1794-Hi Speed Count

--1
Allen-Bradley
Very High
Speed Counter
User
Module Manual
(Cat. No. 1794-VHSC)
Important User Information Because of the variety of uses for the products described in this
publication, those responsible for the application and use of this control
equipment must satisfy themselves that all necessary steps have been
taken to assure that each application and use meets all performance and
safety requirements, including any applicable laws, regulations, codes
and standards.
The illustrations, charts, sample programs and layout examples shown in

this guide are intended solely for example. Since there are many
variables and requirements associated with any particular installation,
Allen-Bradley does not assume responsibility or liability (to include
intellectual property liability) for actual use based upon the examples
shown in this publication.
Allen-Bradley publication SGI-- 1.1, Safety Guidelines For The

Application, Installation and Maintenance of Solid State Control
(available from your local Allen-Bradley office) describes some
important differences between solid-state equipment and
electromechanical devices which should be taken into consideration
when applying products such as those described in this publication.
Reproduction of the contents of this copyrighted publication, in whole or

in part, without written permission of Allen--Bradley Company, Inc.
is prohibited.
Throughout this manual we make notes to alert you to possible injury to

people or damage to equipment under specific circumstances.
ATTENTION: Identifies information about practices or

circumstances that can lead to personal injury or death,
! property damage, or economic loss.
Attention helps you:

identify a hazard
avoid the hazard
recognize the consequences
Important: Identifies information that is especially important for

successful application and understanding of the product.
Important: We recommend you frequently backup your application

programs on appropriate storage medium to avoid possible
data loss.
FLEX I/O, DeviceNet, DeviceNetManager, and RediSTATION are trademarks of Allen-Bradley Company, Inc.
PLC, PLC--2, PLC-- 3, and PLC-- 5 are registered trademarks of Allen-Bradley Company, Inc.
All other brand and product names are trademarks or registered trademarks of their respective companies.
Summary of Changes
This publication contains new and revised information not included

in the last release.
New Information
Information has been added to allow you to enhance

frequency/resolution on smodules with firmware revision D or later.
Appendix B has been added to illustrate the criteria for CSA

hazardous location approval.
Revised Information
Chapter 4 has been revised to include information on using the

frequency/resolution feature included in later modules. In addition,
the data table image has been revised to include the mode.
Change Bars
The areas in this manual which are different from previous editions
are marked with change bars (as shown to the right of this paragraph)
to indicate the addition of new or revised information.
Publication 1794-UM010B--EN--P -- March 2001

soc--ii Summary of Changes

Preface
Using This Manual
Purpose of This Manual This manual shows you how to use the Very High Speed Counter
module with an Allen-Bradley programmable controller. It helps you
install, program, and troubleshoot your module.
Audience You must be able to program and operate an Allen-Bradley

programmable controller (PLC) to make efficient use of this module.
We assume that you know how to do this in this manual. If you do

not, refer to the appropriate programming and operations manual for
the associated programmable controller before you attempt to use
this module.
Vocabulary In this manual, we refer to:
the Very High Speed Counter module as the module, the

1794-VHSC or the VHSC module.
the programmable controller as the controller, or the PLC.
Manual Organization This manual is divided into 5 chapters. The following chart shows
each chapter with its corresponding title and a brief description of
the topics covered in that chapter.
Chapter Title Topics Covered
Explanation of modes, outputs, and how the

1 Overview of the Very High Speed Counter Module
module communicates with the processor.
How to install, key, connect wiring, ground and an

2 Installing the Very High Speed Counter Module
explanation of the indicators on the module.
Programming Your Very High Speed Counter

3 Use RSLogics to program this module.
Module
Input, Output and Configuration Files for the Very Identification and description of bit/words for input,
4
High Speed Counter on ControlNet output and configuration.
Using the indicators for troubleshooting and

5 Troubleshoot the Very High Speed Counter Module
diagnostic codes.
Appendices
A Specifications Specifications for the 1794-VHSC module.
B CSA Hazardous Location Approval Approval criteria for the module.

P--2 Using This Manual
Related Products You can install your input module in any system that uses
Allen-Bradley ControlNet programmable controllers and the 1794
I/O structure.
Contact your nearest Allen-Bradley office for more information

about your programmable controllers.
Product Compatibility This module can be used with 1794-ACN15 series B and -ACNR15
series B or later ControlNet Adapters. Communication between the
module and the processor is bidirectional. The PLC sends module
information using ControlNet messages to the adapter. The PLC
receives module status information through ControlNet messages
from the adapter.
Related Publications For a list of publications with information on Allen-Bradley

programmable controller products, consult our publication index
SD499.

Table of Contents
Overview of the Very High Chapter 1

Speed Counter Module Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--1
Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--1
Features of the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--1
Operation in Encoder or Counter Mode . . . . . . . . . . . . . . . . . . . . . 1--2
Counter Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--3
Encoder Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--4
Preset Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--6
Rollover Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--6
Software Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--6
Gate/Reset Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--6
Operation in
Period/Rate Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--8
Continuous/Rate Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--11
Operation in Rate Measurement Mode . . . . . . . . . . . . . . . . . . . . . . 1--12
Pulse Width Modulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--13
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--13
Enabling and Forcing Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 1--13
Assigning Outputs to Counter Windows . . . . . . . . . . . . . . . . . . . 1--13
Operation of Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--14
What the Very High Speed Counter Module Does . . . . . . . . . . . . . . 1--15
Chapter Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1--16
How to Install Your Very High Chapter 2

Speed Counter Module What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--1
Before You Install Your Input Module . . . . . . . . . . . . . . . . . . . . . . . 2--1
European Union Directive Compliance . . . . . . . . . . . . . . . . . . . . . . 2--1
EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--1
Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--2
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--2
Wiring the Terminal Base Units (1794-TB3G shown) . . . . . . . . 2--3
Installing the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--4
Mounting the Terminal Base Unit on a DIN Rail . . . . . . . . . . . . . . 2--4
Panel/Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--6
Mounting the High Speed Counter Module on the
Terminal Base Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--8
Connecting Wiring for the High Speed Counter Module . . . . . . . . . . 2--9
Wiring connections for the 1794-VHSC High Speed
Counter Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--12
Example of Quadrature Encoder Differential Wiring to a 1794-TB3G
Terminal Base Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--13
Module Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--14
Chapter Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--15
Publication 1794-UM010B-- EN-- P - March

2001
ii Table of Contents
Programming Your Very High Chapter 3

Speed Counter Module General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--1
Input, Output and Chapter 4

Configuration Files for the Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--1
Very High Speed Counter on About the ControlNet Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--1
ControlNet Communication Over the FLEX I/O Backplane . . . . . . . . . . . . . . . . 4--1
Scheduled Data-Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--2
Unscheduled Data-Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--2
Module I/O Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--2
Application of New Configurations . . . . . . . . . . . . . . . . . . . . . . . 4--2
I/O Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--3
Adapter Input Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--3
Safe State Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--4
Device Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--4
Communication Fault Behavior . . . . . . . . . . . . . . . . . . . . . . . . . 4--5
Idle State Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--5
Input Data Behavior upon Module Removal . . . . . . . . . . . . . . . . 4--5
Frequency/Resolution Enhancement . . . . . . . . . . . . . . . . . . . . . 4--5
Applying the Frequency/Resolution Enhancement . . . . . . . . . . 4--6
High Speed Counter Module (1794-VHSC) Image Table Mapping . 4--7
Troubleshoot the Very High Chapter 5

Speed Counter Module What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--1
Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--1
Diagnostic Codes Returned by the Module . . . . . . . . . . . . . . . . . . . 5--2
Diagnostics Reported in Word 8 of the Data Input File . . . . . . . 5--2
Whats Next . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--3
Specifications Appendix A
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A--1
24V Input Derating Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A--3
CSA Hazardous Location Appendix B

Approval CSA Hazardous Location Approval . . . . . . . . . . . . . . . . . . . . . . . . B--1
Publication 1794-UM010B-- EN-- P - March 2001

Chapter 1
Overview of the Very High
Speed Counter Module
Chapter Objectives This chapter gives you information on:
features of the 1794-VHSC module

how the module communicates with programmable controllers.
how the module operates
Module Description The VHSC module performs high speed counting for industrial
applications. The module is an intelligent I/O module that interfaces
signals with any Allen-Bradley programmable controller that has
ControlNet capability.
The VHSC module, once configured for its intended purpose, can
continue to operate without flexbus power. (Note: Customer power
is required for the module, inputs and outputs.) After scanning the
inputs and updating the outputs, the input data is converted to a
specified data type in a digital format to be transferred to the
processors data table on request. Command and configuration data
is sent from the programmable controller data tables to the module
via ControlNet.
Features of the Module
The HSC module counts pulses from encoders (such as

Allen-Bradley Bulletin 845), pulse generators or mechanical limit
switches, proximity switches, etc. and returns either a count or
frequency in binary format.
The modules features include:
2 counters configurable for 3 encoder modes, counter mode,

period/rate mode, continuous/rate mode, rate measurement and
pulse width modulation (PWM)
4 outputs, isolated in pairs
outputs are current-sourcing at 5 or 12-- 24V dc (0.5mA max. @
5V; 1A max. @ 12-- 24V)
single-ended or differential inputs
2-phase encoder inputs up to a frequency of 250KHz (X 4 mode)
single-phase counter inputs up to a frequency of 1MHz
input voltage range of 5 or 24V dc

1--2 Overview of the Very High Speed Counter Module
returns input as count or frequency in binary format

input counts as high as 16,777,215
up to 1MHz in period/rate or rate measurement frequency modes
outputs can be tied to any or all counter windows
each output has a user-selectable on-off value
outputs can be tied back to an input for cascading
each counter has a user-selectable preset and rollover value
totalization is provided in period/rate, continuous/rate and rate
measurement modes
module can continue counting without flexbus power (after
configuration)
outputs have safe state values which can be applied when there is
a network failure or the PLC is switched to PROGRAM mode
pulse width modulation (PWM) mode is available
The 1794-VHSC module operates in the following modes:
counter mode -
encoder X1 mode
encoder X2 mode
encoder X4 mode
period/rate mode
continuous/rate mode
rate measurement frequency mode
pulse width modulation (PWM)
The operation of the module in these modes is described below.
Operation in Encoder or The operation of encoder and counter modes is virtually identical.
Counter Mode The only difference between the two modes is in the type of
feedback used.
Use the counter mode if you need the module to read incoming
pulses from a maximum of 2 encoders (single-ended or differential),
counters, pulse generators, mechanical limit switches, etc. and return
them to the programmable controller as a binary number
(0-16,777,215).
Use the encoder modes if you need the module to read incoming
quadrature pulses and return them to the programmable controller as
a binary number (0-16,777,215). In these modes, the module accepts
two-phase quadrature feedback and counts up or down depending
upon the condition of the phase B input for each counter.

Overview of the Very High Speed Counter Module 1--3
The operation of the module in the encoder/counter modes is as

follows:
counter mode - channel B is direction control (up or down).

Channel A input is used for pulse. The count is bidirectional with
the direction determined by channel B.
encoder X1 - This is a bidirectional count mode; counting up or
down, using quadrature input signals.
encoder X2 - This is a bidirectional count mode, using quadrature
input signals, with 2 times the resolution of X1.
encoder X4 - This is a bidirectional count mode, using quadrature
input signals, with 4 times the resolution of X1.
Each of the counters in encoder/counter mode has values associated
with it. These are:
preset value
rollover value
Counter Mode
The counter mode allows the module to read incoming pulses and
return them to the programmable controller processor as a binary
number (0-16,777,215).
In the counter mode, direction (up counting or down counting) is

determined by the phase B input, which can be a random signal. If
Phase B is high, the counter will count down. If phase B is low or
floating, (that is, not connected), the counter counts up.
If Phase B is: Counter will count (direction):
High Down
Low or floating (not connected) Up
The module reads incoming pulses from a maximum of 2 encoders

(single-ended or differential), counters, pulse generators, mechanical
limit switches, and so forth and returns a count to the programmable
controller processor in a binary number (0-16,777,215).
The counter mode accepts only one phase feedback. This

relationship is shown in figure 1.1.

