30SKB Iom
30SKB Iom
30SKB Iom
30SKB 180
30SKB 200
30SKB 250
30SKB 300
30SKB 355
30SKB 400
30SKB 500
30SKB 600
panels, switches, relays etc., unless ALL POWER IS OFF and
INTRODUCTION there is no residual voltage in capacitors or solid state
Prior to initial start-up of the 30SKB unit, those involved in the components.
start up, operation, and maintenance should be thoroughly LOCK OPEN AND TAG electrical circuits during servicing. USE
familiar with these instructions and other necessary job data. This SAFETY GOGGLES. Wash off any spills from the skin with soap
manual provides an overview for the familiarization with the and water. If liquid refrigerant enters eyes, IMMEDIATELY
control system before performing start-up procedures. FLUSH EYES with water and consult a physician.
Procedures in this manual are arranged in the sequence required NEVER APPLY an open flame or live steam to refrigerant
for proper machine start-up and operation. cylinder. Dangerous over pressure can result. If it is necessary to
heat refrigerant, use only warm water.
SAFETY CONSIDERATIONS
30SKA liquid chillers are designed to provide safe and reliable CHECK THE REFRIGERANT TYPE before adding refrigerant to
service when operated within design specifications. When the unit. The introduction of the wrong refrigerant can cause
operating this equipment, use good judgment and safety damage or malfunction to this machine.
precautions to avoid damage to equipment and property or injury DO NOT ATTEMPT TO REMOVE fittings, components, etc.,
to personnel. while machine is under pressure or while machine is running.
Follow the procedures and safety precautions contained in the Be sure pressure is at 0 kPa before breaking refrigerant
machine instructions as well as those listed in this guide. connection.
CAREFULLY INSPECT all relief devices, AT LEAST ONCE A
DANGER YEAR. If machine operates in a corrosive atmosphere, inspect
DO NOT VENT refrigerant relief valves within a building. Outlet the devices at more frequent intervals.
from relief valve must be vented outdoors. The accumulation of DO NOT ATTEMPT TO REPAIR OR RECONDITION any relief
refrigerant in an enclosed space can displace oxygen and cause device when corrosion or build-up of foreign material (rust, dirt,
asphyxiation. scale, etc.) is found within the valve body or mechanism. Replace
PROVIDE adequate ventilation, especially for enclosed and low the device.
overhead spaces. Inhalation of high concentrations of vapor is DO NOT install relief devices in series or backwards.
harmful and may cause heart irregularities, unconsciousness, or
death. Misuse can be fatal. Vapor is heavier than air and reduces CAUTION
the amount of oxygen available for breathing. Product causes eye DO NOT STEP on refrigerant lines. Broken lines can whip about
and skin irritation. Decomposition products are hazardous. and release refrigerant, causing personal injury.
DO NOT USE OXYGEN to purge lines or to pressurize a DO NOT climb over the unit. Use platform, or staging.
machine for any purpose. Oxygen gas reacts violently with oil, USE MECHANICAL EQUIPMENT (crane, hoist, etc.) to lift or
grease, and other common substances. move heavy components. Even if components are light, use
NEVER EXCEED specified test pressures, VERIFY the allowable mechanical equipment when there is a risk of slipping or losing
test pressure by checking the instruction literature and the design your balance.
pressures on the equipment nameplate. BE AWARE that certain automatic start arrangements CAN
DO NOT USE air for leak testing. Use only refrigerant or dry ENGAGE TOWER FAN, OR PUMPS. Open the disconnect
nitrogen. ahead of the tower fans, or pumps.
DO NOT VALVE OFF any safety device. USE only repair or replacement parts that meet the code
BE SURE that all pressure relief devices are properly installed requirements of the original equipment.
before operating any machine. DO NOT VENT OR DRAIN water boxes containing industrial
brines without the permission of your process control group.
WARNING DO NOT LOOSEN water box bolts until the water box has been
DO NOT WELD OR FLAMECUT any refrigerant line or vessel completely drained.
until all refrigerant (liquid and vapor) has been removed from DO NOT LOOSEN a packing gland nut before checking that the
chiller. Traces of vapor should be displaced with dry air nitrogen nut has a positive thread engagement.
and the work area should be well ventilated. Refrigerant in PERIODICALLY INSPECT all valves, fittings, and piping for
contact with an open flame produces toxic gases. corrosion, rust, leaks, or damage.
