INTERACTIVE SCHEMATIC

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Schematic
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EC-C2 E-C60
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E-C61

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HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
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Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 SENR 6678
March 1995

966 F Series II And 970 F

Wheel Loaders Electrical System
966 II: 970F:
9YJ2124-UP 7SK546-UP
1SL1344-UP 9JK471-UP
8B G2681-UP 7PL196-UP

© 1995 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Schematic Machine Schematic Machine

Component Component
Location Location Location Location
Alarm - Action (Monitor) E-5 A Sensor - Engine Speed C-12 9
Alarm - Backup D-15 1 Sensor - Lift Cyl Pressure A-2, D-2 16
Alternator D-13 2 Sensor - Lift Position A-2, E-2 17
Battery F-14 3 Sensor - Trans Speed C-12 18
Battery F-14 4 Shifter - Transmission E-3 A
Breaker - Alternator (80A) C-15 D Solenoid - A/C Clutch F-13 19
Breaker - Blower Motors (15A) C-10 B Solenoid - Engine Shutdown E-13 20
Breaker - Engine shutdown C-15 D Solenoid - Engine Shutdown/Dual HP E-13 20
Breaker - Main (80A) C-15 D Solenoid - Float Detent B-6 21
Breaker - Running Lamp (15A) C-15 D Solenoid - Lift Detent B-5 21
Breaker - Seat Air Comp (15A) C-10 B Solenoid - Ride Control Valve B-2, E-1 16
Control - Autoshift Transmission E-12 5 Solenoid - Start Aid A-14 8
Control - Dimmer E-4 C Solenoid - Tilt Detent B-6 21
Control - Engine Shutdown C-13 D Solenoids - Transmission Valve (6) C-12 22
Converter - Voltage F-7, F-8 A Switch - A/C Thermostat C-3 A
Flasher E-6 C Switch - Auto Ride Control E-7 B
Fuses (10A) C-10 B Switch - Battery Disconnect F-14 19
Fuses (10A) C-15 D Switch - Beacon D-10 B
Gauges - Quad Package E-4 C Switch - Blower Motor D-5 C
Gauges - Tachometer/Speedometer E-4 C Switch - Brake Oil Pressure A-13 23
Horn - Forward (High Tone) D-2 6 Switch - Bucket Positioner A-1, E-1 24
Horn - Forward (Low Tone) B-1 7 Switch - Coolant (Ether Aid) A-15 15
Lamp - Action D-4 C Switch - Dimmer C-1 A
Lamp - Auto Ride Control F-4 B Switch - Engine Oil Pressure A-15 15
Lamp - Neutralizer Override D-4 B Switch - Flood Lamp E-11 B
Lamp - Ride Control F-4 B Switch - Front Intermittant Wiper F-8 B
Lamp - Transmission Auto Mode D-4 B Switch - Horn C-4 A
Monitor - Caterpillar Monitoring System E-5 C Switch - Hydraulic Oil Level A-3 13
Motor - Front Washer C-14 8 Switch - Key Start E-9 B
Motor - Front Wiper B-3 C Switch - Lift Positioner A-2, E-1 25
Motor - Rear Washer C-14 8 Switch - Monitoring System Operator E-8 C
Motor - Rear Wiper F-10 5 Switch - Park Brake Pressure A-13 26
Motor-Starter F-14 9 Switch - Rear Wiper E-8 B
Motor - Blower C-3 10 Switch - Refrigerant F-13 15
Motor - Blower C-3 11 Switch - Running Lamp E-10 B
Relay - Main C-15
- D Switch - Start Aid E-8 B
Relay - Start C-15 D Switch - Stoplamp C-1 26
Resistor C-14 D Switch - Supplemental Steering B-14 27
Resistor - Blower Motor Speed C-3 10 Switch - Trans Auto/Manual D-11 B
Resistor - Starter Diagnostic F-13
- 9 Switch - Trans Downshift B-6 B
Sender - Fuel Level D-1 12 Switch - Trans Neutralizer C-1 26
Sender - Hydraulic Oil Temperature A-3 13 Switch - Trans Neutralizer Override E-7 B
Sender - Trans Oil Temperature B-14 14 Switch - Turn Signal D-6 A
Sensor - Engine Coolant Temp B-15 15 Switches - Primary Steering B-14 27
Machine locations are repeated for components located close together.
A = Components located in operator’s compartment.
B = Components located in right console.
C = Components located in dash area.
D = Components located in relay panel.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 E-6 C
CONN 2 B-5 C
CONN 3 B-7 28
CONN 4 B-11 28
CONN 5 B-15 D
CONN 6 C-12 29
CONN 7 C10 B
CONN 8 D-10 B
CONN 9 F-10 30
CONN 10 E-8 B
CONN 11 B-13 31
CONN 12 B-3 32
CONN 13 B-3 32
CONN 14 E-13 33
CONN 15 D-15 34
CONN 16 A-3 32
CONN 17 A-3 32
CONN 18 C-2 32
CONN 19 D-7 B
CONN 20 D-7 B
CONN 21 E-10 B
CONN 22 F-6 C
CONN 23 A-15 33
CONN 24 B-10 35
CONN 25 C-3 C
CONN 26 B-8 B
CONN 27 D-2 36
CONN 28 A-3 37
CONN 29 F-6 C
CONN 30 C-2 32
CONN 31 D-7 B
CONN 32 E-11 38
B=Connect
C=Connector is located in dash area.
D=connector is located on the relay pane
CID / MID / FMI

Component Identifiers (CID) List

CID Component
Caterpillar Monitoring System (MID No. 30)
096 Fuel Level Sender
110 Engine Coolant Temperature Sensor
177 Torque Converter Oil Temperature Sensor
248 Data Link
263 Sensor Power Supply
271 Action Alarm
324 Action Lamp
600 Hydraulic Oil Temperature Sensor
819 Display Data Link
821 Display Power Supply
Electronic Transmission Control (Mid No. 81)
168 Electrical System Voltage
190 Engine RPM Sensor
248 CAT Data Link
362 Ride Control Solenoid
368 Auto/Manual Switch
617 Air Inlet Heater Relay
621 Downshift Switch
631 Solenoid 1 (reverse)
632 Solenoid 2 (forward)
633 Solenoid 3 (speed 4)
634 Solenoid 4 (speed 3)
635 Solenoid 5 (speed 2)
636 Solenoid 6 (speed 1)
668 Shift Handle
671 Transmission Speed Sensor
680 Ride Control Switch
685 Service Identification Code
687 Options Identification Code
688 Dual Horsepower Solenoid
CID list applies to Transmission and Monitor Controls.

Failure Mode Identifiers (FMI) List

FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.

Module Identifiers (MID)

MID No. Module
30 Caterpillar Monitoring System
81 Electronic Transmission Control

Monitoring System Modes

Mode Of Operation Mode Number
Normal 0
Harness Code 1
Numeric Readout 2
Service 3
Tattletale 4
Units (U.S./Metric) 5
 SPECIFICATIONS AND RELATED MANUALS
Related Electrical Service Manuals
Title Form Number
Alternator (100-5047):
Consist No. 100-5045 SENR4130
Consist No. 100-5046 SEN R2082
Caterpillar Monitoring System SENR6717
Electronic Transmission Control SENR5922
Starting And Charging Systems SENR2947
Starting Motor: (6V-5227)
Consist No. 6V-5537 SENR3581
Consist No. 106-8552 SENR3536
Consist No. 6V-5538 SENR4975

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹
6T-2217 Resistor 150.0 ± 7.5
OveraIl 2.00±.10
9G-1950 Resistor - Blower Speed
Tap 1.00± .05
102-0347 Solenoid - A/C Clutch 14.4 ± 0.6
1W-0141 Solenoid - Engine Shutdown 5.12 ± 0.26

Solenoid - Engine Shutdown Shutdown - 4.20 ± 0.42

8C-3663
Dual Horsepower Dual HP - 16.10 ± 1.61
6T-5859 Solenoid - Ride Control 33.7 ± 1.0
9G-4365 Solenoid - Start Aid 6.0
3E-3748 Solenoids - Transmission 8.5
¹ At room temperature unless otherwise noted.

