DELMAG

Drill Rigs RH Models

DELMAG - a company with a rich tradition
The history of DELMAG is insepa- market, as drill attachment on a
rably tied to the name Dornfeld. cable-operated excavator at that
Reinhold Dornfeld (1887 - 1961) time. Experience on the cons-
was a man of much spirit of truction sites showed that the
enterprise and optimism. As the cable-operated excavators were
new partner at the Elektromoto- not well designed for drilling
renwerk Fischer & Co. that was in operations, and so they passed
need of rehabilitation, he pushed over to construct complete ma-
through the amalgamation with chines with specially designed
the Esslinger Holzbearbeitungs- carriers. The model ranges were
maschinenfabrik „Pflüger und constantly refined and extended.
Steinert“. Thus, on August 17,
1922 the “DELMAG” – Deutsche In 2000 the ABI GmbH took
Elektromaschinen und Motoren- over the pile driving and drilling
Bau-Aktiengesellschaft (German technology branch. Since 2005
electric machine and motor con- the entire development, con-
struction plc) – was born. struction and assembly of the
drill rigs is done in Niedernberg.
Reinhold Dornfeld had a fine Besides standard solutions for
antenna for new markets and special civil engineering, the
technologies and placed the name DELMAG also stands for
future of DELMAG on an inven- the development and realization
tion: “The combustion powered of customer-specific machines.
impact hammer”, invented by
the graduated engineer Konrad
Haage and the engineer Albert
Pflüger, the founder of the Ess-
linger Holzbearbeitungsmaschi-
nenfabrik. The frog rammer in
1926 was followed by numerous
further patents and DELMAG
specialized in the manufacturing
of road construction and civil
engineering equipment.

DELMAG continued to expand

with pile driving units and com-
pactors. In the mid-1960‘s a new
sector was added – the drilling
technique. In 1968 the first
soil auger RH 155 came to the

2
DELMAG drill rigs are used to produce:

• cased and uncased boreholes using

the Kelly drilling procedure,
• boreholes with continuous flight
auger (CFA),
• boreholes with full displacement
auger
• as well as for special procedures,
like e.g. soil mixing and VDW doub-
le auger head procedures

In addition to drilling operations, the

DELMAG drill rigs can also be used in
impact operations. In this case the rotary
head is replaced with a diesel hammer or
a hydraulic impact hammer.

The existing drill rig models are conti-

nuously developed further and adapted
to the customer‘s needs. An optimum
power efficiency with the highest possible
reliability and durability are always the
top priority in the design phase.

The sturdy drill rigs of the RH range

stand out for their high performance and
compact transport dimensions. The solid
execution of the components provides for
a maximum of stability.

The carriers that are specially designed for

use with drill rigs, are equipped with up-
to-date hydraulics and telescopic chassis.
The position of the winch in the lower
area of the leader is ideally chosen with
regard to the visibility while drilling, the
routing of the cable and the service life.
A reversing winch provides for high feed
forces and a high lift of the rotary head.
The operating sequences are ensured by
the ergonomic layout of the controls and
a very good visibility.

3
DELMAG Drill Rigs - Overview

Model RH 06 RH 12/140

Engine power kW 70 201

approx.
Drilling depth up to 1
m
18 23

Free diameter infront of the rope pulleys mm 1450 1400

Stroke rotary head mm 4700 12000

Crowd system cylinder winch

Torque rotary head up to kNm 62 143

Operating weight 2
approx. t 26,2 44,5
1
drilling depth depends on mounted Kelly bar, 2 with rotary head and standard Kelly bar, without drilling tools

4
RH 18/200 RH 24/270 RH 30 RH 34

257 276 368 405

30 40 52 60

1600 1960 2200 2200

12400 17500 18500 18500

winch winch winch winch

196 270 300 340

63 79,4 96 104,3

5
DELMAG - Drill Rigs
DELMAG has a proper drill rig for nearly
every drilling task. The smallest machine of
the RH range is the RH 06. It is compact,
light-weight and maneuverable and can
bring these advantages to bear for urban and
smaller drilling tasks in particular.

