Fife CDP-01 Reference Manual 1-721
Fife CDP-01 Reference Manual 1-721
Fife CDP-01 Reference Manual 1-721
Reference Manual
This Operating Manual will help you to familiarize yourself with the Fife product CDP-01 and to make the
fullest and most economical use of its possible applications.
Existing national regulations relating to safety and environmental protection should be observed in addition
to the Operating Manual.
The legally binding safety regulations in the country of use and at the specific location apply. Please also
follow the recognized technical rules with regard to safety and proper working practices.
The Operating Manual must be kept at hand at all times at the location where the machine is installed.
Customer-specific configurations of the CDP-01, together with further technical data, are described in a
separate section in the supplementary documentation. They have priority over the information given in this
general description.
The Operating Manual must be read and applied by all persons entrusted with working on or with the ma-
chine, e.g.: operation, maintenance (servicing, inspection, repair) and transportation.
Copyright:
All rights reserved. Any reproduction of this Operating Manual, in what ever form, in whole or in part, re-
quires the prior written consent of FIFE.
The information given in this Operating Manual is subject to change without notice.
We have compiled this Operating Manual with the greatest possible care and attention; however, the possi-
bility of error can not be completely excluded. FIFE accepts no legal liability for incorrect information given
and the consequences arising therefrom.
FIFE U.S.A. - P.O. Box 26508 - Oklahoma City, OK. 73126, U.S.A. -
Tel.: (405) 755-1600 - Fax.: (405) 755-8425 - Telex: 747276
FIFE GmbH - D 65779 Kelkheim - Fifestrae 1 - Tel.: 06195 7002-0 - Fax.: 3018
TABLE OF CONTENTS
GENERAL 1
About the CDP-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Transport and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Product Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
SAFETY MEASURES 2
Mechanical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
INSTALLATION 3
Installation Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Mechanical Attachment
Electrical Connections
Connecting Sensors/Actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
STARTUP 4
1. Checking Plug-in Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
2. Calibrating the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
3. Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
BASIC SETTINGS 7
Sensor Selection Multi-Drive Edge Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Sensor Selection Mutli-Drive Center Guiding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Two Drive Center Guiding, CDP-01-MM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Three Drive Center Guiding, CDP-01-MMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Shifting the Sensor Guide Point with the Web in Motion . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Changing the System Gain with the Web in Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Sensor Calibration With Edge Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Sensor Calibration with Line Sensor SE-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
ENCODER SETTINGS 9
Defining Displacement Limits, Limiting Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Calibrating the Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Setting Minimum and Maximum Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Setting a Minimum Value, e.g. Collision Protection
Setting a Maximum Value, e.g. Maximum Web Width
SPECIAL SETTINGS 10
Configuring RGPC Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Setting Maximum Speed of Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Control by Web Speed .............................................. 10-4
Serial Data Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
Configuring Alarm Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
Setting Oscillation .............................................. 10-7
Setting Amplitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Setting Oscillation Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
TROUBLESHOOTING 11
Frequent Setting Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Activating Troubleshooting Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Error Messages on Power-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
Error Messages in Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
INFORMATION 12
Technical Data .............................................. 12-1
General .............................................. 12-1
Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Maximum Cable Lengths between CDP-01 and Accessories . . . . . . . . . . . . . . 12-3
Compatibility with Industrial Environments and Compliance with EMC
Standards .............................................. 12-3
CDP-01 Expansions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5
Accessories .............................................. 12-6
Hydraulic Servo Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6
External Input Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6
Ordering .............................................. 12-6
Service .............................................. 12-6
GENERAL
Product Package
Processor CDP-01
The serial number, software version, model number and operating volt-
age specification are indicated on the side of the enclosure.
Operating/installation instructions.
IMPORTANT
Customer-specific configurations of the CDP-01, together with further tech-
nical data, are described in a separate section in the supplementary docu-
mentation. They have priority over the information given in this general
description.
SAFETY MEASURES
ATTENTION
Read these instructions carefully before startup!
You must pay attention to safety instructions!
Mechanical Safety
DANGER
Pay attention to safety regulations.
Carry out all installation work with the power removed.
Only start the unit when it is firmly and permanently installed.
Electrical Safety
DANGER
Check that cables and plugs are in good condition.
