Tri Bo Electric
Tri Bo Electric
Tri Bo Electric
Review
a r t i c l e in fo abstract
Article history: Particles are often electrostatically charged by frictional contact during powder-handling operations.
Received 23 January 2010 This phenomenon is called triboelectric charging or contact electrication. The charged particles
Received in revised form cause problems such as particle deposition and adhesion. In addition, if particles are excessively
4 July 2010
charged, an electrostatic discharge may occur, which can pose a risk of re and explosion hazards; thus,
Accepted 8 July 2010
to mitigate the adverse effects, it is important to elucidate the underlying triboelectric charging
Available online 14 July 2010
mechanisms. The electrostatics is, on the other hand, very useful in a number of applications that have
Keywords: been developed using the principles. In this review, the basic concepts and theories of charge transfer
Powder technology between solid surfaces are summarized, and chemical factors depending on materials and environ-
Particulate processes
mental effects are described. To theoretically analyze the process of particle charging, relevant models
Triboelectric charging
are discussed. Using the models, particle charging by repeated impacts on a wall is formulated. To
Charge transfer
Characterization experimentally evaluate particle charging, measurement and characterization methods are outlined.
Electrostatic application Furthermore, important applications and computer simulations are described.
& 2010 Elsevier Ltd. All rights reserved.
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5782
2. Basic concepts of contact charging and charge transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5782
2.1. Electron transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5782
2.1.1. Work function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5782
2.1.2. Effective work function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5783
2.1.3. Surface state model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5783
2.1.4. Molecular-ion-state model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5784
2.1.5. Quantum chemical calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5784
2.2. Ion transfer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5785
2.3. Material transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5785
3. Chemical concept and environmental conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5786
3.1. Inorganic compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5786
3.2. Organic compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5786
3.3. Surface treatment and charge control agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5787
3.4. Moisture and temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5787
4. Mechanism of particle charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5787
4.1. Condenser model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5787
4.2. Charge relaxation model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5788
4.3. Impact on a wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5789
4.4. Repeated impacts of a single particle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5790
4.5. Particle charging in gassolids pipe ow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5791
4.6. Control of triboelectric charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5793
5. Characterization of triboelectric charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5795
5.1. Work function and contact potential difference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5795
n
Corresponding author.
E-mail address: [email protected] (S. Matsusaka).
0009-2509/$ - see front matter & 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ces.2010.07.005
5782 S. Matsusaka et al. / Chemical Engineering Science 65 (2010) 57815807
The amount of the transferred charge is equal to the product of the 0.8
contact potential difference and the capacitance between the two Theoretical
bodies. The capacitance depends on the state of the contacting
surfaces. Although the position of the electrons can vary after the 0.6 Au
metals are separated, the net charge transferred Dqc is Rh
Pt
Charge (pC)
approximated by the following equation:
0.4 Ag Cu
Dqc C0 Vc , 2
Ni Steel Experimental
where C0 is the capacitance between the bodies at the critical
separation distance where the charge transfer is cut off. The 0.2
theoretical and experimental results for the charge after contact Co
and separation are shown in Fig. 2 (Harper, 1951). Although the
experimental results are somewhat less than the theoretical 0
ones, the tendencies are in reasonable agreement. The 0 0.2 0.4 0.6 0.8 1
difference is probably caused by uncertain factors, such as Contact potential difference (V)
surface roughness, impurities, oxidized layer, separation speed,
Fig. 2. Charge on a chromium sphere, 4 mm in diameter, in contact with another
and others.
metal sphere, 13 mm in diameter, as a function of the CPD of chromium against
each metal (Harper, 1951).
2.1.2. Effective work function
The charge transfer for insulatormetal contact can be
explained by a simulated concept of the metal-to-metal electron
1
transfer. This assumes an apparent or effective work function to
be assigned to the insulator. The amount of the transferred charge
is determined so as to equalize the energy levels of the two
Charge density (mCm2)
Fig. 3. Charge density of Nylon 66 by contact with various metals. The horizontal
2.1.3. Surface state model axis is the CPD of gold against each metal VAu/M (Davies, 1969).
The main criticism of the effective work function model is
that there is no available free electron in an insulator. To cover
this point and to explain the charge transfer for insulator
insulator contacts, several modied models have been presented empty surface states of insulator 2. The driving force for the
(Lowell and Rose-Innes, 1980; Lee, 1994; Bailey, 2001). Some of charge transfer between the surfaces is the difference in
them are similar to those for insulatormetal contact, but the the effective work functions of the two surfaces. The charge
movement of electrons in the body is more restricted. In one of transfer will cease when the Fermi levels of the two materials
the models it is assumed that available energy levels of electron coincide with each other. The charge transfer causes the Fermi
are only on surface, not in bulk, and the available level is called energy of the insulator 1 and insulator 2 to change with D1 and
surface state (Fig. 4) (Gutman and Hartmann, 1992; Anderson, D2, respectively. The charge transfer also produces a potential
1994; Cotler et al., 1995). When the insulators come to contact, difference between the surfaces Ef z0. The net effect is that the
electrons move from the lled surface states of insulator 1 to the Fermi levels of the surfaces are the same at contact and the
5784 S. Matsusaka et al. / Chemical Engineering Science 65 (2010) 57815807
Z0 <E I>
Insulator 1 Insulator 2 Insulator 1 Insulator 2
D(E)
(+) ()
f (E)
Before contact After contact Donor
Fig. 4. Energy level diagram for insulatorinsulator contact. f (E)
Z EF DE Z EF
Fig. 6. Molecular-ion-state model for an insulatorinsulator contact.
qIM rD Ef E dE rA Ef1f Eg dE, 5
EF EF DE
Z /E2S
where DE is the window ( E0.4 eV) for the charge transfer, rD(E)
minrD1 E, rA2 Ef1 Ef1f2 Eg dE, 6
and rA(E) are the density of the insulator states for the donor and /E1 S
acceptor, respectively, f(E) is the probability of the charge states
occupied by electrons, and 1 f(E) is the probability of the charge
in which, min (rDi(E),rAj(E)) is the smaller state density of the
states unoccupied. As shown in Fig. 5, for f(EF) 0 in Eq. (5), the
donor and acceptor. The polarity of the insulators after contact
charge density qIM is approximately equal to rA(EF) DE.
depends on the values of the centroid energies.
