Va246 14 B 0004 A00001001 PDF

659-335
TABLE OF CONTENTS
SECTION 00 01 10
VOLUME 1
DIVISION 00 - SPECIAL SECTIONS
00 01 15 List of Drawing Sheets
DIVISION 01 - GENERAL REQUIREMENTS

01 00 00 General Requirements
01 01 80 Owner Furnished Items
01 33 23 Shop Drawings, Product Data, and Samples
01 42 19 Reference Standards
01 45 29 Testing Laboratory Services
01 57 19 Temporary Environmental Controls
01 71 00 Cleaning
01 74 19 Construction Waste Management
DIVISION 02 – EXISTING CONDITIONS

02 41 00 Demolition
DIVISION 03 – CONCRETE
03 30 00 Cast in Place Concrete
DIVISION 04 – MASONRY
04 05 13 Masonry Mortaring
04 05 16 Masonry Grouting
04 05 31 Masonry Tuck Pointing
04 20 00 Unit Masonry
04 72 00 Cast Stone Masonry
DIVISION 05 – METALS
05 36 00 Composite Metal Decking
05 50 00 Metal Fabrications
05 73 00 Ornamental Handrails and Railings
DIVISION 06 – WOOD,PLASTICS AND COMPOSITES

06 10 00 Rough Carpentry
06 16 63 Cementitious Sheathing
06 20 00 Finish Carpentry
06 60 00 Plastic Fabrications – Solid Surfacing Material
06 60 10 Plastic Fabrications – Engineered Polyester Resin
06 61 13 Cast Marble Tub and Shower Surrounds
DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 13 52 Modified Bituminous Sheet Waterproofing
07 14 10 Cold Fluid-Applied Waterproofing with Concrete Powers and
Power Support Assembly
07 21 13 Thermal Insulation
07 22 00 Roof and Deck Insulation
07 24 00 Exterior Insulation and Finish Systems
07 41 00 Metal Window Panels
07 51 00 Built-Up Bituminous Roofing
07 54 23 Thermoplastic Polyolefin (TPO) Roofing
07 60 00 Flashing and Sheet Metal
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07 72 00 Roof Accessories
07 81 00 Applied Fireproofing
07 84 00 Firestopping
07 92 00 Joint Sealants
07 95 13 Expansion Joint Cover Assemblies
DIVISION 08 - OPENINGS
08 11 13 Hollow Metal Doors and Frames
08 14 00 Interior Wood Doors
08 31 13 Access Doors and Frames
08 33 00 Coiling Doors and Grilles
08 41 13 Aluminum-Framed Entrances and Storefronts
08 71 00 Door Hardware
08 71 13 Automatic Door Operators
08 80 00 Glazing
DIVISION 09 – FINISHES
09 22 16 Non-Structural Metal Framing
09 29 00 Gypsum Board
09 30 13 Ceramic/Porcelain Tiling
09 51 00 Acoustical Ceilings
09 65 13 Resilient Base and Accessories
09 65 16 Resilient Sheet Flooring
09 65 19 Resilient Tile Flooring
09 68 00 Carpeting
09 68 13 Carpet Tile
09 72 16 Vinyl-Coated Fabric Wall Coverings
09 91 00 Painting
09 96 00 Textured Acrylic Coating
DIVISION 10 – SPECIALTIES
10 14 10 Signage (Interior)
10 21 23 Cubicle Curtain Tracks
10 26 00 Wall and Door Protection
10 28 00 Toilet, Bath, and Laundry Accessories
10 30 00 Fireplaces
10 44 13 Fire Extinguisher Cabinets
10 73 26 Extruded Aluminum Walkway Covers
DIVISION 12 – FURNISHINGS
12 22 16 Drapery Track and Accessories
12 24 00 Window Shades
12 49 40 Roller Shades
DIVISION 13 – SPECIAL CONSTRUCTION

13 05 41 Seismic Restraint Requirements for Non-Structural Components
DIVISION 14 – CONVEYING EQUIPMENT

14 24 00 Hydraulic Elevators
VOLUME 2
DIVISION 21- FIRE SUPPRESSION
21 01 00 Basic Fire Protection Requirements
21 05 00 Common Work Results for Fire Suppression
21 05 48 Vibration and Seismic Controls for Fire-Suppression Piping
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and Equipment
21 13 13 Wet-Pipe Sprinkler Systems
DIVISION 22 – PLUMBING
22 01 00 Basic Plumbing Requirements
22 05 00 Common Work Results for Plumbing
22 05 16 Expansion Fittings and Loops for Plumbing Piping
22 05 19 Meters and Gages for Plumbing Piping
22 05 23 General Duty Valves for Plumbing Piping
22 05 29 Hangers and Supports for Plumbing Piping and Equipment
22 05 48 Vibration and Seismic Controls for Plumbing Piping and
Equipment
22 05 53 Identification for Plumbing Piping and Equipment
22 07 00 Plumbing Insulation
22 11 16 Domestic Water Piping
22 11 19 Domestic Water Piping Specialties
22 13 16 Sanitary Waste and Vent Piping
22 13 19 Sanitary Waste Piping Specialties
22 14 13 Facility Storm Drainage Piping
22 14 23 Storm Drainage Piping Specialties
22 30 00 Medical Gas Piping Systems
22 40 00 Plumbing Fixtures
22 47 00 Drinking Fountains and Water Coolers
DIVISION 23 – HEATING, VENTILATING, AND AIR CONDITIONING

(HVAC)
23 01 00 Basic Mechanical Requirements
23 05 00 Common Work Results for HVAC
23 05 16 Expansion Fittings and Loops for HVAC Piping
23 05 23 General Duty Valves for HVAC Piping
23 05 29 Hangers and Supports for HVAC Piping and Equipment
23 05 48 Vibration and Seismic Controls for HVAC Piping and Equipment
23 05 53 Identification for HVAC Piping and Equipment
23 05 93 Testing, Adjusting, and Balancing for HVAC
23 07 00 HVAC Insulation
23 08 00 Commissioning of HVAC
23 09 00 Instrumentation and Control for HVAC
23 21 13 Hydronic Piping
23 31 13 Metal Ducts
23 33 00 Air Duct Accessories
22 34 23 HVAC Power Ventilators
23 36 00 Air Terminal Units
23 37 13 Diffusers, Registers, and Grilles
VOLUME 3
DIVISION 26 – ELECTRICAL
26 01 00 Basic Electrical Requirements
26 02 00 Commissioning for Electrical Systems
26 05 00 Common Work Results for Electrical
26 05 19 Low-Voltage Electrical Power Conductors and Cables
26 05 26 Grounding and Bonding for Electrical Systems
26 05 29 Hangers and Supports for Electrical Systems
26 05 33 Raceways, Boxes, and Fittings for Electrical Systems
26 05 36 Cable Trays for Electrical Systems
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26 05 53 Identification for Electrical Systems

26 05 90 Electrical Testing
26 09 24 Lighting Control Devices
26 22 00 Dry Type Transformers
26 24 16 Panelboards
26 27 26 Wiring Devices
26 28 13 Fuses
26 28 16 Disconnect Switches and Enclosed Circuit Breakers
26 29 13 Motor Controllers
26 41 13 Lightning Protection for Structures
26 51 00 Interior Lighting
DIVISION 27 – COMMUNICATIONS
27 10 00 Structured Cabling
27 41 33 Master Antenna Television System
27 52 23 Nurse Call Systems
DIVISION 28 – ELECTRONIC SAFETY AND SECURITY

28 05 13 Conductors and Cables for Electronic Safety and Security
28 31 00 Fire Alarm System
DIVISION 31 – EARTHWORK
31 20 00 Earth Moving
DIVISION 32 – EXTERIOR IMPROVEMENTS

32 05 23 Cement and Concrete for Exterior
32 90 00 Planting
DIVISION 33 – UTILITIES
33 10 00 Water Utilities
33 40 00 Storm Drainage Utilities
APPENDICES
APPENDIX
APPENDIX A Report of Geotechnical Subsurface Exploration
APPENDIX B Owner Furnished Equipment
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SECTION 21 01 00
BASIC FIRE PROTECTION REQUIREMENTS
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General

and Supplementary Conditions and Division 1 Specification Sections,
apply to this Section. This section expands and supplements
requirements specified in Division 1.
B. Related Sections include the following:
1. Division 1 in its entirety.
1.2 SUMMARY
A. This Section includes the following:
1. Allowances.
2. Alternates.
3. Change Orders.
4. Closeout Documentation.
5. Codes, Permits & Inspections, and Labeling.
6. Color Selections.
7. Contractor Qualifications.
8. Coordination Drawings.
9. Definitions.
10. Deliveries.
11. Discrepancies.
12. Electronic Media.
13. Job Site Safety
14. Job Site Security
15. Keys.
16. Operating and Maintenance Manuals.
17. Pre-Bid Meeting.
18. Record Documents and As-Built Drawings.
19. Requests For Information.
20. Shop Drawings.
21. Spare Parts.
22. Substitutions.
23. Training.
24. Unit Pricing.
25. Warranties.
1.3 ALLOWANCES
A. Refer to Division Section 1 for a complete listing and description

of each allowance pertaining to work of this Contractor.
1.4 ALTERNATES

of each alternate pertaining to work of this Contractor.
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1.5 CLOSEOUT DOCUMENTATION
A. Submit in triplicate all of the information listed below at a

minimum along with all the requirements stated elsewhere in
Division 1, and Division 13:
1. Operations and Maintenance (O&M) manuals as outlined below in

this specification.
2. Certification letter that all fire protection equipment has been
tested and is operational according to the plans and
specifications.
3. Certification letter that all punch list items have been
corrected.
4. Certification letter that all clean-up relating to fire
protection work has been performed.
5. Certification letter that no asbestos or any materials containing
asbestos have been used in the fire protection portion of the
work.
6. Contractor’s notarized affidavit of payment of debts and claims.
7. Contractor’s notarized affidavit of release of liens.
1.6 CODES, PERMITS & INSPECTIONS, AND LABELING
A. F.P.C. shall be responsible for contacting the Owner and other

appropriate authorities for scheduling all required tests and
inspections.
B. All work shall be performed in accordance with the latest editions

of International Fire Code, NFPA and applicable federal, state,
county, and city codes and requirements.
C. The Contractor is reminded that since the International Fire Code

and NFPA are by statutory inclusion a part of the laws of the
federal government, they bear a prime responsibility to comply with
it even when the plans or specifications denote an apparent
violation. This should be observed carefully and continuously,
particularly during estimating for proposal, and any discrepancies
should be brought to the attention of the Engineer for resolution.
D. Contractor shall include in his/her bid all costs for building

permits, inspections, and prepays including utility fees unless
otherwise noted herein or in Division 1.
E. Contractor shall coordinate and schedule all required State,

County, City and Engineer inspections in a timely manner so as to
not “cover up” work to be inspected and to not “hold up” work to be
performed by other trades.
F. All fire protection equipment, materials, and devices shall be

labeled by UL, International Fire Code and an approved third party
testing agency.
G. After site observations are made, the Engineer will provide field
reports and generate deficiency logs to the Contractor. These
items are to be addressed by the Contractor to the Engineer within
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(14) days of receipt, unless otherwise agreed upon in writing.

When the items are corrected, the items shall be initialed and
dated by the fire protection “foreman” and not by the fire
protection “project manager.”
1.7 COLOR SELECTIONS
A. All fire protection equipment involving a color selection shall be

brought to the attention of the Engineer, via a shop drawing
submittal, for their direction. Contractor shall provide the
Engineer with a list full range of colors that can be selected
from. Contractor shall provide color chips, samples, color
brochures, etc. for the Engineer’s use.
B. All fire protection equipment involving color selection shall be

submitted at one time, along with the other finishes for other
disciplines needing a color selection so that the Engineer has all
the information together to make a complete decision.
C. Some examples of fire protection equipment needing a color

selection are:
1. Sprinkler heads
1.8 CONTRACTOR QUALIFICATIONS
A. Contractor shall have been in business for at least five years and
have completed at least three projects of similar size and scope.
B. Contractor shall have proper business and employee licenses in

order to perform work in the state.
C. Refer to individual specification sections for additional

qualifications relevant to each specification section.
D. At least one qualified journeyman, designated as the

superintendent, shall be present at all times during the execution
of the work.
E. In acceptance or rejection in any portion of the fire protection

work, no allowance will be made for lack of skill on the part of
the workmen.
1.9 COORDINATION DRAWINGS
A. A meeting shall be arranged by the General Contractor and take

place prior to the G.C. starting the coordination drawings. This
meeting shall include at a minimum the G.C., the Owner’s
representative and Engineers such that we can confirm the
requirements of the coordination drawings prior to them being
submitted.
B. F.P.C. shall coordinate with the G.C. and other trades so that the
following lists of items can be indicated on a common set of plans.
Floor plans and sections are to be drawn to scale in all congested
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areas (such as corridors, chases, and equipment rooms) and specific

areas noted in these documents. These shall be submitted
collectively from all disciplines into one overall document for
review by the Engineer on an as needed basis or where specifically
directed within the Contract Documents. These coordination drawings
shall be submitted for review prior to any other individual product
data or fabrication drawings. Show the following at a minimum:
1. Ceiling.
2. Floor.
3. Roof or floor decking above.
4. Structural elements.
5. Light fixtures.
6. Large electrical or telecom conduits and/or pull boxes.
7. HVAC ductwork.
8. HVAC equipment above ceiling, with service clearances indicated.
9. HVAC piping.
10. Plumbing piping.
11. Mounting racks and support assemblies for associated
piping/ductwork.
12. Fire protection piping.
13. Sprinkler head locations.
C. It is important to note that fire protection

piping/ductwork/piping/cable tray, etc. cannot be fabricated, until
the coordination drawings have been compiled, submitted, and
approved. Any material procurement or installation work commenced
prior to approval is taken at the risk of the Contractor and may
have to be modified/moved at their cost.
1.10 DEFINITIONS
A. Where the word “provide” is used relating to a system or piece of

equipment, it shall be understood to mean the furnishing and
installing of the system or equipment.
B. Where the word “furnish” is used relating to a system or piece of

equipment, it shall be understood to mean supply to the project
only, for installation under other Divisions as part of this
contract.
C. Where the word “install” is used relating to a system or piece of

equipment, it shall be understood to mean to place and put in
service equipment furnished under other Divisions as part of this
contract.
D. Where the phrase “as directed” is used, it shall be understood to

mean direction given to the Contractor by the Engineer or Owner.
E. Where the phrase “as indicated” is used, it shall be understood to

mean as shown on drawings by notes, graphics or schedules, or
written into other portions of contract documents. Terms such as
“shown”, “noted”, “scheduled” and “specified” have the same meaning
as “indicated”, and are used to assist the reader in locating
particular information.
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F. Where the word “Contractor” is used, it shall be understood to mean

the contractor responsible for all Division 21 fire protection
specifications and fire protection drawings, unless otherwise
noted. For projects where one prime contract is awarded, the Prime
Contractor shall be responsible for all Division 21 work included
in these specifications and fire protection drawings.
G. Where the term “F.P.C.” is used, it shall be taken as a guide for

the scope normally performed by the Fire Protection Subcontractor,
whereas when the term “G.C.” is used, it shall be taken as a guide
for the scope normally performed by the General Contractor. For
projects where multiple prime contracts are awarded, the Fire
Protection Contractor shall be responsible for all Division 21 work
included in these specifications and fire protection drawings.
1.11 DELIVERIES
A. All deliveries for equipment ordered by the Contractor shall be

accommodated by the Contractor. Contractor shall coordinate
deliveries and storage space for equipment during hours that the
Contractor is on site. The Owner will not be responsible for
receiving/unloading equipment whether during working hours or after
hours, unless otherwise closely coordinated up front with the
Owner. Contractor shall also provide their own means of unloading
equipment.
1.12 DISCREPANCIES
A. Should it appear that there is a discrepancy between or within the

Division 21 drawings, and/or Division 21 specifications, and/or the
local Authority Having Jurisdiction’s interpretations, and/or local
Utility Companies regulations concerning the nature, quality or
extent of materials or work to be furnished and/or installed, and
such discrepancy is not brought to the Engineer’s attention during
Bidding for a formal written Addendum clarification, this
Contractor shall base his/her bid on performing the work in the
manner having the higher cost or more stringent option. The
Engineer shall then have the option during construction of
selecting either of the manners shown and/or specified at no
additional cost to the Owner. In the event the lower cost manner
is selected, a credit shall be due the Owner in the amount of the
difference between the lower cost and higher cost manner. All
discrepancies shall be called to the attention of the Engineer
before proceeding with work affected thereby.
B. This specification section is not meant to contradict other

specification sections that describe similar scopes of work. The
intent of this section is to clarify any basic issues that may have
been omitted in other Divisions or are not entirely clear as to how
they affect the Contractor(s) of this Division.
C. The design drawings, as submitted, are diagrammatic and are not

intended to show exact location of equipment, valves, sprinkler
heads, etc. unless dimensions are given. Drawings are not to be
scaled. Verify all exact locations with Architect prior to rough-
in.
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1. Equipment shall be installed along the general arrangement

indicated on the drawings, and in accordance with the
manufacturer's instructions.
a. Provide at least the minimum manufacturers recommended and

code required clearance around the equipment for normal
maintenance.
b. Locate and arrange equipment in relationship to other system
components to assure that the equipment will be operating
under the best possible conditions to meet the scheduled
performance requirements.
2. Piping is to be installed along the general plans shown on the

drawings keeping in mind the constraints of the available space
and the need to coordinate with the work of other trades.
Additional elbows, transitions, and offsets shall be provided as
necessary to meet space constraints and to facilitate the work of
other trades.
D. Fire protection equipment, specified hereinafter as shown on the

drawings shall be furnished and installed by this Contractor,
unless specifically indicated to the contrary.
E. Occasionally, certain references may be indicated on the Drawings

to items which are suggested to be furnished and/or installed by
various subcontractors. This is done to assist the applicable
Prime Contractor in organizing his subcontractor's bids. However,
no attempt has been made, nor is it implied, that this
specification or plans are attempting to specifically divide all
responsibilities for subcontractors. It is the Prime Contractor's
responsibility that all items covered on fire protection plans and
Division 21 specifications are included in his bid and are
coordinated with his subcontractors. No consideration will be
given for Prime Contractor's failure to include all applicable fire
protection work in his bid.
F. Where more than one manufacturer is named for major items of

equipment, the manufacturer noted on the Drawings has been used as
a basis for design. If another manufacturer is used, other than
the one named on the Drawings, it shall be the responsibility of
this contractor to ensure that the equipment will fit the space
with all legal and required service clearances, or bear the expense
to change the space and structure to accommodate equipment used.
1.13 ELECTRONIC MEDIA
A. Where the Contractor is required to produce full size drawings for

shop drawings, as-builts, or to outline the work involved for
his/her use, the electronic drawings can be obtained from the
Government. The file type will be coordinated with the Government.
The Government will deliver the media on a read-only CD to the
Contractor.
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1.14 JOB SITE SAFETY
A. The Contractor and not the Engineer is responsible for all job site
safety relating to his or her work. The Contractor shall be familiar
with all safety requirements, such as OSHA regulations, and comply
accordingly. The Contractor shall coordinate providing of all
personal protection equipment with their employees.
1.15 JOB SITE SECURITY
A. The Contractor shall be responsible for all security of their

employees, materials, tools, and equipment. Contractor shall lock
up and store materials, tools, and equipment accordingly.
1.16 OPERATING AND MAINTENANCE MANUALS
A. As part of closeout procedures the Contractor shall turn over to

the Engineer for approval a minimum of three (3) copies of
operation and maintenance manuals. Refer to Division 1 for
quantity of O&M manuals that may exceed the minimum three. The
approved manuals shall then be turned over to the Owner, upon
review of the Engineer. These O&M manuals shall consist of 3-ring
binders with loose leaf information, permanent covers, clearly
identified and indexed with table of contents, tabs for each
section, containing the following at a minimum:
1. Complete description of the automatic operation, manual

operation, and safety features built into the system.
2. Step-by-step procedures for start-up, operation, and shut-down
for each system and piece of equipment.
3. Complete list of diagnostic and troubleshooting procedures for
systems and major equipment.
4. Recommended preventative maintenance program for each piece of
fire protection equipment, and each system, including items to be
inspected and serviced, frequency of inspection and servicing,
the type of servicing required, and types of lubricants to be
used.
5. As-built material list including make and model numbers.
6. Catalog brochures for all components with specific parts used,
marked clearly.
7. Supplier’s and manufacturer’s conformance of specifications and
drawings certificates.
8. Copy of all test reports by manufacturer and contractor.
9. Performance data, curves, ratings.
10. Dimensional drawings.
11. Wiring and block diagrams, indicating factory wiring separate
from field wiring.
12. Required settings.
13. Manufacturer's descriptive literature.
14. Manufacturer's maintenance and service manuals.
15. Multiple copies of Manufacturer’s original installation and
maintenance manual that comes with the equipment itself.
16. Spare parts bill of material.
17. Owner’s sign off sheets for receipt of spare parts and training.
18. Name of service agency and installer complete with an emergency
service phone number for nights, weekends and holidays.
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19. Final approved shop drawings.

20. Warranties and guarantees.
21. Copies of all inspection reports and checkout forms by AHJs,
inspectors, utilities, manufacturers, etc.
22. Owner’s training video tapes, if applicable.
23. Any other pertinent information that the Contractor or
Manufacturer feels is important for the Owner to know about the
fire protection equipment or system.
1.17 PRE-BID MEETING
A. All persons wishing to submit quotations for work in accordance

with these plans and specifications are strongly urged to attend
the pre-bid meeting for further insight into the project.
1.18 RECORD DOCUMENTS AND AS-BUILT DRAWINGS
A. The Contractor shall maintain on site at all times a dedicated

space for a current set of red-lined as-built specifications and
drawings to record revisions to the original set of construction
documents.
B. The Engineer or Owner may at any time ask to review the as-built
drawings and specifications during construction.
C. These as-built plans and specifications shall be in addition to the

sets used by the installing personnel in carrying out their day to
day work on the project. The projected location of every pipe,
valve, sprinkler head or item of equipment to be installed under
this contract shall be checked against the plans and specifications
of all the other trades as well as by daily conference with workmen
and supervisors of all other trades to the extent that any
conflicts or uncertainties about locations are resolved before work
is installed. Ceiling construction installation shall be made in
accord with reflected ceiling plans and/or instructions by the
Engineer’s representatives on the site. Moving of items from
locations shown, rerouting, or changes to accomplish any work as
shown on plans or specifications in order to accomplish this
coordination shall not be a cause for claim for additional
compensation for the work.
D. As part of the closeout procedures, the Contractor shall take a

clean set of drawings and produce one set of as-built
specifications and drawings in red ink with a signed Record Drawing
stamp. These drawings are to be turned over to the Owner. These
documents shall be called the Record Documents.
1.19 REQUESTS FOR INFORMATION
A. When a question, clarification, or discrepancy arises after the Bid

has been awarded, the Contractor shall submit in writing to the
Engineer or the Owner/Owner’s Representative an RFI to document the
issue. The RFI must indicate the drawings and/or specification
sections being referenced and eluded to. Upon receipt, the
Engineer will then respond back to the RFI in writing as soon as
possible given the circumstances of the RFI. Contractor shall take
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proper measures to initiate RFI in a timely fashion in order for

the Engineer to properly evaluate.
1.20 SHOP DRAWINGS
A. Within 30 calendar days following Contract approval or Notice To

Proceed and prior to submitting shop drawings, this Contractor
shall submit to the Engineer a list of proposed manufacturers and
(sub) Contractors for each specification section and each major
piece of equipment for approval. Along with the above information,
Contractor to submit the Pay Application Schedule Of Values and a
Shop Drawing Submittal Schedule to the Engineer for their review
coordination.
B. All shop drawings shall be submitted to the Engineer for review

within 60 days of receiving a contract, so as not to delay the
project.
C. This Contractor shall review, stamp and sign with his/her approval
and submit in an orderly sequence so as to cause no delay in the
work or in the work of any other Contractor, all submittal
information and samples required by the contract documents.
Submittal information not stamped with Contractor approval will be
returned for reprocessing.
D. Contractor shall not begin fabrication or rough-in work or release

of materials which requires submittals until return of submittals
with Engineer's approval.
E. In approving the submittals, the Contractor guarantees that the

submittals accurately and completely represent the equipment and
materials to be installed.
F. Shop drawings shall be submitted for ALL material items as outlined

in these specifications. Any deviations from contract requirements
must be clearly indicated on shop drawings, and justification for
their consideration must be included.
G. Acceptance of submittal items will not preclude rejection of those

items upon later discovery that their suitability for the
application or ability to meet the requirements of these
specifications was misrepresented in the submittals.
H. Submittals for equipment shall include detailed dimensional

drawings which completely and accurately represent the specific
piece of equipment to be supplied and all required clearances.
When more than one piece of similar equipment is to be supplied,
provide accurate dimensional drawings for each unique size and/or
configuration of the equipment.
I. In checking shop drawings, the Engineer will make every effort to

detect and correct errors, omissions and inaccuracies in such
drawings, but his/her failure to detect errors, omissions and
inaccuracies shall not relieve the Contractor of responsibility for
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the proper and complete installation in accordance with the intent

of the Contract Documents.
J. The shop drawings will be reviewed by the Engineer per

specification section. The Contractor shall bind together multiple
specification section shop drawings if they so desire, however a
separate shop drawing review sheet shall be issued for each
section. This will help identify the issues involved with each
item, rather than accepting or rejecting the entire submittal as a
whole. However, a single specification section shop drawing shall
not be broken out and submitted as partial shop drawings as the
entire shop drawing for that specification section must be
submitted together. If the Contractor submits multiple copies of
partial shop drawings, they will not be reviewed by the Engineer
and will be sent back as rejected.
K. In the event of multiple shop drawing (re)submissions for the same

equipment or specification section, the Engineer reserves the right
to require additional fee for a third review of the same shop
drawing if the Contractor continues to not adhere to the shop
drawing requirements listed in the specifications and the
Engineer’s prior review comments.
L. Contractor shall maintain at the site a complete set of all shop

drawings, equipment cut sheets, and installation data. Installing
personnel shall study this data before and during installation and
rough-in so as to prepare for the proper fit and function upon
completion.
M. Coordinate the quantity of shop drawings to be submitted with

Architect at the outset of the project, ensuring that the Engineer
can retain at least one copy for his/her records.
N. The Engineer will perform due diligence in reviewing shop drawings

as quickly as they are received. However, if the majority of the
shop drawings are received at the same time, the Contractor shall
provide the Engineer with a priority list for their use in
reviewing the shop drawings in that order to best expedite the
project.
O. Contractors options:
1. For products specified only by reference standard, Contractor

shall select any product meeting that standard.
2. For products specified by naming several manufacturers or
manufacturer’s make and model numbers, select any one of the
products or manufacturers named. Be aware that just because a
manufacturer is listed does not guarantee that they comply with
all of the specifications. The manufacturer still has to
illustrate through shop drawings that they meet all the required
criteria in the specifications prior to approval.
3. For products specified by naming one or more products or
manufacturers and "or equal", Contractor must submit a request
for substitutions for any product or manufacturer not
specifically named during the Bidding process for formal pre-
approval.
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1.21 SPARE PARTS
A. Refer to individual specification sections for quantity and

description of required spare parts.
B. Label each box of spare parts clearly identifying the contents and
turn over to Owner. Prepare a bill of material for all spare parts
and have Owner sign off receiving the inventory. Include the spare
parts sign off sheet as part of the closeout documents.
1.22 SUBSTITUTIONS
A. Bids concerning the use of substitute products must be accompanied

by complete specifications and performance characteristics covering
these products, together with such available test data and
experience records as may be helpful to the Engineer in evaluating
the quality and/or suitability of the proposed products, including:
1. Comparison of the qualities of the proposed substitution with

that specified.
2. Changes required in other elements of the work because of the
substitution.
3. Effect on the construction schedule.
4. Cost data comparing the proposed substitution with the product
specified.
5. Availability of maintenance service, and source of replacement
materials.
B. A request for a substitution constitutes a representation that the

Contractor:
1. Has investigated the proposed product and determined that it is

equal to or superior in all respects to that specified.
2. Will provide the same warranties or bonds for the substitution as
for the product specified.
3. Will coordinate the installation of an accepted substitution into
the work, and to make the work complete in all respects.
4. Waives all claims for additional costs, under his responsibility,
which may subsequently become apparent.
5. Absorb all costs incurred by the substitution when affecting
other trades, including but not limited to electrical, structural
and architectural, etc.
6. Absorb any cost incurred by the Engineer in review of the
substituted product if the acceptance of the substituted item
creates the need for system modification and/or redesign, or if
the substituting contractor exhibits negligence in his
substituting procedure thus submitting inferior, misapplied or
missized equipment. In the event of additional engineering
costs, the billing structure shall be agreed upon prior to review
by all involved parties.
C. Where more than one make or name is mentioned as being acceptable,

it shall be understood that only the name or make referring to the
manufacturer's model numbers or sizes shall be considered the
"Specified Standard". It shall be further understood that other
makes and names, even though mentioned, have not been checked for
210100 - 11
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detail and that their size and arrangement are the Contractor's
responsibility the same as a proposed substitute item.
D. The intent of this section is to make the specifications open to

all available makes of material and apparatus during the bidding
period. Substitutions will only be allowed to be submitted for
pre-approval to the Engineer up to ten days prior to bid opening.
The substitutions will be reviewed at that time by the Engineer
with reasonable promptness. Substitution materials and equipment
will only be incorporated into the project if the Engineer pre-
approves the intent of the shop drawing(s) and lists the
manufacturer’s make and model on an official written and
distributed Addendum. No substitutions will be reviewed by the
Engineer during construction.
1.23 TRAINING

description of required Owner’s Training.
B. Contact and schedule with the Owner two weeks ahead of time for all
training. Stress to the Owner to have any and all relevant
personnel, teaching staff, and maintenance staff available for the
training.
C. Personnel conducting training shall be: trained and experienced in

maintenance and operation of equipment, familiar with specification
requirements, skilled as a technical writer to the extent required
to communicate essential data, and skilled as a draftsperson
competent to prepare required drawings.
D. Distribute and review operations and maintenance manuals, shop

drawings, record drawings, warranties, spare parts, keys, etc. at
that time. Provide hands on demonstration of equipment operation,
maintenance, troubleshooting, and features. Review spare parts
inventory and contact information for future maintenance. Prepare
a written sign off sheet for all attendees to sign having witnessed
the training. Include the training sign off sheet as part of the
closeout documents. Videotape all training and provide videotape
to Owner as part of the closeout procedure.
1.24 WARRANTIES

description of required Warranties.
B. Prepare and deliver to the Owner all formal written certificates of

warranty clearly stating the scope of the warranty and time period.
C. All warranties to commence at the time of Final Completion

regardless of startup time or turnover to the Owner. Provide
monies in the bid as required to accommodate the start of this
warranty period.
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D. All equipment under this Division of work shall be warranted for a

minimum of one year or manufacturer’s minimum warranty whichever is
greater, unless otherwise noted. During this warranty period, the
Contractor shall replace any and all defective equipment and parts
at no additional cost to the Owner.
PART 2 - PRODUCTS (NOT APPLICABLE)
PART 3 - EXECUTION (NOT APPLICABLE)
END OF SECTION 21 01 00
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SECTION 21 05 00
COMMON WORK RESULTS FOR FIRE SUPPRESSION
PART 1 - GENERAL
A. Drawings and general provisions of the Contract, including General and

Supplementary Conditions and Division 01 Specification Sections, apply
to this Section.
1.2 SUMMARY
1. Piping materials and installation instructions common to most

piping systems.
2. Mechanical sleeve seals.
3. Sleeves.
4. Escutcheons.
5. Grout.
6. Fire-suppression equipment and piping demolition.
7. Equipment installation requirements common to equipment sections.
8. Painting and finishing.
9. Concrete bases.
10. Supports and anchorages.
1.3 DEFINITIONS
A. Finished Spaces: Spaces other than mechanical and electrical

equipment rooms, furred spaces, pipe chases, unheated spaces
immediately below roof, spaces above ceilings, unexcavated spaces,
crawlspaces, and tunnels.
B. Exposed, Interior Installations: Exposed to view indoors. Examples

include finished occupied spaces and mechanical equipment rooms.
C. Exposed, Exterior Installations: Exposed to view outdoors or subject

to outdoor ambient temperatures and weather conditions. Examples
include rooftop locations.
D. Concealed, Interior Installations: Concealed from view and protected

from physical contact by building occupants. Examples include above
ceilings and in chases.
E. Concealed, Exterior Installations: Concealed from view and protected

from weather conditions and physical contact by building occupants but
subject to outdoor ambient temperatures. Examples include
installations within unheated shelters.
F. The following are industry abbreviations for plastic materials:
1. CPVC: Chlorinated polyvinyl chloride plastic.
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G. The following are industry abbreviations for rubber materials:
1. EPDM: Ethylene-propylene-diene terpolymer rubber.

2. NBR: Acrylonitrile-butadiene rubber.
1.4 SUBMITTALS
A. Product Data: For the following:

2. Escutcheons.
B. Welding certificates.
1.5 QUALITY ASSURANCE
A. Steel Support Welding: Qualify processes and operators according to

AWS D1.1, "Structural Welding Code--Steel."
B. Steel Pipe Welding: Qualify processes and operators according to ASME

Boiler and Pressure Vessel Code: Section IX, "Welding and Brazing
Qualifications."
1. Comply with provisions in ASME B31 Series, "Code for Pressure

Piping."
2. Certify that each welder has passed AWS qualification tests for
welding processes involved and that certification is current.
C. Electrical Characteristics for Fire-Suppression Equipment: Equipment

of higher electrical characteristics may be furnished provided such
proposed equipment is approved in writing and connecting electrical
services, circuit breakers, and conduit sizes are appropriately
modified. If minimum energy ratings or efficiencies are specified,
equipment shall comply with requirements.
1.6 DELIVERY, STORAGE, AND HANDLING
A. Deliver pipes and tubes with factory-applied end caps. Maintain end
caps through shipping, storage, and handling to prevent pipe end
damage and to prevent entrance of dirt, debris, and moisture.
B. Store plastic pipes protected from direct sunlight. Support to

prevent sagging and bending.
1.7 COORDINATION
A. Arrange for pipe spaces, chases, slots, and openings in building

structure during progress of construction, to allow for fire-
suppression installations.
B. Coordinate installation of required supporting devices and set sleeves

in poured-in-place concrete and other structural components as they
are constructed.
C. Coordinate requirements for access panels and doors for fire-

suppression items requiring access that are concealed behind finished
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surfaces. Access panels and doors are specified in Division 08

Section "Access Doors and Frames."
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. In other Part 2 articles where subparagraph titles below introduce

lists, the following requirements apply for product selection:
1. Manufacturers: Subject to compliance with requirements, provide

products by the manufacturers specified.
2.2 PIPE, TUBE, AND FITTINGS
A. Refer to individual Division 21 piping Sections for pipe, tube, and

fitting materials and joining methods.
B. Pipe Threads: ASME B1.20.1 for factory-threaded pipe and pipe

fittings.
2.3 JOINING MATERIALS
A. Refer to individual Division 21 piping Sections for special joining

materials not listed below.
B. Pipe-Flange Gasket Materials: Suitable for chemical and thermal

conditions of piping system contents.
1. ASME B16.21, nonmetallic, flat, asbestos-free, 1/8-inch maximum

thickness unless thickness or specific material is indicated.
a. Full-Face Type: For flat-face, Class 125, cast-iron and

cast-bronze flanges.
b. Narrow-Face Type: For raised-face, Class 250, cast-iron and
steel flanges.
2. AWWA C110, rubber, flat face, 1/8 inch thick, unless otherwise
indicated; and full-face or ring type, unless otherwise
indicated.
C. Flange Bolts and Nuts: ASME B18.2.1, carbon steel, unless otherwise
indicated.
D. Welding Filler Metals: Comply with AWS D10.12 for welding materials
appropriate for wall thickness and chemical analysis of steel pipe
being welded.
2.4 MECHANICAL SLEEVE SEALS
A. Description: Modular sealing element unit, designed for field

assembly, to fill annular space between pipe and sleeve.
1. Manufacturers:
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a. Advance Products & Systems, Inc.

b. Calpico, Inc.
c. Metraflex Co.
d. Pipeline Seal and Insulator, Inc.
2. Sealing Elements: EPDM interlocking links shaped to fit surface

of pipe. Include type and number required for pipe material and
size of pipe.
3. Pressure Plates: Carbon steel. Include two for each sealing
element.
4. Connecting Bolts and Nuts: Carbon steel with corrosion-resistant
coating of length required to secure pressure plates to sealing
elements. Include one for each sealing element.
2.5 SLEEVES
A. Galvanized-Steel Sheet: 0.0239-inch minimum thickness; round tube

closed with welded longitudinal joint.
B. Steel Pipe: ASTM A 53, Type E, Grade B, Schedule 40, galvanized,

plain ends.
C. Cast Iron: Cast or fabricated "wall pipe" equivalent to ductile-iron

pressure pipe, with plain ends and integral waterstop, unless
otherwise indicated.
D. Stack Sleeve Fittings: Manufactured, cast-iron sleeve with integral

clamping flange. Include clamping ring and bolts and nuts for
membrane flashing.
1. Underdeck Clamp: Clamping ring with set screws.
2.6 ESCUTCHEONS
A. Description: Manufactured wall and ceiling escutcheons and floor

plates, with an ID to closely fit around pipe, tube, and insulation of
insulated piping and an OD that completely covers opening.
B. One-Piece, Deep-Pattern Type: Deep-drawn, box-shaped brass with

polished chrome-plated finish.
C. One-Piece, Cast-Brass Type: With set screw.
1. Finish: Polished chrome-plated.
D. Split-Casting, Cast-Brass Type: With concealed hinge and set screw.
E. One-Piece, Stamped-Steel Type: With set screw or spring clips and

chrome-plated finish.
F. Split-Plate, Stamped-Steel Type: With concealed hinge, set screw or

spring clips, and chrome-plated finish.
G. One-Piece, Floor-Plate Type: Cast-iron floor plate.
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H. Split-Casting, Floor-Plate Type: Cast brass with concealed hinge and

set screw.
2.7 GROUT
A. Description: ASTM C 1107, Grade B, nonshrink and nonmetallic, dry

hydraulic-cement grout.
1. Characteristics: Post-hardening, volume-adjusting, nonstaining,

noncorrosive, nongaseous, and recommended for interior and
exterior applications.
2. Design Mix: 5000-psi, 28-day compressive strength.
3. Packaging: Premixed and factory packaged.
PART 3 - EXECUTION
3.1 FIRE-SUPPRESSION DEMOLITION
A. Refer to Division 01 Section "Cutting and Patching" and Division 02

Section "Selective Structure Demolition" for general demolition
requirements and procedures.
B. Disconnect, demolish, and remove fire-suppression systems, equipment,

and components indicated to be removed.
1. Piping to Be Removed: Remove portion of piping indicated to be

removed and cap or plug remaining piping with same or compatible
piping material.
2. Piping to Be Abandoned in Place: Drain piping and cap or plug
piping with same or compatible piping material.
3. Equipment to Be Removed: Disconnect and cap services and remove
equipment.
4. Equipment to Be Removed and Reinstalled: Disconnect and cap
services and remove, clean, and store equipment; when
appropriate, reinstall, reconnect, and make equipment
operational.
5. Equipment to Be Removed and Salvaged: Disconnect and cap
services and remove equipment and deliver to Owner.
C. If pipe, insulation, or equipment to remain is damaged in appearance

or is unserviceable, remove damaged or unserviceable portions and
replace with new products of equal capacity and quality.
3.2 PIPING SYSTEMS - COMMON REQUIREMENTS
A. Install piping according to the following requirements and Division 21

Sections specifying piping systems.
B. Drawing plans, schematics, and diagrams indicate general location and

arrangement of piping systems. Indicated locations and arrangements
were used to size pipe and calculate friction loss, expansion, pump
sizing, and other design considerations. Install piping as indicated
unless deviations to layout are approved on Coordination Drawings.
C. Install piping in concealed locations, unless otherwise indicated and

except in equipment rooms and service areas.
21 05 00 - 5
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D. Install piping indicated to be exposed and piping in equipment rooms

and service areas at right angles or parallel to building walls.
Diagonal runs are prohibited unless specifically indicated otherwise.
E. Install piping above accessible ceilings to allow sufficient space for

ceiling panel removal.
F. Install piping to permit valve servicing.
G. Install piping at indicated slopes.
H. Install piping free of sags and bends.
I. Install fittings for changes in direction and branch connections.
J. Install piping to allow application of insulation.
K. Select system components with pressure rating equal to or greater than

system operating pressure.
L. Install escutcheons for penetrations of walls, ceilings, and floors

according to the following:
1. New Piping:
a. Piping with Fitting or Sleeve Protruding from Wall: One-

piece, deep-pattern type.
b. Chrome-Plated Piping: One-piece, cast-brass type with
c. Insulated Piping: One-piece, stamped-steel type with spring
clips.
d. Bare Piping at Wall and Floor Penetrations in Finished
Spaces: One-piece, cast-brass type with polished chrome-
plated finish.
e. Bare Piping at Wall and Floor Penetrations in Finished
Spaces: One-piece, stamped-steel type.
f. Bare Piping at Ceiling Penetrations in Finished Spaces: One-
piece, cast-brass type with polished chrome-plated finish.
g. Bare Piping at Ceiling Penetrations in Finished Spaces: One-
piece, stamped-steel type Split-plate, stamped-steel type
with concealed hinge and set screw.
h. Bare Piping in Unfinished Service Spaces: One-piece, cast-
brass type with polished chrome-plated finish.
i. Bare Piping in Unfinished Service Spaces: One-piece,
stamped-steel type with concealed hinge and set screw or
spring clips.
j. Bare Piping in Equipment Rooms: One-piece, cast-brass type.
k. Bare Piping in Equipment Rooms: One-piece, stamped-steel
type with set screw or spring clips.
l. Bare Piping at Floor Penetrations in Equipment Rooms: One-
piece, floor-plate type.
2. Existing Piping: Use the following:
a. Chrome-Plated Piping: Split-casting, cast-brass type with

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b. Insulated Piping: Split-plate, stamped-steel type with

concealed hinge and spring clips.
c. Bare Piping at Wall and Floor Penetrations in Finished
Spaces: Split-casting, cast-brass type with chrome-plated
finish.
Spaces: Split-plate, stamped-steel type with concealed hinge
and spring clips.
e. Bare Piping at Ceiling Penetrations in Finished Spaces:
Split-casting, cast-brass type with chrome-plated finish.
f. Bare Piping at Ceiling Penetrations in Finished Spaces:
Split-plate, stamped-steel type with concealed hinge and set
screw.
g. Bare Piping in Unfinished Service Spaces: Split-casting,
cast-brass type with polished chrome-plated finish.
h. Bare Piping in Unfinished Service Spaces: Split-plate,
spring clips.
i. Bare Piping in Equipment Rooms: Split-casting, cast-brass
type.
j. Bare Piping in Equipment Rooms: Split-plate, stamped-steel
k. Bare Piping at Floor Penetrations in Equipment Rooms: Split-
casting, floor-plate type.
M. Sleeves are not required for core-drilled holes.
N. Permanent sleeves are not required for holes formed by removable PE

sleeves.
O. Install sleeves for pipes passing through concrete and masonry walls
and concrete floor and roof slabs.
P. Install sleeves for pipes passing through concrete and masonry walls,
gypsum-board partitions, and concrete floor and roof slabs.
1. Cut sleeves to length for mounting flush with both surfaces.
a. Exception: Extend sleeves installed in floors of mechanical

equipment areas or other wet areas 2 inches above finished
floor level. Extend cast-iron sleeve fittings below floor
slab as required to secure clamping ring if ring is
specified.
2. Install sleeves in new walls and slabs as new walls and slabs are
constructed.
3. Install sleeves that are large enough to provide 1/4-inch annular
clear space between sleeve and pipe or pipe insulation. Use the
following sleeve materials:
a. Steel Pipe Sleeves: For pipes smaller than NPS 6.

b. Steel Sheet Sleeves: For pipes NPS 6 and larger, penetrating
gypsum-board partitions.
c. Stack Sleeve Fittings: For pipes penetrating floors with
membrane waterproofing. Secure flashing between clamping
flanges. Install section of cast-iron soil pipe to extend
21 05 00 - 7
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sleeve to 2 inches above finished floor level. Refer to

Division 07 Section "Sheet Metal Flashing and Trim" for
flashing.
1) Seal space outside of sleeve fittings with grout.
4. Seal annular space between sleeve and pipe or pipe insulation,

using joint sealants appropriate for size, depth, and location of
joint. Refer to Division 07 Section "Joint Sealants" for
materials and installation.
Q. Fire-Barrier Penetrations: Maintain indicated fire rating of walls,

partitions, ceilings, and floors at pipe penetrations. Seal pipe
penetrations with firestop materials. Refer to Division 07 Section
"Penetration Firestopping" for materials.
R. Verify final equipment locations for roughing-in.
S. Refer to equipment specifications in other Sections of these

Specifications for roughing-in requirements.
3.3 PIPING JOINT CONSTRUCTION
A. Join pipe and fittings according to the following requirements and

Division 21 Sections specifying piping systems.
B. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of
steel pipe.
C. Remove scale, slag, dirt, and debris from inside and outside of pipe
and fittings before assembly.
D. Threaded Joints: Thread pipe with tapered pipe threads according to

ASME B1.20.1. Cut threads full and clean using sharp dies. Ream
threaded pipe ends to remove burrs and restore full ID. Join pipe
fittings and valves as follows:
1. Apply appropriate tape or thread compound to external pipe

threads unless dry seal threading is specified.
2. Damaged Threads: Do not use pipe or pipe fittings with threads
that are corroded or damaged. Do not use pipe sections that have
cracked or open welds.
E. Welded Joints: Construct joints according to AWS D10.12, using

qualified processes and welding operators according to Part 1 "Quality
Assurance" Article.
F. Flanged Joints: Select appropriate gasket material, size, type, and

thickness for service application. Install gasket concentrically
positioned. Use suitable lubricants on bolt threads.
3.4 PAINTING
A. Damage and Touchup: Repair marred and damaged factory-painted

finishes with materials and procedures to match original factory
finish.
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3.5 ERECTION OF METAL SUPPORTS AND ANCHORAGES
A. Refer to Division 05 Section "Metal Fabrications" for structural

steel.
B. Cut, fit, and place miscellaneous metal supports accurately in

location, alignment, and elevation to support and anchor fire-
suppression materials and equipment.
C. Field Welding: Comply with AWS D1.1.
3.6 ERECTION OF WOOD SUPPORTS AND ANCHORAGES
A. Cut, fit, and place wood grounds, nailers, blocking, and anchorages to
support, and anchor fire-suppression materials and equipment.
B. Select fastener sizes that will not penetrate members if opposite side
will be exposed to view or will receive finish materials. Tighten
connections between members. Install fasteners without splitting wood
members.
C. Attach to substrates as required to support applied loads.
21 05 00 - 9
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SECTION 21 05 48
VIBRATION AND SEISMIC CONTROLS FOR FIRE-SUPPRESSION PIPING AND EQUIPMENT
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Isolation pads.
2. Isolation mounts.
3. Restrained elastomeric isolation mounts.
4. Restraining braces.
1.3 DEFINITIONS
A. IBC: International Building Code.
B. ICC-ES: ICC-Evaluation Service.
C. OSHPD: Office of Statewide Health Planning and Development for the

State of California.
1.4 PERFORMANCE REQUIREMENTS
A. Seismic-Restraint Loading: See Drawings.
1.5 SUBMITTALS
1. Include rated load, rated deflection, and overload capacity for

each vibration isolation device.
2. Illustrate and indicate style, material, strength, fastening
provision, and finish for each type and size of seismic-restraint
component used.
a. Tabulate types and sizes of seismic restraints, complete with

report numbers and rated strength in tension and shear as
evaluated by an agency acceptable to authorities having
jurisdiction.
b. Annotate to indicate application of each product submitted
and compliance with requirements.
B. Delegated-Design Submittal: For vibration isolation and seismic-

restraint details indicated to comply with performance requirements
and design criteria, including analysis data signed and sealed by the
qualified professional engineer responsible for their preparation.
21 05 48 - 1
659-355
1. Design Calculations: Calculate static and dynamic loading due to

equipment weight and operation, seismic forces required to select
vibration isolators, seismic restraints, and for designing
vibration isolation bases.
2. Seismic-Restraint Details:
a. Design Analysis: To support selection and arrangement of

seismic restraints. Include calculations of combined tensile
and shear loads.
b. Details: Indicate fabrication and arrangement. Detail
attachments of restraints to the restrained items and to the
structure. Show attachment locations, methods, and spacings.
Identify components, list their strengths, and indicate
directions and values of forces transmitted to the structure
during seismic events. Indicate association with vibration
isolation devices.
c. Preapproval and Evaluation Documentation: By an agency
acceptable to authorities having jurisdiction, showing
maximum ratings of restraint items and the basis for approval
(tests or calculations).
C. Welding certificates.
D. Qualification Data: For professional engineer and testing agency.
A. Testing Agency Qualifications: An independent agency, with the

experience and capability to conduct the testing indicated, that is a
nationally recognized testing laboratory (NRTL) as defined by OSHA in
29 CFR 1910.7, and that is acceptable to authorities having
jurisdiction.
B. Comply with seismic-restraint requirements in the IBC and NFPA 13

unless requirements in this Section are more stringent.
C. Welding: Qualify procedures and personnel according to

AWS D1.1/D1.1M, "Structural Welding Code - Steel."
D. Seismic-restraint devices shall have horizontal and vertical load

testing and analysis and shall bear anchorage preapproval OPA number
from OSHPD, preapproval by ICC-ES, or preapproval by another agency
acceptable to authorities having jurisdiction, showing maximum
seismic-restraint ratings. Ratings based on independent testing are
preferred to ratings based on calculations. If preapproved ratings
are not available, submittals based on independent testing are
preferred. Calculations (including combining shear and tensile loads)
to support seismic-restraint designs must be signed and sealed by a
qualified professional engineer.
PART 2 - PRODUCTS
2.1 VIBRATION ISOLATORS
A. Manufacturers: Subject to compliance with requirements, provide

products by one of the following:
21 05 48 - 2
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1. Ace Mountings Co., Inc.

2. Amber/Booth Company, Inc.
3. California Dynamics Corporation.
4. Isolation Technology, Inc.
5. Kinetics Noise Control.
6. Mason Industries.
7. Vibration Eliminator Co., Inc.
8. Vibration Isolation.
9. Vibration Mountings & Controls, Inc.
10. Or approved equal as determined by the Engineer.
B. Pads: Arranged in single or multiple layers of sufficient stiffness

for uniform loading over pad area, molded with a nonslip pattern and
galvanized-steel baseplates, and factory cut to sizes that match
requirements of supported equipment.
1. Resilient Material: Oil- and water-resistant neoprene.
C. Mounts: Double-deflection type, with molded, oil-resistant rubber,

hermetically sealed compressed fiberglass, or neoprene isolator
elements with factory-drilled, encapsulated top plate for bolting to
equipment and with baseplate for bolting to structure. Color-code or
otherwise identify to indicate capacity range.
1. Materials: Cast-ductile-iron or welded steel housing containing

two separate and opposing, oil-resistant rubber or neoprene
elements that prevent central threaded element and attachment
hardware from contacting the housing during normal operation.
2. Neoprene: Shock-absorbing materials compounded according to the
standard for bridge-bearing neoprene as defined by AASHTO.
D. Restrained Mounts: All-directional mountings with seismic restraint.

2.2 SEISMIC-RESTRAINT DEVICES


3. Cooper B-Line, Inc.; a division of Cooper Industries.
4. Hilti, Inc.
6. Loos & Co.; Cableware Division.
8. TOLCO Incorporated; a brand of NIBCO INC.
9. Unistrut; Tyco International, Ltd.
21 05 48 - 3
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B. General Requirements for Restraint Components: Rated strengths,

features, and applications shall be as defined in reports by an agency
acceptable to authorities having jurisdiction.
1. Structural Safety Factor: Allowable strength in tension, shear,

and pullout force of components shall be at least four times the
maximum seismic forces to which they will be subjected.
C. Channel Support System: MFMA-3, shop- or field-fabricated support

assembly made of slotted steel channels with accessories for
attachment to braced component at one end and to building structure at
the other end and other matching components and with corrosion-
resistant coating; and rated in tension, compression, and torsion
forces.
D. Hanger Rod Stiffener: Steel tube or steel slotted-support-system

sleeve with internally bolted connections to hanger rod.
E. Bushings for Floor-Mounted Equipment Anchor Bolts: Neoprene bushings

designed for rigid equipment mountings, and matched to type and size
of anchor bolts and studs.
F. Bushing Assemblies for Wall-Mounted Equipment Anchorage: Assemblies

of neoprene elements and steel sleeves designed for rigid equipment
mountings and matched to type and size of attachment devices used.
G. Resilient Isolation Washers and Bushings: One-piece, molded, oil- and

water-resistant neoprene, with a flat washer face.
H. Mechanical Anchor Bolts: Drilled-in and stud-wedge or female-wedge

type in zinc-coated steel for interior applications and stainless
steel for exterior applications. Select anchor bolts with strength
required for anchor and as tested according to ASTM E 488. Minimum
length of eight times diameter.
I. Adhesive Anchor Bolts: Drilled-in and capsule anchor system

containing polyvinyl or urethane methacrylate-based resin and
accelerator, or injected polymer or hybrid mortar adhesive. Provide
anchor bolts and hardware with zinc-coated steel for interior
applications and stainless steel for exterior applications. Select
anchor bolts with strength required for anchor and as tested according
to ASTM E 488.
2.3 FACTORY FINISHES
A. Finish: Manufacturer's standard prime-coat finish ready for field

painting.
B. Finish: Manufacturer's standard paint applied to factory-assembled

and -tested equipment before shipping.
1. Powder coating on springs and housings.

2. All hardware shall be galvanized. Hot-dip galvanized metal
components for exterior use.
3. Baked enamel or powder coat for metal components on isolators for
interior use.
21 05 48 - 4
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4. Color-code or otherwise mark vibration isolation and seismic-

control devices to indicate capacity range.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas and equipment to receive vibration isolation and

seismic-control devices for compliance with requirements for
installation tolerances and other conditions affecting performance.
B. Examine roughing-in of reinforcement and cast-in-place anchors to

verify actual locations before installation.
C. Proceed with installation only after unsatisfactory conditions have

been corrected.
3.2 APPLICATIONS
A. Multiple Pipe Supports: Secure pipes to trapeze member with clamps

approved for application by an agency acceptable to authorities having
jurisdiction.
B. Hanger Rod Stiffeners: Install hanger rod stiffeners where indicated

or scheduled on Drawings to receive them and where required to prevent
buckling of hanger rods due to seismic forces.
C. Strength of Support and Seismic-Restraint Assemblies: Where not

indicated, select sizes of components so strength will be adequate to
carry present and future static and seismic loads within specified
loading limits.
3.3 VIBRATION-CONTROL AND SEISMIC-RESTRAINT DEVICE INSTALLATION
A. Equipment Restraints:
1. Install resilient bolt isolation washers on equipment anchor

bolts where clearance between anchor and adjacent surface exceeds
0.125 inch.
2. Install seismic-restraint devices using methods approved by an
agency acceptable to authorities having jurisdiction providing
required submittals for component.
B. Piping Restraints:
1. Comply with requirements in MSS SP-127 and NFPA 13.

2. Space lateral supports a maximum of 40 feet o.c., and
longitudinal supports a maximum of 80 feet o.c.
3. Brace a change of direction longer than 12 feet.
C. Install cables so they do not bend across edges of adjacent equipment

or building structure.
D. Install seismic-restraint devices using methods approved by an agency

acceptable to authorities having jurisdiction providing required
submittals for component.
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E. Install bushing assemblies for anchor bolts for floor-mounted

equipment, arranged to provide resilient media between anchor bolt and
mounting hole in concrete base.
F. Install bushing assemblies for mounting bolts for wall-mounted

equipment, arranged to provide resilient media where equipment or
equipment-mounting channels are attached to wall.
G. Attachment to Structure: If specific attachment is not indicated,

anchor bracing to structure at flanges of beams, at upper truss chords
of bar joists, or at concrete members.
H. Drilled-in Anchors:
1. Identify position of reinforcing steel and other embedded items

prior to drilling holes for anchors. Do not damage existing
reinforcing or embedded items during coring or drilling. Notify
the structural engineer if reinforcing steel or other embedded
items are encountered during drilling. Locate and avoid
prestressed tendons, electrical and telecommunications conduit,
and gas lines.
2. Do not drill holes in concrete or masonry until concrete, mortar,
or grout has achieved full design strength.
3. Wedge Anchors: Protect threads from damage during anchor
installation. Heavy-duty sleeve anchors shall be installed with
sleeve fully engaged in the structural element to which anchor is
to be fastened.
4. Adhesive Anchors: Clean holes to remove loose material and
drilling dust prior to installation of adhesive. Place adhesive
in holes proceeding from the bottom of the hole and progressing
toward the surface in such a manner as to avoid introduction of
air pockets in the adhesive.
5. Set anchors to manufacturer's recommended torque, using a torque
wrench.
6. Install zinc-coated steel anchors for interior and stainless-
steel anchors for exterior applications.
3.4 ACCOMMODATION OF DIFFERENTIAL SEISMIC MOTION
A. Install flexible connections in piping where they cross seismic

joints, where adjacent sections or branches are supported by different
structural elements, and where the connections terminate with
connection to equipment that is anchored to a different structural
element from the one supporting the connections as they approach
equipment. Comply with requirements in Division 13 Section "Water-
Based Fire-Suppression Systems" for piping flexible connections.
21 05 48 - 6
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SECTION 21 13 13
WET-PIPE SPRINKLER SYSTEMS
PART 1 - GENERAL

to this Section.
B. Refer to Fire Protection Drawings for specific details.
1.2 SUMMARY
A. Section Includes:
1. Pipes, fittings, and specialties.

2. Fire-protection valves.
3. Sprinklers.
4. Pressure gages.
1.3 DEFINITIONS
A. High-Pressure Sprinkler Piping: Wet-pipe sprinkler system piping

designed to operate at working pressure higher than standard 175 psig,
but not higher than 250 psig.
B. Standard-Pressure Sprinkler Piping: Wet-pipe sprinkler system piping

designed to operate at working pressure of 175 psig maximum.
1.4 SYSTEM DESCRIPTIONS
A. Wet-Pipe Sprinkler System: Automatic sprinklers are attached to

piping containing water and that is connected to water supply through
alarm valve. Water discharges immediately from sprinklers when they
are opened. Sprinklers open when heat melts fusible link or destroys
frangible device. Hose connections are included if indicated.
B. Deluge Sprinkler System: Open sprinklers are attached to piping

connected to water supply through deluge valve. Fire-detection
system, in same area as sprinklers, opens valve. Water flows into
piping system and discharges from attached sprinklers when valve
opens.
A. Standard-Pressure Piping System Component: Listed for 175-psig

minimum working pressure.
B. High-Pressure Piping System Component: Listed for 250-psig minimum

working pressure.
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C. Delegated Design: Design sprinkler system(s), including comprehensive

engineering analysis by a qualified professional engineer, using
performance requirements and design criteria indicated.
1. Available fire-hydrant flow test records indicate the following

conditions: Contractor shall arrange for a flow test to use as a
basis for his hydraulic calculations.
D. Sprinkler system design shall be approved by authorities having

jurisdiction and shall comply with the Department of Veterans Affairs,
Fire Protection Design Manual, Fifth Edition, Revised April 2009.
1. Margin of Safety for Available Water Flow and Pressure: 10

percent, including losses through water-service piping, valves,
and backflow preventers.
2. Sprinkler Occupancy Hazard Classifications:
a. Building Service Areas: Ordinary Hazard, Group 1.

b. Electrical Equipment Rooms: Ordinary Hazard, Group 1.
c. General Storage Areas: Ordinary Hazard, Group 1.
d. Mechanical Equipment Rooms: Ordinary Hazard, Group 1.
e. Office and Public Areas: Light Hazard.
f. Residential Living Areas: Light Hazard.
3. Minimum Density for Automatic-Sprinkler Piping Design:
a. Light-Hazard Occupancy: 0.10 gpm over 1500-sq. ft. area.

b. Ordinary-Hazard, Group 1 Occupancy: 0.15 gpm over 1500-
sq. ft. area.
4. Maximum Protection Area per Sprinkler: Per UL listing.
5. Total Combined Hose-Stream Demand Requirement: According to

NFPA 13 unless otherwise indicated:
a. Light-Hazard Occupancies: 100 gpm for 30 minutes.

b. Ordinary-Hazard Occupancies: 250 gpm for 60 to 90 minutes.
E. Seismic Performance: Sprinkler piping shall withstand the effects of

earthquake motions determined according to NFPA 13 and ASCE/SEI 7.
1.6 SUBMITTALS
A. Product Data: For each type of product indicated. Include rated

capacities, operating characteristics, electrical characteristics, and
furnished specialties and accessories.
B. Shop Drawings: For wet-pipe sprinkler systems. Include plans,

elevations, sections, details, and attachments to other work.
1. Wiring Diagrams: For power, signal, and control wiring.
C. Delegated-Design Submittal: For sprinkler systems indicated to comply

with performance requirements and design criteria, including analysis
data signed and sealed by the qualified professional engineer
responsible for their preparation.
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D. Coordination Drawings: Sprinkler systems, drawn to scale, on which

the following items are shown and coordinated with each other, using
input from installers of the items involved:
1. Domestic water piping.

2. HVAC hydronic piping.
3. Items penetrating finished ceiling include the following:
a. Lighting fixtures.
b. Air outlets and inlets.
E. Qualification Data: For qualified Installer and professional

engineer.
F. Approved Sprinkler Piping Drawings: Working plans, prepared according

to NFPA 13, that have been approved by authorities having
jurisdiction, including hydraulic calculations if applicable.
G. Welding certificates.
H. Fire-hydrant flow test report.
I. Field Test Reports and Certificates: Indicate and interpret test

results for compliance with performance requirements and as described
in NFPA 13. Include "Contractor's Material and Test Certificate for
Aboveground Piping."
J. Field quality-control reports.
K. Operation and Maintenance Data: For sprinkler specialties to include

in emergency, operation, and maintenance manuals.
A. Installer Qualifications:
1. Installer's responsibilities include designing, fabricating, and

installing sprinkler systems and providing professional
engineering services needed to assume engineering responsibility.
Base calculations on results of fire-hydrant flow test.
a. Engineering Responsibility: Preparation of working plans,

calculations, and field test reports by a qualified
professional engineer.
B. Welding Qualifications: Qualify procedures and operators according to

ASME Boiler and Pressure Vessel Code.
C. Electrical Components, Devices, and Accessories: Listed and labeled

as defined in NFPA 70, by a qualified testing agency, and marked for
intended location and application.
D. NFPA Standards: Sprinkler system equipment, specialties, accessories,

installation, and testing shall comply with the following:
1. NFPA 13, "Installation of Sprinkler Systems."
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1.8 PROJECT CONDITIONS
A. Interruption of Existing Sprinkler Service: Do not interrupt

sprinkler service to facilities occupied by Owner or others unless
permitted under the following conditions and then only after arranging
to provide temporary sprinkler service according to requirements
indicated:
1. Notify Owner no fewer than two days in advance of proposed

interruption of sprinkler service.
2. Do not proceed with interruption of sprinkler service without
Owner's written permission.
1.9 COORDINATION
A. Coordinate layout and installation of sprinklers with other

construction that penetrates ceilings, including light fixtures, HVAC
equipment, and partition assemblies.
1.10 EXTRA MATERIALS
A. Furnish extra materials that match products installed and that are
packaged with protective covering for storage and identified with
labels describing contents.
1. Sprinkler Cabinets: Finished, wall-mounted, steel cabinet with

hinged cover, and with space for minimum of six spare sprinklers
plus sprinkler wrench. Include number of sprinklers required by
NFPA 13 and sprinkler wrench. Include separate cabinet with
sprinklers and wrench for each type of sprinkler used on Project.
PART 2 - PRODUCTS
2.1 PIPING MATERIALS
A. Comply with requirements in "Piping Schedule" Article for applications

of pipe, tube, and fitting materials, and for joining methods for
specific services, service locations, and pipe sizes.
2.2 STEEL PIPE AND FITTINGS
A. Standard Weight, Galvanized and Black Steel Pipe: ASTM A 53/A 53M,
Type E. Pipe ends may be factory or field formed to match joining
method.
B. Schedule 30, Galvanized and Black Steel Pipe: ASTM A 135;

ASTM A 795/A 795M, Type E; or ASME B36.10M, wrought steel; with wall
thickness not less than Schedule 30 and not more than Schedule 40.
Pipe ends may be factory or field formed to match joining method.
C. Thinwall Galvanized and Black Steel Pipe: ASTM A 135 or

ASTM A 795/A 795M, threadable, with wall thickness less than
Schedule 30 and equal to or greater than Schedule 10. Pipe ends may
be factory or field formed to match joining method.
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D. Schedule 10, Black-Steel Pipe: ASTM A 135 or ASTM A 795/A 795M,

Schedule 10 in NPS 5 and smaller; and NFPA 13-specified wall thickness
in NPS 6 to NPS 10, plain end.
E. Nonstandard OD, Thinwall Black-Steel Pipe: ASTM A 135 or

ASTM A 795/A 795M, thinwall, with plain ends and wall thickness less
than Schedule 10.
F. Hybrid Black-Steel Pipe: ASTM A 135 or ASTM A 795/A 795M, lightwall,

with wall thickness less than Schedule 10 and greater than Schedule 5.
G. Schedule 5 Steel Pipe: ASTM A 135 or ASTM A 795/A 795M, lightwall,

with plain ends.
H. Galvanized and Black Steel Pipe Nipples: ASTM A 733, made of

ASTM A 53/A 53M, standard-weight, seamless steel pipe with threaded
ends.
I. Galvanized and Uncoated, Steel Couplings: ASTM A 865, threaded.
J. Galvanized and Uncoated, Gray-Iron Threaded Fittings: ASME B16.4,

Class 125, standard pattern.
K. Malleable- or Ductile-Iron Unions: UL 860.
L. Cast-Iron Flanges: ASME 16.1, Class 125.
M. Steel Flanges and Flanged Fittings: ASME B16.5, Class 150.
N. Steel Welding Fittings: ASTM A 234/A 234M and ASME B16.9.
O. Grooved-Joint, Steel-Pipe Appurtenances:

a. Anvil International, Inc.

b. Corcoran Piping System Co.
c. National Fittings, Inc.
d. Shurjoint Piping Products.
e. Tyco Fire & Building Products LP.
f. Victaulic Company.
g. Or approved equal as determined by the Engineer.
2. Pressure Rating: 175 psig minimum.

3. Galvanized and Uncoated, Grooved-End Fittings for Steel Piping:
ASTM A 47/A 47M, malleable-iron casting or ASTM A 536, ductile-
iron casting; with dimensions matching steel pipe.
4. Grooved-End-Pipe Couplings for Steel Piping: AWWA C606 and
UL 213, rigid pattern, unless otherwise indicated, for steel-pipe
dimensions. Include ferrous housing sections, EPDM-rubber
gasket, and bolts and nuts.
P. Steel Pressure-Seal Fittings: UL 213, FM-approved, 175-psig pressure

rating with steel housing, rubber O-rings, and pipe stop; for use with
fitting manufacturers' pressure-seal tools.
21 13 13 - 5
659-335

a. Victaulic Company.
b. Or approved equal as determined by the Engineer.
2.3 PIPING JOINING MATERIALS
A. Pipe-Flange Gasket Materials: AWWA C110, rubber, flat face, 1/8 inch
thick or ASME B16.21, nonmetallic and asbestos free.
1. Class 125, Cast-Iron Flanges and Class 150, Bronze Flat-Face

Flanges: Full-face gaskets.
2. Class 250, Cast-Iron Flanges and Class 300, Steel Raised-Face
Flanges: Ring-type gaskets.
B. Metal, Pipe-Flange Bolts and Nuts: ASME B18.2.1, carbon steel unless
C. Welding Filler Metals: Comply with AWS D10.12M/D10.12 for welding

materials appropriate for wall thickness and chemical analysis of
steel pipe being welded.
2.4 LISTED FIRE-PROTECTION VALVES
A. General Requirements:
1. Valves shall be UL listed or FM approved.

2. Minimum Pressure Rating for Standard-Pressure Piping: 175 psig.
3. Minimum Pressure Rating for High-Pressure Piping: 250 psig.
B. Ball Valves:


b. Victaulic Company.
c. Or approved equal as determined by the Engineer.
2. Standard: UL 1091 except with ball instead of disc.

3. Valves NPS 1-1/2 and Smaller: Bronze body with threaded ends.
4. Valves NPS 2 and NPS 2-1/2: Bronze body with threaded ends or
ductile-iron body with grooved ends.
5. Valves NPS 3: Ductile-iron body with grooved ends.
C. Bronze Butterfly Valves:

a. Fivalco Inc.
b. Global Safety Products, Inc.
c. Milwaukee Valve Company.
d. Or approved equal as determined by the Engineer.
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2. Standard: UL 1091.
3. Pressure Rating: 175 psig.
4. Body Material: Bronze.
5. End Connections: Threaded.
D. Iron Butterfly Valves:


b. Fivalco Inc.
c. Global Safety Products, Inc.
d. Kennedy Valve; a division of McWane, Inc.
e. Milwaukee Valve Company.
f. NIBCO INC.
g. Pratt, Henry Company.
h. Shurjoint Piping Products.
i. Tyco Fire & Building Products LP.
j. Victaulic Company.
k. Or approved equal as determined by the Engineer.
4. Body Material: Cast or ductile iron.
5. Style: Lug or wafer.
6. End Connections: Grooved.
E. Check Valves:

a. AFAC Inc.
b. American Cast Iron Pipe Company; Waterous Company Subsidiary.
c. Anvil International, Inc.
d. Clow Valve Company; a division of McWane, Inc.
e. Crane Co.; Crane Valve Group; Crane Valves.
f. Crane Co.; Crane Valve Group; Jenkins Valves.
g. Crane Co.; Crane Valve Group; Stockham Division.
h. Fire-End & Croker Corporation.
i. Fire Protection Products, Inc.
j. Fivalco Inc.
k. Globe Fire Sprinkler Corporation.
l. Groeniger & Company.
m. Kennedy Valve; a division of McWane, Inc.
n. Matco-Norca.
o. Metraflex, Inc.
p. Milwaukee Valve Company.
q. Mueller Co.; Water Products Division.
r. NIBCO INC.
s. Potter Roemer.
t. Reliable Automatic Sprinkler Co., Inc.
u. Shurjoint Piping Products.
v. Tyco Fire & Building Products LP.
w. United Brass Works, Inc.
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x. Venus Fire Protection Ltd.

y. Victaulic Company.
z. Viking Corporation.
aa. Watts Water Technologies, Inc.
bb. Or approved equal as determined by the Engineer.
4. Type: Swing check.
5. Body Material: Cast iron.
6. End Connections: Flanged or grooved.
F. Bronze OS&Y Gate Valves:

a. Crane Co.; Crane Valve Group; Crane Valves.

b. Crane Co.; Crane Valve Group; Stockham Division.
d. NIBCO INC.
e. United Brass Works, Inc.
f. Or approved equal as determined by the Engineer.
G. Iron OS&Y Gate Valves:

a. American Cast Iron Pipe Company; Waterous Company Subsidiary.

b. American Valve, Inc.
c. Clow Valve Company; a division of McWane, Inc.
d. Crane Co.; Crane Valve Group; Crane Valves.
e. Crane Co.; Crane Valve Group; Jenkins Valves.
f. Crane Co.; Crane Valve Group; Stockham Division.
g. Hammond Valve.
h. Milwaukee Valve Company.
i. Mueller Co.; Water Products Division.
j. NIBCO INC.
k. Shurjoint Piping Products.
l. Tyco Fire & Building Products LP.
m. United Brass Works, Inc.
n. Watts Water Technologies, Inc.
o. Or approved equal as determined by the Engineer.
H. Indicating-Type Butterfly Valves:
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b. Fivalco Inc.
c. Global Safety Products, Inc.
d. Kennedy Valve; a division of McWane, Inc.
f. NIBCO INC.
g. Shurjoint Piping Products.
h. Tyco Fire & Building Products LP.
i. Victaulic Company.
j. Or approved equal as determined by the Engineer.
4. Valves NPS 2 and Smaller:
a. Valve Type: Ball or butterfly.

b. Body Material: Bronze.
c. End Connections: Threaded.
5. Valves NPS 2-1/2 and Larger:
a. Valve Type: Butterfly.

b. Body Material: Cast or ductile iron.
c. End Connections: Flanged, grooved, or wafer.
6. Valve Operation: Integral electrical, 115-V ac, prewired, single-

circuit, supervisory switch indicating device.
2.5 TRIM AND DRAIN VALVES
1. Standard: UL's "Fire Protection Equipment Directory" listing or

"Approval Guide," published by FM Global, listing.
B. Angle Valves:

a. Fire Protection Products, Inc.

b. United Brass Works, Inc.
C. Ball Valves:

a. Affiliated Distributors.
b. Anvil International, Inc.
c. Barnett.
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d. Conbraco Industries, Inc.; Apollo Valves.

e. Fire-End & Croker Corporation.
f. Fire Protection Products, Inc.
g. Flowserve.
h. FNW.
i. Jomar International, Ltd.
j. Kennedy Valve; a division of McWane, Inc.
k. Kitz Corporation.
l. Legend Valve.
m. Metso Automation USA Inc.
n. Milwaukee Valve Company.
o. NIBCO INC.
p. Potter Roemer.
q. Red-White Valve Corporation.
r. Southern Manufacturing Group.
s. Stewart, M. A. and Sons Ltd.
t. Tyco Fire & Building Products LP.
u. Victaulic Company.
v. Watts Water Technologies, Inc.
w. Or approved equal as determined by the Engineer.
D. Globe Valves:

a. Fire Protection Products, Inc.

b. United Brass Works, Inc.
E. Plug Valves:

a. Southern Manufacturing Group.

2.6 SPECIALTY VALVES

2. Pressure Rating:
a. Standard-Pressure Piping Specialty Valves: 175 psig minimum.

b. High-Pressure Piping Specialty Valves: 250 psig minimum.

4. Size: Same as connected piping.
B. Alarm Valves:
21 13 13 - 10
659-335

a. AFAC Inc.
b. Globe Fire Sprinkler Corporation.
c. Reliable Automatic Sprinkler Co., Inc.
d. Tyco Fire & Building Products LP.
e. Venus Fire Protection Ltd.
f. Victaulic Company.
g. Viking Corporation.
h. Or approved equal as determined by the Engineer.
3. Design: For horizontal or vertical installation.
4. Include trim sets for bypass, drain, electrical sprinkler alarm
switch, pressure gages, and fill-line attachment with strainer.
5. Drip Cup Assembly: Pipe drain without valves and separate from
main drain piping.
6. Drip Cup Assembly: Pipe drain with check valve to main drain
piping.
2.7 SPRINKLER SPECIALTY PIPE FITTINGS
A. Branch Outlet Fittings:


b. National Fittings, Inc.
c. Shurjoint Piping Products.
d. Tyco Fire & Building Products LP.
e. Victaulic Company.
4. Body Material: Ductile-iron housing with EPDM seals and bolts
and nuts.
5. Type: Mechanical-T and -cross fittings.
6. Configurations: Snap-on and strapless, ductile-iron housing with
branch outlets.
7. Size: Of dimension to fit onto sprinkler main and with outlet
connections as required to match connected branch piping.
8. Branch Outlets: Grooved, plain-end pipe, or threaded.
B. Flow Detection and Test Assemblies:

a. AGF Manufacturing Inc.

b. Reliable Automatic Sprinkler Co., Inc.
c. Tyco Fire & Building Products LP.
d. Victaulic Company.
e. Or approved equal as determined by the Engineer.
21 13 13 - 11
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4. Body Material: Cast- or ductile-iron housing with orifice, sight
glass, and integral test valve.
6. Inlet and Outlet: Threaded.
C. Branch Line Testers:

a. Elkhart Brass Mfg. Company, Inc.

b. Fire-End & Croker Corporation.
c. Potter Roemer.
4. Body Material: Brass.
6. Inlet: Threaded.
7. Drain Outlet: Threaded and capped.
8. Branch Outlet: Threaded, for sprinkler.
D. Sprinkler Inspector's Test Fittings:

a. AGF Manufacturing Inc.

b. Triple R Specialty.
c. Tyco Fire & Building Products LP.
d. Victaulic Company.
e. Viking Corporation.

4. Body Material: Cast- or ductile-iron housing with sight glass.
E. Adjustable Drop Nipples:

a. CECA, LLC.
b. Corcoran Piping System Co.
c. Merit Manufacturing; a division of Anvil International, Inc.
21 13 13 - 12
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4. Body Material: Steel pipe with EPDM-rubber O-ring seals.
6. Length: Adjustable.
F. Flexible, Sprinkler Hose Fittings:

a. Fivalco Inc.
b. FlexHead Industries, Inc.
c. Gateway Tubing, Inc.
3. Type: Flexible hose for connection to sprinkler, and with
bracket for connection to ceiling grid.
5. Size: Same as connected piping, for sprinkler.
2.8 SPRINKLERS

1. AFAC Inc.
2. Globe Fire Sprinkler Corporation.
3. Reliable Automatic Sprinkler Co., Inc.
4. Tyco Fire & Building Products LP.
5. Venus Fire Protection Ltd.
6. Victaulic Company.
7. Viking Corporation.
B. General Requirements:

2. Pressure Rating for Automatic Sprinklers: 175 psig minimum.
C. Automatic Sprinklers with Heat-Responsive Element:
1. Early-Suppression, Fast-Response Applications: UL 1767.

2. Nonresidential Applications: UL 199.
3. Characteristics: Nominal 1/2-inch orifice with Discharge
Coefficient K of 5.6, and for "Ordinary" temperature
classification rating unless otherwise indicated or required by
application.
D. Open Sprinklers with Heat-Responsive Element Removed: UL 199.
1. Characteristics:
21 13 13 - 13
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a. Nominal 1/2-inch Orifice: With Discharge Coefficient K

between 5.3 and 5.8.
E. Sprinkler Finishes:
1. Chrome plated.
2. Bronze.
3. Painted.
F. Special Coatings:
1. Wax.
2. Lead.
3. Corrosion-resistant paint.
G. Sprinkler Escutcheons: Materials, types, and finishes for the

following sprinkler mounting applications. Escutcheons for concealed,
flush, and recessed-type sprinklers are specified with sprinklers.
1. Ceiling Mounting: Chrome-plated steel, one piece, flat.

2. Sidewall Mounting: Chrome-plated steel, one piece, flat.
H. Sprinkler Guards:

a. Reliable Automatic Sprinkler Co., Inc.

b. Tyco Fire & Building Products LP.
c. Victaulic Company.
d. Viking Corporation.
3. Type: Wire cage with fastening device for attaching to
sprinkler.
2.9 ALARM DEVICES
A. Alarm-device types shall match piping and equipment connections.
B. Water-Flow Indicators:

a. ADT Security Services, Inc.

b. McDonnell & Miller; ITT Industries.
c. Potter Electric Signal Company.
d. System Sensor; a Honeywell company.
e. Viking Corporation.
f. Watts Industries (Canada) Inc.
21 13 13 - 14
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3. Water-Flow Detector: Electrically supervised.

