Chapter 13 Microbiological Criteria: Meat Industry Guide
Chapter 13 Microbiological Criteria: Meat Industry Guide
Chapter 13 Microbiological Criteria: Meat Industry Guide
13. Introduction
The aim of the hygiene legislation is to ensure that food is produced safely. This is achieved
through the identification and effective control of food-borne hazards. In order to contribute to the
protection of public health and to prevent differing interpretations, the legislation establishes
harmonised safety criteria on the acceptability of food, in particular as regards the presence of
certain pathogenic micro-organisms. It is generally recognised that the most significant food-borne
hazards from fresh meat are bacteria which can cause disease in humans (pathogenic bacteria),
such as Salmonella, Campylobacter and human pathogenic E.coli such as E.coli O157. Some of
these, particularly E.coli O157, require only a few bacteria to cause food poisoning in humans -
see Chapter 1 section 1.3 ‘Hazards in meat production’ and ’13.1.’.
Bacteria cannot be seen by the naked eye. They cannot be detected at post-mortem inspection.
The production of visually clean meat, monitored by visual inspection, is an important starting
point for meat safety, but visual inspection can detect only gross faecal and other contamination.
Although this gives a useful indication of the microbiological status of fresh meat, it is only by
undertaking further testing that the presence and / or number of bacteria present on the surface of
carcase meat or in processed meat can be assessed objectively.
Testing against microbiological criteria provides a way of measuring how well the operator has
controlled the slaughter, dressing and production processes to avoid and control contamination.
The results of testing can be used to validate whether the operator’s HACCP-based procedures
are controlling food safety and food quality and verify they are being correctly applied.
Generic E.coli (EC) A group of bacteria that live in the The test procedure does
intestines and are shed in the faeces not specifically recover
of man and food producing animals. E.coli O157 but does
Presence of E.coli is an indicator of indicate the risk of
faecal contamination. contamination with this and
other dangerous faecally-
derived bacteria.
Salmonella species A group of bacteria that includes Further analysis of the type
(Sal) several pathogens of significance in of Salmonella can be
human food poisoning disease. They useful in investigating and
mainly arise from faecal contamination preventing the
but can also arise from the processing reoccurrence of positive
environment. results as well as providing
information that can be
Salmonella Types of Salmonella that have been used in a risk analysis.
Typhimurium associated with frequently causing
disease in humans. Known as
Salmonella Enteritidis salmonella with public health
significance (SPHS). Also includes
monophasic salmonella typhimurium
with the antigenic formula 4 5 12 i.
Regulation 2073/2005. Relevant definitions are set out at Article 2 of 2073/2005 and those
relevant to meat are included for reference in Chapter 1, section 1.4.
Two different types of criteria are established in Regulation 2073/2005, namely food safety criteria
and process hygiene criteria. The main difference between them is the additional action required;
when a food safety criterion is not met, the batch of food in question should be withdrawn from or
not placed on the market. Failure to meet either class of criteria should always result in an
investigation to find the cause of contamination and action taken to prevent contamination of
future production.
Demonstration of compliance with food safety criteria for meat and processed meat is required as
follows:
If the criteria are exceeded corrective action to improve future production must be initiated but
there is no requirement to remove product from the market. Trend analysis of the results from
testing against process hygiene criteria should be undertaken.
Demonstration of compliance with process hygiene criteria for meat and processed meat is
required as follows:
Aerobic Colony Count and Enterobacteriaceae – on cattle, sheep, goats, horses and pig
carcases (below specified limits).
Salmonella spp – on cattle, sheep, goats, horses, pig, broiler and turkey carcases (absence
from a specified number of samples per 50 samples examined).
Aerobic colony count and E.coli – in minced meat and mechanically separated meat
(below specified limits).
E.coli – in meat preparations (below specified limits).
The bacteria in or on animals may include those which can cause food poisoning in humans and
which are recognised hazards from meat. Most of these bacteria do not cause illness in meat
producing animals, which will appear healthy. Although ante-mortem inspection will enable
clinically ill animals to be detected, it is not possible to identify healthy carriers of pathogenic
organisms. It must, therefore, be assumed that all animals entering the slaughterhouse have the
potential to carry pathogenic organisms in or on them.
Carcases
Bacteria from the surface or digestive tract of an animal may be transferred onto the carcase or
onto other carcases during slaughter and dressing. This transfer may be caused by direct contact
or through cross-contamination by slaughterhouse staff, equipment, surfaces, water or aerosols.