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
37.8 ± 2.8°C 26.7°C MIN
8N-1693 Engine Coolant Temp (St Aid) Normally Closed
(100.0 ± 5.0°F) (80.0°F MIN)
8270.0 kPa MAX 6890.0 ± 345.0 kPa
9W-2653 Park Brake Pressure Normally Closed
(1200.0 psi MAX) (1000.0 ± 50.0 psi)
4.00 Grams Max 1.50 Grams Min
109-4215 Steering (Primary & Supplemental) Flow Normally Open
(0.14 oz Max) (0.05 oz Min)
62.0 kPa MAX 38.0 ± 20.0 kPa
9X-0378 Engine Oil Pressure Normally Open
(9.0 psi MAX) (5.5 ± 3.0 psi)
10700.0 kPa MAX 8960.0 ± 345.0 kPa 1-2, Normally Open
9X-9643 Brake Oil Pressure
(1552.0 psi MAX) (1300.0 ± 50.0 psi) 1-3 Normally Closed
275 to 1750kPa¹ -
114-5334 Refrigerant Pressure (A/C) Normally Open ²
(40 to 255 psi) -
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25 psi).
² Contact position at the contacts of the harness connector.
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
COSA ONLY COSA ONLY
STOP/TAIL/ RRR N L53 L53 L49 LLL
200-BK L49
PARK LAMP S RD-18 1 604-OR (3)12V BATTERY (15) A/C REFRIGERATION 603-PK 200-BK N CCC 611-PU-14 4 BU-18
9X-1404 SW L62 L62 L53
T WH-18 3 617-BR-14 9X-9721 200-BK 200-BK 200-BK DOME LAMP 102-BU-14 1 108-BU FRONT DASH ASSEMBLY 617-BR 3 WH-18
NOTE F RRR H 114-5334 D ANTENNA AS. (B) RIDE MONITOR CODE PLUGS (1=GND, 0=OPEN) CODE
G BK-18 2 200-BK-14 AA NOTE: REAR MOUNT 6T-4864 2 F 200-BK-14 2 BK-18
LH TURN EE NOTE A (5) REAR WIPER CCC 9W-3072 113-OR-18 CONTROL LAMP CIRCUIT IDENTIFICATION PLUG
4 3 BK-18 1 513-OR-14 FOR BEACON 200-BK 603-PK N APPLICATION 619-GN-14 6 RD-18
FLOOD LAMP LAMP RRR 2 9X-3392 WH-18 E702-OR-18 7N-5876 274 273 272 271 270
3 NEG POS 2 521-YL-14 200-BK 615-YL 105-BR 511-BR-18 G LLL 605-YL-14 1 YL-18

203-BK
BK-18 1 1 0 0 0
950FII

BK-00

RD-00
9X-1439 9X-1406 (19) DISCONNECT SW 1 BK-18 117-1902 619-GN-14 LLL

200-BK
200-BK
200-BK
2 200-BK-14 2 105-BR 200-BK 512-GN-18 5

200-BK
BUCKET

200-BK

200-BK
BK-18 L 105-BR F 1
NOTE F 7N-0718 N FOR E702-OR-18 E701-PK-18 (B) AUTO RIDE 960F 1 0 1 1 1 117-1903 200-BK-14 200-BK-14 1

603-PK
H RD-18 1 605-YL-14 1 L62 603-PK 200-BK 206-BK L44 3 POSITION HI/LO/POSITION/TURN LAMP
L44 966FII 1 0 1 0 0 117-1904
200-BK-14
A D
CONN 9 MOTOR
H 615-YL 120-YL 508-PU-18 RADIO
BBB
E701-PK-18 113-OR-18 CONTROL LAMP
7N-5876 970F 1 0 0 1 0 117-1905
4 605-YL-14 605-YL-14 4 LAMPS 3E-7586
608-GN 120-YL 200-BK N L65 509-WH-18 611-PU-14 F 2 611-PU-14 606-GY-14 3 NOTE B NOTE F
H 608-GN
CC (9) RESISTOR 1 301-BU P N T 102-BU-14 102-BU-14 120-YL 1 RD-18 + BATTERY 135-BU CONN 29 F 605-YL 611-PU-14 HIGH BEAM G LLL 617-BR 2

120-YL
BB 6T-2217 2 302-OR WIRES THAT HAVE BATTERY VOLTAGE WIPER/WASHER CIRCUIT. 1 105-BR N 200-BK 2 BK-18 GROUND 108-BU BBB 4 201-BK-18 538-BR 200-BK IND LAMP F JJJ F KKK 1 617-BR LH LATERAL TURN
S RD-18 1 604-OR 604-OR 7 603-PK 108-BU SERVICE 3 201-BK-18 113-OR-18 6 6 2 606-GY-14 605-YL-14 MMM
WHEN THE KEY SWITCH IS OFF. L62 L48 7N-5876 LAMP

BK-00

BK-00
MODE FORWARD

200-BK-14
T WH-18 3 617-BR-14 2 615-YL 206-BK 2 BK-18 GROUND 512-GN-18 2 291-BK-18 113-OR-18 5 201-BK-18 5 201-BK-18 LLL 5C-8964 114-GN
HEATER AND AIR CONDITIONER CIRCUIT. L42

508-PU-18
509-WH-18
BBB UPPER L65 N PLUG L42 HORN
G BK-18 2 200-BK-14 9 120-YL 135-BU 1 OR-18 +12 VOLT 511-BR-18 1 290-BK-18 4 4 1 619-GN-14 322-GY
WIRES THAT HAVE BATTERY VOLTAGE

200-BK

200-BK
200-BK

200-BK
F 617-BR-14 (19) A/C 5 CAB 3 1 RD-18 3 3 201-BK-18 200-BK-14 MMM MMM 6C-5859 F
H 102-BU-14 120-YL + BATTERY F 2

GN
GY
BR
OR
(A) RADIO

BK
WHEN THE KEY SWITCH IS ON. GROUND CIRCUIT. RADIO L64 L43 L43

GN-14
GN-14
STOP/TAIL/PARK LAMP AUXILIARY CLUTCH 10 GROUND 120-YL CCC 200-BK 2 BK-18 GROUND 6 275-BK-18 2 201-BK-18 2 4 606-GY-14 611-PU-14 4 BU-18
L64 VOLTAGE CONVERTER NOTE D L49

L62
START SOLENOID HAZARD FLASHER

RD-00
9X-1404 (ECE)

BK-00
11 L62 200-BK 112-3543 5 274-BK-18 201-BK-18 F 1 1 3 611-PU-14 614-PU 3 WH-18

1
3
4
2
RECEPTACLE (9) STARTER L63 N LAMP
H 605-YL-14 102-0347 STARTING CIRCUIT. ENGINE SHUTDOWN CONTROL CIRCUIT. A538-OR-14 12 L62
L65 CCC SPEAKER AS.
CCC
2 BK-18 GROUND SEE CHART 4 273-BK-18 201-BK-18 F 200-BK 7 201-BK-18 7 201-BK-18 G MMM 200-BK-14 2 BK-18
6V-5227 N L65 FOR HARNESS 272-BK-18 275-BK-18 L40 538-BR 7N-5876 8 8
BK-18 2 200-BK-14 200-BK-14 4 504-YL 6T-7695 1 +12 VOLT 3 6 HARNESS CODE 5 619-GN-14 6 RD-18

301-BU
A OR-18

2
1
CODE PLUGS CAB

504-YL
118-GY
503-BR
505-BU
304-WH-8 TURN SIGNAL CIRCUIT.

L43
RD-18 1 605-YL-14 CATERPILLAR MONITORING SYSTEM. 8 118-GY KEY/WIPER SW PANEL 3 2 271-BK-18 274-BK-18 16 HARNESS CODE 4 1 614-PU 606-GY-14 1 YL-18

200-BK

200-BK
200-BK
603-PK
615-YL
200-BK
G L83 D L61 L43 F LEFT TURN
LEFT TURN LAMP H A S
A 101-RD-4 6 503-BR PANEL LAMP PANEL LAMP SPEAKER AS.
(A) C.B. RADIO
VOLTAGE CONVERTER
CONN 22 1 270-BK-18 273-BK-18 22 HARNESS CODE 3 605-YL IND LAMP
F F UUU
FLOOD
LAMP
4 5
2 200-BK-14 START AID CIRCUIT. 3 505-BU 7N-5876 7 201-BK-18 272-BK-18 12 HARNESS CODE 2 200-BK TTT 2 114-GN
9X-1406 (ECE) D MTR BAT AA ARC PANEL LAMP CIRCUIT. 7N-5876 6T-7695
112-3543 271-BK-18
L40 7N-5876
6 6 9X-1439 3 322-GY 606-GY-14 RH LATERAL TURN LAMP
HI/LO/POSITION/TURN LAMP
7 608-GN-14 QQ QQ L64 L64 8 3 HARNESS CODE 1 3E-7586
BACKUP ALARM SUPPRESSOR QQ QQ F MMM
9 617-BR-14 BBB 200-BK 614-PU 614-PU 270-BK-18 31 HARNESS CODE 0 5 201-BK-18 5 201-BK-18 G MMM 5C-9029
3T-1815 5 605-YL-14 105-8827 ALL DASHED LINES ARE ATTACHMENTS. TRANSMISSION CONTROL CIRCUIT. 200-BK
L61 (B) FRONT INTERMITTANT FRT RH SW PANEL P F 291-BK-18 33 CLEAR C413-YL-18 4 WH DATA 4 4 201-BK-18 614-PU BUCKET POSITIONER
NOTE F
H MOTOR L44 N M M
321-BR 6 606-GY-14 200-BK 200-BK WIPER SW 31 E702-OR-18 290-BK-18 23 SERVICE 201-BK-18 2 BK GROUND 3 201-BK-18 3 615-YL 614-PU LAMP