4. Components: Two single-pole, double-throw circuit switches for
isolated alarm and auxiliary contacts, 7 A, 125-V ac and 0.25 A,
24-V dc; complete with factory-set, field-adjustable retard
element to prevent false signals and tamperproof cover that sends
signal if removed.
5. Type: Paddle operated.
7. Design Installation: Horizontal or vertical.
C. Valve Supervisory Switches:

a. Fire-Lite Alarms, Inc.; a Honeywell company.

b. Kennedy Valve; a division of McWane, Inc.
c. Potter Electric Signal Company.
d. System Sensor; a Honeywell company.
3. Type: Electrically supervised.
4. Components: Single-pole, double-throw switch with normally
closed contacts.
5. Design: Signals that controlled valve is in other than fully
open position.
2.10 PRESSURE GAGES

1. AMETEK; U.S. Gauge Division.

2. Ashcroft, Inc.
3. Brecco Corporation.
4. WIKA Instrument Corporation.
B. Standard: UL 393.
C. Dial Size: 3-1/2- to 4-1/2-inch diameter.
D. Pressure Gage Range: 0 to 250 psig minimum.
E. Water System Piping Gage: Include "WATER" or "AIR/WATER" label on

dial face.
2.11 ESCUTCHEONS
A. General: Manufactured ceiling, floor, and wall escutcheons and floor

plates.
B. One-Piece, Cast-Brass Escutcheons: Polished chrome-plated finish with

set-screws.
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C. One-Piece, Deep-Pattern Escutcheons: Deep-drawn, box-shaped brass

with chrome-plated finish.
D. One-Piece, Stamped-Steel Escutcheons: Chrome-plated finish with

spring clips.
E. Split-Casting, Cast-Brass Escutcheons: Polished chrome-plated finish

with concealed hinge and set-screw.
F. Split-Plate, Stamped-Steel Escutcheons: Chrome-plated finish with

concealed hinge, spring clips.
G. One-Piece Floor Plates: Cast-iron flange with holes for fasteners.
H. Split-Casting Floor Plates: Cast brass with concealed hinge.
2.12 SLEEVES
A. Cast-Iron Wall Pipe Sleeves: Cast or fabricated of cast iron and

equivalent to ductile-iron pressure pipe, with plain ends and integral
waterstop unless otherwise indicated.
B. Galvanized-Steel-Sheet Sleeves: 0.0239-inch minimum thickness; round

tube closed with welded longitudinal joint.
C. Galvanized-Steel-Pipe Sleeves: ASTM A 53/A 53M, Type E, standard

weight, zinc coated, plain ends.

membrane flashing.
1. Underdeck Clamp: Clamping ring with set-screws.
2.13 SLEEVE SEALS

1. Advance Products & Systems, Inc.

2. Calpico, Inc.
3. Metraflex, Inc.
4. Pipeline Seal and Insulator, Inc.
B. Description: Modular sealing element unit, designed for field

1. Sealing Elements: EPDM-rubber interlocking links shaped to fit

surface of pipe. Include type and number required for pipe
material and size of pipe.
2. Pressure Plates: Carbon steel.
elements.
21 13 13 - 16
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2.14 GROUT
A. Standard: ASTM C 1107, Grade B, posthardening and volume adjusting,

dry, hydraulic-cement grout.
B. Characteristics: Nonshrink, and recommended for interior and exterior

applications.
C. Design Mix: 5000-psi, 28-day compressive strength.
D. Packaging: Premixed and factory packaged.
PART 3 - EXECUTION
3.1 PREPARATION
A. Perform fire-hydrant flow test according to NFPA 13 and NFPA 291. Use
results for system design calculations required in "Quality Assurance"
Article.
B. Report test results promptly and in writing.
3.2 WATER-SUPPLY CONNECTIONS
A. Connect sprinkler piping to building's existing sprinkler piping.
3.3 PIPING INSTALLATION
A. Locations and Arrangements: Drawing plans, schematics, and diagrams

indicate general location and arrangement of piping. Install piping
as indicated, as far as practical.
1. Deviations from approved working plans for piping require written

approval from authorities having jurisdiction. File written
approval with Architect before deviating from approved working
plans.
B. Piping Standard: Comply with requirements for installation of

sprinkler piping in NFPA 13.
C. Install seismic restraints on piping. Comply with requirements for

seismic-restraint device materials and installation in NFPA 13.
D. Use listed fittings to make changes in direction, branch takeoffs from

mains, and reductions in pipe sizes.
E. Install unions adjacent to each valve in pipes NPS 2 and smaller.
F. Install flanges, flange adapters, or couplings for grooved-end piping

on valves, apparatus, and equipment having NPS 2-1/2 and larger end
connections.
G. Install "Inspector's Test Connections" in sprinkler system piping,

complete with shutoff valve, and sized and located according to
NFPA 13.
21 13 13 - 17
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H. Install sprinkler piping with drains for complete system drainage.
I. Install sprinkler control valves, test assemblies, and drain risers

adjacent to standpipes when sprinkler piping is connected to
standpipes.
J. Install alarm devices in piping systems.
K. Install hangers and supports for sprinkler system piping according to

NFPA 13. Comply with requirements for hanger materials in NFPA 13.
L. Install pressure gages on riser or feed main, at each sprinkler test

connection, and at top of each standpipe. Include pressure gages with
connection not less than NPS 1/4 and with soft metal seated globe
valve, arranged for draining pipe between gage and valve. Install
gages to permit removal, and install where they will not be subject to
freezing.
M. Fill sprinkler system piping with water.
3.4 JOINT CONSTRUCTION
A. Install couplings, flanges, flanged fittings, unions, nipples, and

transition and special fittings that have finish and pressure ratings
same as or higher than system's pressure rating for aboveground
applications unless otherwise indicated.
B. Install unions adjacent to each valve in pipes NPS 2 and smaller.
C. Install flanges, flange adapters, or couplings for grooved-end piping

on valves, apparatus, and equipment having NPS 2-1/2 and larger end
connections.
D. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of
steel pipe.
E. Remove scale, slag, dirt, and debris from inside and outside of pipes,
tubes, and fittings before assembly.
F. Flanged Joints: Select appropriate gasket material in size, type, and

thickness suitable for water service. Join flanges with gasket and
bolts according to ASME B31.9.
G. Threaded Joints: Thread pipe with tapered pipe threads according to


threads.
that are corroded or damaged.
H. Welded Joints: Construct joints according to AWS D10.12M/D10.12,

using qualified processes and welding operators according to "Quality
Assurance" Article.
21 13 13 - 18
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1. Shop weld pipe joints where welded piping is indicated. Do not

use welded joints for galvanized-steel pipe.
I. Steel-Piping, Cut-Grooved Joints: Cut square-edge groove in end of

pipe according to AWWA C606. Assemble coupling with housing, gasket,
lubricant, and bolts. Join steel pipe and grooved-end fittings
according to AWWA C606 for steel-pipe joints.
J. Steel-Piping, Roll-Grooved Joints: Roll rounded-edge groove in end of

pipe according to AWWA C606. Assemble coupling with housing, gasket,
lubricant, and bolts. Join steel pipe and grooved-end fittings
according to AWWA C606 for steel-pipe grooved joints.
K. Dissimilar-Material Piping Joints: Make joints using adapters

compatible with materials of both piping systems.
3.5 VALVE AND SPECIALTIES INSTALLATION
A. Install listed fire-protection valves, trim and drain valves,

specialty valves and trim, controls, and specialties according to
NFPA 13 and authorities having jurisdiction.
B. Install listed fire-protection shutoff valves supervised open, located

to control sources of water supply except from fire-department
connections. Install permanent identification signs indicating
portion of system controlled by each valve.
C. Install check valve in each water-supply connection. Install backflow

preventers instead of check valves in potable-water-supply sources.
D. Specialty Valves:
1. General Requirements: Install in vertical position for proper

direction of flow, in main supply to system.
3.6 SPRINKLER INSTALLATION
A. Install sprinklers in suspended ceilings in center of acoustical

ceiling panels.
B. Install sprinklers into flexible, sprinkler hose fittings and install

hose into bracket on ceiling grid.
3.7 ESCUTCHEON INSTALLATION
A. Install escutcheons for penetrations of walls, ceilings, and floors.
B. Escutcheons for New Piping:
1. Piping with Fitting or Sleeve Protruding from Wall: One piece,

deep pattern.
2. Bare Piping at Wall and Floor Penetrations in Finished Spaces:
One piece, cast brass with polished chrome-plated finish.
3. Bare Piping at Ceiling Penetrations in Finished Spaces: One
piece, cast brass with polished chrome-plated finish.
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4. Bare Piping in Unfinished Service Spaces: One piece, cast brass

with polished chrome-plated finish.
5. Bare Piping in Equipment Rooms: One piece, cast brass.
6. Bare Piping at Floor Penetrations in Equipment Rooms: One-piece
floor plate.
C. Escutcheons for Existing Piping:
1. Chrome-Plated Piping: Split casting, cast brass with chrome-

plated finish.
2. Insulated Piping: Split plate, stamped steel with concealed
hinge and spring clips.
Split casting, cast brass with chrome-plated finish.
4. Bare Piping at Ceiling Penetrations in Finished Spaces: Split
casting, cast brass with chrome-plated finish.
5. Bare Piping in Unfinished Service Spaces: Split casting, cast
brass with polished chrome-plated finish.
6. Bare Piping in Equipment Rooms: Split casting, cast brass.
7. Bare Piping at Floor Penetrations in Equipment Rooms: Split-
casting floor plate.
3.8 SLEEVE INSTALLATION
A. General Requirements: Install sleeves for pipes and tubes passing

through penetrations in floors, partitions, roofs, and walls.
B. Sleeves are not required for core-drilled holes.
C. Permanent sleeves are not required for holes formed by removable PE

sleeves.
D. Cut sleeves to length for mounting flush with both surfaces unless
E. Install sleeves in new partitions, slabs, and walls as they are built.
F. For interior wall penetrations, seal annular space between sleeve and
pipe or pipe insulation using joint sealants appropriate for size,
depth, and location of joint. Comply with requirements for joint
sealants in Division 07 Section "Joint Sealants."
G. For exterior wall penetrations above grade, seal annular space between
sleeve and pipe using joint sealants appropriate for size, depth, and
location of joint. Comply with requirements for joint sealants in
Division 07 Section "Joint Sealants."
H. For exterior wall penetrations below grade, seal annular space between
sleeve and pipe using sleeve seals.
I. Seal space outside of sleeves in concrete slabs and walls with grout.
J. Install sleeves that are large enough to provide 1/4-inch annular

clear space between sleeve and pipe or pipe insulation unless
21 13 13 - 20
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K. Install sleeve materials according to the following applications:
1. Sleeves for Piping Passing through Concrete Floor Slabs:

Galvanized-steel pipe.
2. Sleeves for Piping Passing through Concrete Floor Slabs of
Mechanical Equipment Areas or Other Wet Areas: Galvanized-steel
pipe.
a. Extend sleeves 2 inches above finished floor level.

b. For pipes penetrating floors with membrane waterproofing,
extend cast-iron sleeve fittings below floor slab as required
to secure clamping ring if ring is specified. Secure
flashing between clamping flanges. Install section of cast-
iron soil pipe to extend sleeve to 2 inches above finished
floor level. Comply with requirements for flashing in
Division 07 Section "Sheet Metal Flashing and Trim."
3. Sleeves for Piping Passing through Gypsum-Board Partitions:
a. Galvanized-steel-pipe sleeves for pipes smaller than NPS 6.

b. Galvanized-steel-sheet sleeves for pipes NPS 6 and larger.
c. Exception: Sleeves are not required for water-supply tubes
and waste pipes for individual plumbing fixtures if
escutcheons will cover openings.
4. Sleeves for Piping Passing through Concrete Roof Slabs:

Galvanized-steel pipe.
5. Sleeves for Piping Passing through Exterior Concrete Walls:

b. Cast-iron wall-pipe sleeves for pipes NPS 6 and larger.
c. Install sleeves that are large enough to provide 1-inch
annular clear space between sleeve and pipe or pipe
insulation when sleeve seals are used.
6. Sleeves for Piping Passing through Interior Concrete Walls:

b. Galvanized-steel-sheet sleeves for pipes NPS 6 and larger.
L. Fire-Barrier Penetrations: Maintain indicated fire rating of walls,

penetrations with firestop materials. Comply with requirements for
firestop materials and installations in Division 07 Section
"Penetration Firestopping."
3.9 SLEEVE SEAL INSTALLATION
A. Install sleeve seals in sleeves in exterior concrete walls at water-

service piping entries into building.
B. Select type and number of sealing elements required for pipe material
and size. Position pipe in center of sleeve. Assemble sleeve seal
components and install in annular space between pipe and sleeve.
Tighten bolts against pressure plates that cause sealing elements to
expand and make watertight seal.
21 13 13 - 21
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3.10 IDENTIFICATION
A. Install labeling and pipe markers on equipment and piping according to

requirements in NFPA 13.
B. Identify system components, wiring, cabling, and terminals. Comply

with requirements for identification specified in Division 26 Section
"Identification for Electrical Systems."
C. All sprinkler piping shall be painted red.
3.11 FIELD QUALITY CONTROL
A. Perform tests and inspections.
B. Tests and Inspections:
1. Leak Test: After installation, charge systems and test for

leaks. Repair leaks and retest until no leaks exist.
2. Test and adjust controls and safeties. Replace damaged and
malfunctioning controls and equipment.
3. Flush, test, and inspect sprinkler systems according to NFPA 13,
"Systems Acceptance" Chapter.
4. Energize circuits to electrical equipment and devices.
5. Start and run excess-pressure pumps.
6. Coordinate with fire-alarm tests. Operate as required.
C. Sprinkler piping system will be considered defective if it does not

pass tests and inspections.
D. Prepare test and inspection reports.
3.12 CLEANING
A. Clean dirt and debris from sprinklers.
B. Remove and replace sprinklers with paint other than factory finish.
3.13 PIPING SCHEDULE
A. Sprinkler specialty fittings may be used, downstream of control vales,

instead of specified fittings.
B. Standard-pressure, wet-pipe sprinkler system, NPS 2 and smaller, shall

be one of the following:
1. Standard-weight or Schedule 30, black-steel pipe with threaded

ends; uncoated, gray-iron threaded fittings; and threaded joints.
2. Standard-weight or Schedule 30, galvanized-steel pipe with
threaded ends; galvanized, gray-iron threaded fittings; and
threaded joints.
3. Standard-weight or Schedule 30, black-steel pipe with plain ends;
uncoated, plain-end-pipe fittings; and twist-locked joints.
4. Standard-weight or Schedule 30, galvanized-steel pipe with plain
ends; galvanized, plain-end-pipe fittings; and twist-locked
joints.
21 13 13 - 22
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5. Standard-weight or Schedule 30, black-steel pipe with cut- or

roll-grooved ends; uncoated, grooved-end fittings for steel
piping; grooved-end-pipe couplings for steel piping; and grooved
joints.
6. Standard-weight or Schedule 30, galvanized-steel pipe with cut-
grooved ends; galvanized, grooved-end fittings for steel piping;
grooved-end-pipe couplings for steel piping; and grooved joints.
steel welding fittings; and welded joints.
8. Schedule 10, or hybrid black-steel pipe with roll-grooved ends;
uncoated, grooved-end fittings for steel piping; grooved-end-pipe
couplings for steel piping; and grooved joints.
9. Schedule 10, or hybrid black-steel pipe with plain ends;
uncoated, plain-end-pipe fittings; and twist-locked joints.
10. Schedule 10, or hybrid black-steel pipe with plain ends; welding
fittings; and welded joints.
11. Schedule 5 steel pipe; steel pressure-seal fittings; and
pressure-sealed joints.
C. Standard-pressure, wet-pipe sprinkler system, NPS 2-1/2 to NPS 4,

shall be one of the following:

threaded joints.
joints.
D. Standard-pressure, wet-pipe sprinkler system, NPS 5 and larger, shall


threaded joints.
joints.
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3.14 SPRINKLER SCHEDULE
A. Use sprinkler types in subparagraphs below for the following

applications:
1. Rooms without Ceilings: Upright sprinklers.

2. Rooms with Suspended Ceilings: Pendent sprinklers.
3. Wall Mounting: Sidewall sprinklers.
B. Provide sprinkler types in subparagraphs below with finishes

indicated.
1. Upright Pendent and Sidewall Sprinklers: Chrome plated in

finished spaces exposed to view; rough bronze in unfinished
spaces not exposed to view; wax coated where exposed to acids,
chemicals, or other corrosive fumes.
21 13 13 - 24
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SECTION 22 01 00
BASIC PLUMBING REQUIREMENTS
PART 1 - GENERAL

1.2 SUMMARY
1. Allowances.
2. Alternates.
3. Change Orders.
9. Definitions.
10. Deliveries.
11. Discrepancies.
13. Job Site Safety
15. Keys.
17. Pre-Bid Meeting.
20. Shop Drawings.
21. Spare Parts.
22. Substitutions.
23. Training.
24. Unit Pricing.
25. Warranties.
1.3 ALLOWANCES

of each allowance pertaining to work of this Contractor.
1.4 ALTERNATES

of each alternate pertaining to work of this Contractor.
22 01 00 - 1
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this specification.
2. Certification letter that all plumbing equipment has been tested
and is operational according to the plans and specifications.
corrected.
4. Certification letter that all clean-up relating to plumbing work
has been performed.
asbestos have been used in the plumbing portion of the work.
A. P.C. shall be responsible for contacting The Owner and other

appropriate authorities for scheduling all required tests and
inspections.

of International Plumbing Code and applicable federal, state,
county, and city codes and requirements by the Owner.
C. The Contractor is reminded that since the International Plumbing

Code is by statutory inclusion a part of the laws of the federal
government, they bear a prime responsibility to comply with it even
when the plans or specifications denote an apparent violation.
This should be observed carefully and continuously, particularly
during estimating for proposal, and any discrepancies should be
brought to the attention of the engineer for resolution.


County, City, County and Engineer inspections in a timely manner so
as to not “cover up” work to be inspected and to not “hold up” work
to be performed by other trades.
F. All plumbing equipment, materials, and devices shall be labeled by

an approved third party testing agency.
reports and generate deficiency logs to the Contractor. These
items are to be addressed by the Contractor within (14) days of
receipt, unless otherwise agreed upon in writing. When the items
are corrected, the items shall be initialed and dated by the
plumbing “foreman” and not by the plumbing “project manager.”
22 01 00 - 2
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A. All plumbing equipment involving a color selection shall be brought

to the attention of the Engineer, via a shop drawing submittal, for
their direction. Contractor shall provide the Engineer with a list
full range of colors that can be selected from. Contractor shall
provide color chips, samples, color brochures, etc. for the
Engineer’s use.
B. All plumbing equipment involving color selection shall be submitted

at one time, along with the other finishes for other disciplines
needing a color selection so that the Engineer has all the
information together to make a complete decision.
C. Some examples of plumbing equipment needing a color selection are:
1. Fixtures
2. Faucets



of the work.
E. In acceptance or rejection in any portion of the plumbing work, no

allowance will be made for lack of skill on the part of the
workmen.

meeting shall include at a minimum the G.C., the Engineer, Owner’s
representative such that we can confirm the requirements of the
coordination drawings prior to them being submitted.
B. P.C. shall coordinate with the G.C. and other trades so that the
22 01 00 - 3
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1. Ceiling.
2. Floor.
5. Light fixtures.
7. HVAC ductwork.
9. HVAC piping.
11. Fire protection piping.
piping/ductwork.
C. It is important to note that ductwork/piping/cable tray, etc.

cannot be fabricated, until the coordination drawings have been
compiled, submitted, and approved. Any material procurement or
installation work commenced prior to approval is taken at the risk
of the Contractor and may have to be modified/moved at their cost.
1.10 DEFINITIONS


contract.

contract.

mean direction given to the Contractor by the Engineer, or Owner.


the contractor responsible for all Division 22 specifications and
plumbing drawings, unless otherwise noted. For projects where one
prime contract is awarded, the Prime Contractor shall be
responsible for all Division 22 work included in these
specifications and plumbing drawings.
22 01 00 - 4
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G. Where the term “P.C.” is used, it shall be taken as a guide for the
scope normally performed by the Plumbing Subcontractor, whereas
when the term “G.C.” is used, it shall be taken as a guide for the
scope normally performed by the General Contractor. For projects
where multiple prime contracts are awarded, the Plumbing Contractor
shall be responsible for all Division 22 work included in these
specifications and plumbing drawings.
1.11 DELIVERIES

equipment.
1.12 DISCREPANCIES

such discrepancy is not brought to the Engineer’s attention during
Bidding for a formal written Addendum clarification, this
Contractor shall base his/her bid on performing the work in the
manner having the higher cost or more stringent option. The
Engineer shall then have the option during construction of
selecting either of the manners shown and/or specified at no
additional cost to the Owner. In the event the lower cost manner
is selected, a credit shall be due the Owner in the amount of the
difference between the lower cost and higher cost manner. All
discrepancies shall be called to the attention of the Engineer
before proceeding with work affected thereby.


intended to show exact location of equipment, fixtures, valves,
pumps, etc. unless dimensions are given. Drawings are not to be
scaled. Verify all exact locations with Architect prior to rough-
in.

22 01 00 - 5
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maintenance.
2. Piping is to be installed along the general plans shown on the

drawings keeping in mind the constraints of the available space
and the need to coordinate with the work of other trades.
Additional elbows, transitions, and offsets shall be provided as
necessary to meet space constraints and to facilitate the work of
other trades.
D. Plumbing equipment, specified hereinafter as shown on the drawings

shall be furnished and installed by this Contractor, unless
specifically indicated to the contrary.

responsibility that all items covered on plumbing plans and
given for Prime Contractor's failure to include all applicable
plumbing work in his bid.


his/her use (i.e. piping, fixtures, faucets, valves, etc.), the
electronic drawings can be obtained from the Government. The file
type will be coordinated with the Government. The Government will
deliver the media on a read-only CD to the Contractor.
safety relating to his or her work. The Contractor shall be
familiar with all safety requirements, such as OSHA regulations, and
comply accordingly. The Contractor shall coordinate providing of
all personal protection equipment with their employees.
22 01 00 - 6
659-335


the Engineer for approval a minimum of three (3) copies of
operation and maintenance manuals. Refer to Division 1 for
review of the Engineer. These O&M manuals shall consist of 3-ring
binders with loose leaf information, permanent covers, clearly
identified and indexed with table of contents, tabs for each
section, containing the following at a minimum:

plumbing equipment, and each system, including items to be
used.
marked clearly.
from field wiring.
plumbing equipment or system.
22 01 00 - 7
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1.17 PRE-BID MEETING
A. All persons wishing to submit quotations for work in accordance

with these plans and specifications are strongly urged to attend
the pre-bid meeting for further insight into the project.

documents.

day work on the project. The projected location of every pipe,
valve, fixture or item of equipment to be installed under this
contract shall be checked against the plans and specifications of
all the other trades as well as by daily conference with workmen
and supervisors of all other trades to the extent that any
conflicts or uncertainties about locations are resolved before work
is installed. Ceiling construction installation shall be made in
Engineer’s representatives on the site. Moving of items from


Engineer or the Owner/Owner’s Representative an RFI to document the
issue. The RFI must indicate the drawings and/or specification
sections being referenced and eluded to. Upon receipt, the
Engineer will then respond back to the RFI in writing as soon as
possible given the circumstances of the RFI. Contractor shall take
proper measures to initiate RFI in a timely fashion in order for
the Engineer to properly evaluate.
1.20 SHOP DRAWINGS

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coordination.
B. All shop drawings shall be submitted to the Engineer for review

project.







22 01 00 - 9
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completion.


project.

approval.
1.21 SPARE PARTS

22 01 00 - 10
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1.22 SUBSTITUTIONS


that specified.
substitution.
specified.
materials.

Contractor:

6. Absorb any cost incurred by the Engineer in review of the
substituted product if the acceptance of the substituted item


22 01 00 - 11
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1.23 TRAINING

training.


1.24 WARRANTIES



warranty period.

22 01 00 - 12
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22 01 00 - 13
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SECTION 22 05 00
COMMON WORK RESULTS FOR PLUMBING
PART 1 - GENERAL

to this Section.
1.2 SUMMARY

piping systems.
2. Transition fittings.
3. Dielectric fittings.
5. Sleeves.
6. Escutcheons.
7. Grout.
8. Plumbing demolition.
11. Concrete bases.
1.3 DEFINITIONS

equipment rooms, furred spaces, pipe chases, unheated spaces



ceilings and in chases.

22 05 00 - 1
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1. ABS: Acrylonitrile-butadiene-styrene plastic.

3. PE: Polyethylene plastic.
4. PVC: Polyvinyl chloride plastic.

1.4 SUBMITTALS
4. Escutcheons.


Qualifications."

Piping."
C. Electrical Characteristics for Plumbing Equipment: Equipment of

higher electrical characteristics may be furnished provided such
proposed equipment is approved in writing and connecting electrical
services, circuit breakers, and conduit sizes are appropriately
modified. If minimum energy ratings or efficiencies are specified,
equipment shall comply with requirements.

1.7 COORDINATION

structure during progress of construction, to allow for plumbing
installations.
22 05 00 - 2
659-335

are constructed.
C. Coordinate requirements for access panels and doors for plumbing items
requiring access that are concealed behind finished surfaces. Access
panels and doors are specified in Division 08 Section "Access Doors
and Frames."
PART 2 - PRODUCTS
2.1 MANUFACTURERS




fittings.




steel flanges.
indicated.
indicated.
D. Solder Filler Metals: ASTM B 32, lead-free alloys. Include water-

flushable flux according to ASTM B 813.
E. Brazing Filler Metals: AWS A5.8, BCuP Series, copper-phosphorus

alloys for general-duty brazing, unless otherwise indicated; and
22 05 00 - 3
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AWS A5.8, BAg1, silver alloy for refrigerant piping, unless otherwise
indicated.
F. Welding Filler Metals: Comply with AWS D10.12 for welding materials
being welded.
2.4 TRANSITION FITTINGS
A. AWWA Transition Couplings: Same size as, and with pressure rating at
least equal to and with ends compatible with, piping to be joined.
1. Manufacturers:
a. Cascade Waterworks Mfg. Co.

b. Dresser Industries, Inc.; DMD Div.
c. Ford Meter Box Company, Incorporated (The); Pipe Products
Div.
d. JCM Industries.
e. Smith-Blair, Inc.
f. Viking Johnson.
2. Underground Piping NPS 1-1/2 and Smaller: Manufactured fitting

or coupling.
3. Underground Piping NPS 2 and Larger: AWWA C219, metal sleeve-
type coupling.
4. Aboveground Pressure Piping: Pipe fitting.
2.5 DIELECTRIC FITTINGS
A. Description: Combination fitting of copper alloy and ferrous

materials with threaded, solder-joint, plain, or weld-neck end
connections that match piping system materials.
B. Insulating Material: Suitable for system fluid, pressure, and

temperature.
C. Dielectric Unions: Factory-fabricated, union assembly, for 250-psig

minimum working pressure at 180 deg F.
1. Manufacturers:
a. Capitol Manufacturing Co.

b. Central Plastics Company.
c. Eclipse, Inc.
d. Epco Sales, Inc.
e. Hart Industries, International, Inc.
f. Watts Industries, Inc.; Water Products Div.
g. Zurn Industries, Inc.; Wilkins Div.
D. Dielectric Flanges: Factory-fabricated, companion-flange assembly,

for 150- or 300-psig minimum working pressure as required to suit
system pressures.
22 05 00 - 4
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1. Manufacturers:

c. Epco Sales, Inc.
d. Watts Industries, Inc.; Water Products Div.
E. Dielectric-Flange Kits: Companion-flange assembly for field assembly.

Include flanges, full-face- or ring-type neoprene or phenolic gasket,
phenolic or polyethylene bolt sleeves, phenolic washers, and steel
backing washers.
1. Manufacturers:

b. Calpico, Inc.
c. Central Plastics Company.
2. Separate companion flanges and steel bolts and nuts shall have
150- or 300-psig minimum working pressure where required to suit
system pressures.
F. Dielectric Couplings: Galvanized-steel coupling with inert and

noncorrosive, thermoplastic lining; threaded ends; and 300-psig
1. Manufacturers:
a. Calpico, Inc.
b. Lochinvar Corp.
G. Dielectric Nipples: Electroplated steel nipple with inert and

noncorrosive, thermoplastic lining; plain, threaded, or grooved ends;
and 300-psig minimum working pressure at 225 deg F.
1. Manufacturers:
a. Perfection Corp.
b. Precision Plumbing Products, Inc.
c. Sioux Chief Manufacturing Co., Inc.
d. Victaulic Co. of America.

1. Manufacturers:

b. Calpico, Inc.
22 05 00 - 5
659-335
c. Metraflex Co.

size of pipe.
3. Pressure Plates: Carbon steel. Include two for each sealing
element.
2.7 SLEEVES


plain ends.


membrane flashing.
E. Molded PVC: Permanent, with nailing flange for attaching to wooden

forms.
F. PVC Pipe: ASTM D 1785, Schedule 40.
G. Molded PE: Reusable, PE, tapered-cup shaped, and smooth-outer surface

with nailing flange for attaching to wooden forms.
2.8 ESCUTCHEONS


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E. One-Piece, Stamped-Steel Type: With set screw or spring clips and

F. Split-Plate, Stamped-Steel Type: With concealed hinge, set screw or

spring clips, and chrome-plated finish.

set screw.
2.9 GROUT
A. Description: ASTM C 1107, Grade B, nonshrink and nonmetallic, dry

hydraulic-cement grout.
1. Characteristics: Post-hardening, volume-adjusting, nonstaining,

noncorrosive, nongaseous, and recommended for interior and
3. Packaging: Premixed and factory packaged.
PART 3 - EXECUTION
3.1 PLUMBING DEMOLITION

B. Disconnect, demolish, and remove plumbing systems, equipment, and

components indicated to be removed.

piping material.
equipment.
operational.


22 05 00 - 7
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1. New Piping:

clips.
plated finish.
e. Bare Piping at Wall and Floor Penetrations in Finished
Spaces: One-piece, stamped-steel type.
f. Bare Piping at Ceiling Penetrations in Finished Spaces: One-
piece or split-casting, cast-brass type with polished chrome-
plated finish.
g. Bare Piping at Ceiling Penetrations in Finished Spaces: One-
piece, stamped-steel type or split-plate, stamped-steel type
with concealed hinge and set screw.
h. Bare Piping in Unfinished Service Spaces: One-piece, cast-
i. Bare Piping in Unfinished Service Spaces: One-piece,
spring clips.
22 05 00 - 8
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j. Bare Piping in Equipment Rooms: One-piece, cast-brass type.

k. Bare Piping in Equipment Rooms: One-piece, stamped-steel
l. Bare Piping at Floor Penetrations in Equipment Rooms: One-

finish.
Spaces: Split-plate, stamped-steel type with concealed hinge
and spring clips.
e. Bare Piping at Ceiling Penetrations in Finished Spaces:
f. Bare Piping at Ceiling Penetrations in Finished Spaces:
Split-plate, stamped-steel type with concealed hinge and set
screw.
g. Bare Piping in Unfinished Service Spaces: Split-casting,
h. Bare Piping in Unfinished Service Spaces: Split-plate,
spring clips.
i. Bare Piping in Equipment Rooms: Split-casting, cast-brass
type.
j. Bare Piping in Equipment Rooms: Split-plate, stamped-steel
k. Bare Piping at Floor Penetrations in Equipment Rooms: Split-

sleeves.

specified.
constructed.
22 05 00 - 9
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a. Steel Pipe Sleeves: For pipes smaller than NPS 6.

flashing.
4. Except for underground wall penetrations, seal annular space

between sleeve and pipe or pipe insulation, using joint sealants
appropriate for size, depth, and location of joint. Refer to
Division 07 Section "Joint Sealants" for materials and
installation.
Q. Aboveground, Exterior-Wall Pipe Penetrations: Seal penetrations using

sleeves and mechanical sleeve seals. Select sleeve size to allow for
1-inch annular clear space between pipe and sleeve for installing
mechanical sleeve seals.
1. Install steel pipe for sleeves smaller than 6 inches in diameter.

2. Install cast-iron "wall pipes" for sleeves 6 inches and larger in
diameter.
3. Mechanical Sleeve Seal Installation: Select type and number of
sealing elements required for pipe material and size. Position
pipe in center of sleeve. Assemble mechanical sleeve seals and
install in annular space between pipe and sleeve. Tighten bolts
against pressure plates that cause sealing elements to expand and
make watertight seal.
R. Underground, Exterior-Wall Pipe Penetrations: Install cast-iron "wall

pipes" for sleeves. Seal pipe penetrations using mechanical sleeve
seals. Select sleeve size to allow for 1-inch annular clear space
between pipe and sleeve for installing mechanical sleeve seals.

S. Fire-Barrier Penetrations: Maintain indicated fire rating of walls,

T. Verify final equipment locations for roughing-in.
22 05 00 - 10
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U. Refer to equipment specifications in other Sections of these


steel pipe.
D. Soldered Joints: Apply ASTM B 813, water-flushable flux, unless

otherwise indicated, to tube end. Construct joints according to
ASTM B 828 or CDA's "Copper Tube Handbook," using lead-free solder
alloy complying with ASTM B 32.
E. Brazed Joints: Construct joints according to AWS's "Brazing

Handbook," "Pipe and Tube" Chapter, using copper-phosphorus brazing
filler metal complying with AWS A5.8.
F. Threaded Joints: Thread pipe with tapered pipe threads according to


G. Welded Joints: Construct joints according to AWS D10.12, using

Assurance" Article.
H. Flanged Joints: Select appropriate gasket material, size, type, and

3.4 PIPING CONNECTIONS
A. Make connections according to the following, unless otherwise

indicated:
1. Install unions, in piping NPS 2 and smaller, adjacent to each

valve and at final connection to each piece of equipment.
2. Install flanges, in piping NPS 2-1/2 and larger, adjacent to
flanged valves and at final connection to each piece of
equipment.
3. Dry Piping Systems: Install dielectric unions and flanges to
connect piping materials of dissimilar metals.
4. Wet Piping Systems: Install dielectric coupling and nipple
fittings to connect piping materials of dissimilar metals.
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3.5 EQUIPMENT INSTALLATION - COMMON REQUIREMENTS
A. Install equipment to allow maximum possible headroom unless specific

mounting heights are not indicated.
B. Install equipment level and plumb, parallel and perpendicular to other

building systems and components in exposed interior spaces, unless
C. Install plumbing equipment to facilitate service, maintenance, and

repair or replacement of components. Connect equipment for ease of
disconnecting, with minimum interference to other installations.
Extend grease fittings to accessible locations.
D. Install equipment to allow right of way for piping installed at

required slope.
3.6 PAINTING
A. Painting of plumbing systems, equipment, and components is specified

in Division 09 Sections "Interior Painting" and "Exterior Painting."
B. Damage and Touchup: Repair marred and damaged factory-painted

finish.
3.7 CONCRETE BASES
A. Concrete Bases: Anchor equipment to concrete base according to

equipment manufacturer's written instructions and according to seismic
codes at Project.
1. Construct concrete bases of dimensions indicated, but not less

than 4 inches larger in both directions than supported unit.
2. Install dowel rods to connect concrete base to concrete floor.
Unless otherwise indicated, install dowel rods on 18-inch centers
around the full perimeter of the base.
3. Install epoxy-coated anchor bolts for supported equipment that
extend through concrete base, and anchor into structural concrete
floor.
4. Place and secure anchorage devices. Use supported equipment
manufacturer's setting drawings, templates, diagrams,
instructions, and directions furnished with items to be embedded.
5. Install anchor bolts to elevations required for proper attachment
to supported equipment.
6. Install anchor bolts according to anchor-bolt manufacturer's
written instructions.
7. Use 3000-psi, 28-day compressive-strength concrete and
reinforcement as specified in Division 03 Section "Cast-in-Place
Concrete."

steel.
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location, alignment, and elevation to support and anchor plumbing
materials and equipment.
support, and anchor plumbing materials and equipment.
members.
3.10 GROUTING
A. Mix and install grout for plumbing equipment base bearing surfaces,
pump and other equipment base plates, and anchors.
B. Clean surfaces that will come into contact with grout.
C. Provide forms as required for placement of grout.
D. Avoid air entrapment during placement of grout.
E. Place grout, completely filling equipment bases.
F. Place grout on concrete bases and provide smooth bearing surface for
equipment.
G. Place grout around anchors.
H. Cure placed grout.
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SECTION 22 05 16
EXPANSION FITTINGS AND LOOPS FOR PLUMBING PIPING
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Flexible-hose packless expansion joints.

2. Alignment guides and anchors.
A. Compatibility: Products shall be suitable for piping service fluids,

materials, working pressures, and temperatures.
B. Capability: Products to absorb 200 percent of maximum axial movement

between anchors.
1.4 SUBMITTALS
A. Product Data: For each type of product indicated.
B. Delegated-Design Submittal: For each anchor and alignment guide

indicated to comply with performance requirements and design criteria,
including analysis data signed and sealed by the qualified
professional engineer responsible for their preparation.
1. Design Calculations: Calculate requirements for thermal

expansion of piping systems and for selecting and designing
expansion joints, loops, and swing connections.
2. Anchor Details: Detail fabrication of each anchor indicated.
Show dimensions and methods of assembly and attachment to
building structure.
3. Alignment Guide Details: Detail field assembly and attachment to
building structure.
4. Schedule: Indicate type, manufacturer's number, size, material,
pressure rating, end connections, and location for each expansion
joint.
D. Product Certificates: For each type of expansion joint, from

manufacturer.
E. Maintenance Data: For expansion joints to include in maintenance

manuals.
22 05 16 - 1
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A. Welding Qualifications: Qualify procedures and personnel according to

the following:
1. AWS D1.1/D1.1M, "Structural Welding Code - Steel."

2. ASME Boiler and Pressure Vessel Code: Section IX.
PART 2 - PRODUCTS
2.1 PACKLESS EXPANSION JOINTS
A. Flexible-Hose Packless Expansion Joints:

a. Flex-Hose Co., Inc.

b. Flexicraft Industries.
c. Flex Pression Ltd.
d. Metraflex, Inc.
e. Unisource Manufacturing, Inc.
2. Description: Manufactured assembly with inlet and outlet elbow

fittings and two flexible-metal-hose legs joined by long-radius,
180-degree return bend or center section of flexible hose.
3. Flexible Hose: Corrugated-metal inner hoses and braided outer
sheaths.
4. Expansion Joints for Copper Tubing NPS 2 and Smaller: Copper-
alloy fittings with solder-joint end connections.
a. Bronze hoses and single-braid bronze sheaths with 450 psig at

70 deg F and 340 psig at 450 deg F ratings.
b. Bronze hoses and double-braid bronze sheaths with 700 psig at
5. Expansion Joints for Copper Tubing NPS 2-1/2 to NPS 4: Copper-

alloy fittings with threaded end connections.
a. Stainless-steel hoses and single-braid, stainless-steel

sheaths with 300 psig at 70 deg F and 225 psig at 450 deg F
ratings.
b. Stainless-steel hoses and double-braid, stainless-steel
ratings.
2.2 ALIGNMENT GUIDES AND ANCHORS
A. Alignment Guides:

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c. Metraflex, Inc.
d. Unisource Manufacturing, Inc.
2. Description: Steel, factory-fabricated alignment guide, with

bolted two-section outer cylinder and base for attaching to
structure; with two-section guiding spider for bolting to pipe.
B. Anchor Materials:
1. Steel Shapes and Plates: ASTM A 36/A 36M.

2. Bolts and Nuts: ASME B18.10 or ASTM A 183, steel hex head.
3. Washers: ASTM F 844, steel, plain, flat washers.
4. Mechanical Fasteners: Insert-wedge-type stud with expansion plug
anchor for use in hardened portland cement concrete, with tension
and shear capacities appropriate for application.
a. Stud: Threaded, zinc-coated carbon steel.

b. Expansion Plug: Zinc-coated steel.
c. Washer and Nut: Zinc-coated steel.
5. Chemical Fasteners: Insert-type-stud, bonding-system anchor for

use with hardened portland cement concrete, with tension and
shear capacities appropriate for application.
a. Bonding Material: ASTM C 881/C 881M, Type IV, Grade 3, two-

component epoxy resin suitable for surface temperature of
hardened concrete where fastener is to be installed.
b. Stud: ASTM A 307, zinc-coated carbon steel with continuous
thread on stud unless otherwise indicated.
PART 3 - EXECUTION
3.1 PIPE LOOP AND SWING CONNECTION INSTALLATION
A. Install pipe loops cold-sprung in tension or compression as required

to partly absorb tension or compression produced during anticipated
change in temperature.
B. Connect risers and branch connections to mains with at least five pipe
fittings including tee in main.
C. Connect risers and branch connections to terminal units with at least

four pipe fittings including tee in riser.
D. Connect mains and branch connections to terminal units with at least

four pipe fittings including tee in main.
3.2 ALIGNMENT-GUIDE AND ANCHOR INSTALLATION
A. Install alignment guides to guide expansion and to avoid end-loading

and torsional stress.
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B. Install one guide(s) on each side of pipe expansion fittings and

loops. Install guides nearest to expansion joint not more than four
pipe diameters from expansion joint.
C. Attach guides to pipe and secure guides to building structure.
D. Install anchors at locations to prevent stresses from exceeding those

permitted by ASME B31.9 and to prevent transfer of loading and
stresses to connected equipment.
E. Anchor Attachments:
1. Anchor Attachment to Black-Steel Pipe: Attach by welding.

Comply with ASME B31.9 and ASME Boiler and Pressure Vessel Code:
Section IX, "Welding and Brazing Qualifications."
2. Anchor Attachment to Galvanized-Steel Pipe: Attach with pipe
hangers. Use MSS SP-69, Type 42, riser clamp welded to anchor.
3. Anchor Attachment to Copper Tubing: Attach with pipe hangers.
Use MSS SP-69, Type 24, U-bolts bolted to anchor.
F. Fabricate and install steel anchors by welding steel shapes, plates,

and bars. Comply with ASME B31.9 and AWS D1.1/D1.1M.
1. Anchor Attachment to Steel Structural Members: Attach by

welding.
2. Anchor Attachment to Concrete Structural Members: Attach by
fasteners. Follow fastener manufacturer's written instructions.
G. Use grout to form flat bearing surfaces for guides and anchors
attached to concrete.
22 05 16 - 4
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SECTION 22 05 19
METERS AND GAGES FOR PLUMBING PIPING
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Liquid-in-glass thermometers.
2. Thermowells.
3. Dial-type pressure gages.
4. Gage attachments.
5. Test plugs.
6. Test-plug kits.
B. Related Sections:
1. Division 21 Section "Facility Fire-Suppression Water-Service

Piping" for fire-protection water-service meters outside the
building.
2. Division 21 fire-suppression piping Sections for fire-protection
pressure gages.
3. Division 22 Section "Facility Water Distribution Piping" for
domestic water meters and combined domestic and fire-protection
water-service meters outside the building.
1.3 SUBMITTALS
B. Product Certificates: For each type of meter and gage, from

manufacturer.
C. Operation and Maintenance Data: For meters and gages to include in

operation and maintenance manuals.
PART 2 - PRODUCTS
2.1 LIQUID-IN-GLASS THERMOMETERS
A. Metal-Case, Compact-Style, Liquid-in-Glass Thermometers:

a. Trerice, H. O. Co.
22 05 19 - 1
659-335
2. Standard: ASME B40.200.

3. Case: Cast aluminum; 6-inch nominal size.
4. Case Form: Straight unless otherwise indicated.
5. Tube: Glass with magnifying lens and blue or red organic liquid.
6. Tube Background: Nonreflective aluminum with permanently etched
scale markings graduated in deg F.
7. Window: Glass or plastic.
8. Stem: Aluminum or brass and of length to suit installation.
a. Design for Thermowell Installation: Bare stem.
9. Connector: 3/4 inch, with ASME B1.1 screw threads.

10. Accuracy: Plus or minus 1 percent of scale range or one scale
division, to a maximum of 1.5 percent of scale range.
2.2 THERMOWELLS
A. Thermowells:

2. Description: Pressure-tight, socket-type fitting made for
insertion into piping tee fitting.
3. Material for Use with Copper Tubing: CNR or CUNI.
4. Type: Stepped shank unless straight or tapered shank is
indicated.
5. External Threads: NPS 1/2, NPS 3/4, or NPS 1, ASME B1.20.1 pipe
threads.
6. Internal Threads: 1/2, 3/4, and 1 inch, with ASME B1.1 screw
threads.
7. Bore: Diameter required to match thermometer bulb or stem.
8. Insertion Length: Length required to match thermometer bulb or
stem.
9. Lagging Extension: Include on thermowells for insulated piping
and tubing.
10. Bushings: For converting size of thermowell's internal screw
thread to size of thermometer connection.
B. Heat-Transfer Medium: Mixture of graphite and glycerin.
2.3 PRESSURE GAGES
A. Direct-Mounted, Metal-Case, Dial-Type Pressure Gages:

a. AMETEK, Inc.; U.S. Gauge.

b. Ashcroft Inc.
c. Ernst Flow Industries.
d. Flo Fab Inc.
e. Trerice, H. O. Co.
f. Watts Regulator Co.; a div. of Watts Water Technologies, Inc.
g. Weiss Instruments, Inc.
22 05 19 - 2
659-335

3. Case: Liquid-filled Sealed type(s); cast aluminum or drawn
steel; 4-1/2-inch nominal diameter.
4. Pressure-Element Assembly: Bourdon tube unless otherwise
indicated.
5. Pressure Connection: Brass, with NPS 1/4 or NPS 1/2,
ASME B1.20.1 pipe threads and bottom-outlet type unless back-
outlet type is indicated.
6. Movement: Mechanical, with link to pressure element and
connection to pointer.
7. Dial: Nonreflective aluminum with permanently etched scale
markings graduated in psi.
8. Pointer: Dark-colored metal.
9. Window: Glass.
10. Ring: Metal.
11. Accuracy: Grade A, plus or minus 1 percent of middle half of
scale range.
2.4 GAGE ATTACHMENTS
A. Snubbers: ASME B40.100, brass; with NPS 1/4 or NPS 1/2, ASME B1.20.1
pipe threads and piston-type surge-dampening device. Include
extension for use on insulated piping.
B. Valves: Brass ball, with NPS 1/4 or NPS 1/2, ASME B1.20.1 pipe
threads.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install thermowells with socket extending to center of pipe and in

vertical position in piping tees.
B. Install thermowells of sizes required to match thermometer connectors.

Include bushings if required to match sizes.
C. Install thermowells with extension on insulated piping.
D. Fill thermowells with heat-transfer medium.
E. Install direct-mounted thermometers in thermowells and adjust vertical

and tilted positions.
F. Install direct-mounted pressure gages in piping tees with pressure

gage located on pipe at the most readable position.
G. Install valve and snubber in piping for each pressure gage for fluids.
H. Install thermometers in the following locations:
1. Inlet and outlet of each water heater.

2. Inlets and outlets of each domestic water heat exchanger.
3. Inlet and outlet of each domestic hot-water storage tank.
I. Install pressure gages in the following locations:
22 05 19 - 3
659-335
1. Building water service entrance into building.

2. Inlet and outlet of each pressure-reducing valve.
3. Suction and discharge of each domestic water pump.
3.2 CONNECTIONS
A. Install meters and gages adjacent to machines and equipment to allow

service and maintenance of meters, gages, machines, and equipment.
3.3 ADJUSTING
A. Adjust faces of meters and gages to proper angle for best visibility.
3.4 THERMOMETER SCHEDULE
A. Thermometers at inlet and outlet of each domestic water heater shall

be the following:
1. Compact-style, liquid-in-glass type.
B. Thermometers at inlets and outlets of each domestic water heat

exchanger shall be the following:
1. Compact-style, liquid-in-glass type.
C. Thermometer stems shall be of length to match thermowell insertion

length.
3.5 THERMOMETER SCALE-RANGE SCHEDULE
A. Scale Range for Domestic Cold-Water Piping: 0 to 100 deg F.
B. Scale Range for Domestic Hot-Water Piping: 0 to 250 deg F.
3.6 PRESSURE-GAGE SCHEDULE
A. Pressure gages at discharge of each water service into building shall

be the following:
1. Liquid-filled Sealed, direct-mounted, metal case.
B. Pressure gages at suction and discharge of each domestic water pump

shall be the following:
1. Liquid-filled Sealed, direct-mounted, metal case.

2. Sealed, direct remote-mounted, plastic case.
3. Test plug with chlorosulfonated polyethylene synthetic EPDM self-
sealing rubber inserts.
3.7 PRESSURE-GAGE SCALE-RANGE SCHEDULE
A. Scale Range for Domestic Water Piping: 0 to 100 psi.
22 05 19 - 4
659-335
SECTION 22 05 23
GENERAL-DUTY VALVES FOR PLUMBING PIPING
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Brass ball valves.

2. Bronze ball valves.
3. Bronze lift check valves.
4. Bronze swing check valves.
5. Bronze globe valves.
1. Division 22 plumbing piping Sections for specialty valves

applicable to those Sections only.
2. Division 22 Section "Identification for Plumbing Piping and
Equipment" for valve tags and schedules.
3. Division 33 water distribution piping Sections for general-duty
and specialty valves for site construction piping.
1.3 DEFINITIONS
A. CWP: Cold working pressure.
B. EPDM: Ethylene propylene copolymer rubber.
C. NBR: Acrylonitrile-butadiene, Buna-N, or nitrile rubber.
D. NRS: Nonrising stem.
E. OS&Y: Outside screw and yoke.
F. RS: Rising stem.
G. SWP: Steam working pressure.
1.4 SUBMITTALS
A. Product Data: For each type of valve indicated.
A. Source Limitations for Valves: Obtain each type of valve from single
source from single manufacturer.
22 05 23 - 1
659-335
B. ASME Compliance:
1. ASME B16.10 and ASME B16.34 for ferrous valve dimensions and
design criteria.
2. ASME B31.1 for power piping valves.
3. ASME B31.9 for building services piping valves.
C. NSF Compliance: NSF 61 for valve materials for potable-water service.
A. Prepare valves for shipping as follows:
1. Protect internal parts against rust and corrosion.

2. Protect threads, flange faces, grooves, and weld ends.
3. Set angle, gate, and globe valves closed to prevent rattling.
4. Set ball and plug valves open to minimize exposure of functional
surfaces.
5. Set butterfly valves closed or slightly open.
6. Block check valves in either closed or open position.
B. Use the following precautions during storage:
1. Maintain valve end protection.

2. Store valves indoors and maintain at higher than ambient dew
point temperature. If outdoor storage is necessary, store valves
off the ground in watertight enclosures.
PART 2 - PRODUCTS
2.1 GENERAL REQUIREMENTS FOR VALVES
A. Refer to valve schedule articles for applications of valves.
B. Valve Pressure and Temperature Ratings: Not less than indicated and
as required for system pressures and temperatures.
C. Valve Sizes: Same as upstream piping unless otherwise indicated.
D. Valve Actuator Types:
1. Handlever: For quarter-turn valves NPS 6 and smaller.
E. Valves in Insulated Piping: With 2-inch stem extensions and the

following features:
1. Gate Valves: With rising stem.

2. Ball Valves: With extended operating handle of non-thermal-
conductive material, and protective sleeve that allows operation
of valve without breaking the vapor seal or disturbing
insulation.
3. Butterfly Valves: With extended neck.
F. Valve-End Connections:
1. Flanged: With flanges according to ASME B16.1 for iron valves.
22 05 23 - 2
659-335
2. Grooved: With grooves according to AWWA C606.

3. Solder Joint: With sockets according to ASME B16.18.
4. Threaded: With threads according to ASME B1.20.1.
G. Valve Bypass and Drain Connections: MSS SP-45.
2.2 BRASS BALL VALVES
A. Two-Piece, Full-Port, Brass Ball Valves with Brass Trim:


b. Crane Co.; Crane Valve Group; Jenkins Valves.
c. DynaQuip Controls.
d. Flow-Tek, Inc.; a subsidiary of Bray International, Inc.
e. Hammond Valve.
f. Milwaukee Valve Company.
g. NIBCO INC.
h. Red-White Valve Corporation.
i. Or approved equal as determined by the Engineer.
2. Description:
a. Standard: MSS SP-110.

b. SWP Rating: 150 psig.
c. CWP Rating: 600 psig.
d. Body Design: Two piece.
e. Body Material: Forged brass.
f. Ends: Threaded.
g. Seats: PTFE or TFE.
h. Stem: Brass.
i. Ball: Chrome-plated brass.
j. Port: Full.
B. Two-Piece, Full-Port, Brass Ball Valves with Stainless-Steel Trim:


c. Flow-Tek, Inc.; a subsidiary of Bray International, Inc.
d. Hammond Valve.
2. Description:

f. Ends: Threaded.
22 05 23 - 3
659-335

h. Stem: Stainless steel.
i. Ball: Stainless steel, vented.
j. Port: Full.
C. Three-Piece, Full-Port, Brass Ball Valves with Brass Trim:

a. Red-White Valve Corporation.

b. Watts Regulator Co.; a division of Watts Water Technologies,
Inc.
2. Description:

d. Body Design: Three piece.
f. Ends: Threaded.
h. Stem: Brass.
j. Port: Full.
D. Three-Piece, Full-Port, Brass Ball Valves with Stainless-Steel Trim:

a. Watts Regulator Co.; a division of Watts Water Technologies,

Inc.
2. Description:

f. Ends: Threaded.
j. Port: Full.
2.3 BRONZE BALL VALVES
A. Two-Piece, Full-Port, Bronze Ball Valves with Bronze Trim:

22 05 23 - 4
659-335
a. American Valve, Inc.

b. Conbraco Industries, Inc.; Apollo Valves.
c. Crane Co.; Crane Valve Group; Crane Valves.
d. Hammond Valve.
f. NIBCO INC.
g. Red-White Valve Corporation.
h. Watts Regulator Co.; a division of Watts Water Technologies,
Inc.
2. Description:

e. Body Material: Bronze.
f. Ends: Threaded.
h. Stem: Bronze.
j. Port: Full.
B. Two-Piece, Full-Port, Bronze Ball Valves with Stainless-Steel Trim:

a. Conbraco Industries, Inc.; Apollo Valves.

b. Crane Co.; Crane Valve Group; Crane Valves.
c. Hammond Valve.
d. Milwaukee Valve Company.
e. NIBCO INC.
f. Watts Regulator Co.; a division of Watts Water Technologies,
Inc.
2. Description:

f. Ends: Threaded.
j. Port: Full.
C. Three-Piece, Full-Port, Bronze Ball Valves with Bronze Trim:

22 05 23 - 5
659-335

b. Hammond Valve.
d. NIBCO INC.
e. Red-White Valve Corporation.
2. Description:

f. Ends: Threaded.
h. Stem: Bronze.
j. Port: Full.
D. Three-Piece, Full-Port, Bronze Ball Valves with Stainless-Steel Trim:


b. Hammond Valve.
d. NIBCO INC.
2. Description:

f. Ends: Threaded.
j. Port: Full.
2.4 BRONZE LIFT CHECK VALVES
A. Class 125, Lift Check Valves with Bronze Disc:


c. Crane Co.; Crane Valve Group; Stockham Division.
22 05 23 - 6
659-335
2. Description:
a. Standard: MSS SP-80, Type 1.

b. CWP Rating: 200 psig.
c. Body Design: Vertical flow.
d. Body Material: ASTM B 61 or ASTM B 62, bronze.
e. Ends: Threaded.
f. Disc: Bronze.
B. Class 125, Lift Check Valves with Nonmetallic Disc:

a. Hammond Valve.
b. Milwaukee Valve Company.
c. NIBCO INC.
d. Red-White Valve Corporation.
e. Watts Regulator Co.; a division of Watts Water Technologies,
Inc.
2. Description:

c. Body Design: Vertical flow.
d. Body Material: ASTM B 61 or ASTM B 62, bronze.
e. Ends: Threaded.
f. Disc: NBR, PTFE, or TFE.
2.5 BRONZE SWING CHECK VALVES
A. Class 125, Bronze Swing Check Valves with Bronze Disc:


c. Crane Co.; Crane Valve Group; Jenkins Valves.
d. Crane Co.; Crane Valve Group; Stockham Division.
e. Hammond Valve.
g. NIBCO INC.
h. Powell Valves.
i. Red-White Valve Corporation.
j. Watts Regulator Co.; a division of Watts Water Technologies,
Inc.
k. Zy-Tech Global Industries, Inc.
l. Or approved equal as determined by the Engineer.
2. Description:

22 05 23 - 7
659-335
c. Body Design: Horizontal flow.

d. Body Material: ASTM B 62, bronze.
e. Ends: Threaded.
f. Disc: Bronze.
B. Class 125, Bronze Swing Check Valves with Nonmetallic Disc:


c. Crane Co.; Crane Valve Group; Stockham Division.
d. Hammond Valve.
f. NIBCO INC.
Inc.
2. Description:

c. Body Design: Horizontal flow.
d. Body Material: ASTM B 62, bronze.
e. Ends: Threaded.
f. Disc: PTFE or TFE.
2.6 BRONZE GLOBE VALVES
A. Class 125, Bronze Globe Valves with Bronze Disc:


c. Hammond Valve.
e. NIBCO INC.
f. Powell Valves.
Inc.
2. Description:

c. Body Material: ASTM B 62, bronze with integral seat and
screw-in bonnet.
d. Ends: Threaded or solder joint.
e. Stem and Disc: Bronze.
22 05 23 - 8
659-335
f. Packing: Asbestos free.

g. Handwheel: Bronze or aluminum.
B. Class 125, Bronze Globe Valves with Nonmetallic Disc:


c. NIBCO INC.
d. Red-White Valve Corporation.
2. Description:

c. Body Material: ASTM B 62, bronze with integral seat and
screw-in bonnet.
d. Ends: Threaded or solder joint.
e. Stem: Bronze.
f. Disc: PTFE or TFE.
g. Packing: Asbestos free.
h. Handwheel: Bronze or aluminum.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine valve interior for cleanliness, freedom from foreign matter,

and corrosion. Remove special packing materials, such as blocks, used
to prevent disc movement during shipping and handling.
B. Operate valves in positions from fully open to fully closed. Examine

guides and seats made accessible by such operations.
C. Examine threads on valve and mating pipe for form and cleanliness.
D. Examine mating flange faces for conditions that might cause leakage.
Check bolting for proper size, length, and material. Verify that
gasket is of proper size, that its material composition is suitable
for service, and that it is free from defects and damage.
E. Do not attempt to repair defective valves; replace with new valves.
3.2 VALVE INSTALLATION
A. Install valves with unions or flanges at each piece of equipment

arranged to allow service, maintenance, and equipment removal without
system shutdown.
B. Locate valves for easy access and provide separate support where
necessary.
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C. Install valves in horizontal piping with stem at or above center of

pipe.
D. Install valves in position to allow full stem movement.
E. Install check valves for proper direction of flow and as follows:
1. Swing Check Valves: In horizontal position with hinge pin level.

2. Lift Check Valves: With stem upright and plumb.
3.3 ADJUSTING
A. Adjust or replace valve packing after piping systems have been tested
and put into service but before final adjusting and balancing.
Replace valves if persistent leaking occurs.
3.4 GENERAL REQUIREMENTS FOR VALVE APPLICATIONS
A. If valve applications are not indicated, use the following:
1. Shutoff Service: Ball valves.

2. Throttling Service: Globe valves.
B. If valves with specified SWP classes or CWP ratings are not available,
the same types of valves with higher SWP classes or CWP ratings may be
substituted.
C. Select valves, except wafer types, with the following end connections:
1. For Copper Tubing, NPS 2 and Smaller: Threaded ends except where
solder-joint valve-end option is indicated in valve schedules
below.
2. For Copper Tubing, NPS 2-1/2 to NPS 4: Flanged ends except where
threaded valve-end option is indicated in valve schedules below.
3.5 DOMESTIC, HOT- AND COLD-WATER VALVE SCHEDULE
A. Pipe All sizes:
1. Bronze and Brass Valves: May be provided with solder-joint ends

instead of threaded ends.
2. Ball Valves: One, Two, or Three piece, full port, brass or
bronze with brass, bronze, or stainless-steel trim.
3. Bronze Swing Check Valves: Class 125, bronze or nonmetallic
disc.
4. Bronze Globe Valves: Class 125, bronze or nonmetallic disc.
22 05 23 - 10
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SECTION 22 05 29
HANGERS AND SUPPORTS FOR PLUMBING PIPING AND EQUIPMENT
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
A. This Section includes the following hangers and supports for plumbing
system piping and equipment:
1. Steel pipe hangers and supports.

2. Trapeze pipe hangers.
3. Metal framing systems.
4. Thermal-hanger shield inserts.
5. Fastener systems.
6. Pipe stands.
7. Pipe positioning systems.
8. Equipment supports.
1. Division 05 Section "Metal Fabrications" for structural-steel

shapes and plates for trapeze hangers for pipe and equipment
supports.
2. Division 21 Section "Water-Based Fire-Suppression Systems" for
pipe hangers for fire-suppression piping.
3. Division 22 Section "Expansion Fittings and Loops for Plumbing
Piping" for pipe guides and anchors.
4. Division 22 Section "Vibration and Seismic Controls for Plumbing
Piping and Equipment" for vibration isolation devices.
1.3 DEFINITIONS
A. MSS: Manufacturers Standardization Society for The Valve and Fittings

Industry Inc.
B. Terminology: As defined in MSS SP-90, "Guidelines on Terminology for

Pipe Hangers and Supports."
A. Design supports for multiple pipes, including pipe stands, capable of

supporting combined weight of supported systems, system contents, and
test water.
B. Design equipment supports capable of supporting combined operating

weight of supported equipment and connected systems and components.
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C. Design seismic-restraint hangers and supports for piping and

equipment and obtain approval from authorities having jurisdiction.
1.5 SUBMITTALS

2. Fiberglass pipe hangers.
4. Powder-actuated fastener systems.
5. Pipe positioning systems.
B. Shop Drawings: Signed and sealed by a qualified professional

engineer. Show fabrication and installation details and include
calculations for the following:
1. Trapeze pipe hangers. Include Product Data for components.

2. Metal framing systems. Include Product Data for components.
3. Fiberglass strut systems. Include Product Data for components.
4. Pipe stands. Include Product Data for components.
A. Welding: Qualify procedures and personnel according to AWS D1.1,

"Structural Welding Code—Steel” and ASME Boiler and Pressure Vessel
Code: Section IX.
B. Welding: Qualify procedures and personnel according to the following:
1. AWS D1.1, "Structural Welding Code--Steel."

2. AWS D1.2, "Structural Welding Code--Aluminum."
3. AWS D1.4, "Structural Welding Code--Reinforcing Steel."
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. In other Part 2 articles where titles below introduce lists, the

following requirements apply to product selection:

products by one of the manufacturers specified.
2.2 STEEL PIPE HANGERS AND SUPPORTS
A. Description: MSS SP-58, Types 1 through 58, factory-fabricated

components. Refer to Part 3 "Hanger and Support Applications" Article
for where to use specific hanger and support types.
B. Manufacturers:
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1. AAA Technology & Specialties Co., Inc.

2. Bergen-Power Pipe Supports.
3. B-Line Systems, Inc.; a division of Cooper Industries.
4. Carpenter & Paterson, Inc.
5. Empire Industries, Inc.
6. ERICO/Michigan Hanger Co.
7. Globe Pipe Hanger Products, Inc.
8. Grinnell Corp.
9. GS Metals Corp.
10. National Pipe Hanger Corporation.
11. PHD Manufacturing, Inc.
12. PHS Industries, Inc.
13. Piping Technology & Products, Inc.
14. Tolco Inc.
C. Galvanized, Metallic Coatings: Pregalvanized or hot dipped.
D. Nonmetallic Coatings: Plastic coating, jacket, or liner.
E. Padded Hangers: Hanger with fiberglass or other pipe insulation pad

or cushion for support of bearing surface of piping.
2.3 TRAPEZE PIPE HANGERS
A. Description: MSS SP-69, Type 59, shop- or field-fabricated pipe-

support assembly made from structural-steel shapes with MSS SP-58
hanger rods, nuts, saddles, and U-bolts.
2.4 METAL FRAMING SYSTEMS
A. Description: MFMA-3, shop- or field-fabricated pipe-support assembly

made of steel channels and other components.
B. Manufacturers:

2. ERICO/Michigan Hanger Co.; ERISTRUT Div.
3. GS Metals Corp.
4. Power-Strut Div.; Tyco International, Ltd.
5. Thomas & Betts Corporation.
6. Tolco Inc.
7. Unistrut Corp.; Tyco International, Ltd.
C. Coatings: Manufacturer's standard finish unless bare metal surfaces

are indicated.
2.5 THERMAL-HANGER SHIELD INSERTS
A. Description: 100-psig- minimum, compressive-strength insulation

insert encased in sheet metal shield.
B. Manufacturers:
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4. Pipe Shields, Inc.
5. Rilco Manufacturing Company, Inc.
6. Value Engineered Products, Inc.
C. Insulation-Insert Material for Cold Piping: Water-repellent treated,

ASTM C 533, Type I calcium silicate or ASTM C 552, Type II cellular
glass with vapor barrier.
D. Insulation-Insert Material for Hot Piping: Water-repellent treated,

ASTM C 533, Type I calcium silicate or ASTM C 552, Type II cellular
glass.
E. For Trapeze or Clamped Systems: Insert and shield shall cover entire
circumference of pipe.
F. For Clevis or Band Hangers: Insert and shield shall cover lower 180
degrees of pipe.
G. Insert Length: Extend 2 inches beyond sheet metal shield for piping
operating below ambient air temperature.
2.6 FASTENER SYSTEMS
A. Powder-Actuated Fasteners: Threaded-steel stud, for use in hardened

portland cement concrete with pull-out, tension, and shear capacities
appropriate for supported loads and building materials where used.
1. Manufacturers:
a. Hilti, Inc.
b. ITW Ramset/Red Head.
c. Masterset Fastening Systems, Inc.
d. MKT Fastening, LLC.
e. Powers Fasteners.
B. Mechanical-Expansion Anchors: Insert-wedge-type zinc-coated steel,

for use in hardened portland cement concrete with pull-out, tension,
and shear capacities appropriate for supported loads and building
materials where used.
1. Manufacturers:
a. B-Line Systems, Inc.; a division of Cooper Industries.

b. Empire Industries, Inc.
c. Hilti, Inc.
d. ITW Ramset/Red Head.
e. MKT Fastening, LLC.
f. Powers Fasteners.
g. Or approved equal as determined by the Engineer
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2.7 PIPE STAND FABRICATION
A. Pipe Stands, General: Shop or field-fabricated assemblies made of

manufactured corrosion-resistant components to support roof-mounted
piping.
B. Low-Type, Single-Pipe Stand: One-piece stainless-steel base unit with

plastic roller, for roof installation without membrane penetration.
1. Manufacturers:
a. MIRO Industries.
C. High-Type, Single-Pipe Stand: Assembly of base, vertical and

horizontal members, and pipe support, for roof installation without
membrane penetration.
1. Manufacturers:
a. ERICO/Michigan Hanger Co.

b. MIRO Industries.
c. Portable Pipe Hangers.
2. Base: Stainless steel.

3. Vertical Members: Two or more cadmium-plated-steel or stainless-
steel, continuous-thread rods.
4. Horizontal Member: Cadmium-plated-steel or stainless-steel rod
with stainless-steel, roller-type pipe support.
D. High-Type, Multiple-Pipe Stand: Assembly of bases, vertical and

horizontal members, and pipe supports, for roof installation without
membrane penetration.
1. Manufacturers:
a. Portable Pipe Hangers.

2. Bases: One or more plastic.

3. Vertical Members: Two or more protective-coated-steel channels.
4. Horizontal Member: Protective-coated-steel channel.
5. Pipe Supports: Galvanized-steel, clevis-type pipe hangers.
E. Curb-Mounting-Type Pipe Stands: Shop- or field-fabricated pipe

support made from structural-steel shape, continuous-thread rods, and
rollers for mounting on permanent stationary roof curb.
2.8 PIPE POSITIONING SYSTEMS
A. Description: IAPMO PS 42, system of metal brackets, clips, and straps

for positioning piping in pipe spaces for plumbing fixtures for
commercial applications.
B. Manufacturers:
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1. C & S Mfg. Corp.

2. HOLDRITE Corp.; Hubbard Enterprises.
3. Samco Stamping, Inc.
2.9 EQUIPMENT SUPPORTS
A. Description: Welded, shop- or field-fabricated equipment support made

from structural-steel shapes.
2.10 MISCELLANEOUS MATERIALS
A. Structural Steel: ASTM A 36/A 36M, steel plates, shapes, and bars;
black and galvanized.
B. Grout: ASTM C 1107, factory-mixed and -packaged, dry, hydraulic-

cement, nonshrink and nonmetallic grout; suitable for interior and
1. Properties: Nonstaining, noncorrosive, and nongaseous.

PART 3 - EXECUTION
3.1 HANGER AND SUPPORT APPLICATIONS
A. Specific hanger and support requirements are specified in Sections

specifying piping systems and equipment.
B. Comply with MSS SP-69 for pipe hanger selections and applications that
are not specified in piping system Sections.
C. Use hangers and supports with galvanized, metallic coatings for piping
and equipment that will not have field-applied finish.
D. Use nonmetallic coatings on attachments for electrolytic protection

where attachments are in direct contact with copper tubing.
E. Use padded hangers for piping that is subject to scratching.
F. Horizontal-Piping Hangers and Supports: Unless otherwise indicated

and except as specified in piping system Sections, install the
following types:
1. Adjustable, Steel Clevis Hangers (MSS Type 1): For suspension of

noninsulated or insulated stationary pipes, NPS 1/2 to NPS 30.
2. Yoke-Type Pipe Clamps (MSS Type 2): For suspension of 120 to 450
deg F pipes, NPS 4 to NPS 16, requiring up to 4 inches of
insulation.
3. Carbon- or Alloy-Steel, Double-Bolt Pipe Clamps (MSS Type 3):
For suspension of pipes, NPS 3/4 to NPS 24, requiring clamp
flexibility and up to 4 inches of insulation.
4. Steel Pipe Clamps (MSS Type 4): For suspension of cold and hot
pipes, NPS 1/2 to NPS 24, if little or no insulation is required.
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5. Pipe Hangers (MSS Type 5): For suspension of pipes, NPS 1/2 to
NPS 4, to allow off-center closure for hanger installation before
pipe erection.
6. Adjustable, Swivel Split- or Solid-Ring Hangers (MSS Type 6):
For suspension of noninsulated stationary pipes, NPS 3/4 to
NPS 8.
7. Adjustable, Steel Band Hangers (MSS Type 7): For suspension of
noninsulated stationary pipes, NPS 1/2 to NPS 8.
8. Adjustable Band Hangers (MSS Type 9): For suspension of
noninsulated stationary pipes, NPS 1/2 to NPS 8.
9. Adjustable, Swivel-Ring Band Hangers (MSS Type 10): For
suspension of noninsulated stationary pipes, NPS 1/2 to NPS 2.
10. Split Pipe-Ring with or without Turnbuckle-Adjustment Hangers
(MSS Type 11): For suspension of noninsulated stationary pipes,
NPS 3/8 to NPS 8.
11. Extension Hinged or 2-Bolt Split Pipe Clamps (MSS Type 12): For
suspension of noninsulated stationary pipes, NPS 3/8 to NPS 3.
12. U-Bolts (MSS Type 24): For support of heavy pipes, NPS 1/2 to
NPS 30.
13. Clips (MSS Type 26): For support of insulated pipes not subject
to expansion or contraction.
14. Pipe Saddle Supports (MSS Type 36): For support of pipes, NPS 4
to NPS 36, with steel pipe base stanchion support and cast-iron
floor flange.
15. Pipe Stanchion Saddles (MSS Type 37): For support of pipes,
NPS 4 to NPS 36, with steel pipe base stanchion support and cast-
iron floor flange and with U-bolt to retain pipe.
16. Adjustable, Pipe Saddle Supports (MSS Type 38): For stanchion-
type support for pipes, NPS 2-1/2 to NPS 36, if vertical
adjustment is required, with steel pipe base stanchion support
and cast-iron floor flange.
17. Single Pipe Rolls (MSS Type 41): For suspension of pipes, NPS 1
to NPS 30, from 2 rods if longitudinal movement caused by
expansion and contraction might occur.
18. Adjustable Roller Hangers (MSS Type 43): For suspension of
pipes, NPS 2-1/2 to NPS 20, from single rod if horizontal
movement caused by expansion and contraction might occur.
19. Complete Pipe Rolls (MSS Type 44): For support of pipes, NPS 2
to NPS 42, if longitudinal movement caused by expansion and
contraction might occur but vertical adjustment is not necessary.
20. Pipe Roll and Plate Units (MSS Type 45): For support of pipes,
NPS 2 to NPS 24, if small horizontal movement caused by expansion
and contraction might occur and vertical adjustment is not
necessary.
21. Adjustable Pipe Roll and Base Units (MSS Type 46): For support
of pipes, NPS 2 to NPS 30, if vertical and lateral adjustment
during installation might be required in addition to expansion
and contraction.
G. Vertical-Piping Clamps: Unless otherwise indicated and except as

specified in piping system Sections, install the following types:
1. Extension Pipe or Riser Clamps (MSS Type 8): For support of pipe
risers, NPS 3/4 to NPS 20.
2. Carbon- or Alloy-Steel Riser Clamps (MSS Type 42): For support
of pipe risers, NPS 3/4 to NPS 20, if longer ends are required
for riser clamps.
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H. Hanger-Rod Attachments: Unless otherwise indicated and except as

1. Steel Turnbuckles (MSS Type 13): For adjustment up to 6 inches

for heavy loads.
2. Steel Clevises (MSS Type 14): For 120 to 450 deg F piping
installations.
3. Swivel Turnbuckles (MSS Type 15): For use with MSS Type 11,
split pipe rings.
4. Malleable-Iron Sockets (MSS Type 16): For attaching hanger rods
to various types of building attachments.
5. Steel Weldless Eye Nuts (MSS Type 17): For 120 to 450 deg F
piping installations.
I. Building Attachments: Unless otherwise indicated and except as

1. Steel or Malleable Concrete Inserts (MSS Type 18): For upper

attachment to suspend pipe hangers from concrete ceiling.
2. Top-Beam C-Clamps (MSS Type 19): For use under roof
installations with bar-joist construction to attach to top flange
of structural shape.
3. Side-Beam or Channel Clamps (MSS Type 20): For attaching to
bottom flange of beams, channels, or angles.
4. Center-Beam Clamps (MSS Type 21): For attaching to center of
bottom flange of beams.
5. Welded Beam Attachments (MSS Type 22): For attaching to bottom
of beams if loads are considerable and rod sizes are large.
6. C-Clamps (MSS Type 23): For structural shapes.
7. Top-Beam Clamps (MSS Type 25): For top of beams if hanger rod is
required tangent to flange edge.
8. Side-Beam Clamps (MSS Type 27): For bottom of steel I-beams.
9. Steel-Beam Clamps with Eye Nuts (MSS Type 28): For attaching to
bottom of steel I-beams for heavy loads.
10. Linked-Steel Clamps with Eye Nuts (MSS Type 29): For attaching
to bottom of steel I-beams for heavy loads, with link extensions.
11. Malleable Beam Clamps with Extension Pieces (MSS Type 30): For
attaching to structural steel.
12. Welded-Steel Brackets: For support of pipes from below, or for
suspending from above by using clip and rod. Use one of the
following for indicated loads:
a. Light (MSS Type 31): 750 lb.

b. Medium (MSS Type 32): 1500 lb.
c. Heavy (MSS Type 33): 3000 lb.
13. Side-Beam Brackets (MSS Type 34): For sides of steel or wooden
beams.
14. Plate Lugs (MSS Type 57): For attaching to steel beams if
flexibility at beam is required.
15. Horizontal Travelers (MSS Type 58): For supporting piping
systems subject to linear horizontal movement where headroom is
limited.
J. Saddles and Shields: Unless otherwise indicated and except as

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1. Steel Pipe-Covering Protection Saddles (MSS Type 39): To fill

interior voids with insulation that matches adjoining insulation.
2. Protection Shields (MSS Type 40): Of length recommended in
writing by manufacturer to prevent crushing insulation.
3. Thermal-Hanger Shield Inserts: For supporting insulated pipe.
K. Spring Hangers and Supports: Unless otherwise indicated and except as

1. Restraint-Control Devices (MSS Type 47): Where indicated to

control piping movement.
2. Spring Cushions (MSS Type 48): For light loads if vertical
movement does not exceed 1-1/4 inches.
3. Spring-Cushion Roll Hangers (MSS Type 49): For equipping Type 41
roll hanger with springs.
4. Spring Sway Braces (MSS Type 50): To retard sway, shock,
vibration, or thermal expansion in piping systems.
5. Variable-Spring Hangers (MSS Type 51): Preset to indicated load
and limit variability factor to 25 percent to absorb expansion
and contraction of piping system from hanger.
6. Variable-Spring Base Supports (MSS Type 52): Preset to indicated
load and limit variability factor to 25 percent to absorb
expansion and contraction of piping system from base support.
7. Variable-Spring Trapeze Hangers (MSS Type 53): Preset to
indicated load and limit variability factor to 25 percent to
absorb expansion and contraction of piping system from trapeze
support.
8. Constant Supports: For critical piping stress and if necessary
to avoid transfer of stress from one support to another support,
critical terminal, or connected equipment. Include auxiliary
stops for erection, hydrostatic test, and load-adjustment
capability. These supports include the following types:
a. Horizontal (MSS Type 54): Mounted horizontally.

b. Vertical (MSS Type 55): Mounted vertically.
c. Trapeze (MSS Type 56): Two vertical-type supports and one
trapeze member.
L. Comply with MSS SP-69 for trapeze pipe hanger selections and
applications that are not specified in piping system Sections.
M. Comply with MFMA-102 for metal framing system selections and

N. Use powder-actuated fasteners or mechanical-expansion anchors instead

of building attachments where required in concrete construction.
O. Use pipe positioning systems in pipe spaces behind plumbing fixtures

to support supply and waste piping for plumbing fixtures.
3.2 HANGER AND SUPPORT INSTALLATION
A. Steel Pipe Hanger Installation: Comply with MSS SP-69 and MSS SP-89.
Install hangers, supports, clamps, and attachments as required to
properly support piping from building structure.
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B. Trapeze Pipe Hanger Installation: Comply with MSS SP-69 and MSS SP-
89. Arrange for grouping of parallel runs of horizontal piping and
support together on field-fabricated trapeze pipe hangers.
1. Pipes of Various Sizes: Support together and space trapezes for

smallest pipe size or install intermediate supports for smaller
diameter pipes as specified above for individual pipe hangers.
2. Field fabricate from ASTM A 36/A 36M, steel shapes selected for
loads being supported. Weld steel according to AWS D1.1.
C. Metal Framing System Installation: Arrange for grouping of parallel

runs of piping and support together on field-assembled metal framing
systems.
D. Thermal-Hanger Shield Installation: Install in pipe hanger or shield

for insulated piping.
E. Fastener System Installation:
1. Install powder-actuated fasteners for use in lightweight concrete

or concrete slabs less than 4 inches thick in concrete after
concrete is placed and completely cured. Use operators that are
licensed by powder-actuated tool manufacturer. Install fasteners
according to powder-actuated tool manufacturer's operating
manual.
2. Install mechanical-expansion anchors in concrete after concrete
is placed and completely cured. Install fasteners according to
manufacturer's written instructions.
F. Pipe Stand Installation:
1. Pipe Stand Types except Curb-Mounting Type: Assemble components

and mount on smooth roof surface. Do not penetrate roof
membrane.
2. Curb-Mounting-Type Pipe Stands: Assemble components or fabricate
pipe stand and mount on permanent, stationary roof curb. Refer
to Division 07 Section "Roof Accessories" for curbs.
G. Pipe Positioning System Installation: Install support devices to make

rigid supply and waste piping connections to each plumbing fixture.
Refer to Division 22 Section "Plumbing Fixtures" for plumbing
fixtures.
H. Install hangers and supports complete with necessary inserts, bolts,

rods, nuts, washers, and other accessories.
I. Equipment Support Installation: Fabricate from welded-structural-

steel shapes.
J. Install hangers and supports to allow controlled thermal and seismic

movement of piping systems, to permit freedom of movement between pipe
anchors, and to facilitate action of expansion joints, expansion
loops, expansion bends, and similar units.
K. Install lateral bracing with pipe hangers and supports to prevent

swaying.
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L. Install building attachments within concrete slabs or attach to

structural steel. Install additional attachments at concentrated
loads, including valves, flanges, and strainers, NPS 2-1/2 and larger
and at changes in direction of piping. Install concrete inserts
before concrete is placed; fasten inserts to forms and install
reinforcing bars through openings at top of inserts.
M. Load Distribution: Install hangers and supports so piping live and

dead loads and stresses from movement will not be transmitted to
connected equipment.
N. Pipe Slopes: Install hangers and supports to provide indicated pipe

slopes and so maximum pipe deflections allowed by ASME B31.9 (for
building services piping) are not exceeded.
O. Insulated Piping: Comply with the following:
1. Attach clamps and spacers to piping.
a. Piping Operating above Ambient Air Temperature: Clamp may

project through insulation.
b. Piping Operating below Ambient Air Temperature: Use thermal-
hanger shield insert with clamp sized to match OD of insert.
c. Do not exceed pipe stress limits according to ASME B31.9 for
building services piping.
2. Install MSS SP-58, Type 39, protection saddles if insulation

without vapor barrier is indicated. Fill interior voids with
insulation that matches adjoining insulation.
a. Option: Thermal-hanger shield inserts may be used. Include

steel weight-distribution plate for pipe NPS 4 and larger if
pipe is installed on rollers.
3. Install MSS SP-58, Type 40, protective shields on cold piping

with vapor barrier. Shields shall span an arc of 180 degrees.

4. Shield Dimensions for Pipe: Not less than the following:
a. NPS 1/4 to NPS 3-1/2: 12 inches long and 0.048 inch thick.
b. NPS 4: 12 inches long and 0.06 inch thick.
c. NPS 5 and NPS 6: 18 inches long and 0.06 inch thick.
d. NPS 8 to NPS 14: 24 inches long and 0.075 inch thick.
e. NPS 16 to NPS 24: 24 inches long and 0.105 inch thick.
5. Pipes NPS 8 and Larger: Include wood inserts.

6. Insert Material: Length at least as long as protective shield.
7. Thermal-Hanger Shields: Install with insulation same thickness
as piping insulation.
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A. Fabricate structural-steel stands to suspend equipment from structure

overhead or to support equipment above floor.
B. Grouting: Place grout under supports for equipment and make smooth
bearing surface.
C. Provide lateral bracing, to prevent swaying, for equipment supports.
3.4 METAL FABRICATIONS
A. Cut, drill, and fit miscellaneous metal fabrications for trapeze pipe
hangers and equipment supports.
B. Fit exposed connections together to form hairline joints. Field weld

connections that cannot be shop welded because of shipping size
limitations.
C. Field Welding: Comply with AWS D1.1 procedures for shielded metal arc
welding, appearance and quality of welds, and methods used in
correcting welding work, and with the following:
1. Use materials and methods that minimize distortion and develop

strength and corrosion resistance of base metals.
2. Obtain fusion without undercut or overlap.
3. Remove welding flux immediately.
4. Finish welds at exposed connections so no roughness shows after
finishing and contours of welded surfaces match adjacent
contours.
3.5 ADJUSTING
A. Hanger Adjustments: Adjust hangers to distribute loads equally on

attachments and to achieve indicated slope of pipe.
B. Trim excess length of continuous-thread hanger and support rods to 1-

1/2 inches.
3.6 PAINTING
A. Touch Up: Clean field welds and abraded areas of shop paint. Paint
exposed areas immediately after erecting hangers and supports. Use
same materials as used for shop painting. Comply with SSPC-PA 1
requirements for touching up field-painted surfaces.
1. Apply paint by brush or spray to provide minimum dry film

thickness of 2.0 mils.
B. Touch Up: Cleaning and touchup painting of field welds, bolted

connections, and abraded areas of shop paint on miscellaneous metal
are specified in Division 09 Painting Sections.
C. Galvanized Surfaces: Clean welds, bolted connections, and abraded

areas and apply galvanizing-repair paint to comply with ASTM A 780.
22 05 29 - 12
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22 05 29 - 13
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SECTION 22 05 48
VIBRATION AND SEISMIC CONTROLS FOR PLUMBING PIPING AND EQUIPMENT
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Isolation pads.
2. Isolation mounts.
3. Restrained elastomeric isolation mounts.
4. Freestanding and restrained spring isolators.
5. Housed spring mounts.
6. Elastomeric hangers.
7. Spring hangers.
8. Spring hangers with vertical-limit stops.
9. Pipe riser resilient supports.
10. Resilient pipe guides.
11. Seismic snubbers.
12. Restraining braces and cables.
1.3 DEFINITIONS

A. Seismic-Restraint Loading: See Drawings.
1.5 SUBMITTALS

component used.

22 05 48 - 1
659-335

jurisdiction.
3. Interlocking Snubbers: Include ratings for horizontal, vertical,

and combined loads.


2. Riser Supports: Include riser diagrams and calculations showing
anticipated expansion and contraction at each support point,
initial and final loads on building structure, spring deflection
changes, and seismic loads. Include certification that riser
system has been examined for excessive stress and that none will
exist.

and shear loads.
isolation devices.
c. Preapproval and Evaluation Documentation: By an agency
C. Coordination Drawings: Show coordination of seismic bracing for

plumbing piping and equipment with other systems and equipment in the
vicinity, including other supports and seismic restraints.
D. Welding certificates.
E. Qualification Data: For professional engineer and testing agency.
F. Field quality-control test reports.
G. Operation and Maintenance Data: For air-mounting systems to include

in operation and maintenance manuals.
22 05 48 - 2
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jurisdiction.
B. Comply with seismic-restraint requirements in the IBC unless

requirements in this Section are more stringent.


from OSHPD, preapproved by ICC-ES, or preapproved by another agency
PART 2 - PRODUCTS


B. Pads: Arranged in single or multiple layers of sufficient stiffness

for uniform loading over pad area, molded with a nonslip pattern and
galvanized-steel baseplates, and factory cut to sizes that match
requirements of supported equipment.
1. Resilient Material: Oil- and water-resistant neoprene.
C. Mounts: Double-deflection type, with molded, oil-resistant rubber,

hermetically sealed compressed fiberglass, or neoprene isolator
elements with factory-drilled, encapsulated top plate for bolting to
equipment and with baseplate for bolting to structure. Color-code or
22 05 48 - 3
659-335

D. Restrained Mounts: All-directional mountings with seismic restraint.

E. Elastomeric Hangers: Single or double-deflection type, fitted with

molded, oil-resistant elastomeric isolator elements bonded to steel
housings with threaded connections for hanger rods. Color-code or
F. Spring Hangers: Combination coil-spring and elastomeric-insert hanger

with spring and insert in compression.
1. Frame: Steel, fabricated for connection to threaded hanger rods

and to allow for a maximum of 30 degrees of angular hanger-rod
misalignment without binding or reducing isolation efficiency.
2. Outside Spring Diameter: Not less than 80 percent of the
compressed height of the spring at rated load.
3. Minimum Additional Travel: 50 percent of the required deflection
at rated load.
4. Lateral Stiffness: More than 80 percent of rated vertical
stiffness.
5. Overload Capacity: Support 200 percent of rated load, fully
compressed, without deformation or failure.
6. Elastomeric Element: Molded, oil-resistant rubber or neoprene.
Steel-washer-reinforced cup to support spring and bushing
projecting through bottom of frame.
7. Self-centering hanger rod cap to ensure concentricity between
hanger rod and support spring coil.
G. Spring Hangers with Vertical-Limit Stop: Combination coil-spring and

elastomeric-insert hanger with spring and insert in compression and
with a vertical-limit stop.

at rated load.
stiffness.
22 05 48 - 4
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7. Adjustable Vertical Stop: Steel washer with neoprene washer "up-
stop" on lower threaded rod.
H. Pipe Riser Resilient Support: All-directional, acoustical pipe anchor

consisting of 2 steel tubes separated by a minimum of 1/2-inch- thick
neoprene. Include steel and neoprene vertical-limit stops arranged to
prevent vertical travel in both directions. Design support for a
maximum load on the isolation material of 500 psig and for equal
resistance in all directions.
I. Resilient Pipe Guides: Telescopic arrangement of 2 steel tubes or

post and sleeve arrangement separated by a minimum of 1/2-inch- thick
neoprene. Where clearances are not readily visible, a factory-set
guide height with a shear pin to allow vertical motion due to pipe
expansion and contraction shall be fitted. Shear pin shall be
removable and reinsertable to allow for selection of pipe movement.
Guides shall be capable of motion to meet location requirements.


4. Hilti, Inc.


C. Snubbers: Factory fabricated using welded structural-steel shapes and

plates, anchor bolts, and replaceable resilient isolation washers and
bushings.
1. Anchor bolts for attaching to concrete shall be seismic-rated,

drill-in, and stud-wedge or female-wedge type.
2. Resilient Isolation Washers and Bushings: Oil- and water-
resistant neoprene.
3. Maximum 1/4-inch air gap, and minimum 1/4-inch- thick resilient
cushion.
22 05 48 - 5
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D. Channel Support System: MFMA-3, shop- or field-fabricated support

forces.
E. Restraint Cables: ASTM A 492 stainless-steel cables with end

connections made of steel assemblies with thimbles, brackets, swivel,
and bolts designed for restraining cable service; and with a minimum
of two clamping bolts for cable engagement.
F. Hanger Rod Stiffener: Steel tube or steel slotted-support-system

G. Bushings for Floor-Mounted Equipment Anchor Bolts: Neoprene bushings

H. Bushing Assemblies for Wall-Mounted Equipment Anchorage: Assemblies

mountings, and matched to type and size of attachment devices used.
I. Resilient Isolation Washers and Bushings: One-piece, molded, oil- and

J. Mechanical Anchor Bolts: Drilled-in and stud-wedge or female-wedge

K. Adhesive Anchor Bolts: Drilled-in and capsule anchor system

to ASTM E 488.

painting.


2. All hardware shall be galvanized. Hot-dip galvanized metal
interior use.
22 05 48 - 6
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PART 3 - EXECUTION
3.1 EXAMINATION



been corrected.
3.2 APPLICATIONS

jurisdiction.


loading limits.
A. Equipment Restraints:
1. Install seismic snubbers on plumbing equipment mounted on

vibration isolators. Locate snubbers as close as possible to
vibration isolators and bolt to equipment base and supporting
structure.
0.125 inches.
B. Piping Restraints:
1. Comply with requirements in MSS SP-127.

2. Space lateral supports a maximum of 40 feet o.c., and
longitudinal supports a maximum of 80 feet o.c.
3. Brace a change of direction longer than 12 feet.

