal amplitude, measure time-of-flight in microseconds, or to
trigger threshold and minimum-depth alarms. The gates may also be used together to take
echo-to-echo thickness measurements.
To access the gate 1 controls, the operator must press the [GATES] button once. The operator
can then use the [ENTER] key or the [F1]-[F3] keys to access gate start (1-Start), gate width
(1-Width), and gate level (1-Level).The [F4] key controls the AUTO–XX% function.
To access the gate 2 controls, the operator must press the [GATES] button twice. The operator
can then use the [ENTER] key or the [F1]–[F3] keys to access gate start (2-Start), gate width
(2-Width), and gate level (2-Level). The [F4] key controls the AUTO–XX% function.
To adjust the position of a gate, the operator must access the appropriate gate function and use
the arrow keys to move the gates. The up and down arrow keys allow rapid adjustment in
coarse increments and the left and right arrow keys allow fine adjustment.
See section 4.6.2 on page 35 for details regarding the two gate-measurement modes available
for each gate (peak and edge).
1. In [SYSTEM MENU] > MEAS tab – The operator must select gate 1 thickness as one of
the active measurements in the 4 measurement display locations. Typically, this would be
displayed in measurement location 1.
2. In [SYSTEM MENU] > GATES tab – The operator must set up the gate 1 measurement
mode to peak or edge as required by the application.
3. On the live screen – The operator must position gate 1 over the echo of interest. The echo
does not need to break the gate for peak measurements. It must break the gate for edge
measurements.
Gates 61
To take a thickness reading with gate 2, the previous steps are the same but the gate 2 controls
are used and the gate 2 thickness measurement must be selected.
The operator can take echo-to-echo thickness measurements with the EPOCH LTC if the
gate 2 option has been purchased.
1. In [SYSTEM MENU] > MEAS tab – The operator must select Gate 2-Gate 1 as one of
the active measurements in the 4 measurement display locations. Typically this would be
displayed in measurement location 1.
2. In [SYSTEM MENU] > GATES tab – The operator must setup the gate 1 and gate 2
Measurement modes to PEAK or EDGE as required by the application. These are
typically the same for both gates, but this is not required.
3. On the live screen – The operator must position gate 1 over the first echo of interest and
gate 2 over the second echo of interest. The echo does not need to break the gate for the
peak measurements. It must break, however, the gate for edge measurements.
The operator can choose to activate gate 2 Tracking in the [SYSTEM MENU] > GATES tab.
This function allows gate 2 start to track the position of an echo in gate 1 to maintain the preset
blanking period between gate 1 start and gate 2 start.
During an angle-beam inspection, you can obtain accurate and reliable soundpath information
using the EPOCH LTC’s high-resolution distance calculator. If a refracted angle is entered into
the EPOCH LTC and the operator has chosen soundpath, surface distance, and depth
measurements to be displayed in the measurement display locations, then the instrument will
automatically display all angular soundpath components once the operator places the gate over
the echo of interest (see Figure 7-3 on page 63).
62 Chapter 7
Soundpath
Surface distance
Depth
Amplitude
Leg indicator
The screen can also display the soundpath leg as part of the A-scan grid. This is set up in the
[SYSTEM MENU] > A-SCAN tab.
When estimating discontinuity size, the instrument is adjusted so that a particular gain setting
and screen height represent the echo amplitude produced by a known size reflector in a
reference standard. In general, a signal with a smaller amplitude could indicate a smaller
reflector and a signal with higher amplitude could indicate a larger reflector than the reference
standard.
To measure signal amplitude, the operator must select either Gate 1 current amplitude or
Gate 2 current amplitude as a displayed measurement in the [SYSTEM MENU] > MEAS tab
depending on which gate will be used for the measurement.
The EPOCH LTC can also display minimum amplitude and maximum amplitude
measurements. If the operator wishes to use these measurements for inspection, they can be
activated as well. These measurements track the minimum and maximum measurements in the
gate and are reset by adjusting the gate, gain, pulser/receiver, or by pressing the [MEAS/
RESET] key.
Gates 63
The gate measurement mode will affect how the EPOCH LTC measures signal amplitude:
• Peak mode:
— Amplitude measurement made on highest peak in gate
— Signal does not have to break gate threshold
• Edge mode:
— Amplitude measurement from highest peak in gate
— Signal must break gate threshold
Once the operator has set up the displayed measurements and the gate measurement modes, the
operator needs to position the gate over the echo of interest. The echo-amplitude
measurement(s) will be displayed.
The EPOCH LTC can display time-of-flight (TOF) soundpath data for an echo that breaks a
gate. Time-of-flight is the location of the reflector in microseconds (µs). When time-of-flight
mode is active (use [SYSTEM MENU] > MEAS tab > UNIT = MICROSECOND), distance
measurements will be displayed in microsecond values instead of inches or millimeters.
Time-of-flight mode does not divide the reading by two. The entire time-of-flight through the
test piece in both directions is displayed.
As a reminder, when taking thickness measurements, the EPOCH LTC must divide the product
of material velocity and time-of-flight by two in order to calculate the thickness of the part. If
this were not done, then the unit would display twice the actual thickness because the sound
energy would pass through the part twice.
To zoom in on an indication, position gate 1 over the area of interest and press [2ND F],
[GATES] (ZOOM). The instrument automatically uses screen delay to bring the point that
corresponds to the gate start to the left side of the screen and also adjusts the displayed range to
match the gate width. The new range equals the unzoomed gate width. The lowest achievable
value of the expanded range is equivalent to the minimum range of the instrument at the
current material-velocity setting.
Zoom is especially useful in certain flaw detection applications. For example, when detecting
branches of cracking such as intergranular stress-corrosion cracking (IGSCC), the inspector’s
64 Chapter 7
job can be complicated by the geometry of the test specimen and also by the specific
characteristics of the defect itself. In instances where the pipe counterbore is close to the weld
root, it is possible to have three signals that all appear quite close to each other (the weld root,
the counterbore, and the crack itself). Use the zoom function to improve the visual resolution
of the EPOCH LTC display so that each individual signal can be more easily identified.
When evaluating a crack signal, the inspector’s attention is usually focused on the leading edge
of an indication. By observing the number and location of small peaks along the leading edge
of the signal, it is possible to make some assumptions regarding the presence and location of
different branches of cracking. Use the zoom function to get a much more detailed view of an
indication and to make better judgments regarding flaw location and depth.
Zoom is useful when inspecting particularly large or thick components when detail is lost due
to using long screen ranges. Use the zoom function to look at small sections of the test piece
without disturbing the instrument’s original calibration.
