Wilo PDF

Catalogue Heating, Air-Conditioning, Cooling
Glandless Pumps
Glandless Circulators
and Accessories,
Package Heat Exchanger Assembly
Catalogue A1 - 50 Hz - 2007
A1
1
5
3 8
11
9 13
6 7
6 2 10
4 12
Wilo-Comfort-
Vario CO 1/MVIE Series
B4 Catalogue
1 2 3 4 5 6 7 8 9 10 11 12 13
Wilo-Jet WJ Wilo-Sub Wilo- Wilo-Sub TWU 3 Wilo-RainSystem Wilo-Comfort- Wilo-EasyStar Wilo-Safe Wilo-Star- Wilo- Wilo-Stratos Wilo-Drain TM/ Wilo-DrainLift S
TW5/TW5-SE SilentMaster AF Comfort Vario CO 1/MVIE Z 15 TT DrainLift Con TMW 32 Twister
B1 B1 B1 B1 B1 B4 A1 A1 A1 C3 A1 C1 C3
2 6
7 8
4 9
8 11 10
3
5
Wilo-
CronoBloc-BL Series
A3 Catalogue
1 2 3 4 5 6 7 8 9 10 11
Wilo- Wilo-RainSystem Wilo-Comfort-Vario Wilo-Stratos-D Wilo- Wilo-TOP-Z Wilo-Stratos-Z Wilo- Wilo- Wilo- Wilo-VeroNorm-
EMU KS AF 150 COR 3/MHIE VR CronoLine-IL-E CronoBloc-BL DrainLift M DrainLift WS NP/NPG
C1 B1 B4 A1 A2 A1 A1 A3 C3 C3 A3
Program overview and fields of application
Glandless pumps
Pump type Main field of application
Page
Heating, Air-conditioning, Cooling 36

High-Efficiency Pumps Wilo-Stratos ECO S/M S/M 40
Single-head pumps
Wilo-Stratos M/C C M/C 40
Twin-head pumps Wilo-Stratos-D C C C 40
Energy-saving Pumps Wilo-Star-E (EasyStar) S/M 76
Single-head pumps
Wilo-TOP-E M/C 76
Twin-head pumps Wilo-TOP-ED C 76
Automatic Pumps Wilo-Smart
S/M S/M S 108
Single-head pumps
Standard Pumps Wilo-Star-RS (ClassicStar) S/M S/M 116
Single-head pumps
Wilo-AXL (max. 2440/1 min) M/C 116
Wilo-TOP-RL (max. 2660/1 min) M/C C 116
Wilo-SE (max. 2880/1 min) M/C C 118
Wilo-TOP-S (max. 2880/1 min) M/C C 118
Wilo-TOP-D (max. 1400/1 min.) M/C C 118
Wilo-RP (max. 1400/1 min) S/M 120
Wilo-P (max. 1400/1 min) M/C 120
Twin-head pumps Wilo-Star-RSD (ClassicStar) S/M S/M 122
Wilo-TOP-SD (max. 2850/1 min) C C 122
Wilo-SE-TW (max. 2880/1 min) C 122
Wilo-DOP (max. 1400/1 min) C 124
Potable water circulation 245
High-Efficiency Pumps Wilo-Stratos ECO-Z M 246
Single-head pumps
Wilo-Stratos-Z M/C M/C C M/C 246
Twin-head pumps Wilo-Stratos-ZD C C C 246
Standard Pumps Wilo-Star-Z 15 (CircoStar) S 272
Single-head pumps
Wilo-Star-Z 20/25 (CircoStar) M M 272
Wilo-TOP-Z (max. 2850/1 min) M/C M/C 272
- Special single-head pumps Wilo-VeroLine-IP-Z M/C M/C M/C M/C 272
Solar thermal 303
High-Efficiency Pumps Wilo-Stratos ECO-ST
S/M 304
Single-head pumps
Standard Pumps Wilo-Star-ST (SolarStar)
S/M 314
Single-head pumps
Legend: Fields of application:

Applicable
S Single- and two-family houses Heating Air-conditioning/cooling sector
M Multi-family houses
C Commercial
Potable water circulation Solar
New in the program or series expansion or modification
Floor heating
Energy efficiency class A.
Also for one- and two-family homes.
Up to 80 % power savings.*
Highly efficient.
*compared to uncontrolled heating pumps.
High-efficiency pumps Wilo-Stratos and Wilo-Stratos ECO.
The Wilo-Stratos-ECO is the world's first high-efficiency pump. And it is the reference
for the energy label. Allowing power savings of up to 80 %*, it set the standard for the
energy efficiency class A as early as in 2001. The Wilo-Stratos ECO offers this
state-of-the-art technology now also for one- and two-family homes.
Ingenious? We call it Pumpen Intelligenz.
www.wilo.com
Contents
General Notes and Abbreviations 4
Planning Guide 6
Heating, Air-conditioning, Cooling
Heating, Air-conditioning,
Contents 36
Wilo-Stratos ECO, Stratos, Stratos-D
Wilo-Star-E, TOP-E, TOP-ED
Wilo-Smart
Wilo-Star-RS, AXL, TOP-RL
Cooling
Wilo-SE, TOP-S, TOP-D
Wilo-RP, P
Wilo-Star-RSD, SD, SE-TW, DOP
Potable water circulation
Contents 245

Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD
Wilo-Star-Z, TOP-Z, VeroLine-IP-Z
Solar thermal
Contents 303
Wilo-Stratos ECO-ST
Wilo-Star-ST
Solar thermal
Service/Accessories
Systems
Service/Accessories, Systems
Contents Service/Accessories 325
Wilo-TOP Motor Technology, circuit diagrams
Switching plug, servicing apparatus
Threaded pipe unions, adapter fittings
Wilo thermal insulation shells, ClimaForm, Motor-Modules (MOT)
Contents Systems 343
Wilo-Safe-WS, DrainLift Con
Switchgears and Control Devices

Pump Management Systems Wilo-Control

Pump Management Systems
Contents Switchgears and Control Devices 351

Wilo-S1.../S2.../S4, SK, SR, SD, AS, VR-HVAC, CRn, CR
Contents Pump Management Systems Wilo-Control 421
Wilo-IF-Moduls, IR-Monitor, Protect-Modul-C
Wilo-Control AnaCon/DigiCon/DigiCon-A
Wilo Catalogue A1 - Circulating pumps in glandless design 3

General Notes and Abbreviations
Abbreviations and what they mean

Abbreviation Meaning Abbreviation Meaning
1~ 1-phase alternating current MOT Motor module (drive motor + impeller + terminal
box/electronics module) for replacement in the
1/min Revolutions per minute (rpm) TOP .. Series
3~ 3-phase alternating current PLR Pump master computer, Wilo-specific data interface
Autopilot Automatic adjustment of pump performance during PT 100 Platinum temperature sensor with a resistance value
setback phases, e.g. boiler setback mode overnight of 100 : at 0 C
blsf Blocking current-proof, no motor protection
.
Q (= V ) Flow volume
required
SBM Run signal or collective run signal
DM 3-phase AC motor
SSM Fault signal or collective fault signal
'p-c Control mode for constant differential pressure
Control input Analogue input for external activation
'p-T Control mode for differential-pressure control as a 0 - 10 V of functions
function of fluid temperature
Wilo- Building automation management with pumps and
'p-v Control mode for variable differential pressure Control accessories
'T Control mode for differential temperature TrinkwV 2001 German potable water ordinance of 2001
(valid from 01.01.2003)
EM 1-phase AC motor
VDI 2035 VDI guideline for the prevention of damage in hot-
EnEV German energy saving act (Energie-Einsparverordnung)
water heating installations
ECM Electronically commutated motor with new wet rotor
WRAS Water Regulations Advisory Scheme
technology encapsulation, newly developed glandless drive con-
cept for high-efficiency pumps WSK thermal winding contacts (in motor for monitoring
winding temperature, full motor protection through
Ext. Aus Control input Overriding Off
additional tripping unit)
Ext. Min Control input Overriding Min, e.g. for setback mode
Operating mode of twin-head pumps:
without autopilot
Individual operation of the respective operating
FI Residual-current device pump
GA Building automation + Operating mode of twin-head pumps:

Parallel operation of both pumps
GRD Mechanical seal
No. of poles for the pumps: 2-pole
GTW Special cast iron: white malleable cast iron
d Degree of German water hardness, unit for assessing No. of poles for the pumps: 4-pole
water hardness
H Delivery head No. of poles for the pumps: 6-pole
IF Interface
Inox Stainless steel
Int. MS Internal motor protection: Pumps with internal pro-
tection against unacceptably high winding tempera-
tures
IR Infrared interface
KDS Capacitor
KLF PTC thermistor sensor
KTL coating Cataphoretic painting: Paintwork with high adhesive
strength for long-lasting corrosion protection
KTW Authorisation for products with plastics, for utilisa-
tion in potable water applications
LON Local operating network (open, non-
manufacturer-dependent, standardised data bus
system in LONWORKS networks)
4 Subject to change without prior notice 09/2006 WILO AG

General Notes and Abbreviations
Wear and tear WILO General Terms of Delivery and Service

Pumps or parts of pumps are subject to wear in accordance with The latest version of our General Terms of Delivery and Service can be
state-of-the-art technology (DIN 31051/DIN-EN 13306). This wear found on the Internet at
may vary depending on operating parameters (temperature, pressure,
water conditions) and the installation/usage situation and may result www.wilo.com
in the malfunction or failure at different times of the aforementioned
products/components, including their electrical/electronic circuitry.
Wearing parts are all components subject to rotary or dynamic strain,
Cooling
including electronic components under tension, in particular:
- seals/gaskets (including rotating mechanical seals), seal ring
- bearings and shafts
- stuffing boxes
- capacitors
- relays/contactors/switches
- electronic circuits, semiconductor components, etc.

- impellers
- wearing rings/wearing plates
We do not accept liability for faults or defects arising from natural

wear and tear.
Note
According to the German energy saving act EnEV, starting from
1.2.2002, boilers with outputs in excess of 25 kW must be equipped
with either switchgear-equipped heating pumps for automatic per-
formance control or electronically controlled pumps.
In accordance with TrinkwV 2001 and DIN 50930-6 only circulating
pumps with corrosion-resistant pump housings in stainless steel or
red bronze (CC 491K) are to be used in potable water circulation
systems.
Solar thermal
Pump replacement
Please refer to the current Wilo heating pumps replacement guide for
more detailed information on replacing heating pumps.
Devices Pump Management
Switchgears and Control
Systems

Planning Guide
Glandless Pumps (General)
Pump selection: General Notes Maximum potable water temperature

Circulating pumps should always be selected such that the specified In view of the hardness-forming particles contained in water, potable
duty point is located on or as near as possible to the point of max. water circulation systems should not be operated at temperatures in
efficiency (optimum capacity) of the max. speed H/Q pump curve. excess of 65 C.
This limit is required to avoid the formation of lime deposits.
Circulation pipe
A gravity brake should always be installed in order to exclude the
ma possibility of incorrect circulation and for the prevention of gravity
x. (
1
) circulation when the pump is switched off.
min (2
. (3 ) Control systems for automatic time-sensitive On/Off switching:
) Wilo-SK switchgear 601 for Wilo-TOP-Z Series pumps
Optimal flow rate

Fig.: Pump curve
If the specified duty point is between two possible pump curves, it is

always good practice to choose the smaller pump.
max. 1
Pump A
Duty point
max. 2 ll
Fig.: Wilo-SK switchgear 601

Pump B
- Wall-mounted installation, protection class IP 31
- Direct connection for AC pumps (EM) without thermal winding con-
tacts (WSK)
Not for three-phase pumps or for AC pumps with WSK except in con-
Flow rate
junction with Wilo-SK 602 or contactor
Fig.: Pump selection - Time switch for On/Off daily programme with 15-minute switch
interval
The resulting flow volume reduction has no appreciable effect on the Special-design time switch with daily/weekly program and battery
actual heating performance in heating systems. This applies to backup (120 hrs.), with digital display
pumps for chilled water applications.
Variable speed control
Pump selection: Potable water circulation systems Experience shows that variable speed control is only required in cir-
Pump selection culating pumps in potable water circulation systems for basic adjust-
- In order to ensure correct configuration of the potable water circula- ment of performance. Automatic speed control is not required. A
tor, the pipeline system must be designed in accordance with both time-sensitive On/Off control should however be provided for each
DIN 1988 and the DVGW Worksheets W 551 to W 553. installation.
- The necessary flow volume should be based on the figures recom-
mended in the standard and the DVGW guideline. Motor protection
- If the hydraulic duty point lies between two pump curves, then the Blocking current-proof pumps and pumps with internal protection
next-largest circulator pr speed stage is to be selected in accordance against unacceptably high winding temperatures do not require
with DVGW Worksheet W 553. motor protection. All other pumps contain integrated full motor pro-
- The thermal losses in the ascending and circulation pipelines for tection including trip electronics or are equipped with full motor
potable water are to be reduced to a minimum through the installa- protection (thermal winding contacts [WSK]) for utilisation in con-
tion of appropriate insulation. junction with the Wilo-SK 602/SK 622 tripping units.
Because most potable water circulation systems permit periodic

stops of the circulating pump (generally at night), a time switch for
automatic On/Off control should always be part of standard equip-
ment.
The German EnEV requires periodic pump shutdown.
Legionellae blocking circuits in the heat generator and/or in the heat-
ing control unit are to be observed and taken into account during
programming.

Planning Guide
Pump-performance splitting Rates of flow in pipes and pump

General notes on twin-head pumps The rate of flow of the fluid through the pipe system is determined by
- Two pump heads mounted in a common housing, hydraulically sepa- the cross-section sizes in the pipeline network.
rated by a switchover valve The values listed below should not be exceeded:
- Specific design features in accordance with single-head pump series
- Replacement of an equal-performance single-head pump with iden- Nominal connection diameter DN Rate of flow v
tical installation dimensions [ mm] [m/s]
- Wide range of applications thanks to standard series 3-/4-speed
In building installations
Cooling
control
Up to Rp 11/4 or DN 32 up to 1.2
Pump-performance splitting DN 40 and DN 50 up to 1.5
Splitting the assigned max. design performance to a twin-head DN 65 and DN 80 up to 1.8
pump in parallel operation makes possible - particularly in the heat- DN 100 and greater up to 2.0
ing field - significantly improved adaptability to partial-load condi- In long-distance heating pipes 2.5 to a max. of 3.5
tions and optimum economic efficiency.The average partial-load

pump performance required for a particular season, i.e. during 85% of Rates of flow inside the pump [m/s] are shown on all individual Wilo
the heating season, can be achieved through the operation of only pump curves in relation to flow performance.
one pump; the second pump is available for parallel operation on the
occasions that full-load requirements need to be met. Viscous fluids
All the pump curves contained in this catalogue apply to the pumping
Advantages of splitting the performance output between two of water (kinematic viscosity = 1 mm2/s). The hydraulic characteris-
pumps: tics of both pump and pipe system will change when handling fluids
- Reduced operating costs of between 50 % and 70 % with different densities and/or viscosities (e.g. water/glycol mix-
- Increased reliability thanks to the constant availability of a standby tures)!
unit ready for operation Documents for calculating the correction factors for pump selec-
The individual pump duty charts for twin-head pumps featured in the tion can be obtained from Wilo on request.
relevant chapters specify the hydraulic performance values for both Correction factors applicable to the individual pipe system
individual and parallel operation. (increased pressure loss, lower specific heat capacity) cannot be fur-
nished by the pump manufacturer.They must be calculated by the
Operating modes for twin-head pumps planner in co-operation with the chemical additive suppliers and the
Twin-head pumps are suitable for operation in either of two dis- makers of pipes, valves and fittings.
Solar thermal
tinctly different modes:
- Main/Standby operation Minimum inlet pressure for the prevention of cavitation
- Parallel operation To avoid cavitation (vapour bubble formation within the pump), it is
necessary to maintain at the pump suction port a sufficiently high
Main/Standby operation Parallel operation positive pressure (suction head) in relation to the vapour pressure of
(STANDBY) (ADDITION) the fluid being handled.
The minimum suction heads are shown in respective tables for all
glandless pumps. These guide values apply to heating systems
with feed temperatures of up to 130C that are installed at alti-
tudes up to 300 m above seal level.
For higher altitudes: 0.1 m/100 m head increase.
These minimum heads must be respectively increased when handling
fluids of higher temperatures or lower densities, with there is greater
flow resistance on the pump suction side and in regions of lower
atmospheric pressures.
No. I or No. II pump operating Both pumps operating

The model-specific pump perform- The model-specific pump perform-

ance is provided by whichever one of ance will be provided by both pumps
the two pumps is acting as the main operating in parallel. One pump can be
pump; the second pump remains on switched off during partial-load
standby, ready for time- or fault- states.
actuated switchovers.
Systems

Planning Guide
Notes on installation and operation Flange-end pumps

Permissible ambient temperature: 0 C to +40 C The pump flanges are designed in accordance with DIN 2531 or
DIN 2533 and/or in accordance with DIN EN 1092-2. Detailed infor-
Installation mation on the respective Data Sheets.
Glandless pumps must be installed in dry, well-ventilated, frost-free
spaces. They are not suitable for outdoor installation. Combination flange pumps
Flange-ended pumps with combination flanges can be mounted with
Condensation mating flanges PN 6 and PN 16 in accordance with DIN or DIN EN up to
All standard series pumps for cold-water operation that are intended and including DN 65. Installation linking combination flanges to one
for standard usage down to -10 C/-20 C are fully condensation- another is not permissible. Bolts of tensile strength class 4.6 or higher
proof. must be used for the flanged connections. The washers supplied must
The grey cast iron pump housing that comes with the following be mounted between the bolt head and the combination flange.
series: Recommended bolt lengths:
- Stratos/Stratos-D
- TOP-E/-ED Thread Starting torque Minimum bolt length
- TOP-S/-SD DN 32/DN 40 DN 50/DN 65
- TOP-D Flanged connection PN 6
- TOP-RL
M12 40 Nm 55mm 60mm
- P/RP (not RP 25/60-2)
- DOP Flanged connection PN 10
- AXL/SE/SE-TW M16 95 Nm 60mm 65mm
is provided with a special coating for surface finishing
(KTL: cataphoretic painting). Motor
The benefits provided by this coating are: Glandless pump motors with protection class:
- optimum corrosion protection against condensation formation on - Wilo-Stratos Series IP 44
the pump housings in cold-water installations - Wilo-EasyStar Series IP 42
- very high scratch and impact resistance - Wilo-ClassicStar Series IP 44
To avoid condensation forming on Wilo-Top-E/-ED pumps, it is - Wilo-TOP product range IP 44
essential to ensure that the fluid temperature is equal to or greater - Other pump product rangeIP 42
than the ambient temperature at all times. - Insulation class F
- Emitted interference: EN 61000-6-3
Intermittent operation - Immunity to interference: EN 61000-6-2
The series
- Stratos/Stratos-D Electrical connection
- Star-RS/RSD - All Wilo pumps are designed to run on European standard voltage
- TOP-S/-SD 230/400 V (10 %) in accordance with DIN IEC 60038.
- TOP-D - As of 1.1.1995, all Wilo pumps are labelled with the CE mark in
- TOP-Z accordance with EU machinery directives.
- TOP-RL - When pumps are utilised in installations with pumping media tem-
- AXL/SE/SE-TW peratures above 90C, a corresponding heat-resistant connection
can also be utilised for intermittent operation. line must be used.
Operating pressure Electronic performance control

The max. system pressure (operating pressure) and the flange ver- Heating pumps are, due to their high annual operating hours, among
sions for the pumps are listed in the relevant tables. All flanges on the largest power-consuming appliances in buildings.
glandless pumps (except Stratos, Stratos-Z, Stratos-D and Automatic pump performance control helps drastically reduce power
Stratos-ZD) have pressure-measurement connections R 1e8. consumption in heating pumps. Reductions of up to 50% can be
achieved. With high-efficiency pumps, it is possible to achieve power
Connections savings of up to 80% over standard pumps.
Screw-end pumps Automatic pump performance control will hydraulically optimise
Screw-end pumps are equipped with connecting threads in accord- operations in all load conditions, particularly the partial-load periods
ance with DIN EN ISO 228 Part 1. Seals are included in the scope of so typical for heating systems.
delivery. Threaded pipe unions with threads in accordance with A further significant effect connected with the prevention of a rise in
DIN 2999 must be ordered separately. pump pressure is the avoidance of flow noise in thermostatic valves.
DIN 2999 DIN EN ISO 228/1
(pipe thread sealed in thread) (sealing pipe thread with flat
gasket at the front)
Female thread of pipe Rp 11/2 Female thread of pipe G 11/2
Male thread of pipe R 11/2 Male thread of pipe G 11/2

Planning Guide
German energy-saving ordinance EnEV The following limit values at the pump connection terminals must not
Within the framework of statutory measures for CO2 reduction in be undershot if TOP-S/-SD, TOP-D and TOP-Z Series glandless
connection with the power consumption of heating circulating pumps are operated in conjunction with a frequency converter:
pumps, the German legislature has established in the EnEV that cir- Umin = 150 V
culating pumps fitted after 01 Feb. 2002 with nominal thermal out- fmin = 30 Hz
put ratings starting at 25 kW must be configured in such a way that
electrical power consumption is automatically adjusted in at least Minimum flow volume
three stages to the delivery demands required by operation. Larger pumps require a minimum flow volume to ensure trouble-free
Cooling
Although EnEV prescribes the application of automatic pump per- operation. Operation against closed gate valves, flow volume Q = 0,
formance controls starting with a nominal thermal output of 25 kW, can lead to overheating inside the dry well and damage to the shaft
by far the greater savings potential for power and CO2 can be found seal.
in single- and two-family houses, i.e. in systems that fall below the - Constraints on pump operation when Q = 0:
25 kW minimum. Permitted operating temperature 10 K less than Tmax
Pump performance control does not replace the need for correct - to P2 = 1 kW unproblematic
dimensioning of the circulating pump! The pump performance - starting with P2 > 1 kW continuous operation, a minimum flow

installed must also be checked when the pump is replaced. Controlled volume of
pumps that are slightly overdimensioned do not pose any risk if they Q = 10 % QNom is required
are correctly set to the nominal load requirement. Further information in special cases on request.
Standards/guidelines Motor protection

- CE mark (all Wilo pumps) Service life and operational reliability of a circulating pump depend to
- Certification in accordance with: a great extent on the choice of the correct motor protection device.
- ISO 9001, Motor protection switches are unsuitable for utilisation in conjunc-
- ISO 14001, tion with multi-speed pumps due to their different nominal current
- VDA 6.1 ratings at different speed settings which require correspondingly dif-
ferent fuse protection.
Pump curves All circulating pumps are either
The pump curves apply to water at + 20C and with a kinematic vis- - blocking current-proof
cosity of 1 mm2/s. - provided with internal protection against unacceptably high winding
The pump curves take into account the standard European voltages temperatures
of 230/400 V. - provided with full motor protection in the form of thermal winding
Solar thermal
contacts (WSK) and a separate Wilo tripping unit (e.g. Wilo-SK 602/
Pump control SK 622)
When operating Wilo pumps with control units or module accesso- - equipped with full motor protection and a fully integrated trip
ries, it is essential to adhere to the electrical operating conditions as mechanism (Wilo-Stratos Series, Wilo-TOP Series, except TOP-D,
set out in VDE 0160. see pump data).
When operating glandless and glanded pumps in conjunction with No further motor protection by the customer is required except
frequency-converter models not supplied by Wilo, it is necessary to where this is stipulated for blocking current-proof motors and
motors with internal protection against unacceptably high winding
use output filters to reduce motor noise and prevent harmful voltage
peaks and to adhere to the following limit values: temperatures by the energy supply company.
- Glandless pumps with P2 d 1.3 kW and glanded pumps with
P2 d 1.1 kW
Rate of voltage rise du/dt < 500 V/s
Voltage peaks < 650 V
For noise reduction on glandless pump motors, it is recommended
that sine filters (LC filters) be used rather than du/dt filters
(RC filters).
- Glanded pumps with P2 > 1.1 kW
Rate of voltage rise du/dt < 500 V/s
Voltage peaks < 850 V
Installations with large cable lengths (l > 10 m) between converter

and motor may cause increases of the du/dt and levels (resonance).
The same may happen for operation with more than 4 motor units at
one voltage source.
The output filters must be selected as recommended by the con-
verter manufacturer or filter supplier, respectively.
Systems
The pumps must be operated at a max. of 95 % of their rated motor

speed if the frequency converter causes motor losses.

Planning Guide
Sound pressure level Quality and safety marks

The construction of the glandless pumps is the reason for their low-
noise operation. Its air-borne noise values with measuring-surface
sound pressure level Lp (A) [dB] depend on the motor power output
and are determined under normal operating conditions.
[dB] 60
For pump types:

50
Star-E 25/ ..., -E 30/ ...,
Stratos ECO
40
Star-RS 25/ ..., -RS 30/ ...,
RSD 30/ ..., Star-Z 20/1, -Z 25/6, Star-ZE 25/ ...,
30
Rp 25/60-2
20
Certificate of conformity/acceptance test certificate
Available upon request at additional charge for all glandless circulat-
ing pumps of the series
10
- Stratos, Stratos-D, Stratos-Z
- TOP-E/-ED
0
10 20 50 100 200 500 1000 2000 3000 5000 - TOP-S/-SD
W
Rate motor output P2
- TOP-D
Lp (A) [dB], 2-pole standard pumps (max. 2900 1/min.) and Stratos series
Lp (A) [dB], 4-pole standard pumps (max. 1450 1/min.) and TOP-E series
- TOP-Z
Fig.: Sound pressure level of glandless pumps, determined in accordance with
- TOP-RL
DIN EN ISO 3745 - P/RP (not RP 25/60-2)
- DOP
Heat insulation with heating applications - SE/SE-TW
All Wilo-Stratos/Stratos-Z, Wilo-TOP-E/-S/-Z/-D and Stratos ECO - Certificate of conformity 2.1
single-head pumps are standard-equipped with thermal insulation Contents: Certification that the product supplied conforms to the
shells for the prevention of thermal losses at the pump housing. order, without details of test results.
Material: EPP, polypropylene foam - Certificate of conformity 2.2
Thermal conductivity: 0.04 W/m K in accordance with DIN 52612 Contents: Certification that the product supplied conforms to the
Flammability: Class B2 in accordance with DIN 4102; FMVSS 302 order, with details of series test results.
When insulating the pump on-site, care must be taken to cover the - Acceptance test certificate 3.1B
pump up to the top edge of the pump housing only (the motor must Contents: Certification that the product supplied conforms to the
be left uncovered). order, with details of test results actually measured on the product.
The required test procedure and scope must be specified with the
Thermal insulation for air-conditioning/cooling applications order.
If pumps from the following series:
- Stratos, Stratos-D, Stratos-Z
- TOP-S/-SD
- TOP-D
- TOP-Z
- TOP-RL
- SE/SE-TW
are utilised in air-conditioning/cooling applications, no vapour-proof
insulation is permitted to cover the drain labyrinth between the pump
housing and the motor. This is to ensure that any condensate having
possibly accumulated in the motor can drain off freely through the
condensate drain openings in the motor housing.
The Wilo-ClimaForm vapour-proof insulation that is obtainable as an
accessory for the Stratos, TOP-S, TOP-RL and SE series for insulating
pump housings in cold water applications guarantees this automati-
cally, thanks to its specific construction.
Wilo-ClimaForm:
- Water vapour diffusion resistance t 7000
- Normal flammability, in accordance with DIN 4102-B2, Part 1
- Quality-monitored in accordance with DIN 18200

Planning Guide
Non-standard versions
Pumps for other voltages or 60 Hz frequency possible on request (at
additional charge).
Other materials and design versions (RG, PN 16) for pumps are listed
in the pump tables.
Winding
The glandless circulating pump Rotor
With this design, all of the rotating components inside the canned
Cooling
motor run in the fluid being pumped. Shaft sealing by means of a Bearings
Impeller
stuffing box or mechanical seal as required with conventional pumps
Spacer can
is not required. The pumped fluid lubricates the shaft bearings and
Hydraulic seal
cools the electric-motor components.
The electrical section of the pump motor (stator with winding) is
separated from the encapsulated rotor compartment by means of an
Pumping medium
encapsulated motor cartridge (TOP-Wilo Series) or by a can sealed

with O-rings.
Installation positions for glandless pumps1)
Installation positions not Permitted without limitation Permitted without limitation

permitted All energy-saving pumps, All standard and potable water circulators,
stepless control 1-, 3- or 4-speed stages
1) For installation positions for Wilo-Stratos/-Stratos-Z/-Stratos-D/-Stratos-ZD, refer to Planning Guide High-Efficiency Pumps
Solar thermal
Additional terminal box positions for single and twin-head pumps
Pump types
Energy-saving pumps
Star-E 20 (25, 30)
TOP-E 25 (30)/1-7
TOP-E 30/1-10
TOP-E 40/1-4

TOP-E 50/1-6
TOP-ED 32/1-7
TOP-ED 40/1-7
TOP-ED 50/1-6
Standard and potable water circulators
Star-RS, Star-Z
RP 25/60-2

Stratos ECO-Z
Star-RSD
Install pumps under voltage-free conditions. Valid for all operating conditions.
TOP-ED twin-head pumps can not be utilised for additional installation units because of the tilted alignment of the terminal boxes.
If in doubt, please contact Wilo.
Systems

Planning Guide
Connection Notes Wilo-TOP and Wilo-Stratos
Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site
New Switchgear connection Accessories: Modules

pump possible as per circuit diagram Wilo-IF-Module
type AC
Wilo-TOP-S Wilo-TOP-SD Wilo-TOP-D Wilo- Wilo-TOP-ED Wilo- Wilo-TOP-ED
Wilo-TOP-Z Wilo-SE-TW TOP-E Stratos-D TOP-E Stratos-D
Wilo-TOP-RL or Stratos Stratos-ZD Stratos Stratos-ZD or
Wilo-SE 2 x Wilo-TOP-S Stratos-Z or Stratos-Z 2 x TOP-E
2 x Wilo-TOP-Z 2 x TOP-E 2 x Stratos
2 x Wilo-TOP-RL 2 x Stratos 2 x Stratos-Z
2 x Wilo-SE 2 x Stratos-Z
1~ 3~ 1~ 3~ 1~ 3~ 1~ 1~ 1~ 1~
Existing Wilo IS WSK IS SSM IS WSK IS SSM IS WSK IS WSK
switchgear SSM SSM
SK 601 A B C 1) D 1) A B G 1) D 1) U W Y 1) Z E E Yes Yes
SK 602/622 F G H I F G H I V X Y1 Z1 J J Yes Yes
SK 632 K L K L K L Yes Yes
S2R 0,2-1
Switchgear not suitable with pumps of the Wilo-TOP series. Alternatively use exchange motor for faulty pump.
S2R 2,5
S2R 3D M N o P Q or R Yes Yes
S4R 2,5
Switchgear not suitable with Wilo-TOP series. Alternatively use exchange motor for faulty pump.
S4R 2.5D
AS 08/1.5(P) S T
2 Pcs.
S T
AS 08/1.5(P)
AS 08/1.5(P)
N+S P+T
plus S2R 3D
AR/DR/CR T T
IS: Internal protection against unacceptably high winding temperatures, WSK: Thermal winding contacts, SSM: Collective fault signal
= Connection not possible,
1) Only in conjunction with contactor or Wilo-SK 602/622; SK602/622 also can be used as On/Off switch or contactor
Circuit diagram A Circuit diagram B Circuit diagram C

Mains 1~230 V/N/50 Hz Mains 1 ~230 V/N/50 Hz Mains 3 ~400 V/N/50 Hz
L N PE N PE N PE
SK 601 L1 N PE PE N 2 SK 601 L1 N PE PE N 2 SK 601 L1 N PE PE N 2
PE L1 N PE L1 L2 L3 N
SK 602 SK 602
SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2
WSK WSK
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11
L N
L N WSK L1 L2 L3
1) Wilo-TOP-S/-Z/-SD/-RL 1) 3) Wilo-TOP-S/-Z/-SD 1) 3) Wilo-TOP-S/-Z/-SD

Wilo-SE/SE-TW
1) Automatic restart after power failure
2) After an overload fault trip of the pump (TOP or Stratos), confirm fault first at the pump, then at the switchgear
3) SK 622 additionally with terminals for collective operation and fault signals
Ensure correct grounding when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V).
Consult your Wilo representative prior to installation of Wilo pumps in conjunction with non-listed Wilo switchgears or switchgears not
supplied by Wilo.
For circuit diagrams for Wilo circulating pumps, refer to the Service/Accessories chapter or to the pump data.

Planning Guide
Circuit diagram D Circuit diagram E Circuit diagram F

Mains 3 ~400 V/N/50 Hz Mains 1~230 V/N/50 Hz Mains 1~230 V/N/50 Hz
N PE L N PE PE L N
SK 601 L1 N PE PE N 2 SK 601 L1 N PE PE N 2
SK 602
SK 622 PE L1 L2 L3 N N 1 2
PE L1 L2 L3 N WSK
PE U V W N 15 10 10 11
SK 602
SK 622
Cooling
PE L1 L2 L3 N N 1 2
WSK
PE U V W N 15 10 10 11
L N SSM L N
L1 L2 L3 SSM
1) 2) 3) Wilo-TOP-S/-Z/-SD 1) Wilo-TOP-E/-ED 1) Wilo-TOP-S/-Z/-SD/-RL

Wilo-Stratos/-Z/-D/-ZD Wilo-SE/SE-TW
Circuit diagram G Circuit diagram H Circuit diagram I

Mains 3~400 V/N/50 Hz Mains 3~400 V/N/50 Hz Mains 3~400 V/N/50 Hz
PE L N PE L1 L2 L3 N PE L1 L2 L3 N
SK 602 SK 602 SK 602

SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2
WSK WSK WSK
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11 PE U V W N 15 10 10 11
L N WSK L1 L2 L3 L1 L2 L3 SSM
1) 3) Wilo-TOP-S/-Z/-SD 1) Wilo-TOP-S/-Z/-SD 1) 2) 3) Wilo-TOP-S/-Z/-SD
Solar thermal
Circuit diagram J Circuit diagram K Circuit diagram L
or 1~230 V/N/50 Hz
PE L1 L2 L3 N PE L1 L2 L3 PE L1 L2 L3
SK 602 SK 632 SK 632

SK 622 PE L1 L2 L3 N N 1 2 PE L1 L2 L3 PE L1 L2 L3
WSK WSK WSK
L N SSM L1 L2 L3 L1 L2 L3 SSM
1) 2) 3) Wilo-TOP-E/-ED 1) Wilo-TOP-S/-Z/-SD 1) 2) Wilo-TOP-S/-Z/-SD

Wilo-Stratos/-Z/-D/-ZD

supplied by Wilo.
Systems

Planning Guide
Circuit diagram M Circuit diagram N Circuit diagram O

PE L N PE L N PE L1 L2 L3 N
S2R 3D S2R 3D S2R 3D

PE L1 L2 L3 N PE L1 L2 L3 N PE L1 L2 L3 N
WSK WSK WSK
PE U V W N 15 10 11 PE U V W N 15 10 11 PE U V W N 15 10 11
1 1 1
L N L N WSK L1 L2 L3
2 2 2
1) Wilo-TOP-S/-Z/-SD/-RL 1) Wilo-TOP-S/-Z/-SD 1) Wilo-TOP-S/-Z/-SD

Wilo-SE/SE-TW
Circuit diagram P Circuit diagram Q Circuit diagram R

PE L1 L2 L3 N PE L1 L2 L3 N PE L1 N
S2R 3D S2R 3D S2R 3D

PE L1 L2 L3 N PE L1 L2 L3 N PE L1 L2 L3 N
WSK WSK WSK
PE U V W N 15 10 11 PE U V W N 15 10 11 PE U V W N 15 10 11
1 1 1
L1 L2 L3 SSM L1 N SSM L1 N SSM
2 2 2
1) 2) Wilo-TOP-S/-Z/-SD 1) 2) Wilo-TOP-E/-ED 1) 2) Wilo-TOP-E/-ED

Wilo-Stratos/-Z/-D/-ZD Wilo-Stratos/-Z/-D/-ZD
Circuit diagram S Circuit diagram T Circuit diagram U

PE L N PE L1 L2 L3 N L1 N PE
AS 08 AS 08/1,5 SK 601 L1 N PE PE N 2
PE L1 L2 L3 N AR/DR/CR PE L1 L2 L3 N
WSK WSK
PE U V W N 15 10 PE U V W N 15 10
TOP-D U1 V1 W1
L N WSK/SSM W2 U2 V2
L1 L3 L3 SSM
1) Wilo-TOP-S/-Z/-SD 1) 2) Wilo-TOP-S/-Z/-SD 1)

supplied by Wilo.

Planning Guide
Circuit diagram V Circuit diagram W Circuit diagram X

PE L1 N N PE PE L1 N
SK 602 SK 601 L1 N PE PE N 2 SK 602

WSK WSK
PE U V W N 15 10 10 11 PE L1 N PE U V W N 15 10 10 11
SK 602
Cooling
SK 622 PE L1 L2 L3 N N 1 2
WSK
PE U V W N 15 10 10 11
TOP-D U1 V1 W1 TOP-D U1 V1 W1
15 10
W2 U2 V2 W2 U2 V2 WSK
TOP-D U1 V1 W1
15 10
W2 U2 V2 WSK

1) 1) 3) 1) 3)
Circuit diagram Y Circuit diagram Y1 Circuit diagram Z

N PE PE L1 L2 L3 N N PE
SK 601 L1 N PE PE N 2 SK 602 SK 601 L1 N PE PE N 2
SK 622 PE L1 L2 L3 N N 1 2
WSK
PE L1 L2 L3 N PE U V W N 15 10 10 11 PE L1 L2 L3 N
SK 602 SK 602
WSK WSK
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11
TOP-D U1 V1 W1
Solar thermal
W2 U2 V2
TOP-D U1 V1 W1 TOP-D U1 V1 W1
15 10
WSK
W2 U2 V2 W2 U2 V2
1) 3) 1) 1) 3)
Circuit diagram Z1
Mains 3~400 V/N/50 Hz
PE L1 L2 L3 N
SK 602
SK 622 PE L1 L2 L3 N N 1 2
WSK
PE U V W N 15 10 10 11
TOP-D U1 V1 W1
15 10
WSK
W2 U2 V2
1) 3)

Systems
supplied by Wilo.

Planning Guide
Identification Code
Nameplate designation for Wilo-Stratos Series
Insulation class Standard version

Protection class IP Series abbreviations for Wilo-Stratos
PN = nominal pressure d. Pump products
Tmax = max. fluid temperature
SW = Software Version Type: Design
Wilo-...
Voltage 1~230 V Class F High-efficiency pumps
Frequency 50 Hz IP 44
PN 6/10
stepless speed control:
Tmax.110C Stratos Individual pump
310 1,37 SW 3.06 Stratos-D Twin-head pump
Stratos-Z Individual pump for potable
18 0,17 water circulation systems
Made by WILO
Maximum power consumption WILO AG Twin-head pump for pota-
Maximum current I Nortkirchenstr.100
Stratos-ZD ble water circulation
44263 Dortmund Germany
systems
Series/Pump type Typ Stratos 40/1-8 S/N70000100008
Art.-No.2030570/0601
Art. No./Date of Manufacture
06 01
Month
Year
Sequential numbering
Nameplate designation for Wilo-TOP-Programme series
Voltage Standard version

Frequency Series abbreviations for Wilo-TOP products
Three-phase current 3~400V
or 3~230V with
switching plug 230V
Type: Design
SW = Software Version Wilo-...
Energy-saving pumps,
stepless speed control:
1~230 V TOP-E Single-head pump
Insulation class
Protection class IP
50 Hz TOP-ED Twin-head pump
390 1,70
PN = nominal pressure Standard pumps
SW 4.00 70 0,35
of the pump Maximum current I
2 or 3 speed stages:
max. fluids Maximum power TOP-S/-RL, Single-head pump
temperature Tmax Class F IP 43 PN 6/10 Tmax 110C
consumption SE
Made by WILO
WILO AG Nortkirchenstr.100 44263 Dortmund Germany
TOP-SD, Twin-head pump
SE-TW
Series/Pump type Typ TOP-E50/1-6
Art.-No.-2039649/0601
Standard pumps
S/N20000100004 Sequential 1 speed stage:
Art. No./Date of Manufacture numbering TOP-D Single-head pump
06 01
Circulating pumps for
Month potable water circulation
Year systems
3 speed stages:
TOP-Z Single-head pump

Planning Guide
Identification Code
Nameplate designation Wilo-Star, Wilo-Stratos ECO
Standard version
Series abbreviations for Wilo-Star and
Wilo-Stratos ECO products.
Type: Design
Wilo-...
Voltage
Frequency Energy-saving pumps
Cooling
Power consumption 1 ~ 230 V Stepless speed control:
Maximum current I 50 Hz Star-E Single-head pump
Pressure stage PN 27-68 W
Standard pumps
Maximum fluid temperature Tmax Imax 0,28 A
3 speed stages:
Protection class PN 10 WILO AG
Nortkirchenstr.100
Star-RS Single-head pump
TF 110
44263 Dortmund Star-RSD Twin-head pump
IP 44 Germany
Star-RSL Venting pump
Series/Pump type Star-RS 25/4 Potable water circulators:

Art.-No. 4032954/0503
Art. No./Date of Manufacture
05 03 Star-Z Single-head pumps,
Month 1 or 3 speed stages
Year
Stratos ECO Individual pump in high-effi-
ciency design
Stratos Individual pump in high-effi-
ECO-Z ciency design for potable
water circulation systems
Non-standard versions
Several pumps can be supplied in the following non-standard versions at additional charge, if desired
(the type of the special version is marked on the name plate):
- PN 10 Maximum permitted pump operating pressure
- RG Red bronze version
Solar thermal
Example:
Star-RS 25/4 RG = Star-RS 25/4 with red-bronze housing
Systems

Planning Guide
Identification Code
Type key
High-efficiency pumps Standard pumps, max. 2800 1/min
Example: Wilo-Stratos 30/1-12 Example: Wilo-Star-RS 25/6
Wilo-TOP-S 50/4
Screw-end or flange-end pump stepless elec- Screw-end pump 3 speed stages,
Stratos
tronic control Star-RS manually reversi-
Flange twin-head pump stepless elec- ble
Stratos-D
tronic control Screw-end twin-head pump 3 speed stages,
Screw-end or flange-end pump for stepless elec- Star-RSD manually reversi-
Stratos-Z ble
potable water circulation systems tronic control
Stratos- Flange twin-head pump for potable stepless elec- Screw-end pump for potable water 1/3Speed stages,
ZD water circulation systems tronic control Star-Z circulation systems manually reversi-
ble
Screw-end pump in Economy ver- stepless elec-
Stratos Screw-end pump for solar thermal 3 speed stages,
sion, specially for tronic control
ECO Star ST manually reversi-
1-6-family houses
ble
Screw-end pump in Economy ver-
Stratos Screw-end pump for air-condition- 3 speed stages,
sion for potable water circulation
ECO-Z Star-AC ing/cooling manually reversi-
systems
ble
30/ Nominal connection diameter
Screw-end or flange-end pump 2 or 3 speed
1-12 Nominal delivery head range (m) TOP-S stages, manually
Version with Building Management reversible
BMS
System Screw-end or flange-end pump 3 speed stages,
TOP-RL
Version with special hydraulics for manually reversi-
SE
ST utilisation in solar thermal installa- ble
tions Screw-end or flange-end pump for 3 speed stages,
L Venting pump TOP-Z potable water circulation systems manually reversi-
ble
Energy-saving pumps Flange twin-head pump 2 or 3 speed
Example: Wilo-Star-E 25/1-5 SSM, TOP-SD stages, manually
Wilo-TOP-E 50/1-6 reversible
Screw-end pump stepless elec- Flange twin-head pump 3 speed stages,
Star-E SE-TW manually reversi-
tronic control
ble
Screw-end pump with RG housing stepless elec-
Star-EP 25/ Nominal connection diameter
for floor heating tronic control
Screw-end pump with connection stepless elec- Nominal delivery head (m) at
Star-EL 6
for automatic ventilation tronic control Q = 0 m3/h
Screw-end pump for potable water stepless elec- EM Version with single-phase AC motor
Star-ZE
circulation systems tronic control DM Version with three-phase AC motor
Screw-end or flange-end pump stepless elec- L Venting pump
TOP-E
tronic control
Flange twin-head pump stepless Standard pumps, max. 1400/1 min
TOP-ED electronic Example: Wilo-RP 25/80 r,
control Wilo-TOP-D 40
50/ Nominal connection diameter Screw-end pump 3/
4Speed stages,
1-6 Nominal delivery head range (m) RP manually reversi-
SSM Version with collective fault signal ble
Flange-end pump 4 speed stages,
P manually reversi-
ble
TOP-D Screw-end or flange-end pump 1 speed stage
Flange twin-head pump 4 speed stages,
DOP manually reversi-
ble
25 Nominal connection diameter
/80 Nominal impeller diameter
r 4-stage manual switching

Planning Guide
Energy efficiency classification
180%
Energy efficiency classification 160%
Relative power consumption

140%
Within the framework of the Kyoto Convention, European govern-
120%
ments in particular are pursuing the goal of drastically reducing CO2
100%
emissions. Energy-specific designations, particularly for high-con-
80%
sumption household devices such as washing machines and refriger-
60%
ators, is prescribed as an important control element for providing the
40%
end consumer with an aid for making decisions in favour of energy-
Cooling
20%
saving appliances.
0%
Because of the fact that heating circulating pumps are numbered A B C D E F G
among the biggest energy consumers in household use because of Energy class
their long running times, leading European heating pump manufac- Fig.: Comparison of the energy consumptions of pumps with the same
hydraulic output
turers have voluntarily declared their intention of henceforth attach-
ing energy consumption labels to their heating pumps. This makes it
possible for users and end consumers to recognise, on the basis of an

already familiar classification system, to recognise whether a heating
circulating pump being utilised is especially energy-efficient.
The energy efficiency classification of heating pumps is carried out
through the application of a measurement technology procedure
that provides the Energy Efficiency Index (EEI). The smaller the EEI,
the less electrical energy the pump consumes and the better the
energy classification.
Energy Class Energy Efficiency Index

A EEI < 0.4
B 0.4 d EEI < 0.6
C 0.6 d EEI < 0.8
Fig.: Energy label for heating circulating pumps,
D 0.8 d EEI < 1.0 Example: Energy Class A
Solar thermal
E 1.0 d EEI < 1.2
F 1.2 d EEI < 1.4
G 1.4 d EEI
Tab.: Breakdown of the Energy Efficiency Index into 7 different Energy Classes
The following tables identify the associated Energy Class for all of the
heating pumps to be labelled, which can be seen to be incorporated
into the energy label on the packaging. In accordance with the letter-
ing system familiar from household appliances, A is the best possible
and G is the worst possible of the Energy Classes.
When comparing hydraulically similar pumps with different Energy
Classes, it should be recognised that adjacent Energy Classes differ
by approximately 22 percentage points in energy expenditure. A
pump of Energy Class A requires accordingly on average only around
33% of the electrical energy used by a Class D pump.
Even though the energy requirements of a Class A pump are them-
selves very high, high-efficiency Energy Class A pumps are neverthe-
less available for the entire performance spectrum ranging from
single-family houses to large buildings.

Systems

Planning Guide
EEI Classifications
EEI Classification Single-head pumps/ twin-head pumps (area of application: single- and two-family houses)
EEI EEI EEI EEI

Wilo-Stratos EEI Wilo-Star-E... Wilo-Smart... Wilo-Star-RS... Wilo-
Class Class Class Class
Nominal diameter ECO... Class (EasyStar) (ClassicStar) Star-RSD...
(ClassicStar)
15/1-3 15/4 B
DN 15 (Rp )
15/1-5 15/6 C
25/1-3 A 25/1-3 B 25/4 B 25/2 C
DN 25 (Rp 1) 25/1-5 A 25/1-5 B 25/6 B 25/4 B
25/6 C
30/1-3 A 30/1-3 B 30/4 B 30/2 C 30/4 D
DN 30 (Rp 1 )
30/1-5 A 30/1-5 B 30/6 B 30/4 B 30/6 D
EEI Classification Single-head pumps (area of application: multifamily houses, commercial applications)
Wilo-Stratos... EEI Wilo-TOP-E... EEI Wilo-TOP-S... EEI Wilo-RP/P... EEI

Nominal diameter
Class Class Class Class
25/1-6 A 25/1-7 C 25/5 EM/DM D/D RP 25/80 r EM/DM G/G
DN 25 (Rp 1) 25/1-8 A 25/7 EM/DM D/D RP 25/100 r EM/DM F/E
25/10 EM/DM D/D
30/1-6 A 30/1-7 C 30/4 EM/DM D/D RP 30/80 r EM/DM G/F
30/1-8 A 30/1-10 C 30/5 EM/DM D/D RP 30/100 r EM/DM F/F
DN 30 (Rp 1 )
30/1-12 A 30/7 EM/DM D/D
30/10 EM/DM D/D
DN 32 32/1-12 A
40/1-4 A 40/1-4 C 40/4 EM/DM D/D P 40/100 r EM/DM F/D
40/1-8 A 40/1-10 B 40/7 EM/DM D/C P 40/160 r E
DN 40
40/1-12 A 40/10 EM/DM D/C
40/15 EM/DM D/D
50/1-8 A 50/1-6 C 50/4EM/DM D/D P 50/125 r D
50/1-9 A 50/1-7 B 50/7EM/DM E/D P 50/160 r E
DN 50
50/1-12 A 50/1-10 B 50/10 EM/DM D/C P 50/250 r E
50/15 C
65/1-9 A 65/1-10 B 65/7 EM/DM F/D P 65/125 r D
65/1-12 A 65/10 EM/DM F/D P 65/160 r D
DN 65
65/13 C P 65/250 r E
65/15 C
80/1-12 A 80/1-10 B 80/7 EM/DM F/D P 80/125 r D
DN 80 80/10 D P 80/160 r C
P 80/250 r E
100/1-12 A 100/1-10 B 100/10 D P 100/160 r E
DN 100
P 100/200 r E

Planning Guide
EEI Classifications
EEI Classification Single-head pumps (range of applications: multifamily houses, commercial applications) (Continued)
Wilo-TOP-D... EEI Class Wilo-TOP-RL... EEI Class Wilo-AXL... EEI Class Wilo-SE... EEI Class
Nominal diameter
DN 25 (Rp 1) 25/7.5 E 80-25-130 D 125-N D
30 EM/DM G/F 30/4 D 110-N D
DN 30 (Rp 1 ) 30/6.5 E
30/7.5 E
Cooling

DN 32

40 EM/DM E/E 40/4 D 150-N D
DN 40
200-N D
50 EM/DM E/E
DN 50


DN 65 65 EM/DM E/E
DN 80 80 EM/DM E/E
DN 100 100 EM/DM E/E
DN 125 125 D
EEI Classification Twin-head pumps (area of application: multifamily houses, commercial applications)
EEI EEI EEI EEI

Wilo- Wilo-TOP-ED... Wilo-TOP-SD... Wilo-DOP... Wilo- EEI Class
Nominal diameter Class Class Class Class
Stratos-D.... SE-TW...
DN 25 (Rp 1)
DN 30 (Rp 1 ) 30/5 EM/DM D/D 125-N-TW D
32/1-8 A 32/1-7 C 32/7 EM/DM E/D
Solar thermal
DN 32
32/1-12 A
40/1-8 A 40/1-7 C 40/3 EM/DM E/D 40/100 r EM/DM F/E 150-N-TW E
40/1-12 A 40/1-10 B 40/7 EM/DM D/D 40/160 r F 200-N-TW E
DN 40
40/10 EM/DM E/C
40/15 EM/DM E/D
50/1-8 A 50/1-6 C 50/7 EM/DM F/C DOP 50/100 r D
DN 50 50/1-12 A 50/1-7 B 50/10 EM/DM E/D 50/160 r E
50/1-10 C 50/15 D
65/1-12 A 65/1-10 B 65/10 EM/DM F/D 65/125 r D
DN 65 65/13 D 65/160 r D
65/15 D
80/1-12 A 80/1-10 B 80/7 EM F 80/125 r D
DN 80
80/10 D 80/160 r E
DN 100 100/160 r D
DN 125
Systems

Planning Guide
High-Efficiency Pumps
Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
Planning guide: Air-conditioning/cooling application

Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD Wilo-Stratos pumps are not subject to the usual restrictions on con-
Wilo-Stratos is the first high-efficiency pump of glandless design ventional speed-controlled pumps regarding the dependency of fluid
world-wide to feature the following advantages: temperature on ambient temperature.
- up to 80 % energy savings compared to standard pumps Condensation takes place on cold surfaces if the fluid temperature is
- for all heating, air-conditioning and cooling systems in the tempera- lower than the ambient air temperature. Wilo-Stratos pumps can
ture range of -10 C to +110 C nonetheless be used in such cases. They are constructed in such a
- automatic adjustment of pump performance to the continually way that damage to electrical parts caused by condensation water is
changing hydraulic system load conditions prevented.
- preventing flow noise
- reliability and comfort during installation and operation
Fields Of application
The Wilo-Stratos series features high-efficiency pumps used in cir-
culation systems for the heating, ventilating, air conditioning of
commercial residential and functional buildings:
- Large residential buildings
- Apartment blocks
- Residential complexes
- Hospitals
- Schools
- Administrative office buildings
- Real-estate developments
Temperature range
Fluid temperature range of -10 C to +110 C without restrictions at
ambient temperatures of 0 C to a max. of + 40 C. 1
1 drain labyrinth for condensation water

Heating application
In nearly all circulation systems, correctly sized controlled glandless Thermal insulation for air-conditioning/cooling
pumps ensure adequate heat supply at all times at significantly If vapour-proof insulation is installed on-site, care must be taken
reduced energy costs, while at the same time preventing noise gen- that the drain labyrinth between pump housing and motor is left free
eration. to ensure that any condensate having possibly accumulated in the
Since the introduction of the German energy-saving ordinance motor can drain off freely through the condensate drain openings in
(EnEV) of 01.01.2002, heating circulating pumps with nominal the motor housing.
thermal outputs of 25 kW or more are required to include control The Wilo-ClimaForm vapour-proof insulation that is obtainable as an
units. accessory for the Wilo-Stratos series for insulating pump housings in
On account of its corrosion-resistant red bronze pump housing, cold water applications guarantees this automatically, thanks to its
Wilo-Stratos-Z are particularly suitable for systems subject to the specific construction.
possible ingress of oxygen, such as e.g. floor heating systems made
of plastic piping. Corrosion-proof pump design
Corrosion-proof designs are required for e.g. radiant cooling or heat-
Thermal insulation for heating ing ceiling panels. For these applications, the pump housing is coated.
In order to prevent thermal losses through the pump housing, Wilo- Alternatively, the Wilo-Stratos-Z can be used as the ultimate design
Stratos/-Stratos-Z series single-head pumps are standard-equipped with a corrosion-resistant red bronze pump housing.
with thermal insulation shells. The PP material used, foamed polypro-
pylene, has the following properties:
- Environmental compatibility: easily recyclable
- Heat resistance: up to 120 C
- Transmission coefficient: 0.04 W/mK according to DIN 52612
- Flammability: Class B2 4102in accordance with DIN (normal flamma-
bility)
In Germany, normally flammable materials can, in accordance with
fire protection regulations, be used in boiler rooms as long as a mini-
mum distance of 20 cm from the burner is maintained.

Planning Guide
Planning Comparison of motor components

Guide
Utilisation of potable water circulation
High- (Wilo-Stratos-Z/Stratos-ZD)
Efficiency Pumps used in potable water circulation systems are subject to
Pumps specific requirements which are satisfied by the Wilo-Stratos-Z/
Wilo-TOP-E with AC motor
Wilo- Stratos-ZD series:
Stratos/ - The fluids involved are potable water and water for food businesses
Stratos- in accordance with the TrinkwV 2001 (German Potable Water Ordi-
Cooling
Z/Stra- nance). The design of the pumps take into account calcification in
tos-D/ such a way as to permit total carbonate hardness of 20d at a max. Wilo-Stratos with EC motor
Stratos- fluid temperature of +80 C.
ZD - All plastic parts that come into contact with the conveyed media
conform to the KTW recommendations.
- The differential-pressure control modes 'p-c and 'p-v allow auto-
matic adjustment of pump performance in variable volumetric-flow
potable water circulation systems with thermostatically controlled

line shutoff valves. Advantage: The magnetic field required in the rotor does not first
- The manual control mode allows optimum manual adjustment of have to be generated with losses.
pump performance to the constant volumetric-flow circulation sys- Advantage: Particularly in the partial-load range (up to 98% of the
tem. This can be performed for example with the Wilo-IR-Monitor. operating time), the difference in efficiency in compari-
The criterion for this is the temperature of the potable water in the son with an asynchronous motor will be even greater
circulation pipe which upon entry into the potable water accumulator than it already is anyway in the full-load range.
is permitted to be a max. of 5 K below the accumulator temperature Advantage: This motor can be operated at higher speeds than with
an asynchronous motor. This leads to a reduction in size
High-Efficiency Pumps and weight of the pump with comparable hydraulics.
The pump overall efficiency is determined by the hydraulic and motor
efficiencies. Both components have been doubled in the Wilo- Wet rotor encapsulation
Stratos in comparison with the glandless pump previously used in The rotor of the glandless pump motor runs in the pumping medium.
building engineering and thus significantly improved. This fluid serves to lubricate the bearings and cool the motor.
The applied ECM technology drastically reduces the annual power The current-carrying stator is separated from the pumping medium
consumption, achieving significant cost savings in comparison to by a can, this being known as the wet rotor encapsulation.
Solar thermal
conventional pumps. This wet rotor encapsulation directly influences efficiency
- through the size of the necessary gap between stator and rotor,
Annual power consumption of a heating pump (DN 30) with setback operation* - through the magnetic resistance of the selected can material.
- In this respect the efficiency improvement on the Wilo-Stratos
Comparison of different pump types results from:
- reduction of the air gap and
High-efficiency pump Stratos 30/1-12 396
- utilisation of an innovative can material with smaller losses to the
magnetic flux between stator and rotor.
Energy-saving pump TOP-E 30/1-10 1216
Standard pump TOP-S 30/10 1832

Hydraulic optimisation
Optimised hydraulic conditions are provided by a 3D spiral housing,
0 1000 2000
Power consumption [kWh/a] an 3D impeller and a smooth surface in the pump housing (cata-
phoretic painting).
* Load profile with 5500 operating hours per year: 2% (110 hrs.) at 100% QN(peak load)
25% (1375 hrs.) at 65% Q N(partial load) The suction throat seal between impeller and pump housing reduces
40% (2200 hrs.) at 30% Q N(low load) radial gap losses. Axial losses are reduced by the lip seal at the front
33% (1815 hrs.) setback operation
of the impeller.
ECM technology
The new ECM technology is the basis for the outstanding efficiency
of the Wilo-Stratos. It consists of:
EC motor
EC stands for electronically commutated motor. Its basis is a syn-

chronous motor with a permanent magnet rotor. The rotating stator
flux is generated by electronic commutation, meaning that the stator
windings are specifically activated for the reciprocal action of the
Systems
electrical and magnetic poles.

Planning Guide
Advantage: The automatic venting of the rotor space is

accelerated, thus reducing the times of dry-
running and of air venting noise.
Suction throat seal
Smooth inside Advantage: Damage to the radial bearing or to the can
surface is reduced through this filtering-out process.
3-D impeller
Motor protection
The standard series integrated protection device reliably protects the
pump, in all settings, against overtemperature, excess current draw
and rotor locking.
Lip seal Advantage: No external motor protection switch is required.
The instructions for electrical power connections pub-
3-D spiral
lished by the local power supply companies are to be
taken into account.
If a motor protection switch is present in the electrical
installation in cases of replacements and can not be
Automatic performance control bypassed, for example, then it is to be set to the max.
The volumetric flow conveyed through a circulating pump is depend- current allowed by the specifications listed on the
ent on the thermal output/cooling output requirement of the system nameplate.
being supplied.
This requirement varies in accordance with Manual operation
- climatic changes
- user behaviour Control button
- external heat influence The Wilo-Stratos is operated by means of tried-and-tested Red But-
- influence of hydraulic control devices, etc. ton technology (1single-button operation). The important basic
The circulating pump designed for max. load status is adapted by functions can be set easily and safely, directly at the pump.
means of a continuous setpoint/actual-value comparison to the rele-
vant system operating state. This automatic control functions serves All-way (non-position-dependent) display
to adapt the pump performance and thus also the power consump- Important information during pump operation can at all times be
tion continuously to the actual requirement/demand. obtained from the front-readable pump display screen with its posi-
The sum total of all the measures described here enable the Wilo- tion-independent display.
Stratos high-efficiency pumps to achieve energy savings of up to Extension of the manual operating facilities for wireless communica-
80% in comparison with conventional standard pumps. tion can be obtained from the Wilo-IR-Monitor Operating and Service
Unit.
Automatic air venting
Air venting from the rotor space is effected automatically by the filter
and flow channel system. As the pumping medium flows into the
rotor space, a filter plug in the shaft and a filter disc in the bearing
plate reduce infiltration by miniscule abrasive particles.
The seal between impeller and bearing plate prevents dirt from accu-
mulating in the A-bearing gap on the motor side.
Bearing plate
Impeller Fig.: All symbols can be read in horizontal or vertical set-up installation
Lip seal
A-bearing

Planning Guide
Control modes Operating modes
Control mode 'p-c Auto operating mode (setback function)
In the 'p-c control mode, the electronics circuitry maintains the dif-
130 65
ferential pressure generated by the pump constant at the setpoint
120 Power consumption 60
value Hs over the permitted flow-rate range.
Feed temperature [C]

100 50
Cooling
H
Power consumption [%]

80 40
H max 60 30
Hs 40 20
20 Feed temperature 10

H min 0
12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00
0
18:00
Time
Q
Fig.: Measurement of an electronic pump with automatic setback mode
Fig.: Control mode 'p-c
The patented setback feature, by means of fuzzy control, further
Control mode 'p-v
optimises the power input requirements of the pump during periods
In the 'p-v control mode, the electronic circuitry varies the differen-
of low-load demand on heating systems. During periods where there
tial pressure to be maintained by the pump on a linear basis between
is no pump performance (e.g. reduction of feed temperature by
Hs and 1e2 Hs. The setpoint differential-pressure value H varies with
weather-/time-prompted heating controller) the pump performance
the flow volume Q.
is set back to a reduced constant speed.
Advantage: This operating mode offers further savings of up to
H 25 % compared with previous stepless heating circu-
lating pumps.
H max
Manual control mode
Solar thermal
This operating mode deactivates the control function in the elec-
Hs
tronics module. The pump speed can be manually set to a constant
1
/2 Hs value (setting range, see pump motor data).
H min
Q
Fig.: Control mode 'p-v
Control mode 'p-T
In the 'p-T control mode (programmable only with the IR-Monitor)
the electronics circuitry varies the setpoint differential pressure value
to be maintained by the pump as a function of the measured fluid
temperature. This temperature-prompted differential-pressure con-
trol mode can be used in constant-volume (e.g. one-pipe systems)
and variable-flow systems with varying feed temperature. Con-
versely, the 'p-T control mode supports condensing-boiler technol-
ogy, provided the pump is installed in the return pipe of the system.
Hs Hs
H s max
Hs var.
H s min
Q
Systems
T min T max T med Q min Q max

Fig.: Control mode 'p-T

Planning Guide
DDC operating mode Collective fault signal SSM

In this mode the actual/setpoint level assessment required for control A standard-equipped potential-free normally closed contact in
is referred to a remote controller. The Wilo-Stratos receives an ana- accordance with VDI 3814 is provided for collective fault signalling.
logue signal (0 - 10V) from the external controller as the manipulated Contact rating: 250 VAC, 1A
variable. The current speed is shown on the pump display, manual Contacts are closed under the following conditions:
operation of the pump is deactivated. - the pump has zero current,
- no apparent fault is present,
Required accessory: IF-Modul Stratos (also see chapter Pump - total breakdown of the control module
Management Systems). Contacts open under the following conditions:
- the pump is activated and one of the following faults exists:
n[1/mn] Motor overtemperature
Control module overtemperature
n max
excess current draw
Locking of shaft
Short circuit and fault to ground
Faulty contact between motor/module
Mains undervoltage
n min
Mains overvoltage
Off
1 2 3 10U[V] Accessories
Remote setpoint adjustment IF-Modul Stratos LON
The setpoint value for internal differential-pressure control ('p-c, (also see chapter Wilo-Control Pump Management Systems).
'p-v) is preset for the Wilo-Stratos by way of an analogue signal 0 - Retrofittable module with serial LON interface for connection to LON
10 V. networks and double pump interface for communication with
Required accessory: IF-Modul Stratos (also see chapter Pump Man- another IF-Modul PLR.
agement Systems).
IF-Modul Stratos PLR
H[m]
(also see chapter Wilo-Control Pump Management Systems).
H max Retrofittable module with serial PLR interface for connection to BA
building automation via Wilo interface converter or on-site coupling
modules and double pump interface for communication with another
IF-Modul PLR.
H min IF-Modul Stratos Ext. Aus

Off
Aus Retrofittable module with control input Overriding Off, control
1 2 3 10U[V]
input 0 - 10 V and double pump interface for communication with
another IF-Modul PLR.
BA linkup
The Wilo-Stratos pump features standard and optional interfaces for IF-Modul Stratos Ext. Min.
linkups to external monitoring units (e.g. BA building automation or (also see chapter Wilo-Control Pump Management Systems).
DDC stations). Retrofittable module with control input Overriding Min. (setback
mode without autopilot), control input 0 - 10 V and double pump
interface for communication with another IF-Modul PLR.
IF-Modul Stratos SBM

Retrofittable module with collective run signal SBM, control input
0 - 10 V and double pump interface for communication with another
IF-Modul SBM.

Planning Guide
Twin-head pump management Infrared monitoring

The new high-efficiency pumps are suitable to operate under auto- Wilo-Stratos pumps are equipped with a powerful IR interface for
matic twin-head pump management without the use of external wireless remote operation control and fault diagnosis.
switchgears: Required accessory: 2 pc. IF-Modul Stratos (for possible
module combinations, see catalogue section Wilo-Control Pump
Management Systems).
The following operating modes are possible thanks to intelligent
twin-head pump management with one Wilo-Stratos-D twin-head
Cooling
pump or two Wilo-Stratos single-head pumps.
- Standby operation
The model-specific pump performance is provided by one pump, the
other pump remains available on standby for time changeover
(24hours of pure operating time) or fault-actuated switchover.
All the basic functions of the Stratos pumps can be manually adjusted

- Efficiency-optimised peak-load operation
easily and directly at the pump (1-button operation).
For the peak duty operating mode the specified hydraulic duty is cov-
Numerous additional functions and information are available with the
ered by the two units of the twin-head pump operating in parallel.
Wilo-IR-Monitor Operating and Service Unit. The main operating
During low load operation (the base-duty pump only operating) the
trailing pump is ready for standby operation. It is automatically addi- function of the IR-Monitor corresponds to those at the pump itself. It
tionally started on efficiency-optimised operation if load conditions is however supplemented by some important additional functions
which essentially exceed those available at the pump.
require a higher pump performance. From this point onwards both
The Wilo-IR-Monitor operating and service unit for:
pumps will be synchronously run up to their max. speed (rated motor
- inaccessibly installed pumps
speed).
- comprehensive information
A time-sensitive pump alteration feature (24 hours of pure operating
time) allocates the basic-load function to the different pumps in - special settings/control modes for special requirements
alteration. This operating mode (load-sensitive On/Off control) - protection against unauthorised access
- Rotation test unit for all kinds of pumps and IEC standards motors
achieves further energy savings compared to the conventional peak-
load operation.
1400
Application in compact manifolds
In narrow and low-clearance situations the control module can be put
Solar thermal
1200 in a vertical position by turning the motor. Dimension b4 serves as
Activation of peak- the minimum clearance (x) for application of thermal insulation shells
1000 load operation (see chapter Dimensions, Weights).
800
P 1[W]
Synchronised operation
(2 pumps)
600
Q*
400
Q* = Efficiency-optimised
cut-in and out
200
0
05 10 15 20 25 30 35 40
Q [m 3/h]
Fig.: Simplified illustration, installation dimensions of additional fittings must

be allowed for.
Systems

Planning Guide
Installation and electrical connection

Installation of Wilo-Stratos pumps is uncomplicated as the flanges
are freely accessible, due to the positioning of control module and
the frontal access to the terminal box. The pump and module instal-
lation positions provide for highly variable installations.
All high-efficiency pumps of the Wilo-Stratos/Stratos-Z/Stratos-D/
Stratos-ZD series can be connected to the following voltages and
frequencies:
1~230 V 10%, 50/60 Hz
3~230 V 10%, 50/60 Hz
Permitted installation positions
Single-Head Pumps
g p p
Twin-head pumps
Operation on residual-current devices (RCD)

Operation of the Wilo-Stratos on residual-current devices in accord-
ance with DIN EN 1-61008 is permitted without any impairment of
RCD function (DIN VDE 0160). Suitable RCD circuit-breakers are
identified by or .

Planning Guide
Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST
Wilo-Stratos ECO, Stratos ECO-BMS, Stratos ECO-Z, - All plastic parts that come into contact with the pumped liquid are in
Stratos ECO-Z-BMS, Stratos ECO-ST conformance with KTW recommendations.
The Wilo-Stratos ECO series with the variants Stratos ECO-BMS, - The differential-pressure control mode 'p-v allows automatic
ECO-Z, ECO-Z-BMS and ECO-ST supplement the previously adjustment of pump performance in variable volumetric-flow pota-
described Wilo-Stratos series with the following advantages: ble water circulation systems with thermostatically controlled line
- energy savings of up to 80% compared with standard pumps shutoff valves.
- Stratos ECO, ECO-BMS, ECO-Z and ECO-Z-BMS version for all heat-
ing systems in the temperature range +15 C to +110 C Automatic air venting
Cooling
- Stratos ECO-ST version for solar thermal systems in the temperature Air venting from the rotor space is effected automatically by the filter
range +15C to +110C and flow channel system. As the pumping medium flows into the
- automatic adjustment of pump performance to continually changing rotor space, a filter plug in the shaft and a filter disc in the bearing
hydraulic system load conditions plate prevent the ingress of the smallest abrasive particles.
- preventing flow noise The seal between impeller and bearing plate prevents dirt from accu-
- reliability and comfort during installation and operation mulating in the A-bearing gap on the motor side.
Advantage: The automatic venting of the rotor space is accelerated,

Fields Of application thus reducing the times of dry-running and of air vent-
The Wilo-Stratos ECO, ECO-BMS, ECO-Z, ECO-Z-BMS and ECO-ST ing noise.
series can be utilised as high-efficiency pumps in circulation systems Advantage: Damage to the radial bearing or to the can is avoided
for heating and in solar heating systems in 1-6-family houses. through this filtering-out process.
Temperature range Motor protection

Fluid temperature range of +15 C to +110 C at ambient tempera- The standard series integrated protection device reliably protects the
tures of 0 C to a max. of + 40 C. pump, in all settings, against overtemperature, excess current draw
and rotor locking.
Heating application Advantage: No external motor protection switch is required.
On account of its corrosion-resistant red bronze pump housing, the The instructions for electrical power connections pub-
Wilo-Stratos ECO in its RG version are particularly suitable for sys- lished by the local power supply companies are to be
tems subject to the possible ingress of oxygen, e.g. floor heaters with taken into account.
heating surfaces composed of plastic piping. If a motor protection switch is present in the electrical
installation in cases of replacements and can not be
Heat insulation with heating applications bypassed, for example, then it is to be set to the max.
Solar thermal
In order to prevent thermal losses through the pump housing, Wilo- current allowed by the specifications listed on the
Stratos ECO series single-head pumps (except Stratos ECO-ST) are nameplate.
standard-equipped with thermal insulation shells.The EPP material
used (foamed polypropylene), has the following properties: Manual operation
- Environmental compatibility: easily recyclable
- Heat resistance: up to 120 C Control button
- Transmission coefficient: 0.04 W/mK in accordance with DIN 52612 All versions of the Wilo-Stratos ECO series are operated using the
- Flammability: Class B2 in accordance with DIN 4102 (normal flamma- proven red-button technology (1-button operation). The important
bility) basic functions can thus be safely and comfortably set and adjusted.
In Germany, normally flammable materials can, in accordance with
fire protection regulations, be used in boiler rooms as long as a mini- Control mode 'p-v
mum distance of 20 cm from the burner is maintained. In the p-v control mode, the differential pressure setpoint is raised
linearly above the permissible volume flow range by between Hs
Utilisation of potable water circulation and Hs. The differential pressure generated by the pump is regulated
(Wilo-Stratos ECO-Z, ECO-Z-BMS) to the respective differential pressure setpoint.
Pumps used in potable water circulation systems are subject to spe-
cific requirements which are satisfied by the Wilo-Stratos ECO-Z and
H
ECO-Z-BMS Series:
- The fluids involved are potable water and water for food businesses
in accordance with the TrinkwV 2001 (German Potable Water Ordi- H max
nance). The design of the pumps take into account calcification in

Hs
such a way as to permit an overall carbonate hardness of 20d at a
1
max. fluid temperature of +65 C. /2 Hs
H min
Q
Systems
Fig.: Control mode 'p-v

Planning Guide
Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST
Auto operating mode (setback function) Control input 0 - 10 V

In this mode the actual/setpoint level assessment required for control
130 65
is referred to a remote controller. An analogue signal (0 - 10 V) is fed
to the Wilo-Stratos ECO-BMS/ECO-Z-BMS and ECO-ST from the
external controller as manipulated variable. As an alternative, a fixed
100 50
speed can be set locally at the red button.

80 40
60 30
40 20
20 Feed temperature 10
0 0
12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00 18:00
Time

of low-load demand for heating systems. During periods where there
is no pump performance (e.g. reduction of feed temperature by
weather-/time-prompted heating controller) the pump performance
is set back to a reduced constant speed.
Advantage: This operating mode offers further savings of up to 25 % Control input External OFF
compared with previous stepless heating circulating Input for potential-free NC contact.
pumps. The pump operates under auto control when the contact is closed.
An open contact stops the pump.
Building automation (BA) connection
(with Stratos ECO-BMS, ECO-Z-BMS and ECO-ST)
The Wilo-Stratos ECO-BMS, ECO-Z-BMS and ECO-ST versions are
standard-equipped with a collective fault signal, the External OFF
function and the control input 0 - 10 V for connection with external
monitoring units (e.g. Building Automation BA or DDC installations).
Collective fault signal SSM

A potential-free normally closed contact in accordance with
VDI 3814 is provided as standard for collective fault signalling.
Contact rating: 250 VAC, 1A
Contacts are closed under the following conditions:
- the pump has zero current,
- no apparent fault is present,
- total breakdown of the control module
Contacts open under the following conditions:
- the pump is activated and one of the following faults exists:
- motor overheating
- overtemperature control module
- excess current draw
- blocking of the shaft
- short circuit and fault to ground
- faulty contact between motor/module
- mains undervoltage
- mains overvoltage

Planning Guide
Energy-Saving Pumps
Wilo-Star-E, Wilo-TOP-E, TOP-ED
Wilo-Star-E (EasyStar) Series Autopilot automatic setback mode

Wilo-Star-E Series energy-saving pumps cover the entire perform- With the standard series integrated Autopilot Wilo is the first pump
ance range for single dwellings to six-family apartment houses. manufacturer world-wide to offer a fully automatic self-teaching
Wilo-Star-E Series energy-saving pumps cover the entire small per- setback mode for small electronically controlled pumps with screwed
formance range of standard non-auto-controlled pumps. connections.
The Wilo-Star-E.../1-3 offers the option of setting the setpoint The patented setback process by fuzzy control enables further opti-
delivery head values between 0.5 m and 3 m. misation on the power input demand of the pump under low-load
With the Wilo-Star-E.../1-5, stepless settings are possible between conditions of the heating system. When the heating water reaches a
Cooling
1 and 5 m differential pressure (delivery head). specific lower temperature (e.g. reduction of feed temperature by
The Wilo-Star-E.../1-3 is very well suited for covering the heat-con- weather-/time-prompted heating controller), the pump is run down
sumption requirements in single- and two-family houses (90% of all to a reduced constant speed.
application cases). This operating mode features further savings of up to 25% in com-
The Wilo-Star-E.../1-5 is suitable for all other more complex heating parison with previous steplessly adjustable pumps.
systems and for low-temperature and condensing-boiler systems.
Wilo-Star energy-saving pumps can be used in all conventional pipe Standards

systems (one- and two-pipe systems). Wilo energy-saving pumps are distinguished by tried-and-tested
standards such as Red Button technology for practical delivery
Wilo-Star-E auto control technology head presetting.
Fault-signal option
Thermal insulation
H
Control Modes
Fuzzy electronics
Red Button
setback with
as standard
technology
deblocking
electronics
Automatic
Automatic
Automatic
Wilo-Star-E
fail-safe
function
p-c
Hs
Hs
3/ 4 Hs p-v
E 15 (25/30)/1-3
Auto- Safety
1/ 2 Hs E 15 (25/30)/1-5 pilot control
= available, = not available
Solar thermal
Q
Control mode 'p-constant ('p-c):

In the 'p-c control mode, the electronics circuitry maintains the dif-
ferential pressure generated by the pump constant at the setpoint
value Hs over the permitted volume flow range.
Control mode 'p-variable ('p-v):
Hs and 1/2 Hs. The setpoint differential-pressure value H varies with
the flow volume Q.
Control Delivery Pipe connection

mode head
Wilo-Star-E Steplessly Thread Flange
'p-v
'p-c
adjustable
with a turn
DN 15
E 15 (25/30)/1-3 0.5 - 3.0 m
(25/30)
DN 15
E 15 (25/30)/1-5 1.0 - 5.0 m
(25/30)


Systems

Planning Guide
Energy-Saving Pumps
Wilo-TOP-E/-ED Series Control operation

The worlds first electronically controlled circulating pump with Stepless differential pressure control according to the pre-set set-
standard integrated display screen and manual control panel (single point value. Combined operating and display panel directly on the
button operation). It comes as standard with the unique, patented terminal box for:
Autopilot automatic setback control facility based on the latest - selection of different control modes
cutting-edge Fuzzy technology. - setpoint adjustment in m (the lower setpoint value is 1 m)
Without the need for external switchgears, automatic stepless differ- - indication of the actual operating condition on a graphical display
ential-pressure control offers: - logging of fault and alarm signals.
- Energy savings of up to 50 % and thus reduced operating costs and
reduced CO2 emissions Control mode 'p-c
- Elimination of noises from thermostatic valves. In the 'p-c control mode, the electronics circuitry maintains the dif-
The Wilo-TOP-E Series covers the entire performance range from ferential pressure generated by the pump constant at the setpoint
Rp 1 to DN 100 and is suitable for a fluid temperature of up to value Hs over the permitted flow-rate range.
Tmax = 110 C.
H
Manual operation
The manual operating panel serves to parameterise the basic func-
H max
tions of Wilo-TOP-E/-ED pumps:
- On/Off control
Hs
- Control mode ('p-c, 'p-v, manual control mode)
- Differential pressure setpoint
- Automatic setback to minimum speed
H min
- Twin-head pump function (main/standby or parallel operation)
All operating states as well as a wide range of fault and alarm signals Q
(fault signals result in immediate shutdown) are indicated directly in Fig.: Control mode 'p-c
the standard series pump display.
Control mode 'p-v
auto Hs and 1e2s. The setpoint differential-pressure value H varies with the
flow volume Q.
H m
on
H
Fig.: Manual operation level (pump display and operating button)

H max
Hs
Pump under auto control Current set point level
Pump at min. speed Parallel operation
Automatic setback operation auto + / Standby operation Hs

Keyboard lock
RPM Unit, motor speed H min
GLT communication H m x100
Unit, delivery head
Control mode Dp-c 10V on off Q
Control mode Dp-v Pump Off Fig.: Control mode 'p-v
Control mode (n-const.) Pump On
Control mode Dp-T Analog input 0-10 V
Fig.: Symbols featured in pump display
Control technology
The single and three-phase motors of the Wilo-TOP-S Series serve as
the basis for the Wilo-TOP-E Series, the latter utilising the optimised
hydraulics and motor design of the Wilo-TOP-S Series.