22 05 48 - 7
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D. Install seismic-restraint devices using methods approved by an agency

E. Install bushing assemblies for anchor bolts for floor-mounted

F. Install bushing assemblies for mounting bolts for wall-mounted

G. Attachment to Structure: If specific attachment is not indicated,

H. Drilled-in Anchors:

items are encountered during drilling. Locate and avoid
prestressed tendons, electrical and telecommunications conduit,
and gas lines.
to be fastened.
wrench.
6. Install zinc-coated steel anchors for interior and stainless

equipment. Comply with requirements in Division 22 Section "Domestic
Water Piping" for piping flexible connections.
A. Testing Agency: Engage a qualified testing agency to perform tests

and inspections.
22 05 48 - 8
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B. Perform tests and inspections.
C. Tests and Inspections:
1. Provide evidence of recent calibration of test equipment by a

testing agency acceptable to authorities having jurisdiction.
2. Schedule test with Owner, through Architect, before connecting
anchorage device to restrained component (unless postconnection
testing has been approved), and with at least seven days' advance
notice.
3. Obtain Architect's approval before transmitting test loads to
structure. Provide temporary load-spreading members.
4. Test at least four of each type and size of installed anchors and
fasteners selected by Architect.
5. Test to 90 percent of rated proof load of device.
6. Measure isolator restraint clearance.
7. Measure isolator deflection.
8. Verify snubber minimum clearances.
9. If a device fails test, modify all installations of same type and
retest until satisfactory results are achieved.
D. Remove and replace malfunctioning units and retest as specified above.
E. Prepare test and inspection reports.
3.6 ADJUSTING
A. Adjust isolators after piping system is at operating weight.
B. Adjust limit stops on restrained spring isolators to mount equipment

at normal operating height. After equipment installation is complete,
adjust limit stops so they are out of contact during normal operation.
C. Adjust active height of sprint isolators.
D. Adjust restraints to permit free movement of equipment within normal

mode of operation.
22 05 48 - 9
659-335
SECTION 22 05 53
IDENTIFICATION FOR PLUMBING PIPING AND EQUIPMENT
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Equipment labels.
2. Warning signs and labels.
3. Pipe labels.
4. Stencils.
5. Valve tags.
6. Warning tags.
1.3 SUBMITTALS
B. Samples: For color, letter style, and graphic representation required

for each identification material and device.
C. Equipment Label Schedule: Include a listing of all equipment to be

labeled with the proposed content for each label.
D. Valve numbering scheme.
E. Valve Schedules: For each piping system to include in maintenance

manuals.
1.4 COORDINATION
A. Coordinate installation of identifying devices with completion of

covering and painting of surfaces where devices are to be applied.
B. Coordinate installation of identifying devices with locations of

access panels and doors.
C. Install identifying devices before installing acoustical ceilings and

similar concealment.
PART 2 - PRODUCTS
2.1 EQUIPMENT LABELS
A. Metal Labels for Equipment:
22 05 53 - 1
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1. Material and Thickness: Brass, 0.032-inch minimum thickness, and

having predrilled or stamped holes for attachment hardware.
2. Minimum Label Size: Length and width vary for required label
content, but not less than 2-1/2 by 3/4 inch.
3. Minimum Letter Size: 1/4 inch for name of units if viewing
distance is less than 24 inches, 1/2 inch for viewing distances
up to 72 inches, and proportionately larger lettering for greater
viewing distances. Include secondary lettering two-thirds to
three-fourths the size of principal lettering.
4. Fasteners: Stainless-steel rivets or self-tapping screws.
5. Adhesive: Contact-type permanent adhesive, compatible with label
and with substrate.
B. Plastic Labels for Equipment:
1. Material and Thickness: Multilayer, multicolor, plastic labels

for mechanical engraving, 1/16 inch thick, and having predrilled
holes for attachment hardware.
2. Letter Color: Black.
3. Background Color: White.
4. Maximum Temperature: Able to withstand temperatures up to 160
deg F.
content, but not less than 2-1/2 by 3/4 inch.
6. Minimum Letter Size: 1/4 inch for name of units if viewing
distance is less than 24 inches, 1/2 inch for viewing distances
up to 72 inches, and proportionately larger lettering for greater
viewing distances. Include secondary lettering two-thirds to
three-fourths the size of principal lettering.
7. Fasteners: Stainless-steel rivets or self-tapping screws.
and with substrate.
C. Label Content: Include equipment's Drawing designation or unique

equipment number, Drawing numbers where equipment is indicated (plans,
details, and schedules), plus the Specification Section number and
title where equipment is specified.
D. Equipment Label Schedule: For each item of equipment to be labeled,

on 8-1/2-by-11-inch bond paper. Tabulate equipment identification
number and identify Drawing numbers where equipment is indicated
(plans, details, and schedules), plus the Specification Section number
and title where equipment is specified. Equipment schedule shall be
included in operation and maintenance data.
2.2 WARNING SIGNS AND LABELS
A. Material and Thickness: Multilayer, multicolor, plastic labels for

mechanical engraving, 1/16 inch thick, and having predrilled holes for
attachment hardware.
B. Letter Color: Black.
C. Background Color: Yellow.
D. Maximum Temperature: Able to withstand temperatures up to 160 deg F.
22 05 53 - 2
659-335
E. Minimum Label Size: Length and width vary for required label content,
but not less than 2-1/2 by 3/4 inch.
F. Minimum Letter Size: 1/4 inch for name of units if viewing distance
is less than 24 inches, 1/2 inch for viewing distances up to 72
inches, and proportionately larger lettering for greater viewing
distances. Include secondary lettering two-thirds to three-fourths
the size of principal lettering.
G. Fasteners: Stainless-steel rivets or self-tapping screws.
H. Adhesive: Contact-type permanent adhesive, compatible with label and

with substrate.
I. Label Content: Include caution and warning information, plus

emergency notification instructions.
2.3 PIPE LABELS
A. General Requirements for Manufactured Pipe Labels: Preprinted, color-

coded, with lettering indicating service, and showing flow direction.
B. Pretensioned Pipe Labels: Precoiled, semi rigid plastic formed to

partially cover circumference of pipe and to attach to pipe without
fasteners or adhesive.
C. Self-Adhesive Pipe Labels: Printed plastic with contact-type,

permanent-adhesive backing.
D. Pipe Label Contents: Include identification of piping service using

same designations or abbreviations as used on Drawings, pipe size, and
an arrow indicating flow direction.
1. Flow-Direction Arrows: Integral with piping system service

lettering to accommodate both directions, or as separate unit on
each pipe label to indicate flow direction.
2. Lettering Size: At least 1-1/2 inches high.
2.4 STENCILS
A. Stencils: Prepared with letter sizes according to ASME A13.1 for

piping; and minimum letter height of 3/4 inch for access panel and
door labels, equipment labels, and similar operational instructions.
1. Stencil Material: Aluminum.

2. Stencil Paint: Exterior, gloss, acrylic enamel black unless
otherwise indicated. Paint may be in pressurized spray-can form.
3. Identification Paint: Exterior, acrylic enamel in colors
according to ASME A13.1 unless otherwise indicated.
2.5 VALVE TAGS
A. Valve Tags: Stamped or engraved with 1/4-inch letters for piping

system abbreviation and 1/2-inch numbers.
22 05 53 - 3
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1. Tag Material: Brass, 0.032-inch Aluminum, 0.032-inch minimum

thickness, and having predrilled or stamped holes for attachment
hardware.
2. Fasteners: Brass wire-link or beaded chain; or S-hook.
B. Valve Schedules: For each piping system, on 8-1/2-by-11-inch bond

paper. Tabulate valve number, piping system, system abbreviation (as
shown on valve tag), location of valve (room or space), normal-
operating position (open, closed, or modulating), and variations for
identification. Mark valves for emergency shutoff and similar special
uses.
1. Valve-tag schedule shall be included in operation and maintenance

data.
2.6 WARNING TAGS
A. Warning Tags: Preprinted or partially preprinted, accident-prevention

tags, of plasticized card stock with matte finish suitable for
writing.
1. Size: 3 by 5-1/4 inches minimum.

2. Fasteners: Brass grommet and wire.
3. Nomenclature: Large-size primary caption such as "DANGER,"
"CAUTION," or "DO NOT OPERATE."
4. Color: Yellow background with black lettering.
PART 3 - EXECUTION
3.1 PREPARATION
A. Clean piping and equipment surfaces of substances that could impair

bond of identification devices, including dirt, oil, grease, release
agents, and incompatible primers, paints, and encapsulants.
3.2 EQUIPMENT LABEL INSTALLATION
A. Install or permanently fasten labels on each major item of plumbing

equipment.
B. Locate equipment labels where accessible and visible.
3.3 PIPE LABEL INSTALLATION
A. Piping Color-Coding: Painting of piping is specified in Division 09

Section "Interior Painting."
B. Stenciled Pipe Label Option: Stenciled labels may be provided instead

of manufactured pipe labels, at Installer's option. Install stenciled
pipe labels with painted, color-coded bands or rectangles, complying
with ASME A13.1, on each piping system.
1. Identification Paint: Use for contrasting background.

2. Stencil Paint: Use for pipe marking.
22 05 53 - 4
659-335
C. Locate pipe labels where piping is exposed or above accessible

ceilings in finished spaces; machine rooms; accessible maintenance
spaces such as shafts, tunnels, and plenums; and exterior exposed
locations as follows:
1. Near each valve and control device.

2. Near each branch connection, excluding short takeoffs for
fixtures and terminal units. Where flow pattern is not obvious,
mark each pipe at branch.
3. Near penetrations through walls, floors, ceilings, and
inaccessible enclosures.
4. At access doors, manholes, and similar access points that permit
view of concealed piping.
5. Near major equipment items and other points of origination and
termination.
6. Spaced at maximum intervals of 50 feet along each run. Reduce
intervals to 25 feet in areas of congested piping and equipment.
7. On piping above removable acoustical ceilings. Omit
intermediately spaced labels.
D. Pipe Label Color Schedule:
1. Domestic Water Piping:
a. Background Color: Green.

b. Letter Color: White.
2. Sanitary Waste and Storm Drainage Piping:
a. Background Color: White.

b. Letter Color: Black.
3.4 VALVE-TAG INSTALLATION
A. Install tags on valves and control devices in piping systems, except

check valves; valves within factory-fabricated equipment units;
shutoff valves; faucets; convenience and lawn-watering hose
connections; and similar roughing-in connections of end-use fixtures
and units. List tagged valves in a valve schedule.
B. Valve-Tag Application Schedule: Tag valves according to size, shape,

and color scheme and with captions similar to those indicated in the
following subparagraphs:
1. Valve-Tag Size and Shape:
a. Cold Water: 1-1/2 inches 2 inches, round.

b. Hot Water: 1-1/2 inches 2 inches, round.
2. Valve-Tag Color:
a. Cold Water: Natural.

b. Hot Water: Natural.
3. Letter Color:
22 05 53 - 5
659-335
a. Cold Water: Black.

b. Hot Water: Black.
3.5 WARNING-TAG INSTALLATION
A. Write required message on, and attach warning tags to, equipment and
other items where required.
22 05 53 - 6
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SECTION 22 07 00
PLUMBING INSULATION
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Insulation Materials:
a. Cellular glass.
b. Mineral fiber.
2. Adhesives.
3. Mastics.
4. Sealants.
5. Factory-applied jackets.
6. Tapes.
7. Securements.
8. Corner angles.
1. Division 23 Section "HVAC Insulation."
1.3 SUBMITTALS
A. Product Data: For each type of product indicated. Include thermal

conductivity, thickness, and jackets (both factory and field applied,
if any).
B. Qualification Data: For qualified Installer.
C. Material Test Reports: From a qualified testing agency acceptable to

authorities having jurisdiction indicating, interpreting, and
certifying test results for compliance of insulation materials,
sealers, attachments, cements, and jackets, with requirements
indicated. Include dates of tests and test methods employed.
D. Field quality-control reports.
A. Installer Qualifications: Skilled mechanics who have successfully

completed an apprenticeship program or another craft training program
certified by the Department of Labor, Bureau of Apprenticeship and
Training.
22 07 00 - 1
659-335
B. Fire-Test-Response Characteristics: Insulation and related materials

shall have fire-test-response characteristics indicated, as determined
by testing identical products per ASTM E 84, by a testing and
inspecting agency acceptable to authorities having jurisdiction.
Factory label insulation and jacket materials and adhesive, mastic,
tapes, and cement material containers, with appropriate markings of
applicable testing and inspecting agency.
1. Insulation Installed Indoors: Flame-spread index of 25 or less,

and smoke-developed index of 50 or less.
A. Packaging: Insulation material containers shall be marked by

manufacturer with appropriate ASTM standard designation, type and
grade, and maximum use temperature.
1.6 COORDINATION
A. Coordinate size and location of supports, hangers, and insulation

shields specified in Division 22 Section "Hangers and Supports for
Plumbing Piping and Equipment."
B. Coordinate clearance requirements with piping Installer for piping

insulation application and equipment Installer for equipment
insulation application.
1.7 SCHEDULING
A. Schedule insulation application after pressure testing systems and,

where required, after installing and testing heat tracing. Insulation
application may begin on segments that have satisfactory test results.
B. Complete installation and concealment of plastic materials as rapidly

as possible in each area of construction.
PART 2 - PRODUCTS
2.1 INSULATION MATERIALS
A. Comply with requirements in Part 3 schedule articles for where

insulating materials shall be applied.
B. Products shall not contain asbestos, lead, mercury, or mercury

compounds.
C. Products that come in contact with stainless steel shall have a

leachable chloride content of less than 50 ppm when tested according
to ASTM C 871.
D. Insulation materials for use on austenitic stainless steel shall be

qualified as acceptable according to ASTM C 795.
E. Foam insulation materials shall not use CFC or HCFC blowing agents in
the manufacturing process.
22 07 00 - 2
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F. Cellular Glass: Inorganic, incombustible, foamed or cellulated glass

with annealed, rigid, hermetically sealed cells. Factory-applied
jacket requirements are specified in "Factory-Applied Jackets"
Article.
1. Products: Subject to compliance with requirements, provide one

of the following:
a. Cell-U-Foam Corporation; Ultra-CUF.

b. Pittsburgh Corning Corporation; Foamglas Super K.
c. Or approved equal as determined by the Engineer
2. Block Insulation: ASTM C 552, Type I.

3. Special-Shaped Insulation: ASTM C 552, Type III.
4. Board Insulation: ASTM C 552, Type IV.
5. Preformed Pipe Insulation without Jacket: Comply with
ASTM C 552, Type II, Class 1.
6. Preformed Pipe Insulation with Factory-Applied ASJ-SSL: Comply
with ASTM C 552, Type II, Class 2.
7. Factory fabricate shapes according to ASTM C 450 and ASTM C 585.
G. Mineral-Fiber, Preformed Pipe Insulation:

of the following:
a. Fibrex Insulations Inc.; Coreplus 1200.

b. Johns Manville; Micro-Lok.
c. Knauf Insulation; 1000(Pipe Insulation.
d. Manson Insulation Inc.; Alley-K.
e. Owens Corning; Fiberglas Pipe Insulation.
f. Or approved equal as determined by the Engineer
2. Type I, 850 deg F Materials: Mineral or glass fibers bonded with

a thermosetting resin. Comply with ASTM C 547, Type I, Grade A,
with factory-applied ASJ-SSL. Factory-applied jacket
requirements are specified in "Factory-Applied Jackets" Article.
2.2 ADHESIVES
A. Materials shall be compatible with insulation materials, jackets, and

substrates and for bonding insulation to itself and to surfaces to be
insulated, unless otherwise indicated.
B. Cellular-Glass, Adhesive: Solvent-based resin adhesive, with a

service temperature range of minus 75 to plus 300 deg F.

of the following:
a. Childers Products, Division of ITW; CP-96.

b. Foster Products Corporation, H. B. Fuller Company; 81-33.
c. Or approved equal as determined by the Engineer
22 07 00 - 3
659-335
2. For indoor applications, use adhesive that has a VOC content of

50 g/L or less when calculated according to 40 CFR 59, Subpart D
(EPA Method 24).
C. Mineral-Fiber Adhesive: Comply with MIL-A-3316C, Class 2, Grade A.

of the following:

c. ITW TACC, Division of Illinois Tool Works; S-90/80.
d. Marathon Industries, Inc.; 225.
e. Mon-Eco Industries, Inc.; 22-25.

(EPA Method 24).
D. ASJ Adhesive: Comply with MIL-A-3316C, Class 2, Grade A for bonding

insulation jacket lap seams and joints.

of the following:


(EPA Method 24).
2.3 MASTICS
A. Vapor-Barrier Mastic: Water based; suitable for indoor and outdoor

use on below ambient services.

of the following:

c. ITW TACC, Division of Illinois Tool Works; CB-50.
f. Vimasco Corporation; 749.
g. Or approved equal as determined by the Engineer
2. Water-Vapor Permeance: ASTM E 96, Procedure B, 0.013 perm at 43-

mil dry film thickness.
3. Service Temperature Range: Minus 20 to plus 180 deg F.
22 07 00 - 4
659-335
4. Solids Content: ASTM D 1644, 59 percent by volume and 71 percent

by weight.
5. Color: White.
2.4 SEALANTS
A. Joint Sealants:
1. Joint Sealants for Cellular-Glass Products: Subject to

compliance with requirements, provide one of the following:

c. Marathon Industries, Inc.; 405.
d. Mon-Eco Industries, Inc.; 44-05.
e. Pittsburgh Corning Corporation; Pittseal 444.
2.5 FACTORY-APPLIED JACKETS
A. Insulation system schedules indicate factory-applied jackets on

various applications. When factory-applied jackets are indicated,
comply with the following:
1. ASJ: White, kraft-paper, fiberglass-reinforced scrim with

aluminum-foil backing; complying with ASTM C 1136, Type I.
2. ASJ-SSL: ASJ with self-sealing, pressure-sensitive, acrylic-
based adhesive covered by a removable protective strip; complying
with ASTM C 1136, Type I.
B. Metal Jacket:

of the following:
a. Childers Products, Division of ITW; Metal Jacketing Systems.

b. PABCO Metals Corporation; Surefit.
c. RPR Products, Inc.; Insul-Mate.
d. Or approved equal as determined by the Engineer
2. Aluminum Jacket: Comply with ASTM B 209, Alloy 3003, 3005, 3105
or 5005, Temper H-14.
a. Sheet and roll stock ready for shop or field sizing.

b. Finish and thickness are indicated in field-applied jacket
schedules.
c. Moisture Barrier for Indoor Applications: 3-mil- thick,
heat-bonded polyethylene and kraft paper.
d. Moisture Barrier for Outdoor Applications: 3-mil- thick,
heat-bonded polyethylene and kraft paper.
e. Factory-Fabricated Fitting Covers:
1) Same material, finish, and thickness as jacket.

2) Preformed 2-piece or gore, 45- and 90-degree, short- and
long-radius elbows.
22 07 00 - 5
659-335
3) Tee covers.
4) Flange and union covers.
5) End caps.
6) Beveled collars.
7) Valve covers.
8) Field fabricate fitting covers only if factory-
fabricated fitting covers are not available.
2.6 TAPES
A. ASJ Tape: White vapor-retarder tape matching factory-applied jacket

with acrylic adhesive, complying with ASTM C 1136.

of the following:
a. Avery Dennison Corporation, Specialty Tapes Division;

Fasson 0835.
b. Compac Corp.; 104 and 105.
c. Ideal Tape Co., Inc., an American Biltrite Company; 428 AWF
ASJ.
d. Venture Tape; 1540 CW Plus, 1542 CW Plus, and 1542 CW
Plus/SQ.
e. Or approved equal as determined by the Engineer
2. Width: 3 inches.
3. Thickness: 11.5 mils.
4. Adhesion: 90 ounces force/inch in width.
5. Elongation: 2 percent.
6. Tensile Strength: 40 lbf/inch in width.
7. ASJ Tape Disks and Squares: Precut disks or squares of ASJ tape.
2.7 SECUREMENTS
A. Bands:

of the following:
a. Childers Products; Bands.

b. PABCO Metals Corporation; Bands.
c. RPR Products, Inc.; Bands.
d. Or approved equal as determined by the Engineer
2. Stainless Steel: ASTM A 167 or ASTM A 240/A 240M, Type 304;

0.015 inch thick, 1/2 inch wide with wing or closed seal.
3. Aluminum: ASTM B 209, Alloy 3003, 3005, 3105, or 5005; Temper H-
14, 0.020 inch thick, 1/2 inch wide with wing or closed seal.
4. Springs: Twin spring set constructed of stainless steel with
ends flat and slotted to accept metal bands. Spring size
determined by manufacturer for application.
B. Insulation Pins and Hangers:
22 07 00 - 6
659-335
1. Capacitor-Discharge-Weld Pins: Copper- or zinc-coated steel pin,

fully annealed for capacitor-discharge welding, 0.106-inch-
diameter shank, length to suit depth of insulation indicated.
a. Products: Subject to compliance with requirements, provide

one of the following:
1) AGM Industries, Inc.; CWP-1.

2) GEMCO; CD.
3) Midwest Fasteners, Inc.; CD.
4) Nelson Stud Welding; TPA, TPC, and TPS.
5) Or approved equal as determined by the Engineer
2. Cupped-Head, Capacitor-Discharge-Weld Pins: Copper- or zinc-

coated steel pin, fully annealed for capacitor-discharge welding,
0.106-inch- diameter shank, length to suit depth of insulation
indicated with integral 1-1/2-inch galvanized carbon-steel
washer.


2) GEMCO; Cupped Head Weld Pin.
3) Midwest Fasteners, Inc.; Cupped Head.
4) Nelson Stud Welding; CHP.
3. Metal, Adhesively Attached, Perforated-Base Insulation Hangers:

Baseplate welded to projecting spindle that is capable of holding
insulation, of thickness indicated, and securely in position
indicated when self-locking washer is in place. Comply with the
following requirements:

1) AGM Industries, Inc.; Tactoo Insul-Hangers, Series T.

2) GEMCO; Perforated Base.
3) Midwest Fasteners, Inc.; Spindle.
b. Baseplate: Perforated, galvanized carbon-steel sheet, 0.030

inch thick by 2 inches square.
c. Spindle: Copper- or zinc-coated, low carbon steel, fully
annealed, 0.106-inch- diameter shank, length to suit depth of
insulation indicated.
d. Adhesive: Recommended by hanger manufacturer. Product with
demonstrated capability to bond insulation hanger securely to
substrates indicated without damaging insulation, hangers,
and substrates.
C. Staples: Outward-clinching insulation staples, nominal 3/4-inch-

wide, stainless steel or Monel.
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2.8 CORNER ANGLES
A. PVC Corner Angles: 30 mils thick, minimum 1 by 1 inch, PVC according

to ASTM D 1784, Class 16354-C. White or color-coded to match adjacent
surface.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates and conditions for compliance with requirements for

installation and other conditions affecting performance of insulation
application.
1. Verify that systems and equipment to be insulated have been

tested and are free of defects.
2. Verify that surfaces to be insulated are clean and dry.
3. Proceed with installation only after unsatisfactory conditions
have been corrected.
3.2 PREPARATION
A. Surface Preparation: Clean and dry surfaces to receive insulation.

Remove materials that will adversely affect insulation application.
B. Surface Preparation: Clean and prepare surfaces to be insulated.

Before insulating, apply a corrosion coating to insulated surfaces as
follows:
1. Stainless Steel: Coat 300 series stainless steel with an epoxy

primer 5 mils thick and an epoxy finish 5 mils thick if operating
in a temperature range between 140 and 300 deg F. Consult
coating manufacturer for appropriate coating materials and
application methods for operating temperature range.
2. Carbon Steel: Coat carbon steel operating at a service
temperature between 32 and 300 deg F with an epoxy coating.
Consult coating manufacturer for appropriate coating materials
and application methods for operating temperature range.
C. Coordinate insulation installation with the trade installing heat

tracing. Comply with requirements for heat tracing that apply to
insulation.
3.3 GENERAL INSTALLATION REQUIREMENTS
A. Install insulation materials, accessories, and finishes with smooth,

straight, and even surfaces; free of voids throughout the length of
equipment and piping including fittings, valves, and specialties.
B. Install insulation materials, forms, vapor barriers or retarders,

jackets, and thicknesses required for each item of equipment and pipe
system as specified in insulation system schedules.
C. Install accessories compatible with insulation materials and suitable

for the service. Install accessories that do not corrode, soften, or
otherwise attack insulation or jacket in either wet or dry state.
22 07 00 - 8
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D. Install insulation with longitudinal seams at top and bottom of

horizontal runs.
E. Install multiple layers of insulation with longitudinal and end seams

staggered.
F. Do not weld brackets, clips, or other attachment devices to piping,

fittings, and specialties.
G. Keep insulation materials dry during application and finishing.
H. Install insulation with tight longitudinal seams and end joints. Bond
seams and joints with adhesive recommended by insulation material
manufacturer.
I. Install insulation with least number of joints practical.
J. Where vapor barrier is indicated, seal joints, seams, and penetrations

in insulation at hangers, supports, anchors, and other projections
with vapor-barrier mastic.
1. Install insulation continuously through hangers and around anchor

attachments.
2. For insulation application where vapor barriers are indicated,
extend insulation on anchor legs from point of attachment to
supported item to point of attachment to structure. Taper and
seal ends at attachment to structure with vapor-barrier mastic.
3. Install insert materials and install insulation to tightly join
the insert. Seal insulation to insulation inserts with adhesive
or sealing compound recommended by insulation material
manufacturer.
4. Cover inserts with jacket material matching adjacent pipe
insulation. Install shields over jacket, arranged to protect
jacket from tear or puncture by hanger, support, and shield.
K. Apply adhesives, mastics, and sealants at manufacturer's recommended

coverage rate and wet and dry film thicknesses.
L. Install insulation with factory-applied jackets as follows:
1. Draw jacket tight and smooth.

2. Cover circumferential joints with 3-inch- wide strips, of same
material as insulation jacket. Secure strips with adhesive and
outward clinching staples along both edges of strip, spaced 4
inches o.c.
3. Overlap jacket longitudinal seams at least 1-1/2 inches. Install
insulation with longitudinal seams at bottom of pipe. Clean and
dry surface to receive self-sealing lap. Staple laps with
outward clinching staples along edge at 2 inches o.c.
a. For below ambient services, apply vapor-barrier mastic over

staples.
4. Cover joints and seams with tape as recommended by insulation

material manufacturer to maintain vapor seal.
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5. Where vapor barriers are indicated, apply vapor-barrier mastic on

seams and joints and at ends adjacent to pipe flanges and
fittings.
M. Cut insulation in a manner to avoid compressing insulation more than

75 percent of its nominal thickness.
N. Finish installation with systems at operating conditions. Repair

joint separations and cracking due to thermal movement.
O. Repair damaged insulation facings by applying same facing material

over damaged areas. Extend patches at least 4 inches beyond damaged
areas. Adhere, staple, and seal patches similar to butt joints.
P. For above ambient services, do not install insulation to the

following:
1. Vibration-control devices.
2. Testing agency labels and stamps.
3. Nameplates and data plates.
4. Manholes.
5. Handholes.
6. Cleanouts.
Q. Repair existing insulation that is damaged as a result of new work.
3.4 PENETRATIONS
A. Insulation Installation at Aboveground Exterior Wall Penetrations:

Install insulation continuously through wall penetrations.
1. Seal penetrations with flashing sealant.

2. For applications requiring only indoor insulation, terminate
insulation inside wall surface and seal with joint sealant.
B. Insulation Installation at Interior Wall and Partition Penetrations

(That Are Not Fire Rated): Install insulation continuously through
walls and partitions.
C. Insulation Installation at Fire-Rated Wall and Partition Penetrations:

Install insulation continuously through penetrations of fire-rated
1. Comply with requirements in Division 07 Section "Firestopping"

for Firestopping and fire-resistive joint sealers.
D. Insulation Installation at Floor Penetrations:
1. Pipe: Install insulation continuously through floor penetrations.

2. Seal penetrations through fire-rated assemblies. Comply with
requirements in Division 07 Section "Penetration Firestopping."
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3.5 GENERAL PIPE INSULATION INSTALLATION
A. Requirements in this article generally apply to all insulation

materials except where more specific requirements are specified in
various pipe insulation material installation articles.
B. Insulation Installation on Fittings, Valves, Strainers, Flanges, and

Unions:
1. Install insulation over fittings, valves, strainers, flanges,

unions, and other specialties with continuous thermal and vapor-
retarder integrity, unless otherwise indicated.
2. Insulate pipe elbows using preformed fitting insulation or
mitered fittings made from same material and density as adjacent
pipe insulation. Each piece shall be butted tightly against
adjoining piece and bonded with adhesive. Fill joints, seams,
voids, and irregular surfaces with insulating cement finished to
a smooth, hard, and uniform contour that is uniform with
adjoining pipe insulation.
3. Insulate tee fittings with preformed fitting insulation or
sectional pipe insulation of same material and thickness as used
for adjacent pipe. Cut sectional pipe insulation to fit. Butt
each section closely to the next and hold in place with tie wire.
Bond pieces with adhesive.
4. Insulate valves using preformed fitting insulation or sectional
pipe insulation of same material, density, and thickness as used
for adjacent pipe. Overlap adjoining pipe insulation by not less
than two times the thickness of pipe insulation, or one pipe
diameter, whichever is thicker. For valves, insulate up to and
including the bonnets, valve stuffing-box studs, bolts, and nuts.
Fill joints, seams, and irregular surfaces with insulating
cement.
5. Insulate strainers using preformed fitting insulation or
sectional pipe insulation of same material, density, and
thickness as used for adjacent pipe. Overlap adjoining pipe
insulation by not less than two times the thickness of pipe
insulation, or one pipe diameter, whichever is thicker. Fill
joints, seams, and irregular surfaces with insulating cement.
Insulate strainers so strainer basket flange or plug can be
easily removed and replaced without damaging the insulation and
jacket. Provide a removable reusable insulation cover. For
below ambient services, provide a design that maintains vapor
barrier.
6. Insulate flanges and unions using a section of oversized
preformed pipe insulation. Overlap adjoining pipe insulation by
not less than two times the thickness of pipe insulation, or one
pipe diameter, whichever is thicker.
7. Cover segmented insulated surfaces with a layer of finishing
cement and coat with a mastic. Install vapor-barrier mastic for
below ambient services and a breather mastic for above ambient
services. Reinforce the mastic with fabric-reinforcing mesh.
Trowel the mastic to a smooth and well-shaped contour.
8. Install fitted PVC cover over elbows, tees, strainers, valves,
flanges, and unions. Terminate ends with PVC end caps. Tape PVC
covers to adjoining insulation facing using PVC tape.
9. Stencil or label the outside insulation jacket of each union with
the word "UNION." Match size and color of pipe labels.
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C. Insulate instrument connections for thermometers, pressure gages,

pressure temperature taps, test connections, flow meters, sensors,
switches, and transmitters on insulated pipes, vessels, and equipment.
Shape insulation at these connections by tapering it to and around the
connection with insulating cement and finish with finishing cement,
mastic, and flashing sealant.
D. Install removable insulation covers at locations indicated.

Installation shall conform to the following:
1. Make removable flange and union insulation from sectional pipe

insulation of same thickness as that on adjoining pipe. Install
same insulation jacket as adjoining pipe insulation.
2. When flange and union covers are made from sectional pipe
insulation, extend insulation from flanges or union long at least
two times the insulation thickness over adjacent pipe insulation
on each side of flange or union. Secure flange cover in place
with stainless-steel or aluminum bands. Select band material
compatible with insulation and jacket.
3. Construct removable valve insulation covers in same manner as for
flanges except divide the two-part section on the vertical center
line of valve body.
4. When covers are made from block insulation, make two halves, each
consisting of mitered blocks wired to stainless-steel fabric.
Secure this wire frame, with its attached insulation, to flanges
with tie wire. Extend insulation at least 2 inches over adjacent
pipe insulation on each side of valve. Fill space between flange
or union cover and pipe insulation with insulating cement.
Finish cover assembly with insulating cement applied in two
coats. After first coat is dry, apply and trowel second coat to
a smooth finish.
5. Unless a PVC jacket is indicated in field-applied jacket
schedules, finish exposed surfaces with a metal jacket.
3.6 CELLULAR-GLASS INSULATION INSTALLATION
A. Insulation Installation on Straight Pipes and Tubes:
1. Secure each layer of insulation to pipe with wire or bands and

tighten bands without deforming insulation materials.
2. Where vapor barriers are indicated, seal longitudinal seams, end
joints, and protrusions with vapor-barrier mastic and joint
sealant.
3. For insulation with factory-applied jackets on above ambient
services, secure laps with outward clinched staples at 6 inches
o.c.
4. For insulation with factory-applied jackets on below ambient
services, do not staple longitudinal tabs but secure tabs with
additional adhesive as recommended by insulation material
manufacturer and seal with vapor-barrier mastic and flashing
sealant.
B. Insulation Installation on Pipe Flanges:
1. Install preformed pipe insulation to outer diameter of pipe

flange.
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659-335
2. Make width of insulation section same as overall width of flange

and bolts, plus twice the thickness of pipe insulation.
3. Fill voids between inner circumference of flange insulation and
outer circumference of adjacent straight pipe segments with cut
sections of cellular-glass block insulation of same thickness as
pipe insulation.
4. Install jacket material with manufacturer's recommended adhesive,
overlap seams at least 1 inch, and seal joints with flashing
sealant.
C. Insulation Installation on Pipe Fittings and Elbows:
1. Install preformed sections of same material as straight segments

of pipe insulation when available. Secure according to
2. When preformed sections of insulation are not available, install
mitered sections of cellular-glass insulation. Secure insulation
materials with wire or bands.
D. Insulation Installation on Valves and Pipe Specialties:
1. Install preformed sections of cellular-glass insulation to valve

body.
2. Arrange insulation to permit access to packing and to allow valve
operation without disturbing insulation.
3. Install insulation to flanges as specified for flange insulation
application.
3.7 MINERAL-FIBER INSULATION INSTALLATION
1. Secure each layer of preformed pipe insulation to pipe with wire

or bands and tighten bands without deforming insulation
materials.
sealant.
surfaces, secure laps with outward clinched staples at 6 inches
o.c.
surfaces, do not staple longitudinal tabs but secure tabs with
sealant.

flange.
outer circumference of adjacent straight pipe segments with
mineral-fiber blanket insulation.
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overlap seams at least 1 inch, and seal joints with flashing
sealant.

of pipe insulation when available.
2. When preformed insulation elbows and fittings are not available,
install mitered sections of pipe insulation, to a thickness equal
to adjoining pipe insulation. Secure insulation materials with
wire or bands.

2. When preformed sections are not available, install mitered
sections of pipe insulation to valve body.
application.
3.8 FIELD-APPLIED JACKET INSTALLATION
A. Where glass-cloth jackets are indicated, install directly over bare

insulation or insulation with factory-applied jackets.
1. Draw jacket smooth and tight to surface with 2-inch overlap at

seams and joints.
2. Embed glass cloth between two 0.062-inch- thick coats of lagging
adhesive.
3. Completely encapsulate insulation with coating, leaving no
exposed insulation.
B. Where FSK jackets are indicated, install as follows:
1. Draw jacket material smooth and tight.

2. Install lap or joint strips with same material as jacket.
3. Secure jacket to insulation with manufacturer's recommended
adhesive.
4. Install jacket with 1-1/2-inch laps at longitudinal seams and 3-
inch- wide joint strips at end joints.
5. Seal openings, punctures, and breaks in vapor-retarder jackets
and exposed insulation with vapor-barrier mastic.
C. Where PVC jackets are indicated, install with 1-inch overlap at

longitudinal seams and end joints; for horizontal applications,
install with longitudinal seams along top and bottom of tanks and
vessels. Seal with manufacturers recommended adhesive.
1. Apply two continuous beads of adhesive to seams and joints, one

bead under lap and the finish bead along seam and joint edge.
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D. Where metal jackets are indicated, install with 2-inch overlap at

longitudinal seams and end joints. Overlap longitudinal seams
arranged to shed water. Seal end joints with weatherproof sealant
recommended by insulation manufacturer. Secure jacket with stainless-
steel bands 12 inches o.c. and at end joints.

and inspections.
1. Inspect pipe, fittings, strainers, and valves, randomly selected

by Architect, by removing field-applied jacket and insulation in
layers in reverse order of their installation. Extent of
inspection shall be limited to three locations of straight pipe,
three locations of flanged valves for each pipe service defined
in the "Piping Insulation Schedule, General" Article.
D. All insulation applications will be considered defective Work if

sample inspection reveals noncompliance with requirements.
3.10 PIPING INSULATION SCHEDULE, GENERAL
A. Acceptable preformed pipe and tubular insulation materials and

thicknesses are identified for each piping system and pipe size range.
If more than one material is listed for a piping system, selection
from materials listed is Contractor's option.
B. Items Not Insulated: Unless otherwise indicated, do not install

insulation on the following:
1. Drainage piping located in crawl spaces.

2. Underground piping.
3. Chrome-plated pipes and fittings unless there is a potential for
personnel injury.
3.11 INDOOR PIPING INSULATION SCHEDULE
A. Domestic Cold Water:
1. NPS 1 and Smaller: Insulation shall be one of the following:
a. Cellular Glass: 1-1/2 inches thick.

b. Mineral-Fiber, Preformed Pipe Insulation, Type I: 1 inch
thick.
2. NPS 1-1/4 and Larger: Insulation shall be one of the following:

thick.
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B. Domestic Hot and Recirculated Hot Water:
1. NPS 1-1/4 and Smaller: Insulation shall be one of the following:

thick.
2. NPS 1-1/2 and Larger: Insulation shall be one of the following:

thick.
C. Stormwater and Overflow:
1. All Pipe Sizes: Insulation shall be one of the following:

thick.
D. Roof Drain and Overflow Drain Bodies:

thick.
3.12 INDOOR, FIELD-APPLIED JACKET SCHEDULE
A. Install jacket over insulation material. For insulation with factory-

applied jacket, install the field-applied jacket over the factory-
applied jacket.
B. Piping, Exposed: (Mechanical Room)
1. Aluminum, Smooth: 0.016 inch thick.
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SECTION 22 11 16
DOMESTIC WATER PIPING
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Under-building slab and aboveground domestic water pipes, tubes,

fittings, and specialties inside the building.
2. Escutcheons.
3. Sleeves and sleeve seals.
4. Wall penetration systems.
A. Seismic Performance: Domestic water piping and support and

installation shall withstand effects of earthquake motions determined
according to ASCE/SEI 7.
1.4 SUBMITTALS
A. Product Data: For the following products:
3. Backflow preventers and vacuum breakers.
4. Escutcheons.
5. Sleeves and sleeve seals.
6. Water penetration systems.
B. Coordination Drawings: For piping in equipment rooms and other

congested areas, drawn to scale, on which the following items are
shown and coordinated with each other, using input from Installers of
the items involved:
1. Fire-suppression-water piping.
2. Domestic water piping.
3. Medical air piping.
4. HVAC hydronic piping.
5. Electrical conduit.
6. Electrical cable trays.
C. Field quality-control reports.
22 11 16 - 1
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A. Piping materials shall bear label, stamp, or other markings of

specified testing agency.
B. Comply with NSF 61 for potable domestic water piping and components.
A. Interruption of Existing Water Service: Do not interrupt water

service to facilities occupied by Owner or others unless permitted
under the following conditions and then only after arranging to
provide temporary water service according to requirements indicated:
1. Notify Owner no fewer than two days in advance of proposed

interruption of water service.
2. Do not proceed with interruption of water service without Owner's
written permission.
1.7 COORDINATION
A. Coordinate sizes and locations of concrete bases with actual equipment

provided.
PART 2 - PRODUCTS
A. Comply with requirements in "Piping Schedule" Article for applications

of pipe, tube, fitting materials, and joining methods for specific
services, service locations, and pipe sizes.
2.2 COPPER TUBE AND FITTINGS
A. Hard Copper Tube: ASTM B 88, Type L water tube, drawn temper.
1. Cast-Copper Solder-Joint Fittings: ASME B16.18, pressure

fittings.
2. Wrought-Copper Solder-Joint Fittings: ASME B16.22, wrought-
copper pressure fittings.
3. Bronze Flanges: ASME B16.24, Class 150, with solder-joint ends.
4. Copper Unions: MSS SP-123, cast-copper-alloy, hexagonal-stock
body, with ball-and-socket, metal-to-metal seating surfaces, and
solder-joint or threaded ends.
B. Soft Copper Tube: ASTM B 88, Type K water tube, annealed temper.
1. Copper Solder-Joint Fittings: ASME B16.22, wrought-copper

pressure fittings.
A. General Requirements: Assembly of copper alloy and ferrous materials

or ferrous material body with separating nonconductive insulating
material suitable for system fluid, pressure, and temperature.
22 11 16 - 2
659-335
B. Dielectric Unions:

a. Capitol Manufacturing Company.

c. EPCO Sales, Inc.
d. Hart Industries International, Inc.
e. Watts Regulator Co.; a division of Watts Water Technologies,
Inc.
f. Zurn Plumbing Products Group; Wilkins Water Control Products.
2. Description:
a. Pressure Rating: 150 psig at 180 deg F.

b. End Connections: Solder-joint copper alloy and threaded
ferrous.
C. Dielectric Flanges:


c. EPCO Sales, Inc.
d. Watts Regulator Co.; a division of Watts Water Technologies,
Inc.
2. Description:
a. Factory-fabricated, bolted, companion-flange assembly.

b. Pressure Rating: 150 psig.
c. End Connections: Solder-joint copper alloy and threaded
ferrous; threaded solder-joint copper alloy and threaded
ferrous.
D. Dielectric-Flange Kits:


b. Calpico, Inc.
2. Description:
a. Nonconducting materials for field assembly of companion

flanges.
b. Pressure Rating: 150 psig.
22 11 16 - 3
659-335
c. Gasket: Neoprene or phenolic.

d. Bolt Sleeves: Phenolic or polyethylene.
e. Washers: Phenolic with steel backing washers.
E. Dielectric Couplings:

a. Calpico, Inc.
b. Lochinvar Corporation.
2. Description:
a. Galvanized-steel coupling.
b. Pressure Rating: 300 psig at 225 deg F.
c. End Connections: Female threaded.
d. Lining: Inert and noncorrosive, thermoplastic.
F. Dielectric Nipples:

a. Perfection Corporation; a subsidiary of American Meter

Company.
2. Description:
a. Electroplated steel nipple complying with ASTM F 1545.

b. Pressure Rating: 300 psig at 225 deg F.
c. End Connections: Male threaded or grooved.
d. Lining: Inert and noncorrosive, propylene.
2.4 ESCUTCHEONS
A. General: Manufactured ceiling, floor, and wall escutcheons and floor

plates.
B. One Piece, Cast Brass: Polished, chrome-plated finish with setscrews.
C. One Piece, Deep Pattern: Deep-drawn, box-shaped brass with chrome-

plated finish.
D. One Piece, Stamped Steel: Chrome-plated finish with setscrew or spring

clips.
E. Split Casting, Cast Brass: Polished, chrome-plated finish with

concealed hinge and setscrew.
F. Split Plate, Stamped Steel: Chrome-plated finish with concealed hinge,

setscrew or spring clips.
22 11 16 - 4
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G. One-Piece Floor Plates: Cast-iron flange with holes for fasteners.
H. Split-Casting Floor Plates: Cast brass with concealed hinge.
2.5 SLEEVES
A. Cast-Iron Wall Pipes: Fabricated of cast iron, and equivalent to

ductile-iron pressure pipe, with plain ends and integral waterstop
unless otherwise indicated.
B. Galvanized-Steel-Sheet Sleeves: 0.0239-inch minimum thickness; round

tube closed with welded longitudinal joint.
C. Molded-PE Sleeves: Reusable, PE, tapered-cup shaped, and smooth outer

surface with nailing flange for attaching to wooden forms.
D. Molded-PVC Sleeves: Permanent, with nailing flange for attaching to

wooden forms.
E. PVC-Pipe Sleeves: ASTM D 1785, Schedule 40.
F. Galvanized-Steel-Pipe Sleeves: ASTM A 53/A 53M, Type E, Grade B,

Schedule 40, zinc-coated, with plain ends.
G. Stack Sleeve Fittings: Manufactured, cast-iron sleeve with integral

membrane flashing.
1. Underdeck Clamp: Clamping ring with setscrews.
2.6 SLEEVE SEALS

1. Advance Products & Systems, Inc.

2. Calpico, Inc.
3. Metraflex, Inc.
4. Pipeline Seal and Insulator, Inc.
B. Description: Modular sealing element unit, designed for field

assembly, used to fill annular space between pipe and sleeve.
1. Sealing Elements: EPDM-rubber interlocking links shaped to fit

surface of pipe. Include type and number required for pipe
material and size of pipe.
2. Pressure Plates: Carbon steel.
3. Connecting Bolts and Nuts: Carbon steel, with corrosion-
resistant coating, of length required to secure pressure plates
to sealing elements.
2.7 WALL PENETRATION SYSTEMS

22 11 16 - 5
659-335
1. SIGMA.
B. Description: Wall-sleeve assembly, consisting of housing and gland,

gaskets, and pipe sleeve.
1. Carrier-Pipe Deflection: Up to 5 percent without leakage.

2. Housing: Ductile-iron casting with hub, waterstop, anchor ring,
and locking devices. Include gland, bolts, and nuts.
3. Housing-to-Sleeve Gasket: EPDM rubber.
4. Housing-to-Carrier-Pipe Gasket: AWWA C111, EPDM rubber.
5. Pipe Sleeve: AWWA C151, ductile-iron pipe or ASTM A 53/A 53M,
Schedule 40, zinc-coated steel pipe.
2.8 GROUT
A. Standard: ASTM C 1107, Grade B, post-hardening and volume-adjusting,

dry, hydraulic-cement grout.
B. Characteristics: Nonshrink; recommended for interior and exterior

applications.
C. Design Mix: 5000-psi, 28-day compressive strength.
D. Packaging: Premixed and factory packaged.
PART 3 - EXECUTION
3.1 EARTHWORK
A. Comply with requirements in Division 31 Section "Earth Moving" for

excavating, trenching, and backfilling.
A. Drawing plans, schematics, and diagrams indicate general location and

arrangement of domestic water piping. Indicated locations and
arrangements are used to size pipe and calculate friction loss,
expansion, and other design considerations. Install piping as
indicated unless deviations to layout are approved on Coordination
Drawings.
B. Install copper tubing under building slab according to CDA's "Copper

Tube Handbook."
C. Install underground copper tube in PE encasement according to

ASTM A 674 or AWWA C105.
D. Install shutoff valve, hose-end drain valve, strainer, pressure gage,

and test tee with valve, inside the building at each domestic water
service entrance. Comply with requirements in Division 22 Section
"Meters and Gages for Plumbing Piping" for pressure gages and
Division 22 Section "Domestic Water Piping Specialties" for drain
valves and strainers.
E. Install shutoff valve immediately upstream of each dielectric fitting.
22 11 16 - 6
659-335
F. Install water-pressure-reducing valves downstream from shutoff valves.

Comply with requirements in Division 22 Section "Domestic Water Piping
Specialties" for pressure-reducing valves.
G. Install domestic water piping level without pitch and plumb.
H. Install seismic restraints on piping. Comply with requirements in

Division 22 Section "Vibration and Seismic Controls for Plumbing
Piping and Equipment" for seismic-restraint devices.
I. Install piping concealed from view and protected from physical contact
by building occupants unless otherwise indicated and except in
equipment rooms and service areas.
J. Install piping indicated to be exposed and piping in equipment rooms

K. Install piping above accessible ceilings to allow sufficient space for

ceiling panel removal, and coordinate with other services occupying
that space.
L. Install piping adjacent to equipment and specialties to allow service

and maintenance.
M. Install piping to permit valve servicing.
N. Install nipples, unions, special fittings, and valves with pressure

ratings the same as or higher than system pressure rating used in
applications below unless otherwise indicated.
O. Install piping free of sags and bends.
P. Install fittings for changes in direction and branch connections.
Q. Install unions in copper tubing at final connection to each piece of

equipment, machine, and specialty.
R. Install pressure gages on suction and discharge piping from each

plumbing pump. Comply with requirements in Division 22 Section "Meters
and Gages for Plumbing Piping" for pressure gages.
S. Install thermostats in hot-water circulation piping. Comply with

requirements in Division 22 Section "Domestic Water Pumps" for
thermostats.
T. Install thermometers on inlet and outlet piping from each water

heater, and thermostatic mixing valve. Comply with requirements in
Division 22 Section "Meters and Gages for Plumbing Piping" for
thermometers.
A. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of
steel pipe.
22 11 16 - 7
659-335
B. Remove scale, slag, dirt, and debris from inside and outside of pipes,
tubes, and fittings before assembly.
C. Brazed Joints: Join copper tube and fittings according to CDA's

"Copper Tube Handbook," "Brazed Joints" Chapter.
D. Soldered Joints: Apply ASTM B 813, water-flushable flux to end of

tube. Join copper tube and fittings according to ASTM B 828 or CDA's
"Copper Tube Handbook."
E. Flanged Joints: Select appropriate asbestos-free, nonmetallic gasket

material in size, type, and thickness suitable for domestic water
service. Join flanges with gasket and bolts according to ASME B31.9.
F. Dissimilar-Material Piping Joints: Make joints using adapters

compatible with materials of both piping systems.
A. General-Duty Valves: Comply with requirements in Division 22 Section

"General-Duty Valves for Plumbing Piping" for valve installations.
B. Install shutoff valve close to water main on each branch and riser
serving plumbing fixtures or equipment, on each water supply to
equipment, and on each water supply to plumbing fixtures that do not
have supply stops. Use ball valves for piping NPS 2 and smaller. Use
butterfly or ball valves for piping NPS 2-1/2 and larger.
C. Install drain valves for equipment at base of each water riser, at low
points in horizontal piping, and where required to drain water piping.
Drain valves are specified in Division 22 Section "Domestic Water
Piping Specialties."
1. Hose-End Drain Valves: At low points in water mains, risers, and

branches.
2. Stop-and-Waste Drain Valves: Instead of hose-end drain valves
where indicated.
D. Install balancing valve in each hot-water circulation return branch

and discharge side of each pump and circulator. Set balancing valves
partly open to restrict but not stop flow. Use globe valves for
piping NPS 2 and smaller and globe valves for piping NPS 2-1/2 and
larger. Comply with requirements in Division 22 Section "Domestic
Water Piping Specialties" for balancing valves.
3.5 DIELECTRIC FITTING INSTALLATION
A. Install dielectric fittings in piping at connections of dissimilar

metal piping and tubing.
B. Dielectric Fittings for NPS 2 and Smaller: Use dielectric couplings.
C. Dielectric Fittings for NPS 2-1/2 to NPS 4: Use dielectric flanges.
22 11 16 - 8
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A. Comply with requirements in Division 22 Section "Vibration and Seismic

Controls for Plumbing Piping and Equipment" for seismic-restraint
devices.
B. Comply with requirements in Division 22 Section "Hangers and Supports

for Plumbing Piping and Equipment" for pipe hanger and support
products and installation.
1. Vertical Piping: MSS Type 8 or 42, clamps.

2. Individual, Straight, Horizontal Piping Runs:
a. 100 Feet and Less: MSS Type 1, adjustable, steel clevis

hangers.
b. Longer than 100 Feet: MSS Type 43, adjustable roller
hangers.
c. Longer than 100 Feet If Indicated: MSS Type 49, spring
cushion rolls.
3. Multiple, Straight, Horizontal Piping Runs 100 Feet or Longer:

MSS Type 44, pipe rolls. Support pipe rolls on trapeze.
4. Base of Vertical Piping: MSS Type 52, spring hangers.
C. Support vertical piping and tubing at base and at each floor.
D. Rod diameter may be reduced one size for double-rod hangers, to a

minimum of 3/8 inch.
E. Install hangers for copper tubing with the following maximum

horizontal spacing and minimum rod diameters:
1. NPS 3/4 and Smaller: 60 inches with 3/8-inch rod.

2. NPS 1 and NPS 1-1/4: 72 inches with 3/8-inch rod.
3. NPS 1-1/2 and NPS 2: 96 inches with 3/8-inch rod.
4. NPS 2-1/2: 108 inches with 1/2-inch rod.
5. NPS 3 to NPS 5: 10 feet with 1/2-inch rod.
6. NPS 6: 10 feet with 5/8-inch rod.
F. Install supports for vertical copper tubing every 10 feet.
G. Support piping and tubing not listed in this article according to

MSS SP-69 and manufacturer's written instructions.
3.7 CONNECTIONS
A. Drawings indicate general arrangement of piping, fittings, and

specialties.
B. Install piping adjacent to equipment and machines to allow service and

maintenance.
C. Connect domestic water piping to water-service piping with shutoff

valve; extend and connect to the following:
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1. Water Heaters: Cold-water inlet and hot-water outlet piping in

sizes indicated, but not smaller than sizes of water heater
connections.
2. Plumbing Fixtures: Cold- and hot-water supply piping in sizes
indicated, but not smaller than required by plumbing code.
Comply with requirements in Division 22 plumbing fixture Sections
for connection sizes.
3. Equipment: Cold- and hot-water supply piping as indicated, but
not smaller than equipment connections. Provide shutoff valve
and union for each connection. Use flanges instead of unions for
NPS 2-1/2 and larger.
3.8 ESCUTCHEON INSTALLATION
A. Install escutcheons for penetrations of walls, ceilings, and floors.
B. Escutcheons for New Piping:
1. Piping with Fitting or Sleeve Protruding from Wall: One piece,

deep pattern.
One piece, cast brass with polished chrome-plated finish.
3. Bare Piping at Ceiling Penetrations in Finished Spaces: One
piece, cast brass with polished chrome-plated finish.
4. Bare Piping in Unfinished Service Spaces: One piece, cast brass
with polished chrome-plated finish.
5. Bare Piping in Equipment Rooms: One piece, cast brass.
6. Bare Piping at Floor Penetrations in Equipment Rooms: One-piece
floor plate.
C. Escutcheons for Existing Piping:
1. Chrome-Plated Piping: Split casting, cast brass with chrome-

plated finish.
2. Insulated Piping: Split plate, stamped steel with concealed hinge
and spring clips.
Split casting, cast brass with chrome-plated finish.
4. Bare Piping at Ceiling Penetrations in Finished Spaces: Split
casting, cast brass with chrome-plated finish.
5. Bare Piping in Unfinished Service Spaces: Split casting, cast
brass with polished chrome-plated finish.
6. Bare Piping in Equipment Rooms: Split casting, cast brass.
7. Bare Piping at Floor Penetrations in Equipment Rooms: Split-
casting floor plate.
3.9 SLEEVE INSTALLATION
A. General Requirements: Install sleeves for pipes and tubes passing

through penetrations in floors, partitions, roofs, and walls.
B. Sleeves are not required for core-drilled holes.
C. Permanent sleeves are not required for holes formed by removable PE

sleeves.
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D. Cut sleeves to length for mounting flush with both surfaces unless
E. Install sleeves in new partitions, slabs, and walls as they are built.
F. For interior wall penetrations, seal annular space between sleeve and
pipe or pipe insulation using joint sealants appropriate for size,
depth, and location of joint. Comply with requirements in Division 07
Section "Joint Sealants" for joint sealants.
G. For exterior wall penetrations above grade, seal annular space between
sleeve and pipe using joint sealants appropriate for size, depth, and
location of joint. Comply with requirements in Division 07 Section
"Joint Sealants" for joint sealants.
H. For exterior wall penetrations below grade, seal annular space between
sleeve and pipe using sleeve seals specified in this Section.
I. Seal space outside of sleeves in concrete slabs and walls with grout.
J. Install sleeves that are large enough to provide 1/4-inch annular

clear space between sleeve and pipe or pipe insulation unless
K. Install sleeve materials according to the following applications:
1. Sleeves for Piping Passing through Concrete Floor Slabs: Molded

PE.
2. Sleeves for Piping Passing through Concrete Floor Slabs of
Mechanical Equipment Areas or Other Wet Areas: Steel pipe.
a. Extend sleeves 2 inches above finished floor level.

b. For pipes penetrating floors with membrane waterproofing,
extend cast-iron sleeve fittings below floor slab as required
to secure clamping ring if ring is specified. Secure
flashing between clamping flanges. Install section of cast-
iron soil pipe to extend sleeve to 2 inches above finished
floor level. Comply with requirements in Division 07 Section
"Sheet Metal Flashing and Trim" for flashing.
3. Sleeves for Piping Passing through Gypsum-Board Partitions:
a. Steel pipe sleeves for pipes smaller than NPS 6.

b. Galvanized-steel sheet sleeves for pipes NPS 6 and larger.
c. Exception: Sleeves are not required for water supply tubes
and waste pipes for individual plumbing fixtures if
escutcheons will cover openings.
L. Fire-Barrier Penetrations: Maintain indicated fire rating of walls,

penetrations with firestop materials. Comply with requirements in
Division 07 Section "Penetration Firestopping" for firestop materials
and installations.
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3.10 SLEEVE SEAL INSTALLATION
A. Install sleeve seals in sleeves in exterior concrete walls at water-

service piping entries into building.
B. Select type and number of sealing elements required for pipe material
and size. Position pipe in center of sleeve. Assemble sleeve seal
components and install in annular space between pipe and sleeve.
Tighten bolts against pressure plates that cause sealing elements to
expand and make watertight seal.
3.11 WALL PENETRATION SYSTEM INSTALLATION
A. Install wall penetration systems in new, exterior concrete walls.
B. Assemble wall penetration system components with sleeve pipe. Install

so that end of sleeve pipe and face of housing are flush with wall.
Adjust locking devices to secure sleeve pipe in housing.
3.12 IDENTIFICATION
A. Identify system components. Comply with requirements in Division 22

Section "Identification for Plumbing Piping and Equipment" for
identification materials and installation.
B. Piping Inspections:
1. Do not enclose, cover, or put piping into operation until it has

been inspected and approved by authorities having jurisdiction.
2. During installation, notify authorities having jurisdiction at
least one day before inspection must be made. Perform tests
specified below in presence of authorities having jurisdiction:
a. Roughing-in Inspection: Arrange for inspection of piping

before concealing or closing-in after roughing-in and before
setting fixtures.
b. Final Inspection: Arrange final inspection for authorities
having jurisdiction to observe tests specified below and to
ensure compliance with requirements.
3. Reinspection: If authorities having jurisdiction find that

piping will not pass tests or inspections, make required
corrections and arrange for reinspection.
4. Reports: Prepare inspection reports and have them signed by
authorities having jurisdiction.
C. Piping Tests:
1. Fill domestic water piping. Check components to determine that

they are not air bound and that piping is full of water.
2. Test for leaks and defects in new piping and parts of existing
piping that have been altered, extended, or repaired. If testing
22 11 16 - 12
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is performed in segments, submit a separate report for each test,

complete with diagram of portion of piping tested.
3. Leave new, altered, extended, or replaced domestic water piping
uncovered and unconcealed until it has been tested and approved.
Expose work that was covered or concealed before it was tested.
4. Cap and subject piping to static water pressure of 50 psig above
operating pressure, without exceeding pressure rating of piping
system materials. Isolate test source and allow to stand for
four hours. Leaks and loss in test pressure constitute defects
that must be repaired.
5. Repair leaks and defects with new materials and retest piping or
portion thereof until satisfactory results are obtained.
6. Prepare reports for tests and for corrective action required.
D. Domestic water piping will be considered defective if it does not pass

tests and inspections.
3.14 ADJUSTING
A. Perform the following adjustments before operation:
1. Close drain valves, hydrants, and hose bibbs.

2. Open shutoff valves to fully open position.
3. Open throttling valves to proper setting.
4. Adjust balancing valves in hot-water-circulation return piping to
provide adequate flow.
a. Manually adjust globe-type balancing valves in hot-water-

circulation return piping to provide flow of hot water in
each branch.
5. Remove plugs used during testing of piping and for temporary

sealing of piping during installation.
6. Remove and clean strainer screens. Close drain valves and
replace drain plugs.
7. Remove filter cartridges from housings and verify that cartridges
are as specified for application where used and are clean and
ready for use.
8. Check plumbing specialties and verify proper settings,
adjustments, and operation.
3.15 CLEANING
A. Clean and disinfect potable domestic water piping as follows:
1. Purge new piping and parts of existing piping that have been
altered, extended, or repaired before using.
2. Use purging and disinfecting procedures prescribed by authorities
having jurisdiction; if methods are not prescribed, use
procedures described in either AWWA C651 or AWWA C652 or follow
procedures described below:
a. Flush piping system with clean, potable water until dirty

water does not appear at outlets.
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b. Fill and isolate system according to either of the following:
1) Fill system or part thereof with water/chlorine solution

with at least 50 ppm of chlorine. Isolate with valves
and allow to stand for 24 hours.
2) Fill system or part thereof with water/chlorine solution
with at least 200 ppm of chlorine. Isolate and allow to
stand for three hours.
c. Flush system with clean, potable water until no chlorine is

in water coming from system after the standing time.
d. Submit water samples in sterile bottles to authorities having
jurisdiction. Repeat procedures if biological examination
shows contamination.
B. Prepare and submit reports of purging and disinfecting activities.
C. Clean interior of domestic water piping system. Remove dirt and

debris as work progresses.
3.16 PIPING SCHEDULE
A. Transition and special fittings with pressure ratings at least equal

to piping rating may be used in applications below unless otherwise
indicated.
B. Flanges and unions may be used for aboveground piping joints unless
C. Fitting Option: Brazed joints may be used on aboveground copper

tubing.
D. Under-building-slab, domestic water, building service piping, NPS 3

and smaller, shall be the following:
1. Soft copper tube, ASTM B 88, Type K; wrought-copper solder-joint

fittings; and brazed joints.
E. Aboveground domestic water piping, NPS 2 and smaller, shall be the

following:
1. Hard copper tube, ASTM B 88, Type L; wrought- copper solder-joint

fittings; and soldered joints.
F. Aboveground domestic water piping, NPS 2-1/2 to NPS 4, shall be the

following:
1. Hard copper tube, ASTM B 88, Type L; wrought- copper solder-joint

fittings; and soldered joints.
3.17 VALVE SCHEDULE
A. Drawings indicate valve types to be used. Where specific valve types

are not indicated, the following requirements apply:
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1. Shutoff Duty: Use ball valves for piping NPS 2 and smaller. Use
butterfly, or ball valves with flanged ends for piping NPS 2-1/2
and larger.
2. Throttling Duty: Use globe valves for piping NPS 2 and smaller.
Use globe valves with flanged ends for piping NPS 2-1/2 and
larger.
3. Hot-Water Circulation Piping, Balancing Duty: Memory-stop
balancing valves.
4. Drain Duty: Hose-end drain valves.
B. Use check valves to maintain correct direction of domestic water flow

to and from equipment.
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SECTION 22 11 19
DOMESTIC WATER PIPING SPECIALTIES
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
A. This Section includes the following domestic water piping specialties:
1. Vacuum breakers.
2. Backflow preventers.
3. Balancing valves.
4. Temperature-actuated water mixing valves.
5. Strainers.
6. Outlet boxes.
7. Hose bibbs.
8. Wall hydrants.
9. Post Hydrants.
10. Drain valves.
11. Water hammer arresters.
12. Air vents.
13. Trap-seal primer valves.
1. Division 22 Section "Meters and Gages for Plumbing Piping" for

thermometers, pressure gages, in domestic water piping.
2. Division 22 Section “Water Coolers" for water filters for water
coolers.
A. Minimum Working Pressure for Domestic Water Piping Specialties: 125

psig, unless otherwise indicated.
1.4 SUBMITTALS
B. Shop Drawings: Diagram power, signal, and control wiring.
C. Field quality-control test reports.
D. Operation and Maintenance Data: For domestic water piping specialties

to include in emergency, operation, and maintenance manuals.
22 11 19 - 1
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A. Electrical Components, Devices, and Accessories: Listed and labeled

as defined in NFPA 70, Article 100, by a testing agency acceptable to
authorities having jurisdiction, and marked for intended use.
B. NSF Compliance:
1. Comply with NSF 14, "Plastics Piping Components and Related

Materials," for plastic domestic water piping components.
2. Comply with NSF 61, "Drinking Water System Components - Health
Effects; Sections 1 through 9."
PART 2 - PRODUCTS
2.1 VACUUM BREAKERS
A. Pipe-Applied, Atmospheric-Type Vacuum Breakers:

a. Ames Co.
b. Cash Acme.
c. Conbraco Industries, Inc.
d. FEBCO; SPX Valves & Controls.
e. Rain Bird Corporation.
g. Zurn Plumbing Products Group; Wilkins Div.
2. Standard: ASSE 1001.

3. Size: NPS 1/4 to NPS 3, as required to match connected piping.
4. Body: Bronze.
5. Inlet and Outlet Connections: Threaded.
6. Finish: Rough bronze.
B. Hose-Connection Vacuum Breakers:

a. Conbraco Industries, Inc.

b. Legend Valve.
c. MIFAB, Inc.
d. Prier Products, Inc.
e. Watts Industries, Inc.; Water Products Div.
f. Woodford Manufacturing Company.
g. Zurn Plumbing Products Group; Light Commercial Operation.

3. Body: Bronze, nonremovable, with manual drain.
4. Outlet Connection: Garden-hose threaded complying with
ASME B1.20.7.
5. Finish: Chrome or nickel plated.
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C. Pressure Vacuum Breakers:


b. FEBCO; SPX Valves & Controls.
c. Watts Industries, Inc.; Water Products Div.
d. Zurn Plumbing Products Group; Wilkins Div.

3. Operation: Continuous-pressure applications.
4. Pressure Loss: 5 psig maximum, through middle 1/3 of flow range.
a. Valves: Ball type, on inlet and outlet.
2.2 BACKFLOW PREVENTERS
A. Intermediate Atmospheric-Vent Backflow Preventers:


c. Honeywell Water Controls.
e. Zurn Plumbing Products Group; Wilkins Div.

B. Reduced-Pressure-Principle Backflow Preventers:


c. Watts Industries, Inc.; Water Products Div.
d. Zurn Plumbing Products Group; Wilkins Div.

4. Pressure Loss: 12 psig maximum, through middle 1/3 of flow
range.
C. Beverage-Dispensing-Equipment Backflow Preventers:

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b. Watts Industries, Inc.; Water Products Div.
c. Zurn Plumbing Products Group; Wilkins Div.

4. Size: NPS 1/4 or NPS 3/8.
5. Body: Stainless steel.
D. Carbonated-Beverage-Dispenser, Dual-Check-Valve Backflow Preventers:

a. Lancer Corporation.
b. Watts Industries, Inc.; Water Products Div.

4. Size: NPS 1/4 or NPS 3/8.
2.3 BALANCING VALVES
A. Memory-Stop Balancing Valves:


c. Crane Co.; Crane Valve Group; Jenkins Valves.
d. Crane Co.; Crane Valve Group; Stockham Div.
e. Hammond Valve.
g. NIBCO INC.
h. Red-White Valve Corp.
2. Standard: MSS SP-110 for two-piece, copper-alloy ball valves.

3. Pressure Rating: 400-psig minimum CWP.
4. Size: NPS 2 or smaller.
5. Body: Copper alloy.
6. Port: Standard or full port.
7. Ball: Chrome-plated brass.
8. Seats and Seals: Replaceable.
9. End Connections: Solder joint or threaded.
10. Handle: Vinyl-covered steel with memory-setting device.
B. Primary, Thermostatic, Water Mixing Valves:
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1. Basis-of-Design Product: Subject to compliance with requirements,

provide the product indicated on Drawings or a comparable product
by one of the following:
a. Armstrong International, Inc.

b. Lawler Manufacturing Company, Inc.
c. Leonard Valve Company.
d. Powers; a Watts Industries Co.
e. Symmons Industries, Inc.

4. Type: Cabinet-type, thermostatically controlled water mixing
valve.
5. Material: Bronze body with corrosion-resistant interior
components.
6. Connections: Union inlets and outlet.
7. Accessories: Manual temperature control, check stops on hot- and
cold-water supplies, and adjustable, temperature-control handle.
8. Valve Pressure Rating: 125 psig minimum, unless otherwise
indicated.
9. Tempered-Water Setting: Refer to schedule on Drawings.
10. Tempered-Water Design Flow Rate: Refer to schedule on Drawings.
11. Pressure Drop at Design Flow Rate: 5 psig.
12. Valve Finish: Rough bronze.
13. Piping Finish: Chrome plated.
14. Cabinet: Factory-fabricated, stainless steel, for surface
mounting and with hinged, stainless-steel door.
2.4 STRAINERS FOR DOMESTIC WATER PIPING
A. Y-Pattern Strainers:
1. Pressure Rating: 125 psig minimum, unless otherwise indicated.

2. Body: Bronze for NPS 2 and smaller; cast iron with interior
lining complying with AWWA C550 or FDA-approved, epoxy coating
and for NPS 2-1/2 and larger.
3. End Connections: Threaded for NPS 2 and smaller; flanged for
NPS 2-1/2 and larger.
4. Screen: Stainless steel with round perforations, unless
5. Perforation Size:
a. Strainers NPS 2 and Smaller: 0.020 inch 0.033 inch.

b. Strainers NPS 2-1/2 to NPS 4: 0.045 inch.
6. Drain: Factory-installed, hose-end drain valve.
2.5 OUTLET BOXES
A. Clothes Washer Outlet Boxes:

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a. Acorn Engineering Company.

b. Guy Gray Manufacturing Co., Inc.
c. IPS Corporation.
d. LSP Products Group, Inc.
e. Symmons Industries, Inc.
2. Refer to schedule on Drawings.
B. Icemaker Coffee Maker Outlet Boxes:


b. IPS Corporation.
c. LSP Products Group, Inc.
C. Ice Machine Outlet Boxes:


b. IPS Corporation.
c. LSP Products Group, Inc.
2.6 HOSE BIBBS
A. Hose Bibbs - Refer to schedule on Drawings:
1. Standard: ASME A112.18.1 for sediment faucets.

3. Seat: Bronze, replaceable.
4. Supply Connections: NPS 1/2 or NPS 3/4 threaded or solder-joint
inlet.
5. Outlet Connection: Garden-hose thread complying with
ASME B1.20.7.
7. Vacuum Breaker: Integral nonremovable, drainable, hose-connection
vacuum breaker complying with ASSE 1011.
8. Finish for Equipment Rooms: Rough bronze, or chrome or nickel
plated.
9. Finish for Service Areas: Chrome or nickel plated.
10. Finish for Finished Rooms: Chrome or nickel plated.
11. Operation for Equipment Rooms: Wheel handle or operating key.
12. Operation for Service Areas: Wheel handle.
13. Operation for Finished Rooms: Wheel handle.
14. Include operating key with each operating-key hose bibb.
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15. Include integral wall flange with each chrome- or nickel-plated

hose bibb.
2.7 WALL HYDRANTS
A. Nonfreeze Wall Hydrants - Refer to schedule on Drawings:

a. Josam Company.
b. MIFAB, Inc.
c. Smith, Jay R. Mfg. Co.; Division of Smith Industries, Inc.
d. Tyler Pipe; Wade Div.
e. Watts Drainage Products Inc.
f. Woodford Manufacturing Company.
g. Zurn Plumbing Products Group; Light Commercial Operation.
2. Standard: ASME A112.21.3M for exposed-outlet, self-draining wall

hydrants.
4. Operation: Loose key.
5. Casing and Operating Rod: Of length required to match wall
thickness. Include wall clamp.
6. Inlet: NPS 3/4 or NPS 1.
7. Outlet: Concealed, with integral vacuum breaker and garden-hose
thread complying with ASME B1.20.7.
8. Box: Deep, flush mounting with cover.
9. Box and Cover Finish: Polished nickel bronze.
10. Outlet: Exposed, with integral vacuum breaker and garden-hose
thread complying with ASME B1.20.7.
11. Nozzle and Wall-Plate Finish: Polished nickel bronze.
12. Operating Keys(s): Two with each wall hydrant.
2.8 POST HYDRANTS
A. Nonfreeze, Draining-Type Post Hydrant:

a. MIFAB, Inc.
b. Prier Products, Inc.
c. Simmons Manufacturing Co.
d. Smith, Jay R. Mfg. Co.; Division of Smith Industries, Inc.
e. Tyler Pipe; Wade Div.
f. Watts Drainage Products Inc.
g. Woodford Manufacturing Company.
h. Zurn Plumbing Products Group; Light Commercial Operation.
i. Zurn Plumbing Products Group; Specification Drainage
Operation.
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2. Standard: ASME A112.21.3M.

3. Type: Nonfreeze, exposed-outlet post hydrant.
4. Operation: Loose key.
5. Casing and Operating Rod: Of at least length required for burial
of valve below frost line.
6. Casing: Bronze with casing guard.
7. Inlet: NPS 3/4.
8. Outlet: Garden-hose thread complying with ASME B1.20.7.
9. Drain: Designed with hole to drain into ground when shut off.
10. Vacuum Breaker: Nonremovable, drainable, hose-connection vacuum
breaker complying with ASSE 1011; and garden-hose thread
complying with ASME B1.20.7 on outlet.
2.9 DRAIN VALVES
A. Ball-Valve-Type, Hose-End Drain Valves:
1. Standard: MSS SP-110 for standard-port, two-piece ball valves.

2. Pressure Rating: 400-psig minimum CWP.
3. Size: NPS 3/4.
4. Body: Copper alloy.
5. Ball: Chrome-plated brass.
6. Seats and Seals: Replaceable.
7. Handle: Vinyl-covered steel.
8. Inlet: Threaded or solder joint.
9. Outlet: Threaded, short nipple with garden-hose thread complying
with ASME B1.20.7 and cap with brass chain.
2.10 WATER HAMMER ARRESTERS
A. Water Hammer Arresters:

a. AMTROL, Inc.
b. Josam Company.
c. MIFAB, Inc.
d. PPP Inc.
e. Smith, Jay R. Mfg. Co.; Division of Smith Industries, Inc.
f. Tyler Pipe; Wade Div.
g. Watts Drainage Products Inc.
h. Zurn Plumbing Products Group; Specification Drainage
Operation.
2. Standard: ASSE 1010 or PDI-WH 201.

3. Type: Copper tube with piston.
4. Size: ASSE 1010, Sizes AA and A through F or PDI-WH 201, Sizes A
through F.
2.11 AIR VENTS
A. Bolted-Construction Automatic Air Vents:
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1. Body: Bronze.
2. Pressure Rating: 125-psig minimum pressure rating at 140 deg F.
3. Float: Replaceable, corrosion-resistant metal.
4. Mechanism and Seat: Stainless steel.
5. Size: NPS 3/8 minimum inlet.
6. Inlet and Vent Outlet End Connections: Threaded.
B. Welded-Construction Automatic Air Vents:

2. Pressure Rating: 150-psig minimum pressure rating.
3. Float: Replaceable, corrosion-resistant metal.
4. Mechanism and Seat: Stainless steel.
5. Size: NPS 3/8 minimum inlet.
6. Inlet and Vent Outlet End Connections: Threaded.
2.12 TRAP-SEAL PRIMER VALVES
A. Supply-Type, Trap-Seal Primer Valves:

a. MIFAB, Inc.
b. PPP Inc.
c. Sioux Chief Manufacturing Company, Inc.
d. Smith, Jay R. Mfg. Co.; Division of Smith Industries, Inc.
e. Watts Industries, Inc.; Water Products Div.

4. Body: Bronze.
5. Inlet and Outlet Connections: NPS 1/2 threaded, union, or solder
joint.
6. Gravity Drain Outlet Connection: NPS 1/2 threaded or solder
joint.
7. Finish: Chrome plated, or rough bronze for units used with pipe
or tube that is not chrome finished.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Refer to Division 22 Section "Common Work Results for Plumbing" for

piping joining materials, joint construction, and basic installation
requirements.
B. Install backflow preventers in each water supply to mechanical

equipment and systems and to other equipment and water systems that
may be sources of contamination. Comply with authorities having
jurisdiction.
1. Locate backflow preventers in same room as connected equipment or

system.
22 11 19 - 9
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2. Install drain for backflow preventers with atmospheric-vent drain

connection with air-gap fitting, fixed air-gap fitting, or
equivalent positive pipe separation of at least two pipe
diameters in drain piping and pipe to floor drain. Locate air-
gap device attached to or under backflow preventer. Simple air
breaks are not acceptable for this application.
3. Do not install bypass piping around backflow preventers.
C. Install balancing valves in locations where they can easily be

adjusted.
D. Install Y-pattern strainers for water on supply side of each control

valve, and pump.
E. Install outlet boxes recessed in wall. Install 2-by-4-inch fire-

retardant-treated-wood blocking wall reinforcement between studs.
Fire-retardant-treated-wood blocking is specified in Division 06
Section "Rough Carpentry."
F. Install water hammer arresters in water piping according to PDI-

WH 201.
G. Install air vents at high points of water piping.
H. Install supply-type, trap-seal primer valves with outlet piping

pitched down toward drain trap a minimum of 1 percent, and connect to
floor-drain body, trap, or inlet fitting. Adjust valve for proper
flow.
3.2 CONNECTIONS
A. Piping installation requirements are specified in other Division 22

Sections. Drawings indicate general arrangement of piping and
specialties.
B. Ground equipment according to Division 26 Section "Grounding and

Bonding for Electrical Systems."
C. Connect wiring according to Division 26 Section "Low-Voltage

Electrical Power Conductors and Cables."
3.3 LABELING AND IDENTIFYING
A. Equipment Nameplates and Signs: Install engraved plastic-laminate

equipment nameplate or sign on or near each of the following:
1. Pressure vacuum breakers.

2. Reduced-pressure-principle backflow preventers.
3. Carbonated-beverage-machine backflow preventers.
4. Primary, thermostatic, water mixing valves.
5. Supply-type, trap-seal primer valves.
B. Distinguish among multiple units, inform operator of operational

requirements, indicate safety and emergency precautions, and warn of
hazards and improper operations, in addition to identifying unit.
22 11 19 - 10
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Nameplates and signs are specified in Division 22 Section

"Identification for Plumbing Piping and Equipment."
A. Perform the following tests and prepare test reports:
1. Test each reduced-pressure-principle backflow preventer according

to authorities having jurisdiction and the device's reference
standard.
B. Remove and replace malfunctioning domestic water piping specialties

and retest as specified above.
3.5 ADJUSTING
A. Set field-adjustable flow set points of balancing valves.
B. Set field-adjustable temperature set points of temperature-actuated

water mixing valves.
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SECTION 22 13 16
SANITARY WASTE AND VENT PIPING
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
A. This Section includes the following for soil, waste, and vent piping
inside the building:
1. Pipe, tube, and fittings.

2. Special pipe fittings.
1.3 DEFINITIONS
A. ABS: Acrylonitrile-butadiene-styrene plastic.
B. EPDM: Ethylene-propylene-diene terpolymer rubber.
C. LLDPE: Linear, low-density polyethylene plastic.
D. NBR: Acrylonitrile-butadiene rubber.
E. PE: Polyethylene plastic.
F. PVC: Polyvinyl chloride plastic.
G. TPE: Thermoplastic elastomer.
A. Components and installation shall be capable of withstanding the

following minimum working pressure, unless otherwise indicated:
1. Soil, Waste, and Vent Piping: 10-foot head of water.
B. Seismic Performance: Soil, waste, and vent piping and support and
installation shall be capable of withstanding the effects of seismic
events determined according to ASCE 7, "Minimum Design Loads for
Buildings and Other Structures."
1.5 SUBMITTALS
A. Product Data: For pipe, tube, fittings, and couplings.
B. Shop Drawings:
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1. Design Calculations: Signed and sealed by a qualified

professional engineer for selecting seismic restraints.
C. Field quality-control inspection and test reports.

PART 2 - PRODUCTS
2.1 MANUFACTURERS


A. Refer to Part 3 "Piping Applications" Article for applications of

pipe, tube, fitting, and joining materials.
2.3 HUB-AND-SPIGOT, CAST-IRON SOIL PIPE AND FITTINGS
A. Pipe and Fittings: ASTM A 74, Service class (es).
B. Gaskets: ASTM C 564, rubber.
C. Calking Materials: ASTM B 29, pure lead and oakum or hemp fiber.
2.4 HUBLESS CAST-IRON SOIL PIPE AND FITTINGS
A. Pipe and Fittings: ASTM A 888 or CISPI 301.
B. Shielded Couplings: ASTM C 1277 assembly of metal shield or housing,

corrosion-resistant fasteners, and rubber sleeve with integral, center
pipe stop.
1. Heavy-Duty, Shielded, Stainless-Steel Couplings: With stainless-

steel shield, stainless-steel bands and tightening devices, and
ASTM C 564, rubber sleeve.
a. Manufacturers:
1) ANACO.
2) Clamp-All Corp.
3) Ideal Div.; Stant Corp.
4) Mission Rubber Co.
5) Tyler Pipe; Soil Pipe Div.
6) Or approved equal as determined by the Engineer.
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A. Steel Pipe: ASTM A 53/A 53M, Type E or S, Grade A or B, Standard

Weight or Schedule 40, galvanized. Include ends matching joining
method.
B. Drainage Fittings: ASME B16.12, threaded, cast-iron drainage pattern.
C. Grooved-Joint Systems:
1. Manufacturers:
a. Anvil International.
b. Star Pipe Products; Star Fittings Div.
d. Ward Manufacturing, Inc.
2. Grooved-End, Steel-Piping Fittings: ASTM A 47/A 47M, malleable-

iron casting; ASTM A 106, galvanized-steel pipe; or ASTM A 536,
ductile-iron casting; with dimensions matching steel pipe.
3. Grooved-End, Steel-Piping Couplings: AWWA C606, for steel-pipe
dimensions. Include ferrous housing sections, gasket suitable
for water, and bolts and nuts.
PART 3 - EXECUTION
3.1 EXCAVATION
A. Refer to Division 31 Section "Earth Moving" for excavating, trenching,

and backfilling.
3.2 PIPING APPLICATIONS
A. Flanges and unions may be used on aboveground pressure piping, unless

B. Aboveground, soil and waste piping NPS 4 and smaller shall be any of
the following:
1. Service class, cast-iron soil pipe and fittings; gaskets; and

gasketed joints.
2. Hubless cast-iron soil pipe and fittings; heavy-duty shielded,
stainless-steel couplings; and hubless-coupling joints.
C. Aboveground, soil and waste piping NPS 5 and larger shall be any of
the following:

gasketed joints.
2. Hubless cast-iron soil pipe and fittings; and heavy-duty
shielded, stainless-steel couplings; and hubless-coupling joints.
D. Aboveground, vent piping NPS 4 and smaller shall be any of the

following:
22 13 16 - 3
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gasketed joints.
stainless-steel couplings; and hubless-coupling joints.
E. Underground, soil, waste, and vent piping NPS 4 and smaller shall be
the following:
1. Service class, cast-iron soil piping; gaskets; and gasketed

joints.
F. Underground, soil and waste piping NPS 5 and larger shall be the
following:
1. Service class, cast-iron soil piping; gaskets; and gasketed

joints.
A. Sanitary sewer piping outside the building is specified in Division 22

Section "Facility Sanitary Sewers."
B. Basic piping installation requirements are specified in Division 22

Section "Common Work Results for Plumbing."
C. Install seismic restraints on piping. Seismic-restraint devices are

specified in Division 22 Section "Vibration and Seismic Controls for
D. Install cleanouts at grade and extend to where building sanitary

drains connect to building sanitary sewers.
E. Install cleanout fitting with closure plug inside the building in

sanitary force-main piping.
F. Install cast-iron sleeve with water stop and mechanical sleeve seal at
each service pipe penetration through foundation wall. Select number
of interlocking rubber links required to make installation watertight.
Sleeves and mechanical sleeve seals are specified in Division 22
G. Install wall-penetration fitting at each service pipe penetration

through foundation wall. Make installation watertight.
H. Install cast-iron soil piping according to CISPI's "Cast Iron Soil

Pipe and Fittings Handbook," Chapter IV, "Installation of Cast Iron
Soil Pipe and Fittings."
1. Install encasement on underground piping according to ASTM A 674

or AWWA C105.
I. Make changes in direction for soil and waste drainage and vent piping
using appropriate branches, bends, and long-sweep bends. Sanitary
tees and short-sweep 1/4 bends may be used on vertical stacks if
change in direction of flow is from horizontal to vertical. Use long-
turn, double Y-branch and 1/8-bend fittings if 2 fixtures are
22 13 16 - 4
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installed back to back or side by side with common drain pipe.