The EPOCH LTC features a variety of alarm configurations for gate 1 and gate 2. In RF mode,
these alarms can be used in positive, negative, or dual gate modes. The three types of gate
alarms are positive threshold, negative threshold, and minimum depth.
1. Press the [GATES] key and use the START, WIDTH, and LEVEL parameters to
position the gate over the desired area.
2. Press the [ENTER] key to access the alarm options. These will be displayed above the
function keys.
3. Press [F2] for positive logic or [F3] for negative logic. A positive logic alarm is triggered
when a signal breaks the gate threshold. A negative logic alarm is triggered when a signal
drops out of the gate threshold. gate 1 and gate 2 can both be set to either positive or
negative logic.
When the operator sets a threshold alarm on gate 1 or gate 2, the appearance of the tick marks
at the end of the gate will change. For positive logic alarms, the tick marks will point upward
and for negative logic alarms they will point downward. To setup a threshold alarm on gate 2,
Gates 65
the operator must follow the steps above with the exception of pressing the [GATES] key
twice before pressing the [ENTER] key to access the alarm settings.
To deactivate an alarm, the operator must access the gate alarm control and press [F1].
1. Press the [GATES] key and use the START, WIDTH, and LEVEL parameters to
position the gate over the desired area. Be sure the gate start position is set to cover a range
below the minimum-depth alarm value.
2. Press [ENTER] to display the alarms in the function boxes at the bottom of the screen.
Press [F4] to activate the minimum-depth alarm.
3. Use the arrow keys to set the desired minimum value. The range of minimum-depth values
is limited by the gate start and gate width settings. This minimum-depth alarm value must
be greater than the gate start value and less than the gate width value. Once activated, a
marker appears on the gate to indicate the current setting. Any indication that exceeds the
gate threshold to the left of the marker will trigger the alarm.
4. Press [GATES] then [ENTER] three times followed by the [F1] key to turn off the alarm.
66 Chapter 7
To setup a minimum depth alarm on gate 2
1. Press the [GATES] key twice and use the START, WIDTH, and LEVEL parameters to
position gate 2 over the desired area. Be sure the gate 2 start position is set to cover a
range below the minimum-depth alarm value.
2. Press [ENTER] to display the gate 2 alarms in the function boxes at the bottom of the
screen. Press [F4] to activate the minimum-depth alarm.
3. Use the arrow keys to set the desired minimum value. The range of minimum-depth values
is limited by the gate 2 start and gate 2 width settings. This minimum-depth alarm value
must be greater than the gate 2 start value and less than the gate 2 width value. Once
activated, a marker appears on the gate to indicate the current setting. Any indication that
exceeds the gate threshold to the left of the marker will trigger the alarm.
4. Press [GATES] then [ENTER] three times followed by the [F1] key to turn off the alarm.
Gates 67
68 Chapter 7
8. Calibrating the EPOCH LTC
This chapter describes how to calibrate the EPOCH LTC. Calibration is the process of
adjusting the unit so that it measures accurately on a particular material, using a particular
transducer at a particular temperature. You must adjust The zero (offset) and velocity
parameters of the EPOCH LTC during calibration. Zero (offset) [sometimes referred to as
probe delay] compensates for the dead time between the firing of the initial pulse and the entry
of the sound into the test piece. The unit must be programmed with the correct velocity setting
so that it matches the material velocity of the test piece.
The EPOCH LTC has an advanced Auto-Calibration feature, which provides for a fast and
easy calibration process. Section 8.1 on page 70 details the procedure to calibrate the
EPOCH LTC when using the four basic transducer configurations: straight beam, delay line,
dual element, and angle beam.
Note: Do not use the Auto-Calibration feature when the EPOCH LTC is in the
following modes: microsecond time-of-flight, DAC, or TVG.
• “Getting Started”
• “Calibrating with a Straight-Beam Transducer”
• “Calibration with a Delay-Line Transducer”
• “Calibration with a Dual-Element Transducer”
• “Calibrating with an Angle-Beam Transducer”
Until you are completely comfortable operating the EPOCH LTC, we recommend that a basic
review and setup procedure be used prior to starting the actual calibration. The split-screen
feature of the EPOCH LTC is useful for this as it lets you simultaneously view the waveform
display and all instrument calibration data.
Note: Refer to section 5.4 on page 49 and section 5.5 on page 52 for information
on adjusting the pulser/receiver.
70 Chapter 8
8.2 Calibrating with a Straight-Beam Transducer
The example below uses an Olympus NDT transducer (part number A109S-RM), with a
frequency of 5.0 MHz and an element diameter of 0.50 in (12,7 mm) to perform the sample
straight-beam calibration. The calibration requires a test block with two known thicknesses
made from the material to be measured. Ideally, the two thicknesses should represent
thicknesses that are both below and above the expected thickness of the material being
inspected.
For this example, we are using Olympus NDT standard 5-step steel test block (part number
2214E). The steps measure 0.100 in (2,54 mm), 0.200 in (5,08 mm), 0.300 in (7,62 mm),
0.400 in (10,16 mm), and 0.500 in (12,7 mm).
Note: If the EPOCH LTC is set to metric units, the calibration process is exactly
the same, except that the entries below will be in millimeters rather than inches.
1. Follow the initial setup procedure outlined in section 8.1 on page 70. Connect the
transducer to an appropriate cable and then connect the cable to either of the transducer
posts on the EPOCH LTC.
2. Press [CAL]. Special functions will now appear above the F-keys ([F1] CAL THIN, [F2]
CAL THICK, and [F3] CANCEL).
3. Couple the transducer to the THIN calibration block step. For this example, the transducer
is coupled to the 0.200 in (5,08 mm) step (depending on the frequency of the contact
transducer being used, it might be impossible to obtain a proper reading on very thin
material).
4. Position gate 1 so that the first backwall echo from the known thickness step is exceeding
the gate threshold. Adjust the gain setting so that the echo amplitude is at approximately
80 %.
72 Chapter 8
6. Press [F1] to continue.
7. Couple the transducer to the THICK calibration block step. In this example, the transducer
is coupled to the 0.500 in (12,7 mm) step.
8. Position gate 1 so that the first backwall echo from the known thickness step is exceeding
the gate threshold. Adjust the gain setting so that the echo amplitude is approximately
80 %.
10. Press [F1] to complete the calibration. The zero (offset) and velocity parameters adjust
automatically, and the correct thickness reading of any gated echo displays on the screen.