A schematic illustration of the states for an insulatorinsulator
contact is shown in Fig. 6 (Duke and Fabish, 1978). Donor states of
insulator 1 align in energy with acceptor states of insulator 2
within the energy interval between the distribution centroids 2.1.5. Quantum chemical calculation
/E1S and /E2S. Hence, the charge transfer can take place to an Instead of using the assumed Gaussian distribution of the
extent limited by the smaller state distribution within this energy molecular-ion-state, an evaluation of the electronic state of
interval. The charge transfer q2,1, i.e. the variation of the charge polymer was tried by computational molecular orbital calcula-
density of the insulator 2 is obtained by summing up the number tion. Yanagida et al. (1993) calculated the level of the highest
of aligned donoracceptor charge states. The general equation is occupied molecular orbital (HOMO) of an oligomer, using a semi-
expressed as empirical molecular orbital method. The calculated values were
Z /E2S almost proportional to the measured values of the threshold
q2,1 minrD2 E, rA1 Ef2 Ef1f1 Eg dE energy of photoemission, which corresponded to the effective
/E1 S work function of polymers. This result showed that quantum
S. Matsusaka et al. / Chemical Engineering Science 65 (2010) 57815807 5785
a
Fig. 7. Model of interface between polytetrauoroethylene (PTFE) and aluminum
(Al) for quantum chemical calculation (Yoshida et al., 2006). Fig. 9. (a) Electron distribution and (b) variation of the distribution (the solid and
broken lines mean, respectively, increase and decrease of electrons by contact
charging) (Yoshida et al., 2006).
20
chemical calculation can be used to understand the charge
transfer between surfaces.
10
Relative energy (eV)
0 HOMO level
In the early 1960s, ion transfer caused by the adsorption of
water on a solid surface was believed to be the major mechanism
of charge transfer. However, water vapor affects other surface
10
properties, e.g. increasing the surface conductivity and lowering
the electrical breakdown strength of air. Therefore, the charge
transfer and the maximum potential are lowered in moist
20
atmospheres (Lee, 1994).
0 2 6 4 8
The mechanism of ion transfer has regained attention in recent
Density of states (eV1) years. In the electrophotographic industry, the external addition
Fig. 8. Electron density of surface states of PTFE contacting with aluminum of ionic charge control agents (CCAs) is widely used to accelerate
(Shirakawa et al., 2008). and control the charging process. These additives generally
consist of a mobile ion and an immobile ion. For example,
substances with cationic group have a positive charging property,
while ones with anionic groups have a negative charging
chemical calculations are applicable to the evaluation of the
property. The performance of these additives has been examined
triboelectric charging of polymers.
(see Section 3.3); however, their roles in triboelectric charging
Yoshida et al. (2006) and Shirakawa et al. (2008) studied the
remain obscure. As an experimental approach to observe ion
charge transfers for a polymermetal contact system using
transfer, secondary ion mass spectrometry (SIMS) was used
another molecular orbital method, paying attention to surface
(Mizes et al., 1990). Also, the scanning probe microscopy
defects. When an atom is missing a neighbor to which it would be
(SPM) was applied to study triboelectric charging, showing
able to bind, a dangling bond occurs. Such defects can be made
that the ionic species in the insulators can inuence the
during frictional contact. A model of surface contact used for the
charging (Saurenbach et al., 1992). To make clear the mechanism
calculations is shown in Fig. 7. The molecular chains of
of the ion transfer, further experimental studies should be
polytetrauoroethylene (PTFE), are arranged perpendicular to
conducted.
the surface of aluminum Al, and dangling bonds are placed at the
interface. The densities of the states (DOS) of the PTFE with
the dangling bond obtained by the quantum chemical calculation 2.3. Material transfer
are shown in Fig. 8 (Shirakawa et al., 2008). A zero value of the
vertical-axis is equal to the HOMO level of the PTFE. Compared The impact and friction between two bodies can result in a
with the work function of metal, the charging tendency of the transfer of materials from one to the other, which can be
PTFEmetal contact can be analyzed. The electron distribution of fragments of the bodies as well as contaminated small dusts or
the interface of the PTFE obtained by the calculation is shown in impurities on the surfaces. For instance, when a metal object
Fig. 9(a) and the variation of the distribution by contact charging slides over a polymer surface, a certain amount of polymer
is shown in (b). The solid and broken lines mean, respectively, will transfer to the metal surface and the metal can also transfer
increase and decrease of electrons. This gure indicates that the to the polymer. If the transferred material carries charge,
electrons of the carbon atom (C) increase. In general, it is believed charge transfer will occur (Lowell and Rose-Innes, 1980).
that PTFE easily accepts negative charge because of the high When brittle particles impact on a metal wall, elements of
electronegativity of uorine atom (F); however, this result shows particles are easily transferred on the metal (Tanoue et al., 1999).
that the C atom with dangling bond is more effective to transfer However, there is currently no theoretical model of charge
electrons than the uorine atom. Although the quantitative transfer and its equilibrium state with such mass transfer
analysis is still limited, it is expected that the quantum mechanism.