Planning Guide
Energy-Saving Pumps
Control mode 'p-T Manual control mode

In the 'p-T control mode (programmable only with the IR-Monitor)
the electronics circuitry varies the setpoint differential pressure value
to be maintained by the pump as a function of the measured fluid
temperature. This control mode can be applied in conjunction with
constant-volume (e.g. one-pipe) systems and variable-flow systems RPM
x100
with modulating feed temperature control. Conversely, the 'p-T
control mode supports condensing-boiler technology, provided the on
Cooling
pump is installed in the return pipe of the system.
Hs Hs The manual control mode deactivates the control in the electronics

module. The pump speed can be manually set to a constant value
Hs max
between 800 and 2,800 1/min.
Hs var .
BA linkup

Hs min
Wilo-TOP-E/-ED pumps have standard series and optional interfaces

T min T max TMed Q min Q max Q for connection to external monitoring units (e.g. DDC/BA).
Fig.: Control mode 'p-T
Collective fault signal SSM
Autopilot automatic setback mode All Wilo-TOP-E/-ED Series pumps are equipped with a potential-free
contact (NC contact in accordance with VDI 3814) for collective fault
130 65
signalling. Contact rating
- min. permissible: 12 V DC, 10 mA,
- max. permissible: 250 V AC, 1 A.
100 50
Any fault, due to any one of the following causes, will be signalled by
80 40
the collective fault signal:
- motor overtemperature
60 30
- module overtemperature
- excess current draw
40 20
- blocking
Solar thermal
- short circuit and fault to ground
20 Feed temperature 10 A power failure or a total electronics breakdown will not be assessed
0
12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00
0
18:00
as such, the pump will restart automatically following restoration of
Time power.
Control input Overriding Off
To enable deactivation by external control units, Wilo-TOP-E/-ED
pumps are equipped with an Ext. Aus control input, starting with
of low-load demand for heating systems. During periods where there a rated motor output of P2 = 350 W. The control input received here
is no pump performance (e.g. reduction of feed temperature by overrides all other control commands (contacts open: pump off).
weather-/time-prompted heating controller) the pump performance Wilo-TOP-E/-ED pumps with lower rated outputs can be switched
is set back to a reduced constant speed. off directly via the mains power cable.
This operating mode offers further savings of up to 25 % compared
with previous stepless heating circulating pumps.
Analogue input 0 - 10 V
RPM
x100
10V on
Systems

Planning Guide
Energy-Saving Pumps
In the manual control mode, the speed of Wilo-TOP-E/-ED pumps Efficiency-optimised peak-load operation
starting with a rated motor output of P2 = 350 W can be adjusted as a
function of an external control voltage (0 - 10 V). The electronics 1400
module control is deactivated in such case.

1200
Activation of peak-
1000 load operation
n[1/mn]
800
P 1[W]
n max
Synchronised operation
(2 pumps)
600
Q*
400
Q* = Efficiency-optimised
cut-in and out
200
n min
0
Off
0 5 10 15 20 25 30 35 40
1 2 3 10U[V] Q [m 3/h]
Fig.: Efficiency-optimised peak-load operation (here: Wilo-TOP-ED 50/1-7;
'p-c; Hs = 2 m)
IF-Modul serial interface
The Wilo-IF-Modul can optionally be retrofitted to the terminal
For peak duty operating mode, the specified hydraulic duty is covered
boxes of Wilo-TOP-E/-ED pumps. The Wilo-IF-Modul makes availa- by the two units of the twin-head pump operating in parallel.
ble extensive operating data on the Wilo-TOP-E/-ED pumps. These
During low load operation (the base-duty pump only operating) the
data can then be communicated by means of the Wilo-specific serial
trailing pump is ready for standby operation. It is automatically addi-
digital PLR interface of the IF-Modul PLR via a two-wire connection
tionally started on efficiency-optimised operation if load conditions
and interface converters or company-specific coupling modules to
require a higher pump performance. Efficiency-optimised cut-in
modern building-automation systems (BA).
takes place when the sum total of the power consumptions P1 of
The IF-Modul LON can be used to transmit these data also via a two- both pumps is lower than the power consumption P1 of one pump.
wire connection through a non-manufacturer-specific, open LON-
From this point onwards both pumps will be synchronously run up to
WORKS network to modern BA systems.
their max. speed (rated motor speed).
Time-sensitive pump duty cycling (24 h operating period) alternately
Twin-head pump management allocates the basic-load function to the pumps. This operating mode
The new electronically controlled pumps feature an integrated twin- (load-sensitive On/Off control) achieves further power savings com-
head pump management without using external switchgears. pared to the conventional peak-duty operation.
Required accessory: 2 pcs. IF-Modul.
The following operating modes can be achieved by intelligent twin-
Infrared monitoring
head pump management with one Wilo-TOP-ED pump or two Wilo-
TOP-E/-ED pumps are equipped with a powerful IR interface for
TOP-E pumps:
wireless remote control and remote diagnosis. All basic functions of
TOP-E/-ED pumps can be simply set and adjusted directly at the
Main/standby operation
pump by means of the manual operating panel (single-button opera-
The model-specific pump performance is provided by either one of tion).
the two pumps, the second pump remaining on standby ready for With the Wilo-IR-Monitor operating and service unit a number of
time- (24 h) or fault-actuated switchover.
additional functions and information comes to hand. The main oper-
ating function of the IR-Monitor corresponds to operation at the
Parallel operation
pump itself. It is however supplemented by some important addi-
The model-specific pump performance is covered by the two units of
tional functions which essentially exceed those available at the
the twin-head pump operating in parallel. The power adjustment is pump.
achieved by synchronous operation of both pumps.
Operation on residual-current devices (RCD)
Operation of the Wilo-TOP-E/-ED Series on residual-current devices
in accordance with DIN EN 61008-1 is permitted without any impair-
ment of RCD function (DIN VDE 0160). Suitable RCD circuit-breakers
are identified by or .

Energy-Saving Pumps
Planning Guide
Wilo Catalogue A1 - Circulating pumps in glandless design

35
Switchgears and Control Heating, Air-conditioning,
Devices Pump Management Service/Accessories, Systems Solar thermal Potable water circulation
Cooling
Systems
Contents
High-Efficiency Pumps Wilo-Stratos ECO, Stratos, Stratos-D 40

Series overview 40
Wilo-Stratos ECO 44
Equipment/Function 42
Technical Data 44
Pump Curves 46
Terminal Diagrams, Motor Data 47
Dimensions, Weights 48
Wilo-Stratos 50
Technical Data 50
Pump Curves 54
Wilo-Stratos-D 64
Technical Data 66
Pump Curves 68
Energy-saving Pumps Wilo-Star-E, TOP-E, TOP-ED 76

Series overview 76
Wilo-Star-E 80
Technical Data 80
Pump Curves 82
Wilo-TOP-E 86
Technical Data 86
Pump Curves 88
Wilo-TOP-ED 96
Technical Data 98
Pump Curves 100

Contents
Automatic Pumps Wilo-Smart 108
Series overview 108
Wilo-Smart 110
Cooling
Technical Data 112
Pump Curves 114
Terminal Diagrams, Motor Data, Dimensions, Weights 115
Standard Pumps Wilo-Star-RS, Wilo-AXL, Wilo-TOP-RL 116

Series overview 116

Wilo-SE, Wilo-TOP-S, Wilo-TOP-D 118
Series overview 118
Wilo-RP, Wilo-P 120

Series overview 120
Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW 122

Series overview 122
Wilo-DOP 124
Series overview 124
Wilo-Star-RS 132
Solar thermal
Technical Data 132
Pump Curves 134
Wilo-AXL 138
Technical Data 138
Pump Curves, Terminal Diagrams, Motor Data 140
Wilo-TOP-RL 142
Technical Data 142
Pump Curves 144
Terminal diagram, motor data 145
Wilo-SE 148
Technical Data 148
Pump Curves 150
Systems


Contents
Standard pumps (Continued) Wilo-TOP-S 154

Technical Data 154
Pump Curves 158
Terminal Diagrams 167
Motor data 168
Wilo-TOP-D 174
Technical Data 174
Pump Curves 176
Motor data 179
Wilo-RP 182
Technical Data 182
Pump Curves 184
Motor data 186
Wilo-P 188
Technical Data 188
Pump Curves 190
Motor data 194
Wilo-Star-RSD 202
Technical Data 202
Pump Curves 204
Terminal Diagrams, Motor Data, Dimensions, Weights 205
Wilo-TOP-SD 206
Technical Data 206
Pump Curves 210

Contents
Wilo-SE-TW 228
Technical Data 228
Pump Curves 230
Cooling
Wilo-DOP 234
Technical Data 234
Pump Curves 236

Motor data 242
Solar thermal
Systems

High-efficiency pumps (single-head pumps/twin-head pumps)
Series overview Wilo-Stratos ECO, Stratos, Stratos-D
Series: Wilo-Stratos ECO
H [m]
Wilo-Stratos ECO
> Single-head pumps:
BMS
5 Electronically controlled circulating pumps
25(3
0)1- with screwed connection
4 5
> Application:
3 25(30)1
-3 High efficiency pump especially for single-
2 and two-family houses, as well as for two to
six-family houses. For hot water heating
1
systems of all kinds.
0 > Special features:
0 0,5 1 1,5 2 2,5 Q[m/h]
Obtainable with pump housing in red bronze
in Version RG
Can be connected to building automation
sion:
ie s e xpan 25/1-5 devices in Version BMS (with Building
Ser os ECO S
Strat rsion BM Management System)
in VeVersion L Obtainable as a ventilation pump in
and Version L
Series: Wilo-Stratos

Electronically controlled circulating pumps
with screwed or flanged connection
> Applications:
Hot-water heating systems of all kinds, air
conditioning, closed cooling circuits, indus-
trial circulating systems
Series: Wilo-Stratos-D
> Twin-head pumps:

with flanged connection
> Application:
Hot-water heating systems of all kinds, air
conditioning, closed cooling circuits, indus-
trial circulating systems

Series overview Wilo-Stratos ECO, Stratos, Stratos-D
Series: Wilo-Stratos ECO
> Product advantages: > Additional information: Page:
Energy savings up to 80 % over standard pumps Planning Guide: . . . . . . . . . . . . . . . . . . 6/29
Optimal handling through front operation, variable installation positions Equipment/Function . . . . . . . . . . . . . . 42
Standard-equipped heat insulation for heating and potable water applications Technical Data: . . . . . . . . . . . . . . . . . . 44
automatic setback mode (Autopilot) Pump Curves: . . . . . . . . . . . . . . . . . . . . 46
Minimum electrical power consumption: only 5.8 W Terminal Diagrams, Motor Data:. . . . 47
Cooling
Very high starting torque for secure starting Dimensions, Weights: . . . . . . . . . . . . . 48
Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control Devices: . . 351
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Series: Wilo-Stratos

Energy savings up to 80 % over standard pumps Planning Guide: . . . . . . . . . . . . . . . . . . 6/22
Optimal handling through frontal operation and frontal access to the terminal room, variable Equipment/Function: . . . . . . . . . . . . . 42
installation positions, all-way (non-position-dependent) display, combination flange Technical Data: . . . . . . . . . . . . . . . . . . 50
Standard series thermal insulation for heating applications Pump Curves: . . . . . . . . . . . . . . . . . . . . 54
Utilisation in cooling/air-conditioning systems possible without ambient temperature Terminal Diagrams, Motor Data:. . . . 61
Solar thermal
restrictions Dimensions, Weights: . . . . . . . . . . . . . 62
Manifold interfaces through retrofittable IF-Modul Service/Accessories: . . . . . . . . . . . . . . 325
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Series: Wilo-Stratos-D Service/Accessories, Systems

Energy savings up to 80% over standard pumps Planning Guide: . . . . . . . . . . . . . . . . . . 6/22
Optimal handling through frontal operation and frontal access to the terminal room, variable Equipment/Function: . . . . . . . . . . . . . 64
installation positions, all-way (non-position-dependent) display, combination flange Technical Data: . . . . . . . . . . . . . . . . . . 66
Utilisation in cooling/air-conditioning systems possible without ambient temperature Pump Curves: . . . . . . . . . . . . . . . . . . . . 68
restrictions Terminal Diagrams, Motor Data:. . . . 73
System expansion through retrofittable communication modules LON, PLR, DP, etc. Dimensions, Weights: . . . . . . . . . . . . . 74
Integrable twin-head pump management via retrofitted IF-Modul Service/Accessories: . . . . . . . . . . . . . . 325

Main/standby operation with fault-dependent switchover Switchgears and Control Devices: . . 351
Efficiency-optimised peak-load operation Pump Management Systems

Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Systems

High-efficiency pumps (single-head pumps)
Equipment/Function Wilo-Stratos ECO, Wilo-Stratos

Wilo-Stratos ECO Wilo-Stratos
Operating modes
Speed-stage switching
Manual control mode (n=constant)
(only Stratos ECO...-BMS)
'p-c for constant differential pressure
'p-v for variable differential pressure
'p-T for temperature-prompted differential
pressure

Manual functions
Setting the operating mode
Setting the differential-pressure setpoint
Setting to Autopilot (automatic setback mode)
Setting the pump to ON/OFF
Setting the speed (manual setting mode)
Setting the speed stages
Automatic functions
Stepless power adjustment depending on the
operating mode

Autopilot automatic setback mode
Deblocking function
Soft start
Safety control
Full motor protection with integrated trip electronics
External control functions
(only Stratos ECO...-BMS) Possible with Stratos IF-Modul (accessory)
Control input Overriding Min
Possible with Stratos IF-Modul (accessory)
Control input Analogue in 0- 10 V
(remote speed adjustment) (only Stratos ECO...-BMS) Possible with Stratos IF-Modul (accessory)
(remote setpoint adjustment) (only Stratos ECO...-BMS) Possible with Stratos IF-Modul (accessory)
Signal and display functions

Single/collective fault signal

(potential-free NC contact)
Collective fault signal (potential-free NC contact)
Individual run signal (potential-free NO contact)

Equipment/Function Wilo-Stratos ECO, Wilo-Stratos

Wilo-Stratos ECO Wilo-Stratos
Signal and display functions (Continued)

Thermal winding contact

(WSK, potential-free NC contact)
Fault light
Direction-of-rotation telltale lamp
Cooling
LC display for showing pump data and fault codes
Data exchange
Infrared interface for wireless data exchange with
IR-Monitor (see function table for IR-Monitor)

PLR serial digital interface for connection to BA
via Wilo interface converter or company-specific


coupling modules
Serial digital LON interface for connection to a
LONWORKS network Possible with Stratos IF-Modul (accessory)
Twin-head pump management (twin-head pump or 2 single-head pumps)

Main/standby operation (automatic fault-actuated
switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Modul
(accessories) possible
Addition operation (efficiency-optimised peak-load
cut-in and out) Various combinations with Stratos IF-Modul
Equipment/Scope of delivery
Wrench attachment point on pump body
(threaded pipe union pumps
Solar thermal
with P2 < 100 W)
Double switchover valve in pump housing
Cable entry possible on both sides
Wilo quick connection with spring clips
Integrated air extraction fitting for automatic rapid
ventilator Rp 3/8 (only Stratos ECO-L)
Slot for optional extensions with Wilo-IF-Moduls
Blocking current-proof motor
Including seals for threaded connection (loose)
Including installation and operating instructions
Including thermal insulation
Including washers for flange bolts
(for connections with nominal connection diameters
DN 32 mm - DN 65 mm)
Incl. 1.8 m power cable with grounding plug
Integrated non-return valve
Integrated ball shutoff valve

Including time switch
Particle filter
Systems

Technical data Wilo-Stratos ECO

Wilo-Stratos ECO ...
25/1-3 25/1-5 25/1-5-130 25/1-5 RG 30/1-3 30/1-5
25/1-5 BMS
-L 25/1-5
Approved fluids (other fluids/media on request)
Heating water (In accordance with VDI 2035)

Water/glycol mixtures (max. 1:1; mixtures with more
than 20% glycol content require rechecking of the
pumping data)
Potable water and water for food businesses in

accordance with TrinkwV 2001
Performance
Maximum delivery head [m] 3 5 5 5 3 5

Flow volume max. [m3/h] 2,5 2,5 2,5 2,5 2,5 2,5
Permitted field of application
Temperature range for utilisation in heating, ventila-

tion & air conditioning systems
at max. ambient temperature +25 C [C] + 15 to + 110
at max. ambient temperature +40 C [C] + 15 to + 95
Temperature range for utilisation in potable water
circulation systems
at max. ambient temperature +40 C [C]
at max. ambient temperature +40 C in
short-term operation 2 h [C]
Maximum permissible total hardness in potable

water- circulation systems [d]
Standard version with nominal pressure, p max [bar] 10 10 10 10 10 10
Special version with nominal pressure, pmax [bar]
Pipe connections
Screwed connection Rp 1 1 1 1 11/4 11/4

Nominal connection diameter flange DN
Flange for mating flange PN 6, standard version
Flange for mating flange PN 16, special version
Combination flange PN6/10 for mating flange PN 6

and PN 16, standard version
Support-bracket mounting (with horizontal shaft

only), standard version

only), special version
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230
Mains connection 3~ [V], standard version
Mains connection 3~ [V], with optional switching

plug
Mains frequency [Hz] 50 50 50 50 50 50

Technical data Wilo-Stratos ECO

Wilo-Stratos ECO ...
25/1-3 25/1-5 25/1-5-130 25/1-5 RG 30/1-3 30/1-5
25/1-5 BMS
-L 25/1-5
Motor/electronics
Electromagnetic compatibility EN 61800-3

Emitted interference EN 61000-6-3
Cooling
Immunity to interference EN 61000-6-2
Power electronics Pulse-pack control
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F
Materials

Pump housing Red bronze
(CC 491K)
as per
Grey cast iron (EN-GJL-200) DIN EN 1982, Grey cast iron (EN-GJL-200)
in accordance
with
TrinkwV 2001
Impeller Plastic (PP - 40% GF)
Shaft Stainless steel
Bearing Metal-impregnated carbon
Minimum suction head at suction branch [m]

for the prevention of cavitation at water delivery temperature
50 C 0.5 0.5 0.5 0.5 0.5 0.5
Solar thermal
95 C 3.0 3.0 3.0 3.0 3.0 3.0
110 C 10.0 10.0 10.0 10.0 10.0 10.0
Systems

Pump curves Wilo-Stratos ECO
Pump Wilo-Stratos ECO/251-3 - 30/1-3 Wilo-Stratos ECO/251-5 -/301-5, ECO-L 25/1-5

Curves 'p-v (variable) 'p-v (variable)
0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1
[m/s] [m/s]
0 0,2 0,4 0,6 0,8 Rp 1 0 0,2 0,4 0,6 0,8 Rp 1
3 6
Wilo-Stratos ECO 25/1-3 Wilo-Stratos ECO 25/1-5
p-v
Wilo-Stratos ECO 30/1-3 Wilo-Stratos ECO 30/1-5
1 ~ 230 V - Rp 1/ Rp 1 1 ~ 230 V - Rp 1/ Rp 1
2,5 5
p-v
2 4
H [m]
H [m]
m
1,5 3
ax
.
1 2
max
min.
.
0,5 1
min.
0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]
0 0,2 0,4 0,6 [l/s] 0 0,2 0,4 0,6 [l/s]
0 2 4 6 8 [lgpm] 0 2 4 6 8 [lgpm]
Q Q
35 70
30 60
max.
25 50
5m max. 4m 3m
2m 1,
P1 [W]
P1 [W]
20 m 40 m
2
15 2,5 1m 30
m
5
10 min. 20 1m
5 10 min.
0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]
Wilo-Stratos ECO/251-5 BMS

'p-c (constant) 'p-v (variable)
0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1
[m/s] [m/s]
0 0,2 0,4 0,6 0,8 Rp 1 0 0,2 0,4 0,6 0,8 Rp 1
6 6
Wilo-Stratos ECO 25/1-5 BMS Wilo-Stratos ECO 25/1-5 BMS
1 ~ 230 V - Rp 1/ Rp 1 1 ~ 230 V - Rp 1/ Rp 1
5 p-c 5
p-v
4 4
H [m]
H [m]
m
3 3
ax
.
2 2
max
.
1 1
min. min.
0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]
0 0,2 0,4 0,6 [l/s] 0 0,2 0,4 0,6 [l/s]
0 2 4 6 8 [lgpm] 0 2 4 6 8 [lgpm]
Q Q
70 70
60 60
50 50
max. 4m 3m max. 4m 3m
P1 [W]
P1 [W]
40 m 40 m
2 2
30 30
m m
5 5
20 1m 20 1m
10 min. 10 min.
0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]

Terminal diagrams, motor data Wilo-Stratos ECO
Terminal diagram A Terminal diagram B
Standard
Cooling
L N PE SSM Ext. off In
0~10V
1~ 230 V, 50 Hz
Single-phase AC motor (EM), 2-pole, 1~230 V, 50 Hz
Motor data

Wilo-Stratos ECO ... Speed Power Current max. Motor protection Cable Terminal diagram
consumption screwed connection
- p1 I - PG -
[1/min] [W] [A] [-] [-] -
not necessary
25/1-3 1400 - 2700 5.8 - 32 0.3 (blocking current- 1 x 11 A
proof)
not necessary
proof)
not necessary
25/1-5-130 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A
proof)
not necessary
25/1-5 RG 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A
Solar thermal
proof)
not necessary 1x7
25/1-5 BMS 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x9 B
proof) 1 x 11
not necessary
-L 25/1-5 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A
proof)
not necessary
proof)
not necessary
proof)
Systems

Dimensions, weights Wilo-Stratos ECO
Dimension drawing A Dimension drawing B
b1 G
b3 b5 G
b5
l3
l3
b4
b1
b2
I0
I0
b3
I4 I5
I4 I5 b4
a2 I1
a
b2 a2 I1
a
Dimension drawing C Dimension drawing D
b1 b1
b3 b5 G b3 b5 G
43 47,75
l3
b4
l3
71
b4
I0
48 57
I0
I5 I4 I5
I4
b2 a2 I1
b2 a2 I1 a
a
Dimensions, Weights
Wilo-Stratos ECO ... Pipe Thread Dimensions Weight Dimension

connection about drawing
Rp G l0 l1 l3 l4 l5 a a2 b1 b2 b3 b4 b5 - -
[-] [-] [mm] [kg] [-]
25/1-3 1 11/2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.6 A
25/1-5 1 11/2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.6 A
25/1-5-130 1 11/2 130 96 65 78 50 60 32.5 133 93.5 61 73 69 2.5 B
25/1-5 RG 1 11/2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.6 A
25/1-5 BMS 1 11/2 180 96 90 78 50 60 32.5 185 93.5 78 73 94 2.9 D
-L 25/1-5 1 11/2 180 100 90 78 50 62 28.0 129 93.5 61 73 69 3.2 C
30/1-3 11/4 2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.7 A
30/1-5 11/4 2 180 96 90 78 50 60 32.5 133 93.5 61 73 69 2.7 A

49
Cooling
Systems
Technical Data Wilo-Stratos

Wilo-Stratos...
25/1-6 25/1-8 30/1-6 30/1-8 30/1-12 32/1-12 40/1-4 40/1-8 40/1-12
Approved fluids (other fluids on request)

Water/glycol mixtures (max. 1:1; mixtures with
more than 20% glycol content require rechecking
of the pumping data)

Performance
Maximum delivery head [m] 6 7 6 7 11 9 5 8 12

Flow volume max. [m3/h] 7 8 7 8 10 13 11 13 21
Temperature range for utilisation in heating, ven-

tilation & air conditioning systems
at max. ambient temperature +40 C [C] - 10 to + 110
circulation systems
at max. ambient temperature +40 C in
short-term operation 2 h [C]

Standard version with nominal pressure, p max [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10
Special version with nominal pressure, pmax [bar] 16 16 16 16 16 16 16 16 16
Pipe connections
Screwed connection Rp 1 1 11/4 11/4 11/4

Nominal connection diameter flange DN 32 40 40 40
Combination flange PN6/10 for mating flanges
PN 6 and PN 16, standard version



Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230 230

plug
Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60

Technical Data Wilo-Stratos

Wilo-Stratos...
25/1-6 25/1-8 30/1-6 30/1-8 30/1-12 32/1-12 40/1-4 40/1-8 40/1-12
Motor/electronics

Cooling
Power electronics Frequency converter
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F F F
Materials
Pump housing Grey cast iron (EN-GJL-200) Grey cast iron (EN-GJL-250)

Impeller Fibreglass-reinforced PPS
Shaft Stainless steel (X46Cr13)

50 C 3 3 3 3 3 3 3 3 5
95 C 10 10 10 10 10 10 10 10 12
110 C 16 16 16 16 16 16 16 16 18
Solar thermal
Systems

Technical data Wilo-Stratos

Wilo-Stratos...
50/1-8 50/1-9 50/1-12 65/1-9 65/1-12 80/1-12 100/1-12

pumping data)

Performance
Maximum delivery head [m] 8 9 11 10 11 13 13

Flow volume max. [m3/h] 13 24 29 29 41 61 61

circulation systems
at max. ambient temperature +40 C in short-
term operation 2 h [C]

Standard version with nominal pressure, p max [bar] 6/10 6/10 6/10 6/10 6/10 6 6
Special version with nominal pressure, pmax [bar] 16 16 16 16 16 10, 16
Pipe connections
Screwed connection Rp
Nominal connection diameter flange DN 50 50 50 65 65 80 100
Combination flange PN 6/10 for mating flanges PN 6



Mains connection 1~ [V], standard version 230 230 230 230 230 230 230

plug
Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60

Technical data Wilo-Stratos

Wilo-Stratos...
50/1-8 50/1-9 50/1-12 65/1-9 65/1-12 80/1-12 100/1-12
Motor/electronics

Cooling
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F
Materials
Pump housing Grey cast iron (EN-GJL-250)

Impeller Fibreglass-reinforced PPS Fibreglass-reinforced PP

50 C 3 5 5 5 7 7 7
95 C 10 12 12 12 15 15 15
110 C 16 18 18 18 23 23 23
Solar thermal
Systems

Pump curves Wilo-Stratos
Wilo-Stratos 251/-6, 30/1-6

v v
0 0,5 1 1,5 2 2,5 3 3,5 Rp 1 0 0,5 1 1,5 2 2,5 3 3,5 Rp 1
[m/s] [m/s]
0 0,5 1 1,5 2 Rp 1 0 0,5 1 1,5 2 Rp 1
7 7
Wilo-Stratos 25/1-6 Wilo-Stratos 25/1-6
6 1 ~ 230 V - Rp1 / Rp1 6 1 ~ 230 V - Rp1 / Rp1
p-
p-
v
c
5 5
4 4
H [m]
H [m]
3 m 3 ma
ax x.
.
2 2
min.
1 1
min
.
0 0
0 1 2 3 4 5 6 7 [m/h] 0 1 2 3 4 5 6 7 [m/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 10 20 [lgpm] 0 10 20 [lgpm]
Q Q
100 100
max. max.
80 80
x. 5m 4m 3m m m
ma 6m 4
6m
60 60
5 3m
P1 [W]
P1 [W]
2m 2m
40 40
1m
min. min.
20 20
0 0
0 1 2 3 4 5 6 7 [m/h] 0 1 2 3 4 5 6 7 [m/h]
Wilo-Stratos 25/1-8, 30/1-8

v v
0 0,5 1 1,5 2 2,5 3 3,5 4 Rp 1 0 0,5 1 1,5 2 2,5 3 3,5 4 Rp 1
[m/s] [m/s]
0 0,5 1 1,5 2 2,5 Rp 1 0 0,5 1 1,5 2 2,5 Rp 1
8 8
Wilo-Stratos 30/1-8 7 Wilo-Stratos 30/1-8
7
1 ~ 230 V - Rp 1 / Rp 1 1 ~ 230 V - Rp 1 / Rp 1
p-
p-
v
c
6 6
5 5
H [m]
H [m]
4 4 m
m ax
ax .
.
3 3
2 2
min.
1 1 min
.
0 0
0 1 2 3 4 5 6 7 8 [m/h] 0 1 2 3 4 5 6 7 8 [m/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 10 20 [lgpm] 0 10 20 [lgpm]
Q Q
140 140 max.
max.
120 120
7m
. 6m 100
m
100 x
ma
7
5m 6m m
P1 [W]
P1 [W]
80 80
4m 5
60 3m 60 4m
3m
40 2m 40 2m
1m min.
20 20
min.
0 0
0 1 2 3 4 5 6 7 8 [m/h] 0 1 2 3 4 5 6 7 8 [m/h]

Wilo-Stratos 30/1-12
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
14 14
1 ~ 230 V - Rp 1 1 ~ 230 V - Rp 1
12 12
Cooling
10 10
p- p-
c v
8 8
H [m]
H [m]
m m
ax ax
. .
6 6
4 4

min.
2 2 min
.
0 0
0 2 4 6 8 10 [m/h] 0 2 4 6 8 10 [m/h]
0 0,5 1 1,5 2 2,5 3 [l/s] 0 0,5 1 1,5 2 2,5 3 [l/s]
0 10 20 30 [lgpm] 0 10 20 30 [lgpm]
Q Q
350 350
max. max.
300 300
x.
250 ma 250
10 m 8m 6m 4m
P1 [W]
P1 [W]
m 4m
200 200 10 8m 6m
150 150
100 2m 100
50 min. 50 min.
1m
0 0
0 2 4 6 8 10 [m/h] 0 2 4 6 8 10 [m/h]
Solar thermal
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
10 10
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32
8 8
p- p-
c v
6 6
H [m]
H [m]
ma ma
x. x.
4 4
2 min. 2 min.
0 0
0 2 4 6 8 10 12 [m/h] 0 2 4 6 8 10 12 [m/h]
0 0,5 1 1,5 2 2,5 3 3,5 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 [l/s]
0 10 20 30 40 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
350 350
max. max.
300 300
.
max
250 9m 8m 6m 4m 250
8m 7m 6m 5m 4m
P1 [W]
P1 [W]
200 200
150 150
100 2m 100
min.
50 min. 50
1m
0 0
0 2 4 6 8 10 12 [m/h] 0 2 4 6 8 10 12 [m/h]
Systems

Wilo-Stratos 40/1-4
v v
0 0.5 1.0 1.5 2.0 [m/s] 0 0.5 1.0 1.5 2.0 [m/s]
6 6
1~230 V - DN 40 1~230 V - DN 40
5 5
p p
-c - v
4 4
ma ma
H [m]
H [m]
3 x. 3 x.
2 2
1 1
min. min.
0 0
0 2 4 6 8 10 [m/h] 0 2 4 6 8 10 [m/h]
0 0.5 1.0 1.5 2.0 2.5 [l/s] 0 0.5 1.0 1.5 2.0 2.5 [l/s]
0 5 10 15 20 25 30 35 [Igpm] 0 5 10 15 20 25 30 35 [Igpm]
Q Q
140 140
.
120 max 120 m m m
100 5m 4m 3m 2m 100 m 4.
5
4m 3.5 3m 2.5 2m
5
P1 [W]
P1 [W]
80 1m 80
60 60
40 40
20 min. 20 min.
0 0
0 2 4 6 8 10 [m/h] 0 2 4 6 8 10 [m/h]
Wilo-Stratos 40/1-8
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
9 9
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
8 8
7 7
p- p-
c v
6 6
5 m 5 m
H [m]
H [m]
ax ax
. .
4 4
3 3
2 2
min min
. .
1 1
0 0
0 2 4 6 8 10 12 14 [m/h] 0 2 4 6 8 10 12 14 [m/h]
0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 . 300
max
250 250
7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]
P1 [W]
200 200
150 150
2m
100 100
50 50
1m min. min.
0 0
0 2 4 6 8 10 12 14 [m/h] 0 2 4 6 8 10 12 14 [m/h]

v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
14 14
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
12 12
Cooling
10 10
p- p-
c v
8 8
ma ma
H [m]
H [m]
x. x.
6 6
4 4

min. min.
2 2
0 0
0 2 4 6 8 10 12 14 16 18 [m/h] 0 2 4 6 8 10 12 14 16 18 [m/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 70 [lgpm] 0 10 20 30 40 50 60 70 [lgpm]
Q Q
500 500 max.
max.
x. m
400 ma 12 400
m
m m
10
11 10 m m
12
8m
P1 [W]
P1 [W]
300 300 9 8m
6m 7m m
6 m
200 4m 200 5 m
4
2m
100 100
1m min. min.
0 0
0 2 4 6 8 10 12 14 16 18 [m/h] 0 2 4 6 8 10 12 14 16 18 [m/h]
Wilo-Stratos 50/1-8
Solar thermal
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
9 9
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
8 8
7 7
p- p-
c v
6 6
5 m 5 m
H [m]
H [m]
ax ax
. .
4 4
3 3
2 2
min min
. .
1 1
0 0
0 2 4 6 8 10 12 14 [m/h] 0 2 4 6 8 10 12 14 [m/h]
0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 300
.
max
250 250
7m 5m 4m 3m
6m 5m 4m 3m 7m 6m
P1 [W]
P1 [W]
200 200
150 150
2m
100 100
50 50
1m min. min.
0 0
0 2 4 6 8 10 12 14 [m/h] 0 2 4 6 8 10 12 14 [m/h]
Systems

Wilo-Stratos 50/1-9
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
12 12
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
10 10
8 8
p- p-
c v
H [m]
H [m]
6 ma 6 ma
x. x.
4 4
2 min. 2 min.
0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 10 20 30 40 50 60 70 80 [lgpm] 0 10 20 30 40 50 60 70 80 [lgpm]
Q Q
450 450 max.
400 400
x.
350 ma 350
8m
m
300 7m 300
9
6m 8m m
P1 [W]
P1 [W]
250 5m 250 7 m
200 4m 200 6
5m
150 3m 150 4m
2m 3m
100 100
50 min. 50 min.
1m
0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m/h]
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
14 14
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
12 12
10 10
p- p-
c v
8 8
H [m]
H [m]
ma ma
x. x.
6 6
4 4
2 min 2 min
. .
0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 20 40 60 80 [lgpm] 0 20 40 60 80 [lgpm]
Q Q
700 700
max. max.
600 x. 600
ma m
500 11 0 m 500
m
1 9m
11 0 m m
P1 [W]
P1 [W]
400 8m m 400
7 m 1 9 m
300 6 m 300 8 m
5 m 7 6m
4 5mm
200 3mm 200 4
2
100 100
1m min. min.
0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]

Wilo-Stratos 65/1-9
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
12 12
1 ~ 230 V - DN 65 1 ~ 230 V - DN 65
10 10
Cooling
p- p-
c v
8 8
m m
ax ax
H [m]
H [m]
. .
6 6
4 4

2 min 2 min
. .
0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 20 40 60 80 [lgpm] 0 20 40 60 80 [lgpm]
Q Q
700 700
max. max.
600 600
x.
500 ma 9m 500 m
8m 10
P1 [W]
P1 [W]
400 7m 400 9mm

6m 8 m
300 5m 300 7 m
6 m
4m 5 m
200 3m 200 4
2m
100 100
1m min. min.
0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]
Solar thermal
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
12 12
1 ~ 230 V - DN 65 1 ~ 230 V - DN 65
10 10
p- p-
c v
8 8
H [m]
H [m]
6 6
m m
ax ax
. .
4 4
2 min 2 min
. .
0 0
0 5 10 15 20 25 30 35 40 [m/h] 0 5 10 15 20 25 30 35 40 [m/h]
0 1 2 3 4 5 6 7 8 9 10 11 [l/s] 0 1 2 3 4 5 6 7 8 9 10 11 [l/s]
0 25 50 75 100 125 [lgpm] 0 25 50 75 100 125 [lgpm]
Q Q
900 900
max. max.
800 . 800
max m
700 10 9 m 700
m
600 8m 600 10
9m m
P1 [W]
P1 [W]
500 7m 500
6m 8 m
400 5m 400 7 m
4m 6 m
300 300 5 m
3m 4
200 2m 200
min.
100 1m min. 100
0 0
0 5 10 15 20 25 30 35 40 [m/h] 0 5 10 15 20 25 30 35 40 [m/h]
Systems

v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
14 14
1 ~ 230 V - DN 80 1 ~ 230 V - DN 80
12 12
10 10
p-
p-
c
v
8 8
H [m]
H [m]
6 6
ma
ma
x
x
.
.
4 4
min
2 mi 2 .
n.
0 0
0 10 20 30 40 50 60 [m/h] 0 10 20 30 40 50 60 [m/h]
0 3 6 9 12 15 18 [l/s] 0 3 6 9 12 15 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 1800
1600 max. 1600 max.
x.
1400 ma 1400 m
1200 12 m
m 1200 12 1 m m
1 0 m
P1 [W]
P1 [W]
1000 10 1000 1 9 m
8m 8 7m
800
6m
800 6m5 mm
600 600 4
4m
400 2m 400
200 200 min.
1m min.
0 0
0 10 20 30 40 50 60 [m/h] 0 10 20 30 40 50 60 [m/h]
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
14 14
1 ~ 230 V - DN 100 1 ~ 230 V - DN 100
12 12
10 10
p-
p-
c
8 8
H [m]
H [m]
6 6
ma
ma
x.
x.
4 4
min
2 mi 2 .
n.
0 0
0 10 20 30 40 50 60 [m/h] 0 10 20 30 40 50 60 [m/h]
0 3 6 9 12 15 18 [l/s] 0 3 6 9 12 15 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 1800
1600 max. max.
1600
x.
1400 ma 1400 m
1200 12 m
m 1200 12 m
11 0 m m
P1 [W]
10
P1 [W]
1000 1000 1 9 m
8m 8 m
7 m
800 800 6 5m
6m
600 4m 600 4m
400 2m 400
200 200 min.
1m min.
0 0
0 10 20 30 40 50 60 [m/h] 0 10 20 30 40 50 60 [m/h]

Terminal diagrams, motor data Wilo-Stratos
Terminal diagram
DP: Twin-head pump management (2 pumps)
PLR: Serial digital BA interface
LON: Serial digital LONWORKS interface
L N PE SSM L1 L3 PE SSM SSM Collective fault signal
(NC contact in accordance with VDI 3814, load capacity 1 A,
1~ 230 V, 50 Hz L2 L3
250 V ~)
Cooling
L1 L2 For function, see chapter Wilo-Control Pump Management
3~ 230 V, 50 Hz
Systems, Planning Guide
Option: IF-Module Stratos *)
PLR-modul LON-modul
DP DP

PLR LON
*) For additional Stratos IF-Modul, see chapter Wilo-Control Pump

Management Systems
Motor data
Wilo-Stratos... Rated Speed Power Current at Current at Current at Motor Cable

power consumption 1~230V 3~230V 3~400V protection screwed connection
p2 n p1 I - PG
[W] [1/min] [W] [A] - -
25/1-6 65 1400 - 3400 9 - 85 0.13 - 0.78 0.13 - 0.78 integrated 1 x 7/ 1 x 9/ 1 x 13.5
25/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 integrated 1 x 7/ 1 x 9/ 1 x 13.5
Solar thermal
30/1-6 65 1400 - 3400 9 - 85 0.13 - 0.78 0.13 - 0.78 integrated 1 x 7/ 1 x 9/ 1 x 13.5
30/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 integrated 1 x 7/1 x 9/1 x 13.5
30/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5
32/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5
40/1-4 100 1600 - 3700 14 - 130 0.16 - 1.20 0.16 - 1.20 integrated 1 x 7/1 x 9/1 x 13.5
40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5
40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 integrated 1 x 7/1 x 9/1 x 13.5
50/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5
50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 integrated 1 x 7/1 x 9/1 x 13.5
50/1-12 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 integrated 1 x 7/1 x 9/1 x 13.5
65/1-9 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 integrated 1 x 7/1 x 9/1 x 13.5
65/1-12 650 950 - 3300 38 - 800 0.28 - 3.50 0.28 - 3.50 integrated 1 x 7/1 x 9/1 x 13.5
80/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 integrated 1 x 7/1 x 9/1 x 13.5
100/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 integrated 1 x 7/1 x 9/1 x 13.5
Systems

Dimensions, weights Wilo-Stratos
Rp
G
l1
Pg 7
l2
l0
Pg 9
l1
Pg 7
l2
Pg 9 Pg 13,5
l0
Pg 13,5
b3 b3 a2 a1
b3 b3 a2 a1 b4 b5 a3
b4 b5 a3
Permitted installation positions, see Planning Guide Permitted installation positions, see Planning Guide
Note: When arranging pumps vertically, the dimension b5 Note: When arranging pumps vertically, the dimension b5
protrudes over the edge of the pump connection! protrudes over the edge of the pump connection!
D D
k L2 k
k L1 d
d DN
DN
n x d1
n x dL
n x d2

Dimensions, weights Wilo-Stratos
Dimensions, Weights
Wilo-Stratos... Nominal Pipe Thread Dimensions Weight Dimension
diameter connection about drawing
DN Rp G l0 l1 l2 a1 a2 a3 b3 b4 b5 PN 6/10 -
- - - [mm] [kg] -
25/1-6 1 11/2 180 90 48 181 43 58 75 90 125 4.1 A
25/1-8 1 11/2 180 90 48 181 43 58 75 90 125 4.1 A
Cooling
30/1-6 11/ 4 2 180 90 48 181 43 58 75 90 125 4.2 A
30/1-8 11/4 2 180 90 48 181 43 58 75 90 125 4.2 A
30/1-12 11/4 2 180 90 55 200 50 56 78 106 127 5.5 A
32/1-12 32 220 110 55 203 48 65 78 106 127 9.0 B
40/1-4 40 220 110 48 176 58 72 75 90 125 8.3 B
40/1-8 40 220 110 55 202 53 63 78 106 127 9.2 B

40/1-12 40 250 125 65 252 62 84 92 119 142 14.0 B
50/1-8 50 240 120 55 207 50 65 78 106 127 10.6 B
50/1-9 50 280 140 65 256 61 83 92 119 142 15.5 B
50/1-12 50 280 140 65 256 61 83 92 119 142 15.5 B
65/1-9 65 280 140 65 256 61 83 92 119 142 17.5 B
65/1-12 65 340 170 78 325 87 112 120 155 170 29.0 B
80/1-12 80 360 180 78 328 90 120 125 155 170 31.0 B
100/1-12 100 360 180 78 338 80 120 125 155 170 34.0 B
Flange dimensions
Wilo-Stratos... Flange Nominal Pump flange dimensions Dimension

diame- drawing
ter
Solar thermal
- DN D d KL1/KL2 k nx n x dL -
dL1/dL2
- - [mm] [pcs. x mm] -
32/1-12 Combination flange PN6/10 32 140 76 90/100 4 x 14/19 C

(flange PN 16 in accordance with EN 1092-2)








80/1-12 Flange PN 6 (dimensioned to PN 16, 80 200 132 150 4 x 19 D

according in accordance with EN 1092-2)
80/1-12 Flange PN16 80 200 132 160 8 x 19 D

(in accordance with EN 1092-2)
100/1-12 Flange PN 6 (dimensioned to PN 16, 100 220 156 170 4 x 19 D

Systems
according in accordance with EN 1092-2)
100/1-12 Flange PN16 100 220 156 180 8 x 19 D


High-efficiency pumps (twin-head pumps)
Equipment/Function Wilo-Stratos-D
Wilo-Stratos-D
Operating modes
'p-T for temperature-prompted differential pressure
Manual functions

Automatic functions
Stepless power adjustment as a function of

operating mode

Deblocking function
Soft start
Safety control

(remote speed adjustment) Possible with Stratos IF-Modul (accessory)
(remote setpoint adjustment) Possible with Stratos IF-Modul (accessory)
Individual/collective fault signal

(potential-free NC contact) (programmable with IR-Monitor)

Fault light

Equipment/Function Wilo-Stratos-D
Wilo-Stratos-D
Data exchange
Cooling
IR-Monitor (see function table for
IR-Monitor)
PLR serial digital interface for connection to BA via
Wilo interface converter or company-specific

coupling modules


switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Modul (accessory) possible
cut-in and out) Various combinations with Stratos IF-Modul (accessory) possible

Solar thermal

ventilator Rp 3/8
Plug-in slot for optional expansion with Wilo-
IF-Moduls


Systems

Technical data Wilo-Stratos-D

s
Wilo-Stratos-D ...
32/1-8 32/1-12 40/1-8 40/1-12 50/1-8 50/1-9 50/1-12 65/1-12 80/1-12
Approved fluids (other fluids/media on request)

pumping data)

Performance
Maximum delivery head [m] 7 9 8 12 8 9 11 11 13


circulation systems

water circulation systems [d]
Standard version with nominal pressure, p max [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6
Special version with nominal pressure, pmax [bar] 16 16 16 16 16 16 16 16 10, 16
Pipe connections
Nominal connection diameter flange DN 32 32 40 40 50 50 50 65 80




plug
Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60

Technical data Wilo-Stratos-D

Wilo-Stratos-D ...
32/1-8 32/1-12 40/1-8 40/1-12 50/1-8 50/1-9 50/1-12 65/1-12 80/1-12
Motor/electronics
Cooling
Materials

Impeller Fibreglass-
Fibreglass-reinforced PPS
reinforced PP

50 C 3 3 3 5 3 5 5 7 7
95 C 10 10 10 12 10 12 12 15 15
110 C 16 16 16 18 16 18 18 23 23
Solar thermal
Systems

Characteristic pump curves Wilo-Stratos-D
Wilo-Stratos-D 32/1-8
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
8 8
Wilo-Stratos-D 32/1-8 Wilo-Stratos-D 32/1-8
1 ~ 230 V - DN 32 p- 1 ~ 230 V - DN 32
7 7 v
p- + +
c
6 6
5 5
H [m]
H [m]
4 4
m m
ax ax
. .
3 3
2 2
min.
1 1 mi
n.
0 0
0 2 4 6 8 10 12 [m/h] 0 2 4 6 8 10 12 [m 3 /h]
0 0,5 1 1,5 2 2,5 3 3,5 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 [l/s]
0 10 20 30 40 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
300 300
max. 250 max.
250
x.
ma 4m
200 6m 5m 200 7m
7m 6m
P1 [W]
P1 [W]
3m 5m
150 150
4m m
2m 100
3
100
50 1m 50
min. P1 Wilo-Stratos 32/1-8 min. P1 Wilo-Stratos 32/1-8
0 0
0 2 4 6 8 10 12 [m/h] 0 2 4 6 8 10 12 [m 3 /h]
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
12 12
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32
10 + 10 +
p-
c
8 8
p-
ma v
x.
H [m]
H [m]
6 6
ma
x.
4 4
2 min. 2 min.
0 0
0 2 4 6 8 10 12 14 16 18[m/h] 0 2 4 6 8 10 12 14 16 18[m/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 [lgpm] 0 10 20 30 40 50 60 [lgpm]
Q Q
700 700
max. max.
600 600
max.
500 500
9m 8m 7m 6m 5m 4m 8m 7m 6m 5m 4m
P1 [W]
P1 [W]
400 400
3m
300 300
200 200
2m
100 min. P1 Wilo-Stratos 100 P1 Wilo-Stratos
1m 32/1-12 min. 32/1-12
0 0
0 2 4 6 8 10 12 14 16 18[m/h] 0 2 4 6 8 10 12 14 16 18[m/h]

v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
10 10
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
9 + 9 +
8 8
Cooling
7 7
p- p-
c v
6 6
H [m]
H [m]
5 m 5 m
ax ax
. .
4 4
3 3
2 2

min mi
. n.
1 1
0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
700 700
max. max.
600 . 600
max
500 500
8m 7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]
P1 [W]
400 400
300 300
2m
200 200
100 min. 1m P1 Wilo-Stratos 100 P1 Wilo-Stratos
40/1-8 min. 40/1-8
0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]
Solar thermal
v v
0 1 2 3 4 [m/s] 0 1 2 3 4 [m/s]
14 14
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
12 + 12 +
p- p-
10 c 10 v
8 8
m m
H [m]
H [m]
ax ax
. .
6 6
4 4
min.
2 2 mi
n.
0 0
0 5 10 15 20 25 30 35 [m/h] 0 5 10 15 20 25 30 35 [m/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
900 900 max.
.
800 max m 800
12
m
700 700
12
m
10 m m
11
600 600
10 9 m
P1 [W]
P1 [W]
500 8m 500
8 mm
400 6m 400 7 m
6 m
300 4m 300 5 m
4
200 2m 200
100 min. P1 Wilo-Stratos 100 P1 Wilo-Stratos
1m 40/1-12 min. 40/1-12
0 0
0 5 10 15 20 25 30 35 [m/h] 0 5 10 15 20 25 30 35 [m/h]
Systems

v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
10 10
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
9 + 9 +
8 8
7 7
p- p-
c v
6 6
H [m]
H [m]
5 m 5 m
ax ax
. .
4 4
3 3
2 2
min mi
. n.
1 1
0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 70 60 80 90 [lgpm] 0 10 20 30 40 50 70 60 80 90 [lgpm]
Q Q
700 700
max. max.
600 . 600
max
500 500
8m 7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]
P1 [W]
400 400
300 300
2m
200 200
100 1m P1 Wilo-Stratos 100 P1 Wilo-Stratos
min. 50/1-8 min. 50/1-8
0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]
v v
0 1 2 3 4 [m/s] 0 1 2 3 4 [m/s]
12 12
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
10 + 10 +
8 8
p- p-
c v
H [m]
H [m]
6 6
ma ma
x. x.
4 4
2 min 2
. min
.
0 0
0 5 10 15 20 25 30 35 [m/h] 0 5 10 15 20 25 30 35 [m/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
900 900
max. max.
800 800
700 700
8m
600 600
8m
P1 [W]
P1 [W]
500 6m 500 7m
400 400 6m
4m 5m
300 300
4m
200 2m 200 3m
50/1-9 min. 50/1-9
0 0
0 5 10 15 20 25 30 35 [m/h] 0 5 10 15 20 25 30 35 [m/h]

v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
12 12
11 1 ~ 230 V - DN 50 11 1 ~ 230 V - DN 50
10 + 10 +
Cooling
9 9
8 p- 8 p-
c v
7 7
H [m]
H [m]
6 ma 6 ma
x. x.
5 5
4 4
3 3

2 mi 2 mi
n. n.
1 1
0 0
0 5 10 15 20 25 30 35 40 [m/h] 0 5 10 15 20 25 30 35 40 [m/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 25 50 75 100 125 [lgpm] 0 25 50 75 100 125 [lgpm]
Q Q
1200 1200 max.
. m
1000 max 11 m 1000
10
m
9m
11
800 800 m
8m 10 m
P1 [W]
P1 [W]
600 7m 600 9 m
6m 8
5m 7 mm
400 4m 400 6 m
3m 5 m
4
min. 1m 50/1-12 min. 50/1-12
0 0
0 5 10 15 20 25 30 35 40 [m/h] 0 5 10 15 20 25 30 35 40 [m/h]
Solar thermal
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
12 12
11 1 ~ 230 V - DN 65 11 1 ~ 230 V - DN 65
10 + 10 +
9 9
8 8
p- p-
7 c 7 v
H [m]
H [m]
6 6
5 m 5 m
ax ax
. .
4 4
3 3
2 mi 2 mi
n. n.
1 1
0 0
0 10 20 30 40 50 60 70 [m/h] 0 10 20 30 40 50 60 70 [m/h]
0 3 6 9 12 15 18 [l/s] 0 3 6 9 12 15 18 [l/s]
0 50 100 150 200 250 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
1800 1800
max. max.
1600 . 1600
1400 max m 1400 m

10 m 10
1200 9 1200 9m m
8m
P1 [W]
P1 [W]
8 m
1000 7m 1000 7 m
800 6m 800 6 m
5 m
5m 4
600 4m 600
3m 400
400 2m
1m P1 Wilo-Stratos 200 P1 Wilo-Stratos
200 min. min. 65/1-12
65/1-12
0 0
0 10 20 30 40 50 60 70 [m/h] 0 10 20 30 40 50 60 70 [m/h]
Systems

v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
16 16
1 ~ 230 V - DN 80 1 ~ 230 V - DN 80
14 14
+ +
12 12
10 10
p- p-
c v
H [m]
H [m]
8 8
m m
6 ax 6 ax
. .
4 4
2 mi 2 mi
n. n.
0 0
0 20 40 60 80 100 [m/h] 0 20 40 60 80 100 [m/h]
0 10 20 30 [l/s] 0 10 20 30 [l/s]
0 100 200 300 [lgpm] 0 100 200 300 [lgpm]
Q Q
3500 3500
max. max.
3000 3000
x. m m
ma 12
2500 m 2500 12 1 m
10 1 0m m
1 9 m
P1 [W]
P1 [W]
2000 8m 2000 8 m
7 6m
1500 6m 1500 5 mm
4
1000 4m 1000
min. 1m 80/1-12 min. 80/1-12
0 0
0 20 40 60 80 100 [m/h] 0 20 40 60 80 100 [m/h]

Terminal diagrams, motor data Wilo-Stratos-D
Terminal diagram
L N PE SSM L1 L3 PE SSM SSM Collective fault signal
(Normally closed contact as per VDI 3814, load capacity 1 A,
1~ 230 V, 50 Hz L2 L3
250 V ~)
Cooling
L1 L2 For function, see chapter Pump Management Systems Wilo-
3~ 230 V, 50 Hz
Control, Planning Guide
PLR-modul LON-modul
DP DP

PLR LON
*) For additional Stratos IF-Module, see chapter Pump Management Systems

Wilo-Control
Motor data
Wilo-Stratos D... Rated Speed Power Current at Current at Current at Motor Cable
power consumption 1~230V 3~230V 3~400V protection screwed connection
p2 n p1 I - PG
[W] [1/min] [W] [A] - -
32/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.17 - 1.37 integrated 1 x/71x/91x 13.5
32/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 integrated 1 x/71x/91x 13.5
Solar thermal
40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 integrated 1 x/71x/91x 13.5
40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 integrated 1 x/71x/91x 13.5
50/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 integrated 1 x/71x/91x 13.5
50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 integrated 1 x/71x/91x 13.5
50/1-12 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 integrated 1 x/71x/91x 13.5
65/1-12 650 950 - 3300 38 - 800 0.28 - 3.50 0.28 - 3.50 integrated 1 x/71x/91x 13.5
80/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 integrated 1 x/71x/91x 13.5
Systems

Dimensions, weights Wilo-Stratos-D
Dimension drawing A
b4 b5 b2 a2 a1
l1
l4
l0
b1
l3
Pg 7
Pg 13,5 Pg 9
Permitted installation positions, see Planning Guide

Note: When arranging pumps vertically, the dimension b5 pro-
trudes over the edge of the pump connection!
Dimension drawing B Dimension drawing C
D D
k L2 k
k L1 d
d DN
DN
n x d1
n x dL
n x d2
Dimensions, Weights
Wilo-Stratos D... Nominal Dimensions Weight Dimension

diameter about drawing
DN l0 l1 l3 l4 a1 a2 b1 b2 b4 b5 PN 6/10 -
- [mm] [kg] -
32/1-8 32 220 110 90 75 181 43 106 114 106 106 12.0 A
32/1-12 32 220 110 127 106 203 57 117 130 110 130 16.5 A
40/1-8 40 220 110 127 106 199 64 125 138 115 135 16.6 A
40/1-12 40 250 125 142 119 252 62 151 144 145 145 25.0 A
50/1-8 50 240 120 127 106 203 61 123 135 113 132 18.0 A
50/1-9 50 280 140 142 119 256 62 159 148 145 145 27.0 A
50/1-12 50 280 140 142 119 256 62 159 148 145 145 27.0 A
65/1-12 65 340 170 170 155 325 88 200 210 188 188 52.8 A
80/1-12 80 360 180 170 150 328 100 220 235 203 203 61.0 A

Dimensions, weights Wilo-Stratos-D
Flange dimensions
Wilo-Stratos-D ... Flange Nominal Pump flange dimensions Dimension
diameter drawing
- DN D d KL1/KL2 k nx n x dL -
dL1/dL2
- - [mm] [pcs. x mm] -
Combination flange PN6/10
Cooling
32/1-8 (flange PN 16 in accordance with 32 140 76 90/100 4 x 14/19 B
EN 1092-2)
EN 1092-2)
EN 1092-2)

EN 1092-2)
EN 1092-2)
EN 1092-2)
EN 1092-2)
EN 1092-2)
Solar thermal
Flange PN 6 (dimensioned to PN 16,
80/1-12 according in accordance with 80 200 132 150 4 x 19 C
EN 1092-2)
Flange PN16
80/1-12 80 200 132 160 8 x 19 C
Systems

Energy-saving pumps (single-head pumps/twin-head pumps)
Series overview Wilo-Star-E, TOP-E, TOP-ED
Series: Wilo-Star-E (EasyStar)
H[m]
Wilo-EasyStar > Single-head pumps:
fied
Modi s! 4
St
ar Electronically controlled circulating pumps
se ri e -E
15 with screwed connection
(2
3 St 5, > Application:
ar- 30
E1 )/1
5(
25
-5 Hot-water heating systems of all kinds
2 ,3
0)
/1
-3
1
0
0 0,5 1 1,5 2 2,5 3 Q[m/h]
Series: Wilo-TOP-E

H[m]
Wilo-TOP-E
10
30/1
8 > Application:
-10
50
40
/1
Hot-water heating systems of all kinds and

2 5 (3 0
-1
/1-
6
0
10
industrial circulation systems

65
)/ 1 -7
/1
80/1-10
-1
50
4
0
/1-
50/1-7 100/1-10
6
2
40/1-4
1
0
0 10 20 30 40 50 Q[m3/h]
Series: Wilo-TOP-ED
> Twin-head pumps:

H[m]
Wilo-TOP-ED
10 + Electronically controlled circulating pumps
8
40/1-10 50
/1
-1
80/1-10 > Application:
6 0
Hot-water heating systems of all kinds and
3 2 /1
4
40/1-7 65/1-10
50/1-6 50/1-7
-7
2
1
0
0 10 20 30 40 50 60 70 80 Q[m3/h]

Energy-saving pumps (single-head pumps/twin-head pumps)
Series overview Wilo-Star-E, TOP-E, TOP-ED
Series: Wilo-Star-E (EasyStar)
> Product advantages: > Additional information: Page
Energy-saving pumps specially for single- and two-family houses and for two- to Planning Guide: . . . . . . . . . . . . . . . . . . 6/31
six-family houses Equipment/Function: . . . . . . . . . . . . . 78
Simple pipe connection thanks to the safe and practical wrench attachment point on the Technical Data:. . . . . . . . . . . . . . . . . . . 80
pump body. Pump Curves: . . . . . . . . . . . . . . . . . . . . 82
Secure electrical connection through ergonomically optimised terminal box. Terminal Diagrams, Motor Data:. . . . 83
Cooling
Threaded cable connection can be removed and used on both sides. Dimensions, Weights: . . . . . . . . . . . . . 84
Quick connection with spring clips Service/Accessories: . . . . . . . . . . . . . . 325
Easy operation. Ex-works setting suitable for 90% of all heating systems requirements. The
Red Button allows individual settings to be made for specific systems.
Activated Autopilot offers automatic adjustment of pump performance in boiler setback
mode.
Operational reliability through deblocking function and Safety Control.

Series: Wilo-TOP-E

Stepless performance control and various control functions for energy-saving operation. Planning Guide: . . . . . . . . . . . . . . . . . . 6/31
Autopilot for automatic setback mode through self-teaching Fuzzy Logic. Equipment/Function: . . . . . . . . . . . . . 78
Easy operation through standard series integrated pump display and manual operation level Technical Data:. . . . . . . . . . . . . . . . . . . 86
(one-button-operation). Pump Curves: . . . . . . . . . . . . . . . . . . . . 88
IF-Modul with interfaces to building-automation systems can be optionally retrofitted. Terminal Diagrams, Motor Data:. . . . 93
Remote control and remote query of the pump functions possible with the Wilo-IR-Monitor. Dimensions, Weights: . . . . . . . . . . . . . 94
Switchgears and Control Devices. . . 351
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Solar thermal
Series: Wilo-TOP-ED

Stepless performance control and various control functions for energy-saving operation. Planning Guide: . . . . . . . . . . . . . . . . . . 6/31
Autopilot for automatic setback mode through self-teaching Fuzzy Logic. Equipment/Function: . . . . . . . . . . . . . 96
Easy operation through standard series integrated pump display and manual operation level Technical Data:. . . . . . . . . . . . . . . . . . . 98
(one-button-operation). Pump Curves: . . . . . . . . . . . . . . . . . . . . 100
IF-Modul with interfaces to building-automation systems can be optionally retrofitted. Terminal Diagrams, Motor Data:. . . . 104
Remote control and remote query of the pump functions possible with the Wilo-IR-Monitor. Dimensions, Weights: . . . . . . . . . . . . . 105
Optimum economic efficiency with TOP-ED thanks to efficiency-optimised duty/assist mode. Service/Accessories: . . . . . . . . . . . . . . 325
Switchgears and Control Devices. . . 351
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Systems

Energy-saving pumps (single-head pumps)
Equipment/Function Wilo-Star-E, Wilo-TOP-E

Wilo-Star-E Wilo-TOP-E
(EasyStar)
Operating modes
Manual functions

Automatic functions

operating mode

Deblocking function
Soft start
(not with TOP-E 25(30)/1-7,
TOP- E30/1-10, TOP- E40/1-4
and TOP-E 50/1-6)
Safety control

(not with TOP-E 25(30)/1-7,
TOP- E30/1-10, TOP- E40/1-4
and TOP-E 50/1-6)
(remote speed adjustment) (not with TOP-E 25(30)/1-7,
TOP- E30/1-10, TOP- E40/1-4
and TOP-E 50/1-6)

(remote setpoint adjustment)
Single/collective fault signal (potential-free

NC contact)

Equipment/Function Wilo-Star-E, Wilo-TOP-E

Wilo-Star-E Wilo-TOP-E
(EasyStar)

Fault light
Cooling
Data exchange




Possible with IF-Modul (accessories)
coupling modules
LONWORKS network Possible with IF-Modul (accessories)

(Twin-head pump management with 2
single-head pumps only possible if the equivalent twin-head pump is listed in the Wilo catalogue)

switchover/time-sensitive pump alteration) Different combinations with IF-Modul
cut-in and out) Different combinations with IF-Modul
Solar thermal
Quick connection with spring clips

ventilator Rp 3/8
Plug-in slot for optional expansion with Wilo-IF-
Moduls

(for DN 32 - DN 65 nominal connection diameters)

Including 1.8 m power cable with grounding plug



Systems

Technical Data Wilo-Star-E

Wilo-Star-E...
(EasyStar)
15/1-3 25/1-3 30/1-3 15/1-5 25/1-5 30/1-5
Approved fluids
(other fluids on request)

pumping data)

Performance

Flow volume max. [m3/h] 2.5 2.5 2.5 3.5 3.5 3.5
Temperature range for utilisation in heating, ventilation

& air conditioning systems
at max. ambient temperature of +25 C [C] +20 to +110 +20 to +110
at max. ambient temperature +40 C [C] +20 to +95 +20 to +95
circulation systems
Maximum permitted total hardness in potable water

circulation systems [d]
Standard version for operating pressure pmax [bar] 10 10 10 10 10 10
Special version for operating pressure pmax [bar]
Pipe connections
Screwed connection Rp 1/ 1 11/4 1/ 1 11/4

2 2

Mating flange for PN 16

flange, special version




plug

Technical Data Wilo-Star-E

Wilo-Star-E...
(EasyStar)
15/1-3 25/1-3 30/1-3 15/1-5 25/1-5 30/1-5
Motor/electronics
Electromagnetic compatibility EN 61000-6-3

Cooling
Materials

Impeller Plastic (PP -%40 GF)
Shaft Stainless steel (X40 Cr13)

50 C 0.5 0.5 0.5 0.5 0.5 0.5

95 C 3 3 3 3 3 3
110 C 10 10 10 10 10 10
Solar thermal
Systems

Pump curves Wilo-Star-E
Wilo-Star-E 15/1-3, E 25/1-3, E 30/1-3 Wilo-Star-E 15/1-5, E 25/1-5, E 30/1-5

'p-v (variable) 'p-v (variable)
v v
0 1 2 3 4 5 Rp 0 1 2 3 4 5 Rp
0 0,5 1 1,5 Rp 1 [m/s] 0 0,5 1 1,5 Rp 1 [m/s]
0 0,25 0,5 0,75 0,75 Rp 1 0 0,25 0,5 0,75 0,75 Rp 1
3,5 6
Wilo-Star-E Wilo-Star-E
3 15/1-3, 25/1-3, 30/1-3 5
15/1-5, 25/1-5, 30/1-5
1 ~ 230 V - Rp , Rp 1, Rp 1 1 ~ 230 V - Rp , Rp 1, Rp 1
2,5
4
2
p- p-
H[m]
H[m]
v 3 v
1,5 m m
ax ax
. .
2
1
1
0,5
min. min.
0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 3 3,5[m/h]
0 0,2 0,4 0,6 0,8 1,0 [l/s] 0 0,2 0,4 0,6 0,8 1,0 [l/s]
Q Q
50 100
max.
40 80 max.
3m 2m
30 60
P1 [W]
P1 [W]
3m
2m
20 min. 40
min.
10 20
0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 3 3,5[m/h]

Terminal Diagrams, Motor Data Wilo-Star-E
Terminal diagram
Cooling
L N PE

Single-phase AC motor 1~230 V, 50 Hz, with capacitor installed

Motor data
Wilo-Star-E... Speed Power Current at Motor protection Capacitor Threaded

consumption 1~230 V 3~230 V 3~400 V cable
connection
n P1 I Capacity PG
[1/min] [W] [A] [mF/VDB]
not necessary
15/1-3-130 1060 - 2350 18 - 42 0.13 - 0.19 (blocking current- 1,7/400 11
proof)
not necessary
proof)
not necessary
25/1-3 1060 - 2350 18 - 42 0.13 - 0.19 (blocking current- 1,7/400 11
proof)
Solar thermal
not necessary
25/1-3-130 1060 - 2350 18 - 42 0.13 - 0,19 (blocking current- 1,7/400 11
proof)
not necessary
proof)
not necessary
proof)
not necessary
proof)
not necessary
proof)
Systems

Dimensions, Weights Wilo-Star-E
Dimension drawing
b1 l4
b2 G
l2
b3
l0
l3
Rp/DN b0 a1 l1
Dimensions, Weights
Wilo-Star-E... Pipe connection/ Thread Pump dimensions Weight about

nominal diameter
Rp G a1 I0 l1 l2 l3 l4 b0 b1 b2 b3
[mm] [kg]
15/1-3-130 Rp 1/2 G1 33 130 96 65 78 160 93 106 56 74 2.2
15/1-5-130 Rp 1/2 G1 33 130 96 65 78 160 93 106 56 74 2.5
25/1-3 Rp 1 G 11/2 33 180 96 90 78 160 93 106 56 74 2.4
25/1-3-130 Rp 1 G/112 33 130 96 65 78 160 93 106 56 74 2.2
25/1-5 Rp 1 G 11/2 33 180 96 90 78 160 93 106 56 74 2.7
25/1-5-130 Rp 1 G 11/2 33 130 96 65 78 160 93 106 56 74 2.5
30/1-3 Rp 11/4 G2 33 180 96 90 78 160 93 106 56 74 2.6
30/1-5 Rp 11/4 G2 33 180 96 90 78 160 93 106 56 74 2.8

85
Cooling
Systems
Technical Data Wilo-TOP-E

Wilo-TOP-E...
100/1-10
30/1-10
40/1-10
50/1-10
65/1-10
80/1-10
25/1-7
30/1-7
40/1-4
50/1-6
50/1-7
Approved fluids
than 20 % glycol content require rechecking of the
pumping data)

Performance
Maximum delivery head [m] 7 7 11 4 10 7 7 10 9 10 10
Flow volume max. [m3/h] 6.5 6.5 9 11 18 15 24 27 32 62 62

at max. ambient temperature +40 C [C] +20 to +110
circulation systems [C]

Standard version for operating pressure pmax [bar] 10 10 10 6/10 6/10 6/10 6/10 6/10 6/10 6 6
Special version for operating pressure pmax [bar] 10 10
16 16 16 16 16 16
16 16
Pipe connections
Screwed connection Rp 1 11/4 11/4
Nominal connection diameter DN 40 40 50 50 50 65 80 100




Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230 230 230 230

plug
Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50

Technical Data Wilo-TOP-E

Wilo-TOP-E...
100/1-10
30/1-10
40/1-10
50/1-10
65/1-10
80/1-10
25/1-7
30/1-7
40/1-4
50/1-6
50/1-7
Motor/electronics
Cooling
Power electronics High-
Fre-
High-frequency freq.
quency Frequency converter
PWM procedure PWM
conv.
process
Protection class IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43

Insulation class F F F F F F F F F F F
Materials
Pump housing Grey cast iron
Grey cast iron (EN-GJL-250)
(EN-GJL-200)
TOP-E 30/1-7:
TOP-E 50/1-7, TOP-E 65/1-10, TOP E-80/1-10:
Also as special version in
Also as special version in red bronze (CC 491K)
red bronze
(CC 491K)
Impeller Plastic (PPS -%40 GF)
Solar thermal
50 C 0.5 0.5 0.5 0.5 0.5 0.5 3 3 3 3 3
95 C 5 5 5 5 5 5 10 10 10 10 10
110 C 11 11 11 11 11 11 16 16 16 16 16
Systems

Pump curves Wilo-TOP-E
Pump Wilo-TOP-E 25/1-7, 30/1-7

curves 'p-c (constant) 'p-v (variable)
Wilo- v v
TOP-E 0 1 2 3 Rp 1
[m/s]
0 1 2 3 Rp 1
[m/s]
0 0,5 1 1,5 2 Rp 11/4 0 0,5 1 1,5 2 Rp 11/4
7 7
Pump Wilo-TOP-E 25/1-7 Wilo-TOP-E 25/1-7
p
Curves 6
-c Wilo-TOP-E 30/1-7 6
Wilo-TOP-E 30/1-7
1 ~ 230 V - Rp 1/Rp 11/4 1 ~ 230 V - Rp 1/Rp 11/4

p-
5 5 v
m
ax
4 . 4 m
ax
H[m]
H[m]
3 3
2 2
1 1
min min.
.
0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 [lgpm] 0 5 10 15 20 [lgpm]
Q Q
200 200
max.
175 max. 175
5m 4m 3m
150 150
6m 2m 5m 4m 3m
125 125
1m 6m 2m
P1[W]
100 100
P1[W]
75 min. 75 min.
50 50
25 25
0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 [m3/h]
Wilo-TOP-E 30/1-10
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
12 12
11
Wilo-TOP-E 30/1-10 11
Wilo-TOP-E 30/1-10
1 ~ 230 V - Rp 11/4 1 ~ 230 V - Rp 11/4
10 10
p p
-c -v
9 9
8 8
7 7
H[m]
m ma
ax x.
H[m]
6 . 6
5 5
4 4
3 3
2 2
min
.
1 1
min
.
0 0
0 1 2 3 4 5 6 7 8 9 [m3/h] 0 1 2 3 4 5 6 7 8 9 [m3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 25 30 35 [lgpm] 0 5 10 15 20 25 30 35 [lgpm]
Q Q
400 400
max. max.
6m 4m 6m
300 300
8m 2m 8m 4m
P1[W]
m
10 m
P1[ W]
200 200 10
min.
min.
1m
100 100
0 0
0 1 2 3 4 5 6 7 8 9 [m3/h] 0 1 2 3 4 5 6 7 8 9 [m3/h]

Wilo-TOP-E 40/1-4
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
5 5
Wilo-TOP-E 40/1-4 Wilo-TOP-E 40/1-4
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
4 p 4 p
-c -c
Cooling
3 ma 3 ma
H[m]
H[m]
x. x.
2 2
1 1

min. min.
0 0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 [m3/h]
0 1 2 3 [l/s] 0 1 2 3 [l/s]
0 10 20 30 [lgpm] 0 10 20 30 [lgpm]
Q Q
225 225
200 200
max. max.
175 175
P1[W]
P1[W]
150 150
3m 2m 3m 2m
125 125
1m 1m
100 100
75 min. 75 min.
50 50
25 25
0 0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 [m3/h]
Wilo-TOP-E 40/1-10
Solar thermal
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
p-
c Wilo-TOP-E 40/1-10 Wilo-TOP-E 40/1-10
9 1 ~ 230 V - DN 40 9 1 ~ 230 V - DN 40
8 8
p
-v
7 7
ma
6 x. 6 m
ax
.
H[m]
5 5
H[m]
4 4
3 3
2 2
min min
. .
1 1
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
700 700
max.
600 600
max.
500 500
P1[W]
400 400
P1[W]
7m 8m 7m 4m
5m 5m
300 300
3m 6m
200 200
100 min. 100

1m min.
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]
Systems

Wilo-TOP-E 50/1-6
v v
0 0,5 1 1,5 [m/s] 0 0,5 1 1,5 [m/s]
8 8
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p
-c
6 6 p
-v
5 5
m
ax
.
m
4 4 ax
H[m]
H[m]
3 3
2 2
1 1 min.
min
.
0 0
0 2 4 6 8 10 12 14 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
450 450
400 400
max.
350 350
max. 4m 3m 5m
300 300
5m 2m 6m 4m 3m
250 250
P1[W]
6m 1m 2m
P1[W]
200 200
150 min. 150 min.
100 100
50 50
0 0
0 2 4 6 8 10 12 14 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
Wilo-TOP-E 50/1-7
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
8 8
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p-
c
6 6
p
-v
m
5 ax 5
.
m
H[m]
ax
.
H[m]
4 4
3 3
2 2
1 1
min min
. .
0 0
0 5 10 15 20 [m3/h] 0 5 10 15 20 [m3/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 10 20 30 40 50 60 70 80 [lgpm] 0 10 20 30 40 50 60 70 80 [lgpm]
Q Q
700 700
max.
600 600
max.
500 500
6m 6m
P1[W]
400 400
P1[ W]
5m
4m 5m
300 300
3m 4m 3m
200 200
2m
1m
100 100
min. min.
0 0
0 5 10 15 20 [m3/h] 0 5 10 15 20 [m3/h]

Wilo-TOP-E 50/1-10
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
10 10
p
-c Wilo-TOP-E 50/1-10 Wilo-TOP-E 50/1-10
9 1 ~ 230 V - DN 50 9 1 ~ 230 V - DN 50
8 8

Cooling
7 7 p-
m v
ax
.
6 6
m
H[m]
ax
H[m]
.
5 5
4 4
3 3
min. min.
2 2

1 1
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
1000 1000
max.
max.
800 800
P1[W]
600 600
P1[ W ]
9m 7m 8m m
7
400 400
5m 6m 5m
3m 4m
200 min. 200
1m min.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
Wilo-TOP-E 65/1-10
Solar thermal
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
9 9
8 p 1 ~ 230 V - DN 65 8 1 ~ 230 V - DN 65
-c
7 7
p
-v
6 6
ma ma
x.
x.
5 5
H[m]
H[m]
4 4
3 3
2 2
min.
1 min 1
.
0 0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]
0 2 4 6 8 [l/s] 0 2 4 6 8 [l/s]
0 25 50 75 100 [lgpm] 0 25 50 75 100 [lgpm]
Q Q
1000 1000
max.
max.
800 800
5m
7m
P1[W ]
600 600
P1[W ]
7m
3m 6m
400 400
5m
4m
200 min. 200
1m min.
0 0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]
Systems

Wilo-TOP-E 80/1-10
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
9 1 ~ 230 V - DN 80 9 1 ~ 230 V - DN 80
p
8 -c 8
p
7 7 -v
6 6
m
H[m]
ax m
5 . 5 ax
.
H[m]
4 4
3 3
min. min.
2 2
1 1
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
0 2 4 6 8 10 12 14 16 18 [l/s] 0 2 4 6 8 10 12 14 16 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 1800
max. max.
1600 1600
1400 1400
9m
P1[W]
1200 1200
7m 7m
P1[ W ]
1000 1000
5m 8m 6m 5m
800 800
3m 4m
600 600
400 400
min. 1m
200 200
min.
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
Wilo-TOP-E 100/1-10
v v
0 0,5 1 1,5 [m/s] 0 0,5 1 1,5 [m/s]
10 10
9 1 ~ 230 V - DN 100 9 1 ~ 230 V - DN 100
p
8 -c 8
p
7 7 -v
6 6
m
H[m]
ax m
H[m]
5 . 5 ax
.
4 4
3 3
2 min. 2 min.
1 1
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
0 2 4 6 8 10 12 14 16 18 [l/s] 0 2 4 6 8 10 12 14 16 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 max. 1800 max.
1600 1600
1400 1400
9m 7m
P1[ W]
1200 1200
P1[W ]
1000 1000 7m
5m 8m 6m 5m
800 800
3m 4m
600 600
400 400
min. 1m
200 200
min.
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]

Terminal Diagrams, Motor Data Wilo-TOP-E
Standard Standard
L N PE SSM L1 L3 PE SSM In +24V Ext. off L N PE SSM L1 L3 PE SSM

0 10V
1~ 230 V, 50 Hz L2 L3 1~ 230 V, 50 Hz L2 L3
Cooling
L1 L2 L1 L2
3~ 230 V, 50 Hz 3~ 230 V, 50 Hz
Option: IF module PLR Option: IF module LON Option: IF module PLR Option: IF module LON
DP LON DP LON