DO NOT work on high-voltage equipment. Only qualified PROVIDE A DRAIN connection in the vent line near each
electricians can do so. pressure relief device to prevent a build-up of condensate water.
DO NOT WORK ON electrical components, including control
-1-
DIMENSIONS, CLEARANCES, WEIGHT DISTRIBUTION
30SKB180,200
30SKB250,300
-2-
30SKB355
30SKB400
-3-
30SKB500,600
Fig.1-Dimensions
Total operating
UNIT weight Center of gravity Weight distribution at the six mounting holes
(kg) X Y Z A B C D E F
30SKB180 1,900 833 450 902 257 257 218 218 476 476
30SKB200 1,950 833 452 905 263 263 223 223 486 486
30SKB250 2,220 1,018 453 879 338 338 216 216 554 554
30SKB300 2,260 1,017 453 879 345 345 220 220 565 565
30SKB355 2,900 1,468 459 916 386 386 338 338 724 724
30SKB400 2,980 1,468 461 919 397 397 348 348 746 746
30SKB500 3,420 2,014 462 886 449 449 407 407 856 856
30SKB600 3,530 2,014 462 885 463 463 420 420 883 883
Fig.2
Weight Distribution
-4-
●CLEARANCES
Fig.3-Clearances
Legend:
-5-
RIGGING INSTRUCTIONS
Rigging
Lifting holes are provided on base or the cooler tube
sheet. Do not uncrate the unit until it is in final
location to protect unit from damage. Never tilt the
unit more than 15 ゚ during transportation (see
Fig.4).
Vibration Isolation
Place vibration isolator pads of 10-20mm thickness
under the unit and hold it secure with anchor bolts.
See Fig.5 for positions of vibration isolators and
anchor bolts.
30SKB180-300
Fig.4-Rigging
-6-
Table 1 - Physical data
MODEL 30SKB 180 200 250 300 355 400 500 600
REFRIGERANT R-134a
No. of Circuits 1 1 1 1 2 2 2 2
R-134a Charge (kg) 45 39 64 57 45x2 39x2 64x2 57+65
COMPRESSORS Screw, Semi-hermetic
50Hz 06NW (Qty) *174(1) *209(1) *250(1) *300(1) *174(2) *209(2) *250(2) *300(2)
Type of Start Star Delta
Oil Charge/Compr. (L) 21 21 21 21 21x2 21x2 21x2 21x2
Capacity Control Steps 6 6 6 6 6 6 6 6
% Capacity 100-83-70-54-45-23-0 100-85-73-50-35-23-0
COOLER Flooded shell and tube
No. of Refrigerant Circuit 1 1 1 1 2 2 2 2
Water Volume (L) 60 70 80 90 110 130 150 170
Max Working Press Refrigerant Side......0.87Mpa
Water Side......1.0Mpa
Water Conn.(Inlet & Outlet) 4"Flange 5"Flange
Drain (M.P.T.) 1/2" 1/2"×2
CONDENSER Shell and tube
Max Working Press Refrigerant Side......2.02Mpa
Water Side......1.0Mpa
Water Conn.(Inlet & Outlet) 4"Flange 5"Flange
DI DIMENSIONS (mm)
Width 1,740 1,740 2,286 2,286 3,035 3,035 4,128 4,128
Depth 900 900 900 900 900 900 900 900
Height 1,900 1,900 1,900 1,900 1,822 1,822 1,822 1,822
-7-
Table 2 - Electrical data
ELECTRICAL CHARACTERISTICS
●The 30SKB180-600 have only one power terminal
block. Power Wiring - All power wiring must comply with
applicable local codes.
1) Install field supplied branch circuit disconnects
Power Supply - The power supply must conform to
within sight from unit.
the specification on the chiller nameplate. The
2) To determine power wire size, refer to electrical
supply voltage must be within the range specified in
data table.
the electrical data table.