The unit must not be modified in any way. Do not operate the unit in the vi-
cinity of strong magnetic fields/high tension.
Always pull the line plug before opening up the unit! Live components are
exposed inside the amplifier which will endanger the life of the operator if
touched.
INSTALLATION
Installation Location
Spray-proof, protection class IP 40.
In sight of the guide.
On a fixed part of the machine.
Protected against shaking.
Ambient temperature 32-120F (0-50C)
(mounted on metal: 32-140F (0-60C)).
Protected against excessive humidity.
Not in the vicinity of strong magnetic fields.
Avoid static charge and discharge on the unit.
Installation
DANGER
Disconnect the line plug and all sensor and connecting cable before in-
stalling!
Mechanical Attachment
The mounting surface must be flat and be able to support the unit safely.
Note weight of approx. 13 lbs (6 kg)!
Attach unit with 4 screws (M5).
Electrical Connections
The unit has no power switch, and so must be incorporated into the
system control circuit.
ATTENTION
The main EMERGENCY OFF switch must also disconnect power to the
CDP-01 processor!
CAUTION
Remove power to CDP-01 before plugging or unplugging cables.
IMPORTANT
The pre-set operating voltage corresponds to the voltage printed on the
rating plate on the side of the enclosure. The operating voltage can be op-
tionally switched between 230 V / 115 V with the aid of a line voltage se-
lection switch located on the main board inside the CDP-01. Always dis-
connect the line power lead before opening up the unit! Live components
are exposed inside the processor which will endanger the life of the opera-
tor if touched.
Connecting Sensors/Actuators
Socket Termination
-X1 Right edge sensor.
-X2 Left edge sensor.
-X3 Line sensor (or edge sensor(s)).
-X4 RGPC: external setting of sensor guide point in sensor proportional band
-X5 Incremental rotary encoders and inductive servo center transducers
-X9 (individually connectible) for basic position.
-X11
-X6 Up to three actuators. See also catagory CDP-01 Expansions under section
-X10 information.
-X12
-X7 Parallel input/output signals.
-X8 Serial data communication.
-X13 Line connection 230 V/115 V, 50/60 Hz, 210 VA
For further technical data see section information.
STARTUP
The unit and accessories must be properly installed and connected be-
fore startup!
CAUTION
Remove power to CDP-01 before plugging or unplugging cables.
ATTENTION
The main EMERGENCY OFF switch must also disconnect power to the
CDP-01 processor!
Before applying operating voltage it must be ensured that all sensors and
auxiliary equipment are properly connected and all persons are kept away
from the danger area of the rotating frame!
IMPORTANT
The sensor is usually calibrated at FIFE factory. Only calibrate the sensor
if:
3. Automatic Calibration
IMPORTANT
Only carry out calibration with the web at standstill!
IMPORTANT
The settings are explained step-by-step in the Basic Settings, Encoder
Settings, and Control Panel Configuration chapters.
Before changing the settings on the CDP-01 (shifting sensor guide point,
adjusting system gain etc.) first select the relevant actuator using key 20.
IMPORTANT
Customer-specific configurations of the CDP-01, together with further tech-
nical data, are described in a separate section in the supplementary docu-
mentation. They have priority over the information given in this general
description.
Operating Modes
Automatic
Web position errors are automatically corrected. The LED bar graph in-
dicates the web position in the sensor.
Servo Center
The guide moves the control rollers to the center position, i.e. the con-
trol rollers are parallel to the production line rollers.
The sensor positioning device moves the sensors to their retract
position.
Manual
Actuator is manually controlled using the +/- key.
Function Keys
F1;F2;F3
Customer-specific special functions.
Otherwise these keys are used for special settings.
ASC
The lockout or deadband function is switched ON and OFF with the
ASC key. With the ASC selected and in the LOCKOUT option of opera-
tion, the guide will operate normally as long as the web is in the de-
fined field of view of the sensor. If the sensor looses the web for any
reason, i.e. web tear out or end of roll, then the system goes into lock.
When the web is re-established in the field-of-view of the sensor, then
the system returns to AUTOMATIC.
Sensor Key
You can choose between the sensors connected to the CDP-01 by re-
peatedly pressing the Sensor key. Only possible in Manual and Servo
Center modes.