The sample delay line calibration described below is performed using Olympus NDT
transducer part number V202-RM, with a frequency of 10.0 MHz and an element diameter of
0.25 in (6,35 mm). The calibration requires a test block with two known thicknesses, made
from the material to be measured. Ideally, the two thickness measurements are both below and
above the expected thickness of the material to be inspected.
74 Chapter 8
For this example, we are using Olympus NDT standard 5-step steel-test block, part number
2214E. The steps measure 0.100 in (2,54 mm), 0.200 in (5,08 mm), 0.300 in (7,62 mm),
0.400 in (10,16 mm), and 0.500 in (12,7 mm).
Note: If the EPOCH LTC is set to work in metric units, the calibration process is
exactly the same, except that the entries below will be in millimeters, rather than inches.
1. Follow the initial setup procedure outlined in section 8.1 on page 70. Connect the
transducer to an appropriate cable and then connect the cable to the transducer post on the
EPOCH LTC. With a zero offset of 0.000 µs, the initial pulse should appear on the left
side of the screen. Increase the zero offset until the initial moves off the left side of the
screen and the interface echo from the end of the delay-line tip appears on the screen.
Verify that the echo represents the end of the delay by tapping your finger on the end of
the couplant-coated delay line. This dampens the signal and the echo should jump up and
down on the screen. Use the zero offset to move this echo to the left side of the screen so
that it is barely visible.
2. Press [CAL]. Special functions will now appear above the F-keys ([F1] CAL THIN, [F2]
CAL THICK, and [F3] CANCEL).
3. Couple the transducer to the THIN calibration block step. For this example, the transducer
will be coupled to the 0.100 in (2,54 mm) step.
4. Position gate 1 so that the first backwall echo from the known thickness step is exceeding
the gate threshold. Adjust the gain setting so that the echo amplitude is approximately
80 %. A thickness reading appears in large text in measurement location 1.
Note: Ensure that it is the first backwall echo being gated, not a multiple echo
from the end of the delay-line tip.
5. When the reading is steady, Press [F1]. The screen freezes and a popup box appears on the
screen. Use the slewing keys to enter the exact known thickness of the test sample.
76 Chapter 8
7. The display returns to the live A-scan. Couple the transducer to the THICK calibration
block step. For this example, the transducer is coupled to the 0.500 in (12,7 mm) step.
8. Position gate 1 so that the first backwall echo from the known thickness step is exceeding
the gate threshold. Adjust the gain setting so that the echo amplitude is approximately
80 %. A thickness reading appears in large text in measurement location 1.
Figure 8-7 Calibrating for a Thick Block Using a Delay Line Transducer
9. Press [F1] once the reading is steady. The screen freezes and a pop-up box appears again
on the screen. Use the slewing keys to enter the exact known thickness of the test sample.
10. Press [F1] to complete the auto-calibration. The zero (offset) and velocity parameters
adjust automatically, and the correct thickness reading of any gated echo is displayed on
the screen.
The sample dual element calibration described below is performed using Olympus NDT
transducer (part number DHC711-RM) with a frequency of 5.0 MHz and an element diameter
of 0.25 in (6,35 mm). The calibration requires a test block with two known thicknesses made
from the material being measured. Ideally, the two thicknesses should represent thicknesses
that are both below and above the expected thickness of the material to be inspected. For this
example, we are using Olympus NDT standard 5-step steel test block (part number 2214E). It
78 Chapter 8
has steps measuring 0.100 in (2,54 mm), 0.200 in (5,08 mm), 0.300 in (7,62 mm), 0.400 in
(10,16 mm), and 0.500 in (12,7 mm).
Note: If the EPOCH LTC is set to work in metric units, the calibration process is
exactly the same, except that the entries below will be in millimeters, rather than inches.
The zero offset value of dual-element transducers can vary significantly at extreme
temperatures. If the temperature changes more than a few degrees from the temperature at
which the zero offset value was established, recheck its value. If thickness measurements are to
be made over a wide temperature range, we strongly recommend the use of Olympus NDT
dual transducers that are designed for high-temperature applications and that have built-in
delay lines with a stable sound velocity that does not change significantly with temperature.
Specific recommendations are Olympus NDT D790-SM and D791 dual element transducers.
1. Follow the initial setup procedure outlined in section 8.1 on page 70. Connect the
transducer to an appropriate cable and then connect the cable to the transducer posts on the
EPOCH LTC. Change the test mode to dual. Also, when using a dual-element transducer,
the gain setting is generally set very high so that the leading edge of the backwall echoes
appear as nearly vertical lines on the screen. The leading edge is then used when making
thickness measurements. For this reason, the EPOCH LTC should be set to edge detection
mode.
2. Press [CAL]. Special functions will now appear above the F-keys ([F1] CAL THIN, [F2]
CAL THICK, and [F3] CANCEL).
5. Press [F1] once the reading is steady. The screen freezes and a popup box appears on the
screen. Use the slewing keys to enter the exact known thickness of the test sample.
80 Chapter 8
Figure 8-10 Entering a Thin Standard Value
9. Press [F1] once the reading is steady. The screen freezes and a popup box appears again
on the screen. Use the slewing keys to enter the exact known thickness of the test sample.
10. Press [F1] to complete the auto-calibration. The zero (offset) and velocity parameters
adjust automatically, and the correct thickness reading of any gated echo is displayed on
the screen.
82 Chapter 8
8.5 Calibrating with an Angle-Beam Transducer
The sample angle beam calibration described below is performed using Olympus NDT
transducer part number A430S-SB with a frequency of 2.25 MHz and an element size of
0.625 in x 0.625 in (15,875 mm x 15,875 mm). The transducer is mounted on a 45° wedge,
part number ABWS-6-45. We recommend using either an ASTM E-164 IIW Type I or a U.S.
Air Force IIW Type II calibration block for this calibration procedure. The steps below use
Olympus NDT IIW Type I carbon-steel calibration block, part number TB7541-1.
1. Follow the initial setup procedure outlined in section 8.1 on page 70. Connect the
transducer to an appropriate cable and then connect the cable to the transducer post on the
EPOCH LTC.
2. Enter the correct refracted angle for the transducer/wedge combination. For this example,
enter 45°.
3. Enter the approximate shear-wave velocity of the material being inspected. For this
example using carbon steel, enter a velocity of 0.1280 in/µs (3,251 m/sec if working in
metric units).
4. Enter an appropriate range for the test block being used. For this example, enter a range of
12.000 in (304.8 mm if working in metric units).
Review section 8.5.1 on page 84 to section 8.5.4 on page 89 for the following procedures:
Note: If the EPOCH LTC is set to work in metric units in each procedure listed
above, the calibration process is exactly the same, except that the entries below will be
in millimeters, rather than inches.