3) When connecting power supply wire to unit ,open
control box cover and connect wire to power supply
Control Supply - Amperage required for control
terminals R, S, T in box.
circuit is as follows:
Pass wires thru the opening on the top of control
box on unit.
CONTROL VOLTAGE AMPS
230V-1Ph-50Hz 10A Control Circuit Interlocks - A flow switch should
be installed in the water line in the event that water
Warning: Operation of the chiller with an improper flow should stop. Also, auxiliary contacts for the
supply voltage or excessive phase imbalance water pump starter should be installed in the control
constitutes abuse which will invalidate the Carrier circuit as additional protection against unit operation
warranty .If the phase imbalance exceeds 2% for when the pump is not running.
voltage, or 10% for current, contact your local
electricity supply at once and ensure that the chiller
is not switched on until corrective measures have
been taken.
-8-
OPERATION OF MICRO PROCESSOR to any failure.
z Warning Lamp (Orange Lamp)
CONTROLLER
Warning Lamp lights on when unit is in fault or
abnormal conditions. The Warning Lamp
The Microprocessor controls water temperature,
where failure detected lights on. There is a
chilled water safety thermostat, EXV, and other
case that a circuit operates continuously when
functions. See Fig.6 for microprocessor controller
Warning Lamp is lighting if a failure is not
board - PIO (processing I/O) Board.
serious to stop the circuit. Warning Lamp goes
off when reset button is pushed. Failures are
assigned to alarm code numbers shown on
LED of microprocessor.
-9-
Compressor Start delay timer and Time Guard
The starting of each compressor is controlled by Table 3 - Function of display selector switch
Microprocessor. The compressors do not start (SW7)
immediately after start button is pushed. SW7 Title Description
Microprocessor incorporates Time Guard function.
0 StAt Unit running mode
The Time Guard provides 3-minute delay in restart
of each compressor to prevent short cycling. Setting of leaving chilled water
1 SEt
temperature
Display entering and leaving
2 tH-1 water temperature and leaving
Compressor minimum operating time condenser water temperature
Once each compressor has started, it shall continue Display discharge gas and
to run for at least two minutes regardless thermostat 3 tH-2 compressor motor temperature
setting of water temperature unless a safety trips. It of each circuits compressor
helps return oil back to compressor. 4 HISt Display Unit Alarm history
5 Cunt Compressor running counter
6 runt Compressor running hours
Display Function
Display discharge pressure,
1) LED display on the PIO board of the controller
suction gas pressure, oil
shows following operating conditions.
9 PrES pressure and economizer
z Numbers of capacity control step
pressure of each circuits
z Fault conditions detected
compressor
Display temperature calculated
2) The following status of unit can be shown by A CALC
by microprocessor
LED display.
Display valve lift of electronic
z Leaving water temperature set point B StEP
expansion valve (EXV)
(SP-C)
C CodE Low Pressure cutoff
z water temperature
z Discharge gas temperature(dGt), and Display latest unit running
D EStS
compressor motor temperature(Cct) of condition before alarm detected
each circuits.
z Alarm Resume. Safety and Control Devices
z Unit running condition before activation of Table 4 shows setting value of safety and control
any safety device. devices.
z Discharge gas pressure (dGP), Suction
gas pressure (SGP), Oil pressure(OIP), Table 4 - Safety and Control Devices
and Economizer pressure(SIP) of each
circuits. Cut-out Cut-in REMARKS
- 10 -
START-UP AND ADJUSTMENT
Initial Check
Do not attempt to start the chiller until the following
checks have been completed.
1) Check that all components of water system and
electric wiring system are properly installed.
Auxiliary contacts for water pump starter must
be properly interlocked in the control circuit.
2) Open the discharge and liquid valves in each
circuit.