IMPORTANT:
This sensor selection can also be restricted specific to customer
requirement.
Setup Key
Used for changing basic settings and special settings. Only possible in
Manual mode. By pressing the key you can choose between the follow-
ing options.
Automatic calibration
Automatic calibration of the basic settings.
(sensor guide point, system gain, polarity)
System gain
Manual adjustment of the guide sensitivity of the guide or actuator.
Polarity
Manual adjustment of the guide direction of the guide or actuator.
Special Keys
+/- key
To move the guide or actuator manually.
To adjust system parameters.
IMPORTANT
Before changing the settings on the CDP-01 (shifting sensor guide
point, adjusting system gain etc.) first select the relevant actuator using
key 20.
BASIC SETTINGS
This chapter covers all relevant settings for normal operation of the system.
IMPORTANT
These instructions are for standard applications. For special applications
see other instructions provided with order. Connect CDP as shown in Fig.
1 of this chapter. Sensor selection must correspond to the selected drive.
b. Select Drive 1.
Press key 20 until the drive 1 LED is lit.
Verify that the correct sensor is selected for drive 1 by blocking a portion of
the sensor viewing area and noting whether the LED bar graph changes. If
the LED bar graph does not change check correct sensor connections and
repeat verification process..
d. Select Drive 2.
Press key 20 until the drive 2 LED is lit.
Verify that the correct sensor is selected for drive 2 by blocking a portion of
the sensor viewing area and noting whether the LED bar graph changes. If
the LED bar graph does not change select another sensor and repeat verifi-
cation process.
f. Select Drive 3.
3 drive system only (CDP-01-MMM).
Press key 20 until the drive 3 LED is lit.
Verify that the correct sensor is selected for drive 3 by blocking a portion of
the sensor viewing area and noting whether the LED bar graph changes. If
the LED bar graph does not change check correct sensor connections and
repeat verification process.
IMPORTANT
These instructions are for standard applications. For special applications
see other instructions provided with order. Connect the CDP as shown in
Fig. 2.
b. Select Drive 1.
Press key 20 until the drive 1 LED is lit.
c. Press Sensor key until Sensor LED 9 (Port X2) and 10 (Port X1)
are lit.
Verify that the correct sensors are selected for drive 1 by blocking a portion
of each sensors viewing area and noting whether the LED bar graph
changes. If the LED bar graph does not change check and correct sensor
connections and repeat step c.
d. Select Drive 2.
Press key 20 until the drive 2 LED is lit.
e. Press Sensor key until Sensor LED 11 and 12 (Port X3) are lit.
Verify that the correct sensors are selected for drive 2 by blocking a portion
of each sensors viewing area and noting whether the LED bar graph
changes. If the LED bar graph does not change check and correct sensor
connections and repeat step e.
IMPORTANT
These instructions are for standard applications. For special applications
see other instructions provided with order. Connect the CDP as shown in
Fig. 3.
b. Select Drive 1.
Press key 20 until the drive 1 LED is lit.
Verify that the correct sensors are selected for drive 1 by blocking a portion
of each sensors viewing area and noting whether the LED bar graph
changes. If the LED bar graph does not change check and correct sensor
connections and repeat step c.
d. Select Drive 2.
Press key 20 until the drive 2 LED is lit.
Verify that the correct sensors are selected for drive 2 by blocking a portion
of each sensors viewing area and noting whether the LED bar graph
changes. If the LED bar graph does not change check and correct sensor
connections and repeat step e.
f. Select Drive 3.
Press key 20 until the drive 3 LED is lit.
Verify that the correct sensors are selected for drive 3 by blocking a portion
of each sensors viewing area and noting whether the LED bar graph
changes. If the LED bar graph does not change check and correct sensor
connections and repeat step g.
Edge
Guiding
2 or 3 Drives
CDP-01-MMM
X3 X2 X1
Center
Guiding CDP-01-MM
2 Drives
X3 X2 X1
VTB-20
Drive 2 Drive 1
Figure 2
Sensors Sensors
Center
Guiding CDP-01-MMM
3 Drives
X3 X2 X1
The sensor guide point is shifted within the sensor proportional band.
b. Press Setup key repeatedly until LEDs (13 and 15) light up.