5786 S. Matsusaka et al. / Chemical Engineering Science 65 (2010) 57815807
where Z is the valency of the metal ion and w0 is the Paulings Fig. 10. Relationship between specic charge obtained by blow-off method and
electronegativity for the metal element. The same tendency is generalized electronegativity wi for metal ions (oxidized ne particles: 0.30.5 mm
observed for metal uorides and metal suldes. in diameter; reference particles for contact charging: surface oxidized iron,
4474 mm in sieve diameter) (Oguchi and Tamatani, 1986).
25
Relative humidity
before contact
0.1
0.3
20
Charge (nC)
0.5
0.7 contact and
charge transfer
15
separation
10
10 20 30
Temperature (C)
Fig. 15. Triboelectric charge of a metal sphere, 12.7 mm in diameter, as a function charge relaxation
of temperature (Greason, 2000).
Critical z0
gap z0 Particle S Paschen curve
Contact potential
Terminal point of
charge relaxation
between a particle and a wall is regarded as a capacitor. When a
particle impacts and rebounds on a wall, the contact time is short,
Potential curve of an
but still long enough for the charge transfer; thus, the transferred approaching particle
charge Dq caused by impact can be represented by the condenser
model, i.e. (Matsusaka et al., 2000): Contact gap
gives the potential curve exceeding the Paschen curve, the particle Particle feeding
releases the surplus charge by the gas breakdown before impact.
Compressed air
The charge remaining on the particle is kept after impact since the
potential curve does not exceed the Paschen curve. Therefore, the Sintered plate
released charge is equivalent to the net transferred char-
ge. The remaining charge depends on the dielectric constant Glass tube
and the diameter of the particle as well as the breakdown voltage
of the gas.
Through-type
4.3. Impact on a wall Digital storage
Faraday cage oscilloscope
(FC1) Pre. Amp.1
In powder handling operations, individual particles acquire
charge during collision with walls. An understanding of the Photodetector Transducer
charging process of a single particle is a basic requirement for the PC
development of a theory of triboelectric charging of particles PI
(Bailey, 1993). Several studies have been reported, in which a
single particle of a few millimeters in diameter was made to Faraday cage
collide with a metal target, and the transferred charge was (FC2) Target Pre. Amp.2
measured (Masui and Murata, 1983, 1984; Yamamoto and Insulator Sieve mesh
Scarlett, 1986; Matsuyama and Yamamoto, 1989, 1994,
1995ac, 1997). Also, single-particle experiments with a larger Sintered plate
sphere, 31 mm in diameter (Matsusaka et al., 2000) and with a
particle as small as 100300 mm (Matsuyama et al., 2003) were Vacuum line
performed. These methods have several advantages, i.e. the
Fig. 19. Impact charging test rig for single particles.
contact state during the particle collision can be reproducible by
controlling the impact velocity and angle. An example of the
impact charging test rig for single particles is shown in Fig. 19
(Watanabe et al., 2006, 2007a, b). A particle is fed into the funnel Impact charge q
at the top of the rig and is accelerated by air owing through a Equilibrium charge qe
glass tube. The particle then collides with a metal target in a Initial particle charge qi
collection chamber. To measure the particle charge before impact,
an open ended (through-type) Faraday cage (FC1) is installed. The 16 pC q0
second Faraday cage (FC2) is installed in the collection chamber to 0.5 pC
measure the particle charge after impact. The amount of charge v = 7 ms1
transferred during the impact, i.e. impact charge, is quantied by 0.9 pC
Characteristic line
subtracting the initial charge (measured by FC1) from the particle v = 9 ms1
charge after impact (FC2). The relationship between the impact
1.6 pC
charge and initial charge has a linear trend, as shown in Fig. 20.
The impact charge at zero initial charge Dq0 is a characteristic v = 13 ms1
charge, and it increases with the impact velocity. The intercept on
the horizontal axis is the equilibrium charge qe, where there is no
net charge transfer. Dq0 and qe are important characteristics of the Fig. 20. Linear relationships between impact charge and initial charge (spherical
sugar granules, 500600 mm in sieve diameter) (Watanabe et al., 2006).
charging tendency of particles. The characteristic line with these
values is expressed as the following equation:
q
Dq Dq0 1 i : 13 20
qe
EC: +10 pC
Equilibrium charge (pC)
h P P
h
r
vt0 P
vt0 P
vn0 v0
v0 vn0 P P
Fig. 22. Particle impact tests: (a) Inclined target system and (b) Rotating target Fig. 24. Effective contact area: (a) Rolling and (b) Rolling & slipping.
system.
1.0
Normalized electric current ()
0.8 Electrometer 2
Electrometer 1
0.6 Target plate 2
Target plate 1
1
vn = 2.5 m s
0.4
vn = 1.8 m s1
vn = 1.1 m s1
0.2 0 < vt < 31m s1 Through-type Digital storage
Faraday cage oscilloscope
0
0 15 30 45 60 75 90
Impact angle (deg)
Fig. 23. Relationship between normalized electric current I/Imax and impact angle Particle
y (vn and vt: normal and tangential component of impact velocity) (Ema et al.,
2003). Fig. 25. Electrostatic charging test for successive particle impacts.
target (Fig. 24(a)). As for y 460o, the effect of the slip on the target
increases with the angle; thus, the effective contact area 10
decreases (Fig. 24(b)). Polystyrene particle
Dp = 200 m
5 P = 100 Torr
Impact charge (pC)
0
Theoretical line for uniform Initial charge Interval of impact
charged particle 10 s
20 s
Initial charge at the 30 s
opposite side (no effect) 10
0 5 10 15 20
Fig. 27. Concept of localization of initial charge on a particle. Number of impacts ()
Fig. 29. Charge of synthetic rubber sphere by repeated impacts (Matsusaka et al.,
2000).