PLR DP PLR DP
DP: Twin-head pump management (2 pumps) DP: Twin-head pump management (2 pumps)
PLR: Serial digital BA interface PLR: Serial digital BA interface
LON: Serial digital LONWORKS interface LON: Serial digital LONWORKS interface
SSM Collective fault signal SSM Collective fault signal
NC contact in accordance with VDI 3814, load capacity 1 A, (NC contact in accordance with VDI 3814, load capacity 1 A,
250 V ~) 250 V ~)
For function, see Chapter Wilo-Control Pump Manage- For function, see Chapter Wilo-Control Pump Manage-
ment Systems, Planning Guide ment Systems, Planning Guide
A/In: Control input 0 - 10 V for speed-controller operation
+24V: Auxiliary voltage
Ext. off: Control input Overriding Off for ext. potential-free
contact (NC contact):
Contact closed: Pump enabled,
contact open: Pump Off
Solar thermal
Motor data
Wilo-TOP-E... Rated Speed Power con- Current at Motor Threaded cable Ter-
power sumption 1~230V 3~230V 3~400V protection connection minal
diagram
P2 n P1 I PG
[W] [1/min] [W] [A]
25/1-7 90 1000 2800 30 200 0.2 0.9 0.2 0.9 integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
30/1-7 90 1000 2800 30 200 0.2 0.9 0.2 0.9 integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
30/1-10 180 900 2800 45 400 0.25 1.8 0.25 1.8 integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
40/1-4 90 1250 2700 60 200 0.3 0.9 0.3 0.9 integrated 1 x 7 / 1 x 11/1 x 13.5 A
40/1-10 350 850 2850 25 625 0.18 2.75 0.18 2.75 integrated 1 x 7 / 1 x 11/1 x 13.5 B
50/1-6 180 1000 2800 70 390 0.35 1.7 0.35 1.7 integrated 1 x 7 / 1 x 11/1 x 13.5 A
50/1-7 350 850 2850 25 645 0.18 2.81 0.18 2.81 integrated 1 x 7 / 1 x 11/1 x 13.5 B
50/1-10 450 850 2850 30 930 0.28 4.1 0.28 4.1 integrated 1 x 7 / 1 x 11/1 x 13.5 B
65/1-10 570 850 2850 35 980 0,27 4,31 0,27 4,31 integrated 1 x 7 / 1 x 11/1 x 13.5 B
80/1-10 1100 850 2850 60 1650 0.33 7.2 0.33 7.2 integrated 1 x 7 / 1 x 11/1 x 13.5 B
100/1-10 1100 850 2850 60 1650 0.33 7.2 0.33 7.2 integrated 1 x 7 / 1 x 11/1 x 13.5 B
Systems

Dimensions, Weights Wilo-TOP-E
Pg Rp Pg Rp
b3
b3
l0
l0
G a1 G a1
b1 a2 l1 b1 a2 l1
b2 b2 b2 b2
Pg Pg
b3
b3
l0
l0
b1 R 1/8 a1 b1 R 1/8 a1
b2 b2 a2 l1 b2 b2 a2 l1
Dimension drawing E Dimension drawing F Dimension drawing G
Pg D D
k L2 k
k L1 d
d DN
DN
b3
l0
n x d1
n x dL
n x d2
b1 R 1/8 a1
b2 b2 a2 l1

Dimensions, Weights Wilo-TOP-E
Dimensions, Weights
Wilo-TOP-E... Pipe connection/ Thread Pump dimensions Weight Dimen-
nominal diameter about sional
drawing
Rp/DN G I0 a1 a2 l1 b1 b2 b3 PN 6/10
[mm] [kg]
25/1-7 Rp 1 G 11/2 180 34 56 225 66 80 125 5.5 A
Cooling
30/1-7 Rp 11/4 G2 180 34 64 232 66 88 125 5.5 A
30/1-10 Rp 11/4 G2 180 40 68 257 73 93 133 7.5 B
40/1-4 40 220 54 76 237 83 103 125 10.0 C
40/1-10 40 250 57 88 306 90 115 160 16.0 E
50/1-6 50 240 39 82 275 78 112 133 13.0 D
50/1-7 50 280 63 82 314 91 116 160 18.0 E

50/1-10 50 280 69 91 337 101 120 190 19.0 E
65/1-10 65 340 79 100 368 118 134 200 26.0 E
80/1-10 80 360 95 130 371 137 152 200 30.5/32.5 E
100/1-10 100 360 95 130 371 137 152 200 33/35 E
Flange dimensions
Wilo-TOP-E... Flange Nominal Pump flange dimensions Dimensional

diameter drawing
DN D d kL1/kL2 n x dL1/dL2
[mm] [pcs. x mm]
Combination flange PN 6/10
40/1-4
(flange PN 16, in accordance 40 150 84 100/110 4 x 14/19 F
40/1-10
Solar thermal
with DIN 2533)
50/1-6 Combination flange PN 6/10
50/1-7 (flange PN 16, in accordance 50 165 99 110/125 4 x 14/19 F
50/1-10 with DIN 2533)
65/1-10 (flange PN 16, in accordance 65 185 118 130/145 4 x 14/19 F
with DIN 2533)
Flange PN 6
80 190 128 150 4 x 19 G
(as per DIN 2531)
80/1-10 Flange PN 16
(in accordance with DIN 2533,
80 200 138 160 8 x 19 G
drilled in accordance with
EN 1092-2)
Flange PN 6
100 210 148 170 4 x 19 G
(as per DIN 2531)
100/1-10 Flange PN 16
100 220 158 180 8 x 19 G
EN 1092-2)
n = No. of bolt holes
Systems

Energy-saving pumps (twin-head pumps)
Equipment/Function Wilo-TOP-ED
Wilo-TOP-ED
Operating mode
Manual functions

Automatic functions

operating mode

Deblocking function
Soft start
(not with TOP-ED 32/1-7, TOP-ED 40/1-7
and TOP-ED 50/1-6)
Safety control

(not with TOP-ED 32/1-7, TOP-ED 40/1-7
and TOP-ED 50/1-6)
(remote speed adjustment) (not with TOP-ED 32/1-7, TOP-ED 40/1-7
and TOP-ED 50/1-6)

Single/collective fault signal (potential-free NC

contact) (programmable with IR-Monitor)


Equipment/Function Wilo-TOP-ED
Wilo-TOP-ED
Fault light
Data exchange
Cooling

PLR serial digital interface for connection to BA via
Wilo interface converter or company-specific

Possible with IF-Modul (accessories)
coupling modules

LONWORKS network Possible with IF-Modul (accessories)

(Twin-head pump management with 2 single-head pumps only
possible if the equivalent twin-head pump is listed in the Wilo catalogue)

switchover/time-sensitive pump alteration) Different combinations with IF-Modul (accessories) possible
(see Chapter Wilo-Control Pump Management Systems)
cut-in and out) Different combinations with IF-Modul (accessories) possible
(see Chapter Wilo-Control Pump Management Systems)

Solar thermal

ventilator Rp 3/8
IF-Moduls




Systems

Technical Data Wilo-TOP-ED

Wilo-TOP-ED...
32/1-7 40/1-7 40/1-10 50/1-6 50/1-7 50/1-10 65/1-10 80/1-10
Approved fluids

pumping data)

Performance
Maximum delivery head [m] 7 7 10 7 7 10 9 10

Flow volume max. [m3/h] 10 23 27 24 39 43 59 93

tion and A/C systems
circulation systems

Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6
Special version for operating pressure pmax [bar] 10
16 16 16 16 16 16
16
Pipe connections
Nominal connection diameter DN 32 40 40 50 50 50 65 80





Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230

plug
Mains frequency [Hz] 50 50 50 50 50 50 50 50

Technical Data Wilo-TOP-ED

Wilo-TOP-ED...
32/1-7 40/1-7 40/1-10 50/1-6 50/1-7 50/1-10 65/1-10 80/1-10
Motor/electronics

Cooling
Power electronics High-freq.
High-frequency PWM Frequency
PWM Frequency converter
procedure converter
process
Protection class IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43 IP 43
Insulation class F F F F F F F F
Materials

Impeller Plastic (PPS - 40% GF)

50 C 0,5 0,5 0,5 0,5 3 3 3 3

95 C 5 5 5 5 10 10 10 10
110 C 11 11 11 11 16 16 16 16
Solar thermal
Systems

Pump curves Wilo-TOP-ED
Wilo-TOP-ED 32/1-7
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
7 7
Wilo-TOP-ED 32/1-7 Wilo-TOP-ED 32/1-7
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32
6 p
-c + 6 +
p
5 5 -v
ma
m x.
4 ax 4
.
H[m]
H[m]
3 3
2 2
1 min 1 min
.
.
0 0
0 1 2 3 4 5 6 7 8 9 10 [m3/h] 0 1 2 3 4 5 6 7 8 9 10 [m3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 10 20 30 [lgpm] 0 10 20 30 [lgpm]
Q Q
400 400
max.
350 max. 350
300 300
6m 3m 2m 5m 4m
250 5m 4m
250 6m
P1[ W ]
1m 3m 2m
200 200
150 150
100 100
min. P1- Wilo-TOP-E 30/1-7 P1- Wilo-TOP-E 30/1-7
50 50 min.
0 0
0 1 2 3 4 5 6 7 8 9 10 [m3/h] 0 1 2 3 4 5 6 7 8 9 10 [m3/h]
Wilo-TOP-ED 40/1-7
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
8 8
7 1 ~ 230 V - DN 40 7 1 ~ 230 V - DN 40
p
+ +
-c
6 6
p
-v
m
H[m]
5 ax 5
.
H[m]
4 4
m
ax
.
3 3
2 2
mi
1 1 n.
min
.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
900 900
800 800
max. max.
P1[W]
700 700
5m 4m 4m 3m
600 600
6m 3m 6m 5m
P1[W]
500 500
2m 2m
400 400
1m
300 300
200 200
P1- Wilo-TOP-E 50/1-6 P1- Wilo-TOP-E 50/1-6
100 min. 100 min.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]

Wilo-TOP-ED 40/1-10
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
11 11
10 10 1 ~ 230 V - DN 40
1 ~ 230 V - DN 40
+ +
9 p 9
-c
Cooling
8 8 p
-v
7 ma 7
x. m
ax
H[m]
6 6 .
H[m]
5 5
4 4
3 3
2 min 2 min

.
.
1 1
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 [lgpm]
Q Q
1200 1200
max.
1000 1000
max.
7m 8m
800 8m 800
P1[W]
P1[ W ]
6m 5m 7m
600 600
6m 5m
4m 3m
400 400
4m
2m
200 P 1- Wilo-TOP-E 40/1-10 200 P1- Wilo-TOP-E 40/1-10
1m min.
min.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
Wilo-TOP-ED 50/1-6
Solar thermal
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
8 8
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p
+ +
-c
6 6
p
-v
m
5 ax 5
.
H[m]
H[m]
4 4
m
ax
.
3 3
2 2
1 1
mi mi
n. n.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
900 900
800 800
max. max.
700 700
5m 4m 4m 3m
P1[W]
P1[W]
600 2m 600
6m 5m
500 3m 500 6m
1m 2m
400 400
300 300
200 200
100 min. 100
min.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
Systems

Wilo-TOP-ED 50/1-7
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s]
8 8
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p- + +
c
6 6
ma p
x. -v
5 5
ma
x.
H[m]
H[m]
4 4
3 3
2 2
mi
1 1 n.
mi
n.
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 5 10 15 20 25 30 35 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
1400 1400
1200 1200 max.

max.
1000 1000
6m 5m 6m
800 800
P1[W]
P1[W]
4m 5m 4m
3m
600 600
2m 3m
400 400
1m P 1- Wilo-TOP-E 50/1-7 P1- Wilo-TOP-E 50/1-7
200 200
min. min.
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 5 10 15 20 25 30 35 [m3/h]
Wilo-TOP-ED 50/1-10
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
10 10
9
1 ~ 230 V - DN 50 9
1 ~ 230 V - DN 50
p-
c + +
8 8
p
-v
7 7
6 m 6 m
ax ax
H[m]
. .
H[m]
5 5
4 4
3 3
2 2
min
.
1 1
mi
n.
0 0
0 5 10 15 20 25 30 35 40 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 25 50 75 100 125 [lgpm] 0 25 50 75 100 125 [lgpm]
Q Q
2000 2000
1800 1800
max.
1600 1600
max.
1400 1400
7m
P1[W]
1200 8m 1200
6m 8m 7m
P1[W]
1000 1000
5m 6m
800 800
4m 5m 4m
600 600
3m 2m
400 400
1m P1- Wilo-TOP-E 50/1-10 P1- Wilo-TOP-E 50/1-10
200 200
min. min.
0 0
0 5 10 15 20 25 30 35 40 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]

Wilo-TOP-ED 65/1-10
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
9 9
1 ~ 230 V - DN 65 1 ~ 230 V - DN 65
8
p
-c
+ 8 +
7 7
p
Cooling
-v
6 6
ma
x. ma
x.
5 5
H[m]
H[m]
4 4
3 3
2 2
min

.
1 1
mi
n.
0 0
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 [m3/h]
0 2 4 6 8 10 12 14 [l/s] 0 2 4 6 8 10 12 14 [l/s]
0 20 40 60 80 100 120 140 160 180 [lgpm] 0 20 40 60 80 100 120 140 160 180 [lgpm]
Q Q
2000 2000
max.
1600 max. 1600
7m 6m 5m 7m
P1[W]
P1[W]
1200 1200
4m 6m
3m 5m
800 800
4m
2m
400 400
1m P1- Wilo-TOP-E 65/1-10 P1- Wilo-TOP-E 65/1-10
min. min.
0 0
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 [m3/h]
Wilo-TOP-ED 80/1-10
Solar thermal
v v
0 1 2 3 4 [m/s] 0 1 2 3 4 [m/s]
10 10
9
1 ~ 230 V - DN 80 9 1 ~ 230 V - DN 80
p
-c
+ +
8 8
p
-v
7 7
m m
ax
6 . 6 ax
.
H[m]
H[m]
5 5
4 4
3 3
min
2 . 2 min
.
1 1
0 0
0 10 20 30 40 50 60 70 80 90 [m3/h] 0 10 20 30 40 50 60 70 80 90 [m3/h]
0 4 8 12 16 20 24 [l/s] 0 4 8 12 16 20 24 [l/s]
0 40 80 120 160 200 240 280 320 [lgpm] 0 40 80 120 160 200 240 280 320 [lgpm]
Q Q
4000 4000
max. max.
3000 3000
8m
7m 8m
P1[W]
P1[W]
6m 7m
2000 2000
5m 6m 5m
4m
4m
1000 3m 1000
2m
1m
min. min.
0 0
0 10 20 30 40 50 60 70 80 90 [m3/h] 0 10 20 30 40 50 60 70 80 90 [m3/h]
Systems

Terminal Diagrams, Motor Data Wilo-TOP-ED
Standard Standard
L N PE SSM L1 L3 PE SSM In +24V Ext. off L N PE SSM L1 L3 PE SSM

0 10V
1~ 230 V, 50 Hz L2 L3 1~ 230 V, 50 Hz L2 L3
L1 L2 L1 L2
3~ 230 V, 50 Hz 3~ 230 V, 50 Hz
Option: IF module PLR Option: IF module LON Option: IF module PLR Option: IF module LON
DP LON DP LON
PLR DP PLR DP
DP: Twin-head pump management (2 pumps) DP: Twin-head pump management (2 pumps)
PLR: Serial digital BA interface PLR: Serial digital BA interface
LON: Serial digital LONWORKS interface LON: Serial digital LONWORKS interface
SSM Collective fault signal SSM Collective fault signal
(NC contact in accordance with VDI 3814, load capacity 1 A, (NC contact in accordance with VDI 3814, load capacity 1 A,
250 V ~) 250 V ~)
For function, see Chapter Wilo-Control Pump Manage- For function, see Chapter Wilo-Control Pump Manage-
ment Systems, Planning Guide ment Systems, Planning Guide
A/In: Control input 0 - 10 V for speed-controller operation
+24V: Auxiliary voltage
Ext. off: Control input Overriding Off for ext. potential-free
contact (NC contact):
Contact closed: Pump enabled,
contact open: Pump Off
Motor data
Wilo-TOP-ED... Nominal Speed Power Current at Motor Threaded cable Ter-

power consumption 1~230 V 3~230 V 3~400 V protec- connection minal
tion diagram
P2 n P1 I PG
[W] [1/min] [W] [A]
32/1-7 90 1000 - 2800 30 - 200 0.2 - 0.9 0.2 - 0.9 integrated 1 x 7 / 1 x 11/1 x 13.5 A
40/1-7 180 1000 - 2800 70 - 390 0.35 - 1.7 0.35 - 1.7 integrated 1 x 7 / 1 x 11/1 x 13.5 A
40/1-10 350 850 - 2850 25 - 625 0.18 - 2.75 0.18 - 2.75 integrated 1 x 7 / 1 x 11/1 x 13.5 B
50/1-6 180 1000 - 2800 70 - 390 0.35 - 1.7 0.35 - 1.7 integrated 1 x 7 / 1 x 11/1 x 13.5 A
50/1-7 350 850 - 2850 25 - 645 0.18 - 2.81 0.18 - 2.81 integrated 1 x 7 / 1 x 11/1 x 13.5 B
50/1-10 450 850 - 2850 30 - 930 0.28 - 4.1 0.28 - 4.1 integrated 1 x 7 / 1 x 11/1 x 13.5 B
65/1-10 570 850 - 2850 35 - 980 0.27 - 4.31 0.27 - 4.31 integrated 1 x 7 / 1 x 11/1 x 13.5 B
80/1-10 1100 850 - 2850 60 - 1650 0.33 - 7.2 0.33 - 7.2 integrated 1 x 7 / 1 x 11/1 x 13.5 B

Dimensions, Weights Wilo-TOP-ED
Dimension drawing A
q1 q2
R 1/8
k1 k2
b1
m
Cooling
a
l0
R 1/8 Pg
l1

Dimension drawing B
q1 q2
R 1/8
k1 k2
M10
b1
m
c
a
l0
Solar thermal
R 1/8 Pg
l1
Dimension drawing C
q1 q2 k1 k2
M10
b1
c
a
l0
Pg
R 1/8
l1
l2
Systems

Dimension drawing D Dimension drawing E
D D
k L2 k
k L1 d
d DN
DN
n x d1
n x dL
n x d2
Dimension drawing F
l
18
18
50
30 30 30
p
50
18
Dimensions, Weights
Wilo-TOP-ED... Pipe Pump dimensions Weight Dimension

connection/ about drawing
Nominal
diameter
DN I0 m l1 c a k1 k2 l p b1 q1 q2 PN 6/10
[mm] [kg]
32/1-7 32 220 115 232 - 39 126 119 - - 124 135 158 15.0 A
40/1-7 40 250 135 267 73 44 150 143 172 108 132 149 176 22.0 B/F
40/1-10 40 250 135 306 75 64 178 172 225 132 165 185 198 32.0 C/F
50/1-6 50 280 160 275 82,5 36 150 143 172 113 132 149 176 24.0 B/F
50/1-7 50 280 160 314 82,5 62 179 169 225 132 165 185 198 33.0 C/F
50/1-10 50 280 155 337 82,5 69 198 192 228 157 195 197 210 38.0 C/F
65/1-10 65 340 185 368 92,5 80 223 209 225 162 205 208 220 51.0 C/F
80/1-10 80 360 205 371 100 94 249 231 240 180 205 240 256 59.5/61.0 C/F
Note for support-bracket mounting:
For all bores with M10 threads for support-bracket mounting for versions TOP-ED 40 and TOP-ED 50 are obtainable upon request.

Flange dimensions
Wilo-TOP-ED... Flange Nominal Pump flange dimensions Dimensional
diameter drawing
[mm] [pcs. x mm]
32/1-7 (flange PN 16, in accordance with 32 140 78 90/100 4 x 14/19 D
Cooling
DIN 2533)
40/1-7
(flange PN 16, in accordance with 40 150 88 110 4 x 14/19 D
40/1-10
DIN 2533)
50/1-6 Combination flange PN 6/10
50/1-7 (flange PN 16, in accordance with 50 165 102 125 4 x 14/19 D
50/1-10 DIN 2533)

65/1-10 (flange PN 16, in accordance with 65 185 122 145 4 x 14/19 D
DIN 2533)
Flange PN 6
80 190 128 150 4 x 19 E
(as per DIN 2531)
80/1-10 Flange PN 16
80 200 138 160 8 x 19 E
EN 1092-2)
Solar thermal
Systems

Automatic pumps (single-head pumps)
Series overview Wilo-Smart
Series: Wilo-Smart
H[m]
ces Wilo-Smart > Single-head pumps:
Repla-Star-A 5 Automatic circulating pumps with screw
l o
Wi oStar) connection
(Aut 4 Sm
art > Application:
25
3 Sm /3
0/
Hot-water heating systems of all kinds
art 6
25
2 /30
/4
0
0 0,5 1 1,5 2 2,5 3 Q[m/h]

Series overview Wilo-Smart
Series: Wilo-Smart
Simple pipe connection thanks to the safe and practical wrench attachment point on the pump Planning Guide: . . . . . . . . . . . . . . . . . . 6
body. Equipment/Function: . . . . . . . . . . . . . 110
Secure electrical connection through ergonomically optimised terminal box. Technical Data: . . . . . . . . . . . . . . . . . . 112
Quick connection with spring clips Pump Curves: . . . . . . . . . . . . . . . . . . . . 114
Easy operation. Ex-works setting suitable for 80% of all heating systems requirements. Simple Terminal Diagrams, Motor Data:. . . . 115
Cooling
selection of the 3 pre-programmed control channels is accomplished with the red button. Dimensions, Weights: . . . . . . . . . . . . . 115
The Wilo-Smart automatic control mode prevents flow noise in the heating system and Service/Accessories: . . . . . . . . . . . . . . 325
reduces power consumption.
Operational reliability thanks to automatic deblocking function. A special bronze filter pre-
vents particles from entering the motor space.

Solar thermal
Systems

Equipment/function Wilo-Smart
Wilo-Smart
Operating modes
Differential pressure control
dp-c for constant differential pressure
dp-v for variable differential pressure
dp-T for temperature-controlled differential pressure
Manual functions

Setting to Autopilot

(automatic setback mode)
Setting the control channels 3
Automatic functions

operating mode
Deblocking function
Soft start
Safety control

Control input Analogue In 0 - 10 V

(remote speed adjustment)
Control input Analogue In 0 - 10 V


NC contact)


Equipment/function Wilo-Smart
Wilo-Smart
Fault light
Data exchange
Cooling

IR-Monitor (see IR-Monitor function table)
coupling modules


LONWORKS network

duty changeover/time-sensitive pump alteration)

cut-in and out)

Solar thermal

ventilator Rp 3/8

IF-Moduls
Particle filter


Systems

Technical Data Wilo-Smart

Wilo-Smart...
25/4 30/4 25/6 30/6
Approved fluids
(other fluids/media on request)

than 20% glycol require checking of the pumping
data)

Performance
Maximum delivery head [m] 4 4 6 6

Flow volume max. [m3/h] 3 3 3.5 3.5

at max. ambient temperature of +25 C [C]
at max. ambient temperature +40 C [C] +2 C to +95 C +2 C to +95C +2 C to +95 C +2 C to +95 C
circulation systems

Standard version for operating pressure pmax [bar] 10 10 10 10
Pipe connections
Screwed connection Rp 1 11/4 1 11/4




Mains supply connection 1~ [V], standard version 230 230 230 230
Mains supply connection 3~ [V], standard version

plug
Mains frequency [Hz] 50 50 50 50

Technical Data Wilo-Smart

Wilo-Smart...
25/4 30/4 25/6 30/6
Motor/electronics
Electromagnetic compatibility EN 61800-3 EN 61800-3 EN 61800-3 EN 61800-3

Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2 EN 61000-6-2
Cooling
Power electronics
Protection class IP 42 IP 42 IP 42 IP 42
Insulation class F F F F
Materials

Impeller Plastic (PP 40% GF)

50C 0,5 0,5 0,5 0,5

95C 3 3 3 3
Solar thermal
Systems

Pump curves Wilo-Smart
Wilo-Smart 25/4, 30/4 Wilo-Smart 25/6, 30/6
v v
0 0,5 1 1,5 Rp1 0 0,5 1 1,5 Rp1
[m/s] [m/s]
0 0,5 1 Rp1 0 0,5 1 Rp1
5 6
Wilo-Smart 25/4 Wilo-Smart 25/6
Wilo-Smart 30/4 Wilo-Smart 30/6
1~230V - Rp1, Rp1 5 1~230V - Rp1, Rp1
4
4
3
H [m]
H [m]
3
2
2
1
1
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h] 0 0,5 1 1,5 2 2,5 3 3,5 [m3/h]
0 0,25 0,5 0,75 1,0 [l/s] 0 0,25 0,5 0,75 1,0 [l/s]
0 2,5 5 7,5 10 12,5 [lgpm] 0 2,5 5 7,5 10 12,5 [lgpm]

Q Q
50 80
40 60
P1[W]
P1[W]
30 40
20 20
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h]

Wilo-Smart Terminal Diagram, Motor Data, Dimensions, Weights
Terminal diagram Dimension drawing
b1
b3 G
Cooling
l3
b2 x b2
l0
L N PE
b4
l4

a l1
Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz Motor horizontal

with integrated capacitor Terminal-box position possible for 3, 6, 9 and 12 oclock
Motor data
Wilo-Smart... Speed Power Current Motor protection Capacitor Threaded cable

consumption connection
n P1 I Capacity PG
[1/min] [W] [A] [PF/VDB]
not necessary
25/4 1250 - 2690 22 - 49 0.10 - 0.22 (blocking current- 1.7/400 11
proof)
not necessary
Solar thermal
proof)
not necessary
proof)
not necessary
proof)
Dimensions, Weights
Wilo-Smart... Pipe connection/ Thread Pump dimensions Weight

nominal diameter I about
Rp/DN G I0 l1 l3 l4 a b1 b2 b3 b4
[mm] [kg]
25/4 Rp 1 G 1 180 97 90 79 34 117 93.5 71 85 2.4
25/4-130 Rp 1 G 1 130 97 65 79 34 117 93.5 71 85 2.3
25/6 Rp 1 G 1 180 97 90 79 34 117 93.5 71 88 2.6
25/6-130 Rp 1 G 1 130 97 65 79 34 117 93.5 71 85 2.5
30/4 Rp 11/4 G2 180 97 90 79 34 117 93.5 71 85 2.6

30/6 Rp 11/4 G2 180 97 90 79 34 117 93.5 71 85 2.9

Systems

Standard pumps (single-head pumps)
Series overview Wilo-Star-RS, Wilo-AXL, Wilo-TOP-RL
Series: Wilo-Star-RS (ClassicStar) (max. 2850 1/min)
H[m]
Wilo-ClassicStar > Single-head pumps:
6 Circulating pumps with screwed connection
Sta > Application:
5 r-R
S1
5/6
, 25
/6,
Hot-water heating systems of all kinds,
4 30/
Star
-RS
6 industrial circulating systems, cold-water
3 15/
4, 2
5/4
systems and air-conditioning systems
Star- , 30
2 RS 2
5/2,
/4 > Special features:
30/2
1 Obtainable with pump housing in red bronze
in Version RG
fied
Modi s!
0
0 0,5 1 1,5 2 3 Q[m/h] Obtainable in version -130 with short
serie overall length (130 mm)
Obtainable as a ventilation pump in
Version -RSL
Series: Wilo-AXL (max. 2440 1/min)

H [m]
Wilo-AXL > Single-head pumps:

Circulating pumps with screwed connection
6
> Application:
5
2 Hot-water heating systems of all kinds,
4
industrial circulating systems, air-condi-
3
tioning systems and closed cooling circuits
1
2
0
0 1 2 3 4 5 6 Q [m3/h]
Series: Wilo-TOP-RL (max. 2660 1/min)

H [m]
Wilo-TOP-RL
6
> Application:
5 30
/6, Hot-water heating systems of all kinds,
5
25
4 industrial circulating systems, air-condi-

/7
,5
3 30/4 tioning systems and closed cooling circuits.

2
30
/7
,5
1
0
0 1 2 3 4 5 6 7 8 9 Q[m3/h]

Series overview Wilo-Star-RS, Wilo-AXL, Wilo-TOP-RL
Series: Wilo-Star-RS (ClassicStar) (max. 2850 1/min)
Glandless pumps with 3 speed stages Planning Guide: . . . . . . . . . . . . . . . . . . 6
Suitable for any installation position with horizontal shaft; Equipment/Function: . . . . . . . . . . . . . 126
Terminal box in 12-3-6-9-o'clock position Technical Data: . . . . . . . . . . . . . . . . . . 132
Easy, secure installation with the practical wrench attachment point on the pump body Pump Curves: . . . . . . . . . . . . . . . . . . . . 134
Simplified electrical installation through the terminal box with removable threaded cable con- Terminal Diagrams, Motor Data: . . . 135
Cooling
nection that can be used on both sides; Quick connection with spring clips Dimensions, Weights:. . . . . . . . . . . . . 136

Series: Wilo-AXL (max. 2440 1/min)

Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Planning Guide: . . . . . . . . . . . . . . . . . . 6
sation formation Equipment/Function: . . . . . . . . . . . . . 126
Pump with short installation length 130 mm. Technical Data: . . . . . . . . . . . . . . . . . . 138
Pump Curves: . . . . . . . . . . . . . . . . . . . . 140
Terminal Diagrams, Motor Data: . . . 140
Dimensions, Weights:. . . . . . . . . . . . . 141
Solar thermal
Series: Wilo-TOP-RL (max. 2660 1/min)
Can be used in heating systems and in cooling/air-conditioning systems from -20 C to +130 C Planning Guide: . . . . . . . . . . . . . . . . . . 6
Manual power adjustment with 3 speed stages. Equipment/Function: . . . . . . . . . . . . . 126
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Technical Data: . . . . . . . . . . . . . . . . . . 142
sation formation Pump Curves: . . . . . . . . . . . . . . . . . . . . 144
Protection class IP 44 Terminal Diagrams, Motor Data: . . . 145
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Systems

Series overview Wilo-SE, Wilo-TOP-S, Wilo-TOP-D
Series: Wilo-SE (max. 2880 1/min)
H [m]
Wilo-SE
Circulating pumps with screwed or flanged
6 connection
SE
5 20
0 > Application:
2 SE
110 tioning systems and closed cooling circuits
, SE
SE
150
12
1
0 5
0 2 4 6 8 10 12 Q [m3/h]
Series: Wilo-TOP-S (max. 2850 1/min)

H[m]
Wilo-TOP-S > Single-head pumps:

14 Circulating pumps with screwed or flanged
12 40/15 connection
10
65
/15 > Application:
50/15
30

40
/10
/10/7,30/7
6
/1
25
65/1
0
3
4
25/5
40 80/10
50
65
/7 50
/7
100/10
, 30/5
2 80
/10
30/4
/4
40
/7
65
/4
/7
0
s 0 10 20 30 40 50 Q[m/h]
Serie nsion:
x pa 10
e S 25/
TOP- S 40/15
TOP-
Series: Wilo-TOP-D (max. 1400 1/min)

H[m]
Wilo-TOP-D > Single-head pumps:

2,5 Circulating pumps with screwed or flanged
2 D1
25 connection
1,5 > Application:
1
D1 Hot-water heating systems of all kinds,
00
industrial circulating systems, air-condi-
0,5 tioning systems and closed cooling circuits
D8
D6 0
0
D5
D40
5
D30
0
1 2 4 6 8 10 15 20 25 30 3540 50Q[m/h]
s
Serie nsion:
expa D 100
TOP- D 125
TOP-

Product advantages Wilo-SE, Wilo-TOP-S, Wilo-TOP-D
Series: Wilo-SE (max. 2880 1/min)
Manual power adjustment with 3 speed stages. Equipment/Function: . . . . . . . . . . . . . 126
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Technical Data: . . . . . . . . . . . . . . . . . . 148
sation formation Pump curves: . . . . . . . . . . . . . . . . . . . . 150
Easy installation with combination flange PN 6/PN 10 (with DN 40) Terminal Diagrams, Motor Data: . . . 151
Cooling
With kit including seal for length compensation between the connection pieces from 244 mm Dimensions, Weights:. . . . . . . . . . . . . 152
to 250 mm. Standard-equipped for all pump types with flange connection Service/Accessories: . . . . . . . . . . . . . . 325
Protection class IP 44 Switchgears and Control Devices: . . 351
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421

Series: Wilo-TOP-S (max. 2850 1/min)

Manual power adjustment with 2 speed stages (for pumps 1~230 V with P2 t 350 W) or with Equipment/Function: . . . . . . . . . . . . . 129
3 speed stages Technical Data: . . . . . . . . . . . . . . . . . . 154
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Pump curves: . . . . . . . . . . . . . . . . . . . . 158
sation formation Terminal Diagrams: . . . . . . . . . . . . . . . 167
With thermal insulation as standard Motor Data:. . . . . . . . . . . . . . . . . . . . . . 168
Easy installation with combination flange PN6/PN10 (for DN 40 - DN 65) Dimensions, Weights:. . . . . . . . . . . . . 171
Cable feed to terminal box possible on both sides (starting with P1 t 250 W) with integrated Service/Accessories: . . . . . . . . . . . . . . 325
strain-relief device Switchgears and Control Devices: . . 351
Protection class 44 Pump Management Systems
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Solar thermal
Series: Wilo-TOP-D (max. 1400 1/min)
Universal application for different mains System operation, 3~400 V as standard connection, Equipment/Function: . . . . . . . . . . . . . 129
3~230 V with change of terminal assignment and 1~230 V with use of a capacitor (accessory) Technical Data: . . . . . . . . . . . . . . . . . . 174
sation formation Terminal Diagrams: . . . . . . . . . . . . . . . 178
With thermal insulation as standard Motor data . . . . . . . . . . . . . . . . . . . . . . 179
Easy installation with combination flange PN6/PN10 (for DN40 - DN65) Dimensions, Weights:. . . . . . . . . . . . . 180
Cable feed to terminal box possible on both sides (starting with P1 = 95 W) possible with inte- Service/Accessories: . . . . . . . . . . . . . . 325
grated strain-relief device Switchgears and Control Devices: . . 351
Protection class 44 Pump Management Systems
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Systems

Series overview Wilo-RP, Wilo-P
Series: Wilo-RP (max. 1400 1/min)
H [m ]
Wilo-RP
RP 2
3 5 /1 0 0 r,
RP 3
0 /1
> Application:
00r
2
RP 2
5 /8
0 r, R
P 30
/8 0 r
RP 2
1 5 /6 0-2
0
0 1 2 3 4 5 Q [m 3/h]
Series: Wilo-P (max. 1400 1/min)

H [m]
Wilo-P
P 50 P6
Circulating pumps with flanged connection
12 5/2 P
/250
r 50 80/25 > Application:
10 r 0r
9
8
7
P1
00/
P 65 200
6 P5 /160 P 80/1 r industrial circulation systems
5 0/1 r 60 r P 10
60 0/16
4 P 40/160 r r
P8 0r
3 0/1
P5 P 2
2 P 40 0/1
25 12 65/ 5 r
/100 r 5r
1 r
0
0 2 4 6 8 10 15 20 25 30 35 40 45 50 60 70 Q [m 3/h]

Series overview Wilo-RP, Wilo-P
Series: Wilo-RP
Manual power adjustment with 4 speed stages. Planning Guide: . . . . . . . . . . . . . . . . . . 6
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Equipment/Function: . . . . . . . . . . . . . 129
sation formation Technical Data: . . . . . . . . . . . . . . . . . . 182
Pump curves: . . . . . . . . . . . . . . . . . . . . 184
Terminal Diagrams: . . . . . . . . . . . . . . . 185
Cooling
Motor Data: . . . . . . . . . . . . . . . . . . . . . . 186
Dimensions, Weights: . . . . . . . . . . . . . 187

Series: Wilo-P

Pump curves: . . . . . . . . . . . . . . . . . . . . 190
Terminal Diagrams, Motor Data:. . . . 194
Dimensions, Weights: . . . . . . . . . . . . . 196
Solar thermal
Systems

Standard pumps (twin-head pumps)
Series overview Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW
Series: Wilo-Star-RSD (ClassicStar)
H[m]
Wilo-ClassicStar > Twin-head pumps:
+ Multi-speed circulating pumps with
4 Sta screwed connection
r-R
SD
30
Sta
/6 > Application:
3 r-R
SD
30/ Hot-water heating systems of all kinds,
2 4
industrial circulating systems, cold-water
1
systems and air-conditioning systems
0
0 1 2 3 4 5 6 Q[m3/h]
Series: Wilo-TOP-SD (max. 2850 1/min)

H[m]
Wilo-TOP-SD > Twin-head pumps:

+ Circulating pumps with screwed or flanged
12 connection
40/15 65
10 /15 > Application:
50/15
8 40/10 50 Hot-water heating systems of all kinds,
/1
65
6 0 industrial circulating systems, air-condi-

/1
32/

7
4
40/7
80/10
65
50
30/5
/1
2
/7
40/
0
3
0
0 10 20 30 40 50 60 70 80 90 Q[m/h]
s
Serie nsion: 5
expa-SD 40/1
TOP
Series: Wilo-SE-TW (max. 2880 1/min)

H [m]
Wilo-SE-TW > Twin-head pumps:

Circulating pumps with screwed or flanged
6
SE connection
20
0-
5 N-
TW
> Application:
SE
12
2 SE 1 tioning systems and closed cooling circuits

5-
50-
N-T
N-
W
TW
0
0 2 4 6 8 10 12 14 16 Q [m3/h]

Series overview Wilo-Star-RSD, Wilo-SD, Wilo-SE-TW
Series: Wilo-Star-RSD (ClassicStar)
Glandless pumps with 3 speed stages Planning Guide: . . . . . . . . . . . . . . . . . . 6
Twin-head pump for single or parallel operation Equipment/Function: . . . . . . . . . . . . . 198
Increased reliability in individual operation thanks to the constant availability of a standby unit Technical Data: . . . . . . . . . . . . . . . . . . 202
ready for operation Pump curves: . . . . . . . . . . . . . . . . . . . . 204
Cooling

Series: Wilo-TOP-SD (max. 2850 1/min)

Twin-head pump for main/standby operation or parallel operation Equipment/Function: . . . . . . . . . . . . . 198
Manual power adjustment with 2 speed stages (for pumps 1~230 V with P2 t 350 W) or with Technical Data: . . . . . . . . . . . . . . . . . . 206
3 speed stages Pump curves: . . . . . . . . . . . . . . . . . . . . 210
Pump housing with cataphoretic (KTL) painting for the prevention of corrosion from conden- Terminal Diagrams, Motor Data: . . . 222
sation formation Dimensions, Weights:. . . . . . . . . . . . . 225
Easy installation with combination flange PN 6/PN 10 (for DN 32 - DN 65) Service/Accessories: . . . . . . . . . . . . . . 325
Cable feed to terminal box possible on both sides (starting with P1 t250 W) with integrated Switchgears and Control Devices . . 351
strain-relief device Pump Management Systems
Protection class IP 44 Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Solar thermal
Series: Wilo-SE-TW (max. 2880 1/min)
Twin-head pump for main/standby operation or parallel operation Equipment/Function: . . . . . . . . . . . . . 198
Manual power adjustment with 3 speed stages Technical Data: . . . . . . . . . . . . . . . . . . 228
sation formation Terminal Diagrams, Motor Data: . . . 232
Easy installation with combination flange PN 6/PN 10 (for DN 40) Dimensions, Weights:. . . . . . . . . . . . . 233
Cable feed to terminal box possible on both sides (starting with P1 t250 W) with integrated Service/Accessories: . . . . . . . . . . . . . . 325
strain-relief device Switchgears and Control Devices: . . 351
With kit including seal for length compensation between the connection pieces from 244 mm Pump Management Systems
to 250 mm. Standard-equipped for all pump types with flange connection Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Protection class IP 44
Systems

Series overview Wilo-DOP
Series: Wilo-DOP (max. 1400 1/min)
H[m]
Wilo-DOP > Twin-head pumps:
8
DOP
+ Circulating pumps with flanged connection
7 DOP 80/1
DOP 5
65/1
60 r 60 r > Application:
6 0/160
r
DO
P
5 DOP 4
10
0/160 DO
r
0/
4 P8 industrial circulation systems
16
DO 0/1
0
P6 25
r
DOP 50/1
3 00 r 5/ r
12
DOP 40/100 r 5r
2
00 2 4 6 8 10 15 20 30 40 5060 Q [m 3/h]

Series overview Wilo-DOP
Series: Wilo-DOP (max. 1400 1/min)
Pump curves: . . . . . . . . . . . . . . . . . . . . 236
Terminal Diagrams: . . . . . . . . . . . . . . . 241
Cooling
Motor Data:. . . . . . . . . . . . . . . . . . . . . . 242

Solar thermal
Systems

Equipment/Function Wilo-Star-RS, AXL, TOP-RL, SE

Wilo-Star-RS Wilo-AXL Wilo-TOP-RL Wilo-SE
(ClassicStar)
(max. 2850 1/min) (max. 2440 1/min) (max. 2660 1/min) (max.
2880 1/min)
Operating mode
Manual functions

Setting the speed stages 3 2 3 3
Automatic functions

operating mode
Deblocking function
Soft start
Safety control
(optional for all types
with Wilo-Protect-
Modul C)

(optional for all types (optional for all types
with Wilo-Protect- with Wilo-Protect-
Modul C) Modul C)


Individual/collective fault signal (potential-free

NC contact) (optional for all types (optional for all types
Modul C) Modul C)


(ClassicStar)
2880 1/min)

Cooling
Modul C) Modul C)
Modul C) Modul C)


Fault light
Modul C) Modul C)
Data exchange

coupling modules
Solar thermal

LONWORKS network

switchover/time-sensitive pump alteration) (optional for all types (optional for all types
Modul C) Modul C)

cut-in and out)

ventilator Rp 3/8 (only in version RSL)

IF-Moduls

Systems


(ClassicStar)
2880 1/min)
Equipment/scope of delivery (Continued)

(for connection nomi-
nal diameter DN 40)

Equipment/ Function Wilo-TOP-S, TOP-D, RP, P

Wilo-TOP-S Wilo-TOP-D Wilo-RP Wilo-P
(max. 2850 1/min) (max. 1400 1/min)
Operating mode
Cooling
Manual functions


(2 for 1~pumps with (3 for RP 25/60-2)
P2 t 350 W)
Automatic functions
Stepless power adjustment depending on the oper-

ating mode
Deblocking function
Solar thermal
Soft start
Safety control
(Standard equipment
only for 3~pumps with
P2 t 180 W and
1~pumps with
P2 t 350 W,
optional for all types
with Wilo-Protect-
Modul C)

(optional for all types

with Wilo-Protect-
Modul C)
Control input Analogue in 0 ... 10 V

Control input Analogue in 0 ... 10 V


Systems


(max. 2850 1/min) (max. 1400 1/min)

NC contact) (optional for all types

with Wilo-Protect-
Modul C)
(Standard equipment
P2 t180 W and
1~pumps with
P2 t350 W,
optional for all
types with Wilo-
Protect-Modul C)
(optional for all

types with Wilo-
Protect-Modul C)
Thermal winding contact (WSK, potential-free
NC contact) (only for 1~pumps (for TOP-D 65 (only for RP 25/100
with P2 180 W) to TOP-D 125) and RP 30/100)
Fault light
(Standard equipment
P2 t180 W and
1~pumps with
P2 t350 W,
optional for all
types with Wilo-
Protect-Modul C)
(only for 3~pumps)
Data exchange

coupling modules

LONWORKS network

switchover/time-sensitive pump alteration) (optional for all types

with Wilo-Protect-
Modul C)

cut-in and out)


(max. 2850 1/min) (max. 1400 1/min)

Cooling
(only for 1~pumps (for TOP-D 65
and 3~pumps with to TOP-D 125)
P2 t 180 W)

ventilator Rp 3/8

IF-Moduls
(only for TOP-D (not with RP 25/100
30, 40, 50) and RP 30/100)


Solar thermal
Systems

Technical Data Wilo-Star-RS

Wilo-Star-RS...
(ClassicStar)
15/4 15/6 25/2 25/4 25/6 30/2 30/4 30/6
Approved fluids

data)

Performance
Maximum delivery head [m] 4.0 6.0 2.5 4.0 6.0 2.5 4.0 6.0
Flow volume max. [m3/h] 3.5 4.0 2.5 3.5 4.0 2.5 3.5 4.0

at max. ambient temperature +25C [C]
at max. ambient temperature +40C [C] -10 up to +110
circulation systems

Standard version for operating pressure pmax [bar] 10 10 10 10 10 10 10 10
Pipe connections
Screwed connection Rp 1/ 1/ 1 1 1 11/4 11/4 11/4

2 2
Nominal connection diameter DN

Flange for mating flange PN 6,

standard version

Combination flange PN 6/10 for mating flange PN 6




plug
Mains frequency [Hz] 50 50 50 50 50 50 50 50

Technical Data Wilo-Star-RS

Wilo-Star-RS...
(ClassicStar)
15/4 15/6 25/2 25/4 25/6 30/2 30/4 30/6
Motor/electronics
Electromagnetic compatibility
Cooling
Power electronics
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F F
Materials

Impeller Plastic (PP -40% GF)

50 C 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

95 C 3 3 3 3 3 3 3 3
110 C 10 10 10 10 10 10 10 10
130 C
Solar thermal
Systems

Pump curves, Wilo-Star-RS
Wilo-Star-RS 15/4, 25/4, RS 30/4 Wilo-Star-RS 15/6, 25/6, RS 30/6
v v
0 0,5 1,0 1,5 2,0 2,5 Rp 0 0,5 1,0 1,5 2,0 2,5 Rp
0 0,5 1,0 1,5 Rp1 [m/s] 0 0,5 1,0 1,5 Rp1 [m/s]
0 0,5 1,0 Rp1 0 0,5 1,0 Rp1
5 6
Wilo-Star-RS Wilo-Star-RS
15/4, 25/4, 30/4 15/6, 25/6, 30/6
1~230 V - Rp / Rp 1 / Rp 1 5 1~230 V - Rp / Rp1 / Rp1
4
ma
4 x.
H[m]
3
ma
H [m]
x. 3
2
2 m
in
.
mi
n.
1
1
0 0
0 1,0 2,0 3,0 [m3/h] 0 1,0 2,0 3,0 [m3/h]
0 0,25 0,5 0,75 1,0 0 0,25 0,5 0,75 1,0 [l/s]
[l/s]
0 5 10 [lgpm] 0 5 10 [lgpm]
Q Q
100
50 max.
max.
80
40
P1[W]
P1[W]
60
min.
30 min. 40
20 20
0 1,0 2,0 3,0 [m3/h] 0 1,0 2,0 3,0 [m3/h]
Wilo-Star-RS 25/2, 30/2
v
0 0,25 0,5 0,75 1,0 1,25 Rp 1
[m/s]
0 0,25 0,5 0,75 Rp1
3
Wilo-Star-RS 25/2
Wilo-Star-RS 30/2
1~230 V - Rp1/Rp1
2
H[m]
ma
x.
mi
n.
0
0 0,5 1,0 1,5 2,0 2,5 [m3/h]
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 [l/s]
0 2 4 6 8 [lgpm]
Q
50
max.
40
30
P1[W]
20 min.
10
0
0 0,5 1 1,5 2 2,5 [m3/h]

Terminal diagram, Motor Data Wilo-Star-RS
Terminal diagram
Cooling
L N PE
Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz
with integrated capacitor

Motor data
Wilo-Star-RS... Rated power Speed Power Current Motor protection Capacitor Threaded cable
P2 n P1 I Capacity PG
[W] [1/min] [W] [A] [PF/VDB]
17 max 2200 39 - 48 0.21 not necessary
15/4-130 11 1950 30 - 38 0.17 (blocking current- 1.7/400 11
6 min 1550 22 - 28 0.13 proof)
39 max 2550 6785 0.37 not necessary
15/6-130 22 2350 43 - 65 0.29 (blocking current- 2.6/400 11
11 min 1900 30 - 46 0.20 proof)
25/2 4 1500 27 - 30 0.13 (blocking current- 1.6/400 11
2 min 1450 17 - 18 0.08 proof)
Solar thermal
6 min 1550 22 - 28 0.13 proof)
11 min 1900 30 - 46 0.20 proof)
2 min 1450 17 - 18 0.08 proof)
6 min 1550 22 - 28 0.13 proof)
11 min 1900 30 - 46 0.20 proof)
Always refer to name plate data!
Systems

Dimensions, Weights Wilo-Star-RS
b2 G b1
b3 G
PG 11
l3
l3
b4
l0
l0
l4 l4
PG 11
a l1 a l1
b1 b2
Motor horizontal Motor horizontal

Terminal-box position possible for 3, 6, 9 and 12 o'clock Terminal-box position possible for 3, 6, 9 and 12 o'clock
At delivery terminal box position is at 3 o'clock.
Dimensions, Weights
Wilo-Star-RS... Pipe Thread Pump dimensions Weight Dimension

nominal
diameter
Rp G I0 l1 l3 l4 a b1 b2 b3 b4
[mm] [kg]
15/4-130 Rp 1/2 G1 130 97 65 79 33 119 92.5 2.2 A
15/6-130 Rp 1/2 G1 130 97 65 79 33 122 92.5 2.4 A
25/2 Rp 1 G 11/2 180 97 90 79 33 100 92.5 54 73 2.2 B
25/4 Rp 1 G 11/2 180 97 90 79 33 100 92.5 54 73 2.2 B
25/4-130 Rp 1 G 11/2 130 97 65 79 33 100 92.5 54 73 2.2 B
25/6 Rp 1 G 11/2 180 97 90 79 33 100 92.5 54 76 2.4 B
25/6-130 Rp 1 G 11/2 130 97 65 79 33 100 92.5 54 76 2.4 B
30/2 Rp 11/4 G2 180 97 90 79 33 100 92.5 54 73 2.2 B
30/4 Rp 11/4 G2 180 97 90 79 33 100 92.5 54 73 2.2 B
30/6 Rp 114 G2 180 97 90 79 33 100 92.5 54 76 2.4 B

137
Cooling
Systems
Technical Data Wilo-AXL

Wilo-AXL
80/25
Approved fluids

data)

Performance
Maximum delivery head [m] 8

Flow volume max. [m3/h] 5,5

circulation systems

Standard version for operating pressure pmax [bar] 10
Pipe connections
Screwed connection Rp 1

standard version





Mains connection 3~ [V], standard version 400

plug
Mains frequency [Hz] 50

Technical Data Wilo-AXL

Wilo-AXL
80/25
Motor/electronics
Emitted interference
Immunity to interference
Cooling
Power electronics
Insulation class F
Materials

Impeller Plastic (PPE, trade name Noryl)

50 C 0,5
95 C 3
110 C 10
130 C
Solar thermal
Systems

Pump Curve, Terminal Diagrams, Motor Data Wilo-AXL
Wilo-AXL 80/25-130
H [m]
Wilo-AXL
6
5
2
4
3
1
2
0
0 1 2 3 4 5 6 Q [m3/h]
Terminal diagram A - stage 2 (max.) Terminal diagram B - stage 1 (min.)
Mains connection 3~400 V, 50 Hz Mains connection 3~400 V, 50 Hz

Blocking current-proof, no motor protection Blocking current-proof, no motor protection
Motor data
Wilo-AXL... Rated power Speed Maximum power Current Terminal plan

consumption
P2 n P1 I -
[W] [1/min] [W] [A] -
Stage 2 (max.): 2440 Stage 2 (max.): 190 Stage 2 (max.): 0.38 A
80/25-130 80
Stage 1 (min.): 1710 stage 1 (min.): 100 Stage 1 (min.): 0.18 B
Current I: On-site thermal overload settings.

Dimensions, Weights Wilo-AXL
Dimension drawing
L P
h
B
Cooling
P1

Dimensions, Weights
Wilo-AXL... Pipe connection/ Thread Pump dimensions Weight about

nominal diameter
Rp/DN G B L P P1 h
- [mm] [kg]
80/25-130 Rp 1 G 11/2 130 100 177 138 84 4.2
Solar thermal
Systems

Technical Data Wilo-TOP-RL

Wilo-TOP-RL...
25/7,5 30/4 30/6,5 30/7,5
Approved fluids

data)

Performance
Maximum delivery head [m] 7.5 4.0 7.0 7.5

Flow volume max. [m3/h] 6.5 9.0 10.0 6.5

circulation systems

Pipe connections
Screwed connection Rp 1 11/4 11/4 11/4


standard version




Mains connection 1~ [V], standard version 230 230 230 230


plug

Technical Data Wilo-TOP-RL

Wilo-TOP-RL...
25/7,5 30/4 30/6,5 30/7,5
Motor/electronics
Cooling
Power electronics
Materials

Impeller Plastic (PPE, trade name Noryl)

50 C 0.5 0.5 0.5 0.5

95 C 5.0 5.0 5.0 5.0
110 C 11.0 11.0 11.0 11.0
130 C 24.0 24.0 24.0 24.0
Solar thermal
Systems

Pump curves Wilo-TOP-RL
Wilo-TOP-RL 25/7.5 Wilo-TOP-RL 30/4
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
8 4,0
Wilo-TOP-RL 25/7,5 Wilo-TOP-RL 30/4
7 1~230 V - Rp 1 3,5 1~230 V - Rp 11/4
6 3,0
5 2,5
H[m]
H[m]
4 2,0
m
ax
.(
1
3 1,5
)
m
(2
ax
.(
)
1
2 1,0
min
. (3
)
)
1 min (2 0,5
. (3 )
)
0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 7 8 9 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 [lgpm] 0 5 10 15 20 25 30 [lgpm]
Q Q
250 250
max.
200 200
max.
150 150
P1[W]
P1[W]
min.
100 100
min.
50 50
0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 7 8 9 [m3/h]
Wilo-TOP-RL 30/6.5 Wilo-TOP-RL 30/7.5
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 [m/s]
8 8
Wilo-TOP-RL 30/6,5 Wilo-TOP-RL 30/7,5

7 1~230 V - Rp 11/4 7 1~230 V - Rp 11/4
6 6
5 5
H[m]
H[m]
4 4
3 3
ma
m
x. (
ax
1
.(
1
2 2
)
)
(2
1 ) 1 min (2
min. . (3
(3 )
) )
0 0
0 1 2 3 4 5 6 7 8 9 10 [m3/h] 0 1 2 3 4 5 6 [m3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 25 30 35 [lgpm] 0 5 10 15 20 [lgpm]
Q Q
300 250
max.
250 200
max.
200
150
P1[W]
P1[W]
150 min.
100
100 min.
50
50
0 0
0 1 2 3 4 5 6 7 8 9
3
10 [m /h] 0 1 2 3 4 5 6 [m3/h]

Terminal Diagram, Motor Data Wilo-TOP-RL
Terminal diagram
L N
Cooling
PE L N
Mains connection 1~230 V, 50 Hz

Internal protection against unacceptably high winding temperatures
Tripping: Internal interruption of motor voltage
Reset: Automatic after motor has cooled down
Motor data
Wilo-TOP-RL... rated power Speed Power Current Capacitor Threaded cable

[W] [1/min] [W] [A] [PF/VDB]
1 max. 2420 145 - 205 1.00
25/7,5 80 2 1950 100 - 165 0.80 5/400 1 x 13.5
3 min. 1350 70 - 115 0.60
1 max. 2660 145 - 180 0.85
30/4 70 2 2340 95 - 150 0.75 5/400 1 x 13.5
3 min. 1710 70 - 110 0.55
Solar thermal
1 max. 2160 150 - 245 1.20
30/6,5 100 2 1480 120 - 200 1.00 5/400 1 x 13.5
3 min. 1100 95 - 130 0.65
1 max. 2420 145 - 205 1.00
30/7,5 80 2 1950 100 - 165 0.80 5/400 1x 13.5
3 min. 1350 70 - 115 0.60
Systems

Dimensions, Weights Wilo-TOP-RL
Dimension drawing
b4 b5 G
l2
l1
Pg
l0
b1 b2 a3 a1
Dimensions, Weights
Wilo-TOP-RL... Pipe connection/ Thread Pump dimensions Weight

nominal diameter about
Rp G I0 l1 l2 a1 a2 b1 b2 b4 b5
[mm] [kg]
25/7,5 Rp 1 G 11/2 180 90 92 150 40 50 52 60 44 3.9
30/4 Rp 11/4 G2 180 90 92 156 40 53 65 60 44 4.1
30/6,5 Rp 11/4 G2 180 90 92 156 40 53 65 60 44 4.7
30/7,5 Rp 11/4 G2 180 90 92 150 40 50 52 60 44 4.0

147
Cooling
Systems
Technical Data Wilo-SE

Wilo-SE...
110-N 125-N 150-N 200-N
Approved fluids

data)

Performance
Maximum delivery head [m] 4 5 4 7

Flow volume max. [m3/h] 9 5 10 11

at max. ambient temperature +40C [C] -20 to +130 (in short-term operation 2 h: +140)
circulation systems

Standard version for operating pressure pmax [bar] 10 10 6/10 6/10
Pipe connections
Screwed connection Rp 1/14 1

Nominal connection diameter DN 40 40

standard version






plug

Technical Data Wilo-SE

Wilo-SE...
110-N 125-N 150-N 200-N
Motor/electronics
Cooling
Power electronics
Materials

Impeller Plastic (PPE, trade name: Noryl)

50 C 0.5 0.5 0.5 0.5

95 C 5 5 5 5
110 C 11 11 11 11
130 C 24 24 24 24
Solar thermal
Systems

Pump curves Wilo-SE
Wilo-SE 110-N Wilo-SE 125-N
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 1 2 3 [m/s]
5 6
1~230V - Rp1 1~230V - Rp1
5
4
4
3
H[m]
H[m]
ma 3
x.
m
(1
ax
.(
1
2
)
(2
2
)
)
mi
n.
(2
1 (3
) 1 m
in.
)
(3
)
0 0
0 1 2 3 4 5 6 7 8 9 [m/h] 0 1 2 3 4 5 6 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 [lgpm]
Q Q
200 150
max. max.
175
125
150
100
125 min.
P1[W]
P1[W]
100 min.
75
75
50
50
25 25
0 0
0 1 2 3 4 5 6 7 8 9 [m/h] 0 1 2 3 4 5 6 [m 3/h]
v v
0 1 2 [m/s] 0 1 2 [m/s]
5 8
1~230V - DN40 1~230V - DN40
7
4
6
3 5
H [m]
H [m]
2
3
ma
x. 1
m
2
ax
.1
1 2
min
.1 1 2
min.
1
0 0
0 1 2 3 4 5 6 7 8 9 10 [m/h] 0 1 2 3 4 5 6 7 8 9 10 [m/h]
0 1 2 3 [l/s] 0 1 2 3 [l/s]
0 5 10 15 20 25 30 35 [Igpm] 0 5 10 15 20 25 30 35 [Igpm]
Q Q
200 250
max. max.
150 200
P1 [W]
P1 [W]
min.
100 150 min.
50 100
0 50
0 1 2 3 4 5 6 7 8 9 10 [m/h] 0 1 2 3 4 5 6 7 8 9 10 [m/h]

Terminal diagram, Motor Data Wilo-SE
Terminal diagram/motor protection
L N
Cooling
PE L N


Motor data
Wilo-SE... Rated power Speed Power Current Capacitor Threaded cable

[W] [1/min] [W] [A] [PF/VDB]
1 max. 2660 145 - 180 0.85
110-N 70 2 2340 95 - 150 0.75 5/400 1 x 13.5
3 min. 1740 70 - 110 0.55
1 max. 2320 100 - 140 0.65
125-N 50 2 1640 75 - 110 0.55 3,7/400 1 x 13.5
3 min. 1200 55 - 75 0.35
1 max. 2660 130 - 180 0.85
150-N 70 2 2330 90 - 145 0.75 5/400 1 x 13.5
Solar thermal
3 min. 1700 60 - 105 0.55
1 max. 2080 145 - 245 1.20
200-N 100 2 1410 125 - 200 1.00 5/400 1 x 13.5
3 min. 920 100 - 135 0.70
Systems

Dimensions, Weights Wilo-SE
b4 b5 G b4 b5
l2
l1
l1
Pg
l2
l0
l0
b1 b2 a3 a1
b1 b2 a2 a1
Dimension drawing C
d1
d2
57 + 1
DN
G
D2
D1
C
Dimensions, Weights
Wilo-SE... Pipe connection/ Thread Pump dimensions Weight Dimension

nominal diameter about drawing
Rp/DN G I0 l1 l2 a1 a2 b1 b2 b4 b5
[mm] [kg]
110-N Rp 1 1/4 G2 180 90 92 150 40 50 52 60 44 4.1 A
125-N Rp 1 G/112 180 90 92 150 50 53 65 60 44 3.7 A
150-N DN 40 244 122 92 156 60 54 66 60 44 6.9 B
200-N DN 40 244 122 92 156 60 54 66 60 44 7.9 B
Flange dimensions
Wilo-SE... Flange Nominal Pump flange dimensions Dimension

diameter drawing
[mm] [pcs. x mm]
Flange PN 16
150-N 40 150 84 100/110 4 x 14/19 C
(as per EN 1092-2)
Flange PN 16
200-N 40 150 84 100/110 4 x 14/19 C
(as per EN 1092-2)

153
Cooling
Systems
Technical Data Wilo-TOP-S

Wilo-TOP-S...
25/5 25/7 25/10 30/4 30/5 30/7 30/10 40/4 40/7 40/10 40/15
Approved fluids

pumping data)

Performance
Maximum delivery head [m] 5 7 12 4 5 7 12 4,5 7 10 15

Flow volume max. [m3/h] 5 7.5 10.5 9 5 7.5 10.5 14 16.5 21 21

at max. ambient temperature +40 C [C] -20 to +130 (in short-term operation 2 h: 140)
circulation systems

Standard version for operating pressure pmax [bar] 10 10 10 10 10 10 10 6/10 6/10 6/10 6/10
Special version for operating pressure pmax [bar] 16 16 16 16 16
Pipe connections
Screwed connection Rp 1 1 1 1/14 1/14 1/14 1/14

Nominal connection diameter DN 40 40 40 40

standard version




230 230 230 230 230 230 230 230 230 230 230
plug


Wilo-TOP-S...
25/5 25/7 25/10 30/4 30/5 30/7 30/10 40/4 40/7 40/10 40/15
Motor/electronics
Cooling
Power electronics
Materials

Impeller Plastic
(PPE, Plastic Plastic (PPE,
Plastic
trade (PP - trade name:
(PP - 50% GF)
name: 50% GF) Noryl)
Noryl)

50 C 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5
95 C 5 5 5 5 5 5 5 5 5 5 5
110 C 11 11 11 11 11 11 11 11 11 11 11
Solar thermal
130 C 24 24 24 24 24 24 24 24 24 24 24
Systems


Wilo-TOP-S...
50/4 50/7 50/10 50/15 65/7 65/10 65/13 65/15 80/7 80/10 100/10
Approved fluids

pumping data)

Performance
Maximum delivery head [m] 5 7 10 15 7 9 13 15 6 10 10

Flow volume max. [m3/h] 23 28 32 36 32 42 49 54 47 69 69

circulation systems

Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6 6 6
Special version for operating pressure pmax [bar] 10 10 10
16 16 16 16 16 16 16 16
16 16 16
Pipe connections
Nominal connection diameter DN 50 50 50 50 65 65 65 65 80 80 100
standard version





Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230 230 230 230 230


Wilo-TOP-S...
50/4 50/7 50/10 50/15 65/7 65/10 65/13 65/15 80/7 80/10 100/10
Motor/electronics
Cooling
Power electronics
Materials


50 C 3 3 3 3 3 3 3 3 3 3 3
95 C 10 10 10 10 10 10 10 10 10 10 10
110 C 16 16 16 16 16 16 16 16 16 16 16
130 C 29 29 29 29 29 29 29 29 29 29 29
Solar thermal
Systems

Pump curves Wilo-TOP-S
Wilo-TOP-S 25/5, TOP-S 30/5

AC (EM) Three-phase (DM)
v v
0 1 2 3 Rp1 0 1 2 3 Rp1
[m/s] [m/s]
0 0,5 1 1,5 2 Rp11/4 0 0,5 1 1,5 2 Rp11/4
6 6
Wilo-TOP-S 25/5 Wilo-TOP-S 25/5
5 5
1~230 V - Rp1/Rp11/4 3~400 V - Rp1/Rp11/4
4 4
H [m ]
H [m ]
ax
3 3 .(
1
m
ax
.(
)
1
(2
2 2
)
m
in )
. (3
)
(2
1 m 1
in.
)
(3
)
0 0
0 1 2 3 4 5 6 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 [lgpm] 0 5 10 15 20 [lgpm]
Q Q
150 150
max. max.
125 125
100 100
P1 [W]
P1 [W]
75 75
min. min.
50 50
25 25
0 0
0 1 2 3 4 5 6 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]

v v
2 3 Rp1 0 1 2 3 Rp1
[m/s] [m/s]
0 0,5 1 1,5 2 Rp11/4 0 0,5 1 1,5 2 Rp11/4
8 8
7 Wilo-TOP-S 30/7 7 Wilo-TOP-S 30/7
1~230 V - Rp1/Rp11/4 3~400 V - Rp1/Rp11/4
6 6
5 5
m m
ax ax
H [m ]
H [m ]
. (1 . (1
4 4
) )
3 (2 3
(2
) mi
n. )
m (3
2 in. 2
(3 )
)
1 1
0 0
0 1 2 3 4 5 6 7 [m 3/h] 0 1 2 3 4 5 6 7 [m 3/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 5 10 15 20 25 [lgpm] 0 5 10 15 20 25 [lgpm]
Q Q
200 200
max. max.
175 175
150 150
125 125
P1 [ W ]
P1 [ W ]
min.
100 100
min.
75 75
50 50
25 25
0 0
0 1 2 3 4 5 6 7 [m 3/h] 0 1 2 3 4 5 6 7 [m 3/h]


v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
12 12
11 11
10 1 ~ 230 V - Rp 1 10 3 ~ 400 V - Rp 1
9 9
Cooling
8 8
7 7
m
ax
H[m]
H[m]
6 .1 6 ax
.1
5 2 5
4 4 2
mi
mi
n.
n.
3 3 3
3

2 2
1 1
0 0
0 1 2 3 4 5 6 7 8 9 10 [m 3/h] 0 1 2 3 4 5 6 7 8 9 10 [m 3/h]
0 0,5 1 1,5 2 2,5 3 [l/s] 0 0,5 1 1,5 2 2,5 3 [l/s]
0 5 10 15 20 25 30 35 [lgpm] 0 5 10 15 20 25 30 35 [lgpm]
Q Q
400 400
min.
.
350 max
300
min.
300
P1[W]
P1[W]
min.
200
250
100
200
150 0
0 1 2 3 4 5 6 7 8 9 10 [m 3/h] 0 1 2 3 4 5 6 7 8 9 10 [m 3/h]
Wilo-TOP-S 30/4
Solar thermal
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
5 5

1~230 V - Rp 11/4 3~400 V - Rp 11/4
4 4
3 3
H [m ]
H [m ]
ma ma
x. x.
(1 (1
2 2
) )
(2
) (2
mi mi )
n. n. (
1 (3 1 3
) )
0 0
0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 25 30 [lgpm]
200 Q Q
200
max.
175 175 max.
150 150
125 125
P 1 [ W]
P 1 [ W]
100 min. 100

75 75
min.
50 50
25 25
0 0
0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
Systems

Wilo-TOP-S 40/4
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
5 5
4,5 Wilo-TOP-S 40/4 4,5 Wilo-TOP-S 40/4

1 ~ 230 V - DN 40 3 ~ 400 V - DN 40
4 4
3,5 3,5
H[m]
H[m]
3 3
m m
2,5 ax 2,5 ax
.( . (1
1
)
2 ) 2
1,5 1,5 (2
(2
mi )
) n.
m (3
1 in 1 )
.(
3
)
0,5 0,5
0 0
0 2 4 6 8 10 12 14 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
200 200
max. max.
175 175
150 150
125 min. 125
100 100 min.
P1[W]
P1[W]
75 75
50 50
25 25
0 0
0 2 4 6 8 10 12 14 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
Wilo-TOP-S 40/7
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
8 8

7 7
1 ~ 230 V - DN 40 3 ~ 400 V - DN 40
6 6
5 5
m m
ax
H [m]
ax
H [m]
4 .( 4 .(
1 1
(2 ) )
3 ) 3 (2
m
in )
.( mi
3 n.
2 2 (3
) )
1 1
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
500 500
450 450
400 400
350 max. max.
P1 [ W ]
350
P1 [ W ]
300 min.
300
250 250
200 200
150 150 min.
100 100
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]

Wilo-TOP-S 40/10
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
0 0,5 1,0 1,5 2,0 2,5 3,0 [m/s]
12
Wilo-TOP-S 40/10
11 Wilo-TOP-S 40/10
10
10 3 ~ 400 V - DN 40
1 ~ 230 V - DN 40
9
Cooling
8 m
ax 8
.
7
mi m
ax
H[m]
6 n. .(
H [m]
6 1
5 )
(2
4 4 mi
n. )
(3
3 )

2 2
0 0
[m3/h] 0 2 4 6 8 10 12 14 16 18 [m3/h]
0 4 8 12 16
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 70 [lgpm]
Q
Q
700 600
max. max.
600 min. 500
500
400 min.
400
P1[W]
300
P1 [W]
300
200
200
100 100
0 0
0 4 8 12 16 [m3/h] [m3/h]
0 2 4 6 8 10 12 14 16 18
Wilo-TOP-S 40/15
Solar thermal
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5[m/s] 0 1 2 3 4 [m/s]
16 16
1~230V - DN 40 3~400 V DN 40
14 14
ma
12 12 x.
1
ma 10
10 x. 2
H [m]
mi
H [m]
8 8 n.
3
mi
n.
6 6
4 4
2 2
0 0
0 2 4 6 8 10 12 14 16 18 Q [m/h] 0 2,5 5 7,5 10 12,5 15 17,5 Q [m/h]
0 1 2 3 4 5 Q [l/s]
0 1 2 3 4 5 Q [l/s]
0 20 40 60 Q [Igpm]
0 20 40 60 Q [Igpm]
1000 1000
max. max.
900
800 min. 750
700 min.
P1 [W]

P1 [W]
600 500
500
400 250
300
200 0
0 2 4 6 8 10 12 14 16 18 Q [m/h] 0 2,5 5 7,5 10 12,5 15 17,5 Q [m/h]
Systems

Wilo-TOP-S 50/4
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
5 5
4,5 Wilo-TOP-S 50/4 4,5 Wilo-TOP-S 50/4

1 ~ 230 V - DN 50 3 ~ 400 V - DN 50
4 4
3,5 3,5
m
3 m 3 ax
ax .(
.( 1
1
H [m ]
H [m ]
2,5 (2 2,5
) )
)
2 2 (2
mi
n. mi )
(3 n.
1,5 ) 1,5 (3
)
1 1
0,5 0,5
0 0
0 5 10 15 20 [m 3/h] 0 5 10 15 20 [m 3/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 [lgpm]
Q Q
400 400
max.
350 300
max.
P1 [ W ]
P1 [ W ]
300 200
min. min.
250 100
200 0
0 5 10 15 20 [m 3/h] 0 5 10 15 20 [m 3/h]
Wilo-TOP-S 50/7
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m/s]
8
8
Wilo-TOP-S 50/7
Wilo-TOP-S 50/7 7
3 ~ 400 V - DN 50
7 1 ~ 230 V - DN 40
6
6
H[m]
m
5 ax
.(
1
5
m
ax )
. 4
H [m]
4 (2
m
)
in
m
.
3 in
.(
3 3
)
2
2
1
1
0
0 5 10 15 20 25 [m3/h]
0 [m3/h]
0 5 10 15 20 25 0 1 2 3 4 5 6 7 [l/s]
0 1 2 3 4 5 6 7 [l/s]
0 25 50 75 [lgpm]
Q Q
800
700
max.
600
min. 600
500 max.
P1[W]
400 400
P1 [W]
min.
300
200 200
100
0
0 0 5 10 15 20 25 [m3/h]
0 5 10 15 20 25 [m3/h]

Wilo-TOP-S 50/10
v v
0 1 2 3 4 [m/s]
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 [m/s]
10
9
Wilo-TOP-S 50/10
Wilo-TOP-S 50/10 3 ~ 400 V - DN 50
8
1 ~ 230 V - DN 50 8
Cooling
7
m
ax
m
6
6
.
ax
. (1
H[m]
5
H [m]
)
m
in.
(2
4 4
m )
in
.(
3 3
)
2 2

1
0
0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]
0 1 2 3 4 5 6 7 8 [l/s] 0 1 2 3 4 5 6 7 8 [l/s]
Q 0 25 50 75 100 [lgpm]
900 Q
900
800 max. .
min. max
700
600 600
500
P1[W]
min.
P1 [W]
400
300
300
200
100
0
0 5 10 15 20 25 30 [m3/h] 0
0 5 10 15 20 25 30 [m3/h]
Wilo-TOP-S 50/15
Three-phase (DM)
Solar thermal
16
Wilo-TOP-S 50/15
3~400 V - DN 50
14
12
ma
x.
1
10
H [m]
2
8
mi
n.
3
6
0
0 5 10 15 20 25 30 Q [m/h]
0 1 2 3 4 5 6 7 8 9 Q [l/s]
0 20 40 60 80 100 120 Q [Igpm]
1750
max.
1500
1250
1000 min.
P1 [W]
750
500
250
0
0 5 10 15 20 25 30 Q [m/h]
Systems

Wilo-TOP-S 65/7
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1 1,5 2 [m/s]
8
8

7
7
1 ~ 230 V - DN 65 3 ~ 400 V - DN 65
6
6
5
5
ma
H[m]
x. m
ax
H [m]
4 .(
4 1
mi
n.
)
3 (2
3
mi )
n. (
3
2 )
2
1 1
0
0 0 5 10 15 20 25 30 [m3/h]
0 5 10 15 20 25 30 [m3/h]
0 1 2 3 4 5 6 7 8 [l/s] 0 1 2 3 4 5 6 7 8 9 [l/s]
0 20 40 60 80 100 [lgpm]
Q Q
700 700
max. 600
600 max.
500 min. 500
400 400
P1[W]
P1 [W]
300 300
min.
200 200
100 100
0 0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]
Wilo-TOP-S 65/10
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10
9
Wilo-TOP-S 65/10
8
Wilo-TOP-S 65/10 9
3 ~ 400 V - DN 65
1 ~ 230 - DN 65 8
7
7
6 ma
x.
6
m
5 ax
H[m]
.(
H[m]
5 1
mi
n.
4 )
4 (2
mi )
3 n.
3 (3
)
2 2
1 1
0
0 0 5 10 15 20 25 30 35 40 [m3/h]
0 5 10 15 20 25 30 35 [m3/h]
0 2 4 6 8 10 [l/s]
0 1 2 3 4 5 6 7 8 9 10 [l/s]
0 20 40 60 80 100 120 140 [lgpm]
Q Q
1000 1000
900 900 max.
max.
800 800
min.
700 700
min.
P1[W]
P1[W]
600 600
500 500
400 400
300 300
200 200
0 5 10 15 20 25 30 35 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]


Three-phase (DM) Three-phase (DM)
v v
0 1 2 3 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
14 16

12 3 ~ 400 V - DN 65 14
3 ~ 400 V - DN 65
12
Cooling
10
10
8 m
H[m]
ax m
.( ax
1 .(
H[m]
8 1
(2 )
6 )
(2
) m
mi in
n. 6 .(
(3 3
)
) )
4
4

2 2
0 0
0 5 10 15 20 25 30 35 40 45[m3/h] 0 10 20 30 40 50 [m3/h]
0 2 4 6 8 10 12 [l/s] 0 2 4 6 8 10 12 14 [l/s]
0 20 40 60 80 100 120 140 160 [lgpm] 0 20 40 60 80 100 120 140 160 180 [lgpm]
Q Q
1800 1800
.
max
1600 1600
max.
1400 1400
min.
P1[W]
P1[W]
1200 1200
1000 min. 1000
800 800
600 600
[m3/h]
0 5 10 15 20 25 30 35 40 45 [m3/h] 0 10 20 30 40 50
Wilo-TOP-S 80/7
Solar thermal
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
7 7

6 1 ~ 230 - DN 80 6 3 ~ 400 V - DN 80
5 5
ma
x.
4 4
m
H[m]
ax
H[m]
.(
1
3 3 )
mi
n. (2
mi
n. )
(3
2
2 )
1
1
0
0 0 10 20 30 40 [m3/h]
0 10 20 30 40 50 [m3/h]
0 3 6 9 12 [l/s]
0 3 6 9 12 [l/s]
0 50 100 150 [lgpm]
Q Q
1100 800
max.
1000 700
x.
ma
min.
900
600
P1[W]
P1[W]
800
500
700 min.
400
600
300
500 0 10 20 30 40 [m3/h]
0 10 20 30 40 50 [m3/h]
Systems


v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 [m/s]
12 12
11 Wilo-TOP-S 80/10 11 Wilo-TOP-S 100/10

3 ~ 400 V - DN 80 10 3 ~ 400 V - DN 100
10
9 9
8 8
ma 7 ma
7 x. ( x. (
1 1
H[m]
H[m]
6 ) 6
(2
(2 5 )
5
)
mi min
4 n. ( 4 . (3
3
) )
3 3
2 2
1 1
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
0 3 6 9 12 15 [l/s] 0 3 6 9 12 15 [l/s]
0 50 100 150 [lgpm] 0 50 100 150 [lgpm]

Q Q
1800 1800
.
max
. 1600 max
1600
1400 1400
P1[W]
P1[W]
1200 1200
min. min.
1000 1000
800 800
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]

Terminal Diagrams Wilo-TOP-S
Terminal diagram A/motor protection A Terminal diagram B/motor protection B
L N L1 L2 L3
Cooling
PE L N PE L1 L2 L3
3~230 V, 50 Hz (with optional switching plug 3~230 V)
Internal protection against unacceptably high winding temperatures Internal protection against unacceptably high winding temperatures
Tripping: Internal interruption of motor voltage Tripping: Internal interruption of motor phase
Reset: Automatic after motor has cooled down Reset: Interrupt mains system voltage, allow motor to cool
down, switch mains system voltage on again

Terminal diagram C/motor protection C Terminal diagram D/motor protection D
WSK L N SSM L1 L2 L3
WSK PE L N SSM PE L1 L2 L3
WSK = Thermal winding contact Full motor protection with integrated trip electronics in terminal box
Full motor protection in all speed stages with optional Wilo-SK 602/ for all speed stages
SK 622/Protect-Module C tripping unit or other switchgears/control Tripping: All-pole shutdown of motor by integrated tripping
devices with WSK connection option electronics
Solar thermal
Tripping: External tripping at switchgear/control device Reset: Manual reset at terminal box necessary
Reset: Manual reset at switchgear/control device necessary
Load capacity of the potential-free NC contact in accordance with
(circuit diagram with SK 602/622, see Service/Accessories) VDI 3814 for die collective fault signal (SSM) 1 A, 250 V ~
For function, see chapter Pump Management Systems Wilo-Control,
Planning Guide
Terminal diagram E/motor protection E
SSM C1 C2 N L
SSM C1 PE C2 N L
Full motor protection with integrated trip electronics in terminal box
for all speed stages
Tripping: All-pole shutdown of motor by integrated automatic
tripping
Reset: Manual reset at terminal box necessary


VDI 3814 only for collective fault signal (SSM) 1 A, 250 V~
Planning Guide
Systems

