KUKA RobotTraining

KUKA Robotics Training Concept
High Quality Robot Training tailored to the customers needs

Challenges to Robot Training

KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 3 www.kuka-robotics.com
Many Different Applications
Welding Palletizing & Packaging Assembly Handling
Loading & Unloading of

Coating Machining Production Machines Testing & Measuring

in Numerous Industries
Wood & Furniture Building Materials Metal Foundry Plastics Food
Aicraft & Space Medical Pharmaceutical & Injection

Industries Technology Automotive Chemical Industry Printing & Paper
Molding
Research & Machine Electronics & White Goods &

Testing Tooling Solar Entertainment Appliances
and many more...

3 Main Training Types
Technical product training

General robot operation and programming training
Electrical and mechanical servicing training
Commissioning of fieldbus and other communication systems
Commissioning of external axis and other supplementary hard- and
software
Application training
Arc Welding with robots (no basic arc welding training)
Dispensing (no basic dispensing training)
Generalized robot training
Broad knowledge for robot cell designers
Safety topics around robot cells

Target Audience and Training Types

Target Audience
Robot operators and

production personnel
Shift-foremen and system
supervisors
Robot programmers
Start-up engineers and
system programmers
Maintenance personnel
(electrical + mechanical)
Planners and project
planners
Managers

Production Personnel and Set-Up Men/ Shift-Foremen
Safety topics
Hand jogging the robot
No special Robot Operation 1 Selecting programs
requirements 2 days
Starting and restarting programs
Min. 3 Years of
relevant vocational Robot Operation PRO
experience 4 days Additionally to Robot Operation 1:
Adapting programs to changing parts
New programs based on existing ones
Experience in arc Robot Operation
welding required KUKA.ArcTech
5 days
Robot Operation PRO focused on

Prerequisites: 9 yrs. school education arc welding
Tasks:
running production systems
adapting existing robot programs
Safety: working safely with robots in production
Robot and System Programmer and Start-Up Engineers
Min. 3 years of relevant
vocational training Robot programming Communication
Teach-In mode between
High-level language robot system
Robot Programming 1
KUKA System Software and periphery
5 days
of production cell.
Fieldbus Technology *
KUKA.SafeOperation Configuration
Commissioning and Configuration of interfaces
of RoboTeam
Commissioning and Configuration
of KUKA.mxAutomation 2-5 days each
of KUKA.ConveyorTech
Robot Programming 2
KUKA System Software Commissioning and Programming
5 days of KUKA.VisionTech
of External Axes
Commissioning and Programming
of KUKA.RSI
Further Technologies

Robot and System Programmer and Start-Up Engineers (detail)
vocational training
Safety topics
Robot Programming 1 Hand jogging of the robot
KUKA System Software
5 days
Tool calibration and mastering
Programming in Teach-In mode
Working with variables
Safety topics
Programming in KRL (KUKA Robot Language)
Robot Programming 2
KUKA System Software Complex data types
5 days
Branch and switch instructions
Calculated positions
KUKA IDE (Integrated Development Environment)

Maintenance and Repair Electrical
vocational training
Safety topics
KUKA controller functionality
Robot Operation PRO
OR
Fault diagnosis
Robot Programming 1 Maintenance and repair
Prerequisite :
Electrically skilled person
Electrical Servicing
KR C4 System Technology
4 days
Prerequisites: Electrically skilled person

Tasks: fault location in complex
systems, exchanging parts
Safety: working safely with high
voltage/currents

Maintenance and Repair Mechanical
Min. 3 years of Prerequisite: Basic mechanical
relevant vocational
training Mechanical training
Mechanical Servicing Maintenance Tasks: fault location,
Product Family
KR AGILUS
and Repair exchanging parts
(different Safety: working safely with
Mechanical Servicing
Product Family
robot families) heavy parts
KR 6 and KR 16, KR 15/2 2-4 days each
Product Family
KR 30-3 and KR 60-3
Product Family
QUANTEC
Series 2000
Product Family
KR 1000 Titan

Planners, Project Planners and Robot Cell Designer
Technical training required
Criteria for robot selection

Interfaces
Robot Selection &
Robot Selection &
Integration
Integration
Solutions
4 days
Safety for KUKA Robot Cells Safety norms and standards (requirements)
2 days
Possible solutions
KUKA.SIM Robot cell simulation

4 days
Offline programming

LBR iiwa courses
Basic knowledge in object oriented programming would be Min. 3 years of relevant Min. 3 years of
helpful (JAVA-Technologie) vocational training relevant vocational
training
Min. 3 years of relevant vocational training Prerequisite :
Electrically skilled
Operator person
Commissioning and Robot Operation

Programming LBR iiwa LBR iiwa
10 days 2 days
LBR iiwa Advanced LBR iiwa - FBT ProfiNet

Electrical Servicing
Sensitivity Programming for Safety-Start-Up and for KSS 8.x u.
KUKA Sunrise Cabinet
Industrial Applications HRC-Programming KUKA.Sunrise OS
4 days
4 days 4 days 2 days
Maintenance
Programming
KUKA Sunrise.Connectivity
Programmer Personnel
1 day

The Future of Robot Training
Using robots will become Training focus will be on

easier for the enduser applications and processes
Automatised production Planning, commissioning and

cells will become more and initially programming of the
more productive and employed robots and systems will
complex become more complex and
challenging (high qualification
necessary: programming,
mechatronics)

Thank you for your attention!


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What are the main types of robot training?

What are the main types of robot training?

What audiences does robot training target?

What audiences does robot training target?

KUKA Robotics Training Concept

High Quality Robot Training tailored to the customers needs

KUKA Robotics Training Concept

Welding Palletizing & Packaging Assembly Handling

Loading & Unloading of

KUKA Robotics Training Concept

Wood & Furniture Building Materials Metal Foundry Plastics Food

Aicraft & Space Medical Pharmaceutical & Injection

Research & Machine Electronics & White Goods &

and many more...

KUKA Robotics Training Concept

Technical product training

KUKA Robotics Training Concept

KUKA Robotics Training Concept

Robot operators and

KUKA Robotics Training Concept

Robot Operation PRO focused on

KUKA Robotics Training Concept

KUKA Robotics Training Concept

Prerequisites: Electrically skilled person

KUKA Robotics Training Concept

KUKA Robotics Training Concept

Technical training required

Criteria for robot selection

KUKA.SIM Robot cell simulation

KUKA Robotics Training Concept

Commissioning and Robot Operation

LBR iiwa Advanced LBR iiwa - FBT ProfiNet

KUKA Robotics Training Concept

Using robots will become Training focus will be on

Automatised production Planning, commissioning and

KUKA Robotics Training Concept

KUKA Robotics Training Concept

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