6
The RH 34 is a standard machine
mounted on a ABI carrier. With an
engine output of over 400 kW this
drill rig is perfectly ready for various
drilling operations. The carrier was
specially designed for drilling appli-
cations.

7
Components
1
DELMAG drill rigs are produced in small batches
or according to customer requirements. The leader
mast is the basic component and build as a box
structure with large system width. The multi-part
construction allows modification to a short mast
with relative little effort.

The connection to the carrier is realized using

robust kinematics. Together with the telescopic
undercarriage this combination allows for lateral
inclinations of up to 9.5 degrees. The included
winches excel by high pulling forces that are sup-
ported by a low-wear and low-maintenance rope
guide outside the leader.

In addition to the extensive standard equipment,

the DELMAG drill rigs can be fitted with many 2
options:
• connection for casing oscillators of different
manufacturers (from RH 18/200)
• working platform at the rotary head 11
• Kelly bar guide
• auger cleaner for CFA
• auger guide for continuous flight auger
• leader mast stabilizing cylinder
• short leader mast foot (for extension of stan-
dard drilling diameter)
• operation specific attachment kits (e.g. for
CFA, VDW, displacement augering, impact- 10
driving with diesel pile hammer or hydraulic
impact hammer), etc.
3
12 4
5
6
7
1 Sheave head 8 Undercarriage
2 Leader mast 9 Connection
3 Kinematics casing oscillator
4 Crowd winch 10 Rotary head
9
5 Kelly winch 11 Kelly bar 8
6 Auxiliary winch 12 Casing connector
7 Uppercarriage

8
 DELMAG Rotary Head

Kelly bar guide

Infinitely variable revolution and torque setting enable

the robust and powerful DELMAG rotaries to cope with
changing soil conditions and simoultaneosly to make
optimal use of the engine output.

Even though attaching the rotary to the mast is generally

carried out on site no additional lifting gear is required.
From rotary model BT 270 on (for RH 24/270) the do-
Working platform cking system is part of the standard configuration. The
rotary is locked to the sled via hydraulic cylinder and
the supply lines with quick couplings. The docking
system facilitates the connecting / disconnecting pro-
cess on site. The manual connecting of supply lines is
omitted thus avoiding any possibility of confusion and
it significantly reduces the risk of accidents.

One of further advantages are the exchangeable drive

connection for casing oscillator keys, typical wear parts which have to be replaced
regularly. The exchange can be carried out without
disassembling of the rotary and in some models even
from the outside of the hollow drive shaft which makes
the DELMAG rotaries a real maintenance friendly unit.

Auger guide

9
Carriers
Since 2008 ABI also builds the carriers for se- In particular, the entire machine, i.e. leader,
lected models of the RH range. The decision to kinematics and carrier, were regarded as a unit
build the carriers for the drill rigs ourselves resul- during the new development. The hydraulic and
ted from the requirements of the market. On the electric systems were designed particularly for
one hand, the know-how gathered over the years drilling applications.
with regard to the construction of drill rigs could
be consequently applied in the construction of Two models are built at the moment: a carrier
the carriers, on the other hand, ABI can react to T82D for the drill rig RH 30 and a carrier T102D
customer requests in a more flexible manner. for the RH 34.

10
Motorisation
The powerful and at the same time environ- injection of urea, and is also known by the name
mentally friendly diesel engines comply with of AdBlue and in Northern America as DEF. A
the current exhaust-emission requirements of diesel particular filter is not necessary to meet
the European Union EU stage IV and Northern the requirements, but it can be retrofitted if re-
Americas US EPA Tier 4 final for engines from quired. Additionally excel the SCANIA engines
130 to 560 kW. The legal provisions have a by particularly low specific diesel consumption.
massive influence on the exhaust treatment that
has to be integrated with the carrier. The used engines have high demands on the
fuels used. They may only be operated with
The ABI as well as the Sennebogen carriers are low-sulfur fuel as well as with low-ash and low-
mainly offered with SCANIA engines. SCANIA’s sulfur engine oil. That is why they may not be
exhaust treatment system is done by reducing the operated in countries with low or no regulation.
nitrogen oxides inside a SCR catalyst (selective For these countries ABI offers alternative engines
catalytic reduction). This system operates at a with lower pollutant classes.
relatively high combustion temperature with

11
Operator‘s Cabin
The cabin has an ergonomic de-
sign. The operator enters the spa-
cious cabin comfortably through
a sliding door. The control and
display elements are adjustable
with the seat. The sensitivity of the
main control elements (joysticks)
of the electro-hydraulic propor-
tional control can be adjusted
individually. Several movements
can be activated sensitively at the
same time.