3) Open the oil shut off valves located by the oil Fig.7 - Switch Arrangement of PIO
pre-filter. A. Check the Input Switch
4) Check clean water is in water piping system 1) Set the display selector switch (SW7) of the
and air vent is provided. PIO board inside the switch box at “0”. LED
5) Check tightness of all electrical connections. display shows “StAt” and unit operating mode a
6) Check the incoming power supply for proper few seconds later. When a start button is not
phasing. This can be done by turning on both pushed, LED display shows operating mode in
the line voltage and control voltage power step 1 as shown in Table 5. When a start
supplies. If incoming power is not phased button is pushed, LED display shows Step 2
correctly, shut down power supplies and switch
any two incoming power leads at the control Table 5 - Unit running mode
box terminal block.
LED Display
ATTENTION Description
COOL Unit Running Mode (COOL)
DO NOT make any changes to the factory installed
compressor power wiring in the control box or at the StOP Unit is stopped by alarms.
compressor junction box. Doing so will cause C-□□ Unit Capacity Step (COOL)
permanent damage to the compressor and will ALt Oil filter alert
require compressor replacement. Any Safety Device is Opened.
E□□□
Alarm code is displayed in □□□
7) Check all field configuration data and setpoints. POFF Pump Inter Lock Open
8) Check incoming power supply for proper
nameplate voltage and for any voltage 2) Set the display selector switch (SW7) of the
imbalance as defined below. PIO board at “4”. LED display shows “HISt” and
9) Open condenser water valves. Check the latest unit alarm code (1□□□) a few
condenser water pump for proper operation. seconds later. “1” means the latest alarm No.
and “□□□” shows alarm code. Alarm history
CHECKS AND ADJUSTMENT OF MICRO-
is recorded in microprocessor board. Push
PROCESSOR CONTROLLER BEFORE setting change switch ▲(SW3) or ▼(SW4) of
STARTING PIO board inside the switch box. LED display
shows alarm history one by one. Up to 8
Before initial start-up, check the input switch of the current alarm codes are stored. The oldest
controller for normal operation, and adjust the alarm code is shown as “8□□□”. To clear
setting point for operating condition by the following alarm history, push enter switch (SW5) until
directions. See Fig.7 for detail switch arrangement LED display shows “- - - - “. Note that alarm
of PIO board. history can not be cleared during operation. For
checking specific items, see Table 6.
- 11 -
Table 6 - Alarm Code(30SKB180-600) - -“. Note that running conditions can not be
cleared during operation.
Code
(LED1-3) Description
A000 No alarms Table 7 - Unit Running Conditions
A002 Pump Interlock error 30SKB180-300
AC04 Internal Interface error Code Description
A005 Entering Water Thermistor Et Entering Water Temperature
A006 Leaving Water Error Lt Leaving Water Temperature
A010 Low Water Temp. Cutout StEP Capacity Steps
A011 Low Flow Rate Protector dGP□ Discharge Gas Pressure
A013 Water Piping or Sensor Error SGP□ Suction Gas Pressure
AB14 High pressure switch OIP□ OIL Pressure
AB15 Low suction pressure No.1
ECP□ Economizer Pressure
High discharge temperature Circuit
AB16 EPC□ EXV valve lift (main)
AB19 Compressor over load
EXV valve lift
AB20 Discharge gas EPE□
Thermistor error (for motor cooling)
AB22 Comp. Motor
High Comp. Motor 30SKB355-600
AB25
winding temperature Code Description
Et Entering Water Temperature
AB30 Low oil level Lt Leaving Water Temperature
AB31 High Oil filter pressure drop StEP Capacity Steps
AB32 Low oil pressure 1 dGP1 Discharge Gas Pressure
AB33 Low oil pressure 2 SGP1 Suction Gas Pressure
AB40 Discharge OIP1 OIL Pressure
Pressure No.1
AB41 Suction ECP1 Economizer Pressure
Transducer Circuit
AB42 Oil EPC1 EXV valve lift (main)
Error
AB43 Economizer EXV valve lift
A = Alarm Resume No. (1-8):SW7="4" Only EPE1
(for motor cooling)
A = E :SW7="0" Only dGP2 Discharge Gas Pressure
B=0 : 30SKB180-300 SGP2 Suction Gas Pressure
B = Circuit No.(1,2) :30SKB355-600
OIP2 OIL Pressure
C = EEV Adress(0) :30SKB180-300 No.2
ECP2 Economizer Pressure
B = EEV,EIO Adress(0-3) : 30SKB355-600 Circuit
EPC2 EXV valve lift (main)
EXV valve lift
3) Set the display selector switch (SW7) of the EPE2
(for motor cooling)
PIO board at “D”. LED display shows “EStS”
and the latest unit running conditions before
activation of any safety device. Running B. Adjustment of Setting Point for Operating
conditions are recorded in micro-processor Condition
board. Push setting change switch ▲(SW3) or 1) Setting of Leaving Chilled Water Temperature
▼(SW4) of PIO board inside the switch box. (SP-C)
LED display shows running conditions before Set the display selector switch (SW7) of the
activation of any safety device one by one. 9 or PIO board inside the switch box at “1”. LED
15 latest running condition codes are stored. display shows “SEt”. A few seconds later, LED
Details of recorded running conditions, see display shows set-point of Leaving Chilled
Table 7. To clear running conditions, push Water Temperature code “SP-C” and the set
enter switch (SW5) until LED display shows “- - temperature (default is 7.0℃).