RD-00
RD-00
L44

2
1
MMM

BK-00

BK-00

L42
121-YL 8 614-PU-14 PLATFORM P 3E-0155 ATT AUTO RIDE CTRL SW OPERATION 17 E701-PK-18 496-WH-18 39 HYD OIL LEVEL E707-GN-18 1 OR +V DISPLAY 2 201-BK-18 2 200-BK G PPP NOTE B PPP
H D GROUND L48 L48 L42 N M FLOOD
3 118-GY 1 RD B+ 33 429-YL-18 11 BRAKE OIL TEMP E708-PK-18 3 GN CLOCK 1 201-BK-18 1 M 619-GN-14 1 619-GN-14
PP QQ INPUTS (1=SW CLSD, 0=SW OPEN) LAMP

200-BK
200-BK
614-PU
614-PU
H 4 604-OR-14 TO 118-GY 2 RD B+ 14 429-YL-18 945-BR-18 14 CAT DATA LINK - C414-BU-18 5 YL MODULE LOAD 7 201-BK-18 7 201-BK-18 200-BK-14 3 200-BK-14
L63 L61

513-OR-14
DD L61 9X-1439

522-WH-14
207-BK R 200-BK-14 3 BK GROUND 944-OR-18 6 BU 8 8 605-YL-14 4 PPP
2 200-BK-14 1 ENGINE 6 944-OR-18 5 CAT DATA LINK + HARNESS CODE

203-BK
BK-18 EE BB SW POS SWITCH D743-GN D744-WH

C413-YL-18
E707-GN-18
E708-PK-18
C414-BU-18
RD-18 1 606-GY-14 H A BK-4 502-OR 4 WH HIGH 5 945-BR-18 E735-PU-18 18 OPERATOR SW INPUT 611-PU-14 2 200-BK-14
L83 T T

BK-00
PP QQ C OFF (C) QUAD GAGE

113-OR-18
2 321-BR POS NEG 501-GN 5 YL LOW 202-BK-18 34 496-WH-18 614-PU 38 UNUSED G PPP LH TURN
RIGHT TURN LAMP 1 121-YL OPTIONS CODE PLUGS CODE PLUG P/N A221 A222 A232 MAIN PANEL QQ S ON 500-BR 6 BU PARK ON UP 0 1 36 UNUSED 100-5895 617-BR 1 200-BK-14 2
CC 15 LAMP
QQ B ST

614-PU
9X-1406 (ECE) BK-00 D A
CONN 1 606-GY-14
200-BK-14

2 605-YL-14 1

201-BK-18
506-PU 7 BR WASH 113-OR-18 27 UNUSED

201-BK-18
DD 373-GN-18 36 5C-8964
606-GY-14 BK-00 3 302-OR L82 AUTO RIDE CTRL 107-5630 0 1 1 8 OFF CENTER 1 1 614-PU 17 UNUSED 663-GY G
STOP/TAIL/PARK LAMP 200-BK-14 (4)12V BATTERY TO BBB 327-PK 2 207-BK (B) KEY START SW 614-PU PANEL LAMP 40 439-YL-18 L45 C413-YL-18 35 MODULE DATA 5 617-BR G PPP PPP

307-OR-18
L45 FLOOD

200-BK

200-BK
9X-9721 PANEL L L 9G7641 AUTO DOWN 1 0

L42
604-OR 6 521-YL-14 200-BK C414-BU-18 15 MODULE LOAD 3 611-PU-14 611-PU-14 619-GN-14

200-BK
9X-1404 (ECE) FRAME 7N-5876 (B)TRANSMISSION 32 910-YL-18 L42 3 200-BK-14
H 7 522-WH-14 P TTT LAMP LAMP
1 200-BK-14 200-BK-14

308-YL
308-YL
326-PU

105-BR
L74 614-PU NEUTRALIZER 39 442-GY-18 E707-GN-18 34 CLUSTER +V 605-YL-14 2
D 200-BK 7N-5876 (B) REAR 606-GY-14 PPP 9X-1439
S RD-18 1 604-OR 200-BK 1 1 200-BK QQ OVERRIDE SW 8 443-YL-18 E708-PK-18 25 MODULE CLOCK (A) TRANSMISSION SHIFTER 2 606-GY-14 4
L83 L83 2 BK 327-PK 4 327-PK 2 202-BK-18 NOTE: FOR OPTIONS WIPER SW
T WH-18 3 614-PU-14 (B) START (c) MONITORING 7X-6396 9 441-OR-18 201-BK-18 7 UNUSED 107-6219 6 619-GN-14 619-GN-14 1
D CODE PLUG SEE QQ H B B 3T-6655 PANEL SYSTEM PANEL F L41

FRONT DASH ASSEMBLY

G BK-18 2 200-BK-14 1 BK 5 403-GN-18 3 202-BK-18 617-BR PANEL AID PANEL CIGAR 24 447-PK-18 21 UNUSED 4 614-PU PPP
CHART ABOVE LAMP OPERATOR SW LAMP RH TURN
BK 2 975-WH 9 975-WH 4 202-BK-18 LAMP SWITCH LAMP LIGHTER 25 409-OR-18 442-GY-18 10 HYD TEMP SENSOR 113-OR-18 3 + BATTERY B999-GN-18 REV PAR SW TO B+ 9 975-WH 614-PU 1 200-BK-14 2
L71 L71 1 6 T L51 L51 LAMP

201-BK-18
201-BK-18
201-BK-18
201-BK-18
795-YL 7N-5876 7N-5876

200-BK-14
BK 1 795-YL 8 P 7N-5876 6T-6066 6T-6066 7N-5876 9W-0335 443-YL-18 200-BK 1 GROUND 965-WH-18 REV SW TO GND 10 605-YL-14 1

200-BK
614-PU
118-GY
505-BU
26 D963-BU-18 28 CNVT TEMP SENSOR 976-OR

OPERATOR STATION
4

118-GY
118-GY
500-BR
501-GN
502-OR
506-PU
H (20) ENGINE L 2 1 T T 5 L18 5C-9029

L39
608-GN
200-BK-14 LICENSE
H
1 617-BR-14
SHUTDOWN/DUAL HP A221-BK-18 1
202-BK-18 2
CONN 32 105-BR 105-BR 3 L T 1 T T 1 T T 2 27
28
432-PK-18
405-GY-18
441-OR-18
447-PK-18
8 COOL TEMP SENSOR
9 FUEL LEVEL SENDER
614-PU
662-YL
2 LIGHTS ON
4 SPEEDO LAMP
969-YL-18
968-BR-18
FWD PAR SW TO B+
FWD SW TO GND
8
7
762-YL
761-GY
L52 L52 L50 114-GN
322-GY
2
3 QQQ
SOLENOID QQ L 3 T

L48
H 4 2 2 T T 3 FORWARD
PLATE 2 200-BK-14 A222-BK-18 3 102-BU-14 P W 29 417-GY-18 D963-BU-18 24 +8V SENSOR SUPPLY 661-GN 5 TACH LAMP 966-GY-18 4TH GEAR SW TO GND G QQQ 114-GN
3E-6424 L 5 T T 4 T T 2

202-BK-18
202-BK-18
D A (B) FLOOD T T T (16) RIDE HORN
FLOOD LAMP LAMP CONN 14 A232-BK-18 4 102-BU-14
QQ
T T 22 403-GN-18 432-PK-18 20 BRK OIL PRESS 663-GY 6 GAGE LAMPS 970-GN-18 3RD GEAR SW TO GND 322-GY

E735-PU-18
SSS LAMP SW 6 QQ T 5 G X CONTROL 6C-5859
9X-1439 3 302-OR 102-BU-14 37 405-GY-18 971-YL-18 2ND GEAR SW TO GND 3 X