2. Manipulate the probe until a high-amplitude signal appears on the screen after the initial
pulse. This is the reflection from the large arc of the block that is located on the Type I
block at 4 in (101,6 mm).
3. Move the probe forward and backward to bring the echo to its maximum amplitude
(peak). Make sure the echoes do not exceed 100 %. Reduce the gain setting if necessary.
Note: The peak memory feature on the EPOCH LTC is an excellent tool to aid in
finding the BIP. Press [2ND F], [SYSTEM MENU] (PEAK MEM) to turn on the
feature. This feature draws and collects the echo envelope of the signal while also
drawing the live waveform. Match the live waveform with the maximum point
corresponding to the previously accumulated echo-dynamic curve. Press [2ND F],
[SYSTEM MENU] (PEAK MEM) again to turn off the feature.
4. Hold the probe stationary once you have peaked up the signal and mark the side of the
transducer wedge directly over the “0” mark on the block. This is the BIP – the point at
which the sound leaves the wedge and enters the material with maximum energy.
84 Chapter 8
8.5.2 Verifying the Refracted Angle (Beta)
The refracted angle of the probe should already have been entered in the EPOCH LTC in the
initial steps of the calibration procedure. Although the wedge may be marked 45°, for example,
the actual refracted angle could be slightly different due to the properties of the test material or
the amount of wear on the wedge. It is necessary to verify the actual angle. This ensures that
the EPOCH LTC’s soundpath calculations are accurate.
1. Position the probe over the appropriate angle mark on the block, which is 45° in this
example.
2. Move the probe backward and forward to “peak up” the echo coming from the large
circular hole in the side of the block. The circular hole may be filled with Plexiglas, but
the procedure is the same.
Tip: The peak memory feature on the EPOCH LTC is an excellent tool to aid in
finding the peak of the signal.
3. Hold the probe stationary once you have peaked up the signal. Note the degree mark on
the block that lines up with the BIP, which you marked on the side of the wedge in the
previous step. This is the actual refracted angle (Beta) for this particular transducer and
Note: This step differs depending on which type of IIW calibration block is used.
The ASTM E-164 IIW Type I Block, which has a crescent cut in the side, produces echoes at
4 in (101,6 mm) and 9 in (228,6 mm) on the screen. The U.S. Air Force IIW Type II Block,
which has a large cutout in the side, produces echoes at 2 in (50,8 mm) and 4 in (101,6 mm) on
the screen. The procedure to follow uses the Olympus NDT IIW Type I carbon steel calibration
block, part number TB7541-1.
We recommend that the EPOCH LTC’s Range parameter be set to 12 in (304,8 mm) for this
step. Regardless of whether a Type I or Type II Calibration block is used, this should ensure
that the echoes from the block are visible on screen.
1. Couple the probe to the block so that the BIP is directly over the “0” mark on the ASTM
test block (or the Air Force block). Do not move the transducer from this point during this
step.
2. Press the [CAL] key.
3. Position gate 1 so that the echo reflection from the 4 in. (101,6 mm) arc (this should be the
first large echo after the main bang) is exceeding the gate threshold.
4. Adjust the gain setting so that the echo amplitude is approximately 80 %. A thickness
reading appears in large text in measurement location 1.
86 Chapter 8
Figure 8-15 Calibrating for distance
5. Press [F1] CAL THIN once the reading is steady. The screen freezes and a popup box
appears on the screen. Use the slewing keys to enter the exact known soundpath distance
for this arc.
Note: Another echo might be present on the screen at approximately the eighth or
ninth screen division. Disregard this echo as it is usually the result of beam spreading
and sound bouncing off the side of the block. Ensure gate 1 is not over this echo.
9. Press [F1] CAL THICK once the reading is steady. The screen freezes and a popup box
appears again on the screen. Use the slewing keys to enter the exact known soundpath
distance for this crescent.
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Figure 8-18 Entering a Thick Standard Value
10. Press [F1] to calculate and complete the auto-calibration. The zero (offset) and velocity
parameters adjust automatically, and the correct soundpath readings of any gated echoes
are displayed on the screen.
1. Couple the probe to the IIW calibration block so that the transducer is aimed at the
0.060 in (1,524 mm) diameter side-drilled hole, which is used as a reference reflector.
Figure 8-19 IIW Calibration Block with 0.060 in (1,524 mm) Diameter Drilled Hole
2. Move the probe forward and backward until you have “peaked up” the return signal from
the hole (that is, found the maximum amplitude). Do not confuse the reference reflector
echo from the side of the block.
Tip: The peak memory feature on the EPOCH LTC is an excellent tool to aid in
finding the peak of the signal.
3. Adjust the system sensitivity (gain) up or down once the echo is peaked up to bring the
reference reflector signal to a predetermined reference line on the screen. In this example,
the echo is brought to 80 % of full-screen height.
4. Press [2ND F], [GAIN] (REF) to lock in the reference-gain level and add/subtract
scanning gain separately.
90 Chapter 8
9. Managing the Instrument Datalogger
The EPOCH LTC datalogger is designed to store the following information every time the
operator presses the [SAVE] key:
• File name
• Identifier (ID) code
• Alarm conditions
• Gate measurement modes
• Soundpath leg for each gate
• 0 to 4 measurements – Instrument saves all active measurements selected by the operator
to display on the instrument screen.
• A-scan waveform
• Peak memory envelope, if active
• Complete setup parameters
• Flag status ([FREEZE], (ZOOM), (PEAK MEM), etc.)
• Active software feature(s) (DAC/TVG, DGS/AVG, etc.)
The EPOCH LTC datalogger can store up to 50,000 IDs in onboard memory with the
information listed above. All data is stored for every ID that the operator chooses to save.
The EPOCH LTC Datalogger menu is accessed by pressing [2ND F], [ID] (FILE). This will
bring the operator to a tabbed menu similar to the [SYSTEM MENU] discussed in this
manual. The EPOCH LTC Datalogger menu has four tabs organizing datalogger functions:
open, review, create, and delete. These tabs are covered in detail below. When the operator first
enters the datalogger, the operator sees a screen similar to the screen shown in Figure 9-1 on
page 93.
92 Chapter 9
Figure 9-1 Datalogger OPEN Tab
• Only that portion of an ID number consisting of digits and letters (no punctuation marks)
beginning with the rightmost character and extending left to the first punctuation mark or
to the leftmost character (whichever comes first) can increment.