Straight tees, elbows, and crosses may be used on vent lines. Do not
change direction of flow more than 90 degrees. Use proper size of
standard increasers and reducers if pipes of different sizes are
connected. Reducing size of drainage piping in direction of flow is
prohibited.
J. Lay buried building drainage piping beginning at low point of each

system. Install true to grades and alignment indicated, with unbroken
continuity of invert. Place hub ends of piping upstream. Install
required gaskets according to manufacturer's written instructions for
use of lubricants, cements, and other installation requirements.
Maintain swab in piping and pull past each joint as completed.
K. Install soil and waste drainage and vent piping at the following
minimum slopes, unless otherwise indicated:
1. Building Sanitary Drain: 2 percent downward in direction of flow

for piping NPS 3 and smaller; 1 percent downward in direction of
flow for piping NPS 4 and larger.
2. Horizontal Sanitary Drainage Piping: 2 percent downward in
direction of flow.
3. Vent Piping: 1 percent down toward vertical fixture vent or
toward vent stack.
L. Sleeves are not required for cast-iron soil piping passing through
concrete slabs-on-grade if slab is without membrane waterproofing.
M. Do not enclose, cover, or put piping into operation until it is

inspected and approved by authorities having jurisdiction.
A. Basic piping joint construction requirements are specified in

Division 22 Section "Common Work Results for Plumbing."
B. Join hub-and-spigot, cast-iron soil piping with gasket joints

according to CISPI's "Cast Iron Soil Pipe and Fittings Handbook" for
compression joints.
C. Join hub-and-spigot, cast-iron soil piping with calked joints

according to CISPI's "Cast Iron Soil Pipe and Fittings Handbook" for
lead and oakum calked joints.
D. Join hubless cast-iron soil piping according to CISPI 310 and CISPI's
"Cast Iron Soil Pipe and Fittings Handbook" for hubless-coupling
joints.
E. Grooved Joints: Assemble joint with keyed coupling, gasket,

lubricant, and bolts according to coupling and fitting manufacturer's
written instructions.
A. Seismic-restraint devices are specified in Division 22 Section

"Vibration and Seismic Controls for Plumbing Piping and Equipment."
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B. Pipe hangers and supports are specified in Division 22 Section

"Hangers and Supports for Plumbing Piping and Equipment." Install the
following:
1. Vertical Piping: MSS Type 8 or Type 42, clamps.

2. Install individual, straight, horizontal piping runs according to
the following:

hangers.
b. Longer Than 100 Feet: MSS Type 43, adjustable roller
hangers.
c. Longer Than 100 Feet, if Indicated: MSS Type 49, spring
cushion rolls.

C. Install supports according to Division 22 Section "Hangers and

Supports for Plumbing Piping and Equipment."
D. Support vertical piping and tubing at base and at each floor.
E. Rod diameter may be reduced 1 size for double-rod hangers, with 3/8-
inch minimum rods.
F. Install hangers for cast-iron soil piping with the following maximum

2. NPS 3: 60 inches with 1/2-inch rod.
3. NPS 4 and NPS 5: 60 inches with 5/8-inch rod.
5. NPS 8 to NPS 12: 60 inches with 7/8-inch rod.
G. Install supports for vertical cast-iron soil piping every 15 feet.
H. Install hangers for steel piping with the following maximum horizontal
spacing and minimum rod diameters:

4. NPS 2-1/2: 11 feet with 1/2-inch rod.
6. NPS 4 and NPS 5: 12 feet with 5/8-inch rod.
I. Install supports for vertical steel piping every 15 feet.
J. Support piping and tubing not listed above according to MSS SP-69 and
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3.6 CONNECTIONS

specialties.
B. Connect soil and waste piping to exterior sanitary sewerage piping.

Use transition fitting to join dissimilar piping materials.
C. Connect drainage and vent piping to the following:
1. Plumbing Fixtures: Connect drainage piping in sizes indicated,

but not smaller than required by plumbing code.
2. Plumbing Fixtures and Equipment: Connect atmospheric vent piping
in sizes indicated, but not smaller than required by authorities
having jurisdiction.
3. Plumbing Specialties: Connect drainage and vent piping in sizes
indicated, but not smaller than required by plumbing code.
4. Equipment: Connect drainage piping as indicated. Provide
shutoff valve, if indicated, and union for each connection. Use
flanges instead of unions for connections NPS 2-1/2 and larger.
A. During installation, notify authorities having jurisdiction at least

24 hours before inspection must be made. Perform tests specified
below in presence of authorities having jurisdiction.
1. Roughing-in Inspection: Arrange for inspection of piping before

concealing or closing-in after roughing-in and before setting
fixtures.
2. Final Inspection: Arrange for final inspection by authorities
B. Reinspection: If authorities having jurisdiction find that piping

will not pass test or inspection, make required corrections and
arrange for reinspection.
C. Reports: Prepare inspection reports and have them signed by

D. Test sanitary drainage and vent piping according to procedures of

authorities having jurisdiction or, in absence of published
procedures, as follows:
is performed in segments, submit separate report for each test,
2. Leave uncovered and unconcealed new, altered, extended, or
replaced drainage and vent piping until it has been tested and
approved. Expose work that was covered or concealed before it
was tested.
3. Roughing-in Plumbing Test Procedure: Test drainage and vent
piping, except outside leaders, on completion of roughing-in.
Close openings in piping system and fill with water to point of
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overflow, but not less than 10-foot head of water. From 15

minutes before inspection starts to completion of inspection,
water level must not drop. Inspect joints for leaks.
4. Finished Plumbing Test Procedure: After plumbing fixtures have
been set and traps filled with water, test connections and prove
they are gastight and watertight. Plug vent-stack openings on
roof and building drains where they leave building. Introduce
air into piping system equal to pressure of 1-inch wg. Use U-
tube or manometer inserted in trap of water closet to measure
this pressure. Air pressure must remain constant without
introducing additional air throughout period of inspection.
Inspect plumbing fixture connections for gas and water leaks.
5. Repair leaks and defects with new materials and retest piping, or
portion thereof, until satisfactory results are obtained.
6. Prepare reports for tests and required corrective action.
3.8 CLEANING
A. Clean interior of piping. Remove dirt and debris as work progresses.
B. Protect drains during remainder of construction period to avoid

clogging with dirt and debris and to prevent damage from traffic and
construction work.
C. Place plugs in ends of uncompleted piping at end of day and when work
stops.
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SECTION 22 13 19
SANITARY WASTE PIPING SPECIALTIES
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
A. This Section includes the following sanitary drainage piping

specialties:
1. Cleanouts.
2. Floor drains.
3. Air-admittance valves.
4. Roof flashing assemblies.
5. Through-penetration firestop assemblies.
6. Miscellaneous sanitary drainage piping specialties.
7. Flashing materials.
8. Solids interceptors.
1. Division 22 Section "Storm Drainage Piping Specialties" for roof

drains.
1.3 DEFINITIONS
B. FOG: Fats, oils, and greases.
C. FRP: Fiberglass-reinforced plastic.
D. HDPE: High-density polyethylene plastic.
F. PP: Polypropylene plastic.
G. PVC: Polyvinyl chloride plastic.
1.4 SUBMITTALS
B. Operation and Maintenance Data: For drainage piping specialties to

include in emergency, operation, and maintenance manuals.
22 13 19 - 1
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A. Drainage piping specialties shall bear label, stamp, or other markings

of specified testing agency.
B. Electrical Components, Devices, and Accessories: Listed and labeled

1.6 COORDINATION
A. Coordinate size and location of concrete bases. Cast anchor-bolt

inserts into bases. Concrete, reinforcement, and formwork
requirements are specified in Division 03.
B. Coordinate size and location of roof penetrations.
PART 2 - PRODUCTS
2.1 CLEANOUTS
A. Exposed Metal Cleanouts:
1. Basis-of-Design Product: Subject to compliance with

requirements, provide the product indicated on Drawings or a
comparable product by one of the following:
a. Josam Company; Josam Div.

b. MIFAB, Inc.
f. Zurn Plumbing Products Group; Specification Drainage
Operation.
2. Standard: ASME A112.36.2M for cast iron for cleanout test tee.
3. Size: Same as connected drainage piping
4. Body Material: Hubless, cast-iron soil pipe test tee as required
to match connected piping.
5. Closure: Raised-head, brass plug.
6. Closure Plug Size: Same as or not more than one size smaller
than cleanout size.
7. Closure: Stainless-steel plug with seal.
B. Metal Floor Cleanouts:


b. Smith, Jay R. Mfg. Co.; Division of Smith Industries, Inc.
c. Tyler Pipe; Wade Div.
d. Watts Drainage Products Inc.
e. Zurn Plumbing Products Group; Light Commercial Operation.
22 13 19 - 2
659-335

Operation.
2. Standard: ASME A112.36.2M for threaded, adjustable housing

cleanout.
3. Size: Same as connected branch.
4. Type: Threaded, adjustable housing.
5. Body or Ferrule: Cast iron.
6. Clamping Device: Required.
7. Outlet Connection: Inside calk.
8. Closure: Brass plug with tapered threads.
9. Adjustable Housing Material: Cast iron with threads.
10. Frame and Cover Material and Finish: Nickel-bronze, copper
alloy.
11. Frame and Cover Shape: Round.
12. Top Loading Classification: Light Duty.
13. Riser: ASTM A 74, Service class, cast-iron drainage pipe fitting
and riser to cleanout.
14. Standard: ASME A112.3.1.
16. Housing: Stainless steel.
17. Closure: Stainless steel with seal.
18. Riser: Stainless-steel drainage pipe fitting to cleanout.
C. Cast-Iron Wall Cleanouts:


b. MIFAB, Inc.
Operation.
2. Standard: ASME A112.36.2M. Include wall access.

3. Size: Same as connected drainage piping.
4. Body: Hubless, cast-iron soil pipe test tee as required to match
connected piping.
than cleanout size.
7. Wall Access: Round, flat, chrome-plated brass or stainless-steel
cover plate with screw.
8. Wall Access: Round, nickel-bronze, copper-alloy, or stainless-
steel wall-installation frame and cover.
2.2 FLOOR DRAINS
A. Cast-Iron Floor Drains:
22 13 19 - 3
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b. MIFAB, Inc.
f. Zurn Plumbing Products Group; Light Commercial Operation.
2. Standard: Refer to schedule on Drawings.
2.3 AIR-ADMITTANCE VALVES
A. Fixture Air-Admittance Valves:

a. Ayrlett, LLC.
b. Durgo, Inc.
c. Oatey.
d. ProSet Systems Inc.
e. RectorSeal.
f. Studor, Inc.
2. Standard: ASSE 1051, Type A for single fixture or Type B for

branch piping.
3. Housing: Plastic.
4. Operation: Mechanical sealing diaphragm.
5. Size: Same as connected fixture or branch vent piping.
2.4 ROOF FLASHING ASSEMBLIES
A. Roof Flashing Assemblies:

a. Acorn Engineering Company; Elmdor/Stoneman Div.

b. Thaler Metal Industries Ltd.
B. Description: Manufactured assembly made of 4.0-lb/sq. ft., 0.0625-

inch- thick, lead flashing collar and skirt extending at least 6
inches from pipe, with galvanized-steel boot reinforcement and
counterflashing fitting.
1. Open-Top Vent Cap: Without cap.

2. Low-Silhouette Vent Cap: With vandal-proof vent cap.
3. Extended Vent Cap: With field-installed, vandal-proof vent cap.
22 13 19 - 4
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2.5 THROUGH-PENETRATION FIRESTOP ASSEMBLIES
A. Through-Penetration Firestop Assemblies:

a. ProSet Systems Inc.

2. Standard: UL 1479 assembly of sleeve and stack fitting with

firestopping plug.
3. Size: Same as connected soil, waste, or vent stack.
4. Sleeve: Molded PVC plastic, of length to match slab thickness
and with integral nailing flange on one end for installation in
cast-in-place concrete slabs.
5. Stack Fitting: ASTM A 48/A 48M, gray-iron, hubless-pattern, wye
branch with neoprene O-ring at base and gray-iron plug in
thermal-release harness. Include PVC protective cap for plug.
6. Special Coating: Corrosion resistant on interior of fittings.
2.6 MISCELLANEOUS SANITARY DRAINAGE PIPING SPECIALTIES
A. Deep-Seal Traps:
1. Description: Cast-iron or bronze casting, with inlet and outlet

matching connected piping and cleanout trap-seal primer valve
connection.
2. Size: Same as connected waste piping.
a. NPS 2: 4-inch- minimum water seal.

b. NPS 2-1/2 and Larger: 5-inch- minimum water seal.
B. Floor-Drain, Trap-Seal Primer Fittings:
1. Description: Cast iron, with threaded inlet and threaded or

spigot outlet, and trap-seal primer valve connection.
2. Size: Same as floor drain outlet with NPS 1/2 side inlet.
C. Air-Gap Fittings:
1. Standard: ASME A112.1.2, for fitting designed to ensure fixed,

positive air gap between installed inlet and outlet piping.
2. Body: Bronze or cast iron.
3. Inlet: Opening in top of body.
4. Outlet: Larger than inlet.
5. Size: Same as connected waste piping and with inlet large enough
for associated indirect waste piping.
D. Stack Flashing Fittings:
1. Description: Counterflashing-type, cast-iron fitting, with

bottom recess for terminating roof membrane, and with threaded or
hub top for extending vent pipe.
2. Size: Same as connected stack vent or vent stack.
22 13 19 - 5
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2.7 FLASHING MATERIALS
A. Lead Sheet: ASTM B 749, Type L51121, copper bearing, with the
following minimum weights and thicknesses, unless otherwise indicated:
1. General Use: 4.0-lb/sq. ft., 0.0625-inch thickness.

2. Vent Pipe Flashing: 3.0-lb/sq. ft., 0.0469-inch thickness.
3. Burning: 6-lb/sq. ft., 0.0938-inch thickness.
B. Copper Sheet: ASTM B 152/B 152M, of the following minimum weights and
thicknesses, unless otherwise indicated:
1. General Applications: 12 oz./sq. ft..

2. Vent Pipe Flashing: 8 oz./sq. ft..
C. Zinc-Coated Steel Sheet: ASTM A 653/A 653M, with 0.20 percent copper
content and 0.04-inch minimum thickness, unless otherwise indicated.
Include G90 hot-dip galvanized, mill-phosphatized finish for painting
if indicated.
D. Elastic Membrane Sheet: ASTM D 4068, flexible, chlorinated

polyethylene, 40-mil minimum thickness.
E. Fasteners: Metal compatible with material and substrate being

fastened.
F. Metal Accessories: Sheet metal strips, clamps, anchoring devices, and

similar accessory units required for installation; matching or
compatible with material being installed.
G. Solder: ASTM B 32, lead-free alloy.
H. Bituminous Coating: SSPC-Paint 12, solvent-type, bituminous mastic.
2.8 SOLIDS INTERCEPTORS
A. Solids Interceptors:


b. MIFAB, Inc.
c. Rockford Sanitary Systems, Inc.
d. Schier Products Company.
e. Smith, Jay R. Mfg. Co.; Division of Smith Industries, Inc.
f. Tyler Pipe; Wade Div.
g. Watts Drainage Products Inc.
h. Zurn Plumbing Products Group; Specification Drainage
Operation.
2. Type: Factory-fabricated interceptor made for removing and

retaining Plaster from wastewater.
3. Body Material: Cast iron or steel.
22 13 19 - 6
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4. Interior Separation Device: Screens.

5. Interior Lining: Corrosion-resistant enamel.
6. Refer to Specifications on Drawings.
PART 3 - EXECUTION
3.1 INSTALLATION

requirements.
B. Install cleanouts in aboveground piping and building drain piping

according to the following, unless otherwise indicated:
1. Size same as drainage piping up to NPS 4. Use NPS 4 for larger

drainage piping unless larger cleanout is indicated.
2. Locate at each change in direction of piping greater than 45
degrees.
3. Locate at minimum intervals of 50 feet for piping NPS 4 and
smaller and 100 feet for larger piping.
4. Locate at base of each vertical soil and waste stack.
C. For floor cleanouts for piping below floors, install cleanout deck
plates with top flush with finished floor.
D. For cleanouts located in concealed piping, install cleanout wall

access covers, of types indicated, with frame and cover flush with
finished wall.
E. Install floor drains at low points of surface areas to be drained.

Set grates of drains flush with finished floor, unless otherwise
indicated.
1. Position floor drains for easy access and maintenance.

2. Set floor drains below elevation of surrounding finished floor to
allow floor drainage. Set with grates depressed according to the
following drainage area radii:
a. Radius, 30 Inches or Less: Equivalent to 1 percent slope,

but not less than 1/4-inch total depression.
b. Radius, 30 to 60 Inches: Equivalent to 1 percent slope.
c. Radius, 60 Inches or Larger: Equivalent to 1 percent slope,
but not greater than 1-inch total depression.
3. Install floor-drain flashing collar or flange so no leakage

occurs between drain and adjoining flooring. Maintain integrity
of waterproof membranes where penetrated.
4. Install individual traps for floor drains connected to sanitary
building drain, unless otherwise indicated.
F. Install fixture air-admittance valves on fixture drain piping.
G. Install roof flashing assemblies on sanitary stack vents and vent

stacks that extend through roof.
22 13 19 - 7
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H. Install flashing fittings on sanitary stack vents and vent stacks that
extend through roof.
I. Install deep-seal traps on floor drains and other waste outlets, if

indicated.
J. Install floor-drain, trap-seal primer fittings on inlet to floor

drains that require trap-seal primer connection.
1. Exception: Fitting may be omitted if trap has trap-seal primer

connection.
2. Size: Same as floor drain inlet.
K. Install air-gap fittings on draining-type backflow preventers and on

indirect-waste piping discharge into sanitary drainage system.
L. Install solids interceptors with cleanout immediately downstream from

interceptors that do not have integral cleanout on outlet. Install
trap on interceptors that do not have integral trap and are connected
to sanitary drainage and vent systems.
M. Install wood-blocking reinforcement for wall-mounting-type

specialties.
N. Install traps on plumbing specialty drain outlets. Omit traps on

indirect wastes unless trap is indicated.
O. Install escutcheons at wall, floor, and ceiling penetrations in

exposed finished locations and within cabinets and millwork. Use
deep-pattern escutcheons if required to conceal protruding pipe
fittings.
3.2 CONNECTIONS

Sections. Drawings indicate general arrangement of piping, fittings,
and specialties.
B. Install piping adjacent to equipment to allow service and maintenance.
3.3 FLASHING INSTALLATION
A. Fabricate flashing from single piece unless large pans, sumps, or

other drainage shapes are required. Join flashing according to the
following if required:
1. Lead Sheets: Burn joints of lead sheets 6.0-lb/sq. ft., 0.0938-

inch thickness or thicker. Solder joints of lead sheets 4.0-
lb/sq. ft., 0.0625-inch thickness or thinner.
2. Copper Sheets: Solder joints of copper sheets.
B. Install sheet flashing on pipes, sleeves, and specialties passing

through or embedded in floors and roofs with waterproof membrane.
22 13 19 - 8
659-335
1. Pipe Flashing: Sleeve type, matching pipe size, with minimum

length of 10 inches, and skirt or flange extending at least 8
inches around pipe.
2. Sleeve Flashing: Flat sheet, with skirt or flange extending at
least 8 inches around sleeve.
3. Embedded Specialty Flashing: Flat sheet, with skirt or flange
extending at least 8 inches around specialty.
C. Set flashing on floors and roofs in solid coating of bituminous

cement.
D. Secure flashing into sleeve and specialty clamping ring or device.
E. Install flashing for piping passing through roofs with counter

flashing or commercially made flashing fittings, according to
Division 07 Section "Sheet Metal Flashing and Trim."
F. Extend flashing up vent pipe passing through roofs and turn down into
pipe, or secure flashing into cast-iron sleeve having calking recess.
G. Fabricate and install flashing and pans, sumps, and other drainage
shapes.
3.4 LABELING AND IDENTIFYING
A. Equipment Nameplates and Signs: Install engraved plastic-laminate

equipment nameplate or sign on or near each of the following:
1. Solids interceptors.
B. Distinguish among multiple units, inform operator of operational

requirements, indicate safety and emergency precautions, and warn of
hazards and improper operations, in addition to identifying unit.
Nameplates and signs are specified in Division 22 Section
"Identification for Plumbing Piping and Equipment."
A. Perform tests and inspections and prepare test reports.
B. Tests and Inspections:
1. Leak Test: After installation, charge system and test for leaks.
Repair leaks and retest until no leaks exist.
3.6 PROTECTION
A. Protect drains during remainder of construction period to avoid

clogging with dirt or debris and to prevent damage from traffic or
construction work.
B. Place plugs in ends of uncompleted piping at end of each day or when

work stops.
22 13 19 - 9
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22 13 19 - 10
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SECTION 22 14 13
FACILITY STORM DRAINAGE PIPING
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
A. This Section includes the following storm drainage piping inside the
building:
1. Pipe, tube, and fittings.

2. Special pipe fittings.
1.3 DEFINITIONS
B. LLDPE: Linear, low-density polyethylene plastic.
C. PE: Polyethylene plastic.
D. PVC: Polyvinyl chloride plastic.
E. TPE: Thermoplastic elastomer.
A. Components and installation shall be capable of withstanding the

following minimum working-pressure, unless otherwise indicated:
1. Storm Drainage Piping: 10-foot head of water.
B. Seismic Performance: Soil, waste, and vent piping and support and
installation shall be capable of withstanding the effects of seismic
events determined according to ASCE 7, "Minimum Design Loads for
Buildings and Other Structures."
1.5 SUBMITTALS
A. Product Data: For pipe, tube, fittings, and couplings.
B. Shop Drawings:
1. Design Calculations: Signed and sealed by a qualified

professional engineer for selecting seismic restraints.
C. Field quality-control inspection and test reports.
22 14 13 - 1
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PART 2 - PRODUCTS
2.1 MANUFACTURERS


A. Refer to Part 3 "Piping Applications" Article for applications of

pipe, tube, fitting, and joining materials.
2.3 HUB-AND-SPIGOT, CAST-IRON SOIL PIPE AND FITTINGS
A. Pipe and Fittings: ASTM A 74, Service class(es).
B. Gaskets: ASTM C 564, rubber.
C. Calking Materials: ASTM B 29, pure lead and oakum or hemp fiber.
2.4 HUBLESS CAST-IRON SOIL PIPE AND FITTINGS
A. Pipe and Fittings: ASTM A 888 or CISPI 301.
B. Shielded Couplings: ASTM C 1277 assembly of metal shield or housing,

corrosion-resistant fasteners, and rubber sleeve with integral, center
pipe stop.
1. Heavy-Duty, Shielded, Stainless-Steel Couplings: With stainless-

steel shield, stainless-steel bands and tightening devices, and
ASTM C 564, rubber sleeve.
a. Manufacturers:
1) ANACO.
2) Clamp-All Corp.
3) Ideal Div.; Stant Corp.
4) Mission Rubber Co.
5) Tyler Pipe; Soil Pipe Div.
A. Steel Pipe: ASTM A 53/A 53M, Type E or S, Grade A or B, Standard

Weight or Schedule 40, galvanized. Include ends matching joining
method.
B. Drainage Fittings: ASME B16.12, threaded, cast-iron drainage pattern.
22 14 13 - 2
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1. Manufacturers:
a. Anvil International.
b. Star Pipe Products; Star Fittings Div.
c. Victaulic Co. of America.
d. Ward Manufacturing, Inc.
2. Grooved-End, Steel-Piping Fittings: ASTM A 47/A 47M, malleable-

iron casting; ASTM A 106, galvanized-steel pipe; or ASTM A 536,
ductile-iron casting; with dimensions matching steel pipe.
3. Grooved-End, Steel-Piping Couplings: AWWA C606, for steel-pipe
dimensions. Include ferrous housing sections, gasket suitable
for water, and bolts and nuts.
2.6 DUCTILE-IRON PIPE AND FITTINGS
A. Mechanical-Joint, Ductile-Iron Pipe: AWWA C151, with mechanical-joint

bell and plain spigot end, unless grooved or flanged ends are
indicated.
1. Mechanical-Joint, Ductile-Iron Fittings: AWWA C110, ductile- or

gray-iron standard pattern or AWWA C153, ductile-iron compact
pattern.
2. Glands, Gaskets, and Bolts: AWWA C111, ductile- or gray-iron
glands, rubber gaskets, and steel bolts.
B. Push-on-Joint, Ductile-Iron Pipe: AWWA C151, with push-on-joint bell

and plain spigot end, unless grooved or flanged ends are indicated.
1. Push-on-Joint, Ductile-Iron Fittings: AWWA C110, ductile- or

gray-iron standard pattern or AWWA C153, ductile-iron compact
pattern.
2. Gaskets: AWWA C111, rubber.
1. Manufacturers:
a. Victaulic Co. of America.

2. Grooved-End, Ductile-Iron Fittings: ASTM A 47/A 47M, malleable-

iron castings or ASTM A 536, ductile-iron castings with
dimensions matching pipe.
3. Grooved-End, Ductile-Iron-Piping Couplings: AWWA C606, for
ductile-iron-pipe dimensions. Include ferrous housing sections,
gasket suitable for water, and bolts and nuts.
D. Flanges: ASME 16.1, Class 125, cast iron.
22 14 13 - 3
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PART 3 - EXECUTION
3.1 EXCAVATION
A. Refer to Division 31 Section "Earth Moving" for excavating, trenching,

and backfilling.
A. Flanges and unions may be used on aboveground pressure piping, unless

B. Aboveground storm drainage piping NPS 6 and smaller shall be any of

the following:

gasketed joints.
stainless-steel couplings; and coupled joints.
C. Aboveground, storm drainage piping NPS 8 and larger shall be any of

the following:

gasketed joints.
stainless-steel couplings; and coupled joints.
D. Underground storm drainage piping NPS 6 and smaller shall be the

following:

gasketed joints.
E. Underground, storm drainage piping NPS 8 and larger shall be the

following:

gasketed joints.
A. Storm sewer and drainage piping outside the building are specified in
Division 33 Section "Storm Utility Drainage Piping."
B. Basic piping installation requirements are specified in Division 22

C. Install seismic restraints on piping. Seismic-restraint devices are

specified in Division 22 Section "Vibration and Seismic Controls for
D. Install cleanouts at grade and extend to where building storm drains

connect to building storm sewers. Cleanouts are specified in
Division 22 Section "Storm Drainage Piping Specialties."
22 14 13 - 4
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E. Install cleanout fitting with closure plug inside the building in

storm drainage force-main piping.
F. Install cast-iron sleeve with water stop and mechanical sleeve seal at
each service pipe penetration through foundation wall. Select number
of interlocking rubber links required to make installation watertight.
Sleeves and mechanical sleeve seals are specified in Division 22
G. Install wall-penetration fitting system at each service pipe

penetration through foundation wall. Make installation watertight.
H. Install cast-iron soil piping according to CISPI's "Cast Iron Soil

Pipe and Fittings Handbook," Chapter IV, "Installation of Cast Iron
Soil Pipe and Fittings."
1. Install encasement on underground piping according to ASTM A 674

or AWWA C105.
I. Make changes in direction for storm drainage piping using appropriate

branches, bends, and long-sweep bends. Do not change direction of
flow more than 90 degrees. Use proper size of standard increasers and
reducers if pipes of different sizes are connected. Reducing size of
drainage piping in direction of flow is prohibited.
J. Lay buried building storm drainage piping beginning at low point of

each system. Install true to grades and alignment indicated, with
unbroken continuity of invert. Place hub ends of piping upstream.
Install required gaskets according to manufacturer's written
instructions for use of lubricants, cements, and other installation
requirements. Maintain swab in piping and pull past each joint as
completed.
K. Install storm drainage piping at the following minimum slopes, unless

otherwise indicated:
1. Building Storm Drain: 1 percent downward in direction of flow

for piping NPS 3 and smaller; 1 percent downward in direction of
flow for piping NPS 4 and larger.
2. Horizontal Storm-Drainage Piping: 2 percent downward in
direction of flow.
L. Sleeves are not required for cast-iron soil piping passing through
concrete slabs-on-grade if slab is without membrane waterproofing.
M. Do not enclose, cover, or put piping into operation until it is

inspected and approved by authorities having jurisdiction.
A. Basic piping joint construction requirements are specified in

Division 22 Section "Common Work Results for Plumbing."
B. Hub-and-Spigot, Cast-Iron Soil Piping Gasketed Joints: Join according

to CISPI's "Cast Iron Soil Pipe and Fittings Handbook" for compression
joints.
22 14 13 - 5
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C. Hubless Cast-Iron Soil Piping Coupled Joints: Join according to

CISPI 310 and CISPI's "Cast Iron Soil Pipe and Fittings Handbook" for
hubless-coupling joints.
D. Grooved Joints: Cut groove ends of pipe and assemble grooved ends of
pipes, grooved-end fittings, and grooved-end-piping couplings
according to AWWA C606.
A. Seismic-restraint devices are specified in Division 22 Section

"Vibration and Seismic Controls for Plumbing Piping and Equipment."
B. Pipe hangers and supports are specified in Division 22 Section

"Hangers and Supports for Plumbing Piping and Equipment." Install the
following:
1. Vertical Piping: MSS Type 8 or Type 42, clamps.

2. Individual, Straight, Horizontal Piping Runs: According to the
following:

hangers.
b. Longer Than 100 Feet: MSS Type 43, adjustable roller
hangers.
c. Longer Than 100 Feet, if Indicated: MSS Type 49, spring
cushion rolls.

C. Install supports according to Division 22 Section "Hangers and

Supports for Plumbing Piping and Equipment."
D. Support vertical piping and tubing at base and at each floor.
E. Rod diameter may be reduced 1 size for double-rod hangers, with 3/8-
inch minimum rods.
F. Install hangers for cast-iron soil piping with the following maximum

3. NPS 4 and NPS 5: 60 inches with 5/8-inch rod.
5. NPS 8 to NPS 12: 60 inches with 7/8-inch rod.
6. Spacing for 10-foot lengths may be increased to 10 feet. Spacing
for fittings is limited to 60 inches.
G. Install supports for vertical cast-iron soil piping every 15 feet.
H. Install hangers for steel piping with the following maximum horizontal
spacing and minimum rod diameters:
22 14 13 - 6
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4. NPS 2-1/2: 11 feet with 1/2-inch rod.
6. NPS 4 and NPS 5: 12 feet with 5/8-inch rod.
I. Support piping and tubing not listed above according to MSS SP-69 and
3.6 CONNECTIONS

specialties.
B. Connect interior storm drainage piping to exterior storm drainage

piping. Use transition fitting to join dissimilar piping materials.
C. Connect storm drainage piping to roof drains and storm drainage

specialties.
A. During installation, notify authorities having jurisdiction at least

24 hours before inspection must be made. Perform tests specified
below in presence of authorities having jurisdiction.
1. Roughing-in Inspection: Arrange for inspection of piping before

concealing or closing-in after roughing-in.
2. Final Inspection: Arrange for final inspection by authorities
B. Reinspection: If authorities having jurisdiction find that piping

will not pass test or inspection, make required corrections and
arrange for reinspection.
C. Reports: Prepare inspection reports and have them signed by

D. Test storm drainage piping according to procedures of authorities

having jurisdiction or, in absence of published procedures, as
follows:
is performed in segments, submit separate report for each test,
2. Leave uncovered and unconcealed new, altered, extended, or
replaced storm drainage piping until it has been tested and
approved. Expose work that was covered or concealed before it
was tested.
3. Test Procedure: Test storm drainage piping, except outside
leaders, on completion of roughing-in. Close openings in piping
22 14 13 - 7
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system and fill with water to point of overflow, but not less
than 10-foot head of water. From 15 minutes before inspection
starts to completion of inspection, water level must not drop.
Inspect joints for leaks.
4. Repair leaks and defects with new materials and retest piping, or
portion thereof, until satisfactory results are obtained.
5. Prepare reports for tests and required corrective action.
3.8 CLEANING
A. Clean interior of piping. Remove dirt and debris as work progresses.
B. Protect drains during remainder of construction period to avoid

clogging with dirt and debris and to prevent damage from traffic and
construction work.
C. Place plugs in ends of uncompleted piping at end of day and when work
stops.
22 14 13 - 8
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SECTION 22 14 23
STORM DRAINAGE PIPING SPECIALTIES
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
A. This Section includes the following storm drainage piping specialties:
1. Cleanouts.
2. Through-penetration firestop assemblies.
3. Roof Drains/Overflow Roof Drains.
4. Miscellaneous storm drainage piping specialties.
5. Flashing materials.
1. Division 22 Section "Sanitary Waste Piping Specialties" for floor

drains, connected to sanitary sewer.
1.3 DEFINITIONS
B. FOG: Fats, oils, and greases.
C. FRP: Fiberglass-reinforced plastic.
D. HDPE: High-density polyethylene plastic.
F. PP: Polypropylene plastic.
G. PUR: Polyurethane plastic.
H. PVC: Polyvinyl chloride plastic.
1.4 SUBMITTALS
A. Drainage piping specialties shall bear label, stamp, or other markings

of specified testing agency.
22 14 23 - 1
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1.6 COORDINATION
A. Coordinate size and location of roof penetrations.
PART 2 - PRODUCTS
2.1 CLEANOUTS
A. Exposed Metal Cleanouts:


b. MIFAB, Inc.
Operation.
2. Standard: ASME A112.36.2M for cast iron for cleanout test tee.
3. Size: Same as connected drainage piping
4. Body Material: Hubless, cast-iron soil pipe test tee as required
to match connected piping.
than cleanout size.
7. Closure: Stainless-steel plug with seal.
B. Metal Floor Cleanouts:


b. Smith, Jay R. Mfg. Co.; Division of Smith Industries, Inc.
c. Tyler Pipe; Wade Div.
d. Watts Drainage Products Inc.
e. Zurn Plumbing Products Group; Light Commercial Operation.
2. Standard: ASME A112.36.2M for threaded, adjustable housing

cleanout.
4. Type: Threaded, adjustable housing.
5. Body or Ferrule: Cast iron.
6. Clamping Device: Required.
7. Outlet Connection: Inside calk.
8. Closure: Brass plug with straight threads and gasket.
9. Adjustable Housing Material: Cast iron with threads.
10. Frame and Cover Material and Finish: Nickel-bronze, copper
alloy.
22 14 23 - 2
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11. Frame and Cover Shape: Round.

12. Top Loading Classification: Medium Duty.
13. Riser: ASTM A 74, Service class, cast-iron drainage pipe fitting
and riser to cleanout.
14. Standard: ASME A112.3.1.
16. Housing: Stainless steel.
17. Closure: Stainless steel with seal.
18. Riser: Stainless-steel drainage pipe fitting to cleanout.
C. Cast-Iron Wall Cleanouts:


b. MIFAB, Inc.
Operation.
2. Standard: ASME A112.36.2M. Include wall access.

3. Size: Same as connected drainage piping.
4. Body: Hubless, cast-iron soil pipe test tee as required to match
connected piping.
than cleanout size.
7. Wall Access: Round, flat, chrome-plated brass or stainless-steel
cover plate with screw.
8. Wall Access: Round, nickel-bronze, copper-alloy, or stainless-
steel wall-installation frame and cover.
2.2 THROUGH-PENETRATION FIRESTOP ASSEMBLIES
A. Through-Penetration Firestop Assemblies:

a. ProSet Systems Inc.

2. Standard: UL 1479 assembly of sleeve and stack fitting with

firestopping plug.
3. Size: Same as connected pipe.
4. Sleeve: Molded PVC plastic, of length to match slab thickness
and with integral nailing flange on one end for installation in
cast-in-place concrete slabs.
5. Stack Fitting: ASTM A 48/A 48M, gray-iron, hubless-pattern, wye
branch with neoprene O-ring at base and gray-iron plug in
thermal-release harness. Include PVC protective cap for plug.
22 14 23 - 3
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6. Special Coating: Corrosion resistant on interior of fittings.
2.3 ROOF DRAINS/OVERFLOW ROOF DRAINS
A. Metal Roof Drains:


b. MIFAB, Inc.
f. Zurn Plumbing Products Group; Light Commercial Operation.
2.4 MISCELLANEOUS STORM DRAINAGE PIPING SPECIALTIES
A. Conductor Nozzles:
1. Description: Bronze body with threaded inlet and bronze wall

flange with mounting holes.
2. Size: Same as connected conductor.
2.5 FLASHING MATERIALS
A. Copper Sheet: ASTM B 152/B 152M, 12 oz./sq. ft. thickness.
B. Zinc-Coated Steel Sheet: ASTM A 653/A 653M, with 0.20 percent copper
content and 0.04-inch minimum thickness, unless otherwise indicated.
Include G90 hot-dip galvanized, mill-phosphatized finish for painting
if indicated.
C. Elastic Membrane Sheet: ASTM D 4068, flexible, chlorinated

polyethylene, 40-mil minimum thickness.
D. Fasteners: Metal compatible with material and substrate being

fastened.
E. Metal Accessories: Sheet metal strips, clamps, anchoring devices, and

similar accessory units required for installation; matching or
compatible with material being installed.
F. Solder: ASTM B 32, lead-free alloy.
G. Bituminous Coating: SSPC-Paint 12, solvent-type, bituminous mastic.
22 14 23 - 4
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PART 3 - EXECUTION
3.1 INSTALLATION

requirements.
B. Install cleanouts in aboveground piping and building drain piping

according to the following, unless otherwise indicated:
1. Size same as drainage piping up to NPS 4. Use NPS 4 for larger

drainage piping unless larger cleanout is indicated.
2. Locate at each change in direction of piping greater than 45
degrees.
3. Locate at minimum intervals of 50 feet for piping NPS 4 and
smaller and 100 feet for larger piping.
4. Locate at base of each vertical soil and waste stack.
C. For floor cleanouts for piping below floors, install cleanout deck
plates with top flush with finished floor.
D. For cleanouts located in concealed piping, install cleanout wall

access covers, of types indicated, with frame and cover flush with
finished wall.
E. Install roof drains at low points of roof areas according to roof

membrane manufacturer's written installation instructions. Roofing
materials are specified in Division 07.
1. Install roof-drain flashing collar or flange so that there will

be no leakage between drain and adjoining roofing. Maintain
integrity of waterproof membranes where penetrated.
2. Position roof drains for easy access and maintenance.
3.2 CONNECTIONS

and specialties.
3.3 FLASHING INSTALLATION
A. Fabricate flashing from single piece unless large pans, sumps, or

other drainage shapes are required. Join flashing according to the
following if required:
1. Lead Sheets: Burn joints of lead sheets 6.0-lb/sq. ft., 0.0938-

inch thickness or thicker. Solder joints of lead sheets 4.0-
lb/sq. ft., 0.0625-inch thickness or thinner.
2. Copper Sheets: Solder joints of copper sheets.
B. Install sheet flashing on pipes, sleeves, and specialties passing

through or embedded in floors and roofs with waterproof membrane.
22 14 23 - 5
659-335
1. Pipe Flashing: Sleeve type, matching pipe size, with minimum

length of 10 inches, and skirt or flange extending at least 8
inches around pipe.
2. Sleeve Flashing: Flat sheet, with skirt or flange extending at
least 8 inches around sleeve.
3. Embedded Specialty Flashing: Flat sheet, with skirt or flange
extending at least 8 inches around specialty.
C. Set flashing on floors and roofs in solid coating of bituminous

cement.
D. Secure flashing into sleeve and specialty clamping ring or device.
E. Fabricate and install flashing and pans, sumps, and other drainage
shapes.
3.4 PROTECTION
A. Protect drains during remainder of construction period to avoid

clogging with dirt or debris and to prevent damage from traffic or
construction work.
B. Place plugs in ends of uncompleted piping at end of each day or when

work stops.
22 14 23 - 6
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SECTION 22 30 00
MEDICAL GAS PIPING SYSTEMS
PART 1 - GENERAL
1.1 SCOPE
1. Oxygen System
2. Medical Compressed Air System
3. Medical Vacuum System
1.2 RELATED WORK
1. Section 220529
2. Section 220548
3. Section 220553
1.3 GENERAL REQUIREMENTS
1. Include supply, installation and testing of complete medical gas

piping system.
2. Components shall include but shall not be limited to:
a. Pipe, fittings, valves, valve boxes, alarms and sensing

devices, and medical gas outlets.
b. Vacuum pumps, motors, control panels and accessories.
c. Air compressors, motors, control panels, dryers, filters and
accessories.
d. Manifold and accessories.
e. Installation of service piping and connection to owner
supplied bulk medical gas system.
3. Medical gas purity and cross-contamination testing will be

completed by a certified testing agency hired directly by the
owner. Include for all costs associated with co-ordination and
assistance required during purity testing of the medical gas
systems.
4. Submit sets of shop drawings to clearly indicate:
a. Compliance to codes and standards.

b. Equipment dimensions and performance (where applicable).
c. Wiring and controls (where applicable).
5. Provide maintenance data for incorporation into maintenance

manual. This data shall include:
a. Equipment list identifying all components used in each system.

b. Equipment manufacturer’s names and addresses.
c. Wiring diagrams of all alarms and electrical components.
d. Detailed drawings of all equipment and components.
e. Manufacturers service manuals for all equipment.
f. Valve schedule listing all valves in the system with location.
g. Completed test result report form.
22 30 00-1
659-335
1. All piping equipment, installation and testing shall conform to

the latest editions (including changes and revisions) of the
following Codes and Standards:
a. NFPA 99 Health Care Facility (1999).

b. NFPA 70 National Electrical Code.
c. NFPA 50 Bulk 02 Systems at Consumer Sites.
d. CSA Z305.1-1992 Non-flammable Medical Gas Piping Systems.
e. ASTM B819 Standard Specification for Seamless Copper
Tube for Medical Gas Systems.
f. AWS A5.8 Brazing Filler Metal.
g. CGA G-4.1 Cleaning Equipment for Oxygen Service.
h. CGA V-1 Compressed Gas Cylinder Valve Outlet and
Inlet Connections.
i. CGA V-5 Diameter Indexing Safety System.
2. Comply with Federal, State and Local Codes applicable to this

installation.
1.5 MANUFACTURER
1. One manufacturer shall supply the medical gas systems equipment,

including the sources of supply. This manufacturer shall have a
product specialist available to periodically check with the
contractor during initial installation of the pipeline systems
equipment. The equipment manufacturer's representative shall train
the hospital personnel in the use of the piping system and related
equipment, which is operated from those systems.
2. Manufacturers wishing to submit alternates on the equipment as

specified must make application to the consultant at least two
weeks prior to tender closing. Such alternates must meet or exceed
the specification as set forth. All submissions will be complete
with both sales brochures and technical information supporting the
request for acceptance as an alternate.
PART 2 - PRODUCTS
2.1 PIPE, FITTINGS AND JOINTS
1. Piping: All distribution system piping shall be Type "K" washed

and degreased, seamless copper tubing, provided with protective
caps at both ends. Where concealed it shall be soft temper and
where exposed it shall be hard temper.
2. Fittings: All fittings shall be of wrought copper, brass or

bronze, designed expressly for brazed silver solder connections.
3. Brazing Alloy: Fittings shall be assembled using a silver brazing

alloy conforming to AWS classification BCuP-5. This requirement
does not apply to any part of the medical gas system that is
located outdoors, including storage vessels.
2.2 SHUT-OFF VALVES
1. Valves shall be a 4-bolt design, bronze body, double seal, full

port, union ball-type with teflon (TFE) seats and Viton seals,
dual gauge ports, locking handle, "O" ring packing, bronze ball
which seals in both directions, blow-out proof stem, having a
pressure rating of 4137 kPa (600 psig).
22 30 00-2
659-335
2. Valves shall be operated by a lever handle requiring only a

quarter turn from a fully open position to a fully closed
position. All valves shall be equipped with type "K" washed and
degreased copper pipe stub extensions at both the inlet and outlet
sides of the valve port to facilitate installation.
3. Valves shall be designed so that it can be "swung-out" during

installation to prevent damage due to heat transfer during the
brazing operation. A label showing the appropriate gas services
and pressure rating shall be attached to each valve.
4. Each valve assembly shall be provided washed and degreased for

oxygen service and pipe stub extensions shall be capped at both
ends. The valve shall be supplied in a sealed plastic bag to
prevent contamination prior to installation.
5. Valves shall be Amico VV-ISO-G2L-XX Series or approved alternate.
2.3 ZONE VALVE BOXES
1. Each recessed zone valve box shall consist of the following

components: A steel valve box which can house single or multiple
shut-off ball valves with tube extensions, an aluminium frame, and
a pull-out removable window.
2. The valve box shall be constructed of 18 gauge steel complete with

a baked enamel finish. Affixed to the opposing sides of the box
will be two adjustable steel brackets for the purpose of mounting
to structural support. The steel brackets shall accommodate
various finished wall thicknesses of between 6 mm (1/4") and 13 mm
(1/2") and shall be field adjustable.
3. The doorframe assembly shall be constructed of anodised aluminium

and shall be mounted to the back box assembly by screws as
provided. The removable front shall consist of a clear window with
a pullout ring pre-mounted to the centre of the window.
4. Access to the zone shut-off valves shall be by merely pulling the

ring assembly to remove the window from the doorframe. The window
can be reinstalled without the use of tools only after the valve
handles have been returned to the open position.
5. The window shall be marked with the following silk-screen:
"CAUTION: MEDICAL GAS CONTROL VALVE

CLOSE ONLY IN EMERGENCY"
6. Valves shall be a 4-bolt design, bronze body, double seal, union

ball-type, with Teflon (TFE) seats and Viton seals, "O" ring
packing, and ball which seals in both directions, blow-out proof
stem, with a pressure rating of 2760 kPa (400 psig). Valves shall
be operated by a lever-type handle requiring only a quarter turn
from a fully open position to a fully closed position. All valves
shall be equipped with type "K" washed and degreased copper pipe
stub extensions of sufficient length to protrude beyond the sides
of the box.
7. The entire valve body and pipe stubs shall be plated to a minimum
of 25 mm (1") beyond the sides of the back box, but in no instance
shall the plating be extended to the ends of the pipe stubs. All
22 30 00-3
659-335
pipe stub extensions shall be supplied with suitable plugs or caps

to prevent contamination of the assembly prior to installation.
8. Each valve shall be supplied with an identification bracket bolted

directly onto the valve body for the purpose of applying an
approved medical gas identification label. A package of labels
shall be supplied with each valve box assembly for application by
the installer.
9. Valves shall be available with or without line pressure gauges, as

required. Gauges, when supplied, shall be 51 mm (2”) diameter,
with metal case and ring, and a 3 mm (1/8") MNPT brass stud at the
back of the gauge for the purpose of mounting onto pipe stub
extension. The pipe stub extension shall be complete with a
soldered gauge holder. Gauge holders shall be sealed with a brass
plug to prevent contamination prior to mounting gauges.
10. Pressure gauges shall read 0-700 kPa (0-100 psig) for all gases
except vacuum, which shall read -100-0 kPa (0-30" Hg).
11. Zone valve boxes shall be Amico VBU-MXXX Series or approved

alternate.
2.4 MEDICAL GAS CONSOLE OUTLETS
1. The Console Unit shall be Amico Alert-1 series.
2. The Console Unit shall have a removable front assembly for ease of
mounting to the back box.
3. The front fascia shall be made from extruded, clear anodized

aluminium. The back box shall be made from galvanized steel,
0.060” (15.24mm) thick.
4. The medical gas terminal units piping shall terminate 5” above the
back box.
5. The Console Unit shall be UL listed and contain the following

outlets:
a. Medical gas outlets shall be Amico MedStar Compatible Quick-

Connect recessed console outlets designed for concealed
piping. Multiple outlets shall have a centre line spacing of
127 mm (5") between gas services.
b. Each quick-connect outlet shall have a large colour coded
front plate for ease of gas identification and aesthetic
appeal. The front plate assembly shall contain indexing pins
for safety keying the gas specific cover plate to the
appropriate steel rough-in mounting plate.
c. The outlets shall be of modular design and include a gas
specific 1.6 mm (16 ga.) steel mounting plate designed to
permit on-site ganging of multiple outlets, in any order, on
127 mm (5") spacing.
d. Each rough-in box shall consist of a type "K", 6.4 mm (1/4")
inside diameter copper inlet pipe stub, which is silver
brazed to the outlet body. Body shall be 32 mm (1-1/4")
diameter one piece, brass construction. For positive
pressure gas services, the outlet shall be equipped with a
primary and secondary check valve. The secondary check valve
shall be rated at a minimum 1379 KPa (200 psi) in the event
the primary check valve is removed for maintenance.
22 30 00-4
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e. The latch/valve assembly shall be Med-Star Quick Disconnect

compatible and accept only corresponding MedStar type gas
specific adapters.
f. All outlets shall be UL listed, CSA approved, factory
assembled, tested, cleaned for oxygen service, and supplied
with temporary protective covers and packages to protect
outlet during handling and installation at the job site.
2.5 MASTER/AREA ALARM COMBINATION PANEL AMICO ALERT-2
1. Each master/area alarm shall be microprocessor based with

individual microprocessors on each area display module/sensor
board and each master module. The area sensors shall be capable of
local (within alarm box) or remote mounting on pipeline utilising
twisted pair wiring - up to 1,524m (5,000 ft.). Each area display
module/sensor unit shall be gas specific; i.e. gas specific sensor
with DISS nut & nipple, and display module with an error message
display for an incorrect sensor/display connection. Each master
alarm module is capable of handling up to 10 operating functions.
2. Each combination master/area alarm shall consist of: an 18 gauge

(1.3 mm) steel back box with mounting brackets adjustable up to 13
mm (½") wall thickness and 6.4 mm (¼") I.D. type "K" copper tubing
for connection to the gas service line (required for the area
sensor). The combination master/area alarms shall be of modular
construction and shall be field expandable with the addition of
extra modules. Up to six services (combination of area and/or
master modules) can be accommodated per standard box. All modules
shall be mounted on a hinged frame for easy accessibility.
3. Each area alarm specific gas service shall be continuously

monitored by a microprocessor based sensor. The pressure or vacuum
shall be displayed by a red digital LED. For pressure services the
readout shall be 0-1724 kPa (0-250 psig). For vacuum the readout
shall be -100-0 kPa (0-30" Hg). The digital readout shall provide
a constant indication of each service being measured. A bar graph
trend indicator shall be provided for each service displaying a
green "NORMAL", yellow "CAUTION" and a red "HIGH" or "LOW" alarm
condition. Under normal operations the bar graph display shall
move up and down in the "GREEN" range depending on service usage.
If a deviation of ±20% from the factory pre-set normal condition
occurs, a "RED" alarm LED light shall flash and an audible buzzer
in excess of 90 decibels will sound. Pushing the "ALARM SILENCE"
button will cancel the audible buzzer, but the unit will remain in
alarm condition until the problem is rectified.
4. The combination master/area alarm shall have field adjustable

parameters. For the area modules: High/Low set-points,
Imperial/Metric units and Repeat alarm Enable (1 to 60
minutes)/Disable function. These parameters can be accessed within
the calibration mode function of the alarm. Set-points shall be
adjustable by two on board push buttons. Alarm shall be self-
diagnostic with error message display for ease of maintenance. For
the master module: a maintenance mode shall, when enabled, latch
the source (master) alarm conditions, requiring a reset after the
alarm condition has been rectified. This is to assist in tracking
down wiring problems or faulty source equipment devices. A repeat
alarm function shall, when enabled, be capable of turning on the
buzzer again, after a pre-set time, if the fault condition has not
been rectified.
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5. Each area gas service shall be labelled with an ISO/USA colour

coded label, and alarm signals shall be visible from a distance of
12 m (40 ft.) and shall be visible if other lights in the room are
off.
6. Each area gas service display module shall have dry contacts for
remote monitoring of the High and Low alarms. Every master module
shall be field upgradable to allow for interfacing to a building
management system with the addition of add-on, piggyback circuit
board. The master/area alarm shall also be capable of interfacing
with the optional hospital Amico Information Management System
(AIMS), as provided by the manufacturer.
7. Master/Area alarms shall be closed circuit and shall be CSA

certified and UL listed. A green "power on" light shall indicate
that the alarm is energised. Alarms shall be complete with a "push
to test" and "alarm silence" buttons. Area alarms shall have no
moving parts and shall require no maintenance after initial
installation.
8. Combination master/area alarms shall have no moving parts and

shall require no maintenance after initial installation.
9. Combination master/area alarms shall be Amico A2AR-U-111 Series,

or approved equal.
2.6 PRESSURE & VACUUM SWITCHES
1. High-Low pressure switches for oxygen and medical air shall be

pre-set to alarm at 276 kPa (40 psig) decreasing pressure and at
414 kPa (60 psig) increasing pressure.
2. Low vacuum switch for medical vacuum shall be pre-set to alarm at

12” Hg decreasing pressure.
3. Pressure switch shall have an adjustable range of 0-552 kPa (0-80

psig), proof pressure of 1103 kPa (160 psig). Electrical
characteristics shall be: dual control with two single pole,
double-throw snap action switches rated at 10 amps, 125 volts AC.
All pressure switches may be wired to accommodate either a
normally open or normally closed alarm circuit.
4. Switches shall be UL listed, CSA approved, and cleaned for oxygen

service. Construction of the switch shall be weatherproof die cast
aluminium and brass bellows sensing element. Pressure connection
into the switch shall be 6 mm (¼") FNPT.
5. Pressure switches shall be Amico M-PRSW-GAS Series, or approved

alternate.
2.7 EMERGENCY OXYGEN INLET STATION (Low Pressure)
1. The Emergency Gaseous Oxygen Inlet shall be housed in a

weathertight enclosure.
2. A brass ball valve and a supply pressure gauge shall be used to

introduce the oxygen into the oxygen pipeline.
3. The enclosure door shall be labelled “Emergency Gaseous Oxygen

Inlet” and shall be equipped with a staple for padlocking to allow
entry only by authorised personnel. A print pocket shall be
22 30 00-6
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included on the door interior for storage of instructions. A

mounting frame shall extend completely around the enclosure to
trim recessed mounting on an exterior wall.
4. The interior of the enclosure shall be clearly labelled with

instructions for connection and operation of the emergency oxygen
inlet.
5. Bronze body check valves with female pipe threads on each end
shall be provided for installation in the main and emergency
supply pipeline in accordance with NFPA-99.
6. A brass body relief valve with the relief pressure set @ 75 PSI
shall be provided for installation in the emergency supply line.
The relief valve shall be supplied factory cleaned for oxygen
service and shall automatically reset after discharging to provide
a positive seal.
7. Emergency Oxygen Inlet Station shall be Amico M-FILL-OXY-LP, or

approved alternate.
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SECTION 22 40 00
PLUMBING FIXTURES
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
A. This Section includes the following conventional plumbing fixtures and

related components:
1. Faucets for lavatories, bathtubs, bathtub/showers, showers, and

sinks.
2. Flushometers.
3. Toilet seats.
4. Protective shielding guards.
5. Fixture supports.
6. Water closets.
7. Urinals.
8. Lavatories.
9. Individual showers.
10. Kitchen sinks.
11. Service basins.
1. Division 10 Section "Toilet, Bath, and Laundry Accessories."

2. Division 22 Section "Domestic Water Piping Specialties" for
backflow preventers, floor drains, and specialty fixtures not
included in this Section.
3. Division 22 Section “Water Coolers.”
1.3 DEFINITIONS
B. Accessible Fixture: Plumbing fixture that can be approached, entered,

and used by people with disabilities.
C. Cast Polymer: Cast-filled-polymer-plastic material. This material

includes cultured-marble and solid-surface materials.
D. Cultured Marble: Cast-filled-polymer-plastic material with surface

coating.
E. Fitting: Device that controls the flow of water into or out of the
plumbing fixture. Fittings specified in this Section include supplies
and stops, faucets and spouts, shower heads and tub spouts, drains and
22 40 00 - 1
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tailpieces, and traps and waste pipes. Piping and general-duty valves
are included where indicated.
F. FRP: Fiberglass-reinforced plastic.
G. PMMA: Polymethyl methacrylate (acrylic) plastic.
H. PVC: Polyvinyl chloride plastic.
I. Solid Surface: Nonporous, homogeneous, cast-polymer-plastic material

with heat-, impact-, scratch-, and stain-resistance qualities.
1.4 SUBMITTALS
A. Product Data: For each type of plumbing fixture indicated. Include

selected fixture and trim, fittings, accessories, appliances,
appurtenances, equipment, and supports. Indicate materials and
finishes, dimensions, construction details, and flow-control rates.
C. Operation and Maintenance Data: For plumbing fixtures to include in

emergency, operation, and maintenance manuals.
D. Warranty: Special warranty specified in this Section.
A. Source Limitations: Obtain plumbing fixtures, faucets, and other

components of each category through one source from a single
manufacturer.
1. Exception: If fixtures, faucets, or other components are not

available from a single manufacturer, obtain similar products
from other manufacturers specified for that category.
B. Electrical Components, Devices, and Accessories: Listed and labeled

C. Regulatory Requirements: Comply with requirements in ICC A117.1,

"Accessible and Usable Buildings and Facilities"; Public Law 90-480,
"Architectural Barriers Act"; and Public Law 101-336, "Americans with
Disabilities Act"; for plumbing fixtures for people with disabilities.
D. Regulatory Requirements: Comply with requirements in Public Law 102-

486, "Energy Policy Act," about water flow and consumption rates for
plumbing fixtures.
E. NSF Standard: Comply with NSF 61, "Drinking Water System Components--
Health Effects," for fixture materials that will be in contact with
potable water.
F. Select combinations of fixtures and trim, faucets, fittings, and other

components that are compatible.
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G. Comply with the following applicable standards and other requirements

specified for plumbing fixtures:
1. Enameled, Cast-Iron Fixtures: ASME A112.19.1M.

2. Plastic Mop-Service Basins: ANSI Z124.6.
3. Porcelain-Enameled, Formed-Steel Fixtures: ASME A112.19.4M.
4. Slip-Resistant Bathing Surfaces: ASTM F 462.
5. Stainless-Steel Residential Sinks: ASME A112.19.3.
6. Vitreous-China Fixtures: ASME A112.19.2M.
7. Water-Closet, Flush Valve, Tank Trim: ASME A112.19.5.
H. Comply with the following applicable standards and other requirements

specified for lavatory and sink faucets:
1. Backflow Protection Devices for Faucets with Hose-Thread Outlet:
ASME A112.18.3M.
2. Faucets: ASME A112.18.1.
3. Hose-Connection Vacuum Breakers: ASSE 1011.
4. Hose-Coupling Threads: ASME B1.20.7.
5. Integral, Atmospheric Vacuum Breakers: ASSE 1001.
6. NSF Potable-Water Materials: NSF 61.
7. Pipe Threads: ASME B1.20.1.
8. Sensor-Actuated Faucets and Electrical Devices: UL 1951.
9. Supply Fittings: ASME A112.18.1.
10. Brass Waste Fittings: ASME A112.18.2.
I. Comply with the following applicable standards and other requirements

specified for bathtub bathtub/shower and shower faucets:
1. Backflow Protection Devices for Hand-Held Showers:

ASME A112.18.3M.
2. Combination, Pressure-Equalizing and Thermostatic-Control
Antiscald Faucets: ASSE 1016.
3. Deck-Mounted Bath/Shower Transfer Valves: ASME 18.7.
4. Faucets: ASME A112.18.1.
5. Hand-Held Showers: ASSE 1014.
6. High-Temperature-Limit Controls for Thermal-Shock-Preventing
Devices: ASTM F 445.
8. Manual-Control Antiscald Faucets: ASTM F 444.
10. Pressure-Equalizing-Control Antiscald Faucets: ASTM F 444 and
ASSE 1016.
11. Sensor-Actuated Faucets and Electrical Devices: UL 1951.
12. Thermostatic-Control Antiscald Faucets: ASTM F 444 and
ASSE 1016.
J. Comply with the following applicable standards and other requirements

specified for miscellaneous fittings:
1. Atmospheric Vacuum Breakers: ASSE 1001.

2. Brass and Copper Supplies: ASME A112.18.1.
3. Manual-Operation Flushometers: ASSE 1037.
4. Plastic Tubular Fittings: ASTM F 409.
5. Brass Waste Fittings: ASME A112.18.2.
6. Sensor-Operation Flushometers: ASSE 1037 and UL 1951.
22 40 00 - 3
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K. Comply with the following applicable standards and other requirements

specified for miscellaneous components:
1. Floor Drains: ASME A112.6.3.

2. Grab Bars: ASTM F 446.
4. Off-Floor Fixture Supports: ASME A112.6.1M.
6. Plastic Toilet Seats: ANSI Z124.5.
7. Supply and Drain Protective Shielding Guards: ICC A117.1.
1.6 WARRANTY
A. Special Warranties: Manufacturer's standard form in which

manufacturer agrees to repair or replace components of whirlpools that
fail in materials or workmanship within specified warranty period.
1. Failures include, but are not limited to, the following:
a. Structural failures of unit shell.

b. Faulty operation of controls, blowers, pumps, heaters, and
timers.
c. Deterioration of metals, metal finishes, and other materials
beyond normal use.
2. Warranty Period for Commercial Applications: One year(s) from

date of Substantial Completion.
1.7 EXTRA MATERIALS
A. Furnish extra materials described below that match products installed

and that are packaged with protective covering for storage and
identified with labels describing contents.
1. Faucet Washers and O-Rings: Equal to 10 percent of amount of

each type and size installed.
2. Faucet Cartridges and O-Rings: Equal to 5 percent of amount of
each type and size installed.
3. Flushometer Valve, Repair Kits: Equal to 10 percent of amount of
each type installed, but no fewer than 12 of each type.
4. Provide hinged-top wood or metal box, or individual metal boxes,
with separate compartments for each type and size of extra
materials listed above.
5. Toilet Seats: Equal to 5 percent of amount of each type
installed.
PART 2 - PRODUCTS
2.1 LAVATORY FAUCETS
A. Lavatory Faucets:

22 40 00 - 4
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a. American Standard Companies, Inc.

b. Chicago Faucets.
c. Delta Faucet Company.
d. Kohler Co.
2. Description: Refer to Schedule on Drawings.
2.2 SHOWER FAUCETS
A. Shower Faucets:


b. Chicago Faucets.
d. Kohler Co.
e. Leonard Valve Company.
2. Description: Refer to schedule on Drawings.
2.3 SINK FAUCETS
A. Sink Faucets:


b. Chicago Faucets.
d. Kohler Co.
2.4 FLUSHOMETERS
A. Flushometers:

a. Sloan Valve Company.

b. Zurn Plumbing Products Group; Commercial Brass Operation.
c. Coyne & Delany Co.
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2.5 TOILET SEATS
A. Toilet Seats:


b. Bemis Manufacturing Company.
c. Centoco Manufacturing Corp.
d. Church Seats.
e. Kohler Co.
f. Olsonite Corp.
2. Description: Toilet seat for water-closet-type fixture.
a. Material: Molded, solid plastic with antimicrobial agent.

b. Configuration: Open front with cover.
c. Size: Elongated.
d. Hinge Type: SC, self-sustaining, check.
e. Class: Standard commercial.
f. Color: White.
2.6 PROTECTIVE SHIELDING GUARDS
A. Protective Shielding Pipe Covers:

a. Engineered Brass Co.

b. Insul-Tect Products Co.; a Subsidiary of MVG Molded Products.
c. Plumberex Specialty Products Inc.
d. TCI Products.
e. TRUEBRO, Inc.
f. Zurn Plumbing Products Group; Tubular Brass Plumbing Products
Operation.
2. Description: Manufactured plastic wraps for covering plumbing

fixture hot and cold water supplies and trap and drain piping.
Comply with Americans with Disabilities Act (ADA) requirements.
Conform to ASTM E84.
2.7 FIXTURE SUPPORTS

1. Josam Company.
2. MIFAB Manufacturing Inc.
3. Smith, Jay R. Mfg. Co.
4. Tyler Pipe; Wade Div.
5. Watts Drainage Products Inc.; a div. of Watts Industries, Inc.
22 40 00 - 6
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6. Zurn Plumbing Products Group; Specification Drainage Operation.

B. Urinal Supports:
1. Description: Type I, urinal carrier with fixture support plates

and coupling with seal and fixture bolts and hardware matching
fixture for wall-mounting, urinal-type fixture. Include steel
uprights with feet.
2. Accessible-Fixture Support: Include rectangular steel uprights.
C. Lavatory Supports:
1. Description: Type II, lavatory carrier with concealed arms and

tie rod for wall-mounting, lavatory-type fixture. Include steel
uprights with feet.
2. Accessible-Fixture Support: Include rectangular steel uprights.
2.8 WATER CLOSETS
A. Water Closets,(Dual flush, 1.6/1.1 gpf):


b. Kohler Co.
c. Zurn.
2. Description: Accessible, floor-mounting, floor-outlet, vitreous-

china fixture designed for flushometer valve operation.
a. Refer to schedule on Drawings.
2.9 URINALS
A. Urinals,(Low flow, 0.125 gpf):


b. Kohler Co.
c. Zurn.
2. Description: Accessible, wall-mounting, back-outlet, vitreous-

china fixture designed for flushometer valve operation.
a. Refer to Schedule on Drawings.
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2.10 LAVATORIES
A. Lavatories (Low flow, 0.5 gpm):


b. Kohler Co.
2. Description: Accessible, wall-mounting, vitreous-china fixture.
a. Refer to Schedule on Drawings.
B. Lavatories (Low flow, 0.5 gpm):

a. Kohler Co.
b. American Standard Companies, Inc.
2. Description: Counter-mounting, vitreous-china fixture.
2.11 INDIVIDUAL SHOWERS
A. Individual Showers (Low flow, 1.6 gpm):
1. Description: Components for built-up shower.
2.12 KITCHEN SINKS
A. Kitchen Sinks (Low flow, 1.5 gpm):

a. Eljer.
b. Elkay Manufacturing Co.
c. Dayton Products, Inc.
d. Just Manufacturing Company.
2. Description: Two-bowl, residential, counter-mounting, stainless-

steel kitchen sink.
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2.13 SERVICE BASINS
A. Service Basins:


b. Crane Plumbing, L.L.C./Fiat Products.
c. Florestone Products Co., Inc.
d. Precast Terrazzo Enterprises, Inc.
2. Description: Flush-to-wall, floor-mounting, cast-polymer fixture

with rim guard.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine roughing-in of water supply and sanitary drainage and vent

piping systems to verify actual locations of piping connections before
plumbing fixture installation.
B. Examine cabinets, counters, floors, and walls for suitable conditions

where fixtures will be installed.

been corrected.
3.2 INSTALLATION
A. Assemble plumbing fixtures, trim, fittings, and other components

according to manufacturers' written instructions.
B. Install off-floor supports, affixed to building substrate, for wall-

mounting fixtures.
1. Use carrier supports with waste fitting and seal for back-outlet
fixtures.
2. Use carrier supports without waste fitting for fixtures with
tubular waste piping.
3. Use chair-type carrier supports with rectangular steel uprights
for accessible fixtures.
C. Install back-outlet, wall-mounting fixtures onto waste fitting seals

and attach to supports.
D. Install floor-mounting fixtures on closet flanges or other attachments

to piping or building substrate.
22 40 00 - 9
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E. Install wall-mounting fixtures with tubular waste piping attached to

supports.
F. Install counter-mounting fixtures in and attached to casework.
G. Install fixtures level and plumb according to roughing-in drawings.
H. Install water-supply piping with stop on each supply to each fixture

to be connected to water distribution piping. Attach supplies to
supports or substrate within pipe spaces behind fixtures. Install
stops in locations where they can be easily reached for operation.
1. Exception: Use ball, or globe valves if supply stops are not

specified with fixture. Valves are specified in Division 22
Section "General-Duty Valves for Plumbing Piping."
I. Install trap and tubular waste piping on drain outlet of each fixture
to be directly connected to sanitary drainage system.
J. Install tubular waste piping on drain outlet of each fixture to be

indirectly connected to drainage system.
K. Install flushometer valves for accessible water closets and urinals

with handle mounted on wide side of compartment. Install other
actuators in locations that are easy for people with disabilities to
reach.
L. Install toilet seats on water closets.
M. Install faucet-spout fittings with specified flow rates and patterns

in faucet spouts if faucets are not available with required rates and
patterns. Include adapters if required.
N. Install water-supply flow-control fittings with specified flow rates

in fixture supplies at stop valves.
O. Install faucet flow-control fittings with specified flow rates and

patterns in faucet spouts if faucets are not available with required
rates and patterns. Include adapters if required.
P. Install shower flow-control fittings with specified maximum flow rates

in shower arms.
Q. Install traps on fixture outlets.
1. Exception: Omit trap on fixtures with integral traps.

2. Exception: Omit trap on indirect wastes, unless otherwise
indicated.
R. Install escutcheons at piping wall ceiling penetrations in exposed,

finished locations and within cabinets and millwork. Use deep-pattern
escutcheons if required to conceal protruding fittings. Escutcheons
are specified in Division 22 Section "Common Work Results for
Plumbing."
22 40 00 - 10
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S. Set bathtubs and service basins in leveling bed of cement grout.

Grout is specified in Division 22 Section "Common Work Results for
Plumbing."
T. Seal joints between fixtures and walls, floors, and countertops using
sanitary-type, one-part, mildew-resistant silicone sealant. Match
sealant color to fixture color. Sealants are specified in Division 07
Section "Joint Sealants."
3.3 CONNECTIONS

and specialties.
B. Connect fixtures with water supplies, stops, and risers, and with
traps, soil, waste, and vent piping. Use size fittings required to
match fixtures.
C. Ground equipment according to Division 26 Section "Grounding and

D. Connect wiring according to Division 26 Section "Low-Voltage

A. Verify that installed plumbing fixtures are categories and types

specified for locations where installed.
B. Check that plumbing fixtures are complete with trim, faucets,

fittings, and other specified components.
C. Inspect installed plumbing fixtures for damage. Replace damaged

fixtures and components.
D. Test installed fixtures after water systems are pressurized for proper
operation. Replace malfunctioning fixtures and components, then
retest. Repeat procedure until units operate properly.
E. Install fresh batteries in sensor-operated mechanisms.
3.5 ADJUSTING
A. Operate and adjust faucets and controls. Replace damaged and

malfunctioning fixtures, fittings, and controls.
B. Adjust water pressure at faucets and flushometer valves to produce

proper flow and stream.
C. Replace washers and seals of leaking and dripping faucets and stops.
D. Install fresh batteries in sensor-operated mechanisms.
22 40 00 - 11
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3.6 CLEANING
A. Clean fixtures, faucets, and other fittings with manufacturers'

recommended cleaning methods and materials. Do the following:
1. Remove faucet spouts and strainers, remove sediment and debris,

and reinstall strainers and spouts.
2. Remove sediment and debris from drains.
B. After completing installation of exposed, factory-finished fixtures,

faucets, and fittings, inspect exposed finishes and repair damaged
finishes.
3.7 PROTECTION
A. Provide protective covering for installed fixtures and fittings.
B. Do not allow use of plumbing fixtures for temporary facilities unless

approved in writing by Owner.
22 40 00 - 12
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SECTION 22 47 00
WATER COOLERS
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
A. This Section includes the following water coolers and related

components:
1. Pressure water coolers.

2. Fixture supports.
1.3 DEFINITIONS
A. Accessible Water Cooler: Fixture that can be approached and used by

people with disabilities.
B. Cast Polymer: Dense, cast-filled-polymer plastic.
C. Drinking Fountain: Fixture with nozzle for delivering stream of water

for drinking.
D. Fitting: Device that controls flow of water into or out of fixture.
E. Fixture: Drinking fountain or water cooler unless one is specifically

indicated.
F. Remote Water Cooler: Electrically powered equipment for generating

cooled drinking water.
G. Water Cooler: Electrically powered fixture for generating and

delivering cooled drinking water.
1.4 SUBMITTALS
A. Product Data: For each fixture indicated. Include rated capacities,

furnished specialties, and accessories.
C. Field quality-control test reports.
D. Operation and Maintenance Data: For fixtures to include in emergency,

operation, and maintenance manuals.
22 47 00 - 1
659-335

B. Regulatory Requirements: Comply with requirements in ICC A117.1,

"Accessible and Usable Buildings and Facilities"; Public Law 90-480,
"Architectural Barriers Act" ; and Public Law 101-336, "Americans with
Disabilities Act" ; for fixtures for people with disabilities.
C. NSF Standard: Comply with NSF 61, "Drinking Water System Components--
Health Effects," for fixture materials that will be in contact with
potable water.
D. ARI Standard: Comply with ARI's "Directory of Certified Drinking

Water Coolers" for style classifications.
E. ARI Standard: Comply with ARI 1010, "Self-Contained, Mechanically

Refrigerated Drinking-Water Coolers," for water coolers and with ARI's
"Directory of Certified Drinking Water Coolers" for type and style
classifications.
F. ASHRAE Standard: Comply with ASHRAE 34, "Designation and Safety

Classification of Refrigerants," for water coolers. Provide HFC 134a
(tetrafluoroethane) refrigerant, unless otherwise indicated.
1.6 EXTRA MATERIALS

1. Filter Cartridges: Equal to 10 percent of amount installed for

each type and size indicated, but no fewer than 1 of each.
PART 2 - PRODUCTS
2.1 PRESSURE WATER COOLERS
A. Water Coolers:

a. Elkay Manufacturing Co.

b. Halsey Taylor.
c. Haws Corporation.
d. Larco, Inc.
e. Oasis Corporation.
f. Sunroc Corp.
22 47 00 - 2
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2. Description: Accessible, ARI 1010, Type PB, pressure with

bubbler, Style W, wall-mounting water cooler for adult-mounting
height.
a. Cabinet: Bilevel with two attached cabinets, vinyl-covered

steel with stainless-steel top.
b. Bubbler: One, with adjustable stream regulator, located on
each cabinet deck.
c. Control: Push bar.
d. Supply: NPS 3/8 with ball, gate, or globe valve.
e. Filter: One or more water filters complying with NSF 42 and
NSF 53 for cyst and lead reduction to below EPA standards;
with capacity sized for unit peak flow rate.
f. Drain(s): Grid with NPS 1-1/4 minimum horizontal waste and
trap complying with ASME A112.18.1.
g. Cooling System: Electric, with hermetically sealed
compressor, cooling coil, air-cooled condensing unit,
corrosion-resistant tubing, refrigerant, corrosion-resistant-
metal storage tank, and adjustable thermostat.
1) Capacity: Refer to schedule on Drawings.
h. Support: Type II, water cooler carrier. Refer to "Fixture

Supports" Article.
2.2 FIXTURE SUPPORTS

1. Josam Co.
2. MIFAB Manufacturing, Inc.
3. Smith, Jay R. Mfg. Co.
4. Tyler Pipe; Wade Div.
5. Watts Drainage Products Inc.; a div. of Watts Industries, Inc.
6. Zurn Plumbing Products Group; Specification Drainage Operation.
B. Description: ASME A112.6.1M, water cooler carriers. Include

vertical, steel uprights with feet and tie rods and bearing plates
with mounting studs matching fixture to be supported.
1. Type I: Hanger-type carrier with two vertical uprights.

2. Type II: Bilevel, hanger-type carrier with three vertical
uprights.
3. Supports for Accessible Fixtures: Include rectangular, vertical,
steel uprights instead of steel pipe uprights.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine roughing-in for water and waste piping systems to verify

actual locations of piping connections before fixture installation.
Verify that sizes and locations of piping and types of supports match
those indicated.
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B. Examine walls and floors for suitable conditions where fixtures are to
be installed.

been corrected.
3.2 APPLICATIONS
A. Use carrier off-floor supports for wall-mounting fixtures, unless

B. Use chrome-plated brass or copper tube, fittings, and valves in

locations exposed to view. Plain copper tube, fittings, and valves
may be used in concealed locations.
3.3 INSTALLATION
A. Install off-floor supports affixed to building substrate and attach

wall-mounting fixtures, unless otherwise indicated.
B. Install mounting frames affixed to building construction and attach

recessed water coolers to mounting frames, unless otherwise indicated.
C. Install water-supply piping with shutoff valve on supply to each

fixture to be connected to water distribution piping. Use ball, gate,
or globe valve. Install valves in locations where they can be easily
reached for operation. Valves are specified in Division 22 Section
"General-Duty Valves for Plumbing Piping."
D. Install trap and waste piping on drain outlet of each fixture to be

connected to sanitary drainage system.
E. Install pipe escutcheons at wall penetrations in exposed, finished

locations. Use deep-pattern escutcheons where required to conceal
protruding pipe fittings. Escutcheons are specified in Division 22
F. Seal joints between fixtures and walls and floors using sanitary-type,
one-part, mildew-resistant, silicone sealant. Match sealant color to
fixture color. Sealants are specified in Division 07 Section "Joint
Sealants."
3.4 CONNECTIONS

and specialties.
B. Connect fixtures with water supplies, stops, and risers, and with
traps, soil, waste, and vent piping. Use size fittings required to
match fixtures.

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A. Water Cooler Testing: After electrical circuitry has been energized,

test for compliance with requirements. Test and adjust controls and
safeties.
1. Remove and replace malfunctioning units and retest as specified

above.
2. Report test results in writing.
3.6 ADJUSTING
A. Adjust fixture flow regulators for proper flow and stream height.
B. Adjust water cooler temperature settings.
3.7 CLEANING
A. After completing fixture installation, inspect unit. Remove paint

splatters and other spots, dirt, and debris. Repair damaged finish to
match original finish.
B. Clean fixtures, on completion of installation, according to

22 47 00 - 5
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SECTION 23 01 00
BASIC MECHANICAL REQUIREMENTS
PART 1 - GENERAL

1.2 SUMMARY
1. Allowances.
2. Alternates.
3. Change Orders.
9. Definitions.
10. Deliveries.
11. Discrepancies.
13. Job Site Safety
15. Keys.
19. Shop Drawings.
20. Spare Parts.
21. Substitutions.
22. Training.
23. Unit Pricing.
24. Warranties.
1.3 ALLOWANCES
A. Refer to Division Section 1 “Allowances” for a complete listing and

description of each allowance pertaining to work of this
Contractor.
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1.4 ALTERNATES
A. Refer to Division Section 1 “Alternates” for a complete listing and

description of each alternate pertaining to work of this
Contractor.
1.5 CHANGE ORDERS
A. Change orders will be reviewed by the Engineer, when requested.

The format for each change shall consist of the breakout of all
labor, material, and equipment rental per unit and extended along
with quotations from the respective suppliers for all quoted items.
The bottom summary including taxes, labor rates, profit, overhead,
etc. shall comply with the Division 1 specifications and local
laws. Without this detailed breakdown, the change order cannot be
properly evaluated by the Engineer.


this specification.
2. Certification letter that all mechanical equipment has been
tested and is operational according to the plans and
specifications.
corrected.
4. Certification letter that all clean-up relating to mechanical
work has been performed.
asbestos have been used in the mechanical portion of the work.
A. M.C. shall be responsible for scheduling all required tests and

inspections.

of International Mechanical Code, International Energy Code and
applicable federal, state, county, and city codes and requirements
by the Local Authority Having Jurisdiction.
C. The Contractor is reminded that since the International Mechanical

and International Energy Codes are by statutory inclusion a part of
the laws of the state, they bear a prime responsibility to comply
with it even when the plans or specifications denote an apparent
violation. This should be observed carefully and continuously,
particularly during estimating for proposal, and any discrepancies
should be brought to the attention of the engineer for resolution.
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County, City, and Engineer inspections in a timely manner so as to
not “cover up” work to be inspected and to not “hold up” work to be
performed by other trades.
F. All mechanical equipment, materials, and devices shall be labeled

by an approved third party testing agency.
reports and generate deficiency logs to the Contractor through the
Architect. These items are to be addressed by the Contractor to
the Architect within (14) days of receipt, unless otherwise agreed
upon in writing. When the items are corrected, the items shall be
initialed and dated by the mechanical “foreman” and not by the
mechanical “project manager.”
A. All mechanical equipment involving a color selection shall be

brought to the attention of the Architect, via a shop drawing
submittal, for their direction. Contractor shall provide the
Architect with a list full range of colors that can be selected
from. Contractor shall provide color chips, samples, color
brochures, etc. for the Architect’s use.
B. All mechanical equipment involving color selection shall be

submitted at one time, along with the other finishes for other
disciplines needing a color selection so that the Architect has all
the information together to make a complete decision.
C. Some examples of mechanical equipment needing a color selection

are:
1. Diffusers, grilles, and registers

2. Exposed ductwork
3. Ceiling mounted fan grilles
4. Exposed mechanical equipment.


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of the work.
E. In acceptance or rejection in any portion of the mechanical work,

no allowance will be made for lack of skill on the part of the
workmen.

meeting shall include at a minimum the G.C., Architect, Owner’s
representative, and Engineers such that we can confirm the
requirements of the coordination drawings prior to them being
submitted.
B. M.C. shall coordinate with the G.C. and other trades so that the
1. Ceiling.
2. Floor.
5. Light fixtures.
7. HVAC ductwork.
9. HVAC piping.
11. Sprinkler piping.
piping/ductwork.
C. It is important to note that ductwork/piping/cable tray, etc.

cannot be fabricated, until the coordination drawings have been
compiled, submitted, and approved. Any material procurement or
installation work commenced prior to approval is taken at the risk
of the Contractor and may have to be modified/moved at their cost.
1.11 DEFINITIONS


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contract.

contract.

mean direction given to the Contractor by the Architect, Engineer,
or Owner.


the contractor responsible for all Division 23 specifications and
mechanical drawings, unless otherwise noted. For projects where
one prime contract is awarded, the Prime Contractor shall be
responsible for all Division 23 work included in these
specifications and mechanical drawings.
G. Where the term “M.C.” is used, it shall be taken as a guide for the
scope normally performed by the Mechanical SubContractor, whereas
when the term “G.C.” is used, it shall be taken as a guide for the
scope normally performed by the General Contractor. For projects
where multiple prime contracts are awarded, the Mechanical
Contractor shall be responsible for all Division 23 work included
in these specifications and mechanical drawings.
1.12 DELIVERIES

equipment.
1.13 DISCREPANCIES

such discrepancy is not brought to the Architect/Engineer’s
attention during Bidding for a formal written Addendum
clarification, this Contractor shall base his/her bid on performing
the work in the manner having the higher cost or more stringent
23 01 00-5
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option. The Architect/Engineer shall then have the option during

construction of selecting either of the manners shown and/or
specified at no additional cost to the Owner. In the event the
lower cost manner is selected, a credit shall be due the Owner in
the amount of the difference between the lower cost and higher cost
manner. All discrepancies shall be called to the attention of the
Architect before proceeding with work affected thereby.


intended to show exact location of equipment, ductwork,
thermostats, volume dampers, fire dampers, duct smoke detectors,
grilles, registers, diffusers, etc. unless dimensions are given.
Drawings are not to be scaled. Verify all exact locations with
Architect prior to rough-in.


maintenance.
2. Ductwork and piping is to be installed along the general plans

shown on the drawings keeping in mind the constraints of the
available space and the need to coordinate with the work of other
trades. Additional elbows, transitions, and offsets shall be
provided as necessary to meet space constraints and to facilitate
the work of other trades.
D. Mechanical equipment, specified hereinafter as shown on the

drawings shall be furnished and installed by this Contractor,
unless specifically indicated to the contrary.

responsibility that all items covered on mechanical plans and
given for Prime Contractor's failure to include all applicable
mechanical work in his bid.
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his/her use (i.e. ductwork, grilles, registers, diffusers, etc.),
the electronic drawings can be obtained from the Engineer. The
file type will be coordinated with the Engineer. The Engineer will
deliver the media on a read-only CD to the Contractor.
safety relating to his or her work. The Contractor shall be
familiar with all safety requirements, such as OSHA regulations, and
comply accordingly. The Contractor shall coordinate providing of
all personal protection equipment with their employees.


the Architect/Engineer for approval a minimum of three (3) copies
of operation and maintenance manuals. Refer to Division 1 for
review of the Architect/Engineer. These O&M manuals shall consist
of 3-ring binders with loose leaf information, permanent covers,
clearly identified and indexed with table of contents, tabs for
each section, containing the following at a minimum:

mechanical equipment, and each system, including items to be
used.
23 01 00-7
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marked clearly.
from field wiring.
mechanical equipment or system.

documents.

day work on the project. The projected location of every diffuser,
grille, register, ductwork or item of equipment to be installed
under this contract shall be checked against the plans and
specifications of all the other trades as well as by daily
conference with workmen and supervisors of all other trades to the
extent that any conflicts or uncertainties about locations are
resolved before work is installed, particularly sprinkler head
locations, etc. ceiling construction installation shall be made in
Architect’s representatives on the site. Moving of items from

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Architect an RFI to document the issue. The RFI must indicate the
drawings and/or specification sections being referenced and eluded
to. Upon receipt, the Engineer will then respond back to the RFI
in writing as soon as possible given the circumstances of the RFI.
Contractor shall take proper measures to initiate RFI in a timely
fashion in order for the Engineer to properly evaluate.
1.20 SHOP DRAWINGS

coordination.
B. All shop drawings shall be submitted to the Architect for review

project.




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completion.


project.

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approval.
1.21 SPARE PARTS

1.22 SUBSTITUTIONS


that specified.
substitution.
specified.
materials.

Contractor:

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6. Absorb any cost incurred by the Architect/Engineer in review of

the substituted product if the acceptance of the substituted item


1.23 TRAINING

training.


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1.24 UNIT PRICING
A. Refer to Division Section 1 “Unit Pricing” for a complete listing

and description of each item requiring unit pricing pertaining to
work of this Contractor.
1.25 WARRANTIES



warranty period.

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SECTION 23 05 00
COMMON WORK RESULTS FOR HVAC
PART 1 - GENERAL

to this Section.
1.2 SUMMARY

piping systems.
5. Sleeves.
6. Escutcheons.
7. HVAC demolition.
1.3 DEFINITIONS

equipment rooms, furred spaces, pipe and duct chases, unheated spaces



ceilings and chases.


2. PE: Polyethylene plastic.
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3. PVC: Polyvinyl chloride plastic.

1.4 SUBMITTALS
4. Escutcheons.


Qualifications."

Piping."
C. Electrical Characteristics for HVAC Equipment: Equipment of higher

electrical characteristics may be furnished provided such proposed
equipment is approved in writing and connecting electrical services,
circuit breakers, and conduit sizes are appropriately modified. If
minimum energy ratings or efficiencies are specified, equipment shall
comply with requirements.

