TA Couplings SamiflexInstall
TA Couplings SamiflexInstall
TA Couplings SamiflexInstall
Instructions
SAMIFLEX
Couplings Type A & C
Page: 1 of 14
Operating / Assembly Instructions
Edition: 1
Type A and C Coupling
Subject Index
1. Technical Data
2. Hints
3. Storage.
4. Assembly.
5.5. Starting.
1. Technical Data
TABLE 1
Page: 3 of 14
Operating / Assembly Instructions
Edition: 1
Type A and C Coupling
1. Technical Data
DBSE
TABLE 2
NOMINAL MAXIMUM MAX. MAX. MAX.
D1 D2 D3 D4 D5 E e L1 L2 DBSE
TYPE TORQUE TORQUE DIAM. DIAM. SPEED
mm mm mm mm mm mm mm mm mm mm.
Nm Nm d1 mm. d2 mm. R.P.M.
A1C 50 90 28 42 5.500 83 65 65 100 67 3.0 2.0 45 L-1 100 120 140
A2C 100 250 35 48 5.000 111 80 86 120 83 3.0 2.0 62 L-1 100 120 140
A3C 200 500 42 65 4.500 144 85 116 140 107 3.5 2.5 76 L-1 100 120 140 180
A4C 400 1.000 55 85 3.500 182 110 150 178 140 3.5 2.5 88 L-1 100 120 140 180
A45C 700 1.750 65 90 3.100 202 125 170 200 150 3.5 2.5 97 L-1 100 120 140 180
A5C 1.000 2.500 75 110 2.900 225 140 190 225 179 3.5 2.5 106 L-1 140 180 200 250
A55C 1.500 3.000 75 110 2.600 250 155 215 245 180 4.0 3.0 121 L-1 140 180 200 250
A6C 2.000 4.000 90 120 2.500 265 180 233 265 198 4.0 3.0 128 L-1 180 200 250 280
A7C 4.000 8.000 110 130 2.200 306 205 267 290 230 4.0 3.0 153 L-1 180 200 250 280
2. Hints
Please read the assembly instructions carefully before starting to operate the coupling. Pay particular
attention to the safety instructions.
The Samiflex coupling is approved for use in hazardous areas.
When using the coupling in hazardous areas, pay special attention to the Safety Instructions in
our Section A.
The assembly instructions are part of your product, and should be kept with the coupling at all
times until it is assembled.
Keep these instructions in a safe place, so they can be referred to by maintenance personnel.
Danger !
STOP
With assembly, operation and maintenance of the coupling, make sure that the entire drive
train is protected against unintentional engagement. Serious injuries can occur from rotating
parts. Likewise, make sure to read through and observe the following safety instructions:
• All operations on and with the coupling must be performed with “safety first” being the
primary consideration.
• Make sure to disengage the power pack before you perform your work.
• Protect the power pack against unintentional engagement, for example, by providing hints
at the place of engagement, or removing the power supply fuse.
• Do not touch the coupling’s working area while it is operating.
• Protect the coupling against unintentional touch. Provide the necessary protective covers
and devices.
Page: 5 of 14
Operating / Assembly Instructions
Edition: 1
Type A and C Coupling
2.4. Proper
Utilización
Usecorrecta
Assembly, operation and maintenance work may be performed on the coupling only if:
• The assembly instructions are read carefully and understood.
• The personnel is technically qualified.
• Are authorized to do so by the company.
The coupling may only be used in accordance with the technical data (see table 1 to 8)
Unauthorized modifications to the coupling are not admissible. We decline any warranty due to
consequent damage. For future development of the product, we reserve the right to make technical
modifications.
The Samiflex coupling described here corresponds to the technical status at the time of printing these
assembly instructions.
3. Storage
The couplings’ hubs and rings are supplied in storable conditions, and can be stored in a dry, covered
place for an indefinite time.
The elastic inserts remain unchanged for an indefinite time, retaining their mechanical and hardness
characteristics. Light causes a colour change in the elastic inserts following a prolonged period of
storage (over 3 years).