Figure 1.1
Block Diagram of Counter Mode
A
Input A
B
Input B
Z (Store Count)
Single Phase Pulse Generator (Gate/Reset) Input Z
1794-VHSC
Count Up Count Down
A Input
B Input + -
Count
0 1 2 3 2 1 0
Outputs updated continuously
Encoder Mode
The encoder mode allows the module to read incoming pulses and
return them to the programmable controller processor as a binary
number (0-16,777,215).
In this mode, the module will accept two phase quadrature feedback.
The module senses the relationship between the 2 phases and counts
up or down accordingly.
Encoder X1 mode - quadrature input signals count on the leading
edge or the trailing edge of channel A for a bidirectional count. The
phase relationship between Channel A and Channel B determines
direction -- channel A leading, and channel B floating, the count
direction is up; channel A lagging, and channel B high, the count
direction is down.
edge and the trailing edge of channel A for a bidirectional count.
Channel B determines direction - B low (floating), the count
direction is up; B high, the count direction is down.
edge and the trailing edge of channel A and channel B for a
bidirectional count. Channel B determines direction -- B low
(floating), the count direction is up; B high, the count direction is
down.

Direction of Count
The module can count either up or down, depending upon the
condition of the B input for each counter. In encoder applications,
the counter will increment on the leading edge of input A, while
input B determines the direction of the count.
You also have the option of X1, X2 and X4 multiplying of the input
pulses. Figure 1.2 shows the relationships between inputs A and B
for forward and reverse directions in encoder applications.
Figure 1.2 Phase Relationship for Forward or Reverse

Directions
High Speed Counter Module
A
Input A
B
Input B
Z (Store Count)
Quadrature Encoder (Gate/Reset) Input Z
1794-VHSC
Forward Rotation Reverse Rotation
CCW Encoder Rotation CW Encoder Rotation
A Input
B Input
1 2 3 2 1 0
X1
Count
1 2 3 4 5 6 7 8 9 10 11 12 12 11 10 9 8 7 6 5 4 3 2 1 0
X2
Count
1 2 3 4 5 6 7 8 9 10 11 12 12 11 10 9 8 7 6 5 4 3 2 1 0
X4
Count
10679-I
The following paragraphs apply to both encoders and counters.

Preset Value
Each of the 2 counters has one preset value associated with it. In the
encoder or counter modes, the preset value represents a reference
point (or count) from which the module begins counting. The
module can count either up or down from the preset value. Preset
values are loaded into the count registers through the preset count
bits. Preset values can range from 0 to 16,777,215 binary.
Rollover Value
Each of the 2 counters has one rollover value associated with it.
When the rollover value is reached by the encoder/counter, it resets
to 0 and begins counting again. The rollover values range from 1 to
16,777,216 binary. The rollover value is circular (for example: if
you program 360, the count will be from 358, 359, 0, 1 etc. in a
positive direction and from 1, 0, 359, 358 etc. in a negative
direction).
Software Reset
The counters can also be reset by the Reset Count bits found in Word
0, bits 0 and 4 of the Counter Control word. When one of these bits
is set to 1, the associated counter is reset to zero and begins counting.
The module can also be reset with the gate/reset as explained below.
Refer to chapter 4 for further details.
Gate/Reset Input
There is one gate/reset input for each of the 2 counters. The

gate/reset input, when active, will function in one of the 4 store count
modes outlined below.
Scaling Input Count at the Gate/Reset Terminal

You can scale the incoming count at the gate/reset terminal. Scaling
allows the incoming pulses at gate/reset to be divided by a number in
the range of 1, 2, 4, 8, 16, 32, 64 and 128.
Store Count
The store count feature allows the module to store the current count
value of the associated counter. The store count feature is triggered
by the state of the gate/reset terminal on the module. The stored
count of each counter is placed in a separate word in the Read Data
file. The stored count value will remain in the Read Data file until a
new trigger pulse is received at the Gate/Reset terminal. When a
new trigger pulse is received, the old count value will be overwritten
by the new value.

In mode 1, store/continue (figure 1.3), the leading edge of a pulse

input on input Z (gate/reset) terminal causes the current value in the
counter to be read and stored. The counter will continue counting.
The stored count will be available in the Read Data file. The stored
count information will remain in the block transfer read file until it is
overwritten by new data.
Figure 1.3 Store/Continue
Read, Store Count

and continue counting.
10680-I
In mode 2, store/wait/resume (figure 1.4), a rising edge of a pulse

input on the Z input (gate/reset) terminal reads and stores the current
counter value in the Read Data file, and inhibits counting while the
gate/reset input is high. Counting resumes when the input goes low.
Mode 2 does not reset the counter, although it does store the count
value. The stored count is available in the Read Data file. The stored
count remains in the Read Data file until it is overwritten with new
data.
Figure 1.4 Store/Wait/Resume
Stop counting
Resume counting
Store Count
10681-I
In mode 3, store-reset/wait/start (figure 1.5), the rising edge of the

pulse on input Z (gate/reset) terminal causes the counter to stop
counting, store the current count value in the Read Data file and reset
the count to zero. The counter does not count while the Z input on
the gate/reset terminal remains high. Counting resumes from zero on
the falling edge of the pulse at the Z (gate/reset) terminal. The stored
count is available in the Read Data file. The stored count remains in
the Read Data file until it is overwritten with new data.
Figure 1.5 Store-Reset/Wait/Start
Counter has stopped counting
Stop count, store Start counting

and reset to zero from zero
10682-I

In mode 4, store-reset/start (figure 1.6), on the rising edge of a

pulse input at the Z (gate/reset) terminal causes the counter to store
the accumulated count value in the Read Data file, and reset the
counter to zero. The counter continues counting while the Z
gate/reset input is high. The stored count is available in the Read
Data file. The stored count remains in the Read Data file until it is
overwritten with new data.
Figure 1.6 Store-Reset/Start

Rising Edge Falling Edge
Store Count, Store Count,

reset to zero, reset to zero,
start counting. start counting.
10683-I
Figures 1.3 through 1.6 show the store count feature operating on the
rising edge of the gate/reset pulse. The user has the option of
selecting these same features using the falling edge of the gate/reset
pulse. The gate invert bit is active in the store count, continuous/rate
and period/rate modes.
Operation in Use the period/rate mode to determine the frequency of input pulses
Period/Rate Mode by counting the number of internal 5MHz clock pulses over a
user-specified number of input signal pulses. At the end of the
specified number of pulses, the module returns the frequency and the
total number of pulses received.
A channel configured for period/rate mode acts as a period rate

counter. An internal 5MHz clock is used as a frequency reference.
This clock is gated by the incoming pulse train at the gate/reset
input. The results of this gating action are the number of pulses or a
frequency. The frequency is returned in input file words 0 (LSW)
and 1 (MSW) for channel 0 and word 2 (LSW) and 3 (MSW) for
channel 1. The total pulses received is stored in input file words 4
(LSW) and 5 (MSW) for channel 0 and words 6 (LSW) and 7
(MSW) for channel 1. Select the period/rate mode by setting the
appropriate bits in word 0 of the configuration block.
1794-VHSC modules count the total number of pulses occurring at

the Z (gate/reset) pin. This function is frequency-limited to 200Hz X
the scaler value. You can reset this count by setting the VR bit.
Figure 1.7 shows a diagram of the module used in the

period/rate mode.

Figure 1.7 Period/Rate Mode

A (not used)
Input A
B (not used)
Input B
Z (gate/reset)
Single Phase Pulse Generator Input Z
scaler
5MHz Clock
1794-VHSC
Incoming pulse train at Z

(gate/reset terminal)
5MHz internal clock
1 10 20
Frequency and Outputs

Accumulated Count updated here
Assumes symmetrical pulse, 50% duty cycle, so period = sample time on X 2 (on and off)
Frequency = 1/period
If count = 25, scaler = 1, and clock period = (1/5MHz)
Frequency = 1 / [(25/1) X (1/5MHz) X 2] = 100KHz
In Figure 1.7, the incoming pulse train from the gate/reset terminal is
used to sample pulses from the 5MHz internal clock. As the
frequency of the incoming pulse train at the gate/reset terminal
increases, the number of sampled pulses from the 5Mhz clock
decreases. This relationship is shown in NO TAG. Since accuracy is
related to the number of pulses received over the sample period, the
accuracy will decrease with increasing input frequencies at the
Gate/Reset terminal.
To some extent, the decrease in accuracy can be lessened by scaling

the input frequency through the use of a scaler. A scaler value of 1
will only return an accurate input frequency if incoming pulses have
a 50% duty cycle.

Table 1.A
Relationship Between Sampled Pulses and Input Frequency
Input Frequency at Z Sampled Pulses for 1/2 Cycle

(Gate/Reset) of Z (Gate/Reset) Pulse
Terminal in Hz
2 1.25M
5 500K
10 250K
20 125K
50 50K
100 25K
200 12.5K
500 5K
1KHz 2.5K
2KHz 1.25K
5KHz 500
10KHz 250
20KHz 125
50KHz 50
100KHz 25
Operation of scaler
In period/rate mode, the scaler lets the incoming pulse train at the Z
(gate/reset) terminal be divided by a user defined number.
Acceptable values for the scaler are 1, 2, 4, 8, 16, 32, 64 and 128.
There is one scaler value for each counter.
ATTENTION: Sample period times scaler must be

less than 6.71 seconds in order to avoid a zero
! frequency detect indication.
Connection to Counter Inputs

The only input to the module in the period/rate mode is made to the
Z (gate/reset) terminal. The counter inputs (channel A and B) are not
used in the period/rate mode.

Continuous/Rate Mode The continuous/rate mode is similar to the period/rate mode

previously described except the outputs in this mode are dynamic
outputs. Use this mode to determine the frequency of input pulses by
counting the number of internal 5MHz clock pulses over a
user-specified number of input signal pulses. Each output is turned
on as soon as the turn-on count is reached, and turned off as soon as
the turn-off count is reached. As the internal 5MHz clock is counted,
the outputs dynamically track the 5MHz count. This allows you to
turn an output on a certain number of 5MHz counts after the
gate/reset pin goes active, and turn it off a certain number of 5MHz
counts later.
1794-VHSC modules count the total number of pulses occurring at

the Z (gate/reset) terminal. This function is frequency-limited to
200Hz X the scaler value. This total count is returned in input file
words 4 (LSW) and 5 (MSW) for channel 0 and 6 (LSW) and 7
(MSW) for channel 1. You can reset this count by setting the VR bit.
Figure 1.8 Period/Rate and Continuous/Rate Output

Operation with Scaler of 1
A (not used)
Input A
B (not used)
Input B
Z (Gate/Reset)
Encoder/Pulse Generator Input Z
scaler
5MHz Clock
1794-VHSC
Incoming pulse train at Z

(gate/reset terminal)
5MHz internal clock
1 10 20
Frequency
Accumulated Count updated here
Outputs updated continuously

Assumes symmetrical pulse, 50% duty cycle, so period = sample time on X 2 (on and off)
Frequency = 1/period
If count = 25, scaler = 1, and clock period = (1/5MHz)
Frequency = 1 / [(25/1) X (1/5MHz) X 2] = 100KHz