• Digits are cycled 0, 1, 2, ..., 9, 0, etc. The 9 to 0 transition is done only after incrementing
the character to the left. Letters are cycled A, B, C, ..., Z, A, etc. The Z to A transition is
done only after incrementing the character to the left. In either case, if there is no character
to the left or if the character to the left is a punctuation mark, then the ID number cannot
increment.
• If an ID number cannot increment, then after a reading is saved, an error beep sounds and
the momentary message Cannot increment ID! is shown on the display above the
function keys. Subsequent saves overwrite readings if the operator does not manually
change the ID number first.
94 Chapter 9
Note: To make the instrument increment through a range of numbers several
digits wide while beginning with a single digit ID number, the maximum number of
digit positions must be entered initially using leading zeroes.
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Figure 9-4 Datalogger CREATE Tab
The operator may also view additional file information by pressing the [F1] Details key as
shown in Figure 9-6 on page 98.
Note: The open function does not recall any instrument setup or calibration to the
live screen. This function simply opens the selected file so that the operator may save
data.
Once the file has been opened, the operator may begin saving data by pressing the [SAVE] key.
The EPOCH LTC will attempt to save data to the ID displayed. In most cases, the ID will not
already contain data. However, in some cases the ID will already contain saved information. In
this case, the EPOCH LTC displays a prompt that asks if the operator would like to over-write
or abort.
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When there is an active file open, the operator may press the [ID] key to edit the current ID.
There are four actions displayed above the [F1] to [F4] keys:
• [F1] DONE – Accepts any changes to the active ID that the operator has made.
• [F2] INS CHAR (Insert Character) – Inserts a blank character in the ID after the cursor
position
• [F3] DEL CHAR (Delete Character) – Deletes the character or space in front of the
cursor.
• [F4] CANCEL – Removes all changes made since the ID was accessed.
When the operator presses the [SAVE] key, the EPOCH LTC saves the following information:
• Filename
• ID
• Up to 4 measurements (operator selected)
• A-scan waveform
• All instrument setup parameters
• Alarm information
• Any display flags
• Gate measurement mode icon(s)
• Leg indicator(s)
• Any displayed peak memory envelope
• Software feature/option setups
• File details shows the file name, description, inspector ID, location note, file type, date
created, date modified, and total ID count as shown in Figure 9-8 on page 100.
100 Chapter 9
• File contents shows the operator the saved IDs within the file. The operator is able to
access two separate views for each ID.
— The first view shows the ID number, A-scan, measurements, display flags and
markers, gate measurement icon(s), gain, velocity, delay, and range.
— The second view shows the ID Number and all setup parameters.
While viewing the contents of a file, the operator has several functions available:
• Up and down arrows – Allows the operator to move from one ID to the next within the
file.
• Left and right arrows – Allows the operator to edit the displayed ID number and jump to
a specific ID by pressing the [ENTER] key.
• [F1] key – Switches between the Waveform and Setup views for the selected ID.
• [F2] key – Recalls the selected ID setup and brings the operator to the live screen.
• [F4] key – Cancels the Contents view and brings the operator back to the REVIEW tab.
102 Chapter 9
9.2.6.1 Quick Calibration Recall
The operator may recall a stored instrument setup (calibration) from any CAL file by pressing
[2ND F], [CAL] (RECALL SETUP). This will display a list of all of the CAL files that are
stored in the EPOCH LTC’s datalogger. The Quick Calibration Recall menu is shown in
Figure 9-11 on page 103.
The operator must highlight the desired CAL file, press the [F1] key to view file details if
desired, and press the [F2] key to recall the file. Since there is only one ID allowed in a CAL
file, the operator does not need to view the IDs individually. When the file is recalled, the
instrument displays the stored A-scan on the live screen for the operator’s reference. The
operator must press the [MEAS/RESET] key to go live and take measurements.
104 Chapter 9
10. Software Features and Options
• DGS/AVG
• Manual PRF control
• Extended range
• Gate 2
• Tunable square wave pulser
• Curved surface correction
• AWS D1.1/D1.5
All of the available options are listed in the [SYSTEM MENU] > OPTIONS tab. If an option
is active in the instrument, then the operator is able to highlight it and see that the OPTION
STATUS parameter reads LICENSED. If the option is not activated, then the OPTION
STATUS parameter reads UNLICENSED and a location to enter an activation code is
available as shown in Figure 10-1 on page 106.
Software options can be added to the EPOCH LTC at an additional cost. This activation can be
performed at the factory before the instrument is shipped or can be done remotely with an
access code. You must contact Olympus NDT to have access codes generated.
10.2.1 Description
A distance amplitude correction (DAC) curve is used to plot amplitude variations of signals
from reflectors of the same size, but at different distances from the transducer. Normally, these
reflectors produce echoes of varying amplitude due to material attenuation and beam spread as
the sound beam travels through the part. The purpose of the DAC curve is to graphically
compensate for material attenuation, nearfield effects, beam spread, and surface roughness.
After plotting a DAC curve, reflectors of the same size as those used for creation of the curve
produce echoes that peak along the curve despite different locations within the test piece.
Similarly, reflectors that are smaller than those used to create the curve fall below the level,
while larger reflectors exceed the curve level.
When a DAC curve is created in the EPOCH LTC, the instrument also creates a time-varied
gain (TVG) setup. TVG is used to compensate for the same factors as DAC, but the
presentation is different. Instead of drawing a curve across the display that follows the
106 Chapter 10
reference reflector peaks downward as sound is attenuated, the TVG setup amplifies the gain
as a function of time (distance) to bring the reference reflectors to the same screen height (80%
FSH).
The EPOCH LTC DAC/TVG feature allows the user to toggle between DAC and TVG views
in many of its modes, allowing the freedom to use both techniques during a single inspection.
When the operator switches from DAC to TVG view, the DAC curves are displayed as TVG
lines across the screen. The time varied gain effectively amplifies signals across the time base
to make the DAC curves appear as straight lines across the screen.
Users can customize DAC/TVG setups to their unique application requirements using the
flexible DAC/TVG software feature for the EPOCH LTC. The DAC/TVG feature incorporates
several DAC/TVG modes that adhere to ASME, ASME-3, and JIS sizing codes. The software
offers direct control of gain, range, zero offset, and delay, as well as scanning gain and transfer
correction. In addition, the DAC/TVG option provides a custom DAC/TVG feature that allows
the operator to set the height of up to three (3) DAC warning curves.
Once the operator has selected the type of DAC/TVG setup for the application, the operator
must press the [MEAS RESET] key to return to the live A-scan screen to begin DAC/TVG
setup.
To capture DAC points, the operator must move gate 1 to the echo, press [F4] AUTO–80% to
bring the echo to 80% FSH, and press [F1] to capture the point. An “×” symbol will be placed
on the echo peak.