The layout of the elements enables

free visibility of the working area
and fluent operating sequences.
For security reasons, areas that
the operator can hardly see are
monitored with a camera system
with the images being transmitted
on a screen inside the cabin.

12
Transport
• Transport with rotary head and Kelly bar up to RH 18/200
• Shorter set-up times
• Easy and fast assembly
• Removable crawler track units as standard for RH 30 and RH 34

Transport dimensions and weight are important criteria with construction machinery. The smaller
models up to RH 18/200 can be transported with the rotary head and Kelly bar installed. This
property guarantees minimum set-up times. With only a few steps the machine is operational:

1. driving the machine down from the low-bed trailer

2. performing a visual inspection of the machine
3. erecting
4. installation of the drilling tool

On bigger models the rotary head, the Kelly bar and, if necessary, also the counterweight are remo-
ved for transport. From model RH 30 on the transport weight can be reduced further by removing
the crawler track units.

13
Drilling Procedures
Due to the manifold fields of application and
the numerous variations the Kelly drilling
procedure is one of the most employed dril-
ling procedures used for making cased and
uncased drilled piles. Other drilling proce-
dures are the continuous flight auger drilling
and the displacement drilling. For rocky soils
a down-the-hole hammer can be attached
to the rotary head as well. Drill rigs are also
more and more used for soil improvement
measures, like e.g. for soil mixing.

As an alternative, selected models of the

RH range can also be fitted with a VDW
system. In this procedure the soil auger and
the casing are sunk in one operation using
two independently driven auger drives. The
rugged DELMAG drill rigs also allow to ope-
rate hydraulic impact hammers or diesel pile
hammers which can be used to impact-drive
different pile elements into the soil.

CFA drilling Uncased Kelly drilling Full displacement drilling

14
Down the hole hammer Soil mixing Kelly drilling
with short mast version

15
Custom-designed
Machines
ABI designs and produces besides the well approved
DELMAG drill rigs for classic and alternative drilling
applications also customized equipment. Generally
these units are developed for specific application cases.

As an example for driving piles along railway lines the

fixed leadersytem G42 was designed (photo top right).
Its singular purpose was working with DELMAG diesel
pile hammers directly from a railway carriage. As a
speciality therefore the mast can be laid down front-
wards or backwards according to the required means
of transport – low-bed trailer or railway carriage. On a
later stage the G 42‘s application field was increased for
drilling purposes and the G42 B can now optionally be
supplied with a crowd system for instance to be used
for Kelly drilling (photo bottom right).

Particular for working with diesel hammers the piling

rig model MY was developed (photo bottom left).

16
Control System
The control system is one of the most important components
of a machine because as the interface between man and ma-
chine it decisively influences the efficiency of the machine.

The up-to-date DELMAG control system has the following

advantages:

• extensive standard equipment, e.g.

- measuring and indication of working parameters
- automatic leader mast alignment system
- re-positioning system
- oscillating automatic
- crowd force control for drilling tools, etc.
• error diagnosis with clear text display reduces downti-
mes and maintenance times
• high reliability and availability through shorter signa-
ling paths
• easy to expand
Control panel of DELMAG drill
In addition to the standard scope of delivery the machine rig with keypand and big touch
can be equipped with different options: screen

• data acquisition with integrated measuring computer

• data backup on USB stick and optional printout on site
• transfer and analysis of the site data in the office using
special software
• error diagnosis via modem
• anti-theft protection and location via GPS
• camera monitoring systems (e.g. winch monitoring)
• transmission of logged data and working data via ABI
customer portal