4. Assembly
Basically, the coupling is supplied assembled in boxes with type identification. If the coupling is
supplied in separate parts, a check should be made prior to assembly, to ensure it is complete.
1 2 Hub 2
2 1 Elastic insert
1 5
3 1 Ring
4 2 Locking set screw
5 2 Set screw
Page: 6 of 14
Operating / Assembly Instructions
Edition: 1
Type A and C Coupling
2 1 Flange Hub
3 1 Spacer body 3
8
4 1 Elastic Insert 2
5 1 Ring
7
6 2 Locking set srew
7 6-8 Cap Screw
8 2 Set Screw
TABLE 4
TYPE A00 A0 A1 A2 A3 A4 A45 A5 A55 A6 A7 A8 A9 A10 A11
D 22 32 40 48 58.5 76 94 106.5 119 127 162 194 233 275 248
Rings
TYPE A00 A0 A1 A2 A3 A4 A45 A5 A55 A6 A7 A8 A9 A10 A11
STEEL ● ▲ ▲ ▲ ▲ ▲ ● ● ● ● ● ● ● ● ●
POLYAMIDE - ● ● ● ● ● - - - - - - - - -
● SUPPLIED AS STANDARD ▲ SUPPLIED UNDER REQUEST - NOT AVAILABLE
Page: 7 of 14
Operating / Assembly Instructions
Edition: 1
Type A and C Coupling
Danger !
STOP
¡ Valid for all materials !
The maximum permissible diameters d (see table 1 - technical data) must not be exceeded. In
the event of failure to keep to these values, the hub may break and the particles dispersed by
the rotation may cause serious danger.
Hub bores machined by the customer, have to observe concentric running or axial running
respectively (see figure 1)
Secure the set screw with the tightening torque indicated in table 5. For maximum safety
against spontaneous loosening, we recommend using medium grade loctite.
Ød TABLE 5
OVER TO (Nm)
G
mm. mm. TORQUE
10 24 M4 1.5
24 38 M6 4.8
38 48 M8 10
48 65 M10 17
65 90 M12 40
90 130 M16 80
130 170 M20 140
170 200 M22 210
200 230 M24 300
FIGURE 1
4.3. Taper Lock Clamping Sleeve
TAPER LOCK 1108 1210 1610 2012 2517 3020 3535 4545
TORQUE
5.6 20 20 30 50 90 115 190
(Nm)
Page: 8 of 14
Operating / Assembly Instructions
Edition: 1
Type A and C Coupling
In order to ensure a long lifetime of the coupling and to avoid dangers regarding the use in hazardous
areas, the ends of the shaft must be aligned with precision.
Keep to the alignment measurements and maximum admissible tolerances in table 7.
In case of a use in hazardous areas for the explosion group II C (marked II 2G c T4), assembly
measurement E, all the alignment values and the maximum admissible axial tolerance must be kept
to with absolute precision. TABLE 7
E assembly 1.5 1.5 1.5 2.5 2.5 3.5 3.5 3.5 3.5 3.5 4 5 5 6 6
Axial X +0.3 +0.3 +0.5 +0.5 +0.7 +0.8 +1.0 +1.0 +1.0 +1.0 +1.0 +1.5 +1.5 +2 +2
Radial Y
0.2 0.3 0.3 0.5 0.5 0.7 0.7 0.7 0.8 0.8 1.0 1.0 1.0 1.5 1.5
rpm < 3000
Radial Y
0.10 0.10 0.10 0.10 0.15 0.20 0.20 0.20 0.20 0.20 0.30 0.30 0.30 0.40 0.40
rpm > 3000
Angular Z 0.10 0.10 0.20 0.20 0.30 0.40 0.40 0.50 0.50 0.60 0.90 1.10 1.30 1.70 1.70
The values in table 7 are maximum figures which should not appear at the same time. If radial and
angular misalignment are present at the same time, the permissible displacement values can only be
used partially (see figure 2).