1.7 COORDINATION

structure during progress of construction, to allow for HVAC
installations.
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are constructed.
C. Coordinate requirements for access panels and doors for HVAC items
requiring access that are concealed behind finished surfaces. Access
panels and doors are specified in Division 08 Section "Access Doors
and Frames."
PART 2 - PRODUCTS
2.1 MANUFACTURERS

1. Available Manufacturers: Subject to compliance with

requirements, manufacturers offering products that may be
incorporated into the Work include, but are not limited to, the
manufacturers specified.


fittings.




steel flanges.
indicated.
indicated.

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alloys for general-duty brazing, unless otherwise indicated; and
AWS A5.8, BAg1, silver alloy for refrigerant piping, unless otherwise
indicated.
F. Welding Filler Metals: Comply with AWS D10.12 for welding materials
being welded.
G. Solvent Cements for Joining Plastic Piping:
1. CPVC Piping: ASTM F 493.

2. PVC Piping: ASTM D 2564. Include primer according to
ASTM F 656.
A. Plastic-to-Metal Transition Fittings: CPVC one-piece fitting with

manufacturer's Schedule 80 equivalent dimensions; one end with
threaded brass insert, and one solvent-cement-joint end.
1. Manufacturers:
a. Eslon Thermoplastics.
B. Plastic-to-Metal Transition Adaptors: One-piece fitting with

manufacturer's SDR 11 equivalent dimensions; one end with threaded
brass insert, and one solvent-cement-joint end.
1. Manufacturers:
a. Thompson Plastics, Inc.

C. Plastic-to-Metal Transition Unions: MSS SP-107, CPVC four-part union.

Include brass end, solvent-cement-joint end, rubber O-ring, and union
nut.
1. Manufacturers:
a. NIBCO INC.
b. NIBCO, Inc.; Chemtrol Div.
A. Description: Combination fitting of copper alloy and ferrous


temperature.
C. Dielectric Unions: Factory-fabricated, union assembly, for 250-psig

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1. Manufacturers:

c. Eclipse, Inc.
d. Epco Sales, Inc.
e. Hart Industries, International, Inc.
g. Zurn Industries, Inc.; Wilkins Div.
D. Dielectric Flanges: Factory-fabricated, companion-flange assembly,

for 150- or 300-psig minimum working pressure as required to suit
system pressures.
1. Manufacturers:

c. Epco Sales, Inc.
E. Dielectric-Flange Kits: Companion-flange assembly for field assembly.

Include flanges, full-face- or ring-type neoprene or phenolic gasket,
phenolic or polyethylene bolt sleeves, phenolic washers, and steel
backing washers.
1. Manufacturers:

b. Calpico, Inc.
system pressures.
F. Dielectric Couplings: Galvanized-steel coupling with inert and

noncorrosive, thermoplastic lining; threaded ends; and 300-psig
1. Manufacturers:
a. Calpico, Inc.
b. Lochinvar Corp.
G. Dielectric Nipples: Electroplated steel nipple with inert and

noncorrosive, thermoplastic lining; plain, threaded, or grooved ends;
and 300-psig minimum working pressure at 225 deg F.
1. Manufacturers:
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a. Perfection Corp.
c. Sioux Chief Manufacturing Co., Inc.
d. Victaulic Co. of America.

1. Manufacturers:

b. Calpico, Inc.
c. Metraflex Co.

size of pipe.
3. Pressure Plates: Plastic. Include two for each sealing element.
2.7 SLEEVES


plain ends.


membrane flashing.
E. Molded PVC: Permanent, with nailing flange for attaching to wooden

forms.
F. PVC Pipe: ASTM D 1785, Schedule 40.
G. Molded PE: Reusable, PE, tapered-cup shaped, and smooth-outer surface

with nailing flange for attaching to wooden forms.
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2.8 ESCUTCHEONS


E. One-Piece, Stamped-Steel Type: With set screw and chrome-plated

finish.
F. Split-Plate, Stamped-Steel Type: With concealed hinge, set screw, and


set screw.
PART 3 - EXECUTION
3.1 HVAC DEMOLITION

B. Disconnect, demolish, and remove HVAC systems, equipment, and

components indicated to be removed.

piping material.
3. Ducts to Be Removed: Remove portion of ducts indicated to be
removed and plug remaining ducts with same or compatible ductwork
material.
4. Ducts to Be Abandoned in Place: Cap or plug ducts with same or
compatible ductwork material.
equipment.
operational.
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1. New Piping:

clips.
plated finish.
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e. Bare Piping at Ceiling Penetrations in Finished Spaces: One-

piece, cast-brass type with polished chrome-plated finish.
f. Bare Piping in Unfinished Service Spaces: One-piece, cast-
g. Bare Piping in Equipment Rooms: One-piece, cast-brass type.
h. Bare Piping at Floor Penetrations in Equipment Rooms: One-

finish.
d. Bare Piping at Ceiling Penetrations in Finished Spaces:
e. Bare Piping in Unfinished Service Spaces: Split-casting,
f. Bare Piping in Equipment Rooms: Split-casting, cast-brass
type.
g. Bare Piping at Floor Penetrations in Equipment Rooms: Split-

sleeves.

specified.
constructed.
a. PVC Pipe Sleeves: For pipes smaller than NPS 6.

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flashing.
4. Except for underground wall penetrations, seal annular space

between sleeve and pipe or pipe insulation, using joint sealants
appropriate for size, depth, and location of joint. Refer to
Division 07 Section "Joint Sealants" for materials and
installation.
Q. Aboveground, Exterior-Wall Pipe Penetrations: Seal penetrations using

sleeves and mechanical sleeve seals. Select sleeve size to allow for
1-inch annular clear space between pipe and sleeve for installing
mechanical sleeve seals.
1. Install steel pipe for sleeves smaller than 6 inches in diameter.

2. Install cast-iron "wall pipes" for sleeves 6 inches and larger in
diameter.
R. Underground, Exterior-Wall Pipe Penetrations: Install cast-iron "wall

pipes" for sleeves. Seal pipe penetrations using mechanical sleeve
seals. Select sleeve size to allow for 1-inch annular clear space
between pipe and sleeve for installing mechanical sleeve seals.

S. Fire-Barrier Penetrations: Maintain indicated fire rating of walls,

T. Verify final equipment locations for roughing-in.
U. Refer to equipment specifications in other Sections of these


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steel pipe.




G. Welded Joints: Construct joints according to AWS D10.12, using

Assurance" Article.

I. Plastic Piping Solvent-Cement Joints: Clean and dry joining surfaces.

Join pipe and fittings according to the following:
1. Comply with ASTM F 402 for safe-handling practice of cleaners,

primers, and solvent cements.
2. CPVC Piping: Join according to ASTM D 2846/D 2846M Appendix.
3. PVC Pressure Piping: Join schedule number ASTM D 1785, PVC pipe
and PVC socket fittings according to ASTM D 2672. Join other-
than-schedule-number PVC pipe and socket fittings according to
ASTM D 2855.
4. PVC Nonpressure Piping: Join according to ASTM D 2855.
3.4 PIPING CONNECTIONS
A. Make connections according to the following, unless otherwise

indicated:
1. Install unions, in piping NPS 2 and smaller, adjacent to each

valve and at final connection to each piece of equipment.
2. Install flanges, in piping NPS 2-1/2 and larger, adjacent to
flanged valves and at final connection to each piece of
equipment.
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3. Wet Piping Systems: Install dielectric coupling and nipple

fittings to connect piping materials of dissimilar metals.
3.5 EQUIPMENT INSTALLATION - COMMON REQUIREMENTS
A. Install equipment to allow maximum possible headroom unless specific

mounting heights are not indicated.
B. Install equipment level and plumb, parallel and perpendicular to other

building systems and components in exposed interior spaces, unless
C. Install HVAC equipment to facilitate service, maintenance, and repair

or replacement of components. Connect equipment for ease of
disconnecting, with minimum interference to other installations.
Extend grease fittings to accessible locations.
D. Install equipment to allow right of way for piping installed at

required slope.
3.6 PAINTING
A. Painting of HVAC systems, equipment, and components is specified in

Division 09 Sections "Interior Painting" and "Exterior Painting."
B. Damage and Touchup: Repair marred and damaged factory-painted

finish.

steel.

location, alignment, and elevation to support and anchor HVAC
materials and equipment.
support, and anchor HVAC materials and equipment.
members.
23 05 00 - 12
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SECTION 23 05 16
EXPANSION FITTINGS AND LOOPS FOR HVAC PIPING
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Flexible-hose packless expansion joints.

2. Pipe loops and swing connections.
3. Alignment guides and anchors.
A. Compatibility: Products shall be suitable for piping service fluids,

materials, working pressures, and temperatures.
B. Capability: Products to absorb 200 percent of maximum axial movement

between anchors.
1.4 SUBMITTALS
B. Delegated-Design Submittal: For each anchor and alignment guide

indicated to comply with performance requirements and design criteria,
including analysis data signed and sealed by the qualified
professional engineer responsible for their preparation.
1. Design Calculations: Calculate requirements for thermal

expansion of piping systems and for selecting and designing
expansion joints, loops, and swing connections.
2. Anchor Details: Detail fabrication of each anchor indicated.
Show dimensions and methods of assembly and attachment to
building structure.
3. Alignment Guide Details: Detail field assembly and attachment to
building structure.
4. Schedule: Indicate type, manufacturer's number, size, material,
pressure rating, end connections, and location for each expansion
joint.
D. Product Certificates: For each type of expansion joint, from

manufacturer.
23 05 16 - 1
659-335
E. Maintenance Data: For expansion joints to include in maintenance

manuals.

the following:
1. AWS D1.1/D1.1M, "Structural Welding Code - Steel."

PART 2 - PRODUCTS
2.1 PACKLESS EXPANSION JOINTS
A. Flexible-Hose Packless Expansion Joints:


c. Flex Pression Ltd.
d. Metraflex, Inc.
e. Unisource Manufacturing, Inc.
2. Description: Manufactured assembly with inlet and outlet elbow

fittings and two flexible-metal-hose legs joined by long-radius,
180-degree return bend or center section of flexible hose.
3. Flexible Hose: Corrugated-metal inner hoses and braided outer
sheaths.
4. Expansion Joints for Copper Tubing NPS 2 and Smaller: Copper-
alloy fittings with solder-joint end connections.
a. Bronze hoses and double-braid bronze sheaths with 700 psig at

5. Expansion Joints for Copper Tubing NPS 2-1/2 to NPS 4: Copper-

alloy fittings with threaded end connections.
a. Stainless-steel hoses and double-braid, stainless-steel

ratings.
6. Expansion Joints for Steel Piping NPS 2 and Smaller: Carbon-

steel fittings with threaded end connections.
ratings.
7. Expansion Joints for Steel Piping NPS 2-1/2 to NPS 6: Carbon-

steel fittings with weld end connections.
23 05 16 - 2
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ratings.
2.2 ALIGNMENT GUIDES AND ANCHORS
A. Alignment Guides:

a. Adsco Manufacturing LLC.

b. Advanced Thermal Systems, Inc.
c. Flex-Hose Co., Inc.
d. Flexicraft Industries.
e. Flex-Weld, Inc.
f. Hyspan Precision Products, Inc.
g. Metraflex, Inc.
h. Senior Flexonics Pathway.
i. Unisource Manufacturing, Inc.
j. U.S. Bellows, Inc.
2. Description: Steel, factory-fabricated alignment guide, with

bolted two-section outer cylinder and base for attaching to
structure; with two-section guiding spider for bolting to pipe.
B. Anchor Materials:
1. Steel Shapes and Plates: ASTM A 36/A 36M.

2. Bolts and Nuts: ASME B18.10 or ASTM A 183, steel hex head.
3. Washers: ASTM F 844, steel, plain, flat washers.
4. Mechanical Fasteners: Insert-wedge-type stud with expansion plug
anchor for use in hardened portland cement concrete, with tension
and shear capacities appropriate for application.
a. Stud: Threaded, zinc-coated carbon steel.

b. Expansion Plug: Zinc-coated steel.
5. Chemical Fasteners: Insert-type-stud, bonding-system anchor for

use with hardened portland cement concrete, with tension and
shear capacities appropriate for application.
a. Bonding Material: ASTM C 881/C 881M, Type IV, Grade 3, two-

component epoxy resin suitable for surface temperature of
hardened concrete where fastener is to be installed.
b. Stud: ASTM A 307, zinc-coated carbon steel with continuous
thread on stud unless otherwise indicated.
23 05 16 - 3
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PART 3 - EXECUTION
3.1 EXPANSION-JOINT INSTALLATION
A. Install expansion joints of sizes matching sizes of piping in which

they are installed.
B. Install packed-type expansion joints with packing suitable for fluid

service.
C. Install metal-bellows expansion joints according to EJMA's "Standards

of the Expansion Joint Manufacturers Association, Inc."
D. Install rubber packless expansion joints according to FSA-NMEJ-702.
E. Install grooved-joint expansion joints to grooved-end steel piping
3.2 PIPE LOOP AND SWING CONNECTION INSTALLATION
A. Install pipe loops cold-sprung in tension or compression as required

to partly absorb tension or compression produced during anticipated
change in temperature.
B. Connect risers and branch connections to mains with at least five pipe
fittings including tee in main.
C. Connect risers and branch connections to terminal units with at least

four pipe fittings including tee in riser.
D. Connect mains and branch connections to terminal units with at least

four pipe fittings including tee in main.
3.3 ALIGNMENT-GUIDE AND ANCHOR INSTALLATION
A. Install alignment guides to guide expansion and to avoid end-loading

and torsional stress.
B. Install two guide(s) on each side of pipe expansion fittings and

loops. Install guides nearest to expansion joint not more than four
pipe diameters from expansion joint.
C. Attach guides to pipe and secure guides to building structure.
D. Install anchors at locations to prevent stresses from exceeding those

permitted by ASME B31.9 and to prevent transfer of loading and
stresses to connected equipment.
E. Anchor Attachments:
1. Anchor Attachment to Steel Pipe: Attach by welding. Comply with

ASME B31.9 and ASME Boiler and Pressure Vessel Code: Section IX,
"Welding and Brazing Qualifications."
2. Anchor Attachment to Copper Tubing: Attach with pipe hangers.
Use MSS SP-69, Type 24, U-bolts bolted to anchor.
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F. Fabricate and install steel anchors by welding steel shapes, plates,

and bars. Comply with ASME B31.9 and AWS D1.1/D1.1M.
1. Anchor Attachment to Steel Structural Members: Attach by

welding.
2. Anchor Attachment to Concrete Structural Members: Attach by
fasteners. Follow fastener manufacturer's written instructions.
G. Use grout to form flat bearing surfaces for guides and anchors
attached to concrete.
23 05 16 - 5
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SECTION 23 05 23
GENERAL-DUTY VALVES FOR HVAC PIPING
PART 1 - GENERAL
to this Section.
1.2 SUMMARY
1. Brass ball valves.

2. Bronze ball valves.
3. Iron, single-flange butterfly valves.
1. Division 23 HVAC piping Sections for specialty valves applicable

to those Sections only.
2. Division 23 Section "Identification for HVAC Piping and
Equipment" for valve tags and schedules.
1.3 DEFINITIONS
A. CWP: Cold working pressure.
B. EPDM: Ethylene propylene copolymer rubber.
C. NBR: Acrylonitrile-butadiene, Buna-N, or nitrile rubber.
D. NRS: Nonrising stem.
E. OS&Y: Outside screw and yoke.
F. RS: Rising stem.
G. SWP: Steam working pressure.
1.4 SUBMITTALS
A. Product Data: For each type of valve indicated.
A. Source Limitations for Valves: Obtain each type of valve from single
source from single manufacturer.
B. ASME Compliance:
23 05 23 - 1
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1. ASME B16.10 and ASME B16.34 for ferrous valve dimensions and
design criteria.
2. ASME B31.9 for building services piping valves.
A. Prepare valves for shipping as follows:
1. Protect internal parts against rust and corrosion.

2. Protect threads, flange faces and weld ends.
3. Set ball valves open to minimize exposure of functional surfaces.
4. Set butterfly valves closed or slightly open.
B. Use the following precautions during storage:
1. Maintain valve end protection.

2. Store valves indoors and maintain at higher than ambient dew
point temperature. If outdoor storage is necessary, store valves
off the ground in watertight enclosures.
PART 2 - PRODUCTS
2.1 GENERAL REQUIREMENTS FOR VALVES
A. Refer to HVAC valve schedule articles for applications of valves.
B. Valve Pressure and Temperature Ratings: Not less than indicated and
as required for system pressures and temperatures.
C. Valve Sizes: Same as upstream piping unless otherwise indicated.
D. Valve Actuator Types:

1. Handwheel: For valves other than quarter-turn types.
2. Handlever: For quarter-turn valves NPS 6 and smaller.
E. Valves in Insulated Piping: With 2-inch stem extensions and the

following features:
1. Ball Valves: With extended operating handle of non-thermal-
conductive material, and protective sleeve that allows operation
of valve without breaking the vapor seal or disturbing
insulation.
2. Butterfly Valves: With extended neck.
F. Valve-End Connections:
1. Flanged: With flanges according to ASME B16.1 for iron valves.

2. Grooved: With grooves according to AWWA C606.
3. Solder Joint: With sockets according to ASME B16.18.
4. Threaded: With threads according to ASME B1.20.1.
G. Valve Bypass and Drain Connections: MSS SP-45.
2.2 BRASS BALL VALVES
A. Two-Piece, Full-Port, Brass Ball Valves with Brass Trim:
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c. DynaQuip Controls.
d. Flow-Tek, Inc.; a subsidiary of Bray International, Inc.
e. Hammond Valve.
f. Jamesbury; a subsidiary of Metso Automation.
g. Jomar International, LTD.
h. Kitz Corporation.
i. Legend Valve.
j. Marwin Valve; a division of Richards Industries.
k. Milwaukee Valve Company.
l. NIBCO INC.
m. Red-White Valve Corporation.
n. RuB Inc.
o. Conbraco Industries.
p. Or approved equal as determined by the Engineer.
2. Description:

f. Ends: Threaded.
h. Stem: Brass.
j. Port: Full.
B. Two-Piece, Full-Port, Brass Ball Valves with Stainless-Steel Trim:


c. Flow-Tek, Inc.; a subsidiary of Bray International, Inc.
d. Hammond Valve.
e. Jamesbury; a subsidiary of Metso Automation.
f. Kitz Corporation.
g. Marwin Valve; a division of Richards Industries.
h. Milwaukee Valve Company.
i. RuB Inc.
j. Conbraco Industries.
2. Description:

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f. Ends: Threaded.
j. Port: Full.
C. Three-Piece, Full-Port, Brass Ball Valves with Brass Trim:

a. Jomar International, LTD.

b. Kitz Corporation.
c. Red-White Valve Corporation.
Inc.
e. Conbraco Industries.
2. Description:

f. Ends: Threaded.
h. Stem: Brass.
j. Port: Full.
D. Three-Piece, Full-Port, Brass Ball Valves with Stainless-Steel Trim:

a. Jomar International, LTD.

b. Kitz Corporation.
c. Marwin Valve; a division of Richards Industries.
Inc.
e. Conbraco Industries.
2. Description:

f. Ends: Threaded.
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j. Port: Full.
2.3 BRONZE BALL VALVES
A. Two-Piece, Full-Port, Bronze Ball Valves with Bronze Trim:


b. Conbraco Industries, Inc.; Apollo Valves.
c. Crane Co.; Crane Valve Group; Crane Valves.
d. Hammond Valve.
e. Lance Valves; a division of Advanced Thermal Systems, Inc.
f. Legend Valve.
g. Milwaukee Valve Company.
h. NIBCO INC.
i. Red-White Valve Corporation.
j. Watts Regulator Co.; a division of Watts Water Technologies,
Inc.
k. Conbraco Industries.
l. Or approved equal as determined by the Engineer.
2. Description:

f. Ends: Threaded.
h. Stem: Bronze.
j. Port: Full.
B. Two-Piece, Full-Port, Bronze Ball Valves with Stainless-Steel Trim:


c. Hammond Valve.
d. Lance Valves; a division of Advanced Thermal Systems, Inc.
f. NIBCO INC.
g. Watts Regulator Co.; a division of Watts Water Technologies,
Inc.
2. Description:

23 05 23 - 5
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f. Ends: Threaded.
j. Port: Full.
C. Three-Piece, Full-Port, Bronze Ball Valves with Bronze Trim:


b. DynaQuip Controls.
c. Hammond Valve.
e. NIBCO INC.
f. Red-White Valve Corporation.
2. Description:

f. Ends: Threaded.
h. Stem: Bronze.
j. Port: Full.
D. Three-Piece, Full-Port, Bronze Ball Valves with Stainless-Steel Trim:


b. Hammond Valve.
d. NIBCO INC.
2. Description:

f. Ends: Threaded.
23 05 23 - 6
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j. Port: Full.
2.4 IRON, SINGLE-FLANGE BUTTERFLY VALVES
A. 150 CWP, Iron, Single-Flange Butterfly Valves with EPDM Seat and
Aluminum-Bronze Disc:

a. ABZ Valve and Controls; a division of ABZ Manufacturing, Inc.

b. Bray Controls; a division of Bray International.
c. Conbraco Industries, Inc.; Apollo Valves.
d. Cooper Cameron Valves; a division of Cooper Cameron Corp.
g. DeZurik Water Controls.
h. Hammond Valve.
i. Kitz Corporation.
j. Milwaukee Valve Company.
k. NIBCO INC.
l. Norriseal; a Dover Corporation company.
n. Spence Strainers International; a division of CIRCOR
International.
o. Tyco Valves & Controls; a unit of Tyco Flow Control.
p. Watts Regulator Co.; a division of Watts Water Technologies,
Inc.
q. Or approved equal as determined by the Engineer.
2. Description:
a. Standard: MSS SP-67, Type I.

c. Body Design: Lug type; suitable for bidirectional dead-end
service at rated pressure without use of downstream flange.
d. Body Material: ASTM A 126, cast iron or ASTM A 536, ductile
iron.
e. Seat: EPDM.
f. Stem: One- or two-piece stainless steel.
g. Disc: Aluminum bronze.
B. 150 CWP, Iron, Single-Flange Butterfly Valves with NBR Seat and
Aluminum-Bronze Disc:


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h. Hammond Valve.
k. NIBCO INC.
l. Norriseal; a Dover Corporation company.
International.
o. Tyco Valves & Controls; a unit of Tyco Flow Control.
p. Watts Regulator Co.; a division of Watts Water Technologies,
Inc.
q. Or approved equal as determined by the Engineer.
2. Description:

iron.
e. Seat: NBR.
g. Disc: Aluminum bronze.
C. 150 CWP, Iron, Single-Flange Butterfly Valves with EPDM Seat and
Ductile-Iron Disc:


e. Crane Co.; Crane Valve Group; Center Line.
h. Hammond Valve.
k. Mueller Steam Specialty; a division of SPX Corporation.
l. NIBCO INC.
m. Norriseal; a Dover Corporation company.
International.
o. Sure Flow Equipment Inc.
p. Tyco Valves & Controls; a unit of Tyco Flow Control.
q. Watts Regulator Co.; a division of Watts Water Technologies,
Inc.
r. Or approved equal as determined by the Engineer.
2. Description:

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iron.
e. Seat: EPDM.
g. Disc: Nickel-plated or coated ductile iron.
D. 150 CWP, Iron, Single-Flange Butterfly Valves with NBR Seat and
Ductile-Iron Disc:


e. Crane Co.; Crane Valve Group; Center Line.
h. Hammond Valve.
l. NIBCO INC.
International.
o. Sure Flow Equipment Inc.
p. Tyco Valves & Controls; a unit of Tyco Flow Control.
Inc.
2. Description:

iron.
e. Seat: NBR.
g. Disc: Nickel-plated or coated ductile iron.
E. 150 CWP, Iron, Single-Flange Butterfly Valves with EPDM Seat and
Stainless-Steel Disc:


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h. Hammond Valve.
l. NIBCO INC.
n. Red-White Valve Corporation.
o. Spence Strainers International; a division of CIRCOR
International.
p. Sure Flow Equipment Inc.
q. Tyco Valves & Controls; a unit of Tyco Flow Control.
r. Watts Regulator Co.; a division of Watts Water Technologies,
Inc.
s. Or approved equal as determined by the Engineer.
2. Description:

iron.
e. Seat: EPDM.
g. Disc: Stainless steel.
F. 150 CWP, Iron, Single-Flange Butterfly Valves with NBR Seat and
Stainless-Steel Disc:


h. Hammond Valve.
l. NIBCO INC.
n. Red-White Valve Corporation.
o. Spence Strainers International; a division of CIRCOR
International.
p. Sure Flow Equipment Inc.
Inc.
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2. Description:

iron.
e. Seat: NBR.
g. Disc: Stainless steel.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine valve interior for cleanliness, freedom from foreign matter,

and corrosion. Remove special packing materials, such as blocks, used
to prevent disc movement during shipping and handling.
B. Operate valves in positions from fully open to fully closed. Examine

guides and seats made accessible by such operations.
C. Examine threads on valve and mating pipe for form and cleanliness.
D. Examine mating flange faces for conditions that might cause leakage.
Check bolting for proper size, length, and material. Verify that
gasket is of proper size, that its material composition is suitable
for service, and that it is free from defects and damage.
E. Do not attempt to repair defective valves; replace with new valves.
A. Install valves with unions or flanges at each piece of equipment

arranged to allow service, maintenance, and equipment removal without
system shutdown.
B. Locate valves for easy access and provide separate support where
necessary.
C. Install valves in horizontal piping with stem at or above center of

pipe.
D. Install valves in position to allow full stem movement.
3.3 ADJUSTING
A. Adjust or replace valve packing after piping systems have been tested
and put into service but before final adjusting and balancing.
Replace valves if persistent leaking occurs.
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3.4 GENERAL REQUIREMENTS FOR VALVE APPLICATIONS
A. If valve applications are not indicated, use the following:
1. Shutoff Service: Ball, butterfly valves.

2. Butterfly Valve Dead-End Service: Single-flange (lug) type.
B. If valves with specified SWP classes or CWP ratings are not available,
the same types of valves with higher SWP classes or CWP ratings may be
substituted.
C. Select valves, except wafer types, with the following end connections:
1. For Copper Tubing, NPS 2 and Smaller: Threaded ends except where
solder-joint valve-end option is indicated in valve schedules
below.
2. For Copper Tubing, NPS 2-1/2 to NPS 4: Flanged ends except where
3. For Steel Piping, NPS 2 and Smaller: Threaded ends.
4. For Steel Piping, NPS 2-1/2 to NPS 4: Flanged ends except where
5. For Steel Piping, NPS 5 and Larger: Flanged ends.
3.5 CHILLED-WATER VALVE SCHEDULE
A. Pipe NPS 2 and Smaller:

2. Ball Valves: Two, Three piece, full port, brass or bronze with
brass bronze or stainless-steel trim.
B. Pipe NPS 2-1/2 and Larger:
1. Retain only valve types, in 14 subparagraphs below, required for

Project.
2. Iron, Single-Flange Butterfly Valves, NPS 2-1/2 to NPS 12:
200 CWP, EPDM seat, aluminum-bronze disc.
3. Iron, Single-Flange Butterfly Valves, NPS 14 to NPS 24: 150 CWP,
EPDM seat, aluminum-bronze disc.
4. Iron, Grooved-End Butterfly Valves, NPS 2-1/2 to NPS 12:
175 CWP.
3.6 HEATING-WATER VALVE SCHEDULE
A. Pipe NPS 2 and Smaller:

2. Ball Valves: Two or Three piece, full port, brass or bronze with
brass bronze or stainless-steel trim.
B. Pipe NPS 2-1/2 and Larger:
1. Iron Valves, NPS 2-1/2 to NPS 4: May be provided with threaded

ends instead of flanged ends.
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2. Iron, Single-Flange Butterfly Valves, NPS 2-1/2 to NPS 12:

200 CWP, EPDM seat, aluminum-bronze disc.
3. Iron, Single-Flange Butterfly Valves, NPS 14 to NPS 24: 150 CWP,
EPDM seat, aluminum-bronze disc.
23 05 23 - 13
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SECTION 23 05 29
HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
A. This Section includes the following hangers and supports for HVAC
system piping and equipment:

2. Trapeze pipe hangers.
4. Fastener systems.
1. Division 05 Section "Metal Fabrications" for structural-steel

shapes and plates for trapeze hangers for pipe and equipment
supports.
2. Division 21 Section "Water-Based Fire-Suppression Systems" for
pipe hangers for fire-protection piping.
3. Division 23 Section “Expansion Fittings and Loops for HVAC
Piping" for pipe guides and anchors.
4. Division 23 Section “Vibration and Seismic Controls for HVAC
Piping and Equipment" for vibration isolation devices.
5. Division 23 Section(s) "Metal Ducts" for duct hangers and
supports.
1.3 DEFINITIONS
A. MSS: Manufacturers Standardization Society for The Valve and Fittings

Industry Inc.
B. Terminology: As defined in MSS SP-90, "Guidelines on Terminology for

Pipe Hangers and Supports."
A. Design supports for multiple pipes, including pipe stands, capable of

supporting combined weight of supported systems, system contents, and
test water.
B. Design equipment supports capable of supporting combined operating

weight of supported equipment and connected systems and components.
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C. Design seismic-restraint hangers and supports for piping and

equipment and obtain approval from authorities having jurisdiction.
1.5 SUBMITTALS

3. Powder-actuated fastener systems.
B. Shop Drawings: Signed and sealed by a qualified professional engineer.

Show fabrication and installation details and include calculations for
the following:
1. Trapeze pipe hangers. Include Product Data for components.

2. Metal framing systems. Include Product Data for components.
3. Pipe stands. Include Product Data for components.
A. Welding: Qualify procedures and personnel according to AWS D1.1,

"Structural Welding Code--Steel."
B. Welding: Qualify procedures and personnel according to the following:
1. AWS D1.1, "Structural Welding Code--Steel."

2. AWS D1.2, "Structural Welding Code--Aluminum."
3. AWS D1.3, "Structural Welding Code--Sheet Steel."
4. AWS D1.4, "Structural Welding Code--Reinforcing Steel."
PART 2 - PRODUCTS
2.1 MANUFACTURERS


incorporated into the Work include, but are not limited to,
manufacturers specified.
2.2 STEEL PIPE HANGERS AND SUPPORTS
A. Description: MSS SP-58, Types 1 through 58, factory-fabricated

components. Refer to Part 3 "Hanger and Support Applications" Article
for where to use specific hanger and support types.
B. Manufacturers:
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1. AAA Technology & Specialties Co., Inc.

2. Bergen-Power Pipe Supports.
5. Empire Industries, Inc.
7. Globe Pipe Hanger Products, Inc.
8. Grinnell Corp.
9. GS Metals Corp.
10. National Pipe Hanger Corporation.
11. PHD Manufacturing, Inc.
13. Piping Technology & Products, Inc.
14. Tolco Inc.
C. Galvanized, Metallic Coatings: Pregalvanized or hot dipped.
E. Padded Hangers: Hanger with fiberglass or other pipe insulation pad

or cushion for support of bearing surface of piping.
2.3 TRAPEZE PIPE HANGERS
A. Description: MSS SP-69, Type 59, shop- or field-fabricated pipe-

support assembly made from structural-steel shapes with MSS SP-58
hanger rods, nuts, saddles, and U-bolts.
2.4 THERMAL-HANGER SHIELD INSERTS
A. Description: 100-psig- minimum, compressive-strength insulation

insert encased in sheet metal shield.
B. Manufacturers:

4. Pipe Shields, Inc.
5. Rilco Manufacturing Company, Inc.
6. Value Engineered Products, Inc.
C. Insulation-Insert Material for Cold Piping: Water-repellent treated,

ASTM C 533, Type I calcium silicate with vapor barrier.
D. Insulation-Insert Material for Hot Piping: Water-repellent treated,

ASTM C 533, Type I calcium silicate.
E. For Trapeze or Clamped Systems: Insert and shield shall cover entire
circumference of pipe.
F. For Clevis or Band Hangers: Insert and shield shall cover lower 180
degrees of pipe.
23 05 29 - 3
659-335
G. Insert Length: Extend 2 inches beyond sheet metal shield for piping
operating below ambient air temperature.
2.5 FASTENER SYSTEMS
A. Powder-Actuated Fasteners: Threaded-steel stud, for use in hardened

portland cement concrete with pull-out, tension, and shear capacities
appropriate for supported loads and building materials where used.
1. Manufacturers:
a. Hilti, Inc.
b. ITW Ramset/Red Head.
c. Masterset Fastening Systems, Inc.
d. MKT Fastening, LLC.
e. Powers Fasteners.
B. Mechanical-Expansion Anchors: Insert-wedge-type zinc-coated steel,

for use in hardened portland cement concrete with pull-out, tension,
and shear capacities appropriate for supported loads and building
materials where used.
1. Manufacturers:
a. B-Line Systems, Inc.; a division of Cooper Industries.

b. Empire Industries, Inc.
c. Hilti, Inc.
d. ITW Ramset/Red Head.
e. MKT Fastening, LLC.
f. Powers Fasteners.
A. Description: Welded, shop- or field-fabricated equipment support made

from structural-steel shapes.
2.7 MISCELLANEOUS MATERIALS
A. Structural Steel: ASTM A 36/A 36M, steel plates, shapes, and bars;
black and galvanized.
B. Grout: ASTM C 1107, factory-mixed and -packaged, dry, hydraulic-

cement, nonshrink and nonmetallic grout; suitable for interior and
1. Properties: Nonstaining, noncorrosive, and nongaseous.

PART 3 - EXECUTION
3.1 HANGER AND SUPPORT APPLICATIONS
A. Specific hanger and support requirements are specified in Sections

specifying piping systems and equipment.
23 05 29 - 4
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B. Comply with MSS SP-69 for pipe hanger selections and applications that
are not specified in piping system Sections.
C. Use hangers and supports with galvanized, metallic coatings for piping
and equipment that will not have field-applied finish.
D. Use nonmetallic coatings on attachments for electrolytic protection

where attachments are in direct contact with copper tubing.
E. Use padded hangers for piping that is subject to scratching.
F. Horizontal-Piping Hangers and Supports: Unless otherwise indicated

and except as specified in piping system Sections, install the
following types:
1. Adjustable, Steel Clevis Hangers (MSS Type 1): For suspension of

non-insulated or insulated stationary pipes, NPS 1/2 to NPS 30.
2. Pipe Saddle Supports (MSS Type 36): For support of pipes, NPS 4
to NPS 36, with steel pipe base stanchion support and cast-iron
floor flange.
3. Pipe Stanchion Saddles (MSS Type 37): For support of pipes,
NPS 4 to NPS 36, with steel pipe base stanchion support and cast-
iron floor flange and with U-bolt to retain pipe.
4. Adjustable, Pipe Saddle Supports (MSS Type 38): For stanchion-
type support for pipes, NPS 2-1/2 to NPS 36, if vertical
adjustment is required, with steel pipe base stanchion support
and cast-iron floor flange.
5. Single Pipe Rolls (MSS Type 41): For suspension of pipes, NPS 1
to NPS 30, from 2 rods if longitudinal movement caused by
expansion and contraction might occur.
6. Adjustable Roller Hangers (MSS Type 43): For suspension of
pipes, NPS 2-1/2 to NPS 20, from single rod if horizontal
movement caused by expansion and contraction might occur.
7. Complete Pipe Rolls (MSS Type 44): For support of pipes, NPS 2
to NPS 42, if longitudinal movement caused by expansion and
contraction might occur but vertical adjustment is not necessary.
8. Pipe Roll and Plate Units (MSS Type 45): For support of pipes,
NPS 2 to NPS 24, if small horizontal movement caused by expansion
and contraction might occur and vertical adjustment is not
necessary.
9. Adjustable Pipe Roll and Base Units (MSS Type 46): For support
of pipes, NPS 2 to NPS 30, if vertical and lateral adjustment
during installation might be required in addition to expansion
and contraction.
G. Vertical-Piping Clamps: Unless otherwise indicated and except as

1. Carbon or Alloy-Steel Riser Clamps (MSS Type 42): For support of

pipe risers, NPS 3/4 to NPS 20, if longer ends are required for
riser clamps.
H. Hanger-Rod Attachments: Unless otherwise indicated and except as

23 05 29 - 5
659-335
1. Steel Turnbuckles (MSS Type 13): For adjustment up to 6 inches

for heavy loads.
2. Steel Clevises (MSS Type 14): For 120 to 450 deg F piping
installations.
I. Building Attachments: Unless otherwise indicated and except as

1. Steel or Malleable Concrete Inserts (MSS Type 18): For upper

attachment to suspend pipe hangers from concrete ceiling.
2. Top-Beam C-Clamps (MSS Type 19): For use under roof
installations with bar-joist construction to attach to top flange
of structural shape.
3. Side-Beam or Channel Clamps (MSS Type 20): For attaching to
bottom flange of beams, channels, or angles.
4. Center-Beam Clamps (MSS Type 21): For attaching to center of
bottom flange of beams.
5. Welded Beam Attachments (MSS Type 22): For attaching to bottom
of beams if loads are considerable and rod sizes are large.
6. C-Clamps (MSS Type 23): For structural shapes.
J. Saddles and Shields: Unless otherwise indicated and except as

1. Steel Pipe-Covering Protection Saddles (MSS Type 39): To fill

interior voids with insulation that matches adjoining insulation.
2. Protection Shields (MSS Type 40): Of length recommended in
writing by manufacturer to prevent crushing insulation.
3. Thermal-Hanger Shield Inserts: For supporting insulated pipe.
K. Spring Hangers and Supports: Unless otherwise indicated and except as

1. Restraint-Control Devices (MSS Type 47): Where indicated to

control piping movement.
2. Spring Cushions (MSS Type 48): For light loads if vertical
movement does not exceed 1-1/4 inches.
3. Spring-Cushion Roll Hangers (MSS Type 49): For equipping Type 41
roll hanger with springs.
4. Spring Sway Braces (MSS Type 50): To retard sway, shock,
vibration, or thermal expansion in piping systems.
5. Variable-Spring Hangers (MSS Type 51): Preset to indicated load
and limit variability factor to 25 percent to absorb expansion
and contraction of piping system from hanger.
6. Variable-Spring Base Supports (MSS Type 52): Preset to indicated
load and limit variability factor to 25 percent to absorb
expansion and contraction of piping system from base support.
L. Comply with MSS SP-69 for trapeze pipe hanger selections and
M. Comply with MFMA-102 for metal framing system selections and

N. Use powder-actuated fasteners or mechanical-expansion anchors instead

of building attachments where required in concrete construction.
23 05 29 - 6
659-335
A. Steel Pipe Hanger Installation: Comply with MSS SP-69 and MSS SP-89.
Install hangers, supports, clamps, and attachments as required to
properly support piping from building structure.
B. Trapeze Pipe Hanger Installation: Comply with MSS SP-69 and MSS SP-
89. Arrange for grouping of parallel runs of horizontal piping and
support together on field-fabricated trapeze pipe hangers.
1. Pipes of Various Sizes: Support together and space trapezes for

smallest pipe size or install intermediate supports for smaller
diameter pipes as specified above for individual pipe hangers.
2. Field fabricate from ASTM A 36/A 36M, steel shapes selected for
loads being supported. Weld steel according to AWS D1.1.
C. Metal Framing System Installation: Arrange for grouping of parallel

runs of piping and support together on field-assembled metal framing
systems.
D. Thermal-Hanger Shield Installation: Install in pipe hanger or shield

for insulated piping.
E. Fastener System Installation:
1. Install powder-actuated fasteners for use in lightweight concrete

or concrete slabs less than 4 inches thick in concrete after
concrete is placed and completely cured. Use operators that are
licensed by powder-actuated tool manufacturer. Install fasteners
according to powder-actuated tool manufacturer's operating
manual.
2. Install mechanical-expansion anchors in concrete after concrete
is placed and completely cured. Install fasteners according to
F. Install hangers and supports complete with necessary inserts, bolts,

rods, nuts, washers, and other accessories.
G. Equipment Support Installation: Fabricate from welded-structural-

steel shapes.
H. Install hangers and supports to allow controlled thermal and seismic

movement of piping systems, to permit freedom of movement between pipe
anchors, and to facilitate action of expansion joints, expansion
loops, expansion bends, and similar units.
I. Install lateral bracing with pipe hangers and supports to prevent

swaying.
J. Install building attachments within concrete slabs or attach to

structural steel. Install additional attachments at concentrated
loads, including valves, flanges, and strainers, NPS 2-1/2 and larger
and at changes in direction of piping. Install concrete inserts
before concrete is placed; fasten inserts to forms and install
reinforcing bars through openings at top of inserts.
23 05 29 - 7
659-335
K. Load Distribution: Install hangers and supports so piping live and

dead loads and stresses from movement will not be transmitted to
connected equipment.
L. Pipe Slopes: Install hangers and supports to provide indicated pipe

slopes and so maximum pipe deflections allowed by ASME B31.1 (for
power piping) and ASME B31.9 (for building services piping) are not
exceeded.
M. Insulated Piping: Comply with the following:
1. Attach clamps and spacers to piping.
a. Piping Operating above Ambient Air Temperature: Clamp may

project through insulation.
b. Piping Operating below Ambient Air Temperature: Use thermal-
hanger shield insert with clamp sized to match OD of insert.
c. Do not exceed pipe stress limits according to ASME B31.1 for
power piping and ASME B31.9 for building services piping.
2. Install MSS SP-58, Type 39, protection saddles if insulation

without vapor barrier is indicated. Fill interior voids with
insulation that matches adjoining insulation.

3. Install MSS SP-58, Type 40, protective shields on cold piping

with vapor barrier. Shields shall span an arc of 180 degrees.

4. Shield Dimensions for Pipe: Not less than the following:
a. NPS 1/4 to NPS 3-1/2: 12 inches long and 0.048 inch thick.
b. NPS 4: 12 inches long and 0.06 inch thick.
c. NPS 5 and NPS 6: 18 inches long and 0.06 inch thick.
d. NPS 8 to NPS 14: 24 inches long and 0.075 inch thick.
e. NPS 16 to NPS 24: 24 inches long and 0.105 inch thick.
5. Pipes NPS 8 and Larger: Include wood inserts.

6. Insert Material: Length at least as long as protective shield.
7. Thermal-Hanger Shields: Install with insulation same thickness
as piping insulation.
3.3 METAL FABRICATIONS
A. Cut, drill, and fit miscellaneous metal fabrications for trapeze pipe
hangers and equipment supports.
B. Fit exposed connections together to form hairline joints. Field weld

connections that cannot be shop welded because of shipping size
limitations.
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C. Field Welding: Comply with AWS D1.1 procedures for shielded metal arc
welding, appearance and quality of welds, and methods used in
correcting welding work, and with the following:
1. Use materials and methods that minimize distortion and develop

strength and corrosion resistance of base metals.
2. Obtain fusion without undercut or overlap.
3. Remove welding flux immediately.
4. Finish welds at exposed connections so no roughness shows after
finishing and contours of welded surfaces match adjacent
contours.
3.4 ADJUSTING
A. Hanger Adjustments: Adjust hangers to distribute loads equally on

attachments and to achieve indicated slope of pipe.
B. Trim excess length of continuous-thread hanger and support rods to 1-

1/2 inches.
3.5 PAINTING
A. Touch Up: Clean field welds and abraded areas of shop paint. Paint
exposed areas immediately after erecting hangers and supports. Use
same materials as used for shop painting. Comply with SSPC-PA 1
requirements for touching up field-painted surfaces.
1. Apply paint by brush or spray to provide minimum dry film

thickness of 2.0 mils.
B. Touch Up: Cleaning and touchup painting of field welds, bolted

connections, and abraded areas of shop paint on miscellaneous metal
are specified in Division 09 Painting Sections.
C. Galvanized Surfaces: Clean welds, bolted connections, and abraded

areas and apply galvanizing-repair paint to comply with ASTM A 780.
23 05 29 - 9
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SECTION 23 05 48
VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND EQUIPMENT
PART 1 - GENERAL

to this Section.
1.2 SUMMARY

1. Restrained spring isolators.
2. Elastomeric hangers.
3. Spring hangers.
4. Pipe riser resilient supports.
5. Resilient pipe guides.
6. Seismic snubbers.
7. Restraining braces and cables.
8. Steel, vibration isolation equipment bases.
1.3 DEFINITIONS

A. Seismic-Restraint Loading: See Drawings for Information.
1.5 SUBMITTALS

component used.

jurisdiction.
23 05 48 - 1
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3. Interlocking Snubbers: Include ratings for horizontal, vertical,

and combined loads.


a. Coordinate design calculations with wind load calculations

required for equipment mounted outdoors. Comply with
requirements in other Division 22 Sections for equipment
mounted outdoors.
2. Riser Supports: Include riser diagrams and calculations showing

anticipated expansion and contraction at each support point,
initial and final loads on building structure, spring deflection
changes, and seismic loads. Include certification that riser
system has been examined for excessive stress and that none will
exist.

and shear loads.
isolation devices.
c. Coordinate seismic-restraint and vibration isolation details
with wind-restraint details required for equipment mounted
outdoors. Comply with requirements in other Division 22
Sections for equipment mounted outdoors.
d. Preapproval and Evaluation Documentation: By an agency
C. Coordination Drawings: Show coordination of seismic bracing for HVAC

piping and equipment with other systems and equipment in the vicinity,
including other supports and seismic restraints.
E. Qualification Data: For professional engineer and testing agency.
F. Field quality-control test reports.
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G. Operation and Maintenance Data: For air-mounting systems to include


jurisdiction.
B. Comply with seismic-restraint requirements in the IBC unless

requirements in this Section are more stringent.


from OSHPD, preapproval by ICC-ES, or preapproval by another agency
PART 2 - PRODUCTS


B. Elastomeric Hangers: Single or double-deflection type, fitted with

molded, oil-resistant elastomeric isolator elements bonded to steel
housings with threaded connections for hanger rods. Color-code or
C. Spring Hangers: Combination coil-spring and elastomeric-insert hanger

with spring and insert in compression.
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at rated load.
stiffness.
Steel-washer-reinforced cup to support spring and bushing
projecting through bottom of frame.
D. Pipe Riser Resilient Support: All-directional, acoustical pipe anchor

consisting of 2 steel tubes separated by a minimum of 1/2-inch- (13-
mm-) thick neoprene. Include steel and neoprene vertical-limit stops
arranged to prevent vertical travel in both directions. Design
support for a maximum load on the isolation material of 500 psig (3.45
MPa) and for equal resistance in all directions.
E. Resilient Pipe Guides: Telescopic arrangement of 2 steel tubes or

post and sleeve arrangement separated by a minimum of 1/2-inch- (13-
mm-) thick neoprene. Where clearances are not readily visible, a
factory-set guide height with a shear pin to allow vertical motion due
to pipe expansion and contraction shall be fitted. Shear pin shall be
removable and reinsertable to allow for selection of pipe movement.
Guides shall be capable of motion to meet location requirements.


4. Hilti, Inc.


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C. Snubbers: Factory fabricated using welded structural-steel shapes and

plates, anchor bolts, and replaceable resilient isolation washers and
bushings.
1. Anchor bolts for attaching to concrete shall be seismic-rated,

drill-in, and stud-wedge or female-wedge type.
2. Resilient Isolation Washers and Bushings: Oil- and water-
resistant neoprene.
3. Maximum 1/4-inch (6-mm) air gap, and minimum 1/4-inch- (6-mm-)
thick resilient cushion.
D. Channel Support System: MFMA-3, shop- or field-fabricated support

forces.
E. Restraint Cables: ASTM A 603 galvanized-steel cables with end

connections made of steel assemblies with thimbles, brackets, swivel,
and bolts designed for restraining cable service; and with a minimum
of two clamping bolts for cable engagement.
F. Hanger Rod Stiffener: Steel tube or steel slotted-support-system

G. Bushings for Floor-Mounted Equipment Anchor Bolts: Neoprene bushings

H. Bushing Assemblies for Wall-Mounted Equipment Anchorage: Assemblies

mountings, and matched to type and size of attachment devices used.
I. Resilient Isolation Washers and Bushings: One-piece, molded, oil- and

J. Mechanical Anchor Bolts: Drilled-in and stud-wedge or female-wedge

K. Adhesive Anchor Bolts: Drilled-in and capsule anchor system

to ASTM E 488.

painting.
23 05 48 - 5
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2. All hardware shall be galvanized. Hot-dip galvanize metal
interior use.
PART 3 - EXECUTION
3.1 EXAMINATION



been corrected.
3.2 APPLICATIONS

jurisdiction.


loading limits.
A. Comply with requirements in Division 07 Section "Roof Accessories" for

installation of roof curbs, equipment supports, and roof penetrations.
B. Equipment Restraints:
1. Install seismic snubbers on HVAC equipment mounted on vibration

isolators. Locate snubbers as close as possible to vibration
isolators and bolt to equipment base and supporting structure.
0.125 inch (3.2 mm).
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C. Piping Restraints:
1. Comply with requirements in MSS SP-127.

2. Space lateral supports a maximum of 40 feet (12 m) o.c., and
longitudinal supports a maximum of 80 feet (24 m) o.c.
3. Brace a change of direction longer than 12 feet (3.7 m).
D. Install cables so they do not bend across edges of adjacent equipment

E. Install seismic-restraint devices using methods approved by an agency

F. Install bushing assemblies for anchor bolts for floor-mounted

G. Install bushing assemblies for mounting bolts for wall-mounted

H. Attachment to Structure: If specific attachment is not indicated,

I. Drilled-in Anchors:

items are encountered during drilling. Locate and avoid pre-
stressed tendons, electrical and telecommunications conduit, and
gas lines.
to be fastened.
wrench.
6. Install zinc-coated steel anchors for interior and stainless-

23 05 48 - 7
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equipment. Comply with requirements in Division 22 Section "Hydronic
Piping" for piping flexible connections.

and inspections.
1. Provide evidence of recent calibration of test equipment by a

testing agency acceptable to authorities having jurisdiction.
2. Schedule test with Owner, through Architect, before connecting
anchorage device to restrained component (unless postconnection
testing has been approved), and with at least seven days' advance
notice.
3. Obtain Architect's approval before transmitting test loads to
structure. Provide temporary load-spreading members.
4. Test at least four of each type and size of installed anchors and
fasteners selected by Architect.
5. Test to 90 percent of rated proof load of device.
6. Measure isolator restraint clearance.
7. Measure isolator deflection.
8. Verify snubber minimum clearances.
9. If a device fails test, modify all installations of same type and
retest until satisfactory results are achieved.
D. Remove and replace malfunctioning units and retest as specified above.
3.6 ADJUSTING
A. Adjust isolators after piping system is at operating weight.
B. Adjust limit stops on restrained spring isolators to mount equipment

at normal operating height. After equipment installation is complete,
adjust limit stops so they are out of contact during normal operation.
C. Adjust air-spring leveling mechanism.
D. Adjust active height of spring isolators.
E. Adjust restraints to permit free movement of equipment within normal

mode of operation.
3.7 DEMONSTRATION
A. Engage a factory-authorized service representative to train Owner's

maintenance personnel to adjust, operate, and maintain air-mounting
systems. Refer to Division 01 Section "Demonstration And Training."
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23 05 48 - 9
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SECTION 23 05 53
IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Equipment labels.
2. Warning signs and labels.
3. Pipe labels.
4. Duct labels.
5. Stencils.
6. Valve tags.
7. Warning tags.
1.3 SUBMITTALS
B. Samples: For color, letter style, and graphic representation required

for each identification material and device.
C. Equipment Label Schedule: Include a listing of all equipment to be

labeled with the proposed content for each label.
D. Valve numbering scheme.
E. Valve Schedules: For each piping system to include in maintenance

manuals.
1.4 COORDINATION
A. Coordinate installation of identifying devices with completion of

covering and painting of surfaces where devices are to be applied.
B. Coordinate installation of identifying devices with locations of

access panels and doors.
C. Install identifying devices before installing acoustical ceilings and

similar concealment.
PART 2 - PRODUCTS
2.1 EQUIPMENT LABELS
A. Metal Labels for Equipment:
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1. Material and Thickness: Brass, 0.032-inch (0.8-mm) or anodized

aluminum, 0.032-inch (0.8-mm) minimum thickness, and having
predrilled or stamped holes for attachment hardware.
content, but not less than 2-1/2 by 3/4 inch (64 by 19 mm).
3. Minimum Letter Size: 1/4 inch (6.4 mm) for name of units if
viewing distance is less than 24 inches (600 mm), 1/2 inch (13
mm) for viewing distances up to 72 inches (1830 mm), and
proportionately larger lettering for greater viewing distances.
Include secondary lettering two-thirds to three-fourths the size
of principal lettering.
4. Fasteners: Stainless-steel rivets.
and with substrate.
B. Label Content: Include equipment's Drawing designation or unique

equipment number, Drawing numbers where equipment is indicated (plans,
details, and schedules), plus the Specification Section number and
title where equipment is specified.
C. Equipment Label Schedule: For each item of equipment to be labeled,

on 8-1/2-by-11-inch (A4) bond paper. Tabulate equipment
identification number and identify Drawing numbers where equipment is
indicated (plans, details, and schedules), plus the Specification
Section number and title where equipment is specified. Equipment
schedule shall be included in operation and maintenance data.
2.2 WARNING SIGNS AND LABELS

mechanical engraving, 1/16 inch (1.6 mm) thick, and having predrilled
C. Background Color: Yellow.
D. Maximum Temperature: Able to withstand temperatures up to 160 deg F

(71 deg C).
but not less than 2-1/2 by 3/4 inch (64 by 19 mm).
F. Minimum Letter Size: 1/4 inch (6.4 mm) for name of units if viewing
distance is less than 24 inches (600 mm), 1/2 inch (13 mm) for viewing
distances up to 72 inches (1830 mm), and proportionately larger
lettering for greater viewing distances. Include secondary lettering
two-thirds to three-fourths the size of principal lettering.
G. Fasteners: Stainless-steel rivets.

with substrate.
I. Label Content: Include caution and warning information, plus

emergency notification instructions.
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2.3 PIPE LABELS
A. General Requirements for Manufactured Pipe Labels: Preprinted, color-

coded, with lettering indicating service, and showing flow direction.
B. Self-Adhesive Pipe Labels: Printed plastic with contact-type,

permanent-adhesive backing.
C. Pipe Label Contents: Include identification of piping service using

same designations or abbreviations as used on Drawings, pipe size, and
1. Flow-Direction Arrows: Integral with piping system service

each pipe label to indicate flow direction.
2. Lettering Size: At least 1-1/2 inches (38 mm) high.
2.4 DUCT LABELS

mechanical engraving, 1/16 inch (1.6 mm) thick, and having predrilled
C. Background Color: White.
D. Maximum Temperature: Able to withstand temperatures up to 160 deg F

(71 deg C).
but not less than 2-1/2 by 3/4 inch (64 by 19 mm).
F. Minimum Letter Size: 1/4 inch (6.4 mm) for name of units if viewing
distance is less than 24 inches (600 mm), 1/2 inch (13 mm) for viewing
distances up to 72 inches (1830 mm), and proportionately larger
lettering for greater viewing distances. Include secondary lettering
two-thirds to three-fourths the size of principal lettering.
G. Fasteners: Stainless-steel rivets.

with substrate.
I. Duct Label Contents: Include identification of duct service using

same designations or abbreviations as used on Drawings, duct size, and
1. Flow-Direction Arrows: Integral with duct system service

each duct label to indicate flow direction.
2. Lettering Size: At least 1-1/2 inches (38 mm) high.
23 05 53 - 3
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2.5 STENCILS
A. Stencils: Prepared with letter sizes according to ASME A13.1 for

piping; minimum letter height of 1-1/4 inches (32 mm) for ducts; and
minimum letter height of 3/4 inch (19 mm) for access panel and door
labels, equipment labels, and similar operational instructions.
1. Stencil Material: Aluminum.

2. Stencil Paint: Exterior, gloss, alkyd enamel black unless
otherwise indicated. Paint may be in pressurized spray-can form.
3. Identification Paint: Exterior, alkyd enamel in colors according
to ASME A13.1 unless otherwise indicated.
2.6 VALVE TAGS
A. Valve Tags: Stamped or engraved with 1/4-inch (6.4-mm) letters for

piping system abbreviation and 1/2-inch (13-mm) numbers.
1. Tag Material: Brass, 0.032-inch (0.8-mm) Aluminum, 0.032-inch

(0.8-mm) or anodized aluminum, 0.032-inch (0.8-mm) minimum
thickness, and having predrilled or stamped holes for attachment
hardware.
2. Fasteners: Brass wire-link or beaded chain; or S-hook.
B. Valve Schedules: For each piping system, on 8-1/2-by-11-inch (A4)

bond paper. Tabulate valve number, piping system, system abbreviation
(as shown on valve tag), location of valve (room or space), normal-
operating position (open, closed, or modulating), and variations for
identification. Mark valves for emergency shutoff and similar special
uses.
1. Valve-tag schedule shall be included in operation and maintenance

data.
2.7 WARNING TAGS
A. Warning Tags: Preprinted or partially preprinted, accident-prevention

tags, of plasticized card stock with matte finish suitable for
writing.
1. Size: Approximately 4 by 7 inches (100 by 178 mm).

2. Fasteners: Brass grommet and wire.
3. Nomenclature: Large-size primary caption such as "DANGER,"
"CAUTION," or "DO NOT OPERATE."
4. Color: Yellow background with black lettering.
PART 3 - EXECUTION
3.1 PREPARATION
A. Clean piping and equipment surfaces of substances that could impair

bond of identification devices, including dirt, oil, grease, release
agents, and incompatible primers, paints, and encapsulants.
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659-335
3.2 EQUIPMENT LABEL INSTALLATION
A. Install or permanently fasten labels on each major item of mechanical

equipment.
B. Locate equipment labels where accessible and visible.
3.3 PIPE LABEL INSTALLATION
A. Piping Color-Coding: Painting of piping is specified in Division 09

Section "Interior Painting."
B. Stenciled Pipe Label Option: Stenciled labels may be provided instead

of manufactured pipe labels, at Installer's option. Install stenciled
pipe labels, complying with ASME A13.1, on each piping system.
1. Identification Paint: Use for contrasting background.

2. Stencil Paint: Use for pipe marking.
C. Locate pipe labels where piping is exposed or above accessible

ceilings in finished spaces; machine rooms; accessible maintenance
spaces such as shafts, tunnels, and plenums; and exterior exposed
locations as follows:
1. Near each valve and control device.

2. Near each branch connection, excluding short takeoffs for
fixtures and terminal units. Where flow pattern is not obvious,
mark each pipe at branch.
3. Near penetrations through walls, floors, ceilings, and
inaccessible enclosures.
4. At access doors, manholes, and similar access points that permit
view of concealed piping.
5. Near major equipment items and other points of origination and
termination.
6. Spaced at maximum intervals of 20 feet along each run.
D. Pipe Label Color Schedule:
1. Chilled-Water Piping:
a. Background Color: Green.

b. Letter Color: White.
2. Heating Water Piping:
a. Background Color: Yellow.

b. Letter Color: Black.
3.4 DUCT LABEL INSTALLATION
A. Install self-adhesive duct labels with permanent adhesive on air ducts

in the following color codes:
1. Blue: For cold-air supply ducts.

2. Green: For exhaust-, outside-, relief-, return-, and mixed-air
ducts.
23 05 53 - 5
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3. ASME A13.1 Colors and Designs: For hazardous material exhaust.
B. Stenciled Duct Label Option: Stenciled labels, showing service and

flow direction, may be provided instead of plastic-laminated duct
labels, at Installer's option, if lettering larger than 1 inch (25 mm)
high is needed for proper identification because of distance from
normal location of required identification.
C. Locate labels near points where ducts enter into concealed spaces and
at maximum intervals of 50 feet (15 m) in each space where ducts are
exposed or concealed by removable ceiling system.
3.5 VALVE-TAG INSTALLATION
A. Install tags on valves and control devices in piping systems, except

check valves; valves within factory-fabricated equipment units;
shutoff valves; faucets; convenience and lawn-watering hose
connections; and HVAC terminal devices and similar roughing-in
connections of end-use fixtures and units. List tagged valves in a
valve schedule.
B. Valve-Tag Application Schedule: Tag valves according to size, shape,

and color scheme and with captions similar to those indicated in the
following subparagraphs:
1. Valve-Tag Size and Shape:
a. Chilled Water: 1-1/2 inches (38 mm), round.

b. Hot Water: 1-1/2 inches (38 mm), round.
2. Valve-Tag Color:
a. Chilled Water: Green.

b. Hot Water: Green.
3. Letter Color:
a. Chilled Water: White.

b. Hot Water: White.
3.6 WARNING-TAG INSTALLATION
A. Write required message on, and attach warning tags to, equipment and
other items where required.
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SECTION 23 05 93
TESTING, ADJUSTING, AND BALANCING FOR HVAC
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Balancing Air Systems:
a. Constant-volume air systems.

b. Variable-air-volume systems.
2. Balancing Hydronic Piping Systems:
a. Constant-flow hydronic systems.

b. Variable-flow hydronic systems.
c. Primary-secondary hydronic systems.
1.3 DEFINITIONS
A. AABC: Associated Air Balance Council.
B. NEBB: National Environmental Balancing Bureau.
C. TAB: Testing, adjusting, and balancing.
D. TABB: Testing, Adjusting, and Balancing Bureau.
E. TAB Specialist: An entity engaged to perform TAB Work.
1.4 SUBMITTALS
A. Qualification Data: Within 30 days of Contractor's Notice to Proceed,

submit documentation that the TAB contractor and this Project's TAB
team members meet the qualifications specified in "Quality Assurance"
Article.
B. Contract Documents Examination Report: Within 30 days of Contractor's

Notice to Proceed, submit the Contract Documents review report as
specified in Part 3.
C. Strategies and Procedures Plan: Within 60 days of Contractor's Notice

to Proceed, submit TAB strategies and step-by-step procedures as
specified in "Preparation" Article.
D. Certified TAB reports.
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E. Sample report forms.
F. Instrument calibration reports, to include the following:
1. Instrument type and make.

2. Serial number.
3. Application.
4. Dates of use.
5. Dates of calibration.
A. TAB Contractor Qualifications: Engage a TAB entity certified by NEBB

or TABB.
1. TAB Field Supervisor: Employee of the TAB contractor and

certified by NEBB or TABB.
2. TAB Technician: Employee of the TAB contractor and who is
certified by NEBB or TABB as a TAB technician.
B. TAB Conference: Meet with Architect and Commissioning Authority on

approval of the TAB strategies and procedures plan to develop a mutual
understanding of the details. Require the participation of the TAB
field supervisor and technicians. Provide ten days advance notice of
scheduled meeting time and location.
1. Agenda Items:
a. The Contract Documents examination report.

b. The TAB plan.
c. Coordination and cooperation of trades and subcontractors.
d. Coordination of documentation and communication flow.
C. Certify TAB field data reports and perform the following:
1. Review field data reports to validate accuracy of data and to

prepare certified TAB reports.
2. Certify that the TAB team complied with the approved TAB plan and
the procedures specified and referenced in this Specification.
D. TAB Report Forms: Use standard TAB contractor's forms approved by

Architect and Commissioning Authority.
E. Instrumentation Type, Quantity, Accuracy, and Calibration: As

described in ASHRAE 111, Section 5, "Instrumentation."
A. Full Owner Occupancy: Owner will occupy the site and existing
building during entire TAB period. Cooperate with Owner during TAB
operations to minimize conflicts with Owner's operations.
B. Partial Owner Occupancy: Owner may occupy completed areas of building

before Substantial Completion. Cooperate with Owner during TAB
operations to minimize conflicts with Owner's operations.
23 05 93 - 2
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1.7 COORDINATION
A. Notice: Provide ten days advance notice for each test. Include
scheduled test dates and times.
B. Perform TAB after leakage and pressure tests on air and water
distribution systems have been satisfactorily completed.
PART 2 - PRODUCTS (Not Applicable)
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine the Contract Documents to become familiar with Project

requirements and to discover conditions in systems' designs that may
preclude proper TAB of systems and equipment.
B. Examine systems for installed balancing devices, such as test ports,

flow-control devices, balancing valves and fittings, and manual volume
dampers. Verify that locations of these balancing devices are
accessible.
C. Examine the approved submittals for HVAC systems and equipment.
D. Examine design data including HVAC system descriptions, statements of

design assumptions for environmental conditions and systems' output,
and statements of philosophies and assumptions about HVAC system and
equipment controls.
E. Examine equipment performance data including fan and pump curves.
1. Relate performance data to Project conditions and requirements,

including system effects that can create undesired or unpredicted
conditions that cause reduced capacities in all or part of a
system.
2. Calculate system-effect factors to reduce performance ratings of
HVAC equipment when installed under conditions different from the
conditions used to rate equipment performance. To calculate
system effects for air systems, use tables and charts found in
AMCA 201, "Fans and Systems," or in SMACNA's "HVAC Systems - Duct
Design." Compare results with the design data and installed
conditions.
F. Examine system and equipment installations and verify that field

quality-control testing, cleaning, and adjusting specified in
individual Sections have been performed.
G. Examine test reports specified in individual system and equipment

Sections.
H. Examine HVAC equipment and filters and verify that bearings are
greased, belts are aligned and tight, and equipment with functioning
controls is ready for operation.
23 05 93 - 3
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I. Examine terminal units; such as variable-air-volume boxes, and verify

that they are accessible and their controls are connected and
functioning.
J. Examine strainers. Verify that startup screens are replaced by

permanent screens with indicated perforations.
K. Examine three-way valves for proper installation for their intended

function of diverting or mixing fluid flows.
L. Examine heat-transfer coils for correct piping connections and for

clean and straight fins.
M. Examine operating safety interlocks and controls on HVAC equipment.
N. Report deficiencies discovered before and during performance of TAB

procedures. Observe and record system reactions to changes in
conditions. Record default set points if different from indicated
values.
3.2 PREPARATION
A. Prepare a TAB plan that includes strategies and step-by-step

procedures.
B. Complete system-readiness checks and prepare reports. Verify the

following:
1. Permanent electrical-power wiring is complete.

2. Hydronic systems are filled, clean, and free of air.
3. Automatic temperature-control systems are operational.
4. Equipment and duct access doors are securely closed.
5. Balance, smoke, and fire dampers are open.
6. Isolating and balancing valves are open and control valves are
operational.
7. Ceilings are installed in critical areas where air-pattern
adjustments are required and access to balancing devices is
provided.
8. Windows and doors can be closed so indicated conditions for
system operations can be met.
3.3 GENERAL PROCEDURES FOR TESTING AND BALANCING
A. Perform testing and balancing procedures on each system according to

the procedures contained in SMACNA's "HVAC Systems - Testing,
Adjusting, and Balancing" and in this Section.
1. Comply with requirements in ASHRAE 62.1-2004, Section 7.2.2, "Air

Balancing."
B. Cut insulation, ducts, pipes, and equipment cabinets for installation

of test probes to the minimum extent necessary for TAB procedures.
1. After testing and balancing, patch probe holes in ducts with same
material and thickness as used to construct ducts.
23 05 93 - 4
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2. After testing and balancing, install test ports and duct access
doors that comply with requirements in Division 23 Section "Air
Duct Accessories."
3. Install and join new insulation that matches removed materials.
Restore insulation, coverings, vapor barrier, and finish
according to Division 23 Section "HVAC Insulation."
C. Mark equipment and balancing devices, including damper-control

positions, valve position indicators, fan-speed-control levers, and
similar controls and devices, with paint or other suitable, permanent
identification material to show final settings.
D. Take and report testing and balancing measurements in inch-pound (IP)

units.
3.4 GENERAL PROCEDURES FOR BALANCING AIR SYSTEMS
A. Prepare test reports for both fans and outlets. Obtain manufacturer's
outlet factors and recommended testing procedures. Crosscheck the
summation of required outlet volumes with required fan volumes.
B. Prepare schematic diagrams of systems' "as-built" duct layouts.
C. For variable-air-volume systems, develop a plan to simulate diversity.
D. Determine the best locations in main and branch ducts for accurate
duct-airflow measurements.
E. Check airflow patterns from the outdoor-air louvers and dampers and
the return- and exhaust-air dampers through the supply-fan discharge
and mixing dampers.
F. Locate start-stop and disconnect switches, electrical interlocks, and

motor starters.
G. Verify that motor starters are equipped with properly sized thermal
protection.
H. Check dampers for proper position to achieve desired airflow path.
I. Check for airflow blockages.
J. Check condensate drains for proper connections and functioning.
K. Check for proper sealing of air-handling-unit components.
L. Verify that air duct system is sealed as specified in Division 23

Section "Metal Ducts."
3.5 PROCEDURES FOR CONSTANT-VOLUME AIR SYSTEMS
A. Adjust fans to deliver total indicated airflows within the maximum

allowable fan speed listed by fan manufacturer.
1. Measure total airflow.
23 05 93 - 5
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a. Where sufficient space in ducts is unavailable for Pitot-tube

traverse measurements, measure airflow at terminal outlets
and inlets and calculate the total airflow.
2. Measure fan static pressures as follows to determine actual

static pressure:
a. Measure outlet static pressure as far downstream from the fan

as practical and upstream from restrictions in ducts such as
elbows and transitions.
b. Measure static pressure directly at the fan outlet or through
the flexible connection.
c. Measure inlet static pressure of single-inlet fans in the
inlet duct as near the fan as possible, upstream from the
flexible connection, and downstream from duct restrictions.
d. Measure inlet static pressure of double-inlet fans through
the wall of the plenum that houses the fan.
3. Measure static pressure across each component that makes up an

air-handling unit, rooftop unit, and other air-handling and -
treating equipment.
a. Report the cleanliness status of filters and the time static

pressures are measured.
4. Measure static pressures entering and leaving other devices, such

as sound traps, heat-recovery equipment, and air washers, under
final balanced conditions.
5. Review Record Documents to determine variations in design static
pressures versus actual static pressures. Calculate actual
system-effect factors. Recommend adjustments to accommodate
actual conditions.
6. Obtain approval from Architect for adjustment of fan speed higher
or lower than indicated speed. Comply with requirements in
Division 23 Sections for air-handling units for adjustment of
fans, belts, and pulley sizes to achieve indicated air-handling-
unit performance.
7. Do not make fan-speed adjustments that result in motor overload.
Consult equipment manufacturers about fan-speed safety factors.
Modulate dampers and measure fan-motor amperage to ensure that no
overload will occur. Measure amperage in full-cooling, full-
heating, economizer, and any other operating mode to determine
the maximum required brake horsepower.
B. Adjust volume dampers for main duct, submain ducts, and major branch
ducts to indicated airflows within specified tolerances.
1. Measure airflow of submain and branch ducts.
a. Where sufficient space in submain and branch ducts is

unavailable for Pitot-tube traverse measurements, measure
airflow at terminal outlets and inlets and calculate the
total airflow for that zone.
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2. Measure static pressure at a point downstream from the balancing

damper, and adjust volume dampers until the proper static
pressure is achieved.
3. Remeasure each submain and branch duct after all have been
adjusted. Continue to adjust submain and branch ducts to
indicated airflows within specified tolerances.
C. Measure air outlets and inlets without making adjustments.
1. Measure terminal outlets using a direct-reading hood or outlet

manufacturer's written instructions and calculating factors.
D. Adjust air outlets and inlets for each space to indicated airflows
within specified tolerances of indicated values. Make adjustments
using branch volume dampers rather than extractors and the dampers at
air terminals.
1. Adjust each outlet in same room or space to within specified

tolerances of indicated quantities without generating noise
levels above the limitations prescribed by the Contract
Documents.
2. Adjust patterns of adjustable outlets for proper distribution
without drafts.
3.6 PROCEDURES FOR VARIABLE-AIR-VOLUME SYSTEMS
A. Compensating for Diversity: When the total airflow of all terminal

units is more than the indicated airflow of the fan, place a selected
number of terminal units at a minimum set-point airflow with the
remainder at maximum-airflow condition until the total airflow of the
terminal units equals the indicated airflow of the fan. Select the
reduced-airflow terminal units so they are distributed evenly among
the branch ducts.
B. Pressure-Independent, Variable-Air-Volume Systems: After the fan

systems have been adjusted, adjust the variable-air-volume systems as
follows:
1. Set outdoor-air dampers at minimum, and set return- and exhaust-

air dampers at a position that simulates full-cooling load.
2. Select the terminal unit that is most critical to the supply-fan
airflow and static pressure. Measure static pressure. Adjust
system static pressure so the entering static pressure for the
critical terminal unit is not less than the sum of the terminal-
unit manufacturer's recommended minimum inlet static pressure
plus the static pressure needed to overcome terminal-unit
discharge system losses.
3. Measure total system airflow. Adjust to within indicated
airflow.
4. Set terminal units at maximum airflow and adjust controller or
regulator to deliver the designed maximum airflow. Use terminal-
unit manufacturer's written instructions to make this adjustment.
When total airflow is correct, balance the air outlets downstream
from terminal units the same as described for constant-volume air
systems.
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5. Set terminal units at minimum airflow and adjust controller or

regulator to deliver the designed minimum airflow. Check air
outlets for a proportional reduction in airflow the same as
described for constant-volume air systems.
a. If air outlets are out of balance at minimum airflow, report

the condition but leave outlets balanced for maximum airflow.
6. Remeasure the return airflow to the fan while operating at

maximum return airflow and minimum outdoor airflow.
a. Adjust the fan and balance the return-air ducts and inlets
the same as described for constant-volume air systems.
7. Measure static pressure at the most critical terminal unit and

adjust the static-pressure controller at the main supply-air
sensing station to ensure that adequate static pressure is
maintained at the most critical unit.
8. Record final fan-performance data.
C. Pressure-Dependent, Variable-Air-Volume Systems with Diversity: After

the fan systems have been adjusted, adjust the variable-air-volume
systems as follows:
1. Set system at maximum indicated airflow by setting the required

number of terminal units at minimum airflow. Select the reduced-
airflow terminal units so they are distributed evenly among the
branch ducts.
2. Adjust supply fan to maximum indicated airflow with the variable-
airflow controller set at maximum airflow.
3. Set terminal units at full-airflow condition.
4. Adjust terminal units starting at the supply-fan end of the
system and continuing progressively to the end of the system.
Adjust inlet dampers of each terminal unit to indicated airflow.
When total airflow is correct, balance the air outlets downstream
from terminal units the same as described for constant-volume air
systems.
5. Adjust terminal units for minimum airflow.
6. Measure static pressure at the sensor.
7. Measure the return airflow to the fan while operating at maximum
return airflow and minimum outdoor airflow. Adjust the fan and
balance the return-air ducts and inlets the same as described for
constant-volume air systems.
3.7 GENERAL PROCEDURES FOR HYDRONIC SYSTEMS
A. Prepare test reports with pertinent design data, and number in

sequence starting at pump to end of system. Check the sum of branch-
circuit flows against the approved pump flow rate. Correct variations
that exceed plus or minus 5 percent.
B. Prepare schematic diagrams of systems' "as-built" piping layouts.
C. Prepare hydronic systems for testing and balancing according to the

following, in addition to the general preparation procedures specified
above:
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1. Open all manual valves for maximum flow.

2. Check liquid level in expansion tank.
3. Check makeup water-station pressure gage for adequate pressure
for highest vent.
4. Check flow-control valves for specified sequence of operation,
and set at indicated flow.
5. Set differential-pressure control valves at the specified
differential pressure. Do not set at fully closed position when
pump is positive-displacement type unless several terminal valves
are kept open.
6. Set system controls so automatic valves are wide open to heat
exchangers.
7. Check pump-motor load. If motor is overloaded, throttle main
flow-balancing device so motor nameplate rating is not exceeded.
8. Check air vents for a forceful liquid flow exiting from vents
when manually operated.
3.8 PROCEDURES FOR CONSTANT-FLOW HYDRONIC SYSTEMS
A. Measure water flow at pumps. Use the following procedures except for
positive-displacement pumps:
1. Verify impeller size by operating the pump with the discharge

valve closed. Read pressure differential across the pump.
Convert pressure to head and correct for differences in gage
heights. Note the point on manufacturer's pump curve at zero
flow and verify that the pump has the intended impeller size.
a. If impeller sizes must be adjusted to achieve pump

performance, obtain approval from Architect and comply with
requirements in Division 23 Section "Hydronic Pumps."
2. Check system resistance. With all valves open, read pressure

differential across the pump and mark pump manufacturer's head-
capacity curve. Adjust pump discharge valve until indicated
water flow is achieved.
a. Monitor motor performance during procedures and do not

operate motors in overload conditions.
3. Verify pump-motor brake horsepower. Calculate the intended brake

horsepower for the system based on pump manufacturer's
performance data. Compare calculated brake horsepower with
nameplate data on the pump motor. Report conditions where actual
amperage exceeds motor nameplate amperage.
4. Report flow rates that are not within plus or minus 10 percent of
design.
B. Measure flow at all automatic flow control valves to verify that

valves are functioning as designed.
C. Measure flow at all pressure-independent characterized control valves,

with valves in fully open position, to verify that valves are
functioning as designed.
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D. Set calibrated balancing valves, if installed, at calculated pre-

settings.
E. Measure flow at all stations and adjust, where necessary, to obtain

first balance.
1. System components that have Cv rating or an accurately cataloged

flow-pressure-drop relationship may be used as a flow-indicating
device.
F. Measure flow at main balancing station and set main balancing device
to achieve flow that is 5 percent greater than indicated flow.
G. Adjust balancing stations to within specified tolerances of indicated

flow rate as follows:
1. Determine the balancing station with the highest percentage over

indicated flow.
2. Adjust each station in turn, beginning with the station with the
highest percentage over indicated flow and proceeding to the
station with the lowest percentage over indicated flow.
3. Record settings and mark balancing devices.
H. Measure pump flow rate and make final measurements of pump amperage,
voltage, rpm, pump heads, and systems' pressures and temperatures
including outdoor-air temperature.
I. Measure the differential-pressure-control-valve settings existing at

the conclusion of balancing.
J. Check settings and operation of each safety valve. Record settings.
3.9 PROCEDURES FOR VARIABLE-FLOW HYDRONIC SYSTEMS
A. Balance systems with automatic two- and three-way control valves by

setting systems at maximum flow through heat-exchange terminals and
proceed as specified above for hydronic systems.
3.10 PROCEDURES FOR PRIMARY-SECONDARY HYDRONIC SYSTEMS
A. Balance the primary circuit flow first and then balance the secondary
circuits.
3.11 PROCEDURES FOR MOTORS
A. Motors, 1/2 HP and Larger: Test at final balanced conditions and

record the following data:
1. Manufacturer's name, model number, and serial number.

2. Motor horsepower rating.
3. Motor rpm.
4. Efficiency rating.
5. Nameplate and measured voltage, each phase.
6. Nameplate and measured amperage, each phase.
7. Starter thermal-protection-element rating.
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B. Motors Driven by Variable-Frequency Controllers: Test for proper

operation at speeds varying from minimum to maximum. Test the manual
bypass of the controller to prove proper operation. Record
observations including name of controller manufacturer, model number,
serial number, and nameplate data.
3.12 PROCEDURES FOR HEAT-TRANSFER COILS
A. Measure, adjust, and record the following data for each water coil:
1. Entering- and leaving-water temperature.

2. Water flow rate.
3. Water pressure drop.
4. Dry-bulb temperature of entering and leaving air.
5. Wet-bulb temperature of entering and leaving air for cooling
coils.
6. Airflow.
7. Air pressure drop.
3.13 PROCEDURES FOR TESTING, ADJUSTING, AND BALANCING EXISTING SYSTEMS
A. Perform a preconstruction inspection of existing equipment that is to

remain and be reused.
1. Measure and record the operating speed, airflow, and static

pressure of each fan.
2. Measure motor voltage and amperage. Compare the values to motor
nameplate information.
3. Check the refrigerant charge.
4. Check the condition of filters.
5. Check the condition of coils.
6. Check the operation of the drain pan and condensate-drain trap.
7. Check bearings and other lubricated parts for proper lubrication.
8. Report on the operating condition of the equipment and the
results of the measurements taken. Report deficiencies.
B. Before performing testing and balancing of existing systems, inspect

existing equipment that is to remain and be reused to verify that
existing equipment has been cleaned and refurbished. Verify the
following:
1. New filters are installed.

2. Coils are clean and fins combed.
3. Drain pans are clean.
4. Fans are clean.
5. Bearings and other parts are properly lubricated.
6. Deficiencies noted in the preconstruction report are corrected.
C. Perform testing and balancing of existing systems to the extent that

existing systems are affected by the renovation work.
1. Compare the indicated airflow of the renovated work to the

measured fan airflows, and determine the new fan speed and the
face velocity of filters and coils.
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2. Verify that the indicated airflows of the renovated work result

in filter and coil face velocities and fan speeds that are within
the acceptable limits defined by equipment manufacturer.
3. If calculations increase or decrease the air flow rates and water
flow rates by more than 5 percent, make equipment adjustments to
achieve the calculated rates. If increase or decrease is 5
percent or less, equipment adjustments are not required.
4. Balance each air outlet.
3.14 TOLERANCES
A. Set HVAC system's air flow rates and water flow rates within the
following tolerances:
1. Supply, Return, and Exhaust Fans and Equipment with Fans: Plus
or minus 10 percent.
2. Air Outlets and Inlets: Plus or minus 10 percent.
3. Heating-Water Flow Rate: Plus or minus 10 percent.
4. Cooling-Water Flow Rate: Plus or minus 10 percent.
3.15 REPORTING
A. Initial Construction-Phase Report: Based on examination of the

Contract Documents as specified in "Examination" Article, prepare a
report on the adequacy of design for systems' balancing devices.
Recommend changes and additions to systems' balancing devices to
facilitate proper performance measuring and balancing. Recommend
changes and additions to HVAC systems and general construction to
allow access for performance measuring and balancing devices.
B. Status Reports: Prepare biweekly progress reports to describe

completed procedures, procedures in progress, and scheduled
procedures. Include a list of deficiencies and problems found in
systems being tested and balanced. Prepare a separate report for each
system and each building floor for systems serving multiple floors.
3.16 FINAL REPORT
A. General: Prepare a certified written report; tabulate and divide the

report into separate sections for tested systems and balanced systems.
1. Include a certification sheet at the front of the report's

binder, signed and sealed by the certified testing and balancing
engineer.
2. Include a list of instruments used for procedures, along with
proof of calibration.
B. Final Report Contents: In addition to certified field-report data,

include the following:
1. Pump curves.
2. Fan curves.
3. Manufacturers' test data.
4. Field test reports prepared by system and equipment installers.
5. Other information relative to equipment performance; do not
include Shop Drawings and product data.
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C. General Report Data: In addition to form titles and entries, include

the following data:
1. Title page.
2. Name and address of the TAB contractor.
3. Project name.
4. Project location.
5. Architect's name and address.
6. Engineer's name and address.
7. Contractor's name and address.
8. Report date.
9. Signature of TAB supervisor who certifies the report.
10. Table of Contents with the total number of pages defined for each
section of the report. Number each page in the report.
11. Summary of contents including the following:
a. Indicated versus final performance.

b. Notable characteristics of systems.
c. Description of system operation sequence if it varies from
the Contract Documents.
12. Nomenclature sheets for each item of equipment.

13. Data for terminal units, including manufacturer's name, type,
size, and fittings.
14. Notes to explain why certain final data in the body of reports
vary from indicated values.
15. Test conditions for fans and pump performance forms including the
following:
a. Settings for outdoor-, return-, and exhaust-air dampers.

b. Conditions of filters.
c. Cooling coil, wet- and dry-bulb conditions.
d. Face and bypass damper settings at coils.
e. Fan drive settings including settings and percentage of
maximum pitch diameter.
f. Inlet vane settings for variable-air-volume systems.
g. Settings for supply-air, static-pressure controller.
h. Other system operating conditions that affect performance.
D. System Diagrams: Include schematic layouts of air and hydronic

distribution systems. Present each system with single-line diagram
and include the following:
1. Quantities of outdoor, supply, return, and exhaust airflows.