Operation in Rate Use the rate measurement mode to count incoming pulses for a
Measurement Mode user-specified time interval. At the end of the interval, the module
returns a value representing the sampled number of pulses and a
value indicating the incoming frequency. When the count and
frequency are updated, any associated outputs are checked against
their associated presets.
The value representing the total number of pulses is returned in input

file words 4 (LSW) and 5 (MSW) for channel 0 and 6 (LSW) and 7
(MSW) for channel 1, and the value indicating the incoming
frequency is returned in words 0 (LSW) and 1 (MSW) and 2 (LSW)
and 3 (MSW). The total count equals the running sum of the number
of pulses received during the sample period. The operation of rate
measurement mode is shown below in Figure 1.9.
Figure 1.9
Operation of the Rate Measurement Mode
A Input
Input A
B (not used)
Input B
Z (not used)
Encoder/Pulse Generator Input Z
(Gate/Reset)
Time base
1794-VHSC
A Input (pulse)
Internal Sampling Gate
1 2 3
Accumulated Count
Frequency calculated,
outputs updated here
If sample period is 50ms, and count = 3, then frequency = 3/50ms = 60Hz
Example:
In figure 1.9, three counts have been accumulated during the
user-selected time period. If you had selected 50 milliseconds as the
sample period, the frequency returned to the programmable
controller processor would be:
Frequency = Counts/Sample period = 3 counts/50 milliseconds =

60Hz

Sample Period
You can set the sample period used in the frequency calculation in
the rate measurement mode. Allowable values are 10 milliseconds to
3 seconds in 10 millisecond increments. The default value is 1
second.
Connection to Counter Inputs

The only user connections used in the rate measurement mode are to
phase A of the module. The Z (gate/reset) and channel B terminals
are not used in this mode.
Pulse Width Modulation The module can generate a pulse width modulation signal that may
be tied to any output. By specifying a period (configuration word 2)
and gate interval (configuration word 2 or 3) together with the PWM
configuration word 2 or 3, a counter and its first ON/OFF window
comparator is assigned and the signal generated. The actual duty
cycle is specified by output words 2 and 3.
Outputs The VHSC module has 4 outputs, isolated in groups of 2. Each of

the outputs is capable of sourcing current and will operate between 5
and 24 volts dc. You must connect an external power supply to each
of the outputs. The outputs can source 1A dc alone or in
combination. The outputs are hardware-driven and will turn on in
about 25ms when the appropriate count value has been reached.
Enabling and Forcing Outputs
Outputs may be forced on or off independent of count or frequency

value. To force the outputs, they must first be enabled. Enabling the
outputs is done through a data table word 1, bits 1, 5, 9 and 13 (refer
to chapter 4). Once the outputs have been enabled, they may be
forced on by setting bits 0, 4, 8 or 12 in word 1. The outputs can be
forced off by setting the enable bit to 0.
Assigning Outputs to Counter Windows
By setting bits in the configuration block, you can assign the outputs
on the module to any of the various counter windows. You can
assign any output to any count window with no restrictions.

Operation of Outputs
When the outputs for the VHSC module are enabled and assigned to
a counter window they operate in an ON-OFF fashion. For example,
assume that the module were programmed to turn ON an output
when a count value of 2000 was reached. Further, assume that the
user desired to have the output remain energized for a period of 3000
counts and then turn OFF. The end result would be that the outputs
would turn ON at count of 2000, would remain energized for 3000
additional counts, and would turn OFF at 5000 counts. The ON and
OFF values are circular around zero. Refer to figure 1.10.
Figure 1.10 On-Off Operation of Output
Output remains energized for 3000 additional counts
Output turns off at count value of 5000

Output turns on at count value of 2000
10686-I
Refer to figure 1.11. Using output 0 as an example, when the value

in Counter ON Value is less than the value in Counter OFF Value,
the output turns on at 2000 and off at 5000. If the value in Counter
ON Value is greater than the value in Counter OFF Value, the output
turns off at 2000 and on at 5000.
Figure 1.11 Effect of Values in On/Off Operation
Output remains energized

for 3000 additional counts.
Output turns OFF Output turns ON
Output turns ON Output turns OFF at count of 2000. at count of 5000.
at count of 2000. at count of 5000.
When values in Counter ON Value are less than When values in Counter ON Value are greater than
values in Counter OFF Value. values in Counter OFF Value.
10687-I
Isolation of Outputs
The module provides 850V dc isolation between each of the outputs
and the flexbus.

Connecting Outputs to Counters
You can connect any of the outputs to any of the counter inputs. In
this way, it is possible to use the outputs to reset a counter or to
cascade counters. If using the outputs this way, make certain that the
output voltage is compatible with the chosen input.
What the Very High Speed The very high speed counter module performs high-speed scaling
Counter Module Does calculation operations for various industrial applications. The
module interfaces with a FLEX I/O family ControlNet 1794-ACN15
series B or -ACNR15 series B or later adapter which then
communicates with a programmable controller processor.
The adapter/power supply transfers data to and from the module over
the flexbus. Instructions in the PLC facilitate this communication
and let you write output values and configure the modules mode of
operation. The following illustration describes the communication
process.
1 2
The adapter transfers your configuration data External devices transmit
to the module. frequency signals to the module.
Flexbus
Allen-Bradley 1794--VHSC
4
VERY HIGH SPEED COUNTER MODULE
1
The adapter transfers the data
over the flexbus. OK
5 3
The adapter and module determine The module converts
that the transfer was made without frequency signals into integer
error and input values are within a format and stores these
specified range. values until the adapter
requests their transfer.
6
ControlNet transfers the data to the programmable
controller data table.
1. The adapter transfers your configuration data and commands to
the module.
2. External devices generate input signals that are transmitted to the
module.
3. The module converts these signals into binary format, and stores
these values and controls their output until the adapter requests
their transfer.

4. The adapter transfers the data over the flexbus.

5. The adapter and module determine that the transfer was made
without error and inputs values are within a specified range.
6. ControlNet transfers the data to the PLC data table.
Chapter Summary In this chapter you learned how your module operates, and how your
module communicates with the programmable controller.

Chapter 2
How to Install Your Very High
What This Chapter In this chapter, we tell you:

Contains
For information on See page
Before You Install Your Module . . . . . . . . . . . . . . . . . . . . . . . 2--1
European Union Directives . . . . . . . . . . . . . . . . . . . . . . . . . . 2--1
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--2
Installing the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--4
on a DIN rail . . . . . . . . . . . . . . . . . . . 2--4
on a wall/panel 2--6
on the terminal base 2--8
Connecting Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--9
Module Indicators . . . . . . . . . . . . . . . . . . 2--14
Before You Install Your Before installing your 1794-VHSC very high speed counter module:
Input Module
You need to: As described under:
Calculate the power requirements of all

Power Requirements, page 2-2
modules in this FLEX system.
Position the keyswitch on the terminal base Installing the Module, page 2--4
European Union Directive If this product has the CE mark it is approved for installation within
Compliance the European Union and EEA regions. It has been designed and
tested to meet the following directives.
EMC Directive
This product is tested to meet Council Directive 89/336/EEC

Electromagnetic Compatibility (EMC) and the following standards,
in whole or in part, documented in a technical construction file:
EN 50081-2EMC - Generic Emission Standard, Part 2 -
Industrial Environment
EN 50082-2EMC - Generic Immunity Standard, Part 2 --
Industrial Environment
This product is intended for use in an industrial environment.
Publication 1794-UM010B--EN--P -- March

2001
2--2 How to Install Your Very High Speed Counter Module
Low Voltage Directive
This product is tested to meet Council Directive 73/23/EEC

Low Voltage, by applying the safety requirements of EN 61131-- 2
Programmable Controllers, Part 2 - Equipment Requirements and
Tests.
For specific information required by EN 61131-2, see the appropriate

sections in this publication, as well as the following Allen-Bradley
publications:
Industrial Automation Wiring and Grounding Guidelines For
Noise Immunity, publication 1770-4.1
Automation Systems Catalog, publication B111
This equipment is classified as open equipment and must be mounted
in an enclosure during operation to provide safety protection.
Power Requirements The wiring of the terminal base unit is determined by the current
draw through the terminal base. Make certain that the current draw
does not exceed 10A.
ATTENTION: Total current draw through the

terminal base unit is limited to 10A. Separate power
! connections may be necessary.

How to Install Your Very High Speed Counter Module 2--3
Methods of wiring the terminal base units are shown in the

illustration below.
Wiring the Terminal Base Units (1794-TB3G shown)
ATTENTION: Do not daisy chain power or
! ground from the terminal base unit to any ac or dc

digital module terminal base unit.
Daisy-chaining
Frequency Input VHSC VHSC VHSC

Module Module Module Module
24V dc Note: Do not use any digital modules in this configuration.

Wiring when total current draw is less than 10A
Individual
Digital Input VHSC Digital Input Digital Output

Module Module Module Module
24V dc
24V dc
Note: Use this configuration if using any digital output
24V dc modules that could couple transients to the 24V supply.
VHSC Module wiring separate from digital wiring.
Wiring when total current draw is greater than 10A

Installing the Module Installation of the very high speed counter module consists of:
mounting the terminal base unit

installing the VHSC module into the terminal base unit
installing the connecting wiring to the terminal base unit
If you are installing your module into a terminal base unit that is
already installed, proceed to Mounting the High Speed Counter
Module on the Terminal Base on page2-- 8.
Mounting the Terminal Base Unit on a DIN Rail
ATTENTION: Do not remove or replace a terminal

base unit when power is applied. Interruption of the
! flexbus can result in unintended operation or machine
motion.
1. Remove the cover plug (if used) in the male connector of the unit
to which you are connecting this terminal base unit.
2. Check to make sure that the 16 pins in the male connector on the
adjacent device are straight and in line so that the mating female
connector on this terminal base unit will mate correctly.
3. Position the terminal base on the 35 x 7.5mm DIN rail A (A-B pt.
no. 199-DR1).
C A
B
Position terminal base at a slight angle and hooked over the top
of the DIN rail.
4. Make certain that the female flexbus connector C is fully

retracted into the terminal base unit.

Slide the terminal base unit over tight against the adapter.
Make sure the hook on the terminal base slides under the edge of
the adapter and the flexbus connector is fully retracted.
Press down on the terminal base unit to lock the terminal base on
the DIN rail. If the terminal base does not lock into place, use a
screwdriver or similar device to open the locking tab, press down on
the terminal base until flush with the DIN rail and release the locking
tab to lock the base in place. 30077--M
Gently push the flexbus connector into the side

of the adapter to complete the backplane connection.
5. Repeat the above steps to install the next terminal base.

Panel/Wall Mounting
Installation on a wall or panel consists of:
laying out the drilling points on the wall or panel

drilling the pilot holes for the mounting screws
mounting the adapter mounting plate
installing the terminal base units and securing them to the wall or
panel
If you are installing your module into a terminal base unit that is
already installed, proceed to Mounting the High Speed Counter
Module on the Terminal Base on page2-- 8.
Use the mounting kit Cat. No. 1794-NM1 for panel/wall mounting.
1.4
1794-NM1 Mounting Kit (35.5)
Contents:
1 -- Mounting Plate for Adapter
2 -- 18 #6 self-tapping screws 1
(2 for the adapter, and 2
each for up to 8 modules)
Adapter Module
(not included)
Terminal Base Unit

(not included)

To install the mounting plate on a wall or panel:
1. Lay out the required points on the wall/panel as shown in the

drilling dimension drawing.
Drilling Dimensions for Panel/Wall Mounting of FLEX I/O
1.4 2.3 1.4 2.3 1.4

Inches (35.5) (58.5) (35.5) (58.5) (35.5)
(Millimeters)
.83 (21)
2. Drill the necessary holes for the #6 self-tapping mounting screws.

3. Mount the mounting plate (1) for the adapter module using two
#6 self-tapping screws (18 included for mounting up to 8 modules
and the adapter).
Important: Make certain that the mounting plate is properly
grounded to the panel. Refer to Industrial Automation
More
Wiring and Grounding Guidelines, publication
1770-4.1.
4. Hold the adapter (2) at a slight angle and engage the top of the
mounting plate in the indention on the rear of the adapter module.
5. Press the adapter down flush with the panel until the locking lever
locks.
6. Position the terminal base unit up against the adapter and push the
female bus connector into the adapter.
7. Secure to the wall with two #6 self-tapping screws.
8. Repeat for each remaining terminal base unit.
Note: The adapter is capable of addressing eight modules. Do not
exceed a maximum of eight terminal base units in your system.