Example for such a combination
of misalignments given in figure 2
100%
90
80
Example 1: Example 2: 70
Y = 40% Y = 20% 60
Z = 60% Z = 80 % 50
40
30
10
10 20 30 40 50 60 70 80 90 100%
FIGURE 2
Page: 10 of 14
Operating / Assembly Instructions
Edition: 1
Type A and C Coupling
Section A
Hints and instructions regarding the use in Ex hazardous areas
The elastic insert should be checked after 3000 hours of operation the first time, or after 6 months at the latest. If
insignificant or no wear and tear is observed in the elastic insert following this first inspection, the following
inspections can be carried out, provided the operating parameters are the same, after 6000 hours of operation, or
II 2G c
after 18 months at the latest, respectively.
IIB T4
If considerable wear and tear is observed during the first inspection, so that it would be advisable to change the
elastic insert, the cause should be determined, in accordance with the breakdowns table.
Maintenance intervals must be adjusted according to the changed operating.
The elastic insert should be checked after 2000 hours of operation the first time, or after 6 months at the latest. If
insignificant or no wear is observed in the elastic insert following this first inspection, the following inspections can
be carried out, provided the operating parameters are the same, after 4000 hours of operation, or after 12 months
II 2G c
at the latest, respectively.
IIC T4
If considerable wear is observed during the first inspection, so that it would be advisable to change the elastic
insert, the cause should be determined, in accordance with the breakdowns table.
Maintenance intervals must be adjusted according to the changed operating.
The elastic insert can be inspected easily during a stoppage of the equipment, by displacing the ring axially, once the two
attachment set screws have been removed.
The half-life of the elastic insert under normal working conditions is 25,000 hours. As a preventive measure, the elastic
insert should be inspected after the first 3000 operating hours (see table 8).
ELASTIC
INSERT h
X
HUB
When the figure X (mm) for wear and tear by friction of the elastic insert reaches the values
set out in table 8, it should be replaced with a new one. In the event it is not replaced, the elastic
insert could break due to shearing, leaving the equipment switched off on the drive / power side.
TABLE 8
TIPO A00 A0 A1 A2 A3 A4 A45 A5 A55 A6 A7 A8 A9 A10 A11
h 7 7 8.5 11 14.5 15 21 22 27 28 36 37.5 42 47 60
X
1.5 1.5 2.0 2.5 3.0 3.0 4.0 4.5 5.5 6.0 7.5 7.5 8.5 9.5 10
(mm)
Page: 11 of 14
Operating / Assembly Instructions
Edition: 1
Type A and C Coupling
Section A
Tips and instructions regarding the use in Ex hazardous areas
POLYAMIDE
RING (3) STEEL STEEL STEEL
STEEL
explosion
group
Permissible coupling materials / TYPE
IIB Samiflex coupling A0 to A4 with polyamide attachment ring
Samiflex coupling A0 to A3 with polyamide attachment ring
IIC
Samiflex coupling A0 to A11 with steel attachment ring
Aluminium as coupling material is generally excluded for explosive areas.
Couplings for use in hazardous areas are marked with regard to the respective permissible conditions
of use.
Explosion group IIC: e.g.: II 2G c IIC T4
Explosion group IIB is included in the II 2G c IIC T4 marking.
5.5 Starting
CAUTION !
The equipment (motor) must not be started up without having first fitted (assembled) the
attachment ring to the elastic insert, securing it with the two attachment set screws.
The elastic insert is projected out of the hubs, if the equipment (motor) is started up without
the attachment ring having first been fitted (assembled).
.
Page: 12 of 14
Operating / Assembly Instructions
Edition: 1
Type A and C Coupling
Section A
Hints and instructions regarding the use in Ex hazardous areas
5.5 Starting
It is the user’s responsibility to provide adequate protection, in compliance with standards for
the speed and applications in which are used.
CAUTION
If you note any irregularities at the coupling during operation, the drive unit must be turned off
immediately. The cause of the breakdown must be found out with the table “Breakdowns” and, if
possible, be eliminated according to the proposals. The possible breakdowns mentioned can be hints
only. To find out the cause all operating factors and machine components must be considered.