201-BK-18
416-OR-18 19 ENG OIL PRESS 200-BK-14

614-PU
200-BK

614-PU
200-BK

200-BK

614-PU
200-BK
129-BU
QQQ

614-PU
200-BK
RH TURN L39 L39 6 T (C) CONTROL GP - DIMMER L51 L51
(5) AUTOSHIFT TRANSMISSION CONTROL 9X-1423 SOLENOID

113-OR-18
113-OR-18
113-OR-18
E BK-18 2 200-BK-14 2 207-BK 7 12 113-OR-18 611-PU-14 417-GY-18 40 PRIM STEER 972-BU-18 1ST GEAR SW TO GND 5 200-BK-14 975-WH 1 975-WH 1 GN E
LAMP L 2 3 L 608-GN L 8 103-5526 L50
RD-18 1 606-GY-14 SSS H 6 521-YL-14 112-5148 P 102-BU-14 KEY/WIPER SW PANEL 3 538-BR 403-GN-18 30 ALTERNATOR 720-PU-18 NEUTRALIZER 10 114-GN 976-OR 2 976-OR 2 GN VALVE

308-YL

310-PU
9X-1406 9 L (B) AUTO (C) TACH/SPEEDOMETER L50 6T-5859
2 200-BK-14 D 7 522-WH-14 40 102-BU-14 504-YL 605-YL 409-OR-18 29 NEUTRAL 202-BK-18 GROUND 7 322-GY

E701-PK-18
D744-WH-18
D743-GN-18
E702-OR-18
UNUSED N N

202-BK-18
NOTE F L 5 6 L RIDE

910-YL-18
720-PU-18
TO LH 100-5888 G J

373-GN-18

126-PK-18
126-PK-18
126-PK-18
SSS 200-BK

202-BK-18
1 606-GY-14 1 SERVICE 28 615-YL 102-BU-14 10 35 E735-PU-18 416-OR-18 32 SUPPLEMENTAL STEER 321-BR-18 BACKUP ALARM 8 B412-YL-18 J
FLOOD TO LH 11 L39 CONTRL SW
STOP/TAIL/ S RD-18 1 604-OR 4 604-OR 4 327-PK CLEAR 29 9 L 102-BU-14 L39 19 201-BK-18 113-OR-18 1 + BATTERY F 306-GN-18 START RELAY 2 138-GN-18 L52 128-PK 1 128-PK 1 OR-18 + BATTERY
L 8

201-BK-18
201-BK-18
LAMP FLOOD L 12 L 7T-2081 L53

116-BR
127-OR
PARK LAMP T WH-18 3 614-PU-14 3 614-PU-14 D 5 403-GN-18 OPTIONS CODE 2 30 A232-BK-18 614-PU-14 13 611-PU-14 37 UNUSED C413-YL-18 4 WH DATA 307-OR-18 START SW 6 251-BK 762-YL 762-YL 2 762-YL 2 BU-18 SOLENOID

200-BK
LAMP L52

615-YL
9X-1404 G BK-18 2 200-BK-14 9 975-WH OPTIONS CODE 0 25 A221-BK-18 617-BR 18 615-YL 26 UNUSED 201-BK-18 2 BK GROUND 409-OR-18 NEUTRAL (MONITOR) 9 B413-PU-18 761-GY 200-BK 3 200-BK 3 BK-18 GROUND

200-BK
200-BK
603-PK
615-YL

615-YL
610-OR-14
614-PU-14
ENGINE
NOTE F SHUTDOWN
8 795-YL OPTIONS CODE 1 27 A222-BK-18
L 11 12
617-BR (B) RUNNING CONN 21 38 537-GN 201-BK-18 2 GROUND E707-GN-18 1 OR +V DISPLAY 126-PK-18 B+ 4 200-BK-14

307-OR-18
COSA ONLY L LAMP SW F 410-WH-18 4 ACTION ALARM E708-PK-18 3 GN CLOCK 1 128-PK (24) BUCKET POSITIONER SW
SOLENOID F
H 200-BK-14 202-BK-18 6T-3989 UU P C TURN 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL MODULE LOAD G 8C-5435

308-YL
308-YL
326-PU

105-BR
200-BK
614-PU
118-GY

504-YL
503-BR
507-WH
505-BU
FLOOD LAMP 1W-0141 REAR G

L58
200-BK-14 GROUND 2 202-BK-18 N PANEL PANEL 614-PU-14 201-BK-18 1 762-YL L34 200-BK 538-BR C2 HAZARD (C) CATERPILLAR MONITORING SYSTEM 6 BU HARNESS CODE L53
9X-1439 WINDOW L53
H
608-GN-14
608-GN-14
L82
966FII ONLY L82 202-BK-18
202-BK-18 TO RH TO RH
N LAMP LAMP
7N-5876
DEFROST 201-BK-18
2
3
964-BU
963-GN
CONN 10 614-PU 537-GN-14
614-PU-14
10
7
49A
31
HEAD LAMP
GROUND
100-5778
G
200-BK
128-PK
1
2
BK-18
OR-18
GROUND
+ BATTERY

118-GY
7N-5876

118-GY

118-GY

200-BK-14
H FLOOD FLOOD INDICATOR QQ F F
4 987-WH 124-GN-14 4 30B (C) FLASHER 138-GN-18 A RD-18 +B 761-GY 3 BU-18 SOLENOID

2
1

5
8
7
6
9
LAMP L22

4
3
L22

12

200-BK-14 11
614-PU-14 10
LAMP LAMP (A) ACTION

102-BU-14
1 2 128-PK

614-PU
118-GY
500-BR
501-GN
502-OR
506-PU
S RD-18 604-OR-14 202-BK-18 608-GN 144-GN 521-YL-14 2 49 + BATTERY 410-WH-18 RD BK-18

200-BK
5 8D-6946 1 251-BK B GROUND

615-YL
L73 L73 CUSTOM L47 ALARM
L P (25) LIFT POSITIONER SW

615-YL
T WH-18 3 617-BR-14 GN-14 3 429-YL-18 202-BK-18 L L 615-YL 201-BK-18 6 128-PK 200-BK-14 30 201-BK-18 2 BK 661-GN B412-YL-18 C WH-18 SIGNAL

200-BK
102-BU-14
105-BR
BK-18 2 200-BK-14 1 201-BK-18 L FEATURE 515-GY-14 21 COSA ROADING 102-BU 3E-6328 8C-5434
L74 L74 202-BK-18 617-BR 201-BK-18 7 128-PK E701-PK-18 L19 200-BK

138-GN-18
ONLY 614-PU-14 516-GN-14 20 FLASHER (17) LIFT POSITION SENSOR
VV A DUAL LOW IDLE 11 G954-GN-18 614-PU 8 D744-WH-18 662-YL

614-PU
NOTE H

200-BK

200-BK
614-PU
N

1
2
STOP/TAIL/PARK LAMP ABBREV COLOR

202-BK-18
6C-8846 110-8190

L39
614-PU 517-BU-14 1

B999-GN-18
CAT LINK + 8 944-OR-18 614-PU

251-BK
L D743-GN-18 L40 200-BK L41

965-WH-18
969-YL-18
968-BR-18

970-GN-18

971-YL-18

202-BK-18
720-PU-18
321-BR-18
307-OR-18
306-GN-18
409-OR-18
126-PK-18
972-BU-18
966-GY-18
8C-6207 (USA)

L35
CAT LINK - 9 945-BR-18 614-PU-14 E702-OR-18 200-BK-14 200-BK
200-BK-14
200-BK-14
200-BK-14

200-BK-14
UPPER CAB L23 L23 L40 L41 (16) LIFT CYL PRESSURE SENSOR RD RED
+ BATTERY 1 164-WH 200-BK 373-GN-18 200-BK 200-BK

L57
AUTO/MAN SW (N/O) 21 973-BR-18 GROUND N TO 200-BK 200-BK 126-PK-18 200-BK 200-BK G 103-2040 WH WHITE
BEACON L39 OR ORANGE
20 977-YL-18 200-BK 102-BU-14 11 200-BK 200-BK 138-GN-18 OR-18 VS
200-BK-14

AUTO/MAN SW (N/C) 310-PU 910-YL-18

608-GN-14

L39 F A
H A D ALT SOL 2 SW GND 12 968-BR-18 200-BK 308-YL 720-PU-18 605-YL-14 23 605-YL 200-BK 411-PK-18 (C) ACTION L53 BK-18 GROUND YL YELLOW
D D N PANEL L20 251-BK B
2 109-OR-4 + R 403-GN-18 LOWER CAB N 606-GY-14 606-GY LAMP PK PINK
16