Motor Data Wilo-TOP-S
Motor data
Wilo-TOP-S... Rated Stage/speed Power Current at Capacitor Motor Threaded Termi-

power consumption 1~230 V 3~400 V 3~230 V protec- cable con- nal dia-
tion nection gram
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
25/5 1 max. 2320 100 - 140 0.65
30/5 50 2 1640 75 - 110 0.55 3,7/400 A 1x 13.5 A
(single-phase AC motor) 3 min. 1200 55 - 75 0.35
25/5 1 max. 2650 85 - 150 0.40 0.65
30/5 50 2 2190 55 - 100 0.20 0.35 B 1x 13.5 B
(three-phase AC motor) 3 min. 1890 40 - 75 0.15 0.25
25/7 1 max. 2600 140 - 195 0.95
30/7 90 2 2300 110 - 175 0.87 5/400 A 1x 13.5 A
25/7 1 max. 2600 120 - 200 0.45 0.78
30/7 90 2 2100 85 - 130 0.25 0.43 B 1x 13.5 B
(three-phase AC motor) 3 min. 1750 65 - 90 0.17 0.30
1 max. 2600 225 - 410 2.05
25/10
180 2 2500 185 - 345 1.95 8/400 C 2 x 13.5 C
(single-phase AC motor)
3 min. 2300 170- 340 1.75
1 max. 2600 195 - 400 0.79 1.37
25/10
180 2 2200 145 - 280 0.49 0.84 D 2 x 13.5 D
(three-phase AC motor)
3 min. 1800 120- 200 0.35 0.61
1 max. 2660 145 - 180 0.85
30/4
70 2 2340 95 - 150 0.75 5/400 A 1x 13.5 A
3 min. 1710 70 - 110 0.55
1 max. 2610 95 - 160 0.40 0.65
30/4
70 2 2120 60 - 105 0.20 0.35 B 1x 13.5 B
3 min. 1810 40 - 75 0.15 0.25
1 max. 2600 225 - 410 2.05
30/10
180 2 2500 185 - 395 1.95 8/400 C 2 x 13.5 C
3 min. 2300 170 - 340 1.75
1 max. 2600 195 - 400 0.79 1.37
30/10
180 2 2200 145 - 280 0.49 0.84 D 2 x 13.5 D
3 min. 1800 120 - 200 0.35 0.61
1 max. 2500 155 - 195 0.95
40/4
90 2 2100 130 - 175 0.87 5/400 A 1x 13.5 A
3 min. 1600 100 - 120 0.62
1 max. 2550 145 - 195 0.45 0.78
40/4
90 2 2050 100 -130 0.25 0.43 B 1x 13.5 B
3 min. 1700 70 - 90 0.17 0.30
1 max. 2650 250 - 390 1.93
40/7
180 2 2450 220 - 380 1.88 8/400 C 2 x 13.5 C
3 min. 2200 200 - 330 1.70
1 max. 2600 220 - 370 0.76 1.31
40/7
180 2 2100 165 - 260 0.47 0.81 D 2 x 13.5 D
3 min. 1800 130 - 185 0.33 0.57
40/10 1 max. 2850 440 - 650 3.20
350 16/400 E 2 x 13.5 E
1 max. 2800 300 - 585 1.17 2.02
40/10
350 2 2500 230 - 465 0.82 1.43 D 2 x 13.5 D
3 min. 2200 200 - 365 0.65 1.12
Note:
Mains connection 3~230 V only with optional switching plug (accessory)

Motor data
tion nection gram
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
40/15 1 max. 2800 615 - 945 4.57
570 25/400 E 2 x 13.5 E
Cooling
1 max. 2800 500 - 905 1.84 3.19
40/15
570 2 2500 380- 720 1.30 2.25 D 2 x 13.5 D
3 min. 2200 330- 585 1.05 1.82
1 max. 2650 280 - 330 1.62
50/4
180 2 2450 255 - 320 1.61 8/400 C 2 x 13.5 C
3 min. 1950 235 - 290 1.51

1 max. 2600 245 - 330 0.71 1.25
50/4
180 2 2100 190 - 240 0.44 0.78 D 2 x 13.5 D
3 min. 1700 145 - 180 0.32 0.56
50/7 1 max. 2850 420 - 650 3.20
350 16/400 E 2 x 13.5 E
1 max. 2800 360 - 625 1.23 2.13
50/7
350 2 2450 290 - 495 0.87 1.51 D 2x 13.5 D
3 min. 2150 245 - 380 0.68 1.17
50/10 1 max. 2700 540 - 860 4.00
450 25/400 E 2 x 13.5 E
1 max. 2700 450 - 880 1.73 3.00
50/10
450 2 2300 330 - 680 1.20 2.09 D 2 x 13.5 D
3 min. 2000 280 - 500 0.89 1.54
1 max. 2800 1115 - 1540 3.03 5.25
50/15
1100 2 2550 845 - 1210 2.14 3.71 D 2x 13.5 D
3min. 2300 705 - 950 1.72 2.99
Solar thermal
65/7 1 max. 2850 540 - 650 3.20
350 16/400 E 2 x 13.5 E
1 max. 2800 380 - 550 1.11 1.92
65/7
350 2 2500 310 - 445 0.79 1.37 D 2 x 13.5 D
3 min. 2200 270 - 360 0.63 1.09
65/10 1 max. 2800 830 - 940 4.40
570 25/400 E 2 x 13.5 E
1 max. 2800 620 - 960 1.94 3.36
65/10
570 2 2500 480 - 760 1.37 2.37 D 2 x 13.5 D
3 min. 2150 400 - 600 1.08 1.88
1 max. 2800 1000 - 1450 2.93 5.07
65/13
1100 2 2550 810 - 1180 2.10 3.64 D 2 x 13.5 D
3 min. 2250 700 - 960 1.74 3.00
1 max. 2850 1170 - 1685 3.41 5.91
65/15
1300 2 2650 925 - 1425 2.53 4.38 D 2 x 13.5 D
3 min. 2400 815 - 1210 2.18 3.78
80/7 1 max. 2650 960 - 1030 4.80
570 25/400 E 2 x 13.5 E
1 max. 2750 530 - 720 1.51 2.65
80/7
450 2 2400 410 - 560 1.00 1.74 D 2 x 13.5 D
3min. 2100 345 - 440 0.78 1.35

Note:
Systems

Motor data

tion nection gram
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
1 max. 2800 1270 - 1685 3.27 5.66
80/10
1100 2 2500 1040 - 1390 2.47 4.28 D 2 x 13.5 D
3 min. 2150 895 - 1100 2.00 3.46
1 max. 2800 1270 - 1685 3.27 5.66
100/10
1100 2 2500 1040 - 1390 2.47 4.28 D 2 x 13.5 D
3 min. 2150 895 - 1100 2.00 3.46
Note:

Dimensions, Weights Wilo-TOP-S
Rp Rp
Pg Pg Pg
b3
b3
l0
l0
Cooling
G a1 G a1
b1 a2 l1 b1 a2 l1
b2 b2 b2 b2

R 1/8 R 1/8
Pg Pg Pg
b3
b3
l0
l0
b1 R 1/8 a1 b1 R 1/8 a1
Solar thermal
b2 b2 a2 l1 b2 b2 a2 l1
Dimension drawing E Dimension drawing F Dimension drawing G
R 1/8 D
D
k L2
k
Pg k L1
d
d
DN DN
b3
l0
n x d1
n x d2 n x dL
b1 a1
R 1/8
b2 b2 a2 l1

Systems

Dimensions, Weights
Wilo-TOP-S... Pipe connection/ Thread Pump dimensions Weight Dimension

Nominal diameter about drawing
[Rp/DN] G I0 a1 a2 l1 b1 b2 b3 PN 6/10
[mm] [kg]
25/5 Rp 1 G 11/2 180 40 70 150 50 87.5 92 4.5 A
25/7 Rp 1 G 11/2 180 34 56 165 66 80 92 5.0 A
25/10 Rp 1 G 11/2 180 52 72.5 171.5 68.5 92 102 6.3 A
30/4 Rp 11/ 4 G2 180 50 70 156 53 87.5 92 5.0 A
30/5 Rp 11/4 G2 180 40 70 150 50 87.5 92 4.5 A
30/7 Rp 11/4 G2 180 34 64 172 66 88 92 5.0 A
30/10 Rp 11/4 G2 180 52 72.5 171.5 68.5 92 102 6.3 B
40/4 40 220 54 76 178 83 103 92 9.5 C
40/7 40 250 46 72 193 78 97 102 11 D
40/10 40 250 58.5 88 217 90 121 110 14.5 D/E
40/15 40 250 55 83 258 99 135 119 20.6 D/E
50/4 50 240 53 80 200 93 112 104 13 D
50/7 50 280 63 82 225 91 119 110 16.5 D/E
50/10 50 280 67 91 223 101 123 110 17 D/E
50/15 50 340 81 112.5 242 105 137 119 25.5 D/E
65/7 65 280 72 97 234 111 124 110 18.5 D/E
65/10 65 340 79 100 256 118 136 119 23.5 D/E
65/13 65 340 79 100 256 118 136 119 25.5 D
65/15 65 340 79 100 283 118 136 119 29 D
80/7 (1~) 80 360 95 130 258 135 159 119 28 E
80/7 (3~) 80 360 96 130 227 111 149 110 25.5 D
80/10 80 360 95 130 258 135 159 119 28/30 D
100/10 100 360 95 130 258 135 159 119 28.5/30.5 D

Flange dimensions
Wilo-TOP-S... Flange Nominal Pump flange dimensions Dimension
diameter drawing
DN D d k n x dL
kL1/kL2 n x dL1/dL2
[mm] [pcs. x mm]
Cooling
40/4 Combination flange PN 6/10
40/7 (flange PN 16, in accordance with 40 150 88 100/110 4 x 14/19 F
40/10 DIN 2533)
EN 1092-2

50/10 DIN 2533)
EN 1092-2)
65/10 (flange PN 16, in accordance with
65 185 122 130/145 4 x 14/19 F
65/13 DIN 2533)
65/15
Flange PN 6
(designed to PN 16, 80 200 132 150 4 x 19 G
80/7 (3~) as per EN 1092-2)
Flange PN 16
80 200 132 160 8 x 19 G
(as per EN 1092-2)
Flange PN 6
(as per DIN 2531,
80 190 128 150 4 x 19 G
Solar thermal
80/7 (1~) EN 1092-2)
80/10 Flange PN 16
(as per DIN 2533
80 200 138 160 8 x 19 G
EN 1092-2)
Flange PN 6
(as per DIN 2531,
100 210 148 170 4 x 19 G
EN 1092-2)
100/10
Flange PN 16
(as per DIN 2533
100 220 158 180 8 x 19 G
EN 1092-2)
Systems

Technical Data Wilo-TOP-D

Wilo-TOP-D...
30 40 50 65 80 100 125
Approved fluids

pumping data)

Performance
Maximum delivery head [m] 0.9 0.95 0.75 0.9 1.8 2.3 3.0
Flow volume max. [m3/h] 4 7 11,5 14 35 51 76

circulation systems
max. permitted total hardness in potable water cir-

culation systems [d]
Standard version for operating pressure pmax [bar] 10 6/10 6/10 6/10 6 6 6
Special version for operating pressure pmax [bar] 10 10 10
16
16 16 16
Pipe connections
Screwed connection Rp 1/14

Nominal connection diameter DN 40 50 65 80 100 125
standard version






(possible with external capacitor, see Terminal diagram)
(230 possible through rearranging the bridges, see Terminal diagram)
Mains connection 3~ [V], special version on request

Technical Data Wilo-TOP-D

Wilo-TOP-D...
30 40 50 65 80 100 125
Electrical connection (Continued)
Mains supply connection 3~ [V],

with optional switching plug
Mains frequency [Hz] 50 50 50 50 50 50 50
Cooling
Motor/electronics
Power electronics

Materials
Pump housing Grey cast

iron
(EN-GJL-
200)

Solar thermal
50 C 0,5 0,5 0,5 0,5 0,5 0,5 0,5
95 C 2 2 2 2 3 3 3
110 C 8 8 8 8 9 9 9
130 C 21 21 21 21 22 22 22
Systems

Pump curves Wilo-TOP-D
Wilo-TOP-D 30 Wilo-TOP-D 40
v v
0 0,5 1 [m/s] 0 0,5 1 [m/s]
0,9 1,0
0,8 Rp 1 1/4 0,9 DN 40
0,8
0,7
0,7
0,6
H[m]
0,6
0,5
H[m]
0,5
0,4
0,4
0,3
0,3
0,2
0,2
0,1
0,1
0 0
0 1 2 3 4 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]
0 0,5 1 [l/s] 0 0,5 1 1,5 2 [l/s]
0 5 10 [lgpm] 0 5 10 15 20 25 [lgpm]
Q Q
75 75
70 72
P1[W]
69
P1[W]
65
66
60
3~ 63 3~
1~ 1~
55 60
0 1 2 3 4 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]
v v
0 0,5 1 [m/s] 0 0,5 1 [m/s]
0,9
0,8 DN 50 0,9 DN 65
0,7 0,8
0,7
0,6
H[m]
0,6
0,5
H[m]
0,5
0,4
0,4
0,3
0,3
0,2
0,2
0,1
0,1
0 0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
0 1 2 3 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 [lgpm] 0 20 40 [lgpm]
Q Q
90 110
85
100
80
P1[W]
P1[W]
75
90
70 3~ 3~
1~ 1~
65 80
0 2 4 6 8 10 [m3/h]
0 2 4 6 8 10 12 14 [m3/h]

Pump curves Wilo-TOP-D
v v
0 0,5 1 1,5 [m/s] 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 [m/s]
2,0
2.5
DN 100
1,8 DN 80
1,6 2
Cooling
1,4
1,5
1,2
H [m]
H [m]
1,0
1
0,8
0,6
0,5
0,4

0,2
0
0 0 10 20 30 40 50 Q [m/h]
0 5 10 15 20 25 30 35 [m3/h] 0 2 4 6 8 10 12 14 Q [l/s]
0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 140 160 180 Q [Igpm]
0 20 40 60 80 100 120 [lgpm]
Q 400
220
200
P1 [W]
300
P1 [ W ]
180
valid for 3 ~
valid for 3 ~ and for 1 ~
and for 1 ~ 200
160 0 10 20 30 40 50 Q [m/h]
0 5 10 15 20 25 30 35 [m3/h]
Wilo-TOP-D 125
Solar thermal
v
0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 [m/s]
3,0
Wilo-TOP-D 125
DN 125
2,5
2,0
H [m]
1,5
1,0
0,5
0
0 10 20 30 40 50 60 Q [m/h]
0 2 4 6 8 10 12 14 16 18 Q [l/s]
0 50 100 150 200 Q [Igpm]
600
400
P1 [W]
200
valid for 3 ~
and for 1 ~
0
0 10 20 30 40 50 60 Q [m/h]
Systems

Terminal Diagrams Wilo-TOP-D
PE L1 L2 L3 PE L1 L2 L3
U1 V1 W1 U1 V1 W1
W2 U2 V2 W2 U2 V2
PE L1 N PE L1 L2 L3
U1 V1 W1 U1 V1 W1 10
WSK
15
W2 U2 V2 W2 U2 V2
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz with WSK

Steinmetz switching: Motor terminals in ' circuit; attached capacitor
(accessory)
Blocking current-proof, no motor protection WSK = Thermal winding contact
Full motor protection with optional tripping unit Wilo-SK 602/
Wilo-SK 622 or other switchgears/control devices with WSK connec-
tion option
Tripping: External tripping at switchgear/control device
(circuit diagram with SK 602/622, see Service/Accessories)
Terminal diagram E/motor protection E Terminal diagram F/motor protection F
PE L1 L2 L3 PE L1 N
U1 V1 W1 10 U1 V1 W1 10
WSK WSK
15 15
W2 U2 V2 W2 U2 V2
Mains connection 3~230 V, 50 Hz with WSK Mains connection 1~230 V, 50 Hz with WSK
Steinmetz connections: Motor terminals in ' circuit; attached capaci-
tor (accessory)
WSK = Thermal winding contact WSK = Thermal winding contact
Full motor protection with optional tripping unit Wilo-SK 602/ Full motor protection with optional tripping unit Wilo-SK 602/
Wilo-SK 622 or other switchgears/control devices with WSK connec- Wilo-SK 622 or other switchgears/control devices with WSK connec-
tion option tion option
Tripping: External tripping at switchgear/control device Tripping: External tripping at switchgear/control device
Reset: Manual reset at switchgear/control device necessary Reset: Manual reset at switchgear/control device necessary
(circuit diagram with SK 602/622, see Service/Accessories) (circuit diagram with SK 602/622, see Service/Accessories)

Motor Data Wilo-TOP-D
Motor data
Wilo-TOP-D... rated Stage/ Power con- Current at Capacitor Motor Threaded Terminal
power speed sumption 1~230 V 3~400 V 3~230 V protection cable diagram
connection
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
not necessary
30 1x9
Cooling
20 1350 72 - 75 0.40 5/240 (blocking cur- C
(AC connection) 1x 13.5
rent-proof)
30 not necessary
1x9
(three-phase AC 20 1350 58 - 65 0.20 0.35 (blocking cur- A, B
1 x 13.5
motor (DM), 4-pole) rent-proof)
not necessary
40 1x9
20 1300 72 - 74 0.37 5/240 (blocking cur- C
(AC connection) 1 x 13.5
rent-proof)

40 not necessary
1x9
1 x 13.5
not necessary
50 1x9
20 1150 77 - 81 0.40 5/240 (blocking cur- C
rent-proof)
50 not necessary
1x9
1 x 13.5
65 1x9
60 1350 83 - 98 0.57 6/240 F F
65
1x9
(three-phase AC 60 1350 83 - 103 0.35 0.60 D, E D, E
2 x 13.5
motor (DM), 4-pole)
80 1x9
120 1400 185 - 210 1.20 14/280 F F
Solar thermal
80
1x9
2 x 13.5
motor (DM), 4-pole)
100 1x9
220 1300 340 - 385 1.95 20/400 F F
100
1x9
2 x 13.5
motor (DM), 4-pole)
125
1x9
(three-phase AC 320 1260 440-550 1.22 2.11 D, E D, E
2 x 13.5
motor (DM), 4-pole)
Note on AC connection:
Three-phase AC motor in Steinmetz circuit
Systems

Dimensions, Weights Wilo-TOP-D
Rp R 1/8
Pg
Pg
b3
b3
l0
l0
G a1
b1 R 1/8 a1
b1 a2 l1
b2 b2 a2 l1
b2 b2
Dimension drawing C Dimension drawing D Dimension drawing E
R 1/8 D D
k L2 k
Pg Pg k L1 d
d DN
DN
b3
l0
n x d1
n x dL
n x d2
b1 R 1/8 a1
b2 b2 a2 l1

Dimensions, Weights Wilo-TOP-D
Dimensions, Weights
Wilo-TOP-D... Pipe connection/ Thread Pump dimensions Weight Dimension
[Rp/DN] G I0 a1 a2 l1 b1 b2 b3 PN 6/10
[mm] [kg]
30 Rp 11/4 G2 180 34 64 172 66 88 92 5.0 A
40 DN 40 220 53 76 178 83 103 92 9.5 B
Cooling
50 DN 50 240 51 80 185 93 112 92 11.0 B
65 DN 65 280 52 80 200 93 112 104 16.0 C
80 DN 80 330 86 105 246 135 167 110 25.5 C
100 DN 100 380 89 120 279 159 180 119 30.5 C
125 DN 125 450 96 127 286 183 205 119 33.0 C

Flange dimensions
Wilo-TOP-D... Flange Nominal Pump flange dimensions Dimension

diameter drawing
DN D d k n x dL
kL1/kL2 n x dL1/dL2
[mm] [pcs. x mm]
40 (flange PN 16, in accordance with 40 150 88 100/110 4 x 14/19 D
DIN 2533)
EN 1092-2)
EN 1092-2)
Solar thermal
Flange PN 6
80 200 132 150 4 x 19 E
(designed to PN 16 as per EN 1092-2)
80
Flange PN 16
80 200 132 160 8 x 19 E
(as per EN 1092-2)
Flange PN 6
100 220 156 170 4 x 19 E
100
Flange PN 16
100 220 156 180 8 x 19 E
(as per EN 1092-2)
Flange 6
125 250 184 200 8 x 19 E
125
Flange PN 16
125 250 184 210 8 x 19 E
(as per EN 1092-2)
Systems

Technical Data Wilo-RP

Wilo-RP...
25/60-2 25/80 r 30/80 r 25/100 r 30/100 r
Approved fluids

pumping data)

Performance
Maximum delivery head [m] 2 2 2 4 4

Flow volume max. [m3/h] 3 3.7 3.7 6 6

at max. ambient temperature of +25 C [C] - 10 to
at max. ambient temperature +40 C [C] + 110 +20 to +130 (short-term operation 2 h: 140)
circulation systems

Standard version for operating pressure pmax [bar] 10 10 10 10 10
Special version for operating pressure pmax [bar] 16 16 16 16
Pipe connections
Screwed connection Rp 1 1 1/14 1 1/14


standard version




Mains connection 1~ [V], standard version 230 230 230 230 230
Mains connection 3~ [V], special version on request 230 230 230 230

plug
Mains frequency [Hz] 50 50 50 50 50

Technical Data Wilo-RP

Wilo-RP...
25/60-2 25/80 r 30/80 r 25/100 r 30/100 r
Motor/electronics
Cooling
Power electronics
Protection class IP 44 IP 42 IP 42 IP 42 IP 42
Insulation class F F F F F
Materials


50 C 0.5 0.5 0.5 0.5 0.5

95 C 1.5 2 2 2 2
110 C 8 8 8 8 8
130 C 21 21 21 21
Solar thermal
Systems

Pump curves Wilo-RP
Wilo-RP 25/60-2 (nmax = 1900 1/min) Wilo-RP 25/80 r, 30/80 r
v v
0 0,5 1,0 1,5 Rp 1 [m/s] 0 0,5 1,0 1,5 Rp 1
[m/s]
0 0,5 1,0 Rp 1
2,0 2,0
Wilo-RP 25/60-2 Wilo-RP 25/80 r
1~230 V - Rp 1 Wilo-RP 30/80 r
Rp1/Rp1
1,6 1,6
ma
x.(
1
)
1,2 m 1,2
ax (2
.
H[m]
H[m]
(3
0,8 0,8 m )
in
.(4
)
0,4 mi 0,4
n.
0 0
0 1 2 3 [m3/h] 0 1 2 3 [m3/h]
0 0,5 1,0 [l/s] 0 0,5 1,0 [l/s]
0 5 10 [lgpm] 0 5 10 [lgpm]
Q Q
60 150
max.
max.
40 100
P1[W]
P1[W]
min.
20 50
min.
3 ~ 400 V
1 ~ 230 V
0 0
0 1 2 3 [m3/h] [m3/h]
0 1 2 3
Wilo-RP 25/100 r, 30/100 r
v
0 0,5 1,0 1,5 2,0 2,5 3,0 Rp 1
[m/s]
0 0,5 1,0 1,5 2,0 Rp 1
Wilo-RP 25/100 r
Wilo-RP 30/100 r
3
Rp1/Rp1
ma
x.(
1
)
(2
2
)
H[m]
(3
m )
in
.(4
)
0
0 1 2 3 4 5 6 [m3/h]
0 0,5 1,0 1,5 [l/s]
0 5 10 15 20 [lgpm]
Q
max.
150 max.
min.
100
P1[W]
min.
50
3 ~ 400 V
1 ~ 230 V
0
0 1 2 3 4 5 6 [m3/h]

Terminal Diagrams Wilo-RP
L1 L2 L3 PE
L N
L1 L2 L3
Cooling
L N PE

With mounted capacitor

PE L1 N L1 L2 L3 PE
L1 L2 L3 15 10 11
L N WSK WSK
C1
C2
Mains connection 1~230 V, 50 Hz (with capacitor) Mains connection 3~400 V, 50 Hz

Full motor protection in all speed stages with optional Wilo-SK 602/ Full motor protection in all speed stages with optional Wilo-SK 602/
Wilo-SK 622 tripping unit or other Wilo AS systems switchgears/ Wilo-SK 622, C-SK tripping unit or other Wilo AS systems switch-
control devices with WSK connection option gears/control devices with WSK connection option
Note: Wilo-C-SK suitable only for fluid temperatures up to a
Solar thermal
max. of 110 C
Tripping: External tripping at switchgear/control device Tripping: External tripping at switchgear/control device
Reset: Manual reset at switchgear/control device necessary Reset: Manual reset at switchgear/control device necessary
(circuit diagram with SK 602/SK 622, see Service/Accessories) (circuit diagram with SK 602/SK 622, see Service/Accessories)
Systems

Motor Data Wilo-RP
Motor data
Wilo-RP... Rated Stage/speed Power con- Current at Capacitor Motor Threaded Terminal
power sumption 1~230 V 3~400 V 3~230 V protec- cable con- diagram
(special motor) tion nection
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
25/60-2 7 max. 1900 46 - 49 0.21
(Single-phase AC 4 1550 30 - 32 0.15 1.6/400 A 1 x 11 A
motor EM, 2-pole) 2 min. 1000 17 - 19 0.09
25/80 r 19 1 max. 1350 118 - 129 0.56
30/80 r 16 2 1250 79 - 92 0.43
4.0/400 A 1 x 11 A
(Single-phase AC 9 3 1100 51 - 66 0.33
motor EM, 4-pole) 4 4 min. 900 33 - 44 0.24
25/80 r 20 1 max. 1300 90 - 112 0.35 0.61
30/80 r 17 2 1250 69 - 86 0.23 0.40
B 1 x 11 B
(three-phase AC 14 3 1150 48 - 64 0.17 0.29
motor DM, 4-pole) 9 4 min. 1050 32 - 46 0.13 0.23
25/100 r 54 1 max. 1300 130 - 170 1.10
30/100 r 51 2 1200 115 - 155 1.05
4.0/400 C 1 x 11 C
(Single-phase AC 41 3 1150 100 - 145 0.95
motor EM, 4-pole) 30 4 min. 1100 85 - 130 0.85
25/100 r 57 1 max. 1300 95 - 150 0.53 0.92
30/100 r 47 2 1200 75 - 120 0.38 0.66
D 1 x 11 D
(three-phase AC 38 3 1150 60 - 100 0.28 0.48
motor DM, 4-pole) 30 4 min. 1100 45 - 80 0.22 0.38

Dimensions, Weights Wilo-RP
b1 DN
b3 G
G
PG 11
l3
b4
Cooling
l0 l2
l0
l4 Pg 11
b1 b3

a l1
b2 a l1
Dimensions, Weights
Wilo-RP... Pipe connec- Thread Pump dimensions Weight Dimension

tion/nominal about drawing
diameter
[Rp] G I0 l1 l2 l3 l4 a b1 b2 b3 b4 PN 10
[mm] [kg]
25/60-2 Rp 1 G 11/ 2 180 93 90 79 35 100 92,5 54 73 2.4 A
25/80 r Rp 1 G 11/2 180 169 234 35 58 max. 98 4.5 B
30/80 r Rp 11/4 G2 180 169 244 35 58 max. 98 4.5 B
Solar thermal
max.
25/100 r Rp 1 G 11/2 180 181 234 35 75 6.5 B
106
max.
30/100 r Rp 11/4 G2 180 181 244 35 75 6.5 B
106
Systems

Technical data Wilo-P

Wilo-P...
100/160 r
100/200 r
40/100 r
40/160 r
50/125 r
50/160 r
50/250 r
65/125 r
65/160 r
65/250 r
80/125 r
80/160 r
80/250 r
Approved fluids

pumping data)

Performance
Maximum delivery head [m] 3 6 3.75 7 14 5 8 16 5.75 8 15 8 11

Flow volume max. [m3/h] 12 13.5 21 22 22 35 35 37 44 50 50 75 78

at max. ambient temperature +40 C [C] +20 to +130 (in short-term operation 2 h: 140)
circulation systems

Standard version for operating pressure pmax [bar] 6 6 6 6 10 6 6 10 6 6 10 6 10
Special version for operating pressure pmax [bar] 10 10 10 10 10 10 10 10 10
16 16 16 16
16 16 16 16 16 16 16 16 16
Pipe connections
Nominal connection diameter DN 40 40 50 50 50 65 65 65 80 80 80 100 100
standard version







Mains connection 3~ [V], standard version 400 400 400 400 400 400 400 400 400 400 400 400 400
Mains connection 3~ [V], special version on request 230 230 230 230 230 230 230 230 230 230 230 230 230

Technical data Wilo-P

Wilo-P...
100/160 r
100/200 r
40/100 r
40/160 r
50/125 r
50/160 r
50/250 r
65/125 r
65/160 r
65/250 r
80/125 r
80/160 r
80/250 r

plug
Cooling
Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50 50 50
Motor/electronics

Power electronics
Protection class IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42 IP 42
Insulation class F F F F F F F F F F F F F
Materials
(EN-GJL-200)
(EN-GJL-250)
(EN-GJL-200)
Grey cast iron
Grey cast iron
Grey cast iron
Pump housing
Grey cast iron
(EN-GJL-250)
(EN-GJL-200)
(EN-GJL-200)
Grey cast iron
Grey cast iron
Impeller
Plastic Plastic (PP - Plastic (PP - Grey cast iron
(PP - 50% GF) 50% GF) 50% GF) (EN-GJL-200)
Solar thermal

50 C 0.5 0.5 0.5 0.5 3 0.5 0.5 3 0.5 0.5 3 0.5 3
95 C 2 5 3 5 10 3 5 10 3 5 10 5 10
110 C 8 11 9 11 16 9 11 16 9 11 16 11 16
130 C 21 24 22 24 29 22 24 29 22 24 29 24 29

Systems

Pump curves Wilo-P
Wilo-P 40/100 r Wilo-P 40/160 r
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]
3
6
Wilo-P 40/100 r Wilo-P 40/160 r
DN 40 DN 40
5
ma
x.(
1
2 4 ma
H[m]
) x.(
(2 1
) )
H[m]
(2
(3 3
)
m )
in (3
.(4
) )
1 2 m
in
.(4
)
0 0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 12 [m3/h]
0 0,5 1,0 1,5 2,0 2,5 3,0 [l/s] 0 0,5 1,0 1,5 2,0 2,5 3,0 [l/s]
0 5 10 15 20 25 30 35 [lgpm] 0 5 10 15 20 25 30 35 40 [lgpm]
Q Q
200 400 max.
max.
150 min. 300

P1[W ]
P1[W ]
100 200
min. min.
50
3 ~ 400 V 100
1 ~ 230 V
0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 12 [m3/h]
Wilo-P 50/125 r Wilo-P 50/160 r
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]
4 8
Wilo-P 50/125 r Wilo-P 50/160 r
DN 50 DN 50
m
3 ax 6
.(1
.m
) ax
(2 .(1
) )
H[m]
(2
H[m]
(3
)
m
2 ) 4
in
(3
. (4
mi )
)
n.(
4
)
1 2
0 0
0 4 8 12 16 20 [m3/h] 0 4 8 12 16 20 [m3/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 10 20 30 40 50 60 70 [lgpm] 0 10 20 30 40 50 60 70 [lgpm]
Q Q
300 700
max. max.
200 500
P1[W]
min.
P1[W]
min.
100 300
0 100
0 4 8 12 16 20 [m3/h] 0 4 8 12 16 20 [m3/h]

Pump curves Wilo-P
Wilo-P 50/250 r Wilo-P 65/125 r
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]
14 6
Wilo-P 50/250 r Wilo-P 65/125 r
DN 50 DN 65
12 max
.( 1 5
)
(2
10 )
Cooling
ma
(3 4 x.(
1
)
8 )
H[m]
mi
n.( (2
4
H[m]
) 3 )
6 (3
mi )
n.(
2 4
4 )
2 1

0 0
0 4 8 12 16 [m3/h] 0 10 20 30 [m3/h]
0 1 2 3 4 5 [l/s] 0 2 4 6 8 10 [l/s]
0 10 20 30 40 50 60 70 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
1700 600 max.
max.
1300 400
min.
P1 [W ]
P1[W]
min.
900 200
500 0
0 4 8 12 16 [m3/h] 0 10 20 30 [m3/h]
Wilo-P 65/160 r Wilo-P 65/250 r
Solar thermal
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]
10 18
Wilo-P 65/160 r Wilo-P 65/250 r
DN 65 16 DN 65
8
14
ma
12 x.(
1
ma )
6 x.(
1
H[m]
H[m]
) 10 (2
(2 )
) 8
4 (3
(3
)
m )
in 6 mi
.(4 n.(
) 4
)
4
2
0 0
0 10 20 30 [m3/h] 0 10 20 30 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
1000 max. 3000
max.
800 2500
P1 [W ]
600 2000
min.
P1[W]
400 1500
min.
200 1000
0 10 20 30 [m3/h] 0 10 20 30 [m3/h]
Systems

Pump curves Wilo-P
Wilo-P 80/125 r Wilo-P 80/160 r
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]
6 9
Wilo-P 80/125 r Wilo-P 80/160 r
DN 80 8 DN 80
5
7
ma
x. (
ma 1
4 x.( 6 )
1
(2
H[m]
)
)
(2 5
3 (3
)
H[m]
(3 mi )
4 n.(
mi ) 4
n.(
4 )
) 3
2
2
1
1
0 0
0 10 20 30 40 [m3/h] 0 10 20 30 40 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 12 [l/s]
0 20 40 60 80 100 120 140 [lgpm] 0 20 40 60 80 100 120 140 [lgpm]

Q Q
800 max. 1500
max.
700
1200
600
P1[W]
P1[W]
500 900
min. min.
400
600
300
200 300
0 10 20 30 40 [m3/h] 0 10 20 30 40 [m3/h]
Wilo-P 80/250 r Wilo-P 100/160 r
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]
16 8
Wilo-P 80/250 r Wilo-P 100/160 r
14 DN 80 DN100
ma ma
12 x.(1 6 x.(
1
)
)
(2
10 (2
H[m]
)
(3 )
H[m]
8 mi ) 4 (3
n.(
4 )
) mi
n.(
6 4
)
4 2
0 0
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 2 4 6 8 10 12 [l/s] 0 5 10 15 20 [l/s]
0 20 40 60 80 100 120 140 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
3600 1800
max. max.
3000 1500
P1[W]
2400 1200
P1[W]
min.
min.
1800 900
1200 600
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60
3
70 [m /h]

Pump curves Wilo-P
Wilo-P 100/200 r
v
0 0,5 1,0 1,5 2,0 [m/s]
12
Wilo-P 100/200 r
DN100
10
ma
x.(
1
Cooling
)
8
(2
)
(3
H[m]
6 m )
in
.(4
)

0
0 10 20 30 40 50 60 70 [m3/h]
0 5 10 15 20 [l/s]
0 50 100 150 200 250 [lgpm]
Q
4000
max.
3000
P1[W]
2000 min.
1000
0 10 20 30 40 50 60 70 [m3/h]
Solar thermal
Systems

Terminal Diagrams, Motor Data Wilo-P
PE L1 N L1 L2 L3 PE
L1 L2 L3 15 10 11
L N WSK WSK
C1
C2


Wilo-SK 622 tripping unit or other Wilo AS and CR systems switch- Wilo-SK 622, C-SK tripping unit or other Wilo AS and CR systems
gears/control devices with WSK connection option switchgears/control devices with WSK connection option
Note: (Wilo-C-SK only suitable for fluid temperatures up to a
max. of 110 C); not suitable for P 65/250 r, P 80/250 r,
P 100/250 r.
Tripping: External tripping at switchgears/control devices Tripping: External tripping at switchgears/control devices
Reset: Manual reset at switchgears/control devices necessary Reset: Manual reset at switchgears/control devices necessary
Motor data
Wilo-P... Rated Stage/speed Power Current at Capacitor Motor pro- Threaded Terminal
power consumption 1~230 V 3~400 V 3~230 V tection cable diagram
(special connec-
motor) tion
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
74 1 max. 1300 155 - 200 1.10
40/100 r
57 2 1200 140 - 190 1.05
(single-phase AC 4/400 A 1 x 11 A
41 3 1150 120 - 175 0.95
motor EM, 4-pole)
30 4 min. 1100 105 - 155 0.85
80 1 max. 1300 105 - 170 0.53 0.92
40/100 r
58 2 1200 85 - 140 0.38 0.66
(three-phase AC B 1 x 11 B
44 3 1150 65 - 110 0.28 0.48
motor DM, 4-pole)
31 4 min. 1100 50 - 85 0.22 0.38
164 1 max. 1300 200 - 365 0.90 1.56
40/160 r
112 2 1150 180 - 320 0.75 1.30
(three-phase AC B 1 x 13.5 B
70 3 1050 155 - 260 0.60 1.04
motor DM, 4-pole)
48 4 min. 850 125 - 185 0.45 0.78
135 1 max. 1350 140 - 290 0.90 1.56
50/125 r
102 2 1300 115 - 260 0.75 1.30
70 3 1200 95 - 220 0.60 1.04
motor DM, 4-pole)
48 4 min. 1100 80 - 165 0.45 0.78
335 1 max. 1400 310 - 635 1.60 2.77
50/160 r
265 2 1300 285 - 585 1.30 2.25
190 3 1200 255 - 490 1.10 1.90
motor DM, 4-pole)
130 4 min. 1100 220 - 395 0.80 1.40
1080 1 max. 1400 860 - 1650 4.00 6.90
50/250 r
920 2 1350 780 - 1500 3.60 6.20
720 3 1300 725 - 1330 3.10 5.40
motor DM, 4-pole)
520 4 min. 1200 660 - 1100 2.70 4.70

Terminal Diagrams, Motor Data Wilo-P
Motor data
Wilo-P... Rated Stage/speed Power Current at Capacitor Motor pro- Threaded Terminal
power consumption 1~230 V 3~400 V 3~230 V tection cable diagram
(special connec-
motor) tion
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
Cooling
265 1 max. 1400 280 - 580 1.60 2.80
65/125 r
235 2 1300 255 - 530 1.30 2.25
185 3 1200 220 - 450 1.10 1.90
motor DM, 4-pole)
130 4 min. 1100 190 - 370 0.80 1.40
560 1 max. 1300 470 - 970 2.20 3.80
65/160 r
420 2 1200 430 - 880 1.90 3.30
280 3 1050 385 - 715 1.50 2.60
motor DM, 4-pole)
200 4 min. 950 340 - 560 1.20 2.10

1500 1 max. 1400 1700 - 2500 6.10 10.60
65/250 r B
1400 2 1300 1500 - 2200 5.30 9.20
(three-phase AC (C-SK not 1 x 13.5 B
1200 3 1200 1300 - 1800 4.60 8.00
motor DM, 4-pole) permitted)
1100 4 min. 1100 1100 - 1350 3.70 6.40
430 1 max. 1350 405 - 745 2.20 3.80
80/125 r
350 2 1300 360 - 685 1.90 3.30
270 3 1150 320 - 585 1.50 2.60
motor DM, 4-pole)
200 4 min. 1050 290 - 490 1.20 2.10
810 1 max. 1400 645 - 1330 3.20 5.50
80/160 r
690 2 1350 590 - 1260 2.80 4.80
530 3 1250 540 - 1140 2.50 4.30
motor DM, 4-pole)
370 4 min. 1100 495 - 930 2.20 3.80
2500 1 max. 1400 2000 - 3500 8.60 14.90
80/250 r B
2300 2 1300 1850 - 3100 8.00 13.90
2050 3 1200 1700 - 2700 7.30 12.60
1800 4 min. 1100 1600 - 2300 6.70 11.60
Solar thermal
1080 1 max. 1400 900 - 1650 4.00 6.90
100/160 r
920 2 1350 800 - 1500 3.60 6.20
720 3 1300 750 - 1330 3.10 5.40
motor DM, 4-pole)
520 4 min. 1200 650 - 1100 2.70 4.70
2500 1 max. 1400 1800 - 3400 8.60 14.90
100/200 r B
2300 2 1300 1700 - 3200 8.00 13.90
2050 3 1200 1600 - 2700 7.30 12.60
1800 4 min. 1100 1400 - 2300 6.70 11.60

Systems

Dimensions, Weights Wilo-P
Dimension drawing, Wilo-P Dimension drawing, flange
R1/8 D
k
d
DN
l0
Pg
n x dL
R1/ 8
b1 b3 a l1
Dimensions, Weights
Wilo-P... Pipe connection/ Pump dimensions Weight about

Nominal diameter
[DN] I0 l1 a b1 b3 PN 6 PN 10
[mm] [kg]
40/100 r 40 250 176 53 65 106 11.0 12.0
40/160 r 40 320 226 70 106 110 18.0 20.0
50/125 r 50 280 210 62 88 110 14.0 16.0
50/160 r 50 340 258 69 115 127 25.0 27.0
50/250 r 50 440 286 105 165 140 64.5
65/125 r 65 340 265 77 128 127 27.0 29.0
65/160 r 65 340 265 77 128 127 28.0 30.0
65/250 r 65 475 353 109 175 148 80.5
80/125 r 80 360 269 88 134 127 31 33.0
80/160 r 80 360 288 88 134 140 37 39.0
80/250 r 80 500 394 127 185 166 93.0
100/160 r 100 395 288 103 143 140 42.5 45.0
100/200 r 100 550 426 140 194 166 95.5

Dimensions, Weights Wilo-P
Flange dimensions
Wilo-P... Flange Nominal diame- Pump flange dimensions
ter
DN D d k n x dL
[mm] [pcs. x mm]
Flange PN 6 (as per DIN 2531) 40 130 80 100 4 x 14
40/100 r Flange PN 16 (as per DIN 2533,
Cooling
40/160 r drilled in accordance with 40 150 88 110 4 x 19
EN 1092-2)
50/125 r
EN 1092-2)

65/125 r
EN 1092-2)
80/125 r
80/160 r Flange PN 16 (as per DIN 2533
EN 1092-2)
EN 1092-2)
Solar thermal
Systems

Equipment/function Wilo-Star-RSD, TOP-SD, SE-TW, DOP

Wilo-Star-RSD Wilo-TOP-SD Wilo-SE-TW Wilo-DOP
(ClassicStar)
(max. 2850 1/min) (max. 2850 1/min) (max. 2880 1/min) (max. 1400 1/min)
Operating modes
Manual functions

(2 for 1~pumps
with P2 t 350 W)
Automatic functions

operating mode
Deblocking function
Soft start
Safety control
(standard equipment (optional for all types
only with 3~pumps with Wilo-Protect-
with P2 t 180 W Modul C)
and 1~pumps
with P2 t 350 W,
with Wilo-Protect-
Modul C)





(ClassicStar)

contact) (optional for all types (optional for all types
Modul C) Modul C)
Cooling
and 1~pumps
with P2 t 350 W,
with Wilo-Protect-

Modul C)
Modul C) Modul C)
(WSK, potential-free NC contact) (only for 1~pumps
with P2 = 180W)
Fault light
and 1~pumps
with P2 t 350 W,
with Wilo-Protect-
Solar thermal
Modul C)
(only for 3~pumps)
LCD to display pump data and error codes
Data exchange

coupling modules

LONWORKS network

switchover/time-sensitive pump alteration) (optional for all types (optional for all types
Modul C) Modul C)

cut-in and out)

Systems


(ClassicStar)

(only for 1~ and 3~
pumps with
P2 t 180W)


ventilator Rp 3/8

IF-Moduls
(only for (only for
TOP-SD30/5) SE 125-N-TW)



201
Cooling
Systems
Technical Data Wilo-Star-RSD

Wilo-Star-RSD...
30/4 30/6
Approved fluids

pumping data)

Performance
Maximum delivery head [m] 4 5

Flow volume max. [m3/h] 6 7

at max. ambient temperature +40 C [C] -10 to +110 -10 to +110
circulation systems

Standard version for operating pressure pmax [bar] 10 10
Pipe connections
Screwed connection Rp 1 1/4 1 1/4





Mains connection 1~ [V], standard version 230 230

Mains connection 3~ [V], with optional switching plug
Mains frequency [Hz] 50 50

Technical Data Wilo-Star-RSD

Wilo-Star-RSD...
30/4 30/6
Motor/electronics
Emitted interference EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2
Cooling
Power electronics
Protection class IP 44 IP 44
Insulation class F F
Materials
Pump housing Grey cast iron Grey cast iron

(EN-GJL 200) (EN-GJL 200)
Impeller Plastic (PP) Plastic (PP)
Shaft Stainless steel Stainless steel
(X40 Cr13) (X40 Cr13)
Bearing Metal-impregnated carbon Metal-impregnated carbon

50 C 0,5 0,5
95 C 3 3
110 C 10 10
Solar thermal
Systems

Pump curves Wilo-Star-RSD
Wilo-Star-RSD 30/4
Individual operation Parallel operation
vc vc
0 0,5 1,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]
0 0
4 4
Wilo-Star-RSD 30/4 Wilo-Star-RSD 30/ 4
1 ~ 230 V Rp1 1/ 4 1 ~ 230 V Rp 11/ 4
+
3 3
ma
ma x.
x.
2 2
H [m] c
H [m] c
1 mi 1
n
mi
n
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]
0 0,25 0,5 0,75 [l/s] 0 0,5 1,0 1,5 [l/s]
0 2,5 5 7,5 10 [lgpm ] 0 5 10 15 20 [lgpm ]
Qc Qc
160
80 140 max.
max.
120
60
P1 [W] c
P1 [W] c
100
80
40
min. min.
60
20 40
0 0,5 1,0 1,5 2,0 2,5 3,0 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]
Wilo-Star-RSD 30/6
vc vc
0 0,25 0,5 0,75 1,0 1,25 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]
0 0
6 6
Wilo-Star-RSD 30/6 Wilo-Star-RSD 30/6

1 ~ 230 V Rp1 1 / 4
1 ~ 230 V Rp1 1 / 4
5 5 +
4 4
ma ma
x. x.
H [m] c
H [m] c
3 3
2 2
mi
n. mi
n.
1 1
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3/h] 0 1 2 3 4 5 6 7 [m 3/h]
0 0,25 0,5 0,75 1 [l/s] 0 0,5 1,0 1,5 2,0 [l/s]
0 2,5 5 7,5 10 [lgpm ] 0 5 10 15 20 [lgpm ]

Qc Q c
120 240
max. max.
100 200
P1 [W] c
P1 [W] c
80 160
60 120
min. min.
40 80
3
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m /h] 0 1 2 3 4 5 6 7 [m 3/h]

Terminal Diagrams, Motor Data, Dimensions, Weights Wilo-Star-RSD
Terminal diagram Dimension drawing
l0 a l1
l2 m a1
PG 11
b3
b4
b2
Cooling
PG 11
G
L N PE
b1
b
Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz

Motor data
Wilo-Star-RSD... Rated Speed Power con- Current at Motor Capacitor Threaded

power sumption 1~230 V 3~230 V 3~400 V protection cable
connection
[W] [1/min] [W] [A] >PF/VDB]
30/4 13 1650 43 - 48 0.21 (blocking cur- 2.0/400 11
7 min 1200 29 - 31 0.14 rent-proof)
30/6 21 1900 60 - 74 0.32 (blocking cur- 2.6/400 11
12 min 1200 43 - 50 0.22 rent-proof)
Solar thermal
Dimensions, Weights
Wilo-Star-RSD... Pipe connection/ Thread Pump dimensions Weight

Nominal about
diameter
[Rp/DN] G I0 l1 l2 m a a1 b b1 b2 b3 b4
[mm] [kg]
30/4 Rp 11/4 2 180 94 73 70 47 78 46 55 55 54 92.5 5.3
30/6 Rp 11/4 2 180 94 76 70 47 78 46 55 55 54 92.5 5.5
Systems

Technical Data Wilo-TOP-SD

Wilo-TOP-SD...
30/5 32/7 40/3 40/7 40/10 40/15 50/7
Approved fluids

pumping data)

Performance
Maximum delivery head [m] 5,5 7 3,5 7 10 15 7


at max. ambient temperature +40 C [C] -20 to +130 (in short-term operation 2 h: +140)
circulation systems

Standard version for operating pressure pmax [bar] 10 6/10 6/10 6/10 6/10 6/10 6/10
Special version for operating pressure pmax [bar] 16 16 16 16
Pipe connections
Screwed connection Rp 1 1/4

Nominal connection diameter DN 32 40 40 40 50 50





Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230


Wilo-TOP-SD...
30/5 32/7 40/3 40/7 40/10 40/15 50/7
Motor/electronics
Cooling
Power electronics
Materials
Grey cast iron
(EN-GJL 200)
Pump housing

Grey cast iron (EN-GJL 250)
50(PPS -% GF)
Impeller
Trade name:
Trade name:
Plastic (PPE)
Plastic (PPE)
Plastic (PPS - % GF)50

Plastic
Noryl
Noryl


Solar thermal
50 C 0,5 0,5 0,5 0,5 0,5 3 3
95 C 5 5 5 5 5 10 10
110 C 11 11 11 11 11 16 16
130 C 24 24 24 24 24 29 29
Systems


Wilo-TOP-SD...
50/10 50/15 65/10 65/13 65/15 80/7 80/10
Approved fluids

pumping data)

Performance
Maximum delivery head [m] 10 15 9 13 15 6.5 10


circulation systems

Standard version for operating pressure pmax [bar] 6/10 6/10 6/10 6/10 6/10 6 6
Special version for operating pressure pmax [bar] 10 10
16 16 16 16 16
16 16
Pipe connections
Nominal connection diameter DN 50 50 65 65 65 80 80





Mains connection 1~ [V], standard version 230 230 230

Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230


Wilo-TOP-SD...
50/10 50/15 65/10 65/13 65/15 80/7 80/10
Motor/electronics
Cooling
Power electronics
Materials
Pump housing Grey cast iron (EN-GJL 250)

Impeller Plastic (PPS - 50% GF)

50 C 3 3 3 3 3 3 3
95 C 10 10 10 10 10 10 10
110 C 16 16 16 16 16 16 16
130 C 29 29 29 29 29 29 29
Solar thermal
Systems

Pump curves Wilo-TOP-SD
Wilo-TOP-SD 30/5
AC - individual operation AC - parallel operation
v v
0 1 2 [m/s] 0 1 2 3 [m/s]
6 6
Wilo-TOP-SD 30/5 Wilo-TOP-SD 30/5
1 ~ 230 V - Rp 1 1 ~ 230 V - Rp 1
5 5 +
4 4
mi
n.
(3
H[m]
3 3
)
H[m]
mi
n. (
m
ax
2 2
3
.(
1
m
)
ax
(2
. (1
)
1 (2 1
)
)
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 10 20 [lgpm] 0 10 20 30 [lgpm]
Q Q
200 320
280 max.
160
max. 240
200
P1[W]
120
P1[W]
160 min.
80 min.
120
80
40
40
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
Three-phase - individual operation Three-phase - parallel operation

v v
0 1 2 [m/s] 0 1 2 3 [m/s]
6 6
3 ~ 400 V - Rp 1 3 ~ 400 V - Rp 1
5 5
+
m
4 4 ax
. (1
)
H[m]
H[m]
3 3
(2
2 2 m
in. )
(3
ma
)
x.
(1
1 m 1
in
.(
(2
3
)
)
)
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 10 20 [lgpm] 0 10 20 30 [lgpm]
Q Q
200 320
280
160 max. max.
240
200
P1[W]
120
P1[W]
160
80 min. min.
120
80
40
40
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]

Wilo-TOP-SD 32/7
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 1 2 3 4 [m/s]
8 8
Wilo-TOP-SD 32/7 Wilo-TOP-SD 32/ 7
7 1 ~ 230 V - DN 32 7
1 ~ 230 V - DN 32
+
6 6
Cooling
5 5
H [m]
H [m]
4 m 4
ax
. (1
m
ax
. (1
3 ) 3
)
(2
2 2
(2
)
m
in

.
)
m
(3
1 1 in
. (3
)
)
0 0
0 1 2 3 4 5 6 7 [m3/h] 0 2 4 6 8 10 12 [m3/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 [l/s]
0 5 10 15 20 25 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
200 400
max.
175 350
max.
150 300
125 250
P1 [ W ]
P1 [ W ]
min. min.
100 200
75 150
50 100
25 50
0 0
0 1 2 3 4 5 6 7 [m3/h] 0 2 4 6 8 10 12 [m3/h]
Solar thermal
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 1 2 3 4 [m/s]
8 8
7 3 ~ 400 V - DN 32 7
3 ~ 400 V - DN 32
+
6 6
ma
x. (
5 5 1
)
H [m]
m
H [m]
4 ax 4
. (1
(2
3 ) 3
mi )
n.
(2 (3
m ) )
2 in 2
. (3
)
1 1
0 0
0 1 2 3 4 5 6 7 [m3/h] 0 2 4 6 8 10 12 [m3/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 [l/s]
0 5 10 15 20 25 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
200 400
175 350
max. max.
150 300
125 250
P1 [ W ]
P1 [ W ]
100 min. 200 min.

75 150
50 100
25 50
0 0
0 1 2 3 4 5 6 7 [m3/h] 0 2 4 6 8 10 12 [m3/h]
Systems

Wilo-TOP-SD 40/3
v v
0 0,5 1 1,5 2 [m/s] 0 1 2 3 [m/s]
4,0 4,0
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
+
3,2 3,2 m
in
. (3
m
) ax
. (1
2,4 2,4
)
(2
H [m]
H [m]
)
1,6 1,6
ma
x.
(2
(1
mi
n.
)
0,8 (3 0,8
)
0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]
0 1 2 3 [ l/s] 0 1 2 3 4 5 [ l/s]
0 10 20 30 [lgpm ] 0 25 50 [lgpm ]
Q Q
240 360
max.
320
200
max. 280
160 240
P 1 [W]
P 1 [W]
200 min.
120 min.
160
80 120
80
40
40
0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]

v v
0 0,5 1 1,5 2 [m/s] 0 1 2 3 [m/s]
4,0 4,0
3 ~ 400 V - DN 40 3 ~ 400 V - DN 40
+
3,2 3,2
m
ax
.(
2,4 1
2,4
)
H [m ]
H [m ]
(2
m
ax
1,6 1,6 )
. (1
m
(2 in.
)
m (3
in )
0,8 .( 0,8 )
3
)
0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]
0 1 2 3 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 [lgpm] 0 25 50 [lgpm]
Q Q
240 360
320 max.
200
280
max.
160 240
P1 [W]
P1 [W]
200
120
160 min.
80 min. 120
80
40
40
0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]

Wilo-TOP-SD 40/7
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 1 2 3 4 5 [m/s]
8 8
7 1 ~ 230 V - DN 40 7
1 ~ 230 V - DN 40
+
6 6 ma
Cooling
x. (
1
)
5 5
(2
)
H [m]
H [m]
m
4 4
ax
. (1
mi
3 3
)
n.
(2
(3
)
)
2 2
m
in
. (3

)
1 1
0 0
0 4 8 12 16 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 [lgpm] 0 25 50 75 [lgpm]
Q Q
400 800
350 700
.
max max.
300 min. 600
.
min
P1 [ W ]
P1 [ W ]
250 500
200 400
150 300
100 200
0 4 8 12 16 [m3/h] 0 5 10 15 20 25 [m3/h]
Solar thermal
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 1 2 3 4 5 [m/s]
8 8
3 ~ 400 V - DN 40 7
3 ~ 400 V - DN 40
7
+
6 6 ma
x. (
1
5 5 )
m
H [m]
H [m]
4 ax 4
. (1
(2
) )
3 3 mi
n.
(3
(2 )
m
2 in ) 2
. (3
)
1 1
0 0
0 4 8 12 16 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 [lgpm] 0 25 50 75 [lgpm]
Q Q
500 900
450 800
400 700
max.
350 600
max.
P1 [ W ]
P1 [ W ]
300 500
250 400
200 300 min.
150 min.
200
100 100
0 4 8 12 16 [m3/h] 0 5 10 15 20 25 [m3/h]
Systems

Wilo-TOP-SD 40/10
v v
0 0,5 1,0 1,5 2,0 2,5 3 [m/s] 0 1 2 3 4 5 [m/s]
11 11
10 10
1 ~ 230 V - DN 40 ma
x.
1 ~ 230 V - DN 40
9 9 +
8 m 8
ax m
. in
7 7 .
6 6
H [m]
H [m]
m
in
5 . 5
4 4
3 3
2 2
1 1
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 5 10 15 20 25 30 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 5 6 7 8 [l/s]
Q Q
700 1400
600 max. 1200 max.
min. min.
500 1000
P1 [W]
P1 [W]
400 800
300 600
200 400
100 200
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 5 10 15 20 25 30 [m3/h]

v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 1 2 3 4 5 6 [m/s]
11 11
10 10 3 ~ 400 V - DN 40
3 ~ 400 V - DN 40
9 9
+
8 8
7 7
m
m ax
6 ax 6 . (1
H [m]
H [m]
. (1
5 5 )
) (2
(2 mi
4 4 n. )
m
in ) (3
. (3
3 3 )
)
2 2
1 1
0 0
0 2 4 6 8 10 12 14 16 18 [m3/h] 0 5 10 15 20 25 30 [m3/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 6 7 8 9 [l/s]
0 10 20 30 40 50 60 [lgpm] 0 20 40 60 80 100 [lgpm]
Q Q
600 1200
max. max.
500 1000
400 800
P1 [ W ]
P1 [ W ]
min. min.
300 600
200 400
100 200
0 0
0 2 4 6 8 10 12 14 16 18 [m3/h] 0 5 10 15 20 25 30 [m3/h]

Wilo-TOP-SD 40/15
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 [m/s]
17,5 20,0
Wilo-TOP-SD-40/15 Wilo-TOP-SD 40/15
1~230 V - DN 40 1~230 V - DN 40
15 17,5
+
15,0
Cooling
12,5
ma 12,5
10 x.
H [m]
ma
H [m]
10,0 x.
7,5
mi
n. 7,5 mi
n.
5
5,0
2,5

2,5
0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m/h] 0 5 10 15 20 25 Q [m/h]
0 1 2 3 4 5 Q [l/s] 0 1 2 3 4 5 6 7 8 Q [l/s]
0 10 20 30 40 50 60 70 Q [Igpm] 0 20 40 60 80 100 Q [Igpm]
1000 2000
max. max.
750 min. min.
1500
P1 [W]
P1 [W]
500 1000
250 500
0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m/h] 0 5 10 15 20 25 Q [m/h]
Solar thermal
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s] 0 1 2 3 4 5 6 7 [m/s]
17,5 20
Wilo-TOP-SD-40/15 Wilo-TOP-SD 40/15
3~400 V - DN 40 3~400 V - DN 40
17,5
15,0 +
15
12,5
m 12,5 ma
ax x. 1
10,0 .1
H [m]
H [m]
10
7,5 2 2
mi 7,5 min
n. .3
3
5,0
5
2,5 2,5
0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m/h] 0 5 10 15 20 25 30 Q [m/h]
0 1 2 3 4 5 Q [l/s] 0 1 2 3 4 5 6 7 8 Q [l/s]
0 10 20 30 40 50 60 70 Q [Igpm] 0 10 20 30 40 50 60 70 80 90 100 Q [lgpm]
1000 2000 max.
max.
750 1500
min. min.
P1[W]
P1 [W]
500 1000
250 500
0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m/h] 0 5 10 15 20 25 30 Q [m/h]
Systems

Wilo-TOP-SD 50/7
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 1 2 3 4 5 [m/s]
7 7
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
6 6 +
5 m 5
ax mi m
. n. ax
.
4 m 4
in
.
H [m]
H [m]
3 3
2 2
1 1
0 0
0 5 10 15 20 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 7 8 9 10 11 [l/s]
Q Q
700 1400
600 1200 max.

max.
max.
500 min.
min.
min.
min.
min. 1000 min.
P1 [W]
P1 [W]
400 800
300 600
200 400
100 200
0 0
0 5 10 15 20 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]

v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 1 2 3 4 5 [m/s]
8 8
7 3 ~ 400 V - DN 50 3 ~ 400 V - DN 50
7
+
6 6
5 5
m
ax
m
. (1
ax
H [m]
H [m]
. (1
4 4
)
)
(2
3 3 m
(2
m in
)
in . (3
)
. (3
2 2 )
)
1 1
0 0
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 2 4 6 8 10 12 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 100 125 150 [lgpm]
Q Q
700 1400
600 1200
max.
max.
500 1000
P1 [ W ]
P1 [ W ]
400 800
min.
min.
300 600
200 400
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 [m3/h]

Wilo-TOP-SD 50/10
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 1 2 3 4 [m/s]
9 9
8 1 ~ 230 V - DN 50 8 1 ~ 230 V - DN 40
+
7 7
Cooling
m
m
ax
ax
6 6
.
.
5 5
H [m]
H [m]
m
in.
4 4
m
in
.
3 3
2 2

1 1
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 30 35 40 45 [m3/h]
0 1 2 3 4 5 6 7 0 2 4 6 8 10 12 [l/s]
[l/s]
Q Q
900 1800
800 1600 max.
max. min.
700 min. 1400
1200
P1 [W]
600
500 1000
400 800
P1 [W]
300 600
200 400
100 200
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 30 35 40 45 [m3/h]
Solar thermal
v v
0 1 2 3 [m/s] 0 1 2 3 4 5 6 7 [m/s]
10 10
3 ~ 400 V - DN 50 3 ~ 400 V - DN 50
+
8 8
6 m
ax 6
m
. (1
ax
. (1
H [m]
H [m]
)
)
4 (2 4
(2
m )
in
m
. (3
in
)
. (3
)
)
2 2
0 0
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 50 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 2 4 6 8 10 12 14 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 100 125 150 175 [lgpm]
Q Q
900 1800
max.
.
1600 max
1400
600
P1 [ W ]
1200
P1 [ W ]
min.
1000
300 min.
800
600
0 400
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 50 [m3/h]
Systems

Wilo-TOP-SD 50/15
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 7 8 [m/s]
16 16
14 3 ~ 400 V - DN 50 14
3 ~ 400 V - DN 50
+
12 12
10 10
m
ax
. (1
H [m]
H [m]
m
8 8
ax
. (1
)
(2
6 6 m
in )
)
. (3
(2
m
in
. (3
)
)
4 4
)
2 2
0 0
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60 [m3/h]
0 2 4 6 8 10 12 [l/s] 0 2 4 6 8 10 12 14 16 18 [l/s]
0 50 100 150 [lgpm] 0 50 100 150 200 [lgpm]
Q 3600 Q
1800
1600 3200
max.
max.
1400 2800
P1 [ W ]
P1 [ W ]
1200 2400
min. min.
1000 2000
800 1600
600 1200
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60 [m3/h]

Wilo-TOP-SD 65/10
v v
0 0.5 1.0 1.5 2.0 [m/s] 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 [m/s]
9 9
8 1 ~ 230 V - DN 65 8 1 ~ 230 V - DN 65
+
7 7
Cooling
6 6
ma
x.
5 ma 5
x.
H [m]
H [m]
4 4 mi
n.
mi
n.
3 3
2 2

1 1
00 5 10 15 20 25 30 [m3/h] 0
0 10 20 30 40 50 [m3/h]
0 1 2 3 4 5 6 7 8 [l/s] 0 2 4 6 8 10 12 14 [l/s]
Q Q
1000 2000
900 1800
max. max.
800 1600 min.
P1 [W]
min.
700 1400
P1 [W]
600 1200
500 1000
400 800
0 5 10 15 20 25 30 [m3/h] 0 10 20 30 40 50 [m3/h]
Solar thermal
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 1 2 3 4 5 [m/s]
10 10
9 3 ~ 400 V - DN 65 9 3 ~ 400 V - DN 65
+
8 8
7 7
6 6
ma m
x. ( ax
H [m]
H [m]
5 1 5 . (1
) )
4 (2 4 (2
mi m
n. ) in )
(3 . (3
3 3
)
)
2 2
1 1
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 1 2 3 4 5 6 7 8 9 10 [l/s] 0 2 4 6 8 10 12 14 16 18 19 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
1000 2000
900
max. 1800
max.
800
1600
700
P1 [ W ]
1400
P1 [ W ]
600
min. 1200
500
min.
400 1000
300 800
200 600
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
Systems

Wilo-TOP-SD 65/13
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 1 2 3 4 5 [m/s]
14 14
3 ~ 400 V - DN 65 3 ~ 400 V - DN 65
12 12 +
10 10
m m
ax ax
8 . (1 8 . (1
H [m]
H [m]
)
(2 )
(2
6 6
mi ) mi
n. n. )
(3 (3
) )
4 4
2 2
0 0
0 5 10 15 20 25 30 35 40 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]
0 2 4 6 8 10 [l/s] 0 4 8 12 16 20 [l/s]
0 20 40 60 80 100 120 140 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
1600 3200
max. max.
1400 2800
1200 2400
P1 [ W ]
P1 [ W ]
1000 2000
min. min.
800 1600
600 1200
0 5 10 15 20 25 30 35 40 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]
Wilo-TOP-SD 65/15
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 1 2 3 4 5 6 [m/s]
16 16
14 3 ~ 400 V - DN 65 14 3 ~ 400 V - DN 65
+
12 12
10 10
m
ax
. (1
H [m]
H [m]
8 8
)
m
m
(2
ax
in
. (1
. (3
)
6 6
) m
in
(2
. (3
)
4 4 )
2 2
0 0
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]
0 2 4 6 8 10 12 14 [l/s] 0 2 4 6 8 10 12 14 16 18 20 22 24 [l/s]
0 40 80 120 160 [lgpm] 0 40 80 120 160 200 240 280 320 [lgpm]
Q Q
2000 4000
1800 3600
max. max.
1600 3200
P1 [ W ]
1400 2800
P1 [ W ]
min. min.
1200 2400
1000 2000
800 1600
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]

Wilo-TOP-SD 80/7
v v
0 0.5 1.0 1.5 2.0 [m/s] 0 1 2 3 [m/s]
7 7

1 ~ 230 V - DN 80
6 1 ~ 230 V - DN 80 6
+
Cooling
5 5
4 4
ma
H [m]
ma
H [m]
x. x.
3 3
mi
2 n. 2
min

.
1 1
0 0
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 3 6 9 12 [l/s] 0 3 6 9 12 15 18 21 [l/s]
Q Q
1100 2200
1000 2000
max. max.
900 1800
P1 [W]
min. min.
800
P1 [W]
1600
700 1400
600 1200
500 1000
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
Wilo-TOP-SD 80/10
Solar thermal
v v
0 1 2 3 4 [m/s] 0 1 2 3 4 5 [m/s]
12 12
11 Wilo-TOP-SD 80/10 11
Wilo-TOP-SD 80/10
3 ~ 400 V - DN 80 3 ~ 400 V - DN 80
10 10 +
9 9
8 8
7 7
m
ax
H [m]
H [m]
6 . (1 6
m
ax
. (1
5 ) 5
(2
mi )
4 n. ) 4 (2
(3 mi
n. ( )
3 ) 3 3
)
2 2
1 1
0 0
3
0 20 40 60 80 [m /h] 0 20 40 60 80 100 [m3/h]
0 4 8 12 16 20 [l/s] 0 4 8 12 16 20 24 28 [l/s]
0 50 100 150 200 250 [lgpm] 0 50 100 150 200 250 300 350 [lgpm]
Q Q
1800 3600
.
max
1600 3200
max.
P1 [ W ]
P1 [ W ]
1400 2800
1200 2400
min. min.
1000 2000
800 1600
0 20 40 60 80 [m3/h] 0 20 40 60 80 100 [m3/h]
Systems

Terminal Diagrams, Motor Data Wilo-TOP-SD
L N L1 L2 L3
PE L N PE L1 L2 L3
Tripping: Internal interruption of motor voltage Tripping: Internal interruption of a motor phase
Wilo-SK 622 tripping unit or other switchgears/control devices with
WSK connection option Tripping: All-pole shutdown of motor by integrated tripping
electronics
Planning Guide
Terminal diagram E/motor protection E
SSM C1 C2 N L
SSM C1 PE C2 N L
Full motor protection with integrated trip electronics in terminal box for all speed stages.
Tripping: All-pole shutdown of motor by integrated automatic tripping
Reset: Manual reset at terminal box necessary
Load capacity of the potential-free NC contact in accordance with VDI 3814 only for
collective fault signal (SSM) 1 A, 250 V~
For function, see Wilo-Control Pump Management Systems, Planning Guide

Motor data
Wilo-TOP-SD... Rated Stage/speed Power Current at Capacitor Motor Threaded Terminal
power consumption 1~230 V 3~400 V 3~230 V protec- cable con- diagram
tion nection
P2 n P1 I PG
[W] [1/min] [W] [A] >PF/VDB]
1 max. 2320 100 - 140 0.65
30/5
Cooling
50 2 1640 75 - 110 0.55 3.7/400 A 1x 13.5 A
3 min. 1200 55 - 75 0.35
1 max. 2650 85 - 150 0.40 0.65
30/5
50 2 2190 55 - 100 0.20 0.35 B 1 x 13.5 B
3 min. 1890 40 - 75 0.15 0.25
1 max. 2600 140 - 195 0.95
32/7
90 2 2300 110 - 175 0.87 5/400 A 1 x 13.5 A
3 min. 1800 85 - 120 0.62

1 max. 2600 120 - 200 0.45 0.78
32/7
90 2 2100 85 - 130 0.25 0.43 B 1 x 13.5 B
3 min. 1750 65 - 90 0.17 0.30
1 max. 2660 145 - 180 0.85
40/3
70 2 2340 95 - 150 0.75 5/400 A 1 x 13.5 A
3 min. 1710 70 - 110 0.55
1 max. 2610 95 - 160 0.40 0.65
40/3
70 2 2120 60 - 105 0.20 0.35 B 1 x 13.5 B
3 min. 1810 40 -75 0.15 0.25
1 max. 2650 250 - 390 1.93
40/7
180 2 2450 220 - 380 1.88 8/400 C 2 x 13.5 C
3 min. 2200 200 - 330 1.70
1 max. 2600 220 - 370 0.76 1.31
40/7
180 2 2100 165 - 260 0.47 0.81 D 2 x 13.5 D
3 min. 1800 130 - 185 0.33 0.57
40/10
Solar thermal
1 max. 2850 440 - 650 3.20
350 16/400 E 2 x 13.5 E
1 max. 2800 300 - 585 1.17 2.02
40/10
350 2 2500 230 - 465 0.82 1.43 D 2 x 13.5 D
3 min. 2200 200 - 365 0.65 1.12
40/15 1 max. 2800 615- 945 4.57
570 25/400 E 2 x 13.5 E
(single-phase AC motor) 2 min. 2500 415- 800 4.20
1 max. 2800 500 - 905 1.84 3.19
40/15
570 2 2500 380 - 720 1.30 2.25 D 2 x 13.5 D
3 min. 2200 330- 585 1.05 1.82
50/7 1 max. 2850 420 - 650 3.20
350 16/400 E 2 x 13.5 E
1 max. 2800 360 - 625 1.23 2.13
50/7
350 2 2450 290 - 495 0.87 1.51 D 2 x 13.5 D
3 min. 2150 245 - 380 0.68 1.17
50/10 1 max. 2700 540 - 860 4.00
450 25/400 E 2 x 13.5 E
1 max. 2700 450 - 880 1.73 3.00
50/10
450 2 2300 330 - 680 1.20 2.09 D 2 x 13.5 D
3 min. 2000 280 - 500 0.89 1.54
1 max. 2800 1070 - 1600 3.10 5.35
50/15
1100 2 2650 840 - 1290 2.25 3.90 D 2 x 13.5 D
3 min. 2300 720 - 1030 1.85 3.20

Note:
Systems
3~230 V only with optional switching plug (accessory)

Motor data
Wilo-TOP-SD... Rated Stage/speed Power Current at Capacitor Motor Threaded Terminal

power consumption 1~230 V 3~400 V 3~230 V protec- cable con- diagram
tion nection
P2 n P1 I PG
[W] [1/min] [W] [A] >PF/VDB]
65/10 1 max. 2800 830 - 940 4.40
570 25/400 E 2 x 13.5 E
1 max. 2800 620 - 960 1.94 3.36
65/10
570 2 2500 480 - 760 1.37 2.37 D 2 x 13.5 D
3 min. 2150 400 - 600 1.08 1.88
1 max. 2800 1000 - 1450 2.93 5.07
65/13
1100 2 2550 810 - 1180 2.10 3.64 D 2 x 13.5 D
3 min. 2250 700 - 960 1.74 3.00
1 max. 2850 1170 - 1685 3.41 5.91
65/15
1300 2 2650 925 - 1425 2.53 4.38 D 2 x 13.5 D
3 min. 2400 815 - 1210 2.18 3.78
80/7 1 2650 960 - 1030 4.80
570 25/400 E 2 x 13.5 E
(single-phase AC motor) 2 2200 860 - 920 4.60
1 max. 2800 1270 - 1685 3.27 5.66
80/10
1100 2 500 1040 - 1390 2.47 4.28 D 2 x 13.5 D
3 min. 2150 895 - 1100 2.00 3.46
Note:

Dimensions, Weights Wilo-TOP-SD
q1 Rp q1 q2 k1 k2
R 1/8
b1
a
m
b1
l0
Pg
Cooling
l0
l1
Pg Pg
R 1/8
G a1 l1
k1 k2

q1 q2 k1 k2 D
R 1/8 k L2
k L1
M10 d
DN
m
b1
c
a
l0
p
l1
n x d1
r
R 1/8 n x d2
Solar thermal
Pg Pg Pg Pg
Dimension drawing E Dimension drawing F - bracket diagram
D l
k
d
DN
18
18
50
30 30 30
p
n x dL
50

18
Systems

Dimensions, Weights Wilo-TOP-SD
Dimensions, Weights
Wilo-TOP-SD... Pipe con- Thread Pump dimensions Weight Dimen-

nection/ about sion
Nominal drawing
diameter
[Rp/DN] G I0 m l1 c a k1 k2 l p r b1 q1 q2 PN 6/10
[mm] [kg]
30/5 Rp 11/ 4 G2 180 105 150 34 112 112 92 8.5 A
32/7 32 220 115 172 34 126 119 99 134 126 14.0 B
40/3 40 250 135 158 75.0 50 126 133 92 15.0 B
40/7 40 250 135 193 75.0 43 150 140 172 108 18 104 160 160 20.5 C/F
40/10 40 250 135 217 75.0 64 178 178 225 132 18 111 173 173 29.5 C/F
40/15 40 250 125 258 65.0 75 200 195 225 132 18 119 172 172 40.0 C/F
50/7 50 280 160 224 82.5 62 179 169 225 132 18 111 173 173 30.5 C/F
50/10 50 280 155 223 82.5 69 198 192 228 157 18 111 183 183 33.5 C/F
50/15 50 340 180 235 82.5 113 306 296 360 180 20 119 258 258 63.0 C/F
65/10 65 340 185 253 92.5 80 223 209 225 162 18 121 194 194 46.5 C/F
65/13 65 340 185 253 92.5 80 223 209 225 162 18 121 194 194 50.0 C/F
65/15 65 340 185 283 92.5 80 223 209 225 162 18 121 194 194 55.5 C/F
80/7 (1~) 80 360 205 255 100 95 249 231 240 180 18 121 206 206 54.5/56.0 C/F
80/10 80 360 205 255 100 94 249 231 240 180 18 121 206 206 56.0 C/F
Note:
M10-bore for support-bracket mounting obtainable upon request for types
TOP-SD 40/3, TOP-SD 40/7, TOP-SD 40/10, TOP-SD 50/7, TOP-SD 50/10
Flange dimensions
Wilo-TOP-SD... Flange Nominal Pump flange dimensions Dimension

diameter drawing
DN D d k n x dL
kL1/kL2 n x dL1/dL2
[mm] [pcs. x mm]
32/7 32 140 78 90/100 4 x 14/19 D
(flange PN 16 as per DIN 2533)
40/7 (flange PN 16 as per DIN 2533) 40 150 88 100/110 4 x 14/19 D
40/10
40/15 (flange PN 16, in accordance with 40 150 84 100/110 4 x 14/19 D
EN 1092-2)
50 165 102 110/125 4 x 14/19 D
50/10 (flange PN 16 as per DIN 2533)
50/15 50 165 99 110/125 4 x 14/19 D
(flange PN 16 as per EN 1092-2)
65/13 (flange PN 16 as per DIN 2533) 65 185 122 130/145 4 x 14/19 D
65/15
Flange PN 6
80 190 128 150 4 x 19 E
(as per DIN 2531)
80/7 (1~) Flange PN 16
80/10 (in accordance with DIN 2533,
80 200 138 160 8 x 19 E
EN 1092-2)

227
Cooling
Systems
Technical Data Wilo-SE-TW

Wilo-SE-TW...
125-N-TW 150-N-TW 200-N-TW
Approved fluids

pumping data)

Performance
Maximum delivery head [m] 5.5 4 7

Flow volume max. [m3/h] 9 16 18

circulation systems

Standard version for operating pressure pmax [bar] 10 6/10 6/10
Pipe connections
Screwed connection Rp 11/4


standard version





Mains frequency [Hz] 50 50 50

Technical Data Wilo-SE-TW

Wilo-SE-TW...
125-N-TW 150-N-TW 200-N-TW
Motor/electronics
Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2
Cooling
Power electronics
Protection class IP 44 IP 44 IP 44
Insulation class F F F
Materials
Pump housing Grey cast iron (EN-GJL-200) Grey cast iron (EN-GJL-250) Grey cast iron (EN-GJL-250)

Impeller Plastic (PPE, trade name: Noryl)

50 C 0.5 0.5 0.5

95 C 5 5 5
110 C 11 11 11
130 C 24 24 24
Solar thermal
Systems

Pump curves Wilo-SE-TW
Wilo-SE 125-N-TW
v v
0 1 2 [m/s] 0 1 2 3 [m/s]
6 6
Wilo-SE 125-N-TW Wilo-SE 125-N-TW
1~230V - Rp 1 1~230V - Rp 1
5 5 +
4 4
mi
n.
(3
H[m]
3 3
)
H[m]
mi
n. (
m
ax
2 2
3
.(
1
m
)
ax
(2
)
. (1
1 1
)
(2
)
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 10 20 [lgpm] 0 10 20 30 [lgpm]
Q Q
200 320
280 max.
160
max. 240
200
P1[W]
120
P1[W]
160 min.
80 min. 120
80
40
40
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
Wilo-SE 150-N-TW
v v
0 0,5 1 1,5 2 [m/s] 0 1 2 3 [m/s]
4,0 4,0
1~230V - DN 40 1~230V - DN 40
+
3,2 3,2 m
in
. (3
m
) ax
. (1
2,4 2,4
)
H [m]
(2
H [m]
)
1,6 1,6
ma
x.
(2
(1
mi
n.
)
0,8 (3 0,8
)
0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]
0 1 2 3 [ l/s] 0 1 2 3 4 5 [ l/s]
0 10 20 30 [lgpm ] 0 25 50 [lgpm ]
Q Q
240 360
max.
320
200
max. 280
160 240
P 1 [W]
P 1 [W]
200 min.
120 min.
160
80 120
80
40
40
0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]

Pump curves Wilo-SE-TW
Wilo-SE 200-N-TW
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
7 7
1~230V - DN40 1~230 V - DN40
6 6 +
Cooling
5 5
4 4
ma
H [m]
H [m]
x.
1
3 3
ma
x.
1
2 2
2

2
1 min. 1
1 min
.1
0 0
0 2 4 6 8 10 [m/h] 0 2 4 6 8 10 12 14 16 [m/h]
0 0,5 1 1,5 2 2,5 3 [l/s] 0 1 2 3 4 5 [l/s]
0 5 10 15 20 25 30 35 [Igpm] 0 10 20 30 40 50 60 [Igpm]
Q
Q
500 500 max.
400 400
P1 [W]
P1 [W]
300 300 min.

max.
200 200
min.
100 100
0
0 2 4 6 8 10 [m/h] 0
0 2 4 6 8 10 12 14 16 [m/h]
Solar thermal
Systems

Terminal Diagrams, Motor Data Wilo-SE-TW
Terminal diagram A/motor protection A
L N
PE L N
Motor data
Wilo-SE-TW... Rated power Stage/speed Power Current Capacitor Threaded cable

P2 n P1 I PG
[W] [1/min] [W] [A] >PF/VDB]
1 max. 2320 100 - 140 0.65
125-N-TW 50 2 1640 75 - 110 0.55 3.7/400 1 x 13.5
3 min. 1200 55 - 75 0.35
1 max. 2320 145 - 180 0.85
150-N-TW 70 2 2340 95 - 150 0.75 5/400 1 x 13.5
3 min. 1710 70 - 110 0.55
1 max. 2880 170 - 245 1.20
200-N-TW 100 2 1410 145 - 200 1.00 5/400 1 x 13.5
3 min. 920 115 - 130 0.65

Dimensions, Weights Wilo-SE-TW
b4 b5 G b4 b5
l1
l2
l1
l2
l0
Cooling
l0
b1 b2
a1 a2
b1 b2 a2 a1

Dimension drawing C
nx
DN
G
C
Solar thermal
D
Dimensions, Weights
Wilo-SE-TW... Pipe connec- Thread Pump dimensions Weight Dimension

tion/Nominal about drawing
diameter
[Rp/DN] G I0 l1 I2 a1 a2 b1 b2 b4 b5 -
[mm] [kg]
125-N-TW Rp 11/4 G2 180 105 92 150 40 112 112 120 104 7.8 A
150-N-TW 40 - 244 132 92 156 75 126 133 123 107 14.6 B
200-N-TW 40 - 244 132 92 156 75 126 133 123 107 15.6 B
Flange dimensions
Flange Nominal diameter Pump flange dimensions Dimension

drawing
Wilo-SE-TW...
DN C D g nx
[mm] [pcs. x mm]

Flange PN 10
150-N-TW 40 110 150 84 4 x 19 C
(as per EN 1092)
Flange PN 10
200-N-TW 40 110 150 84 4 x 19 C
(as per EN 1092)
Systems

Technical Data Wilo-DOP

Wilo-DOP...
100/160 r
40/100 r
40/160 r
50/100 r
50/160 r
65/125 r
65/160 r
80/125 r
80/160 r
Approved fluids

pumping data)

Performance
Maximum delivery head [m] 3 5.5 3.75 7 5 8 6 8 8


at max. ambient temperature +40 C [C] +20 to +130 (in short-term operation 2 h: +140)
circulation systems

Standard version for operating pressure pmax [bar] 6 6 6 6 6 6 6 6 6
Special version for operating pressure pmax [bar] 10 10 10 10 10 10 10 10 10
16 16 16 16 16 16 16 16 16
Pipe connections
Nominal connection diameter DN 40 40 50 50 65 65 80 80 100
standard version





Mains supply connection 1~ [V], standard version 230

Mains supply connection 3~ [V], standard version 400 400 400 400 400 400 400 400 400
Mains connection 3~ [V], special version 230 230 230 230 230 230 230 230 230

Technical Data Wilo-DOP

Wilo-DOP...
100/160 r
40/100 r
40/160 r
50/100 r
50/160 r
65/125 r
65/160 r
80/125 r
80/160 r
Cooling
Mains frequency [Hz] 50 50 50 50 50 50 50 50 50
Motor/electronics

Power electronics
Materials

Impeller Grey cast
iron
Plastic (PP - 50% GF)
EN-GJL-
200
Solar thermal
50C 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
95C 2 5 3 5 3 5 3 5 5
110C 8 11 9 11 9 11 9 11 11
130C 21 24 22 24 22 24 22 24 24

Systems

Pump curves Wilo-DOP
Wilo-DOP 40/100 r
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 [m/s]
3,0 3,0
Wilo-DOP 40/100 r Wilo-DOP 40/100 r
DN 40 DN 40
2,5 2,5 +
2,0 2,0
m
ax
. m
ax
H[m]
H[m]
1,5 1,5 .(1
(2 )
)
(3 ) (2
mi ) mi (3 )
1,0 n.( 1,0 n.
4 (4 )
) )
0,5 0,5
0 0
0 2 4 6 8 10 [m3/h] 0 4 8 12 16 [m3/h]
0 0,5 1,0 1,5 2,0 2,5 3,0 [l/s] 0 1,0 2,0 3,0 4,0 5,0 [l/s]
0 5 10 15 20 25 30 35 [lgpm] 0 10 20 30 40 50 60 [lgpm]
Q Q
200 400
max. max.
160 320
P1[W ]
120 240
P1[ W ]
80 160
min. min.
40 3 ~ 400 V 80 3 ~ 400 V
1 ~ 230 V 1 ~ 230 V
0 0
0 2 4 6 8 10 [m3/h] 0 4 8 12 16 [m3/h]
Wilo-DOP 40/160 r
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]
6 6
DN 40 DN 40
5 5 +
4 4
H[m]
3 ma 3
m
H[m]
x.( ax
1 .(1
(2
)
) )
2 (3 2 (3
) ) (2
mi mi
n. n.
(4 (4 )
) )
1 1
0 0
0 2 4 6 8 10 12 [m3/h] 0 4 8 12 16 20 24 [m3/h]
0 1,0 2,0 3,0 [l/s] 0 2,0 4,0 6,0 [l/s]
0 10 20 30 40 [lgpm] 0 20 40 60 80 [lgpm]
Q Q
400 800
max.
max.
350 700
300 600
P1[ W ]
P1[ W ]
250 500
200 400
min.
min.
150 300
100 200
0 2 4 6 8 10 12 [m3/h] 0 4 8 12 16 20 24 [m3/h]

Wilo-DOP 50/100 r
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]
4 4
DN 50 DN 50
+
3 3
Cooling
H[m]
H[m]
m
ax
m
.(1
ax
2 2
.(1
(2 )
(2
)
)
)
(3
(3
)
)
m
1 1
in
m
.(4
in
.(4

)
)
0 0
0 5 10 15 [m3/h] 0 5 10 15 20 25 30 35 [m3/h]
0 1 2 3 4 5 [l/s] 0 2 4 6 8 10 [l/s]
0 10 20 30 40 50 60 [lgpm ] 0 20 40 60 80 100 120 [lgpm]
Q Q
300 600 max.
max.
250 500
200
400
P1[ W ]
P1[W ]
150 min. min.