Check: LED (1) flashes.
d. Save setting,
OR
Cancel setting.
Setting is not saved.
b. Press Setup key repeatedly until LEDs (13 and 16) light up.
Check: LED (1) flashes.
d. Save setting,
OR
Cancel setting.
Setting is not saved.
IMPORTANT
Do this procedure only when the web is not opaque or when web opacity
changes. Factory settings are
for opaque webs.
IMPORTANT
Calibration is easier with the RCAL-20 control panel. RCAL-20 is one of
the CDP-01 accessories.
e. Press F1.
g. Press F2.
LED bar graph indicates contrast. If the contrast is too low an error message
is displayed (left and right outer LEDs flash).
h. Save setting,
OR
Cancel setting.
Setting is not saved.
Areas of application
The SE-26 line sensor can be used for the following web guiding appli-
cations:
To detect a line center. The width of a line may vary between 0.04 to
0.10 in (1 to 2.5 mm). The gap to adjacent prints must not fall below
0.10 in (2.5 mm).
To detect a broken line. The width of a line may vary between 0.04 to
0.10 in (1 to 2.5 mm). The gap to adjacent prints must not fall below
0.10 in (2.5 mm).
IMPORTANT
Calibration is easier with the RCAL-26 control panel. RCAL-26 is one of
the CDP-01 accessories.
c. Press Sensor key repeatedly until LEDs (8 and 12) light up.
Light spot
e. Press F1.
g. Press F2.
LED bar graph indicates contrast. If the contrast is too low an error message
is displayed (left and right outer LEDs flash).
h. Save setting,
OR
Cancel setting.
Setting is not saved.
c. Press Sensor key repeatedly until LEDs (8 and 11) light up.
Web d. Position line at left edge of light spot (line within light spot).
Light spot
e. Press F1.
f. Position line at right edge of light spot (line within light spot).
Web
Light spot
g. Press F2.
LED bar graph indicates contrast. If the contrast is too low an error message
is displayed (left and right outer LEDs flash).
h. Save setting,
OR
Cancel setting.
Setting is not saved.
d. Press Sensor key repeatedly until LEDs (8 and 12) light up.
Web
e. Position line in center of light spot.
Light spot
f. Press F1.
Web
g. Position light spot fully on background.
Light spot
h. Press F2.
LED bar graph indicates contrast. If the contrast is too low an error message
is displayed (left and right outer LEDs flash).
i. Save setting,
OR
Cancel setting.
Setting is not saved.
IMPORTANT
Guiding is executed with sensor selection: LED (11).
Automatic Calibration
The guide sensitivity, polarity and sensor guide point are automatically
calibrated.
IMPORTANT
Automatic calibration must be carried out with the web at a standstill.
If the SE-26 line sensor is operated in Line Center Guiding sensor
mode, the following two sensor calibrations must be carried out before
automatic calibration:
- Calibrating to Detect a Line Center,
- and Calibrating to Detect a Material Edge or a Print Edge.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
c. Press Setup key repeatedly until LEDs (13 and 14) light up.
Check: LED (3) flashes.
d. Press Sensor key repeatedly until relevant sensor LED lights up.
Center guiding
f. Start automatic calibration.
IMPORTANT:
System begins to vibrate. Sensor guide point and optimum system
gain are being set. On completion of calibration the processor is
ready for automatic guiding mode.
OR
Cancel setting.
Automatic calibration is not carried out.
The sensor guide point is shifted within the sensor proportional band.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
c. Press Setup key repeatedly until LEDs (13 and 15) light up.
Check: LED (3) flashes.
d. Press Sensor key repeatedly until relevant sensor LED lights up.
f. Save settings,
OR
Cancel setting.
Setting is not saved.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
c. Press Setup key repeatedly until LEDs (13 and 16) light up.
Check: LED (3) flashes.
d. Press Sensor key repeatedly until relevant sensor LED lights up.
f. Save settings,
OR
Cancel setting.
Setting is not saved.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
c. Press Setup key repeatedly until LEDs (13 and 17) light up.
Check: LED (3) flashes.
d. Press Sensor key repeatedly until relevant sensor LED lights up.
f. Save settings,
OR
Cancel setting.