Section A
Hints and instructions regarding the use in Ex hazardous areas
DANGER HINTS
BREAKDOWNS CAUSES FOR HAZARDOUS ELIMINATION
AREAS
1. Put the unit out of operation.
Misalignment micro 2. Eliminate the reason for the misalignment (e.g.: loose
friction at the Danger of ignition foundation, breakage of motor fastening, heat expansion
toothing of the due to hot surfaces. of the unit’s components, change of the assembly
Change of the elastic insert. dimension E of the coupling).
running noises 3. Checking of wear. See under point of control.
and/or occurring 1. Put the unit out of operation.
vibrations. 2. Check the alignment of the coupling.
Loose screws for
Danger of ignition 3. Tighten the screws to fasten the hubs and secure
axial securement of
due to hot surfaces. them against self loosening.
hubs.
4. Checking of wear. See under point of control.
Section A
Hints and instructions regarding the use in Ex hazardous areas
DANGER HINTS
BREAKDOWNS CAUSES FOR HAZARDOUS ELIMINATION
AREAS
1. Put the unit out of operation.
2. Disassemble the ring and remove the elastic insert.
3. Check the parts of the coupling and exchange
Danger of ignition damaged coupling parts.
Drive vibrations
due to hot surfaces. 4. Fit the new elastic insert and re-assemble the parts of
the coupling.
5. Check the alignment and correct if necessary.
6. Find out the reason for the vibrations.
1. Put the unit out of operation.
2. Disassemble the ring and remove the elastic insert.
Ambient / contact 3. Check the parts of the coupling and exchange
temperatures too Danger of ignition damaged coupling parts.
Premature wear of
high for the elastic due to hot surfaces. 4. Fit the new elastic insert and re-assemble the parts of
the elastic insert
insert. the coupling.
5. Check the alignment and correct if necessary.
6. Check and regulate ambient / contact temperature.
Contact, e.g., with 1. Put the unit out of operation.
aggressive fluids / 2. Disassemble the ring and remove the elastic insert.
oils, influence of 3. Check the parts of the coupling and exchange
ozone, too high damaged coupling parts.
ambient - 4. Fit the new elastic insert and re-assemble the parts of
temperatures, etc., the coupling.
affecting a physical 5. Check the alignment and correct if necessary.
change in the elastic 6. Ensure any chance of further physical changes of the
insert. elastic insert are excluded.
ATTENTION!
CITSA does not assume any liabilities or guarantees regarding the use of spare parts and accessories
which are not provided by CITSA and for the damages resulting here from.
ATEX 94/9/CE II 2G c IIC T4
Type A and C elastic coupling II 2D c T4
Assembly and alignment instructions
SETSCREW
RING
VERTICAL
SLOT
7. DISASSEMBLY
Remove the two set screws from the ring. Shift the
ring by tapping it on the side with a nylon hammer
in the areas the pins (reference lines) are housed.
Table 1
= MISALIGNMENT ADMISSABLE = Dimensions (E) and tolerances in mm.
Type A00 A0 A1 A2 A3 A4 A45 A5 A55 A6 A7 A8 A9 A10 A11
E 1.5 1.5 1.5 2.5 2.5 3.5 3.5 3.5 3.5 3.5 4 5 5 6 6
Axial X +0.3 +0.3 +0.5 +0.5 +0.7 +0.8 +1.0 +1.0 +1.0 +1.0 +1.0 +1.5 +1.5 +1.5 +1.5
Radial Y 0.2 0.3 0.3 0.5 0.5 0.7 0.7 0.7 0.8 0.8 1.0 1.0 1.0 1.5 1.5
Angular Z 0.10 0.10 0.20 0.20 0.30 0.40 0.40 0.50 0.50 0.60 0.90 1.10 1.30 1.70 1.70
Table 2
DIN
LOCKING SET SCREWS FOR RETAINING RINGS
913
TYPE A00 A0 A1 A2 A3 A4 A45 A5 A55 A6 A7 A8 A9 A10 A11
DIN 913 - - M5 M6 M8 M8 M10 M10 M10 M10 M10 M12 M12 M12 M12
L - - 8 12 12 14 14 14 14 14 16 16 16 18 18
t yp e “ A” and “ C” w ith s pa ce r
DBSE
Table 3
= MISALIGNMENT ADMISSABLE = Dimensions (E) and tolerances in mm.
