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    132 KV Grid Station

    Uploaded by

    Waqas Ahmed
    The document provides information on the 132 KV grid station and scrap yard at Amreli Steels. It includes block diagrams of the grid station components like transformers and circuit breakers, as well as cranes used in the melting bay and scrap bay. It also summarizes the process of preparing crucibles for furnaces and maintaining the RO plant, fume exhaust system, and slag plant. Finally, it describes the different types of scrap received - shredded, bundle, and heavy metal scrap - and processed at the scrap yard.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    132 KV Grid Station

    Uploaded by

    Waqas Ahmed
    113 views14 pages
    The document provides information on the 132 KV grid station and scrap yard at Amreli Steels. It includes block diagrams of the grid station components like transformers and circuit breakers, as well as cranes used in the melting bay and scrap bay. It also summarizes the process of preparing crucibles for furnaces and maintaining the RO plant, fume exhaust system, and slag plant. Finally, it describes the different types of scrap received - shredded, bundle, and heavy metal scrap - and processed at the scrap yard.

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    amreli grid

    Original Title

    132 Kv Grid Station

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    The document provides information on the 132 KV grid station and scrap yard at Amreli Steels. It includes block diagrams of the grid station components like transformers and circuit breakers, as well as cranes used in the melting bay and scrap bay. It also summarizes the process of preparing crucibles for furnaces and maintaining the RO plant, fume exhaust system, and slag plant. Finally, it describes the different types of scrap received - shredded, bundle, and heavy metal scrap - and processed at the scrap yard.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    113 views14 pages

    132 KV Grid Station

    Uploaded by

    Waqas Ahmed
    The document provides information on the 132 KV grid station and scrap yard at Amreli Steels. It includes block diagrams of the grid station components like transformers and circuit breakers, as well as cranes used in the melting bay and scrap bay. It also summarizes the process of preparing crucibles for furnaces and maintaining the RO plant, fume exhaust system, and slag plant. Finally, it describes the different types of scrap received - shredded, bundle, and heavy metal scrap - and processed at the scrap yard.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 14

    132 KV GRID STATION

    Block Diagram of 132 KV Grid Station

    VOLTAGE
    132 KV LINE FROM SURGE ARRESTOR
    TRANSFORMER
    DHABEJI GRID 120KV
    132KV/110V

    CURRENT ISALOTOR WITH


    SF6 CIRCUIT BREAKER
    TRANFORMER EARTHING SWITCH
    145KV, 3150 A
    600A/1A 1600 A , 40 KV

    POWER
    SURGE ARRESTOR TRANSFORMER
    MAIN INCOMING
    120 KV 50/63 MVA
    132KV/11KV
    Power Distribution from Grid

    IF 1 Melting

    IF 1 Sintering

    Scrap Yard

    Vezzani Shear

    Logistics

    Trafo 1
    132 KV from Amreli Grid
    Dhabeji Grid Station PDB
    Station 132/11KV
    Trafo 2

    IF 2 Melting

    IF 2 Sintering

    IF 3 Melting

    IF 3 Sintering
    Block Diagram of EOT Cranes

    C
    D
    MELTING BAY A
    B
    K
    E
    L

    F
    SCRAP BAY

    G
    H
    I
    J
    EOT CRANE

    1 CRANE IN TOTAL 12
    STORE CRANES IN
    SHADE AREA

    7 CRANES IN
    5 CRANES IN
    METLTING
    SCRAP BAY
    BAY

    (D, E & L CRNAES)


    (C-CRANE) FOR (A, B & K (F, I & J CRANES) (G & H CRANES)
    FOR SCRAP
    SLAG POT CRANES) FOR FOR SCRAP FOR BILLET
    CHARGING IN
    LIFTING LIFTING LADDLE CHARGING IN TT LIFTING
    FURNACE
    Mechanical Department
    Mechanical department deals with Crucible maintenance or crucible prepration furnace problem arises
    during furnace operation beside solving these problem .This department also deals with fabrication and
    welding of structures required in the SMS plant .

    Crucible preparation:

    First of all Cu coils leakage is checked by passing air at pressure 7.5 bar . If leakage occurs then
    brazing is done on that point.
    Cu turns are than coated with the help of Flexo coating.
    Cynadium spacing is than placed between the Cu turns to avoid contact between Cu turns.
    The base of the cradle is than prepared .
    Cu turns are than placed inside the cradle with the help of crane.
    After that top ring is than placed on the top portion of the cradle.
    In the end yokes are tightened and crucible is ready.

    Beside crucible preperation maintance of RO plant, Fume Exhaust System plant (FES) and slag plant also
    comes under this department.
    Process Flow Chart of RO Plant
    RO PLANT PROCESS

    SUB MERSIBLE PUMP

    COLD WELL NO:09 (RAW


    WATER)

    MULTIMEDIA FILTER (REMOVE


    20 MICRON & ABOVE
    PARTICLE)

    CARTIAGE FILTER (REMOVE 5


    MICRON & ABOVE PARTICLE)

    HIGH PRESSURE PUMP


    TRANSFERED TO VESSEL (FILTER
    0.03 MICRON PARTICLES)

    PRODUCT WATER
    PROCESS FLOW CHART OF
    FUME EXHAUST SYSTEM
    Slag Plant
    Conveyer Belt Vibratory Feeder Jaw Crusher

    con

    Magnetic Drum Rooler Crusher Magnetic Band


    Scrap Yard:

    Logistic department purchases scrap from different international firms like MGK, Quality metals, Al-
    Zaruni, Stam Corporation, pol Copper, Al-mukran, Midas Global, truffer etc. and brough t to Amreli
    Steels through shipment. The scrap is then transferred to the scrap bay thorough trucks . three types of
    scrap being used by Amreli Steels these are:

    1. Shredded Scrap
    2. Bundle Scrap
    3. Heavy Metal Scrap (HMS)

    Shredded Scrap:

    It is a smallest type of scrap consisting of small pieces of sheets of steel. Beside steels it also consist of
    small pieces of polymer, casted auto parts small pieces of copper and brass material and pellet size steel
    ball etc. it is a light density steel scrap having yield around 90%.

    Bundle Scrap:

    These are galvanized sheets of mild steel highly compressed in the form, of bundles. Beside mild steel
    sheets these type of scrap also contains tin canes and aluminium strips. It is easy to melt as it requires less
    energy to melt.

    Heavy Metal Scrap (HMS):

    This type of scrap is larger in size than other type of scrap . It contains steel bars, heavy auto parts, heavy
    casted parts, large size of mild steel sheets, galvanized and blackened steel. HMS is divided into two
    categories i.e.

    1. HMS-1
    2. HMS-2
    3.
    HMS-1:

    Scrap having thickness greater than 6mm are categorized as HMS-1

    HMS-2:

    Scrap having thickness less than 6mm are categorized as HMS-2.


    Shredded Bundles HMS
    Tundish Prepration:

    Tundish preparation is done in the ladle operation area. Steps involved in tundish preparation are as
    follows:

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