17042017DMM-2 QB (2)
17042017DMM-2 QB (2)
17042017DMM-2 QB (2)
QUESTION BANK
Name of the branch: MECHANICAL Year & Sem: III-II
Name of the subject: DESIGN OF MACHINE MEMBERS II
Name of the faculty, Designation & Mobile number: G. NAVEEN RAJU, Assistant prof.,
9966877934
Date of Examination: 17-04-2016 Academic Year: 2016-17
UNIT-III
APPEARED IN
MARKS
S.N0 QUESTION (R05,R07,
Assigned
R09, R13)
(a) How do you classify the chain drives.
(b) A rope drive is to transmit 250kW from a pulley of 1.2m diameter,
running at a speed of 300 rpm. The angle of lap may be taken as π radians.
The groove half angle is 22.50. The ropes to be used are 50mm in diameter.
The mass of the rope is 1.3 kg per meter length and each rope has a
1
maximum pull of 2.2kN, the coefficient of friction between rope and pulley
is 0.3. Determine the number of ropes required. If the overhung of the
pulley is 0.5m, suggest suitable size for the pulley shaft if it is made of steel
with a shear stress of 40MPa.
R07 16
Design a belt drive pulley for transmitting 10kW at 180 rpm. The velocity of
the belt is not to exceed 10m/s, and the maximum tension is not to exceed
2
15N/mm width. The tension on the slack side is one half of that on the
tight side. Determine all the principal dimensions of the pulley. R07 16
A V- belt drive is to be transmit 14.7 kW to a compressor. The motor speed
3 is 1150rev/min and the compressor pulley runs at 400rev/min. Determine
the size and number of belts required. R07 16
Design a V-belt drive actuated by an electric motor and driving a belt
conveyor. The power supplied by the electric motor is 4kW and the angular
4 speed at the input shift is 150rad/sec. The speed ratio of the drive is to be
approximately 2.8. The drive will be used for two shifts daily and subjected
to a moderately varying load with a start up over load of 150%. R07 16
Design a cast iron pulley of 630mm diameter to transmit 10kW at a speed
of 500 r.p.m. The center plane of the pulley overhangs the nearer bearing
5
by 300mm. The belt ends are parallel and horizontal and the belt tension
ratio is 2:1. R07 16
Design a belt pulley to transmit 10kW at 180 r.p.m. The velocity of the belt
6 is not to exceed 500 meter/minute and the maximum tension is not to
exceed 15N/mm width. The tension on the slack side is one half that on the R07 16
tight side. Calculate all the dimensions of the pulley. Sketch neatly the
sectional elevation and end view showing all leading dimensions.
UNIT-IV
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MARKS
S.N0 QUESTION (R05,R07,
Assigned
R09, R13)
(a) What are the causes of failure of gear tooth?
(b) Design a pair of spur gears with stub teeth to transmit 55kW from 175
mm pinion running at 2500 r.p.m. to a gear running at 1500r.p.m. Both the
1
gears are made of steel having B.H.N 260. Approximate the pitch by means
of Lewis equation and then adjust the dimensions to keep within the limits
set by the dynamic load and wear equation. R09 15
The following particulars refer to a spur gear drive:
Centre distance = 300mm, Velocity ratio= 5, power = 70kW pinion speed =
1440rpm, tooth profile = 20degree full depth involute, permissible normal
2
load between the teeth = 1600N/mm of the face width Design the drive.
Also determine the load on the bearings, stating its nature. Assume that
both the gears are mounted on overhanging shafts. R07 16
A pair of helical gears consists of a 20 teeth pinion meshing with a 100
teeth gear. The pinion rotates at 720 r.p.m. The normal pressure angle is
200 while the helix angle is 250. The face width is 40 mm and the normal
module is 4mm. The pinion as well as the gear is made of steel having
3
ultimate strength of 600MPa and heat treated to a surface hardness of
300B.H.N. The service factor and factor of safety
are 1.5 and 2 respectively. Assume that the velocity factor accounts for the
dynamic load and calculate the power transmitting capacity of the gears. R09 15
Two parallel shafts are connected by a pair of steel helical gears. The
power trans-mitted is 15kW at 4000rpm of the pinion. The safe static
strength for the material is 100MPa. Gear ratio is 4:1 Stub teeth with 200
4 pressure angle in diameter plane have helix angle of 450. Calculate the
necessary BHN with the standard point of wear. Check the design for
dynamic load and suggest modification if necessary. Use 30 teeth on the
pinion. R09 15
A pair of straight teeth spur gears is to be transmitting 20kW when the
pinion rotates at 300rpm. The velocity ratio is 1:3. The allowable static
5 stresses for the pinion and gear materials are 120MPa and 100 MPa
respectively. The pinion has 15 teeth and its face width is 14 times the
module. Determine: R09 15
(a) Module
(b) Face width and
(c) Pitch circle diameters of both the pinion and the gear from the stand
point of strength only, taking into consideration the effect of the dynamic
loading. The tooth form factor y can be taken as y= 0.154-0.912/no.of
teeth and the velocity factor Cv = 3/(3+v), where v is in m/s.