Mounting the High Speed Counter Module on the Terminal

Base Unit
The 1794-VHSC module mounts on a 1794-TB3G or TB3GS

terminal base unit.
1. Rotate the keyswitch (1) on the terminal base unit (2) clockwise
to position 1 as required for this module.
7
3
1
4
5
2. Make certain the flexbus connector (3) is pushed all the way to
the left to connect with the neighboring terminal base/adapter.
You cannot install the module unless the connector is fully
extended.
3. Make sure that the pins on the bottom of the module are straight
so they will align properly with the connector in the terminal base
unit.
ATTENTION: Remove field-side power before

removing or inserting the module. This module is
! designed so you can remove and insert it under
backplane power. When you remove or insert a
module with field-side power applied, an electrical arc
may occur. An electrical arc can cause personal injury
or property damage by:
sending an erroneous signal to your systems field
devices causing unintended machine motion
causing an explosion in a hazardous environment
Repeated electrical arcing causes excessive wear to
contacts on both the module and its mating connector.
Worn contacts may create electrical resistance.

4. Position the module (4) with its alignment bar (5) aligned with
the groove (6) on the terminal base.
5. Press firmly and evenly to seat the module in the terminal base
unit. The module is seated when the latching mechanism (7) is
locked into the module.
6. Repeat the above steps to install the next module in its terminal
base unit.
Connecting Wiring for the Wiring to the high speed counter module is made through the
High Speed Counter terminal base unit on which the module mounts.
Module
Compatible terminal base units are:
Module 1794-TB3G 1794-TB3GS
1794-VHSC Yes Yes
1794-TB3G 1794-TB3GS
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Label placed at top of wiring area.

A 0 - 15 A
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
B 16- 33 B
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
C 34- 51 C
34 and 50 = 24V dc 34 and 50 = 24V dc

35 and 51 = common 35 and 51 = common
16 and 33 = chassis ground 16 and 33 = chassis ground
40 thru 45 = chassis ground 40 thru 45 = chassis ground
Connecting Wiring using a 1794-TB3G and -TB3GS Terminal Base

Units
1. Connect the individual signal wiring to numbered terminals on
the 0--15 row (A) for +24V inputs (terminals 0-- 5 and 8-- 13) and
17-- 32 row (B) for +5V inputs (terminals 17-- 22 and 25--30).on
the terminal base unit. Connect the input devices as shown in the
wiring table on page 2-- 12.
ATTENTION: Do not connect 24V signals to the 5V

input terminals. Permanent damage to the module will
! result.

2. Connect individual output wiring to terminals 6, 7 and 14, 15 on

the 0--15 row (A) and terminals 23, 24 and 31, 32 on the 16--32
row (B) on the terminal base unit. Connect output return wiring
for channels 0, 1, 2, and 3 to terminals 23, 24 31 and 32
respectively. Connect the output devices as shown in the wiring
table on page 2-- 12.
3. Terminate any shield to terminals 16 or 33 on row B, or 40
through 45 on row C.
4. Connect +24V dc to terminal 34 on the 34-51 row (C), and 24V
common to terminal 35 on the 34-51 row (C).
ATTENTION: To reduce susceptibility to noise,

power VHSC modules and digital modules from
! separate power supplies. Do not exceed a length of 33
ft (10m) for dc power cabling.
5. If daisy chaining the +24V dc power to the next base unit,

connect a jumper from terminal 50 (+24V) on this base unit to
terminal 34 and from terminal 51 (24V dc common) to terminal
35 on the next base unit.
6. Connect output power wiring to terminals 37 (+) and 39 (--) for
outputs 0 and 1, and terminals 46 (+) and 48 (-- ) for outputs 2
and 3.
ATTENTION: Do not daisy chain power or ground
! from the VHSC terminal base unit to any ac or dc

digital module terminal base unit.

Connections for Terminal Base 1794-TB3G shown

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
A A B B Z Z O0 O1 A A B B Z Z O2 O3
24V Inputs 24V Inputs

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
A A B B Z Z R0 R1 A A B B Z Z R2 R3
5V Inputs 5V Inputs Chassis Gnd

Chassis Gnd
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
+24V COM +V --V 6 Chassis Ground +V --V +24V COM

for Shields
24V dc 24V dc
Base Power Base Power
Where: A, A -- incremental encoder input A (+5 or +24V dc)

B B -- incremental encoder input B (+5 or +24V dc)
Z, Z -- incremental encoder input Z (+5 or +24V dc)
O = sourcing outputs
R = returns for sourcing outputs
+V = +5 or +24V dc isolated power externally supplied for outputs (1A max.)
--V = negative isolated power connection (1A max.)
+24V dc = 24V dc terminal base power for module
COM = return for +24V dc terminal base power for module
Chassis Gnd = chassis ground for input or output cable shields

Wiring connections for the 1794-VHSC High Speed Counter Module
Incremental Terminal Base Units

1794- TB3G, - TB3GS
Encoder
Input Channel 0 Channel 1
+24V Inputs
Input A 0 8
Input A 1 9
Input B 2 10
Input B 3 11
Input Z 4 12
Input Z 5 13
+5V Inputs
Channel 0 Channel 1
Input A 17 25
Input A 18 26
Input B 19 27
Input B 20 28
Input Z 21 29
Input Z 22 30
Outputs
Output Sourcing Out Return Output Sourcing Out Return
O0 6 23 O1 7 24
O2 14 31 O3 15 32
+24V dc base Terminals 34 and 50

power
+24V dc COM Terminals 35 and 51
+5V or +24V Terminals 37 and 46
Output Pwr
--V Output Pwr Terminals 39 and 48
Chassis GND Terminals 16, 33, and 40 thru 45
ATTENTION: Total current draw through the

terminal base unit is limited to 10A. Separate power
! connections to the terminal base unit may be necessary.

Example of Quadrature Encoder Differential Wiring to a

1794-TB3G Terminal Base Unit
B
Z (Store Count)
(Gate/Reset) Quadrature Encoder
(ex. 845H--SJ__24DRY__ )
Mechanical Switch
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0 - 15 A
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
16- 33 B
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
34- 51 C
1794-TB3G
24V Base Power
12V
+ --
Solenoid
Attention: Keep exposed area of inner conductor as short as possible.

Module Indicators The high speed counter module has one red/green status indicator
(OK) that is on when power is applied to the module and one yellow
indicator for each input and output.
Allen-Bradley 1794- VHSC

0 OUT 1 OUT
A B Z 0 1 A B Z 2 3
C B A
A = Power/status indicator - indicates power applied to module and

status of module.
B = Insertable label for writing individual I/O assignments.
C = Status Indicators -
A = Status of input A
B = Status of input B
Z = Status of gate input Z
OUT = Output indicators, 1 for each output
Indicator Indication Explanation
A Yellow Input A active

Off Input A not active
B Yellow Input B active
Off Input B not active
Z Yellow Input Z active
Off Input Z not active
OUT 0, 1, 2, 3 Yellow Output is on
Off Individual output is off

OK Red (solid) Hardware diagnostic error, TF set to 1 and

module/channel status contains error code.
Hardware runtime failure (i.e. watchdog
timeout), module communication ceases.
Red (flashing) Module is configuring hardware, NR is set to 1.
Module in test mode (bits 15--8 of counter
control word are non--zero), TF set to 1
Green (solid) Module is active and operating normally.
Green (flashing) Module is not configured.
Programming error, PE is set to 1 and error
code is supplied in bits 11--0 of module/channel
status word.
Field power fault, FP set to 1.
Adapter powered down, and module local
power still active.
ControlNet cable disconnected.
PLC in PROG mode.
When an input indicator (yellow) is lighted, it indicates that a valid

signal (active high or active low) is present at one of the Input
terminals.
Chapter Summary In this chapter, we told you how to install your input module in an
existing programmable controller system and how to wire to the
terminal base units.


Chapter 3
Programming Your Very High
To initiate communication between the very high speed counter

module and your PLC processor, you must use RSLogix 5 software.
Refer to the RSLogix software manuals for information on
communicating with this 1794-VHSC very high speed
counter module.

2001
3--2 Programming Your Very High Speed Counter Module

Chapter 4
Input, Output and
Configuration Files for the
Very High Speed Counter on
ControlNet
Chapter Objectives In this chapter you will learn about:
ControlNet Adapter
I/O structure
safe state data
communication fault data
idle state behavior
input data behavior upon module removal
About the ControlNet This module must be used with the FLEX I/O ControlNet adapters
Adapter (cat. no. 1794--ACN15 series B and --ACNR15 series B or later)
which support extended data transfer (EDT). These adapters
interface up to 8 FLEX I/O modules and a ControlNet processor or
scanner. The adapter can support ControlNet real-- time data
connections to individual modules or module groups. Each
connection is independent of the others and can be from different
processors or scanners.
Communication Over the One 1794-ACN15/B and -ACNR15/B ControlNet adapter can
FLEX I/O Backplane interface up to eight terminal base units with installed FLEX I/O
modules, forming a FLEX I/O system of up to eight slots. The
adapter communicates to other network system components
(typically one or more controllers or scanners, and/or programming
terminals) over the ControlNet network. The adapter communicates
with its I/O modules over the backplane.
I/O Module I/O Module I/O Module

0
Inputs Inputs Inputs
Read
Read Words
ControlNet Status Status Status
Network Adapter
Write Outputs Outputs Outputs
Write
Configuration Words Configuration Configuration
15
Slot 0 Slot 1 Slot 7
Data is exchanged scheduled (when mapped) or unscheduled (using

CIO instructions).
4--2 Input, Output and Configuration Files for the Very High Speed Counter on ControlNet
Scheduled Data-Transfer
Scheduled data transfer:
is continuous
is asynchronous to the ladder-logic program scan
occurs at the actual rate displayed in the Actual Packet Interval
field on the programming software ControlNet I/O mapping
(monitor) screen
Unscheduled Data-Transfer
Unscheduled operations include:
unscheduled non-discrete I/O data transfersthrough ControlNet

I/O Transfer (CIO) instructions
peer-to-peer messagingthrough Message (MSG) instructions
messaging from programming devices
Unscheduled messaging on a ControlNet network is
non-deterministic. Your application and your configurationnumber
of nodes, application program, NUT, amount of scheduled bandwidth
used, etc.determine how much time there is for
unscheduled messaging.
Module I/O Mapping
The I/O map for the VHSC module is divided into read words and
write words. Read words consist of input and status words, and
write words consist of output and configuration words. The
number of read words or write words can be 0 or more. The length of
each I/O modules read words and write words vary in size
depending on module complexity. Each I/O module will support at
least 1 input word or 1 output word. Status and configuration are
optional, depending on the module. The VHSC module has 9 input
words, no status words, 4 output words and 56 configuration words.
Application of New Configurations
When a configuration is sent to the 1794--VHSC module, it is

checked for consistency before being applied. If an error is found in
the configuration, the PE bit (input word 8, bit 15) is asserted and the
module locally retains its previous configuration. To isolate any
problems an improperly configured module may have, the user
application program (i.e. ladder program) should monitor this error.