300
100
200
50
0 100
0 5 10 15 [m3/h] 0 5 10 15 20 25 30 35 [m3/h]
Wilo-DOP 50/160 r
Solar thermal
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]
8 8
DN 50 DN 50
+
6 6
H[m]
m
ax m
.(1 ax
H[m]
4 4 .(
1
(2 ) (2 )
(3 ) )
mi (3
n.( ) mi
4 n.( )
) 4
2 2 )
0 0
0 2 4 6 8 10 12 14 16 18 [m3/h] 0 4 8 12 16 20 24 28 32 36 [m3/h]
0 1 2 3 4 5 [l/s] 0 2 4 6 8 10 [l/s]
0 10 20 30 40 50 60 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
700
max. max.
1200
600
1000
500
P1[W]
P1[ W]
800
400
min.
min.
300 600
200 400
0 2 4 6 8 10 12 14 16 [m3/h] 0 4 8 12 16 20 24 28 32 [m3/h]
Systems

Wilo-DOP 65/125 r
v v
0 0,5 1,0 1,5 [m/s] 0 1,0 2,0 3,0 [m/s]
5 5
DN 65 DN 65
4 4
+
3 m 3
ax m
H[m]
.(1 in
.(1
H[m]
(2 ) (2
)
2 ) 2 )
(3 (3
mi mi
n.( ) n. )
4 (4
) )
1 1
0 0
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 50 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 2 4 6 8 10 12 14 [l/s]
0 20 40 60 80 [lgpm] 0 40 80 120 160 [lgpm]
Q Q
600 1200
max. max.
1050
500
900
P1[W ]
400
750
min.
P1[W]
300 min.
600
200
450
100 300
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 50 [m3/h]
Wilo-DOP 65/160 r
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 1,0 2,0 3,0 4,0 5,0 [m/s]

8 DN 65 8 DN 65
+
6 6
ma
H[m]
H[m]
x.( ma
1 x.(
) 1
4 4 )
(2 (2
) )
(3 (3
mi ) mi )
n.( n.(
2 4 2 4
) )
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 2 4 6 8 10 [l/s] 0 4 8 12 16 20 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 40 80 120 160 200 240 [lgpm]
Q Q
1000 2000
max.
max.
800
1500
P1[ W]
P1[ W ]
600
min. 1000 min.

400
200 500
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]

Wilo-DOP 80/125 r
v v
0 0,5 1,0 1,5 [m/s] 0 1,0 2,0 3,0 [m/s]
6 6
DN 80 DN 80
5 5 +
Cooling
4 4
H[m]
m
H[m]
m ax
ax .(1
3 .(1 3
(2 ) (2 )
(3 (3 )
)
mi ) m )
2 n.( 2 in
4 .(4
) )
1 1

0 0
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 2 4 6 8 10 [l/s] 0 4 8 12 16 20 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 40 80 120 160 200 240 [lgpm]
Q Q
800 1500
max. max.
1250
600
P1[W ]
P1[ W]
1000
min. min.
400
750
200 500
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
Wilo-DOP 80/160 r
Solar thermal
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]
9 9
DN 80 DN 80
+
6 6
m m
ax ax
.(1 .(1
H[m]
(2
H[m]
) (2
)
)
(3 )
(3
m )
m ) in
3 in 3 .(4
.(4
) )
0 0
0 5 10 15 20 25 30 35 40 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]
0 2,5 5 7,5 10 12,5 [l/s] 0 5 10 15 20 25 [l/s]
0 25 50 75 100 125 150 [lgpm] 0 50 100 150 200 250 300 [lgpm]
Q Q
1400 2800
max. max.
1200 2400
1000 2000
P1[ W ]
min
.
P1[W]
min.
800 1600
600 1200
400 800
0 5 10 15 20 25 30 35 40 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]
Systems

Wilo-DOP 100/160 r
v v
0 0,5 1,0 1,5 [m/s] 0 1,0 2,0 3,0 [m/s]
8 8
DN 100 DN 100
+
6 6
ma
x.( ma
1 x.(
1
H[m]
H[m]
4 (2 ) 4 (2 )
) )
(3
(3
m ) m
in in )
.(4 .(
4
2 ) 2 )
0 0
0 10 20 30 40 50 60 [m3/h] 0 20 40 60 80 100 120 [m3/h]
0 5 10 15 [l/s] 0 5 10 15 20 25 30 35 [l/s]
0 50 100 150 200 [lgpm] 0 100 200 300 400 [lgpm]
Q Q
1800 3600
max.
max.
1600 3200
1400 2800
P1[W ]
P1[W ]
1200 2400
min. min.
1000 2000
800 1600
600 1200
0 10 20 30 40 50 60 [m3/h] 0 20 40 60 80 100 120 [m3/h]

Terminal Diagrams Wilo-DOP
PE L1 N L1 L2 L3 PE
L1 L2 L3 15 10 11
L N WSK WSK
C1
Cooling
C2

Wilo-SK 622 tripping unit or other Wilo AS and CR systems switch- Wilo-SK 622, C-SK tripping unit or other Wilo AS and CR systems

gears/control devices with WSK connection option switchgears/control devices with WSK connection option
Note: Wilo-C-SK suitable only for 3~400 V and fluid
temperature to max. 110 C.
Tripping: External tripping at switchgears/control devices Tripping: External tripping at switchgears/control devices
Reset: Manual reset at switchgears/control devices necessary Reset: Manual reset at switchgears/control devices necessary
Solar thermal
Systems

Motor Data Wilo-DOP
Motor data
Wilo-DOP... Rated Stage/ Power Current at Capacitor Motor Threaded Terminal

power speed consumption 1~230 V 3~400 V 3~230 V protec- cable diagram
(special tion connection
motor)
P2 n P1 I PG
[W] [1/min] [W] [A] >PF/VDB]
40/100 r 74 1300 155 - 200 1.10

(single-phase AC 57 1200 140 - 190 1.05
4/400 A 11 A
41 1150 120 - 175 0.95
motor) 30 1100 105 - 155 0.85
40/100 r 80 1300 105 - 170 0.53 0.92

(three-phase AC 58 1200 85 - 140 0.38 0.66
B 11 B
44 1150 65 - 110 0.28 0.48
motor) 31 1000 50 - 85 0.22 0.38
40/160 r 164 1300 200 - 365 0.90 1.56

(three-phase AC 112 1150 180 - 320 0.75 1.30
B 13.5 B
70 1050 155 - 260 0.60 1.04
motor) 48 850 125 - 185 0.45 0.78
50/100 r 135 1350 140 - 290 0.90 1.56

(three-phase AC 102 1300 115 - 260 0.75 1.30
B 13.5 B
70 1200 95 - 220 0.60 1.04
motor) 48 1100 80 - 165 0.45 0.78
50/160 r 335 1400 310 - 635 1.60 2.77

(three-phase AC 265 1300 285 - 585 1.30 2.25
B 13.5 B
190 1200 255 - 490 1.10 1.90
motor) 130 1100 220 - 395 0.80 1.40
65/125 r 265 1400 280 - 580 1.60 2.80

(three-phase AC 235 1300 255 - 530 1.30 2.25
B 13.5 B
185 1200 220 - 450 1.10 1.90
motor) 130 1100 190 - 370 0.80 1.40
65/160 r 560 1300 470 - 970 2.20 3.80

(three-phase AC 420 1200 430 - 880 1.90 3.30
B 13.5 B
280 1050 385 - 715 1.50 2.60
motor) 200 950 340 - 560 1.20 2.10
80/125 r 430 1350 405 - 745 2.2 3.8

(three-phase AC 350 1300 360 - 685 1.9 3.3
B 13.5 B
270 1150 320 - 585 1.5 2.6
motor) 200 1050 290 - 490 1.2 2.1
80/160 r 810 1400 645 - 1330 3.2 5.5

(three-phase AC 690 1350 590 - 1260 2.8 4.8
B 13.5 B
530 1250 540 - 1140 2.5 4.3
motor) 370 1100 495 - 930 2.2 3.8
100/160 r 1080 1400 900 - 1650 4.0 6.9

(three-phase AC 920 1350 800 - 1500 3.6 6.2
B 13.5 B
720 1300 750 - 1330 3.1 5.4
motor) 520 1200 650 - 1100 2.7 4.7

Dimensions, weights Wilo-DOP
Pg P
Pg c
M 10
k1
k1
R 1/8
Cooling
R 1/8
R 1/8
L
R 1/8
k2
k2
a l1
m
l0
r a l1

m
l0
D l
k
d
18
18
DN
50
30 30 30 p
Solar thermal
50
n x dL
18
Dimensions, Weights
Wilo-DOP... Pipe connection/ Pump dimensions Weight about Dimension
Nominal diameter drawing
DN I0 m l1 c a k1 k2 l p r PN 6/10
[mm] [kg]
40/100 r 40 250 135 176 68 152 146 19.5/20.5 A
40/160 r 40 320 170 226 80 68 210 217 220 152 16 41.5/42.5 B/D
50/100 r 50 280 150 210 70 168 157 25.5/27.5 A
50/160 r 50 340 185 258 85 69 226 217 228 157 18 54.5/55.5 B/D
65/125 r 65 340 185 265 105 83 239 222 225 162 18 57.5/58.5 B/D
65/160 r 65 340 185 265 105 83 239 222 225 162 18 56.5/60.5 B/D
80/125 r 80 360 192 269 115 94 252 232 240 180 18 61.5/63.5 B/D
80/160 r 80 360 192 288 115 94 252 232 240 180 18 71.5/72.5 B/D
100/160 r 100 395 219 288 115 113 274 250 270 197 18 90.5/92.0 B/D
Systems

Dimensions, weights Wilo-DOP
Flange dimensions
Wilo-DOP... Flange Pipe connection/ Pump flange dimensions Dimension

Nominal diameter drawing
DN D d k n x dL
[mm] [pcs. x mm]
Flange PN 6 (as per DIN 2531) 40 130 80 100 4 x 14 C
40/100 r Flange PN 16
40/160 r (as per DIN 2533,
40 150 88 110 4 x 19 C
EN 1092-2)
50/160 r (as per DIN 2533
50 165 102 125 4 x 19 C
EN 1092-2)
65/160 r (as per DIN 2533
65 185 122 145 4 x 19 C
EN 1092-2)
80/160 r (as per DIN 2533
80 200 138 160 8 x 19 C
EN 1092-2)
Flange PN 16
100/160 r (as per DIN 2533,
100 220 158 180 8 x 19 C
EN 1092-2)

Contents
High-Efficiency Pumps Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD 246
Series overview 246
Wilo-Stratos ECO-Z 250
Cooling
Technical Data 250
Pump Curves 252
Wilo-Stratos-Z 256

Technical Data 256
Pump Curves 258
Wilo-Stratos-ZD 264
Technical Data 266
Pump Curves 268
Solar thermal
Standard Pumps Wilo-Star-Z, TOP-Z, VeroLine-IP-Z 272
Series overview 272
Wilo-Star-Z (CircoStar) 278

Technical Data 278
Pump Curves 282
Wilo-TOP-Z 288
Technical Data 288
Pump Curves 290
Wilo-VeroLine-IP-Z 298
Technical Data 298
Pump Curves 300
Systems

Series overview Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD
Series: Wilo-Stratos ECO-Z
H [m]
Wilo-Stratos ECO-Z
BMS
5 Electronically controlled circulating pumps
25/
1-5 with screwed connection
4
> Applications:
3 All versions of potable water circulation
2 systems
> Special features:
1
Can be connected to building automation
0
0 0,5 1 1,5 2 2,5 Q[m/h] devices in Version BMS (with Building
n: -5
ansio 1 Management System)
eri e s exp O-Z 25/
S o s EC
Strat S design
in BM
Series: Wilo-Stratos-Z

> Application:
Potable water circulation systems of all
kinds, hot-water heating systems of all
kinds, air conditioning, closed cooling cir-
cuits, industrial circulating systems
Series: Wilo-Stratos-ZD
> Twin-head pumps:

> Application:
Potable water circulation systems of all
kinds, hot-water heating systems of all
kinds, air conditioning, closed cooling cir-
cuits, industrial circulating systems

Series overview Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD
Series: Wilo-Stratos ECO-Z
Corrosion-resistant pump housing in red bronze for systems where oxygen entry is possible Planning Guide: . . . . . . . . . . . . . . . . . . 6/29
Thermal insulation as standard Equipment/Function: . . . . . . . . . . . . . 248
Automatic adjustment of the pump performance in potable water circulation systems where Technical Data: . . . . . . . . . . . . . . . . . . 250
the flow-rate is variable Pump curves: . . . . . . . . . . . . . . . . . . . . 252
Optimal handling through front operation, variable installation positions Terminal Diagrams, Motor Data:. . . . 253
Cooling
automatic setback mode (Autopilot) Dimensions, Weights: . . . . . . . . . . . . . 254
Minimum electrical power consumption: only 5.8 W Service/Accessories: . . . . . . . . . . . . . . 325
Very high starting torque for secure starting Switchgears and Control Devices: . . 351

Series: Wilo-Stratos-Z

Graphical pumps display with rotatable view Planning Guide: . . . . . . . . . . . . . . . . . . 6/22
Combination flange PN 6/PN 10 (for DN 40 to DN 50) Equipment/Function: . . . . . . . . . . . . . 248
System expansion through retrofittable communication modules LON, PLR, DP, etc. Technical Data: . . . . . . . . . . . . . . . . . . 256
Thermal insulation as standard Pump curves: . . . . . . . . . . . . . . . . . . . . 258
Corrosion-resistant pump housing in red bronze for systems where oxygen entry is possible Terminal Diagrams, Motor Data:. . . . 261
Automatic adjustment of the pump performance in variable flow-rate potable water circula- Dimensions, Weights: . . . . . . . . . . . . . 262
tion systems with thermostatically controlled line shutoff valves Service/Accessories: . . . . . . . . . . . . . . 325
Manual control mode allows the pump performance to be ideally adjusted to the system for Switchgears and Control Devices: . . 351
constant volumetric-flow potable water circulation systems Pump Management Systems
Solar thermal
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Series: Wilo-Stratos-ZD
Graphical pumps display with rotatable view Planning Guide: . . . . . . . . . . . . . . . . . . 6/22
Combination flange PN 6/PN 10 (for DN 32 to DN 40) Equipment/Function: . . . . . . . . . . . . . 248
System expansion through retrofittable communication modules LON, PLR, DP, etc. Technical Data: . . . . . . . . . . . . . . . . . . 266
Automatic adjustment of the pump performance in variable flow-rate potable water circula- Pump curves: . . . . . . . . . . . . . . . . . . . . 268
tion systems with thermostatically controlled line shutoff valves Terminal Diagrams, Motor Data:. . . . 269
Manual control mode allows the pump performance to be ideally adjusted to the system for Dimensions, Weights: . . . . . . . . . . . . . 270
constant volumetric-flow potable water circulation systems Service/Accessories: . . . . . . . . . . . . . . 325
Integrable twin-head pump management via retrofitted IF-Modul Switchgears and Control Devices: . . 351
Main/standby operation with fault-dependent switchover Pump Management Systems
Efficiency-optimised peak-load operation Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Systems

Equipment/Function Stratos-ECO-Z/ECO-Z BMS, Stratos-Z

Wilo-Stratos ECO-Z Wilo-Stratos-Z
Operating modes
(only Stratos ECO-Z...-BMS)
Manual functions

Automatic functions

operating mode

Deblocking function
Soft start
Safety control

(only Stratos ECO-Z...-BMS) Possible with Stratos IF-Modul (accessory)
(remote speed adjustment) (only Stratos ECO-Z...-BMS) Possible with Stratos IF-Modul (accessory)
(remote setpoint adjustment) (only Stratos ECO-Z...-BMS) Possible with Stratos IF-Modul (accessory)

(potential-free NC contact)

Equipment/Function Stratos-ECO-Z/ECO-Z BMS, Stratos-Z

Wilo-Stratos ECO-Z Wilo-Stratos-Z

Fault light
Cooling
Data exchange




coupling modules

switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Modul
(accessory) possible
cut-in and out) Various combinations with Stratos IF-Modul
(accessory) possible

(threaded pipe union pumps
Solar thermal
with P2 d 100 W)

ventilator Rp 3/8
IF-Moduls




Systems

Technical data Wilo-Stratos ECO-Z

Wilo-Stratos ECO-Z...
25/1-5
25/1-5 BMS

pumping data)

Performance
Maximum delivery head [m] 5

Flow volume max. [m3/h] 2,5

circulation systems
20
Standard version with nominal pressure, p max [bar] 10
Pipe connections
Screwed connection Rp 1
Nominal connection diameter flange DN 25





Technical data Wilo-Stratos ECO-Z

Wilo-Stratos ECO-Z...
25/1-5
25/1-5 BMS
Motor/electronics

Cooling
Insulation class F
Materials

Pump housing Red bronze (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001
Impeller Polypropylene

50 C 0,5
95 C 3,0
Solar thermal
Systems

Pump curves Wilo-Stratos ECO-Z
Wilo-Stratos ECO-Z 25/1-5

'p-v (variable)
0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 [m/s]
6
Wilo-Stratos ECO-Z 25/1-5
1 ~ 230 V - Rp 1
5
p-v
4
H [m]
2
max
.
1
min.
0
0 0,5 1 1,5 2 2,5 [m/h]
0 0,2 0,4 0,6 [l/s]
0 2 4 6 8 [lgpm]
Q
70
60
50
max. 4m 3m
P1 [W]
40 m
2
30
m
5
20 1m
10 min.
0
0 0,5 1 1,5 2 2,5 [m/h]
Wilo-Stratos ECO-Z 25/1-5 BMS Wilo-Stratos ECO-Z 25/1-5 BMS

0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1
[m/s] [m/s]
0 0,2 0,4 0,6 0,8 Rp 1 0 0,2 0,4 0,6 0,8 Rp 1
6 6
Wilo-Stratos ECO-Z-BMS Wilo-Stratos ECO-Z-BMS
1 ~ 230 V - Rp 1/ Rp 1 1 ~ 230 V - Rp 1/ Rp 1
5 p-c 5
p-v
4 4
H [m]
H [m]
m
3 3
ax
.
2 2
max
.
1 1
min. min.
0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]
0 0,2 0,4 0,6 [l/s] 0 0,2 0,4 0,6 [l/s]
0 2 4 6 8 [lgpm] 0 2 4 6 8 [lgpm]
Q Q
70 70
60 60
50 50
P1 [W]
P1 [W]
40 m 40 m
2 2
30 30
m m
5 5
20 1m 20 1m
10 min. 10 min.
0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]

Terminal diagrams, motor data Wilo-Stratos ECO-Z
Terminal diagram
Cooling
Motor data

Wilo-Stratos Speed Power consumption Current max. Motor protection Threaded cable
ECO-Z... connection
- p1 I - PG
[1/min] [W] [A] - -
not necessary (blocking
25/1-5 1400 - 3500 5.8 - 59 0,46 1 x 11
current-proof)
1x7
not necessary (blocking
25/1-5 BMS 1400 - 3500 5.8 - 59 0,46 1x9
current-proof)
1 x 11
Solar thermal
Systems

Dimensions, weights Wilo-Stratos ECO-Z
Dimension drawing
b1
b3 b5 G
l3
b4
I0
I4 I5
b2 a2 I1
a
Dimensions, Weights
Wilo-Stratos Pipe Thread Dimensions Weight

ECO-Z... connection about
Rp G l0 l1 l3 l4 l5 a a2 b1 b2 b3 b4 b5
- - [mm] [kg]
25/1-5 1 1 1/2 180 96 90 78 50 60 32.5 133 93.5 69 73 69 2.8
25/1-5 BMS 1 1 1/2 180 96 90 78 50 60 32.5 185 93.5 78 73 94 2.8

255
Cooling
Systems
Technical data Wilo-Stratos-Z

Wilo-Stratos-Z
25/1-8 30/1-8 30/1-12 40/1-8 40/1-12 50/1-9

pumping data)
accordance with TrinkwV 2001 (excluding pumps in grey cast iron)
Performance

Flow volume max. [m3/h] 8 8 10 13 21 24

circulation systems
at max. ambient temperature +40 C [C] 0 to +80 0 to +80 0 to +80 0 to +80 0 to +80 0 to +80
20 20 20 20 20 20
Standard version with nominal pressure, p max [bar] 6/10 6/10 6/10 6/10 6/10 6/10
Special version with nominal pressure, pmax [bar] 16 16 16 16 16 16
Pipe connections
Screwed connection Rp 1 11/4 11/4

Nominal connection diameter flange DN 40 40 50



Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60

Technical data Wilo-Stratos-Z

Wilo-Stratos-Z
25/1-8 30/1-8 30/1-12 40/1-8 40/1-12 50/1-9
Motor/electronics
Cooling
Materials
Pump housing Red bronze (CC 491K) in

Red bronze (CC 491K) as per Red bronze (CC 491K) as per

accordance with DIN EN 1982,
DIN EN 1982, in accordance DIN EN 1982, in accordance
in accordance with
with TrinkwV 2001 with TrinkwV 2001
TrinkwV 2001
Impeller Fibreglass-reinforced PPS
Shaft Stainless steel (X39CrMo17-1)
Bearing Epoxy-impregnated carbon

50 C 3 3 3 3 5 5
95 C 10 10 10 10 12 12
110 C 16 16 16 16 18 18
Solar thermal
Systems

Pump curves Wilo-Stratos-Z
Wilo-Stratos-Z 25/1-8, 30/1-8

v v
0 0,5 1 1,5 2 2,5 3 3,5 4 Rp 1 0 0,5 1 1,5 2 2,5 3 3,5 4 Rp 1
[m/s] [m/s]
0 0,5 1 1,5 2 2,5 Rp 1 0 0,5 1 1,5 2 2,5 Rp 1
8 8
Wilo-Stratos-Z 25/1-8 Wilo-Stratos-Z 25/1-8
7 Wilo-Stratos-Z 30/1-8 7 Wilo-Stratos-Z 30/1-8
1 ~ 230 V - Rp 1 / Rp 1 1 ~ 230 V - Rp 1 / Rp 1
p-
p-
c
v
6 6
5 5
H [m]
H [m]
4 4 m
m ax
ax .
.
3 3
2 2
min.
1 1 min
.
0 0
0 1 2 3 4 5 6 7 8 [m/h] 0 1 2 3 4 5 6 7 8 [m/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 10 20 [lgpm] 0 10 20 [lgpm]
Q Q
140 140 max.
max.
120 120
7m
6m 100
m
100 x .
ma
7
5m 6m m
P1 [W]
80
P1 [W]
80 5
4m
60 4m
60 3m
3m
40 2m 40 2m
1m min.
20 20
min.
0 0
0 1 2 3 4 5 6 7 8 [m/h] 0 1 2 3 4 5 6 7 8 [m/h]
Wilo-Stratos-Z 30/1-12
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
14 14
1 ~ 230 V - Rp 1 1 ~ 230 V - Rp 1
12 12
10 10
p- p-
c v
8 8
H [m]
H [m]
m m
ax ax
. .
6 6
4 4
min.
2 2 min
.
0 0
0 2 4 6 8 10 [m/h] 0 2 4 6 8 10 [m/h]
0 0,5 1 1,5 2 2,5 3 [l/s] 0 0,5 1 1,5 2 2,5 3 [l/s]
0 10 20 30 [lgpm] 0 10 20 30 [lgpm]
Q Q
350 350
max. max.
300 300
x.
250 ma 250
10 m 8m 6m 4m
P1 [W]
P1 [W]
m 4m
200 200 10 8m 6m
150 150
100 2m 100
50 min. 50 min.
1m
0 0
0 2 4 6 8 10 [m/h] 0 2 4 6 8 10 [m/h]

v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
9 9
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
8 8
7 7
Cooling
p- p-
c v
6 6
5 m 5 m
H [m]
H [m]
ax ax
. .
4 4
3 3
2 2

min min
. .
1 1
0 0
0 2 4 6 8 10 12 14 [m/h] 0 2 4 6 8 10 12 14 [m/h]
0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 . 300
max
250 250
7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]
P1 [W]
200 200
150 150
2m
100 100
50 50
1m min. min.
0 0
0 2 4 6 8 10 12 14 [m/h] 0 2 4 6 8 10 12 14 [m/h]
Solar thermal
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
14 14
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
12 12
10 10
p-
c p-
v
8 8
ma
H [m]
H [m]
x. ma
x.
6 6
4 4
min. min.
2 2
0 0
0 2 4 6 8 10 12 14 16 18 [m/h] 0 2 4 6 8 10 12 14 16 18 [m/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 70 [lgpm] 0 10 20 30 40 50 60 70 [lgpm]
Q Q
500 500 max.
max.
x.
m
400 ma 12 1 m m 400
m
1 0 m
1 9m
11 10 m m
12
8m m
P1 [W]
P1 [W]
300 300 9 8m
7 6m
7m m
5mm 6 m
200 4 m 200 5 m
3 4
2m
100 100
1m min. min.
0 0
0 2 4 6 8 10 12 14 16 18 [m/h] 0 2 4 6 8 10 12 14 16 18 [m/h]
Systems

v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
12 12
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
10 10
8 8
p- p-
c v
H [m]
H [m]
6 ma 6 ma
x. x.
4 4
2 min. 2 min.
0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 10 20 30 40 50 60 70 80 [lgpm] 0 10 20 30 40 50 60 70 80 [lgpm]
Q Q
450 450 max.
400 400
x.
350 ma 350
8m
m
300 7m 300
9
6m 8m m
P1 [W]
P1 [W]
250 5m 250 7 m
200 4m 200 6
5m
150 3m 150 4m
2m 3m
100 100
50 min. 50 min.
1m
0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m/h]

Terminal diagrams, motor data Wilo-Stratos-Z
Terminal diagram
L N PE SSM L1 L3 PE SSM SSM: Collective fault signal
1~ 230 V, 50 Hz L2 L3
250 V ~)
Cooling
L1 L2 For function, see chapter Pump Management Systems Wilo-
3~ 230 V, 50 Hz
Control, Planning Guide
PLR-modul LON-modul
DP DP

PLR LON

Management Systems
Motor data
Wilo-Stratos-Z... rated Speed Power Current for Current for Current for Motor Threaded cable
power consumption 1~230 V 3~230 V 3~400 V protection connection
p2 n p1 I - PG
[W] [1/min] [W] [A] [-] [-]
25/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 integrated 1 x 7/1 x 9/1 x 13.5
30/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 integrated 1 x 7/1 x 9/1 x 13.5
30/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5
Solar thermal
40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5
40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 integrated 1 x 7/1 x 9/1 x 13.5
50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 integrated 1 x 7/1 x 9/1 x 13.5
Systems

Dimensions, weights Wilo-Stratos-Z
Rp
G
l1
Pg 7
l2
l0
Pg 9
l1
Pg 7
l2
Pg 9 Pg 13,5
l0
Pg 13,5
b3 b3 a2 a1
b3 b3 a2 a1 b4 b5 a3
b4 b5 a3
Note: When arranging pumps vertically, the dimension b5 protrudes Note: When arranging pumps vertically, the dimension b5 protrudes
over the edge of the pump connection! over the edge of the pump connection!
Dimension drawing C
D
k L2
k L1
d
DN
n x d1
n x d2
Dimensions, Weights
Wilo-Stratos-Z... Nominal Pipe Thread Dimensions Weight Dimension

diameter connection about drawing
DN Rp G l0 l1 l2 a1 a2 a3 b3 b4 b5 PN 6/10 -
- - - [mm] [kg] -
25/1-8 1 11/2 180 90 48 181 43 58 75 90 125 4.3 A
30/1-8 11/4 2 180 90 48 181 43 58 75 90 125 4.4 A
30/1-12 11/4 2 180 90 55 200 50 56 78 106 127 5.5 A
40/1-8 40 220 110 55 202 53 63 78 106 127 9.5 B
40/1-12 40 250 125 65 252 62 84 92 119 142 9.5 B
50/1-9 50 280 140 65 256 61 83 92 119 142 9.5 B

Dimensions, weights Wilo-Stratos-Z
Flange dimensions
Wilo-Stratos-Z... Flange Nominal Pump flange dimensions Dimension
diameter drawing
- DN D d KL1/KL2 n x dL1/dL2 -
[-] [-] [mm] [pcs. x mm] [-]
40/1-8 (flange PN 16 in accordance with 40 150 84 100/110 4 x 14/19 C
Cooling
EN 1092-2)
EN 1092-2)
EN 1092-2)

Solar thermal
Systems

Equipment/Function Wilo-Stratos-ZD
Wilo-Stratos-ZD
Operating mode
Manual functions

Automatic functions

operating mode

Deblocking function
Soft start
Safety control

(remote speed adjustment) Possible with Stratos IF-Modul (accessory)
(remote setpoint adjustment) Possible with Stratos IF-Modul (accessory)

contact)

Fault light

Equipment/Function Wilo-Stratos-ZD
Wilo-Stratos-ZD
Data exchange


Cooling

coupling modules

switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Modul (accessory) possible
cut-in and out) Various combinations with Stratos IF-Modul (accessory) possible


ventilator Rp 3/8
Solar thermal
IF-Moduls


Systems

Technical data Wilo-Stratos-ZD

Wilo-Stratos-ZD...
32/1-12 40/1-8

pumping data)
accordance with TrinkwV 2001 (observe nation regulations and directives)
Performance
Maximum delivery head [m] 9 8

Flow volume max. [m3/h] 19 21

at max. ambient temperature +40C [C] - 10 to + 110 - 10 to + 110
circulation systems
at max. ambient temperature +40C [C] 0 to +80 0 to +80
at max. ambient temperature +40C in short-
20 20
Standard version with nominal pressure, p max [bar] 6/10 6/10
Special version with nominal pressure, pmax [bar] 16 16
Pipe connections
Nominal connection diameter flange DN 32 40




Mains supply connection 3~ [V], with optional

switching plug
Mains frequency [Hz] 50/60 50/60

Technical data Wilo-Stratos-ZD

Wilo-Stratos-ZD...
32/1-12 40/1-8
Motor/electronics
Electromagnetic compatibility EN 61800-3 EN 61800-3

Emitted interference EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2
Cooling
Power electronics Frequency converter Frequency converter
Protection class IP 44 IP 44
Insulation class F F
Materials

Impeller Fibreglass-reinforced PPS Fibreglass-reinforced PPS
Shaft Stainless steel (X39CrMo17-1) Stainless steel (X39CrMo17-1)
Bearing Epoxy-impregnated carbon Epoxy-impregnated carbon

50 C 3 3
95 C 10 10
110 C 16 16
Solar thermal
Systems

Pump curves Wilo-Stratos-ZD
Wilo-Stratos-ZD 32/1-12
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
12 12
Wilo-Stratos-ZD 32/1-12 Wilo-Stratos-ZD 32/1-12
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32
10 + 10 +
p-
c
8 8
p-
ma v
x.
H [m]
H [m]
6 6
ma
x.
4 4
2 min. 2 min.
0 0
0 2 4 6 8 10 12 14 16 18[m/h] 0 2 4 6 8 10 12 14 16 18[m/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 [lgpm] 0 10 20 30 40 50 60 [lgpm]
700 700
max. max.
600 600
max.
500 500
9m 8m 7m 6m 5m 4m 8m 7m 6m 5m 4m
P1 [W]
P1 [W]
400 400
3m
300 300
200 200
2m
100 min. P1- Wilo-Stratos 100 P1- Wilo-Stratos
1m 32/1-12 min. 32/1-12
0 0
0 2 4 6 8 10 12 14 16 18[m/h] 0 2 4 6 8 10 12 14 16 18[m/h]
Wilo-Stratos-ZD 40/1-8
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
10 10
Wilo-Stratos-ZD 40/1-8 Wilo-Stratos-ZD 40/1-8
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
9 + 9 +
8 8
7 7
p- p-
c v
6 6
H [m]
H [m]
5 m 5 m
ax ax
. .
4 4
3 3
2 2
min mi
. n.
1 1
0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
700 700
max. max.
600 . 600
max
500 500
8m 7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]
P1 [W]
400 400
300 300
2m
200 200
40/1-8 min. 40/1-8
0 0
0 5 10 15 20 25 [m/h] 0 5 10 15 20 25 [m/h]

Terminal diagrams, motor data Wilo-Stratos-ZD
Terminal diagram
L N PE SSM L1 L3 PE SSM SSM: Collective fault signal
1~ 230 V, 50 Hz L2 L3
250 V ~)
Cooling
L1 L2 For function see chapter Pump Management Systems
3~ 230 V, 50 Hz
Wilo-TOP-Control, Planning Guide
PLR-modul LON-modul
DP DP

PLR LON

Management Systems
Motor data
Wilo-Stratos-ZD... Rated Speed Power Current at Current at Current at Motor Threaded cable
power consumption 1~230V 3~230V 3~400V protection connection
p2 n p1 I - PG
[W] [1/min] [W] [A] - -
32/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5
40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 integrated 1 x 7/1 x 9/1 x 13.5
Solar thermal
Systems

Dimensions, weights Wilo-Stratos-ZD
b4 b5 a2 a1 D
k L2
k L1
d
b2
l1
DN
l4
l0
b1
l3
Pg 7
Pg 9
n x d1
Pg 13,5
n x d2

Note: When arranging pumps vertically, the dimension b5 protrudes
over the edge of the pump connection!
Dimensions, Weights
Wilo-Stratos-ZD... Nominal Dimensions Weight Dimension

diameter about drawing
DN l0 l1 l3 l4 a1 a2 b1 b2 b4 b5 PN 6/10 -
- [mm] [kg] -
32/1-12 32 220 110 127 106 203 57 117 130 110 130 5.5 A
40/1-8 40 220 110 127 106 199 64 125 138 115 135 5.5 A
Flange dimensions
Wilo-Stratos-ZD... Flange Nominal Pump flange dimensions Dimension

diameter drawing
- DN D d KL1/KL2 n x dL1/dL2 -
- - [mm] [pcs. x mm] -
Flange PN 6/10 (dimensioned
32/1-12 to PN 16, in accordance with 32 140 76 90/100 4 x 14/19 B
EN 1092-2)
Flange PN 6/10 (dimensioned
40/1-8 to PN 16, in accordance with 40 150 84 100/110 4 x 14/19 B
EN 1092-2)

271
Cooling
Systems
Series overview Wilo-Star-Z, TOP-Z, VeroLine-IP-Z
Potable Series: Wilo-Star-Z (CircoStar)

water cir-
culation > Single-head pumps:
H[m]
Standard
Wilo-CircoStar
Sta
Circulation pumps with screw fittings or
4 r-Z
pumps 25/
6D press fittings
3 M
(single- > Application:
head 2 Sta Potable water circulation systems and simi-
Star r-Z
pumps) -Z 2
5/2
25/
2D lar systems in industrial and building engi-
EM M
Series 1 neering (e.g. cooling-water circulation)
St
ar
overview -Z Star-
Z 20/1
15
Wilo- 0
0 0,5 1 2 3 Q[m3/h]
Star-Z,
TOP-Z,
VeroLine-
IP-Z
Series: Wilo-TOP-Z (max. 2850 1/min)

H[m]
Wilo-TOP-Z
10 Circulating pumps with screwed or flanged
connection
Z25/
8
> Application:
30/1
6 Potable water circulation systems and simi-

0
lar systems in industrial and building engi-

Z25/6 Z20/4
4
Z80/10
Z50/7 Z65/10 neering (e.g. cooling-water circulation)
Z40
Z30/7
2
/7
0
0 10 20 30 40 50 Q[m/h]
Series: Wilo-VeroLine-IP-Z

H[m]
Wilo-VeroLine-IP-Z
5 Single-stage, low-pressure centrifugal
4
pump in Inline construction with threaded
IP-Z 25/6 connection
3 IP-Z 25/2
> Application:
2 For the supply of potable water, cold and
1
hot water (In accordance with VDI 2035)
without abrasive substances, in heating,
0
0 1 2 3 4 5 Q[m3/h] cold water and cooling water systems

Series overview Wilo-Star-Z, TOP-Z, VeroLine-IP-Z
Series: Wilo-Star-Z (CircoStar)
AC pumps with electrical quick connection Planning Guide: . . . . . . . . . . . . . . . . . . 6
Standard-equipped heat insulation for Star-Z 15... Equipment/Function: . . . . . . . . . . . . . 274
Compression connection (Viega system) for Technical Data: . . . . . . . . . . . . . . . . . . 278
Star-Z 15 APress and Star-Z 15 TTPress Pump Curves: . . . . . . . . . . . . . . . . . . . . 282
Star-Z 15 TT with an integrated timer and thermostat, LCD with symbolic language, red button Terminal Diagrams, Motor Data: . . . 284
Cooling
technology and automatic detection of the thermal disinfection of the warm potable water Dimensions, Weights:. . . . . . . . . . . . . 285
reservoir. Service/Accessories: . . . . . . . . . . . . . . 325

Series: Wilo-TOP-Z (max. 2850 1/min)

With thermal insulation as standard Equipment/Function: . . . . . . . . . . . . . 274
Easy installation with combination flange PN 6/PN 10 (for DN 40 - DN 65) Technical Data: . . . . . . . . . . . . . . . . . . 288
Cable feed to terminal box possible on both sides (starting with P1 t250 W) with integrated Pump Curves: . . . . . . . . . . . . . . . . . . . . 290
Solar thermal
strain-relief device Terminal Diagrams, Motor Data: . . . 294
Protection class IP 44 Dimensions, Weights:. . . . . . . . . . . . . 296
Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Series: Wilo-VeroLine-IP-Z

High resistance to corrosive media, due to the stainless steel housing and Noryl impeller Planning Guide: . . . . . . . . . . . . . . . . . . 6
Great versatility due to suitability for water with hardness values up to 28 d Equipment/Function: . . . . . . . . . . . . . 274
Technical Data: . . . . . . . . . . . . . . . . . . 298
Pump Curves: . . . . . . . . . . . . . . . . . . . . 300


Wilo-Control: . . . . . . . . . . . . . . . . . . . . 421
Systems

Equipment/Function Wilo-Star-Z, Wilo-TOP-Z, VeroLine-IP-Z

Standard Wilo-Star-Z Wilo-TOP-Z VeroLine-IP-Z
pumps (CircoStar)
(single-
Operating modes
head
pumps) Speed-stage switching
Equipmen (only Star-Z 25/6)
t/
Function
Wilo- 'p-c for constant differential pressure
Star-Z, 'p-v for variable differential pressure
Wilo-
TOP-Z, 'p-T for temperature-prompted differential pressure
VeroLine-
Manual functions
Setting the speed stages 1 3 1
(3 with Star-Z 25/6)
Automatic functions
Stepless power adjustment depending on the oper-

ating mode
Timed switching function for programming 3 on or

off times (only Z 15 TT, Z 15 TTPress)
Temperature control to maintain a constant return

temperature in potable water circulation systems (only Z 15 TT, Z 15 TTPress)
Thermal disinfection routine
(detection and support of thermal disinfection of the

(only Z 15 TT, Z 15 TTPress)
warm potable water reservoir)
Deblocking function
Blocking protection

Soft start
Safety control

(only for 3~pumps
with P2 t 180W)





Wilo-Star-Z Wilo-TOP-Z VeroLine-IP-Z
(CircoStar)
(potential-free NC contact) (optional for all types
with Wilo-Protect-Modul C)
(Standard equipment only for
Cooling
3~pumps with P2 t 180W,
optional for all types with
Wilo-Protect-Modul C)
(optional for all types with

(WSK, potential-free NC contact) (only for 1~pumps with P2 =
180W)
Fault light
(Standard equipment only for
3~pumps with P2 t 180W,
optional for all types with

(only for 3~pumps)

Data exchange

IR-Monitor
Solar thermal
coupling modules

LONWORKS network

switchover/time-sensitive pump alteration) (optional for all types with

cut-in and out)
(only for Star-Z 25/6)
(only for 1~ and 3~pumps
with P2 t 180W)


ventilator Rp 3/8

Systems


Wilo-Star-Z Wilo-TOP-Z VeroLine-IP-Z
(CircoStar)
Equipment/scope of delivery (Continued)


IF-Moduls
(only for Star-Z 25/6)
(only Series Z 15...)
DN 40 - DN 65)
(only Z 15 C)
(not Series Z 15...)
(not Series Z 15...)
(only Z 15 C, Z 15 TT,
Z 15 TTPress)

277
Cooling
Systems
Technical data Wilo-Star-Z (CircoStar)

Technical Wilo-Star-Z...
data Wilo-
15 15 A 15 C 15 APress 15 TT 15 TTPress
Star-Z
(CircoStar) Approved fluids

Water/glycol-mixture (max. 1:1; from 20 % the

pumping data have to be checked)

Performance
Maximum delivery head [m] 1.25 1.25 1.25 1.25 1.1 1.1
Flow volume max. [m3/h] 0.6 0.6 0.6 0.6 0.4 0.4

circulation systems
at max. ambient temperature +40 C [C] + 65 (in short-term operation 2 h: +70)
18 18 18 18 18 18
Standard version for operating pressure pmax [bar] 10 10 10 10 10 10
Pipe connections
Screwed connection Rp 1/ 1/ 1/ 1/
2 2 2 2

Flange with nominal pressure rating PN
Combination flange with nominal pressure rating PN
Connection with compression connection
15 15
(Viega system) [ mm]

only)
Motor/electronics



Wilo-Star-Z...
15 15 A 15 C 15 APress 15 TT 15 TTPress
Motor/electronics (Continued)
Power electronics
Cooling
Materials
Pump housing Brass (CuZn40Pb2)

Impeller Plastic (PPO)
Trade name: Noryl
Shaft Stainless steel (X35 CrMo17)


40 C 0,5 0,5 0,5 0,5 0,5 0,5

65 C 2 2 2 2 2 2
Solar thermal
Systems


Wilo-Star-Z...
20/1 25/2 EM 25/2 DM 25/6
Approved fluids

Water/glycol mixtures (max. 1:1; from 20 %
the pumping data must be checked)


Performance
Maximum delivery head [m] 1,0 2,0 2,9 6,0

Flow volume max. [m3/h] 1,7 3,1 3,7 4,8

at max. ambient temperature +25 C [C] 10 to +110 1)
at max. ambient temperature +40 C [C] 10 to + 95
circulation systems
at max. ambient temperature +40 C [C] +65 (in short-term operation 2 h: +70)
18 18 18 18
Pipe connections
Screwed connection Rp 1/ 1 1 1
2

Flange with nominal pressure rating PN
Combination flange with nominal pressure rating PN
Connection with compression connection

(Viega system) []
Support-bracket mounting (with horizontal shaft only)
Mains supply connection 1~ [V], standard version 230 230 230

Mains supply connection 3~ [V],

with optional switching plug
Motor/electronics
Power electronics

1) = when using the plug-in timer Wilo-S1R-h: +20 C to +110 C


Wilo-Star-Z...
20/1 25/2 EM 25/2 DM 25/6
Motor/electronics (Continued)
Materials
Cooling
Pump housing Red bronze (G-CuSn5)
Trade name: Noryl
Shaft Ceramic

40 C 0,5 0,5 0,5 0,5

65 C 3 3 3 3
110 C 10 10 10 10

1) = when using the plug-in timer Wilo-S1R-h: +20 C to +110 C
Solar thermal
Systems

Pump curves Wilo-Star-Z (CircoStar)
Wilo-Star-Z 15, Z 15 A, Z 15 APress, Z 15 C Wilo-Star-Z 20/1

Wilo-Star-Z 15 TT, Z 15 TTPress
AC (EM) AC (EM)
v v
0 0,2 0,4 0,6 [m/s] 0 0,5 1,0 [m/s]
1,5 1,2
Wilo-Star-Z 15, Wilo-Star-Z 20/1
Z 15 A, Z15 C, Z 15 TT 1 ~ 230 V Rp 1 2
1
1,25
1 ~ 230 V - Rp 2 1,0
1,0 0,8
Z1
5
H[m]
Z1
5T 0,6
0,75 Z1 T,
Z
H [m]
5A 15
,Z TT
15 Pre
AP ss
res
s, 0,4
0,5 Z1
5C
0,2
0,25
0
0 0 0,25 0,5 0,75 1,0 1,25 1,5 [m 3 /h]
0 0,1 0,2 0,3 0,4 [m/h]
0 0,1 0,2 0,3 0,4 [l/s]
0 0,05 0,1 [l/s]
0 1 2 3 4 5 [lgpm ]
0 0,5 1 1,5 [lgpm]
Q Q
35 50
30 40
P1[W]
25 30
P1[W]
20 20
15 10
0 0,1 0,2 0,3 0,4 [m/h] 0 0,25 0,5 0,75 1,0 1,25 1,5 [m 3 /h]
Wilo-Star-Z 25/2
v v
0 0,5 1,0 1,5 [m/s] 0 0,5 1,0 1,5 [m/s]
4,0 4,0
Wilo-Star -Z 25/2 Wilo-Star -Z 25/2
3,5 1 ~ 230 V Rp 1 3,5 3 ~ 400 V Rp 1
3,0 3,0
2,5 2,5
H [m ]
H [m ]
2,0 2,0
1,5 1,5
1,0 1,0
0,5 0,5
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h]
0 0,25 0,5 0,75 1,0 [l/s] 0 0,25 0,5 0,75 1,0 [l/s]
0 2,5 5,0 7,5 10 12,5 [lgpm ] 0 2,5 5,0 7,5 10 12,5 [lgpm ]
Q Q
80 100
60 80
P 1 [W]
P 1 [W]
40 60
20 40
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h]

Pump curves Wilo-Star-Z (CircoStar)
Wilo-Star-Z 25/6
AC (EM)
v
0 0,5 1,0 1,5 2,0 2,5 [m/s]
6
Wilo-Star-Z 25/6
1 ~ 230 V - Rp 1
5
Cooling
4
ma
x.
H [m ]
mi

1 n
0
0 1 2 3 4 [m3/h]
0 0,25 0,5 0,75 1 1,25 [l/s]
0 2,5 5 7,5 10 12,5 15 [lgpm]
Q
110
max.
100
90
P1 [W]
80
70
60
50 min
40
0 1 2 3 4 [m3/h]
Solar thermal
Systems

Terminal diagram, Motor Data Wilo-Star-Z (CircoStar)
Terminal Terminal diagram A Terminal diagram B

diagram,
Motor PE L1 L2 L3
Data
Wilo-
Star-Z L N
(CircoStar)
L N PE
Single-phase AC motor (EM), 2-pole 1~230 V, 50 Hz Three-phase AC motor (DM), 2-pole 3~400 V, 50 Hz
Motor data
Wilo-Star-Z... Rated Speed Power con- Current at Motor Capacitor Cable Terminal
power sumption 1~230 V 3~400 V 3~230 V protection screwed diagram
connection
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
15
15 A
not necessary
15 APress
2700 22 0.25 (blocking 1x9 A
15 C
current-proof)
15 TT
15 TTPress
not necessary
20/1 4 1700 36 - 38 0.18 (blocking 1/400 1 x 11 A
current-proof)
not necessary
25/2 EM 12 2300 38 - 49 0.22 (blocking 1/400 1 x 11 A
current-proof)
not necessary
25/2 DM 12 2650 55 - 72 0,16 (blocking 1 x 11 B
current-proof)
25/6 21 2500 52 - 74 0.32 (blocking 2,6/400 1 x 11 A
12 eco 2100 39 - 49 0.22 current-proof)

Dimensions, weights Wilo-Star-Z (CircoStar)
Dimen- Dimension drawing A Dimension drawing B

sions,
weights 39,5 106,7 39,5 106,7
Wilo-
Star-Z
40
66,35
(CircoStar)
40
138
Cooling
74
74
77

77
39,5 106,7 41 42 126,4
8,4
55
66,35
50
138
39,35
40
19
(166)
31
84
74
74
Solar thermal
27
77
77
Dimension drawing E
41 42 126,4
55
8,4
50
39,35
(166)
84
19
31
74
27

77
Systems

Dimensions, weights Wilo-Star-Z (CircoStar)
Dimension drawing F Dimension drawing G
b1 b1
b3 l2
b3 G
PG 11 Pg 11
b4
l3
b4
l0
l0
l3
l4
l4
G a1 l1
b2 b2 a1 l1
Dimensions, Weights
Wilo-Star-Z... Pipe Thread Pump dimensions Weight Dimension

nominal
diameter
[Rp/DN] G I0 l1 l2 l3 l4 a1 b1 b2 b3 b4
[mm] [kg]
15 Rp 1/2 1.42 A
15 A Rp 1/2 1.63 B
15 APress DN 15 1.67 C
See dimension drawings A to E
15 C Rp 1/2 1.83 B
15 TT Rp 1/2 1.76 D
15 TTPress DN 15 1.82 E
20/1 Rp 1/2 1 140 97 130 70 79 34 100 92.5 54 73 2.2 F
25/2 EM Rp 1 11/2 180 97 130 70 79 34 100 92.5 54 73 2.5 F
25/2 DM Rp 1 11/2 180 97 130 70 79 34 100 92.5 54 73 2.3 F
25/6 Rp 1 11/2 180 97 90 79 33 100 92.5 54 76 2.5 G

287
Cooling
Systems
Technical Data Wilo-TOP-Z

Technical Wilo-TOP-Z...
Data 20/4 25/6 25/10 30/7 30/10 40/7 50/7 65/10 80/10
Wilo-
TOP-Z Approved fluids
pumping data)

accordance with TrinkwV 2001 (with pump housing in red bronze CC 491K)
Performance
Maximum delivery head [m] 3.5 6.0 9.5 5.5 9.5 6.0 7.0 9.0 9.0
Flow volume max. [m3/h] 4.0 5.5 9.5 7.0 9.5 16.0 25.0 42.5 65.0

at max. ambient temperature +40 C [C] -20 up to +110
circulation systems
at max. ambient temperature +40 C [C] 0 to +65 (in short- 0 to +80
term operation 2 h: (in short-term operation 2 h: +110)
+80)
18 18 20 20 20 20 20 20 20
Standard version for operating pressure pmax [bar] 10 10 10 10 10 6/10 6/10 6/10 6
Special version for operating pressure pmax [bar] 10
16 16 16 16 16
16
Pipe connections
Screwed connection Rp 3/
4 1 1 11/4 1 1/4
Nominal connection diameter DN 40 50 65 80
standard version





Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230 230 230

Note on pump housing:
Red bronze material (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001

Technical Data Wilo-TOP-Z

Wilo-TOP-Z...
20/4 25/6 25/10 30/7 30/10 40/7 50/7 65/10 80/10
Motor/electronics
Cooling
Power electronics
Materials
Pump housing Stainless steel Grey cast iron (EN-GJL-250)
Red bronze (CC 491K)
(1.4301) Red bronze (CC 491K)

Plastic
Trade name: Plastic (PPS - 40% GF)
(PPE)
Noryl
Shaft Ceramic Stainless steel (X39 CrMo17-1)

40 C 5 5 5 5 5 5 8 8 8
80 C 8 8 8 8 8 8 10 10 10
110 C 20 20 20 20 20 20 30 30 30

Note on pump housing:
Solar thermal
Red bronze material (CC 491K) as per DIN EN 1982, in accordance with TrinkwV 2001
Systems

Pump curves Wilo-TOP-Z
Pump Wilo-TOP-Z 20/4

curves AC (EM) Three-phase (DM)
Wilo- v v
TOP-Z 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
4 4
Wilo-TOP-Z 20/4 Wilo-TOP-Z 20/4

1~230 V - Rp 3/4 3~400 V - Rp 3/4
3 3
H [m ]
H [m ]
2 2
m
m
ax
ax
.(
.(
1
1
(2 m
(2
in
)
) .(
) 3
)
1 mi 1 )
n.
(3
)
0 0
0 1 2 3 4 [m 3/h] 0 1 2 3 4 [m 3/h]
0 0,25 0,5 0,75 1 1,25 [l/s] 0 0,25 0,5 0,75 1 1,25 [l/s]
0 2,5 5 7,5 10 12,5 15 [lgpm] 0 2,5 5 7,5 10 12,5 15 [lgpm]
Q Q
110 110
100 max. 100 max.
90 90
80 80
P1 [W]
P1 [W]
70 70
min.
60 60
50 50 min.
40 40
30 30
0 1 2 3 4 [m 3/h] 0 1 2 3 4 [m 3/h]
Wilo-TOP-Z 25/6
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
7 7

6 1~230 V - Rp1 6 3~400 V - Rp1
5 5
4 4
H [m ]
H [m ]
m m
ax ax
.( .(
1 1
3 3
) )
2 (2 2 (2
) mi )
n.
(3
mi )
1 n. 1
(3
)
0 0
0 1 2 3 4 5 [m 3/h] 0 1 2 3 4 5 [m 3/h]
0 0,25 0,5 0,75 1 1,25 1,5 [l/s] 0 0,25 0,5 0,75 1 1,25 1,5 [l/s]
0 2,5 5 7,5 10 12,5 15 17,5 [lgpm] 0 2,5 5 7,5 10 12,5 15 17,5 [lgpm]
Q Q
220 220
max. max.
200 200
180 180
160 160
P1 [W]
P1 [W]
140 140
min.
120 120
100 100 min.
80 80
60 60
0 1 2 3 4 5 [m 3/h] 0 1 2 3 4 5 [m 3/h]

Wilo-TOP-Z 25/10
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
9 1~230V - Rp 1 9 3~400V - Rp 1
8 8
Cooling
7 7
6 6
m m
ax ax
H [m ]
H [m ]
.( .(
5 1 5 1
) )
(2
4 4
(2
)
m
in
m
.(
3 3 in. )
3
(3
)

2 2
1 1
0 0
0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 25 30 [lgpm]
Q Q
350 350
max.
max.
300 300
min.
250 250
P1 [W]
P 1 [W]
200 200 min.

150 150
100 100
50 50
0 0
3
0 1 2 3 4 5 6 7 8 9 [m /h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
Wilo-TOP-Z 30/7
Solar thermal
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
6 6
1 ~ 230 V - Rp11/4 3 ~ 400 V - Rp11/4
5 5
4 4
m
m
ax
ax
H [m ]
H [m ]
.(
.(
3 3
1
1
)
)
(2
(2
m
)
2 2 in )
.(
m
3
in
.(
)
3
)
1 1
0 0
0 1 2 3 4 5 6 7 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 5 10 15 20 25 [lgpm] 0 5 10 15 20 25 [lgpm]
Q Q
200 160
max.
140
175
max.
120
150
100
P 1 [W]
P 1 [W]
min.
125 80
min.
60
100
40
75
20
50 0
0 1 2 3 4 5 6 7 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]
Systems

Wilo-TOP-Z 30/10
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
9 1~230V - Rp 1 9 3~400V - Rp 1
8 8
7 7
6 6
m m
ax ax
H [m ]
H [m ]
.( .(
5 1 5 1
) )
(2
4 4
(2
)
m
in
m
.(
3 3 in. )
3
(3
)
2 2 )
1 1
0 0
0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 25 30 [lgpm]
Q Q
350 350
max.
max.
300 300
min.
250 250
P1 [W]
P 1 [W]
200 200 min.

150 150
100 100
50 50
0 0
0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
Wilo-TOP-Z 40/7
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
7 7
6
1 ~ 230 V - DN 40 6
3 ~ 400 V - DN 40
5 5
4 4
H [m ]
H [m ]
m
m
ax
ax
.
.(
(1
3 (2 3
)
)
) (2
m mi
in n. )
2 .( 2
3 (3
) )
1 1
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 300
250 min. 250

P1 [W]
P1 [W]
200 200
150 150 min.
100 100
50 50
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]


v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
8 9
7 3 ~ 400 V - DN 50 8 3 ~ 400 V - DN 65
7
6
Cooling
6
5
m
ax
5
.(
H [m ]
H [m ]
m
1
ax
4
. (1
(2
)
4 in
.(
)
)
3
)
(2
m 3
in
.(
)
3
2 ) 2

1 1
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 8 9 10 11 [l/s]
0 25 50 75 [lgpm] 0 20 40 60 80 100 120 140 [lgpm]
Q Q
800 1200
1100
max. max.
600 1000
900
P 1 [W]
P 1 [W]
400 800
min. min.
700
200 600
500
0 400
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]
Wilo-TOP-Z 80/10
Three-phase (DM)
Solar thermal
v
0 0,5 1 1,5 2 2,5 3 [m/s]
9
Wilo-TOP-Z 80/10
8 3 ~ 400 V - DN 80
6 ma
x.
(1
5 )
H [m ]
(2
4 mi )
n.
(3
)
3
0
0 10 20 30 40 50 60 [m3/h]
0 2 4 6 8 10 12 14 16 18 [l/s]
0 50 100 150 200 [lgpm]
Q
1500
1400
max.
1300
P 1 [W]
1200
1100
1000
900 min.
800
0 10 20 30 40 50 60 [m3/h]
Systems

Terminal Diagram, Motor Data Wilo-TOP-Z
Terminal Terminal diagram A/motor protection A Terminal diagram B/motor protection B

Diagram,
Motor
Data L N L1 L2 L3
Wilo-
TOP-Z
PE L N PE L1 L2 L3
Tripping: Internal interruption of motor voltage Tripping: Internal interruption of a motor phase
Wilo-SK 622 tripping unit or other switchgears/control devices with
WSK connection option Tripping: All-pole shutdown of motor by integrated tripping
electronics
Planning Guide

Terminal Diagram, Motor Data Wilo-TOP-Z
Motor data
Wilo-TOP-Z... Rated Stage/speed Power Current at Capacitor Threaded Motor Terminal
power consumption 1~230 V 3~400 V 3~230 V cable protec- diagram
connection tion
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
1 max. 2790 95 - 105 0.50
20/4
Cooling
60 2 2600 70 - 80 0.40 3,5/400 1 x 13.5 A A
(capacitor)
3 min. 2100 50 - 65 0.35
20/4 1 max. 2850 80 - 100 0.35 0.60
(three-phase AC 60 2 2650 45 - 65 0.15 0.30 1 x 13.5 B B
motor) 3 min. 2440 35 - 50 0.10 0.20
1 max. 2390 140 - 200 1.00
25/6
100 2 1810 115 - 175 0.90 5/400 1 x 13.5 A A
(capacitor)
3 min. 1260 85 - 120 0.65

25/6 1 max. 2450 125 - 210 0.45 0.80
motor) 3 min. 1590 60 - 95 0.20 0.35
1 max. 2800 210 - 325 1.62
25/10
180 2 2500 170 - 315 1.58 8/400 2 x 13.5 C C
(capacitor)
3 min. 2400 150 - 295 1.51
25/10 1 max. 2700 175 - 310 0.77 1.33
(three-phase AC 180 2 2400 125 - 230 0.43 0.74 2 x 13.5 D D
motor) 3 min. 2000 100 - 175 0.32 0.55
1 max. 2700 135 - 165 0.80
30/7
90 2 2500 100 - 145 0.72 5/400 1 x 13.5 A A
(capacitor)
3 min. 2100 70 - 110 0.56
30/7 1 max. 2700 105 - 155 0.42 0.72
motor) 3 min. 2050 50 - 80 0.15 0.26
Solar thermal
1max. 2800 210 - 335 1.62
30/10
180 2 2600 170 - 315 1.58 8/400 2 x 13.5 C C
(capacitor)
3 min. 2400 150 - 295 1.51
30/10 1 max. 2700 175 - 310 0.77 1.33
motor) 3 min. 2000 100 - 175 0.32 0.55
1 max. 2700 240 - 340 1.62
40/7
180 2 2600 200 - 330 1.60 8/400 2 x 13.5 C C
(capacitor)
3 min. 2400 175 - 310 1.54
40/7 1 max. 2700 195 - 320 0.70 1.22
motor) 3 min. 2000 120 - 180 0.32 0.55
50/7 1 max. 2700 375 - 680 1.38 2.38
motor) 3 min. 2000 240 - 390 0.69 1.19
65/10 1 max. 2700 760 - 1050 2.42 4.19
motor) 3 min. 2500 515 - 720 1.30 2.25
80/10 1 max. 2500 1290 - 1440 2.92 5.06
motor) 3 min. 2200 865 - 940 1.68 2.91

Note:
Systems

Dimensions, Weights Wilo-TOP-Z
Dimen- Dimension drawing A Dimension drawing B

sions,
Weights Pg
Rp Rp
Wilo- Pg
TOP-Z
b3
b3
l0
l0
G G a1
b1 a1
b1 a2 l1
b2 b2 a2 l1
b2 b2
Permitted installation position, see Planning Guide Permitted installation position, see Planning Guide
Rp R 1/8
Pg Pg Pg Pg
b3
b3
l0
l0
b1 R 1/8 a1
G a1
b2 b2 a2 l1
b1 a2 l1
b2 b2
Permitted installation positions, see Planning Guide Permitted installation position, see Planning Guide
Dimension drawing E Dimension drawing F
D D
k L2 k
k L1 d
d DN
DN
n x d1
n x dL
n x d2

Dimensions, Weights Wilo-TOP-Z
Dimensions, Weights
Wilo-TOP-Z... Pipe connection/ Thread Pump dimensions Weight Dimension
[Rp/DN] G I0 a1 a2 l1 b1 b2 b3 PN 6/10
[mm] [kg]
20/4 Rp 3/4 G 11/4 150 30 54 162 50 70 92 3.1 A
25/6 Rp 1 G 11/2 180 30 54 162 50 70 92 3.3 A
Cooling
25/10 Rp 1 G 11/ 2 180 52 72,5 171.5 68.5 92 102 6.7 C
30/7 Rp 11/4 G2 180 34 64 172 66 88 92 5.5 B
30/10 Rp 11/4 G2 180 52 72,5 171.5 68.5 92 102 6.7 C
40/7 DN 40 250 46 72 193 78 97 102 11 D
50/7 DN 50 280 63 82 225 91 119 110 16 D
65/10 DN 65 340 79 100 256 118 136 119 25.5 D

80/10 DN 80 360 95 130 255 135 159 119 28/30 D
Flange dimensions
Wilo-TOP-Z... Flange Nominal Pump flange dimensions Dimension

diameter drawing
DN D d k n x dL
kL1/kL2 n x dL1/dL2
[mm] [pcs. x mm]
40/7 40 150 88 100/110 4 x 14/19 E
(flange PN 16, in accordance with DIN 2533)
50/7 50 165 102 110/125 4 x 14/19 E
65/10 65 185 122 130/145 4 x 14/19 E
Solar thermal
Flange PN 6
80 200 138 150 4 x 19 F
(designed to PN 16 as per DIN 2531)
80/10 Flange PN 16
(as per DIN 2533, drilled in accordance with 80 200 138 160 8 x 19 F
EN 1092-2)
Systems

Technical Data Wilo-VeroLine-IP-Z

Technical Wilo-VeroLine-IP-Z
Data
Wilo- Approved fluids
VeroLine- (other fluids on request)
IP-Z Heating water (In accordance with VDI 2035)
Water-glycol mixture
(for 20-40 Vol.-% glycol and fluid temperature
d 40 C)
Cooling and cold water
Hot water
Heat transfer oil


Nominal pressure, max. [bar] 10

Temperature range [C] -8 up to +110
Ambient temperature, max. [C] 40
Installation in closed buildings
Outdoor installation Special version at additional charge
Pipe connections
Screwed connection G 1 1/2

Flange connection

(groove and tongue-faced flange, DIN 2445)
Flange version PN10
Flange with pressure-measurement connections
Materials
Pump housing and lantern 1.4306

Impeller Noryl
Shaft 1.4571
Mechanical seal ceramic/graphite/EPDM
Other mechanical seals
Electrical connections
(other versions on request)
Mains connection 3~ [V/Hz] 400/50

Mains connection 1~ [V/Hz] 230/50
Speed, max. [1/min] 1450/2900

Technical Data Wilo-VeroLine-IP-Z

Wilo-VeroLine-IP-Z
Motor/electronics
Integrated full motor protection
(see accessories for necessary tripping unit)
Protection class IP 44 (motor)

IP 54 (terminal box)
Cooling
Insulation class F
Motor protection required on-site
Speed control
Motor winding to 3 kW 3~230 V'/400VY, 50 Hz
Motor winding from 4 kW

Installation options
Pipe mounting (up to 15 kW motor power)

Bracket mounting
Solar thermal
Systems

Pump curves Wilo-VeroLine-IP-Z
Pump Wilo-VeroLine-IP-Z 25/2- 25/6 Wilo-VeroLine-IP-Z 25/2- 25/6

curves 1~230 V 3~230/400 V
Wilo- v v
VeroLine- 0 1 2 3 [m/h] 0 1 2 3 [m/s]
IP-Z 6 6
Wilo-VeroLine-IP-Z 25/2 Wilo-VeroLine-IP-Z 25/2
Wilo-VeroLine-IP-Z 25/6 Wilo-VeroLine-IP-Z 25/6
5 5
IP-
IP- Z2
4 Z2 5/6
5/6 4
H[m]
3 3
2 H[m] 2
IP-Z
25/2 IP-Z
25/
2
1 1
0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 [m3/h]
0 0,5 0,5 1 [l/s] 0 0,5 0,5 1 [l/s]
0 5 10 15 20 [lgpm] [lgpm]
0 5 10 15 20
Q Q

Terminal Diagrams, Motor Data Wilo-VeroLine-IP-Z
Terminal Terminal diagram A

Diagrams, With built-in capacitor
C2
Motor C
Data C1
Wilo- N L
VeroLine-
IP-Z
N L1 PE
Cooling
Single-phase AC motor 1~230 V, 50 Hz
Terminal diagram B
unbroken line =Y
W2 U2 V2
dashed line ='

3~400 V Y
3~230 V '
U1 V1 W1
L1 L2 L3 PE
Three-phase AC motor 3~230/400 V, 50 Hz
Motor data
Wilo-VeroLine-IP-Z... Rated power Nominal current (approximately) Capacity Rated motor Terminal
speed diagram
p2 IN 1~230 V IN 3~230 V IN 3~400 V C n
[W] [A] [F] [1/min]
25/2 (1~230 V) 0.10 1.05 4.0 1450 A
Solar thermal
25/2 (3~400 V) 0.09 0.50 0.29 1450 B
25/6 (1~230 V) 0.18 1.15 6.3 2850 A
25/6 (3~400 V) 0.12 0.66 0.38 2850 B
Note motor type label data!
Systems

Dimensions, Weights Wilo-VeroLine-IP-Z
Dimen- Dimension drawing

sions,
Weights
Wilo- a 1~230 V 3~230/400 V
VeroLine- a1 f e e e
IP-Z a2
c
G" x G2
b
l1
l0
G1
Dimensions, Weights
Wilo-VeroLine-IP-Z... Nominal Dimensions Weight

diameter about
DN l0 l1 a a1 a2 b c e f g
[mm] [kg]
25/2 (1~230 V) 25 180 250 241 213 136 148 92 58 82 115 5.5
25/2 (3~400 V) 25 180 250 241 213 136 148 92 58 115 4.5
25/6 (1~230 V) 25 180 250 241 213 136 148 92 58 82 115 5.5
25/6 (3~400 V) 25 180 250 241 213 136 148 92 58 115 4.5

Solar thermal
Contents
Solar thermal
High-Efficiency Pumps Wilo-Stratos ECO-ST 304
Series overview 304
Cooling
Wilo-Stratos ECO-ST
Technical Data 308
Pump Curves 310

Standard Pumps Wilo-Star-ST (SolarStar) 314
Series overview 314
Wilo-Star-ST (SolarStar)
Technical Data 318
Pump Curves 320
Solar thermal
Systems

Solar thermal
Series overview Wilo-Stratos ECO-ST
Series: Wilo-Stratos ECO-ST
H [m]
Wilo-Stratos ECO-ST
5 Glandless circulating pumps with screwed
15(
25) connection
/1-
4 5
> Application:
3 High-flow volume and low-flow volume
2
solar thermal systems
1
!
mme
e pr ogra 0
in th
0 0,5 1 1,5 2 2,5 Q[m/h]
Ne w

Solar thermal
Series overview Wilo-Stratos ECO-ST
Series: Wilo-Stratos ECO-ST
Pump housing with wrench attachment point Planning Guide: . . . . . . . . . . . . . . . . . . 6/29
Minimum electrical power consumption: only 5.8 W Pump Curves: . . . . . . . . . . . . . . . . . . . . 310
BA linkup For linkage to external monitoring units Terminal Diagrams, Motor Data: . . . 311
Cooling
(e.g. building automation BA or DDC installations) Dimensions, Weights:. . . . . . . . . . . . . 312

Solar thermal
Systems

Solar thermal
Equipment/Function Wilo-Stratos ECO-ST

Wilo-Stratos ECO-ST
Operating modes
'-c for constant differential pressure
'-v for variable differential pressure
'-T for temperature-prompted differential pressure
Manual functions

Automatic functions

operating mode

Deblocking function
Soft start
Safety control



Single/collective fault signal (potential-free NC contact)

Thermal winding contact (WSK, potential-free

NC contact)
Fault light

Solar thermal
Equipment/Function Wilo-Stratos ECO-ST

Wilo-Stratos ECO-ST
Data exchange

PLR serial digital interface for connection to BA via Wilo
interface converter or company-specific coupling
modules
Cooling

LONWORKS network

switchover/time-sensitive pump alteration)

cut-in and out)


ventilator Rp 3/8

IF-Moduls
Solar thermal
Systems

Solar thermal
Technical Data Wilo-Stratos ECO-ST

Wilo-Stratos ECO-ST...
15/1-5-130 25/1-5 25/1-5-RG

pumping data)

Performance
Maximum delivery head [m] 5 5 5

Flow volume max. [m3/h] 2,5 2,5 2,5

at max. ambient temperature +25 C [C] + 15 to + 110 + 15 to + 110 + 15 to + 110
at max. ambient temperature +40 C [C] + 15 to + 95 + 15 to + 95 + 15 to + 95
circulation systems
Maximum permissible total hardness in potable water-

Standard version with nominal pressure, p max [bar] 10 10 10
Pipe connections
thread connection 1 1
Nominal flange diameter 15 25 25

Support-bracket mounting (with horizontal shaft only),

standard version
Support-bracket mounting (with horizontal shaft only),

special version

Mains supply connection 3~ [V] , with optional

switching plug
Mains frequency [Hz] 50 50 50

Solar thermal
Technical Data Wilo-Stratos ECO-ST

Wilo-Stratos ECO-ST...
15/1-5-130 25/1-5 25/1-5-RG
Motor/electronics
Electromagnetic compatibility EN 61800-3 EN 61800-3 EN 61800-3

Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2
Cooling
Power electronics Pulse-pack control Pulse-pack control Pulse-pack control
Protection class IP 44 IP 44 IP 44
Insulation class F F F
Materials
Pump housing Red bronze (CC 491K) as per

Grey cast iron Grey cast iron
DIN EN 1982, in accordance
(EN-GJL-200) (EN-GJL-200)
with TrinkwV 2001

50 C 0.5 0.5 0.5

95 C 3.0 3.0 3.0
110 C 10.0 10.0 10.0
Solar thermal
Systems

Solar thermal
Pump curves Wilo-Stratos ECO-ST
Wilo-Stratos ECO-ST 15(25)/1-5 Wilo-Stratos ECO-ST 15(25)/1-5
0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1
[m/s] [m/s]
0 0,2 0,4 0,6 0,8 Rp 1 0 0,2 0,4 0,6 0,8 Rp 1
6 6
Wilo-Stratos ECO-ST 15(25)/1-5 Wilo-Stratos ECO-ST 15(25)/1-5
1 ~ 230 V - Rp 1/ Rp 1 1 ~ 230 V - Rp 1/ Rp 1
5 p-c 5
p-v
4 4
H [m]
H [m]
3 3
ax
.
2 2
max
.
1 1
min. min.
0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]
0 0,2 0,4 0,6 [l/s] 0 0,2 0,4 0,6 [l/s]
0 2 4 6 8 [lgpm] 0 2 4 6 8 [lgpm]
Q Q
70 70
60 60
50 50
P1 [W]
P1 [W]
40 m 40 m
2 2
30 30
m m
5 5
20 1m 20 1m
10 min. 10 min.
0 0
0 0,5 1 1,5 2 2,5 [m/h] 0 0,5 1 1,5 2 2,5 [m/h]

Solar thermal
Terminal diagram, Motor Data Wilo-Stratos ECO-ST
Terminal diagram
L N PE SSM Ext. off In
0~10V
Cooling
1~ 230 V, 50 Hz
Motor data

Wilo-Stratos ECO-ST... Speed [1/min] Power consumption Current max. Motor protection Threaded cable
connection
p1 I - PG
[1/min] [W] [A] - -
not necessary
15/1-5-130 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x7/1x9/1x11
proof)
not necessary
25/1-5 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x7/1x9/1x11
proof)
not necessary
25/1-5-RG 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x7/1x9/1x11
proof)
Solar thermal
Systems

Solar thermal
Dimensions, Weights Wilo-Stratos ECO-ST
Dimension drawing
b1
b3 b5 G
l3
b4
I0
I4 I5
b2 a2 I1
Dimensions, Weights
Wilo-Stratos ECO-ST... Screwed Thread Dimensions Weight

connec- about
tion
Rp G l0 l1 l3 l4 l5 a a2 b1 b2 b3 b4 b5 -
- - [mm] [kg]
15/1-5-130 1 130 96 90 78 50 60 32.5 184.8 92.5 77.5 73 107.3 3.0
25/1-5 1 1 180 96 90 78 50 60 32.5 184.8 92.5 77.5 73 107.3 3.0
25/1-5-RG 1 1 180 96 90 78 50 60 32.5 184.8 92.5 77.5 73 107.3 3.0

Solar thermal

313
Cooling
Systems
Solar thermal
Series overview Wilo-Star-ST (SolarStar)
Series: Wilo-Star-ST (SolarStar)
H[m]
Wilo-Star ST
10 Circulating pumps with screwed connection
9 ST
20
> Application:
8 /11
7 ST 20/9 Solar thermal systems
6
5
4 ST 25
ST 25/6 /7
3
2 ST 25/4
1
0
0 0,5 1 1,5 2 2,5 Q[m3/h]

Solar thermal
Series overview Wilo-Star-ST (SolarStar)
Series: Wilo-Star-ST (SolarStar)
Special hydraulics for utilisation in solar thermal systems Planning Guide: . . . . . . . . . . . . . . . . . . 6
Up to 30% lower current consumption Equipment/Function: . . . . . . . . . . . . . 316
Pump housing with wrench attachment point Technical Data: . . . . . . . . . . . . . . . . . . 318
sation formation Terminal Diagrams, Motor Data: . . . 322
Cooling

Solar thermal
Systems

Solar thermal
Equipment/Function Wilo-Star-ST (SolarStar)

Wilo-Star ST
(SolarStar)
Operating modes
Manual functions

Setting the speed stages 3
Automatic functions

operating mode
Deblocking function
Soft start
Safety control


Control input Analogue in 0 - 10 V

Single fault signal (potential-free NC contact)

Single/collective run signal

(potential-free NO contact)

Fault light

Solar thermal
Equipment/Function Wilo-Star-ST (SolarStar)

Wilo-Star ST
(SolarStar)
Data exchange

IR-Monitor
coupling modules
Cooling

LONWORKS network



cut-in and out)

(only for nominal diameter DN 25)

ventilator Rp 3/8

IF-Moduls
Solar thermal


Systems

Solar thermal
Technical Data Wilo-Star-ST (SolarStar)

Wilo-Star-ST...
(SolarStar)
20/4 20/6 20/7 20/9 20/11
25/4 25/6 25/7
Approved fluids

pumping data)

Performance
Maximum delivery head [m] 5 6 7 10 12

Flow volume max. [m3/h] 3 3,5 4 2 2

circulation systems

Standard version for operating pressure pmax [bar] 10 10 10 10 10
Pipe connections
Screwed connection Rp/G Rp 1/2 (S T20...) Rp 1/2 (S T20...) Rp 1/2 (S T20...) Rp 1/2 (S T20...)
Rp 1/2
Rp 1 (ST 25 ...) Rp 1 (ST 25 ...) Rp 1 (ST 25 ...) Rp 1 (ST 25 ...)
Filler connection [G, inside]

standard version




Mains connection 1~ [V], standard version 230 230 230 230 230
Mains frequency [Hz] 50 50 50 50 50

Solar thermal
Technical Data Wilo-Star-ST (SolarStar)

Wilo-Star-ST...
(SolarStar)
20/4 20/6 20/7 20/9 20/11
25/4 25/6 25/7
Motor/electronics
Cooling
Power electronics
Radio interference suppression level N N N N N
Protection class IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F

Materials
Pump housing Grey cast iron (EN-GJL-200), cataphoretic painting

Impeller Polypropylene
Bearing Carbon
Minimum suction head [m]
at water delivery temperature of 50 C 0.5 0.5 0.5 0.5 0.5

at water delivery temperature of 95 C 3 3 3 3 3
at water delivery temperature of 110 C 10 10 10 10 10
Solar thermal
Systems

Solar thermal
Pump curves Wilo-Star-ST (SolarStar)
Wilo-Star ST 20/4, ST 25/4 Wilo-Star ST 20/6, ST 25/6
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 [m/s]
0,5 1,5
5
7
Wilo-Star ST 20/4 Wilo-Star ST 20/6
ST 25/4 ST 25/6
1~230 V - Rp 1/2, Rp 1 6 1~230 V - Rp 1/2, Rp 1
4
H[m]
ma
3 m x.
ax
4
H[m]
3
2
2 mi
n.
m
1 in
0 0
0 1,0 2,0 3,0 [m3/h] 0 1,0 2,0 3,0 [m3/h]
0 0,25 0,5 0,75 1,0 [l/s] 0 0,25 0,5 0,75 1,0 [l/s]
0 5 10 [lgpm] 5 10 [lgpm]
0
Q Q
80 100
max max.
80
60
P1[W]
60
P1[W]
min.
40
min
40
20 20
0 1,0 2,0 3,0 [m3/h] [m3/h]
0 1,0 2,0 3,0
Wilo-Star ST 20/7, ST 25/7 Wilo-Star ST 20/9
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1 1,5 [m/s]
7
Wilo-Star ST 20/7 12
ST 25/7 Wilo-Star ST 20/9

6
1~230 V - Rp 1/2, Rp 1 1 ~ 230 V - Rp 1/2
10
5 ma
x.
H[m]
8
H[m]
6 m
ax
3 .
mi
n.
2 4
m
1 2 in
0
0 1,0 2,0 3,0 [m3/h] 0
0 0,25 0,5 0,75 1,0 [l/s] 0 0,5 1 1,5 2 2,5 [m3/h]
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 [l/s]
0 5 10 [lgpm ]
0 0,2 0,4 0,6 0,8 [lgpm]
Q
120 Q
140
max.
120
100
max.
100
P1[W]
80
P1[W]
80
min.
60 min
60
40
40
[m3/h] 20
0 1,0 2,0 3,0 0 0,5 1 1,5 2 2,5 [m3/h]

Solar thermal
Pump curves Wilo-Star-ST (SolarStar)
Wilo-Star ST 20/11
v
0 0,5 1 1,5 [m/s]
12
Wilo-Star ST 20/11
1 ~ 230 V - Rp 1/2
10
Cooling
8
m
ax
H[m]
.
6

2 in
0
0 0,5 1 1,5 2 2,5 [m3/h]
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 [l/s]
0 0,2 0,4 0,6 0,8 [lgpm]
Q
180
160
max.
140
120
P1[W]
100
80 min
60
0 0,5 1 1,5 2 2,5 [m3/h]
Solar thermal
Systems

Solar thermal
Terminal Diagrams, Motor Data Wilo-Star-ST (SolarStar)
Terminal diagram
L N PE
Single-phase AC motor (EM) 2-pole - 1~230 V, 50 Hz,

Motor data
Wilo-Star-ST... Rated power Stage/speed Power Current Capacitor Threaded cable Motor protection
P2 n P1 I PG
[W] [1/min] [W] [A] [PF/VDB]
25/4
13 1600 38 - 48 0.21 2.0/400 11 (blocking current-
20/4
7 min 1100 27 - 32 0.15 proof)
25/6
20/6
12 min 1500 34 - 44 0.20 proof)
25/7
20/7
7 min 2000 44 - 63 0.29 proof)
20/9 25 1600 62 - 78 0.35 3.0/400 11 (blocking current-
14 min 1100 45 - 50 0.25 proof)
20/11 34 2500 97 - 115 0.55 2.6/400 11 (blocking current-
18 min 1500 67 - 75 0.35 proof)

Solar thermal
Dimensions, Weights Wilo-Star-ST (SolarStar)
100 53,7 G
3
54
PG 11
90
78,8
b3
180
Cooling
(130)
180
90
90
l0 91 (79)
G 22,5
67,2 141,5 (129)
G 33 l1 130,4

(Rp)
92,5
Dimensions, Weights
Wilo-Star-ST... Pipe connection/ Thread Pump dimensions Weight about Dimension

Nominal drawing
diameter
[Rp/DN] G I0 l1 b3
[mm] [kg]
20/4 Rp 1/2 1 79 97 73 2.43 A
25/4 Rp 1 1 1/2 79 97 73 2.43 A
20/6 Rp 1/2 1 79 97 73 2.45 A
25/6 Rp 1 1 1/2 79 97 73 2.45 A
Solar thermal
20/7 Rp 1/2 1 91 109 76 2.9 A
25/7 Rp 1 1 1/2 91 109 76 2.9 A
20/9 Rp 1/2 1 3.6 B
See dimension drawing
20/11 Rp 1/2 1 4.0 B
Systems

Solar thermal

Service/Accessories
Contents
Service/Accessories
Wilo-TOP Motor Technology 326
Circuit diagrams 328
Switching plug/servicing apparatus 331
Threaded Pipe Unions 332
Cooling
Adapter Fittings Wilo-(R), Wilo-(RF), Wilo-(F) 334
Pump Thermal Insulation 336
Cold water insulation for pumps Wilo-ClimaForm 337
Wilo-TOP Modular Concept (Motor-Modules) 340

Solar thermal
Systems

Service/Accessories
Wilo-TOP Motor Technology
Motor technology
Motor technology
The foundation of the entire Wilo-TOP Series is the motor concept.
The so-called Cold Motor concept is based on optimised rotor and
Air venting Rotor shaft / pump shaft
stator configurations in conjunction with similarly optimised motor
mechanics and an electrical connecting technology with chamber
block contacts.
The conventional insulating materials of Classes F and H are fully
sufficient due to the minor electrical losses and resulting lower heat
generation.
Wilo-TOP-S, TOP-SD, Wilo-TOP-D, Wilo-TOP-Z, Wilo-SE,
Wilo-SE-TW, Wilo-RL Water
Both single-phase AC motors and three-phase motors have been

Note:
conceived as wide-range voltage motors suitable for utilisation
Wilo-TOP pumps do not have to be vented during start-up because
throughout Europe.
they have a special shaft bore for forced venting during operation
- Single-phase AC motor 1~230 V, 50 Hz, 10 %.
(see Figure).
Connection also permitted to AC power grids 1~220 Volt, 50 Hz.
- Three-phase AC motor 3~400 V, 50 Hz, 10 %.
Motor protection Wilo-TOP Series
Connection to three-phase power grids 3~380 Volt, 50 Hz also per-
The motor fuse protection of Wilo-TOP pumps can be ensured as
mitted.
follows:
Connection to the 3~230 V mains is possible with Wilo-TOP-S/-SD
and Wilo-TOP-Z when the switching plug 3~230 V is used as an
Blocking current-proof motors: no motor protection required
accessory. Connection to the 3~230 V mains is possible with TOP-D
The motors are designed in such a way that the windings are not
means of winding changeover in the terminal box.
damaged in the event of overload. This applies to the Wilo-TOP-D in
three-phase AC current/single-phase versions with rated motor
Wilo-TOP-E and Wilo-TOP-ED
power P2 = 20 W.
Wilo-TOP-E/-ED series pumps have three-phase AC motors, starting
with P2 = 350 W. Integration of the 1-phase micro-frequency con-
Pumps with internal protection against unacceptably high winding
verter requires connections to AC mains power.
temperatures
Electrical connection: 1~230 V, 50 Hz, 10 %.
The motors are designed in such a way that motor voltage is shut
It is possible in three-phase power grids with 3~230 V to connect
down internally in the event of overload and winding damage is
Wilo-TOP-E/-ED Series pumps between 2 phases.
thereby prevented. This applies for the pump types
Note:
Wilo-TOP-S/-SD
When operating Wilo pumps with control devices or module accesso-
Wilo-Z
ries, electrical operating conditions in accordance with VDE 0160 are
Wilo-RL
to be observed (for details, see planning guide).
Wilo-SE/SE-TW
in single-phase as well as in three-phase versions with rated motor
Rotation control
power 50 W d P2 d100 W. Automatic restart takes place with the
The electronic rotation control facility integrated in the Wilo-TOP
single-phase versions after the winding cools down, the three-phase
three-phase pumps indicates the correct direction of rotation when
versions are acknowledged by switching the mains voltage off and
the telltale lamp is lit and the wrong direction of rotation when the
then back on again.
lamp goes out.
Pumps with full motor protection (WSK) and Wilo SK 602/622
Rotor unit
tripping unit
The integration of all components that rotate and come into contact
Realisation of full motor protection by means of thermal winding
with water in the compact rotor unit ensures max. smooth operation,
contacts (WSK) placed within the stator windings. This applies for
long service life and ease of handling during service work.
TOP-S/-SD/-D/-Z AC pumps with rated motor power of P2 = 180 W,
TOP-D three-phase pumps with P2 t 60 W.