Type A1C A2C A3C A4C A45C A5C A55C A6C A7C A8C
E 3.0 3.0 3.5 3.5 3.5 3.5 4.0 4.0 4.0 4.0
Axial X +0.5 +0.5 +0.7 +0.8 +1.0 +1.0 +1.0 +1.0 +1.0 +1.5
Radial Y 0.1 0.1 0.15 0.20 0.20 0.20 0.20 0.20 0.30 0.30
Angular Z 0.20 0.20 0.30 0.40 0.40 0.50 0.50 0.60 0.90 1.1
Table 4
FLANGER CAP SCREWS TIGHTENING TORQUES
ELASTIC
INSERT
h
X
HUB
Table 5
TYPE A00 A0 A1 A2 A3 A4 A45 A5 A55 A6 A7 A8 A9 A10 A11
h 7 7 8.5 11 14.5 15 21 22 27 28 36 37.5 42 47 60
X (mm) 1.5 1.5 2.0 2.5 3.0 3.0 4.0 4.5 5.5 6.0 7.5 7.5 8.5 9.5 10
explosion
group
Control intervals for couplings located in hazardous areas Ex
The elastic insert should be checked after 3000 hours of operation the first time, or after 6 months at the latest. If insignificant
or no wear and tear is observed in the elastic insert following this first inspection, the following inspections can be carried out,
provided the operating parameters are the same, after 6000 hours of operation, or after 18 months at the latest, respectively.
II 2G c IIB T4
If considerable wear and tear is observed during the first inspection, so that it would be advisable to change the elastic insert,
the cause should be determined, in accordance with the breakdowns table.
Maintenance values should be adjusted in line with any modifications to the operating parameters.
The elastic insert should be checked after 2000 hours of operation the first time, or after 6 months at the latest. If insignificant
or no wear and tear is observed in the elastic insert following this first inspection, the following inspections can be carried out,
II 2G c IIC T4 provided the operating parameters are the same, after 4000 hours of operation, or after 12 months at the latest, respectively.
If considerable wear and tear is observed during the first inspection, so that it would be advisable to change the elastic insert,
the cause should be determined, in accordance with the breakdowns table.
Maintenance values should be adjusted in line with any modifications to the operating parameters.
CAUTION
The equipment (motor) must not be started up without having first fitted (assembled) the attachment ring to the elastic insert,
securing it with the two attachment setscrews.
The elastic insert is projected out of the hubs, if the equipment (motor) is started up without the attachment ring having first
been fitted (assembled).
Before starting up the coupling, the protective cover must be fitted.
Rotary equipment is potentially dangerous and can cause serious injury.
It is the user’s responsibility to provide adequate protection, in compliance with standards for the speed and applications in
which are used.
If you notice any irregularities at the coupling during operation, the drive unit must be turned off immediately. The cause of
the breakdown must be found out with the table “Breakdowns” and, if possible, be eliminated according to the proposals. The
possible breakdowns mentioned can be hints only. To find out the cause all operating factors and machine components must
be considered.
Distributed By:
Western Australia
13 Fairbrother St
Belmont WA 6984
Tel. (08) 9277 4666 South Australia
Fax. (08) 9277 8903 4 Texel Crt
[email protected] Salisbury South SA 5106
Tel. (08) 8258 2718
Fax. (08) 8281 4060
New South Wales
[email protected]
3/85 Newton Rd
Wetherill Park NSW 2164
Tel. (02) 9756 6358
Fax. (02) 9756 6359
[email protected]
Victoria
22 Corporate Ave
Head Office
Rowville VIC 3178
22 Corporate Ave
Tel. (03) 9755 4444
Rowville VIC 3178
Fax. (03) 9755 4411
Tel. +61 (03) 9755 4400
[email protected] Tasmania
Fax. +61 (03) 9755 4410
[email protected] 31 Forbes Street
Devonport TAS 7310
Tel. (03) 6424 8574
Fax. (03) 6424 9393
[email protected]
2004v1
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