Input, Output and Configuration Files for the Very High Speed Counter on ControlNet 4--3
If the configuration is considered acceptable, the counter application

specific integrated circuit (ASIC) is disabled (i.e. counting is
suspended and outputs are shut off), while the ASIC is loaded with
the new operational parameters.
I/O Structure Output data is received by the adapter in the order of the installed
I/O modules. The Output data for Slot 0 is received first, followed
by the Output data for Slot 1, and so on up to slot 7.
The first word of input data sent by the adapter is the Adapter Status
Word. This is followed by the input data from each slot, in the order
of the installed I/O modules. The Input data from Slot 0 is first after
the status word, followed by Input data from Slot 2, and so on up to
slot 7.
ControlNet Adapter
Read Data
Adapter Status
Slot 0 Input Data
Network READ Slot 1 Input Data
...
...
Slot 7 Input Data
Output Data
Read
Write
I/O Module I/O Module
Slot 0 Slot 1
... I/O Module
Slot 7
Slot 0 Output Data
Slot 1 Output Data
Network WRITE
...
...
Slot 7 Output Data
Adapter Input Status Word
The input status word consists of:
I/O module fault bits - 1 status bit for each slot

node address changed -- 1 bit (created by PLC-- 5 controller)
I/O status -- 1 bit (created by PLC-- 5 controller)
I/O Module Fault Bits
Bit: 15 10 through 15 9 8 7 6 5 4 3 2 1 0
Slot 7
Slot 6
Slot 5
Slot 4
Slot 3
Slot 2
Slot 1
Slot 0
Not Used
Created by PLC--5 controller I/O State Bit

Node Address Changed Bit
The adapter input status word bit descriptions are shown in the
following table.

Bit Description Bit Explanation
0 This bit is set (1) when an error is detected in slot position 0.

I/O Module Fault
Node Address Changed
This bit is set (1) when the node address switch setting has been
(Created by PLC--5 8
changed since power up.
controller.)
I/O State (Created by Bit = 0 -- idle
9
PLC--5 controller.) Bit = 1 -- run
10 thru 15 Not used -- set to 0.
Possible causes for an I/O Module Fault are:
transmission errors on the FLEX I/O backplane

a failed module
a module removed from its terminal base
incorrect module inserted in a slot position
the slot is empty
the slot contains a non--discrete module
Safe State Data The ControlNet adapter does not provide storage for alternate
module output data during communication faults or processor idle
state. This safe state data is stored in the VHSC module and may
be defined using configuration software. Safe state data assures that a
known output will be applied to the output devices to maintain a
previously designated safe operating condition during the previously
mentioned failure modes. This data is sent in the configuration block
(see Image Table Mapping later in this chapter).
Device Actions Device actions include:
communication fault behavior

idle state behavior
input data behavior upon module removal

Communication Fault Behavior

You can configure the VHSC response to a communication fault.
Upon detection of a communication fault, the module can:
leave the module output data in its last state (hold last state)
reset the module output data to zero (reset)
apply safe state data to the module output
Idle State Behavior

The VHSC module responds to idle state (PLC in PROGRAM
mode) according to the Communication Fault Behavior described
above. The module can:
leave the module output data in its last state (hold last state)
apply safe state data to the module output
Input Data Behavior upon Module Removal

I/O module input data sent by the adapter upon module removal is
configurable. The adapter can:

leave the module output data in the last state before module
removal (hold last state)
Frequency/Resolution Enhancement
This mode is only for use in modules with firmware revision D or
later.
The upper byte of the counter control word (output word 0) is
reserved for special modes. Only mode 8, Enhancing
Frequency/Resolution is available. In this mode, you can change
significant digits of frequency display based on output word 3 for
channel 0 and output word 4 for channel 1. Decimal point placement
is absolute positioning. (--2 moves decimal point left 2 places
dividing the frequency value by 100; +1 moves the decimal point 1
place, multiplying by 10, and so on). This allows frequency values to
fit in a single word.

Applying the Frequency/Resolution Enhancement

To use this mode, proceed as follows
ATTENTION: Use this enhancement mode with

caution since no checks are performed to verify data.
! Unintended operation can occur.
1. Power up the FLEX chassis, or put the PLC into RUN mode, or
both. Let the 1794--VHSC module initialize as normal. Wait for
the OK indicator on the module to go solid green.
2. You must place ladder logic in your PLC that performs the
following:.
A. Set a value between --4 and +2 into output word 2 and/or 3.
B. Then set (1) the M11 bit in the upper byte of control word 0.
When the upper byte of the output word is not zero, the
status indicator flashes red, and the TF bit (bit 12, input
word 8) is asserted.
C. Next, reset (0) the M11 bit in the upper byte of output control
word 0.
Clearing the upper byte of output word 0 restores the module
to an operational state, clears the TF bit in input word 8. and
returns the indicator to green. The module is now in
inhanced mode.
3. To turn this feature off:
A. Set output word 2 or 3 to zero (no value)
B. Set (1) the M11 bit
C. Then reset (0) the M11 bit

High Speed Counter Module (1794-VHSC) Image Table Mapping

Module Image
0 Channel 0 Current Count (least significant word)

1 Channel 0 Current Count (most significant word)
ControlNet Files
2 Channel 1 Current Count (least significant word)
Input File Size
3 Channel 1 Current Count (most significant word)
1 to 9 Words
4 Channel 0 Stored/Accumulated Count (least significant word)
5 Channel 0 Stored/Accumulated Count (most significant word)

6 Channel 1 Stored/Accumulated Count (least significant word)
7 Channel 1 Stored/Accumulated Count (most significant word)
8 PE FP NR TF OS OS OS OS C1 C0 ZF ZS C1 C0 ZF ZS
0 Reserved M11 Reserved 0 VR CP CR 0 VR CP CR

Output File Size
1 0 LC OE FO 0 LC OE FO 0 LC OE FO 0 LC OE FO
0 to 4 Word 2 Channel 0 PWM Output Value (0- 95.00%)
3 Channel 1 PWM Output Value (0- 95.00%)
Configuration File Size

0 Counter Configuration
56 Words
1 Filter Selection
2
Time Base Value/PWM Period
3 Channel 0 Gate Interval
4 Channel 1 Gate Interval
5 Reserved
6 Channel 0 Rollover Value (least significant word)
7 Channel 0 Rollover Value (most significant word)
8 Channel 1 Rollover Value (least significant word)
9 Channel 1 Rollover Value (most significant word)

10 Channel 0 Preset Value (least significant word)
11 Channel 0 Preset Value (most significant word)

12 Channel 1 Preset Value (least significant word)
13 Channel 1 Preset Value (most significant word)
14 Channel 0 Scaler
15 Channel 1 Scaler

Configuration File Size 16 0 0 0 0 0 0 0 0 S4 S3 S2 S1 F4 F3 F2 F1
56 Words 17 0 0 0 0 0 0 0 0 S4 S3 S2 S1 F4 F3 F2 F1
18 0 0 0 0 0 0 0 0 S4 S3 S2 S1 F4 F3 F2 F1
19 0 0 0 0 0 0 0 0 S4 S3 S2 S1 F4 F3 F2 F1
20 First Counter 1st On Value (least significant word)
21 First Counter 1st On Value (most significant word)
22 First Counter 1st Off Value (least significant word)
23 First Counter 1st Off Value (most significant word)
24 First Counter 2nd On Value (least significant word)
25 First Counter 2nd On Value (most significant word)
26 First Counter 2nd Off Value (least significant word)
27 First Counter 2nd Off Value (most significant word)
28 First Counter 3rd On Value (least significant word)
29 First Counter 3rd On Value (most significant word)
30 First Counter 3rd Off Value (least significant word)
31 First Counter 3rd Off Value (most significant word)
32 First Counter 4th On Value (least significant word)

33 First Counter 4th On Value (most significant word)
34 First Counter 4th Off Value (least significant word)
35 First Counter 4th Off Value (most significant word)
36 Second Counter
First Counter 3rd1st
OnOn Value (least significant word)
Value
37 Second Counter 1st On Value (most significant word)
38 Second Counter 1st Off Value (least significant word)
39 Second Counter 1st Off Value (most significant word)
40 Second Counter 2nd On Value (least significant word)

41 Second Counter 2nd On Value (most significant word)
42 Second Counter 2nd Off Value (least significant word)
43
Second Counter 2nd Off Value (most significant word)

Configuration File Size

(continued) 44 Second Counter 3rd On Value (least significant word)
56 Words 45 Second Counter 3rd On Value (most significant word)

46 Second Counter 3rd Off Value (least significant word)
47 Second Counter 3rd Off Value (most significant word)
48 Second Counter 4th On Value (least significant word)
49 Second Counter 4th On Value (most significant word)
50 Second Counter 4th

Second Counter 4th Off
On Value
Value (least significant word)
51 Second Counter 4th Off Value (most significant word)

52 Counter Control Safe State
53 Output Control Safe State
54 Channel 0 PWM Safe State
Channel 1 PWM Safe State
55
Input Word Bit Definition
00--15 Channel 0 current count - The current count consists of 2 words (32 bits)
Word 0
(00--17) representing the current count of the 24--bit counter (in encoder, X2 encoder,
X4 encoder, PWM) or the frequency (in period/rate,
/ continuous/rate,
/ rate
00--15
Word 1 measurement.). The range of values is (0 < value < 16,777,215).
(00--17)
00--15 Channel 1 current count - The current count consists of 2 words (32 bits)
Word 2
(00--17) representing the current count of the 24--bit counter (in encoder, X2 encoder,
X4 encoder, PWM) or the frequency (in period/rate, continuous/rate, rate
00--15
Word 3 measurement.). The range of values is (0 < value < 16,777,215).
(00--17)
Channel 0 stored/accumulated count - These are 32--bit long word values

representing the stored count of the counter at the time of some specified
event.
00--15 These words are not updated in counter modes (counter, X1 encoder, X2
Word 4
(00--17) encoder, X4 encoder) without store modes selected. With store modes
selected, it is the counter value at the time of the specified Z input event.
In PWM configuration, it is the counter value at the end of the period specified
byy the product of the time base times gate
g interval.
In period/rate and continuous/rate, it is the total accumulation of unscaled Z
pulses (i.e. if scaling is set to 128, the accumulator will increase by 128
counts). The maximum frequency that accumulation can follow is (200Hz X
00--15 Scaler value).
Word 5 In rate measurement, it is the total number of pulses seen at the A input
(00--17)
accumulated over each period as specified by the product of time base times
gate interval. The range of values occupy the entire 32--bit size from 0 < value
< 4,294,967,295. These words are not cleared by changing the configuration.

Channel 1 stored/accumulated count - These are 32--bit long word values

representing the stored count of the counter at the time of some specified
event.
00--15 These words are not updated in counter modes (counter, X1 encoder, X2
Word 6
(00--17) encoder, X4 encoder) without store modes selected.With store modes
selected, it is the counter value at the time of the specified Z input event.
In PWM configuration, it is the counter value at the end of the period specified
byy the product of the time base times gate
g interval.
In period/rate and continuous/rate, it is the total accumulation of unscaled Z
pulses (i.e. if scaling is set to 128, the accumulator will increase by 128
counts). The maximum frequency that accumulation can follow is (200Hz X
00--15 Scaler value).
Word 7 In rate measurement, it is the total number of pulses seen at the A input
(00--17)
accumulated over each period as specified by the product of time base times
gate interval. The range of values occupy the entire 32--bit size from 0 < value
< 4,294,967,295. These words are not cleared by changing the configuration.
Module Channel Status Word
Zero input status bit (ZS) for Channel 0- This bit represents the present
status of the Z input.
00 0 = Off
1 = Input on
This bit is uneffected by Z invert, ZI, in the counter configuration word.
Zero frequency detected bit (ZF) for Channel 0 - Only used during
frequency configurations (period/rate, continuous/rate, and rate
measurement). In period/rate and continuous/rate, counts are acquired during
on state of the Z input. At very low frequencies, the counter saturates,
indicating a zero frequency detect. The time it takes to determine a zero
01
frequency in these 2 configurations can be as long as 6.7s (16,777,215 counts
X 1/5MHz X 2 half cycles of Z). In rate measurement, pulses on Z are counted
over a sample interval specified by the product of time base X gate interval.
The time to detect a zero frequency is determined by the sample interval
(example: time base = 0.100s, gate interval = 3 is 300ms to determine ZF).
Words 8
Stored/data count bit (C0, C1) for Channel 0 - This count cycles thru 00, 01,
10, 11, 00... Each time the stored/accumulated count words are updated,
02, 03 C(0,1) is incremented. The PLC sample rate, including network delay and
program scan, must be as fast or faster than the frequency of the event which
updates.
Zero input status bit (ZS) for Channel 1 - This bit represents the present
status of the Z input.
04
0 = Off
1 = Input on
Zero frequency detected bit (ZF) for Channel 1 - Only used during
frequency configurations (period/rate, continuous/rate, and rate
measurement). In period/rate and continuous/rate, counts are acquired during
on state of the Z input. At very low frequencies, the counter saturates,
indicating a zero frequency detect. The time it takes to determine a zero
05
frequency in these 2 configurations can be as long as 6.7s (16,777,215 counts
X 1/5MHz X 2 half cycles of Z). In rate measurement, pulses on Z are counted
over a sample interval specified by the product of time base X gate interval.
The time to detect a zero frequency is determined by the sample interval
(example: time base = 0.100s, gate interval = 3 is 300ms to determine ZF).