Service/Accessories
Wilo-TOP Motor Technology
Motor technology
Pumps with integrated full motor protection including trip

electronics
Thermal winding
contact (WSK)
opens in case
of thermal winding
Motor overtemperature
Cooling
Electronics Supply voltage
Trip mechanism
in the terminal box
Heating PTC
Bimetal washer

(leaf spring) will be
heated via PTC
in case of faultl
Bimetal switch
Patented motor protection with integrated trip mechanism in the

terminal box standard-equipped in all Wilo-TOP-S/-SD/-Z three-
phase pumps starting with P2 t180 Watt, in all Wilo-S/SD AC pumps
starting with P2 t350 Watt, and in all Wilo-TOP-E/-ED pumps.
Permanent full motor protection by way of exact motor temperature
monitoring:
- TOP-E/-ED: 3 PTC thermistor sensor in the winding
TOP-S/-SD/-Z: 2 Thermal winding contacts (WSK) in the winding
(for P2 t180W)
In the event of a fault, e.g. unacceptable motor heating due to
blocking, 2-phase operation, etc., Wilo-TOP-S/-SD/-Z pumps are
shut down by means of three-phase deactivation in the pump-motor
Solar thermal
terminal box and Wilo-TOP-E/-ED pumps are shut down by means
of deactivation of the frequency converter. They must be reset by
actuating the Cancel button on the terminal box.
Fault indication/signal
Standard series integrated signals at the terminal box with
- Fault light
- Collective fault signal (P2 t 180 Watt) with potential-free NC contact
in accordance with VDI 3814 for Wilo-TOP three-phase pumps (not
TOP-D) and Wilo-TOP-E/-ED pumps.

Systems

Service/Accessories
Circuit diagrams
Connection for Wilo-TOP multi-speed motors or ones marked with r
Motor with internal protection, P2 to 90 W (TOP Series) or blocking current-proof

(identification code r) No external motor protection necessary!
Single-phase AC motor 1~230 V, 50 Hz Three-phase AC motor 3~400 V, 50 Hz
Pump 3 ~ 400 V, 50 Hz
PE L1 L2 L3
L N
Pump
L N PE
L1 L2 L3
1 ~ 230 V, 50 Hz
Motor with integrated thermal winding contacts, P2 to 54 W

Single-phase AC motor 1~230 V, 50 Hz Three-phase AC motor 3~400 V, 50 Hz Three-phase AC motor 3~400 V, 50 Hz
With tripping unit Wilo-SK 602/SK 622 With Wilo-C-SK plug-in tripping module With tripping unit Wilo-SK 602/SK 622
1 ~ 230 V, 50 Hz 3 ~ 400 V, 50 Hz 3 ~ 400 V, 50 Hz

PE L1 N PE L1 L2 L3 PE L1 L2 L3 N
SK 602 SK 602
SK 602 Pump SK 602
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11
L1 L2 L3 15 10 11
WSK
Pump Pump
L N WSK L1 L2 L3 15 10 11
C1
C2 WSK
No rotation check required! Rotation check required! Rotation check required!

To correct: To correct:
Change any two phase wires! Change any two phase wires!
Note!
If using different contactor equipment:
Terminals 15 and 10 WSK can be connected
in the control circuit (max. 230 V). When using
a motor protection switch provided by the
customer, its settings must be in accordance
with the pump name plate specifications.

Service/Accessories
Circuit diagrams
Connection for Constant-Speed Three-Phase AC Motors 230 V'/400 V Y
Blocking current-proof motor, P2 to 20 W No motor protection required!

Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz Mains connection 3~230 V, 50 Hz
Steinmetz circuit:
Motor terminals in ' circuit; Motor terminals in Y circuit Motor terminals in ' circuit;
attached capacitor
1 ~ 230 V, 50 Hz 3 ~ 400 V, 50 Hz 3 ~ 230 V, 50 Hz
Cooling
PE L1 N PE L1 L2 L3 PE L1 L2 L3
Pump U1 V1 W1 Pump U1 V1 W1 Pump U1 V1 W1
W2 U2 V2 W2 U2 V2 W2 U2 V2

Motor with installed thermal winding contacts, P2 t 60 W
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz Mains connection 3~230 V, 50 Hz
1 ~ 230 V, 50 Hz 3 ~ 400 V, 50 Hz 3 ~ 230 V, 50 Hz

PE L1 N PE L1 L2 L3 N PE L1 L2 L3
SK 602 SK 602 SK 602

SK 622 PE L1 L2 L3 N N 12 SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2
SK 602 SK 602 SK 602
Solar thermal
U1 V1 W1 Pump U1 V1 W1 Pump U1 V1 W1
Pump
WSK WSK WSK
W2 U2 V2 W2 U2 V2 W2 U2 V2
Check direction of rotation. Rotation check required! Rotation check required!
To correct: To correct: To correct:
Change capacitor terminal connections W2 <> V2 Change any two phase wires! Change any two phase wires!
(illustrated in dashed lines) Devices Pump Management
Systems

Service/Accessories
Circuit diagrams
Connection for motors Wilo-TOP-E/-ED and Stratos/-Z/-D/-ZD
Connec- Wilo-TOP-E/-ED and Stratos/Stratos-Z/Stratos-D

tion for Mains connection 1~230 V, 50 Hz Mains connection 3~230 V, 50 Hz, Mains connection 1~230 V, 50 Hz
motors connection between 2 phases in the three-phase power grid 3~400 V,
Wilo- 50 Hz,
TOP-E/-
ED and
1 ~ 230 V, 50 Hz 3 ~ 230 V, 50 Hz 1 ~ 230 V, 50 Hz
Stratos/-
Z/-D/-ZD L1 L2 L1 N
PE L1 N or
L2
L2 L3
or PE L3
L N SSM PE L1 L3
SSM
Wilo-TOP-E/-ED
Wilo-Stratos/-Z/-D
L N SSM
Wilo-TOP-E/-ED
Wilo-Stratos/-Z/-D
Wilo-TOP-E/-ED
Note: Correct connection of the neutral
Wilo-Stratos/-Z/-D
conductor is to be observed!
Wilo-Stratos-ZD
Mains connection 1~230 V, 50 Hz Mains connection 3~230 V, 50 Hz, Mains connection 1~230 V, 50 Hz,
connection between 2 phases in the three-phase power grid 3~400 V,
50 Hz,
1 ~ 230 V, 50 Hz 3 ~ 230 V, 50 Hz 1 ~ 230 V, 50 Hz

L1 L2 L1 N
PE L1 N or
L2
L2 L3
or PE L3
L N SSM PE L1 L3
SSM
Wilo-Stratos-ZD
L N SSM Wilo-Stratos-ZD
Note: Correct connection of the neutral

Wilo-Stratos-ZD conductor is to be observed!

Service/Accessories
Switching plugs/servicing apparatus
Switching Wilo switching plug 3~230 V three-phase current

plugs/
servicing Retrofittable plug for Wilo-TOP-S/-SD/-Z
apparatus three-phase pumps for connecting the
3 230 V 3 400 V pump motor to the existing 3~230, 50 Hz
supply voltage.
Weight: approximately 30 g.
Cooling
> Function
Adapting the pump for connection to 3~230 V
is made easy by simply replacing the
standard-series 400 V speed/voltage plug
in the pump terminal box with the 230 V
switching plug provided (accessory).
This retrofit does not allow the pump to be

connected to 1~230 V.
No additional wiring work is required.
Manual variable speed control with the plug
is retained for 3 stages.
Wilo-DKG-II Rotational monitoring/service unit
Wilo service device with expanded function

for electronic, non-contact
- checking of the precise direction of rotation
(glanded and glandless pumps) and
- testing for possible pump standstill
(standard glandless pumps in single- or
three-phase versions).
Solar thermal
Measurement takes place during operation
as a basic principle. It is no longer necessary
to switch the pump motor on and off briefly.
Device includes 9V battery (commercially
available) and testing directions.
> Function
Three integrated, high-sensitivity sensors
measure the stray field of the pump motor
when the service device is loaded. Based on
the time sequence of the sensor signals, the
electronics determines
- the direction of rotation and
- the rotation of the pump rotor, and this the
conveyance of the fluid through the pump.
Red and yellow LEDs signalise rapidly and
clearly disrupted/undisrupted pump opera-
tion.
Systems

Service/Accessories
Threaded Pipe Unions
Screwed connections for circulating pumps

Malleable cast iron material (GTW, chromatized)
Figure A
Screwed connections for screw-end pump
pipe connections are not part of the scope
of delivery for the pump; they are supplied
G Rp available upon request at additional
charge as a complete set.
A set of screwed unions (one for each pump)
consists of:
Union inserts with female threads for connection with steel pipes (DIN 2440) 2 pcs. flat gaskets
with Whitworth pipe thread in accordance with DIN 2999 2 pcs. union nuts (GTW, chromatized)
2 pcs. union inserts
Material:
Malleable cast steel for heating circulating
pumps, brass for potable water pumps
Screwed connections for potable water circulators

Brass material (MS)
Figure B Installation dimensions
Rp
G
G i R
l0 l2
Special union inserts with Whitworth male threads (DIN 2999) and plain bore for
optional connection to thread or soldered connection of copper pipe (DIN EN 1057)
Note:
Screwed unions are not included in the
pump scope of delivery.
Figure C
Union inserts with female threads for connection with copper pipes (DIN EN 1057)
with Whitworth pipe thread in accordance with DIN 2999.

Service/Accessories
Screwed connections - Pump Configuration, Dimensions and Weights
Dimensions Installation Pipe connection size Weight (set) Figure
length
Variable Rp/R G i lo l2 DN, steel pipe DN, copper pipe
DIN 2440 DIN EN 1057
Unit [mm] [mm] [kg]
Screwed connection for circulating pumps:
Cooling
Grey cast iron material, union insert/union nut GTW chromatized
GTW 1 130 184
For pumps with pump housing thread Rp 1 G 11/2 25 0.46 A
G 11/2 180 234
GTW 1 1/4
For pumps with pump housing thread Rp 11/4 G2 180 244 32 0.69 A
G2

Screwed connection for potable water circulators:
Brass material, union nut GTW chromatized or brass (for MS 3/4)
MS 1/2
For potable water circulators with Rp 1/2 G1 15 140 216 15 15 0.26 B
housing or fittings male thread G 1
MS 3/4
For potable water circulators with Rp 3/4 G 11/4 150 195 R 3/4 0.34 C
housing thread G 11/4
MS 1
For potable water circulators with Rp 1 G 11/2 28 180 274 25 28 0.72 B
housing thread G 11/2
MS 1 1/4
For potable water circulators with Rp 11/4 G2 35 180 280 32 35 1.20 B
housing thread G 2
Solar thermal
Systems

Service/Accessories
Adapter Fittings
Wilo-(R), Wilo-(RF), Wilo-(F)
Adapters for length compensation Wilo (R) Wilo (R)

New pump Pipe Material Description Weight Part No.
DN C1 C DN I1 I2 about [kg] C
DN 25 G 11/2 G 11/ 2 25 18 20 GG R 24 0.2 110 880 596 Pipe

DN
DN 25 G 11/2 G 11/2 25 28 30 GG R1 0.3 110 786 891 Union nut
DN 25 G 11/2 G 11/2 25 38 40 GG R2 0.5 110 626 790
DN 25 G 11/2 G2 32 3 5 Ms R5 0.1 110 678 298
l1
l2
DN 25 G 11/2 G2 32 13 15 GG R6 0.3 110 678 493
DN 25 G 11/2 G2 32 18 20 GG R7 0.4 110 787 094
l0
DN 25 G 11/2 G 21/4 40 3 5 Ms R 12 0.1 110 788 294
DN 32 G2 G2 32 18 20 GG R8 0.3 110 627 199 New pump
DN
DN 32 G2 G2 32 23 25 GG R9 0.4 110 627 291 G
DN 32 G2 G2 32 28 30 GG R 10 0.5 110 627 394

DN 32 G2 G2 32 38 40 GG R 14 0.6 110 627 497
DN 32 G2 G2 32 38 40 Rg R 22 0.8 110 680 092
DN 32 G2 G2 32 68 70 GG R 11 1.0 110 627 590
Note: The Part No. comprises: 1 Adapter and 2 seals
Flanged ring/adapters Wilo-(RF)

The Wilo-(RF) adapters are - with a few exceptions - intended for length compensation with the flanges PN 6
(RF 4, RF 5 and RF 6 also in PN 16). An on-site pipe alteration is required for length compensation with the
flanges PN 10/16.
Threaded flange (RF) Wilo (RF)

New pump Pipe Design Mate- Descrip- Weight Part No.
rial tion approxi- Version I C
Pipework
mately [kg]
DN G C I1 I2 PN6/PN16 PN 6 PN 16
DN 25 110 628 790 l1
l2
DN 25 G 11/2 II GG RF 7 0.4/-
(oval flange) Hole 80 l0
DN 25 G 11/2 DN 25 I 25.5 30 GG RF 10 1.0/- 110 851 499 New

pump
DN
DN 25 G 11/2 DN 40 I 15.5 20 GG RF 9 1.4/- 110 679 395 C1
DN 25 G 11/2 DN 50 I 25.5 30 GG RF 13 1.9/- 110 679 498

DN 32 G2 DN 32 II GG RF 1 1.0/- 110 627 990 Version II C
Pipework
DN 32 G2 DN 32 I 2.5 7 GG RF 2 1.4/- 110 680 298
DN 32 G2 DN 32 I 15.5 20 GG RF 3 1.4/- 110 680 596
DN 32 G2 DN 32 I 30.5 35 GG RF 4 2.5/2.7 110 680 699 110 680 791
DN 32 G2 DN 40 II GG RF 0 1.3/- 110 679 796 New
l0
pump
DN 40 110 680 997 DN
DN 32 G2 I 5.5 10 GG RF 8 0.9/-
(square flange) Hole 90 C1
DN 32 G2 DN 40 I 5.5 10 GG RF 12 1.6/- 110 851 797

DN 32 G2 DN 50 II GG RF 11 1.7/- 110 679 899
DN 32 G2 DN 50 I 15.5 20 GG RF 5 2.8/3.1 110 787 197 110 791 299
DN 32 G2 DN 50 I 30.5 35 GG RF 6 3.0/3.3 110 787 290 110 791 391
Note: The Part No. comprises: 1 Flanged ring, 2 seals and screws

Service/Accessories
Adapter Fittings
Wilo-(R), Wilo-(RF), Wilo-(F)
Intermediate flange piece/adapters Wilo(F)

The adapters Wilo-(F) are - with exceptions - intended for length compensation with the flanges PN 6 or
PN 16. On-site pipe alteration is required if adapters are not available.
The washers included in the scope of delivery must be used with pumps that have combination flanges.
Single-ended flanged nipples F1-MS made of bronze brass CW 612 N permitted for secondary hot water
circulation systems.
Intermediate flange piece for length compensation Wilo (F) Wilo (F)
Cooling
New pump Pipe Mate- Description Weight Part No.
rial approxi- CC
mately [kg]
Pipe-
Pipe-
DN C I1 I2 d PN6/PN16 PN 6 PN 16 work
workDN
DN
DN 40 DN 40 13 15 91 GG F0 0.8/1.1 110 842 497 110 842 590

DN 40 DN 40 28 30 91 GG F1 1.4/1.7 110 586 593 110 586 696
l1
l2
l1
l2

DN 40 DN 40 28 30 90 MS F1-MS 1.4/1.9 2 060 865 2 060 920
DN 40 DN 40 48 50 106 GG F 26 2.1/2.4 110 851 098 110 851 190
l0
l0
DN 50 DN 50 8 10 106 GG F2 0.7/0.9 110 787 690 110 791 494 New
New
pump
pump
DN 50 DN 50 18 20 106 GG F3 1.1/1.4 110 623 098 110 623 190
DN
DN
DN 50 DN 50 28 30 106 GG F4 1.7/2.0 110 681 292 110 681 395
DN 50 DN 50 33 35 126 GG F5 1.9/2.2 110 623 293 110 623 396
DN 65 DN 65 8 10 126 GG F9 0.8/1.1 110 787 896 110 791 690
DN 65 DN 65 18 20 126 GG F 10 1.5/1.8 110 624 092 110 624 195
DN 65 DN 65 28 30 141 GG F 11 2.2/2.5 110 624 298 110 624 390
DN 65 DN 65 38 40 141 GG F 28 2.8/3.1 110 681 498 110 681 590
DN 65 DN 65 43 45 141 GG F 29 3.1/3.4 110 681 693 110 681 796
DN 80 DN 80 8 10 91 GG F 16 0.9/ 110 788 099 -
DN 80 DN 80 18 20 126 GG F 17 2.1/ 110 625 097 -
Solar thermal
DN 80 DN 80 23 25 126 GG F 30 2.4/3.3 110 681 899 110 681 991
DN 80 DN 80 38 40 141 GG F 18 3.7/ 110 625 292 -
DN 100 DN 100 33 35 161 GG F 34 3.9/ 110 851 293 -
DN 100 DN 100 53 55 161 GG F 35 5.7/ 110 862 592 -
Note: The Part No. comprises: 1 Adapter, 2 seals and screws
Systems

Service/Accessories
Pump Thermal Insulation
Wilo thermal insulation shells
Wilo thermal insulation shells
> User benefits > Fields Of application

Reduces thermal losses from the pump by Wilo screw-end pumps,
up to 85 % (depending on electrical power 180 mm:
output P1) Star-RS 25/2 to -RS 25/6,
Reduces the overall energy consumption of Star-RS 30/2 to -RS 30/6,
the heating system RP 25/60-2, Star-ST 25/..
Saves energy costs Wilo circulators,
Is resistant to moisture, salts, many acids, 140 mm:
most greases and solvents Star-Z 20/1
Ensures equal temperature stratification at Wilo circulators,
the pump 180 mm:
Protects the pump from outside moisture Star-Z 25/2
Maintains pumping quality Star-Z 25/6
Consists of up to 98 % air Wilo energy-saving pumps,
Groundwater-neutral, propellant-free, 180 mm:
formaldehyde-free Star-E 25/1-3
Causes no harm to the ozone layer Star-E 25/1-5
Up to 100 % recyclable Star-E 30/1-3
Fire Resistance Classification B2 Star-E 30/1-5

Service/Accessories
Cold water insulation for pumps
Wilo-ClimaForm
Wilo-ClimaForm
> Wilo-ClimaForm > Application advantages and field of appli-
Vapour-proof insulation of pump housings cation
in cold water applications (material: Arma- Industrially prefabricated low-temperature
cell system). insulation shell for rapid insulation of pump
Suitable for single-head pumps in the
housings and secure connection with
series:
Wilo-Stratos vapour-proof pipe insulation manufactured
Cooling
Wilo-TOP-S by Armacell GmbH that is to be found
Wilo-TOP-RL on-site.
Wilo-SE Permitted temperature range of the fluid:
For the prevention of condensation forma- -10 C to +105 C
tion on the surface of the pump housing and Simple outlines and surfaces simplify appli-
subsequent damage from dripping water cation of possible on-site surface coatings
and corrosion to pump housings and to the (e.g. colour paint for UV protection, sheet

system as a whole. metal application for impact protection)
> Scope of delivery: Smoother transition for ongoing pipe insu-
Low-temperature insulation shell including lation: Threaded pipe unions/mating flanges
Armaflex tape for form-fitting sealing are included in the insulation
between insulation and motor flange, A true-to-dimension fitting to the housing
installation, instructions and packaging. outlines reduces the hollow space between
The materials necessary for using the insulation and pump housing and prevents
Armacell system (e.g. special cleaners, AF air and humidity ingress
adhesive, UV protective coating) are to be
provided on-site. The flexible elastomer insulation material
can be cut and re-glued in situations where
installation access is difficult.
Dimension drawing
Solar thermal
l0
b1 a1
b a
Systems

Service/Accessories
Wilo-ClimaForm
Dimensions
Wilo-... Dimensions depending on pump type

l0 a a1 b b1
[mm]
Stratos 25/1-6 240 137 68 150 75
Stratos 25/1-8 240 137 68 150 75
Stratos 30/1-6 240 137 68 150 75
Stratos 30/1-8 240 137 68 150 75
Stratos 30/1-12 240 145 75 162 81
Stratos 32/1-12 350 192 97 225 112.5
Stratos 40/1-4 350 199 101 240 120
Stratos 40/1-8 350 205 103 240 120
Stratos 40/1-12 380 207 107 240 120
Stratos 50/1-8 380 219 112 260 130
Stratos 50/1-9 420 225 115 270 135
Stratos 50/1-12 420 225 115 270 135
Stratos 65/1-9 420 239 121 280 140
Stratos 65/1-12 490 249 132 290 145
Stratos 80/1-12 520 262 133 320 160
Stratos 100/1-12 520 280 145 350 175
TOP-RL 25/7.5 240 117 62 144 72
TOP-RL 30/4 240 133 76 170 85
TOP-RL 30/6.5 240 133 76 170 85
TOP-RL 30/7.5 240 117 62 144 72
SE 110-N 240 133 76 170 85
SE 125-N 240 117 62 144 72
TOP-S 30/4 240 133 76 170 85
TOP-S 25/5 240 117 62 144 72
TOP-S 30/5 240 117 62 144 72
TOP-S 25/7 240 110 62 176 88
TOP-S 25/10 240 121 68 188 94
TOP-S 30/7 240 117 68 176 88
TOP-S 30/10 240 121 68 188 94
TOP-S 40/4 350 207 108 240 120
TOP-S 40/7 380 211 111 240 120
TOP-S 40/10 380 213 109 240 120
TOP-S 40/15 380 210 106 260 130
TOP-S 50/4 380 225 117 260 130
TOP-S 50/7 420 226 115 270 135
TOP-S 50/10 420 226 119 270 135
TOP-S 50/15 490 250 202 266 133

Service/Accessories
Wilo-ClimaForm
Dimensions
Wilo-... Dimensions depending on pump type
l0 a a1 b b1
[mm]
TOP-S 65/7 420 240 125 270 135
TOP-S 65/10 490 247 131 290 145
Cooling
TOP-S 65/13 490 247 131 290 145
TOP-S 65/15 490 247 131 290 145
TOP-S 80/7 (3~) 500 252 130 320 160
TOP-S 80/7 (1~) 500 246 125 320 160
TOP-S 80/10 500 246 125 320 160
TOP-S 100/10 520 272 136 350 175

Solar thermal
Systems

Service/Accessories
Wilo-TOP Modular Concept
Wilo-Motor-Modul (MOT) for replacement of all TOP-pumps
Motor-Modul (MOT) for replacement of all TOP pumps

MOT-E for TOP energy-saving pumps MOT-S for TOP standard pumps
MOT-Z for TOP potable water circulators
> Special features

TOP-Motor-Modul used for pump replace-
ments
Simple, secure handling of connection
between pump housing and Motor-Modul
Savings of both time and cost with pump
replacements
Resource-friendly replacement procedure
Unit tested for both function safety,
suitable for all Wilo-TOP pumps of equal
power ratings
Simplified pump alteration.
The procedure normally used for replacing complete Wilo-TOP pumps will be significantly simplified thanks to the modular concept covering the
entire Wilo-TOP product range.
Only the Motor-Modul (MOT) is replaced, MOT = complete function unit with drive motor + impeller + terminal box or electronics module. The
pump housing remains in and becomes an integral part of the pipeline.
Wilo will permanently guarantee the connecting interface between the TOP-Motor-Modul and the pump housing, even beyond the service life
of the TOP pump.
Allocation of Motor-Modules (MOT) in event of replacement
Motor-Modul Electrical connection Wilo-TOP-V Used for TOP standard product range of same power rating
50 Hz Single-head pumps Twin-head pumps
For energy-saving pumps
MOT-E 25/1-7 EM 1~230 V TOP-EV 25/1-7 TOP-E 25/1-7
MOT-E 30/1-7 EM 1~230 V TOP-EV 30/1-7 TOP-E 30/1-7 TOP-ED 32/1-7
MOT-E 40/1-4 EM 1~230 V TOP-EV 40/1-4 TOP-E 40/1-4
For standard pumps
MOT-S 25/7 EM 1~230 V TOP-SV 25/7 EM TOP-S 25/7 EM
MOT-S 25/7 DM 3~400 V TOP-SV 25/7 DM TOP-S 25/7 DM
MOT-S 30/7 EM 1~230 V TOP-SV 30/7 EM TOP-S 30/7 EM TOP-SD 32/7 EM
MOT-S 30/7 DM 3~400 V TOP-SV 30/7 DM TOP-S 30/7 DM TOP-SD 32/7 DM
MOT-S 40/4 EM 1~230 V TOP-SV 40/4 EM TOP-S 40/4 EM
MOT-S 40/4 DM 3~400 V TOP-SV 40/4 DM TOP-S 40/4 DM
MOT-S 50/6 EM 1~230 V TOP-SV 50/6 EM
MOT-S 50/6 DM 3~400 V TOP-SV 50/6 DM
MOT-S 65/10 DM 3~400 V TOP-SV 65/10 DM TOP-S 65/10 DM TOP-SD 65/10 DM

Service/Accessories
Wilo-Motor-Modul (MOT) for replacement of all TOP-pumps
Allocation of Motor-Modules (MOT) in event of replacement
Motor-Modul Electrical connection Wilo-TOP-V Used for TOP standard product range of same power rating
50 Hz Single-head pumps Twin-head pumps
For potable water circulators
MOT-Z 25/7 EM 1~230 V TOP-ZV 25/7 EM
MOT-Z 25/7 DM 3~400 V TOP-ZV 25/7 DM
Cooling
MOT-Z 30/7 EM 1~230 V TOP-ZV 30/7 EM TOP-Z 30/7 EM
MOT-Z 30/7 DM 3~400 V TOP-ZV 30/7 DM TOP-Z 30/7 DM
MOT-Z 40/4 EM 1~230 V TOP-ZV 40/4 EM
MOT-Z 40/4 DM 3~400 V TOP-ZV 40/4 DM
MOT-Z 50/6 EM 1~230 V TOP-ZV 50/6 EM
MOT-Z 50/6 DM 3~400 V TOP-ZV 50/6 DM

MOT-Z 65/10 DM 3~400 V TOP-ZV 65/10 DM TOP-Z 65/10 DM
Solar thermal
Systems

Service/Accessories
Wilo-TOP
Modular
Concept

Systems
Contents
Systems
System separation for floor heating Wilo-Safe-WS, Wilo-DrainLift Con 344
Series overview 344
Series description 345
Technical Data 347
Cooling
Lifting unit for condensates Wilo-DrainLift Con 348
Technical Data, Pump Curve, Dimension Drawing 349

Solar thermal
Systems

Systems
Series overview Wilo-Safe-WS, Wilo-DrainLift Con
System separation for floor heating system Wilo-Safe-WS 5-24
> System separation:

Complete system for hydraulic separation
> Application:
In conjunction with floor-heating and simi-
lar systems
Condensate lifting unit Wilo-DrainLift Con
> Lifting unit for condensates

H[m]
Wilo-DrainLift Con
> Application:
5 Pumping of condensate in conjunction
4
with condensing boiler technology,
air-conditioning and cooling technology
3
(e.g. refrigerators, evaporators)
2
0
0 50 100 150 200 250 300 Q [l/h]

Systems
System separation for floor heating
Series description Wilo-Safe-WS
Wilo-Safe-WS 5-24
> Wilo-Safe-WS 5-24 complete
consisting of:
- Wilo-Safe basic unit WSG 5-24,
- Wilo-Safe connector set WSA 5-24,
- Wilo-Safe mixing valves WSM 5-24
> Wilo-Safe-WS 5-24 E complete
Cooling
as with WS 5-24 complete, although with
- Energy-saving pump for floor area, Type Wilo-Star-ZE 25/1-5
- Adjustable pump control modes 'p-constant or 'p-variable

Wilo-Safe basic unit WSG 5-24
> Wilo-Safe basic unit WSG 5-24

consisting of:
- Star-Z 25/6 floor-area pump with red-bronze housing,
electric cable 1.8 m
- Special heat exchanger WT 5-24 Ms/Cu
- Secondary pipe assembly with 2.5-bar safety valve, fill/drain cock,
Solar thermal
2 piece multipurpose fittings with ball shut-off valve and integrated
thermometer 0 - 120 C including immersion well (for an additional
temperature sensor), connection option for an expansion tank
- Pressure gauge 4 bar
- 2 thermal insulation shells made of environmentally-friendly EPP
with pre-stamped cut-out provisions for right-hand installation,
including wall brackets and fixing materials
Performance parameters for WS 5-24 complete.
Primary circuit Secondary circuit

Thermal output Volumetric flow Feed Return Volumetric flow Feed Return
up to max. temperature temperature temperature temperature
[kW] [m3/h] [C] [C] [m3/h] [C] [C]
Conventional boiler 26 1.1 80 60 2,2 45 35

Low-temperature 22 0.95 70 50 1,9 40 30

boiler
Condensing boiler 15 1.3 55 45 1,3 40 30

Systems

Systems
Series description Wilo-Safe-WS
Wilo-Safe connector set WSA 5-24
> Wilo-Safe connector set WSA 5-24

consisting of:
- Primary circuit pump Star-RS 25/6, 1.8 m electric cable
- Primary pipe bend with ventilation valve
- Thermometer 0-120 C and screwed connections
Wilo-Safe heat exchanger WT 5-24
> Wilo-Safe heat exchanger WT 5-24

consisting of: Heat exchanger
- Cover made of brass CuZn 36 Pb 2 As, x 100 mm
- Finned helical coil made of SF-Cu copper, x 22 mm
- Primary circuit (boiler side) through helical coil with G 11/4" male
thread for feed and G 11/2" for return pipe and Rp 1" connection for
bypass of the 3-way mixing valve
- Secondary circuit (floor heating) through cover compartment of heat
exchanger with G 11/2" or G 11/4" male thread for feed and return pipe
Wilo-Safe mixing valves WSM 5-24
11/2" > Wilo-Safe mixing valves WSM 5-24

consisting of: mixing valves
- for direct pump connection via union nut G 11/2"
- for manual and automatic operation, setting angle 90
73,5
- kVS value 6.3
- with scales on both sides (0-10)
G 1"
> Technical Data WSM 5-24

86
Nominal pressure ratings/temperatures

Maximum operating pressure: 6 bar
48
Maximum differential pressure: 2 bar

Temperature range: min. -30 C, max. +110 C
Required torque: 3 Nm
> Materials
G 11/2"
Housing, shaft, cone: Brass:
47 Drive sleeve: Plastic
O-rings: EPDM elastomers
> Wilo-Safe servomotor (accessory)
For direct connection (possible without adapter plate) to the
Wilo-Safe WSM mixing valves
- For fully automatic control
- 230 V, 50 Hz; 6.5 VA, 5 Nm, setting angle 90, 2 min.
- Sticker (red/blue) provided for labelling the control button of the
Wilo-Safe motor
> Wilo-Safe adapter plate (accessory)
For attaching commercially available servomotors (from model year
'90) to the Wilo-Safe WSM mixing valve.
Do not forget the attachment set or the servomotor control lever
(to be provided on-site by others).

Systems
Technical Data Wilo-Safe-WS

Wilo-Safe-WS 5-24
Approved fluids
Water/glycol mixtures max. 50 %/50 %
Performance
Cooling
Maximum delivery head [m]
Flow volume max. [m3/h]
Speed range [1/min]
Temperature range

at max. 40 C ambient temperature [C] 20 - 90
Nominal pressure, max. [bar] 6
Connections
Nominal connection diameter see Dimension Drawings
Mains connection [V/Hz] 230/50
Motor/electronics

Radio interference level
Solar thermal
Protection class
Insulation class
Materials
(special version available at additional charge)
Pump housing
Impeller
Shaft
Bearing
Dimensions/weights
Gross volume [l]

Weight [kg] 14,6

Systems

Systems
Lifting unit for condensates
Series description Wilo-DrainLift Con
Wilo-DrainLift Con
Automatic lifting unit for condensates with feed adapters (accessory)
Type key
Example: Wilo-DrainLift Con
Con Condensate
Application
The condensate lifting unit must be used if disposal is not possible via
natural gravity flow, or if the installation location is below the back-
flow level. It has been designed for installation in condensing boilers
that generate aggressive condensate according to the specifications
of Arbeitsblatt A 251 as distributed by the ATV (German Associa-
tion for Water, Wastewater and Waste). Because of the materials
used in the manufacture of the plant, condensate with a pH value
of up to 2.4 can be conveyed without any problems. For oil-fired or
gas-fired boilers with an output > 200 kW, the lifting unit must be
installed downline of a neutralisation system. The condensate lifting
unit can also be used in the air-conditioning and cooling systems
where condensate is produced, for example refrigerators and freez-
ers, evaporators, and refrigerated display cases.
The plant can be installed in free-standing form or vertically wall-

mounted with two fastening holes. The positioning of the motor unit
on the tank is reversible, allowing a variable inlet and outlet.
Construction
2 inlets in the lid (19 or 2 mm). Hose connection on discharge end,
DN 10 mm with built-in check valve.
Scope of delivery
Fully-assembled lifting unit with standard series alarm contact for
connection to condensing boiler or alarm switchgear. Including hose
connection with integrated non-return valve, 5 m hose for delivery
side, 1 m alarm cable and 2 m power cable with grounding plug and
wall-mounting materials, installation and operating instructions.

Systems
Technical Data, Pump Curve, Dimension Drawing Wilo-DrainLift Con

Wilo-DrainLift Con
Approved fluids
Charged condensate (pH t 2.4)
Mains connection [V] 1~230

Connected load P1 [kW] 0,08
Cooling
Nominal current [A] 0,8
Cable length from plant to switchgear/plug [m] 2

Operating mode S3
Fluid temperature, max. [C] 80
Connections
Delivery connection [mm] 12

Inlet connection [mm] 19/24
Motor
Dimensions/weights
Gross volume [l] 1,5

Weight [kg] 2
Solar thermal
= available or authorised, = not available or not authorised
Pump Curve Dimension drawing
[m]
12
Wilo-DrainLift Con
6
5
21
4
H
3
169,5
1
82,5
0
0 50 100 150 200 250 300 350 [l/h]
Q
195
Systems

Systems

Contents
Series overview 352
Planning Guide 354
Selection recommendation (single-head pumps) 356
Selection recommendation (twin-head pumps or 2 single-head pumps) 365
Cooling
Plug-in module Wilo-S1R-h 376
Switchgears Wilo-SK 601 377

Wilo-S2R.../S4R 378
Device allocation, equipment 380
Wilo-SR-System, Wilo-SD-System 382

Device allocation, equipment 384
Signal transmitter 386
Motor protection Wilo-SK 602, Wilo-SK 622, Wilo-C-SK 387
Solar thermal
AS control devices Wilo-AS 08 P/AS 1.5 P 389

Signal Transmitters and Accessories 391
VR, CRn, CR control devices Wilo-VR-, CRn-, CR 393
Performance features 393
Control modes 396
Wilo-VR-HVAC 404
Wilo-CRn, Wilo-CR 408

Technical Data 410

Signal Transmitters and Accessories 416

Plug-in Modules, Switchgears, Motor Protection
Series overview
Plug-in modules
Series: Wilo-S1R-h
> Time switching for potable water circulators

Retrofittable plug-in module for time-sensitive ON/OFF control in potable water circulation
systems
Switchgears
Series: Wilo-SK 601
> Time switch unit

Switchgear for automatic time-sensitive On/Off control
for single-head pumps driven by single-phase or three-phase AC motors
max. switching capacity 10 A
Series: Wilo-SR-System and Wilo-SD-System
> Twin-head pump switching

Switchgear for twin-pump management of glandless and glanded pumps
for single-phase or three-phase AC motors
10 max. switching capacity A for each pump
time- or fault-sensitive pump duty switchover
time- or load-sensitive peak-load cut-in
including full motor protection apparatus
Motor protection
Series: Wilo-SK 602/SK 622, Wilo-C-SK
> Full motor protection tripping units

Full motor protection tripping units for pumps with thermal winding contacts (WSK)
Wall-mounted device for pumps with single-phase and three-phase AC motors
Additional potential-free run/process and fault signals (Wilo-SK 622 only)
Retrofittable plug-in module for 4-stage glandless pumps with three-phase AC motor
(Wilo-C-SK only)

Control devices
Series overview
Control devices
Series: Wilo-AS-System
> Control system for glandless pumps
Control device for stepless differential-pressure control
For all makes of glandless single and twin-head pumps
Connected load max. 6 A for each pump
Speed range between 100 % and 60 %
Cooling
Interface to BA building automation (optionally expandable)

Series: Wilo-VR-HVAC-System
> Control device for glandless and glanded pumps

(electronically regulated stepless pumps and/or pumps with integrated frequency converter)
Variable-control system for stepless performance control of pumps of the series TOP-E/-ED,
Stratos-D/-Z/-ZD, IP-E/DP-E, IL-E/DL-E, IL-EBF
For control modes 'p-c and 'p-v in heating/air-conditioning technology and pressure
boosting
Pump performance splitting with up to 4 units
Nominal power up to P2 =22 kW
Solar thermal
Series: Wilo-CRn-System

(electronically regulated stepless pumps and/or pumps with integrated frequency converter)
Comfort-control device for stepless performance control of pumps of the series
TOP-E/-ED, Stratos-D/-Z/-ZD, IP-E/DP-E, IL-E/DL-E, IL-E...BF
Suitable for all control modes used in heating, air-conditioning and pressure boosting
Nominal power to P2 = 30 kW (to P2 = 200 kW on request)
Series: Wilo-CR-System

(Standard pumps with fixed speeds)
Comfort-control system for stepless performance control of commercially available circulating
pumps with a three-phase AC motor
Suitable for all control modes used in heating, air-conditioning and pressure boosting

Nominal power to P2 = 30 kW (to P2 = 200 kW on request)

Planning Guide
Pump performance control
pump performance control

Load-conditioned excess pump performance
Circulating pumps for central heating and air-conditioning and the
hydraulic pipe system as well must by necessity be designed to be
capable to meet the max. design load at min. outside temperatures.
Load factor
These max. load conditions do however exist only on a very few days
during the course of the heating/cooling season. A typical load factor
curve for a central heating system is shown on the graph.
Centralised and decentralised control systems intervene continu-
ously in the installation hydraulics in order to make adjustments to
accommodate the actual load situation; in most cases, they cause a
reduction of the flow volume while at the same time increasing the
pump delivery head. Such operating states are non-economical for
pump operations, because lower delivery heads would in fact be suf-
ficient, particularly for low flow volumes; in addition, the noise levels Operating range Heating days
that would result must be avoided under all circumstances.
Fig.: Typical heating load factor graph for a central heating system:
about 5500 h
The Wilo solution: Load-sensitive power adjustment
Pump type/ Signal/ Control

Type of control/control mode
pump model controlled variable system
Stratos/Stratos-Z
Star-E/Star-ZE
Integrated stepless differential-pressure control 'p Standard equipment
TOP-E
IP-E/IL-E
Time-sensitive ON/OFF control TOP-Z t SK 601
Single-head pumps Star-Z t S1R-h/SK 601
RS/RP t SK 601
Variable speed control
P 'p, +T, 'T, t S2R 2.5/S4R 2.5
Single-head pumps
Twin-head pumps DOP 'p, +T, 'T, t S4R 2.5 D
Stratos/Stratos-Z/
'p, t IF-Modul Stratos
Stratos-D/Stratos-ZD
TOP-E/-ED 'p, t IF-Modul
Twin-pump control
IP-E/DP-E 'p, t
IL-E/DL-E 'p, t IF-Modul
Glandless and glanded 'p, +T, 'T, t S2R 3D/SD
RP/RS/RSD
Stepless performance control
P 'p, t AS system
Single and twin-head pumps
DOP
Individual- and multi-pump systems Glandless and glanded 'p, T, 'T, t, DDC CR system
Motor protection Glandless pumps SK 602/SK 622/C-SK
Building automation Wilo-Control
'p = differential pressure
T = feed/return temperature
'T = differential temperature
t = time

Planning Guide
Pump performance control
Need for control Pump performance control through speed variation

Three main criteria, in line with the steady development of mechani- Of the many procedures developed and tried in the past to automati-
cal equipment for building services and the growing sensibility cally control pump performance to actual load demands, among them
towards energy consumption, have led to the increased considera- mechanical/hydraulic processes (bypass/throttling control), the
tion of controls for utilisation in conjunction with heating pumps. method of variable speed control has proved to be the most lasting.
Particularly the high efficiency and the easy handling have ensured its
1. Function optimisation dominance as the vital performance parameters volumetric flow,
Adjusting the pump capacity/heat flow to actual load demand, par- head and input power directly relate to changes of speed.
Cooling
ticularly to stabilise hydraulic conditions and to reduce circulating
losses. n1/n2 = Q1/Q2 (n1/n2 )2 = H1/H2 (n1/n2)3 = P1/P2
2. Economic efficiency Thus, for example, when motor speed is doubled, the flow volume is
Reducing power consumption and operating costs, particularly in increased by a factor of two and the delivery head by a factor of
partial- or low-load operation (i.e. in over 80 % of the overall 4 while the power input must be about 7 to 8 times greater.
operating time).

H (%)
3. Comfort and convenience
Avoiding system noise, in particular flow noise and noise in the ther-
mostatic valves that are due to excessive flow and thermostatic
radiator valves (TRVs).
Power savings in relation to reducing CO2 emissions are in conjunc-

tion with environmental-protection considerations playing an ever
more important role. It is widely known that generating power from
fossil fuels produces significant levels of CO2 emissions. In Germany
engineers use the calculation principle that one kWh of current Q [m3/h]
generated in a power station produces about 0.56 kg of CO2 in the P (%)
form of emissions.
The decisive factor for concentrating studies on pumps in particular is
their proportionally high share of power consumption within the
energy balance of buildings.
Solar thermal
The causes for this are the high levels of operating hours as well as
the familiar phenomenon of over-dimensioning heating pumps
at the planning stage, factors which considerably add to the energy
balance. Over-dimensioning by a factor of 2 to 5 times is the usual
standard.
Q [m3/h]
Single-family house Large buildings
Fig.: Pump curves of a pump during operation at different speeds
Pumps account for 10 15 % of the overall Pumps account for
power consumption, because... 5 - 8 % of the overall
power consumption
- Two to four pumps are available (heating/
potable water circulation/accumulator
charging, etc.) each pump with about
1500 h to 5000 h operating time per year
(depending on application), i.e. with three
pumps on average:
- 3 x 65 W x ca. 3500 h/a = ca. 700 kWh/a
- In comparison: Mean statistically verified
total power consumption of a detached

family house:
- about 5000 to 8000 kWh/a

Planning Guide
Selection recommendation (single-head pumps)

Function
ON/OFF 2-stage switching
Wilo-SR-/SK-System Wilo-SR-System
Time-sensitive Three-phase (DM)
Time-sensitive Signal transmitter
Basic device Temperature Differential temp. Differential
(+T) ('T) pressure
('p)
EM DM DM
Wilo pump type WA WA/SE DDM 1)
TOP-S 25/5
SK 601
TOP-S 25/7
TOP-S 25/10 SK 601 + SK 602
TOP-S 30/4
TOP-S 30/5 SK 601
TOP-S 30/7
TOP-S 30/10 SK 601 + SK 602
TOP-S 40/4 SK 601
TOP-S 40/7 SK 601 + SK 602
TOP-S 40/10 SK 601 + SK 602
TOP-S 40/15 SK 601 + SK 602
SK 601 + SK 602
TOP-S 50/4 SK 601 + SK 602
TOP-S 50/7 SK 601 + SK 602
TOP-S 50/10 SK 601 + SK 602
TOP-S 50/15 SK 601 + SK 602
TOP-S 65/7 SK 601 + SK 602
TOP-S 65/10 SK 601 + SK 602
TOP-S 65/13
TOP-S 65/15
TOP-S 80/7 SK 601 + SK 602
TOP-S 80/10
TOP-S 100/10
AXL 80/25-130 SK 601 + SK 602
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
SK 602/SK 622 required as contactor Basic device + signal transmitter/load module according to choice (to be ordered extra)
and/or for full motor protection 1) Specify measuring range for transmitter DDM
Alternative: C-SK for full motor protection

Planning Guide

Function
(+T) ('T) pressure
('p)
Cooling
EM DM DM
TOP-RL 25/7.5 SK 601
TOP-RL 30/4 SK 601

TOP-RL 30/6.5 SK 601
TOP-RL 30/7.5 SK 601
TOP-RL 40/4 SK 601
SE 110-N SK 601
SE 125-N SK 601

SE 150-N SK 601
SE 200-N SK 601
Star-RS 25/2 SK 601
Star-RS 25/4 SK 601
Star-RS 25/6 SK 601

Star-RS 30/2 SK 601
Solar thermal
Star-RS 30/4 SK 601
Star-RS 30/6 SK 601
RP 25/60 -2 SK 601
RP 25/80 r SK 601 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
RP 25/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
RP 30/80 r SK 601 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
RP 30/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
P 40/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6


Planning Guide

Function
(+T) ('T) pressure
('p)
EM DM DM
P 40/160 r SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6

TOP-D 30/40/50 SK 601 SK 601 + SK 602

TOP-D 65/80/100/125 SK 601 + SK 602 SK 601 + SK 602
Star-Z 15 SK 601

Star-Z 20/1 S1R-h
Star-Z 25/2 S1R-h
TOP-Z 20/4 SK 601
TOP-Z 25/6 SK 601
TOP-Z 25/10 SK 601 + SK 602
TOP-Z 30/7 SK 601 SK 601 + SK 602
TOP-Z 30/10 SK 601 + SK 602

TOP-Z 40/7 SK 601 + SK 602
TOP-Z 50/7, 65/10,

80/10

Planning Guide

Function
4-stage switching Stepless control
Wilo-SR-System Wilo-AS-System
Time-sensitive plus Differential pressure-sensitive ('p)
(+T/'T) ('p)
Basic device Load module Load module Signal Basic device Signal transmitter
signal transmitter transmitter
Cooling
DM EM DM
Wilo pump type WA/SE DDM WA/SE DDS 1)
TOP-S 25/5 6
TOP-S 25/7 6
TOP-S 25/10 10

TOP-S 30/4 6
TOP-S 30/5 AS 08 AS 08 6
TOP-S 30/7 6
TOP-S 30/10 10
TOP-S 40/4 6
TOP-S 40/7 6
TOP-S 40/10 AS 08 10
TOP-S 40/15 AS 08 16

TOP-S 50/4 AS 08 AS 08 6
TOP-S 50/7 AS 08 6
TOP-S 50/10 AS 08 10
Solar thermal
TOP-S 50/15 AS 1.5 16
TOP-S 65/7 10
TOP-S 65/10 AS 08 16
TOP-S 65/13 16
TOP-S 65/15 AS 1.5 16
TOP-S 80/7 AS 08 10
TOP-S 80/10 10
AS 1.5
TOP-S 100/10 10
AXL 80/25-130 AS 08 6
TOP-RL 25/7.5 6
TOP-RL 30/4 6
TOP-RL 30/6.5 AS 08 6
TOP-RL 30/7.5 6
TOP-RL 40/4 6
1) Signal transmitter DDS (to be ordered extra) Specify measuring range

Planning Guide

Function
(+T/'T) ('p)
DM EM DM
SE 110-N 6
SE 125-N 6
AS 08
SE 150-N 6
SE 200-N 6
Star-RS 25/2
Star-RS 25/4
Star-RS 25/6

Star-RS 30/2
Star-RS 30/4
Star-RS 30/6
RP 25/60 -2
RP 25/80 r S4R 2.5 T/'T MOD + sensor 'p MOD 6
RP 25/100 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 AS 08 AS 08 6
RP 30/80 r S4R 2.5 T/'T MOD + sensor 'p MOD 6
RP 30/100 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 AS 08 AS 08 6
P 40/100 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 AS 08 AS 08 6
P 40/160 r S4R 2.5 T/'T MOD + sensor 'p MOD 6 AS 08 6
P 50/250 r S4R 2.5 T/'T MOD + sensor 'p MOD 16 AS 1.5 16
P 80/250 r S4R 2.5 T/'T MOD + sensor 'p MOD 16
P 100/200 r S4R 2.5 T/'T MOD + sensor 'p MOD 16

Planning Guide

Function
(+T/'T) ('p)
Cooling
DM EM DM
TOP-D 30/40/50

TOP-D 65/80/100/125
Star-Z 15

Star-Z 20/1
Star-Z 25/2
TOP-Z 20/4
TOP-Z 25/6
TOP-Z 25/10
TOP-Z 30/7
TOP-Z 30/10
TOP-Z 40/7
TOP-Z 50/7, 65/10,
80/10
Solar thermal

Planning Guide

Function
Stepless speed control
Wilo-CR-System
Manual control mode Differential pressure ('p) Temperature
operation
'p-c
Basic device DDC 'p-v/'p-q 1) Signal transmitter T 'T
DM DDG 3)
Wilo pump type WA or SE
TOP-S 25/5

TOP-S 25/7
TOP-S 25/10 CR 1.1-1 DDC board Basic equipment 10 Temperature board
TOP-S 30/4
TOP-S 30/5
TOP-S 30/7
TOP-S 30/10 CR 1.11 10
TOP-S 40/4
TOP-S 40/7 10
CR 1.11
TOP-S 40/10 10
TOP-S 40/15 CR 2.2-1 20
TOP-S 50/4 10
TOP-S 50/7 CR 1.11 10
TOP-S 50/10 DDC Basic 10 Temperature
TOP-S 50/15 CR 2.21 Board equipment 20 board 2)
TOP-S 65/7 CR 1.11 10

TOP-S 65/10 CR 1.11 10
TOP-S 65/13 CR 2.21 20
TOP-S 65/15 CR 2.21 20
TOP-S 80/7 CR 1.11 10
TOP-S 80/10 CR 2.21 10
TOP-S 100/10 CR 2.21 10
AXL 80/25-130
1) Required volumetric-flow transmitter to be provided by customer

2) Order temperature board separately as required:
Temperature board KTY 10: Temperature sensor TSG in the scope of delivery
Temperature board PT 100: Temperature sensor to be provided by customer
3) Order DDG signal transmitter separately (specify measuring range)

Planning Guide

Function
Wilo-CR-System
operation
'p-c
DM DDG 3)
Cooling
TOP-RL 25/7.5
TOP-RL 30/4
TOP-RL 30/6.5
TOP-RL 30/7.5

TOP-RL 40/4
SE 110-N
SE 125-N

SE 150-N
SE 200-N
Star-RS 25/2
Star-RS 25/4
Star-RS 25/6

Star-RS 30/2
Star-RS 30/4
Solar thermal
Star-RS 30/6
RP 25/60 -2
RP 25/80 r
RP 25/100 r
RP 30/80 r
RP 30/100 r


Planning Guide

Function
Wilo-CR-System
operation
'p-c
DM DDG 3)
P 40/100 r
P 40/160 r CR 1.11 10
P 50/125 r CR 1.11 10
P 50/160 r CR 1.11 10
P 50/250 r CR 2.21 20
P 65/125 r CR 1.11 10
P 65/160 r CR 1.11 DDC Basic 10 Temperature
P 65/250 r CR 3.01 board equipment 20 board 2)
P 80/125 r CR 1.11 10
P 80/160 r CR 2.21 10
P 80/250 r CR 4.01 20
P 100/160 r CR 2.21 10
P 100/200 r CR 4.01 20
TOP-D 30/40/50

TOP-D 65/80/100/125
Star-Z 15
Star-Z 20/1
Star-Z 25/2
TOP-Z 20/4
TOP-Z 25/6
TOP-Z 25/10
TOP-Z 30/7
TOP-Z 30/10
TOP-Z 40/7
TOP-Z 50/7, 65/10,
TOP-Z 80/10


Planning Guide
Selection recommendation (twin-head pumps or 2 single-head pumps)

Function
2-pump switching or addition operation (Maximum/Min.)
Wilo-SR-System
Time- Signal transmitter Time- Signal transmitter
sensitive sensitive
Basic Temperature Differential Differen- Basic Temperature Differential Differen-
Cooling
device (+T) temp. ('T) tial pres- device (+T) temp. ('T) tial pres-
Pump type sure ('p) sure ('p)
Twin-head 2 Single-head EM DM
pumps pumps WA/SE DDM WA/SE DDM 1)
2 x TOP-S 25/5 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6

TOP-SD 30/5 2 x TOP-S 30/5 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
TOP-SD 40/3 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
Solar thermal
TOP-SD 50/15 2 x TOP-S 50/15 S2R 3D TF DTS/SK 610 16


2 x TOP-S 100/10 S2R 3D TF DTS/SK 610 10
2 x AXL 80/25-130 S2R 3D TF DTS/SK 610 6


Basic device + signal transmitter/load module as required (order separately)
1) Specify measuring range for DDM transmitter

Planning Guide

Function
Wilo-SR-System
sensitive sensitive
2 x TOP-RL 25/7.5 S2R 3D TF DTS/SK 610 10
2 x TOP-RL 30/4 S2R 3D TF DTS/SK 610 6
2 x TOP-RL 40/4 S2R 3D TF DTS/SK 610 6
2 x SE 110-N S2R 3D TF DTS/SK 610 6
SE 125-N-TW 2 x SE 125-N S2R 3D TF DTS/SK 610 6

2 x RP 25/60-2 S2R 3D
2 x RP 25/80 r S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
DOP 32/80 r 2 x RP 30/80 r S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
DOP 40/100 r 2 x P 40/100 r S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6

Planning Guide

Function
Wilo-SR-System
sensitive sensitive
Cooling
DOP 40/160 r 2 x P 40/160 r S2R 3D TF DTS/SK 610 6

2 x P 50/250 r S2R 3D TF DTS/SK 610 6

2 x P 65/250 r S2R 3D TF DTS/SK 610 16
2 x P 80/250 r S2R 3D TF DTS/SK 610 16
2 x P 100/200 r S2R 3D TF DTS/SK 610 16
Solar thermal
2 x Star RS 25/2 r S2R 3D

Star-RSD 30/4 2 x Star RS 30/4 r S2R 3D
Star-RSD 30/6 2 x Star RS 30/6 r S2R 3D


Planning Guide

Function
Base Time-sensitive plus differential pressure ('p)
unit
(+T/'T) ('p)
Load Signal Load Signal Basic device Signal
Pump type module transmitter module transmitter transmitter
Twin-head 2 Single-head DM EM DM
pumps pumps WA/SE DDM WA/SE DDS1)
2 x TOP-S 25/5 6
2 x TOP-S 25/7 6
2 x TOP-S 25/10 10
2 x TOP-S 30/4 6
TOP-SD 30/5 2 x TOP-S 30/5 6
2 x AS 08 + 2 x AS 08 +
TOP-SD 32/7 2 x TOP-S 30/7 6
SK 613 SK 613
2 x TOP-S 30/10 6
2 x TOP-S 40/4 6
TOP-SD 40/3 2 x TOP-S 40/7 6
TOP-SD 40/7 2 x TOP-S 40/7 6
TOP-SD 40/10 2 x TOP-S 40/10 10
2 x AS 1.5 +
TOP-SD 40/15 2 x TOP-S 40/15 16
SK 613
2 x AS 08 + 2 x AS 08 +
2 x TOP-S 50/4 6
SK 613 SK 613
2 x AS 08 +
TOP-SD 50/7 2 x TOP-S 50/7 6
SK 613
2 x AS 08 +
TOP-SD 50/10 2 x TOP-S 50/10 10
SK 613
2 x AS 1.5 +
TOP-SD 50/15 2 x TOP-S 50/15 10
SK 613
2 x TOP-S 65/7 10
2 x AS 08 +
TOP-SD 65/10 2 x TOP-S 65/10 10
SK 613
TOP-SD 65/13 2 x TOP-S 65/13 16
2 x AS 1.5 +
TOP-SD 65/15 2 x TOP-S 65/15 10
SK 613
2 x AS 08 +
2 x TOP-S 80/7 10
SK 613
TOP-SD 80/10 2 x TOP-S 80/10 2 x AS 1.5 + 10

2 x TOP-S 100/10 SK 613 10
2 x AS 08 +
2 x AXL 80/25-130 6
SK 613
1) Signal transmitter DDS to be ordered extra (specify measuring range)

Planning Guide

Function
unit
(+T/'T) ('p)
Cooling
2 x TOP-RL 25/7.5 6
2 x TOP-RL 30/4 6
2 x TOP-RL 30/6.5 6

2 x TOP-RL 30/7.5 6
2 x AS 08 +
2 x TOP-RL 40/4 6
SK 613
2 x SE 110-N 6
SE 125-N-TW 2 x SE 125-N 6
SE 150-N-TW 2 x SE 150-N 6
SE 200-N-TW 2 x SE 200-N 6
2 x RP 25/60-2

2 x RP 25/80 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6
2 x AS 08 + 2 x AS 08 +
2 x RP 25/100 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 6
SK 613 SK 613
DOP 32/80 r 2 x RP 30/80 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6
Solar thermal
2 x RP 30/100 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 2 x AS 08 + 2 x AS 08 + 6
DOP 40/100 r 2 x P 40/100 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 SK 613 SK 613 6
DOP 40/160 r 2 x P 40/160 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 2 x AS 08 + 6

DOP 50/100 r 2 x P 50/125 r S4R 2.5 D T/'T MOD + sensor 'p MOD 6 SK 613 6
2 x AS 08 +
DOP 50/160 r 2 x P 50/160 r S4R 2.5 D T/'T MOD + sensor 'p MOD 10 6
SK 613
2 x AS 1.5 +
2 x P 50/250 r S4R 2.5 D T/'T MOD + sensor 'p MOD 16 16
SK 613

2 x AS 1.5 +
2 x P 65/250 r S4R 2.5 D T/'T MOD + sensor 'p MOD 16 16
SK 613

2 x P 80/250 r S4R 2.5 D T/'T MOD + sensor 'p MOD 16
2 x AS 1.5 +
DOP 100/160 r 2 x P 100/160 r S4R 2.5 D T/'T MOD + sensor 'p MOD 10 10
SK 613

Planning Guide

Function
unit
(+T/'T) ('p)
2 x P 100/200 r S4R 2.5 D T/'T MOD + sensor 'p MOD 16
2 x Star RS 25/2 r
2 x Star RS 25/4 r
2 x Star RS 25/6 r

2 x Star RS 30/2 r
Star-RSD 30/4 2 x Star RS 30/4 r

Planning Guide

Function
Wilo-CR-System
Manual control Differential pressure ('p) Temperature
mode
'p-c
Pump type Basic device DDC 'p-v/'p-q 1) Signal transmitter T 'T
Cooling
DM DDG 3)
Twin-head pumps 2 Single-head pumps
WA or SE
2 x TOP-S 25/5
2 x TOP-S 25/7
2 x TOP-S 25/10 Basic Temperature

CR 1.1 2 DDC board 10
equipment board 2)
2 x TOP-S 30/4
TOP-SD 30/5 2 x TOP-S 30/5
TOP-SD 32/7 2 x TOP-S 30/7
2 x TOP-S 30/10 Basic Temperature
CR 1.1 2 DDC board 10
equipment board 2)
2 x TOP-S 40/4
TOP-SD 40/3 2 x TOP-S 40/7 CR 1.1 2 10
TOP-SD 40/7 2 x TOP-S 40/7 CR 1.1 2 10
TOP-SD 40/10 2 x TOP-S 40/10 CR 1.1 2 10
TOP-SD 40/15 2 x TOP-S 40/15 CR 2.2 2 20
Solar thermal
2 x TOP-S 50/4 CR 1.1 2 10
TOP-SD 50/7 2 x TOP-S 50/7 CR 1.1 2 10
TOP-SD 50/10 2 x TOP-S 50/10 CR 1.1 2 10
Temperature
TOP-SD 50/15 2 x TOP-S 50/15 CR 2.2 2 DDC board Basic equipment 20
board 2)
2 x TOP-S 65/7 CR 1.1 2 10
TOP-SD 65/10 2 x TOP-S 65/10 CR 1.1 2 10
TOP-SD 65/13 2 x TOP-S 65/13 CR 2.2 2 20
TOP-SD 65/15 2 x TOP-S 65/15 CR 2.2 2 20
2 x TOP-S 80/7 CR 1.1 2 10
TOP-SD 80/10 2 x TOP-S 80/10 CR 2.2 2 10
2 x TOP-S 100/10 CR 2.2 2 10
2 x AXL 80/25-130




Planning Guide

Function
Wilo-CR-System
mode
'p-c
DM DDG 3)
WA or SE
2 x TOP-RL 25/7.5
2 x TOP-RL 30/4
2 x TOP-RL 30/6.5
2 x TOP-RL 30/7.5
2 x TOP-RL 40/4
2 x SE 110-N
SE 125-N-TW 2 x SE 125-N

SE 150-N-TW 2 x SE 150-N
SE 200-N-TW 2 x SE 200-N
2 x RP 25/60-2
2 x RP 25/80 r
2 x RP 25/100 r

DOP 32/80 r 2 x RP 30/80 r
2 x RP 30/100 r
DOP 40/100 r 2 x P 40/100 r


Planning Guide

Function
Wilo-CR-System
mode
'p-c
Cooling
DM DDG 3)
WA or SE
DOP 40/160 r 2 x P 40/160 r CR 1.1 2 10
DOP 50/100 r 2 x P 50/125 r CR 1.1 2 10
DOP 50/160 r 2 x P 50/160 r CR 1.1 2 10

2 x P 50/250 r CR 2.2 2 20
DOP 65/125 r 2 x P 65/125 r CR 1.1 2 10
DOP 65/160 r 2 x P 65/160 r CR 1.1 2 10 Temperature
DDC board Basic equipment
2 x P 65/250 r CR 3.0 2 20 board 2)
DOP 80/125 r 2 x P 80/125 r CR 1.1 2 10

DOP 80/160 r 2 x P 80/160 r CR 2.2 2 10
2 x P 80/250 r CR 4.0 2 20
DOP 100/160 r 2 x P 100/160 r CR 2.2 2 10
2 x P 100/200 r CR 4.0 2 20
2 x Star RS 25/2 r
Solar thermal
2 x Star RS 25/4 r
2 x Star RS 25/6 r

2 x Star RS 30/2 r


Planning Guide
Selection Guide
Control function Time Temperature Differential Differential pressure Differential pres-
temperature sure with tempera-
ture prompt
h T 'T 'p Feed Return
Wilo-Stratos...
Switchgear/control device type
Wilo-TOP-E
Wilo-SK 601
Wilo-ASnP
Wilo-S1R-h
Wilo-S2R
Wilo-S4R
Wilo-S2R
Wilo-S4R
Wilo-S2R
Wilo-S4R
Wilo-CR
Wilo-CR
Wilo-CR
Pipe system
Mode of utilisation/operating mode
Twin-pipe system
- with thermostatic valves

Twin-pipe system
- with manual control valves

Single-pipe system
- with space heating panels

Single-pipe system
- with radiant panel heating

Partial gravity

Open system

Boiler admixture for

- min. return temperature
- Minimum flow volume

Primary circuit

Primary circuit with

condensing boiler


Air heating/
cooling circuits

This selection recommendation is in reference to installation systems which are designed in accordance with the German Heating Installation Regulation
[Heizungsanlagenverordnung (HeizAnlV)]
and the German Energy Savings Regulation [Energieeinsparverordnung (EnEV)].

Planning Guide

375
Switchgears and Control Devices Service/Accessories, Systems Solar thermal Potable water circulation Heating, Air-conditioning,
Pump Management Systems Cooling
Plug-In Modules
Series description Wilo-S1R-h
Plug-In Wilo-S1R-h
Modules
Series > Time switching for potable water circulators
descrip- For the pump types Star-Z 20/1 and Star-Z 25/2 EM
tion Wilo-
Time-sensitive ON/OFF control for potable water circulators
S1R-h
24h time switch (1e4h cycle) switches the pump ON/OFF at preset operating times
Fixed-speed version
Special version for 24-hour/7-day programme and battery backup with digital display:
Type S1R-h S
> Identification Code:
Example: Wilo-S1R-h
S switchgear
1 switching
On/Off
R Automatic control
h Type of control Time h
Installation
Safe-to-use plug-in technology facilitates problem-free automation

of demand-compatible pump performance adjustment for both ini-
tial installation and retrofits.
Basic plug-in module can be replaced in accordance with the
sequence pictured below.
No separate electrical connection required!
Fig.: Pump with standard module Fig.: Dismantling of the standard module Fig.: Installation of the time Fig.: Modules completely
module S1R-h exchanged

Switchgears
Series description Wilo-SK 601
Switch- Wilo-Switchgear SK 601

gears
Series
Wall-mounted switchgear installation for automatic time-sensitive ON/OFF control of Wilo
descrip- single pumps with single-phase or three-phase AC motors.
tion Wilo-
SK 601
> Switch functions
Automatic time-sensitive ON/OFF control by means of time switch at settable times (every
1/ hour).
Cooling
4
Parallel control of multiple pump installations feasible up to max. switching capacity
Special-design time switch with day/week programme and battery backup (120 hours)

Dimension drawing
> Technical Data > Connecting cables (provided by customer)

Operating voltage: 230 V/50 Hz Mains > SK 601 > pump
Protection class: IP 31 EM: 3 x 1.5 mm2 (10 A slow-blow)
Maximum switch rating: max. 10 A Mains > SK 602
Power loss: 1.7 W EM: 3 x 1.5 mm2 (16 A slow-blow)
130
108
Maximum ambient temp.: 40C DM: 5 x 1.5 mm2 (16 A slow-blow)

4 Weight: 0.25 kg SK 602 > SK 601
EM/DM: 4 x 1.5 mm2
Direct connection for alternating current SK 602 > pump
(EM) without thermal winding contacts EM with WSK: 5 x 1.5 mm2
10
(WSK). For three-phase or AC current with DM with WSK: 7 x 1.5 mm2
84 56 DM without WSK: 4 x 1.5 mm2
WSK only in conjunction with SK 602 or
contactor.
Dimensions in mm
Solar thermal
Fixing sundries provided by customer

Switchgears
Series description Wilo-S2R 2.5/S2R 3D/Wilo-S4R 2.5/Wilo-S4R 2.5D
Series Switchgear Wilo-S2R 3D

descrip-
tion Wilo- For wall-mounted/switch cabinet door Load-sensitive control of glandless twin-
S2R 2.5/ installation for: head pumps, optionally:
S2R 3D/
- Automatic time- or fault-sensitive switcho- - 2 -stage switchover from pump I to pump II
Wilo-S4R
ver (main/standby operation) of glandless or with preselected, different speed stages
2.5/Wilo-
glanded twin-head pumps 2 single-head with time-sensitive priority switching to the
S4R 2.5D
pumps with single-phase or three-phase AC low-load pump including fault switchover.
motors up to 3 kW rated motor power - On/Off control of the peak load pump (addi-
- Automatic time- or load-sensitive 2-stage tion operation) with manual preselection in
control of glandless twin-head pumps or the switchgear, with time-sensitive over-
2 single-head pumps riding switchover to the base load pump
Control by an additional external signal
> Main control functions transmitter, optionally as a function
Time-sensitive or fault-sensitive switchover - of the feed temperature (T), Type TF.
of twin-head pumps, optionally: - of the differential temperature ('T)
- Switchover between main and standby between feed and return pipes, Type DTS/
pumps. SK 610.
- On/Off control of peak-load pump (addition - of the pump differential pressure ('p),
Dimension drawing operation), time-sensitive only. Type DDM.
Time-sensitive control of glandless twin-
head pumps: > Additionally:
- 2-stage switchover from pump I to pump II Overriding On/Off control by external on-
with preselected, different speed stages site switch (e.g. mixing valve motor limit
including fault switchover. switch, etc.)
265
260
244
- On/Off control of the peak load pump (addi- potential-free run and fault signals.
5 tion operation) for manual preselection the Ext. single run and fault signals with signal
** Required free space
for cable exit: 80 mm switchgear. card S2R 3D (additional charge).
**
183
224
> Technical Data > Connecting cables (provided by customer)
228
Operating voltage: 1~230/3~400 V/ Mains > S2R 3D (16 A slow-blow)
50 Hz
EM: 3 x 1.5 mm2
Control voltage: 24 V =
Maximum connected load: 2 x 3 kW DM: 5 x 1.5 mm2
(3~400 V) S2R 3D > 2 pumps
Heat loss: 20 W EM with WSK: 5 x 1.5 mm2
Protection class: IP 41 DM with WSK: 7 x 1.5 mm2
Maximum ambient temp.: 40 C EM without WSK: 3 x 1.5 mm2
Weight: 2.2 kg
DM without WSK: 4 x 1.5 mm2
(Dimensions in mm)
S2R 3D > Transmitter
* Projecting part for TF: 3 x 1.5 mm2
cabinet installation
34*
DTS/SK 610: Cable included in
74 ~11
the scope of
delivery of the
signal trans-
mitter
DDM: Cable included in
the scope of
delivery of the
signal trans-
mitter
S2R 3D > Ext. ON/OFF 2 x 1.5 mm2

Switchgears
Series description Wilo-S2R 2.5/S2R 3D/Wilo-S4R 2.5/Wilo-S4R 2.5D
Wilo-SR signal cards for remote monitoring > SR signal cards for extending the internal
equipment potential-free connections as
Potential-free contacts S2R 2.5 S2R 3D S4R 2.5 S4R 2.5D
per the table.
Collective run signal SBM o o On-site wiring to a central monitoring
Collective fault signal SSM station.
Individual run signal, pumps I + II o o Mounting of signal card in the SR unit in
o o conjunction with a 10-pole flat plug.
Single fault signal, pumps I + II
Cooling
Speed-stage signal, operating pump o2 o4 o4 > Technical Data
Series (included in the switchgear) Contact rating: 250 V~/1 A
o Signal card (functions on one card) Connection cable: max. 100 m length
Cable cross-section: if required, up to
1.5 mm2

Solar thermal

Switchgears
Device allocation, equipment Wilo-S2R 2.5/S2R 3D, Wilo-S4R 2.5/Wilo-S4R 2.5D

Device allocation Single-head pump Twin-head pump Single-head Twin-head pump
option of main/ pump option of
standby Main/standby
or or peak-load
peak-load switching
operation
On/Off 2-stage 4-stage
Time-sensitive and/or
Diff.-pressure dependent 'p

Time-sensitive for Z-pump
Diff.-Temp.-dependent 'T
Temperature-dependent T
Time-sensitive
Device equipment
Switching device S1R-h SK 601 S2R 2.5 S2R 3D S4R 2.5 S4R 2.5D
Auxiliary load module 'p T'T 'p T'T

(optional required for function) MOD MOD MOD MOD
o o o o o o
Supplementary signal transmitter DDM TF DTS DDM TF DTS DDM DDM

o o o o o o o o
AC current with built-in capacitor
AC current, blocking current-proof
Motor AC current, WSK 1)
allocation
Three-phase current, blocking
current-proof
1)
Three-phase current, WSK, SSM 1)
Wall-mounted installation, direct
Installation
Cabinet-door installation
Integrated pump installation
plug-in module

Equipment
Main switch 0 1
Selector switch continuous
Pre-selector switch Maximum speed stage
Control switch 0 Automatic
Control switch II I0 Standby I/II
Addition I + II

Time switch with daily programme On/Off
(every 1/4 hour)

Time switch with daily programme Maximum/
Min. or Automatic/Min.