The operator then moves the gate to capture the second DAC/TVG point. The AUTO–80%
function should be used to bring the second point to 80% full-screen height. This assures that
the point is captured accurately because amplitude resolution is better at greater echo heights.
This also pushes the first captured echo over 110% FSH, so the main DAC curve and the
warning curves extend downward to the second point from off-screen.
If the operator would like to continue from this point and capture additional points, the
operator may increase the instrument range or increase the display delay to view echoes further
out in time. If the setup is complete, then the operator presses [F3] DONE to complete the
setup.
Now that DAC is active, the instrument has some special settings available for operator
adjustment:
• Amplitude to curve and dB to curve – The operator may now use amplitude-to-curve
and dB-to-curve measurements. These are activated in the [SYSTEM MENU] > MEAS
tab. These measurements can always be selected by the operator, but they will not display
measurements unless a DAC/TVG curve is on-screen.
• TVG view function ([F1] key) – The operator may press [F1] to activate the TVG view
for the active DAC/TVG setup.
108 Chapter 10
• DAC gain function ([F2] key) – This is a gain setting that affects the DAC curves and the
onscreen echoes allowing amplitude comparison at code compliant screen levels across
the time base.
• Gain step function ([F3] key) – This setting selects the step (0.1, 1, 2, 3, 6, 12 dB) for the
DAC gain adjustment.
• Next DAC function ([F4] key) – With this setting, the operator can cycle through the
available DAC curves (if more than one is available) for amplitude comparison with on-
screen echoes.
While DAC/TVG is active, the operator has full control of the range, delay, and zoom settings.
With this, the operator can focus on areas of interest within the DAC setup.
In order to quickly find and identify potential defects, it is commonly required by code to
increase the gain (scanning gain) on the EPOCH LTC from the reference (calibration) gain for
scanning purposes. However, once a potential defect is identified, this gain is usually removed
to view the reflector at reference gain level, set at calibration. The DAC/TVG software for the
EPOCH LTC is fully capable of adding temporary scanning gain for inspection purposes. This
scanning gain affects only the live A-scan and does not adjust the level of the DAC curve(s) set
up on screen.
1. Press the [F3] GAIN STEP key to choose the increment of the gain adjustment desired.
2. Press the [F2] DAC GAIN key and use the up and down arrows to adjust the curve
adjustment gain by the selected increment either positive or negative.
Any of the six curves can be used to trip the alarm when in the JIS DAC mode. Additionally,
you can set the alarm to positive or negative. To select which curve will be used as the alarm
reference level, first activate JIS DAC and then use the [F4] function key to select which curve
110 Chapter 10
to use for the alarm threshold. The selected curve appears as a double thickness line. Once a
curve has been selected, an alarm can be activated and set to be either the positive or negative
threshold detection by pressing [GATES] and pressing [ENTER] three times.
10.3 DGS/AVG
10.3.1 Description
The Onboard DGS/AVG option in the EPOCH LTC permits complete DGS/AVG setups to be
performed on the instrument. With the DGS/AVG method, the operator can size defects based
upon a calculated DGS/AVG curve for a given transducer, material, and reflector size. This
method requires that the operator only have one reference reflector in order to create a DGS
In order for the operator to setup DGS/AVG curves on the instrument very quickly,
Olympus NDT has developed a transducer library that is stored in the instrument’s memory.
This library contains the entire Atlas Series European specification transducers as well as
several other transducers that are commonly used by inspectors. The library includes five
categories:
The Onboard DGS/AVG option provides the operator with rapid setup times and easy flaw size
evaluation. This software option meets the requirements of EN 583-2:2001.
112 Chapter 10
To activate the DGS/AVG option after the instrument is properly setup and
calibrated
1. The DGS/AVG option is activated in the EPOCH LTC’s [SYSTEM MENU] > DGS/AVG
tab. The operator must access the DGS/AVG tab, press the down arrow key to highlight
DGS/AVG, and press the right arrow key or [F2] ON.
2. Choose the transducer and reference reflector that will be used for the DGS AVG setup.
The operator can navigate through the Transducer library easily:
— Under PROBE TYPE, the operator must select the proper library.
— Under PROBE NAME, the instrument will display all probes in the selected library.
The operator must scroll through the list and select the probe. Press the down arrow
key to continue.
— Under REFLECTOR TYPE, the operator will find all of the potential reference
reflectors for the chosen probe.
For straight beam and dual probes, the available reflectors are:
— Backwall
— Side-drilled hole (SDH) – The operator must enter the reflector size.
For angle beam probes, the available reflectors are:
— K1-IIW block arc – If this option is selected, the operator will be prompted to enter a
delta Vk value later in the setup procedure. This value comes from the DGS Diagram
for the selected probe.
— K2-DSC block arc – If this option is selected, the operator will be prompted to enter a
delta Vk value later in the setup procedure. This value comes from the DGS diagram
for the selected probe.
— Side-drilled hole (SDH) – The operator must enter the reflector size.
— Flat-bottom hole (FBH) – The operator must enter the reflector size.
3. Adjust several DGS/AVG setup parameters so the instrument can draw the curves
accurately.
— Delta Vk (used for angle-beam setup only) – Correction value for angle beam
transducers. This value is located on the DGS/AVG diagram for the selected
transducer.
— Delta Vt – transfer correction. Value is used to compensate in amplitude differences
as a result of coupling variation (surface condition) from the calibration block to the
test piece. EN 583-2:2001 provides methods for calculating transfer correction.
— Registration level – Height of the main DGS/AVG curve. The curve represents the
amplitude from a flat-bottom hole with a diameter of the registration level at different
depths. This is usually equal to the critical flaw size for the application.
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10.3.3 Relative Attenuation Measurement
There are several methods for measuring the ultrasonic attenuation within a material. Often the
procedure is designed to measure absolute attenuation in a material. This usually requires an
immersion test setup and a time-consuming set of measurements. For the purpose of flaw
sizing with the DGS/AVG method, it may be suitable in many conditions to measure relative
attenuation in your test piece or calibration block as needed. This section outlines one method
of relative attenuation measurement that is simple and has been found to be generally effective.
There might be more suitable methods available. The operator must decide the most
appropriate method to arrive at the values for ACV specimen and ACV calibration block based
on the application and local requirements.
10.3.3.1 Measurements
10.3.3.2 Calculations
Vs = Vg - Ve [mm]
Table 5 on page 117 lists the ultrasonic velocity in a variety of common materials. This is only
a guide. The actual velocity in these materials might vary significantly due to a variety of
causes, such as composition, preferred crystallographic orientation, porosity, and temperature.