Stored/data count bit (C0, C1) for Channel 1 - This count cycles thru 00, 01,
10, 11, 00... Each time the stored/accumulated count words are updated,
06, 07 C(0,1) is incremented. The PLC sample rate, including network delay and
program scan, must be as fast or faster than the frequency of the event which
updates.
Output status indicators (OS) - Bit 08 corresponds to output 0, bit 09 to

08--11 output 1, bit 10 to output 2, and bit 11 to output 3.
(10--13) 0 = output Off
1 = output On
Test/fail bit (TF) - If the flexbus power or terminal base power is applied and
the module fails during hardware tests, a fatal error occurs. The TF bit is
asserted and the red module indicator turns on. An error code will be set in the
module/channel status word which can be read using a CIO instruction. The
TF bit is also asserted if the upper byte of the counter control word is not zero.
The upper byte of the counter control word is reserved for special modes. Only
12 (14)
mode 8, Enhancing Frequency/Resolution is available. To use this mode, set
bit 11, and set a value in output woed 3 and/or 4. When the upper byte of word
12 is not zero, the red module status indicator will flash and the TF bit is
asserted to indicate the module has entered a test--mode state. Clearing the
upper byte of output word 0 restores the module to an operation state, clears
the TF bit and returns the indicator to green.
0x08 This test mode is only for use in modules with firmware
revision D or later.
Change significant digits of frequency display based on word
14 for channel 0 and word 15 for channel 1 (--2 moves decimal
point left 2 places dividing the frequency value by 100; +1
moves the decimal point 1 place, multiplying by 10, and so on).
Word 8 This allows frequency values to fit in a single word.
continued CAUTION: Use this test mode with caution since no check
is performed to assure that the returned frequency is
meaningful.
Firmware revision D changed decimal point placement to
absolute positioning. Revision D firmware also checks for
placement to be in the range of --4 to +2. A value outside the
range moves the decimal point to the zero position. Moving the
decimal point to the left allows high frequencies, (commonly
present in rate measurement) to fit within a single word. Moving
the decimal point to the right allows low frequencies (commonly
present in period and continuous rate modes) to have
resolution displayed to 0.1Hz and 0.01Hz. Do not use scalars
of Z/128, Z/64, Z/32 and Z/16 when using this test mode.
Not ready status bit (NR) - Whenever 24V dc power is applied to the
module, the hardware must be initialized. The NR bit will be asserted and the
13 (15) red module indicator will flash. If the red indicator continues flashing, and the
green indicator momentarily turns on, the 24V dc power is below the module
minimum.
Field power fault bit (FP) - If the 24V dc module power drops, the FP bit is
asserted, the green module indicator flashes, the module outputs turn off, and
14 (16) the module enters an idle state reporting status as it waits for power to be
restored. Note: this bit does not indicate status of either output customer
power supply.
Programming error bit (PE) - This bit is asserted if incomplete, incorrect or

conflicting set of configuration parameters are sent to the module. The green
15 (17) module status indicator will flash and an error code will be placed in bits 11:0
of the module/channel status word. The module will not enter a normal
operating state. Bit definitions are shown in Chapter 5.

Output Word Bit Definition
00--15
Counter Control Word
(00--17)
Channel 0 Counter reset bit (CR) - A 0 to 1 transition of this bit clears the
00
counter. Outputs are adjusted according to the window compare values.
Channel 0 Counter preset bit (CP) - A 0 to 1 transition of this bit sets the
01 counter to the value specified by the preset words. Outputs are adjusted
according to the window compare values.
Channel 0 Value reset bit (VR) - A 0 to 1 transition of this bit clears the
02
stored/accumulated count words.
03 This bit is always 0.
Channel 1 Counter reset bit (CR) - A 0 to 1 transition of this bit clears the
04
counter. Outputs are adjusted according to the window compare values.
Word 0 Channel 1 Counter preset bit (CP) - A 0 to 1 transition of this bit sets the
05 counter to the value specified by the preset words. Outputs are adjusted
according to the window compare values.
Channel 1 Value reset bit (VR) - A 0 to 1 transition of this bit clears the
06
stored/accumulated count words.
07 This bit is always 0.
08--10
Reserved for factory use.
(10--12)
Frequency/Resolution enhancement bit (M11) - Refer to input word 8.

11 (13) Set this bit to 1 for enhancement. Note that you must place a value between
--4 and +2 in output word 3 and/or 4.
12--15
Reserved for factory use.
(14--17)

00--15
Output Control Word
(00--17)
Output 0 Force output bit (FO) - When set to 1, output is turned on if OE is

00 1. When FO = 0, output can be controlled by a compare match or as
directed by the PWM settings.
Output 0 Output enable bit (OE) - When set to 1, output can be turned on
01 from a force on, compare match or as directed by the PWM settings. When
OE = 0, the associated output is turned off.
Output 0 Local control bit (LC) - When set to 1, output is controlled the
counter if the flexbus power is lost. (i.e. the module detects a flexbus reset
signal). (Note: When flexbus power is lost, communication to the PC is lost.)
02
When LC = 0, the module clears its OE bit at a loss of flexbus power. Set
this bit as appropriate in the safe state word, since a communication fault
occurs after adapter power is lost.
Word 1
03 Not used -- set to 0.

04 1. When FO = 0, output can be controlled by a compare match or as
05 from a force on, compare match or as directed by the PWM settings. When
06

07 Not used -- set to 0.

08 (10) 1. When FO = 0, output can be controlled by a compare match or as
09 (11) from a force on, compare match or as directed by the PWM settings. When
10 (12)
Word 1
11 (13) Not used -- set to 0.
continued
12 (14) 1. When FO = 0, output can be controlled by a compare match or as
13 (15) from a force on, compare match or as directed by the PWM settings. When
14 (16)
15 (17) Not used -- set to 0.
Channel 0 PWM Output value - When the module is configured for PWM,
the time base is enabled, the counter for the respective channel, its gate
interval, rollover and 1st on and 1st off value are used. Ties can be used to
00--15 direct the PWM signal to any or all outputs. The range of the PWM values is
Word 2
(00--17) 0 < value < 9500 decimal (i.e. 0.00% < value < 95.00%). The actual duty
cycle at the output depends on the turn on and turn off times of the
MOSFET, energy storage capability of the cable/load and the resistance
from output to return.
Channel 1 PWM Output value - When the module is configured for PWM,
the time base is enabled, the counter for the respective channel, its gate
interval, rollover and 1st on and 1st off value are used. Ties can be used to
00--15 direct the PWM signal to any or all outputs. The range of the PWM values is
Word 3
(00--17) 0 < value < 9500 decimal (i.e. 0.00% < value < 95.00%). The actual duty
cycle at the output depends on the turn on and turn off times of the
MOSFET, energy storage capability of the cable/load and the resistance
from output to return.

Configuration Bit Definition

Word
Counter Configuration - The upper byte of this word configures counter 1, the lower byte
counter 0.
Bits 00--03 03 02 01 00 Counter 0
Bits 08--11 11 10 09 08
Counter 1
(10--13) (13) (12) (11) (10)
0 0 0 0 Counter
0 0 0 1 Encoder
0 0 1 0 Encoder X2
0 0 1 1 PWM
0 1 0 0 Encoder X4
0 1 0 1 Period/Rate
Configuration 0 1 1 0 Continuous/Rate
Word 0
0 1 1 1 Rate Measurement
Mode Selection
Bits 04--07 06 05 04 Counter 0
Bits 12--14 14 13 12
Counter 1
(14--16) (16) (15) (14)
0 0 0 Store count disabled
0 0 1 Mode 1 -- store/continue
0 1 0 Mode 2 -- store/wait/resume
0 1 1 Mode 3 -- store;reset/wait/start
1 0 0 Mode 4 -- store;reset/start
Bit 15 (17) Invert the Z signal -- 0 = Z not inverted; 1 = Z inverted

Configuration
Word Bit Definition
Filter Selection - Only 1 filter selection can be chosen at a time. Frequency = 50%
duty cycle.
Bits 00- 03 03 02 01 00 Counter 0
Bits 08- 11 11 10 09 08
Counter 1
(10- 13) (13) (12) (11) (10)
0 0 0 0 No filter
0 0 0 1 50kHz (10ms + 0ms/--1.6ms)
Word 1 0 0 1 0 5kHz (100ms + 0ms/--13.2ms)
0 1 0 0 500Hz (1.0ms + 0ms/--1.25ms)
1 0 0 0 50Hz (10.0ms + 0ms/--1.25ms)
Bit 12 (14) Input A filter bit (AF) -- 0 = not filtered; 1 = apply filter to input
Bit 13 (15) Input B filter bit (BF) -- 0 = not filtered; 1 = apply filter to input
Bit 14 (16) Input Z filter bit (ZF -- 0 = not filtered; 1 = apply filter to input
Bit 15 (17) Set to 0.
Time base - Sets the fundamental time base for both counters. Resolution in ms, with a
Bits 00--15 minimum of 10ms intervals (10ms = 10; 1s = 1000). Time base must be entered when
Word 2
(00-17) PWM and rate measurement are configured. The maximum programmed value is
3000.
Channel 0 Gate interval - Sets the individual counter gate interval using the time base
Bits 00--15 setting as its time unit. Actual gate interval is time base X gate interval (i.e. time base of 10
Word 3
(00-17) X gate interval of 5 = 50ms). Maximum value is 3s. Gate interval must be entered when
PWM and rate measurement are configured.
Channel 1 Gate interval - Sets the individual counter gate interval using the time base
Bits 00--15 setting as its time unit. Actual gate interval is time base X gate interval (i.e. time base of 10
Word 4
(00-17) X gate interval of 5 = 50ms). Maximum value is 3s. Gate interval must be entered when
PWM and rate measurement are configured.
Bits 00--15
Word 5 Do not use -- reserved.
(00-17)
Channel 0 Rollover - Sets the number of counts the counter accumulates before rolling
over. For example, a setting of 1000 produces a count sequence of 998, 999, 0, 1, 2... while
Bits 00--15 incrementing; and 2, 1, 0, 999, 998... while decrementing. Rollover is a 32--bit number with
Word 6 and 7
(00-17) a usable range of 16,777,216. In PWM, this value is zero; in count, X1 encoder, X2 encoder
and X4 encoder configurations, it must be some specified nonzero number. The value
doesnt matter in period/rate, continuous/rate and rate measurement configurations.
Channel 1 Rollover - Sets the number of counts the counter accumulates before rolling
over. For example, a setting of 1000 produces a count sequence of 998, 999, 0, 1, 2... while
Bits 00--15 incrementing; and 2, 1, 0, 999, 998... while decrementing. Rollover is a 32--bit number with
Word 8 and 9
(00-17) a usable range of 16,777,216. In PWM, this value is zero; in count, X1 encoder, X2 encoder
and X4 encoder configurations, it must be some specified nonzero number. The value
doesnt matter in period/rate, continuous/rate and rate measurement configurations.
Word 10 and Bits 00--15 Channel 0 Preset - This word sets the preset value the counter is loaded with when CP is
11 (00-17) asserted. This number has a range of 0 < value < 16,777,216.
Word 12 and Bits 00--15 Channel 1 Preset - This word sets the preset value the counter is loaded with when CP is
13 (00-17) asserted. This number has a range of 0 < value < 16,777,216.