2. Water and steam flow rates.
3. Duct, outlet, and inlet sizes.
4. Pipe and valve sizes and locations.
5. Terminal units.
6. Balancing stations.
7. Position of balancing devices.
E. Apparatus-Coil Test Reports:
1. Coil Data:
a. System identification.
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b. Location.
c. Coil type.
d. Number of rows.
e. Fin spacing in fins per inch (mm) o.c.
f. Make and model number.
g. Face area in sq. ft. (sq. m).
h. Tube size in NPS (DN).
i. Tube and fin materials.
j. Circuiting arrangement.
2. Test Data (Indicated and Actual Values):
a. Air flow rate in cfm (L/s).

b. Average face velocity in fpm (m/s).
c. Air pressure drop in inches wg (Pa).
d. Outdoor-air, wet- and dry-bulb temperatures in deg F (deg C).
e. Return-air, wet- and dry-bulb temperatures in deg F (deg C).
f. Entering-air, wet- and dry-bulb temperatures in deg F
(deg C).
g. Leaving-air, wet- and dry-bulb temperatures in deg F (deg C).
h. Water flow rate in gpm (L/s).
i. Water pressure differential in feet of head or psig (kPa).
j. Entering-water temperature in deg F (deg C).
k. Leaving-water temperature in deg F (deg C).
F. Fan Test Reports: For supply, return, and exhaust fans, include the
following:
1. Fan Data:
a. System identification.
b. Location.
c. Make and type.
d. Model number and size.
e. Manufacturer's serial number.
f. Arrangement and class.
g. Sheave make, size in inches (mm), and bore.
h. Center-to-center dimensions of sheave, and amount of
adjustments in inches (mm).
2. Motor Data:
a. Motor make, and frame type and size.

b. Horsepower and rpm.
c. Volts, phase, and hertz.
d. Full-load amperage and service factor.
e. Sheave make, size in inches (mm), and bore.
f. Center-to-center dimensions of sheave, and amount of
adjustments in inches (mm).
g. Number, make, and size of belts.
a. Total airflow rate in cfm (L/s).

b. Total system static pressure in inches wg (Pa).
c. Fan rpm.
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d. Discharge static pressure in inches wg (Pa).

e. Suction static pressure in inches wg (Pa).
G. Round, Flat-Oval, and Rectangular Duct Traverse Reports: Include a

diagram with a grid representing the duct cross-section and record the
following:
1. Report Data:
a. System and air-handling-unit number.

b. Location and zone.
c. Traverse air temperature in deg F (deg C).
d. Duct static pressure in inches wg (Pa).
e. Duct size in inches (mm).
f. Duct area in sq. ft. (sq. m).
g. Indicated air flow rate in cfm (L/s).
h. Indicated velocity in fpm (m/s).
i. Actual air flow rate in cfm (L/s).
j. Actual average velocity in fpm (m/s).
k. Barometric pressure in psig (Pa).
H. Air-Terminal-Device Reports:
1. Unit Data:
a. System and air-handling unit identification.

c. Apparatus used for test.
d. Area served.
e. Make.
f. Number from system diagram.
g. Type and model number.
h. Size.
i. Effective area in sq. ft. (sq. m).

b. Air velocity in fpm (m/s).
c. Preliminary air flow rate as needed in cfm (L/s).
d. Preliminary velocity as needed in fpm (m/s).
e. Final air flow rate in cfm (L/s).
f. Final velocity in fpm (m/s).
g. Space temperature in deg F (deg C).
I. System-Coil Reports: For reheat coils and water coils of terminal

units, include the following:
1. Unit Data:
a. System and air-handling-unit identification.

c. Room or riser served.
d. Coil make and size.
e. Flowmeter type.
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b. Entering-water temperature in deg F (deg C).
c. Leaving-water temperature in deg F (deg C).
d. Water pressure drop in feet of head or psig (kPa).
e. Entering-air temperature in deg F (deg C).
f. Leaving-air temperature in deg F (deg C).
J. Instrument Calibration Reports:
1. Report Data:
a. Instrument type and make.

b. Serial number.
c. Application.
d. Dates of use.
e. Dates of calibration.
3.17 INSPECTIONS
A. Initial Inspection:
1. After testing and balancing are complete, operate each system and
randomly check measurements to verify that the system is
operating according to the final test and balance readings
documented in the final report.
2. Check the following for each system:
a. Measure airflow of at least 10 percent of air outlets.

b. Measure water flow of at least 5 percent of terminals.
c. Measure room temperature at each thermostat/temperature
sensor. Compare the reading to the set point.
d. Verify that balancing devices are marked with final balance
position.
e. Note deviations from the Contract Documents in the final
report.
B. Final Inspection:
1. After initial inspection is complete and documentation by random

checks verifies that testing and balancing are complete and
accurately documented in the final report, request that a final
inspection be made by Architect and Commissioning Authority.
2. The TAB contractor's test and balance engineer shall conduct the
inspection in the presence of Architect and Commissioning
Authority.
3. Architect and Commissioning Authority shall randomly select
measurements, documented in the final report, to be rechecked.
Rechecking shall be limited to either 10 percent of the total
measurements recorded or the extent of measurements that can be
accomplished in a normal 8-hour business day.
4. If rechecks yield measurements that differ from the measurements
documented in the final report by more than the tolerances
allowed, the measurements shall be noted as "FAILED."
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5. If the number of "FAILED" measurements is greater than 10 percent

of the total measurements checked during the final inspection,
the testing and balancing shall be considered incomplete and
shall be rejected.
C. TAB Work will be considered defective if it does not pass final

inspections. If TAB Work fails, proceed as follows:
1. Recheck all measurements and make adjustments. Revise the final

report and balancing device settings to include all changes;
resubmit the final report and request a second final inspection.
2. If the second final inspection also fails, Owner may contract the
services of another TAB contractor to complete TAB Work according
to the Contract Documents and deduct the cost of the services
from the original TAB contractor's final payment.
D. Prepare test and inspection reports.
3.18 ADDITIONAL TESTS
A. Within 90 days of completing TAB, perform additional TAB to verify

that balanced conditions are being maintained throughout and to
correct unusual conditions.
B. Within 60 days of Owner Occupancy, perform additional TAB as

instructed by Owner/Architect/Engineer to resolve occupant comfort
issues, if any exist.
C. Seasonal Periods: If initial TAB procedures were not performed during

near-peak summer and winter conditions, perform additional TAB during
near-peak summer and winter conditions.
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SECTION 23 07 00
HVAC INSULATION
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Insulation Materials:
a. Mineral fiber.
2. Insulating cements.
3. Adhesives.
4. Mastics.
5. Lagging adhesives.
6. Sealants.
7. Factory-applied jackets.
8. Field-applied fabric-reinforcing mesh.
9. Field-applied cloths.
10. Field-applied jackets.
11. Tapes.
12. Securements.
13. Corner angles.
1. Division 22 Section "Plumbing Insulation."

2. Division 23 Section "Metal Ducts" for duct liners.
3. Division 33 Section "Underground Hydronic Energy Distribution"
for loose-fill pipe insulation in underground piping outside the
building.
4. Division 33 Section "Underground Steam and Condensate
Distribution Piping" for loose-fill pipe insulation in
underground piping outside the building.
1.3 SUBMITTALS
A. Product Data: For each type of product indicated. Include thermal

conductivity, thickness, and jackets (both factory and field applied,
if any).
B. Shop Drawings:
1. Detail application of protective shields, saddles, and inserts at

hangers for each type of insulation and hanger.
2. Detail insulation application at pipe expansion joints for each
type of insulation.
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659-335
3. Detail insulation application at elbows, fittings, flanges,

valves, and specialties for each type of insulation.
4. Detail removable insulation at piping specialties, equipment
connections, and access panels.
5. Detail application of field-applied jackets.
6. Detail application at linkages of control devices.
7. Detail field application for each equipment type.
C. Samples: For each type of insulation and jacket indicated. Identify

each Sample, describing product and intended use.
1. Sample Sizes:
a. Preformed Pipe Insulation Materials: 12 inches (300 mm) long

by NPS 2 (DN 50).
b. Sheet Form Insulation Materials: 12 inches (300 mm) square.
c. Jacket Materials for Pipe: 12 inches (300 mm) long by NPS 2
(DN 50).
d. Sheet Jacket Materials: 12 inches (300 mm) square.
e. Manufacturer's Color Charts: For products where color is
specified, show the full range of colors available for each
type of finish material.
D. Qualification Data: For qualified Installer.
E. Material Test Reports: From a qualified testing agency acceptable to

authorities having jurisdiction indicating, interpreting, and
certifying test results for compliance of insulation materials,
sealers, attachments, cements, and jackets, with requirements
indicated. Include dates of tests and test methods employed.
F. Field quality-control reports.
A. Installer Qualifications: Skilled mechanics who have successfully

completed an apprenticeship program or another craft training program
certified by the Department of Labor, Bureau of Apprenticeship and
Training.
B. Fire-Test-Response Characteristics: Insulation and related materials

shall have fire-test-response characteristics indicated, as determined
by testing identical products per ASTM E 84, by a testing and
inspecting agency acceptable to authorities having jurisdiction.
Factory label insulation and jacket materials and adhesive, mastic,
tapes, and cement material containers, with appropriate markings of
applicable testing and inspecting agency.
1. Insulation Installed Indoors: Flame-spread index of 25 or less,

2. Insulation Installed Outdoors: Flame-spread index of 75 or less,
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A. Packaging: Insulation material containers shall be marked by

manufacturer with appropriate ASTM standard designation, type and
grade, and maximum use temperature.
1.6 COORDINATION
A. Coordinate size and location of supports, hangers, and insulation

shields specified in Division 23 Section "Hangers and Supports for
HVAC Piping and Equipment."
B. Coordinate clearance requirements with piping Installer for piping

insulation application duct Installer for duct insulation application,
and equipment Installer for equipment insulation application. Before
preparing piping and ductwork Shop Drawings, establish and maintain
clearance requirements for installation of insulation and field-
applied jackets and finishes and for space required for maintenance.
C. Coordinate installation and testing of heat tracing.
1.7 SCHEDULING
A. Schedule insulation application after pressure testing systems and,

where required, after installing and testing heat tracing. Insulation
application may begin on segments that have satisfactory test results.
B. Complete installation and concealment of plastic materials as rapidly

as possible in each area of construction.
PART 2 - PRODUCTS
2.1 INSULATION MATERIALS
A. Comply with requirements in Part 3 schedule articles for where

insulating materials shall be applied.
B. Products shall not contain asbestos, lead, mercury, or mercury

compounds.
C. Mineral-Fiber Blanket Insulation: Mineral or glass fibers bonded with

a thermosetting resin. Comply with ASTM C 553, Type II and
ASTM C 1290, Type III with factory-applied FSK jacket. Factory-
applied jacket requirements are specified in "Factory-Applied Jackets"
Article.

of the following:
a. CertainTeed Corp.; Duct Wrap.

b. Johns Manville; Microlite.
c. Knauf Insulation; Duct Wrap.
d. Manson Insulation Inc.; Alley Wrap.
e. Owens Corning; All-Service Duct Wrap.
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D. High-Temperature, Mineral-Fiber Blanket Insulation: Mineral or glass

fibers bonded with a thermosetting resin. Comply with ASTM C 553,
Type V, without factory-applied jacket.
1. Products: Subject to compliance with requirements, available

products that may be incorporated into the Work include, but are
not limited to, the following:
a. Johns Manville; HTB 23 Spin-Glas.

b. Owens Corning; High Temperature Flexible Batt Insulations.
E. Mineral-Fiber Board Insulation: Mineral or glass fibers bonded with a

thermosetting resin. Comply with ASTM C 612, Type IA or Type IB. For
duct and plenum applications, provide insulation with factory-applied
FSK jacket. For equipment applications, provide insulation with
factory-applied ASJ. Factory-applied jacket requirements are
specified in "Factory-Applied Jackets" Article.

of the following:
a. CertainTeed Corp.; Commercial Board.

b. Fibrex Insulations Inc.; FBX.
c. Johns Manville; 800 Series Spin-Glas.
d. Knauf Insulation; Insulation Board.
e. Manson Insulation Inc.; AK Board.
f. Owens Corning; Fiberglas 700 Series.
F. High-Temperature, Mineral-Fiber Board Insulation: Mineral or glass

fibers bonded with a thermosetting resin. Comply with ASTM C 612,
Type III, without factory-applied jacket.

of the following:
a. Fibrex Insulations Inc.; FBX.

b. Johns Manville; 1000 Series Spin-Glas.
c. Owens Corning; High Temperature Industrial Board Insulations.
d. Rock Wool Manufacturing Company; Delta Board.
e. Roxul Inc.; Roxul RW.
f. Thermafiber; Thermafiber Industrial Felt.
G. Mineral-Fiber, Preformed Pipe Insulation:

of the following:
a. Fibrex Insulations Inc.; Coreplus 1200.

b. Johns Manville; Micro-Lok.
c. Knauf Insulation; 1000 Pipe Insulation.
d. Manson Insulation Inc.; Alley-K.
e. Owens Corning; Fiberglas Pipe Insulation.
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2. Type I, 850 deg F (454 deg C) Materials: Mineral or glass fibers

bonded with a thermosetting resin. Comply with ASTM C 547,
Type I, Grade A, with factory-applied ASJ-SSL. Factory-applied
jacket requirements are specified in "Factory-Applied Jackets"
Article.
H. Mineral-Fiber, Pipe Insulation Wicking System: Preformed pipe

insulation complying with ASTM C 547, Type I, Grade A, with absorbent
cloth factory applied to the entire inside surface of preformed pipe
insulation and extended through the longitudinal joint to outside
surface of insulation under insulation jacket. Factory apply a white,
polymer, vapor-retarder jacket with self-sealing adhesive tape seam
and evaporation holes running continuously along the longitudinal
seam, exposing the absorbent cloth.

a. Knauf Insulation; Permawick Pipe Insulation.

b. Owens Corning; VaporWick Pipe Insulation.
2.2 INSULATING CEMENTS
A. Mineral-Fiber Insulating Cement: Comply with ASTM C 195.

a. Insulco, Division of MFS, Inc.; Triple I.

b. P. K. Insulation Mfg. Co., Inc.; Super-Stik.
B. Expanded or Exfoliated Vermiculite Insulating Cement: Comply with

ASTM C 196.

a. P. K. Insulation Mfg. Co., Inc.; Thermal-V-Kote.

C. Mineral-Fiber, Hydraulic-Setting Insulating and Finishing Cement:

Comply with ASTM C 449/C 449M.

of the following:
a. Insulco, Division of MFS, Inc.; SmoothKote.

b. P. K. Insulation Mfg. Co., Inc.; PK No. 127, and Quik-Cote.
c. Rock Wool Manufacturing Company; Delta One Shot.
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2.3 ADHESIVES

substrates and for bonding insulation to itself and to surfaces to be
insulated, unless otherwise indicated.
B. Mineral-Fiber Adhesive: Comply with MIL-A-3316C, Class 2, Grade A.

of the following:


(EPA Method 24).
C. ASJ Adhesive, and FSK and PVDC Jacket Adhesive: Comply with MIL-A-
3316C, Class 2, Grade A for bonding insulation jacket lap seams and
joints.

of the following:


(EPA Method 24).
D. PVC Jacket Adhesive: Compatible with PVC jacket.

of the following:
a. Dow Chemical Company (The); 739, Dow Silicone.

b. Johns-Manville; Zeston Perma-Weld, CEEL-TITE Solvent Welding
Adhesive.
c. P.I.C. Plastics, Inc.; Welding Adhesive.
d. Speedline Corporation; Speedline Vinyl Adhesive.

(EPA Method 24).
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2.4 MASTICS

substrates; comply with MIL-C-19565C, Type II.
1. For indoor applications, use mastics that have a VOC content of

(EPA Method 24).
B. Vapor-Barrier Mastic: Water based; suitable for indoor and outdoor

use on below ambient services.

of the following:

2. Water-Vapor Permeance: ASTM E 96, Procedure B, 0.013 perm (0.009

metric perm) at 43-mil (1.09-mm) dry film thickness.
3. Service Temperature Range: Minus 20 to plus 180 deg F (Minus 29
to plus 82 deg C).
by weight.
5. Color: White.
C. Vapor-Barrier Mastic: Solvent based; suitable for indoor use on below

ambient services.

of the following:

2. Water-Vapor Permeance: ASTM F 1249, 0.05 perm (0.03 metric perm)

at 35-mil (0.9-mm) dry film thickness.
3. Service Temperature Range: 0 to 180 deg F (Minus 18 to plus 82
deg C).
by weight.
5. Color: White.
D. Vapor-Barrier Mastic: Solvent based; suitable for outdoor use on

below ambient services.
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of the following:
a. Childers Products, Division of ITW; Encacel.

b. Foster Products Corporation, H. B. Fuller Company; 60-95/60-
96.
2. Water-Vapor Permeance: ASTM F 1249, 0.05 perm (0.033 metric

perm) at 30-mil (0.8-mm) dry film thickness.
to plus 104 deg C).
by weight.
5. Color: White.
E. Breather Mastic: Water based; suitable for indoor and outdoor use on
above ambient services.

of the following:

c. ITW TACC, Division of Illinois Tool Works; CB-05/15.
f. Vimasco Corporation; WC-1/WC-5.
2. Water-Vapor Permeance: ASTM F 1249, 3 perms (2 metric perms) at

0.0625-inch (1.6-mm) dry film thickness.
to plus 93 deg C).
4. Solids Content: 63 percent by volume and 73 percent by weight.
5. Color: White.
2.5 LAGGING ADHESIVES
A. Description: Comply with MIL-A-3316C Class I, Grade A and shall be

compatible with insulation materials, jackets, and substrates.
1. For indoor applications, use lagging adhesives that have a VOC

content of 50 g/L or less when calculated according to 40 CFR 59,
Subpart D (EPA Method 24).
of the following:

e. Vimasco Corporation; 136.
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3. Fire-resistant, water-based lagging adhesive and coating for use

indoors to adhere fire-resistant lagging cloths over duct,
equipment, and pipe insulation.
to plus 82 deg C).
5. Color: White.
2.6 SEALANTS
A. Joint Sealants:
1. Joint Sealants for Cellular-Glass, Phenolic, and Polyisocyanurate

Products: Subject to compliance with requirements, provide one
of the following:

e. Pittsburgh Corning Corporation; Pittseal 444.
2. Materials shall be compatible with insulation materials, jackets,

and substrates.
3. Permanently flexible, elastomeric sealant.
to plus 149 deg C).
5. Color: White or gray.
6. For indoor applications, use sealants that have a VOC content of
(EPA Method 24).
B. FSK and Metal Jacket Flashing Sealants:

of the following:
a. Childers Products, Division of ITW; CP-76-8.

e. Vimasco Corporation; 750.

and substrates.
3. Fire- and water-resistant, flexible, elastomeric sealant.
to plus 121 deg C).
5. Color: Aluminum.
(EPA Method 24).
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C. ASJ Flashing Sealants, and Vinyl, PVDC, and PVC Jacket Flashing
Sealants:



and substrates.
3. Fire- and water-resistant, flexible, elastomeric sealant.
to plus 121 deg C).
5. Color: White.
(EPA Method 24).
2.7 FACTORY-APPLIED JACKETS
A. Insulation system schedules indicate factory-applied jackets on

various applications. When factory-applied jackets are indicated,
comply with the following:
1. ASJ: White, kraft-paper, fiberglass-reinforced scrim with

aluminum-foil backing; complying with ASTM C 1136, Type I.
2. ASJ-SSL: ASJ with self-sealing, pressure-sensitive, acrylic-
based adhesive covered by a removable protective strip; complying
with ASTM C 1136, Type I.
3. FSK Jacket: Aluminum-foil, fiberglass-reinforced scrim with
kraft-paper backing; complying with ASTM C 1136, Type II.
4. FSP Jacket: Aluminum-foil, fiberglass-reinforced scrim with
polyethylene backing; complying with ASTM C 1136, Type II.
2.8 FIELD-APPLIED JACKETS
A. Field-applied jackets shall comply with ASTM C 921, Type I, unless

B. FSK Jacket: Aluminum-foil-face, fiberglass-reinforced scrim with

kraft-paper backing.
C. PVC Jacket: High-impact-resistant, UV-resistant PVC complying with

ASTM D 1784, Class 16354-C; thickness as scheduled; roll stock ready
for shop or field cutting and forming. Thickness is indicated in
field-applied jacket schedules.

of the following:
a. Johns Manville; Zeston.

b. P.I.C. Plastics, Inc.; FG Series.
c. Proto PVC Corporation; LoSmoke.
d. Speedline Corporation; SmokeSafe.
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2. Adhesive: As recommended by jacket material manufacturer.

3. Color: White.
4. Factory-fabricated fitting covers to match jacket if available;
otherwise, field fabricate.
a. Shapes: 45- and 90-degree, short- and long-radius elbows,

tees, valves, flanges, unions, reducers, end caps, soil-pipe
hubs, traps, mechanical joints, and P-trap and supply covers
for lavatories.
5. Factory-fabricated tank heads and tank side panels.
D. Metal Jacket:

of the following:
a. Childers Products, Division of ITW; Metal Jacketing Systems.

b. PABCO Metals Corporation; Surefit.
c. RPR Products, Inc.; Insul-Mate.
2. Aluminum Jacket: Comply with ASTM B 209 (ASTM B 209M),

Alloy 3003, 3005, 3105 or 5005, Temper H-14.
a. Sheet and roll stock ready for shop or field sizing.

b. Finish and thickness are indicated in field-applied jacket
schedules.
c. Moisture Barrier for Indoor Applications: 1-mil- (0.025-mm-)
thick, heat-bonded polyethylene and kraft paper.
d. Moisture Barrier for Outdoor Applications: 3-mil- (0.075-mm-
) thick, heat-bonded polyethylene and kraft paper.
e. Factory-Fabricated Fitting Covers:
1) Same material, finish, and thickness as jacket.

2) Preformed 2-piece or gore, 45- and 90-degree, short- and
long-radius elbows.
3) Tee covers.
4) Flange and union covers.
5) End caps.
6) Beveled collars.
7) Valve covers.
8) Field fabricate fitting covers only if factory-
fabricated fitting covers are not available.
2.9 TAPES
A. ASJ Tape: White vapor-retarder tape matching factory-applied jacket

with acrylic adhesive, complying with ASTM C 1136.

of the following:
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Fasson 0835.
ASJ.
d. Venture Tape; 1540 CW Plus, 1542 CW Plus, and 1542 CW
Plus/SQ.
2. Width: 3 inches (75 mm).

3. Thickness: 11.5 mils (0.29 mm).
4. Adhesion: 90 ounces force/inch (1.0 N/mm) in width.
6. Tensile Strength: 40 lbf/inch (7.2 N/mm) in width.
7. ASJ Tape Disks and Squares: Precut disks or squares of ASJ tape.
B. FSK Tape: Foil-face, vapor-retarder tape matching factory-applied

jacket with acrylic adhesive; complying with ASTM C 1136.

of the following:

Fasson 0827.
FSK.
d. Venture Tape; 1525 CW, 1528 CW, and 1528 CW/SQ.

3. Thickness: 6.5 mils (0.16 mm).
7. FSK Tape Disks and Squares: Precut disks or squares of FSK tape.
C. PVC Tape: White vapor-retarder tape matching field-applied PVC jacket

with acrylic adhesive. Suitable for indoor and outdoor applications.

of the following:

Fasson 0555.
b. Compac Corp.; 130.
c. Ideal Tape Co., Inc., an American Biltrite Company; 370 White
PVC tape.
d. Venture Tape; 1506 CW NS.

3. Thickness: 6 mils (0.15 mm).
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2.10 SECUREMENTS
A. Bands:

of the following:
a. Childers Products; Bands.

b. PABCO Metals Corporation; Bands.
c. RPR Products, Inc.; Bands.
2. Stainless Steel: ASTM A 167 or ASTM A 240/A 240M, Type 304;

0.015 inch (0.38 mm) thick, 1/2 inch (13 mm) wide with wing seal.
3. Aluminum: ASTM B 209 (ASTM B 209M), Alloy 3003, 3005, 3105, or
5005; Temper H-14, 0.020 inch (0.51 mm) thick, 1/2 inch (13 mm)
wide with wing seal.
4. Springs: Twin spring set constructed of stainless steel with
ends flat and slotted to accept metal bands. Spring size
determined by manufacturer for application.
B. Insulation Pins and Hangers:
1. Capacitor-Discharge-Weld Pins: Copper- or zinc-coated steel pin,

fully annealed for capacitor-discharge welding, 0.106-inch- (2.6-
mm-) diameter shank, length to suit depth of insulation
indicated.


2) GEMCO; CD.
3) Midwest Fasteners, Inc.; CD.
4) Nelson Stud Welding; TPA, TPC, and TPS.

0.106-inch- (2.6-mm-) diameter shank, length to suit depth of
insulation indicated with integral 1-1/2-inch (38-mm) galvanized
carbon-steel washer.


2) GEMCO; Cupped Head Weld Pin.
3) Midwest Fasteners, Inc.; Cupped Head.
4) Nelson Stud Welding; CHP.
3. Metal, Adhesively Attached, Perforated-Base Insulation Hangers:

Baseplate welded to projecting spindle that is capable of holding
insulation, of thickness indicated, securely in position
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indicated when self-locking washer is in place. Comply with the

following requirements:

1) AGM Industries, Inc.; Tactoo Insul-Hangers, Series T.

2) GEMCO; Perforated Base.
3) Midwest Fasteners, Inc.; Spindle.
b. Baseplate: Perforated, galvanized carbon-steel sheet, 0.030

inch (0.76 mm) thick by 2 inches (50 mm) square.
c. Spindle: Copper- or zinc-coated, low carbon steel, fully
annealed, 0.106-inch- (2.6-mm-) diameter shank, length to
suit depth of insulation indicated.
d. Adhesive: Recommended by hanger manufacturer. Product with
demonstrated capability to bond insulation hanger securely to
substrates indicated without damaging insulation, hangers,
and substrates.
4. Insulation-Retaining Washers: Self-locking washers formed from

0.016-inch- (0.41-mm-) thick, galvanized-steel sheet, with
beveled edge sized as required to hold insulation securely in
place but not less than 1-1/2 inches (38 mm) in diameter.

1) AGM Industries, Inc.; RC-150.

2) GEMCO; R-150.
3) Midwest Fasteners, Inc.; WA-150.
4) Nelson Stud Welding; Speed Clips.
b. Protect ends with capped self-locking washers incorporating a

spring steel insert to ensure permanent retention of cap in
exposed locations.
C. Staples: Outward-clinching insulation staples, nominal 3/4-inch- (19-

mm-) wide, stainless steel or Monel.
D. Wire: 0.080-inch (2.0-mm) nickel-copper alloy.

a. C & F Wire.
b. Childers Products.
c. PABCO Metals Corporation.
d. RPR Products, Inc.
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2.11 CORNER ANGLES
A. PVC Corner Angles: 30 mils (0.8 mm) thick, minimum 1 by 1 inch (25 by
25 mm), PVC according to ASTM D 1784, Class 16354-C. White or color-
coded to match adjacent surface.
B. Aluminum Corner Angles: 0.040 inch (1.0 mm) thick, minimum 1 by 1

inch (25 by 25 mm), aluminum according to ASTM B 209 (ASTM B 209M),
Alloy 3003, 3005, 3105 or 5005; Temper H-14.
C. Stainless-Steel Corner Angles: 0.024 inch (0.61 mm) thick, minimum 1

by 1 inch (25 by 25 mm), stainless steel according to ASTM A 167 or
ASTM A 240/A 240M, Type 304.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine substrates and conditions for compliance with requirements for

installation and other conditions affecting performance of insulation
application.
1. Verify that systems and equipment to be insulated have been

tested and are free of defects.
2. Verify that surfaces to be insulated are clean and dry.
3. Proceed with installation only after unsatisfactory conditions
have been corrected.
3.2 PREPARATION
A. Surface Preparation: Clean and dry surfaces to receive insulation.

Remove materials that will adversely affect insulation application.
B. Surface Preparation: Clean and prepare surfaces to be insulated.

Before insulating, apply a corrosion coating to insulated surfaces as
follows:
1. Stainless Steel: Coat 300 series stainless steel with an epoxy

primer 5 mils (0.127 mm) thick and an epoxy finish 5 mils (0.127
mm) thick if operating in a temperature range between 140 and 300
deg F (60 and 149 deg C). Consult coating manufacturer for
appropriate coating materials and application methods for
operating temperature range.
2. Carbon Steel: Coat carbon steel operating at a service
temperature between 32 and 300 deg F (0 and 149 deg C) with an
epoxy coating. Consult coating manufacturer for appropriate
coating materials and application methods for operating
temperature range.
C. Coordinate insulation installation with the trade installing heat

tracing. Comply with requirements for heat tracing that apply to
insulation.
D. Mix insulating cements with clean potable water; if insulating cements

are to be in contact with stainless-steel surfaces, use demineralized
water.
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3.3 GENERAL INSTALLATION REQUIREMENTS
A. Install insulation materials, accessories, and finishes with smooth,

straight, and even surfaces; free of voids throughout the length of
equipment, ducts and fittings, and piping including fittings, valves,
and specialties.
B. Install insulation materials, forms, vapor barriers or retarders,

jackets, and thicknesses required for each item of equipment, duct
system, and pipe system as specified in insulation system schedules.
C. Install accessories compatible with insulation materials and suitable

for the service. Install accessories that do not corrode, soften, or
otherwise attack insulation or jacket in either wet or dry state.
D. Install insulation with longitudinal seams at top and bottom of

horizontal runs.
E. Install multiple layers of insulation with longitudinal and end seams

staggered.
F. Do not weld brackets, clips, or other attachment devices to piping,

fittings, and specialties.
G. Keep insulation materials dry during application and finishing.
H. Install insulation with tight longitudinal seams and end joints. Bond
seams and joints with adhesive recommended by insulation material
manufacturer.
I. Install insulation with least number of joints practical.
J. Where vapor barrier is indicated, seal joints, seams, and penetrations

in insulation at hangers, supports, anchors, and other projections
with vapor-barrier mastic.
1. Install insulation continuously through hangers and around anchor

attachments.
2. For insulation application where vapor barriers are indicated,
extend insulation on anchor legs from point of attachment to
supported item to point of attachment to structure. Taper and
seal ends at attachment to structure with vapor-barrier mastic.
3. Install insert materials and install insulation to tightly join
the insert. Seal insulation to insulation inserts with adhesive
or sealing compound recommended by insulation material
manufacturer.
4. Cover inserts with jacket material matching adjacent pipe
insulation. Install shields over jacket, arranged to protect
jacket from tear or puncture by hanger, support, and shield.
K. Apply adhesives, mastics, and sealants at manufacturer's recommended

coverage rate and wet and dry film thicknesses.
L. Install insulation with factory-applied jackets as follows:
1. Draw jacket tight and smooth.
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2. Cover circumferential joints with 3-inch- (75-mm-) wide strips,

of same material as insulation jacket. Secure strips with
adhesive and outward clinching staples along both edges of strip,
spaced 4 inches (100 mm) o.c.
3. Overlap jacket longitudinal seams at least 1-1/2 inches (38 mm).
Install insulation with longitudinal seams at bottom of pipe.
Clean and dry surface to receive self-sealing lap. Staple laps
with outward clinching staples along edge at 2 inches (50 mm)
o.c.
a. For below ambient services, apply vapor-barrier mastic over

staples.
4. Cover joints and seams with tape as recommended by insulation

material manufacturer to maintain vapor seal.
5. Where vapor barriers are indicated, apply vapor-barrier mastic on
seams and joints and at ends adjacent to duct and pipe flanges
and fittings.
M. Cut insulation in a manner to avoid compressing insulation more than

75 percent of its nominal thickness.
N. Finish installation with systems at operating conditions. Repair

joint separations and cracking due to thermal movement.
O. Repair damaged insulation facings by applying same facing material

over damaged areas. Extend patches at least 4 inches (100 mm) beyond
damaged areas. Adhere, staple, and seal patches similar to butt
joints.
P. For above ambient services, do not install insulation to the

following:
2. Testing agency labels and stamps.
3. Nameplates and data plates.
4. Manholes.
5. Handholes.
6. Cleanouts.
3.4 PENETRATIONS
A. Insulation Installation at Roof Penetrations: Install insulation

continuously through roof penetrations.
1. Seal penetrations with flashing sealant.

2. For applications requiring only indoor insulation, terminate
insulation above roof surface and seal with joint sealant. For
applications requiring indoor and outdoor insulation, install
insulation for outdoor applications tightly joined to indoor
insulation ends. Seal joint with joint sealant.
3. Extend jacket of outdoor insulation outside roof flashing at
least 2 inches (50 mm) below top of roof flashing.
4. Seal jacket to roof flashing with flashing sealant.
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B. Insulation Installation at Interior Wall and Partition Penetrations

(That Are Not Fire Rated): Install insulation continuously through
C. Insulation Installation at Fire-Rated Wall and Partition Penetrations:

Install insulation continuously through penetrations of fire-rated
walls and partitions. Terminate insulation at fire damper sleeves for
fire-rated wall and partition penetrations. Externally insulate
damper sleeves to match adjacent insulation and overlap duct
insulation at least 2 inches (50 mm).
1. Comply with requirements in Division 07 Section "Penetration

Firestopping" and fire-resistive joint sealers.
D. Insulation Installation at Floor Penetrations:
1. Duct: Install insulation continuously through floor penetrations

that are not fire rated. For penetrations through fire-rated
assemblies, terminate insulation at fire damper sleeves and
externally insulate damper sleeve beyond floor to match adjacent
duct insulation. Overlap damper sleeve and duct insulation at
least 2 inches (50 mm).
2. Pipe: Install insulation continuously through floor
penetrations.
3. Seal penetrations through fire-rated assemblies. Comply with
requirements in Division 07 Section "Penetration Firestopping."
3.5 EQUIPMENT, TANK, AND VESSEL INSULATION INSTALLATION
A. Mineral Fiber, Pipe and Tank Insulation Installation for Tanks and
Vessels: Secure insulation with adhesive and anchor pins and speed
washers.
1. Apply adhesives according to manufacturer's recommended coverage

rates per unit area, for 100 percent coverage of tank and vessel
surfaces.
2. Groove and score insulation materials to fit as closely as
possible to equipment, including contours. Bevel insulation
edges for cylindrical surfaces for tight joints. Stagger end
joints.
3. Protect exposed corners with secured corner angles.
4. Install adhesively attached or self-sticking insulation hangers
and speed washers on sides of tanks and vessels as follows:
a. Do not weld anchor pins to ASME-labeled pressure vessels.

b. Select insulation hangers and adhesive that are compatible
with service temperature and with substrate.
c. On tanks and vessels, maximum anchor-pin spacing is 3 inches
(75 mm) from insulation end joints, and 16 inches (400 mm)
o.c. in both directions.
d. Do not overcompress insulation during installation.
e. Cut and miter insulation segments to fit curved sides and
domed heads of tanks and vessels.
f. Impale insulation over anchor pins and attach speed washers.
23 07 00 - 18
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g. Cut excess portion of pins extending beyond speed washers or

bend parallel with insulation surface. Cover exposed pins
and washers with tape matching insulation facing.
5. Secure each layer of insulation with stainless-steel or aluminum

bands. Select band material compatible with insulation
materials.
6. Where insulation hangers on equipment and vessels are not
permitted or practical and where insulation support rings are not
provided, install a girdle network for securing insulation.
Stretch pre-stressed aircraft cable around the diameter of vessel
and make taut with clamps, turnbuckles, or breather springs.
Place one circumferential girdle around equipment approximately 6
inches (150 mm) from each end. Install wire or cable between two
circumferential girdles 12 inches (300 mm) o.c. Install a wire
ring around each end and around outer periphery of center
openings, and stretch pre-stressed aircraft cable radially from
the wire ring to nearest circumferential girdle. Install
additional circumferential girdles along the body of equipment or
tank at a minimum spacing of 48 inches (1200 mm) o.c. Use this
network for securing insulation with tie wire or bands.
7. Stagger joints between insulation layers at least 3 inches (75
mm).
8. Install insulation in removable segments on equipment access
doors, manholes, handholes, and other elements that require
frequent removal for service and inspection.
9. Bevel and seal insulation ends around manholes, handholes, ASME
stamps, and nameplates.
10. For equipment with surface temperatures below ambient, apply
mastic to open ends, joints, seams, breaks, and punctures in
insulation.
3.6 GENERAL PIPE INSULATION INSTALLATION
A. Requirements in this article generally apply to all insulation

materials except where more specific requirements are specified in
various pipe insulation material installation articles.
B. Insulation Installation on Fittings, Valves, Strainers, Flanges, and

Unions:
1. Install insulation over fittings, valves, strainers, flanges,

unions, and other specialties with continuous thermal and vapor-
retarder integrity, unless otherwise indicated.
2. Insulate pipe elbows using preformed fitting insulation or
mitered fittings made from same material and density as adjacent
pipe insulation. Each piece shall be butted tightly against
adjoining piece and bonded with adhesive. Fill joints, seams,
voids, and irregular surfaces with insulating cement finished to
a smooth, hard, and uniform contour that is uniform with
adjoining pipe insulation.
3. Insulate tee fittings with preformed fitting insulation or
sectional pipe insulation of same material and thickness as used
for adjacent pipe. Cut sectional pipe insulation to fit. Butt
each section closely to the next and hold in place with tie wire.
Bond pieces with adhesive.
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4. Insulate valves using preformed fitting insulation or sectional

pipe insulation of same material, density, and thickness as used
for adjacent pipe. Overlap adjoining pipe insulation by not less
than two times the thickness of pipe insulation, or one pipe
diameter, whichever is thicker. For valves, insulate up to and
including the bonnets, valve stuffing-box studs, bolts, and nuts.
Fill joints, seams, and irregular surfaces with insulating
cement.
5. Insulate strainers using preformed fitting insulation or
sectional pipe insulation of same material, density, and
thickness as used for adjacent pipe. Overlap adjoining pipe
insulation by not less than two times the thickness of pipe
insulation, or one pipe diameter, whichever is thicker. Fill
joints, seams, and irregular surfaces with insulating cement.
Insulate strainers so strainer basket flange or plug can be
easily removed and replaced without damaging the insulation and
jacket. Provide a removable reusable insulation cover. For
below ambient services, provide a design that maintains vapor
barrier.
6. Insulate flanges and unions using a section of oversized
preformed pipe insulation. Overlap adjoining pipe insulation by
not less than two times the thickness of pipe insulation, or one
pipe diameter, whichever is thicker.
7. Cover segmented insulated surfaces with a layer of finishing
cement and coat with a mastic. Install vapor-barrier mastic for
below ambient services and a breather mastic for above ambient
services. Reinforce the mastic with fabric-reinforcing mesh.
Trowel the mastic to a smooth and well-shaped contour.
8. For services not specified to receive a field-applied jacket
except for flexible elastomeric and polyolefin, install fitted
PVC cover over elbows, tees, strainers, valves, flanges, and
unions. Terminate ends with PVC end caps. Tape PVC covers to
adjoining insulation facing using PVC tape.
9. Stencil or label the outside insulation jacket of each union with
the word "UNION." Match size and color of pipe labels.
C. Insulate instrument connections for thermometers, pressure gages,

pressure temperature taps, test connections, flow meters, sensors,
switches, and transmitters on insulated pipes, vessels, and equipment.
Shape insulation at these connections by tapering it to and around the
connection with insulating cement and finish with finishing cement,
mastic, and flashing sealant.
D. Install removable insulation covers at locations indicated.

Installation shall conform to the following:
1. Make removable flange and union insulation from sectional pipe

insulation of same thickness as that on adjoining pipe. Install
same insulation jacket as adjoining pipe insulation.
2. When flange and union covers are made from sectional pipe
insulation, extend insulation from flanges or union long at least
two times the insulation thickness over adjacent pipe insulation
on each side of flange or union. Secure flange cover in place
with stainless-steel or aluminum bands. Select band material
compatible with insulation and jacket.
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3. Construct removable valve insulation covers in same manner as for

flanges except divide the two-part section on the vertical center
line of valve body.
4. When covers are made from block insulation, make two halves, each
consisting of mitered blocks wired to stainless-steel fabric.
Secure this wire frame, with its attached insulation, to flanges
with tie wire. Extend insulation at least 2 inches (50 mm) over
adjacent pipe insulation on each side of valve. Fill space
between flange or union cover and pipe insulation with insulating
cement. Finish cover assembly with insulating cement applied in
two coats. After first coat is dry, apply and trowel second coat
to a smooth finish.
5. Unless a PVC jacket is indicated in field-applied jacket
schedules, finish exposed surfaces with a metal jacket.
3.7 CELLULAR-GLASS INSULATION INSTALLATION
1. Secure each layer of insulation to pipe with wire or bands and

tighten bands without deforming insulation materials.
sealant.
services, secure laps with outward clinched staples at 6 inches
(150 mm) o.c.
services, do not staple longitudinal tabs but secure tabs with
sealant.

flange.
sections of cellular-glass block insulation of same thickness as
pipe insulation.
overlap seams at least 1 inch (25 mm), and seal joints with
flashing sealant.

of pipe insulation when available. Secure according to
2. When preformed sections of insulation are not available, install
mitered sections of cellular-glass insulation. Secure insulation
materials with wire or bands.
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1. Install preformed sections of cellular-glass insulation to valve

body.
application.
3.8 FLEXIBLE ELASTOMERIC INSULATION INSTALLATION
A. Seal longitudinal seams and end joints with manufacturer's recommended

adhesive to eliminate openings in insulation that allow passage of air
to surface being insulated.
1. Install pipe insulation to outer diameter of pipe flange.

sections of sheet insulation of same thickness as pipe
insulation.
4. Secure insulation to flanges and seal seams with manufacturer's
recommended adhesive to eliminate openings in insulation that
allow passage of air to surface being insulated.
1. Install mitered sections of pipe insulation.

2. Secure insulation materials and seal seams with manufacturer's
recommended adhesive to eliminate openings in insulation that
allow passage of air to surface being insulated.
1. Install preformed valve covers manufactured of same material as

pipe insulation when available.
2. When preformed valve covers are not available, install cut
sections of pipe and sheet insulation to valve body. Arrange
insulation to permit access to packing and to allow valve
application.
4. Secure insulation to valves and specialties and seal seams with
manufacturer's recommended adhesive to eliminate openings in
insulation that allow passage of air to surface being insulated.
3.9 MINERAL-FIBER INSULATION INSTALLATION
1. Secure each layer of preformed pipe insulation to pipe with wire

or bands and tighten bands without deforming insulation
materials.
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sealant.
surfaces, secure laps with outward clinched staples at 6 inches
(150 mm) o.c.
surfaces, do not staple longitudinal tabs but secure tabs with
sealant.

flange.
outer circumference of adjacent straight pipe segments with
mineral-fiber blanket insulation.
overlap seams at least 1 inch (25 mm), and seal joints with
flashing sealant.

2. When preformed insulation elbows and fittings are not available,
install mitered sections of pipe insulation, to a thickness equal
to adjoining pipe insulation. Secure insulation materials with
wire or bands.

2. When preformed sections are not available, install mitered
sections of pipe insulation to valve body.
application.
E. Blanket Insulation Installation on Ducts and Plenums: Secure with

adhesive and insulation pins.

rates per unit area, for 100 percent coverage of duct and plenum
surfaces.
2. Apply adhesive to entire circumference of ducts and to all
surfaces of fittings and transitions.
3. Install either capacitor-discharge-weld pins and speed washers or
cupped-head, capacitor-discharge-weld pins on sides and bottom of
horizontal ducts and sides of vertical ducts as follows:
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a. On duct sides with dimensions 18 inches (450 mm) and smaller,

place pins along longitudinal centerline of duct. Space 3
inches (75 mm) maximum from insulation end joints, and 16
inches (400 mm) o.c.
b. On duct sides with dimensions larger than 18 inches (450 mm),
place pins 16 inches (400 mm) o.c. each way, and 3 inches (75
mm) maximum from insulation joints. Install additional pins
to hold insulation tightly against surface at cross bracing.
c. Pins may be omitted from top surface of horizontal,
rectangular ducts and plenums.
e. Impale insulation over pins and attach speed washers.
f. Cut excess portion of pins extending beyond speed washers or
4. For ducts and plenums with surface temperatures below ambient,

install a continuous unbroken vapor barrier. Create a facing lap
for longitudinal seams and end joints with insulation by removing
2 inches (50 mm) from 1 edge and 1 end of insulation segment.
Secure laps to adjacent insulation section with 1/2-inch (13-mm)
outward-clinching staples, 1 inch (25 mm) o.c. Install vapor
barrier consisting of factory- or field-applied jacket, adhesive,
vapor-barrier mastic, and sealant at joints, seams, and
protrusions.
a. Repair punctures, tears, and penetrations with tape or mastic

to maintain vapor-barrier seal.
b. Install vapor stops for ductwork and plenums operating below
50 deg F (10 deg C) at 18-foot (5.5-m) intervals. Vapor
stops shall consist of vapor-barrier mastic applied in a Z-
shaped pattern over insulation face, along butt end of
insulation, and over the surface. Cover insulation face and
surface to be insulated a width equal to 2 times the
insulation thickness but not less than 3 inches (75 mm).
5. Overlap unfaced blankets a minimum of 2 inches (50 mm) on

longitudinal seams and end joints. At end joints, secure with
steel bands spaced a maximum of 18 inches (450 mm) o.c.
6. Install insulation on rectangular duct elbows and transitions
with a full insulation section for each surface. Install
insulation on round and flat-oval duct elbows with individually
mitered gores cut to fit the elbow.
7. Insulate duct stiffeners, hangers, and flanges that protrude
beyond insulation surface with 6-inch- (150-mm-) wide strips of
same material used to insulate duct. Secure on alternating sides
of stiffener, hanger, and flange with pins spaced 6 inches (150
mm) o.c.
F. Board Insulation Installation on Ducts and Plenums: Secure with

adhesive and insulation pins.

rates per unit area, for 100 percent coverage of duct and plenum
surfaces.
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2. Apply adhesive to entire circumference of ducts and to all

surfaces of fittings and transitions.
3. Install either capacitor-discharge-weld pins and speed washers or
cupped-head, capacitor-discharge-weld pins on sides and bottom of
horizontal ducts and sides of vertical ducts as follows:
a. On duct sides with dimensions 18 inches (450 mm) and smaller,

place pins along longitudinal centerline of duct. Space 3
inches (75 mm) maximum from insulation end joints, and 16
inches (400 mm) o.c.
b. On duct sides with dimensions larger than 18 inches (450 mm),
space pins 16 inches (400 mm) o.c. each way, and 3 inches (75
mm) maximum from insulation joints. Install additional pins
to hold insulation tightly against surface at cross bracing.
c. Pins may be omitted from top surface of horizontal,
rectangular ducts and plenums.
e. Cut excess portion of pins extending beyond speed washers or
4. For ducts and plenums with surface temperatures below ambient,

install a continuous unbroken vapor barrier. Create a facing lap
for longitudinal seams and end joints with insulation by removing
2 inches (50 mm) from 1 edge and 1 end of insulation segment.
Secure laps to adjacent insulation section with 1/2-inch (13-mm)
outward-clinching staples, 1 inch (25 mm) o.c. Install vapor
barrier consisting of factory- or field-applied jacket, adhesive,
vapor-barrier mastic, and sealant at joints, seams, and
protrusions.
a. Repair punctures, tears, and penetrations with tape or mastic

to maintain vapor-barrier seal.
b. Install vapor stops for ductwork and plenums operating below
50 deg F (10 deg C) at 18-foot (5.5-m) intervals. Vapor
stops shall consist of vapor-barrier mastic applied in a Z-
shaped pattern over insulation face, along butt end of
insulation, and over the surface. Cover insulation face and
surface to be insulated a width equal to 2 times the
insulation thickness but not less than 3 inches (75 mm).
5. Install insulation on rectangular duct elbows and transitions

with a full insulation section for each surface. Groove and
score insulation to fit as closely as possible to outside and
inside radius of elbows. Install insulation on round and flat-
oval duct elbows with individually mitered gores cut to fit the
elbow.
6. Insulate duct stiffeners, hangers, and flanges that protrude
beyond insulation surface with 6-inch- (150-mm-) wide strips of
same material used to insulate duct. Secure on alternating sides
of stiffener, hanger, and flange with pins spaced 6 inches (150
mm) o.c.
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3.10 FIELD-APPLIED JACKET INSTALLATION
A. Where glass-cloth jackets are indicated, install directly over bare

insulation or insulation with factory-applied jackets.
1. Draw jacket smooth and tight to surface with 2-inch (50-mm)

overlap at seams and joints.
2. Embed glass cloth between two 0.062-inch- (1.6-mm-) thick coats
of lagging adhesive.
3. Completely encapsulate insulation with coating, leaving no
exposed insulation.
B. Where FSK jackets are indicated, install as follows:
1. Draw jacket material smooth and tight.

2. Install lap or joint strips with same material as jacket.
3. Secure jacket to insulation with manufacturer's recommended
adhesive.
4. Install jacket with 1-1/2-inch (38-mm) laps at longitudinal seams
and 3-inch- (75-mm-) wide joint strips at end joints.
5. Seal openings, punctures, and breaks in vapor-retarder jackets
and exposed insulation with vapor-barrier mastic.
C. Where PVC jackets are indicated, install with 1-inch (25-mm) overlap
at longitudinal seams and end joints; for horizontal applications,
install with longitudinal seams along top and bottom of tanks and
vessels. Seal with manufacturer's recommended adhesive.
1. Apply two continuous beads of adhesive to seams and joints, one

bead under lap and the finish bead along seam and joint edge.
D. Where metal jackets are indicated, install with 2-inch (50-mm) overlap
at longitudinal seams and end joints. Overlap longitudinal seams
arranged to shed water. Seal end joints with weatherproof sealant
recommended by insulation manufacturer. Secure jacket with stainless-
steel bands 12 inches (300 mm) o.c. and at end joints.
E. Where PVDC jackets are indicated, install as follows:
1. Apply three separate wraps of filament tape per insulation

section to secure pipe insulation to pipe prior to installation
of PVDC jacket.
2. Wrap factory-presized jackets around individual pipe insulation
sections with one end overlapping the previously installed sheet.
Install presized jacket with an approximate overlap at butt joint
of 2 inches (50 mm) over the previous section. Adhere lap seal
using adhesive or SSL, and then apply 1-1/4 circumferences of
appropriate PVDC tape around overlapped butt joint.
3. Continuous jacket can be spiral wrapped around a length of pipe
insulation. Apply adhesive or PVDC tape at overlapped spiral
edge. When electing to use adhesives, refer to manufacturer's
written instructions for application of adhesives along this
spiral edge to maintain a permanent bond.
4. Jacket can be wrapped in cigarette fashion along length of roll
for insulation systems with an outer circumference of 33-1/2
inches (850 mm) or less. The 33-1/2-inch- (850-mm-)
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circumference limit allows for 2-inch- (50-mm-) overlap seal.

Using the length of roll allows for longer sections of jacket to
be installed at one time. Use adhesive on the lap seal.
Visually inspect lap seal for "fishmouthing," and use PVDC tape
along lap seal to secure joint.
5. Repair holes or tears in PVDC jacket by placing PVDC tape over
the hole or tear and wrapping a minimum of 1-1/4 circumferences
to avoid damage to tape edges.
3.11 FIRE-RATED INSULATION SYSTEM INSTALLATION
A. Where fire-rated insulation system is indicated, secure system to

ducts and duct hangers and supports to maintain a continuous fire
rating.
B. Insulate duct access panels and doors to achieve same fire rating as
duct.
C. Install firestopping at penetrations through fire-rated assemblies.

Fire-stop systems are specified in Division 07 Section "Penetration
Firestopping."

and inspections.
1. Inspect ductwork, randomly selected by Architect, by removing

field-applied jacket and insulation in layers in reverse order of
their installation. Extent of inspection shall be limited to one
location(s) for each duct system defined in the "Duct Insulation
Schedule, General" Article.
2. Inspect field-insulated equipment, randomly selected by
Architect, by removing field-applied jacket and insulation in
inspection shall be limited to one location(s) for each type of
equipment defined in the "Equipment Insulation Schedule" Article.
For large equipment, remove only a portion adequate to determine
compliance.
3. Inspect pipe, fittings, strainers, and valves, randomly selected
by Architect, by removing field-applied jacket and insulation in
inspection shall be limited to three locations of straight pipe,
three locations of threaded fittings, three locations of welded
fittings, two locations of threaded strainers, two locations of
welded strainers, three locations of threaded valves, and three
locations of flanged valves for each pipe service defined in the
"Piping Insulation Schedule, General" Article.
D. All insulation applications will be considered defective Work if

sample inspection reveals noncompliance with requirements.
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3.13 DUCT INSULATION SCHEDULE, GENERAL
A. Plenums and Ducts Requiring Insulation:
1. Indoor, concealed supply and outdoor air.

2. Indoor, exposed supply and outdoor air.
3. Indoor, concealed return.
4. Indoor, exposed return.
5. Indoor, concealed exhaust between isolation damper and
penetration of building exterior.
6. Indoor, exposed exhaust between isolation damper and penetration
of building exterior.
B. Items Not Insulated:
1. Metal ducts with duct liner of sufficient thickness to comply

with energy code and ASHRAE/IESNA 90.1.
2. Factory-insulated flexible ducts.
3. Factory-insulated plenums and casings.
4. Flexible connectors.
6. Factory-insulated access panels and doors.
3.14 INDOOR DUCT AND PLENUM INSULATION SCHEDULE
A. Concealed, round and flat-oval, supply-air duct insulation shall

1. Mineral-Fiber Blanket: 1-1/2 inches (38 mm) thick and 0.75-

lb/cu. ft. (12-kg/cu. m) nominal density.
2. Mineral-Fiber Board: 1-1/2 inches (38 mm) thick and 2-lb/cu. ft.
(32-kg/cu. m) nominal density.
B. Concealed, round and flat-oval, return-air duct insulation shall


C. Concealed, round and flat-oval, outdoor-air duct insulation shall


D. Concealed, round and flat-oval, exhaust-air duct insulation shall


2. Mineral-Fiber Board: 1-1/2 inches (38 mm) thick and nominal
density.
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E. Concealed, rectangular, supply-air duct insulation shall be one of the

following:

F. Concealed, rectangular, return-air duct insulation shall be one of the

following:

G. Concealed, rectangular, outdoor-air duct insulation shall be one of

the following:

H. Concealed, rectangular, exhaust-air duct insulation between isolation

damper and penetration of building exterior shall be one of the
following:

I. Concealed, supply-air plenum insulation shall be one of the following:

J. Concealed, return-air plenum insulation shall be one of the following:

K. Concealed, outdoor-air plenum insulation shall be one of the

following:

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L. Concealed, exhaust-air plenum insulation shall be one of the

following:

M. Exposed, round and flat-oval, supply-air duct insulation shall be one

of the following:

N. Exposed, round and flat-oval, return-air duct insulation shall be one

of the following:

O. Exposed, round and flat-oval, outdoor-air duct insulation shall be one

of the following:

P. Exposed, round and flat-oval, exhaust-air duct insulation shall be one

of the following:

Q. Exposed, rectangular, supply-air duct insulation shall be one of the

following:

R. Exposed, rectangular, return-air duct insulation shall be one of the

following:

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S. Exposed, rectangular, outdoor-air duct insulation shall be one of the

following:

T. Exposed, rectangular, exhaust-air duct insulation shall be one of the

following:

U. Exposed, supply-air plenum insulation shall be one of the following:

V. Exposed, return-air plenum insulation shall be one of the following:

W. Exposed, outdoor-air plenum insulation shall be one of the following:

X. Exposed, exhaust-air plenum insulation shall be one of the following:

2. Mineral-Fiber Board: 1-1/2 inches (38 mm) thick and nominal
density.
3.15 PIPING INSULATION SCHEDULE, GENERAL
A. Acceptable preformed pipe and tubular insulation materials and

thicknesses are identified for each piping system and pipe size range.
If more than one material is listed for a piping system, selection
from materials listed is Contractor's option.
B. Items Not Insulated: Unless otherwise indicated, do not install

insulation on the following:
1. Drainage piping located in crawl spaces.

2. Underground piping.
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3. Chrome-plated pipes and fittings unless there is a potential for

personnel injury.
3.16 INDOOR PIPING INSULATION SCHEDULE
A. Condensate and Equipment Drain Water below 60 Deg F (16 Deg C):
a. Cellular Glass: 1-1/2 inches (38 mm) thick.

b. Mineral-Fiber, Preformed Pipe Insulation, Type I: 1/2 inch
(13 mm) thick.
B. Chilled Water and Brine, above 40 Deg F (5 Deg C):
1. NPS 12 (DN 300) and Smaller: Insulation shall be one of the

following:

b. Mineral-Fiber, Preformed Pipe, Type I: 1 inch (25 mm) thick.
C. Heating-Hot-Water Supply and Return, 200 Deg F (93 Deg C) and below:
1. NPS 12 (DN 300) and Smaller: Insulation shall be one of the

following:

b. Mineral-Fiber, Preformed Pipe, Type I: 1 inch (25 mm) thick.
23 07 00 - 32
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SECTION 23 08 00
COMMISSIONING OF HVAC
PART 1 - GENERAL

Supplementary Conditions and other Division 01 Specification Sections,
apply to this Section.
1.2 SUMMARY
A. Section includes commissioning process requirements for HVAC&R

systems, assemblies, and equipment.
1.3 DEFINITIONS
A. Commissioning Plan: A document that outlines the organization,

schedule, allocation of resources, and documentation requirements of
the commissioning process.
B. CxA: Commissioning Authority.
C. HVAC&R: Heating, Ventilating, Air Conditioning, and Refrigeration.
D. Systems, Subsystems, Equipment, and Components: Where these terms are

used together or separately, they shall mean "as-built" systems,
subsystems, equipment, and components.
1.4 ALLOWANCES
A. Labor, instrumentation, tools, and equipment costs for technicians for

the performance of commissioning testing are covered by the "Schedule
of Allowances" Article in Division 01 Section "Allowances."
1.5 CONTRACTOR'S RESPONSIBILITIES
A. Perform commissioning tests at the direction of the CxA.
B. Attend construction phase controls coordination meeting.
C. Attend testing, adjusting, and balancing review and coordination

meeting.
D. Participate in HVAC&R systems, assemblies, equipment, and component

maintenance orientation and inspection as directed by the CxA.
E. Provide information requested by the CxA for final commissioning

documentation.
F. Provide measuring instruments and logging devices to record test data,

and provide data acquisition equipment to record data for the complete
range of testing for the required test period.
23 08 00 - 1
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1.6 CxA QUALIFICATIONS
A. The CxA should have experience and up-to-date technical knowledge in

the related fields of design, construction, and building operations.
The CxA should also have extensive and recent hands-on field
experience in all aspects of the commissioning process.
B. The CxA should have a good technical knowledge of the fundamentals,

design, and operation of HVAC systems, and the implementation of
controls systems.
C. The CxA must have experience troubleshooting commissioned systems.

The CxA should have previously served in a similar capacity on
projects with similar needs.
D. The CxA shall be certified to provide commissioning services by a

recognized agency.
1.7 CxA'S RESPONSIBILITIES
A. Provide Project-specific construction checklists and commissioning

process test procedures for actual HVAC&R systems, assemblies,
equipment, and components to be furnished and installed as part of the
construction contract.
B. Direct commissioning testing.
C. Verify testing, adjusting, and balancing of Work are complete.
D. Provide test data, inspection reports, and certificates in Systems

Manual.
1.8 COMMISSIONING DOCUMENTATION
A. Provide the following information to the CxA for inclusion in the

commissioning plan:
1. Plan for delivery and review of submittals, systems manuals, and

other documents and reports.
2. Identification of installed systems, assemblies, equipment, and
components including design changes that occurred during the
construction phase.
3. Process and schedule for completing construction checklists and
manufacturer's prestart and startup checklists for HVAC&R
systems, assemblies, equipment, and components to be verified and
tested.
4. Certificate of completion certifying that installation, prestart
checks, and startup procedures have been completed.
5. Certificate of readiness certifying that HVAC&R systems,
subsystems, equipment, and associated controls are ready for
testing.
6. Test and inspection reports and certificates.
7. Corrective action documents.
8. Verification of testing, adjusting, and balancing reports.
23 08 00 - 2
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1.9 SUBMITTALS
A. Certificates of readiness.
B. Certificates of completion of installation, prestart, and startup

activities.
C. Qualifications and Certifications of CxA.
PART 2 - PRODUCTS (Not Used)
PART 3 - EXECUTION
3.1 TESTING PREPARATION
A. Certify that HVAC&R systems, subsystems, and equipment have been

installed, calibrated, and started and are operating according to the
Contract Documents.
B. Certify that HVAC&R instrumentation and control systems have been

completed and calibrated, that they are operating according to the
Contract Documents, and that pretest set points have been recorded.
C. Certify that testing, adjusting, and balancing procedures have been

completed and that testing, adjusting, and balancing reports have been
submitted, discrepancies corrected, and corrective work approved.
D. Set systems, subsystems, and equipment into operating mode to be

tested (e.g., normal shutdown, normal auto position, normal manual
position, unoccupied cycle, emergency power, and alarm conditions).
E. Inspect and verify the position of each device and interlock

identified on checklists.
F. Check safety cutouts, alarms, and interlocks with smoke control and
life-safety systems during each mode of operation.
G. Testing Instrumentation: Install measuring instruments and logging

devices to record test data as directed by the CxA.
3.2 TESTING AND BALANCING VERIFICATION
A. Prior to performance of testing and balancing Work, provide copies of

reports, sample forms, checklists, and certificates to the CxA.
B. Notify the CxA at least 10 days in advance of testing and balancing

Work, and provide access for the CxA to witness testing and balancing
Work.
C. Provide technicians, instrumentation, and tools to verify testing and

balancing of HVAC&R systems at the direction of the CxA.
1. The CxA will notify testing and balancing Subcontractor 10 days

in advance of the date of field verification. Notice will not
include data points to be verified.
23 08 00 - 3
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2. The testing and balancing Subcontractor shall use the same

instruments (by model and serial number) that were used when
original data were collected.
3. Failure of an item includes, other than sound, a deviation of
more than 10 percent. Failure of more than 10 percent of
selected items shall result in rejection of final testing,
adjusting, and balancing report. For sound pressure readings, a
deviation of 3 dB shall result in rejection of final testing.
Variations in background noise must be considered.
4. Remedy the deficiency and notify the CxA so verification of
failed portions can be performed.
3.3 GENERAL TESTING REQUIREMENTS
A. Provide technicians, instrumentation, and tools to perform

commissioning test at the direction of the CxA.
B. Scope of HVAC&R testing shall include entire HVAC&R installation, from

central equipment for heat generation and refrigeration through
distribution systems to each conditioned space. Testing shall include
measuring capacities and effectiveness of operational and control
functions.
C. Test all operating modes, interlocks, control responses, and responses

to abnormal or emergency conditions, and verify proper response of
building automation system controllers and sensors.
D. The CxA along with the HVAC&R Subcontractor, testing and balancing
Subcontractor, and HVAC&R Instrumentation and Control Subcontractor
shall prepare detailed testing plans, procedures, and checklists for
HVAC&R systems, subsystems, and equipment.
E. Tests will be performed using design conditions whenever possible.
F. Simulated conditions may need to be imposed using an artificial load

when it is not practical to test under design conditions. Before
simulating conditions, calibrate testing instruments. Provide
equipment to simulate loads. Set simulated conditions as directed by
the CxA and document simulated conditions and methods of simulation.
After tests, return settings to normal operating conditions.
G. The CxA may direct that set points be altered when simulating
conditions is not practical.
H. The CxA may direct that sensor values be altered with a signal
generator when design or simulating conditions and altering set points
are not practical.
I. If tests cannot be completed because of a deficiency outside the scope

of the HVAC&R system, document the deficiency and report it to the
Owner. After deficiencies are resolved, reschedule tests.
J. If the testing plan indicates specific seasonal testing, complete

appropriate initial performance tests and documentation and schedule
seasonal tests.
23 08 00 - 4
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K. If tests cannot be completed because of a deficiency inside the scope

of the HVAC&R system, document the deficiency and report to the
Architect/Engineer. After deficiencies are resolved, reschedule
tests.
3.4 HVAC&R SYSTEMS, SUBSYSTEMS, AND EQUIPMENT TESTING PROCEDURES
A. HVAC&R Instrumentation and Control System Testing: Field testing

plans and testing requirements are specified in Division 23 Sections
"Instrumentation and Control for HVAC" and "Sequence of Operations for
HVAC Controls." Assist the CxA with preparation of testing plans.
B. Pipe system cleaning, flushing, hydrostatic tests, and chemical

treatment requirements are specified in Division 23 piping Sections.
HVAC&R Subcontractor shall prepare a pipe system cleaning, flushing,
and hydrostatic testing plan. Provide cleaning, flushing, testing,
and treating plan and final reports to the CxA. Plan shall include
the following:
1. Sequence of testing and testing procedures for each section of

pipe to be tested, identified by pipe zone or sector
identification marker. Markers shall be keyed to Drawings for
each pipe sector, showing the physical location of each
designated pipe test section. Drawings keyed to pipe zones or
sectors shall be formatted to allow each section of piping to be
physically located and identified when referred to in pipe system
cleaning, flushing, hydrostatic testing, and chemical treatment
plan.
2. Description of equipment for flushing operations.
3. Minimum flushing water velocity.
4. Tracking checklist for managing and ensuring that all pipe
sections have been cleaned, flushed, hydrostatically tested, and
chemically treated.
C. Energy Supply System Testing: Provide technicians, instrumentation,

tools, and equipment to test performance of gas steam hot-water
systems and equipment at the direction of the CxA. The CxA shall
determine the sequence of testing and testing procedures for each
equipment item and pipe section to be tested.
D. HVAC&R Distribution System Testing: Provide technicians,

instrumentation, tools, and equipment to test performance of air,
steam, and hydronic distribution systems; special exhaust; and other
distribution systems, including HVAC&R terminal equipment and unitary
equipment.
E. Vibration and Sound Tests: Provide technicians, instrumentation,

tools, and equipment to test performance of vibration isolation and
seismic controls.
23 08 00 - 5
659-335
SECTION 23 09 00
INSTRUMENTATION AND CONTROL FOR HVAC
PART 1 – GENERAL
A. All work of this Division shall be coordinated and provided by

the single Building Management System (BMS) Subcontractor.
B. The work of this Division shall be scheduled, coordinated, and
interfaced with the associated work of other trades. Reference
the Division 23 Sections for details.
C. The work of this Division shall be as required by the
Specifications, Point Schedules and Drawings.
D. If the BMS Contractor believes there are conflicts or missing
information in the project documents, the Contractor shall
promptly request clarification and instruction from the design
team.
1.2 DEFINITIONS
A. Analog: A continuously variable system or value not having

discrete levels. Typically exists within a defined range of
limiting values.
B. Binary: A two-state system where an “ON” condition is
represented by one discrete signal level and an “OFF” condition
is represented by a second discrete signal level.
C. Building Management System (BMS): The total integrated system of
fully operational and functional elements, including equipment,
software, programming, and associated materials, to be provided
by this Division BMS Contractor and to be interfaced to the
associated work of other related trades.
D. BMS Contractor: Subcontractor to the Mechanical Contractor
responsible for providing the equipment and installation
associated with this section
E. Control Sequence: An BMS pre-programmed arrangement of software
algorithms, logical computation, target values and limits as
required to attain the defined operational control objectives.
F. Direct Digital Control: The digital algorithms and pre-defined
arrangements included in the BMS software to provide direct
closed-loop control for the designated equipment and controlled
variables. Inclusive of Proportional, Derivative and Integral
control algorithms together with target values, limits, logical
functions, arithmetic functions, constant values, timing
considerations and the like.
G. BMS Network: The total digital on-line real-time interconnected
configuration of BMS digital processing units, workstations,
panels, sub-panels, controllers, devices and associated elements
individually known as network nodes. May exist as one or more
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fully interfaced and integrated sub-networks, LAN, WAN or the

like.
H. Node: A digitally programmable entity existing on the BMS
network.
I. BMS Integration: The complete functional and operational
interconnection and interfacing of all BMS work elements and
nodes in compliance with all applicable codes, standards and
ordinances so as to provide a single coherent BMS as required by
this Division.
J. Provide: The term “Provide” and its derivatives when used in this
Division shall mean to furnish, install in place, connect,
calibrate, test, commission, warrant, document and supply the
associated required services ready for operation.
K. PC: IBM-compatible Personal Computer from a recognized major
manufacturer
L. Furnish: The term “Furnish” and its derivatives when used in this
Division shall mean supply at the BMS Contractor’s cost to the
designated third party trade contractor for installation. BMS
Contractor shall connect furnished items to the BMS, calibrate,
test, commission, warrant and document.
M. Wiring: The term “Wiring” and its derivatives when used in this
Division shall mean provide the BMS wiring and terminations.
N. Install: The term “Install” and its derivatives when used in this
Division shall mean receive at the jobsite and mount.
O. Protocol: The term “protocol” and its derivatives when used in
this Division shall mean a defined set of rules and standards
governing the on-line exchange of data between BMS network nodes.
P. Software: The term “software” and its derivatives when used in
this Division shall mean all of programmed digital processor
software, preprogrammed firmware and project specific digital
process programming and database entries and definitions as
generally understood in the BMS industry for real-time, on-line,
integrated BMS configurations.
Q. The use of words in the singular in these Division documents
shall not be considered as limiting when other indications in
these documents denote that more than one such item is being
referenced.
R. Headings, paragraph numbers, titles, shading, bolding,
underscores, clouds and other symbolic interpretation aids
included in the Division documents are for general information
only and are to assist in the reading and interpretation of these
Documents.
S. The following abbreviations and acronyms may be used in
describing the work of this Division:
ADC - Analog to Digital Converter

AI - Analog Input
AN - Application Node
ANSI - American National Standards Institute
AO - Analog Output
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ASCII - American Standard Code for Information

Interchange
ASHRAE - American Society of Heating,
Refrigeration and Air Conditioning
Engineers
AWG - American Wire Gauge
CPU - Central Processing Unit
CRT - Cathode Ray Tube
DAC - Digital to Analog Converter
DDC - Direct Digital Control
DI - Digital Input
DO - Digital Output
EEPROM - Electronically Erasable Programmable ReadOnly
Memory
EMI - Electromagnetic Interference
FAS - Fire Alarm Detection and Annunciation
System
GUI - Graphical User Interface
HOA - Hand-Off-Auto
ID - Identification
IEEE - Institute of Electrical and Electronics Engineers
I/O - Input/Output
LAN - Local Area Network
LCD - Liquid Crystal Display
LED - Light Emitting Diode
MCC - Motor Control Center
NC - Normally Closed
NIC - Not In Contract
NO - Normally Open
OWS - Operator Workstation
OAT - Outdoor Air Temperature
PC - Personal Computer
RAM - Random Access Memory
RF - Radio Frequency
RFI - Radio Frequency Interference
RH - Relative Humidity
ROM - Read Only Memory
RTD - Resistance Temperature Device
SPDT - Single Pole Double Throw
SPST - Single Pole Single Throw
XVGA - Extended Video Graphics Adapter
TBA - To Be Advised
TCP/IP - Transmission Control Protocol/Internet
Protocol
TTD - Thermistor Temperature Device
UPS - Uninterruptible Power Supply
VAC - Volts, Alternating Current
VAV - Variable Air Volume
VDC - Volts, Direct Current
WAN - Wide Area Network
1.3 BMS DESCRIPTION
A. The Building Management System (BMS) shall be a complete system

designed for use with the enterprise IT systems. This
functionality shall extend into the equipment rooms. Devices
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residing on the automation network located in equipment rooms and

similar shall be fully IT compatible devices that mount and
communicate directly on the IT infrastructure in the facility.
Contractor shall be responsible for coordination with the owner’s
IT staff to ensure that the FMS will perform in the owner’s
environment without disruption to any of the other activities
taking place on that LAN.
B. All points of user interface shall be on standard PCs that do not
require the purchase of any special software from the BMS
manufacturer for use as a building operations terminal. The
primary point of interface on these PCs will be a standard Web
Browser.
C. The work of the single BMS Contractor shall be as defined
individually and collectively in all Sections of this Division
specifications together with the associated Point Sheets and
Drawings and the associated interfacing work as referenced in the
related documents.
D. The BMS work shall consist of the provision of all labor,
materials, tools, equipment, software, software licenses,
software configurations and database entries, interfaces, wiring,
tubing, installation, labeling, engineering, calibration,
documentation, samples, submittals, testing, commissioning,
training services, permits and licenses, transportation,
shipping, handling, administration, supervision, management,
insurance, temporary protection, cleaning, cutting and patching,
warranties, services, and items, even though these may not be
specifically mentioned in these Division documents which are
required for the complete, fully functional and commissioned BMS.
E. Provide a complete, neat and workmanlike installation. Use only
manufacturer employees who are skilled, experienced, trained, and
familiar with the specific equipment, software, standards and
configurations to be provided for this Project.
F. Manage and coordinate the BMS work in a timely manner in
consideration of the Project schedules. Coordinate with the
associated work of other trades so as to not impede or delay the
work of associated trades.
G. The BMS as provided shall incorporate, at minimum, the following
integrated features, functions and services:
1. Operator information, alarm management and control functions.
2. Enterprise-level information and control access.
3. Information management including monitoring, transmission,
archiving, retrieval, and reporting functions.
4. Diagnostic monitoring and reporting of BMS functions.
5. Offsite monitoring and management access.
6. Energy management
7. Standard applications for terminal HVAC systems.
A. General
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1. The Building Management System Subcontractor shall be

regularly engaged in the engineering, programming,
installation and service of total integrated Building
Management Systems.
2. The BMS subcontractor shall have a branch facility within a
100-mile radius of the job site supplying complete
maintenance and support services on a 24 hour, 7-day-a-week
basis.
3. As evidence and assurance of the contractor’s ability to
support the Owner's system with service and parts, the
contractor must have been in the BMS business for at least
the last ten (10) years and have successfully completed total
projects of at least 5 times the value of this contract in
each of the preceding five years.
4. The Building Management System architecture shall consist of
the products of a manufacturer regularly engaged in the
production of Building Management Systems, and shall be the
manufacturer’s latest standard of design at the time of bid.
B. Workplace Safety and Hazardous Materials

1. Provide a safety program in compliance with the Contract
Documents.
2. The FMS Contractor shall have a corporately certified
comprehensive Safety Certification Manual and a designated
Safety Supervisor for the Project.
3. The Contractor and its employees and subtrades comply with
federal, state and local safety regulations.
4. The Contractor shall ensure that all subcontractors and
employees have written safety programs in place that covers
their scope of work, and that their employees receive the
training required by the OSHA have jurisdiction for at least
each topic listed in the Safety Certification Manual.
5. Hazards created by the Contractor or its subcontractors shall
be eliminated before any further work proceeds.
6. Hazards observed but not created by the Contractor or its
subcontractors shall be reported to either the General
Contractor or the Owner within the same day. The Contractor
shall be required to avoid the hazard area until the hazard
has been eliminated.
7. The Contractor shall sign and date a safety certification
form prior to any work being performed, stating that the
Contractors’ company is in full compliance with the Project
safety requirements.
8. The Contractor’s safety program shall include written policy
and arrangements for the handling, storage and management of
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all hazardous materials to be used in the work in compliance

with the requirements of the AHJ at the Project site.
9. The Contractor’s employees and subcontractor’s staff shall
have received training as applicable in the use of hazardous
materials and shall govern their actions accordingly.
C. Quality Management Program

1. Designate a competent and experienced employee to provide BMS
Project Management. The designated Project Manager shall be
empowered to make technical, scheduling and related decisions
on behalf of the BMS Contractor. At minimum, the Project
Manager shall:
a. Manage the scheduling of the work to ensure that
adequate materials, labor and other resources are
available as needed.
b. Manage the financial aspects of the BMS Contract.
c. Coordinate as necessary with other trades.
d. Be responsible for the work and actions of the BMS
workforce on site.
1.5 REFERENCES
A. All work shall conform to the following Codes and Standards, as

applicable:
1. National Fire Protection Association (NFPA) Standards.
2. National Electric Code (NEC) and applicable local Electric
Code.
3. Underwriters Laboratories (UL) listing and labels.
4. UL 268 Smoke Detectors.
5. UL 916 Energy Management
6. NFPA 70 - National Electrical Code.
7. NFPA 90A - Standard For The Installation Of Air Conditioning
And Ventilating Systems.
8. Factory Mutual (FM).
9. American National Standards Institute (ANSI).
10. National Electric Manufacturer’s Association (NEMA).
11. American Society of Mechanical Engineers (ASME).
12. American Society of Heating, Refrigerating and Air
Conditioning Engineers (ASHRAE)
13. Air Movement and Control Association (AMCA).
14. Institute of Electrical and Electronic Engineers (IEEE).
15. American Standard Code for Information Interchange (ASCII).
16. Electronics Industries Association (EIA).
17. Occupational Safety and Health Administration (OSHA).
18. American Society for Testing and Materials (ASTM).
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19. Federal Communications Commission (FCC) including Part 15,

Radio Frequency Devices.
20. Americans Disability Act (ADA)
21. ANSI/EIA 909.1-A-1999 (LonWorks)
22. ANSI/ASHRAE Standard 195-2004 (BACnet)
B. In the case of conflicts or discrepancies, the more stringent
regulation shall apply.
C. All work shall meet the approval of the Authorities Having
Jurisdiction at the project site.
1.6 WORK BY OTHERS

A) The demarcation of work and responsibilities between the BMS
Contractor and other related trades shall be as outlined in the BMS
RESPONSIBILITY MATRIX
BMS RESPONSIBILITY MATRIX

WORK FURNISH INSTALL Low Volt. LINE
WIRING/TUBE POWER
BMS low voltage and BMS BMS BMS N/A
communication wiring
VAV box nodes BMS 23 BMS 26
BMS conduits and raceway BMS BMS BMS BMS
Automatic dampers BMS 23 N/A N/A
Manual valves 23 23 N/A N/A
Automatic valves BMS 23 BMS N/A
VAV boxes 23 23 N/A N/A
Pipe insertion devices and taps BMS 23 BMS BMS
including thermowells, flow and
pressure stations.
BMS Current Switches. BMS BMS BMS N/A
BMS Control Relays BMS BMS BMS N/A
Power distribution system 26 26 BMS 26
monitoring interfaces
Duct Smoke Detectors 26 23 FA Wiring 26
26 ; Unit
Shutdown 23
Concrete and/or inertia 23 23 N/A N/A
equipment pads and seismic
bracing
All BMS Nodes, equipment, BMS BMS BMS BMS

housings, enclosures and
panels.
Smoke Detectors 26 26 26 26
Fire/Smoke Dampers 23 23 BMS 26
Fire Dampers 23 23 N/A N/A
Chiller Flow Switches 23 23 BMS N/A
Boiler wiring 23 23 23 23
Water treatment system 23 23 23 26
VFDs 23 23 BMS 26
Refrigerant monitors 23 BMS BMS 26
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Computer Room A/C Unit field- 23* 23 BMS 26

mounted controls
Fire Alarm shutdown relay 26 26 26 26
interlock wiring
Fan Coil Unit controls BMS BMS BMS 26
Unit Heater controls BMS BMS BMS 26
Air Handler space mounted 23* BMS BMS 26
controls
Air Handler factory-mounted 23* 23 BMS 26
controls
Air Handler field-mounted BMS BMS BMS 26
controls
Cooling Tower Vibration 23 23 26 26
Switches
Cooling Tower Level Control 23 23 26 26
Devices
Cooling Tower makeup water 23 23 26 26
control devices
Starters, HOA switches 26 26 N/A 26
Control damper actuators BMS BMS BMS 26
1.7 SUBMITTALS
A. Shop Drawings, Product Data, and Samples

1. The BMS contractor shall submit a list of all shop drawings
with submittals dates within 30 days of contract award.
2. Submittals shall be in defined packages. Each package shall
be complete and shall only reference itself and previously
submitted packages. The packages shall be as approved by
the Architect and Engineer for Contract compliance.
3. Allow 15 working days for the review of each package by the
Architect and Engineer in the scheduling of the total BMS
work.
4. Equipment and systems requiring approval of local authorities
must comply with such regulations and be approved. Filing
shall be at the expense of the BMS Contractor where filing is
necessary. Provide a copy of all related correspondence and
permits to the Owner.
5. Prepare an index of all submittals and shop drawings for the
installation. Index shall include a shop drawing
identification number, Contract Documents reference and item
description.
6. The BMS Contractor shall correct any errors or omissions
noted in the first review.
7. At a minimum, submit the following:
a. BMS network architecture diagrams including all nodes
and interconnections.
b. Systems schematics, sequences and flow diagrams.
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c. Points schedule for each point in the BMS, including:

Point Type, Object Name, Expanded ID, Display Units,
Controller type, and Address.
d. Samples of Graphic Display screen types and associated
menus.
e. Detailed Bill of Material list for each system or
application, identifying quantities, part numbers,
descriptions, and optional features.
f. Control Damper Schedule including a separate line for
each damper provided under this section and a column for
each of the damper attributes, including: Code Number,
Fail Position, Damper Type, Damper Operator, Duct Size,
Damper Size, Mounting, and Actuator Type.
g. Control Valve Schedules including a separate line for
each valve provided under this section and a column for
each of the valve attributes: Code Number,
Configuration, Fail Position, Pipe Size, Valve Size,
Body Configuration, Close off Pressure, Capacity, Valve
CV, Design Pressure, and Actuator Type.
h. Room Schedule including a separate line for each VAV box
and/or terminal unit indicating location and address
i. Details of all BMS interfaces and connections to the
work of other trades.
j. Product data sheets or marked catalog pages including
part number, photo and description for all products
including software.
k. Submit product data sheets for airflow measuring devices
indicating minimum placement requirements, sensor
density, sensor distribution, and installed accuracy to
the host control system.
1. Devices whose accuracy is the combined accuracy of
the transmitter and sensor probes shall demonstrate
that the total accuracy meets the performance
requirements of this specification throughout the
measurement range.
l. Submit a schedule of airflow measuring devices
indicating compliance with specified accuracy at minimum
and maximum airflow rates.
m. Submit installation, operation and maintenance
documentation.
1.8 RECORD DOCUMENTATION
A. Operation and Maintenance Manuals

1. Three (3) copies of the Operation and Maintenance Manuals
shall be provided to the Owner's Representative upon
completion of the project. The entire Operation and
Maintenance Manual shall be furnished on Compact Disc media,
and include the following for the BMS provided:
a. Table of contents.
b. As-built system record drawings. Computer Aided
Drawings (CAD) record drawings shall represent the as-
built condition of the system and incorporate all
information supplied with the approved submittal.
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c. Manufacturers product data sheets or catalog pages for

all products including software.
d. System Operator’s manuals.
e. Archive copy of all site-specific databases and
sequences.
f. BMS network diagrams.
g. Interfaces to all third-party products and work by other
trades.
2. The Operation and Maintenance Manual CD shall be self-

contained, and include all necessary software required to
access the product data sheets. A logically organized table
of contents shall provide dynamic links to view and print all
product data sheets. Viewer software shall provide the
ability to display, zoom, and search all documents.
1.9 WARRANTY
A. Standard Material and Labor Warranty:

1. Provide a one-year labor and material warranty on the BMS.
2. If within twelve (12) months from the date of acceptance of
product, upon written notice from the owner, it is found to
be defective in operation, workmanship or materials, it shall
be replaced, repaired or adjusted at the option of the BMS
Contractor at the cost of the BMS Contractor.
3. Maintain an adequate supply of materials within 100 miles of
the Project site such that replacement of key parts and labor
support, including programming. Warranty work shall be done
during BMS Contractor’s normal business hours.
2. PART 2 – PRODUCTS
2.1 MANUFACTURERS
products by one of the manufacturers specified below:
1. Andover Controls Corporation
2. Johnson Controls, Metasys
2.2 GENERAL DESCRIPTION
A. The Building Management System (BMS) shall use an open

architecture and fully support a multi-vendor environment. To
accomplish this effectively, the BMS shall support open
communication protocol standards and integrate a wide variety of
third-party devices and applications. The system shall be
designed for use on the Internet, or intranets using off the
shelf, industry standard technology compatible with other owner
provided networks.
B. The Building Management System shall consist of the following:

1. Standalone Network Automation Engine(s)
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2. Field Equipment Controller(s)

3. Input/Output Module(s)
4. Local Display Device(s)
5. Portable Operator's Terminal(s)
6. Distributed User Interface(s)
7. Network processing, data storage and communications equipment
8. Other components required for a complete and working BMS
C. The system shall be modular in nature, and shall permit expansion

of both capacity and functionality through the addition of
sensors, actuators, controllers and operator devices, while re-
using existing controls equipment.
D. System architectural design shall eliminate dependence upon any

single device for alarm reporting and control execution. The
failure of any single component or network connection shall not
interrupt the execution of control strategies at other
operational devices.
2.3 BMS ARCHITECTURE
A. Automation Network
1. The automation network shall be based on a PC industry
standard of Ethernet TCP/IP. Where used, LAN controller
cards shall be standard “off the shelf” products available
through normal PC vendor channels.
2. The automation network shall be capable of operating at a
communication speed of 100 Mbps, with full peer-to-peer
network communication.
3. Network Automation Engines (NAE) shall reside on the
automation network.
4. The automation network will be compatible with other
enterprise-wide networks. Where indicated, the automation
network shall be connected to the enterprise network and
share resources with it by way of standard networking devices
and practices.
B. Control Network
1. Network Automation Engines shall provide supervisory control
over the control network and shall support all three (3) of
the following communication protocols:
a. BACnet Standard MS/TP Bus Protocol ASHRAE SSPC-135,
Clause 9.
b. LonWorks enabled devices using the Free Topology
Transceiver (FTT-10a).
c. The Johnson Controls N2 Field Bus.
2. Control networks shall provide either “Peer-to-Peer,”
Master-Slave, or Supervised Token Passing communications, and
shall operate at a minimum communication speed of 9600 baud.
3. DDC Controllers shall reside on the control network.
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4. Control network communication protocol shall be BACnet

Standard MS/TP Bus Protocol ASHRAE SSPC-135.
5. A BACnet Protocol Implementation Conformance Statement shall
be provided for each controller device (master or slave) that
will communicate on the BACnet MS/TP Bus.
6. The Conformance Statements shall be submitted 10 day prior to
bidding.
2.4 USER INTERFACE
A. Tie into the existing BMS front end.