200-BK
614-PU
BK-18 200-BK-14 SOL 1 SW TO B+ 19 B999-GN-18 L55 200-BK-14 201-BK-18 B413-PU-18 C WH-18 SIGNAL

1
4
2
3
7
6
8
5
9
LAMP

7
8
2
1
5
4
3
6
9
118-GY

971-YL-18 10
9W-2111

118-GY
BK BLACK

118-GY
RD-18 1 605-YL-14 SOL 6 SW GND 14 972-BU-18 GROUND A538-OR-14 200-BK-14 FRONT RH SW PANEL 615-YL 200-BK
CONN 15 (2) ALTERNATOR SOL 2 SW TO B+ 18 969-YL-18
L57 7N-5876 CONN 8 200-BK-14 439-YL-18
L46 L46 P P
COSA ONLY GY GRAY

969-YL-18
968-BR-18

972-BU-18
966-GY-18

970-GN-18
B999-GN-18
SS

965-WH-18
LEFT TURN LAMP 100-5047 BK-6 SOL 1 SW GND 13 965-WH-18 TO C.B. L L L P 200-BK-14 L45 910-YL-18 PU PURPLE
7X-6066 (USA) H A SS VOLTAGE PANEL LAMPS BR BROWN
604-OR-14

SOL 5 SW GND 15 971-YL-18 12 606-GY

603-PK

200-BK
202-BK-18 GN-18 YY

CONN 20
CONN 19
CONVERTER 7N-5876 GN GREEN

L26
200-BK
2 200-BK-14 SOL 4 SW GND 16 970-GN-18 614-PU-14 6 U FFF FFF

L25
(6) FORWARD

200-BK
614-PU
1 L L60 L60

200-BK
F BU BLUE

200-BK
7 608-GN-14 ENGINE SOL 3 SW GND 17 966-GY-18 977-YL-18 610-OR-14 5 114-GN 1 114-GN HORN

2
1
3
4
H L 2 L36 L36 NOTE H L47 L47

614-PU-14
L32
321-BR 9 617-BR-14 GROUND AIH SW 7 373-GN-18
3 L
608-GN 4 CONN 31 P F F (B) NEUTRALIZER 322-GY 2 322-GY 7T-0969 SYMBOL DESCRIPTION

1
2
121-YL 5 605-YL-14 RIDE CTRL SW GND 24 D743-GN-18 973-BR-18 615-YL 7 F 200-BK OVERRIDE LAMP BEACON FFF

128-PK
128-PK
L75 4

G953-BU
H 6 606-GY-14 L75 N A538-OR-14 T 7N-5876 BLADE, SPADE, RING,
RIDE CTRL SW GND 26 D744-WH-18 L 5 617-BR 8 200-BK 200-BK 910-YL-18 9X-9556

5
4
2
3
1
7
8
6
(1) BACKUP ALARM 8 614-PU-14 DWNSHFT SW (N/O) 22 978-GN-18 A538-OR-14 A538-OR-14 1 L19 L19 U WW OR SCREW TERMINAL
D 6 L L37 P T L18 L18 D
L83

3T-1815 3 321-BR DWNSHFT SW (N/C) 23 974-PU-18 REAR WINDOW 977-YL-18 11 614-PU-14 1 WW

L27
439-YL-18 L22 F (B) TRANSMISSION N W W 113-OR-18 CIRCUIT CONNECTED
L46

5
7
8
6
1
2
3
4
L37

L22
H 4 604-OR-14 200-BK-14 RIDE CTRL SOL 37 976-OR-18 DEFROST SW 973-BR-18 10 614-PU 614-PU-14 439-YL-18 603-PK 1 RD 201-BK-18 2 228-BK-18 1 PK-18
L77 L77 (B) TRANSMISSION P L20 AUTOMATIC
BK-18 2 200-BK-14 1 121-YL 200-BK-14 DUAL HP SOL 38 795-YL-18 CUSTOM FEATURE 439-YL-18 2 200-BK MODE LAMP 200-BK 2 BK 447-PK-18 3 447-PK-18 2 BK-18
AUTO/MANUAL SW CIRCUIT NOT CONNECTED

L20
RD-18 1 606-GY-14 200-BK-14 ONLY L60 N W

9 120-YL
A 603-PK 3
101-RD-4
304-WH-8
109-OR-4

2 615-YL
7 603-PK
9X-9099 7N-5876
200-BK-14

2 AIR HEATER RELAY 10 334-BU-18 150-OR-14 108-BU-14 9 614-PU-14 614-PU-14 200-BK-14

604-OR-14

321-BR 164-WH-18
200-BK-14
200-BK-14

RIGHT TURN LAMP L59 L59 L34 L34 V ELECTRICAL CONNECTION

E701-PK-18
D743-GN-18
D744-WH-18
E702-OR-18
1 121-YL PRK BRK SW (N/O) 3 419-YL-18 164-WH-18 614-PU-14 537-GN-14 614-PU-14

E735-PU-18
1 F F (12) FUEL LEVEL

720-PU-18
910-YL-18
201-BK-18

439-YL-18

373-GN-18
202-BK-18

200-BK-14

102-BU-14
200-BK-14
126-PK-18
7X-6066 (USA) PRK BRK SW (N/C) 4 D735-PK-18 202-BK-18 2 614-PU-14 606-GY-14 124-GN-14 200-BK FLOOD LAMP TO VEHICLE STRUCTURE
N 4 1 SENDER

605-YL-14
L34

606-GY-14
TRANSMISSION AUTO/MAN SW OPERATION IND LAMP CAB

L34
ENG SPD IN 6 450-YL-18 200-BK 1 200-BK-14 605-YL-14 521-YL-14 615-YL

6
5
4
3

129-BU

308-YL
310-PU
10
11
12
L56 L59 L47 2 7N-5876 FLOOD 122-0237
H TRANS SPD IN 5 710-GN-18 L P 515-GY-14 INTERNAL ELECTRICAL

200-BK
615-YL
TERM TERM IND (B) BEACON SW L59 V 5 LAMP
RD-18
S 1 604-OR-14 200-BK-14 SOL 2 - FWD 32 752-YL-18 108-BU-14 1 507-WH 516-GN-14 CONNECTION TO SURFACE
L 2 L33 L33 F

A
B
C
WH-18
T MODE 1 TO 2 2 TO 3 LAMP 6T-3990 4 RIGHT TURN 9X-1439
3 614-PU-14 SOL 6 - SPD 1 36 901-WH-18 200-BK-14 2 506-PU 517-BU-14 200-BK
L84

A 3 L 3 2 6 5 P OF COMPONENT
BK-18 201-BK-18 OPEN ROPS HARNESS 3 IND LAMP
2 200-BK-14 SOL 1 - REV 31 751-GN-18 603-PK P FOR (c) BLOWER SW 606-GY N M M CONNECTOR
A V V L27 L27

164-WH-18
164-WH-18
STOP/TAIL/PARK LAMP SOL 5 - SPD 2 35 900-PU-18 AUTO OPEN CLOSED ON 537-GN-14 7N-5876 615-YL
AIR L35 6P-3236 L25 L25
L23

L35
L23
8C6207 (USA) SOL 4 - SPD 3 34 755-OR-18 L55 L55 144-GN SEAT 606-GY-14 L26 200-BK ATCH WIRE, CABLE,
TO FRAME MANUAL CLOSED OPEN OFF (A) TURN SIGNAL SW L21 L26 N M M
FLOOD LAMP
H
608-GN-14
SOL 3 - SPD 4
SOL GND RETURN
33
39
754-BU-18
975-WH-18
L56 L56
200-BK-14
9G-5589
605-YL-14 FRONT DASH ASSEMBLY
U CONN 27 COMPONENT
CIRCUIT GROUPING

2
4
3
1
5
9X-1439 200-BK-14 L#
H A DESIGNATION
E
(B) 15A CIRCUIT
BREAKERS SEAT AIR COMPRESSOR
CONN 7 200-BK-14 200-BK-14

L63

L57
L58
108-BU-14

201-BK-18
113-OR-18
447-PK-18
L72 L72 (9) ENGINE SPEED L22 L19 L19 PART NO. CHG LOC NOTE

L22
450-YL-18 2 WH-18 124-GN-14 BLOWER MOTORS L P 614-PU-14 516-GN-14 (10) RESISTOR IDENT
SENSOR NN L L18 L18 S 9G-1950

114-GN
322-GY
RELAY PANEL 202-BK 1 BK-18 150-OR-14 DEFROSTER 4 L23
109-0267 15A L23 (A) DIMMER SW HARNESS AS.
101-RD-18 A 144-GN BEACON 1 124-GN-14 124-GN-14 517-BU-14 515-GY-14
L67 L67 L27 S
(D) ENGINE SHUTDOWN BKR
6N-8589
1 710-GN-18 2 WH-18
(18) TRANSMISSION L
NN 126-PK-18 TRANSMISSION SHIFTER 10 126-PK-18 126-PK-18 126-PK-18
L24 L24 L25 L25 CONN 25 S 2H-1855 A
A
107-0066
111-8985
00
01
B-3
A-3 NOTE F