Setting is not saved.
With the ASC key a specific range in the sensor proportional band is
activated (switched ON or OFF). The LOCKOUT option is factory se-
lected and the range is pre-set but can be changed.
There are two setting options:
either deadband or lockout.
Sensor
Deadband:
If the web is in the deadband, no guiding occurs. If the web is outside
the deadband, it is guided. Select the DEADBAND option ONLY if the
web has ragged edges.
Lockout:
The sensor proportional band is limited.
If the web is within the limited sensor proportional band, it is guided. If
the web goes beyond the limited sensor proportional band no guiding
occurs , LED (7) flashes, and the system is in MANUAL.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
e. Press Sensor key repeatedly until relevant sensor LED lights up.
h. Save settings,
OR
Cancel setting.
Setting is not saved.
Setting the Lockout With Edge Sensors (For Line Sensor SE-26 see Setting The
Lockout For Line Sensor SE-26")
a. Set Manual mode.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
e. Press Sensor key repeatedly until relevant sensor LED lights up.
f. Press F1.
Select lockout.
h. Press F2.
Select lockout.
j. Save settings,
OR
Cancel setting.
Setting is not saved.
DANGER
The actuator may still move due to external forces, despite the lockout.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
f. Press F1 key.
Select lockout.
g. Using the + or - key, set the left side of the sensor proportional
band to the limits as shown on the LED bar graph here at the left.
h. Press F2.
Select lockout.
i. Using the + or - key, set the right side of the sensor proportional
band to the limits as shown on the LED bar graph here at the left.
j. Save settings,
OR
Cancel setting.
Setting is not saved.
l. Press F1 key.
Select lockout.
m. Using the + or - key, set the left side of the sensor proportional
band to the limits as shown on the LED bar graph here at the left.
Hold the key down for 10 seconds longer to make sure the maximum setting
is reached.
n. Press F2.
Select lockout.
o. Using the + or - key, set the right side of the sensor proportional
band to the limits as shown on the LED bar graph here at the left.
p. Save settings,
OR
Cancel setting.
Setting is not saved.
DANGER
The actuator may still move due to external forces, despite the lockout.
For the servo center transducer the servo center gain and polarity
are set.
c. Press Setup key repeatedly until LEDs (13 and 16) light up.
Check: LED (3) flashes.
d. Press Sensor key repeatedly until Servo Center mode LED (2)
lights up.
f. Save settings,
OR
Cancel setting.
Setting is not saved.
The guide direction is dependent on the selected servo center transducer. The polarity is changed in
processing of the servo center transducer signal.
c. Press Setup key repeatedly until LEDs (13 and 17) light up.
Check: LED (3) flashes.
d. Press Sensor key repeatedly until Servo Center mode LED (2)
lights up.
e. Change polarity using + or - key.
LED bar graph indicates current polarity.
The new settings are visible only after moving to Servo Center mode.
f. Save settings,
OR
Cancel setting.
Setting is not saved.
Restricting Sensor
Selection,
Disabling Servo Center
Function
Left edge
Right edge
Line
Line edge
Servo Center
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
OR
Cancel setting.
Setting is not saved.
Switching Manual
Actuator Motion On/Off
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
g. Save setting,
OR
Cancel setting.
Setting is not saved.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
g. Save setting,
OR
Cancel setting.
Setting is not saved.
In AUTOMATIC and MANUAL modes the LED bar graph indicates the
web motion within the sensor proportional band. The assignment of the
direction of display to the web motion can be altered separately for
each sensor.
Important
Before this assignment is changed the guide direction of the actuator
(page 7-16) and the assignment of the +/- key (page 8-4) must be
correctly set, as those two settings also affect the direction of display.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
f. Select sensor.
h. Save setting,
OR
Cancel setting.
Setting is not saved.
ENCODER SETTINGS
The CDP-01 offers the option of equipping each actuator with an en-
coder for position detection. This enables position monitoring and
evaluation.
In most applications the encoder is used in conjunction with a sensor
positioning assembly.
Encoder settings are usually pre-set at FIFE factory, so that resetting
is not necessary. In the case of spare parts deliveries the CDP-01 is
not normally pre-set.