Time switch with daily/weekly programme and battery
o o o o o o
backup (120 hours)
Setpoint adjuster 2) ('p T 'T) included in the scope
of delivery auxiliary module/transmitter


Switchgears
Device allocation, equipment Wilo-S2R 2.5/S2R 3D, Wilo-S4R 2.5/Wilo-S4R 2.5D

Device allocation Single-head pump Twin-head pump Single-head Twin-head pump
option of main/ pump option of
standby Main/standby
or or peak-load
peak-load switching
operation
On/Off 2-stage 4-stage
Cooling
Time-sensitive for Z-pump
Time-sensitive

Device equipment
Switching device S1R-h SK 601 S2R 2.5 S2R 3D S4R 2.5 S4R 2.5D
Equipment (Continued)
Operation indi- Operating-pump display/pc. 2 2
cator light(s)
Operating-stage display/pc. 2 4 4
Fault light 2
Pump connecting cable with special plug 3) provided by
3 m.../plug type
C customer
C 2xC
Pump connecting cable with special plug 3)
oC oC o2xC
10 m.../plug type
Fitted temperature sensors each with 5 m cable 2) 2 2 1 2 1 2
Fitted control cable 3 m/5m 2)
Solar thermal
Fault pump switchover
Twin-head pump operation switchover switching
Twin-head pump addition switching for peak-load
operation

Integrated full motor protection tripping
Excess current draw fault trip
Automatic reactivation after power failure 4)
Potential-free contact for external run signal o o o o
Potential-free contact for external fault signal
Terminals for power supply to an external signal trans-
mitter

Terminals for external ON/OFF control
Signal card for external operation/speed-stage display o o o o
Protection class 5) IP 42 IP 31 IP 41 IP 41 IP 41 IP 41
Standard version 1) + SK 602

o Special version or supplementary equipment (at additional charge) 2) Included in the scope of delivery of the auxiliary transmitter or the auxiliary
module
3) Special plug, type C or E
4) Clock setting must be corrected in event of a power failure lasting more
than 15 minutes
5) Protection class of the entire switch cabinet applies to switch cabinet
installation

Switchgears
Series description Wilo-SR-System, Wilo-SD-System
Series Switchgear series: Wilo-SD

descrip-
tion Wilo- Wall-mounted switchgear installation for Short-time parallel operation during duty
SR-Sys- automatic control of operating and standby switchover is a feature in order to avoid the
tem, Wilo- pumps with glanded twin units. flap noise normally experienced on uncon-
SD-Sys- Automatic switchover from main pump to trolled pump performance switchover.
tem
standby pump in the event of a fault and
automatically time-sensitive by means of a Load-sensitive control of twin-head pumps
day time switch for regular switching of and two single-head pumps
operating and standby pumps. Also manu- - Automatic On/Off control of the peak-load
ally preselectable peak-load operation by pump (parallel operation) by means of an
means of time-sensitive On/Off control of additional signal transmitter, optionally as a
the 2nd pump. With star/delta activation for function:
connected load from 4 kW (for connected - of the feed temperature (+T)
load up to 3 kW S2R 3D switchgear as signal transmitter: TF.
described above). With motor protection - of the differential temperature ('T)
switch or full thermistor protection starting between feed and return pipe,
with 11 kW . Signal transmitter: DTS/SK 610.
- of the pump differential pressure ('p),
> Main control functions signal transmitter: DDM
Switchover from glanded pump twin-head Time-sensitive switchover to the base
pumps or 2 single-head pumps. load pump possible with manual
Optionally: switchgear preselection (setback mode).
- Time-sensitive duty cycling from main to
standby pump. > Additional control function:
- time-sensitive On/Off control of the peak Overriding On/Off control by on-site poten-
load pump (parallel operation). tial-free switch (e.g. mixing valve motor
Dimension drawing
limit switch, etc.)
> Connecting cables

S2R 3D: > as described above
SD:
SD > mains
A
5-core
d
(cross-section and fuse protec-
tion pursuant to local regulations)
D SD > 2 pumps
B 7-core, starting with 11 kW in
addition to
2 x 1.5 mm2 for full motor protec-
tion
(cross-section in accordance with
local regulations)
SD > transmitter
TF: 3 x 1.5 mm2
DTS/SK 610: Cable included in
E the scope of
delivery of the
signal transmitter
DDM: Cable included in
the scope of
delivery of the
signal transmitter
SD > Ext. On/Off 2 x 1.5 mm2

Switchgears
Series description Wilo-SR-System, Wilo-SD-System
Dimensions
Wilo-... A B C D E d
S2R 3D 265 228 244 183 74 5
SD 5.5/SD 9 750 300 722 272 175 7
SD 18.5 900 300 872 272 175 7
SD 30/SD 37 600 600 572 572 175 7
Cooling
Solar thermal

Switchgears
Device allocation, equipment Wilo-S2R 3D/SD

Device allocation Twin-head pump or 2 x individual pump
Main/standby or peak-load operation
Differential temperature-dependent 'T

Differential pressure-dependent 'p

Temperature-dependent +T
Device equipment
Switching device S2R 3D SD 5.5 SD 9 SD 18.5 SD 30 SD 37

DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS
Auxiliary signal transmitter
o o o o o o o o o o o o o o o o o o
Three-phase current P2 d 3 kW
Three-phase current
P2 = 4 to 5.5 kW

Three-phase current
P2 = 7.5 to 9 kW

Motor
allocation Three-phase current
P2 = 11 to 18.5 kW

Three-phase current
P2 = 22 to 30 kW

Three-phase current
P2 = 37 kW

Wall-mounted installation,
direct

Installation
Cabinet-door installation
Equipment
Control switch II I 0
Standby I/II Addition I + II

Time switch with daily programme Maximum/
Min. or Automatic/Min.

Time switch with daily programme and bat-
o o o o o o
tery backup (120 hours)
Time switch with week programme and bat-
o o o o o o
tery backup (120 hours)
Setpoint adjuster 3) ('p T T') included
is scope of delivery of auxiliary module/
transmitter
Operation indicator light(s), operating-pump
display/pc.
2 2 2 2 2 2
Fault light

Switchgears
Device allocation, equipment Wilo-S2R 3D/SD

Device allocation Twin-head pump or 2 x individual pump
Main/standby or peak-load operation

Cooling
Device equipment

Switching device S2R 3D SD 5.5 SD 9 SD 18.5 SD 30 SD 37
DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS DDM TF DTS
Auxiliary signal transmitter
o o o o o o o o o o o o o o o o o o
Pump connecting cable provided by provided by provided by provided by provided by provided by
customer customer customer customer customer customer
Activation type direct Y/' Y/' Y/' Y/' Y/'
Fitted temperature sensors each with 5 m
cable 3)
2 2 2 2 2 2
Fitted control cable 3 m/5m 3)
Fault pump switchover
Twin-head pump operation switchover
switching

Solar thermal
Twin-head pump addition switching for
peak-load operation

Integrated full motor protection tripping
(starting with 11 kW thermistor)

Excess current draw fault trip
Setting range, motor protection switch (1 - 10) A (5.2 - 7.5) A (9.0 - 13.0) A
Automatic reactivation after power failure 2)
Potential-free contact for external run signal o o o o o
Potential-free contact for external fault signal
Potential-free contacts for individual run and
o o o o o o
fault signals
Terminals for power supply to an external
signal transmitter

Terminals for external ON/OFF control
Protection class 1) IP 41 IP 54 IP 54 IP 54 IP 54 IP 54
Standard version
o Special version or supplementary equipment (at additional charge)
1) Protection class of the entire switch cabinet applies to switch cabinet installation
2) Clock setting must be corrected in event of a power failure lasting more than 15 minutes (standard version)
3) Included in the scope of delivery of the auxiliary transmitter or the auxiliary module

Switchgears
Signal transmitter Wilo-TF, Wilo-DTS/SK 610, Wilo-DDM
Signal Wilo-TF signal transmitter Wilo-DTS/SK signal transmitter 610 Wilo-DDM signal transmitter
transmit-
ter Wilo- Contact temperature sensor with tempera- Contact differential thermostat for differ- For wall-mounted installation as differential
TF, Wilo- ture-sensitive switchover contact for auto- ential-temperature-sensitive switchover of pressure contact pressure gauge. with
DTS/SK matic alteration of Maximum/Min. speed Maximum/Min. speeds stages in Wilo single adjustable switchpoints for automatic
610, Wilo- stages in Wilo single or twin-head pumps or twin-head pumps with multi-speed switchover of Maximum/Min. speed stages
DDM with multi-speed motors in conjunction motors in conjunction with the associated or Maximum to Min. speed stages in Wilo
with the associated switchgears. switchgears. single or twin-head pumps with multi-
speed motors. Only in conjunction with the
associated switchgears.
Differential-pressure switch with differen-
tial-pressure gauge, adjustable Maximum/
Min. contacts, built-in pressure-surge
throttlers, including 5 m shielded connect-
ing cable to the switchgear, 2 pcs. cutting-
ring unions DIN 3862 6 mm and 2 pcs.
angle cutting-ring unions R 1e8 x 6 mm
(pressure measuring lines and 3-way pres-
Temperature switch with setting knob Switchgear with setting knob for differential sure-gauge cocks to be provided by the
including 1 pc. fastening straps to pipes up temperature switchgear with adjusting dial, customer).
to DN 50. 3 m connection cable to the master switch-
gear, 2 pcs. fully wired contact sensors, > Technical Data
> Technical Data each with 5 m cable and FEED or RETURN Max. supply voltage: 250 V
Max. supply voltage: 250 V markings and 4 pcs. fastening straps for Max. switching capacity: 1A
Contacts: potential-free pipes up to DN 100. Protection class: IP 54
switchover contact Max. pressure rating: up to 16 bar
Max. switching capacity: 3 A > Technical Data Weight: 1.7 kg
Protection class: IP 30 Operating voltage: 230 V/50 Hz
Control range: +30 C to +90 C Max. connected load: 0.1 kW Pressure DDM 6: 0 up to 0.6 bar
Switching difference: 5 K Protection class: IP 54 measuring DDM 10: 0 to 1.0 bar
Weight: 0.2 kg Differential-temp. range: +4 C to +90 C ranges: DDM 16: 0 to 1.6 bar
Weight: 1.4 kg DDM 25: 0 to 2.5 bar
Dimension drawing Dimension drawing Dimension drawing
Dimensions in mm Dimensions in mm Dimensions in mm

Fixation elements on-site Fixation elements on-site
DTS/SK 610 controller DDM
Shown as external sensor (iT)
use together with Wilo switch gear
Return Feed
5 m shielded cable 3 x 0,75 mm2 for connection to switch gears1)
Return Feed 2 pcs. taper bush

sensor sensor type screwed
Cable connection to unionsR 1" x 6 mm1)
switch gear 3 x 1,5 mm2 Return Feed sensor
sensorcable1) cable1) Pressure
measuring
2
: 3 x 1,5 mm ; to 250 m 2 x 0,75 mm
3 m cable forconnection lines

?
to switch gear1) 6 x 0,75 mm. 6 x 1 mm Cu
(onsite)
Shielded cable for onsite extension:
Wlbow taper bush

type pipe unionR 1" x 6 mm1)
Wilo
2
Wilo pump single-head pump

Motor cable with
Connection cable for Wilo special plug
use with S2R 2.5: pump (scope of delivery of
to 100 m
with special plug the Wilo switch gear)

included in scope of Connection cable for
use with S2R 2.5:
delivery; for use with?
with special plug
S2R 3D: onsite included in scope of Elbow taper bush type
delivery; for use with pipe unionR 1"x 6 mm1)
S2R 3D: onsite
1)Included in scope of delivery of the DDM
Pressure measuring lines and the three-way-
1)Included in scope of delivery of the signal transmitter gauge cocks must be available onsite

Motor Protection
Wilo-SK 602, Wilo-SK 622, Wilo-C-SK
Motor Pro- Motor protection

tection
Wilo-SK
Service life and operational reliability of a cir- Motor fuse protection in Wilo pumps can be ensured as follows:
602, Wilo- culating pump depend to a great extent on
SK 622, the choice of the correct motor protection Blocking current-proof motors: Pumps with full motor protection and
Wilo-C-SK device.
Motor protection switches can no longer be no motor protection required Wilo-SK 602/622/C-SK tripping unit or
justified for utilisation in conjunction with The pump motors are designed in such a Wilo switchgear/control device
multi-speed pumps due to the fact that way that current passing through the wind- Realisation of full motor protection by
Cooling
their motors demonstrate different rated ing cannot cause any damage in the event means of thermal winding contacts (WSK)
currents in the various speed stages and this of overloading or blocking. This applies placed within the stator windings. This
requires correspondingly different types of equally to single-phase and three-phase AC applies equally to single-phase and three-
fuse protection. motors depending on the motor power phase AC motors depending on the motor
ratings of the following pump series: power ratings of the following pump series:
Series 1~ 3~ Series 1~ 3~

Star-RS/-RSD P2 d 40 W RP / P / DOP P2 t 50 W
RP P2 d 20 W TOP-S/-SD
P2 d 180 W
TOP-S/-SD TOP-Z
P2 d 90 W 1)
TOP-Z TOP-D 60 W d P2 d 320W
TOP-D P2 d 20 W
1) Internal protection against unacceptably high
winding temperatures
Synopsis Chart - Wilo full motor protection tripping units
Tripping unit Equipment Unit Assembly Type of current

switch cabinet installation 1)
Operating indicator light
Separate wall-mounted
Potential-free contacts
Potential-free contacts
for external fault signal
Terminals for remote
Solar thermal
neutral conductor
neutral conductor
Power protection
On/Off switching
3~400 V without
for external run
plug-in module
On/Off switch
3~400 V plus
Terminal box
Alternative
installation
Fault light
1~230 V
signal
Wilo-C-SK
Wilo-SK 602
Wilo-SK 622
1) Wiring to indicator lights in switch cabinet door to be provided by customer.
Wilo-C-SK tripping unit
Plug-in tripping module for attaching to the C-SK version

Cancel button
motor terminal boxes of Wilo glandless cir- Containing: contactors for full motor pro-
culating pumps with 4-stage three-phase tection tripping, an operation indicator light
AC motors 1) and integrated thermal and reset button.
winding contacts (WSK) for monitoring the
winding temperature (full motor protec- > Technical Data
tion). Operating voltage: 3~400 V without

1) except Types P 65/250 r, neutral conduc-

P 80/250 r and P 100/200 r tor (N)
Frequency: 50 Hz
Automatic reactivation of pump after power Max. motor output P2 1.3 kW (4.4 A)
failure. After being tripped by full motor Power loss: 0.8 W
protection, the motor remains deactivated Protection class: IP 42
until it is manually reset at the plug-in Max. media temp.: +110 C
module. Max. ambient temp.: +40 C

Motor Protection
Series description Wilo-SK 602, Wilo-SK 622, Wilo-C-SK
Series Wilo-SK tripping unit 602/622

descrip-
tion Wilo- Wall-mounted unit for electrical connection > Technical Data
SK 602, of single-phase and three-phase AC Operating voltage:
Wilo-SK pumps with integrated thermal winding SK 602/SK 622 1~230 V, 3~400 V
622, Wilo- contacts (WSK) for monitoring the winding Frequency: 50 Hz
C-SK temperature (full motor protection). Max. motor power P2: 3kW
Automatic reactivation of pump after power Power loss: 4W
failure. After being tripped by full motor Protection class: IP 31
protection, the motor remains deactivated Max. ambient temp.: +40C
until it is manually reset. Weight: 0.25 kg
> Device version SK 602 SK 622

SK 602 Containing: contactors for full motor pro- 2 Potential-free contacts
tection tripping, ON/OFF switch, an opera- Max. contact rating: 250 V/1 A/
tion indicator light, terminals for external 150 VA each
potential-free ON/OFF control and terminal Run signal: NO contact
rail. Fault signal: NO contact
> Device version SK 622 > Connecting cables (provided by customer)

As with SK 602, but also with potential-free Connecting cable between SK and pump
contacts for external run and fault messages AC (EM): 5 x 1.5 mm2
and fault light. Three-phase (DM): 7 x 1.5 mm2
SK 622
Dimension drawing
130
108
10
84 56
Dimensions in mm

AS Control Devices
Series description Wilo-AS 08 P/AS 1.5 P
AS Control Wilo-AS-System
Devices
Series
Stepless control system with microproces- Main switch functions Connecting cables (provided by customer)
descrip- sor, differential pressure-sensitive, for Automatic, load-sensitive, stepless pump Mains - switchgear: min. 5 x 1.5 mm2 with
tion Wilo-
phase control-based low- and mid-perform- speed control as a function of differential pres- three-phase current, min. 3 x 1.5 mm2 with
AS 08 P/
ance ranges for glandless pumps (single and sure ('p). single-phase current.
AS 1.5 P
twin-head pumps) of all makes. Random duty point adjustments by making Switchgear - motor: min. 7 x 1.5 mm2 for
corrections at the signal transmitter or in the three-phase pumps with thermal winding
Cooling
unit. contact (WSK), min. 5 x 1.5 mm2 for AC
Manual main switch switchover from control- pumps with WSK, min.
led to mains operation. 5 x 1.5 mm2 for three-phase pumps without
Overriding ON/OFF control by means of on- WSK, min. 3 x 1.5 mm2 for AC pumps with-
site external potential-free contact (e.g. SK out WSK.
time switch 613 or mixing valve motor limit Switchgear transmitter (5 m cable included
switch). in the scope of delivery of the signal trans-

Overriding MIN operation by means of exter- mitter):
nal potential-free contact (e.g. SK time switch DDS (up to 100 m): at least 2 x 1.5 mm2.
613 or mixing valve motor limit switch). Cable for ext. ON/OFF switch:
Full motor protection with fault trip for pumps (e.g. SK 613) 2 x 1.5 mm2, max. cable length
with integrated thermal winding contacts 100 m, contact open: pump stops
(WSK). Cable for ext. Min. switch: (e.g. SK 613)
2 x 1.5 mm2, max. cable length 100 m, con-
AS 08PP Standard equipment tact open: pump runs at min. speed
For single-phase and three-phase AC Main switch Mains-Off regulation Connecting cable for potential-free run/
motors with max. current con- Automatic reactivation after power failure process signal: 2-core, cross-section as
sumption I = A3 Short-circuit-proof thanks to integrated required (contact rating max. 250 V/1 A/
fuses 150 VA).
AS 1.5 PP All control/transmitter inputs interference- Connecting cable for potential-free fault
For three-phase AC motors with max. voltage-proof up to 400 V signal: 2-core, cross-section as required
current consumption I = 6 A Potential-free contacts for run and fault (contact rating max. 250 V/1 A/150 VA).
signal Twin-head pump operation possible with
Solar thermal
Application Indicator lights: 2 AS units. Automatic, load-sensitive
Differential pressure-sensitive perform- Operation 1 pc. 'p-regulation and fault-sensitive switch-
ance control of glandless circulating pumps Fault 1 pc. over of twin-head pumps or 2 single-head
Speed range between 100 % and 60 % Differential pressure pumps.
Simple installation: The control facility is too great 1 pc. Connecting cable: 3 x 0.75 mm2 or
inserted into the electrical power wiring. Differential pressure 2 x 0.75 mm2 shielded, max. cable length
Transmitter connections to pipework or to too little 1 pc. 2 m.
the pump
Can be controlled externally by means of Functional sequence Accessories (at additional charge)
potential-free contacts Decreasing differential pressure will be DDS differential pressure switch
Potential-free run and fault signal responded to by increasing the motor speed SK 613 switchgear
Universal device for wall-mounted/switch until setpoint pressure is reached again. Rise Wilo-AS control card (210 V) for installa-
cabinet door installation (AS 1.5 PP only of differential pressure will be counteracted tion in AS unit for remote setting of 'p set-
wall-mounted installation) by speed reduction until the set level is point value. Required transmitter: DDG
reached again. An external potential-free (4-20 mA) (also see: CR system accessories)
contact can be used to switch over to a fixed
min. speed (about 60%).
Note: Ideal for retrofitting to glandless
pumps of all makes.

AS Control Devices
Series description Wilo-AS 08 P/AS 1.5 P
Dimension drawing Technical Data
Dimensions in mm AS 08 P AS 1.5 P
AS 08 AS 1.5
Operating voltage 1~230/3~400 V 3~400 V
Control voltage 230 V
Frequency 50 Hz
265 (384)
260 (380)
244 (360)
Maximum output current I 3A 6A

5
Min. output power P2 75 W 500 W
Maximum power loss 20 W 25 W
**
183 (223) *
34 Protection class IP 41
74 ~11 105 ~11
224 (270)
228 (277)
Ambient temperature 0 up to +40 C
** Required clearance * Protruding part for cabinet Maximum back-up fuse 10 A (slow-blow)
for cable outlet 80 mm installation (AS 08)
Weight 2.5 kg 3.5 kg

AS Control Devices
Wilo-AS 08 P/AS 1.5 P: Signal Transmitters and Accessories
Wilo-DDS signal transmitter
Wilo-AS
For wall-mounted installation as differential > Technical Data
08 P/AS pressure switch suitable for two-position Max. contact load: 24 V/20 mA DC
1.5 P: control in response to manual switch point Switch hysteresis: 5%
Signal setting in conjunction with stepless speed Protection class: IP 54
Transmit- control by Wilo-AS control devices: Max. pressure rating: 16 bar
ters and Pressure measuring DDS 6: 0 to 0.6 bar Adjustment range: 15% to 100 %
ranges1): DDS 10: 0 to 1.0 bar from upper limit of
Cooling
Accesso-
ries DDS 16: 0 to 1.6 bar scale
Medium temperature: 0 C to +80 C
> Scope of delivery: Ambient temp.: 0 C to +40 C
Dimensions in mm
Electrical
Fixing sundries provided by customer DDS contains 2 pc. cutting-ring unions
Connection2): 5 m cable,
DIN 3862 6 mm and two pcs. angle cut-
2 x 0.75 mm2
ting-ring unions R 1e8 x 6 mm. Built-in
Weight: about 1.3 kg
pressure-surge throttlers.

5 m cable as described above. 3 (Pressure 1) Pressure measuring range selected in
measuring lines and -way pressure-gauge accordance with pump performance point
cocks to be provided by customer.) 2) on-site lengthening possible; see Installa-
tion and operating manual
Wilo-AS control card
Additional board for equipping the Wilo- > Design > Technical Data
AS-System Series control devices for Plug-in additional board for remote setpoint Setting range: 2 - 10 V corre-
remote adjustment of the setpoint differen- adjustment with a 2 - 10 V analogue voltage sponds to the
tial-pressure value (e.g. by BA or DDC sub- input corresponds to the 4 - 20 mA measur- measuring range of
station) via an analogue voltage signal ing range of the Wilo-DDG signal trans- the DDG used
2 - 10 V in conjunction with Wilo-DDG mitter used (also see Wilo-DDG signal Hysteresis: 2.5% of the meas-
signal transmitter. transmitter). uring range end
value of the DDG
used
Max. input voltage: +/- 30 V
Resistance: 40 k:
Solar thermal
Ambient temp.: 0 C to +40 C
Dimensions: 68 x 48 mm
Wilo-SK signal transmitter 613
For wall-mounted installation as time > Technical Data

switch with switch contacts suitable for Operating voltage: 230 V
automatic time-sensitive control functions Frequency: 50 Hz
in conjunction with Wilo-AS control Power loss: 1.7 W
Max. switch rating: max. 10 A
130
108
devices.
Protection class: IP 31
- Overriding setback to the Min. motor speed Ambient temperature: 0 C to +40 C
4
- Overriding ON/OFF switching of the pump Weight: 0.25 kg
motor being controlled
10 - Duty cycling of twin-head pumps or two
84 56 single-head pumps in conjunction with 2 AS
Dimensions in mm units.
> Standard equipment
- Time switch with daily programme,
adjustable in 1/4-hour stages

- Potential-free NO contact for control

of AS units
> Special version (at additional charge)

- Other operational voltages upon request
- Time switch with day/week programme and
battery backup 120 hours

AS Control Devices
Wilo-AS 08 P/AS 1.5 P: Signal Transmitters and Accessories
Wilo-DDA differential-pressure gauge
Wall-mounted gauge. Universal utilisation

for optical head/pressure check procedure,
measuring and testing in installations:
Differential pressure readings between feed
and return lines in heating systems
Monitoring of heating circulating pumps
Monitoring of filters, compressors, fans, etc.
Checking transmission links:
measuring point monitoring station
Type bush actuator pump drive
type pipe
union Pressure measurement ranges:
dia. 6 mm DDA 6: 0 to 0.6 bar
DDA 16: 0 to 1.6 bar
DDA 40: 0 to 4.0 bar
Dimensions in mm > Technical Data

Fixing sundries provided by customer Maximum pressure
rating: up to 25 bar
Measuring accuracy: 2.5% of upper
limit
Ambient temp.: -10 C to +80 C
Media temp.: 0 C to +85 C
Installation position: any

Wilo-VR, CRn, and CR control devices
Performance features
Wilo Control Device
VR-HVAC CRn CR
Applications
Pump versions Glandless/glanded pumps Glandless/ glanded pumps Glandless/ glanded pumps
Pump types Electronically controlled pumps Standard/ Standard Pumps
Electronically controlled pumps
Cooling
Number of pumps 14 16 16
Technical Data
Complete device Power supply for pumps required

on-site

Modular construction

rated power range P2 0.3722.0 kW 1.1200 kW 1.1200 kW
Activation types: Steplessly analogue Steplessly analogue/St.-Delta opt. direct/St.-Delta
Electrical connection standard 3~400 V, 50 Hz/1~230V, 50 Hz 1~230V, 50 Hz 3~400 V, 50 Hz
version: Power connection of the pumps
on-site
Protection class IP 00 + IP 42 Standard / IP 00 + IP 42 standard/
IP 54
IP 54 optional IP 54 optional
Permitted ambient temperature: 0 C to +40 C 0 C to +40 C 0 C to +40 C
Speed range Stepless analogue, 210 V, 310 V, between 40 % and 100 % of the between 40 % and 100 % of the
410 V pre-selectable, nominal motor speed nominal motor speed
min. pump speed according
to name plate up to 100 %
Control modes
(Description on the following pages)
Solar thermal
'p-c
'p-c (TA)
'p-q (m/ h)
'p-v
TA (outside temperature),

controller
T-abs (process temp.), controller
TVL (feed temperature), controller
TRL (return temperature),
controller

'T-c
'T-v
Manual control mode (DDC)
Q-c

Wilo Control Device
VR-HVAC CRn CR
Control and signalling functions
Remote speed adjustment (control 0/2- 10 V 0/2 - 10 V

input) 0/4- 20 mA 0/4 - 20 mA
Remote setpoint adjustment 0/2- 10 V 0/2 - 10 V

0/4- 20 mA 0/4 - 20 mA
Run and fault signal lights
Control input Setpoint switchover
SBM
SSM
Fault-actuated switchover from
frequency converter to mains
operation
Fault-actuated switchover from
main to standby pump

Status display for pumps and
frequency converters

Equipment features
Motor Protection integrated in pump WSK / SSM, integrated in pump ETA / PTC / WSK
Graphics display Menu navigation/ Symbol display Menu navigation/ Text display Menu navigation/ Text display
User-oriented menu navigation
with multi-lingual text display

Manual Operation Manual /0 / Auto Manual / 0 / Auto Manual / 0 / Auto
Fault memory 9 messages 35 messages 35 messages
Fault-actuated switchover
Pump kick
Run-time optimisation /Pump only time-sensitive pump duty
alteration cycling

Proprietary BUS
RS 485 for parameterisation of the
prepared
frequency converter
Pump duty splitting up to 4 pumps up to 6 pumps up to 6 pumps
PID controller
Integrated real-time clock with
summer /wintertime switchover

Integrated individual /common
operating hours counter

Run-time optimisation on multi-
pump systems

Conductivity tests of the actual
value control circuit


Wilo Control Device
VR-HVAC CRn CR
Equipment features (Continued)
Mains - Emergency - Operation

service selector switch for mainte-
nance purposes
Night setback to minimum speed
Cooling
or second controlled level by
internal time switch
Remote confirmation of collective
fault signal (with DDC board) (with DDC board)
Pilot pump function
Time switch

Switchover to a second setpoint
level (with DDC board) (with DDC board)
Individual run and fault signals for
pumps and converters (with Options board) (with signal board) (with signal board)
Manual- / Automatic-switchover
with external switch (with control board) (with control board)
Connection option for a repair
switch (potential-free contact) (with control board) (with control board)
more prepared (RS 232)
Accessories
DDG differential-pressure sensor

KTY temperature boards / PT100
Solar thermal
TSG temperature sensors
KTY outdoor temperature sensors
PT 100 outdoor temperature sen-
sors (to be provided by the customer) (to be provided by the customer)
PTC fault trip
Control board
Signal board
(Options board)
DDC board
Volumetric-flow transmitter
(on-site)

Special features
DPM for DPM not required on the for DPM not required on the
(twin-head pump management) following series: following series:
Stratos-D /-Z/-ZD, Stratos-D /-Z/-ZD,
TOP-E /-ED, TOP-E /-ED,

VeroLine-IP-E, VeroTwin-DP-E, VeroLine-IP-E, VeroTwin-DP-E,
CronoLine-IL-E and CronoLine-IL-E and

CronoTwin-DL-E CronoTwin-DL-E

Control modes
Differential pressure constant ('p-c)
The differential-pressure setpoint set at the

CR / CRn unit will be maintained constant
over the entire volume flow range. I.e.,
any reduction of flow volume (Q) due to
Linearity/hysteresis
approx. 2 % throttling of the hydraulic regulating
p-level devices will in turn decrease the pump per-
= constant
formance to match actual system demand
by reducing the speed of the pump. In par-
Delivery head H [%]
allel with speed alteration, the power con-

sumption is reduced to below 50 % of the
nominal power. The application of differen-
tial-pressure control requires a variable flow
volume in the system.
Peak-load operation, e. g. in conjunction
with a twin-head pump, will be effected
Control range
automatically and load-sensitively by the
Flow volume Q [%]
control system. If the capacity of the con-
trolled base-load pump becomes insuffi-
cient to cover the increasing load demand
the second pump will automatically be
started to operate in parallel to cover the
risen demand. The variable speed pump will
Power requirement [%]
then be run down until reaching the preset

differential-pressure setpoint value.
> Required accessory:

- DDG differential-pressure sensor
Control / savings range
Flow volume Q [%]
Fig.: Pump curve behaviour for stepless constant differential-pressure control ('p-c)

Control modes
Index circuit evaluation
It is generally recommended to pick off the
differential-pressure directly at the pump
and to maintain it there at a constant level.
An alternative would be to install the signal
cross-section according to local regulations
DDG transmitter in the heating system as a

remote signal transmitter in the so-called
Power cable min. 3 x 1,5 mm2
Cooling
Power cable min. 5 x ... mm2
index circuit of the system (control-range

extension). Operation with a remote signal
Cable, shielded
transmitter will partly allow much larger

2 x 1,5 mm2
DDG impulse selector speed reductions and thus pump per-

DDG
formance reductions. It is essential in this
respect that the selected measuring point
be valid for the consumption performance

of all the system sections.
Where this calculated measuring point in
Motor cable, shielded 7 x 1,5 mm2
DDG
the index circuit may be subject to shifting
to other parts of the pipe system, optimisa-
tion by means of the Wilo DDG impulse
selector is preferable. Measuring points
ranging from 2 to 4 can be compared on a
continuous basis. Only the lowest measured
DDG value forms the basis for the setpoint /
*** Power cable min. 3 x 1,5 mm2 DDG transformer
*** Sensor cable, shielded 3 x 1,5 mm2 actual value comparison by the CR control-
*** Impulse selector cable, shielded 2 x 1,5 mm2
All cables onsite ler.
Fixing sundries and cable onsite

- Power supply unit DDG (for each DDG)
- Impulse selector DDG (2...4 DDG)
Solar thermal
Fig.: Block diagram for impulse-selector operation

Control modes
Differential pressure variable ('p-v)
When refurbishing or upgrading existing

100 systems it is not always possible to evaluate
n=
100 the point in the circuit which shows the
%
lowest differential pressure. Original instal-
lations have been completed years ago and
Delivery head H [m]
now, after installing thermostatic valves,

p = constant noise problems have developed. The index
circuit of the system is not known or it is not
possible to integrate new sensor connec-
tions.
36 A control-range extension is nevertheless
n= possible using the 'p-v control mode
60
n= % (recommended for single-pump systems).
16 40%
A processor unit of the control system
Control range adapts the differential-pressure setpoint
Q [%]
value to a predetermined variable differen-
tial-pressure curve by means of setpoint /
actual-value comparison.
In addition operation, the differential pres-
100 sure is kept constant at the design level
after the first peak-load pump has been cut
Power requirement P [%]
00% in.
n=1

0%
n=6
0%
25 n=4
12 Control range / savings potential

Q [%]
Fig.: Pump curve behaviour for stepless variable differential-pressure control ('p-v)

Control modes
Differential pressure delivery-superimposed ('p-q)
In order to avoid the time and expenditure
associated with index-circuit evaluation
(extensive and expensive cable routing,
amplifiers, etc.), it is possible to superim-
Delivery head H [%]
pose the setpoint differential-pressure

value directly with a signal proportional to
Cooling
p = constant delivery. Using this method, it is possible
p = delivery- even with multi-pump systems to achieve a
superimposed
control-range extension in spite of central
measured-value acquisition (differential
pressure sensor at the pump).
This method requires, in addition to the
differential pressure sensor which is to be

fitted directly on the pump system, the
heating-circuit output or the input of the
consumer rail, the on-site provision by the
customer of a volumetric-flow transmitter
Power requirement P [%]
(0/4 20 mA) to be installed in the system's

main feed pipe.
Key:
The use of 'p-q-control is recommended
Pu H = main pump
Pu S = peak load pump
for such systems whose index circuit or
QV = full-load ow volume system performance are not known or in
QT = part-load capacity
P 1V = full-load power such cases where long signal distances can-
consumption not be bridged, particularly for such systems
P 1T = part-load power
Flow volume Q [%] consumption where flow volumetric-flow transmitters
are already available.
Fig.: The pump curve behaviour of a multi-pump system with stepless delivery-superimposed differential
pressure control ('p-q) > Required accessory:
Solar thermal
- Volumetric-flow transmitter (on-site)

Control modes
Differential pressure temperature-superimposed ('p-T)
The operational performance of the hydrau-

lic system can be further optimised by
adapting the differential-pressure setpoint
max.
value for pump performance control as
a function of a superimposed reference
variable (e.g. outdoor temperature).
The setpoint differential-pressure value and
Differential pressure setpoint p[m]
thus the pump performance is reduced with

rising outside temperatures, it will increase
with falling outside temperatures.
min. > Required accessory:

- KTY 10 temperature board
or
+ 50 - 20 - PT 100 temperature board
Temperature T[C]
- Process temperature sensors and outdoor
Fig.: Differential-pressure setpoint variation as a function of temperature temperature sensors PT 100 or KTY
Differential temperature control ('T)
Heating / air-conditioning systems vary in

terms of their cooling / heating require-
ments with expectable outside tempera-
90
ture fluctuations. A number of installations
T
70
are based on constant volume circulation
without fittings to regulate the flow volume
(one-pipe systems, primary circuits, etc.).
re Moreover, pure throttling or bypass controls
Temperature T[C]
atu
per
tem
Fee
d are highly uneconomical. Added to this
re comes the unnecessarily high power con-
ratu
mpe
r n te sumption (current) to drive the pump during
Retu
low load periods.
25
Differential-temperature control 'T is one
20
option of maintaining a constant difference
between feed and return temperatures as a
100 result of weather- and usage-related tem-
Q [%] perature spread. The heat flow becomes
Fig.: Flow volume-rate variation as a function of temperature spread variable due to the changes in flow rates
and the transferred heating/cooling capa-
city can be controlled independently of feed
or return temperatures. Differential-tem-
perature control should for reasons of com-
prehensibility only be used with individual
consumers or with systems with a known
control-time constant.

- KTY 10 temperature board
or
- PT 100 temperature board
- Temperature sensor TSG or PT 100 (on-site)

Control modes
Temperature control (T)
Heating curves, basic temperature In the case of pump control as a function of
temperature, the control signal (T) brings
Control range, adjustable
about a variation of pump performance, but
from 5C to 50C,
e.g. 30C there is no adaptation by way of feedback
Return temperature T [C]
Feed temperature + T [C]

and setpoint /actual value comparison of
the variation or its results.
Cooling
Max. boundary Fixed motor speeds have been allotted to
the pump for certain feed /return tempera-
tures in accordance with an empirically
Min. boundary predetermined pump curve.
A decreasing feed temperature (+T) or a
rising return temperature (-T) will result in a
speed reduction and thus in decreasing

pump performance input.
Temperature control T can only be
Outside temperature T A [C] applied to single pump operation. Feed or
Pump return temperature-sensitive peak-load
max. performance operation is technically not feasible.
n=1 diagram Q/H
00 %
Delivery head H [%]

Con - KTY 10 temperature board
trol
rang
e or
min. n - Temperature sensor TSG or PT 100 (on-site)
= 60
%
Flow volume Q [%]
Pump
Solar thermal
performance
Power consumption P 1 [%]
% diagram Q/P
100
.n=
max
gs
avin
gy s
Ener
60 %
.n=
min
Flow volume Q [%]
Fig.: System diagram of stepless temperature control


Control modes
Variable differential temperature ('T-v)
The 'T-v control function is especially

suitable for pump performance control in
Differential temperature T [K]
one-pipe systems, district heating, systems

with condensing boiler technology as well
as cooling systems.
T The 'T-v control mode ensures that the
differential temperature is spread variably
as a function of another temperature, e.g.
e the one outdoors. This allows that only the
ra tur flow volume required for the heat transfer is
pe
em circulated. This leads to significant energy
e dt re
Fe er atu savings on the drive side. Furthermore, the
e mp return temperature can be dramatically
urn t
Ret reduced. The broad temperature spread
improves the efficiency of boilers or heat
exchangers, and return temperature limits,
as they are required e.g. in most district
heating networks, can be achieved.
Outside, process temperature [C] > Required accessory:

Fig.: Differential temperature as a function of the process- or outdoor temperature - KTY 10 temperature board
or
- Temperature sensor TSG or PT 100 (on-site)
Controller inuence - Process temperature sensors and outdoor
temperature sensors PT 100 or KTY
negative positive
Differential temperature setpoint [C]
Tmin Tmax
Outside, process temperature [C]
Fig.: Impact on the differential temperature

Control modes
Constant flow volume control Q-c
The Q-c control function is sensibly applied
in such cases where a constant, determina-
ble flow volume is to be delivered. Such
cases are for example cooling systems,
cooling towers, test stands or systems for
water supply, wastewater treatment and
Cooling
sewage disposal.
Flow rates of 22.000 m / h can be con-
trolled.
Delivery head H [m]
> Examples for the application of flow rate

controls:
- Mixing of chemically different well waters
Qset

in an elevated tank for achieving a constant
water quality
- Delivery of cold and cooling water as a func-
tion of the connected cooling towers or
consumers
- Mixing diverse sewage (municipal and
industrial) for achieving a defined untreated
sewage composition, adapted to the sew-
age treatment in a sewage treatment plant
Qmin Qmax - Proportioning of chemicals in chemical and
Delivery rate Q [m]
environmental engineering
The flow volume which is set at the CR unit is kept constant. If the flow volume Q decreases, the speed of - Agricultural irrigation
the pump system is increased until the set flow volume is covered again. If the flow volume increases, the
speed is reduced so that only the required rate is delivered.
Fig.: Principle of the constant flow volume control - Flow rate meter on-site
(Signal 0/2 - 10 V or 0/4 - 20 mA ,
Solar thermal
connection to transmitter 1 input
of the CR / CRn)
- Monitoring of limiting values is to be
realised on-site (system protection)
Pressure constant (p-c)
Switch-off pressure level
The constant pressure (p-c) control mode is
H [m ]
peak-load pump suitable for utilisation in conjunction with

p Off
open pipe systems, e.g. water supply and
Delivery head
pressure booster applications.

Pipe network parabola pump performance is adapted according to
Set point water demand (pressure-sensitive) along a
level setpoint level. Multi pump operation fea-
Switch-on tures demand-sensitive On/Off control of
Pump 1 Pump 2 pressure level Pump 3
peak-load
pump p On
base- and peak-load pumps. Problems of
pressure surging originating from hunting
between stop and start are fully eliminated.
In a pressure boosting system, the base-
Flow rate Q load pump is shut down by the CR controller

at Q = 0.
Fig.: Constant pressure control (p-c) depicted using a 3-pump system as an example

Wilo-VR control devices
Series description Wilo-VR-HVAC
Wilo-VR-HVAC-Systems Stepless speed control

Digitally controlled, stepless variable-control system for electron- An electronic differential-pressure sensor Wilo-DDG delivers the
ically controlled glandless and glanded pumps of the Stratos, actual differential-pressure value as 4-20 ma current signal. Then the
Series TOP-E, VeroLine-IP-E and CronoLine-IL-E series, for setting up controller maintains the differential-pressure on a constant level by
descrip- single- and multi-pump systems. means of a setpoint / actual value comparison.
tion Wilo- If there is no External Off-signal and no fault, at least pump is run-
VR-HVAC ning. The pump speed here depends on the load. If the required out-
put cannot be covered by this pump (base-load pump), another
pump is activated,the speed of which is then, corresponding to the
load consumption, controlled to the pressure setpoint. Pumps, which
have been running already, keep operating at max. speed (peak-load
pumps). If demand decreases to such an extent that the controlling
pump runs in its lowest performance range and is not needed to cover
demand, this pump will be deactivated and the control function is
assigned to another pump which has previously been working at max.
speed.
The control modes 'p-c and 'p-v can be preselected in the menu,
only the first pump is controlled in 'p-v mode, and if more pumps are
Typical fields of application of the Wilo-VR-HVAC-System is water activated, these will be controlled to the 'p-c curve.
circulation in heating, ventilation, cooling and air-conditioning sys-
tems of larger buildings like hospitals, hotels, schools, department Control modes
stores, industry systems, residential, commercial and public buildings. The following control modes can be preselected on the Wilo-VR-
Most advanced pump technology and digital control electronics real- HVAC-System for electronic performance control:
ise all demands of the Wilo-VR-HVAC-System for new installations - For variable-delivery systems (e.g. heating systems with thermo-
and refits: static valves):
- For all glandless and glanded pumps with integrated power electron- - Constant differential-pressure control ('p-c)
ics up to P2 = 22 kW rated power. - Variable differential-pressure control ('p-v)
- For pump splitting with up to 4 units (to utilise the lower-power indi-
vidual units in low-load operation). Control and signalling functions
- Avoiding flow or cavitation noise. The Wilo-VR-HVAC-System has at its disposal an extensive range of
- Reduction of operating costs thanks to energy savings. control inputs/outputs as standard for incorporation in external mon-
itoring units to be provided by the customer:
Principle of operation - Analogue output 'pout (0 - 10 VDC) for displaying the actual value of
The control device is responsible for controlling and regulating circu- the differential-pressure sensor
lating pumps with electronic control or integrated pump performance - On/ / Off control by external potential-free contact
electronics. The differential-pressure of a system is controlled as a - Collective fault signal SSM as potential-free switchover contact
function of the load with signal transmitters. The controller affects - Collective run signal SBM as potential-free switchover contact
the frequency converter which has an impact on the pump speed. A - Individual fault signal ESM for each pump as potential-free switch-
modification of the speed changes the delivery head and thus the over contact (optional)
power output of the single pumps. Depending on load-demand, - Individual run signal EBM as potential-free switchover contact
pumps are activated or deactivated. The control device can control (optional)
up to 4 pumps.
Equipment features
- PID controller
- Lockable main switch
- Graphics LC display for displaying all values and operating states
- Red button technology (1-button operation)
- LEDs for displaying operational readiness, operating pump(s), faulty
pump(s)
- Circuit-breakers and output terminals for power supply of pump(s)
- Integrated signal board (Option)
- Automatic pump alteration
- Emergency operation as an option
- Selection of a standby pump

Dimensions, Weights Wilo-VR-HVAC
Dimensions (W x H x D) Weight (without packaging)

Switch cabinet
[mm] [kg]
VR-HVAC 1x0.37 WA 400 x 300 x120 8.5
VR-HVAC 2x0.37 WA 400 x 300 x120 9.0
VR-HVAC 3x0.37 WA 400 x 300 x120 9.5
VR-HVAC 4x0.37 WA 400 x 300 x120 10.0
Cooling
VR-HVAC 1x0.55 WA 400 x 300 x120 8.5
VR-HVAC 2x0.55 WA 400 x 300 x120 9.0
VR-HVAC 3x0.55 WA 400 x 300 x120 9.5
VR-HVAC 4x0.55 WA 400 x 300 x120 10.0
VR-HVAC 1x0.75 WA 400 x 300 x120 8.5
VR-HVAC 2x0.75 WA 400 x 300 x120 9.0

VR-HVAC 3x0.75 WA 400 x 300 x120 9.5
VR-HVAC 4x0.75 WA 400 x 300 x120 10.0
VR-HVAC 1x1.1 WA 400 x 300 x120 8.5
VR-HVAC 2x1.1 WA 400 x 300 x120 9.0
VR-HVAC 3x1.1 WA 400 x 300 x120 9.5
VR-HVAC 4x1.1 WA 400 x 300 x120 10.0
VR-HVAC 1x1.5 WA 400 x 300 x120 8.5
VR-HVAC 2x1.5 WA 400 x 300 x120 9.0
VR-HVAC 3x1.5 WA 400 x 300 x120 9.5
VR-HVAC 4x1.5 WA 400 x 300 x120 10.0
VR-HVAC 1x2.2 WA 400 x 300 x120 8.5
VR-HVAC 2x2.2 WA 400 x 300 x120 9.0
Solar thermal
VR-HVAC 3x2.2 WA 400 x 300 x120 9.5
VR-HVAC 4x2.2 WA 400 x 300 x120 10.0
VR-HVAC 1x3.0 WA 400 x 300 x120 8.5
VR-HVAC 2x3.0 WA 400 x 300 x120 9.0
VR-HVAC 3x3.0 WA 400 x 300 x120 9.5
VR-HVAC 4x3.0 WA 400 x 300 x120 10.0
VR-HVAC 1x4.0 WA 400 x 300 x120 8.5
VR-HVAC 2x4.0 WA 400 x 300 x120 9.0
VR-HVAC 3x4.0 WA 400 x 300 x120 9.5
VR-HVAC 4x4.0 WA 400 x 300 x120 10.0
VR-HVAC 1x5.5 WA 400 x 300 x120 8.5
VR-HVAC 2x5.5 WA 400 x 300 x120 9.0
VR-HVAC 3x5.5 WA 400 x 300 x120 9.5
VR-HVAC 4x5.5 WA 400 x 300 x120 10.0
VR-HVAC 1x7.5 WA 400 x 300 x120 8.5
VR-HVAC 2x7.5 WA 400 x 300 x120 9.0
VR-HVAC 3x7.5 WA 400 x 400 x120 11.5

VR-HVAC 4x7.5 WA 400 x 400 x120 12.0

VR-HVAC 1x11. WA 400 x 400 x120 10.5
VR-HVAC 2x11. WA 400 x 400 x120 11.0
VR-HVAC 3x11. WA 600 x 600 x250 34.5
VR-HVAC 4x11. WA 600 x 600 x250 35.0
VR-HVAC 1x15 WA 400 x 400 x120 10.5

Dimensions, Weights Wilo-VR-HVAC
Dimensions (W x H x D) Weight (without packaging)

Switch cabinet
[mm] [kg]
VR-HVAC 2x15 WA 400 x 400 x120 11.0
VR-HVAC 3x15 WA 600 x 600 x250 35.0
VR-HVAC 4x15 WA 600 x 600 x250 35.5
VR-HVAC 1x18.5 WA 400 x 400 x120 10.5
VR-HVAC 2x18.5 WA 400 x 400 x120 11.0
VR-HVAC 3x18.5 WA 600 x 600 x250 35.0
VR-HVAC 4x18.5 WA 600 x 600 x250 35.5
VR-HVAC 1x22 WA 400 x 400 x120 10.5
VR-HVAC 2x22 WA 400 x 400 x120 11.0
VR-HVAC 3x22 WA 600 x 600 x250 35.5
VR-HVAC 4x22 WA 600 x 600 x250 36.0

Terminal Diagrams Wilo-VR-HVAC
Terminal diagram VR-HVAC 3~400 V Terminal diagram VR-HVAC 1~230 V
L1 L2 L3 PE U V W PE L1 N PE L1 N PE
1 2... 4 1 2... 4
Cooling
IN
IN
SSM
SSM
0...10 V
0...10 V
+24 V
+24 V
Ext. Sensor SSM SBM Ext. Sensor SSM SBM
OFF OFF
1 2... 4 1 2... 4

Solar thermal

Wilo-CRn and CR control devices
Series description Wilo-CRn, Wilo-CR
Wilo-CRn Wilo-CR-Systems
Outside temperature sensor
and CR Digitally controlled, stepless Comfort-control systems for gland-
control less and glanded pumps of all makes, single and multi-pump
devices systems.
Series CR version for conventional pumps with fixed speed.
descrip- CRn version for stepless electronically controlled pumps or pumps
tion Wilo- with integrated frequency converter. Feed
CRn, Wilo-
CR Feed sensor
6
Ext. off Mains supply connection

SSM
0-10 Volt
Mains supply
Sensor connection connection
DDG - or
TSG Return Return sensor
Mains connection
Motor connection
Fig.: System design, example of a one-pipe heating system with differential

temperature control
Fig.: Wilo-CR-System for heating/air-conditioning - Avoidance of flow or cavitation noise

- Lower operating costs due to energy savings
- Speed control range between 100% and 40% of rated motor speed.
Principle of operation
The Wilo-CR-Systems offer stepless electronic power adjustment of
pump performance to meet the continuously varying hydraulic con-
ditions in a pipe installation as a function of the control variables of
pressure (p), volumetric flow (Q), temperature (T).
The control system with microprocessor-guided digital control and
Mains connection
CAN-bus technology ensures top performance and safe operation of
the entire pump system.
Equipment features
- PID controller
- Integrated real-time clock with summertime- / wintertime switch-
over
- Integrated individual / common operating hours counter
Fig.: Wilo-CR-System for pressure boosting
- Run-time optimisation on multi-pump systems
Typical fields of application of the Wilo-CR-Systems - Full motor protection due to connection of WSK and PTC (on CR ver-
are water circulation, water supply (e.g. pressure boosting) and dis- sion)
posal in residential, commercial and public buildings, hotels, hospi- - Motor protection due to connection of WSK and SSM (on CRn version)
tals, department stores and industrial buildings. - Alphanumeric LCD display
Most advanced digital control electronics realise all demands of the (4-line) with backlighting
Wilo-CR-Systems for new installations and refits: - Status display for drives
- CR version for all glandless and glanded pumps with three-phase AC (e.g. pumps and frequency converters)
motors with rated power of up to P2 = 30kW (higher output ratings - User-orientated menu navigation with multi-lingual text display
and other voltages on request) - Data logging and detailed operating data display
- CRn version performance-dependent via analogue control signals - Defined display of fault signals and history memory
0/2 10 V or - Monitoring of wire failures on the actual value and transmitter control
0/4 20 mA circuits
- for pump splitting with up to 6 units (to utilise the lower-power indi- - High reliability due to most up-to-date CAN-bus technology.
vidual units in low-load operation)

Series description Wilo-CRn, Wilo-CR
Stepless speed control Type key CR control device (Example CR 1.1 2 WA)
Stepless speed control must be regarded as the ideal solution to the
problem of achieving %100 harmonious matching of pump perform- CR User-friendly regulation technology
ance to the actual operating states of the system. Maximum rated motor output P2 of pump to
1,1
Unfortunately, its particular inherent capability of reducing the speed be controlled in kW
right down to a very low level about 1020% residual speed Number of pumps to be controlled
2
cannot be realised in practice in heating applications. Speed reduc- (16 pumps)
tions in the range below 60% residual speed and the resulting drop in Device version
Cooling
delivery head (delivery head as a quadratic function of speed) may WA = wall-mounted installation IP 42
result in malfunctions and sometimes to a breakdown in water distri- WA (IP 54 on request)
bution. In this case, the 'p measuring point must be installed in the SG = floor model IP 42 (IP 54 on request)
so-called index circuit of the system, i.e. line or consumer with the
SE = control-panel installation
greatest pressure losses. Extremely low speeds below 40% rated
motor speed can also lead to thermal and mechanical overloading of
the electric motors. Type Key CRn control device (Example CRn 1-2 TP WA)

Control modes CRn User-friendly regulation technology new
The following control modes can be preselected for electronic pump Number of connectable pumps:
performance control when using the Comfort controller of the Wilo- 12
1-2
CR-Systems. 34
56
For variable-delivery systems (e.g. heating systems with thermo-
static valves): Control mode:
- Constant differential-pressure control ('p-c) T = Temperature
TP, TK
P = Sensor PT100
- Variable differential-pressure control ('p-v) K = Sensor KTY
- Variable-delivery differential-pressure control ('p-q)
Device version
- Temperature-superimposed differential-pressure control ('p-T)
- Constant pressure control (p-c) for pressure boosting systems WA = wall-mounted installation IP 42
WA
- Constant flow rate control (Q-c) (IP 54 on request)
For constant-delivery systems SE = control-panel installation
(e.g. cooling systems with heat exchangers):
- Differential temperature control ('T)
Solar thermal
- Process-temperature control (T)
- Variable temperature control ('T-v)
Control and signalling functions

The Wilo-CR-Systems have at their disposal an extensive range of
control inputs/outputs as standard equipment
for incorporation in external monitoring units to be provided by the
customer:
- Remote setpoint adjustment (0 10 V/10 20 mA) can be preselected
- On- / Off control by external potential-free contact
- Freeze-up protection by external potential-free contact (applicable
only in conjunction with heating / air-conditioning) via digital input
- Low-water cut-out by external potential-free contact (only for pres-
sure boosting) via digital input
- Collective fault/run signal as potential-free switchover contacts
- Mains Emergency Operation service selector switch for main-
tenance personnel
- Switchover to a second setpoint level
The following optional control inputs and outputs are available (only
in conjunction with accessory boards):

- Remote confirmation of collective fault signal (in connection with

DDC board)
- Switchover in manual control mode (in connection with DDC board)
- Individual run and fault signals for pumps and converters (in connec-
tion with signal board)
- Manual / automatic-switchover (in conjunction with control board)
- Connection for repair switch with potential-free contact (in conjunc-
tion with control board)

Technical Data Wilo-CRn, Wilo-CR
Electrical data Wilo-CR-System Device version

Main functions - Wall-mounted installation (WA) obtainable only up to 4 kW
Automatic, load-sensitive, stepless speed control of glanded and - Floor models (SG) obtainable starting at 5.5 kW
glandless pumps with three-phase AC motors. For heating /air-con- - Control-panel installation (SE)
ditioning as a function of differential-pressure 'p,
feed / return temperature (T) or differential temperature ('T)
including free adjustment of the duty point by means of precorrec-
tion of full-load pump performance. For pressure boosting as a
function of pressure (p).
Connection data
Device classification:
Maximum rated motor power P2 [kW] 1.1 2.2 3.0 4.0 5.5 7.5 11.0 15.0 22.0 30.0
3~400 V/ 50 Hz / 60 Hz
Maximum output current I [A] 2.8 5.6 7.6 9.7 13.0 16.0 24.0 32.0 44.0 61.0
Power factor cos M > 0,9
Efficiency: at Pmax > 0,93
in permitted partial-load range > 0,85
Electrical connection 3~400 V/ N / 50 Hz / 60 Hz
Output voltage [V] 3 x 130 V 400 V
Output frequency [Hz] (10 Hz) 12 Hz 50 Hz / 60 Hz
Control range (% nominal motor speed) 40% 100%
Permitted ambient temperature 0C to +40C
Electrical data Wilo-CRn-System Device version

- Wall-mounted installation (WA)
Main functions - Control-panel installation (SE)
Automatic, load-sensitive, stepless speed control of glanded and
glandless pumps with integrated or external frequency converter. For
heating/air-conditioning as a function of differential pressure ('p),
feed /return temperature (T) or differential temperature ('T)
including free adjustment of the duty point by means of precorrec-
tion of full-load pump performance.
Connection data
Electrical connection 1~230 V (grounding plug) / N / 50 Hz /60 Hz

power connection of the pumps on-site
Output signals 0/2 10 V
0/4 20 mA
Permitted ambient temperature 0C to +40C

Switchgear and control functions with Wilo-CR/CRn with auxiliary control board
Systems (For connection details, see Terminal diagram control board)
Switchgear and control functions local and/or internal - Mains/Automatic operating mode switchover
- Mains 0 Auto manual switchover - Isolating individual pumps for repairs
- Fault-actuated switchover from frequency converter to mains
- Fault-actuated switchover from main to standby pump Control functions for Wilo-CR / CRn Systems
- Peak-load cut-in for differential pressure 'p, pressure p
- or differential temperature 'T Control functions for single-head pumps and multi-pump systems
Cooling
- Collective run/fault signals For connection details, see Terminal dia- (heating / air-conditioning)
gram, CR/CRn System base board Flow volume constant Q-c
- Pump alteration every 24 hours - Differential temperature variable 'T-v
- Time-sensitive switchover to minimum speed or second controlled - Differential pressure constant 'p-c
level - Differential temperature 'T
- Differential pressure, delivery-superimposed 'p-q
Switchgear and control functions available for remote control - 'T outdoor-temperature-superimposed 'T-TA

- Remote setpoint adjustment 0/2 10 V or 0/4 20 mA - Differential pressure, temperature-superimposed 'p-T
(For connection details, see Terminal diagram CR / CRn System base - Manual control mode DDC
board)
- Overriding On/Off control by switch provided by customer Control functions for single-head pumps
(For connection details, see Terminal diagram CR / CRn System base (heating / air-conditioning)
board) - Differential pressure variable 'p-v
- Standby control operation with test run every 24 hours - Process temperature T
with auxiliary DDC board
(For connection details, see Terminal diagram DDC board) Control functions for single-head pumps and multi-pump systems
- Night setback to Min. speed or second controlled level (pressure boosting)
- Peak-duty pump(s) cut-in and pump duty cycling - Constant pressure p-c
- Switchover to manual control mode - Flow volume constant Q-c
- Remote speed adjustment - Flow volume constant Q-c
- Remote confirmation of collective fault signal
Accessories for Wilo-CR/CRn Systems
Solar thermal
Accessories
Sensor/transmitter Differential pressure sensor DDG (4 20 mA) (observe measuring range) Terminal diagram:
Base board CR / CRn System
Outdoor temperature sensor KTY or PT 100
TSG temperature signal transmitter (included in the scope of delivery of the Terminal diagram:
temperature board) KTY 10 temperature board
Temperature board Temperature board KTY 10: Terminal diagram:
Automatic, stepless speed Heating systems with big differentials (T max: +140 C, 'T min t 10 K, KTY 10 temperature board
control as a function of feed 'T max: 100 K), 2 temperature transmitter TSG included in scope of delivery
or return temperature or as a Temperature board PT 100: Terminal diagram:
function of the difference Cooling / air-conditioning systems with small differentials (T max: +140 C, PT 100 temperature board
between feed and return 'T min t 5 K, 'T max: 100 K)
temperatures
Shutdown of each pump (up to 2 pumps) by repair switch on-site and remote Terminal diagram:
Control board adjustment of operating mode (Mains / Automatic) for each pump (up to 2 pcs.) Control board
3 control boards are required for 6 pumps
Load adjustment of the pump system (setpoint-actual value comparison) by Terminal diagram:
external controller, pump activation and deactivation, pump duty cycling, set- DDC board
DDC board
point switchover, switchover to manual control mode and confirmation of the
collective fault signal by external potential-free contact

Potential-free individual operation / Individual fault signal for the pumps 1 2 Terminal diagram:
and frequency converter, status signals to the digital inputs DIG2 or DIG3 Signal board 1-2
Signal board 1 2
(e.g. low water, antifreeze protection), speed-actual value or transmitter-actual
value (can be preselected)
Potential-free individual operation / Individual fault signal for the pumps 3 6 Terminal diagram:
Signal board 3 6
Signal board 3-6

Dimensions and Weights Wilo-CR-System
Rated power Number of WA / SG SE

p2 pumps B H T Weight B H Rec. inst. Weight
depth
[kW] [mm] [kg] [mm] [kg]
14-fold 620 770 265 50 550 730 190 30
1.1 2.2 3.0 4.0
56-fold 780 770 315 70 704 730 200 45
12-fold 600 1900 415 195 499 1696 210 95
5.5 7.5 34-fold 800 1900 415 205 699 1696 210 105
56-fold 1000 1900 415 215 899 1696 210 115
12-fold 800 1900 515 270 699 1696 310 140
11.0 15.0 22.0
34-fold 1200 1900 515 350 1099 1696 310 160
11.0 15.0 56-fold 1200 1900 515 365 1099 1696 310 175
56-fold1) 1200 1900 515 1099 1696 310
22
600 1900 515 520 499 1696 310 230
12-fold 1200 1900 515 390 1099 1696 310 200
34-fold1) 1200 1900 515 1099 1696 310
30 600 1900 515 560 499 1696 310 270
56-fold1) 1200 1900 515 1099 1696 310
1200 1900 515 640 1099 1696 310 320
Cut-out dimension
CR controller and 186 138 82
operating unit
1) Control system consists of 2 switch cabinets.
Dimensions and Weights Wilo-CRn-System
Temperature sensor Number of WA SE

pumps B H T Weight B H T Weight
[mm] [kg] [mm] [kg]
PT 100 12 400 400 200 12.5 360 380 120 5.0
PT 100 34 400 400 200 12.5 360 380 120 5.0
KTY 12 400 400 200 13.0 360 380 120 5.5
KTY 34 400 400 200 13.0 360 380 120 5.5

Wilo-CRn- and CR control devices
Terminal Diagrams Wilo-CRn, Wilo-CR
Terminal diagram, CR System base board
Sensor Analog IN 1 Ext. off WM SSM SBM
X1 9 10 11 12 13 14 15 16 1718 19 20 21 22 23 24
Cooling
Bridge
MPI MPI or
Water
P level-
reglulator
or SSM SBM
Actual value
J Frost-
Sensor
Sensor
guard
Shield
Shield
Signal
Earth
Earth
Ext.

or
off
Pot.-free
Electrode
relais messages
External
1 2 3 setpoint
Earth
On
DDG or actual value 2

Off
Terminal diagram drives CR System (P2 d 4 kW) Terminal diagram drives CR System (P2 t 5.5 kW)
X4 10 11 12 13 14 X5 15 16 17 18 19
X1 PE PE 1 2 3 PE PE 4 5 6 PE X2 1 2
U V W Bridge U V W Bridge 102 Bridge
Solar thermal
or or or
ther- ther- U1 W2
3 ~ Ther-
mistor mistor V1 U2 mistor
or or W1 V2
or
WSK WSK Pump 1...6 WSK
P = ...kW
Pump 1/3/5 Pump 2/4/6 I = ...A

Terminal diagram base board CRn System (for pump drives 1~230 V)
CR-IPG X3 / X4
CR-IPE X1 / X2 On Setpoint 1) SSM
+ -
Pump 1...4
Bridge
P = ...kW open In TOP-E
or
I = ...A or 0.......10V or
SSM
Pump
Start relay Stratos or
0.......10V
M
1 ~
WSK
or
L N PE
Pot.-free
On-site NC contact
power supply
1) Required for Stratos IF-Modul with 0...10 V input

(IF-Modul Stratos SBM, Stratos Ext. Min, Stratos Ext. Aus)
Terminal diagram expansion board CRn System (for pump drives 3~400 V)
CR-IPG X3 / X4
CR-IPE X1 / X2 On Setpoint SSM
+ -
open Setpoint inputs Bridge

or
or of the pump, or
Pump 1...6
P = ...kW see table
I = ...A SSM
Start Pump
relay or
M or
3~
WSK
or
L1 L2 L3 PE
Pot.-free
On-site Star-delta starter NC contact
power supply

Terminal Wilo-CRn-System, allocation of setpoint outlets: 1. at the control device CRn/2. at the pump to be regulated
Diagrams
Wilo-CRn, Pump type Analogue control signal 1. Setpoint outlets CRn:
Wilo-CR + -
2. Setpoint inputs pump:
IL-E...BF R1 4
0 - 10 V 2
(starting with date of manufacture 08/2002 to 02/2003) GND
IL-E...BF R1 4
Cooling
0 20 mA 2
(starting with date of manufacture 08/2002 to 02/2003) GND
7
IL-E...BF R1(starting with date of manufacture 03/2003) 0 - 10 V 2
GND
7
IL-E...BF R1(starting with date of manufacture 03/2003) 0 20 mA 2
GND
IL-E... R1 (starting with date of manufacture 01/2003) 0 - 10 V 1 (0 - 10 V) 2 (GND)

IL-E... R1 (starting with date of manufacture 01/2003) 0 20 mA 4 20 mA 2 (GND)
IP-E 0 - 10 V 1 2
IP-E 4 20 mA 1 2
Solar thermal

Wilo-VR, CRn and CR control devices
Signal Transmitters and Accessories
Wilo-DDG signal transmitter
Wall-mounted signal transmitter installa- > Technical data

tion for differential pressure-sensitive step- Power consumption: 1.5 W
less speed control. Protection class: IP 54
With built-in pressure-surge throttlers, Max. pressure rating: 25 bar
2 DIN 3862, 6 mm diameter. cutting-ring Fluid temperature: 0 C to + 70 C
unions, 5 m connection cable to the Ambient temp.: 0 C to +40 C
Top view
switchgear1) (3 x 0.75 mm2), 2 pcs. angle
cutting-ring unions R 1/8x 6 mm.
> Connection data
Max. supply voltage: 15 30 VDC
Current output: 4 20 mA
Max. load resistance: 500 :
DDG 10 to 100 (DDG 2 without illustration) Pressure measuring ranges:2) 3)
DDG 2: 0 to 0.2 bar
DDG 10: 0 to 1.0 bar 1) Greater distances to be extended by customer
DDG 20: 0 to 2.0 bar up to 25 m: 3 x 0.75 mm2, shielded
(Dimensions in mm), up to 250 m: 3 x 1.5 mm2, shielded
DDG 40: 0 to 4.0 bar 2) Other pressure measuring ranges on request
DDG 60: 0 to 6.0 bar 3) Selection of pressure measuring range to suit
DDG 100: 0 to 10.0 bar pump performance point
DDG impulse amplifier Terminal diagram
max. 250 m (2 x 1,5 mm2) max. 750 m (2 x 1,5 mm2)
1 + + +
4> 2 1
CR
2
4-20 mA 4-20 mA
3 +
- 7 1 - 2
Wilo- 9 10
signal
transmitter DDG
- +
24V= 230V 50Hz
Measuring transformer DDG
~
Transformer DDG
230V 50Hz
Wall-mounted impulse amplifier (measuring > Technical Data

transducer) installation for amplifying sig- Maximum power
nals from the Wilo-DDG signal transmitter consumption: 5 VA
(Dimensions in mm), for cable lengths in excess of 250 m. Protection class: IP 54
Fixing sundries provided by customer Delivery including DDG power supply unit. Ambient temp.: 0C to +40C
> Connection data > Signal cables:
Operating voltage: 230 V/50 Hz Input: 2 x 1.5 mm2,
Current input/output: 0 20 mA 250 m max. length, shielded
Max. fuse size: 10 A Output: 2 x 1.5 mm2,
750 m max. length, shielded
Max. input resistance: 50 :
Max. load resistance: d 600 :

DDG impulse selector
Impulse selector (evaluator) for control- > Technical Data
panel installation (rail mounting) for signal Max. power consumption: 8 VA
selection for two to four DDG measuring Protection class:I IP 00
points. Ambient temp.: 0C to +40C
> Connection data > Signal cables:
Operating voltage: 230 V/ 50 Hz Per input: 2 x 1.5 mm2,
Cooling
Current input (2 to 4 x): 0 20 mA 250 m max. length, shielded
Current output: 0 20 mA Per output: 2 x 1.5 mm2,
Max. fuse size: 10 A 750 m max. length, shielded
Max. input resistance: 50 :
Max. load resistance: d 1000 :
DDG power supply unit

Wall-mounted power supply unit installa- > Technical Data
tion for supplying power to the DDG signal Protection class: IP 54
transmitter in conjunction with the DDG Ambient temp.: 0C to +40C
impulse selector.
> Connection data

Operating voltage: 230 V/ 50 Hz
Output voltage: 24 V DC
Output current: 0 20 mA
TSG signal transmitter
70 Pipe-attached contact temperature sensor. > Technical Data

Included in scope of delivery with KTY 10 Protection class: IP 43
temperature board. Temp. range: 0C to + 150C
Solar thermal
15
With 2 pcs. spring fasteners for attachment
to pipes up to DN 100,
1 tube thermolube,
5 m connection cable to the switchgear1)
(2 x 0.75 mm2, shielded).
1) Greater distances to be extended by customer
up to 25 m: 3 x 0.75 mm2, shielded
> Connection data
KTY 10 PTC thermistor up to 250 m: 3 x 2.50 mm2, shielded
- at +25C: 2 k:
- at +90C: 3.09 k:
Max. current: 2 mA

Outdoor temperature sensor KTY/ PT
38 35 Transmitter for wall mounting for outdoor > Technical Data

temperature indication. Protection class: IP 65
Temp. range: 25 C to +80 C
- Connection line (on-site)
65
65
53

4,2
M16
50
KTY 10 temperature board
Additional board for upgrading Wilo-CR- > Technical Data

T (feed) T (return) T (external)
System switchgear series for utilisation of Measuring
the control modes: range: T: - 20 ... +150 C
+ - + - + -
- Differential temperature control ('T) 'T: t 10 K
X3 1 2 3 4 5 6 - Feed / return temperature control (T) Resolution: 10 bits
- Differential pressure temperature-super- Accuracy: 0.2% of upper limit
imposed ('p-T) + transmitter tolerance
> Design Ambient
temperature
temperature
temperature
3 analogue inputs for TSG temperature temperature: 0 C to +40 C

External
sensors: Dimensions: 100 mm x 120 mm

Return
Feed
- Feed temperature (+T) Weight: about 0.5 kg

- Return temperature (-T)
Terminal diagram, KTY 10 temperature board
- Temperature reference value (T)
Fixation material, CAN bus cable and 2 pcs.
TSG temperature signal transmitters are
included in the scope of delivery.
PT 100 temperature board

System switchgear series for utilisation of Measuring
T (feed)
+ -
T (return)
+ -
T (process)
+ - the control modes: range: T: - 20 ... +150 C
X3 1 2 3 4 5 6 7 8 9
- Differential temperature control ('T) 'T: t5 K
- Feed / return temperature control (T) Accuracy: 2 K (in reference to
- Differential pressure temperature-super- standard values as per
temperature
temperature
temperature
imposed ('p-T) DIN IEC 751 )

External
Return
> Design + transmitter tolerance

Feed
3 Analogue inputs for PT temperature sen- Ambient

Two-wire
sors 100 in 2-/ 3- and 4-conductor tech- temperature: 0 C to +40 C
circuit
nology to be provided on-site by the cus- Dimensions: 100 mm x 120 mm
Three-wire
tomer: Weight: about 0.5 kg
circuit - Feed temperature (+T)
- Return temperature (-T)
- Temperature reference value (T)
Terminal diagram, PT 100 temperature board Fixing sundries and CAN-bus cable are

DDC board
16 17 18 19
Res.2
System switchgear series for remote control Analogue input: manipulated varia-
S1 by external monitoring units (e.g. BA or ble
DIG.3
I U
0/4 0 DDC substation). Measuring range: 0 - 10 V,
20 mA 10 V
> Design 0 / 4 - 20 mA
SL- SL- PT SW External Param. Analogue 1 analogue input for external manipulated ( min.- max.
Cooling
ZU AB 1/2 Quit 2 IN 2
variable (speed adjustment during DDC speed)
In +
operation) Input resistance: 10 k: or50:
X3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
8 digital inputs for connecting external Resolution: 10 bits
potential-free pushbuttons for Accuracy: 0.2% of upper limit
Analogue, external
- Peak-load cut-in + transmitter toler-

parameter record
Peak-load cut-in
External fault
- Peak-load deactivation
conrmation
ance
deactivation
changeover
Pump Duty
Peak-load
Change of
Setpoint
- Pump duty cycling Digital inputs:

Cycling

- Setpoint switchover Input level: 24 VDC / 1 mA
- Confirmation of the collective fault signal Dielectric strength: 250 VAC
Terminal diagram, DDC board - Parameter-record switchover Max. cable length: 100 m
- Control input 0/ 2 -10 V or 0 / 4 - 20 mA Terminal cross-sections:1.5 mm2
- Signal input DIG 3 Ambient temp.: 0 C to +40 C
Fixing sundries and CAN-bus cable are Dimensions: 100 mm x 120 mm
included in the scope of delivery. Weight: about 0.5 kg
Control board
Pump 1/3/5 Pump 2/4/6 Additional board for upgrading Wilo-CR- > Technical Data
System switchgear series for Manual 0 Selector switch: P1 / P2, P3 / P4,
function
function
Release
Relesae
Control
Control
Manual
Manual
Automatic operating-mode selection for P5 / P6

X3 1 2 3 4 5 6 7 8 9 10 11 12 max. 2 pumps (e.g.: 5-pump system will Control inputs: 2 x Repair switches
require 3 pcs. control boards). Switchover (On / Off for each
Solar thermal
for each pump individually by potential-free pump)
control switches provided by customer. 4 x control switches
operation
operation
function
function
Release
Release
Control
Control
Manual
Manual
(Manual 0 Auto-
> Function matic for each pump)
Pump 1/3/5 Pump 2/4/6
Manual 0 Automatic switchover by a Input level: 24 VDC / 1 mA
potential-free two-way make contact with Voltage
Terminal diagram, control board
central Off position for each pump, pro- resistance: 250 VAC
vided by the customer. Max. cable length: 100 m
Operating mode: Terminal
- Manual: pump in mains operation cross-section: 1.5 mm2
- 0: Pump Off Ambient temp.: 0C to +40C
- Automatic: Pump on standby for auto- Dimensions: 100 mm x 120 mm
matically controlled opera- Weight: about 0.5 kg
tion
Connection for customer-provided repair
switches with auxiliary contact:
- closed: pump enabled
- open: pump disabled
Fixing sundries and CAN-bus cable are

Signal board 1 2
Pump 1 Pump 2 Transformer WM Analog

OUT System switchgear series for individual run/ Analogue output: Actual value
+ -
single fault signals for single and twin-head Measuring range: 0 10 V,
X1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 pump systems. 0 / 4 20 mA
(speed or transmitter)
> Function Input resistance: 10 k: or 50:
disburbance
disturbance
disturbance
- Potential-free signal contacts for operation

Low water
Operating
Operating
Operating
Resolution: 10 bits
DDG or
speed
(NO contact) and fault (NC contact) of: Accuracy: 0.2% of upper limit
Pump 1 Pump 2 FU
pump 1, pump 2, frequency converter + transmitter
- Signalling the digital inputs DIG2 or DIG3, tolerance
e.g. frost (heating) or low water (pressure Signalling contacts:
Terminal diagram, signal board 1 - 2
boosting) Max. switch rating: max. 250 VAC / 2 A
- Analogue output for actual speed value or min. 12 VDC / 10 mA
actual-value transmitter (preselectable) Max. cable length: 100 m
Fixing sundries and CAN-bus cable are Terminal
included in the scope of delivery. cross-sections: 1.5 mm2
Ambient temp.: 0 C to +40 C
Dimensions: 120 mm x 120 mm
Signal board 3 6
Pump 3 Pump 4 Pump 5 Pump 6

System series switchgears for individual run/ Signalling contacts:
single fault signals for three- to six-pump Max. switch rating: max. 250 VAC / 2 A
X1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
systems (signalling board 1 2 also min. 12 VDC / 10 mA
required). Terminal
disturbance
disturbance
disturbance
disturbance
cross-sections: 1.5 mm2

Operating
Operating
Operating
Operating
> Function Ambient temp.: 0 C to +40 C

Pump 3 Pump 4 Pump 5 Pump 6 - Potential-free signalling contacts for Dimensions: 120 mm x 120 mm
operation Weight: about 0.5 kg
- (normally open contact) and malfunction
Terminal diagram, signal board 3 - 6 (normally closed contact) of:
pump 3, pump 4, pump 5, pump 6
Fixing sundries and CAN-bus cable are

Contents
Series overview 422
Planning Guide 426
Cooling
Pump Control Wilo-IR-Monitor 429
Product Description 429
Wilo-IF-Moduls Stratos, Wilo-IF-Moduls 431

Technical Data 431
Function overview Wilo-Stratos pumps with

Wilo-IF-Moduls Stratos 432
Function tables 432
Wilo-IF-Moduls Stratos for Single-Head Pumps 435
Wilo-IF-Moduls Stratos for Twin-Head Pumps 440
Function overview Wilo-TOP-E/-ED with Wilo-IF-Moduls 445

Function tables 445
Wilo-IF-Moduls for Single-Head Pumps 449
Wilo-IF-Moduls for Twin-Head Pumps 451
Function overview Wilo-IP-E/IL-E and DP-E/DL-E with

Wilo-IF-Moduls 447
Function tables 447
Wilo-IF-Moduls for Single-Head Pumps 449
Solar thermal
Wilo-IF-Moduls for Twin-Head Pumps 451
Wilo-Protect-Modul 453
Function overview 453
Wilo-Protect-Modul C for single-head pumps 455
Wilo-Protect-Modul C for twin-head pumps 457
Control Technology Wilo-Control AnaCon 460
Wilo-Control DigiCon 462
Wilo-Control DigiCon-A 464


Pump Control
Series overview
Operating and service unit

Wilo-IR-Monitor
Remote control with infrared interface for electronically controlled Wilo pumps
Commissioning and diagnostic instrument/tool
Extension of pump functions
Rotation test unit for all kinds of pumps and IEC standards motors
Wilo-Stratos interface converter modules

Wilo-IF-Modul Stratos PLR
Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Serial digital PLR interface for connection to BA building automation via
- Wilo interface converters or
- company-specific coupling modules
twin-head pump management with communication capability (time-, load- and fault-
sensitive)
Wilo-IF-Modul Stratos LON

Serial digital LON interface for connection to BA building automation via LONWORKS
networks:
- LONTALK protocol
- LONMARK conformity
sensitive)
Wilo-IF-Modul Stratos Ext. Aus

Control input 0- 10 V (remote speed or setpoint adjustment) for connection to BA building
automation
sensitive)

Pump Control
Series overview
Wilo-IF-Modul Stratos Ext. Min
Control input Overriding Min (setback mode without autopilot)
Control input 0 - 10 V (remote speed or setpoint adjustment) for connection to BA building
automation
sensitive)
Cooling
Wilo-IF-Modul Stratos SBM

Collective run signal
Control input 0 - 10 V (remote speed or setpoint adjustment) for connection to BA building
automation
sensitive)
Interface converter modules
Solar thermal
Wilo-IF-Modul PLR
retrofittable plug-in module for pump types with IR interface

- Wilo-TOP-E/ED
- Wilo-VeroLine-IP-E
- Wilo-VeroTwin-DP-E
- Wilo-CronoLine-IL-E
- Wilo-CronoTwin-DL-E
serial digital PLR interface for connection to BA building automation via:
twin-head pump management with communication capability (time-, load- and fault-sensitive)
Wilo-IF-Modul LON
retrofittable plug-in module for LON-compatible pump types with infrared interface
- Wilo-TOP-E/ED
- Wilo-VeroLine-IP-E
- Wilo-VeroTwin-DP-E
- Wilo-CronoLine-IL-E
- Wilo-CronoTwin-DL-E
serial digital LON interface for connection to BA building automation
- LONTALK protocol
- LONMARK conformity
twin-head pump management with communication capability (time-, load- and fault-sensitive)

Pump Control
Series overview
Wilo-Protect-Modules
Wilo-Protect-Modul C (single-head pumps)
Plug-in module for single-head pumps of series Wilo-TOP-S/-Z, as well as Wilo-TOP-RL and
Wilo-SE with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz.
Not suitable with controlled voltage supply (e.g. Wilo-AS-System, Wilo-CR-System).
Wilo-Protect-Modul C (twin-head pumps)
Plug-in module for twin-head pumps of the series Wilo-TOP-SD (2 pieces Wilo-Protect-
Modules C) and Wilo-SE-TW (2 pieces Wilo-Protect-Modules C) with mains connection
1~230 V, 50 Hz or 3~400 V, 50 Hz.
Not suitable with controlled voltage supply (e.g. Wilo-AS-System, Wilo-CR-System).