The correct application of HACCP-based principles to the process aims to ensure that such
transfer is minimised.
Scientific research has shown that the cleanliness of animals at slaughter is an important control
to minimise the risk of transfer of pathogens from the hide, fleece, skin or feathers to the carcase.
Processed meat
The further processing of meat into minced meat, meat preparations and meat products provides
an opportunity for any dangerous bacteria on the surface of the carcase meat to be spread
throughout the product and also for new bacteria to be introduced from the environment, handling
and processing.
In particular, bacteria will be spread into the centre of the food, where they will be less easily
destroyed on cooking. If the production process does not contain a pathogen reduction step such
as cooking then any bacteria on the carcase meat will be present in the processed meat.
If the product is intended as a ready to eat food such as steak tartare then special care will need
to be taken to ensure absence of Salmonella and the safety of the food. For minced meat and
meat preparations intended to be eaten cooked, absence of Salmonella, although ultimately
desirable, is not practical with the current prevalence of Salmonella in some animal species other
than chicken and turkey for which there are currently no requirements for National Control
Programmes on farm. Mince is often an economical product containing trim as well as other
surface parts of the carcase. Labelling the product with advice on cooking and safe handling in
addition to hygienic production controls the risk to human health.
The criteria in the regulation for Salmonella in raw processed meat intended to be eaten cooked
are food safety criteria. Failure to meet these means the meat must be removed from the market.
Because the ACC includes the organisms responsible for spoilage of meat, it will also give an
indication of the keeping quality of the meat.
Indicator organisms
Indicator organisms are larger groups of bacteria, including certain pathogenic bacteria, which are
relatively easy to measure as a group and whose presence is likely to indicate an increased risk
of the presence of pathogenic bacteria.
Aerobic Colony Count (ACC) is a general measure of the background microbiological status of
meat, but ACC results and the number of pathogens present may not always be related. Testing
for Enterobacteriaceae, a group of indicator organisms that live in the intestines of animals and
the environment, will give a better indication of the risk of pathogenic organisms being present.
Control measures that reduce the number of Enterobacteriaceae, E.coli and the ACC will reduce
the risk of the presence of pathogenic bacteria being present on meat carcases and processed
meat.
If animals enter the slaughter process carrying Salmonella on their feathers, hide or fleece, there
is a risk that their carcases will be contaminated after dressing. Although the Salmonella group of
organisms does contain bacteria of significance in terms of human disease, there are also many
Salmonellae that may occur in animal production that are rarely associated with human disease.
For these reasons the Salmonella spp. criteria set for carcases are, like Enterobacteriaceae and
ACC, process criteria. Failure to meet these does not in itself indicate the meat from the carcase
tested or batch of carcases tested will be unfit for human consumption but it does mean that
investigations to find the cause of contamination to prevent a reoccurrence should take place.
The UK results of the Salmonella National Control Programmes (SNCP) in the breeding chicken,
laying chicken, broiler, and turkey sectors showed prevalence levels well below the EU reduction
target levels. Food safety criteria for Salmonella Typhimurium and Salmonella Enteritidis in fresh
chicken and turkey meat are also in place. Failure to meet the criteria means the meat from the
tested batch must be removed from the market.
Carcase testing
When pathogenic bacteria are transferred to carcases they are usually present in only small
numbers and on a small area of the carcase. This means that a negative result from
microbiological testing for pathogenic bacteria will not guarantee the absence of such organisms.
A large surface area of a high proportion of carcases needs to be tested to obtain a statistically
valid result for many pathogenic bacteria. This is neither practical nor economically feasible and is
why E coli O157 on beef and sheep carcases or in processed meat is not currently included in
Regulation 2073/2005. This does not mean that this organism is unimportant but that process
control is best achieved by setting a criterion for an indicator group of micro-organisms such as
Enterobacteriaceae or generic E.coli.
Campylobacter, however is present in a high percentage of chicken and turkey flocks and on
carcases from birds slaughtered from those flocks. Action is being taken at many levels to try and
address Campylobacter, from UK Government lobbying the EU, to farmers and produces,
processors, caterers, local authorities and right down to consumer awareness.
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Meat Industry Guide
Ready-to-eat meat – where Listeria Monocytogenes could be present and either does not
grow or will not grow to more than 100cfu/g before the end of shelf life (5 x 25g samples
Listeris Monocytogenes <100cfu/g per samples).