String
Sphere
and
Metal foil for Through-type Vc
electric shielding q1 : 21
Faraday cage ke kr z0 =kc e0 Sf
High-speed
Impact It should be noted that the same form as Eq. (19) can also be
Digital oscilloscope camera
plate derived from the charge relaxation model in a phenomenological
Flash
Window level. By replacing qe and qi in Eq. (13) with qN and q, respectively,
the transferred charge per collision dq/dn is given by
dq Dq0
q Dq0 : 22
Trigger cable
dn q1
Data transfer cable Solving Eq. (22) with the initial conditions, n 0 and qq0 gives
Computer
the same form as Eq. (19). Here, n0 in Eq. (19) is given by
Fig. 28. Test to investigate the charge accumulation process by repeated impacts q1
of an elastic sphere. n0 : 23
Dq0
Comparing the charge relaxation model with the condenser model,
It is possible to formulate the particle charge generated by
one can notice a difference. For the condenser model, n0 is
repeated impacts. First, the condenser model (see Section 4.1) is
independent of the contact potential difference Vc (see Eq. (20)),
applied to the formulation. In order to obtain the charge qc as a
but qN is proportional to Vc (see Eq. (21)). On the other hand, for the
function of the number of collisions n, a continuous quantity
charge relaxation model, both n0 and qN are independent of Vc.
dqc/dn is used, i.e.
The exponential equation represented by Eq. (19) can be used
dqc for almost all the repeated impacts of a single particle. The effect
kc CV : 15
dn of the differences in experimental conditions including particle
diameter should be considered in the two terms, i.e. qN and n0.
The leakage of electrostatic charge dqr /dt is approximated by
(Itakura et al., 1996)
4.5. Particle charging in gassolids pipe ow
dqr
kr q, 16
dt In gassolids pipe ow, particles repeatedly collide with the
where kr is a constant. When the frequency of particle collisions is inner wall, as a result of which charge transfer takes place. When
dened as f, Eq. (16) is rewritten as a metal pipe is grounded, the charge transferred from the particles
to the wall ows to earth, and can be detected as electric currents
dqr kr (Masuda et al. 1976, 1994; Cartwright et al., 1985; Nieh and
q: 17
dn f Nguyen, 1988; Gajewski, 1989). A system to analyze the particle
charging in gassolids pipe ow is shown in Fig. 30 (Matsusaka
For simple repeated impacts of a single particle, the values of Vb
et al. 2008a). Particles that are continuously fed are dispersed into
and Vex in Eq. (10) are zero; therefore, from Eqs. (9)(11), (15) and
airow through an ejector. To increase the efciency of the
(17), the net charge transfer is derived as
particle charging, spiral pipes can be used instead of straight
dq dqc dqr kc ke e0 S kr kc e0 SVc pipes. The electric currents owing from the metal pipes to earth
q : 18
dn dn dn z0 f z0 are measured with an electrometer. To conrm the validity of the
charge balance in this system, the charge-to-mass ratio, i.e.
Solving Eq. (18) with the initial conditions, n 0 and qq0, gives specic charge, of particles at the inlet and outlet of the metal
the following exponential equation: pipe must be measured by connecting them to a Faraday cage.
Also, a digital oscilloscope can be used to analyze the pulsating
n n
q q0 exp q1 1exp , 19 electric signals of the charge transfer (see Section 6.5.2).
n0 n0
The electric currents generated from a metal pipe are shown in
where Fig. 31(a) (Masuda et al., 1994; Matsusaka and Masuda, 2006).
During the operation, the measured values are almost constant
1 (I 2.3 nA for Wp 7.0 10 7 kg s 1). The amount of charge of
n0 20
kc ke e0 S=z0 kr =f the particles that is being collected in the Faraday cage under the
5792 S. Matsusaka et al. / Chemical Engineering Science 65 (2010) 57815807
Current (nA)
5
Ejector
A C B 0
Table feeder
Feed (fly-ash)
Faraday cage Average air velocity: 30 ms1
A -5
Blower 0 200 400 600
B Time, t (s)
Computer 60
Electrometer
C
qmIN = 3.9 mCkg1
qmOUT = 0.6mCkg1
Inlet
Charge (nC)
40 qmIN qmOUT = 3.3mCkg1
Digital oscilloscope
same conditions as above is shown in Fig. 31(b). The values of the Flyash
specic charge at the inlet and outlet of the detector 0
0 20 40 60
are qmIN 3.9 10 3 and qmOUT 0.6 10 3 C kg 1, respectively.
Time (s)
The difference between these values qmIN qmOUT is equal to the
current generated per unit mass ow rate, I/Wp 3.3 Fig. 31. (a) Electric currents generated from a stainless steel detector and
10 3 C kg 1. This means that the charge balance is satised and (b) charges on particles at the inlet and outlet of the detector, which were
the system is working correctly. measured with a Faraday cage (Matsusaka and Masuda, 2006).
10
For dilute phase ow (a 51), Eq. (27) is rewritten as Stainless steel (SUS 304)
Aluminum
I 5
aqm0 b, 34
Wp
0
where
2nDxkc S 5
a 35
pD2p
10 Copper
and Brass
15
6e0 Vc nDxkc S
b : 36 0 1 2 3
pD3p rp z0 Pipe length (m)
From Eq. (34), it is found that the transferred charge is Fig. 34. Relationships between specic charge of micrometer-sized particles and
proportional to the initial charge of particles. This relationship pipe length (dilute phase gassolids pipe ow systems, average air velocity:
was conrmed experimentally (see Fig. 33). 40 m s 1; solids lines: using Eq. (37)) (Matsusaka et al., 2007).