For maximum accuracy, establish the sound velocity in a given material by first testing a
sample of the material.
118 Appendix A
References
1. Folds, D. L. “Experimental Determination of Ultrasonic Wave Velocities in Plastics,
Elastomers, and Syntactic Foam as a Function of Temperature.” Naval Research and
Development Laboratory. Panama City, Florida, 1971.
2. Fredericks, J. R. Ultrasonic Engineering. New York: John Wiley & Sons, Inc., 1965.
3. Handbook of Chemistry and Physics. Cleveland, Ohio: Chemical Rubber Co., 1963.
4. Mason, W. P. Physical Acoustics and the Properties of Solids. New York: D.Van Nostrand
Co., 1958.
5. Papadakis, E. P. Panametrics - unpublished notes, 1972.
Table 6 Glossary
Term Definition
Acoustic Zero The point on the CRT display that represents the entry
surface of the specimen.
Angle Beam Transducer A transducer that transmits or receives the acoustic energy
at an angle to the surface to set up shear waves or surface
waves in the part being inspected.
Glossary 121
Table 6 Glossary (continued)
Term Definition
Attenuation The loss in acoustic energy that occurs between any two
points of travel. This loss may be due to absorption,
reflection, and other phenomena.
Back or Backwall Echo The echo received from the side of the specimen opposite
the side to which the transducer is coupled. This echo
represents the thickness of the specimen at that point.
Beam Index Point The point on the base of an angle beam probe’s wedge
from which the sound leaves the wedge and enters the
specimen.
Cal Block Velocity Material sound velocity for the calibration block.
122 Appendix B
Table 6 Glossary (continued)
Term Definition
Damping (Control) A variable resistance across the pulser circuit output which
shapes the excitation pulse. Typically it is used to change
pulse characteristics to optimize either penetration (low
damping) or near surface resolution (high damping).
Decibel (dB) A unit which compares levels of power. Two power levels
P1 and P2, are said to differ by n decibels when: n = 10
P
log10 -----2-
P1
This unit is often used to express sound intensities. In this
case, P2 is the intensity of the sound under consideration
and P1 is the intensity of some reference level.
In the case of the displayed voltages on a cathode ray tube
screen, the relationship becomes:
V
n = 20 log10 -----2-
V1
Glossary 123
Table 6 Glossary (continued)
Term Definition
Distance Amplitude A method of flaw evaluation that uses a test block with a
Correction (DAC) known size reflector at varying known distances from the
transducer. This allows you to plot a curve on the CRT
screen that represents the amplitude of that size reflector
throughout a given distance range. This curve compensates
for the loss of energy due to beam spreading and
attenuation.
Electronic Zero The point in time when the pulser fires the initial pulse to
the transducer and the point on the cathode ray tube screen
where the electron beam leaves the baseline due to the
initial pulse signal coming from the transmitter.
First Critical Angle The minimum incident angle in the first medium at which
the refracted longitudinal wave is eliminated from the test
specimen.
Gain (Control) Selects the amount of calibrated gain (dB) available within
the instrument. Usually consists of a coarse gain control
(additions at 20 dB increments), and a fine gain (additions
at 1 or 2 dB increments).
124 Appendix B
Table 6 Glossary (continued)
Term Definition
Immersion Testing A test method, useful for testing irregularly shaped parts,
in which the part to be tested is immersed in water (or
other liquid) so that the liquid acts as a couplant. The
search unit is also immersed in the liquid, but not in
contact with the part being tested.
Indication (Defect) Level The number of decibels of calibrated gain which must be
set on the instrument to bring the indication (defect) echo
signal to peak at the reference line on the screen.
Initial Pulse (IP) The pulse of electrical energy sent by the pulser to the
transducer.
Glossary 125
Table 6 Glossary (continued)
Term Definition
Pulse Repetition Rate or Pulse The frequency with which the clock circuit sends its
Repetition Frequency trigger pulses to the sweep generator and the transmitter,
usually quoted in terms of pulses per second (pps).
126 Appendix B
Table 6 Glossary (continued)
Term Definition
Receiver That circuit of a flaw detector that receives both the initial
pulse voltage from the transmitter and the returning echoes
(as voltages) from the transducer. By passing these
incoming signals through certain subcircuits, the signals
are rectified, filtered and amplified with the results send to
the screen for display.
Refraction, Angle of The angle of sound reflection in the wedge which is equal
to the angle of incidence (also in the wedge.) The angle of
reflectance is measured from the normal to the reflected
sound beam.
Glossary 127
Table 6 Glossary (continued)
Term Definition
Scanning Level The number of dBs of calibrated gain above the reference
level added to ensure seeing potentially significant
reflectors at the end of the V-path in a weld inspection.
Second Critical Angle The minimum incident angle in the first medium at which
the refracted shear wave leaves the body of the test
specimen.
Signal-to-Noise Ratio The ratio of amplitudes and indications from the smallest
defect considered significant and those caused by random
factors, such as grain scattering or instrument noise.
Single Element Probe A probe containing only one piezoelectric element, which
is used to both transmit and receive sound.
Sound Beam The characteristic shape of the ultrasonic wave sent into
the material.
Sound Path Distance The distance from the transducer beam index point to the
reflector located in the specimen, measured along the
actual path that the sound travels. Sometimes referred to as
angular distance in angle beam testing.
Straight Beam Probe A probe which transmits the sound into the material
(Normal Beam Probe) perpendicular to the entry surface.
128 Appendix B
Table 6 Glossary (continued)
Term Definition
Time Varied Gain (TVG) Circuit that automatically adjusts gain so that the echo
amplitude of a given size reflector is displayed at a
constant screen height regardless of the distance to that
given size reflector.
Transmitter Circuit of the flaw detector that sends the initial pulse
voltage to both the transducer and receiver.
V-Path The angular distance sound travels, measured from the top
surface of the material to the bottom, and reflecting back
up to the top surface.
Vertical B The larger length (if rectangular) of the actual crystal. The
software will compute the “effective length” automatically.
Glossary 129
130 Appendix B
Appendix C: Parts List
Part Description
Part Description
(Spares can be purchased.)