A single stage helical gear reducer is to receive power from a 1440 r.p.m.,
25kW induction motor. The gear tooth profile is involute full depth with
20o normal pressure angle. The helix angle is 23o, number of teeth on
pinion is 20 and the gear ratio is 3. Both the gears are made of steel with
6 allowable beam stress of 90MPa and hardness 250B.H.N. (a) Design the
gears for 20% overload carrying capacity from the standpoint of bending
strength and wear.
(b) If the incremental dynamic load of 8kN is estimated in tangential plane,
what will be the safe power transmitted by the pair at the same speed? R07 4+12
A worm gear drive with an output of 10kW receives power at 1250rpm and
produces a velocity reduction by a factor of 25. The worm wheel is made in
centrifugally cast tin bronze having properties: ultimate stress 300MPa,
bearing stress 81MPa, and surface stress 278MPa. Assume double start
7
worm and q=10. Assume design load factor 1.5. If the worm pitch diameter
and centre distance of drive are correlated as d=Ax/3.78 with both b and A
in m, determine x.
R09 15
½0
A pair of spur gears, having 14 involute full depth teeth is to transmit
12kW at 300rpm of the pinion. The V.R. is 3:1. The static strength of cast
iron gear and steel pinion are 60MPa and 105MPa respectively. Determine
the module, face width and pitch diameters of gears. Also check the gears
8 for wear. Use following particulars:
UNIT-V
APPEARED IN
MARKS
S.N0 QUESTION (R05,R07,
Assigned
R09, R13)
A triple, square threaded power screw used in a screw jack, has a nominal
diameter of 50mm and a pitch of 6mm. the length of nut is 42mm. the
screw jack is used to lift load of 80kN. The coefficient of friction is
negligible. Determine
1 (a) The principal shear stress in the screw body,
(b) A 60mm triple start square thread with 10mm pitch, is used with a
collar having 30mm inner diameter and 100mm outer diameter. The
coefficient of friction at the thread surface and the collar surface may be
11
taken as 0.15. If the screw is required to be used to raise a load of 20kN,
using uniform wear theory for the collar friction, determine,
i. the torque required to raise the load
ii. the torque required to lower the load and
iii. the force required to raise the load, if it is applied at a radius of 600mm.
R07 4+12
A screw jack suitable to lift a maximum load of 100kN through a height of
400mm
with a ground clearance of 600mm is to be designed with the following:
Allowable stresses for screw:
Tensile stress =90N/mm2
Compressive stress =110 N/mm2
Shearing stress =60 N/mm2
Allowable stresses for nut:
Tensile stress = 60 N/mm2
12 Compressive stress =50 N/mm2
Shearing stress =45 N/mm2
Allowable bearing pressure between nut and screw is 16 N/mm2,
Coefficient of friction of threads and collar may be taken as 0.14. allowable
bending stress for
MS handle is 100 N/mm2. Design the following:
(a) Screw
(b) Nut
(c) Handle.
R09 15
A power screw having double start threads of 25mm nominal diameter and
5 mm pitch is acted upon by an axial load of 10kN. The outer and inner
diameters of screw collar are 50 and 20mm respectively. The coefficient of
13 thread friction and collar friction may be assumed as 0.2 and 0.15
respectively. The screw rotates at 12rpm. Assuming uniform wear
condition at the collar and allowable thread bearing pressure of 5.8
N/mm2 and: R07 16
(a) The torque required to rotate the screw.
(b) The stress in the screw and
(c) The number of threads of nut in engagement.
(a) How do you compare the Square and Trapezoidal threads and buttress
threads?
14
(b) Explain the design procedure of screw jack?
R07 4+12
What type of stresses occurs in power screws? Explain them with
15
equations? R09 15