Pump Control
Series overview
Building Automation BA/Control Technology

Series: Wilo-Control AnaCon
Analogue interface converter for the universal connection of communication-capable Wilo
pumps with serial, digital PLR interface to on-site monitoring units as per VDI 3814.
Cooling
Series: Wilo-Control DigiCon
Digital interface converter for the universal connection of communication-capable Wilo

pumps with serial digital PLR interface to on-site monitoring units with digital RS 485 inter-
face.
Solar thermal
Series: Wilo-Control DigiCon-A (manual operation panel)
Manual operation level for Wilo-Control DigiCon for expanded communication-capable Wilo
pumps with serial digital PLR interface to on-site operating levels in accordance with
VDI 3814.
The Wilo-Control DigiCon-A manual operation level allows the superordinate control of
pumps connected to the Wilo-Control DigiCon interface converter.

Pump Control
Planning Guide
Building automation (BA)

Automatically controlled processes have become vitally important in The BA has the task of controlling the dependencies between the
advanced building services technology. This particularly applies to all different trades involved in the technical building equipment (TGA). It
building and mechanical services in the areas of: is in particular the facility management that requires the intersec-
- Heating systems tional exchange of information and data in order to run the building
- Cooling systems or estates with optimum efficiency and economy. As field devices,
- Ventilation systems pumps are to be seen as components indispensable for operations in
- Heat pump installations the TGA that utilise high power consumption. Operational reliability
- Combined heat and power plants and economic efficiency of pumps and pump systems are guaranteed
- Water Supply to the greatest possible extent by central availability and monitoring
- Drainage, sewage handling of these pumps and pump systems.
Due to the rapid technical advances made in the areas of electrical
engineering/electronics, potential-free contacts and analogue unit
signals are being successively superseded by bus systems.
Operating Programming Data interface System System

station / unit unit for special for special
operating unit applications applications
Management
Network
Network
Data interface Data processing

unit apparatus /
Server station
Programming Operating Data interface System

unit station / unit for special
operating unit applications
Automation
Network
Operating unit Communications unit / Application-specic Controller /

Controller / control and Automation station /
ASR regulatory unit ASR
Space / Local overriding

Operating unit operating units
Field
Network
M M M M
Connections within the functional levels Venetian blinds / protection against sunlight
Connections between the functional levels Light / Dimming
Fig.: Building automation - schematic diagram

Pump Control
Planning Guide
Integration in BA physical actual data. The latest sensor technology records hydraulic
Different communications connections, depending on the kind and and electrical pump data and makes them available via a PLR or
extent of a BA system, are required to communicate with signals, LON serial digital interface of the BA. All this information can be
commands or data exchange. exchanged between a pump with communication capability (acces-
In Germany, design and functions of BA systems are precisely defined in sory modules required) and another BA unit via a 2-lead cable.
standard specification VDI 3814. The scope of communication is crucial Pumps with communication capability are:
in determining whether potential-free contacts and analogue signals Stratos/Stratos-Z/Stratos-D with IF-Moduls
(2 control cables are required for each kind of information) or intelligent TOP-E/-ED with IF-Moduls
Cooling
bus systems (all data via a bus line) are used for data transmission. CronoLine-IL-E/CronoTwin-DL-E with IF-Moduls
Wilo pumps as well as their optional accessories are equipped with VeroLine-IP-E/VeroTwin-DP-E
control terminals and respective internal relays enabling communica-
tion facilities in line with VDI 3814 requirements. Systems integration
The demands made of communication capabilities and functionality
Principle of operation: are guided through ever more complex hierarchies of building auto-
mation as a result of the rising demands made of mechanical services

equipment (TGA - also referred to as technical building equipment) in
Input NO contact SPDT contact
large building projects. This leads to a situation where components at
the field level are becoming increasingly technically sophisticated,
because - among other things - they also fulfil functional needs at
the automation level. In order to lower installation costs and thus
investment costs of technical building equipment, and thus also
Fault signal in Run signal in those associated with pump systems, while at the same time increas-
compliance compliance Connection
with VDI 3814 with VDI 3814 optional ing their economic efficiency and reliability, it is necessary to use
Illustration: systems with open communications and distributed intelligence.
De-energised idle state (relay not active) The Wilo-Control automation and monitoring system offers:
Monitoring and control in accordance with VDI 3814 with
- potential-free contacts
Mains voltage Control input Signalling relay - analogue signals
Overriding Off Serial digital Interface PLR (Wilo-specific hardware and protocol) of
SBM SSM
pumps with communication capability is star-connected via a
Off 1) 0 0 2-lead cable to a Wilo interface converter or a company-specific
Solar thermal
closed 1 0 coupling module (I/O module). This connection permits transmission
On
open 0 0 links of up to 200 m. Additional advantages are:
On; closed 0 1 - locking protection
Pump faulty open 0 1 - immunity to interference
0 = relay inactive SBM = collective run signal - small cross-sections (0.75 mm2)
1 = relay active SSM = collective fault signal - ECM-protected at both ends
1) Mains system voltage Off = total breakdown of electronics system
- isolated
- interference-voltage-proof up to 250 VAC
It is also possible to effect external control functions such as Over- Serial bus-compatible Interface RS 485 (standard hardware, Wilo-
riding Off and Overriding Min. by means of customer-provided specific protocol) with digital interface converter for communication
potential-free contacts, with digital monitoring units. The data protocol is to be co-ordinated
offering the following combinations: with respective BA manufacturer.
Overriding Off: Serial bus-compatible Interface LON with LONTALK protocol and
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls transceiver type FTT10A for connecting electronically controlled
- TOP-E/-ED (P2 t 350 W) LON-compatible Wilo pumps with infrared interfaces to LONWORKS
- CronoLine-IL-E/CronoTwin-DL-E networks. The LONWORKS technology offers installation advantages
- VeroLine-IP-E/VeroTwin-DP-E such as:
Overriding Min.: - locking protection
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls - immunity to interference
Overriding Off, Overriding Max and Overriding Min: - small cross-sections (0.75 mm2)
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Moduls Stratos PLR - screened cable not required

and analogue interface converter - ECM-protected at both ends
- TOP-E/-ED with IF-Moduls PLR and Wilo-Control AnaCon - isolated
- VeroLine-IP-E/VeroTwin-DP-E with Wilo-Control AnaCon - interference-voltage-proof up to 250 VAC
- CronoLine-IL-E/CronoTwin-DL-E with IF-Moduls PLR and Wilo- - freely selectable topology.
Control AnaCon
In addition to these functions the new pumps with communication
capabilities feature the option of logging an extensive number of

Pump Control
Planning Guide
LON is an open, non-manufacturer-specific system which enables

open, intersectional communication between different components
and systems. It thus offers advantages to planner, installer and oper-
ator, such as:
Intersectional trade integration
Non-manufacturer-specific
Creation of functional added values
Avoidance of installation and planning errors thanks to a standard-
ised data interface (prerequisite: no changing transfer media)
Reduction of installation expenditure in comparison with stand-
alone systems
Reduced investment costs through multiple utilisation of sensors
No expensive gateway solutions are required for data communication
between stand-alone systems
Flexibility in the event of modifications and retrofitting
Reduced operating costs thanks to intelligent energy management
Efficiency and operational reliability due to hydraulic load manage-
ment in heating/ventilation/air-conditioning installations
Overall transparency due to centralised displays, interventions and
monitoring
Standardised and transparent operation of equipment and building-
services systems
LONWORKS provides for 2 directions of communication:
Vertical communication between components on the field level and
automation stations on the automation level
Horizontal communication between components at the field level
It is horizontal communication in particular which allows the set-up
of decentralised structures which operate without higher-level auto-
mation stations. It has thus become possible to realise previously
expensive control tasks with significantly lower installation expendi-
ture; e.g. a controlled pump with communication capability can
exchange data directly via LON with a valve, a differential-pressure
sensor or a boiler control system and undertake control tasks. In
parallel fashion, the pump can send electrical and hydraulic operating
data for statistical conditioning and if necessary fault and run/
process signals to the higher-level control room and receive higher-
level commands from this control room.
Communication takes place with the standardised LONTALK protocol
and utilises the firmly defined network variables of the LONMARK
Pump Controller Object for HVAC Applications functional profiles.
Operating-data management by BA
Data management by BA systems allows the logging and recording of
cyclical and eventful data, e.g.:
Maximum output data for 'p and Q
Minimum output data for 'p and Q
Current power consumption P1
Operating hours
Cumulative power consumption
Status reports
Fault reports with date, time and cause
The multitude of the information and functions listed allows specific
energy and maintenance management and thus contributes to
reducing costs.
It is thus feasible, by relating the performance and work data to the
measured heating load, to assess overall plant efficiencies and per-
formance data.

Pump Control
Series description Wilo-IR-Monitor
Wilo-IR-Monitor Technical Data
Wilo-IR-Monitor
Vibration resistance DIN EN 60068-2-6
Operating temperature -10 C to +40 C
Storage temperature -20 C to +70 C
Cooling
Transmit/receive range max. 8 m
Display 50 x 50 mm,
with switch-on backlighting
Voltage supply 2 pc. Mignon alkali battery cells
1.5 V size AA
(included in the scope of delivery)
Operating duration about 24 hrs. when on and

illuminated
Data buffer EE-Prom
Fig.: Wilo-IR-Monitor; Operating and service unit for pump monitoring

Automatic interchange linkup
The information exchange between the IR-Monitor and the pump is
Application
wireless by infrared light. An automatic interchange built-up will, on
Modern operating and servicing equipment for user-friendly remote
congested plant layouts (e.g. a number of pumps installed closely
control of the electronically controlled Wilo pumps with infrared
side-by-side), avoid the simultaneous activation of different pumps
interface of the following Wilo series:
and will thus establish a correct data exchange between the selected
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD
pump and the IR-Monitor. Manual coding of the individual pumps is
- TOP-E/-ED
not required.
- VeroLine-IP-E
- VeroTwin-DP-E
Data memory
Solar thermal
- CronoLine-IL-E
Operating data logged immediately prior to a fault event will be
- CronoTwin-DL-E
recorded in the pump and be made further use of for data analysis
The IR-Monitor can be used in conjunction with all conventional
with the IR-Monitor.
glandless and glanded pumps without IR interfaces. It is capable of
checking the direction of rotation, the rotating-field frequency and
the current operating status of each pump and standard motor with Statistical functions
The hydraulic performance (volumetric flow) of the relevant pump
the IR-Monitor.
can be viewed with the IR-Monitor in a statistical histogram.
The Wilo-IR-Monitor serves to remotely monitor the numerous pump
The load profile of the hydraulic plant will thus become perceptible
functions by wireless control. All operating steps and status reports
over the range of a defined operating period.
are clearly graphically displayed.
A non-fading data memory (EE-Prom) is available for the buffering of
Functional features of the IR-Monitor are closely linked with the
statistical and preset values
attributes of the high-efficiency and/or energy-saving pumps. Oper-
ation of the IR-Monitor corresponds to that of the pump itself, i.e.
Modification and confirmation of the values that have been newly Battery monitoring
adjusted is carried out by rotating and pressing the red operating Battery condition is subject to constant check. A warning light will be
button (one-button operation). displayed to indicate fading capacity
The functional capacity has mainly been tailored for the use by con-
tractors and service personnel.
Design
Shock resistant due to its sturdy and robust plastic casing and the
scratch-resistant monitor screen. A carrying case for additional pro-

tection is also included in the scope of delivery.

Pump Control
Series description Wilo-IR-Monitor
Series Main menu

descrip- The main menu of the IR-Monitor is divided into 6 function menus:
tion Wilo-
IR-Monitor Menu 1: Communication
This menu initiates the automatic linkup between
the IR-Monitor and the pump.
Selective activation of individual pumps within a set
of pumps d 1000 : is also possible here.
Menu 2: Display
Here it is possible to read system data, e.g. actual
electrical and hydraulic values, operating status,
operating mode, fault reports.
For correct interpretation, the display always distin-
guishes clearly between Single- and Twin-head
pump.
Menu 3: Operate
In this menu, data can be both displayed (current
setpoint value) and changed, e.g. control mode,
setpoint value, pump ON/OFF, disabling the manual
operating level at the pump (pump ON/OFF, Ext.
Aus and SSM remaining active).
Menu 4: Statistics
So that operating periods can be analysed, this
menu offers clearly definable histograms of hydrau-
lic performance (volumetric flow Q), thus giving an
appreciation of the system load conditions over a
definable operating period. It also records hours-
run and operating data.
Menu 5: Service
In the service menu the user is given the open of
fault diagnosis, fault statistics, function-testing the
pump, the IR-Monitor and the serial digital inter-
face, as well as direction-of-rotation check and
frequency measurement of the rotating field.
The latter two checks can also be conducted with
all conventional pumps without IR interface.
Menu 6: Adjust
Language selection, contrast and time-out set-
tings, changing and activating the personal pass-
word are available to adapt the IR-Monitor to suit
individual requirements.

Pump Control
Technical Data Wilo-IF-Moduls Stratos, Wilo-IF-Moduls
IF-Modul Stratos Ext. Aus
IF-Modul Stratos Ext. Min

IF-Modul Stratos LON
IF-Modul Stratos PLR
IF-Modul Stratos
IF-Modul LON
IF-Modul PLR
SBM
Cooling
Terminal cross-section 2.5 mm2 2.5 mm2 1.5 mm2
Maximum cable length 1000 m for bus topology with
max. 3 m long spur lines
200m 500 m for free topology, with max. 100 m
400 m between two nodes commu-
nicating with each other

Bus cable min. 2 x 0.34 mm2, drilled (10 t/m),
Cable
cable shielded, Cable shielded
shielded
(e.g. J-Y(st)Y 2 x 2 x 0.8 mm2)
Transceiver FTT 10 A
Voltage supply 5 V=/15 V= via pump
Current consumption 30 mA
Neuron ID 2-part sticker with barcode of

Neuron ID
Protocol LONTalk
Contact rating 24 VDC, 24 VAC,

10 mA 0.2 A
Dielectric strength 250 V AC
Solar thermal
Control input 0 - 10 V
Terminal cross-section 1.5 mm2

Maximum cable length 25 m (cable shielded)
Dielectric strength 24 V =
Input resistance of voltage input >100 k:
Accuracy 5%


Pump Control
Function overview Wilo-Stratos pumps with Wilo-IF-Moduls Stratos
Function Wilo-Stratos/Stratos-Z with IF-Modul Stratos Wilo-Stratos-D/Stratos-ZD with 2 x IF-Modul Stratos

overview
Wilo-Stra-
tos pumps
with Wilo-
IF-Moduls
Stratos
Integrated electronic performance control for operation at constant/ Integrated electronic performance control for operation at constant/
variable differential pressure variable differential pressure
- simplifies pump configuration - simplifies pump configuration
- duty point-adjustable - duty point-adjustable
- reduces noise and saves electricity - reduces noise and saves electricity
Integrated full motor protection Integrated full motor protection
Thermal insulation as standard Twin-head pump switchover valve
Retrofittable Stratos IF-Modul for function expansion Retrofittable Stratos IF-Modul for function expansion
Function table Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
Wilo-Stratos Wilo-Stratos-Z Wilo-Stratos-D Twin-head pumps

Function
single-head pumps single-head pumps twin-head pumps Wilo-Stratos-ZD
1~230 V/50 Hz
Manual functions
Pump ON/OFF
Setting control mode
('p-c, 'p-v, 'p-T, manual control mode)

Setting setpoint differential-pressure value
Setting speed (manual setting)
Automatic functions
Stepless performance control' p-c

Stepless performance control' p-v
Stepless performance control 'p-T
Automatic setback in low-load periods (e.g. at night)
Full motor protection with fault trip

Pump Control
Function table Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD (Continued)
Wilo-Stratos Wilo-Stratos-Z Wilo-Stratos-D Wilo-Stratos-ZD
Function
single-head pumps single-head pumps twin-head pumps twin-head pumps
Control input Overriding Off 1) 1) 1) 1)

Control input Overriding Min 2) 2) 2) 2)
Cooling
1) 2) 3) 1) 2) 3) 1) 2) 3) 1) 2) 3)
1) 2) 3) 1) 2) 3) 1) 2) 3) 1) 2) 3)
Signalling and display functions

Collective fault signal (potential-free NC contact),
for function details see Wilo-Control

Collective run signal (potential-free NO contact),
for function details, see Wilo-Control
3) 3) 3) 3)
Fault light
IR communication indicator light
Fault code
LC display for indicating pump data
Data exchange

the Wilo-IR-Monitor operating and service unit
8) 8) 8) 8)
Solar thermal
via Wilo interface converter or company-specific 4) 4) 4) 4)
coupling modules
LONWORKS network
5) 5) 5) 5)
Twin-head pump management

(2 single or 1 x twin-head pump)
Main/standby operation (automatic. fault-actuated
switchover/time-sensitive pump duty cycling)
6) 6) 6) 6)
cut-in and out)
6) 7) 6) 7) 6) 6)
1) IF-Modul Stratos Ext. Aus

2) IF-Modul Stratos Ext. Min
3) IF-Modul Stratos SBM
4) IF-Modul Stratos PLR
5) IF-Modul Stratos LON
6) Different combinations with Stratos IF-Modul possible, see Wilo-Control Pump Management Systems
7) Twin-head pump management with 2 single-head pumps only possible if the equivalent twin-head pump is also listed in the Wilo catalogue
8) Functions, see Function table for Wilo-IR-Monitor

Pump Control
Function Integrable dual pump management for

overview 1 x Wilo-Stratos-D/Stratos-ZD or
Wilo-Stra- 2 x Wilo-Stratos/Stratos-Z
tos pumps Functions of twin-head pump management that can be integrated:
with Wilo- - Main/Standby operation
IF-Moduls - Addition operation (efficiency-optimised peak-load cut-in and out)
Stratos - Base-load pump exchange after 24 hours of accumulated operating time
- Automatic fault-actuated switchover
Possible combinations of Stratos IF-Modul for integrated twin-head pump management
Stratos Ext. Aus
Stratos Ext. Min

Stratos LON
Stratos SBM
Stratos PLR
IF-Modul
IF-Modul
IF-Modul
IF-Modul
IF-Modul
Function 1)
Serial digital PLR interface for connection to BA building automa-

1 x MA
tion via Wilo interface converter or customer-provided coupling
1 x SL
modules
Serial digital LON interface for connection to LONWORKS net-
1 x SL 1 x MA
works, FTT 10 A transceiver
Input for potential-free NC contact with the function Ext. Aus 2)
Control input 0 - 10 V for remote speed adjustment or remote 1 x SL 1 x MA
setpoint adjustment 3)
Input for potential-free NC contact with the function Ext. Min 4)
Control input 0 - 10 V for remote speed adjustment or remote 1 x SL 1 x MA
Run signal SBM as potential-free NO contact 5)
1 x MA
Control input 0 - 10 V for remote speed adjustment or remote
1 x SL
MA = Master, SL = Slave
1) The control function acts on the entire twin-head pump.
The control function is put onto MA of the twin-head pump.
The SL of the twin-head pump receives the corresponding command from the MA via the DP interface of the IF-Modul (2-core connecting cable).
2) Both drives are stopped.
3) The control input 0 - 10 V has different additional functions, see table below and High-Efficiency Pumps Planning Guide.
4) The base-load pumps runs at minimum speed, the other drive is stopped.
5) Collective run signal indicates rotation of the corresponding drive (individual run signals separate for MA and SL).
Function of the analogue input 0 - 10 V in integrated dual pump management
Twin-head pump operating mode

Function 0 - 10 V Main-/ Standby operation Addition operation
/ +
Remote speed adjustment (DDC) - Speed of base-load pump follows voltage - Both pumps follow voltage signal with the
0 - 1 V: Off 1) signal same speed
1 - 3 V: Min. speed 1) - Base-load pump exchange after
3 - 10 V: nminnmax
24 operating hours
Remote setpoint adjustment 2) - Base-load pump controls differential - Efficiency-optimised On/Off control of
0 - 1 V: Off 1) pressure peak-load pump
1 - 3 V: Hmin - Base-load pump exchange after - Base-load pump exchange after
3 - 10 V: HminHmax
24 operating hours 24 operating hours
1) Observe switching hysteresis (ON/OFF), see High-Efficiency Pumps Planning Guide
2) If the Ext. Aus and Ext. Min functions are also required via potential-free contacts,
this calls for a Wilo-Control AnaCon and 2 x IF-Modul Stratos PLR.
All functions are then available at the Wilo-Control AnaCon.

Pump Control
Wilo-IF-Module Stratos for Single-Head Pumps
1 x Wilo-IF-Modul Stratos PLR
Plug-in module for Wilo-Stratos and Wilo-Stratos-Z Series single-
head pumps
> Additional functions

Serial digital Interface PLR for connection to BA building automation.
Connection via
Cooling
Transfer of the following data items as control commands to the pump:
- Control mode
- Setpoint Delivery head/Speed
- Pump ON/OFF
- setback mode

Transfer of the following data items as signals from the pump:
- Actual value, delivery head
- Actual value, volumetric flow
- Actual value, power consumption
- Actual value, power output
- Actual value, motor current
- Operating hours
- Actual value, speed
- Detailed fault reports
- Status reports
Twin-head pump interface DP for integrated dual pump manage-
ment of 2 x single- or 1 x twin-head pump (see Wilo-IF-Moduls
Stratos for twin-head pumps)
Terminal diagram
Solar thermal
Wilo-IF-Modul Stratos PLR Wilo-Stratos
Wilo-Stratos-Z
DP
L N PE SSM
PLR
1~230 V
Wilo Interface converter or Service/Accessories, Systems

company-specific coupling module

Pump Control
1 x Wilo-IF-Modul Stratos LON

head pumps

Serial digital LON interface for connection to LONWORKS networks.
Transfer of the following data items as control commands to the
pump:
- Operating mode
- Setpoint
- External sensor data
Transfer of the following data points as messages from the pump:
- Hydraulic operating data
- Electrical operating data
- Status reports
- Fault signals
Twin-head pump interface DP for possible integration of twin-head
pump management of 2x single or 1 x twin-head pump (see Wilo-
IF-Moduls Stratos for Twin-Head Pumps)
> Standards
LONMark Application Layer Interoperability Guidelines Version 3.2
LONMark Layers 1-6 Interoperability Guidelines 3.0
LONMark Functional Profile Pump Controller Object for HVAC
Applications
> Delivery status

The IF-Modul LON is supplied as Application unconfigured in line
with LONMark Application Layer Interoperability Guidelines.
Terminal diagram
> Documentation
Wilo-IF-Modul Stratos LON Wilo-Stratos You will find the following documentation on our homepage at
Wilo-Stratos-Z www.wilo.de (- Planning, - Data Records/CAD):
Applications
DP
Download Application over Network: *.NXE/*.APB
L N PE SSM External Interface Files: *.XIF/*.XFB
LON 1~230 V Device Resource Files: *.ENU/*.FMT/*.FPT/*.TYP
LONWORKS network

Pump Control
1x Wilo-IF-Modul Stratos Ext. Aus
head pumps

Input for potential-free NC contact with the function Ext. Aus
- Contact closed: pump operating under auto control
Cooling
- Contact open: pump stops
Control input 0 - 10 V for remote setpoint adjustment or remote
speed adjustment (cable shielded)
- Remote setpoint adjustment:
The setpoint value for integrated differential-pressure control is
determined for the pump via an analogue signal 0 - 10 V
(see High-Efficiency Pumps Planning Guide).

- Remote speed adjustment:
An external controller issues an actuating signal for remote speed
adjustment (DDC operation) (see High-Efficiency Pumps Planning
Guide).
The desired function must be activated at the pump.
DP twin-head-pump interface DP for possible integration of twin-
head pump management of 2 x single or 1x twin-head pump
(see Wilo-IF-Moduls Stratos for Twin-Head Pumps)
> Delivery status

The terminals of the Ext. Aus control input are bridged.
Solar thermal
Terminal diagram
Wilo IF module Stratos Ext. off Wilo-Stratos

Wilo-Stratos-Z
DP
L N PE SSM
0...10V
1~230 V
Ext.
off
Remote control
Remore potentialfree contact (input):

Pump Control
1 x Wilo-IF-Modul Stratos Ext. Min

head pumps

Input for potential-free NC contact with Ext. Min function
(setback mode without autopilot)
- Contact open: pump runs at fixed minimum speed
Guide).
DP twin-head-pump interface DP for possible integration twin-
head pump management of 2x single or 1x twin-head pump
> Delivery status

The terminals of the Ext. Min control input are bridged.
Terminal diagram
Wilo-IF module Stratos Ext. Min Wilo-Stratos

Wilo-Stratos-Z
DP
L N PE SSM
0...10V
1~230 V
Ext.
Min
Remote control
Ext. potential-free contact (input):
Closed contacts: Pump on
Open contacts: Pump "Min"
For remote actuation, remove bridge

Pump Control
1 x Wilo-IF-Modul Stratos SBM
head pumps

Collective run signal SBM as potential-free NO contact
- Contact closed: pump operates in the specified operating mode
Cooling

Guide).
DP twin-head-pump interface DP for possible integration of twin-
head pump management of 2x single or 1x twin-head pump
Terminal diagram
Solar thermal
Wilo-IF modul Stratos SBM Wilo-Stratos
Wilo-Stratos-Z
DP
L N PE SSM
0...10V
1~230 V
SBM*
External monitoring unit
* SBM: Collective run signal, normally open contact according

to VDI 3814 (load capacity of the potential-free NO contact:
0.2 A, 24 V~), see Wilo Control for function

Pump Control
Wilo-IF-Module Stratos for Twin-Head Pumps
2 x Wilo-IF-Modul Stratos PLR
Plug-in Modules for twin-head pumps of the series Wilo-Stratos-D/

Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pcs.).

Serial digital PLR interface for connection to BA building automation
via
pump:
- Control mode
- Pump ON/OFF
- setback mode
- Actual value volumetric flow
- Operating hours
- Status reports
pump management of 1 x twin-head or 2 x single-head pumps,
optionally with the following functions:
Terminal diagram
- Main/standby operation for automatic fault-actuated switchover to
the standby pump and automatic pump duty cycling after 24 hrs.
Wilo-Stratos-D Wilo-Stratos-D
Wilo-Stratos Wilo-Stratos running time
Wilo-Stratos-Z Wilo-Stratos-Z - Addition operation for efficiency-optimised On/Off control of the
Connecting cable, min. 2 x 0,75 mm2, lock-protected peak-load pump and automatic fault-actuated switchover to the
standby pump
DP DP (Included in the scope of delivery of the IF-Modul Stratos PLR: 2-core

PLR
L N PE SSM
PLR
L N PE SSM connecting cable, 670 mm long, a longer connecting cable to be pro-
1~230 V 1~230 V
vided by customer: Min. 2 x 0.75 mm2)
Master Slave
Wilo-IF module Wilo-IF module
Stratos PLR Stratos PLR
Wilo Interface Converter or
company-specific coupling module

Pump Control
Wilo-IF-Modul Stratos 1 x LON and 1 x PLR
For twin-head pump management a PLR module is required in addi-
tion to the LON function module.
The functions of the LON module are applicable to the entire twin-
head pump.
Cooling
In the LONWORKS network, data items are transmitted for the twin-
head pump as a complete single unit; there is no differentiation
between Master and Slave.

pump:
- Operating mode
- Setpoint
- Data from external sensors
- Status reports
- Fault signals
pump management of 1 x twin-head or 2 x single-head pumps,
Terminal diagram running time
- Addition operation for efficiency-optimised On/Off control of the
Solar thermal
Wilo-Stratos-D Wilo-Stratos-D peak-load pump and automatic fault-actuated switchover to the
Wilo-Stratos Wilo-Stratos
Wilo-Stratos-Z Wilo-Stratos-Z standby pump
Connecting cable, min. 2 x 0,75 mm2, lock-protected (Included in the scope of delivery of the IF-Modul Stratos PLR: 2-core
connecting cable, 670 mm long, a longer connecting cable to be pro-
DP DP
L N PE SSM L N PE SSM
LON 1~230 V PLR 1~230 V
> Standards
Master Slave
Stratos LON Stratos PLR Applications
LONWORKS network
> Delivery status
The LON IF-Modul LON is supplied as Application unconfigured in
line with LONMark Application Layer Interoperability Guidelines.
> Documentation
You will find the following documentation on our homepage at
www.wilo.com (- Planning, - Data Records/CAD):
Applications

External Interface Files: *.XIF/*.XFB
Device Resource Files: *.ENU/*.FMT/*.FPT/*.TYP

Pump Control
Wilo-IF-Modul Stratos 1 x Ext. Aus and 1 x PLR

tion to the Ext. Aus function module.
The functions of the Ext. Aus module are applicable to the entire
twin-head pump.

Input for potential-free NC contact with the Ext. Aus Function
adjustment (DDC operation). This actuating signal acts in:
- the active pump in each case in main/standby operation
- Both pumps simultaneously (synchronously) in parallel operation (also
see High-Efficiency Pumps Planning Guide).
pump management of 1 x twin-head or 2x single-head pumps,
Terminal diagram - Main/standby operation for automatic fault-actuated switchover to
Wilo-Stratos-D Wilo-Stratos-D running time
Wilo-Stratos Wilo-Stratos - Addition operation for efficiency-optimised switching on and off of
Wilo-Stratos-Z Wilo-Stratos-Z
the peak load pump and automatic fault-actuated switchover to the
Connecting cable, min. 2 x 0,75 mm2, lock-protected
standby pump (in the IF-Modul Stratos PLR scope of delivery:
2-core connecting cable, 670 mm long, a longer connecting cable to
DP DP be provided by customer: Min. 2 x 0.75 mm2)
0...10V PLR
1~230 V 1~230 V
Ext. > Delivery status
off
The terminals of the Ext. Aus control input are bridged.
Master Slave
Stratos Ext. off Stratos PLR
Remote contact
Ext. potential-free contact (Input):
Closed contacts: Twin-head pump on
Open contacts: Twin-head pump "off"

Pump Control
Wilo-IF-Modul Stratos 1 x Ext. Min and 1 x PLR
tion to the Ext. Min function module.
The functions of the Ext. Min module are applicable to the entire
twin-head pump.
Cooling
Input for potential-free NC contact with Ext. Min function (setback
mode without autopilot)
- Contact open: pump runs at fixed minimum speed

adjustment (DDC operation). This actuating signal acts on:
- Both pumps simultaneously (synchronously) in parallel operation
(synchronous)
(also see High-Efficiency Pumps Planning Guide).
Terminal diagram pump management of 1x twin-head or 2x single-head pumps,
Solar thermal
Wilo-Stratos-D Wilo-Stratos-D - Main/standby operation for automatic fault-actuated switchover to
Wilo-Stratos-Z Wilo-Stratos-Z
Connecting cable, min. 2 x 0,75 mm2, lock-protected running time
peak-load pump and automatic fault-actuated switchover to the
DP DP standby pump
0...10V PLR
1~230 V 1~230 V
Ext. (Included in the scope of delivery of the IF-Modul Stratos PLR: 2-core
Min
connecting cable, 670 mm long, a longer connecting cable to be pro-
Master Slave
Stratos Ext. Min Stratos PLR
> Delivery status
Remote contact
Ext. potential-fre contact (Input):
The terminals of the Ext. Min control input are bridged.
Closed contacts: Twin-head pump on
Open contactst: Twin-head pum "off"

Pump Control
2 x Wilo-IF-Modul Stratos SBM

For twin-head pump management an extra SBM function module is
required in addition to the SBM function module.

Collective run signal SBM as potential-free NO contact
- Contact closed: pump operates in the specified operating mode
- Twin-head pump operation:
The SBM contact operates as an individual run signal for the asso-
ciated drive.
adjustment (DDC operation). This actuating signal acts on:
- Both pumps simultaneously (synchronously) in parallel operation
(synchronous)
(also see High-Efficiency Pumps Planning Guide).
Terminal diagram pump management of 1x twin-head or 2x single-head pumps,
Wilo-Stratos-D Wilo-Stratos-D - Main/standby operation for automatic fault-actuated switchover to
Wilo-Stratos-Z Wilo-Stratos-Z the standby pump and automatic pump duty cycling after 24 hrs.
Connecting cable, min. 2 x 0,75 mm2, lock-protected running time
DP DP standby pump
0...10V 0...10V
1~230 V 1~230 V
SBM* SBM*
A connecting cable must be provided by the customer:
Min. 2 x 0.75 mm2
Master Slave
Wilo-IF-Modul Wilo-IF-Modul
Stratos SBM Stratos SBM
External control unit External
control unit
*SBM: Collective run signals, NO contact in compliance with VDI 3814
(Switch rating of volt-free NO contact 1A, 250 V~)
Function see Wilo-TOP-Control

Pump Control
Function overview Wilo-TOP-E/-ED with Wilo-IF-Module
Wilo-TOP-E with IF-Modul Wilo-TOP-ED with 2 x IF-Moduls
Cooling
> Integrated electronic performance control for operation at > Integrated electronic performance control for operation at
constant/variable differential pressure constant/variable differential pressure
simplifies pump configuration simplifies pump configuration
duty point-adjustable duty point-adjustable

reduces noise and saves electricity reduces noise and saves electricity
> Integrated full motor protection > Integrated full motor protection
> Thermal insulation as standard > Twin-head pump switchover valve
> Retrofittable IF-Modul for function expansion > Retrofittable IF-Modul for function expansion
Function table for Wilo-TOP-E and TOP-ED
Single-head pumps Wilo-TOP-E... Wilo-TOP-ED...

25/1-7 40/1-10 32/1-7 40/1-10
30/1-7 50/1-7 40/1-7 50/1-7
Function: 30/1-10 50/1-10 50/1-6 50/1-10
40/1-4 65/1-10 65/1-10
50/1-6 80/1-10 80/1-10
100/1-10
Solar thermal
1~230 V/50 Hz
Manual functions
Pump ON/OFF
Setting control mode ('p-c, 'p-v, 'p-T, manual
control mode)

Automatic functions
Stepless performance control ' p-c

Stepless performance control ' p-v
Stepless performance control 'p-T
Automatic setback in low-load periods (e.g. at night)



Pump Control
Function overview Wilo-TOP-E/-ED with Wilo-IF-Module
Function table Wilo-TOP-E and TOP-ED (Continued)
Single-head pumps Wilo-TOP-E... Wilo-TOP-ED...

25/1-7 40/1-10 32/1-7 40/1-10
30/1-7 50/1-7 40/1-7 50/1-7
Function: 30/1-10 50/1-10 50/1-6 50/1-10
40/1-4 65/1-10 65/1-10
50/1-6 80/1-10 80/1-10
100/1-10
Collective fault signal (potential-free NC contact) 5)

Run and fault indicator lights
Fault code
Data exchange


coupling modules
LONWORKS network
3) 3) 4) 4)

(2 single or 1 x twin-head pump)
(automatic. fault-actuated switchover/ 2) 4) 6) 2) 4) 6) 2) 4) 2) 4)
time-sensitive pump duty cycling)
Addition operation
(efficiency-optimised peak-load cut-in and out)
2) 4) 6) 2) 4) 6) 2) 4) 2) 4)
1) with 1 pc. IF-Modul PLR

2) with 2 pcs. IF-Moduls PLR/PLR
3) with 1 pc. IF-Modul LON
4) with 2 pcs. IF-Moduls LON/PLR
5) For function, see Wilo-Control Pump Management Systems, Planning Guide

Pump Control
Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Module
Wilo-VeroLine-IP-E/CronoLine-IL-E Wilo-VeroTwin-DP-E/CronoTwin-DL-E
Cooling
Integrated electronic performance control for operation at constant/ Integrated electronic performance control for operation at constant/
variable differential pressure variable differential pressure

- simplifies pump configuration - simplifies pump configuration
- duty point-adjustable - duty point-adjustable
- reduces noise and saves electricity - reduces noise and saves electricity
Integrated full motor protection Integrated full motor protection
Retrofittable IF-Modul for function expansion Twin-head pump switchover valve
Retrofittable IF-Modul for function expansion
Function table Wilo-IP-E/IL-E and DP-E/DL-E
Function: VeroLine-IP-E CronoLine-IL-E VeroTwin-DP-E CronoTwin-DL-E
3~400 V/50 Hz

Solar thermal
3~380 V/60 Hz
Manual functions
Pump ON/OFF
Setting control mode ('p-c, 'p-v, manual control
mode)

Automatic functions
Stepless performance control ' p-c

Stepless performance control ' p-v

Control input 0 - 10 V (remote speed adjustment)


Pump Control
Function overview Wilo-IP-E/IL-E and DP-E/DL-E with Wilo-IF-Module
Function table Wilo-IP-E/IL-E and DP-E/DL-E (Continued)
Function: VeroLine-IP-E CronoLine-IL-E VeroTwin-DP-E CronoTwin-DL-E
Collective fault signal

Collective run signal
Fault light
IR communication indicator light
Fault code
Data exchange


coupling modules
LONWORKS network
3) 3) 3) 4)

(2 x single-head or 1 x twin-head pump)
(automatic fault-actuated switchover/ 2) 4) 5) 2) 4)
time-sensitive pump duty cycling)
Addition operation (peak-load cut-in and out) 2) 4) 5) 2) 4)
1) with 1 pc. IF-Modul PLR

2) with 2 pc. IF-Moduls PLR/PLR
3) with 1 pc. IF-Modul LON
4) with 2 pc. IF-Moduls LON/PLR

Pump Control
Wilo-IF-Module for Single-Head Pumps
1 x Wilo-IF-Modul PLR
Plug-in module for single-head pumps of the series Wilo-TOP-E and
Wilo-VeroLine-IP-E/CronoLine-IL-E with infrared interface

via
Cooling
pump:
- Control mode 'p-c
- Pump ON/OFF

- setback mode
- Operating hours
- Status reports
DP twin-head pump interface for integrated dual pump manage-
ment of 2 x single- or 1 x twin-head pump (see Wilo-IF-Moduls for
twin-head pumps)
Solar thermal
Terminal diagrams
Wilo-IF module PLR Wilo-TOP-E Wilo-IF module PLR Wilo-IL-E
DP
PE L1 L2 L3
DP PLR 3 +24 V 3~400 V
L N PE SSM
2
1~230 V 1 0...10 V
PLR
SBM 0/4...20mA
Aux, no
+24V
In function
0...10V Ext.off SSM Ext.off
P1 500 W (P2 350 W)
Wilo Interface Converter or

company specific coupling module Wilo Interface Converter or
company specic coupling module

Pump Control
Wilo-IF-Module for Single-Head Pumps
1 x Wilo-IF-Modul LON
Plug-in module for LON-compatible single-head pumps of the series

Wilo-TOP-E and Wilo-VeroLine-IP-E/CronoLine-IL-E with infrared
interface

pump:
- Operating mode
- Setpoint
- Status reports
- Fault signals
DP twin-head pump interface for integrated dual pump manage-
ment of 2 x single- or 1 x twin-head pump (see Wilo-IF-Moduls for
twin-head pumps)
> Standards
Applications
Terminal diagram > Delivery status
The LON IF-Modul LON is supplied as Application unconfigured in
Wilo-IF modul LON* Wilo-TOP-E line with LONMark Application Layer Interoperability Guidelines.
> Documentation
You will find the following documentation on our homepage at
DP L N PE SSM www.wilo.de (- Planning, - Data Records/CAD):
LON
1~230 V LONMark Functional Profile Pump Controller Object for HVAC
Applications
+24V
In
0...10V Ext.off External Interface Files: *.XIF/*.XFB
P1 500 W (P2 350 W)
Device Resource Files: *.ENU/*.FMT/*.FPT/
* The picture does not show LONWORKS network *.TYP
the actual position of the terminals
Wilo-IF modul LON* Wilo-IP-E/IL-E
DP
PE L1 L2 L3
LON 3 +24 V 3~400 V
2
1 0...10 V
SBM 0/4...20mA
Aux,
no function
SSM Ext.off
* The picture does not show LONWORKS network

the actual position of the terminals

Pump Control
Wilo-IF-Module for Twin-Head Pumps
2 x Wilo-IF-Modul PLR
Plug-in Modules for twin-head pumps of the series Wilo-TOP-ED
and Wilo-TOP-E (2 pc.) and Wilo-CronoTwin-DL-E and
CronoLine-IL-E (2 pcs.) with infrared interface

Cooling
via
pump:
- Control mode

- Pump ON/OFF
- setback mode
- Operating hours
- Status reports
pump management of 1x twin-head or 2x single-head pumps,
Solar thermal
Terminal diagrams the standby pump and automatic pump duty cycling after 24 hrs.
running time
Connecting cable, min. 2 x 0.75 mm2, cannot be confused
Wilo-IF
modul PLR Wilo-TOP-ED/-E Wilo-IF modul PLR Wilo-TOP-ED/-E standby pump
Included in the IF-Modul PLR scope of delivery for TOP-ED/-E:

DP DP
L N PE
1~230 V
SSM L N PE
1~230 V
SSM 2-core connecting cable, 670 mm long
PLR PLR
Included with IF-Modul PLR scope of delivery for DL-E/-IL-E:
2-core connecting cable, 1800 mm long
+24V
+24V
In In
MA (Master) 0...10 V Ext.off SL (Slave) Ext.off
0...10 V
P1 500 W (P2 350 W) P1 500 W (P2 350 W)
Wilo interface converter or

a company-specic coupling module.
Connecting cable, min. 2 x 0.75 mm2, cannot be confused
Wilo-IF Wilo-DL-E/IL-E
modul PLR Wilo-DL-E/IL-E Wilo-IF-modul PLR
DP DP
PLR 3 +24 V 3~400V PLR 3 +24 V 3~400V
2 2
1 0...10V
1 0...10 V
SBM 0/4...20mA SBM 0/4...20mA

Aux, Aux,
no function no function
SSM Ext.off SSM Ext.off
Master Slave
Wilo interface converter or

a company-specic coupling module.

Pump Control
Wilo-IF-Module for Twin-Head Pumps
Wilo-IF-Moduls 1 x LON and 1 x PLR
Plug-in modules for LON-compatible twin-head pumps of the series

Wilo-TOP-ED and Wilo-TOP-E (2 pcs.) and Wilo-CronoTwin-DL-E
and CronoLine-IL-E (2 pcs.) with infrared interfaces.
tion to the LON function module.
The functions of the LON module are applicable to the entire twin-
head pump.

In the LONWORKS network, data items are transmitted for the twin-
head pump as a complete single unit; there is no differentiation
between Master and Slave.
pump:
- Operating mode
- Setpoint
- Status reports
- Fault signals
Twin-head pump interface DP for possible integration of twin-
head pump management of 1x twin-head or 2x single-head pumps,
Terminal diagrams
running time
Connecting cable, min. 2 x 0,75 mm2, lock-protected - Addition operation for efficiency-optimised On/Off control of the
Wilo-IF peak-load pump and automatic fault-actuated switchover to the
module LON* Wilo-TOP-ED/-E Wilo-IF module PLR Wilo-TOP-ED/-E
standby pump
Included in the IF-Modul PLR scope of delivery for TOP-ED/-E:
DP L N PE SSM DP L N PE SSM
1~230 V 1~230 V Included with IF-Modul PLR scope of delivery for DL-E/-IL-E:
LON PLR
+24V
+24V
In In
MA (Master) SL (Slave)
0...10 V Ext.off 0...10 V Ext.off
P1 500 W (P2 350 W) P1 500 W (P2 350 W)
> Standards
LONWORKS network
* Illustration does not reflect the actual position of the terminals
Applications
Wilo-IF Connecting cable, min. 2 x 0,75 mm2, lock-protected
module > Delivery status
LON* Wilo-DL-E/-IL-E Wilo-IF module PLR Wilo-DL-E/-IL-E The LON IF-Modul LON is supplied as Application unconfigured in
line with LONMark Application Layer Interoperability Guidelines.
DP DP
LON 3 +24 V 3~400 V PLR 3 +24 V 3~400 V > Documentation
2 2
1 0...10 V 1 0...10 V You will find the following documentation on our homepage at
SBM 0/4...20mA SBM 0/4...20mA www.wilo.de (- Planning, - Data Records/CAD): LONMark Func-
Aux,without Aux, without
function function tional Profile Pump Controller Object for HVAC Applications
SSM Ext.off SSM Ext.off
Master Slave Download Application over Network: *.NXE/*.APB
External Interface Files: *.XIF/*.XFB
LONWORKS network Device Resource Files: *.ENU/*.FMT/*.FPT/
* Illustration does not reflect the actual position of the terminals *.TYP

Pump Control
Function overview Wilo-Protect-Modul
Standard single-head pumps: Standard twin-head pumps:

Series Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE Series Wilo-TOP-SD/-SE-TW
3 speed stages 3 speed stages
Blocking current-proof or with full motor protection Blocking current-proof or with full motor protection
Thermal insulation as standard Twin-head pump switchover valve with delay
Retrofittable Protect-Modul for standard pumps for function Retrofittable Protect-Moduls for standard pumps for function
expansion expansion
Cooling
For potable water circulation systems on TOP-Z
Function table TOP-S/-Z/-SD/-RL/-SE/-SE-TW
Individual pump Twin-head pump

Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE Wilo-TOP-SD/-SE-TW

1~ 3~ 1~ 3~
Function:
Pump Pump with Pump Pump with Pump Pump with Pump Pump with
Protect- Protect- 2 pcs. 2 pcs.
Modul C Modul C Protect- Protect-
Modules C Modules C
1~230 V/50 Hz
3~400 V/50 Hz
3~230 V/50 Hz
Manual functions
3-stage variable speed control 1) 1)

Reset button 2) 2)
Solar thermal
Automatic functions
Motor Protection 3) 3) 3) 3)
Full motor protection with fault trip 2) 2)
Blockage detection with fault trip
External Off-/On-switching by potential-free

NC contact on-site

1) Pumps with P2 t 350 W: 2-stage speed control

2) Only pumps with P2 t 350 W
3) P2 d 100 W: Pumps with internal protection against unacceptably high winding temperatures
P2 = 180 W: WSK, motor protection only in conjunction with tripping units

Pump Control
Function overview Wilo-Protect-Modul
Function table TOP-S/-Z/-SD/-RL/-SE/-SE-TW
Individual pump Twin-head pump

Wilo-TOP-S/-TOP-Z/-TOP-RL/-SE Wilo-TOP-SD/-SE-TW
1~ 3~ 1~ 3~
Function:
Pump Pump with Pump Pump with Pump Pump with Pump Pump with
Protect- Protect- 2 pcs. 2 pcs.
Modul C Modul C Protect- Protect-
Modules C Modules C
Individual/collective fault signal, potential-free 1) 1)

Individual/collective run signal, potential-free
Indicator light
Fault light motor protection
Fault light blockage
Direction of rotation control
(2 single-head pumps)


1) Pumps with P2 t 350 W: 2-stage speed control

2) Only pumps with P2 t 350 W
3) P2 d 100 W: Pumps with internal protection against unacceptably high winding temperatures
P2 = 180 W: WSK, motor protection only in conjunction with tripping units

Pump Control
Wilo-Protect-Modul C for single-head pumps
Wilo-Protect-Modul C (single-head pumps)
> Wilo-Protect-Modul C for single-head > Additional functions
pumps Fault signal SSM as potential-free change-
Plug-in module for single-head pumps of over contact, can be adjusted to be an indi-
the series vidual or collective fault signal
Wilo-TOP-S Run signal SBM as potential-free change-
Wilo-TOP-Z over contact, can be adjusted to be an indi-
Cooling
Wilo-TOP-RL vidual or collective fault signal
Wilo-TOP-SE Control input Overriding Off by external
with mains connection 1~230 V, 50 Hz or potential-free contact (NC contact)
3~400 V, 50 Hz. Pump blockage is detected and signalised as
Not suitable with controlled voltage supply fault.
(e.g. Wilo-AS-System, Wilo-CR-System). Full motor protection with integrated fault
trip

Fault confirmation
Assignment Wilo-Protect-Modul C/Pump, Dimensions
Wilo-Protect- Motor Wilo-TOP-S... Wilo-TOP-Z... Wilo-TOP-RL Wilo-SE Dimensions [mm]

Modul C a5 l5
25/7.5, 30/4
25/5, 25/7 20/4 110-N, 125-N
Type 22 EM 1~230 V 30/6.5, 30/7.5
30/4, 30/5, 30/7 25/6 150-N, 200-N 27 61
40/4
40/4 30/7
Type 22 DM 3~400 V
25/10, 30/10
40/7, 40/10, 40/15 25/10
Type 32-52 EM 1~230 V 50/4, 50/7, 50/10 30/10
50/15, 65/7 40/7
65/10, 80/7
Solar thermal
25/10, 30/10
40/7, 40/10 25/10 28 63
40/15, 50/4, 50/7 30/10
50/10, 50/15 40/7
Type 32-52 DM 3~400 V
65/7, 65/10 50/7
65/13, 65/15 65/10
80/7, 80/10 80/10
100/10

Pump Control
Wilo-Protect-Modul C for single-head pumps
Dimension drawing
> Technical Data

Ambient temp.: max. +40 C
l5
Fluid temperature: -20 C to +110 C
Radio interference suppression level: N
Insulation class: F
4 cable feeds PG 9
(control cable -core max. 6).
No separate power supply required
a5 Mains terminals
Terminal cross-section: max. 2.5 mm
Signal terminals
Maximum switching capacity: 250 V/1 A
Control terminals Ext. Aus
Min. contact rating: 24 VDC, 10 mA
Terminal cross-section: min. 0.75 mm
max. 2.5 mm
Wilo-Protect-Modul C, Type 22 Wilo-Protect-Modul C, Type 32-52

1~230 V 1~230 V
Mains terminals Mains terminals
L N T1 T2 L N T1 T2
sw bl sw bl
MP1 MP2
ws ws
Control terminals
Control terminals
SSM SBM Ext. Off DP

SSM SBM Ext. Off DP
Wilo-Protect-Modul C, Type 22 Wilo-Protect-Modul C, Type 32-52

3~400 V 3~400 V
L1 L2 L3 T1 T2 T3 L1 L2 L3 T1 T2 T3
sw br gr sw br gr
MP1 MP2
ws ws
Control terminals
Control terminals
SSM SBM Ext. Off DP

SSM SBM Ext. Off DP

Pump Control
Wilo-Protect-Modul C for twin-head pumps
Wilo-Protect-Modul C (twin-head pumps)
> Wilo-Protect-Modul C for twin-head > Additional functions
pumps Fault signal SSM as potential-free change-
Plug-in module for twin-head pumps of the over contact, can be adjusted to be an indi-
series vidual or collective fault signal
Wilo-TOP-SD Run signal SBM as potential-free change-
Wilo-SE-TW over contact, can be adjusted to be an indi-
Cooling
or 2 pc. single-head pumps of the vidual or collective run signal
series Control input Overriding Off by external
Wilo-TOP-S potential-free contact (NC contact)
Wilo-TOP-Z Pump blockage is detected and signalised as
Wilo-TOP-RL fault.
Wilo-SE Full motor protection with integrated fault
with mains connection 1~230 V, 50 Hz or trip

3~400 V, 50 Hz. Fault confirmation
Not suitable with controlled voltage supply Integrated dual pump management with the
(e.g. Wilo-AS-System, Wilo-CR-System). functions
- Main/standby operation with time-sensitive
(24 h) switchover from main to standby
pump
- Fault-sensitive switchover to operational
standby pump
Assignment Wilo-Protect-Modul C/Pump, Dimensions
Wilo-Protect- Motor Wilo-TOP-SD... Wilo-SE-TW... Dimensions [mm]

Modul C a5 l5
125-N-TW
Type 22 EM 1~230 V 30/5 150-N-TW
Solar thermal
32/7 200-N-TW 27 61
40/3
Type 22 DM 3~400 V
40/7, 40/10, 40/15
Type 32-52 EM 1~230 V 50/7, 50/10, 50/15
65/10, 80/7
40/7, 40/10, 40/15 28 63
50/7, 50/10, 50/15
Type 32-52 DM 3~400 V
65/10, 65/13, 65/15
80/10


Pump Control
Dimension drawing
> Technical Data

Ambient temp.: max. +40 C
l5
Fluid temperature: -20 C to +110 C
Radio interference suppression
level: N
Insulation class: F
4 cable feeds PG 9
(control cable -core max. 6).
No separate power supply required
a5
Mains terminals
Signal terminals
Max. switching capacity: 250 V/1 A
Control terminals Ext. Aus
Min. contact rating: 24 VDC, 10 mA
Terminal cross-section: min. 0.75 mm
max. 2.5 mm
Wilo-Protect-Modul C, Type 22 Twin-head pump

1~230 V (EM)
L N T1 T2 L N T1 T2
sw bl sw bl
Control terminals Control terminals

To be provided on-site:
2-core connecting cable,
min. 2 x 0.75 mm,
SSM SBM Ext. Off DP SSM SBM Ext. Off DP connections cannot be confused
Wilo-Protect-Modul C, Type 32-52 Twin-head pump

1~230 V (EM)
L N T1 T2 L N T1 T2
sw bl sw bl
MP1 MP2 MP1 MP2
ws ws ws ws To be provided on-site:
Control terminals Control terminals
2-core connecting cable,
min. 2 x 0.75 mm,
connections cannot be confused
SSM SBM Ext. Off DP SSM SBM Ext. Off DP

Pump Control
Wilo-Protect-Modul C, Type 22 Twin-head pump

3~400 V (DM)
L1 L2 L3 T1 T2 T3 L1 L2 L3 T1 T2 T3
sw br gr sw br gr
Control terminals Control terminals 2-core connecting cable,
Cooling
min. 2 x 0.75 mm,

Wilo-Protect-Modul C, Type 32-52 Twin-head pump
3~400 V (DM)
L1 L2 L3 T1 T2 T3 L1 L2 L3 T1 T2 T3
sw br gr sw br gr
MP1 MP2 MP1 MP2
ws ws ws ws
Control terminals Control terminals 2-core connecting cable,
min. 2 x 0.75 mm,
Solar thermal

Control Technology
Wilo-Control AnaCon
Wilo-Control AnaCon
I 0 I 0 I 0 Bus Bus Bus

Controller Controller Controller
EIB CAN LON
AnaCon AnaCon
Sensor
Sensor
Sensor
TOP-E Stratos Sensor

Sensor
Front view Dimension drawing
- +
14
0-10V off max min on 24V ssm ebm-ma ebm-sl

8
ma sl 0/0/0
AnaCon
90
46
mode set point set

p-c 100%
0-10V
p-v
disable
n-c 0%
8
14
24 VDC 50mA
- +
87 33 15 10
power pump rs 232
58

Control Technology
Wilo-Control AnaCon
Wilo-Control AnaCon - Potential-free NO contact

The interface converter Wilo-Control AnaCon is suitable for the uni- for function Maximum speed: 24 VDC, 2.4 mA
versal linkage of communications-compatible pumps with the PLR - Potential-free NO contact
interface to be found at on-site control and monitoring units with for function Min. speed: 24 VDC, 2.4 mA
conventional input/output channels. It is installed on a top-hat rail
(DIN EN 50 022-35) in a switch cabinet in the immediate vicinity of Supply voltage
the monitoring unit. The Wilo-Control AnaCon interface converter - Operating voltage: 24 VDC 25%
converts the two-wire connection of the serial digital PLR interface - Current consumption: 40 mA
Cooling
into a parallel interface with analogue signals and potential-free con-
tacts. Electromagnetic compatibility
1 single or twin-head pump of the following Wilo series is linked to - Emitted interference: DIN EN 61000-6-3
the BA by means of the Wilo-Control AnaCon interface converter: - Immunity to interference: DIN EN 61000-6-2
- TOP-E/-ED (with IF-Modul PLR)
- Stratos/-D/-Z/-ZD (with IF-Modul Stratos PLR) Control input Analogue In 0 - 10 V
- VeroLine-IP-E/-DP-E (with IF-Modul PLR) - Input resistance: >200 k:

- CronoLine-IL-E/-DL-E (with IF-Modul PLR) - Input protection: max. +/- 48 VDC
Bidirectional communication between the pumps and the monitoring Interface PLR
unit (BA) makes possible remote control of: - Point-to-point interface with Wilo-specific hardware and Wilo-
- Pump Off specific protocol
- Pump in control mode ON - Two-wire connection with interchangeable cores (no shielded cable
- Maximum speed necessary)
- Min. speed (setback mode) - Maximum cable length: 200m
- Setpoint for differential pressure or speed
(control input Analogue In 0 - 10 V) Manual operation of the pump by means of the red knob is not
Bidirectional communication between the pumps and the monitoring possible if the pump is connected to the AnaCon.
unit (BA) makes possible remote query of: A temporary disruption of the interface connection to electronically
- Collective fault signal controlled pumps with IR interface is possible with the IR-Monitor.
- Individual run signal MA or individual pump The operation can then be controlled with the IR-Monitor. Interface
- Individual run signal SL (twin-head pump only) communication is automatically restored after the IR connection is
disconnected.
Solar thermal
In addition to remote control and remote query, the Wilo-Control
AnaCon interface converter also makes possible local adjustment of:
- 'p-c for constant differential pressure
- 'p-v for variable differential pressure
- n-c for constant speed
- Enablement of the control input Analogue In 0 - 10 V
The Wilo-Control AnaCon interface converter is equipped with LEDs for:
- AnaCon operational state
- Communication with the pump
- Communication with interface RS 485
- Collective fault signal
- Individual run signal MA or individual pump
- Individual run signal SL (twin-head pump only)
Technical Data
Contact rating
- Collective fault signal (potential-
free changeover contact): max. 250 VAC, 1 A

- Individual run signal MA

(potential-free NO contact) max. 250 VAC, 1 A
- Individual run signal SL
- Potential-free NO contact
for function Pump Off: 24 VDC, 2.4 mA
for function Control mode On: 24 VDC, 2.4 mA

Control Technology
Wilo-Control DigiCon

RS 485 CAN LON
DigiCon DigiCon
Stratos-D Stratos TOP-E TOP-ED IP-E IL-E
Front view Dimension drawing

14
pump 1 pump 2 pump 3 pump 4

8
DigiCon
1 2 3 4
90
46
rs 485 0/0/0 0/0/0 0/0/0 0/0/0
1 2 3 4
address
mode set point
ON RSN 100%
p-c
1 2 3 4 5 6
p-v
n-c 0%
8
14
24 VDC 50mA
- + a b Z Baud
power rs 485 rs 232 87 33 15 10

58

Control Technology
The Wilo-Control DigiCon interface converter is suitable for the uni- The Wilo-Control DigiCon interface converter is equipped with LEDs
versal linkage of communications-compatible pumps with the PLR for:
interface to be found at on-site control and monitoring units that - Operational state DigiCon
have the RS 485 digital serial interface. It is installed on a top-hat rail - Communication with the pump
(DIN EN 50 022-35) in a switch cabinet in the immediate vicinity of - Communication with interface RS 485
the monitoring unit.The Wilo-Control DigiCon interface converter With the interface RS 485, a max. of 64 Wilo-Control DigiCon inter-
transforms the two-wire connection of the PLR serial digital interface face converters can be switched in series.
Cooling
into a bus-compatible RS 485 serial digital interface.
A max. of 4 single or twin-head pumps of the following Wilo series Technical Data
can be linked to the BA by means of the Wilo-Control DigiCon inter- Supply voltage
face converter: - Operating voltage: 24 VDC 25%
- TOP-E/-ED (with IF-Modul PLR) - Current consumption: 70 mA
- Stratos/-D/-Z/-ZD (with IF-Modul Stratos PLR) - Terminal cross-section: 1.5 mm2
- VeroLine-IP-E (with IF-Modul PLR)

- VeroTwin-DP-E (with IF-Modul PLR) Electromagnetic compatibility
- CronoLine-IL-E (with IF-Modul PLR) - Emitted interference: DIN EN 61000-6-3
- CronoTwin-DL-E (with IF-Modul PLR) - Immunity to interference: DIN EN 61000-6-2
The bidirectional communication between the pumps and the moni- Interface PLR
toring unit (BA) makes it possible to select between the following - Point-to-point interface with Wilo-specific hardware and Wilo-
types of regulation and control units: specific protocol
- 'p-c for constant differential pressure - Two-wire connection with interchangeable cores (no shielded cable
- 'p-v for variable differential pressure necessary)
- 'p-T for temperature-prompted differential pressure - Max. cable length: 200m
- n-c for constant speed - Cable type: e.g. J-Y(St)Y 2x2x0.8
- Terminal cross-section: 1.5 mm2
Bidirectional communication between the pumps and the monitoring
unit (BA) makes possible remote control of: Interface RS 485
- Pump Off Bus-compatible interface with hardware in accordance with the
- Pump in control mode ON RS 485 standard and the Wilo-specific protocol. The protocol is to be
Solar thermal
- Max. speed co-ordinated with respective BA manufacturer.
- Min. speed (setback mode) - Addressing of a max. of 64 DigiCons (max. of 256 pumps)
- Setpoint for the preselected type of regulation or control - Max. total length
of the bus line: 1000m
Bidirectional communication between the pumps and the monitoring - Cable type: e.g. J-Y(St)Y 2x2x0.8, shielded
unit (BA) makes possible remote query of: - Terminal cross-section: 1.5 mm2
- Current operating mode
- Collective fault signal Documentation of the Wilo-specific protocol is stored on the CD
- Detailed fault signal included in the scope of delivery. The software provided on this CD
- Individual run signal MA or individual pump also enables communications between the pumps and a conventional
- Individual run signal SL (twin-head pump only) PC.
as well as the following operating parameters of the pumps: Manual operation of the pump by means of the red knob is not possi-
- Actual delivery head and current volumetric flow ble if the pump is connected to the Wilo-Control DigiCon.
- Motor current A temporary disruption of the interface connection to electronically
- Power consumption controlled pumps with IR interface is possible with the IR-Monitor.
- Operating hours The operation can then be controlled with the IR-Monitor. Interface
- Cumulative power consumption communication is automatically restored after the IR connection is
- Speed disconnected.
- Pumped liquid temperature (only TOP-E/-ED and Stratos/-D/-Z/-ZD)
Accessories
In addition to remote control and remote query, the Wilo-Control Manual operation level Wilo-Control DigiCon-A for a max. of 2 pumps
DigiCon interface converter also makes possible local adjustment of:
- 'p-c for constant differential pressure
- 'p-v for variable differential pressure
- n-c for constant speed

Control Technology
Wilo-Control DigiCon-A

RS 485 CAN LON
DigiCon DigiCon-A DigiCon-A DigiCon DigiCon-A DigiCon-A
Stratos-D Stratos TOP-E TOP-ED IP-E IL-E
Dimension drawing
14
8
90
46
8
14
87 33 15 10
58

Control Technology
Wilo-Control DigiCon-A Supply voltage

The Wilo-Control DigiCon-A manual operation level allows priority - Operating voltage: The manual operation level DigiCon-A
control of pumps connected to the Wilo-Control DigiCon interface is provided with current by the
converter. lateral DigiCon plug system.
The manual operation level is installed on a top-hat rail - Current consumption: 40 mA
(DIN EN 50 022-35) and is contacted via a lateral plug system using
the Wilo-Control DigiCon interface converter. 2 manual operation Electromagnetic compatibility
levels for the superimposed control of a max. of 4 single or twin-head - Emitted interference: DIN EN 61000-6-3
Cooling
pumps can be connected to a Wilo-Control DigiCon. - Immunity to interference: DIN EN 61000-6-2
The Wilo-Control DigiCon-A manual operation level enables priority
remote control via potential-free control contacts and an analogue Control input Analogue In 0 - 10 V
signal for simultaneous bus communications of: - Input resistance: >200 k:
- Pump Off - Input protection: max. +/- 48 VDC
- Pump in control mode ON
- Maximum speed Interface PLR

- Min. speed (setback mode) - Point-to-point interface with Wilo-specific hardware and Wilo-
- Setpoint for differential pressure or speed specific protocol
(control input Analogue In 0 - 10 V) - Two-wire connection with interchangeable cores (no shielded cable
necessary)
The manual operation level Wilo-Control DigiCon-A enables remote - Max. cable length: 200 m
querying via potential-free signalling contacts for simultaneous bus
communications of: Manual operation of the pump by means of the red knob is not
- Collective fault signal possible if the pump is connected to the Wilo-Control DigiCon.
- Individual run signal MA or individual pump A temporary disruption of the interface connection to electronically
- Individual run signal SL (twin-head pump only) controlled pumps with IR interface is possible with the IR-Monitor.
The operation can then be controlled with the IR-Monitor. Interface
In addition to remote control and remote querying, the Wilo-Control communication is automatically restored after the IR connection is
DigiCon-A manual operation level also makes it possible to have disconnected.
- Enablement of the control input Analogue In 0 - 10 V
The Wilo-Control DigiCon-A manual operation level is equipped with
Solar thermal
LEDs for:
- Operational state DigiCon-A
- Collective fault signal (for each pump)
- Individual run signal MA or individual pump (for each pump)
- Individual run signal SL (twin-head pump only) (for each pump)
Technical Data
Contact rating
- Collective fault signal
(potential-free changeover
contact): max. 250 VAC, 1 A
- Individual run signal MA
- Individual run signal SL
for function Pump Off: 24 VDC, 2.4 mA
for function Control mode On: 24 VDC, 2.4 mA
for function Maximum speed: 24 VDC, 2.4 mA

for function Min. speed: 24 VDC, 2.4 mA

Pumpen Intelligenz.
Worldwide the name Wilo is synonymous with the tradition of first class German engineering.
Our pumps and pump systems for heating, air conditioning, cooling, water supply and sewage are
used in all areas of public life: in commercial buildings, communal facilities, industry as well
as in private homes. In close cooperation with our customers, we have over the decades
further developed our know-how from pumps and beyond to system competence.
This know-how is the basis for solutions which are geared towards meeting the special
needs of our customers: that is what we call Pumpen Intelligenz.
WILO AG
Nortkirchenstrae 100
44263 Dortmund
Germany
T +49 231 4102-0
F +49 231 4102-7363
www.wilo.com
Wilo International (Subsidiaries)

Austria Croatia Greece Latvia Portugal Sweden
WILO Handelsges. m.b.H. WILO Hrvatska d.o.o. WILO Hellas AG WILO Baltic SIA Bombas Wilo-Salmson WILO Sverige AB
1230 Wien 10090 Zagreb 14569 Anixi (Attika) 1019 Riga Portugal Lda. 35246 Vxj
T +43 5 07507-0 T +38 51 3430914 T +302 10 6248300 T +371 7 145229 4050-040 Porto T +46 470 727600
F +43 5 07507-42 F +38 51 3430930 F +302 10 6248360 F +371 7 145566 T +351 22 2076900 F +46 470 727644
[email protected] [email protected] [email protected] [email protected] F +351 22 2001469 [email protected]
[email protected]
Azerbaijan Czech Republic Lebanon
WILO Caspian LLC WILO Praha s.r.o. Hungary WILO SALMSON Romania
Switzerland
1014 Baku 25101 Cestlice WILO Magyarorszg Kft WILO Romania s.r.l.
Lebanon EMB Pumpen AG
T +994 12 4992386 T +420 234 098 711 2045 Trkblint 041833 Bucharest
12022030 El Metn 4310 Rheinfelden
F +994 12 4992879 F +420 234 098 710 (Budapest) T +40 21 4600612
T +961 4 722280 T +41 61 8368020
[email protected] [email protected] T +36 23 889500 F +40 21 4600743
F +961 4 722285 [email protected] F +41 61 8368021
F +36 23 889599 [email protected] [email protected]
Belarus Denmark
[email protected] Russia
WILO Bel OOO WILO Danmark A/S Lithuania
2690 Karlslunde WILO Rus ooo
220035 Minsk WILO Lietuva UAB 123592 Moscow Turkey
T +45 70 253312 Ireland
T +375 17 2503393 03202 Vilnius T +7 495 7810690 WILO Pompa Sistemleri
F +45 70 253316 WILO Engineering Ltd.
F +375 17 2503383 T/F +370 2 236495 F +7 495 7810691 San. ve Tic. A.S.
[email protected] Limerick
[email protected] [email protected] [email protected] 34857 Istanbul
T +353 61 227566
Estonia F +353 61 229017 T +90 216 6610203
Belgium Montenegro Serbia
WILO Eesti O [email protected] F +90 216 6610212
WILO SA/NV WILO Beograd d.o.o. WILO Beograd d.o.o.
12618 Tallinn [email protected]
1083 Ganshoren 11000 Beograd 11000 Beograd
T +372 6509780
T +32 2 4823333 Italy T +381 11 2850410 T +381 11 2850410
F +372 6509781
F +32 2 4823330 WILO Italia s.r.l. F +381 11 2851278 F +381 11 2851278 Ukraina
[email protected]
[email protected] 20068 Peschiera [email protected] [email protected]
WILO Ukraina t.o.w.
Finland Borromeo (Milano) The Netherlands Slovakia 01033 Kiew
Bulgaria WILO Finland OY T +39 25538351 WILO Nederland b.v. WILO Slovakia s.r.o. T +38 044 2011870
WILO Bulgaria Ltd. 02330 Espoo F +39 255303374 1948 RC Beverwijk 82008 Bratislava 28 F +38 044 2011877
1125 Sofia T +358 207401540 [email protected] T +31 251 220844 T +421 2 45520122 [email protected]
T +359 2 9701970 F +358 207401549
F +359 2 9701979 F +31 251 225168 F +421 2 45246471
[email protected] [email protected]
[email protected] Kazakhstan [email protected]
WILO Central Asia USA
France Slovenia
Canada 050002 Almaty Norway WILO-EMU LLC
WILO S.A.S. WILO Adriatic d.o.o.
WILO Canada Inc. 78310 Coignires T +7 3272 785961 WILO Norge AS Thomasville, Georgia
1000 Ljubljana
Calgary, Alberta T2A5L4 T +33 1 30050930 F +7 3272 785960 0901 Oslo 31758-7810
T +386 1 5838130
T/F +1 403 2769456 F +33 1 34614959 [email protected] T +47 22 804570 T +1 229 584 0098
F +386 1 5838138
[email protected] [email protected] F +47 22 804590 F +1 229 584 0234
[email protected]
[email protected] [email protected]
China Great Britain Korea Spain
WILO SALMSON (Beijing) WILO (U.K.) Ltd. WILO Pumps Ltd. Poland WILO Ibrica S.A.
Pumps System Ltd. DE14 2WJ Burton- 621-807 Gimhae WILO Polska Sp. z.o.o. 28806 Alcal de Henares USA
101300 Beijing Upon-Trent Gyeongnarn 05-090 Raszyn (Madrid) WILO USA LLC
T +86 10 80493900 T +44 1283 523000 T +82 55 3405809 T +48 22 7026161 T +34 91 8797100 Calgary, Alberta T2A5L4
F +86 10 80493788 F +44 1283 523099 F +82 55 3405885 F +48 22 7026100 F +34 91 8797101 T/F +1 403 2769456
[email protected] [email protected] [email protected] [email protected] [email protected] [email protected]
Wilo International (Representation offices)

Bosnia and Herzegovina Georgia Macedonia Moldova Tajikistan Uzbekistan
71000 Sarajevo 0177 Tbilisi 1000 Skopje 2012 Chisinau Dushanbe 100046 Taschkent
T +387 33 714510 T/F +995 32317813 T/ F +389 2122058 T/ F +373 2 223501 T +992 93 5554541 T/F +998 71 1206774
F +387 33 714511 [email protected] [email protected] [email protected] [email protected]
[email protected]
January 2007
Subject to change without prior notice. In appliance of our General Terms of Delivery and Service (see www.wilo.com)
W2695/6T/0609/GB/GMP

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Catalogue Heating, Air-Conditioning, Cooling

Pump type Main field of application

Heating, Air-conditioning, Cooling 36

Legend: Fields of application:

*compared to uncontrolled heating pumps.

High-efficiency pumps Wilo-Stratos and Wilo-Stratos ECO.

General Notes and Abbreviations 4

Heating, Air-conditioning, Cooling

Potable water circulation

Potable water circulation

Switchgears and Control Devices

Pump Management Systems Wilo-Control

Contents Switchgears and Control Devices 351

Wilo Catalogue A1 - Circulating pumps in glandless design 3

Abbreviations and what they mean

GA Building automation + Operating mode of twin-head pumps:

4 Subject to change without prior notice 09/2006 WILO AG

Wear and tear WILO General Terms of Delivery and Service

Potable water circulation

We do not accept liability for faults or defects arising from natural

Wilo Catalogue A1 - Circulating pumps in glandless design 5

Pump selection: General Notes Maximum potable water temperature

Optimal flow rate

If the specified duty point is between two possible pump curves, it is

Fig.: Wilo-SK switchgear 601

Because most potable water circulation systems permit periodic

6 Subject to change without prior notice 09/2006 WILO AG

Pump-performance splitting Rates of flow in pipes and pump

Potable water circulation

No. I or No. II pump operating Both pumps operating

The model-specific pump perform- The model-specific pump perform-

Wilo Catalogue A1 - Circulating pumps in glandless design 7

Notes on installation and operation Flange-end pumps

Operating pressure Electronic performance control

8 Subject to change without prior notice 09/2006 WILO AG

Potable water circulation

Standards/guidelines Motor protection

Installations with large cable lengths (l > 10 m) between converter

The pumps must be operated at a max. of 95 % of their rated motor

Wilo Catalogue A1 - Circulating pumps in glandless design 9

Sound pressure level Quality and safety marks

For pump types:

10 Subject to change without prior notice 09/2006 WILO AG

Potable water circulation

Installation positions for glandless pumps1)

Installation positions not Permitted without limitation Permitted without limitation

Wilo Catalogue A1 - Circulating pumps in glandless design 11

Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site

Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site

New Switchgear connection Accessories: Modules

Circuit diagram A Circuit diagram B Circuit diagram C

1) Wilo-TOP-S/-Z/-SD/-RL 1) 3) Wilo-TOP-S/-Z/-SD 1) 3) Wilo-TOP-S/-Z/-SD

12 Subject to change without prior notice 09/2006 WILO AG

Connection of Wilo-TOP... and -Stratos ... to Wilo switchgears present on-site

Circuit diagram D Circuit diagram E Circuit diagram F

1) 2) 3) Wilo-TOP-S/-Z/-SD 1) Wilo-TOP-E/-ED 1) Wilo-TOP-S/-Z/-SD/-RL

Potable water circulation

Circuit diagram G Circuit diagram H Circuit diagram I

SK 602 SK 602 SK 602