Part Description
Part Description
Part Description
Part Description
132 Appendix C
List of Figures
A full capacity 15
AC adaptor plug 8, 9 indicator 15
AC line power 13 life 14, 51
alarm 65 operating time 14
condition storage 67 rechargeable 14
minimum-depth 66 storage 16
threshold 65 types 10
A-SCAN tab 38 beam index point, locating 84
ASME & ASME III 107, 108 BIP 84
ASME III DAC setup 108 BNC connector 10
ASTM E-164 IIW Type I Block 86 C
attenuation coefficient 115
CAL file 96
attenuation, relative 115
calibrating for distance 86
audience 2
calibrating for sensitivity 89
AUTO–80%, using 48
calibration 69
auto-calibration feature 69, 74
before calibrating 70
automatically generated files 95
quick recalling 103
AUTO–XX% 48
with a delay-line transducer 74
B with a Dual-Element Transducer 78
battery with a straight-beam transducer 71
charging 15 with an angle-beam transducer 83
compartment 10 caution sign 3, 13, 14
door 8, 10 CLOCK tab 41
door seal 11 compliance
EPXT-EC external charger 15 EN12668-1 1
IP67 1, 11
Index 137
connection distance, calibrating 86
door 10 drawings 8
door seal 11 dual mode (pitch and catch) 52
curve adjustment gain 110 dynamic DAC/TVG 106
curved surface correction option 44
E
D echo envelope 55
DAC 106 echo-to-echo thickness measurement, taking
custom 111 62
Japanese Industrial Standard (JIS) 110 edge mode 64
DAC mode 108, 110 EDITPAR tab 42
DAC/TVG 108 EN 583-2:2001 113
DAC/TVG gain adjustment 57 EP-MCA charger/adaptor 15
DAC/TVG tab 39 EPOCH LTC
damping settings 51 calibration 69
data files charger/adaptor 15
creating 93 description 1
opening 97 instrument drawings 8
saving 99 physical features 7
types 94 powering the 13
datalogger 57, 91 ultrasonic flaw detector 131
menu 92
F
storage capacity 92
feature
datalogger storage capacity 92
auto-calibration 22, 69
date mode 41
AUTO-XX% 48
DeltaVk 113
baseline break 38
DeltaVt 113
curved surface correction (optional) 26
DGS/AVG option 44, 111
DAC/TVG 107, 109
DGS/AVG tab 39
dynamic DAC/TVG 39
diagnostic 45
physical 7
digital filter settings 53
reference correction 107
display
reference gain 49
flags 29
safety 10
freeze function 57
split-screen 70
markers 29
window 8 zoom 64
features 105
distance amplitude correction description 106
138 Index
file name 92 glossary 121
files grid mode 39
automatically generated 95
H
CAL 96
contents 101 half-wave negative 53
half-wave positive 53
creating 93
handstrap mounts 8
details 100
incremental 94
hazardous high-voltage 3
opening 97 I
reviewing 99 I/O door 8
saving 99 icons 33
flags 29 IIW calibration block 86, 90
flaws, locating with an Angle Beam Trans- IIW Type I carbon steel calibration block 86
ducer 62 IIW Type II Block, U.S. Air Force 86
full screen 24, 27 incremental file 94
full-wave 53 inspection data 99
function instrument
display freeze 57 recalling setup 102
peak memory 55, 84, 85, 90 software options 131
G stand 12
GageView PRO 132 J
gain
Japanese Industrial Standard (JIS) 110
adjusting 47
JIS 107
curve adjustment 110
JIS Z3060 110
DAC 110
temporary scanning 109 K
transfer correction 110 K1-IIW block arc 113
TVG 110 K2-DSC block arc 113
gate keypad 8, 18
alarms 65 Chinese 19
measurement modes 61 English 19, 20
positioning 61 F keys 19
gate 2 option 59 functions 21
gate 2 option, activating 59 international 19, 20
GATES tab 36, 59 Japanese 19
GENERAL tab 40 most commonly used keys 18
Index 139
L RF 38, 65
language selection 41 split screen 18, 24, 25, 26
large A-scan 24, 28 switching between 21, 24
LEMO connector 10 test 52
locating flaws, with an Angle Beam Trans- through 52
ducer 62 time-of-flight 64
M O
manual PRF option 44, 50 options 105
markers 29 activation 107, 112
MEAS tab 31 available 105
measurement single-shot 50 defining active/inactive 105
measurements 33 gain adjustment 109
membrane vent 9, 11 gate 2 59
menu hardware accessories 132
system 30 onboard DGS/AVG 111
menu functions 26 software 131
Mini SD port 2, 10 OPTIONS tab 43
minimum-depth alarm 66 o-ring seal 11
modes 24
P
automatic and manual reading 31
DAC 53, 108, 110 parts list 131
date 41 peak memory 56
dual (pitch and catch) 52 peak memory function 55, 84, 85, 90
edge 64 peak mode 64
power
full screen 24
AC line 13
gate 1 edge measurement 29
battery 14
gate 1 peak measurement 29
powering up 17
gate 2 edge measurement 29
PRF 50
gate 2 peak measurement 29
printing 57
gate measurement 61
protective case 12
grid 39
pulse energy 51
large A-scan 24, 28
pulse width 50
peak 64
pulse-echo mode 52
pulse-echo 52
pulser frequency selection 50
rectification 53
pulser settings 49
140 Index
pulser/receiver description 47 standard recalling 104
pulse-repetition frequency 50 STATUS tab 42
Q SW DIAG tab 45
system menu 30
quick calibration recall 103
system sensitivity, adjusting 47
R
T
receiver settings 52
tab
rectification modes 53
A-SCAN 38
reference correction 107
CLOCK 41
reference gain 110
DAC/TVG 39
setting 49 DGS/AVG 39
references 119
EDITPAR 42
refracted angle, verifying 85
GATES 36, 59
relative attenuation measurement 115 MEAS 31
RESETS tab 44
OPTIONS 43
reviewing 99
RESETS 44
RF (unrectified) 53 STATUS 42
RF mode 65
SW DIAG 45
RS-232 output 10 technical help
S help, technical 5
scanning gain, setting 49 temporary scanning gain 109
screen test modes 52
modes 24 thickness reading, taking 61
screen protection 11 threshold alarms 65
screen resolution 1 through mode 52
sensitivity 89 thumb screws 8, 9
side-drilled hole (SDH) 113 time-of-flight mode 64
signal amplitude, measuring 63 time-varied gain 106
single-shot measurement 50 TOF, time-of-flight 64
slewing keys 19 transducer connectors 9, 10
software options 105 transfer correction 110
sound troubleshooting 45
attenuation coefficient 115 TVG 106
velocities 117 TVG/DAC views, switch between 57
split screen 24, 25, 26
Index 141
U W
U.S. Air Force 86 warning sign 3
units selection 31 warranty iii
USB port 2, 10 waveform rectification 53
V Z
VGA output 2, 10 zoom feature 64
142 Index