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    Sludge Receiving Tank Pump Head Calculation

    Uploaded by

    gawtom
    1) The document calculates the pump head required to move sludge from a receiving tank to a thickener through various pipes and fittings. 2) It considers 4 pumps running at a flow rate of 4.5 m3/min each, with 2 pumps running and 2 on standby. 3) The total dynamic head calculated is 8.059m, which is less than the designed head of 13m, therefore the design is okay.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Sludge Receiving Tank Pump Head Calculation

    Uploaded by

    gawtom
    36 views5 pages
    1) The document calculates the pump head required to move sludge from a receiving tank to a thickener through various pipes and fittings. 2) It considers 4 pumps running at a flow rate of 4.5 m3/min each, with 2 pumps running and 2 on standby. 3) The total dynamic head calculated is 8.059m, which is less than the designed head of 13m, therefore the design is okay.

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    1) The document calculates the pump head required to move sludge from a receiving tank to a thickener through various pipes and fittings. 2) It considers 4 pumps running at a flow rate of 4.5 m3/min each, with 2 pumps running and 2 on standby. 3) The total dynamic head calculated is 8.059m, which is less than the designed head of 13m, therefore the design is okay.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    36 views5 pages

    Sludge Receiving Tank Pump Head Calculation

    Uploaded by

    gawtom
    1) The document calculates the pump head required to move sludge from a receiving tank to a thickener through various pipes and fittings. 2) It considers 4 pumps running at a flow rate of 4.5 m3/min each, with 2 pumps running and 2 on standby. 3) The total dynamic head calculated is 8.059m, which is less than the designed head of 13m, therefore the design is okay.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 5

    SLUDGE RECEIVING TANK PUMP HEAD CALCULATION

    Total Number of Pumps= 4 (07SP01 TO 07SP04)


    Total Running Pumps= 2
    Total Standby Pumps= 2
    LWL= +2.300
    Suction Pipe Center Level= +1.289
    Highest Discharge Level= +7.000
    Pump TDH= 13.000 m
    Pump Discharge Flow Rate= 4.500 m3/min = 0.075 m3/sec
    Longest Path: From pump no. 07SP01 to Thickener
    Pumps Running Considered: 07SP01 & 07SP02
    Pipe Materials: Ductile Iron

    SUCTION LINE
    Pipe Head Loss:
    Items DN Qty C Q hf
    Pipe 300 16.950 LM 120 0.075 0.075 m
    Pipe (Header) 300 0.644 LM 120 0.150 0.010 m
    Pipe 250 0.700 LM 120 0.075 0.008 m
    Total Pipe Friction Loss 0.093 m

    Fittings Head Loss:


    Items DN Qty K V hv
    Flanged Bellmouth 300 1 Nos 0.05 1.061 0.003 m
    450 Bend 300 1 Nos 0.09 1.061 0.005 m
    Butterfly Valve 300 1 Nos 0.16 1.061 0.009 m
    Branch Flow Tee (Equal) 300 1 Nos 0.75 2.122 0.172 m
    Branch Flow Tee (300X250) 300 1 Nos 0.75 2.122 0.172 m
    Butterfly Valve 250 1 Nos 0.16 1.528 0.019 m
    Total Fittings Friction Loss 0.381 m

    DISCHARGE LINE
    Pipe Head Loss:
    Items DN Qty C Q hf
    Pipe 200 2.7 LM 120 0.075 0.086 m
    Pipe (Header) 400 0.595 LM 120 0.075 0.001 m
    Pipe (Header) 400 4.8 LM 120 0.150 0.019 m
    Total Pipe Friction Loss 0.106 m

    Fittings Head Loss:


    Items DN Qty K V hv
    Check Valve 200 1 Nos 2.2 2.387 0.639 m
    Butterfly Valve 200 2 Nos 0.16 2.387 0.093 m
    900 Bend 200 1 Nos 0.18 2.387 0.052 m
    Branch Flow Tee (400X200) 200 1 Nos 0.75 2.387 0.218 m
    Branch Flow Tee (400X200) 200 1 Nos 0.75 4.775 0.871 m
    Line Flow Tee (400X200) 200 2 Nos 0.30 4.775 0.697 m
    Total Fittings Friction Loss 2.571 m

    YARD PIPE: SRT TO TKNR


    Pipe Head Loss:
    Items DN Qty C Q hf
    Pipe 400 28.7 LM 120 0.150 0.113 m
    Total Pipe Friction Loss 0.113 m

    Fittings Head Loss:


    Items DN Qty K V hv
    900 Bend 400 4 Nos 0.18 1.194 0.052 m
    450 Bend 400 2 Nos 0.09 1.194 0.013 m
    Total Fittings Friction Loss 0.065 m

    THICKENER INLET PIPE


    Pipe Head Loss:
    Items DN Qty C Q hf
    Pipe 400 6.9 LM 120 0.150 0.027 m
    Total Pipe Friction Loss 0.027 m

    Fittings Head Loss:


    Items DN Qty K V hv
    900 Bend 400 4 Nos 0.18 1.194 0.052 m
    Flanged Bellmouth 400 1 Nos 0.05 1.194 0.004 m
    Total Fittings Friction Loss 0.004

    Result:
    H= 4.700 m
    h f= 0.339 m
    h V = 3.020 m
    TDH= 8.059 m
    Design TDH= 13.000 m
    Net Available Head= 4.941 DESIGNED HEAD OK
    TANK PUMP HEAD CALCULATION

    UCTION LINE

    Remarks
    Q for 1 pump
    Q for 2 pumps
    Q for 1 pump

    Remarks
    v for 1 pump
    v for 1 pump
    v for 1 pump
    v for 2 pumps
    v for 2 pumps
    v for 1 pump

    SCHARGE LINE

    Remarks
    Q for 1 pump
    Q for 1 pump
    Q for 2 pumps
    Remarks
    v for 1 pump
    v for 1 pump
    v for 1 pump
    v for 1 pump
    v for 2 pumps
    v for 2 pumps

    PIPE: SRT TO TKNR

    Remarks
    Q for 2 pumps

    Remarks
    v for 2 pumps
    v for 2 pumps

    ENER INLET PIPE

    Remarks
    Q for 2 pumps

    Remarks
    v for 2 pumps
    v for 2 pumps

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