The internal displacement limits for the position of the selected actua-
tor are set and standardized. The displacement and stroke of that ac-
tuator is limited.
IMPORTANT
The servo center transducer must be located in the adjacent range of mo-
tion, so that the center position can also be reached in Servo Center
mode.
DANGER
New crushing and shearing points may be created by changing or cancel-
ling the stroke limitation, and/or mechanical stops may be damaged or
destroyed.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
c. Set Servo Center mode and wait until center position is reached.
First maximum position in rotating frame means move toward actuator side.
i. Pressing F1 sets the value for the position (stroke limitation 1).
k. Pressing F2 sets the value for the position (stroke limitation 2).
l. Save setting,
OR
Cancel setting.
Setting is not saved.
The encoder value and the stroke of the actuator are balanced to each
other to calibrate mechanical tolerances.
IMPORTANT
This calibration should only be carried out if expressly stipulated in a sepa-
rate customer-specific section in the supplementary documentation.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
i. Press F1.
Starting point of travel distance is saved.
Mark starting point with a pencil.
j. Run the travel distance defined beforehand with the F3 key using
the + or - key.
k. Press F2.
The end point of the travel distance is saved.
If the left and right outer LEDs are flashing, the calibration range has been
exceeded. Setting is not possible. Mechanical modifications are required.
Pressing F1 and F2 simultaneously causes the value to be reset to 0.002 in
(0.05 mm) per encoder pulse.
l. Save setting,
OR
Cancel setting.
Setting is not saved.
There is a further monitoring facility for the encoder values in the CDP-
01 in addition to stroke limitation of the individual actuators. The total
value or the difference between several encoders can be monitored,
and thus the positions of the actuators relative to each other. This func-
tion is only effective if the CDP-01 has been specially configured for it
prior to delivery. According to configuration, the encoder monitoring fa-
cility can block an actuator or generate a signal which is made avail-
able at connector (-X7).
IMPORTANT
This calibration only needs to be carried out when stipulated in a separate
customer-specific section in the supplementary documentation.
c. Select actuator.
If LED (3) is no longer lit, repeat step a.
l. Save setting,
OR
Cancel setting.
Setting is not saved.
c. Select actuator.
If LED (3) is no longer lit, repeat step a.
l. Save setting,
OR
Cancel setting.
Setting is not saved.
SPECIAL SETTINGS
Configuring RGPC
Function
The control panels RGPC-20 and RGPC-21 are two of the CDP-01 ac-
cessories, and are used for shifting the guide point in the sensor pro-
portional band and for remote adjustment of the actuators in Manual
mode. A side-effect is that all sensor guide points of the selected actua-
tor are set to center. The sensor guide point can be re-adjusted sub-
sequently.
Setting possibilities:
Switch remote adjustment function ON/OFF in Manual and Servo Cen-
ter modes.
Selection of shift range in sensor proportional band.
Assignment of keys to the direction of motion of the actuator.
a. Set Manual mode.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
f. The RGPC keys can be switched ON/OFF for the Manual and
Servo Center modes by pressing F1. The LED in the F1 key is lit
when the function is active.
g. The shift range of the RGPC can be set to 40% by pressing F2.
The LED in the F2 key is lit in this case. When the LED is not lit
the factory default setting is in effect. For web edge sensors with
small proportional bands the shift range is usually pre-set to 81%.
i. Save setting,
OR
Cancel setting.
Setting is not saved.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
g. Save setting,
OR
Cancel setting.
Setting is not saved.
Couple the reaction speed of the guide to the web speed. Settings can
only be made on actuator 1, but the setting is also valid for other actua-
tors.
IMPORTANT
This control function must be ordered separately. Please refer to your or-
der confirmation to check on the specific product package.
b. Select actuator 1.
If LED (3) is no longer lit, repeat step a.
f. Press F1.
Minimum value is saved.
h. Press F2.
Maximum value is saved.
If the difference between the minimum and maximum web speeds is too low
the LED bar graph flashes.
i. Save setting,
OR
Cancel setting.
Setting is not saved.
Serial Data
Communication
b. Select actuator 1.
If LED (3) is no longer lit, repeat step a.
g. Save setting,
OR
Cancel setting.