- 12 -
To change the setting point of leaving chilled
water temperature, push enter switch ●(SW5) LED DISPLAY DURING OPERATION
when LED display shows setting point. LED AND REMEDY
display shows the setting point blinking. Push
the setting change switch ▲ (SW3) or ▼
During normal operation (the display selector
(SW4) to select setting point. Push the enter switch of PIO board is set at “0”), the capacity
switch ●(SW5) to set the temperature and the steps are shown on LED display of PIO board.
display shows setting point lighting. When any failure occurs during operation, the
(Setting range of “SP-C” is 5 to 20℃) failure is indicated with code numbers on LED
display. When a trouble indicator lamp (OL) is
After checking the input switch and adjusting on, check the failure with alarm code numbers
the setting point of operating condition, set the on LED display and correct cause before
display selector switch (SW7) at “0” restarting.
1) Refer to Table 6 for alarm code shown on LED
Actual Start-up display.
Actual start-up should be done only under 2) For resetting alarms, push a unit stop button
supervision of a qualified refrigeration mechanic. when cause is corrected.
1) Set leaving fluid temperature. No cooling range
adjustment is necessary. Temperature indication of Thermistor
2) Start chilled fluid pump. While unit is in operation or not in operation the
3) Switch LOCAL/REMOTE switch to LOCAL or detected temperature by Thermistor can be
REMOTE. checked by LED display.
4) Provided there is load on the chiller, allow the z Entering and leaving and Leaving
machine to operate and conform that condenser water Temperature. (See Table
everything is functioning properly. Verify that 8)
the leaving fluid temperature agrees with the 1) Set the display selector switch (SW7) of the
cooling setpoint(1or2), or if reset is being used, PIO board inside the switch box at “2”. LED
the modified setpoint. display shows “tH-1”. A few seconds later, LED
display shows entering water temperature code
Operating Sequence “Et“ and detected temperature.
The chiller is started by switching the 2) Push the setting change switch ▲ (SW3)
LOCAL/REMOTE switch to either LOCAL or under this state. LED shows leaving water
REMOTE. The oil pump will be turned on to start the temperature code “Lt“ and detected
pre-lubrication process. After a short period of time, temperature.
the oil solenoid will be opened and the compressor
will start. For star delta start chillers, contactors C 3) Push the setting change switch ▲ (SW3)
and CS will be closed and the compressor will be
under this state. LED shows leaving condenser
started in a Wye configuration. This method reduces
water temperature code “LHt“ and detected
the rocked rotor current requirements by
temperature.
approximately 60%, while maintaining enough
torque to bring the compressor up to full speed.
4) As explained, the detected temperature by
After 3 seconds, the PIO module will switch out
each Thermistor can be found by pushing the
contactor CS and bring In contactor CD which will
setting change switch ▲(SW3) and ▼(SW4)
run the motor in a Delta configuration.
Once the compressor is successfully running, the respectively.
control will load the compressor and add additional 5) After checking the temperature indication of
stages of capacity as needed to satisfy the leaving Thermistor, return the display selector switch
fluid setpoint. Head pressure can be controlled with (SW7) to “0”.
a field installed condenser water valve.