1. All real-time control functions, including scheduling,
history collection and alarming, shall be resident in the BMS
Network Automation Engines to facilitate greater fault
tolerance and reliability.
2.
B. Distributed Web Based User Interface

1. All features and functions of the dedicated user interface
previously defined in this document shall be available on any
computer connected directly or via a wide area or virtual
private network (WAN/VPN) to the automation network and
conforming to the following specifications.
2. The software shall run on the Microsoft Internet Explorer
(6.0 or higher) browser.
C. User Interface Application Components
1. Operator Interface
a. An integrated browser based client application shall be
used as the user operator interface program.
b. All Inputs, Outputs, Setpoints, and all other parameters
as defined within Part 3, shown on the design drawings,
or required as part of the system software, shall be
displayed for operator viewing and modification from the
operator interface software.
c. The user interface software shall provide help menus and
instructions for each operation and/or application.
d. All controller software operating parameters shall be
displayed for the operator to view/modify from the user
interface. These include: setpoints, alarm limits, time
delays, PID tuning constants, run-times, point
statistics, schedules, and so forth.
e. The Operator Interface shall incorporate comprehensive
support for functions including, but not necessarily
limited to, the following:
 User access for selective information retrieval and
control command execution
 Monitoring and reporting
 Alarm, non-normal, and return to normal condition
annunciation
 Selective operator override and other control actions
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 Information archiving, manipulation, formatting,

display and reporting
 FMS internal performance supervision and diagnostics
 On-line access to user HELP menus
 On-line access to current FMS as-built records and
documentation
 Means for the controlled re-programming, re-
configuration of FMS operation and for the
manipulation of FMS database information in
compliance with the prevailing codes, approvals and
regulations for individual FMS applications.
f. The operation of the control system shall be independent
of the user interface, which shall be used for operator
communications only. Systems that rely on an operator
workstation to provide supervisory control over
controller execution of the sequences of operations or
system communications shall not be acceptable.
2. Navigation Trees
a. The system will have the capability to display multiple
navigation trees that will aid the operator in
navigating throughout all systems and points connected.
At minimum provide a tree that identifies all systems on
the networks.
b. Provide the ability for the operator to add custom
trees. The operator will be able to define any logical
grouping of systems or points and arrange them on the
tree in any order. It shall be possible to nest groups
within other groups. Provide at minimum 5 levels of
nesting.
c. The navigation trees shall be “dockable” to other
displays in the user interface such as graphics. This
means that the trees will appear as part of the display,
but can be detached and then minimized to the Windows
task bar or closed altogether. A simple keystroke will
reattach the navigation to the primary display of the
user interface.
3. Alarms
a. Alarms shall be routed directly from Network Automation
Engines to PCs and servers. It shall be possible for
specific alarms from specific points to be routed to
specific PCs and servers. The alarm management portion
of the user interface shall, at the minimum, provide the
following functions:
 Log date and time of alarm occurrence.
 Generate a “Pop-Up” window, with audible alarm,
informing a user that an alarm has been received.
 Allow a user, with the appropriate security level, to
acknowledge, temporarily silence, or discard an
alarm.
 Provide an audit trail on hard drive for alarms by
recording user acknowledgment, deletion, or disabling
of an alarm. The audit trail shall include the name
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of the user, the alarm, the action taken on the

alarm, and a time/date stamp.
 Provide the ability to direct alarms to an e-mail
address or alphanumeric pager. This must be provided
in addition to the pop up window described above.
Systems that use e-mail and pagers as the exclusive
means of annunciating alarms are not acceptable.
 Any attribute of any object in the system may be
designated to report an alarm.
b. The FMS shall annunciate diagnostic alarms indicating
system failures and non-normal operating conditions
c. The FMS shall annunciate application alarms at minimum,
as required by Part 3.
4. Reports and Summaries

a. Reports and Summaries shall be generated and directed to
the user interface displays, with subsequent assignment
to printers, or disk. As a minimum, the system shall
provide the following reports:
 All points in the BMS
 All points in each BMS application
 All points in a specific controller
 All points in a user-defined group of points
 All points currently in alarm
 All points locked out
 All BMS schedules
 All user defined and adjustable variables, schedules,
interlocks and the like.
b. Summaries and Reports shall be accessible via standard
UI functions and not dependent upon custom programming
or user defined HTML pages.
c. Selection of a single menu item, tool bar item, or tool
bar button shall print any displayed report or summary
on the system printer for use as a building management
and diagnostics tool.
d. The system shall allow for the creation of custom
reports and queries via a standard web services XML
interface and commercial off-the-shelf software such as
Microsoft Access, Microsoft Excel, or Crystal Reports.
5. Schedules
a. A graphical display for time-of-day scheduling and
override scheduling of building operations shall be
provided. At a minimum, the following functions shall be
provided:
 Weekly schedules
 Exception Schedules
 Monthly calendars
b. Weekly schedules shall be provided for each group of
equipment with a specific time use schedule.
c. It shall be possible to define one or more exception
schedules for each schedule including references to
calendars
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d. Monthly calendars shall be provided that allow for

simplified scheduling of holidays and special days for a
minimum of five years in advance. Holidays and special
days shall be user-selected with the pointing device or
keyboard, and shall automatically reschedule equipment
operation as previously defined on the exception
schedules.
e. Changes to schedules made from the User Interface shall
directly modify the Network Automation Engine schedule
database.
f. Schedules and Calendars shall comply with ASHRAE
SP135/2003 BACnet Standard.
g. Selection of a single menu item or tool bar button shall
print any displayed schedule on the system printer for
use as a building management and diagnostics tool.
6. Password
a. Multiple-level password access protection shall be
provided to allow the user/manager to user interface
control, display, and database manipulation capabilities
deemed appropriate for each user, based on an assigned
password.
b. Each user shall have the following: a user name (24
characters minimum), a password (12 characters minimum),
and access levels.
c. The system shall allow each user to change his or her
password at will.
d. When entering or editing passwords, the system shall not
echo the actual characters for display on the monitor.
e. A minimum of five levels of access shall be supported
individually or in any combination as follows:
 Level 1 = View Data
 Level 2 = Command
 Level 3 = Operator Overrides
 Level 4 = Database Modification
 Level 5 = Database Configuration
 Level 6 = All privileges, including Password
Add/Modify
f. A minimum of 100 unique passwords shall be supported.
g. Operators shall be able to perform only those commands
available for their respective passwords. Display of
menu selections shall be limited to only those items
defined for the access level of the password used to
log-on.
h. The system shall automatically generate a report of log-
on/log-off and system activity for each user. Any action
that results in a change in the operation or
configuration of the control system shall be recorded,
including: modification of point values, schedules or
history collection parameters, and all changes to the
alarm management system, including the acknowledgment
and deletion of alarms.
7. Screen Manager - The User Interface shall be provided with

screen management capabilities that allow the user to
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activate, close, and simultaneously manipulate a minimum of 4

active display windows plus a network or user defined
navigation tree.
8. Dynamic Color Graphics

a. The graphics application program shall be supplied as an
integral part of the User Interface. Browser or
Workstation applications that rely only upon HTML pages
shall not be acceptable.
b. The graphics applications shall include a create/edit
function and a runtime function. The system architecture
shall support an unlimited number of graphics documents
(graphic definition files) to be generated and executed.
The graphics shall be able to display and provide
animation based on real-time data that is acquired,
derived, or entered.
c. Graphics runtime functions – A maximum of 16 graphic
applications shall be able to execute at any one time on
a user interface or workstation with 4 visible to the
user. Each graphic application shall be capable of the
following functions:
 All graphics shall be fully scalable
 The graphics shall support a maintained aspect ratio.
 Multiple fonts shall be supported.
 Unique background shall be assignable on a per
graphic basis.
 The color of all animations and values on displays
shall indicate if the status of the object attribute.
d. Operation from graphics – It shall be possible to change
values (setpoints) and states in system controlled
equipment by using drop-down windows accessible via the
pointing device
e. Graphic editing tool – A graphic editing tool shall be
provided that allows for the creation and editing of
graphic files. The graphic editor shall be capable of
performing/defining all animations, and defining all
runtime binding.
 The graphic editing tool shall in general provide for
the creation and positioning of point objects by
dragging from tool bars or drop-downs and positioning
where required.
 In addition, the graphic editing tool shall be able
to add additional content to any graphic by importing
backgrounds in the SVG, BMP or JPG file formats.
f. Aliasing – Many graphic displays representing part of a
building and various building components are exact
duplicates, with the exception that the various
variables are bound to different field values.
Consequently, it shall be possible to bind the value of
a graphic display to aliases, as opposed to the physical
field tags.
9. Historical trending and data collection
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a. Each Automation Engine shall store trend and point

history data for all analog and digital inputs and
outputs, as follows:
 Any point, physical or calculated, may be designated
for trending. Three methods of collection shall be
allowed:
 Defined time interval
 Upon a change of value
 Each Automation Engine shall have the capability to
store multiple samples for each physical point and
software variable based upon available memory,
including an individual sample time/date stamp.
Points may be assigned to multiple history trends
with different collection parameters.
10. Trend data viewing and analysis

a. Provide a trend viewing utility that shall have access
to all database points.
b. It shall be possible to retrieve any historical database
point for use in displays and reports by specifying the
point name and associated trend name.
c. The trend viewing utility shall have the capability to
define trend study displays to include multiple trends
d. Displays shall be able to be single or stacked graphs
with on-line selectable display characteristics, such as
ranging, color, and plot style.
e. Display magnitude and units shall both be selectable by
the operator at any time without reconfiguring the
processing or collection of data. This is a zoom
capability.
f. Display magnitude shall automatically be scaled to show
full graphic resolution of the data being displayed.
g. Trend studies shall be capable of calculating and
displaying calculated variables including highest value,
lowest value and time based accumulation.
h.
2.5 NETWORK AUTOMATION ENGINES (NAE)
A. Network Automation Engine (NAE)

1. The Network Automation Engine (NAE) shall be a fully user-
programmable, supervisory controller. The NAE shall monitor
the network of distributed application-specific controllers,
provide global strategy and direction, and communicate on a
peer-to-peer basis with other Network Automation Engines.
2. Automation network – The NAE shall reside on the automation

network and shall support a subnet of system controllers.
3. User Interface – Each NAE shall have the ability to deliver a

web based User Interface (UI) as previously described. All
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computers connected physically or virtually to the automation

network shall have access to the web based UI.
a. The web based UI software shall be imbedded in the NAE.
Systems that require a local copy of the system database
on the user’s personal computer are not acceptable.
b. The NAE shall support up four (4) concurrent users.
c. The web based user shall have the capability to access
all system data through one NAE.
d. Remote users connected to the network through an
Internet Service Provider (ISP) or telephone dial up
shall also have total system access through one NAE.
e. Systems that require the user to address more than one
NAE to access all system information are not acceptable.
f. The NAE shall have the capability of generating web
based UI graphics. The graphics capability shall be
imbedded in the NAE.
g. Systems that support UI Graphics from a central database
or require the graphics to reside on the user’s personal
computer are not acceptable.
h. The web based UI shall support the following functions
using a standard version of Microsoft Internet Explorer:
 Configuration
 Commissioning
 Data Archiving
 Monitoring
 Commanding
 System Diagnostics
i. Systems that require workstation software or modified
web browsers are not acceptable.
j. The NAE shall allow temporary use of portable devices
without interrupting the normal operation of permanently
connected modems.
4. Processor – The NAE shall be microprocessor-based with a

minimum word size of 32 bits. The NAE shall be a multi-
tasking, multi-user, and real-time digital control processor.
Standard operating systems shall be employed. NAE size and
capability shall be sufficient to fully meet the requirements
of this Specification.
5. Memory – Each NAE shall have sufficient memory to support its
own operating system, databases, and control programs, and to
provide supervisory control for all control level devices.
6. Hardware Real Time Clock – The NAE shall include an

integrated, hardware-based, real-time clock.
7. The NAE shall include troubleshooting LED indicators to

identify the following conditions:
a. Power - On/Off
b. Ethernet Traffic – Ethernet Traffic/No Ethernet Traffic
c. Ethernet Connection Speed – 10 Mbps/100 Mbps
d. FC Bus – Normal Communications/No Field Communications
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e. Peer Communication – Data Traffic Between NAE Devices

f. Run – NAE Running/NAE In Startup/NAE Shutting
Down/Software Not Running
g. Bat Fault – Battery Defective, Data Protection Battery
Not Installed
h. Fault – General Fault
i. Modem RX – NAE Modem Receiving Data
j. Modem TX – NAE Modem Transmitting Data
8. Communications Ports – The NAE shall provide the following

ports for operation of operator Input/Output (I/O) devices,
such as industry-standard computers, modems, and portable
operator’s terminals.
a. Up to two (2) USB port
b. Up to two (2) URS-232 serial data communication port
c. Up to two (2) RS-485 port
d. One (1) Ethernet port
9. Diagnostics – The NAE shall continuously perform self-

diagnostics, communication diagnosis, and diagnosis of all
panel components. The Network Automation Engine shall provide
both local and remote annunciation of any detected component
failures, low battery conditions, or repeated failures to
establish communication.
10. Power Failure – In the event of the loss of normal power, The
NAE shall continue to operate for a user adjustable period of
up to 10 minutes after which there shall be an orderly
shutdown of all programs to prevent the loss of database or
operating system software.
a. During a loss of normal power, the control sequences
shall go to the normal system shutdown conditions. All
critical configuration data shall be saved into Flash
memory.
b. Upon restoration of normal power and after a minimum
off-time delay, the controller shall automatically
resume full operation without manual intervention
through a normal soft-start sequence.
11. Certification – The NAE shall be listed by Underwriters
Laboratories (UL).
12. Controller network – The NAE shall support the following

communication protocols on the controller network:
a. The NAE shall support the Johnson Controls N2 Field Bus.
 The NAE shall support a minimum of 100 N2 control
devices.
 The Bus shall conform to Electronic Industry Alliance
(EIA) Standard RS-485.
 The Bus shall employ a master/slave protocol where
the NAE is the master.
 The Bus shall employ a four (4) level priority system
for polling frequency.
 The Bus shall be optically isolated from the NAE.
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 The Bus shall support the Metasys Integrator System.
2.6 DDC SYSTEM CONTROLLERS
A. Digital Controller w/ extension capability (DX)

1. Each DX shall operate as a standalone controller capable of
performing its specified control responsibilities
independently of other controllers in the network. Each DCX
shall be a microprocessor-Based, multi-tasking, real-time
digital control processor.
2. DX controllers shall support, but not be limited to, the

following configurations of systems to address current
requirements described in the “Execution” portion of this
Specification, and to address future expansion.
a. Single boiler or chiller plants with pump logic.
b. Cooling towers.
c. Large, built-up Air Handling Units for special
applications.
d. Generic system interlocking through hardware.
3. Point types – Each DX shall support the following types of

point inputs and outputs:
a. Analog inputs shall monitor the following analog
signals:
 4-20 mA Sensors
 0-10 VDC Sensors
 1000ohm RTDs
b. Binary inputs shall monitor dry contact closures. Input
shall provide filtering to eliminate false signals
resulting from input “bouncing.”
c. Counter inputs shall monitor dry contact pulses with an
input resolution of one HZ minimum.
d. Analog outputs shall provide the following control
outputs:
 4.20 mA – Sink or Source
 0-10 VDC
e. Binary outputs shall provide SPDT output contacts rated
for 2 amps at 24 VAC. Surge and noise suppression shall
be provided on all pilot relays. Inductive loads (i.e.
solenoids) shall be controlled by pilot relays.
f. Tri-state outputs shall be paired binary outputs for use
as Power Close/Power Open control output contacts rated
be provided on all pilot relays.
4. Controllers shall have a built-in status, and adjust panel

interface to allow for the local adjustment of all setpoints,
temporary override of any input or output points, and status
of any points in alarm.
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5. Power fail Protection – All system setpoints, proportional

bands, control algorithms, and any other programmable
parameters shall be stored such that a power failure of any
duration does not necessitate reprogramming the DX-9100.
6. The capability to extend the input and output capacity of the

DX via Point Expansion Modules shall be provided.
a. The Point Expansion Modules shall communicate to the DX
controller over a local RS-485 expansion bus.
b. The Point Expansion Modules shall have available a range
of configurations of 4, 8, 12, or 16 data points:
 Analog Inputs – 0-10V, 4-20mA, 1000 ohm RTD
 Analog Outputs – 0-10V, 4-20mA
 Digital Inputs w/ digital counter
 Digital Outputs – triacs or relay contacts
c. Expansion module data points shall be available for
inclusion in all DX control strategies.
B. Local Display Capability
a. LCD (Liquid Crystal Display) graphic display shall be
provided. The LCD shall have a minimum of 16 lines of
text with 40 characters per line. The following features
shall be incorporated in the LCD graphic display:
 The ability to display and monitor up to 96 points
for the system being controlled.
 A system graphical representation of the controlled
equipment, including live point data from the system
controller. An example is shown below:
o
 An audible alarm and a light emitting diode (LED) to
notify the user of alarm conditions.
 The ability to view an alarm summary that includes
all the points currently in alarm, and to view an
alarm log that shows the alarm history for the system
being controlled.
 The ability to view trend graphs for the analog
points being monitored by the system controller.
 A password system that allows for three levels of
access to the system controller.
2.7 APPLICATION SPECIFIC CONTROLLERS
A. Air Handling Unit Controllers (AHU)
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1. Each Air Handling Unit controller shall operate as a

standalone controller capable of performing its specified
control responsibilities independently of other controllers
in the network. Each AHU controller shall be a
microprocessor-Based, multi-tasking, real-time digital
control processor.
2. AHU controllers shall support, but not be limited to, the

following configurations of systems to address current
requirements as described in the “Execution” portion of this
Specification, and to address future expansion:
a. Air Handling Units:
 Mixed Air-Single Path
 Mixed Air-Dual Path
 100% Single Path
 100% Dual Path
3. Each AHU controller shall have sufficient memory to support

its own operating system and databases, including:
a. Control Processes
b. Energy Management Applications
c. Operator I/O (Portable Service Terminal)
4. Point types – Each AHU controller shall support the following

types of point inputs and outputs:
signals:
 4-20 mA Sensors
 1000ohm RTDs
outputs:
 4.20 mA – Sink or Source
 0-10 VDC
5. AHU controllers shall have a library of control routines and

program logic to perform the sequence of operations as shown
on the Drawings.
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6. AHU controllers shall directly support the temporary use of a

portable service terminal that can be connected to the AHU
via zone temperature or directly at the controller.

duration does not necessitate reprogramming the AHU.
B. Unitary Controllers (UNT)
1. Each Unitary Controller shall operate as a standalone

controller capable of performing its specified control
responsibilities independently of other controllers in the
network. Each Unitary Controller shall be a microprocessor-
Based, multi-tasking, real-time digital control processor.
2. Unitary Controllers shall support, but not be limited to, the

following types of systems to address specific applications
described in the “Execution” portion of this Specification,
and to address future expansion:
a. Unit Vents (ASHRAE Cycle, I, II, III, or W).
b. Heat Pumps (Air-to-Air, Water-to-Air).
c. Packaged Rooftops.
d. Fan Coils (Two-Pipe, Four-Pipe).
3. Point types – Each Unitary Controller shall support the

following types of point inputs and outputs:
signals:
 1000ohm RTDs
outputs:
 0-10 VDC
g. Pneumatic outputs shall provide a 3-15 PSI pneumatic
output. Gradual override capability and output pressure
gauge shall be provided.
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4. Unitary Controllers shall have a library of control routines

and program logic to perform the sequence of operations
specified in the “Execution” portion of this Specification.
5. Unitary Controllers shall directly support the temporary use

of a portable service terminal that can be connected to the
UNT via zone temperature sensor or directly at the
controller.

duration does not necessitate reprogramming the UNT.
C. VAV Modular Assembly (VMA)
1. The VAV Modular Assembly shall provide both standalone and

networked direct digital control of pressure-independent,
variable air volume terminal units. It shall address both
single and dual duct applications.
2. The VAV Modular Assembly shall be a configurable digital

controller with integral differential pressure transducer and
damper actuator. All components shall be connected and
mounted as a single assembly that can be removed as one
piece.
3. The integral damper actuator shall be a fast response stepper

motor capable of stroking 90 degrees in 30 seconds for quick
damper positioning to speed commissioning and troubleshooting
tasks.
4. The controller shall determine airflow by dynamic pressure
measurement using an integral dead-ended differential
pressure transducer. The transducer shall be maintenance-free
and shall not require air filters.
5. Each controller shall have the ability to automatically

calibrate the flow sensor to eliminate pressure transducer
offset error due to ambient temperature / humidity effects.
6. The controller shall utilize a proportional plus integration

(PI) algorithm for the space temperature control loops.
7. Each controller shall continuously, adaptively tune the

control algorithms to improve control and controller
reliability through reduced actuator duty cycle. In addition,
this tuning reduces commissioning costs, and eliminates the
maintenance costs of manually re-tuning loops to compensate
for seasonal or other load changes.
8. The controller shall provide the ability to download and

upload VMA configuration files, both locally and via the
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communications network. Controllers shall be able to be

loaded individually or as a group using a zone schedule
generated spreadsheet of controller parameters.
9. Control setpoint changes initiated over the network shall be

written to VMA non-volatile memory to prevent loss of
setpoint changes and to provide consistent operation in the
event of communication failure.
10. The controller firmware shall be flash-upgradeable remotely

via the communications bus to minimize costs of feature
enhancements.
11. The VMA shall include troubleshooting LED indicators to

identify the following conditions:
a. Power On
b. Power Off
c. VMA Off Line
d. VMA Replacement
e. VMA Corrupted Memory
12. The controller shall provide fail-soft operation if the

airflow signal becomes unreliable, by automatically reverting
to a pressure-dependent control mode.
13. The controller shall interface with balancer tools that allow
automatic recalculation of box flow pickup gain (“K” factor),
and the ability to directly command the airflow control loop
to the box minimum and maximum airflow setpoints.
14. Controller performance shall be self-documenting via on-board
diagnostics. These diagnostics shall consist of control loop
performance measurements executing at each control loop’s
sample interval, which may be used to continuously monitor
and document system performance. The VMA shall calculate
exponentially weighted moving averages (EWMA) for each of the
following. These metrics shall be available to the end user
for efficient management of the VAV terminals.
 Absolute temperature loop error.
 Signed temperature loop error.
 Absolute airflow loop error.
 Signed airflow loop error.
 Average damper actuator duty cycle.
15. The controller shall detect system error conditions to assist

in managing the VAV zones. The error conditions shall consist
of:
 Unreliable space temperature sensor.
 Unreliable differential pressure sensor.
 Starved box.
 Actuator stall
 Insufficient cooling.
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 Insufficient heating.
The controller shall provide a flow test function to view

damper position vs. flow in a graphical format. The
information would alert the user to check damper position.
The VMA would also provide a method to calculate actuator
duty cycle as an indicator of damper actuator runtime.
16. The controller shall provide a compliant interface for ASHRAE

Standard 62-2004 (indoor air quality), and shall be capable
of resetting the box minimum airflow Based on the percent of
outdoor air in the primary air stream.
17. The controller shall comply with ASHRAE Standard 90.1 (energy
efficiency) by preventing simultaneous heating and cooling,
and where the control strategy requires reset of airflow
while in reheat, by modulating the box reheat device fully
open prior to increasing the airflow in the heating sequence.
18. Inputs:
a. Analog inputs with user defined ranges shall monitor the
following analog signals, without the addition of
equipment outside the terminal controller cabinet:
 1000ohm RTDs
 NTC Thermistors
c. For noise immunity, the inputs shall be internally
isolated from power, communications, and output
circuits.
d. Provide side loop application for humidity control.
19. Outputs
a. Analog outputs shall provide the following control
outputs:
 0-10 VDC
b. Binary outputs shall provide a SPST Triac output rated
for 500mA at 24 VAC.
c. For noise immunity, the outputs shall be internally
isolated from power, communications, and other output
circuits.
20. Application Configuration

a. The VAV Modular Assembly shall be configured with a
software tool that provides a simple Question/Answer
format for developing applications and downloading.
21. Sensor Support

a. The VMA shall support an LCD display room sensor.
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b. The VMA shall also support standard room sensors as

defined by analog input requirements.
c. The VMA shall support humidity sensors defined by the AI
side loop.
2.8 SYSTEM TOOLS
A. System Configuration Tool (SCT)

1. The Software Configuration Tool (SCT) shall be a software
package enabling a computer platform to be used as a stand-
alone engineering configuration tool for a Network Automation
Engine (NAE) or a Network Integration Engine (NIE).
2. The SCT shall provide an archive database for the

configuration and application data.
3. The SCT shall have the same look-and-feel at the User

Interface (UI) regardless of whether the configuration is
being done online or offline.
4. The SCT shall include the following features:

a. Basic system navigation tree for connected networks
b. Integration of Metasys N1, LonWorks, and Bacnet enabled
devices
c. Customized user navigation trees
d. Point naming operating parameter setting
e. Graphic diagram configuration
f. Alarm and event message routing
g. Graphical logic connector tool for custom programming
h. Downloading, uploading, and archiving databases
5. The SCT shall have the capability to automatically discover

field devices on connected buses and networks. Automatic
discovery shall be available for the following field devices:
a. BACnet Devices
b. LonWorks devices
c. N2 Bus devices
d. Metasys N1 networks
6. The SCT shall be capable of programming, simulating, and

commissioning the DDC Controllers.
7. The SCT shall be capable of configuring, simulating, and

commissioning the Application Specific Controllers.
8. The SCT shall allow the Controllers to be run in Simulation

Mode to verify the applications.
9. The SCT shall contain a library of standard applications to

be used for configuration.
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10. A wireless access point shall allow a wireless enabled

portable PC to make a temporary Ethernet connection to the
automation network.
a. The wireless connection shall allow the PC to access SCT
through the web browser using the User Interface (UI).
b. The wireless use of SCT shall be the same as a wired
connection in every respect.
c. The wireless connection shall use the Bluetooth Wireless
Technology.
2.9 INPUT DEVICES
A. General Requirements
1. Installation, testing, and calibration of all sensors,
transmitters, and other input devices shall be provided to
meet the system requirements.
B. Temperature Sensors
1. Manufacturers: Subject to compliance with requirements,
provide products by one of the manufacturers specified below:
a. Setra
b. Johnson Controls, Metasys
c. Ebtron
2. General Requirements:
a. Sensors and transmitters shall be provided, as outlined
in the input/output summary and sequence of operations.
b. The temperature sensor shall be of the resistance type,
and shall be either two-wire 1000 ohm nickel RTD, or
two-wire 1000 ohm platinum RTD or bead in glass
thermistor.
c. The following point types (and the accuracy of each) are
required, and their associated accuracy values include
errors associated with the sensor, lead wire, and A to D
conversion:
Point Type Accuracy

Chilled Water + .5F.
Room Temp + .5F.
Duct Temperature + .5F.
All Others + .75F.
3. Room Temperature Sensors with Integral Display

a. Room sensors shall be constructed for either surface or
wall box mounting.
b. Room sensors shall have an integral LCD display and four
button keypad with the following capabilities:
 Display room and outside air temperatures.
 Display and adjust room comfort setpoint.
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 Display and adjust fan operation status.

 Timed override request push button with LED status
for activation of after-hours operation.
 Display controller mode.
 Password selectable adjustment of setpoint and
override modes.
4. Thermo wells
a. When thermo wells are required, the sensor and well
shall be supplied as a complete assembly, including
wellhead and Greenfield fitting.
b. Thermo wells shall be pressure rated and constructed in
accordance with the system working pressure.
c. Thermo wells and sensors shall be mounted in a
threadolet or 1/2” NFT saddle and allow easy access to
the sensor for repair or replacement.
d. Thermo wells shall be constructed of 316 stainless
steel.
5. Outside Air Sensors

a. Outside air sensors shall be designed to withstand the
environmental conditions to which they will be exposed.
They shall also be provided with a solar shield.
b. Sensors exposed to wind velocity pressures shall be
shielded by a perforated plate that surrounds the sensor
element.
c. Temperature transmitters shall be of NEMA 3R
construction and rated for ambient temperatures.
6. Duct Mount Sensors

a. Duct mount sensors shall mount in an electrical box
through a hole in the duct, and be positioned so as to
be easily accessible for repair or replacement.
b. Duct sensors shall be insertion type and constructed as
a complete assembly, including lock nut and mounting
plate.
c. For outdoor air duct applications, a weatherproof
mounting box with weatherproof cover and gasket shall be
used.
7. Averaging Sensors
a. For ductwork greater in any dimension that 48 inches
and/or where air temperature stratification exists, an
averaging sensor with multiple sensing points shall be
used.
b. For plenum applications, such as mixed air temperature
measurements, a string of sensors mounted across the
plenum shall be used to account for stratification
and/or air turbulence. The averaging string shall have a
minimum of 4 sensing points per 12-foot long segment.
Capillary supports at the sides of the duct shall be
provided to support the sensing string.
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C. Humidity Sensors
a. Veris Industries
b. Mamac
c. Johnson Controls, Metasys
d. Or Approved Equal as determined by the Engineer.
2. The sensor shall be a solid-state type, relative humidity

sensor of the Bulk Polymer Design. The sensor element shall
resist service contamination.
3. The humidity transmitter shall be equipped with non-

interactive span and zero adjustments, a 2-wire isolated loop
powered, 4-20 mA, 0-100% linear proportional output.
4. The humidity transmitter shall meet the following overall

accuracy, including lead loss and Analog to Digital
conversion. 3% between 20% and 80% RH @ 77 Deg F unless
specified elsewhere.
5. Outside air relative humidity sensors shall be installed with

a rain proof, perforated cover. The transmitter shall be
installed in a NEMA 3R enclosure with sealtite fittings and
stainless steel bushings.
6. A single point humidity calibrator shall be provided, if

required, for field calibration. Transmitters shall be
shipped factory pre-calibrated.
7. Duct type sensing probes shall be constructed of 304

stainless steel, and shall be equipped with a neoprene
grommet, bushings, and a mounting bracket.
D. Differential Pressure Transmitters
1. General Air and Water Pressure Transmitter Requirements:

a. Pressure transmitters shall be constructed to withstand
100% pressure over-range without damage, and to hold
calibrated accuracy when subject to a momentary 40%
over-range input.
b. Pressure transmitters shall transmit a 0 to 5 VDC, 0 to
10 VDC, or 4 to 20 mA output signal.
c. Differential pressure transmitters used for flow
measurement shall be sized to the flow sensing device,
and shall be supplied with Tee fittings and shut-off
valves in the high and low sensing pick-up lines to
allow the balancing Contractor and Owner permanent,
easy-to-use connection.
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d. A minimum of a NEMA 1 housing shall be provided for the

transmitter. Transmitters shall be located in accessible
local control panels wherever possible.
2. Low Differential Water Pressure Applications (0” - 20” w.c.)

a. Manufacturers: Subject to compliance with requirements,
provide products by one of the manufacturers specified
below:
 Setra
 Mamac
 Or Approved Equal as determined by the Engineer.
b. The differential pressure transmitter shall be of
industrial quality and transmit a linear, 4 to 20 mA
output in response to variation of flow meter
differential pressure or water pressure sensing points.
c. The differential pressure transmitter shall have non-
interactive zero and span adjustments that are
adjustable from the outside cover and meet the following
performance specifications:
 .01-20” w.c. input differential pressure range.
 4-20 mA output.
 Maintain accuracy up to 20 to 1 ratio turndown.
 Reference Accuracy: +0.2% of full span.
3. Medium to High Differential Water Pressure Applications (Over

21” w.c.)
below:
 Setra
 Mamac
b. The differential pressure transmitter shall meet the low
pressure transmitter specifications with the following
exceptions:
 Differential pressure range 10” w.c. to 300 PSI.
 Reference Accuracy: +1% of full span (includes non-
linearity, hysteresis, and repeatability).
c. Standalone pressure transmitters shall be mounted in a
bypass valve assembly panel. The panel shall be
constructed to NEMA 1 standards. The transmitter shall
be installed in the panel with high and low connections
piped and valved. Air bleed units, bypass valves, and
compression fittings shall be provided.
E. Flow Monitoring
1. Air Flow/Temperature Measuring Devices
below:
 Ebtron
 Kurz Instruments
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 Fluid Components International (FCI)

b. Provide airflow/temperature measurement devices (ATMD)
where indicated on the plans.
1. Fan inlet measurement devices shall not be
substituted for duct or plenum measurement devices
unless fan inlet ATMD devices are indicated on the
plans.
c. Each ATMD shall consist of one or more sensor probes and
a single, remotely mounted, microprocessor-based
transmitter capable of independently processing up to 16
independently wired sensor nodes contained in one or
more probe assemblies per measurement location.
1. Each sensor node shall contain two individually
wired, hermetically sealed bead-in-glass thermistors.
2. Thermistors shall be mounted in the sensor node using
a marine-grade, waterproof epoxy. Thermistor leads
shall be protected and not exposed to the
environment. Thermistor's leads shall not be
fastened to the thermistor semiconductor substrate by
weld or solder connections.
3. The airflow rate at each sensor node shall be equally
weighted and arithmetically averaged by the
transmitter prior to output. All integrated
circuitry shall be temperature rated as ‘industrial-
grade’. Submissions containing ‘commercial-grade’
integrated circuitry are not acceptable.
4. The temperature at each sensor node shall be
arithmetically averaged or velocity weighted and
averaged by the transmitter prior to output, either
as field-selected by the contractor or user.
5. Each transmitter shall have a 16-character alpha-
numeric display capable of displaying airflow,
temperature, system status, configuration settings
and diagnostics.
6. Other than the thermistor sensors, no other
electronic components shall be located at the sensing
node.
7. Devices using chip-in-glass, epoxy-coated or diode-
case chip thermistors are not acceptable.
8. Devices with RJ-45 connections exposed to the
environment or having electronic circuitry mounted in
or at the sensor node are not acceptable.
9. Pitot tubes and arrays are not acceptable.
10.Vortex shedding devices are not acceptable.
d. All Sensor Probes

1. Each sensor node, consisting of two thermistor-
sensors and their structural housing, shall
independently determine the airflow rate and
temperature at each measurement point.
2. Each sensor node shall be factory calibrated at a
minimum of 16 airflow rates and 3 temperatures to
standards that are traceable to the National
Institute of Standards and Technology (NIST).
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Thermistor sensor calibrations traceable only to

temperature standards are not acceptable.
3. Airflow accuracy shall be +/-2% of Reading over the
entire operating airflow range of not less than 0 to
5,000 fpm (25.4 m/s).
a) Devices whose overall performance at the host
controller input terminals is the combined
accuracy of the transmitter and sensor probes
shall demonstrate that the total accuracy meets
the performance requirements of this
specification throughout the measurement range.
4. Temperature accuracy shall be +/-0.14° F (0.08° C)
over the entire operating temperature range of -20° F
to 160° F (-28.9° C to 71° C).
5. The operating humidity range for each sensor probe
shall be 0-99% RH (non-condensing). Product design
shall consider direct exposure to or emersion in
liquid water and temporary exposure shall not damage
the sensing elements.
6. Each sensor or probe assembly shall not require
matching to the transmitter in the field.
7. A single manufacturer shall provide both the
airflow/temperature measuring probe(s) and
transmitter for each measurement location.
e. Duct and Plenum Probes

1. Probes shall be constructed of extruded, 6063
aluminum tubes or optionally of Type 316 stainless
steel tubes. All internal wires within the tube shall
be Kynar coated. PVC insulated conductors are not
acceptable.
2. The number of individual sensor nodes provided for
each location shall be as follows:
Duct or
Total # Nodes
Plenum Area
/ Location
(ft2)
<= 1 1 or 2
>1 to <2 4
2 to < 4 6
4 to < 8 8
8 to <16 12
>=16 16
3. Sensor probe design shall be capable of providing up

to 8 sensor nodes per probe.
4. The minimum operating airflow range shall be 0 to
5,000 FPM (25.4 m/s) unless otherwise indicated on
the plans.
5. Each ducted sensor probe shall have an integral, U.L.
Listed, plenum rated cable. Cable jackets and
conductor insulation shall be FEP, Teflon-FEP or
Neoflon-FEP. Cables shall include a terminal plug for
connection to the remotely mounted transmitter. All
terminal plug interconnecting pins shall be gold
plated. PVC jacketed cables or PVC insulated
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conductors are not acceptable with ducted sensor

probes.
f. Transmitters
1. The transmitter shall have an integral LCD display
capable of simultaneously displaying airflow and
temperature. The LCD display shall be capable of
displaying individual airflow and temperature
readings of each independent sensor node.
2. The transmitter shall be capable of field
configuration and diagnostics using an on-board
pushbutton interface and LCD display.
3. The transmitter shall have an on-off power switch and
operate on 24 VAC. Isolation transformers shall not
be required.
a) The transmitter shall use a switching power
supply, fused and protected from transients and
power surges.
b) The transmitter shall use “watch-dog” circuitry
to assure automatic reset after power
disruption, transients and brown-outs.
4. All interconnecting pins, headers and connections on
the main circuit board, option cards and cable
receptacles shall be gold plated.
5. The operating temperature range for the transmitter
shall be -20° F to 120° F (-28.9° C to 48.9° C). The
transmitter shall be installed at a location that is
protected from weather and water.
6. The transmitter shall be capable of communicating

with other devices using one of the following
interface options:
a) Linear analog output signals for airflow and
temperature: Field selectable, fuse protected
and electrically isolated from all other
circuitry, 0-10VDC/4-20mA (4-wire)
b) RS-485: Field selectable BACnet-MS/TP, BACnet-
ARCNET, Modbus-RTU or Johnson Controls N2-Bus
i. BACnet devices shall provide analog
variables for airflow and temperature
containing individual sensor airflow rate
and temperature data.
c) 10 Base-T Ethernet: Field selectable BACnet
Ethernet, BACnet-IP, Modbus-TCP and TCP/IP
i. Provide dynamic link libraries and VBA
functions to interface Ethernet devices
to Microsoft Excel for remote monitoring
of airflow and temperature using a MS
Windows -based PC.
d) LonWorks Free Topology
7. The transmitter shall be capable of providing an

infra-red interface for manually downloading airflow
and temperature data or for uploading transmitter
configuration data using a handheld PDA (Palm or
Microsoft Windows Mobile operating systems).
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a) Provide PDA upload/download software for

multiple users.
i. Download software shall be capable of
displaying and saving individual sensor
airflow rates, the average airflow rate,
individual sensor temperatures and the
average temperature received from the
transmitter.
ii. Upload software shall be capable of
displaying and saving all setup
parameters that can be configured using
the on-board pushbutton interface and LCD
display.
b) Provide a Microsoft Excel file capable of
creating test and balance reports from PDA data
files transferred to a Windows based PC.
c) Provide a Microsoft Excel file to create
configuration data files that can be
transferred from a Windows based PC to a PDA
for upload to one or more transmitters.
8. The transmitter shall be capable of identifying a

‘damaged’ sensor node, ignore it and continue to
operate by correctly averaging the remaining sensor
nodes.
g. The ATMD shall carry the CE Mark for European Union
shipments, certifying compliance with all applicable
compliance testing, regulations and EU directives.
h. The manufacturer’s authorized representative shall
review and approve placement and operating airflow rates
for each measurement location indicated on the plans.
1. A written report shall be submitted to the consulting
mechanical engineer if any measurement locations do
not meet the manufacturer’s placement requirements.
i. Static Pressure Traverse Probe
1. Duct static traverse probes shall be provided where
required to monitor duct static pressure. The probe
shall contain multiple static pressure sensors
located along exterior surface of the cylindrical
probe.
2. Acceptable manufacturers: Cleveland Controls or
approved equal as determined by the Engineer
j. Shielded Static Air Probe
1. A shielded static pressure probe shall be provided at
each end of the building. The probe shall have
multiple sensing ports, an impulse suppression
chamber, and airflow shielding. A suitable probe for
indoor and outdoor locations shall be provided.
F. Power Monitoring Devices

a. Veris Industries
b. Or Approved Equal as determined by the Engineer.
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2. Current Measurement (Amps)

a. Current measurement shall be by a combination current
transformer and a current transducer. The current
transformer shall be sized to reduce the full amperage
of the monitored circuit to a maximum 5 Amp signal,
which will be converted to a 4-20 mA DDC compatible
signal for use by the Facility Management System.
b. Current Transformer – A split core current transformer
shall be provided to monitor motor amps.
1. Operating frequency – 50 - 400 Hz.
2. Insulation – 0.6 Kv class 10Kv BIL.
3. UL recognized.
4. Five amp secondary.
5. Select current ration as appropriate for application.
c. Current Transducer – A current to voltage or current to
mA transducer shall be provided. The current transducer
shall include:
1. 6X input over amp rating for AC inrushes of up to 120
amps.
2. Manufactured to UL 1244.
3. Accuracy: +.5%, Ripple +1%.
4. Minimum load resistance 30kOhm.
5. Input 0-20 Amps.
6. Output 4-20 mA.
7. Transducer shall be powered by a 24VDC regulated
power supply (24 VDC +5%).
G. Smoke Detectors
1. Ionization type air duct detectors shall be furnished as
specified elsewhere in Division 26 for installation under
Division 23. All wiring for air duct detectors shall be
provided under Division 26, Fire Alarm System.
H. Status and Safety Switches

1. General Requirements
a. Switches shall be provided to monitor equipment status,
safety conditions, and generate alarms at the BMS when a
failure or abnormal condition occurs. Safety switches
shall be provided with two sets of contacts and shall be
interlock wired to shut down respective equipment.
2. Current Sensing Switches
a. The current sensing switch shall be self-powered with
solid-state circuitry and a dry contact output. It shall
consist of a current transformer, a solid state current
sensing circuit, adjustable trip point, solid state
switch, SPDT relay, and an LED indicating the on or off
status. A conductor of the load shall be passed through
the window of the device. It shall accept over-current
up to twice its trip point range.
b. Current sensing switches shall be used for run status
for fans, pumps, and other miscellaneous motor loads.
c. Current sensing switches shall be calibrated to show a
positive run status only when the motor is operating
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under load. A motor running with a broken belt or

coupling shall indicate a negative run status.
d. Acceptable manufacturers: Veris Industries or approved
equal as determined by the Engineer.
3. Air Filter Status Switches

a. Differential pressure switches used to monitor air
filter status shall be of the automatic reset type with
SPDT contacts rated for 2 amps at 120VAC.
b. A complete installation kit shall be provided,
including: static pressure tops, tubing, fittings, and
air filters.
c. Provide appropriate scale range and differential
adjustment for intended service.
d. Acceptable manufacturers: Johnson Controls, Cleveland
Controls
4. Air Flow Switches

a. Differential pressure flow switches shall be bellows
actuated mercury switches or snap acting micro-switches
with appropriate scale range and differential adjustment
for intended service.
b. Acceptable manufacturers: Johnson Controls, Cleveland
Controls, or approved equal as determined by the
Engineer.
5. Air Pressure Safety Switches

a. Air pressure safety switches shall be of the manual
reset type with SPDT contacts rated for 2 amps at
120VAC.
b. Pressure range shall be adjustable with appropriate
scale range and differential adjustment for intended
service.
c. Acceptable manufacturers: Johnson Controls, Cleveland
Controls, or approved equal as determined by the
Engineer.
d.
6. Low Temperature Limit Switches

a. The low temperature limit switch shall be of the manual
reset type with Double Pole/Single Throw snap acting
contacts rated for 16 amps at 120VAC.
b. The sensing element shall be a minimum of 15 feet in
length and shall react to the coldest 18-inch section.
Element shall be mounted horizontally across duct in
accordance with manufacturers recommended installation
procedures.
c. For large duct areas where the sensing element does not
provide full coverage of the air stream, additional
switches shall be provided as required to provide full
protection of the air stream.
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d. The low temperature limit switch shall be Johnson

Controls A70 or approved equal as determined by the
Engineer.
2.10 OUTPUT DEVICES
A. Actuators
1. General Requirements
a. Damper and valve actuators shall be electronic and/or
pneumatic, as specified in the System Description
section.
2. Electronic Damper Actuators
below:
i. Mamac
ii. Johnson Controls
iii. Or approved equal as determined by the Engineer.
b. Electronic damper actuators shall be direct shaft mount.
c. Modulating and two-position actuators shall be provided
as required by the sequence of operations. Damper
sections shall be sized Based on actuator manufacturer’s
recommendations for face velocity, differential pressure
and damper type. The actuator mounting arrangement and
spring return feature shall permit normally open or
normally closed positions of the dampers, as required.
All actuators (except terminal units) shall be furnished
with mechanical spring return unless otherwise specified
in the sequences of operations. All actuators shall have
external adjustable stops to limit the travel in either
direction, and a gear release to allow manual
positioning.
d. Modulating actuators shall accept 24 VAC or VDC power
supply, consume no more than 15 VA, and be UL listed.
The control signal shall be 2-10 VDC or 4-20 mA, and the
actuator shall provide a clamp position feedback signal
of 2-10 VDC. The feedback signal shall be independent of
the input signal and may be used to parallel other
actuators and provide true position indication. The
feedback signal of one damper actuator for each
separately controlled damper shall be wired back to a
terminal strip in the control panel for trouble-shooting
purposes.
e. Two-position or open/closed actuators shall accept 24 or
120 VAC power supply and be UL listed. Isolation, smoke,
exhaust fan, and other dampers, as specified in the
sequence of operations, shall be furnished with
adjustable end switches to indicate open/closed position
or be hard wired to start/stop associated fan. Two-
position actuators, as specified in sequences of
operations as “quick acting,” shall move full stroke
within 20 seconds. All smoke damper actuators shall be
quick acting.
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3. Electronic Valve Actuators

below:
i. Johnson Controls
ii. Or approved equal as determined by the Engineer.
b. Electronic valve actuators shall be manufactured by the
valve manufacturer.
c. Each actuator shall have current limiting circuitry
incorporated in its design to prevent damage to the
actuator.
d. Modulating and two-position actuators shall be provided
as required by the sequence of operations. Actuators
shall provide the minimum torque required for proper
valve close-off against the system pressure for the
required application. The valve actuator shall be sized
Based on valve manufacturer’s recommendations for flow
and pressure differential. All actuators shall fail in
the last position unless specified with mechanical
spring return in the sequence of operations. The spring
return feature shall permit normally open or normally
closed positions of the valves, as required. All direct
shaft mount rotational actuators shall have external
adjustable stops to limit the travel in either
direction.
e. Modulating Actuators shall accept 24 VAC or VDC and 120
VAC power supply and be UL listed. The control signal
shall be 2-10 VDC or 4-20 mA and the actuator shall
provide a clamp position feedback signal of 2-10 VDC.
The feedback signal shall be independent of the input
signal, and may be used to parallel other actuators and
provide true position indication. The feedback signal of
each valve actuator (except terminal valves) shall be
wired back to a terminal strip in the control panel for
trouble-shooting purposes.
f. Two-position or open/closed actuators shall accept 24 or
120 VAC power supply and be UL listed. Butterfly
isolation and other valves, as specified in the sequence
of operations, shall be furnished with adjustable end
switches to indicate open/closed position or be hard
wired to start/stop the associated pump or chiller.
B. Control Dampers
a. Ruskin
b. Johnson Controls
c. Vent Products
2. The BMS Contractor shall furnish all automatic dampers. All

automatic dampers shall be sized for the application by the
BMS Contractor or as specifically indicated on the Drawings.
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659-335
3. All dampers used for throttling airflow shall be of the

opposed blade type arranged for normally open or normally
closed operation, as required. The damper is to be sized so
that, when wide open, the pressure drop is a sufficient
amount of its close-off pressure drop to shift the
characteristic curve to near linear.
4. All dampers used for two-position, open/close control shall

be parallel blade type arranged for normally open or closed
operation, as required.
5. Damper frames and blades shall be constructed of either

galvanized steel or aluminum. Maximum blade length in any
section shall be 60”. Damper blades shall be 16-gauge minimum
and shall not exceed eight (8) inches in width. Damper frames
shall be 16-gauge minimum hat channel type with corner
bracing. All damper bearings shall be made of reinforced
nylon, stainless steel or oil-impregnated bronze. Dampers
shall be tight closing, low leakage type, with synthetic
elastomer seals on the blade edges and flexible stainless
steel side seals. Dampers of 48”x48” size shall not leak in
excess of 8.0 cfm per square foot when closed against 4” w.g.
static pressure when tested in accordance with AMCA Std. 500.
6. Airfoil blade dampers of double skin construction with

linkage out of the air stream shall be used whenever the
damper face velocity exceeds 1500 FPM or system pressure
exceeds 2.5” w.g., but no more than 4000 FPM or 6” w.g.
7. One piece rolled blade dampers with exposed or concealed

linkage may be used with face velocities of 1500 FPM or
below.
8. Multiple section dampers may be jack-shafted to allow

mounting of piston pneumatic actuators and direct connect
electronic actuators. Each end of the jackshaft shall receive
at least one actuator to reduce jackshaft twist.
C. Control Relays
1. Control Pilot Relays
below:
i. Lectro
ii. Johnson Controls
iii. Or approved equal as determined by the Engineer.
b. Control pilot relays shall be of a modular plug-in
design with retaining springs or clips.
c. Mounting Bases shall be snap-mount.
d. DPDT, 3PDT, or 4PDT relays shall be provided, as
appropriate for application.
e. Contacts shall be rated for 10 amps at 120VAC.
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659-335
f. Relays shall have an integral indicator light and check

button.
2. Lighting Control Relays

a. Lighting control relays shall be latching with integral
status contacts.
b. Contacts shall be rated for 20 amps at 277 VAC.
c. The coil shall be a split low-voltage coil that moves
the line voltage contact armature to the ON or OFF
latched position.
d. Lighting control relays shall be controlled by:
 Pulsed Tri-state Output – Preferred method.
 Pulsed Paired Binary Outputs.
 A Binary Input to the Facility Management System
shall monitor integral status contacts on the
lighting control relay. Relay status contacts shall
be of the “dry-contact” type.
e. The relay shall be designed so that power outages do not
result in a change-of-state, and so that multiple same
state commands will simply maintain the commanded state.
Example: Multiple OFF command pulses shall simply keep
the contacts in the OFF position.
D. Control Valves
a. Johnson Controls
2. All automatic control valves shall be fully proportioning and

provide near linear heat transfer control. The valves shall
be quiet in operation and fail-safe open, closed, or in their
last position. All valves shall operate in sequence with
another valve when required by the sequence of operations.
All control valves shall be sized by the control
manufacturer, and shall be guaranteed to meet the heating and
cooling loads, as specified. All control valves shall be
suitable for the system flow conditions and close against the
differential pressures involved. Body pressure rating and
connection type (sweat, screwed, or flanged) shall conform to
the pipe schedule elsewhere in this Specification.
3. Chilled water control valves shall be modulating plug, ball,

and/or butterfly, as required by the specific application.
Modulating water valves shall be sized per manufacturer’s
recommendations for the given application. In general, valves
(2 or 3-way) serving variable flow air handling unit coils
shall be sized for a pressure drop equal to the actual coil
pressure drop, but no less than 5 PSI. Valves (3-way) serving
constant flow air handling unit coils with secondary circuit
pumps shall be sized for a pressure drop equal to 25% the
actual coil pressure drop, but no less than 2 PSI. Mixing
valves (3-way) serving secondary water circuits shall be
sized for a pressure drop of no less than 5 PSI. Valves for
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659-335
terminal reheat coils shall be sized for a 2 PSIG pressure

drop, but no more than a 5 PSI drop.
4. Ball valves shall be used for hot and chilled water

applications, water terminal reheat coils, radiant panels,
unit heaters, package air conditioning units, and fan coil
units except those described hereinafter.
5. Modulating plug water valves of the single-seat type with

equal percentage flow characteristics shall be used for all
special applications as indicated on the valve schedule.
Valve discs shall be composition type. Valve stems shall be
stainless steel.
6. Butterfly valves shall be acceptable for modulating large

flow applications greater than modulating plug valves, and
for all two-position, open/close applications. In-line and/or
three-way butterfly valves shall be heavy-duty pattern with a
body rating comparable to the pipe rating, replaceable lining
suitable for temperature of system, and a stainless steel
vane. Valves for modulating service shall be sized and travel
limited to 50 degrees of full open. Valves for isolation
service shall be the same as the pipe. Valves in the closed
position shall be bubble-tight.
E. Electronic Signal Isolation Transducers

a. Advanced Control Technologies
2. A signal isolation transducer shall be provided whenever an

analog output signal from the BMS is to be connected to an
external control system as an input (such as a chiller
control panel), or is to receive as an input signal from a
remote system.
3. The signal isolation transducer shall provide ground plane
isolation between systems.
4. Signals shall provide optical isolation between systems.
F. External Manual Override Stations

1. External manual override stations shall provide the
following:
a. An integral HAND/OFF/AUTO switch shall override the
controlled device pilot relay.
b. A status input to the Facility Management System shall
indicate whenever the switch is not in the automatic
position.
c. A Status LED shall illuminate whenever the output is ON.
d. An Override LED shall illuminate whenever the HOA switch
is in either the HAND or OFF position.
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659-335
e. Contacts shall be rated for a minimum of 1 amp at 24

VAC.
G. Electronic/Pneumatic Transducers
a. Mamac
b. Johnson Controls
2. Electronic to Pneumatic transducers shall provide:

a. Output: 3-15 PSIG.
b. Input: 4-20 mA or 0-10 VDC.
c. Manual output adjustment.
d. Pressure gauge.
e. External replaceable supply air filter.
2.11 MISCELLANEOUS DEVICES
A. Local Control Panels

1. All control panels shall be factory constructed,
incorporating the BMS manufacturer’s standard designs and
layouts. All control panels shall be UL inspected and listed
as an assembly and carry a UL 508 label listing compliance.
Control panels shall be fully enclosed, with perforated sub-
panel, hinged door, and slotted flush latch.
2. In general, the control panels shall consist of the DDC
controller(s), display module as specified and indicated on
the plans, and I/O devices—such as relays, transducers, and
so forth—that are not required to be located external to the
control panel due to function. Where specified the display
module shall be flush mounted in the panel face unless
otherwise noted.
3. All I/O connections on the DDC controller shall be provide
via removable or fixed screw terminals.
4. Low and line voltage wiring shall be segregated. All provided
terminal strips and wiring shall be UL listed, 300-volt
service and provide adequate clearance for field wiring.
5. All wiring shall be neatly installed in plastic trays or tie-
wrapped.
6. A convenience 120 VAC duplex receptacle shall be provided in
each enclosure, fused on/off power switch, and required
transformers.
B. Power Supplies
1. DC power supplies shall be sized for the connected device
load. Total rated load shall not exceed 75% of the rated
capacity of the power supply.
2. Input: 120 VAC +10%, 60Hz.
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659-335
3. Output: 24 VDC.
4. Line Regulation: +0.05% for 10% line change.
5. Load Regulation: +0.05% for 50% load change.
6. Ripple and Noise: 1 mV rms, 5 mV peak to peak.
7. An appropriately sized fuse and fuse block shall be provided
and located next to the power supply.
8. A power disconnect switch shall be provided next to the power
supply.
C. Thermostats
1. Electric room thermostats of the heavy-duty type shall be
provided for unit heaters, cabinet unit heaters, and
ventilation fans, where required. All these items shall be
provided with concealed adjustment. Finish of covers for all
room-type instruments shall match and, unless otherwise
indicated or specified, covers shall be manufacturer’s
standard finish.
3. PART 3 – PERFORMANCE/EXECUTION
3.1 BMS SPECIFIC REQUIREMENTS
A. Graphic Displays
1. Provide a color graphic system flow diagram display for each
system with all points as indicated on the point list. All
terminal unit graphic displays shall be from a standard
design library.
2. User shall access the various system schematics via a
graphical penetration scheme and/or menu selection.
B. Custom Reports:
1. Provide custom reports as required for this project.
C. Actuation / Control Type

1. Primary Equipment
a. Controls shall be provided by equipment manufacturer as
specified herein.
b. All damper and valve actuation shall be electric.
2. Air Handling Equipment
a. All air handers shall be controlled with a HVAC-DDC
Controller.
b. All damper and valve actuation shall be electric.
3. Terminal Equipment:
a. Terminal Units (VAV, UV, etc.) shall have electric
damper and valve actuation.
b. All Terminal Units shall be controlled with HVAC-DDC
Controller.
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3.2 INSTALLATION PRACTICES
A. BMS Wiring
1. All conduit, wiring, accessories and wiring connections
required for the installation of the Building Management
System, as herein specified, shall be provided by the BMS
Contractor unless specifically shown on the Electrical
Drawings under Division 26 Electrical. All wiring shall
comply with the requirements of applicable portions of
Division 26 and all local and national electric codes, unless
specified otherwise in this section.
2. All BMS wiring materials and installation methods shall
comply with BMS manufacturer recommendations.
3. The sizing, type and provision of cable, conduit, cable
trays, and raceways shall be the design responsibility of the
BMS Contractor. If complications arise, however, due to the
incorrect selection of cable, cable trays, raceways and/or
conduit by the BMS Contractor, the Contractor shall be
responsible for all costs incurred in replacing the selected
components.
4. Class 2 Wiring
a. All Class 2 (24VAC or less) wiring shall be installed in
conduit unless otherwise specified.
b. Conduit is not required for Class 2 wiring in concealed
accessible locations. Class 2 wiring not installed in
conduit shall be supported every 5’ from the building
structure utilizing metal hangers designed for this
application. Wiring shall be installed parallel to the
building structural lines. All wiring shall be
installed in accordance with local code requirements.
5. Class 2 signal wiring and 24VAC power can be run in the same
conduit. Power wiring 120VAC and greater cannot share the
same conduit with Class 2 signal wiring.
6. Provide for complete grounding of all applicable signal and
communications cables, panels and equipment so as to ensure
system integrity of operation. Ground cabling and conduit at
the panel terminations. Avoid grounding loops.
B. BMS Line Voltage Power Source
1. 120-volt AC circuits used for the Building Management System
shall be taken from panel boards and circuit breakers
provided by Division 26.
2. Circuits used for the BMS shall be dedicated to the BMS and
shall not be used for any other purposes.
3. DDC terminal unit controllers may use AC power from motor
power circuits.
C. BMS Raceway
1. All wiring shall be installed in conduit or raceway except as
noted elsewhere in this specification. Minimum control wiring
conduit size 1/2”.
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659-335
2. Where it is not possible to conceal raceways in finished

locations, surface raceway (Wiremold) may be used as approved
by the Architect.
3. All conduits and raceways shall be installed level, plumb, at
right angles to the building lines and shall follow the
contours of the surface to which they are attached.
4. Flexible Metal Conduit shall be used for vibration isolation
and shall be limited to 3 feet in length when terminating to
vibrating equipment. Flexible Metal Conduit may be used
within partition walls. Flexible Metal Conduit shall be UL
listed.
D. Penetrations
1. Provide fire stopping for all penetrations used by dedicated
BMS conduits and raceways.
2. All openings in fire proofed or fire stopped components shall
be closed by using approved fire resistive sealant.
3. All wiring passing through penetrations, including walls
shall be in conduit or enclosed raceway.
4. Penetrations of floor slabs shall be by core drilling. All
penetrations shall be plumb, true, and square.
E. BMS Identification Standards

1. Node Identification. All nodes shall be identified by a
permanent label fastened to the enclosure. Labels shall be
suitable for the node location.
Cable types specified in Item A shall be color coded for easy
identification and troubleshooting.
F. BMS Panel Installation

1. The BMS panels and cabinets shall be located as indicated at
an elevation of not less than 2 feet from the bottom edge of
the panel to the finished floor. Each cabinet shall be
anchored per the manufacturer’s recommendations.
2. The BMS contractor shall be responsible for coordinating
panel locations with other trades and electrical and
mechanical contractors.
G. Input Devices
1. All Input devices shall be installed per the manufacturer
recommendation
2. Locate components of the BMS in accessible local control
panels wherever possible.
H. HVAC Input Devices – Genera1

1. All Input devices shall be installed per the manufacturer
recommendation
23 09 00 - 46
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2. Locate components of the BMS in accessible local control

panels wherever possible.
3. The mechanical contractor shall install all in-line devices
such as temperature wells, pressure taps, airflow stations,
etc.
4. Input Flow Measuring Devices shall be installed in strict
compliance with ASME guidelines affecting non-standard
approach conditions.
5. Outside Air Sensors
a. Sensors shall be mounted on the North wall to minimize
solar radiant heat impact or located in a continuous
intake flow adequate to monitor outside air conditions
accurately.
b. Sensors shall be installed with a rain proof, perforated
cover.
6. Water Differential Pressure Sensors
a. Differential pressure transmitters used for flow
measurement shall be sized to the flow-sensing device.
b. Differential pressure transmitters shall be supplied
with tee fittings and shut-off valves in the high and
low sensing pick-up lines.
c. The transmitters shall be installed in an accessible
location wherever possible.
7. Medium to High Differential Water Pressure Applications (Over
21” w.c.):
a. Air bleed units, bypass valves and compression fittings
shall be provided.
8. Air Flow Measuring Stations:
a. Where the stations are installed in insulated ducts, the
airflow passage of the station shall be the same size as
the inside airflow dimension of the duct.
b. Station flanges shall be two inch to three inch to
facilitate matching connecting ductwork.
c. Duct and plenum devices shall not be adjusted without
approval from the consulting mechanical engineer.
9. Duct Temperature Sensors:
a. Duct mount sensors shall mount in an electrical box
through a hole in the duct and be positioned so as to be
easily accessible for repair or replacement.
b. The sensors shall be insertion type and constructed as a
complete assembly including lock nut and mounting plate.
c. For ductwork greater in any dimension than 48 inches or
where air temperature stratification exists such as a
mixed air plenum, utilize an averaging sensor.
d. The sensor shall be mounted to suitable supports using
factory approved element holders.
10. Space Sensors:
a. Shall be mounted per ADA requirements.
b. Provide lockable tamper-proof covers in public areas
and/or where indicated on the plans.
11. Low Temperature Limit Switches:
23 09 00 - 47
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a. Install on the discharge side of the first water or

steam coil in the air stream.
b. Mount element horizontally across duct in a serpentine
pattern insuring each square foot of coil is protected
by 1 foot of sensor.
c. For large duct areas where the sensing element does not
provide full coverage of the air stream, provide
additional switches as required to provide full
protection of the air stream.
12. Air Differential Pressure Status Switches:
a. Install with static pressure tips, tubing, fittings, and
air filter.
13. Water Differential Pressure Status Switches:
a. Install with shut off valves for isolation.
I. HVAC Output Devices

1. All output devices shall be installed per the manufacturers
recommendation. The mechanical contractor shall install all
in-line devices such as control valves, dampers, airflow
stations, pressure wells, etc.
2. Actuators: All control actuators shall be sized capable of
closing against the maximum system shut-off pressure. The
actuator shall modulate in a smooth fashion through the
entire stroke. When any pneumatic actuator is sequenced with
another device, pilot positioners shall be installed to allow
for proper sequencing.
3. Control Dampers: Shall be opposed blade for modulating
control of airflow. Parallel blade dampers shall be
installed for two position applications.
4. Control Valves: Shall be sized for proper flow control with
equal percentage valve plugs. The maximum pressure drop for
water applications shall be 5 PSI. The maximum pressure drop
for steam applications shall be 7 PSI.
5. Electronic Signal Isolation Transducers: Whenever an analog
output signal from the Building Management System is to be
connected to an external control system as an input (such as
a chiller control panel), or is to receive as an input a
signal from a remote system, provide a signal isolation
transducer. Signal isolation transducer shall provide ground
plane isolation between systems. Signals shall provide
optical isolation between systems
3.3 TRAINING
A. The BMS contractor shall provide the following training services:

1. One day of on-site orientation by a system technician who is
fully knowledgeable of the specific installation details of
the project. This orientation shall, at a minimum, consist
of a review of the project as-built drawings, the BMS
software layout and naming conventions, and a walk through of
the facility to identify panel and device locations.
23 09 00 - 48
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23 09 00 - 49
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SECTION 23 21 13
HYDRONIC PIPING
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
A. This Section includes pipe and fitting materials, joining methods,

special-duty valves, and specialties for the following:
1. Hot-water heating piping.

2. Chilled-water piping.
3. Condensate-drain piping.
1. Division 23 Section "Hydronic Pumps" for pumps, motors, and

accessories for hydronic piping.
1.3 DEFINITIONS
A. PTFE: Polytetrafluoroethylene.
B. RTRF: Reinforced thermosetting resin (fiberglass) fittings.
C. RTRP: Reinforced thermosetting resin (fiberglass) pipe.
A. Hydronic piping components and installation shall be capable of

withstanding the following minimum working pressure and temperature:
1. Hot-Water Heating Piping: 150 psig at 200 deg F.

2. Chilled-Water Piping: 150 psig at 200 deg F.
3. Condensate-Drain Piping: 150 deg F.
1.5 SUBMITTALS
A. Product Data: For each type of the following:
1. Plastic pipe and fittings with solvent cement.

2. RTRP and RTRF with adhesive.
3. Pressure-seal fittings.
4. Valves. Include flow and pressure drop curves based on
manufacturer's testing for calibrated-orifice balancing valves
and automatic flow-control valves.
5. Air control devices.
6. Hydronic specialties.
23 21 13 - 1
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B. Shop Drawings: Detail, at 1/4 scale, the piping layout, fabrication

of pipe anchors, hangers, supports for multiple pipes, alignment
guides, expansion joints and loops, and attachments of the same to the
building structure. Detail location of anchors, alignment guides, and
expansion joints and loops.
D. Qualification Data: For Installer.
E. Field quality-control test reports.
F. Operation and Maintenance Data: For air control devices, hydronic

specialties, and special-duty valves to include in emergency,
operation, and maintenance manuals.
G. Water Analysis: Submit a copy of the water analysis to illustrate

water quality available at Project site.
A. Installer Qualifications:
1. Installers of Pressure-Sealed Joints: Installers shall be

certified by the pressure-seal joint manufacturer as having been
trained and qualified to join piping with pressure-seal pipe
couplings and fittings.
2. Fiberglass Pipe and Fitting Installers: Installers of RTRF and
RTRP shall be certified by the manufacturer of pipes and fittings
as having been trained and qualified to join fiberglass piping
with manufacturer-recommended adhesive.
B. Steel Support Welding: Qualify processes and operators according to

C. Welding: Qualify processes and operators according to ASME Boiler and

Pressure Vessel Code: Section IX.

Piping."
D. ASME Compliance: Comply with ASME B31.9, "Building Services Piping,"

for materials, products, and installation. Safety valves and pressure
vessels shall bear the appropriate ASME label. Fabricate and stamp
air separators and expansion tanks to comply with ASME Boiler and
Pressure Vessel Code: Section VIII, Division 01.
1.7 EXTRA MATERIALS
A. Water-Treatment Chemicals: Furnish enough chemicals for initial

system startup and for preventive maintenance for one year from date
of Substantial Completion.
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B. Differential Pressure Meter: For each type of balancing valve and

automatic flow control valve, include flowmeter, probes, hoses, flow
charts, and carrying case.
PART 2 - PRODUCTS
2.1 COPPER TUBE AND FITTINGS
A. Drawn-Temper Copper Tubing: ASTM B 88, Type L.
B. Annealed-Temper Copper Tubing: ASTM B 88, Type K.
C. DWV Copper Tubing: ASTM B 306, Type DWV.
D. Wrought-Copper Fittings: ASME B16.22.

following:

b. S. P. Fittings; a division of Star Pipe Products.
c. Victaulic Company of America.
2. Grooved-End Copper Fittings: ASTM B 75, copper tube or

ASTM B 584, bronze casting.
3. Grooved-End-Tube Couplings: Rigid pattern, unless otherwise
indicated; gasketed fitting. Ductile-iron housing with keys
matching pipe and fitting grooves, pre-lubricated EPDM gasket
rated for minimum 230 deg F for use with housing, and steel bolts
and nuts.
E. Copper or Bronze Pressure-Seal Fittings:

following:
a. Stadler-Viega.
2. Housing: Copper.
3. O-Rings and Pipe Stops: EPDM.
4. Tools: Manufacturer's special tools.
5. Minimum 200-psig working-pressure rating at 250 deg F.
F. Wrought-Copper Unions: ASME B16.22.
A. Steel Pipe: ASTM A 53/A 53M, black steel with plain ends; type,
grade, and wall thickness as indicated in Part 3 "Piping Applications"
Article.
23 21 13 - 3
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B. Cast-Iron Threaded Fittings: ASME B16.4; Classes 125 and 250 as

indicated in Part 3 "Piping Applications" Article.
C. Malleable-Iron Threaded Fittings: ASME B16.3, Classes 150 and 300 as

D. Malleable-Iron Unions: ASME B16.39; Classes 150, 250, and 300 as

E. Cast-Iron Pipe Flanges and Flanged Fittings: ASME B16.1, Classes 25,
125, and 250; raised ground face, and bolt holes spot faced as
F. Wrought-Steel Fittings: ASTM A 234/A 234M, wall thickness to match

adjoining pipe.
G. Wrought Cast- and Forged-Steel Flanges and Flanged Fittings:

ASME B16.5, including bolts, nuts, and gaskets of the following
material group, end connections, and facings:
1. Material Group: 1.1.

2. End Connections: Butt welding.
3. Facings: Raised face.
H. Grooved Mechanical-Joint Fittings and Couplings:

following:

b. Central Sprinkler Company; a division of Tyco Fire & Building
Products.
c. National Fittings, Inc.
d. S. P. Fittings; a division of Star Pipe Products.
e. Victaulic Company of America.
2. Joint Fittings: ASTM A 536, Grade 65-45-12 ductile iron;

ASTM A 47/A 47M, Grade 32510 malleable iron; ASTM A 53/A 53M,
Type F, E, or S, Grade B fabricated steel; or ASTM A 106, Grade B
steel fittings with grooves or shoulders constructed to accept
grooved-end couplings; with nuts, bolts, locking pin, locking
toggle, or lugs to secure grooved pipe and fittings.
3. Couplings: Ductile- or malleable-iron housing and synthetic
rubber gasket of central cavity pressure-responsive design; with
nuts, bolts, locking pin, locking toggle, or lugs to secure
grooved pipe and fittings.
I. Steel Pressure-Seal Fittings:

following:
23 21 13 - 4
659-335
a. Victaulic Company of America.

2. Housing: Steel.
3. O-Rings and Pipe Stop: EPDM.
4. Tools: Manufacturer's special tool.
5. Minimum 300-psig working-pressure rating at 230 deg F.
J. Steel Pipe Nipples: ASTM A 733, made of same materials and wall
thicknesses as pipe in which they are installed.
2.3 PLASTIC PIPE AND FITTINGS
A. PVC Plastic Pipe: ASTM D 1785, Schedules 40 and 80, plain ends as
B. PVC Plastic Pipe Fittings: Socket-type pipe fittings, ASTM D 2466 for
Schedule 40 pipe; ASTM D 2467 for Schedule 80 pipe.
A. Pipe-Flange Gasket Materials: Suitable for chemical and thermal

1. ASME B16.21, nonmetallic, flat, asbestos free, 1/8-inch maximum


steel flanges.
B. Flange Bolts and Nuts: ASME B18.2.1, carbon steel, unless otherwise
indicated.
C. Plastic, Pipe-Flange Gasket, Bolts, and Nuts: Type and material

recommended by piping system manufacturer, unless otherwise indicated.


alloys for joining copper with copper; or BAg-1, silver alloy for
joining copper with bronze or steel.
F. Welding Filler Metals: Comply with AWS D10.12/D10.12M for welding

materials appropriate for wall thickness and chemical analysis of
steel pipe being welded.
G. Solvent Cements for Joining Plastic Piping:
1. PVC Piping: ASTM D 2564. Include primer according to

ASTM F 656.
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a. Use PVC solvent cement that has a VOC content of 510 g/L or
less when calculated according to 40 CFR 59, Subpart D (EPA
Method 24).
b. Use adhesive primer that has a VOC content of 550 g/L or less
when calculated according to 40 CFR 59, Subpart D (EPA
Method 24).
H. Gasket Material: Thickness, material, and type suitable for fluid to

be handled and working temperatures and pressures.
A. Plastic-to-Metal Transition Fittings:

following:
a. Charlotte Pipe and Foundry Company.

b. IPEX Inc.
c. KBi.
2. PVC one-piece fitting with one threaded brass or copper insert

and one Schedule 80 solvent-cement-joint end.
B. Plastic-to-Metal Transition Unions:

following:
a. Charlotte Pipe and Foundry Company.

b. IPEX Inc.
c. KBi.
d. NIBCO INC.
2. MSS SP-107, CPVC and PVC union. Include brass or copper end,
Schedule 80 solvent-cement-joint end, rubber gasket, and threaded
union.
A. Description: Combination fitting of copper-alloy and ferrous


temperature.
C. Dielectric Unions:
23 21 13 - 6
659-335

following:

c. Hart Industries International, Inc.
Inc.
e. Zurn Plumbing Products Group; AquaSpec Commercial Products
Division.
2. Factory-fabricated union assembly, for 250-psig minimum working

pressure at 180 deg F.
D. Dielectric Flanges:

following:

c. Watts Regulator Co.; a division of Watts Water Technologies,
Inc.
2. Factory-fabricated companion-flange assembly, for 150- or 300-

psig minimum working pressure as required to suit system
pressures.
E. Dielectric-Flange Kits:

following:

b. Calpico, Inc.
2. Companion-flange assembly for field assembly. Include flanges,

full-face- or ring-type neoprene or phenolic gasket, phenolic or
polyethylene bolt sleeves, phenolic washers, and steel backing
washers.
system pressures.
F. Dielectric Couplings:
23 21 13 - 7
659-335

following:
a. Calpico, Inc.
b. Lochinvar Corporation.
2. Galvanized-steel coupling with inert and noncorrosive

thermoplastic lining; threaded ends; and 300-psig minimum working
pressure at 225 deg F.
G. Dielectric Nipples:

following:
a. Perfection Corporation; a subsidiary of American Meter

Company.
c. Sioux Chief Manufacturing Company, Inc.
d. Victaulic Company of America.
2. Electroplated steel nipple with inert and noncorrosive,

thermoplastic lining; plain, threaded, or grooved ends; and 300-
psig minimum working pressure at 225 deg F.
2.7 VALVES
A. Gate, Globe, Check, Ball, and Butterfly Valves: Comply with

requirements specified in Division 23 Section "General-Duty Valves for
HVAC Piping."
B. Automatic Temperature-Control Valves, Actuators, and Sensors: Comply

with requirements specified in Division 23 Section "Instrumentation
and Control for HVAC."
C. Bronze, Calibrated-Orifice, Balancing Valves:

following:
a. Armstrong Pumps, Inc.

b. Bell & Gossett Domestic Pump; a division of ITT Industries.
c. Flow Design Inc.
d. Gerand Engineering Co.
e. Griswold Controls.
f. Taco.
23 21 13 - 8
659-335
2. Body: Bronze, ball or plug type with calibrated orifice or

venturi.
3. Ball: Brass or stainless steel.
4. Plug: Resin.
5. Seat: PTFE.
6. End Connections: Threaded or socket.
7. Pressure Gage Connections: Integral seals for portable
differential pressure meter.
8. Handle Style: Lever, with memory stop to retain set position.
9. CWP Rating: Minimum 125 psig.
10. Maximum Operating Temperature: 250 deg F.
D. Cast-Iron or Steel, Calibrated-Orifice, Balancing Valves:

following:
a. Armstrong Pumps, Inc.

b. Bell & Gossett Domestic Pump; a division of ITT Industries.
c. Flow Design Inc.
d. Gerand Engineering Co.
e. Griswold Controls.
f. Taco.
g. Tour & Andersson; available through Victaulic Company of
America.
2. Body: Cast-iron or steel body, ball, plug, or globe pattern with

calibrated orifice or venturi.
3. Ball: Brass or stainless steel.
4. Stem Seals: EPDM O-rings.
5. Disc: Glass and carbon-filled PTFE.
6. Seat: PTFE.
8. Pressure Gage Connections: Integral seals for portable
differential pressure meter.
9. Handle Style: Lever, with memory stop to retain set position.
10. CWP Rating: Minimum 125 psig.
E. Automatic Flow-Control Valves:

following:
a. Flow Design Inc.

b. Griswold Controls.
2. Body: Brass or ferrous metal.

3. Piston and Spring Assembly: Stainless steel, tamper proof, self
cleaning, and removable.
23 21 13 - 9
659-335
4. Combination Assemblies: Include bonze or brass-alloy ball valve.

5. Identification Tag: Marked with zone identification, valve
number, and flow rate.
6. Size: Same as pipe in which installed.
7. Performance: Maintain constant flow, plus or minus 5 percent
over system pressure fluctuations.
8. Minimum CWP Rating: 175 psig.
2.8 AIR CONTROL DEVICES

1. Amtrol, Inc.
2. Armstrong Pumps, Inc.
3. Bell & Gossett Domestic Pump; a division of ITT Industries.
4. Taco.
B. Manual Air Vents:
1. Body: Bronze.
2. Internal Parts: Nonferrous.
3. Operator: Screwdriver or thumbscrew.
4. Inlet Connection: NPS 1/2.
5. Discharge Connection: NPS 1/8.
6. CWP Rating: 150 psig.
C. Automatic Air Vents:
1. Body: Bronze or cast iron.

2. Internal Parts: Nonferrous.
3. Operator: Noncorrosive metal float.
4. Inlet Connection: NPS 1/2.
5. Discharge Connection: NPS 1/4.
2.9 HYDRONIC PIPING SPECIALTIES
A. Y-Pattern Strainers:
1. Body: ASTM A 126, Class B, cast iron with bolted cover and bottom
drain connection.
2. End Connections: Threaded ends for NPS 2 and smaller; flanged
ends for NPS 2-1/2 and larger.
3. Strainer Screen: 40-mesh startup strainer, and perforated
stainless-steel basket with 50 percent free area.
B. Basket Strainers:
1. Body: ASTM A 126, Class B, high-tensile cast iron with bolted

cover and bottom drain connection.
23 21 13 - 10
659-335
2. End Connections: Threaded ends for NPS 2 and smaller; flanged

ends for NPS 2-1/2 and larger.
C. T-Pattern Strainers:
1. Body: Ductile or malleable iron with removable access coupling

and end cap for strainer maintenance.
2. End Connections: Grooved ends.
D. Stainless-Steel Bellow, Flexible Connectors:
1. Body: Stainless-steel bellows with woven, flexible, bronze,

wire-reinforcing protective jacket.
2. End Connections: Threaded or flanged to match equipment
connected.
3. Performance: Capable of 3/4-inch misalignment.
E. Spherical, Rubber, Flexible Connectors:
1. Body: Fiber-reinforced rubber body.

2. End Connections: Steel flanges drilled to align with Classes 150
and 300 steel flanges.
3. Performance: Capable of misalignment.
F. Expansion fittings are specified in Division 23 Section "Expansion

Fittings and Loops for HVAC Piping."
PART 3 - EXECUTION
A. Hot-water heating piping, aboveground, NPS 2 and smaller, shall be any

of the following:
1. Type L, drawn-temper copper tubing, wrought-copper fittings, and

soldered joints.
B. Hot-water heating piping, aboveground, NPS 2-1/2 and larger, shall be

the following:
1. Type L, drawn-temper copper tubing, wrought-copper fittings, and

soldered joints.
C. Hot-water heating piping installed belowground and within slabs shall

be the following:
23 21 13 - 11
659-335
1. Type K, annealed-temper copper tubing, wrought-copper fittings,

and soldered joints. Use the fewest possible joints.
D. Chilled-water piping, aboveground, NPS 2 and smaller, shall be the

following:
1. Schedule 40 steel pipe; Class 125, cast-iron fittings; cast-iron

flanges and flange fittings; and threaded joints.
E. Chilled-water piping, aboveground, NPS 2-1/2 and larger, shall be the

following:
1. Schedule 40 steel pipe, wrought-steel fittings and wrought-cast

or forged-steel flanges and flange fittings, and welded and
flanged joints.
F. Chilled-water piping installed belowground and within slabs shall

be either of the following:
1. Type K, annealed-temper copper tubing, wrought-copper fittings,

and soldered joints. Use the fewest possible joints.
2. CPVC, ASTM 441/F 441M Schedule 80.
G. Condensate-Drain Piping: Schedule 40 PVC plastic pipe and fittings and

solvent-welded joints.
H. Condensate-Drain Piping: Schedule 40 PVC plastic pipe and fittings

and solvent-welded joints.
I. Air-Vent Piping:
1. Inlet: Same as service where installed with metal-to-plastic

transition fittings for plastic piping systems according to the
piping manufacturer's written instructions.
2. Outlet: Type K, annealed-temper copper tubing with soldered or
flared joints.
3.2 VALVE APPLICATIONS
A. Install shutoff-duty valves at each branch connection to supply mains,

and at supply connection to each piece of equipment.
B. Install throttling-duty valves at each branch connection to return

main.
C. Install calibrated-orifice, balancing valves in the return pipe of

each heating or cooling terminal.
D. Install check valves as required to control flow direction.
3.3 PIPING INSTALLATIONS

arrangement of piping systems. Indicate piping locations and
arrangements if such were used to size pipe and calculate friction
23 21 13 - 12
659-335
loss, expansion, pump sizing, and other design considerations.

Install piping as indicated unless deviations to layout are approved
on Coordination Drawings.
B. Install piping in concealed locations, unless otherwise indicated and

C. Install piping indicated to be exposed and piping in equipment rooms

D. Install piping above accessible ceilings to allow sufficient space for

E. Install piping to permit valve servicing.
F. Install piping at indicated slopes.
G. Install piping free of sags and bends.
H. Install fittings for changes in direction and branch connections.
I. Install piping to allow application of insulation.
J. Select system components with pressure rating equal to or greater than

K. Install groups of pipes parallel to each other, spaced to permit

applying insulation and servicing of valves.
L. Install drains, consisting of a tee fitting, NPS 3/4 ball valve, and
short NPS 3/4 threaded nipple with cap, at low points in piping system
mains and elsewhere as required for system drainage.
M. Install piping at a uniform grade of 0.2 percent upward in direction

of flow.
N. Reduce pipe sizes using eccentric reducer fitting installed with level
side up.
O. Install branch connections to mains using tee fittings in main pipe,

with the branch connected to the bottom of the main pipe. For up-feed
risers, connect the branch to the top of the main pipe.
P. Install valves according to Division 23 Section "General-Duty Valves

for HVAC Piping."
Q. Install unions in piping, NPS 2 and smaller, adjacent to valves, at

final connections of equipment, and elsewhere as indicated.
R. Install flanges in piping, NPS 2-1/2 and larger, at final connections

of equipment and elsewhere as indicated.
S. Install strainers on inlet side of each control valve, pressure-

reducing valve, solenoid valve, in-line pump, and elsewhere as
indicated. Install NPS 3/4 nipple and ball valve in blowdown
23 21 13 - 13
659-335
connection of strainers NPS 2 and larger. Match size of strainer

blowoff connection for strainers smaller than NPS 2.
T. Install expansion loops, expansion joints, anchors, and pipe alignment

guides as specified in Division 23 Section "Expansion Fittings and
Loops for HVAC Piping."
U. Identify piping as specified in Division 23 Section "Identification

for HVAC Piping and Equipment."
3.4 HANGERS AND SUPPORTS
A. Hanger, support, and anchor devices are specified in Division 23

Section "Hangers and Supports for HVAC Piping and Equipment." Comply
with the following requirements for maximum spacing of supports.
B. Seismic restraints are specified in Division 23 Section "Vibration and

Seismic Controls for HVAC Piping and Equipment."
C. Install the following pipe attachments:
1. Adjustable steel clevis hangers for individual horizontal piping

less than 20 feet long.
2. Adjustable roller hangers and spring hangers for individual
horizontal piping 20 feet or longer.
3. Pipe Roller: MSS SP-58, Type 44 for multiple horizontal piping
20 feet or longer, supported on a trapeze.
4. Spring hangers to support vertical runs.
5. Provide copper-clad hangers and supports for hangers and supports
in direct contact with copper pipe.
6. On plastic pipe, install pads or cushions on bearing surfaces to
prevent hanger from scratching pipe.
D. Install hangers for steel piping with the following maximum spacing
and minimum rod sizes:
1. NPS 3/4: Maximum span, 7 feet; minimum rod size, 3/8 inch.
2. NPS 1: Maximum span, 7 feet; minimum rod size, 3/8 inch.
3. NPS 1-1/4: Maximum span, 7 feet; minimum rod size, 3/8 inch.
15. NPS 14: Maximum span, 25 feet; minimum rod size, 1 inch.
18. NPS 20: Maximum span, 30 feet; minimum rod size, 1-1/4 inches.
23 21 13 - 14
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E. Install hangers for drawn-temper copper tubing with the following

maximum spacing and minimum rod sizes:
1. NPS 3/4: Maximum span, 5 feet; minimum rod size, 3/8 inch.
F. Plastic Piping Hanger Spacing: Space hangers according to pipe

manufacturer's written instructions for service conditions. Avoid
point loading. Space and install hangers with the fewest practical
rigid anchor points.
G. Support vertical runs at roof, at each floor, and at 10-foot intervals

between floors.
3.5 PIPE JOINT CONSTRUCTION

steel pipe.