Setting is not saved.
For the alarm outputs delay times are set and the function of the out-
puts is inverted. Only possible for actuator 1.
b. Select actuator 1.
If LED (3) is no longer lit, repeat step a.
f. Press F1.
Alarm output 1 is addressed.
g. The delay time for alarm output 1 is set by pressing and holding
down the + or - key.
LED bar graph indicates delay time (0 to 22 seconds possible).
i. Press F2
Alarm output 2 is addressed.
j. The delay time for alarm output 2 is set by pressing and holding
down the + or - key.
LED bar graph indicates delay time (0 to 22 seconds possible).
l. Save setting,
OR
Cancel setting.
Setting is not saved.
Setting Oscillation
The oscillator function is only effective if the CDP-01 has been spe-
cially configured for it prior to delivery.
Pressing F1 activates the oscillator function.
IMPORTANT
While ON, the oscillator function remains active as long as the MODE is in
AUTO even if the web speed is stopped. The oscillator function will stop if
the MODE is set to MANUAL or SERVO CENTER or if the external LOCK
is energized. When returning to AUTO, the oscillator will continue from the
point at which it stopped except from SERVO CENTER, then the oscilla-
tor will begin at the original guide point. If the oscillator is turned OFF
while in AUTO, the guide will return to the original guide point.
Setting Amplitude
d. Save setting,
OR
Cancel setting.
Setting is not saved.
d. Save setting,
OR
Cancel setting.
Setting is not saved.
TROUBLESHOOTING
The CDP-01 is designed in such a way that it detects any errors which
occur and displays them on the LED strip in coded form. There are 3
ways of displaying or activating the error code.
If errors occur and are detected during power-up, the error code is dis-
played immediately (see Error Messages on Power-Up).
5 LEDs in the bar graph are flashing, this indicates that one or more er-
rors have been detected.
The error code is only displayed on the LED bar graph when the Setup
key is pressed, and additional errors, if present, can be displayed us-
ing the + or - key (see Error Messages in Operation and Error Mes-
sages after Automatic Calibration).
Not all errors are indicated by 5 flashing LEDs. As an alternative, the
Troubleshooting mode can be activated to display the error code (see
Activating Troubleshooting Mode).
Activating Troubleshoot-
ing Mode
During power-up the CDP-01 checks internal values and displays them
in coded form on the LED bar graph if an error is detected.
DISPLAY/ CAUSE CHECKS REMEDY
ERROR CODE
Terminal mode active. Terminal connected with
configuration software and
connection established.
Internal error Contact FIFE.
Error Messages
in Operation
During operation the CDP-01 checks internal values and indicates the
occurrence of one or more errors by means of 5 flashing LEDs. As an
alternative, the Troubleshooting mode can be activated to display the
error code.
DISPLAY/ CAUSE CHECKS REMEDY
ERROR CODE
Error occurred Press Setup key. See following notes on the
(flashing) individual error messages.
Supply voltage beyond Check correct line voltage. Establish stable line power
permissible range. supply within the specified
range.
Actuator overcurrent Check actuators and their Connect actuators as per
leads for proper connection system diagram,rectify
and check for short-circuit if short-circuit.
necessary
Error +12 V supply. Check for short-circuit by Rectify short-circuit.
disconnecting all connectors
one after the other.
Error -12 V supply. Check for short-circuit by Rectify short-circuit.
disconnecting all connectors
one after the other.
After automatic calibration the CDP-01 displays one of the following er-
rors for 5 seconds.
DISPLAY/ CAUSE CHECKS REMEDY
ERROR CODE
Internal automatic calibration Contact FIFE.
error.
Web edge not recognized in Sensor calibration not carried Carry out sensor calibration.
automatic calibration. out. See Operating Manual,
Calibrating the Sensor.
Web not in proportional band. Bring web into sensor
proportional band.
Faulty connections. Connect sensors, actuators
as per system diagram.
Mechanical stop not When web in center of sensor Center actuator, insert web,
recognized, or recognized too proportional band, actuator repeat calibration.
early, in automatic calibration. too close to stop.
Actuator blocked or Rectify blockage/connection
incorrectly connected. error.