Selection of working modes on the

touch screen

17
Data Recording
The procedure-specific data
recording serves for quality CFA
Customer logo RH 30
assurance and documenta-
tion of the utilization. The Date: 06.11.2017 Data for pile no.: B19 Max. values:
operating data can be dis- Start:
End:
11:03
11:42
Crowd pressure:
Working pressure:
130 bar
337 bar
played directly on the touch Time: drilling: 00:33:52
6
Concrete pressure: 16.07 bar
Concreting: 00:05:48 Concrete quantity : 1.9 m³
screen as a line graph, saved Total time: 00:39:40 Depth: 7.07 m
Casing diameter: 600 mm
to a USB stick or transfered
via ABI customer portal. 1 3 Time chart
Then the saved data is availa- 2 400 14
Concrete quantity [m³]

Working pressure [bar]

Depth [m]
ble on a PC for analysis, 12
management and report
300
creation. 10

During measurement the 1 200

6
measured values are logged
every two seconds (for im- 100
4

pact-driving procedures per

2
impact). To be able to do
so, the machine must be 0 0 0
00:00:00

00:05:00

00:10:00

00:15:00

00:20:00

00:25:00

00:30:00

00:35:00
equipped with the necessary
sensor system.
Depth chart down up

Using the analysis software 0

Depth [m]

Depth
0 230
the measured values are 1 1 250
displayed in graphical form
at the computer. The reports 2
2 269

can be configured individu- 3 254

ally, e.g. with the customer‘s 3

4 256

logo. 4 5 280

6 243
On procedures where aggre- 5

gates are used, like concrete 7 319

0
70
140

210

280

350

or suspension mixing, an 6
0
20
40
60
80
100
120
140
160
180
200
0

100

200

300

400
0

idealized column can be 4

Crowd pressure [bar]
3
Working pressure [bar]
2
Concrete pressure [bar]
5
Liter / Inc

displayed as well. © Copyright 2011 - Gamperl & Hatlapa GmbH - GUHMA Messdatenauswertung

Example of a CFA report - with the DELMAG drill rig RH 28 a cast-

in-situ pile with a length of 7,0 m was installed. Theraby the concrete
quantity 1 , the concrete pressure 2 , the working pressure 3 , the
crowd pressure 4 and the idealized pile 5 were recorded. In the
header 6 the site information as well as the maximum values are
listed.

18
Diagnosis
Despite the use of high-quality components that are spe-
cially designed for operation on the construction site, and
thorough outcoming inspection a malfunction may occur
during the operation. In this case the control system consi-
derably facilitates the error diagnosis.

The following malfunctions are monitored and displayed

by the control system:
• short circuit
• cable break
• sensor failure
• failure of output modules
• failure of control elements (joystick, pedals)
• plausibility control (e.g. verification of the speed for
the selected attachment)

In the event of a failure of control elements or sensor sys-

tems an emergency control device can be connected. It List of errors: All error messages
enables the operation of all important functions so that the are listed with date and time.
machine can be e.g. driven out of a danger area or folded In the malfunction protocol the
down for transport. error messages are archived incl.
acknowledgment. Additional in-
formation relating to the selected
error message is shown below
the list.

After Sales Service

Machines are only profitable if they are perma-
nently available. Inspections and instant troub-
leshooting contribute decisively to ensure a high
availability.

The ABI mechanics regularly perform prescri-

bed checks and inspections, eliminate errors or
repair damages that can occur due to the rough
applications.

Due to the fast availability of spare parts and

competent contacts downtimes are minimized
and a smooth and profitable application of the
machines is ensured.

19
DELMAG RH-Reihe - 01/2018

© ABI GmbH, Niedernberg/Deutschland.

For further information please contact your DELMAG sales assistant. Or you visit us on the Internet
at www.delmag.de. Design subject to modifications. The details in this leaflet have to be regarded
as approximate. The illustrations also can contain special outfits which are not part of the standard
scope of supply. Not represented equipment variants can lead to modifications of the technical data.
The reproduction and utilization of this document, even in form of excerpts, without express
authorization is prohibited. Offenders will be held liable for the payment of damages.

ABI Maschinenfabrik Telefon: +49 (0) 6028 123-101, -102

und Vertriebsgesellschaft mbH Telefax: +49 (0) 6028 123-109
Am Knückel 4 eMail: [email protected]
D-63843 Niedernberg
Germany

www.abi-group.com