5794 S. Matsusaka et al. / Chemical Engineering Science 65 (2010) 57815807
n
o
n
o
LA LA
qmA1 1exp DLA0 qmB1 exp DLA0 LB
1exp DLB0 5
qmA *
LA
1exp DLA0 LB
DLB0
39 0
and
n
o
n
o 5
LA
LB
qmB1 1exp DLB0 qmA1 exp DLB0 LB
1exp DLA0
qmB *
,
LA
1exp DLA0 LB
DLB0 10
0 1 2 3 4 5
40 Pipe length (m)
where DLA and DLB are the pipe lengths, LA0 and LB0 are the Fig. 37. General calculations of the triboelectric charging in gassolids pipe ow
characteristic lengths, and the subscripts A and B denote the two using two different pipe materials.
different materials. Also, the polarity and amount of charge
can be controlled by changing the pipe length ratio of A to B
(r DLA/DLB). As the pipe length DLA, DLB-0, the limiting values
of the charge satisfy the relation of qm * qmA * qmB *. If two materials are arranged in parallel instead of in series, the
Substituting DLA rDLB into Eq. (39) and setting DLA, DLB-0, charge on particles will approach the limiting value without the
the limiting value qm * is given by uctuations mentioned above. In addition, various shapes and
structures are available for a particle charging control device.
qmA1 rLB0 qmB1 LA0
qm * 41 Matsusaka et al. (2008b) developed a high-efciency particle charger
LA0 rLB0 having an inverted truncated cone. Micrometer-sized particles are
Therefore, the charge on particles can be controlled positively, introduced into the charger from the tangential direction at the top,
negatively, or neutrally using two materials. carried spirally downward, and discharged to the tangential
S. Matsusaka et al. / Chemical Engineering Science 65 (2010) 57815807 5795
direction at the bottom. The particles are triboelectrically charged by Power voltage supply
contact with the side wall of the charger due to the centrifugal force. Thermohygrostat
Since two different metal sheets are attached in the side wall,
Electromagnetic
particles can contact with these metals alternately.
shield
Insulator
Fig. 40. Faraday cage. the particle, Dp is the particle diameter and Cc is the Cunningham
correction factor. Therefore, the charge-to-diameter ratio
qd (q/Dp) is derived as
Electro magnetic
3pm 3pm yd
shield qd vE , 44
Cc E Cc E t
Metal
enclosure where yd is the displacement and t is the time (Schein, 1992/
Insulator Filter 1996).
Mazumder et al. (1991) developed a laser-based instrument
called the electrical-single particle aerodynamic relaxation time
Electrometer
Mesh (E-SPART) analyzer, which measures the aerodynamic diameter
Dp and charge q of individual particles. In the measurement cell,
V electric eld and acoustic eld are formed horizontally (Fig. 44).
When a charged particle passes vertically through an acoustic
eld, the particle oscillates with a phase lag depending on
the particle diameter. Therefore, the particle diameter Dp is
determined by measuring the phase lag y, i.e.
s
Fig. 41. Faraday cage to measure charge on aerosol particles.
18m tan y
Dp , 45
Cc rp o
Electro magnetic where rp is the particle density and o is the angular velocity of
shield the acoustic wave. As a DC electric eld is simultaneously
superimposed in the cell, the charged particle experiences
Metal another velocity component. From the balance between the
enclosure electrostatic force and aerodynamic drag, the charge-to-
diameter ratio qd is obtained using Eq. (44). The particle velocity
Insulator vE is measured by a laser Doppler method. This analyzer is
available for analyzing bipolar charge distribution (Mazumder
et al., 1991; Matsusaka et al., 2003b).
For measuring particle charge, the particle motion analysis
V system (PMAS) is also used (Fig. 45). In the electrostatic
separation chamber, there are two parallel electrodes and an
electric eld is applied horizontally. Particles that are injected into
the chamber travel in the electric eld. The PMAS, which consists
Mesh of a short duration light source, a CCD camera with a zoom lens,
and the data processor, captures pairs of multiple particle images
Fig. 42. Blow-off method. using the double-spark light source with very short pulse interval.
The particle velocity can be obtained from the tracking images.
The amount of charge on particles can be calculated with both the
on the walls of the channel by the electrostatic force. From the velocity in the given electrical eld and the diameter of particles
position of the deposited particles, the amount of the charge can in the images (Ahn et al., 2004).
be determined. A lter placed at the end of the apparatus can be As shown in Fig. 43, charge spectrometers for ne particles use
used to collect the particles with small or no charge. The drag a laminar ow to carry the particles; however, it is not easy to
force on small particles immediately becomes equal to the control the airow and the injection of particles. The disturbance
Coulomb force; thus the force balance is given by of the airow causes a signicant measurement error. To simplify
the construction of the apparatus, and to increase the accuracy of
3 pmvE Dp
qE , 43 the measurement, a free air beam is used for injecting particles in
Cc
an electric eld (Fig. 46). The air in the chamber is sucked to pull
where q is the charge of the particle, E is the electric eld strength, the aerosol particles from an activation cell. The charged particles
m is the viscosity of air, vE is the electrostatic terminal velocity of in the measurement cell are deected onto the electrodes
S. Matsusaka et al. / Chemical Engineering Science 65 (2010) 57815807 5797
Acoustic transducer
(1kHz)
Electrode Measurement
cell
Particle outlet
Fig. 46. The q-test device for two-component toners.
Fig. 44. Electrical-single particle aerodynamic relaxation time (E-SPART) analyzer.
Short duration
light source
Particle
generator
Power
supply
Hopper
10 9
0.08 Triboelectric
Frequency (kgC -1 m-1)
charging plate
0.06
0.04
0.02 2
0
0 -2 Faraday
2 -4
4
6
cage
8 -6
10
12
14 -8 Fig. 49. Cascade method.
Vibrating plate
Another useful characterization method is shown in Fig. 50.
The device consists of a vibrating feeder and a charging plate
(Higashiyama et al., 1997). The particles move from one end
toward the other while contacting with the plate. The charge of
the particles falling from the edge is measured with a Faraday
cage.