Ready-to-eat meat where Listeria could be present and information on growth and shelf life
has not been undertaken (Listeria monocytogenes absent in 5 x 25g samples). When shelf
life assessment has been undertaken and a safe shelf life applied, this criteria no longer
applies.
Minced meat and meat preparations intended to be eaten raw – take 5 x 25g samples
from a batch of minced meat or meat preparations intended to be eaten raw made from any
species of meat, for example, steak tartare.
Minced meat and meat preparations from poultry meat intended to be eaten cooked –
take 5 x 25 samples from a batch of minced meat or meat preparations made from poultry
meat intended to be eaten cooked. This applies to poultry meat of all species including ducks,
geese, turkeys spent hens and broilers, for example, minced chicken, turkey burgers, chicken
sausages chicken and turkey escalopes.
Minced meat and meat preparations from red meat intended to be eaten cooked – take
5 x 10g samples from a batch of minced meat or meat preparations made from other species
than poultry intended to be eaten cooked. This applies to all species of red meat including
game, for example, minced meat for bolognaise sauce or shepherd’s pie, sausages, burgers.
Meat products intended to be eaten raw – take 5 x 25g samples from a batch of meat
products intended to be eaten raw, for example, air dried smoked duck, partially fermented
sausages. This does not apply to products where the manufacturing process or the
composition of the product will eliminate the Salmonella risk such as certain types of salami,
nor does it apply to fully cooked ready to eat meat products such as cooked ham.
Meat products from poultry meat intended to be eaten cooked – take 5 x 25g samples
from a batch of meat products made from poultry meat intended to be eaten cooked, for
example, turkey bacon and chicken nuggets1. This does not apply to meat products made
from meat other than poultry meat intended to be eaten cooked such as bacon and gammon
streaks.
Fresh poultry meat – absence of Salmonella Enteritidis and Salmonella Typhimurium from
25g fresh poultry meat including meat from hens, broilers and turkeys (including breeders).
Samples taken in slaughterhouses when checking against the process hygiene criteria (2.15)
if positive for Salmonella spp, must be serotyped to check compliance with the food safety
criterion.
1
Some nuggets may be a meat preparation.
If a food safety criterion is not met, this means the food business operator will not be able to place
the foodstuff on the market or will need to remove the food from the market (as required by
Regulation 178/2002) and take steps to ensure future production meets the criterion. If the food is
intended to be cooked a withdrawal is required, however in certain circumstances, such as if the
food is ready to eat, a recall of the food may also be required. Enforcement authorities will require
sufficient evidence that the food business operator has taken the appropriate corrective action in a
timely manner – see ‘D1.’.
Carcases of pigs – five carcases are required to be sampled per sampling session. One
sample is from one carcase.
For Aerobic Colony Count (ACC) and Enterobacteriaceae (ENT), use the specified
mean log level below for the five samples. The figures given are for the excision method,
the figures for the swab or sponge method are lower and are given in ( ) after the figures
for excision.
For Salmonella (Sal), the criterion is equal to or below a specified number of positives in
10 consecutive sampling sessions (that is 50 samples) using a sponge method.
Carcases of broilers and turkeys – 15 carcases are required to be sampled per sampling
session. One sample is composed of three pooled neck skins. The 15 carcases sampled
result in five samples for testing.
For Salmonella (Sal), the criterion is equal to or below a specified number of positives in
10 consecutive sampling sessions (that is 50 samples). If a sample tests positive for
Salmonella spp in any sampling session it must be serotyped to check compliance with
the food safety criteria.
Sal
Unacceptable - mean log /number of positives is above 5/50
Satisfactory - number of positives is equal to or below 5/50
Minced meat and mechanically separated meat – five samples must be taken from one
batch per sampling session:
For Aerobic Colony Count (ACC) – all five samples must be less than 5 x 106 cfu/g and
three samples must be less than 5 x 105 cfu/g.
For E.coli (EC) – all five samples must be less than 500 cfu/g and three samples must be
less than 50 cfu/g.
Meat preparations – five samples must be taken from one batch per sampling session:
For E.coli (EC) – all five samples must be less than 5000cfu/g and three samples must
be less than 500cfu/g.
Species for which criteria are not specified, for example, game, rabbits, ducks and geese
carcases, are not required to be sampled.