Too high sensor signal noise Sensor poorly mounted or Re-align sensor and/or rectify
in automatic calibration. incorrectly connected, connection error,
interference sources present. eliminate/shield interference
sources.
Calibrate sensor SE-24
manually.
The signals passing through the inputs and outputs can be displayed
on the LED bar graph. This can be used to check whether a signal is
present.
Signal display on the LED bar graph for input devices is only enabled when
a key has been pressed on the input device. For a detailed description of
which LEDs are displayed for which signals, see Figure 1 further on.
L E D bar gr aph
L E D bar gr aph
Sensor Signal
d. Press F3.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
Encoder Signal
DANGER
During checking of the encoder signal the existing stroke limitations may
be exceeded. New crushing and shearing points may be created.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
CHECKING
Activate Center mode.
If the selected actuator cannot reach its center transducer (middle LED
on LED display does not light up), the actuators stroke limitations must
first be deactivated.
DANGER
Deactivating the stroke limitations may result in new shearing and crush-
ing points
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
f. Move the actuator by holding down the + or - key until the center
transducer is completely covered.
The system gain can be displayed on the LED bar graph, from
0 to 40 1/s. Automatic calibration must have first been
successfully completed.
f. Press Sensor key repeatedly until relevant sensor LED lights up.
LED bar graph indicates system gain in 1/s for the selected
sensor mode.
Display Actuator,
Display Firmware,
Display Firmware
Revision
The
actuator/motor type,
firmware,
and firmware revision
can be displayed on the LED bar graph in coded form.
b. Select actuator.
If LED (3) is no longer lit, repeat step a.
Table 11-1
L E D bar gr aph
T he L E D bar graph
dis plays the value 2.1
Figure 2
INFORMATION
Technical Data
General
Dimensions
W 12.60 in (320 mm)
D 7.28 in (185 mm)
H 4.13 in (105 mm)
Width, depth and mounting hole pattern identical to CSP-01.
Current source -50 ... +50 mA per 100 Ohm for servo valve
or -10 ... +10 mA for MPA and MPA lockout signal.
Maximum 2 current source outputs per CDP-01 (actuator 1 OR actua-
tor 2/3).
Actuators 2 and 3 may each comprise a servo valve and lockout valve.
Serial Port
RS-485, full duplex,
+12 V and +5 V available at port.
Parallel Port
6 parallel digital inputs referenced to ground.
Low level: 0 ... 0.9 V.
High level: 3.6 ... 24 V, max. 6 mA.
2 open-collector outputs connected to ground, max. 30 V
(open collector), 55 mA at 1.6 V.
Short-circuit proof.
1 analog web speed input,
0 ... 10 mA per 100 Ohm
+11.4 V 10% available at port
Max. 300 mA (component of +12 V supply).
RGPC Port
For connection of guide point remote controls RGPC-20/21.
Up to 2 RGPC-21s can be connected in series with 1 RGPC-20.
Electromechanical drives:
46 ft with 22 AWG (14 m with 0.357 mm2) or
66 ft with 20 AWG (20 m with 0.5 mm2) or
98 ft with 18 AWG (30 m with 0.75 mm2) cable
Sensors -
SE-11/-12/-15/-16/-17/-20/-22/-23/-24, GSE-4000W1:
165 ft (50 m)
PIW-01/-02
98 ft (30 m)
GLS-01/-02, SE-26
49 ft (15 m)
Parallel port
165 ft (50 m)
Position encoder
98 ft (30 m)
RGPC -
With 2 RGPC-21 and 1 RGPC-20
198 ft (60 m) in total
CDP-01 Expansions
Connection combinations
Accessories
Information on request.
RGPC-20, RGPC-21
The sensor guide point can be shifted more easily with the external in-
put device RGPC-20 or RGPC-21.
RCAL-20, RCAL-21
The sensor calibration can be adjusted more easily with the external in-
put device RCAL-20 or RCAL-21.
Ordering
Note
For each spare parts order the part numbers, drawing numbers and
type designation of the signal amplifier must be quoted. They are found
on the enclosure underneath the line connection socket, or on the side.
Service
When you need parts and service, please contact one of the following
addresses. Keep the enclosed documents in a safe place so that we
can assist you quickly and easily when you need service.