A uidized bed can be used for a triboelectric charging device Faraday
(Fig. 51) (Iuga et al., 2005). When different kinds of particles are cage
mixed, the triboelectric charging is complicated, i.e. the charge
Fig. 50. Vibration method.
transfer occurs during collision with different types of particle,
with the same type of particle, and with the inner wall, depending
on the initial surface charge on the contact area. To measure the
charge distribution of the particles, they are classied in a charge
spectrometer, such as free fall separator with a horizontal electric
eld. Air output screen
Fig. 52 shows a vertical array of Faraday cage sensors, which is
combined with a uidized bed (Zhao et al., 2002). This
measurement system consists of special Faraday cages mounted
vertically in cascade and a normal one located at the bottom. The
series of Faraday cages have open holes on the upper and lower
covers. The measurements are performed during the free falling of
particles. Each particle experiences gravity and space charge Objects input
repulsion; thus, large particles drop faster in the vertical direction
and highly charged particles move faster in the radial direction. As Objects output
a result, the particles are separated in the Faraday cages. The
charge and mass of particles are measured with each Faraday
Charge
cage. In addition, various analyses such as particle size Clean air
spectrometer
distribution in the Faraday cages are useful for total evaluation
of the particle charging. Fig. 51. Fluidization method.
The characteristics of the triboelectric charging can be
evaluated by various methods; however, the particles may not
be sufciently charged. Kittaka and Murata (1976), Rowley impacting on the target at different incident angles with a high
(2001), and Matsusaka et al. (2008b) proposed a method using a velocity. The analysis of the charge transfer as a function of the
cylinder in which particles can be charged by a circular airow initial charge of the particle determines an equilibrium charge, i.e.
(Fig. 53). As strong centrifugal forces act on the particles in an initial charge for no net charge transfer (see Fig. 20).
motion, the particles continue to rotate in the cylinder until the
airow is stopped. After rotation, the charged particles are taken
out rapidly from the cylinder through a hole using a vacuum 5.6. Gassolids pipe ow test
pump and are led into a Faraday cage.
Charge transfer in dilute phase gassolids pipe ow can be
analyzed from electric currents generated in a length of detection
5.5. Single particle impact test pipe, as mentioned in Section 4.5; i.e. the transferred charge per
unit mass of particles in the pipe is obtained as the value of the
Watanabe et al. (2006, 2007a, b) developed an impact charging electric current divided by the mass ow rate of the particles I/Wp.
test rig, as mentioned in Section 4.3. The device consists of an From the relationship between I/Wp and the specic charge qm0 at
impact target and two sets of Faraday cages. The device allows the inlet of the detection pipe, a characteristic of particle charging
charge measurements of single particles as small as 100 mm is obtained, and the equilibrium specic charge is determined (see
S. Matsusaka et al. / Chemical Engineering Science 65 (2010) 57815807 5799
#1
6. Applications
#2
#3 6.1. Separation
Vertical array
#4 of Faraday The development of a process to separate solid materials can
cage sensors
improve the possibilities for recycling wastes. If particles or small
#5
solids have largely different electrostatic properties, they can be
#6 separated. In this process, the particles are rst triboelectrically
charged and then fed into an electric eld separator. The particle
#7 trajectories are deected in the electric eld according to the
polarity and the amount of charge. Although the method to
triboelectrically charge the particles is simple and easy, the charge
Fig. 52. Vertical array of Faraday cage sensors combined with a uidized bed. transfer depends on the environmental conditions; thus tem-
perature and humidity should be controlled in a certain range. A
typical electrostatic separator is shown in Fig. 54 (Yanar and
Air Kwetkus, 1995). Particles that are triboelectrically charged in a
cyclone separator enter the electrostatic separator where a DC
electric eld is applied. The trajectory of the particles depends on
the electrostatic charge and mass of particles. The inhomogeneous
electric eld is effective to achieve a large deection of the
Vacuum charged particles in the upper part of the separator. The bottom of
the separator consists of a series of collection trays.
Faraday
Another electric separator is shown in Fig. 55 (Soong et al.,
cage
2007). Particles are charged in a venturi by contact with the wall
Fig. 53. Centrifugal method for measuring maximum triboelectric charge of and other particles, and sent to an electric eld between two
particles. series of louvered plates. The charged particles are collected on
the louvered plates by adjusting the applied voltage according to
the charge on particles.
Fig. 33). This method is available for micrometer-sized particles Saeki (2006) proposed a different type of separator consisting of a
(Matsusaka and Masuda, 2006). vibratory conveyor equipped with two plate electrodes (Fig. 56). The
advantage of the vibratory separator is to avoid the inuence of the
adhesion between oppositely charged particles and also particlewall
5.7. Atomic force microscopy
adhesion. The two electrodes are inclined toward the horizontal at an
angle y and are xed to the vibrating plate. The upper electrode has
Force measurement with a micrometer-sized particle attached negative polarity and the lower electrode is grounded. The separation
to the cantilever of atomic force microscope (AFM) has received unit vibrates in the direction of angle a to the x-axis. The charged
increasing interest since 1991 (Ducker et al., 1991). One distinct particles are fed onto the lower electrode through a feeder. Positively
advantage of the so-called colloid probe technique is that a charged particles are attracted toward the upper electrode by the
quantitative comparison between experimental force curves and electrostatic force and are repelled from the lower electrode, and
theoretical expectations becomes possible using a probe of known thus the tangential vibration force acting on the particles is reduced.
geometry, while the disadvantage is that it is unsuitable for On the other hand, negatively charged particles are attracted toward
statistical analysis of a number of particles since the preparation the lower electrode and strongly experience the vibration force from
of the colloid probes is not easy. In an attempt to better the lower electrode and consequently conveyed on the x-direction.