If a process hygiene criterion is not met, the meat can be placed or remain on the market, but the
food business operator must review the production processes and improve process hygiene to
ensure future production will meet the criteria. The actions should be included in the food safety
management procedures, which should also include relevant actions specified in Annex I
(Chapter 2) of the Regulation. Enforcement authorities will require sufficient evidence that the
food business operator has taken the appropriate corrective action – see ‘D1.’.
When and how often to take samples is covered in ‘B’. Sampling methods are fully described at
‘B7. Samples of processed meat’.
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Meat Industry Guide
Determine the frequency of sampling and hence testing according to the specific local risk.
Microbiological testing may be appropriate at certain stages to validate/verify that the procedures
based on HACCP principles are adequate, operational and effectively in control. Monitoring raw
materials and factory hygiene may also be important. Final product microbiological testing against
the criteria can be used to verify that the overall process is in control.
As the HACCP based procedures becomes more established and more satisfactory test results
are obtained the frequency of testing may be able to be reduced based on the historical data
obtained.
If anything significant is changed in the production of the product such as raw material source,
formulation or processing, the HACCP based procedures must be reviewed and it may be
appropriate to increase test frequency.
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Small quantities of the specified species – the weekly frequency does not apply to small
quantities. See ‘Annex 1.’ for the throughput for small quantities on a per species basis and
the sampling frequencies to be followed.
All species of meat minced or processed into meat preparations or mechanically separated meat
are included.
Small quantities – the weekly frequency does not apply to small quantities. An average
combined volume of less than two tonnes a week of minced meat and meat preparations
intended to be eaten cooked is considered to be a small quantity and establishments regularly
producing less than this volume are not currently required to undertake testing.
All establishments producing minced meat and meat preparations intended to be eaten raw or
undercooked and or MSM irrespective of production volume must undertake weekly testing.
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Meat Industry Guide
The following information is provided to assist food business operators in identifying a batch and
how to take the five samples.
Minced meat – a batch could be one hopper load of meat after mincing. If the meat is then
packed into retail packs, five packs should be selected throughout the batch of packs
produced from the hopper and either sent to the laboratory or a sample may be taken from
each pack. Samples may also be taken from the hopper attempting to sample as randomly
as possible or from one large pack if the meat is stored in bulk.
Meat preparations/meat products – for comminuted products such as burgers, sausages or
salami, a similar approach should be taken as for minced meat.
For meat preparations/products made with large pieces of meat then the description of batch
will determine when and how five units to sample are selected.
Mechanically separated meat – the production process will influence the definition of batch.
This must be recorded and the product in a batch must be able to be identified and
differentiated from product in other batches.
Sample information
Information about the batch of processed meat samples must be recorded on a sample form.
This should include:
name and species of product, for example, beef burger, turkey mince, pork kebabs
pack description, for example, retail 500g pack
physical state, for example, fresh or frozen
details of any modified atmosphere packaging (MAP)
date of production
source of meat (slaughterhouse, farm), traceability code
Modifications to the methods such as the use of single plates for ACC can be used as long as the
laboratory is accredited for the modified procedure.
Official controls – if the testing is undertaken under official control procedures the laboratories
must be accredited by UKAS – see www.ukas.com.
The laboratory test portion weight for minced meat, mechanically separated meat or meat
preparations for ACC and EC examination is not specified in the Regulation so the ISO standard
(6887-2) should be followed which specifies a 25g sample.
The laboratory must be able to obtain both test portions from each sample it receives. Test
portions should be taken from throughout the sample including the surface and the interior.
Preparation of the initial suspension for meat and meat products is described in ISO 6887-2.
Laboratory methods
Ideally, the laboratory undertaking testing for the food business operator should be accredited by
UKAS for the examinations required in meat samples.
As a minimum, the laboratory should take part in a recognised proficiency testing scheme for the
examinations required, for example, FAPAS proficiency testing:
https://fapas.com/shop/browse/1.
Pooling of samples
For Salmonella examinations the five test portions can be pooled to give one 50g test portion (5 x
10g) or one 125g test portion (5 x 25g) saving on examination costs. These test portions must
then be enriched in a 10 fold dilution of BPW. The laboratory must demonstrate that there is no
major loss of sensitivity by pooling.
Compose a 25g sample from 3 approximately 10g neck skins. Aim to include material from all
three skins avoiding fat.
Follow the ISO method for Salmonella by adding the 25g neck skin sample to 225ml BPW.