- 13 -
z Discharge gas and compressor motor z Discharge gas pressure, Oil pressure
temperature of each circuit. Economizer pressure of each Compressor,
1) Set the display selector switch (SW7) of the and Suction gas pressure of each circuit.
PIO board inside the switch box at “3”. LED 1) Set the display selector switch (SW7) of the
display shows “tH-2”. A few seconds later, PIO board inside the switch box at “9”. LED
LED display shows discharge gas temperature display shows “PrES”. A few seconds later,
code of No.1 circuit “dGt □ ” and detected LED display shows discharge gas pressure
temperature. code of No.1 circuit “dGP □ “ and detected
2) Push the setting change switch ▲(SW3) under pressure.
this state. LED shows Compressor Motor 2) Pushing the setting change switch ▲(SW3)
temperature code of No.1 circuit “Cct□ “ and under this state, LED shows suction gas
detected temperature. pressure code of No.1 circuit “SGP□ ” and
3) As explained, the detected temperature of detected pressure.
other circuit ( □ □ □ 2: No.2 circuit) can be 3) Pushing the setting change switch ▲(SW3)
found by pushing the setting change switch ▲ under this state, LED shows oil pressure code
(SW3) and ▼(SW4) repeatedly. of No.1 circuit “OIP□” and detected pressure.
4) After checking the temperature indication of 4) Pushing the setting change switch ▲(SW3)
Thermistor, return the display selector switch under this state, LED shows economizer
(SW7) to “0”. pressure code of No.1 circuit “ECP □ ” and
detected pressure.
Table 8 - Thermistor Code 5) As explained, the detected pressure of other
30SKB180-300 circuit (□□□2: No.2 circuit) can be found by
Code Description
pushing the setting change switch ▲ (SW3)
Et Entering Water Temperature
Lt Leaving Water Temperature and ▼(SW4) repeatedly.
Leaving Condenser Water 6) After checking the pressure indication of
LHt
Temperature pressure transducer, return the display selector
Discharge Gas switch (SW7) to “0”.
dGt□ No.1 CKT.
Temperature Table 9 - Pressure Code
Compressor Motor 30SKB180-300
Cct□ No.1 CKT.
Temperature Code Description
dGP□ No.1 CKT. Discharge Gas Pressure
30SKB355-600 SGP□ No.1 CKT. Suction Gas Pressure
Code Description OIP□ No.1 CKT. Oil Pressure
Et Entering water Temperature ECP□ No.1 CKT. Economizer Pressure
Lt Leaving water Temperature 30SKB355-600
Leaving Condenser Water Code Description
LHt
Temperature dGP1 No.1 CKT.
Discharge Gas Pressure
dGt1 No.1 CKT. Discharge Gas dGP2 No.2 CKT.
dGt2 No.2 CKT. Temperature SGP1 No.1 CKT.
Suction Gas Pressure
Cct1 No.1 CKT. Compressor Motor SGP2 No.2 CKT.
Cct2 No.2 CKT Temperature OIP1 No.1 CKT.
Oil Pressure
OIP2 No.2 CKT.
ECP1 No.1 CKT.
Economizer Pressure
ECP2 No.2 CKT
Pressure indication of pressure transducer Temperature calculated by microprocessor
While unit is in operation or not in operation, the While unit is in operation or not in operation, the
detected pressure by pressure transducer can be temperature calculated by microprocessor can be
checked with LED display. (See Table 9) checked with LED display. (See Table 10)
- 14 -
z Discharge and suction saturated 1) Set the display selector switch (SW7) of the
temperature and discharge superheat of PIO board inside the switch box at “B”. LED
each circuit. shows “StEP”. A few seconds later, LED
1) Set the display selector switch (SW7) of the display shows valve lift of EXV code of No.1
PIO board inside the switch box at “A”. LED circuit “EPC□“ and valve lift.
display shows “CALC”. A few seconds later, 2) Push the setting change switch ▲(SW3) under
LED display shows discharge saturated
this state. LED shows valve lift of EXV code of
temperature code of No.1 circuit “Sdt□“ and
No.1 circuit “EPE□“ and valve lift.
calculated temperature.