SPARE
A A 2 202-BK 1 BK-18 118-GY WIPER MOTORS 9 118-GY 126-PK-18 126-PK-18 522-WH-14 200-BK-14 619-GN-14
SPEED SENSOR 15A L26 S S S B 104-6727 00 B-11
107-WH-14 E 138-GN-18 PAYLOAD MEAS SYS 8 138-GN-18 126-PK-18 P Q XX 611-PU-14
15A (D) RESISTOR A 3E7886 (B) 15A CIRCUIT L26 C 107-0107 00 A-15

L21
A A 120-YL VOLTAGE CONVERTER 7 120-YL 403-GN-18 409-OR-18 522-WH-14 3 619-GN-14 3
6T-2217 4TH GEAR FWD REV L21 XX D 108-5617 01 E-13

L
L
L
L
L
L
101-RD-14 102-BU-14 107-WH-14 1 RD-18 + BATTERY BREAKERS 6 113-OR-18 113-OR-18 113-OR-18 113-OR-18 516-GN-14 4 L4 611-PU-14 2
15A L23 L23 L19 L19 THERMOSTAT SW L4 L4
(D) RUNNING LAMP BKR A401-YL-18 200-BK-14 2 BK-18 GROUND CL #3 CL #2 CL #1 6N-8589 5 164-WH L23 517-BU-14 5 610-OR-14 1 610-OR-14 D 108-5616 02 E-13 NOTE G

10A
10A
10A
10A
NN 10A
NN 10A
NN 10A
112-PU-14
112-PU-14
3T-2662 102-BU-14 327-PK 3 BU-18 ENG SOL (D) ENGINE 2 128-PK 537-GN-14 515-GY-14 1 3E-5464 A Q XX E 107-1007 02 C-12
A A SHUTDOWN (B) 10A FUSES (14) NOTE: ON VEHICLES WITHOUT VV F 106-1036 04 E-5 NOTE E
10A FORWARD HORN 114-GN 4 12 102-BU-14 409-OR-18 200-BK-14 2 200-BK-14 200-BK-14 130-GN-14 2 130-GN

NN
A A L72 L57

128-PK
CONTROL 3K-8782 HI/LO BEAMS, CONNECT WIRE G 107-0103 01 B-3 STD

NN
NN
NN
10A STOPLAMPS 130-GN-14 306-GN 5 YL-18 604-OR-14

E735-PU-18
RESET 11 3

D743-GN-18
D744-WH-18

E701-PK-18
E702-OR-18
(22) LRT SOLENOID 112-PU 105-BR 124-GN-14 6 200-BK-14 3 GN-14
A 10A A

910-YL-18

439-YL-18
L24 L24

720-PU-18
9G-9287 AS. VV TO HARNESS AS. Q. G 111-8983 01 F-1 NOTE F
200-BK-14

BACKUP ALARM 121-YL 326-PU 6 WH-18 OFF (KEY) 112-PU 3 129-BU 614-PU-14 7 619-GN-14 6 2

WH

WH

WH
WH

WH

WH
A VALVES
10A A
RELAY PANEL

KEY 105-BR 105-BR 7 OR-18 OFF 112-PU 164-WH 113-OR-18 515-GY-14 611-PU-14 5 1 H 9U-4371 01 D-15 STD
L81 L81 3E-3748 L5 H 106-0998 01 F-15 NOTE F
308-YL 112-PU 977-YL-18 403-GN-18 515-GY-14 515-GY-14 610-OR-14 4 SERVICE BRAKE
C 3K-8782 (D) FUSE L37 (26) NEUTRALIZER SW J 7I-3521 00 A-2/E-1 C

2
1

2
1

2
1
BK-18 2 306-GN 112-PU 973-BR-18 E735-PU-18 126-PK-18 1 PEDAL AS.
4K-5122 (D) FUSE E B B B B FUSE HOLDERS 106-4841 105-6118 K 107-0033 00 C-13
BK-18 1 112-PU 944-OR-18 L31 439-YL-18 720-PU-18 7
A L31
CONN 30

200-BK-14
HOLDER 4K-5122 (A) HORN SWITCH L 105-4347 02 C-10

515-GY-14
923-GY-18 H 112-PU 945-BR-18 439-YL-18 E701-PK-18 8
306-GN

306-GN 754-BU-18 G KK L30 2T-3360 Q DDD M 4E-0630 01 D-2/F-2

200-BK-14 TERMINAL STUD 9G-8451 373-GN-18 E701-PK-18 E702-OR-18
105-BR

DDD
(D) MAIN 200-BK-14 922-BR-18 B 112-PU D744-WH-18 L30 E702-OR-18 910-YL-18 P CONN 18 1 126-PK-18 N 9U-2810 01 F-10 STD

126-PK-18
(D) START L30 L22 DDD N 9U-2811 01 D-11 ATCH

113-OR-18

L22
102-BU-14
752-YL-18 A 112-PU D743-GN-18 910-YL-18 944-OR-18 322-GY 4 720-PU-18
200-BK
200-BK

A A RELAY A A L55
RELAY 921-WH-18 D 112-PU B999-GN-18 720-PU-18 200-BK-14 945-BR-18 130-GN 2 130-GN-18 P 117-1387 01 B-5 NOTE E
200-BK
308-YL

80A 3T-0376 L68

101-RD-18
101-RD-14
101-RD-14

105-BR
3E-0075 S Q 107-0106 00 C-2

615-YL

L18
200-BK 200-BK 751-GN-18 C 112-PU 965-WH-18 E735-PU-18 615-YL 604-OR-14 3 604-OR-18
200-BK
200-BK

L31
L57 L31 944-OR-18 L18 R 9U-2771 01 A-3

2
1

1
2
924-GN-18 J 112-PU 969-YL-18 201-BK-18 201-BK-18
177-OR-4
101-RD
101-RD
101-RD
101-RD

K L22 DDD
BUS BAR

(D) MAIN K 755-OR-18 I 112-PU 968-BR-18 945-BR-18 521-YL-14 DDD S 7X-6015 03 C-3
177-OR-8
7V9275

(8) FRONT L22 T

BREAKER A 925-YL-18 F 112-PU 966-GY-18 L22 200-BK-14 432-PK-18 BK-14 MOTOR 105-4358 01 D-7

NN
NN
NN
NN
NN
NN
9S-4693 WASHER L27 L25 (26) STOP LAMP SW U 108-5972 00 D-2
200-BK MOTOR MOTOR CONN 11 900-PU-18 E 112-PU-4 970-GN-18 L27 200-BK-14 429-YL-18 WH/RD-14

NN
A A 7T-8890 P P
L84

304-WH-8 926-BU-18 L 971-YL-18 A538-OR-14 105-BR 200-BK-14 251-BK-18 405-GY-18 105-6117 U 107-0105 01 D-2 NOTE G
L84 L58 P

10A
10A
10A
10A
10A
10A
10A
(8) REAR A L58 P V 4E-0597 02 D-6 ATCH
109-OR-4 K 901-WH-18 K 972-BU-18 105-BR 105-BR 200-BK-14 202-BK-18 202-BK-18 443-YL-18 (10) BLOWER
A K WASHER K L57 L57 P P W 4E-1188 02 E-2 ATCH
101-RD-4 1 200-BK 975-WH M 975-WH-18 B 202-BK-18 603-PK 307-OR-18 251-BK-18 615-YL 201-BK-18 416-OR-18 BK-14 MOTOR 9G-8697
B B P

307-OR-18
720-PU-18
306-GN-18
321-BR-18
109-OR-4 310-PU 7T-8890 506-PU N X 7I-3522 00 A-2/E-1 ATCH

L
L
L
L
L
L
8 113-OR-18 MONITOR 202-BK-18 615-YL 615-YL 307-OR-18 201-BK-18 417-GY-18 WH/RD-14 619-GN-14 G
80A L63 L63

1
2

1
2

1
2
L34 FLOOD LAMP Y 8R-8170 02 B-13 ATCH

L34
A 311-WH 507-WH 9 L70 127-OR FRONT FLOODS L58 202-BK-18 120-YL 441-OR-18 619-GN-14
L70 L63 Y 8R-8171 01 B-13 ATCH C
L82