Configuration
Word Bit Definition
Channel 0 Scaler - This word scales the Z signal in period/rate and continuous/rate
modes. If the filter is applied, the filtered Z signal is scaled. Set only 1 bit of the Scaler.
Bits 00--15 Selecting a Scaler causes accumulated counts to be adjusted accordingly (i.e. selecting a
(00-17) Scaler of 128 increases the accumulated count by 128 after 128 Z pulses have been
received). We recommend using the filter to reduce erroneous frequency readings
any time you use the Scaler on the Z input.
00 Z Fmins (frequency at which the 24-bit counter overflows) = 0.149Hz
01 Z/2 Fmins (frequency at which the 24-bit counter overflows) = 0.298Hz

W d 14
Word
Channel 1 Scaler - This word scales the Z signal in period/rate and continuous/rate
modes. If the filter is applied, the filtered Z signal is scaled. Set only 1 bit of the Scaler.
Bits 00--15 Selecting a Scaler causes accumulated counts to be adjusted accordingly (i.e. selecting a
(00-17) Scaler of 128 increases the accumulated count by 128 after 128 Z pulses have been
received). We recommend using the filter to reduce erroneous frequency readings
any time you use the Scaler on the Z input.
00 Z Fmins (frequency at which the 24-bit counter overflows) = 0.149Hz

W d 15
Word
Output Ties - These bits connect the specified output to the appropriate compare window.
There are 8 windows, 4 per counter. Each output can be connected to any number of
windows, from 1 ot 8.
Bits 00 F1 = Tie output to first counter 1st window
01 F2 = Tie output to first counter 2nd window
02 F3 = Tie output to first counter 3rd window
Words 16 to 19 03 F4 = Tie output to first counter 4th window
04 S1 = Tie output to second counter 1st window
05 S2 = Tie output to second counter 2nd window
06 S3 = Tie output to second counter 3rd window
07 S4 = Tie output to second counter 4th window
Bits 08--15 Set to 0.
(10--17)

Configuration
Word Bit Definition
Counter On and Off - These words program each of the 4 counters (first and second
counter) on and off values. The first compare window for each counter is used in PWM, and
when programmed for PWM, the associated compare window should remain at 0. The
Bits 00--15 range of each entry is 0 < value < 16,777,215. When a tie is connected to a window
Words 20 to 51
(00-17) comparator, that window must be specified. These windows are always interpreted as
counts, regardless of the configuration setting, and can be computed as follows:
counts = (Scaler X 2.5E6)/desired frequency (for period/rate and continuous/rate)
counts = time base X desired frequency (for rate measurement)
Safe State Values - When the PLC transitions to PROG mode or a communication fault
occurs, the module copies the safe state words into its real time working buffer. The
definitions are identical to the those in the counter control word, except entering a PWM
Bits 00--15 safe state value outside the range 0--9500 results in a Hold Last State.
Words 52 to 55
(00-17) Word 52 is Counter Control Safe State;
word 53 is Output Control Safe State;
word 54 is Channel 0 PWM Safe State
word 55 is Channel 1 PWM Safe State.

Chapter 5
Troubleshoot the Very High
What This Chapter Use this chapter to troubleshoot the very high speed counter module
Contains by interpreting the indicators.
Status Indicators The module contains indicators for each of the following:
Allen-Bradley 1794- VHSC

0 OUT 1 OUT
A B Z 0 1 A B Z 2 3
C B A
A = Power/status indicator - indicates power applied to module and

status of module.
B = Insertable label for writing individual I/O assignments.
C = Status Indicators -
A = Status of input A
B = Status of input B
Z = Status of gate input Z
The indicators are multiplexed in 2 groups (A0, B0, Z0, O0/O1; and
A1, B1, Z1, O2/O3) at a frequency of 488Hz. If inputs or outputs
change at or near that frequency, the associated indicator will vary in
brightness.
A Yellow Input A active

Off Input A not active
B Yellow Input B active
Off Input B not active
Z Yellow Input Z active
Off Input Z not active
OUT 0, 1, 2, 3 Yellow Output is on
Off Individual output is off

2001
5--2 Troubleshoot the Very High Speed Counter Module
OK Red (solid) Hardware diagnostic error, TF set to 1 and

module/channel status contains error code.
Hardware runtime failure (i.e. watchdog
timeout), module communication ceases.
Red (flashing) Module is configuring hardware, NR is set to 1.
Module in test mode (bits 15--8 of counter
control word are non--zero), TF set to 1
Red (flashing) Module 24V power is below minimum rating.
with occasional
flashing Green
Green (solid) Module is active and operating normally.
Green (flashing) Module is not configured.
Programming error, PE is set to 1 and error
code is supplied in bits 11--0 of module/channel
sttus word.
Field power fault, FP set to 1.
Adapter powered down, and module local
power still active.
ControlNet cable disconnected.
PLC in PROG mode.
When an input indicator (yellow) is lighted, it indicates that a valid

signal (active high or active low) is present at one of the Input
terminals.
Diagnostic Codes If an incomplete, incorrect or conflicting set of configuration

Returned by the Module parameters are sent to the module, the PE bit is asserted, the green
module status indicator flashes, and an error code is displayed in bits
0-- 11 of the module/channel status word. These codes are identified
below. Use a CIO instruction to access this information.
Diagnostics Reported in Word 8 of the Data Input File
Read Word Bit Indication
Word 8 Bit 00 A reserved configuration or mode was programmed
ZF/BF/AF were selected and no filter was programmed, or multiple

Bits 01
filters were selected.
A timebase was entered that was not a multiple of 10, or the

Bits 02
timebase is out of range > 3000, i.e. 3s).
A configuration requiring a timebase was selected and no gate

Bit 03 interval was set, or the gate interval is out of range (> 3s) or the
product of timebase and gate interval is greater than 3s.
A rollover of zero was programmed though PWM was not selected;

Bit 04 a rollover was programmed and PWM was selected; or the rollover
is out of range (1 < rollover < 16,777,216)
Bit 05 The preset (0 < preset < 16,777,215) is out of range.

Troubleshoot the Very High Speed Counter Module 5--3
Read Word Bit Indication
A configuration was selected that requires a scalar, and no scalar

Bit 06
was programmed or multiple scalars were selected
Bit 07 A tie has been connected to an unprogrammed window
Counter 0 window ON and OFF values are equal and not zero or
Bit 08
counter 0 window ON and OFF value greater than 16,777,215.
Counter 1 window ON and OFF values are equal and not zero or
Bit 09
counter 1 window ON and OFF value greater than 16,777,215.
Bit 10
Reserved
Bit 11
During hardware self-tests, when either flexbus power or terminal

base power is first applied and a fatal error occurs, the TF bit is
asserted and the red module status indicator turns on. An error code
is placed in the lower byte of the module/channel status word to
indicate the failed resource. Use a CIO instruction to access this
information. When using a CIO instruction, this would be word 10.
Read Word Bit 02 01 00 Dec. Definition
Bits 00--07 0 0 1 1 RAM test failed
0 1 0 2 ROM checksum test failed
Word 8 0 1 1 3 EEPROM test failed
1 0 0 4 Programmable Gate Array loading failed
All other combinations not used
Whats Next To find out more about the VHSC module:
See appendix A A
For
Specifications specifications on the 1794-VHSC module

5--4 Troubleshoot the Very High Speed Counter Module

Appendix A
Specifications
Specifications - 1794-VHSC Very High Speed Counter Module

Input Specifications
Number of Counters 2
Number of Inputs per Counter 2 groups of A/A, B/B, and Z/Z pairs with 5V dc
or 15-24V dc terminations
Input Voltage 5V dc or 15-24V dc (determined on terminal
base terminations)
Input Current (typical) 5V dc terminations:
19.1mA @ 5V dc
25.7mA @ 6V dc
15-24V dc terminations:
6.1mA @ 15V dc
10.2mA @ 24V dc
Input Off-State Voltage 5V dc terminations: <1.25V dc
15-24V dc terminations: <1.8V dc
Input Off-State Current <0.250mA
Input On-State Voltage 5V dc terminations: >2.6V dc
15-24V dc terminations: >12.5V dc
Input On-State Current >5mA
On-State Voltage Maximum 5V dc terminations: +6V
15-24V dc terminations: Refer to 24V Input
Derating curve below.
Input Frequency Maximum 1.0MHz counter and encoder X1 (no filters)
500kHz encoder X2 (no filters)
250kHz encoder X4 (no filters)
Input Filter Selections 5: Off, 10ms, 100ms, 1.0ms, 10.0ms per A/B/Z
group
Specifications continued on the next page.

2001
A--2 Specifications

Output Specifications
Number of Outputs 2 isolated groups of 2 (0.5A max. @ 5V dc;
1.0A max. @ 12--24V dc)
Output Control Outputs can be tied to 8 compare windows
Output Supply Voltage Range 5-7V dc; 10-31V dc
Off-State Leakage Current <0.3mA
On-State Voltage Drop 5V dc terminations: 0.9V dc @ 0.5A
12-24V dc terminations: 0.9V dc @ 1.0A
On-State Current Maximum 5V dc terminations: 0.5A
12-24V dc terminations: 1.0A
Maximum Current per Output 5V dc terminations: 0.5A
pair 12-24V dc terminations: 1.0A
Short Circuit Current 5V dc terminations: 0.9A
12-24V dc terminations: 4.0A
Outputs are short circuit protected and turn off
until power is cycled.
Delay Time Off to On 25ms (load dependent)
On to Off 150ms (load dependent)
Isolation Voltage 100% tested @ 850V dc for 1s between six
isolated areas, including;
flexbus
module 24V dc power
A0/B0/Z0 inputs
A1/B1/Z1 inputs
O0/O1 and output power supply 1
O2/O3 and output power supply 2
Flexbus Current 75mA @ 5V dc (with terminal base power off)
Power Dissipation 5W maximum @ 31.2V dc
Thermal Dissipation Maximum 17.1 BTU/hr @ 31.2V dc
Indicators 1 green/red power/status indicator
6 yellow input status indicators -- logic side
4 yellow output status -- logic side
Keyswitch Position 1
Specifications continued on the next page.

Specifications A--3

General Specifications
Module Location Cat. No. 1794-TB3G or -TB3GS Terminal Base
Dimensions Inches 1.8H x 3.7W x 2.1D
(Millimeters) (45.7 x 94.0 x 53.3)
External dc Power Refer to 24V Derating Curve below
Supply Voltage 24V dc nominal
Voltage Range 19.2 to 31.2V dc (includes 5% ac ripple)
Supply Current 100mA @ 24V dc
Environmental Conditions
Operational Temperature 0 to 55oC (32 to 131oF)
Storage Temperature --40 to 85oC (--40 to 185oF)
Relative Humidity 5 to 95% noncondensing (operating)
5 to 80% noncondensing (nonoperating)
Shock Operating 30g peak acceleration, 11(+1)ms pulse width
Nonoperating 50g peak acceleration, 11(+1)ms pulse width
Vibration Tested 5g @ 10--500Hz per IEC 68-2-6
Conductors Wire Size 12 gauge (4mm2) stranded maximum copper
wire rated at 75oC or greater
3/64 inch (1.2mm) insulation maximum
Category 21
Agency Certification CSA certified
(when product is marked) CSA Class I, Division 2
Groups A, B, C, D certified
UL listed
UL Class I, Division 2
Groups A, B, C, D certified
CE marked for all applicable directives
User Manual Publication 1794-UM010--EN--P
Installation Instructions Publication 1794-IN067--EN--P
1 Use this conductor category information for planning conductor routing . Refer to publication
1770-4.1, Industrial Automation Wiring and Grounding Guidelines for Noise Immunity.
24V Input Derating Curve
30
29
24.0
Vin 20
On- state
Voltage
(V dc)
10
0
0 10 20 25 30 40 50 55 60
Ambient Temperature oC
The area within the curve represents the safe operating range for the module under
various conditions of user supplied 24V dc supply voltages and ambient temperatures.
This includes all possible mounting positions, including inverted horizontal.