understand the origin of adhesion forces, quantitative studies of The difference in the particle trajectory enables the separation.
the surface force interaction as a function of the distance between
particle and substrate have been carried out. The measurements
have revealed two dominant forces, i.e. the electrostatic force due 6.2. Powder coating
to localized contact charging on the particles and the van der
Waals force. The sensitivity in the measurement of the charge Electrostatic powder coating is a dry nishing process. The
transfer is 10 electrons (Gady et al., 1998). powder used in the process, which is a mixture of nely ground
To study the contact charging of glass particles, Nishitani et al. particles of pigment and resin, is electrostatically charged and
(2000) used this method. Single particles attached to cantilevers sprayed onto an electrically conductive work piece to be coated.
were charged by repeated contact with a at stainless steel. The The main difference from a conventional liquid paint is that the
charge accumulated on the particle was analyzed by considering a powder coating does not require a solvent to keep the binder and
virtual point charge in the particle. Matsuyama et al. (2006) also ller parts in a liquid suspension form. Therefore, the powder
performed similar measurements, and discussed how to deter- coating offers several advantages. It does not use volatile organic
mine the surface charge density and the contact area from the compounds (VOCs), which are hazardous to human health, and
force curve. Furthermore, the consistency between the measured over sprayed powder can be collected and recycled.
results and their charge relaxation model was discussed. Bunker The general process is as follows; coating powder is uidized
et al. (2007) studied the charging of pharmaceutical particles. by air and then blown through a pipe to a charging gun. Two
5800 S. Matsusaka et al. / Chemical Engineering Science 65 (2010) 57815807
6.4. Self-assembly
Vacuum
Self-assembly of components is a useful method for preparing
Fig. 55. Electrostatic separator with louvered plates. microstructured materials with interesting mechanical or optical
properties. Although crystallization of particles with different
sizes or shapes can be achieved, the methods to assemble binary
lattices of particles of the same sizes but with different properties
Positively charged particles are limited. One of the available methods is the electrostatic self-
assembly (ESA) of macroscopic components using interactions
Negatively charged particles
caused by triboelectric charging. The systems comprise two kinds
of particles (usually spheres) that are charged oppositely when
agitated on a at, metallic surface. The interplay of repulsive
Upper electrode Feeder
interactions between like-charged particles and attractive inter-
(negative polarity)
actions between unlike-charged ones results in the self-assembly
Lower electrode of these particles into highly ordered arrays.
(grounded) The type of the lattice formed by self-assembly depends on the
x number ratio of the two different particles. For example, when the
Vibrating number ratio, Nylon-6, 6 (NNyl)/Teon (NTef), is close to unity, a
plate y
square lattice array is formed (Fig. 57(a)). When particles of one
kind are present in excess, they arrange themselves into either a
Fig. 56. Electrostatic separator using vibration. pentagonal lattice array or a hexagonal lattice array. When NNyl/
NTef 41, each Teon particle is surrounded by ve or six Nylon-
6,6 particles (Fig. 57(b) and (c)). Conversely, when NNyl/NTef o1,
types of guns are available, i.e. the triboelectric and corona guns. each Nylon-6,6 particle is surrounded by ve or six Teon
For the triboelectric gun, powder is charged by frictional contact particles. These observations suggest that the lattices are
with the walls in the gun. The sprayed, charged particles form a steady-state products of self-assembly (Grzybowski et al., 2003).
S. Matsusaka et al. / Chemical Engineering Science 65 (2010) 57815807 5801
I2
a2 qm1 b2 , 50
Wp
(49)(51), the following equation is derived:
where subscripts 1 and 2 refer to the rst and second detection
b2 a2 b1 I1 b1 I2
pipes, respectively. Since the charge at the outlet of the rst pipe qm0 : 56
a2 a1 1I1 a1 I2
is equal to that at the inlet of the second pipe, the charge balance
is expressed as The particle charge can also be calculated using Eq. (56).
I1
qm0 qm1 , 51 6.5.2. Signal analysis
Wp
The current detected in gassolids pipe ow consists of many
From Eqs. (49)(51), the particle ow rate Wp is expressed as pulsating electric signals, which vary in a wide range from
Wp cI1 dI2 , 52 positive to negative. In fact, these electric signals contain useful
information on the state of particles owing in the pipe. An
here example of the signals detected with a digital oscilloscope is
a1 1a2 shown in Fig. 59(a). The variation of the signals on a magnied
c 53 time scale is shown in Fig. 59(b). The pulsating signals are caused
a1 b2 a2 b1
by the uctuation of the particle ow rate. Even though particles
and continuously ow in the pipe, the particle concentration
a1 uctuates on a time scale of milliseconds; as a result, a number
d : 54
a1 b2 a2 b1 of clouds of particles ow in the pipe.
The denominator of the right-hand side in Eqs. (53) and (54) must For instance, when a cloud of negatively charged particles
not be zero; this means that the electrostatic property of the rst approaches the detection pipe, positive charge is induced on the
detection pipe must differ from that of the second one, i.e. inner surface of the detection pipe. This occurs by the fact that the
electrons on the inner surface ow to earth, and consequently a
b1 b2 negative peak is detected with the digital oscilloscope. If the
a : 55
a1 a2 particles impact on the wall of the detection pipe, charge transfer
Therefore, on-line measurement of particle ow rate is possible will occur. Since the transferred charges remain there while the
by measuring the two electric currents (Masuda et al., 1994, particles are in the pipe, no electric signal is detected. When the
1998b; Matsusaka and Masuda, 2006). In addition, from Eqs. particles pass out of the pipe, the whole charge held on the wall
surface ows to earth, and a peak signal is detected.