3) As explained, the valve lift of EXV of other
2) Push the setting change switch ▲(SW3) under
circuit (□□□2: No.2 circuit)can be found by
this state. LED shows suction saturated
pushing the setting change switch ▲ (SW3)
temperature code of No.1 circuit “SSt□” and
and ▼(SW4) repeatedly.
detected temperature.
3) Push the setting change switch ▲(SW3) under 4) After checking the valve lift of EXV, return the
display selector switch (SW7) to “0”.
this state. LED shows discharge superheat
code of No.1 circuit “SHd □ ” and detected
temperature. Table 11 - Valve Lift of EXV Code
4) As explained, the calculated temperature of 30SKB180-300
other circuit ( □ □ □ 2: No.2 circuit) can be Code Description
found by pushing the setting change switch ▲ EXV Valve lift
(SW3) and ▼(SW4) repeatedly. EPC□ No.1 CKT. (main)
1500Step 100% Open
5) After checking the calculated temperature from
EXV Valve lift
microprocessor, return the display selector
EPE□ No.1 CKT. (For Motor Cooling)
switch (SW7) to “0”.
240Step 100% Open
30SKB355-600
Code Description
To Shut Off Unit For Long Period
Sdt1 No.1 CKT. Saturated Discharge
Complete the following steps.
Sdt2 No.2 CKT. Temperature
1) Push the unit stop button.
Sst1 No.1 CKT. Saturated Suction
2) To prevent corrosion, drain heat exchanger,
Sst2 No.2 CKT. Temperature
and charge it with nitrogen gas to slightly
SHd1 No.1 CKT. Discharge higher pressure than atmospheric pressure.
SHd2 No.2 CKT. Super Heat 3) Turn unit power supply switch OFF.(main and
control)
Valve lift of electronic expansion valve(EXV) To Start Unit After Prolonged Shutdown
While unit is in operation or not in operation, the Follow the same steps as START-UP procedures.
valve lift of electric expansion valve (EXV) can be
checked with LED display. (See Table 11)
- 15 -
To Stop Unit For Short Period
For shutting down unit daily or less than 7 days, 4. If the refrigerant appears to be flashing, the
push the unit stop button. Do not turn unit control circuit is probably low on charge. Verify this by
power supply switch off. checking the EXV Percent Open(See table 11).
To Start Unit After Short-period Shutdown 5. If the EXV Percent Open is greater than 60%,
Push a start button to start operation. and the liquid line sightglass is flashing, then
the circuit is low on charge. Follow the
MAINTENANCE procedure for adding charge.
- 16 -
7. Verify adequate charge by continuing to run at Maintenance of Water Piping
full-load with 5.0-7.0 ℃ cooler laving fluid Major points of maintenance of water piping are to
temperature. Check that the refrigerant is not provide water treatment for preventing scale or
flashing in the liquid-line sightglass. The EXV corrosion and to protect piping and devices from
Percent Open should be between 40 and 60%. damage caused by freezing during cold weather.
1) Confirm that cooler and condenser are
provided with proper quantity of water.
Occasionally check on strainer in water piping.
Vent air occasionally.
2) When shutting down unit for long period, to
maintain cooler and condenser, refer to
Proper amount Shortage Shutdown instructions.
3. If low oil level problems persist, add another 2 required for long bearing life. As system cleanliness
litters of oil. Continue adding oil in 2 litters is critical to reliable system operation, there is also a
increments until the problem is resolved. If it is pre-filter (12μ) in the oil line just before entering the
necessary to add more than 6 litters of oil to the integral compressor filter.
system, then contact your local Carrier.
Filter Change-Out Schedule
The filter should be checked after the first 1000
hours of operation, and every subsequent 4000
hours. The filter should be replaced at any time
when the PIO BOARD LED shows “Alt”(filter alert).
- 17 -
For replacement items use Carrier Specified Parts
Manufacturing reserves the right to discontinue, or charge at any time, specifications or designs without notice and without incurring obligations
TOYO CARRIER ENGINEERING COMPANY LIMITED
Tokyo, Japan