2001
A--4 Specifications

Appendix B
CSA Hazardous Location
Approval
CSA Hazardous Location Approval Approbation dutilisation dans des emplacements dangereux
par la CSA
CSA certifies products for general use as well as for use in hazardous locations. La CSA certifie les produits dutilisation gnrale aussi bien que ceux qui
Actual CSA certification is indicated by the product label as shown below, and sutilisent dans des emplacements dangereux. La certification CSA en vigueur
not by statements in any user documentation. est indique par ltiquette du produit et non par des affirmations dans la
documentation lusage des utilisateurs.
Example of the CSA certification product label Exemple dtiquette de certification dun produit par la CSA
I I
To comply with CSA certification for use in hazardous locations, the following Pour satisfaire la certification de la CSA dans des endroits dangereux, les
information becomes a part of the product literature for CSA-certified Allen-Bradley informations suivantes font partie intgrante de la documentation des produits
industrial control products. industriels de contrle Allen-Bradley certifis par la CSA.
This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D, or Cet quipement convient lutilisation dans des emplacements de Classe 1,
non-hazardous locations only. Division 2, Groupes A, B, C, D, ou ne convient qu lutilisation dans des
The products having the appropriate CSA markings (that is, Class I Division 2, endroits non dangereux.
Groups A, B, C, D), are certified for use in other equipment where the suitability Les produits portant le marquage appropri de la CSA (cest dire, Classe 1,
of combination (that is, application or use) is determined by the CSA or the local Division 2, Groupes A, B, C, D) sont certifis lutilisation pour dautres
inspection office having jurisdiction. quipements o la convenance de combinaison (application ou utilisation) est
dtermine par la CSA ou le bureau local dinspection qualifi.
Important: Due to the modular nature of a PLC control system, the product with Important: Par suite de la nature modulaire du systme de contrle PLC, le
the highest temperature rating determines the overall temperature code rating of a produit ayant le taux le plus lev de temprature dtermine le taux densemble
PLC control system in a Class I, Division 2 location. The temperature code rating is du code de temprature du systme de contrle dun PLC dans un emplacement
marked on the product label as shown. de Classe 1, Division 2. Le taux du code de temprature est indiqu sur ltiquette
du produit.
Temperature code rating Taux du code de temprature

I I
Look for temperature code Le taux du code de

rating here temprature est indiqu ici
The following warnings apply to products having CSA certification for use in Les avertissements suivants sappliquent aux produits ayant la certification CSA
hazardous locations. pour leur utilisation dans des emplacements dangereux.
WARNING: Explosion hazard AVERTISSEMENT: Risque dexplosion

Substitution of components may impair suitability for Class I, La substitution de composants peut rendre ce matriel
! Division 2.
Do not replace components unless power has been switched
! inacceptable pour lesemplacements de Classe I, Division 2.
Couper le courant ou sassurer quelemplacement est dsign
off or the area is known to be non-hazardous. non dangereux avant de remplacer lescomposants.
Do not disconnect equipment unless power has been switched Avant de dbrancher lquipement, couper le courant ou
off or the area is known to be non-hazardous. sassurer que lemplacement est dsign non dangereux.
Do not disconnect connectors unless power has been switched Avant de dbrancher les connecteurs, couper le courant ou
off or the area is known to be non-hazardous. Secure any sassurer que lemplacement est reconnu non dangereux.
user-supplied connectors that mate to external circuits on an Attacher tous connecteurs fournis par lutilisateur et relis aux
Allen-Bradley product using screws, sliding latches, threaded circuits externes dun appareil Allen-Bradley l aide de vis,
connectors, or other means such that any connection can loquets coulissants, connecteurs filets ou autres moyens
withstand a 15 Newton (3.4 lb.) separating force applied for a permettant aux connexions de rsister une force de
minimum of one minute. sparation de 15 newtons (3,4 lb. - 1,5 kg) applique pendant
au moins une minute.
CSA logo is a registered trademark of the Canadian Standards Association Le sigle CSA est la marque dpose de lAssociation des Standards pour le Canada.
PLC is a registered trademark of Allen-Bradley Company, Inc. PLC est une marque dpose de Allen-Bradley Company, Inc.

B--2 CSA Hazardous Location Approval

Index
Numbers F
1794-VHSC, troubleshoot, 5-- 1 frequency input module, how it works, 1-- 15
A G
adapter input status word, 4-- 3 gate reset input, 1-- 6
C I
CE compliance, 2-- 1 I/O, ControlNet
CIOs. See ControlNet I/O Transfer unscheduled non-discrete I/O data
instructions transfer, 4-- 2
unscheduled operations
compatible terminal bases, 2-- 9 messaging from programming devices,
connecting wiring, 2-- 9 4-- 2
considerations, pre-- installation, 2-- 1 non-discrete I/O data transfer, 4-- 2
peer-to-peer messaging, 4-- 2
continuous/rate mode, 1-- 11
indicators
ControlNet I/O states, 2-- 14
unscheduled non-discrete I/O data status, 2-- 14
transfer, 4-- 2
troubleshooting, 5-- 1
unscheduled operations
ladder-rung messages, 4-- 2 input mapping, 4-- 6
messaging from programming devices, input status word, 4-- 3
4-- 2
installation
peer-to-peer messaging, 4-- 2
module, 2-- 8
ControlNet I/O Transfer (CIO) instructions, of the module, 2-- 4
4-- 2
counter mode
block diagram, 1-- 3 K
operation, 1-- 3 keyswitch positions, 2-- 8
curent draw, through base units, 2-- 2
L
D
ladder-rung messaging, 4-- 2
daisy-- chaining wiring, 2-- 3 low voltage directive, 2-- 2
diagnostics, codes returned by module, 5-- 2
DIN rail mounting, 2-- 4
M
drilling dimensions, wall/panel mounting,
2-- 7 mapping
1794-VHSC, 4-- 6
explanation, 4-- 2
E Message instructions, 4-- 2
encoder, phase relationship, 1-- 5 module description, 1-- 1
encoder mode module features, 1-- 1
direction of count, 1-- 4
module installation, 2-- 4, 2-- 8
operation, 1-- 3
mounting, on terminal base, 2-- 8
encoder X4, 1-- 3
Publicati0on 1794-UM010B-- EN-- P - March 2001

I--2 Index
mounting kit, cat. no. 1794-NM1, 2-- 6 scaler, operation, 1-- 10

MSGs. See Message instructions scaling input, 1-- 6
software reset, 1-- 6
O specifications, A-- 1
status indicators, 2-- 14
outputs
assigning to counters, 1-- 13 store count
enabling and forcing, 1-- 13 mode 1, 1-- 6
isolation, 1-- 14 mode 2, 1-- 7
operation of, 1-- 13 mode 3, 1-- 7
tying to counters, 1-- 15 mode 4, 1-- 8
P T
panel/wall mounting, 2-- 6 terminal bases, compatible, 2-- 9
period/rate mode, operation, 1-- 8 troubleshooting, 5-- 1
polled I/O, structure, 4-- 3
U
R unscheduled non-discrete I/O data transfer,
4-- 2
rate measurement, connection to counter
inputs, 1-- 13
rate measurement mode, 1-- 12 W
removing and replacing, under power wall/panel mounting, 2-- 6
(RIUP), 2-- 9
wiring, methods of, 2-- 3
rollover value, 1-- 6
wiring connections, 2-- 9
1794-VHSC, 2-- 12
S
sample period, 1-- 12
Publicati0on 1794-UM010B-- EN-- P - March 2001

Allen-Bradley
Publication Problem Report
If you find a problem with our documentation, please complete and return this form.
Pub. Name Very High Speed Counter Module User Manual
Cat. No. 1794-VHSC Pub. No. 1794-UM010B- EN- P Pub. Date March 2001 Part No.
Check Problem(s) Type: Describe Problem(s): Internal Use Only
Technical Accuracy text illustration
Completeness procedure/step illustration definition info in manual

What information is missing? example guideline feature (accessibility)
explanation other info not in manual
Clarity
What is unclear?
Sequence
What is not in the right order?
Other Comments
Use back for more comments.
Your Name Location/Phone
Return to: Marketing Communications, Allen-Bradley Co., 1 Allen-Bradley Drive, Mayfield Hts., OH 44124-6118 Phone: (216)646-3176
FAX: (216)646-4320
Publication ICCG-5.21-August 1995 PN 955107-82

PLEASE FASTEN HERE (DO NOT STAPLE)
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Publicati0on 1794-UM010B--EN--P -- March 2001

Allen-Bradley, a Rockwell Automation Business, has been helping its customers improve
productivity and quality for more than 90 years. We design, manufacture and support a broad
range of automation products worldwide. They include logic processors, power and motion
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Supersedes publication 1794--6.5.10 -- December 1998 Copyright 2001 Rockwell Automation Printed in USA

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--1

The illustrations, charts, sample programs and layout examples shown in

Allen-Bradley publication SGI-- 1.1, Safety Guidelines For The

Reproduction of the contents of this copyrighted publication, in whole or

Throughout this manual we make notes to alert you to possible injury to

ATTENTION: Identifies information about practices or

Attention helps you:

Important: Identifies information that is especially important for

Important: We recommend you frequently backup your application

This publication contains new and revised information not included

Information has been added to allow you to enhance

Appendix B has been added to illustrate the criteria for CSA

Chapter 4 has been revised to include information on using the

Publication 1794-UM010B--EN--P -- March 2001

Publication 1794-UM010B--EN--P -- March 2001

Using This Manual

Audience You must be able to program and operate an Allen-Bradley

We assume that you know how to do this in this manual. If you do

Vocabulary In this manual, we refer to:

the Very High Speed Counter module as the module, the

Chapter Title Topics Covered

Explanation of modes, outputs, and how the

How to install, key, connect wiring, ground and an

Programming Your Very High Speed Counter

Using the indicators for troubleshooting and

A Specifications Specifications for the 1794-VHSC module.

B CSA Hazardous Location Approval Approval criteria for the module.

Publication 1794-UM010B--EN--P -- March 2001

Contact your nearest Allen-Bradley office for more information

Related Publications For a list of publications with information on Allen-Bradley

Publication 1794-UM010B--EN--P -- March 2001

Overview of the Very High Chapter 1

How to Install Your Very High Chapter 2

Publication 1794-UM010B-- EN-- P - March

Programming Your Very High Chapter 3

Input, Output and Chapter 4

Troubleshoot the Very High Chapter 5

CSA Hazardous Location Appendix B

Publication 1794-UM010B-- EN-- P - March 2001

Chapter Objectives This chapter gives you information on:

features of the 1794-VHSC module

Features of the Module

The HSC module counts pulses from encoders (such as

The modules features include:

2 counters configurable for 3 encoder modes, counter mode,

Publication 1794-UM010B--EN--P -- March 2001

returns input as count or frequency in binary format

The 1794-VHSC module operates in the following modes:

The operation of the module in these modes is described below.

Publication 1794-UM010B--EN--P -- March 2001

The operation of the module in the encoder/counter modes is as

counter mode - channel B is direction control (up or down).

In the counter mode, direction (up counting or down counting) is

If Phase B is: Counter will count (direction):

The module reads incoming pulses from a maximum of 2 encoders

The counter mode accepts only one phase feedback. This

Publication 1794-UM010B--EN--P -- March 2001

Publication 1794-UM010B--EN--P -- March 2001

Figure 1.2 Phase Relationship for Forward or Reverse

The following paragraphs apply to both encoders and counters.