101-RD-4 302-OR 310-PU 4 116-BR REAR FLOODS 202-BK-18 102-BU-14 102-BU-14 102-BU-14 102-BU-14 442-GY-18 (11) BLOWER 200-BK-14 9X-1439

SPARE
L82 L28 CAB
(D)ALTERNATOR 207-BK 432-PK-18 7 129-BU CIGAR LIGHTER G954-GN-18 118-GY 945-BR-18 496-WH-18 9G-8693 200-BK-14 G QQ 102-7529 01 D-8

WH
WH
WH
WH
WH
GROUND L

WH
101-RD

L55 L55 L28 P MM 4E-7462 03 B-6

BREAKER 203-BK 201-BK 2 201-BK-18 164-WH-18 AUTOSHIFT 504-YL 251-BK-18 944-OR-18 447-PK-18

138-GN-18
L79 L56 L56 L32 L32 L29 L29 GND WW 124-1486 00 D-1
9S-4693 311-WH 5 128-PK KICKOUTS 503-BR 307-OR-18 611-PU-14 501-GN 4 GN H G

L36
L34 L22
L81

L58 L58 MOTOR (C) FRONT LEFT TURN XX 102-9541 00 C-2 ATCH

L33 L34
202-BK-18 3 L69 L56 L57 505-BU 720-PU-18 1 605-YL-14 1 RD-18
L69 L57 L29 T WIPER LAMP CCC 8R-9190 01 E-6 NOTE D
112-PU-4 419-YL-18 6 200-BK-14 2 BK 200-BK-14 2 BK-18
1ST GEAR 2ND GEAR 3RD GEAR 7X-6066 DDD 106-4840 01 C-1

L35
P 3E-7512

720-PU-18
A401-YL-18

D735-PK-18 10 L28 L23 118-GY 6 GY P

L63 L63 L23
102-BU-14

B+

L34
CL #6 CL #5 CL #4 5 944-OR-18 500-BR 3 BR HH FFF 107-3156 00 B-2/D-2
112-PU-4
105-BR

101-RD
109-OR
112-PU
308-YL

306-GN

304-WH
310-PU
311-WH
302-OR
207-BK
203-BK

L22
200-BK-14

TRANSMISSION L55 L55 L28 OR NOTE: WIRE AS. HH 1 WH GGG 108-0092 00 B-3 STD

D735-PK-18
6 945-BR-18 502-OR

B412-YL-18
B413-PU-18

G954-GN-18
5
326-PU

310-PU
306-GN
308-YL
105-BR
311-WH

L68

102-BU-14
L68

901-WH-18

419-YL-18

334-BU-18
751-GN-18

755-OR-18

900-PU-18

202-BK-18
710-GN-18
450-YL-18
978-GN-18
974-PU-18

976-OR-18
795-YL-18

975-WH-18

614-PU-14

138-GN-18
251-BK-18

610-OR-14
126-PK-18
754-BU-18
752 YL-18

113-OR-18
MUST BE INSTALLED

403-GN-18
4 B413-PU-18 2 GGG 111-8986 00 A-3 NOTE F
A L67 L67 L29 L29 ON VEHICLES NOT

L21
1 138-GN-18 JJJ 117-1905 00 F-3

128-PK
506-PU
507-WH

762-YL
963-GN

310-PU

617-BR

608-GN
308-YL
326-PU
105-BR

144-GN
987-WH
964-BU
L71 L71 L21 L4 L4 EQUIPPED WITH KKK 117-1904 00 F-3
L72

RELAY PANEL 3 B412-YL-18 L4 HH

5

1
9

2
7
3

L5
CONN 3

200-BK-14
13

14
15

12

16
17

18
19
20

10
11

L5 TURN SIGNALS. LLL 112-7360 01 F-1 ATCH F

114-GN 2 251-BK-18 G953-BU L5 1 WH
L72 MMM 6C-1594 00 F-1 ATCH F
CONN 5 DIAGNOSTIC CONNECTOR
L76
130-GN-14
128-PK
P KK P P
617-BR-14
L2 L2 619-GN-14
G
2
PPP 6C-1595 00 F-1 ATCH F
5 617-BR-14 5 605-YL-14

21
7
4
2
6

1
21

3
9

5
9
3

7
4
2
6

16

11
14

20
24
22
23
13
12
18
17
19

15
10
24
22
23

12
19
14
18
13
10
15

16

11
17

20
L73 L73

21
24
22
23
9
3
12
5
14
4
16
10
15
2
7
8
17

11
18
6
13
19
606-GY-14 20
605-YL-14 1
RIGHT TURN QQQ 6C-1596 00 F-1 ATCH F
311-WH 429-YL-18 CONN 4 4 614-PU-14 4 614-PU-14 606-GY-14 606-GY-14 1 RD-18

L5
L76 L76 A L5
E A LAMP RRR 106-1000 00 F-15 ATCH F
201-BK-18 A
CONN 2 200-BK-14 2 BK-18

752 YL-18
GGG

925-YL-18

450-YL-18
A GGG G

521-YL-14

429-YL-18

443-YL-18
922 BR-18

112-PU-4

A401-YL-18
754-BU-18

900-PU-18

926-BU-18

974-PU-18

432-PK-18

447-PK-18
201-BK-18
923-GY-18

720-PU-18

611-PU-14
751-GN-18

755-OR-18
924-GN-18

710-GN-18

978-GN-18

405-GY-18

417-GY-18

442-GY-18
441-OR-18

416-OR-18
901-WH-18

202-BK

GROUND STRAP 7G-1060

921-WH-18

522-WH-14

496-WH-18
128-PK
B B

976-OR
(B) TRANSMISSION 7X-6066

321-BR
(21) FLOAT DETENT (21) TILT DETENT (21) LIFT DETENT SSS 106-0999 01 E-15 ATCH F

608-GN-14

306-GN

322-GY
975-WH
522-WH-14
CONN 24
DOWNSHIFT SW SOLENOID SOLENOID SOLENOID A GGG CONN 12 GGG G CONN 13 JJ 117-1903 00 F-3
311-WH
200-BK

L74 L74 9X-4959 TT 117-1902 00 F-3

403-GN-18 611-PU-14 3 200-BK-14 3 200-BK-14 200-BK-14

L15
L17
L79 L79 MM G
521-YL-14 E A 975-WH E MM 617-BR-14 5 5 200-BK-14 FLOOD LAMP

975-WH
MM 1 2 9X-1439 WIRE AS.
200-BK 975-WH 6 975-WH L11 974-PU-18 1 974-PU-18 614-PU-14 4 4 619-GN-14
L11 L66 L66 3 4 G FF 4E-2244 00 A-3/B-15
+B OR-18 A 113-OR-18 200-BK 327-PK 7 976-OR 978-GN-18 3 978-GN-18 619-GN-14 6 619-GN-14 6 L2
CONN 26 MM MM L2 GG 6W-8944 00 F-5
L80

GROUND BK-18 B 201-BK-18 327-PK 795-YL-18 5 795-YL 202-BK 2 202-BK-18 PILOT 611-PU-14 605-YL-14 1 605-YL-14 1 A FFF FFF
SIGNAL WH-18 C 441-OR-18 BK-18 2 417-GY-18 200-BK
L68
334-BU-18 2 614-PU-14 VALVE GP 605-YL-14 606-GY-14 2 606-GY-14 2 322-GY 2 322-GY (7) FORWARD HH 6T-6962 00 B-1
L68 L1 L1 HORN KK 103-1091 01 B-10

L10
BK-18 1 201-BK-18 604-OR-14 202-BK-18 6E-5019 606-GY-14 975-WH 975-WH 114-GN 114-GN

L9
C D735-PK-18 4 506-PU 9 9 1

1
6
4
3
5
2
L69 L11 L11 L3 L3 FFF (LOW TONE) LL 8R-9526 00 A-13
(15) COOLANT TEMPERATURE SENSOR Y 2 321-BR 419-YL-18 3 L11 507-WH 202-BK-18 L7 200-BK-14 976-OR 10 976-OR 10
L66 L66 A L7 L8 7T-0969 NN 105-4359 01 C-10
L75

3E-5370 (27) SUPPLEMENTAL BK-18 1 201-BK-18 201-BK-18 3 L75 614-PU-14 202-BK 1 202-BK-18 L66 608-GN-14 200-BK-14 762-YL 8 762-YL 8