G. Welded Joints: Construct joints according to AWS D10.12/D10.12M,

using qualified processes and welding operators according to Part 1
"Quality Assurance" Article.
23 21 13 - 15
659-335

I. Plastic Piping Solvent-Cemented Joints: Clean and dry joining

surfaces. Join pipe and fittings according to the following:
1. Comply with ASTM F 402 for safe-handling practice of cleaners,

primers, and solvent cements.
2. PVC Pressure Piping: Join ASTM D 1785 schedule number, PVC pipe
and PVC socket fittings according to ASTM D 2672. Join other-
than-schedule number PVC pipe and socket fittings according to
ASTM D 2855.
3. PVC Nonpressure Piping: Join according to ASTM D 2855.
J. Grooved Joints: Assemble joints with coupling and gasket, lubricant,

and bolts. Cut or roll grooves in ends of pipe based on pipe and
coupling manufacturer's written instructions for pipe wall thickness.
Use grooved-end fittings and rigid, grooved-end-pipe couplings.
K. Mechanically Formed, Copper-Tube-Outlet Joints: Use manufacturer-

recommended tool and procedure, and brazed joints.
L. Pressure-Sealed Joints: Use manufacturer-recommended tool and

procedure. Leave insertion marks on pipe after assembly.
3.6 HYDRONIC SPECIALTIES INSTALLATION
A. Install manual air vents at high points in piping, at heat-transfer

coils, and elsewhere as required for system air venting.
B. Install automatic air vents at high points of system piping in

mechanical equipment rooms only. Manual vents at heat-transfer coils
and elsewhere as required for air venting.
3.7 TERMINAL EQUIPMENT CONNECTIONS
A. Sizes for supply and return piping connections shall be the same as or
larger than equipment connections.
B. Install control valves in accessible locations close to connected

equipment.
C. Install bypass piping with globe valve around control valve. If

parallel control valves are installed, only one bypass is required.
D. Install ports for pressure gages and thermometers at coil inlet and
outlet connections according to Division 23 Section "Meters and Gages
for HVAC Piping."
3.8 CHEMICAL TREATMENT
A. Perform an analysis of makeup water to determine type and quantities

of chemical treatment needed to keep system free of scale, corrosion,
and fouling, and to sustain the following water characteristics:
23 21 13 - 16
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1. pH: To be determined by Owner.

2. "P" Alkalinity: To be determined by Owner.
3. Boron: To be determined by Owner.
4. Chemical Oxygen Demand: To be determined by Owner. Modify this
value if closed system contains glycol.
5. Corrosion Inhibitor:
a. Sodium Nitrate: To be determined by Owner.

b. Molybdate: To be determined by Owner.
c. Chromate: To be determined by Owner.
d. Sodium Nitrate Plus Molybdate: To be determined by Owner.
e. Chromate Plus Molybdate: To be determined by Owner.
6. Soluble Copper: To be determined by Owner.

7. Tolyiriazole Copper and Yellow Metal Corrosion Inhibitor: To be
determined by Owner.
8. Total Suspended Solids: To be determined by Owner.
9. Ammonia: To be determined by Owner.
10. Free Caustic Alkalinity: To be determined by Owner.
11. Microbiological Limits:
a. Total Aerobic Plate Count: To be determined by Owner.

organisms/ml.
b. Total Anaerobic Plate Count: To be determined by Owner.
organisms/ml.
c. Nitrate Reducers: To be determined by Owner.
d. Sulfate Reducers: To be determined by Owner.
e. Iron Bacteria: To be determined by Owner.
B. Fill system with fresh water and add liquid alkaline compound with
emulsifying agents and detergents to remove grease and petroleum
products from piping. Circulate solution for a minimum of 24 hours,
drain, clean strainer screens, and refill with fresh water.
C. Add initial chemical treatment and maintain water quality in ranges

noted above for the first year of operation.
A. Prepare hydronic piping according to ASME B31.9 and as follows:
1. Leave joints, including welds, uninsulated and exposed for

examination during test.
2. Provide temporary restraints for expansion joints that cannot
sustain reactions due to test pressure. If temporary restraints
are impractical, isolate expansion joints from testing.
3. Flush hydronic piping systems with clean water; then remove and
clean or replace strainer screens.
4. Isolate equipment from piping. If a valve is used to isolate
equipment, its closure shall be capable of sealing against test
pressure without damage to valve. Install blinds in flanged
joints to isolate equipment.
5. Install safety valve, set at a pressure no more than one-third
higher than test pressure, to protect against damage by expanding
liquid or other source of overpressure during test.
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B. Perform the following tests on hydronic piping:
1. Use ambient temperature water as a testing medium unless there is

risk of damage due to freezing. Another liquid that is safe for
workers and compatible with piping may be used.
2. While filling system, use vents installed at high points of
system to release air. Use drains installed at low points for
complete draining of test liquid.
3. Isolate expansion tanks and determine that hydronic system is
full of water.
4. Subject piping system to hydrostatic test pressure that is not
less than 1.5 times the system's working pressure. Test pressure
shall not exceed maximum pressure for any vessel, pump, valve, or
other component in system under test. Verify that stress due to
pressure at bottom of vertical runs does not exceed 90 percent of
specified minimum yield strength or 1.7 times "SE" value in
Appendix A in ASME B31.9, "Building Services Piping."
5. After hydrostatic test pressure has been applied for at least 10
minutes, examine piping, joints, and connections for leakage.
Eliminate leaks by tightening, repairing, or replacing
components, and repeat hydrostatic test until there are no leaks.
6. Prepare written report of testing.
C. Perform the following before operating the system:
1. Open manual valves fully.

2. Inspect air vents at high points of system and determine if all
are installed and operating freely (automatic type), or bleed air
completely (manual type).
3. Set temperature controls so all coils are calling for full flow.
4. Inspect and set operating temperatures of hydronic equipment,
such as boilers, chillers, cooling towers, to specified values.
5. Verify lubrication of motors and bearings.
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SECTION 23 31 13
METAL DUCTS
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Single-wall rectangular ducts and fittings.

2. Single-wall round and flat-oval ducts and fittings.
3. Double-wall round and flat-oval ducts and fittings.
4. Sheet metal materials.
5. Sealants and gaskets.
6. Hangers and supports.
7. Seismic-restraint devices.
1. Division 23 Section "Testing, Adjusting, and Balancing for HVAC"

for testing, adjusting, and balancing requirements for metal
ducts.
2. Division 23 Section "Air Duct Accessories" for dampers, sound-
control devices, duct-mounting access doors and panels, turning
vanes, and flexible ducts.
3. 230800 HVAC Commisioning.
A. Delegated Duct Design: Duct construction, including sheet metal

thicknesses, seam and joint construction, reinforcements, and hangers
and supports, shall comply with SMACNA's "HVAC Duct Construction
Standards - Metal and Flexible" and performance requirements and
design criteria indicated in "Duct Schedule" Article.
B. Structural Performance: Duct hangers and supports and seismic

restraints shall withstand the effects of gravity and seismic loads
and stresses within limits and under conditions described in SMACNA's
"HVAC Duct Construction Standards - Metal and Flexible" and
ASCE/SEI 7.
C. Airstream Surfaces: Surfaces in contact with the airstream shall

comply with requirements in ASHRAE 62.1-2004.
1.4 SUBMITTALS
A. Product Data: For each type of the following products:
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1. Liners and adhesives.

B. Shop Drawings:
1. Fabrication, assembly, and installation, including plans,

elevations, sections, components, and attachments to other work.
2. Factory- and shop-fabricated ducts and fittings.
3. Duct layout indicating sizes, configuration, liner material, and
static-pressure classes.
4. Elevation of top of ducts.
5. Dimensions of main duct runs from building grid lines.
6. Fittings.
7. Reinforcement and spacing.
8. Seam and joint construction.
9. Penetrations through fire-rated and other partitions.
10. Equipment installation based on equipment being used on Project.
11. Locations for duct accessories, including dampers, turning vanes,
and access doors and panels.
12. Hangers and supports, including methods for duct and building
attachment, seismic restraints, and vibration isolation.
C. Delegated-Design Submittal:
1. Sheet metal thicknesses.

2. Joint and seam construction and sealing.
3. Reinforcement details and spacing.
4. Materials, fabrication, assembly, and spacing of hangers and
supports.
5. Design Calculations: Calculations, including analysis data
signed and sealed by the qualified professional engineer
responsible for their preparation for selecting hangers and
supports and seismic restraints.
E. Field quality-control reports.

AWS D1.1/D1.1M, "Structural Welding Code - Steel," for hangers and
supports.
B. Welding Qualifications: Qualify procedures and personnel according to

the following:
1. AWS D1.1/D1.1M, "Structural Welding Code - Steel," for hangers

and supports.
C. ASHRAE Compliance: Applicable requirements in ASHRAE 62.1-2004,

Section 5 - "Systems and Equipment" and Section 7 - "Construction and
System Start-Up."
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D. ASHRAE/IESNA Compliance: Applicable requirements in

ASHRAE/IESNA 90.1-2004, Section 6.4.4 - "HVAC System Construction and
Insulation."
PART 2 - PRODUCTS
2.1 SINGLE-WALL RECTANGULAR DUCTS AND FITTINGS
A. General Fabrication Requirements: Comply with SMACNA's "HVAC Duct

Construction Standards - Metal and Flexible" based on indicated
static-pressure class unless otherwise indicated.
B. Transverse Joints: Select joint types and fabricate according to

SMACNA's "HVAC Duct Construction Standards - Metal and Flexible,"
Figure 1-4, "Transverse (Girth) Joints," for static-pressure class,
applicable sealing requirements, materials involved, duct-support
intervals, and other provisions in SMACNA's "HVAC Duct Construction
Standards - Metal and Flexible."
C. Longitudinal Seams: Select seam types and fabricate according to

Figure 1-5, "Longitudinal Seams - Rectangular Ducts," for static-
pressure class, applicable sealing requirements, materials involved,
duct-support intervals, and other provisions in SMACNA's "HVAC Duct
Construction Standards - Metal and Flexible."
D. Elbows, Transitions, Offsets, Branch Connections, and Other Duct

Construction: Select types and fabricate according to SMACNA's "HVAC
Duct Construction Standards - Metal and Flexible," Chapter 2,
"Fittings and Other Construction," for static-pressure class,
applicable sealing requirements, materials involved, duct-support
intervals, and other provisions in SMACNA's "HVAC Duct Construction
Standards - Metal and Flexible."
2.2 SINGLE-WALL ROUND AND FLAT-OVAL DUCTS AND FITTINGS
A. General Fabrication Requirements: Comply with SMACNA's "HVAC Duct

Construction Standards - Metal and Flexible," Chapter 3, "Round, Oval,
and Flexible Duct," based on indicated static-pressure class unless

available manufacturers offering products that may be
following:
a. Lindab Inc.
b. McGill AirFlow LLC.
c. SEMCO Incorporated.
d. Sheet Metal Connectors, Inc.
e. Spiral Manufacturing Co., Inc.
B. Flat-Oval Ducts: Indicated dimensions are the duct width (major

dimension) and diameter of the round sides connecting the flat
portions of the duct (minor dimension).
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C. Transverse Joints: Select joint types and fabricate according to

Figure 3-2, "Transverse Joints - Round Duct," for static-pressure
class, applicable sealing requirements, materials involved, duct-
support intervals, and other provisions in SMACNA's "HVAC Duct
1. Transverse Joints in Ducts Larger Than 60 Inches (1524 mm) in

Diameter: Flanged.
D. Longitudinal Seams: Select seam types and fabricate according to

Figure 3-1, "Seams - Round Duct and Fittings," for static-pressure
1. Fabricate round ducts larger than 90 inches (2286 mm) in diameter

with butt-welded longitudinal seams.
2. Fabricate flat-oval ducts larger than 72 inches (1830 mm) in
width (major dimension) with butt-welded longitudinal seams.
E. Tees and Laterals: Select types and fabricate according to SMACNA's

"HVAC Duct Construction Standards - Metal and Flexible," Figure 3-4,
"90 Degree Tees and Laterals," and Figure 3-5, "Conical Tees," for
static-pressure class, applicable sealing requirements, materials
involved, duct-support intervals, and other provisions in SMACNA's
"HVAC Duct Construction Standards - Metal and Flexible."
2.3 DOUBLE-WALL ROUND AND FLAT-OVAL DUCTS AND FITTINGS
A. Manufacturers: Subject to compliance with requirements, available

manufacturers offering products that may be incorporated into the Work
include, but are not limited to, the following:
1. Lindab Inc.
2. McGill AirFlow LLC.
3. SEMCO Incorporated.
4. Sheet Metal Connectors, Inc.
B. Flat-Oval Ducts: Indicated dimensions are the duct width (major

dimension) and diameter of the round sides connecting the flat
portions of the duct (minor dimension) of the inner duct.
C. Outer Duct: Comply with SMACNA's "HVAC Duct Construction Standards -

Metal and Flexible," Chapter 3, "Round, Oval, and Flexible Duct,"
based on static-pressure class unless otherwise indicated.
1. Transverse Joints: Select joint types and fabricate according to

Figure 3-2, "Transverse Joints - Round Duct," for static-pressure
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a. Transverse Joints in Ducts Larger Than 60 Inches (1524 mm) in

Diameter: Flanged.
2. Longitudinal Seams: Select seam types and fabricate according to

Figure 3-1, "Seams - Round Duct and Fittings," for static-
pressure class, applicable sealing requirements, materials
involved, duct-support intervals, and other provisions in
SMACNA's "HVAC Duct Construction Standards - Metal and Flexible."
a. Fabricate round ducts larger than 90 inches (2286 mm) in

diameter with butt-welded longitudinal seams.
b. Fabricate flat-oval ducts larger than 72 inches (1830 mm) in
width (major dimension) with butt-welded longitudinal seams.
3. Tees and Laterals: Select types and fabricate according to

Figure 3-4, "90 Degree Tees and Laterals," and Figure 3-5,
"Conical Tees," for static-pressure class, applicable sealing
requirements, materials involved, duct-support intervals, and
other provisions in SMACNA's "HVAC Duct Construction Standards -
Metal and Flexible."
D. Inner Duct: Minimum 0.028-inch (0.7-mm) solid sheet steel.
E. Interstitial Insulation: Fibrous-glass liner complying with

ASTM C 1071, NFPA 90A, or NFPA 90B; and with NAIMA AH124, "Fibrous
Glass Duct Liner Standard."
1. Maximum Thermal Conductivity: 0.27 Btu x in./h x sq. ft. x deg F

(0.039 W/m x K) at 75 deg F (24 deg C) mean temperature.
2. Install spacers that position the inner duct at uniform distance
from outer duct without compressing insulation.
3. Coat insulation with antimicrobial coating.
4. Cover insulation with polyester film complying with UL 181,
Class 1.
2.4 SHEET METAL MATERIALS
A. General Material Requirements: Comply with SMACNA's "HVAC Duct

Construction Standards - Metal and Flexible" for acceptable materials,
material thicknesses, and duct construction methods unless otherwise
indicated. Sheet metal materials shall be free of pitting, seam
marks, roller marks, stains, discolorations, and other imperfections.
B. Galvanized Sheet Steel: Comply with ASTM A 653/A 653M.
1. Galvanized Coating Designation: G90 (Z275).

2. Finishes for Surfaces Exposed to View: Mill phosphatized.
C. Reinforcement Shapes and Plates: ASTM A 36/A 36M, steel plates,

shapes, and bars; black and galvanized.
1. Where black and galvanized-steel shapes and plates are used to

reinforce aluminum ducts, isolate the different metals with butyl
rubber, neoprene, or EPDM gasket materials.
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D. Tie Rods: Galvanized steel, 1/4-inch (6-mm) minimum diameter for

lengths 36 inches (900 mm) or less; 3/8-inch (10-mm) minimum diameter
for lengths longer than 36 inches (900 mm).
E. Insulation Pins and Washers:

0.106-inch- (2.6-mm-) diameter shank, length to suit depth of
insulation indicated with integral 1-1/2-inch (38-mm) galvanized
carbon-steel washer.
2. Insulation-Retaining Washers: Self-locking washers formed from
0.016-inch- (0.41-mm-) thick galvanized steel; with beveled edge
sized as required to hold insulation securely in place but not
less than 1-1/2 inches (38 mm) in diameter.
2.5 SEALANT AND GASKETS
A. General Sealant and Gasket Requirements: Surface-burning

characteristics for sealants and gaskets shall be a maximum flame-
spread index of 25 and a maximum smoke-developed index of 50 when
tested according to UL 723; certified by an NRTL.
B. Two-Part Tape Sealing System:
1. Tape: Woven cotton fiber impregnated with mineral gypsum and

modified acrylic/silicone activator to react exothermically with
tape to form hard, durable, airtight seal.
2. Tape Width: 3 inches (76 mm).
3. Sealant: Modified styrene acrylic.
4. Water resistant.
5. Mold and mildew resistant.
6. Maximum Static-Pressure Class: 10-inch wg (2500 Pa), positive
and negative.
7. Service: Indoor and outdoor.
8. Service Temperature: Minus 40 to plus 200 deg F (Minus 40 to
plus 93 deg C).
9. Substrate: Compatible with galvanized sheet steel (both PVC
coated and bare), stainless steel, or aluminum.
10. For indoor applications, use sealant that has a VOC content of
(EPA Method 24).
C. Water-Based Joint and Seam Sealant:
1. Application Method: Brush on.

2. Solids Content: Minimum 65 percent.
3. Shore A Hardness: Minimum 20.
4. Water resistant.
6. VOC: Maximum 75 g/L (less water).
7. Maximum Static-Pressure Class: 10-inch wg (2500 Pa), positive
and negative.
8. Service: Indoor or outdoor.
coated and bare), stainless steel, or aluminum sheets.
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D. Solvent-Based Joint and Seam Sealant:
1. Application Method: Brush on.

2. Base: Synthetic rubber resin.
3. Solvent: Toluene and heptane.
4. Solids Content: Minimum 60 percent.
5. Shore A Hardness: Minimum 60.
6. Water resistant.
(EPA Method 24).
9. VOC: Maximum 395 g/L.
10. Maximum Static-Pressure Class: 10-inch wg (2500 Pa), positive or
negative.
11. Service: Indoor or outdoor.
coated and bare), stainless steel, or aluminum sheets.
E. Flanged Joint Sealant: Comply with ASTM C 920.
1. General: Single-component, acid-curing, silicone, elastomeric.

2. Type: S.
3. Grade: NS.
4. Class: 25.
5. Use: O.
(EPA Method 24).
F. Flange Gaskets: Butyl rubber, neoprene, or EPDM polymer with

polyisobutylene plasticizer.
G. Round Duct Joint O-Ring Seals:
1. Seal shall provide maximum leakage class of 3 cfm/100 sq. ft. at

1-inch wg (0.14 L/s per sq. m at 250 Pa) and shall be rated for
10-inch wg (2500-Pa) static-pressure class, positive or negative.
2. EPDM O-ring to seal in concave bead in coupling or fitting
spigot.
3. Double-lipped, EPDM O-ring seal, mechanically fastened to
factory-fabricated couplings and fitting spigots.
A. Hanger Rods for Noncorrosive Environments: Cadmium-plated steel rods

and nuts.
B. Hanger Rods for Corrosive Environments: Electrogalvanized, all-thread

rods or galvanized rods with threads painted with zinc-chromate primer
after installation.
C. Strap and Rod Sizes: Comply with SMACNA's "HVAC Duct Construction
Standards - Metal and Flexible," Table 4-1 (Table 4-1M), "Rectangular
Duct Hangers Minimum Size," and Table 4-2, "Minimum Hanger Sizes for
Round Duct."
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D. Steel Cables for Galvanized-Steel Ducts: Galvanized steel complying

with ASTM A 603.
E. Steel Cables for Stainless-Steel Ducts: Stainless steel complying

with ASTM A 492.
F. Steel Cable End Connections: Cadmium-plated steel assemblies with

brackets, swivel, and bolts designed for duct hanger service; with an
automatic-locking and clamping device.
G. Duct Attachments: Sheet metal screws, blind rivets, or self-tapping

metal screws; compatible with duct materials.
H. Trapeze and Riser Supports:
1. Supports for Galvanized-Steel Ducts: Galvanized-steel shapes and

plates.
2. Supports for Stainless-Steel Ducts: Stainless-steel shapes and
plates.
3. Supports for Aluminum Ducts: Aluminum or galvanized steel coated
with zinc chromate.
A. Manufacturers: Subject to compliance with requirements, available

manufacturers offering products that may be incorporated into the Work
include, but are not limited to, the following:

2. Ductmate Industries, Inc.
3. Hilti Corp.
7. TOLCO; a brand of NIBCO INC.
8. Unistrut Corporation; Tyco International, Ltd.


C. Channel Support System: Shop- or field-fabricated support assembly

made of slotted steel channels rated in tension, compression, and
torsion forces and with accessories for attachment to braced component
at one end and to building structure at the other end. Include
matching components and corrosion-resistant coating.
D. Restraint Cables: ASTM A 603, galvanized-steel cables with end

connections made of cadmium-plated steel assemblies with brackets,
swivel, and bolts designed for restraining cable service; and with an
automatic-locking and clamping device or double-cable clips.
23 31 13 - 8
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E. Hanger Rod Stiffener: Steel tube or steel slotted-support-system

F. Mechanical Anchor Bolts: Drilled-in and stud-wedge or female-wedge

type. Select anchor bolts with strength required for anchor and as
tested according to ASTM E 488.
PART 3 - EXECUTION
3.1 DUCT INSTALLATION

arrangement of duct system. Indicated duct locations, configurations,
and arrangements were used to size ducts and calculate friction loss
for air-handling equipment sizing and for other design considerations.
Install duct systems as indicated unless deviations to layout are
approved on Shop Drawings and Coordination Drawings.
B. Install ducts according to SMACNA's "HVAC Duct Construction Standards

- Metal and Flexible" unless otherwise indicated.
C. Install round and flat-oval ducts in maximum practical lengths.
D. Install ducts with fewest possible joints.
E. Install factory- or shop-fabricated fittings for changes in direction,

size, and shape and for branch connections.
F. Unless otherwise indicated, install ducts vertically and horizontally,

and parallel and perpendicular to building lines.
G. Install ducts close to walls, overhead construction, columns, and

other structural and permanent enclosure elements of building.
H. Install ducts with a clearance of 1 inch (25 mm), plus allowance for
insulation thickness.
I. Route ducts to avoid passing through transformer vaults and electrical

equipment rooms and enclosures.
J. Where ducts pass through non-fire-rated interior partitions and

exterior walls and are exposed to view, cover the opening between the
partition and duct or duct insulation with sheet metal flanges of same
metal thickness as the duct. Overlap openings on four sides by at
least 1-1/2 inches (38 mm).
K. Where ducts pass through fire-rated interior partitions and exterior

walls, install fire dampers. Comply with requirements in Division 23
Section "Air Duct Accessories" for fire and smoke dampers.
L. Protect duct interiors from moisture, construction debris and dust,

and other foreign materials. Comply with SMACNA's "Duct Cleanliness
for New Construction Guidelines."
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3.2 INSTALLATION OF EXPOSED DUCTWORK
A. Protect ducts exposed in finished spaces from being dented, scratched,

or damaged.
B. Trim duct sealants flush with metal. Create a smooth and uniform
exposed bead. Do not use two-part tape sealing system.
C. Grind welds to provide smooth surface free of burrs, sharp edges, and
weld splatter. When welding stainless steel with a No. 3 or 4 finish,
grind the welds flush, polish the exposed welds, and treat the welds
to remove discoloration caused by welding.
D. Maintain consistency, symmetry, and uniformity in the arrangement and

fabrication of fittings, hangers and supports, duct accessories, and
air outlets.
E. Repair or replace damaged sections and finished work that does not
comply with these requirements.
3.3 DUCT SEALING – See Construction Documents.
A. Comply with SMACNA's "HVAC Duct Construction Standards - Metal and

Flexible," Chapter 4, "Hangers and Supports."
B. Building Attachments: Concrete inserts, powder-actuated fasteners, or

structural-steel fasteners appropriate for construction materials to
which hangers are being attached.
1. Where practical, install concrete inserts before placing

concrete.
2. Install powder-actuated concrete fasteners after concrete is
placed and completely cured.
3. Use powder-actuated concrete fasteners for standard-weight
aggregate concretes or for slabs more than 4 inches (100 mm)
thick.
4. Do not use powder-actuated concrete fasteners for lightweight-
aggregate concretes or for slabs less than 4 inches (100 mm)
thick.
5. Do not use powder-actuated concrete fasteners for seismic
restraints.
C. Hanger Spacing: Comply with SMACNA's "HVAC Duct Construction

Standards - Metal and Flexible," Table 4-1 (Table 4-1M), "Rectangular
Duct Hangers Minimum Size," and Table 4-2, "Minimum Hanger Sizes for
Round Duct," for maximum hanger spacing; install hangers and supports
within 24 inches (610 mm) of each elbow and within 48 inches (1200 mm)
of each branch intersection.
D. Hangers Exposed to View: Threaded rod and angle or channel supports.
E. Support vertical ducts with steel angles or channel secured to the

sides of the duct with welds, bolts, sheet metal screws, or blind
23 31 13 - 10
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rivets; support at each floor and at a maximum intervals of 16 feet

(5 m).
F. Install upper attachments to structures. Select and size upper

attachments with pull-out, tension, and shear capacities appropriate
for supported loads and building materials where used.
3.5 SEISMIC-RESTRAINT-DEVICE INSTALLATION
A. Install ducts with hangers and braces designed to support the duct and
to restrain against seismic forces required by applicable building
codes. Comply with ASCE/SEI 7.
1. Space lateral supports a maximum of 40 feet (12 m) o.c., and

longitudinal supports a maximum of 80 feet (24 m) o.c.
2. Brace a change of direction longer than 12 feet (3.7 m).
B. Select seismic-restraint devices with capacities adequate to carry

present and future static and seismic loads.

D. Install cable restraints on ducts that are suspended with vibration

isolators.

F. Attachment to Structure: If specific attachment is not indicated,

anchor bracing and restraints to structure, to flanges of beams, to
upper truss chords of bar joists, or to concrete members.
G. Drilling for and Setting Anchors:

reinforcement or embedded items during drilling. Notify the
Architect if reinforcing steel or other embedded items are
encountered during drilling. Locate and avoid prestressed
tendons, electrical and telecommunications conduit, and gas
lines.
to be fastened.
wrench.
5. Install zinc-coated steel anchors for interior applications and
stainless-steel anchors for applications exposed to weather.
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3.6 CONNECTIONS
A. Make connections to equipment with flexible connectors complying with

Division 23 Section "Air Duct Accessories."
B. Comply with SMACNA's "HVAC Duct Construction Standards - Metal and

Flexible" for branch, outlet and inlet, and terminal unit connections.
3.7 PAINTING
A. Paint interior of metal ducts that are visible through registers and
grilles and that do not have duct liner. Apply one coat of flat,
black, latex paint over a compatible galvanized-steel primer. Paint
materials and application requirements are specified in Division 09
painting Sections.
B. Leakage Tests:
1. Comply with SMACNA's "HVAC Air Duct Leakage Test Manual." Submit
a test report for each test.
2. Test the following systems:
a. Supply Ducts with a Pressure Class of 2-Inch wg (500 Pa) or

Higher: Test representative duct sections, selected by
Architect from sections installed, totaling no less than 50
percent of total installed duct area for each designated
pressure class.
b. Return Ducts with a Pressure Class of 2-Inch wg (500 Pa) or
pressure class.
c. Exhaust Ducts with a Pressure Class of 2-Inch wg (500 Pa) or
pressure class.
3. Disassemble, reassemble, and seal segments of systems to

accommodate leakage testing and for compliance with test
requirements.
4. Test for leaks before applying external insulation.
5. Conduct tests at static pressures equal to maximum design
pressure of system or section being tested. If static-pressure
classes are not indicated, test system at maximum system design
pressure. Do not pressurize systems above maximum design
operating pressure.
6. Give seven days' advance notice for testing.
C. Duct System Cleanliness Tests:
23 31 13 - 12
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1. Visually inspect duct system to ensure that no visible

contaminants are present.
2. Test sections of metal duct system, chosen randomly by Owner, for
cleanliness according to "Vacuum Test" in NADCA ACR, "Assessment,
Cleaning and Restoration of HVAC Systems."
a. Acceptable Cleanliness Level: Net weight of debris collected

on the filter media shall not exceed 0.75 mg/100 sq. cm.
D. Duct system will be considered defective if it does not pass tests and
inspections.
3.9 DUCT CLEANING
A. Clean new and existing duct system(s) before testing, adjusting, and
balancing.
B. Use service openings for entry and inspection.
1. Create new openings and install access panels appropriate for

duct static-pressure class if required for cleaning access.
Provide insulated panels for insulated or lined duct. Patch
insulation and liner as recommended by duct liner manufacturer.
Comply with Division 23 Section "Air Duct Accessories" for access
panels and doors.
2. Disconnect and reconnect flexible ducts as needed for cleaning
and inspection.
3. Remove and reinstall ceiling to gain access during the cleaning
process.
C. Particulate Collection and Odor Control:
1. When venting vacuuming system inside the building, use HEPA

filtration with 99.97 percent collection efficiency for 0.3-
micron-size (or larger) particles.
2. When venting vacuuming system to outdoors, use filter to collect
debris removed from HVAC system, and locate exhaust downwind and
away from air intakes and other points of entry into building.
D. Clean the following components by removing surface contaminants and

deposits:
1. Air outlets and inlets (registers, grilles, and diffusers).

2. Supply, return, and exhaust fans including fan housings, plenums
(except ceiling supply and return plenums), scrolls, blades or
vanes, shafts, baffles, dampers, and drive assemblies.
3. Air-handling unit internal surfaces and components including
mixing box, coil section, air wash systems, spray eliminators,
condensate drain pans, humidifiers and dehumidifiers, filters and
filter sections, and condensate collectors and drains.
4. Coils and related components.
5. Return-air ducts, dampers, actuators, and turning vanes except in
ceiling plenums and mechanical equipment rooms.
6. Supply-air ducts, dampers, actuators, and turning vanes.
23 31 13 - 13
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7. Dedicated exhaust and ventilation components and makeup air

systems.
E. Mechanical Cleaning Methodology:
1. Clean metal duct systems using mechanical cleaning methods that

extract contaminants from within duct systems and remove
contaminants from building.
2. Use vacuum-collection devices that are operated continuously
during cleaning. Connect vacuum device to downstream end of duct
sections so areas being cleaned are under negative pressure.
3. Use mechanical agitation to dislodge debris adhered to interior
duct surfaces without damaging integrity of metal ducts, duct
liner, or duct accessories.
4. Clean fibrous-glass duct liner with HEPA vacuuming equipment; do
not permit duct liner to get wet. Replace fibrous-glass duct
liner that is damaged, deteriorated, or delaminated or that has
friable material, mold, or fungus growth.
5. Clean coils and coil drain pans according to NADCA 1992. Keep
drain pan operational. Rinse coils with clean water to remove
latent residues and cleaning materials; comb and straighten fins.
6. Provide drainage and cleanup for wash-down procedures.
7. Antimicrobial Agents and Coatings: Apply EPA-registered
antimicrobial agents if fungus is present. Apply antimicrobial
agents according to manufacturer's written instructions after
removal of surface deposits and debris.
3.10 START UP
A. Air Balance: Comply with requirements in Division 23 Section

"Testing, Adjusting, and Balancing for HVAC."
3.11 DUCT SCHEDULE
A. Fabricate ducts with galvanized sheet steel except as otherwise

indicated and as follows:
1. None.
B. Supply Ducts:
1. Ducts Connected to Fan Coil Units, Furnaces, Heat Pumps, and

Terminal Units:
a. Pressure Class: Positive 2-inch wg (500 Pa).

b. Minimum SMACNA Seal Class: See Construction Documents.
c. SMACNA Leakage Class for Rectangular: 12.
d. SMACNA Leakage Class for Round and Flat Oval: 6.
2. Ducts Connected to Constant-Volume Air-Handling Units:

23 31 13 - 14
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3. Ducts Connected to Variable-Air-Volume Air-Handling Units:

4. Ducts Connected to Equipment Not Listed Above:

C. Return Ducts:
1. Ducts Connected to Fan Coil Units, Furnaces, Heat Pumps, and

Terminal Units:
a. Pressure Class: Positive or negative 2-inch wg (500 Pa).

2. Ducts Connected to Air-Handling Units:


D. Exhaust Ducts:
1. Ducts Connected to Fans Exhausting (ASHRAE 62.1, Class 1 and 2)

Air:
a. Pressure Class: Negative 2-inch wg (500 Pa).

b. Minimum SMACNA Seal Class: C if negative pressure, and A if
positive pressure.
2. Ducts Connected to Air-Handling Units:

b. Minimum SMACNA Seal Class: B if negative pressure, and A if
positive pressure.
23 31 13 - 15
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b. Minimum SMACNA Seal Class: B if negative pressure, and A if
positive pressure.
E. Intermediate Reinforcement:
1. Galvanized-Steel Ducts: Galvanized steel.
F. Double-Wall Duct Interstitial Insulation:
1. Supply Air Ducts: 1 inch (25 mm) thick.

2. Return Air Ducts: 1 inch (25 mm) thick.
3. Exhaust Air Ducts: 1 inch (25 mm) thick.
G. Elbow Configuration:
1. Rectangular Duct: Comply with SMACNA's "HVAC Duct Construction

Standards - Metal and Flexible," Figure 2-2, "Rectangular
Elbows."
a. Velocity 1000 fpm (5 m/s) or Lower:
1) Radius Type RE 1 with minimum 0.5 radius-to-diameter

ratio.
2) Mitered Type RE 4 without vanes.
b. Velocity 1000 to 1500 fpm (5 to 7.6 m/s):

ratio.
ratio and two vanes.
3) Mitered Type RE 2 with vanes complying with SMACNA's
"HVAC Duct Construction Standards - Metal and Flexible,"
Figure 2-3, "Vanes and Vane Runners," and Figure 2-4,
"Vane Support in Elbows."
c. Velocity 1500 fpm (7.6 m/s) or Higher:

ratio.
ratio and two vanes.
3) Mitered Type RE 2 with vanes complying with SMACNA's
"HVAC Duct Construction Standards - Metal and Flexible,"
Figure 2-3, "Vanes and Vane Runners," and Figure 2-4,
"Vane Support in Elbows."

Standards - Metal and Flexible," Figure 2-2, "Rectangular
Elbows."
23 31 13 - 16
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a. Radius Type RE 1 with minimum 1.5 radius-to-diameter ratio.

b. Radius Type RE 3 with minimum 1.0 radius-to-diameter ratio
and two vanes.
c. Mitered Type RE 2 with vanes complying with SMACNA's "HVAC
Duct Construction Standards - Metal and Flexible," Figure 2-
3, "Vanes and Vane Runners," and Figure 2-4, "Vane Support in
Elbows."
3. Round Duct: Comply with SMACNA's "HVAC Duct Construction

Standards - Metal and Flexible," Figure 3-3, "Round Duct Elbows."
a. Minimum Radius-to-Diameter Ratio and Elbow Segments: Comply

with SMACNA's "HVAC Duct Construction Standards - Metal and
Flexible," Table 3-1, "Mitered Elbows." Elbows with less
than 90-degree change of direction have proportionately fewer
segments.
1) Velocity 1000 fpm (5 m/s) or Lower: 0.5 radius-to-

diameter ratio and three segments for 90-degree elbow.
2) Velocity 1000 to 1500 fpm (5 to 7.6 m/s): 1.0 radius-
to-diameter ratio and four segments for 90-degree elbow.
3) Velocity 1500 fpm (7.6 m/s) or Higher: 1.5 radius-to-
diameter ratio and five segments for 90-degree elbow.
4) Radius-to Diameter Ratio: 1.5.
b. Round Elbows, 12 Inches (305 mm) and Smaller in Diameter:

Stamped or pleated.
c. Round Elbows, 14 Inches (356 mm) and Larger in Diameter:
Standing seam.
H. Branch Configuration:

Standards - Metal and Flexible," Figure 2-6, "Branch
Connections."
a. Rectangular Main to Rectangular Branch: 45-degree entry.

b. Rectangular Main to Round Branch: Spin in.
2. Round and Flat Oval: Comply with SMACNA's "HVAC Duct

Construction Standards - Metal and Flexible," Figure 3-4, "90
Degree Tees and Laterals," and Figure 3-5, "Conical Tees."
Saddle taps are permitted in existing duct.
a. Velocity 1000 fpm (5 m/s) or Lower: 90-degree tap.

b. Velocity 1000 to 1500 fpm (5 to 7.6 m/s): Conical tap.
c. Velocity 1500 fpm (7.6 m/s) or Higher: 45-degree lateral.
23 31 13 - 17
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SECTION 23 33 00
AIR DUCT ACCESSORIES
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Manual volume dampers.

2. Control dampers.
3. Fire dampers.
4. Combination fire and smoke dampers.
5. Flange connectors.
6. Turning vanes.
7. Duct-mounted access doors.
8. Flexible connectors.
9. Flexible ducts.
10. Duct accessory hardware.
1. Division 28 Section "Fire Detection and Alarm" for duct-mounted

fire and smoke detectors.
1.3 SUBMITTALS
1. For duct silencers, include pressure drop and dynamic insertion

loss data. Include breakout noise calculations for high
transmission loss casings.
B. Shop Drawings: For duct accessories. Include plans, elevations,

sections, details and attachments to other work.
1. Detail duct accessories fabrication and installation in ducts and

other construction. Include dimensions, weights, loads, and
required clearances; and method of field assembly into duct
systems and other construction. Include the following:
a. Special fittings.
b. Manual volume damper installations.
c. Control damper installations.
d. Fire-damper, smoke-damper, combination fire- and smoke-
damper, ceiling, and corridor damper installations, including
sleeves; and duct-mounted access doors and remote damper
operators.
23 33 00 - 1
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e. Duct security bars.

f. Wiring Diagrams: For power, signal, and control wiring.
C. Coordination Drawings: Reflected ceiling plans, drawn to scale, on

which ceiling-mounted access panels and access doors required for
access to duct accessories are shown and coordinated with each other,
using input from Installers of the items involved.
D. Source quality-control reports.
E. Operation and Maintenance Data: For air duct accessories to include

A. Comply with NFPA 90A, "Installation of Air Conditioning and

Ventilating Systems," and with NFPA 90B, "Installation of Warm Air
Heating and Air Conditioning Systems."
B. Comply with AMCA 500-D testing for damper rating.
1.5 EXTRA MATERIALS
1. Fusible Links: Furnish quantity equal to 10 percent of amount

installed.
PART 2 - PRODUCTS
2.1 MATERIALS

Flexible" for acceptable materials, material thicknesses, and duct
construction methods unless otherwise indicated. Sheet metal
materials shall be free of pitting, seam marks, roller marks, stains,
discolorations, and other imperfections.
B. Galvanized Sheet Steel: Comply with ASTM A 653/A 653M.
1. Galvanized Coating Designation: G90 (Z275).

2. Exposed-Surface Finish: Mill phosphatized.
C. Reinforcement Shapes and Plates: Galvanized-steel reinforcement where

installed on galvanized sheet metal ducts; compatible materials for
aluminum and stainless-steel ducts.
D. Tie Rods: Galvanized steel, 1/4-inch (6-mm) minimum diameter for

lengths 36 inches (900 mm) or less; 3/8-inch (10-mm) minimum diameter
for lengths longer than 36 inches (900 mm).
2.2 MANUAL VOLUME DAMPERS
A. Standard, Steel, Manual Volume Dampers:
23 33 00 - 2
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a. Air Balance Inc.; a division of Mestek, Inc.

b. McGill AirFlow LLC.
c. METALAIRE, Inc.
d. Nailor Industries Inc.
e. Pottorff; a division of PCI Industries, Inc.
f. Ruskin Company.
2. Standard leakage rating, with linkage outside airstream.

3. Suitable for horizontal or vertical applications.
4. Frames:
a. Hat-shaped, galvanized-steel channels, 0.064-inch (1.62-mm)

minimum thickness.
b. Mitered and welded corners.
c. Flanges for attaching to walls and flangeless frames for
installing in ducts.
5. Blades:
a. Multiple blade.
b. Opposed-blade design.
c. Stiffen damper blades for stability.
d. Galvanized-steel, 0.064 inch (1.62 mm) thick.
6. Blade Axles: Galvanized steel.

7. Bearings:
a. Oil-impregnated bronze.
b. Dampers in ducts with pressure classes of 3-inch wg (750 Pa)
or less shall have axles full length of damper blades and
bearings at both ends of operating shaft.
8. Tie Bars and Brackets: Galvanized steel.
B. Jackshaft:
1. Size: 1-inch (25-mm) diameter.

2. Material: Galvanized-steel pipe rotating within pipe-bearing
assembly mounted on supports at each mullion and at each end of
multiple-damper assemblies.
3. Length and Number of Mountings: As required to connect linkage
of each damper in multiple-damper assembly.
C. Damper Hardware:
1. Zinc-plated, die-cast core with dial and handle made of 3/32-

inch- (2.4-mm-) thick zinc-plated steel, and a 3/4-inch (19-mm)
hexagon locking nut.
2. Include center hole to suit damper operating-rod size.
3. Include elevated platform for insulated duct mounting.
23 33 00 - 3
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2.3 CONTROL DAMPERS

1. Flexmaster U.S.A., Inc.

2. Greenheck Fan Corporation.
3. Lloyd Industries, Inc.
5. METALAIRE, Inc.
6. Nailor Industries Inc.
7. Ruskin Company.
B. Low-leakage rating, with linkage outside airstream, and bearing AMCA's

Certified Ratings Seal for both air performance and air leakage.
C. Frames:
1. Hat shaped.
2. Galvanized-steel channels, 0.064 inch (1.62 mm) thick.
3. Mitered and welded corners.
D. Blades:
1. Multiple blade with maximum blade width of 8 inches (200 mm).

2. Opposed-blade design.
3. Galvanized steel.
4. 0.064 inch (1.62 mm) thick.
5. Blade Edging: Closed-cell neoprene edging.
6. Blade Edging: Inflatable seal blade edging, or replaceable
rubber seals.
E. Blade Axles: 1/2-inch- (13-mm-) diameter; galvanized steel; blade-

linkage hardware of zinc-plated steel and brass; ends sealed against
blade bearings.
1. Operating Temperature Range: From minus 40 to plus 200 deg F

(minus 40 to plus 93 deg C).
F. Bearings:
1. Oil-impregnated bronze.
2. Dampers in ducts with pressure classes of 3-inch wg (750 Pa) or
less shall have axles full length of damper blades and bearings
at both ends of operating shaft.
3. Thrust bearings at each end of every blade.
2.4 FIRE DAMPERS


2. Leader Industries
23 33 00 - 4
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4. METALAIRE, Inc.
6. Pottorff; a division of PCI Industries, Inc.
7. Ruskin Company.
8. Ward Industries, Inc.; a division of Hart & Cooley, Inc.
B. Type: Static and dynamic; rated and labeled according to UL 555 by an

NRTL.
C. Closing rating in ducts up to 4-inch wg (1-kPa) static pressure class

and minimum 4000-fpm (20-m/s) velocity.
D. Fire Rating: 1-1/2 and 3 hours.
E. Frame: Curtain type with blades outside airstream Multiple-blade

type; fabricated with roll-formed, 0.034-inch- (0.85-mm-) thick
galvanized steel; with mitered and interlocking corners.
F. Mounting Sleeve: Factory- or field-installed, galvanized sheet steel.
1. Minimum Thickness: 0.052 or 0.138 inch (1.3 or 3.5 mm) thick, as

indicated, and of length to suit application.
2. Exception: Omit sleeve where damper-frame width permits direct
attachment of perimeter mounting angles on each side of wall or
floor; thickness of damper frame must comply with sleeve
requirements.
G. Mounting Orientation: Vertical or horizontal as indicated.
H. Blades: Roll-formed, interlocking, 0.034-inch- (0.85-mm-) thick,

galvanized sheet steel. In place of interlocking blades, use full-
length, 0.034-inch- (0.85-mm-) thick, galvanized-steel blade
connectors.
I. Horizontal Dampers: Include blade lock and stainless-steel closure

spring.
J. Heat-Responsive Device: Replaceable, 165 deg F (74 deg C) rated,

fusible links.
2.5 COMBINATION FIRE AND SMOKE DAMPERS


3. Ruskin Company.
4. Leader Industries
B. Type: Static and dynamic; rated and labeled according to UL 555 and
UL 555S by an NRTL.
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C. Closing rating in ducts up to 4-inch wg (1-kPa) static pressure class

and minimum 4000-fpm (20-m/s) velocity.
D. Fire Rating: 1-1/2 and 3 hours.
E. Heat-Responsive Device: Pneumatic resettable link and switch package,

factory installed, rated.
F. Smoke Detector: Integral, factory wired for single-point connection.
G. Frame: Multiple-blade type; fabricated with roll-formed, 0.034-inch-

(0.85-mm-) thick galvanized steel; with mitered and interlocking
corners.
H. Blades: Roll-formed, horizontal, interlocking, 0.034-inch- (0.85-mm-)

thick, galvanized sheet steel. In place of interlocking blades, use
full-length, 0.034-inch- (0.85-mm-) thick, galvanized-steel blade
connectors.
I. Leakage: Class I.
J. Rated pressure and velocity to exceed design airflow conditions.
K. Mounting Sleeve: Factory-installed, 0.052-inch- (1.3-mm-) thick,

galvanized sheet steel; length to suit wall or floor application.
L. Master control panel for use in dynamic smoke-management systems.
M. Damper Motors: Modulating action.
N. Comply with NEMA designation, temperature rating, service factor,

enclosure type, and efficiency requirements for motors specified in
Division 23 Section "Common Motor Requirements for HVAC Equipment."
1. Motor Sizes: Minimum size as indicated. If not indicated, large

enough so driven load will not require motor to operate in
service factor range above 1.0.
2. Controllers, Electrical Devices, and Wiring: Comply with
requirements for electrical devices and connections specified in
Division 23 Section "Instrumentation and Control for HVAC."
Division 26 Sections.
3. Permanent-Split-Capacitor or Shaded-Pole Motors: With oil-
immersed and sealed gear trains.
4. Spring-Return Motors: Equip with an integral spiral-spring
mechanism where indicated. Enclose entire spring mechanism in a
removable housing designed for service or adjustments. Size for
running torque rating of 150 in. x lbf (17 N x m) and breakaway
torque rating of 150 in. x lbf (17 N x m).
5. Outdoor Motors and Motors in Outdoor-Air Intakes: Equip with O-
ring gaskets designed to make motors weatherproof. Equip motors
with internal heaters to permit normal operation at minus 40
deg F (minus 40 deg C).
6. Nonspring-Return Motors: For dampers larger than 25 sq. ft. (2.3
sq. m), size motor for running torque rating of 150 in. x lbf
(17 N x m) and breakaway torque rating of 300 in. x lbf (34 N
x m).
23 33 00 - 6
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7. Electrical Connection: 24 V.
O. Accessories:
1. Auxiliary switches for signaling fan control or position

indication.
2. Test and reset switches, damper mounted.
2.6 FLANGE CONNECTORS


2. Nexus PDQ; Division of Shilco Holdings Inc.
B. Description: Add-on or roll-formed, factory-fabricated, slide-on

transverse flange connectors, gaskets, and components.
C. Material: Galvanized steel.
D. Gage and Shape: Match connecting ductwork.
2.7 TURNING VANES


2. Duro Dyne Inc.
3. METALAIRE, Inc.
4. SEMCO Incorporated.
B. Manufactured Turning Vanes for Metal Ducts: Curved blades of

galvanized sheet steel; support with bars perpendicular to blades set;
set into vane runners suitable for duct mounting.
1. Acoustic Turning Vanes: Fabricate airfoil-shaped aluminum

extrusions with perforated faces and fibrous-glass fill.
C. Manufactured Turning Vanes for Nonmetal Ducts: Fabricate curved

blades of resin-bonded fiberglass with acrylic polymer coating;
support with bars perpendicular to blades set; set into vane runners
suitable for duct mounting.
D. General Requirements: Comply with SMACNA's "HVAC Duct Construction

Standards - Metal and Flexible"; Figures 2-3, "Vanes and Vane
Runners," and 2-4, "Vane Support in Elbows."
E. Vane Construction: Single wall for ducts up to 48 inches (1200 mm)

wide and double wall for larger dimensions.
23 33 00 - 7
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2.8 DUCT-MOUNTED ACCESS DOORS


6. Pottorff; a division of PCI Industries, Inc.
B. Duct-Mounted Access Doors: Fabricate access panels according to

SMACNA's "HVAC Duct Construction Standards - Metal and Flexible";
Figures 2-10, "Duct Access Doors and Panels," and 2-11, "Access Panels
- Round Duct."
1. Door:
a. Double wall, rectangular.

b. Galvanized sheet metal with insulation fill and thickness as
indicated for duct pressure class.
c. Vision panel.
d. Hinges and Latches: 1-by-1-inch (25-by-25-mm) butt or piano
hinge and cam latches.
e. Fabricate doors airtight and suitable for duct pressure
class.
2. Frame: Galvanized sheet steel, with bend-over tabs and foam

gaskets.
3. Number of Hinges and Locks:
a. Access Doors Less Than 12 Inches (300 mm) Square: No hinges

and two sash locks.
b. Access Doors up to 18 Inches (460 mm) Square: Two hinges and
two sash locks.
c. Access Doors up to 24 by 48 Inches (600 by 1200 mm): Three
hinges and two compression latches with outside and inside
handles.
d. Access Doors Larger Than 24 by 48 Inches (600 by 1200 mm):
Four hinges and two compression latches with outside and
inside handles.
C. Pressure Relief Access Door:
1. Door and Frame Material: Galvanized sheet steel.

2. Door: Double wall with insulation fill with metal thickness
applicable for duct pressure class.
3. Operation: Open outward for positive-pressure ducts and inward
for negative-pressure ducts.
4. Factory set at 10-inch wg (2500 Pa).
5. Doors close when pressures are within set-point range.
6. Hinge: Continuous piano.
7. Latches: Cam.
8. Seal: Neoprene or foam rubber.
23 33 00 - 8
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9. Insulation Fill: 1-inch- (25-mm-) thick, fibrous-glass or

polystyrene-foam board.
2.9 DUCT ACCESS PANEL ASSEMBLIES


2. Flame Gard, Inc.
3. 3M.
B. Labeled according to UL 1978 by an NRTL.
C. Panel and Frame: Minimum thickness 0.0528-inch (1.3-mm) carbon steel.
D. Fasteners: Carbon steel. Panel fasteners shall not penetrate duct

wall.
E. Gasket: Comply with NFPA 96; grease-tight, high-temperature ceramic

fiber, rated for minimum 2000 deg F (1093 deg C).
F. Minimum Pressure Rating: 10-inch wg (2500 Pa), positive or negative.
2.10 FLEXIBLE CONNECTORS


2. Duro Dyne Inc.
3. Ventfabrics, Inc.
B. Materials: Flame-retardant or noncombustible fabrics.
C. Coatings and Adhesives: Comply with UL 181, Class 1.
D. Metal-Edged Connectors: Factory fabricated with a fabric strip 3-1/2

inches (89 mm) wide attached to 2 strips of 2-3/4-inch- (70-mm-) wide,
0.028-inch- (0.7-mm-) thick, galvanized sheet steel or 0.032-inch-
(0.8-mm-) thick aluminum sheets. Provide metal compatible with
connected ducts.
E. Indoor System, Flexible Connector Fabric: Glass fabric double coated

with neoprene.
1. Minimum Weight: 26 oz./sq. yd. (880 g/sq. m).

2. Tensile Strength: 480 lbf/inch (84 N/mm) in the warp and 360
lbf/inch (63 N/mm) in the filling.
3. Service Temperature: Minus 40 to plus 200 deg F (Minus 40 to
plus 93 deg C).
23 33 00 - 9
659-335
F. Thrust Limits: Combination coil spring and elastomeric insert with

spring and insert in compression, and with a load stop. Include rod
and angle-iron brackets for attaching to fan discharge and duct.
1. Frame: Steel, fabricated for connection to threaded rods and to

allow for a maximum of 30 degrees of angular rod misalignment
without binding or reducing isolation efficiency.
2. Outdoor Spring Diameter: Not less than 80 percent of the
at rated load.
stiffness.
7. Coil Spring: Factory set and field adjustable for a maximum of
1/4-inch (6-mm) movement at start and stop.
2.11 FLEXIBLE DUCTS


B. Insulated, Flexible Duct: UL 181, Class 1, 2-ply vinyl film supported

by helically wound, spring-steel wire; fibrous-glass insulation;
polyethylene aluminized vapor-barrier film.
1. Pressure Rating: 10-inch wg (2500 Pa) positive and 1.0-inch wg

(250 Pa) negative.
2. Maximum Air Velocity: 4000 fpm (20 m/s).
3. Temperature Range: Minus 10 to plus 160 deg F (Minus 23 to plus
71 deg C).
4. Insulation R-value: Comply with ASHRAE/IESNA 90.1-2004.
C. Insulated, Flexible Duct: UL 181, Class 1, black polymer film

supported by helically wound, spring-steel wire; fibrous-glass
insulation; polyethylene aluminized vapor-barrier film.

(125 Pa) negative.
79 deg C).
4. Insulation R-Value: Comply with ASHRAE/IESNA 90.1-2004.
D. Insulated, Flexible Duct: UL 181, Class 1, multiple layers of

aluminum laminate supported by helically wound, spring-steel wire;
fibrous-glass insulation; aluminized vapor-barrier film.
23 33 00 - 10
659-335

(250 Pa) negative.
99 deg C).
4. Insulation R-value: R-6.
E. Flexible Duct Connectors:
1. Clamps: Stainless-steel band with cadmium-plated hex screw to

tighten band with a worm-gear action in sizes 3 through 18 inches
(75 through 460 mm), to suit duct size.
2.12 DUCT ACCESSORY HARDWARE
A. Instrument Test Holes: Cast iron or cast aluminum to suit duct

material, including screw cap and gasket. Size to allow insertion of
pitot tube and other testing instruments and of length to suit duct-
insulation thickness.
B. Adhesives: High strength, quick setting, neoprene based, waterproof,

and resistant to gasoline and grease.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install duct accessories according to applicable details in SMACNA's

"HVAC Duct Construction Standards - Metal and Flexible" for metal
ducts.
B. Install duct accessories of materials suited to duct materials; use

galvanized-steel accessories in galvanized-steel and fibrous-glass
ducts, stainless-steel accessories in stainless-steel ducts, and
aluminum accessories in aluminum ducts.
C. Install backdraft dampers at inlet of exhaust fans or exhaust ducts as

close as possible to exhaust fan unless otherwise indicated.
D. Install volume dampers at points on supply, return, and exhaust

systems where branches extend from larger ducts. Where dampers are
installed in ducts having duct liner, install dampers with hat
channels of same depth as liner, and terminate liner with nosing at
hat channel.
1. Install steel volume dampers in steel ducts.

2. Install aluminum volume dampers in aluminum ducts.
E. Set dampers to fully open position before testing, adjusting, and

balancing.
F. Install test holes at fan inlets and outlets and elsewhere as

indicated.
G. Install fire and fire/smoke dampers according to UL listing.
23 33 00 - 11
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H. Install duct access doors on sides of ducts to allow for inspecting,

adjusting, and maintaining accessories and equipment at the following
locations:
1. On both sides of duct coils.

2. Upstream and downstream from duct filters.
3. At outdoor-air intakes and mixed-air plenums.
4. At drain pans and seals.
5. Downstream from manual volume dampers, control dampers, backdraft
dampers, and equipment.
6. Adjacent to and close enough to fire or smoke dampers, to reset
or reinstall fusible links. Access doors for access to fire or
smoke dampers having fusible links shall be pressure relief
access doors and shall be outward operation for access doors
installed upstream from dampers and inward operation for access
doors installed downstream from dampers.
7. At each change in direction and at maximum 50-foot (15-m)
spacing.
8. Upstream and downstream from turning vanes.
9. Upstream or downstream from duct silencers.
10. Control devices requiring inspection.
11. Elsewhere as indicated.
I. Install access doors with swing against duct static pressure.
J. Access Door Sizes:
1. One-Hand or Inspection Access: 8 by 5 inches (200 by 125 mm).

2. Two-Hand Access: 12 by 6 inches (300 by 150 mm).
3. Head and Hand Access: 18 by 10 inches (460 by 250 mm).
4. Head and Shoulders Access: 21 by 14 inches (530 by 355 mm).
5. Body Access: 25 by 14 inches (635 by 355 mm).
6. Body plus Ladder Access: 25 by 17 inches (635 by 430 mm).
K. Label access doors according to Division 23 Section "Identification

for HVAC Piping and Equipment" to indicate the purpose of access door.
L. Install flexible connectors to connect ducts to equipment.
M. For fans developing static pressures of 5-inch wg (1250 Pa) and more,
cover flexible connectors with loaded vinyl sheet held in place with
metal straps.
N. Connect terminal units to supply ducts directly or with maximum 12-

inch (300-mm) lengths of flexible duct. Do not use flexible ducts to
change directions.
O. Connect diffusers or light troffer boots to ducts with maximum 60-inch

(1500-mm) lengths of flexible duct clamped or strapped in place.
P. Connect flexible ducts to metal ducts with adhesive plus sheet metal
screws.
Q. Install duct test holes where required for testing and balancing
purposes.
23 33 00 - 12
659-335
R. Install thrust limits at centerline of thrust, symmetrical on both

sides of equipment. Attach thrust limits at centerline of thrust and
adjust to a maximum of 1/4-inch (6-mm) movement during start and stop
of fans.
A. Tests and Inspections:
1. Operate dampers to verify full range of movement.

2. Inspect locations of access doors and verify that purpose of
access door can be performed.
3. Operate fire, smoke, and combination fire and smoke dampers to
verify full range of movement and verify that proper heat-
response device is installed.
4. Inspect turning vanes for proper and secure installation.
5. Operate remote damper operators to verify full range of movement
of operator and damper.
23 33 00 - 13
659-335
SECTION 23 34 23
HVAC POWER VENTILATORS
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Centrifugal roof ventilators.
A. Project Altitude: Base fan-performance ratings on actual Project site

elevations.
B. Operating Limits: Classify according to AMCA 99.
1.4 SUBMITTALS
A. Product Data: Include rated capacities, furnished specialties, and

accessories for each type of product indicated and include the
following:
1. Certified fan performance curves with system operating conditions

indicated.
2. Certified fan sound-power ratings.
3. Motor ratings and electrical characteristics, plus motor and
electrical accessories.
4. Material thickness and finishes, including color charts.
5. Dampers, including housings, linkages, and operators.
6. Roof curbs.
7. Fan speed controllers.
B. Shop Drawings: Detail equipment assemblies and indicate dimensions,

weights, loads, required clearances, method of field assembly,
components, and location and size of each field connection.
1. Wiring Diagrams: Power, signal, and control wiring.

2. Design Calculations: Calculate requirements for selecting
vibration isolators and seismic restraints and for designing
3. Vibration Isolation Base Details: Detail fabrication, including
anchorages and attachments to structure and to supported
equipment. Include auxiliary motor slides and rails, and base
weights.
23 34 23 - 1
659-335
C. Coordination Drawings: Reflected ceiling plans and other details,

drawn to scale, on which the following items are shown and coordinated
with each other, based on input from installers of the items involved:
1. Roof framing and support members relative to duct penetrations.

2. Ceiling suspension assembly members.
3. Size and location of initial access modules for acoustical tile.
4. Ceiling-mounted items including light fixtures, diffusers,
grilles, speakers, sprinklers, access panels, and special
moldings.
D. Field quality-control test reports.
E. Operation and Maintenance Data: For power ventilators to include in

emergency, operation, and maintenance manuals.

B. AMCA Compliance: Products shall comply with performance requirements

and shall be licensed to use the AMCA-Certified Ratings Seal.
C. NEMA Compliance: Motors and electrical accessories shall comply with

NEMA standards.
D. UL Standard: Power ventilators shall comply with UL 705.
A. Deliver fans as factory-assembled unit, to the extent allowable by

shipping limitations, with protective crating and covering.
B. Disassemble and reassemble units, as required for moving to final

location, according to manufacturer's written instructions.
C. Lift and support units with manufacturer's designated lifting or

supporting points.
1.7 COORDINATION
A. Coordinate size and location of structural-steel support members.
B. Coordinate size and location of concrete bases. Cast anchor-bolt

inserts into bases. Concrete, reinforcement, and formwork
requirements are specified in Division 03.
C. Coordinate installation of roof curbs, equipment supports, and roof

penetrations. These items are specified in Division 07 Section "Roof
Accessories."
23 34 23 - 2
659-335
1.8 EXTRA MATERIALS

PART 2 - PRODUCTS
2.1 CETRIGUGAL ROOF VENTILATORS

1. Breidert Air Products.

2. Carnes Company HVAC.
3. Greenheck.
4. Loren Cook Company.
5. Penn Ventilation.
6. Quietaire Corporation.
7. Approved Equal.
B. Description: Direct- or belt-driven centrifugal fans consisting of

housing, wheel, fan shaft, bearings, motor and disconnect switch,
drive assembly, curb base, and accessories.
C. Housing: Removable, spun-aluminum, dome top and outlet baffle;

square, one-piece, aluminum base with venturi inlet cone.
1. Hinged Subbase: Galvanized-steel hinged arrangement permitting

service and maintenance.
D. Fan Wheels: Aluminum hub and wheel with backward-inclined blades.
E. Belt-Driven Drive Assembly: Resiliently mounted to housing, with the

following features:
1. Fan Shaft: Turned, ground, and polished steel; keyed to wheel

hub.
2. Shaft Bearings: Permanently lubricated, permanently sealed,
self-aligning ball bearings.
3. Pulleys: Cast-iron, adjustable-pitch motor pulley.
4. Fan and motor isolated from exhaust airstream.
F. Accessories:
1. Variable-Speed Controller: Solid-state control to reduce speed

from 100 to less than 50 percent.
2. Disconnect Switch: Nonfusible type, with thermal-overload
protection mounted inside fan housing, factory wired through an
internal aluminum conduit.
3. Bird Screens: Removable, 1/2-inch mesh, aluminum or brass wire.
4. Dampers: Counterbalanced, parallel-blade, backdraft dampers
mounted in curb base; factory set to close when fan stops.
5. Motorized Dampers: Parallel-blade dampers mounted in curb base
with electric actuator; wired to close when fan stops.
23 34 23 - 3
659-335
G. Roof Curbs: Galvanized steel; mitered and welded corners; 1-1/2-inch-

thick, rigid, fiberglass insulation adhered to inside walls; and 1-
1/2-inch wood nailer. Size as required to suit roof opening and fan
base.
1. Configuration: Self-flashing without a cant strip, with mounting

flange.
2. Overall Height: 9-1/2 inches.
3. Sound Curb: Curb with sound-absorbing insulation matrix.
4. Pitch Mounting: Manufacture curb for roof slope.
5. Metal Liner: Galvanized steel.
H. Capacities and Characteristics:
1. Refer to schedule on drawings.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install power ventilators level and plumb.
B. Support units using elastomeric mounts. Vibration- and seismic-control

devices are specified in Division 23 Section "Vibration and Seismic
Controls for HVAC Piping and Equipment."
C. Install units with clearances for service and maintenance.
D. Label units according to requirements specified in Division 23 Section

"Identification for HVAC Piping and Equipment."
3.2 CONNECTIONS
A. Duct installation and connection requirements are specified in other

Division 23 Sections. Drawings indicate general arrangement of ducts
and duct accessories. Make final duct connections with flexible
connectors. Flexible connectors are specified in Division 23 Section
"Air Duct Accessories."
B. Install ducts adjacent to power ventilators to allow service and

maintenance.


A. Perform the following field tests and inspections and prepare test
reports:
1. Verify that shipping, blocking, and bracing are removed.
23 34 23 - 4
659-335
2. Verify that unit is secure on mountings and supporting devices

and that connections to ducts and electrical components are
complete. Verify that proper thermal-overload protection is
installed in motors, starters, and disconnect switches.
3. Verify that cleaning and adjusting are complete.
4. Disconnect fan drive from motor, verify proper motor rotation
direction, and verify fan wheel free rotation and smooth bearing
operation. Reconnect fan drive system, align and adjust belts,
and install belt guards.
5. Adjust belt tension.
6. Adjust damper linkages for proper damper operation.
7. Verify lubrication for bearings and other moving parts.
8. Verify that manual and automatic volume control and fire and
smoke dampers in connected ductwork systems are in fully open
position.
9. Disable automatic temperature-control operators, energize motor
and adjust fan to indicated rpm, and measure and record motor
voltage and amperage.
10. Shut unit down and reconnect automatic temperature-control
operators.
11. Remove and replace malfunctioning units and retest as specified
above.
B. Test and adjust controls and safeties. Replace damaged and

3.4 ADJUSTING
A. Adjust damper linkages for proper damper operation.
B. Adjust belt tension.
C. Refer to Division 23 Section "Testing, Adjusting, and Balancing for

HVAC" for testing, adjusting, and balancing procedures.
D. Replace fan and motor pulleys as required to achieve design airflow.
E. Lubricate bearings.
23 34 23 - 5
659-335
SECTION 23 36 00
AIR TERMINAL UNITS
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Shutoff, single-duct air terminal units.
A. Structural Performance: Hangers and supports and seismic restraints

shall withstand the effects of gravity and seismic loads and stresses
within limits and under conditions described in SMACNA's "HVAC Duct
Construction Standards - Metal and Flexible" and ASCE/SEI 7.
1.4 SUBMITTALS
A. Product Data: For each type of the following products, including

rated capacities, furnished specialties, sound-power ratings, and
accessories.
1. Air terminal units.

2. Liners and adhesives.
B. Shop Drawings: For air terminal units. Include plans, elevations,

sections, details, and attachments to other work.
1. Detail equipment assemblies and indicate dimensions, weights,

loads, required clearances, method of field assembly, components,
and location and size of each field connection.
2. Wiring Diagrams: For power, signal, and control wiring.
3. Hangers and supports, including methods for duct and building
attachment, seismic restraints, and vibration isolation.
C. Delegated-Design Submittal:
1. Materials, fabrication, assembly, and spacing of hangers and

supports.
2. Design Calculations: Calculations, including analysis data
signed and sealed by the qualified professional engineer
responsible for their preparation for selecting hangers and
supports and seismic restraints.
23 36 00 - 1
659-335
D. Coordination Drawings: Reflected ceiling plans, drawn to scale, on

which the following items are shown and coordinated with each other,
using input from Installers of the items involved:

2. Size and location of initial access modules for acoustic tile.
3. Ceiling-mounted items including lighting fixtures, diffusers,
moldings.
E. Field quality-control reports.
F. Operation and Maintenance Data: For air terminal units to include in

emergency, operation, and maintenance manuals. In addition to items
specified in Division 01 Section "Operation and Maintenance Data,"
include the following:
1. Instructions for resetting minimum and maximum air volumes.

2. Instructions for adjusting software set points.

as defined in NFPA 70, by a qualified testing agency, and marked for
intended location and application.
B. ASHRAE Compliance: Applicable requirements in ASHRAE 62.1-2004,

Section 5 - "Systems and Equipment" and Section 7 - "Construction and
System Start-Up."
1.6 EXTRA MATERIALS
1. Fan-Powered-Unit Filters: Furnish one spare filter(s) for each

filter installed.
PART 2 - PRODUCTS
2.1 SHUTOFF, SINGLE-DUCT AIR TERMINAL UNITS
A. Basis-of-Design Product: Subject to compliance with requirements,

provide product indicated on Drawings or comparable product by one of
the following:
1. Krueger.
2. METALAIRE, Inc.
4. Price Industries.
5. Titus.
6. Trane; a business of American Standard Companies.
23 36 00 - 2
659-335
B. Configuration: Volume-damper assembly inside unit casing with control

components inside a protective metal shroud.
C. Casing: 0.034-inch (0.85-mm) steel, single wall.
1. Casing Lining: Adhesive attached, 1/2-inch- (13-mm-) thick,

polyurethane foam insulation complying with UL 181 erosion
requirements, and having a maximum flame-spread index of 25 and a
maximum smoke-developed index of 50, for both insulation and
adhesive, when tested according to ASTM E 84.
2. Air Inlet: Round stub connection or S-slip and drive connections
for duct attachment.
3. Air Outlet: S-slip and drive connections, size matching inlet
size.
4. Access: Removable panels for access to parts requiring service,
adjustment, or maintenance; with airtight gasket.
5. Airstream Surfaces: Surfaces in contact with the airstream shall
D. Regulator Assembly: System-air-powered bellows section incorporating

polypropylene bellows for volume regulation and thermostatic control.
Bellows shall operate at temperatures from 0 to 140 deg F (minus 18 to
plus 60 deg C), shall be impervious to moisture and fungus, shall be
suitable for 10-inch wg (2500-Pa) static pressure, and shall be
factory tested for leaks.
E. Volume Damper: Galvanized steel with peripheral gasket and self-

lubricating bearings.
1. Maximum Damper Leakage: ARI 880 rated, 2 percent of nominal

airflow at 3-inch wg (750-Pa) inlet static pressure.
2. Damper Position: Normally open.
F. Attenuator Section: 0.034-inch (0.85-mm) steel sheet.
1. Lining: Adhesive attached, 3/4-inch- (19-mm-) thick,

polyurethane foam insulation complying with UL 181 erosion
requirements, and having a maximum flame-spread index of 25 and a
maximum smoke-developed index of 50, for both insulation and
adhesive, when tested according to ASTM E 84.
2. Airstream Surfaces: Surfaces in contact with the airstream shall
G. Direct Digital Controls: Bidirectional damper operators and

microprocessor-based controller and room sensor. Control devices
shall be compatible with temperature controls specified in Division 23
Section "Instrumentation and Control for HVAC" and shall have the
following features:
1. Damper Actuator: 24 V, powered closed, spring return open.

2. Terminal Unit Controller: Pressure-independent, variable-air-
volume controller with electronic airflow transducer with
multipoint velocity sensor at air inlet, factory calibrated to
minimum and maximum air volumes, and having the following
features:
23 36 00 - 3
659-335
a. Occupied and unoccupied operating mode.

b. Remote reset of airflow or temperature set points.
c. Adjusting and monitoring with portable terminal.
d. Communication with temperature-control system specified in
Division 23 Section "Instrumentation and Control for HVAC."
3. Room Sensor: Wall mounted with temperature set-point adjustment

and access for connection of portable operator terminal.
H. Control Sequence: See Construction Documents.
A. Hanger Rods for Noncorrosive Environments: Cadmium-plated steel rods

and nuts.
B. Hanger Rods for Corrosive Environments: Electrogalvanized, all-thread

rods or galvanized rods with threads painted with zinc-chromate primer
after installation.
C. Steel Cables: Galvanized steel complying with ASTM A 603.
D. Steel Cable End Connections: Cadmium-plated steel assemblies with

brackets, swivel, and bolts designed for duct hanger service; with an
automatic-locking and clamping device.
E. Air Terminal Unit Attachments: Sheet metal screws, blind rivets, or

self-tapping metal screws; compatible with duct materials.
F. Trapeze and Riser Supports: Steel shapes and plates for units with
steel casings; aluminum for units with aluminum casings.
A. General Requirements for Restraint Components: Rated strengths,


B. Channel Support System: Shop- or field-fabricated support assembly

made of slotted steel channels rated in tension, compression, and
torsion forces and with accessories for attachment to braced component
at one end and to building structure at the other end. Include
matching components and corrosion-resistant coating.
C. Restraint Cables: ASTM A 603, galvanized-steel cables with end

connections made of cadmium-plated steel assemblies with brackets,
swivel, and bolts designed for restraining cable service; with an
automatic-locking and clamping device or double-cable clips.
D. Hanger Rod Stiffener: Steel tube or steel slotted-support-system

23 36 00 - 4
659-335
E. Mechanical Anchor Bolts: Drilled-in and stud-wedge or female-wedge

type. Select anchor bolts with strength required for anchor and as
tested according to ASTM E 488.
2.4 SOURCE QUALITY CONTROL
A. Factory Tests: Test assembled air terminal units according to

ARI 880.
1. Label each air terminal unit with plan number, nominal airflow,
maximum and minimum factory-set airflows, coil type, and ARI
certification seal.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install air terminal units according to NFPA 90A, "Standard for the
Installation of Air Conditioning and Ventilating Systems."
B. Install air terminal units level and plumb. Maintain sufficient

clearance for normal service and maintenance.
C. Install wall-mounted thermostats.

Flexible," Chapter 4, "Hangers and Supports."
B. Building Attachments: Concrete inserts, powder-actuated fasteners, or

structural-steel fasteners appropriate for construction materials to
which hangers are being attached.
1. Where practical, install concrete inserts before placing

concrete.
2. Install powder-actuated concrete fasteners after concrete is
placed and completely cured.
3. Use powder-actuated concrete fasteners for standard-weight
aggregate concretes and for slabs more than 4 inches (100 mm)
thick.
4. Do not use powder-actuated concrete fasteners for lightweight-
aggregate concretes and for slabs less than 4 inches (100 mm)
thick.
5. Do not use powder-actuated concrete fasteners for seismic
restraints.
C. Hangers Exposed to View: Threaded rod and angle or channel supports.
D. Install upper attachments to structures. Select and size upper

attachments with pull-out, tension, and shear capacities appropriate
for supported loads and building materials where used.
23 36 00 - 5
659-335
3.3 SEISMIC-RESTRAINT-DEVICE INSTALLATION
A. Install hangers and braces designed to support the air terminal units
and to restrain against seismic forces required by applicable building
codes. Comply with ASCE/SEI 7.
B. Select seismic-restraint devices with capacities adequate to carry

present and future static and seismic loads.

D. Install cable restraints on air terminal units that are suspended with
vibration isolators.

F. Attachment to Structure: If specific attachment is not indicated,

anchor bracing and restraints to structure, to flanges of beams, to
upper truss chords of bar joists, or to concrete members.
G. Drilling for and Setting Anchors:

before drilling holes for anchors. Do not damage existing
reinforcement or embedded items during drilling. Notify the
Architect if reinforcing steel or other embedded items are
encountered during drilling. Locate and avoid pre-stressed
tendons, electrical and telecommunications conduit, and gas
lines.
installation. Install heavy-duty sleeve anchors with sleeve
fully engaged in the structural element to which anchor is to be
fastened.
wrench.
5. Install zinc-coated steel anchors for interior applications and
stainless-steel anchors for applications exposed to weather.
3.4 CONNECTIONS
A. Install piping adjacent to air terminal unit to allow service and

maintenance.
B. Hot-Water Piping: In addition to requirements in Division 23 Section

"Hydronic Piping," connect heating coils to supply with shutoff valve,
strainer, control valve, and union or flange; and to return with
balancing valve and union or flange.
C. Connect ducts to air terminal units according to Division 23 Section

"Metal Ducts."
23 36 00 - 6
659-335
D. Make connections to air terminal units with flexible connectors

complying with requirements in Division 23 Section "Air Duct
Accessories."
3.5 IDENTIFICATION
A. Label each air terminal unit with plan number, nominal airflow, and
maximum and minimum factory-set airflows. Comply with requirements in
Division 23 Section "Identification for HVAC Piping and Equipment" for
equipment labels and warning signs and labels.

and inspections.
B. Manufacturer's Field Service: Engage a factory-authorized service

representative to inspect, test, and adjust components, assemblies,
and equipment installations, including connections.
C. Perform tests and inspections.
1. Manufacturer's Field Service: Engage a factory-authorized

service representative to inspect components, assemblies, and
equipment installations, including connections, and to assist in
testing.
D. Tests and Inspections:
1. After installing air terminal units and after electrical

circuitry has been energized, test for compliance with
requirements.
2. Leak Test: After installation, fill water coils and test for
leaks. Repair leaks and retest until no leaks exist.
3. Operational Test: After electrical circuitry has been energized,
start units to confirm proper motor rotation and unit operation.
E. Air terminal unit will be considered defective if it does not pass

tests and inspections.
F. Prepare test and inspection reports.
3.7 STARTUP SERVICE
A. Engage a factory-authorized service representative to perform startup

service.
1. Complete installation and startup checks according to

2. Verify that inlet duct connections are as recommended by air
terminal unit manufacturer to achieve proper performance.
3. Verify that controls and control enclosure are accessible.
4. Verify that control connections are complete.
5. Verify that nameplate and identification tag are visible.
23 36 00 - 7
659-335
6. Verify that controls respond to inputs as specified.
3.8 DEMONSTRATION
A. Engage a factory-authorized service representative to train Owner's

maintenance personnel to adjust, operate, and maintain air terminal
units.
23 36 00 - 8
659-335
SECTION 23 37 13
DIFFUSERS, REGISTERS, AND GRILLES
PART 1 - GENERAL

to this Section.
1.2 SUMMARY
1. Rectangular and square ceiling diffusers.

2. Perforated diffusers.
3. Louver face diffusers.
4. Linear bar diffusers.
5. Linear slot diffusers.
6. Modular core supply grilles.
7. Adjustable bar grilles.
8. Fixed face grilles.
9. Linear bar grilles.
1. Division 08 Section "Louvers and Vents" for fixed and adjustable

louvers and wall vents, whether or not they are connected to
ducts.
2. Division 23 Section "Air Duct Accessories" for fire and smoke
dampers and volume-control dampers not integral to diffusers,
registers, and grilles.
1.3 SUBMITTALS
A. Product Data: For each type of product indicated, include the

following:
1. Data Sheet: Indicate materials of construction, finish, and

mounting details; and performance data including throw and drop,
static-pressure drop, and noise ratings.
2. Diffuser, Register, and Grille Schedule: Indicate drawing
designation, room location, quantity, model number, size, and
accessories furnished.
B. Samples for Initial Selection: For diffusers, registers, and grilles

with factory-applied color finishes.
C. Samples for Verification: For diffusers, registers, and grilles, in

manufacturer's standard sizes to verify color selected.
23 37 13 - 1
659-335
D. Coordination Drawings: Reflected ceiling plans, drawn to scale, on

which the following items are shown and coordinated with each other,
using input from Installers of the items involved:

2. Method of attaching hangers to building structure.
3. Size and location of initial access modules for acoustical tile.
4. Ceiling-mounted items including lighting fixtures, diffusers,
moldings.
5. Duct access panels.
E. Source quality-control reports.
PART 2 - PRODUCTS
2.1 CEILING DIFFUSERS
A. Rectangular and Square Ceiling Diffusers:

provide product indicated on Drawings or comparable product by
a. Krueger.
b. Nailor Industries Inc.
c. Price Industries.
d. Titus.
2. Devices shall be specifically designed for variable-air-volume

flows.
3. Material: Aluminum.
4. Finish: Baked enamel, color selected by Architect.
5. Face Size: See Schedules.
6. Face Style: See Schedules.
7. Mounting: See Schedules.
8. Pattern: See Schedules.
B. Perforated Diffuser:

a. Krueger.
d. Titus.

flows.
3. Material: Steel backpan and pattern controllers, with aluminum
face.
23 37 13 - 2
659-335

6. Duct Inlet: See Schedules.
7. Face Style: See Schedules.
C. Louver Face Diffuser:

a. Nailor Industries Inc.

b. Price Industries.
c. Titus.

flows.
7. Pattern: See Schedules.
2.2 CEILING LINEAR SLOT OUTLETS
A. Linear Bar Diffuser:

a. Krueger.
d. Titus.

flows.
5. Narrow Core Spacing Arrangement: 1/8-inch- (3-mm-) thick blades
spaced 1/4 inch (6 mm) apart, 15-degree deflection.
6. Wide Core Spacing Arrangement: 1/8-inch- (3-mm-) thick blades
7. Wide Core Spacing Arrangement: 3/16-inch- (5-mm-) thick blades
8. Pencil-Proof Core Spacing Arrangement: 3/16-inch- (5-mm-) thick
blades spaced 7/16 inch (11 mm) apart, 15-degree deflection.
9. Two-Way Deflection Vanes: Extruded construction fixed louvers
with removable core.
10. Frame: 1-1/4 inches (32 mm) wide.
11. Mounting Frame: See Schedules.
12. Mounting: Countersunk screw.
23 37 13 - 3
659-335
B. Linear Slot Diffuser:

a. Krueger.
d. Titus.

flows.
3. Material - Shell: Aluminum, insulated.
4. Material - Pattern Controller and Tees: Aluminum.
5. Finish - Face and Shell: Baked enamel, black.
6. Finish - Pattern Controller: Baked enamel, black.
7. Finish - Tees: Baked enamel, color selected by Architect.
8. Slot Width: See Schedules.
9. Number of Slots: See Schedules.
10. Length: See Schedules.
2.3 REGISTERS AND GRILLES
A. Adjustable Bar Grille:

a. Krueger.
d. Titus.
4. Face Blade Arrangement: spaced See Schedules.
5. Core Construction: Integral.
6. Rear-Blade Arrangement: spaced See Schedules.
B. Fixed Face Grille:

a. Krueger.
23 37 13 - 4
659-335
d. Titus.
4. Face Arrangement: See Schedules.
5. Core Construction: Integral.
9. Accessory: Filter.
C. Linear Bar Grille:

a. Hart & Cooley Inc.

b. Krueger.
c. Nailor Industries Inc.
d. Price Industries.
e. Titus.
4. Face Arrangement: See Schedules.
5. Distribution plenum.
a. Internal insulation.

7. Mounting Frame: See schedules.
2.4 SOURCE QUALITY CONTROL
A. Verification of Performance: Rate diffusers, registers, and grilles

according to ASHRAE 70, "Method of Testing for Rating the Performance
of Air Outlets and Inlets."
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas where diffusers, registers, and grilles are to be

installed for compliance with requirements for installation tolerances
and other conditions affecting performance of equipment.
B. Proceed with installation only after unsatisfactory conditions have

been corrected.
3.2 INSTALLATION
A. Install diffusers, registers, and grilles level and plumb.
23 37 13 - 5
659-335
B. Ceiling-Mounted Outlets and Inlets: Drawings indicate general

arrangement of ducts, fittings, and accessories. Air outlet and inlet
locations have been indicated to achieve design requirements for air
volume, noise criteria, airflow pattern, throw, and pressure drop.
Make final locations where indicated, as much as practical. For units
installed in lay-in ceiling panels, locate units in the center of
panel. Where architectural features or other items conflict with
installation, notify Architect for a determination of final location.
C. Install diffusers, registers, and grilles with airtight connections to

ducts and to allow service and maintenance of dampers, air extractors,
and fire dampers.
3.3 ADJUSTING
A. After installation, adjust diffusers, registers, and grilles to air

patterns indicated, or as directed, before starting air balancing.
23 37 13 - 6

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659-335

DIVISION 01 - GENERAL REQUIREMENTS

DIVISION 02 – EXISTING CONDITIONS

DIVISION 06 – WOOD,PLASTICS AND COMPOSITES

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

DIVISION 13 – SPECIAL CONSTRUCTION

DIVISION 14 – CONVEYING EQUIPMENT

DIVISION 23 – HEATING, VENTILATING, AND AIR CONDITIONING

26 05 53 Identification for Electrical Systems

DIVISION 28 – ELECTRONIC SAFETY AND SECURITY

DIVISION 32 – EXTERIOR IMPROVEMENTS

A. Drawings and general provisions of the Contract, including General

B. Related Sections include the following:

1. Division 1 in its entirety.

A. This Section includes the following:

A. Refer to Division Section 1 for a complete listing and description

A. Refer to Division Section 1 for a complete listing and description

1.5 CLOSEOUT DOCUMENTATION

A. Submit in triplicate all of the information listed below at a

1. Operations and Maintenance (O&M) manuals as outlined below in

1.6 CODES, PERMITS & INSPECTIONS, AND LABELING

A. F.P.C. shall be responsible for contacting the Owner and other

B. All work shall be performed in accordance with the latest editions

C. The Contractor is reminded that since the International Fire Code

D. Contractor shall include in his/her bid all costs for building

E. Contractor shall coordinate and schedule all required State,

F. All fire protection equipment, materials, and devices shall be

(14) days of receipt, unless otherwise agreed upon in writing.

1.7 COLOR SELECTIONS

A. All fire protection equipment involving a color selection shall be

B. All fire protection equipment involving color selection shall be

C. Some examples of fire protection equipment needing a color

1.8 CONTRACTOR QUALIFICATIONS

B. Contractor shall have proper business and employee licenses in

C. Refer to individual specification sections for additional

D. At least one qualified journeyman, designated as the

E. In acceptance or rejection in any portion of the fire protection

1.9 COORDINATION DRAWINGS

A. A meeting shall be arranged by the General Contractor and take

areas (such as corridors, chases, and equipment rooms) and specific

C. It is important to note that fire protection

A. Where the word “provide” is used relating to a system or piece of

B. Where the word “furnish” is used relating to a system or piece of

C. Where the word “install” is used relating to a system or piece of

D. Where the phrase “as directed” is used, it shall be understood to

E. Where the phrase “as indicated” is used, it shall be understood to

F. Where the word “Contractor” is used, it shall be understood to mean

G. Where the term “F.P.C.” is used, it shall be taken as a guide for

A. All deliveries for equipment ordered by the Contractor shall be

A. Should it appear that there is a discrepancy between or within the

B. This specification section is not meant to contradict other

C. The design drawings, as submitted, are diagrammatic and are not

1. Equipment shall be installed along the general arrangement

a. Provide at least the minimum manufacturers recommended and

2. Piping is to be installed along the general plans shown on the

D. Fire protection equipment, specified hereinafter as shown on the

E. Occasionally, certain references may be indicated on the Drawings

F. Where more than one manufacturer is named for major items of

1.13 ELECTRONIC MEDIA