The mean log value of the 5 carcases sponged per sampling session can then be calculated by
adding the five individual log results together and dividing by five. The mean log is then compared
with the criteria.
Results for Salmonella for red meat carcases must be reported as absence or presence in the
area sponged.
Results for Salmonella on poultry carcases must be reported as presence or absence in 25g of
neck skin sample.
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Meat Industry Guide
Take five samples from spent hens, broilers, turkeys and breeding birds. One sample is three
neck skins, so 15 carcases are required to be sampled. Collect samples from carcases after
chilling.
Take 5 x 25g samples from pieces of poultry meat (spent hens, broilers, turkeys and breeding
birds). Take samples on a risk basis including pieces with skin as a priority.
Apparatus
Use gloves, clean sharp scissors, alcohol wipes, sample bags, labels.
Sampling method
For carcases:
Put on pair of gloves then wipe the surfaces of the gloves with alcohol wipes to kill any
bacteria that may be present.
Wipe the scissors with an alcohol wipe.
Grip the plastic bag at the bottom and fold back over the gloved hand. Avoid the internal
surface of the bag or the scissors contacting other surfaces.
Grasp the neck skin through the bag and cut off approximately 10g with the clean
scissors, repeat with two further neck skins to make a total of three in one bag.
Fold the bag back over the sample and tie to secure the neck skin samples inside.
Clean gloves and scissors with alcohol wipes and repeat.
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Meat Industry Guide
protection. This should include a review of the source of meat and on-farm action plans for control
of Salmonella.
Note this corrective action is triggered when one or more processed meat samples is positive for
meat produced under the derogation. It is only the withdrawal from the market that is triggered
when two or more samples are positive.
In case of repeated failure to obtain satisfactory results against the Salmonella process hygiene
criterion for pig carcases, the food business operator is required to produce an action plan to
address the unsatisfactory results.
Salmonella typing
Serotyping Salmonella isolates will provide information that can be useful in pinpointing the source
and also provide information on the significance of the Salmonella detected in terms of human
disease.
The Agency has established a typing and anti-microbial resistance facility for Salmonella isolates
from meat carcases and processed meat.
Instruct the testing laboratory to retain the records of Salmonella isolates at the end of the ISO
procedure and follow the procedure for arranging typing.
Isolating laboratories may also claim a small fee to cover the costs involved with processing the
isolate.
Corrective action
Useful information for producers can be found in:
Defra codes of practice for producing poultry and pigs
ZAP 13 point action plan for pig producers
FSA guidance on biosecurity for poultry production
FSA red meat safety information booklet
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Meat Industry Guide
Delegation – responsibility for applying and verifying the company’s products comply with
microbiological criteria may be delegated to a nominated person. The HACCP based procedures
would require microbiological problems to be reported to that person, who must have authority to
ensure that corrective action is taken when necessary.
Verification – undertake regular management checks to check if company procedures are being
followed regarding the compliance with microbiological criteria.
Frequency of verification – this will depend on the likelihood of a problem being found. Once a
month may be sufficient for checking experienced staff who are following established procedures
and if microbiological test results are generally acceptable/satisfactory and corrective action has
not been required. The work of new or temporary people who are less familiar with the
procedures and premises may need to be monitored more frequently.
Records – keep an accurate, dated account (for example, in the food safety management diary)
of the date and result of the periodic verification checks, test results and of any corrective action
taken.
Corrective action – take action when there is evidence of non-compliance with criteria. Further
action may be necessary if there has been a failure to initiate corrective action or the planned
corrective action fails to prevent a reoccurrence, this may include:
investigating the hygiene of slaughter, dressing and or processing
investigations in relation to the laboratory service; and
improving staff instructions and training
100,000 pigs or
sheep or goats. Salmonella: Salmonella:
(>400 or 2,000/week) 5 carcases once a week for 30 5 carcases once every 2
weeks for each species. weeks for each species.
(30 x 5 = 150 samples /
species)
2 Below 20,000 but over: Enteros and ACC: Enteros and ACC:
7,500 cattle or 5 carcases once a week for 2 5 carcases once every 4
horses; weeks for each species. weeks for each species.
Below 100,000 but (5 x 2 = 10 samples / species)
over 37,500 pigs or Salmonella: Salmonella:
sheep or goats.
5 carcases once every 4 No reduction
(>150 or 750/week) weeks for each species
Salmonella:
(>30 or 150/week) not required