128-PK
200-BK
200-BK
762-YL
200-BK
761-GY
PP 5R-7755 00 F-14

617-BR-14
BK-18 2 416-OR-18 1 606-GY-14 SWITCH OPERATION 614-PU-14 761-GY 7 761-GY 7
STEERING SW TO ENGINE
605-YL-14 310-PU SS 2W-8662 00 D-13
109-4215 (27) PRIMARY
STEERING SW
Y Y
617-BR-14 112-PU-4 102-BU-14
END FRAME L16 L16
617-BR-14 CONN 16 CONN 17 (16) RIDE VV 8R-2649 00 C-1/E-14
NOTE C DOWN TERM TERM L6 L6 A GGG X CONTROL TTT 107-5630 00 F-11 ATCH
113-OR-18 113-OR-18 A 109-4215 608-GN-14 403-GN-18 113-OR-18 614-PU-14 B412-YL-18 GGG G G X
L17 L17 SOLENOID

L66
BK-18 201-BK-18 B FF 326-PU 974-PU-18 614-PU-14 403-GN-18 SHIFT 1 TO 2 3 TO 4 761-GY 138-GN-18 7 322-GY 7 975-WH 1 975-WH 1 GN UU 109-6280 00 E-10 NOTE H
L66 L16 L16 L3 VALVE
C 443-YL-18 C BK 102-BU-14 978-GN-18 506-PU 617-BR-14 617-BR-14 762-YL 251-BK-18 200-BK-14 3 200-BK-14 3 976-OR 2 976-OR 2 GN YY 110-0553 00 D-8 NOTE H
L15 L15 ENGAGED OPEN CLOSED L6 6T-5859
1 201-BK-18 C FF T BK-18 2 417-GY-18 2 A401-YL-18 202-BK 202-BK 507-WH 128-PK L14 201-BK-18 B413-PU-18 200-BK-14 4 200-BK-14 4 200-BK-14
BK-18 2 405-GY-18 SUPPLEMENTAL BK-18 1 201-BK-18 201-BK-18 3 105-BR 310-PU 200-BK-14 201-BK-18 976-OR 128-PK 1 128-PK 1 CABLE AS.
201-BK-18

L76 L76

128-PK
(14) TRANSMISSION OIL STEERING SW 201-BK-18 1 308-YL 102-BU-14 DISENGAGED CLOSED OPEN 975-WH L14 201-BK-18 975-WH 200-BK-14 5 200-BK-14 5 AA 8V-0615 01 F-14
Y L11 L6

201-BK-18
201-BK-18
TEMPERATURE SENDER 109-4215 306-GN 113-OR-18 976-OR 762-YL B412-YL-18 8 B412-YL-18 8 G J J BB 5V-3887 02 F-14
Y L67 L67
(15) ENGINE OIL SW 4W-9972 310-PU 202-BK 608-GN-14 128-PK 200-BK-14 138-GN-18 2 138-GN-18 2 128-PK 1 128-PK 1 OR-18 + BATTERY CC 7P-6682 01 F-14
9X-0378 L16 L16
112-PU-4 202-BK 617-BR-14 128-PK 251-BK-18 6 251-BK-18 6 251-BK 762-YL 2 762-YL 2 BU-18 SOLENOID DD 3K-3147 02 E-14
L9 L9

200-BK-14
L15
200-BK BK-18 2 417-GY-18 416-OR-18 975-WH 795-YL 308-YL L9 761-GY B413-PU-18 9 B413-PU-18 9 200-BK 3 200-BK 3 BK-18 GROUND EE 5V-3885 02 F-14

128-PK
L85 L71 L71 L15
311-WH BK-18 3 201-BK-18 417-GY-18 975-WH 326-PU BBB 9X-5630 01 F-14

L10
(8) START AID (24) BUCKET POSITIONER SW

128-PK
BK-18 1 416-OR-18 201-BK-18 105-BR EEE 101-2640 00 E-5
CONN 23
L80

SOLENOID 321-BR L10 7 322-GY 7 322-GY 8C-5435

L80 LL A L10 L11 L11
C A 9G-4365 310-PU 306-GN L11 114-GN 10 114-GN 10 114-GN G
C L70 L70 L17 L17
C 7 443-YL-18 NOTE: WIRE AS. LL MUST BE INSTALLED ON 507-WH 522-WH-14 L17 200-BK 1 BK-18 GROUND
T A GGG GGG G
3 201-BK-18 VEHICLES NOT EQUIPPED WITH SUPPLEMENTAL STEERING 506-PU 521-YL-14 322-GY 322-GY 322-GY L1 128-PK 2 OR-18 + BATTERY
BK-18
BK-18

(15) ETHER AID 6 441-OR-18 432-PK-18 432-PK-18 322-GY 114-GN 761-GY 3 BU-18 SOLENOID
COOLANT SW L78 L1 L1
L77

5 405-GY-18 K 200-BK-14 429-YL-18 322-GY THIS SCHEMATIC IS FOR THE 966FII/970F (110-2430 CHG02)
8N-1693 L85 L77 L14 L14 (25) LIFT POSITIONER SW
2 200-BK BK 1 201-BK 200-BK-14 405-GY-18 L9 L14 201-BK-18
L85 L80 L9 L4 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE
4 311-WH NOTE: (23) BRAKE SW RD 2 432-PK-18 200-BK-14 416-OR-18 447-PK-18 CONN 28 8C-5434
2
1

SHOWN 9X-9643 MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN
A 1 113-OR-18 K WITH
BU 3 201-BK-18 A401-YL-18 114-GN
G NEUTRAL A
201-BK-18 417-GY-18 611-PU-14 113-OR-18 A R R
L79

BRAKE OFF 201-BK-18 443-YL-18 610-OR-14 720-PU-18 496-WH-18 496-WH-18 4 496-WH-18 1 BK-18 138-GN-18 138-GN-18 A RD-18 +B
L79 ON VEHICLES EQUIPPED WITH AUTOSHIFT; ACTUAL TRANSMISSION
310-PU 310-PU 201-BK-18 441-OR-18 126-PK-18 130-GN-14 201-BK-18 2 201-BK-18 2 BK-18 251-BK 251-BK B BK-18 GROUND
L14 L5 L5 GEAR, VEHICLE SPEED AND ENGINE SPEED WILL BE BROADCAST
311-WH 311-WH 201-BK-18 L13 114-GN 610-OR-14 113-OR-18 1 B412-YL-18 B412-YL-18 C WH-18 SIGNAL
NOTE: (26) PARK 405-GY-18 201-BK-18 L14 L13 130-GN-14 126-PK-18 442-GY-18 442-GY-18 3 B413-PU-18 TO CMS VIA THE CAT DATA LINK FROM THE AUTOSHIFT CONTROL.
BK 1 202-BK-18
SHOWN BRAKE SW RD 2 419-YL-18 443-YL-18 114-GN 604-OR-14 604-OR-14 (17) LIFT POSITION SENSOR
WITH 9W-2653 L13 (13) HYDRAULIC OIL LEVEL SW 110-8190 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
BU 3 D735-PK-18 201-BK-18 130-GN-14 114-GN
BRAKE OFF 441-OR-18 604-OR-14 3E-9342 NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
L78 K L78 NOTE B: TO BE INSTALLED BY DEALER
113-OR-18 128-PK R FF
113-OR-18 200-BK-14 200-BK-14 113-OR-18 A NOTE C: TUV ONLY
200-BK-14 L12 (16) LIFT CYL PRESSURE SENSOR NOTE D: RADIO TO BE SPECIFIED BY CUSTOMER AND INSTALLED
113-OR-18 L12 L12 200-BK-14 201-BK-18 B FF
L7 G 103-2040 BY DEALER
200-BK-14 L12 200-BK-14 442-GY-18 C BK
113-OR-18 200-BK-14 L7 138-GN-18 A OR-18 NOTE E: THE CAT LINK WIRES (944-OR & 945-BR) MUST BE
T VS
113-OR-18 113-OR-18 251-BK B BK-18 TWISTED TOGETHER AT LEAST 1 TURN PER INCH
L69 GROUND
L69 605-YL-14 113-OR-18 (13) HYD TEMP SENDER B413-PU-18 C WH-18 NOTE F: FOR COSA ROADING ONLY
L8 SIGNAL
606-GY-14 L8 L8 4W-9972 NOTE G: USED ON 966FII ONLY
200-BK-14 200-BK-14 NOTE H: REMOVE PLUG FOR CUSTOM FEATURE

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS

3 34 20 9 33 D 31 8 38 5 12 6 36 29 26 17 C 16 VIEW ALL CALLOUTS

19

24
1

32
23

14 11

25
4
18 22 35 27 30 37 13 21 7 28 B A
15 2 33 D 31 23 35 5 30 A 38 22 C 28 17
B
14

20
25
19

1 24

34

3
16
4

9 18 27 36 21
29 37 12 6 13 7 10 26 11 32