The shape and intensity of the electric signals depend on the
condition such as the polarity and amount of the charge of the
cloud at the inlet and outlet of the detection pipe. Typical particle
charging in gassolids pipe ow and the shapes of the electric
signals are illustrated in Fig. 60 (Matsusaka et al., 2008a). Here, it
Nylon-6,6 is supposed that the particle charging is represented by an
exponential equation (Cole et al., 19691970; Masuda et al., 1976;
Teflon Matsusaka et al., 2007) and that the detection pipe length is larger
than the cloud; thus, the tails of the two peaks do not overlap
with each other.
These electric signals can be applied to the correlation method
for measuring particle velocity (Yan et al., 1995; Gajewski, 1996).
Two detection pipes are used for the measurement system.
Three sets of electric signals are shown in Fig. 61 (Matsusaka
et al., 2008a). Since particles that are negatively charged
obtain negative charge by contact with the wall of the rst
detection pipe, a larger positive signal is detected at the outlet.
By passing through the intermediate pipe, the particles obtain
positive charge by contact with the wall, material of which is
Fig. 57. Electrostatic self-assembly: (a) Square lattice array; (b) Pentagonal lattice different from that of the detection pipes, and the polarity of
array and (c) Hexagonal lattice array. the particle changes from negative to positive. The polarity
5802 S. Matsusaka et al. / Chemical Engineering Science 65 (2010) 57815807
80
Electric signal (mV)
Intermediate pipe
0 a
20
0
-40 -20 Detection pipe 1
0 2 4 6 8 10
Time, t (s) 20 Detection pipe 2
0
-20
80
Electric signal (mV)
20 Detection pipe 2
0
-20
(1) Fig. 61. Measurement of particle velocity by the correlation method (Matsusaka
et al., 2008a): (a) Intermediate pipe: L0.5 m; (b) Intermediate pipe: L1 m; and
(2) (c) Intermediate pipe: L2 m.
+q
+q
q
E E q
Fig. 62. (a) Schematic illustration of randomly given patch-like charge and
(b) schematic illustration of charge redistribution for axisymmetric calculation
(Matsuyama and Yamamoto, 2006b).
Fig. 64. Model particles used in the DEM simulation (the number of charging sites
is (a) 32, (b) 200, and (c) 392) (Yoshida et al., 2003).
100
Impact charge (pC)
50 6
Specific charge ( C kg 1)
Negative
0 charge
4
50 Number of charging
cites of a particle
100 2 32
0 20 40 60 200
1000 392
Accumulated charge (pC)
0
750 0 5 10 15 20 25 30
Vibration time (s)
500 Fig. 65. Specic charge of particles in vibrating vessel (Yoshida et al., 2003).
=6
250 Dp = 3.2 mm
8. Summary
0
0 20 40 60
The research on triboelectric charging of particles has been
Number of impact () reviewed from theoretical and experimental viewpoints to
Fig. 63. Calculated results by a Monte Carlo simulation: (a) impact charge and evaluate the current state of understanding and applications.
(b) accumulated charge (Matsuyama and Yamamoto, 2006b). From this work, the following points are concluded:
of the particle size, air velocity, and pipe diameter on the particle (1) The triboelectric charging can be caused by electron transfer,
charging. Cangialosi et al. (2006) used a statistical model to ion transfer, and material transfer. Among them, the electron
determine the particlewall collisions and used the charge transfer is considered to be the base of the charge transfer. For
relaxation model (see Section 4.2) to predict the equilibrium metalmetal contacts, the difference in work function is used
charge and the impact charge caused by multiple impact events. to explain the charge transfer. For inorganic compounds such
Watano (2006) used three-dimensional discrete element method as oxides, the charging tendency can be explained by the
(DEM) to calculate the contact area for particle charging in generalized electronegativity of metal ion. For organic
pneumatic conveying systems. compounds, the charging tendency depends on the functional
groups contained in them. For polymermetal contacts, the
electric polarity after charge transfer can be determined by
the energy level of HOMO and LUMO of the organic solids and
7.2. Behavior of charged particles the Fermi level of the metal. In addition, environmental
conditions such as temperature and humidity have to be
Lim et al. (2006) studied the ow behaviors of charged taken into account.
particles in gassolids pipe ow using DEM coupled with (2) To analyze the particle charging, two basic models, i.e. the
computational uid dynamics (CFD), showing that the charged condenser model and the charge relaxation model exist. The
particles are spread by the electrostatic diffusion. Also, Mio et al. former is based on the effective contact potential difference
(2006) simulated the developing behavior of toners in a two- depending on the work functions and initial charge. The latter
component development system of electrophotography using the is based on the gas breakdown predicted by the Paschen
large-scale DEM (150,000 particles) and discussed the effect of the curve. Irrespective of the difference in the concept of particle
bias voltage and mechanical operation conditions on the behavior charging, these models derive the same type of exponential
of toners. equations for the charge accumulation by repeated impacts.
5804 S. Matsusaka et al. / Chemical Engineering Science 65 (2010) 57815807
Acknowledgements 6m rg u
np , B:2
p D3p rp v
The authors acknowledge nancial support from the Interna-
tional Fine Particles Research Institute (IFPRI). This research was also where m is the mass ow ratio of particles to gas, rg is the density
supported by Core-to-Core Program for Advanced Particle Handling of the gas, u is the average gas velocity, rp is the particle density,
Science, JSPS, and a Grant no. S0901039 from MEXT, Japan. and v is the average particle velocity.
q q
Dp
Di
z0
r1 r2
Gas-solids pipe flow
Fig. A.1. Potential difference caused by image charge. Fig. B.1. Electric eld generated by space charge.
S. Matsusaka et al. / Chemical Engineering Science 65 (2010) 57815807 5805
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f1 qm p exp , velocity measurement in pneumatic transport. Journal of Electrostatics 37,
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261276.
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